E Eng-Calculations

Narrow face flange - slip on hub type for

external pressure

HD

g0

B
h

W hD

g1
e

hT

HT
HG
hG G

C
A

Narrow face flange - slip on hub type

Values for calculation

Material

plate and strip/EN 10028-2/P295GH/1.0481/N/1.2/16 < t ≤ 40

Material of bolt

fastener/EN 10269/20CrMoVTiB4-10/1.7729/QT/—/d/≤ 160

Calculation temperature

T 20 °C

Test temperature

Ttest 20 °C

Assembly temperature

Tassembly 20 °C

External calculation pressure

Pe 0.1 MPa

External test pressure

Petest 0.15 MPa

Testing group

Joint coefficient

z 1

0.2 % proof strength at temperature T

Rp 0.2/ T 290 MPa

0.2 % proof strength at temperature Ttest

Rp 0.2/ Ttest 290 MPa

1.0 % proof strength at temperature T

Rp 1.0/ T MPa

1.0 % proof strength at temperature Ttest

Rp 1.0/ Ttest MPa

Tensile strength

Rm /20 460 MPa

Tensile strength at temperature T

Rm / T 460 MPa

Tensile strength at temperature Ttest

Rm / Ttest 460 MPa

0.2 % proof strength of bolt at temperature T

Rp 0.2/ bolt/T 660 MPa

0.2 % proof strength of bolt at temperature Ttest

Rp 0.2/ bolt/Ttest 660 MPa

0.2 % proof strength of bolt at temperature Tassembly

Rp 0.2/ bolt/Tassembly 660 MPa

Tensile strength of bolt

Rm /20/ bolt 820 MPa

Tensile strength of bolt at temperature T

Rm / bolt/T 820 MPa

Tensile strength of bolt at temperature Ttest

Rm / bolt/Ttest 820 MPa

Tensile strength of bolt at temperature Tassembly

Rm / bolt/Tassembly 820 MPa

Outside diameter of the flange

A 1230 mm

Bolt pitch circle diameter

C 1160 mm

Inside diameter of flange

B 991 mm
Mean diameter of gasket

G 1065 mm

Minimum flange thickness, measured at the thinnest section

e 12 mm

Bolt outside diameter

db 10 mm

Number of bolts

n 28

Thickness of hub at small end

g 0 12.5 mm

Thickness of hub at back of flange

g 1 18 mm

Hub length

h 41 mm

Effective gasket or joint seating width

b 50 mm

Gasket factor

m 0.25

Minimum gasket or joint seating pressure

y 0.7 MPa

Poisson's ratio

ν 0.3

Total cross-sectional area of bolts at the section of least bolt diameter

AB 1624 mm
2
Calculation
Maximum value of the nominal design stress for normal
operating load cases
Rp 0.2/ T Rm /20 290 460
fd = min ( , ) = min ( , ) = 191.7MPa
1.5 2.4 1.5 2.4

Maximum value of the nominal design stress for testing

load cases
Rp 0.2/ Ttest 290
ftest = = = 276.2MPa
1.05 1.05

Bolt nominal design stress for normal operating load cases

Rp 0.2/ bolt/T Rm /20/ bolt 660 820
fB = min ( , ) = min ( , )
3 4 3 4

= 205MPa

Bolt nominal design stress for testing load cases

Rp 0.2/ bolt/Ttest Rm /20/ bolt 660 820
fBtest = min ( , ) ⋅ 1.5 = min ( , )
3 4 3 4

⋅ 1.5 = 307.5MPa

Bolt nominal design stress at assembly temperature

Rp 0.2/ bolt/Tassembly Rm /20/ bolt 660 820
fB A , = min ( , ) = min ( , )
3 4 3 4

= 205MPa

Total hydrostatic end force

π 2
π 2
H = ⋅ ( G ⋅ Pe ) = ⋅ (1065 ⋅ 0.1) = 89081.8N
4 4

Total hydrostatic end force for testing load cases

π 2
π 2
Htest = ⋅ ( G ⋅ Petest ) = ⋅ (1065 ⋅ 0.15) = 133622.7N
4 4

Compression load on gasket to ensure tight joint

 HG = 2 ⋅ π ⋅ G ⋅ b ⋅ m ⋅ Pe = 2 ⋅ π ⋅ 1065 ⋅ 50 ⋅ 0.25 ⋅ 0.1 = 8364.5N

Compression load on gasket to ensure tight joint for

testing load cases
HGtest = 2 ⋅ π ⋅ G ⋅ b ⋅ m ⋅ Petest = 2 ⋅ π ⋅ 1065 ⋅ 50 ⋅ 0.25 ⋅ 0.15
= 12546.7N

Hydrostatic end force applied via shell to flange

π 2
π 2
HD = ⋅ ( B ⋅ Pe ) = ⋅ (991 ⋅ 0.1) = 77132.5N
4 4

Hydrostatic end force applied via shell to flange for

testing load cases
π 2
π 2
HDtest = ⋅ ( B ⋅ Petest ) = ⋅ (991 ⋅ 0.15) = 115698.7N
4 4

Hydrostatic end force due to pressure on flange face

HT = H − HD = 89081.8 − 77132.5 = 11949.4N

Hydrostatic end force due to pressure on flange face for

testing load cases
HTtest = Htest − HDtest = 133622.7 − 115698.7 = 17924N

Radial distance from bolt circle to circle on which HD acts

hD = ( C − B) /2 = (1160 − 991) /2 = 84.5mm

Radial distance from gasket load reaction to bolt circle

hG = ( C − G) /2 = (1160 − 1065) /2 = 47.5mm

Radial distance from bolt circle to circle on which HT acts

hT = (2 ⋅ C − B − G) /4 = (2 ⋅ 1160 − 991 − 1065) /4 = 66mm

Minimum required bolt load for assembly condition

WA = π ⋅ b ⋅ G ⋅ y = π ⋅ 50 ⋅ 1065 ⋅ 0.7 = 117102.9N

Minimum required bolt load for operating condition

Wop = 0N
Minimum required bolt load for testing load cases
Wtest = 0N

Total required cross-sectional area of bolts

WA Wop Wtest
AB min
, = max ( , , ) =
fB A , fB fBtest
117102.9 0 0
2
max ( , , ) = 571.2mm
205 205 307.5

AB ≥ AB min
, → 1624 ≥ 571.2

 Does suit.

Design bolt load for assembly condition

W = 0.5 ⋅ ( AB min + AB ) ⋅ fB A
, , = 0.5 ⋅ (571.2 + 1624) ⋅ 205

= 225011.4N

Total moment acting upon flange for assembly condition

MT − A = W ⋅ hG = 225011.4 ⋅ 47.5 = 10688043.1Nmm

Total moment acting upon flange for operating condition

MT − op = HD ⋅ ( hD − hG ) + HT ⋅ ( hT − hG ) = 77132.5 ⋅ (84.5 − 47.5)
+ 11949.4 ⋅ (66 − 47.5) = 3074964.3Nmm

Total moment acting upon flange for testing load cases

MT − test = HDtest ⋅ ( hD − hG ) + HTtest ⋅ ( hT − hG ) = 115698.7
⋅ (84.5 − 47.5) + 17924 ⋅ (66 − 47.5) = 4612446.4Nmm

Distance between centre lines of adjacent bolts

π π
δb = C ⋅ sin = 1160 ⋅ sin = 129.9mm
n 28

Bolt pitch correction factor

 ⎛ ⎞
 δb
⎜ ⎟
CF = max
⎜
,1
⎟
=
6 ⋅ e
⎝⎷ 2 ⋅ db + ⎠
m + 0.5

⎛ ⎞
 129.9
max ⎜ , 1⎟ = 1.058
⎜ ⎟
6 ⋅ 12
⎝⎷ 2 ⋅ 10 + ⎠
0.25 + 0.5

Ratio of the flange diameters

K = A/B = 1230/991 = 1.241

Length parameter
l 0 = √ B⋅g 0 = √991 ⋅ 12.5 = 111.3

Factor βT
2
K ⋅ (1 + 8.55246 ⋅ log
10
( K )) − 1
βT =
(1.0472 + 1.9448 ⋅ K 2
) ⋅ ( K − 1)
2
1.241 ⋅ (1 + 8.55246 ⋅ log (1.241)) − 1
10
= = 1.822
2
(1.0472 + 1.9448 ⋅ 1.241 ) ⋅ (1.241 − 1)

Factor βU
K 2
⋅ (1 + 8.55246 ⋅ log
10
( K )) − 1
βU =
1.36136 ⋅ ( K 2
− 1) ⋅ ( K − 1)
2
1.241 ⋅ (1 + 8.55246 ⋅ log (1.241)) − 1
10
= = 10.01
2
1.36136 ⋅ (1.241 − 1) ⋅ (1.241 − 1)

Factor βY
1 K 2
⋅ log
10
( K) 1
βY = ⋅ (0.66845 + 5.7169 ⋅ ) =
K−1 K 2
− 1 1.241 − 1

2
1.241 ⋅ log (1.241)
10
⋅ (0.66845 + 5.7169 ⋅ ) = 9.11
2
1.241 − 1

Moment exerted on the flange per unit of length for

assembly condition
 CF 1.058
MA = MT − A ⋅ = 10688043.1 ⋅ = 11412.1Nmm/mm
B 991

Moment exerted on the flange per unit of length for

operating condition
CF 1.058
Mop = MT − op ⋅ = 3074964.3 ⋅ = 3283.3Nmm/mm
B 991

Moment exerted on the flange per unit of length for

testing load cases
CF 1.058
Mtest = MT − test ⋅ = 4612446.4 ⋅ = 4924.9Nmm/mm
B 991

Factor A
g 1 18
A= − 1 = − 1 = 0.44
g 0 12.5

Factor C
4 4

2
h 2
41
C = 48 ⋅ (1 − ν ) ⋅ ( ) = 48 ⋅ (1 − 0.3 ) ⋅ ( ) = 0.804
l 0 111.3

Factor C 1

1 A 1 0.44
C 1 = + = + = 0.37
3 12 3 12

Factor C 2

5 17 ⋅ A 5 17 ⋅ 0.44
C 2 = + = + = 0.1413
42 336 42 336

Factor C 3

1 A 1 0.44
C 3 = + = + = 0.00598
210 360 210 360

Factor C 4
 11 59 ⋅ A 1 + 3 ⋅ A 11 59 ⋅ 0.44 1 + 3 ⋅ 0.44
C 4 = + + = + +
360 5040 C 360 5040 0.804

= 2.92

Factor C 5

3 3
1 5 ⋅ A (1 + A) 1 5 ⋅ 0.44 (1 + 0.44)
C 5 = + − = + − =
90 1008 C 90 1008 0.804

−3.699

Factor C 6

1 17 ⋅ A 1 1 17 ⋅ 0.44 1
C 6 = + + = + + = 1.253
120 5040 C 120 5040 0.804

Factor C 7

215 51 ⋅ A 120 + 225 ⋅ A + 150 ⋅ A 2

+ 35 ⋅ A 3
1
C 7 = + + ( ) ⋅
2772 1232 14 C
215 51 ⋅ 0.44
= +
2772 1232

2 3
120 + 225 ⋅ 0.44 + 150 ⋅ 0.44 + 35 ⋅ 0.44 1
+ ( ) ⋅ = 22.39
14 0.804

Factor C 8

2 3
31 128 ⋅ A 66 + 165 ⋅ A + 132 ⋅ A + 35 ⋅ A 1
C 8 = + + ( ) ⋅
6930 45045 77 C
31 128 ⋅ 0.44
= +
6930 45045

2 3
66 + 165 ⋅ 0.44 + 132 ⋅ 0.44 + 35 ⋅ 0.44 1
+ ( ) ⋅ = 2.704
77 0.804

Factor C 9
 2 3
533 653 ⋅ A 42 + 198 ⋅ A + 117 ⋅ A + 25 ⋅ A 1
C 9 = + + ( ) ⋅
30240 73920 84 C
533 653 ⋅ 0.44
= +
30240 73920

2 3
42 + 198 ⋅ 0.44 + 117 ⋅ 0.44 + 25 ⋅ 0.44 1
+ ( ) ⋅ = 2.299
84 0.804

Factor C 10

2 3
29 3 ⋅ A 42 + 198 ⋅ A + 243 ⋅ A + 91 ⋅ A 1
C 10 = + − ( ) ⋅
3780 704 84 C
2 3
29 3 ⋅ 0.44 42 + 198 ⋅ 0.44 + 243 ⋅ 0.44 + 91 ⋅ 0.44
= + − ( )
3780 704 84

1
⋅ = −2.712
0.804

Factor C 11

31 1763 ⋅ A 42 + 72 ⋅ A + 45 ⋅ A 2
+ 10 ⋅ A 3
1
C 11 = + + ( ) ⋅
6048 665280 84 C
2 3
31 1763 ⋅ 0.44 42 + 72 ⋅ 0.44 + 45 ⋅ 0.44 + 10 ⋅ 0.44
= + + ( )
6048 665280 84

1
⋅ = 1.238
0.804

Factor C 12

2 3
1 71 ⋅ A 88 + 198 ⋅ A + 156 ⋅ A + 42 ⋅ A 1
C 12 = + + ( ) ⋅
2925 300300 385 C
2 3
1 71 ⋅ 0.44 88 + 198 ⋅ 0.44 + 156 ⋅ 0.44 + 42 ⋅ 0.44
= + + ( )
2925 300300 385

1
⋅ = 0.675
0.804

Factor C 13
 2 3
761 937 ⋅ A 2 + 12 ⋅ A + 11 ⋅ A + 3 ⋅ A 1
C 13 = + + ( ) ⋅
831600 1663200 70 C
2 3
761 937 ⋅ 0.44 2 + 12 ⋅ 0.44 + 11 ⋅ 0.44 + 3 ⋅ 0.44
= + + ( )
831600 1663200 70

1
⋅ = 0.1728
0.804

Factor C 14

197 103 ⋅ A 2 + 12 ⋅ A + 17 ⋅ A 2
+ 7 ⋅ A 3
1
C 14 = + − ( ) ⋅
415800 332640 70 C
2 3
197 103 ⋅ 0.44 2 + 12 ⋅ 0.44 + 17 ⋅ 0.44 + 7 ⋅ 0.44
= + − ( )
415800 332640 70

1
⋅ = −0.1977
0.804

Factor C 15

233 97 ⋅ A 6 + 18 ⋅ A + 15 ⋅ A 2
+ 4 ⋅ A 3
1
C 15 = + + ( ) ⋅
831600 554400 210 C
2 3
233 97 ⋅ 0.44 6 + 18 ⋅ 0.44 + 15 ⋅ 0.44 + 4 ⋅ 0.44
= + + ( )
831600 554400 210

1
⋅ = 0.102
0.804

Factor C 16

C 16 = C ⋅C ⋅C 1 7 12 + C ⋅C ⋅C +C ⋅C ⋅C
2 8 3 3 8 2

2 2 2
− (C ⋅ C 7 + C ⋅ C + C 1 ⋅ C ) = 0.37 ⋅ 22.39 ⋅ 0.675 + 0.1413
12
3 8 2

⋅ 2.704 ⋅ 0.00598 + 0.00598 ⋅ 2.704 ⋅ 0.1413

2 2 2
− (0.00598 ⋅ 22.39 + 2.704 ⋅ 0.37 + 0.1413 ⋅ 0.675) = 2.876

Factor C 17
 C 17

= [ C 4 ⋅ C 7 ⋅ C 12 + C 2 ⋅ C 8 ⋅ C 13 + C 3 ⋅ C 8 ⋅ C 9

1
2
− ( C 13 ⋅ C 7 ⋅ C 3 + C 8
⋅ C 4 + C 12 ⋅ C 2 ⋅ C 9 )] ⋅
C 16

= [2.92 ⋅ 22.39 ⋅ 0.675 + 0.1413 ⋅ 2.704 ⋅ 0.1728 + 0.00598 ⋅ 2.704

2
⋅ 2.299 − (0.1728 ⋅ 22.39 ⋅ 0.00598 + 2.704 ⋅ 2.92 + 0.675 ⋅ 0.1413 ⋅ 2.299)]

1
⋅ = 7.87
2.876

Factor C 18

C 18

= [ C 5 ⋅ C 7 ⋅ C 12 + C 2 ⋅ C 8 ⋅ C 14 + C 3 ⋅ C 8 ⋅ C 10

1
2
− ( C 14 ⋅ C 7 ⋅ C 3 + C 8
⋅ C 5 + C 12 ⋅ C 2 ⋅ C 10 )] ⋅
C 16

= [(−3.699) ⋅ 22.39 ⋅ 0.675 + 0.1413 ⋅ 2.704 ⋅ (−0.1977) + 0.00598

⋅ 2.704 ⋅ (−2.712)

2
− ((−0.1977) ⋅ 22.39 ⋅ 0.00598 + 2.704 ⋅ (−3.699) + 0.675 ⋅ 0.1413 ⋅ (−2.712))]

1
⋅ = −9.97
2.876

Factor C 19

C 19

= [ C 6 ⋅ C 7 ⋅ C 12 + C 2 ⋅ C 8 ⋅ C 15 + C 3 ⋅ C 8 ⋅ C 11

1
2
− ( C 15 ⋅ C 7 ⋅ C 3 + C 8
⋅ C 6 + C 12 ⋅ C 2 ⋅ C 11 )] ⋅
C 16

= [1.253 ⋅ 22.39 ⋅ 0.675 + 0.1413 ⋅ 2.704 ⋅ 0.102 + 0.00598 ⋅ 2.704

2
⋅ 1.238 − (0.102 ⋅ 22.39 ⋅ 0.00598 + 2.704 ⋅ 1.253 + 0.675 ⋅ 0.1413 ⋅ 1.238)]

1
⋅ = 3.373
2.876

Factor C 20
 C 20

= [ C 1 ⋅ C 9 ⋅ C 12 + C 4 ⋅ C 8 ⋅ C 3 + C 3 ⋅ C 13 ⋅ C 2

1
2
− ( C 3
⋅ C 9 + C 13 ⋅ C 8 ⋅ C 1 + C 12 ⋅ C 4 ⋅ C 2 )] ⋅
C 16

= [0.37 ⋅ 2.299 ⋅ 0.675 + 2.92 ⋅ 2.704 ⋅ 0.00598 + 0.00598 ⋅ 0.1728

2
⋅ 0.1413 − (0.00598 ⋅ 2.299 + 0.1728 ⋅ 2.704 ⋅ 0.37 + 0.675 ⋅ 2.92 ⋅ 0.1413)]

1
⋅ = 0.0592
2.876

Factor C 21

C 21

= [ C 1 ⋅ C 10 ⋅ C 12 + C 5 ⋅ C 8 ⋅ C 3 + C 3 ⋅ C 14 ⋅ C 2

1
2
− ( C 3
⋅ C 10 + C 14 ⋅ C 8 ⋅ C 1 + C 12 ⋅ C 5 ⋅ C 2 )] ⋅
C 16

= [0.37 ⋅ (−2.712) ⋅ 0.675 + (−3.699) ⋅ 2.704 ⋅ 0.00598 + 0.00598

⋅ (−0.1977) ⋅ 0.1413

2
− (0.00598 ⋅ (−2.712) + (−0.1977) ⋅ 2.704 ⋅ 0.37 + 0.675 ⋅ (−3.699) ⋅ 0.1413)]

1
⋅ = −0.0649
2.876

Factor C 22

C 22

= [ C 1 ⋅ C 11 ⋅ C 12 + C 6 ⋅ C 8 ⋅ C 3 + C 3 ⋅ C 15 ⋅ C 2

1
− ( C 2
3
⋅ C 11 + C 15 ⋅ C 8 ⋅ C 1 + C 12 ⋅ C 6 ⋅ C 2 )] ⋅
C 16

= [0.37 ⋅ 1.238 ⋅ 0.675 + 1.253 ⋅ 2.704 ⋅ 0.00598 + 0.00598 ⋅ 0.102

2
⋅ 0.1413 − (0.00598 ⋅ 1.238 + 0.102 ⋅ 2.704 ⋅ 0.37 + 0.675 ⋅ 1.253 ⋅ 0.1413)]

1
⋅ = 0.03757
2.876

Factor C 23
 C 23

2
= [ C 1 ⋅ C 7 ⋅ C 13 + C 2 ⋅ C 9 ⋅ C 3 + C 4 ⋅ C 8 ⋅ C 2 − ( C 3 ⋅ C 7 ⋅ C 4 + C 8 ⋅ C 9 ⋅ C 1 + C 2
⋅ C 13 )]

1
⋅
C 16

= [0.37 ⋅ 22.39 ⋅ 0.1728 + 0.1413 ⋅ 2.299 ⋅ 0.00598 + 2.92 ⋅ 2.704

2
⋅ 0.1413 − (0.00598 ⋅ 22.39 ⋅ 2.92 + 2.704 ⋅ 2.299 ⋅ 0.37 + 0.1413 ⋅ 0.1728)]

1
⋅ = −0.0508
2.876

Factor C 24

C 24

= [ C 1 ⋅ C 7 ⋅ C 14 + C 2 ⋅ C 10 ⋅ C 3 + C 5 ⋅ C 8 ⋅ C 2

1
2
− ( C 3 ⋅ C 7 ⋅ C 5 + C 8 ⋅ C 10 ⋅ C 1 + C 2
⋅ C 14 )] ⋅
C 16

= [0.37 ⋅ 22.39 ⋅ (−0.1977) + 0.1413 ⋅ (−2.712) ⋅ 0.00598 + (−3.699)

⋅ 2.704 ⋅ 0.1413

2
− (0.00598 ⋅ 22.39 ⋅ (−3.699) + 2.704 ⋅ (−2.712) ⋅ 0.37 + 0.1413 ⋅ (−0.1977))]

1
⋅ = 0.0556
2.876

Factor C 25

C 25

= [ C 1 ⋅ C 7 ⋅ C 15 + C 2 ⋅ C 11 ⋅ C 3 + C 6 ⋅ C 8 ⋅ C 2

1
2
− ( C 3 ⋅ C 7 ⋅ C 6 + C 8 ⋅ C 11 ⋅ C 1 + C 2
⋅ C 15 )] ⋅
C 16

= [0.37 ⋅ 22.39 ⋅ 0.102 + 0.1413 ⋅ 1.238 ⋅ 0.00598 + 1.253 ⋅ 2.704

2
⋅ 0.1413 − (0.00598 ⋅ 22.39 ⋅ 1.253 + 2.704 ⋅ 1.238 ⋅ 0.37 + 0.1413 ⋅ 0.102)]

1
⋅ = −0.02935
2.876

Factor C 26

1/4 1/4

C 0.804
C 26 = −( ) = −( ) = −0.67
4 4

Factor C 27
 5 5
C 27 = C 20 − C 17 − + C 17 ⋅ C 26 = 0.0592 − 7.87 − + 7.87
12 12

⋅ (−0.67) = −13.5

Factor C 28

1 1
C 28 = C 22 − C 19 − + C 19 ⋅ C 26 = 0.03757 − 3.373 − + 3.373
12 12

⋅ (−0.67) = −5.68

Factor C 29

1/2 1/2

C 0.804
C 29 = −( ) = −( ) = −0.4484
4 4

Factor C 30

3/4 3/4

C 0.804
C 30 = −( ) = −( ) = −0.3003
4 4

Factor C 31

3 ⋅ A 3 ⋅ 0.44
C 31 = − C 17 ⋅ C 30 = − 7.87 ⋅ (−0.3003) = 3.023
2 2

Factor C 32

1 1
C 32 = − C 19 ⋅ C 30 = − 3.373 ⋅ (−0.3003) = 1.513
2 2

Factor C 33

C 26 ⋅ C 32 C 30 ⋅ C 28
C 33 = + C 28 ⋅ C 31 ⋅ C 29 − ( + C 32 ⋅ C 27 ⋅ C 29 )
2 2

(−0.67) ⋅ 1.513
= + (−5.68) ⋅ 3.023 ⋅ (−0.4484)
2

(−0.3003) ⋅ (−5.68)
− ( + 1.513 ⋅ (−13.5) ⋅ (−0.4484)) = −2.819
2

Factor C 34
 1 1
C 34 = + C 18 − C 21 − C 18 ⋅ C 26 = + (−9.97) − (−0.0649)
12 12

− (−9.97) ⋅ (−0.67) = −16.5

Factor C 35

C 35 = C 18 ⋅ C 30 = (−9.97) ⋅ (−0.3003) = 2.995

Factor C 36

1
C 36 = ( C 28 ⋅ C 35 ⋅ C 29 − C 32 ⋅ C 34 ⋅ C 29 ) ⋅
C 33

= ((−5.68) ⋅ 2.995 ⋅ (−0.4484) − 1.513 ⋅ (−16.5) ⋅ (−0.4484))

1
⋅ = 1.267
(−2.819)

Factor C 37

C 26 ⋅ C 35 C 30 ⋅ C 34
C 37 = ( + C 34 ⋅ C 31 ⋅ C 29 − − C 35 ⋅ C 27 ⋅ C 29 )

2 2

1
⋅
C 33

(−0.67) ⋅ 2.995
= ( + (−16.5) ⋅ 3.023 ⋅ (−0.4484)
2

(−0.3003) ⋅ (−16.5) 1
− − 2.995 ⋅ (−13.5) ⋅ (−0.4484)) ⋅
2 (−2.819)

= −0.2719

Factor E 1

E 1 = C 17 ⋅ C 36 + C 18 + C 19 ⋅ C 37 = 7.87 ⋅ 1.267 + (−9.97) + 3.373

⋅ (−0.2719) = −0.919

Factor E 2

E 2 = C 20 ⋅ C 36 + C 21 + C 22 ⋅ C 37 = 0.0592 ⋅ 1.267 + (−0.0649)

+ 0.03757 ⋅ (−0.2719) = −0.0001873

Factor E 3

E 3 = C 23 ⋅ C 36 + C 24 + C 25 ⋅ C 37 = (−0.0508) ⋅ 1.267 + 0.0556

+ (−0.02935) ⋅ (−0.2719) = −0.00073

Factor E 4

3 + C 37 + 3 ⋅ C 36 2 ⋅ E 3 + 15 ⋅ E 2 + 10 ⋅ E 1
E 4 = −
12 10

3 + (−0.2719) + 3 ⋅ 1.267
=
12

2 ⋅ (−0.00073) + 15 ⋅ (−0.0001873) + 10 ⋅ (−0.919)

− = 1.464
10

Factor E 5

3 + A 21 + 11 ⋅ A 3 + 2 ⋅ A
E 5 = E 1 ⋅ ( ) + E 2 ⋅ ( ) + E 3 ⋅ ( )
6 84 210

3 + 0.44 21 + 11 ⋅ 0.44
= (−0.919) ⋅ ( ) + (−0.0001873) ⋅ ( )
6 84

3 + 2 ⋅ 0.44
+ (−0.00073) ⋅ ( ) = −0.527
210

Factor E 6

7 A 3 ⋅ A 1 A
E 6 = E 5 − C 36 ⋅ ( + + ) − − − C 37

120 36 C 40 72

1 A 1
⋅ ( + + ) = (−0.527) − 1.267
60 120 C
7 0.44 3 ⋅ 0.44 1 0.44
⋅ ( + + ) − − − (−0.2719)
120 36 0.804 40 72

1 0.44 1
⋅ ( + + ) = −2.383
60 120 0.804

Factor βF L
 3 + A 21 + 11 ⋅ A 3 + 2 ⋅ A
C 18 ⋅ ( ) + C 21 ⋅ ( ) + C 24 ⋅ ( )
6 84 210

9 + 5 ⋅ A
− ( )
360
βF L = −
1/4 3
C (1 + A)
[ ] ⋅
3 ⋅ (1 − ν 2
) C
3 + 0.44 21 + 11 ⋅ 0.44
(−9.97) ⋅ ( ) + (−0.0649) ⋅ ( ) + 0.0556
6 84

3 + 2 ⋅ 0.44 9 + 5 ⋅ 0.44
⋅ ( ) − ( )
210 360
= −
1/4
3
0.804 (1 + 0.44)
[ ] ⋅
2
3 ⋅ (1 − 0.3 ) 0.804

= 2.109

Factor βV L
1 C 24 3 ⋅ C 21
− − − C 18
4 5 2
βV L =
1/4
3 ⋅ (1 − ν 2
) 3
[ ] ⋅ (1 + A)
C
1 0.0556 3 ⋅ (−0.0649)
− − − (−9.97)
4 5 2
= = 2.544
1/4
2
3 ⋅ (1 − 0.3 )
3
[ ] ⋅ (1 + 0.44)
0.804

Factor λ
3
e ⋅ βF L + l 0 e ⋅ βV L
λ=( +
2
)
βT ⋅ l 0 βU ⋅ l 0 ⋅ g 0

3
12 ⋅ 2.109 + 111.3 12 ⋅ 2.544
= ( + ) = 0.699
2
1.822 ⋅ 111.3 10.01 ⋅ 111.3 ⋅ 12.5

Longitudinal stress in hub for assembly condition

MA 11412.1
σHA = = = 50.4MPa
λ⋅g 2
1
0.699 ⋅ 18
2

Longitudinal stress in hub for operating condition

 Mop 3283.3
σHop =
2
=
2
= 14.5MPa
λ⋅g 1
0.699 ⋅ 18

Longitudinal stress in hub for testing load cases

Mtest 4924.9
σHtest = = = 21.75MPa
λ⋅g 2
1
0.699 ⋅ 18
2

Radial stress in flange for assembly condition

(1.333 ⋅ e ⋅ βF L + l 0) ⋅ MA
σ rA =
λ⋅e 2
⋅ l 0

(1.333 ⋅ 12 ⋅ 2.109 + 111.3) ⋅ 11412.1

= = 147.8MPa
2
0.699 ⋅ 12 ⋅ 111.3

Radial stress in flange for operating condition

(1.333 ⋅ e ⋅ βF L + l 0) ⋅ Mop
σrop =
λ⋅e 2
⋅ l 0

(1.333 ⋅ 12 ⋅ 2.109 + 111.3) ⋅ 3283.3

= = 42.51MPa
2
0.699 ⋅ 12 ⋅ 111.3

Radial stress in flange for testing load cases

(1.333 ⋅ e ⋅ βF L + l 0) ⋅ Mtest
σrtest =
λ⋅e 2
⋅ l 0

(1.333 ⋅ 12 ⋅ 2.109 + 111.3) ⋅ 4924.9

= = 63.8MPa
2
0.699 ⋅ 12 ⋅ 111.3

Tangential stress in flange for assembly condition

βY ⋅ M A K 2
+ 1 9.11 ⋅ 11412.1
σθ A = − σ rA ⋅ =
2
− 147.8
e 2
K 2
− 1 12

2
1.241 + 1
⋅ = 27.48MPa
2
1.241 − 1

Tangential stress in flange for operating condition

 2
βY ⋅ Mop K + 1 9.11 ⋅ 3283.3
σθop = − σrop ⋅ =
2
− 42.51
e 2
K 2
− 1 12

2
1.241 + 1
⋅ = 7.91MPa
2
1.241 − 1

Tangential stress in flange for testing load cases

βY ⋅ Mtest K 2
+ 1 9.11 ⋅ 4924.9
σθtest = − σrtest ⋅ =
2
− 63.8
e 2
K 2
− 1 12

2
1.241 + 1
⋅ = 11.86MPa
2
1.241 − 1

Stress factor
k=1

Requirements
k ⋅ σHA ≤ 1.5 ⋅ fd → 50.4 ≤ 287.5

 Does suit.

k ⋅ σ rA ≤ fd → 147.8 ≤ 191.7

 Does suit.

k ⋅ σθ A ≤ fd → 27.48 ≤ 191.7

 Does suit.

0.5 ⋅ k ⋅ ( σHA + σ r A ) ≤ fd → 99.1 ≤ 191.7

 Does suit.

0.5 ⋅ k ⋅ ( σHA + σ θ A ) ≤ fd → 38.94 ≤ 191.7

 Does suit.

k ⋅ σHop ≤ 1.5 ⋅ fd → 14.5 ≤ 287.5

 Does suit.

k ⋅ σrop ≤ fd → 42.51 ≤ 191.7

 Does suit.

k ⋅ σθop ≤ fd → 7.91 ≤ 191.7

 Does suit.

0.5 ⋅ k ⋅ (σHop + σrop ) ≤ fd → 28.51 ≤ 191.7

 Does suit.

0.5 ⋅ k ⋅ (σHop + σθop ) ≤ fd → 11.2 ≤ 191.7

 Does suit.

k ⋅ σHtest ≤ 1.5 ⋅ ftest → 21.75 ≤ 414.3

 Does suit.

k ⋅ σrtest ≤ ftest → 63.8 ≤ 276.2

 Does suit.

k ⋅ σθtest ≤ ftest → 11.86 ≤ 276.2

 Does suit.

0.5 ⋅ k ⋅ (σHtest + σrtest ) ≤ ftest → 42.76 ≤ 276.2

 Does suit.

0.5 ⋅ k ⋅ (σHtest + σθtest ) ≤ ftest → 16.81 ≤ 276.2

 Does suit.