E Eng-Calculations

Nozzles which encroach into the knuckle region for

Korbbogen type end

en

hi
r R

Di
De
Torispherical end

Values for calculation

Material

plate and strip/EN 10028-2/P355GH/1.0473/N/1.2/≤ 16

Production according to temperature

cold

Seamless product

no

Calculation temperature

T 20 °C

Test temperature

Ttest 20 °C

Calculation pressure

P 0.66 MPa

Test pressure
 Ptest 0.9 MPa

Inside diameter of the cylindrical flange

Di 600 mm

Outside diameter of the cylindrical flange

De 624 mm

Inside diameter of the nozzle

di 200 mm

Testing group

Joint coefficient

z 1

0.2 % proof strength at temperature T

Rp 0.2/ T 355 MPa

0.2 % proof strength at temperature Ttest

Rp 0.2/ Ttest 355 MPa

1.0 % proof strength at temperature T

Rp 1.0/ T MPa

1.0 % proof strength at temperature Ttest

Rp 1.0/ Ttest MPa

Tensile strength

Rm /20 510 MPa

Tensile strength at temperature T

Rm / T 510 MPa

Tensile strength at temperature Ttest

Rm / Ttest 510 MPa

Calculation
Maximum value of the nominal design stress for normal operating
load cases
 Rp 0.2/ T Rm /20 355 510
fd = min ( , ) = min ( , ) = 212.5MPa
1.5 2.4 1.5 2.4

Maximum value of the nominal design stress for testing load cases
Rp 0.2/ Ttest 355
ftest = = = 338.1MPa
1.05 1.05

Design stress for buckling formula for normal operating load cases
Rp 0.2/ T 355
fb = = = 236.7MPa
1.5 1.5

Design stress for buckling formula for testing load cases

Rp 0.2/ T 355
fbtest = = = 338.1MPa
1.05 1.05

Inside radius of curvature of a knuckle

r = 0.154 ⋅ De = 0.154 ⋅ 624 = 96.1mm

Inside spherical radius of central part of torispherical end

R = 0.8 ⋅ De = 0.8 ⋅ 624 = 499.2mm

Required thickness of end to limit membrane stress in central part

P ⋅R 0.66 ⋅ 499.2
es = = = 0.776mm
2 ⋅ fd ⋅ z − 0.5 ⋅ P 2 ⋅ 212.5 ⋅ 1 − 0.5 ⋅ 0.66

Required thickness of end to limit membrane stress in central part

for testing load cases
Ptest ⋅ R 0.9 ⋅ 499.2
estest = = = 0.665mm
2 ⋅ ftest − 0.5 ⋅ Ptest 2 ⋅ 338.1 − 0.5 ⋅ 0.9

Required thickness of knuckle to avoid plastic buckling

1
( )
0.825
1.5
⎡ P Di ⎤
eb = (0.75 ⋅ R + 0.2 ⋅ Di ) ⋅ ⋅ ( ) = (0.75 ⋅ 499.2 + 0.2 ⋅ 600)
⎣ 111 ⋅ fb r ⎦

1
( )
0.825
⎡ ⎤ 1.5
0.66 600
⋅ ⋅ ( ) = 1.161mm
⎣ 111 ⋅ 236.7 96.1 ⎦

Required thickness of knuckle to avoid plastic buckling for testing

load cases
 1
( )
0.825
1.5
⎡ Ptest Di ⎤
ebtest = (0.75 ⋅ R + 0.2 ⋅ Di ) ⋅ ⋅ ( ) = (0.75 ⋅ 499.2 + 0.2 ⋅ 600)
⎣ 111 ⋅ fbtest r ⎦

1
0.825 ( )

⎡ ⎤ 1.5
0.9 600
⋅ ⋅ ( ) = 1.126mm
⎣ 111 ⋅ 338.1 96.1 ⎦

Parameter Y
Y = min ( / e R, 0.04) = min (2.702/499.2, 0.04) = 0.00541

Parameter Z
Z = log
10
(1/ Y ) = log 10
(1/0.00541) = 2.267

Ratio of knuckle inside radius to shell inside diameter

X = r/ D i = 96.1/600 = 0.1602

Parameter N
1 1
N = 1.006 −
4
= 1.006 −
4
= 0.846
6.2 + (90 ⋅ Y) 6.2 + (90 ⋅ 0.00541)

Factor β 0.06

3 2
β 0.06
= N ⋅ (−0.3635 ⋅ Z + 2.2124 ⋅ Z − 3.2937 ⋅ Z + 1.8873) = 0.846
3 2
⋅ (−0.3635 ⋅ 2.267 + 2.2124 ⋅ 2.267 − 3.2937 ⋅ 2.267 + 1.8873) = 1.316

Factor β 0.1

3 2
β 0.1
= N ⋅ (−0.1833 ⋅ Z + 1.0383 ⋅ Z − 1.2943 ⋅ Z + 0.837) = 0.846
3 2
⋅ (−0.1833 ⋅ 2.267 + 1.0383 ⋅ 2.267 − 1.2943 ⋅ 2.267 + 0.837) = 0.933

Factor β 0.2

2
β 0.2
= max {0.95 ⋅ (0.56 − 1.94 ⋅ Y − 82.5 ⋅ Y ) , 0.5} =

2
max {0.95 ⋅ (0.56 − 1.94 ⋅ 0.00541 − 82.5 ⋅ 0.00541 ) , 0.5} = 0.52

Factor β
β = 10 ⋅ {(0.2 − X) ⋅ β 0.1
+ ( X − 0.1) ⋅ β 0.2
} = 10 ⋅ {(0.2 − 0.1602) ⋅ 0.933 + (0.1602 − 0.1) ⋅ 0.52} = 0.68

Parameter V
P 0.66
V = log
10
(1000 ⋅ ) = log
10
(1000 ⋅ ) = 0.4922
fd 212.5

Parameter Vtest
 Ptest 0.9
Vtest = log
10
(1000 ⋅ ) = log
10
(1000 ⋅ ) = 0.4252
ftest 338.1

Parameter A
3 3
A = 0.54 + 0.41 ⋅ V − 0.044 ⋅ V = 0.54 + 0.41 ⋅ 0.4922 − 0.044 ⋅ 0.4922 = 0.737

Parameter Atest
3 3
Atest = 0.54 + 0.41 ⋅ Vtest − 0.044 ⋅ Vtest = 0.54 + 0.41 ⋅ 0.4252 − 0.044 ⋅ 0.4252 = 0.711

Parameter B
2 2
B = 7.77 − 4.53 ⋅ V + 0.744 ⋅ V = 7.77 − 4.53 ⋅ 0.4922 + 0.744 ⋅ 0.4922 = 5.72

Parameter Btest
2
Btest = 7.77 − 4.53 ⋅ Vtest + 0.744 ⋅ Vtest 2
= 7.77 − 4.53 ⋅ 0.4252 + 0.744 ⋅ 0.4252 = 5.98

Weakening factor due to presence of nozzle

di di 200 200
βK = max ( A+B⋅ , 1 + 0.5 ⋅ B⋅ ) = max (0.737 + 5.72 ⋅ , 1 + 0.5 ⋅ 5.72 ⋅ ) = 2.57
De De 624 624

Weakening factor due to presence of nozzle for testing load cases

di di 200 200
βKtest = max ( Atest + Btest ⋅ , 1 + 0.5 ⋅ Btest ⋅ ) = max (0.711 + 5.98 ⋅ , 1 + 0.5 ⋅ 5.98 ⋅ )
De De 624 624

= 2.627

Required thickness of knuckle to avoid axisymmetric yielding

β ⋅ P ⋅ βK ⋅ (0.75 ⋅ R + 0.2 ⋅ Di ) 0.685 ⋅ 0.66 ⋅ 2.57 ⋅ (0.75 ⋅ 499.2 + 0.2 ⋅ 600)
ey = = = 2.702mm
fd 212.5

Required thickness of knuckle to avoid axisymmetric yielding for

testing load cases
β ⋅ Ptest ⋅ βKtest ⋅ (0.75 ⋅ R + 0.2 ⋅ Di ) 0.685 ⋅ 0.9 ⋅ 2.627 ⋅ (0.75 ⋅ 499.2 + 0.2 ⋅ 600)
eytest = = = 2.367mm
ftest 338.1

Required thickness
e = max (es , estest , ey , eytest , eb , ebtest ) = max (0.776, 0.665, 2.702, 2.367, 1.161, 1.126) = 2.702mm

Inside height of end measured from the tangent line

hi = R − √(R − Di /2) ⋅ (R + Di /2 − 2 ⋅ r) = 499.2 − √(499.2 − 600/2) ⋅ (499.2 + 600/2 − 2 ⋅ 96.1)
= 151.5mm

Requirements
 di / D e ≤ 0.6 → 0.3205 ≤ 0.6

 Does suit.