Professional Documents
Culture Documents
GROUP C
Company Name Toyota Motor Corporation
Main Business
Activities Motor Vehicle Production and Sales
In order to deliver a vehicle ordered by a customer as quickly as possible, the vehicle is efficiently built within
the shortest possible period of time by adhering to the following:
1. When a vehicle order is received, a production instruction is issued to the beginning of the vehicle
production line as soon as possible.
2. The assembly line must be stocked with required number of all needed parts .
3. The assembly line must replace the parts used by retrieving the same number of parts from the parts-
producing process (the preceding process).
4. The preceding process must be stocked with small numbers of all types of parts and produce only the
numbers of parts that were retrieved by an operator from the next process.
Kanban in JIT & Lean Manufacturing
Japanese term to “VISUAL RECORDS”.
JIT is implemented through the Kanban Cards. Kanban is an inventory control system used in
just-in-time manufacturing.
Kanban serves as a tool to control the levels of buffer inventories in the production; in simpler
terms to regulate production quantities.
Toyota line-workers used a kanban (i.e., an actual card) to signal steps in their manufacturing
process
It also standardized cues and refined processes, which helped to reduce waste and maximize
value.
6 rules of Kanban :
1. Customer (downstream) processes withdraw items in the precise amounts
specified by the Kanban.
2. Supplier (upstream) produces items in the precise amounts and sequences
specified by the Kanban.
3. No items are made or moved without a Kanban.
4. A Kanban should accompany each item, every time.
5. Defects and incorrect amounts are never sent to the next downstream process.
6. The number of Kanbans is reduced carefully to lower inventories and to reveal
problems
It helps organizations reduce risk by fine-tuning inventory demand and requirement processes. Using a
hybrid JIT Kanban system can help manufacturers maintain greater control over their inventory, while
improving operational efficiency and productivity.
Kanban is easy to learn and understand the methodology. It improves the workflow and minimizes the
time cycle. Some major advantages are :