Professional Documents
Culture Documents
Ameron fiberglass pipe can withstand higher Together, Ameron and its subsidiary Centron Ameron fuel handling systems provide piping
temperatures and pressures than ordinary International offer a full line of fiberglass oilfield solutions for service stations, truck stops and
thermoplastic materials. That, together with line pipe, tubing, casing and sand-control well terminals. Rigid Dualoy 3000/L single-wall or
its corrosion and chemical resistance, makes screens. Piping is available in diameters from contained piping and the unique Dualoy
it particularly well-suited for general industrial 1 to 40 inches, with service pressures as high 3000/LCX* coaxial design have proven them-
service and chemical processing applications. as 4000 psi and operating temperatures up to selves superior in performance and longevity to
Fiberglass pipe also provides environmental 302°F (150°C), depending on specifications. both metallic and flexible alternatives. Each is
protection benefits. In applications such as Centron® GRE well screens, which cost about Underwriters Laboratories Listed for use in all
secondary containment and waste handling, half as much as metal screens, come in 11⁄ 2 fuels, including methanol, ethanol and alcohol
it can eliminate the ground-water contamination to 8-inch sizes and in single and pre-packed blends. Dualoy products can be continuously
caused by corroded metal piping. Bondstrand versions. Bondstrand SSL (steel strip Laminate) monitored with brine, vacuum or pressure
LD large-diameter piping is available in diame- for demanding oil and gas service, including systems. Dualoy 3000/MCX piping is
ters through 144 inches (3600 mm). subsea, provides both high pressure perfor- designed for use at marinas.
mance and corrosion resistance.
*U.S. Patent No. 6,026,862, No. 5,725,920
Bondstrand Offshore Systems Bondstrand Marine Systems
Dualoy 3000/LCX to 300 to 20 150 66 2–4 50–100 Coaxial design - integral containment (UL, ULC)
Dualoy 3000/MCX to 300 to 20 150 66 2-4 50-100 Fuel piping at marina docks or above ground
StationWare™ 3000 Layout and costed materials software
For further information on specific products, see product data sheets available from Ameron.
Group Headquarters Fiberglass Pipe Fiberglass Pipe Fiberglass Pipe Fiberglass Pipe
P.O. Box 801148 Division–Asia/Pacific Division–Europe Division–Americas Division–Americas
Houston, Texas 77280 Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 Centron International Inc.
Tel: (713) 690-7777 No. 7A, Tuas Avenue 3 J. F. Kennedylaan 7 1004 Ameron Road P.O. Box 490
Fax: (713) 690-2842 Singapore 639407 4191 MZ Geldermalsen Burkburnett, Texas 76354 Mineral Wells, Texas 76068
www.ameron.com Tel: 65 861 6118 The Netherlands Tel: (940) 569-1471 Tel: (800) 535-8017
Fax: 65 862 1302 Tel: +31 345 587-587 Fax: (940) 569-2764 (940) 325-1341
65 861 7834 Fax: +31 345 587-561 Fax: (940) 325-9681
www.centrongre.com
Important notice
This literature and the information and recommendations it contains are based on data reasonably believed to be reliable. However, such factors as variations in environment, application or installation, changes in
operating procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty, express or implied, including warranties of merchantability or fitness for purpose, as to the
accuracy, adequacy or completeness of the recommendations or information contained herein. Ameron assumes no liability whatsoever in connection with this literature or the information or recommendations it contains.
Series Resin Temp Size Length Liner Q/L T/T P/L P/L II K/L Flg.
(°F) (in) (ft) (mil)
(°C) (mm) (m) (mm)
FP 300J (7/00)
Bondstrand Product Series
Series 2000
Quick-Lock adhesive joint Jet fuel ASTM-RTRP 11FE
Molded and filament-wound Foodstuffs USFDA 21 CFR 175.105/177.2280
fittings and flanges Mild corrosives ASTM D5677
250°F/150 psi system rating Brine and waste water Ameron's standard adhesive-
1- through 16-inch (25-400 mm) Chemical process lines bonded piping for chemical process
diameters Hot water and steam condensate applications to 250°F
20 mil reinforced resin-rich liner Aromatic amine-cured epoxy
2- through 6-inch does not require construction
shaving
Series 2000MP
Quick-Lock adhesive joint Hot water ASTM D5686
Filament-wound fittings and flanges Chilled water Ameron’s standard adhesive-bonded
250°F/125 psi system rating District heating mil-spec piping for steam condensate
2- through 10-inch diameters Steam condensate and hot water
20 mil reinforced resin-rich liner Aromatic amine-cured epoxy
construction
Series 2400/3400
Key-Lock mechanical joint Drainage ASTM-RTRP 11FE
200°F/150 - 950 psi system rating Fire protection Large-diameter, high pressure,
2- through 40-inch diameters Oilfield reinjection lines mechanically-joined line pipe for
20 mil reinforced resin-rich liner Saltwater and seawater oilfield service and fire protection
available General industrial service systems; employs amine-cured
Waste water and sewage epoxy resins
Series 3000A
Pronto-Lock mechanical joint Cooling water ASTM-RTRP 11AX/FX
Taper/taper adhesive joint Potable water ASTM D5677
210°F/150 - 450 psi system rating Boiler feedwater Ameron’s standard adhesive-
2- through 16-inch diameters Electroplating solutions bonded or mechanically-joined
Reinforced resin-rich liner in Steel piping replacement piping for moderate temperatures;
8- through 16-inch diameters Water mains and water treatment employs aromatic amine-cured
epoxy resins
Series 3200A
Pronto-Lock mechanical joint Fire mains ASTM-RTRP 11AE/FE
Taper/taper adhesive joint Municipal waste NFPA #24
210°F/200 psi system rating Class 200 service (2 - 12 inch) For underground fire protection
2- through 16-inch diameters Class 175 service (14 - 16 inch) systems requiring UL or FM-listed
Resin-rich liner reinforced Solutions pH 1 - 12 piping
in 8- through 16-inch diameters Steel piping replacement Employs aromatic-amine cured
Brine and brackish water epoxy resins
Series 3300A
Pronto-Lock mechanical joint Class 300 service ASTM-RTRP 11FE
Taper/taper adhesive joint Solutions pH 1 - 12 General 300-psi industrial service
210°F/300 psi system rating Steel piping replacement Employs aromatic amine-cured epoxy
8- through 12-inch diameters General industrial service resins
20 mil reinforced resin-rich liner Saltwater and brackish water
Series 4000
Quick-Lock adhesive joint Alkalies ASTM-RTRP 11FE
Filament-wound fittings and flanges Industrial waste Extra thick 50-mil liner for corrosive
250°F/150 psi system rating Moderate corrosives and erosive media
1- through 16-inch diameters Nonoxidizing acids Employs aromatic amine-cured
50 mil reinforced resin-rich epoxy Solvents and slurries epoxy resins
liner General industrial service
2- through 6-inch does not require
shaving
Bondstrand Product Series
Series 5000/5100
Quick-Lock adhesive joint Drains ASTM-RTRP 12ED
Filament-wound flanges Oxidizing acids USFDA
200°F/250°F &150 psi system rating Strong corrosives Vinyl ester construction for severely
1- through 16-inch diameters Chemical process lines corrosive services; high-
50 mil nexus and C-veil reinforced Sewer and waste treatment performance Novalac-based vinyl
resin-rich liner (to 100 mil for 5100) Bleach and chlorine solutions ester resins and 100-mil liner on
2- through 6-inch does not require special order
shaving
Series 7000
Quick-Lock adhesive joint Jet fuel ASTM D5677
Filament-wound flanges Gasolines Meets pending ASTM requirements
210°F/150 psi system rating Diesel fuel for conductive piping
1- through 16-inch diameters Shipboard service Includes conductive filament
Standard piping constructed without Refined hydrocarbons reinforcement to dissipate static
liner for enhanced static control Primary lines in contained systems charges in refined fuel lines; employs
aromatic amine-cured epoxy resins
Bondstrand LD
Gasketed stab joint Acid drains ASTM D 2996
Butt and wrap joint Plant effluents Cycloaliphatic-amine cured epoxy (EPX),
up to 250°F/150 psi system rating Brine and seawater High-temperature vinyl ester (HVE),
18- through 108-inch diameters Cooling tower water Standard vinyl ester (SVE) or
Choice of four different resin systems Chemical waste streams Isophthalic acid polyester (IAP) resins
Quick-Lock®
An adhesive-bonded joint with straight Key-Lock® A self-restrained mechanical joint
spigot and tapered bell. The integral offering quick assembly by means of
pipe stop in the Quick-Lock bell locking keys inserted between bell and
insures accurate laying lengths in spigot. Available with single or double
close-tolerance piping. locking keys depending on pressure
requirements. Key-Lock employs an
O-ring seal. For 2- through 40-inch (50
through 1000 mm) piping systems.
One-piece One-piece flanges are available for Bondstrand II QL Bondstrand II QL systems employ
flanges Bondstrand systems in all sizes with the Quick-Lock joint in both
ANSI, ISO or JIS bolt hole patterns. primary and secondary. For 2-
through 12-inch (50 through 300 mm)
primary systems.
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed
to be reliable. However, such factors as variations in environment, application or installation, changes in
operating procedures, or extrapolation of data may cause different results. Ameron makes no represen-
tation or warranty, express or implied, including warranties of merchantability or fitness for purpose, as to
the accuracy, adequacy or completeness of the recommendations or information contained herein. Ameron
assumes no liability whatsoever in connection with this literature or the information or recommendations it
contains. Product specifications are subject to change.
CERTIFICATED FIRM
Bondstrand®100
Fiberglass Pipe and Fittings
non-metallic piping for non-pressure,
gravity or vent applications in corrosive
environments
Performance Bondstrand 100 is designed for use in non-pressure, gravity flow and vent applications.
Rigid fiberglass pipe and fittings are resistant to petroleum products, road salts and
water. UV exposure will not induce structural embrittlement of fiberglass epoxy piping as
it ages. Bondstrand 100 is resistant to temperatures to 150°F (65°C). Light weight
fiberglass piping requires no heavy lifting equipment or special tools to install. Fittings
comply with U.S. Department of Commerce NBS PS 15-69 dimensions.
Composition Pipe: Filament-wound "E" type fiberglass reinforced thermosetting epoxy with exterior
UV resistant coating. Pipe is manufactured in accordance with ASTM D2996 and meets
cell limits: RTRP 11FQ1-2331.
Fittings: Manufactured specifically for bridge drain and duct work applications in
accordance with PS 15-69 dimensions.
Adhesive: Ameron PSX™•34 ambient-cure, two-part epoxy for all services.
8 1.3/.59 1 1 2 2 3 4 4
Joining system Bondstrand 100 Stick Clip (SC)* adhesive bonded joint and bonded bell x spigot.
ISO-9001
2
Piping details
External coating
Structure
Liner
Right:
Bondstrand 100 pipe wall detail
Below:
Bondstrand 100
expansion joint detail
External sleeve
90° min.
External sleeve
90° min.
Bondstrand 100 pipe
2"
1 x dia. +1"
saw
Right bottom: cut
Bondstrand 100
expansion joint external sleeve sand inside
(two required)
sand outside 3
Typical pipe properties Method
(cont'd.) Pipe Property1 Units Value ASTM ATM1
Linear thermal expansion 10-6 in/in/°F 6.78 D696 21
10-6 cm/cm/°C 15.3
Axial tensile modulus1 106 psi 3.14 D2105 161
104 MPa 2.17
Tensile strength
Circumferential 103 psi 30.0 D1599 151
MPa 206.8
Compressive strength
Longitudinal 103 psi 32.5 D695
MPa 224
Beam bending stress1 103 psi 1.3 D2925 –
MPa 9.136
1) Ameron test method.
Guide Specifications All fiberglass components of the system shall be supplied by the same manufacturer
and shall be assembled in accordance with the manufacturer's instructions. The
fiberglass pipe shall be filament-wound epoxy per requirements of ASTM D2996 RTRP
11 FQ1-2331 and furnished in random 40' (34'-42') lengths.
Fittings will be manufactured to NBS PS 15-69 dimensions. Elbows shall have a smooth
interior with a minimum centerline radius of 1.5 times the pipe diameter. All fiberglass
piping system components shall be the same color and contain a UV resistant material.
Important Notice This literature and the information and recommendations it contains are based on data
reasonably believed to be reliable. However, such factors as variations in environment,
application or installation, changes in operating procedures, or extrapolation of data
may cause different results. Ameron makes no representation or warranty, express or
implied, including warranties of merchantability or fitness for purpose, as to the
accuracy, adequacy or completeness of the recommendations or information contained
herein. Ameron assumes no liability whatsoever in connection with this literature or the
information or recommendations it contains. Product specifications are subject to
change.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
Telex: 40257 bonds nl
© 1997 Ameron FP739A (10/99) Supercedes FP739 (9/97) Printed in U.S.A (9/97). 5M
®
Bondstrand Product Data
with guide specification
FIBERGLASS PIPE GROUP
Performance Pipe designs to 450 psi (3.1 MPa) using an 8000 psi (41.2 MPa) hydrostatic design
stress in accordance with ASTM D2992 (B).
Continuous operating temperatures to 250°F (121°C).
Excellent corrosion resistance over a wide temperature range. See most recent
release of Bondstrand Corrosion Guide (FP132) for specific applications.
Weighs 1⁄6th as much as Sch. 40 steel.
Does not require thrust blocks at ambient temperatures when properly installed in
most soils.
Smooth inner liner (Hazen-Williams C = 150) produces extremely low frictional loss
for greater discharge and reduced pumping costs.
Low thermal conductivity (1⁄100th of steel) minimizes heat losses.
Individual system components may not have the same ratings as the pipe. Refer
to the detailed product information for the specific components to determine the
pressure rating for the system as a whole.
FP163F (11/99)
Joining systems Quick-Lock® straight/taper adhesive-bonded joint. 2”-6” pipe outside diameter is
within tolerance for reliable bonding without shaving. Integral pipe stop in socket
featured for predictable, precise laying lengths.
Flanges and flanged fittings.
Composition Pipe
Filament-wound fiberglass-reinforced epoxy resin pipe with integral resin-rich
reinforced liner of 20 mil (0.5 mm) nominal thickness.
Filament-wound fittings
Furnished with 50 mil (1.3 mm) reinforced liner using same materials as the pipe.
Tees Flanges*
90° and 45° elbows Nipples and couplings
Crosses Tapered body reducers
45° laterals Saddles*
*No liner.
Flanged fittings
2-12 inch filament-wound flanged fittings match ANSI B16.1 and ANSI B16.5 bolt
hole pattern and face-to-face dimensions for 150 lb flanges.
1-16 inch flanges match ANSI B16.1 and ANSI B16.5 bolt hole pattern for 150 lb
flanges.
Other flange drilling patterns such as DIN, ISO, JIS, ANSI B16.5 300 lb. etc.,
available on special request.
Thermosetting adhesives
PSX™•34 two-part epoxy adhesive for general industrial service.
RP6B two-part epoxy adhesive for service in compliance with U.S. Federal
Regulations 21CFR175.105 and 21CFR177.2280.
2
Typical pipe dimensions Nominal Pipe Nominal Wall Average Pipe
and weights Pipe Size ID Thickness1 Sectional Area2 Weight
(in) (mm) (in) (mm) (in) (mm) (in2) (mm2) (lb/ft) (kg/m)
1 25 1.07 27 .140 3.6 0.50 323 0.4 0.6
11⁄2 40 1.67 42 .140 3.6 0.80 516 0.7 1.0
23 50 2.10 53 .123 3.7 .73 730 0.7 1.3
33 80 3.21 82 .126 3.7 1.07 1100 1.1 1.8
43 100 4.14 105 .151 3.8 1.78 1760 1.7 3.0
63 150 6.19 159 .181 4.6 3.22 2620 2.6 4.5
8 200 8.22 209 .226 5.7 5.83 3760 4.3 6.4
10 250 10.35 263 .226 5.7 7.31 4720 5.4 8.0
12 300 12.35 314 .226 5.7 8.69 5610 6.4 9.5
14 350 13.56 344 .250 6.4 10.32 6660 7.4 11.0
16 400 15.50 394 .269 6.8 13.33 8600 9.5 14.1
1) Minimum wall thickness shall not be less than 87.5% of nominal wall thickness in accordance with
ASTM D2996.
2) Use these values for calculating longitudinal thrust.
3) No-shave pipe.
3
Fittings pressure ratings Nominal Elbows & Tees Tapered Body Blind Flanges &
Pipe Size Filament-Wound Molded Reducers & Flanges Bushed Saddles2
(in) (mm) (psig) (MPa) (psig) (MPa) (psig) (MPa) (psig) (MPa)
1 25 300 2.07 - - 600 4.14 150 1.03
11⁄2 40 300 2.07 - - 550 3.79 150 1.03
23 50 375 2.59 300 2.07 450 3.10 150 1.03
33 80 325 2.24 225 1.55 350 2.41 150 1.03
43 100 300 2.07 175 1.21 350 2.41 150 1.03
63 150 225 1.55 150 1.03 250 1.72 150 1.03
8 200 225 1.55 - - 225 1.55 150 1.03
10 250 200 1.38 - - 175 1.21 150 1.03
12 300 175 1.21 - - 150 1.03 150 1.03
14 350 150 1.03 - - 150 1.03 - -
16 400 150 1.03 - - 150 1.03 - -
1) Refer to FP282 for fittings dimensions.
2) With 316 stainless steel outlet. Other outlet materials available on special order.
3) No-shave pipe.
Nominal
Pipe Size Laterals Crosses Reducer Bushings
(in) (mm) (psig) (MPa) (psig) (MPa) (psig) (MPa)
1 25 - - - - 50 .35
11⁄2 40 - - - - 50 .35
22 50 275 1.90 150 1.03 50 .35
32 80 250 1.72 150 1.03 50 .35
42 100 200 1.38 150 1.03 50 .35
62 150 150 1.03 100 0.69 50 .35
8 200 150 1.03 100 0.69 50 .35
10 250 150 1.03 100 0.69 50 .35
12 300 150 1.03 100 0.69 50 .35
14 350 150 1.03 100 0.69 50 .35
16 400 150 1.03 100 0.69 50 .35
1) Reducer bushings bonded into flanges will have the same rating as the flange. Otherwise, rated as
shown.
2) No-shave pipe.
4
Typical mechanical 70°F 200°F ASTM
properties Pipe Property Units 21°C 93°C Method
1”, 11/2” 2”-6” 1”, 11/2” 2”-6”
Nominal Pipe Size
8”-16” 8”-16”
Circumferential
Tensile stress at weeping 103 psi 24.00 32.00 - - D1599
MPa 165.00 22.00 - -
Tensile modulus 106 psi 3.65 4.20 3.20 3.70
GPa 25.20 29.00 22.10 25.50
Poisson’s ratio 0.56 0.26 0.70 0.32 D2105
Longitudinal
Tensile strength 103 psi 8.50 16.00 6.90 13.00 D2105
MPa 58.60 110.00 47.60 90.00
Tensile modulus 106 psi 1.60 3.00 1.24 2.40 D2105
GPa 11.00 20.70 8.50 16.50
Poisson’s ratio 0.37 0.16 0.41 0.20 D2105
Beam apparent
Elastic modulus 106 psi 1.70 2.40 1.00 1.77 D2925
GPa 11.70 16.60 6.90 12.20
Hydrostatic design
basis (cyclic) 103 psi 6.001 16.001,2 - - D2992
MPa 41.40 110.00 - -
1) At 150°F (66°C).
2) Static
5
Buried installations Thrust blocks
Most installations at ambient operating temperatures do not require thrust blocks.
Consult Ameron for information regarding blocking of buried pipelines for your
specific application.
Live loads
Bondstrand 2000 will carry H20 wheel loadings of at least 16,000 lb (7250 kg) per
axle when properly bedded in compacted sand in stable soils and provided with at
least 3 ft (1 m) of cover.
Earth loads on buried pipe
Nominal Maximum Earth Cover1
Pipe Size 100 psi 0.69 MPa 125 psi 0.86 MPa 150 psi 1.03 MPa
(in) (mm) (ft) (m) (ft) (m) (ft) (m)
1 25 30 9 30 9 30 9
1 ⁄2
1 40 30 9 30 9 30 9
22 50 30 9 30 9 30 9
32 80 30 9 30 9 30 9
42 100 30 9 30 9 30 9
62 150 30 9 24 7 23 7
8 200 23 7 22 6 21 6
10 250 23 7 21 6 19 5
12 300 23 7 21 6 18 5
14 350 23 7 21 6 17 5
16 400 23 7 20 6 16 5
1) Based on a 120 lb/ft3 (1925 kg/m3) soil density and 1000 psi (6.9 MPa) modulus of soil reaction.
2) No-shave pipe.
Span lengths Recommended maximum support spacings for Bondstrand Series 2000 pipe at
various operating temperatures. Values based on 0.5-inch (12 mm) deflection at
midspan for fluid specific gravity = 1.0.
Nominal
Pipe Size Continuous Spans (ft) Simple Spans (ft)
(in) (mm) 100°F 150°F 200°F 250°F 100°F 150°F 200°F 250°F
1 25 11.7 11.1 10.3 9.3 7.3 7.4 6.7 6.2
11⁄2 40 13.8 13.0 12.1 11.0 9.2 8.7 8.1 7.3
2 4
50 14.3 13.5 12.6 11.4 9.5 9.0 8.4 7.6
34 80 16.2 15.4 14.3 12.9 10.8 10.2 9.5 8.6
44 100 18.5 17.5 16.3 14.7 12.3 11.7 10.9 9.8
64 150 20.7 19.6 18.2 16.5 13.8 13.1 12.1 11.0
8 200 22.9 21.7 20.2 18.2 15.3 14.5 13.5 12.2
10 250 24.3 23.0 21.4 19.3 16.2 15.3 14.3 12.9
12 300 25.5 24.1 22.4 20.3 17.0 16.1 15.0 13.5
14 350 26.5 25.0 23.3 21.1 17.6 16.7 15.5 14.0
16 400 28.2 26.7 24.9 22.5 18.9 17.8 16.6 15.0
1) Span recommendations include no provision for weights (fittings, valves, flanges, etc.) or thrusts (branches,
turns, etc.). Fittings, valves, flanges and other appurtenances must be supported separately.
2) Span recommendations are calculated for a maximum long-term deflection of 1/2 inch to ensure good
appearance and adequate drainage.
3) Continuous spans are defined as interior (not end) spans that are uniform in length and free from structural
rotation at the supports. Simple spans are supported only at the ends and are hinged or free to rotate at
the supports.
4) No-shave pipe.
Field testing Bondstrand 2000 piping systems are designed for hydrostatic field testing at 150%
of rated operating pressure. Pneumatic testing is not recommended.
6
Bondstrand® Guide Specification
Pipe construction The structural wall of fiberglass pipe shall have continuous glass fibers in a matrix of
aromatic amine cured epoxy resin.
The integral, reinforced resin-rich liner shall consist of C-glass and a resin/hardener
system identical to that of the structural wall, and shall have a 20 mil nominal
thickness. Non-reinforced pure resin-type corrosion barriers (liners) shall not be
allowed due to their potential for severe fracturing during transportation, installation
and operation of the pipe.
Pipe in 1 through 16-inch sizes shall be rated for a minimum of 165 psig at 250°F. In
1 through 6-inch sizes the pipe shall have full vacuum capability at 70°F, when
installed above ground with a safety factor of 3:1.
Pipe shall be manufactured according to ASTM D2996 specification for filament-
wound Reinforced Thermosetting Resin Pipe (RTRP). When classified under
ASTM D2310, the pipe shall meet Type 1, Grade 1 and Class F (RTRP-11FE or W)
cell limits in 1 through 16-inch nominal pipe sizes.
Filament-wound epoxy fiberglass pipe shall be translucent to allow for inspection of
damage.
Pipe in 2 through 8-inch sizes shall be furnished in 30 or 40-ft. length to minimize
the number of field-bonded joints for rapid installation.
Standard fittings Fittings in 1 through 16-inch sizes shall be filament wound with a reinforced resin-
construction rich liner of 50 mil minimum thickness and of the same glass and resin type as the
pipe. Pipe, filament-wound fittings and adhesive shall, as an assembly, provide a
continuous liner throughout the system.
Compression-molded fittings in 2, 3, 4 and 6-inch nominal sizes may also be
allowed upon agreement between purchaser and manufacturer.
Contact-molded, spray-up or hand-layup fittings shall not be allowed. Pipe and
fittings shall be joined using a straight spigot by socket with a 0.5° taper angle and a
pipe stop inside the socket to allow precise makeup.
Workmanship The pipe and fittings shall be free from all defects, including delaminations,
indentations, pinholes, foreign inclusions, bubbles and resin-starved areas which,
due to their nature, degree or extent, detrimentally affect the strength and
serviceability of the pipe or fittings. The pipe and fittings shall be as uniform as
commercially practicable in color, density and other physical properties.
Testing Samples of pipe and couplings shall be tested at random, based on standard
quality control practices to determine conformance of the materials to American
Society for Testing and Materials guidelines for testing fiberglass pipe products:
ASTM D1599, D2105, D2925, D2992A or D2992B.
Test samples may be hydrostatically tested by the manufacturer to 1.5 times the
pressure rating for signs of leakage.
7
Conversions 1 psi = 6895 Pa = 0.07031 kg/cm2
1 bar = 105 Pa = 14.5 psi = 1.02 kg/cm2
1 MPa = 106 Pa = 145 psi = 10.2 kg/cm2
1 GPa = 109 Pa = 145,000 psi = 10,200 kg/cm2
1 in = 25.4 mm
1 ft = 0.3048 m
1 lb•in = 0.113 N•m
1 in4 = 4.162 x 10-7m4
°C = 5/9 (°F - 32)
Important notice This literature and the information and recommendations it contains are based on data
reasonably believed to be reliable. However, such factors as variations in environment,
application or installation, changes in operating procedures, or extrapolation of data may
cause different results. Ameron makes no representation or warranty, express or implied,
including warranties of merchantability or fitness for purpose, as to the accuracy,
adequacy or completeness of the recommendations or information contained herein.
Ameron assumes no liability whatsoever in connection with this literature or the
information or recommendations it contains. Product specifications are subject to
change.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
© 1988 • Ameron Printed in U.S.A. • FP163F (11/99) supersedes FP163E (4/95) • 7.5M.[186]
®
Bondstrand Guide Specification
FIBERGLASS - COMPOSITE PIPE GROUP
Performance The pipe in sizes 1” through 16” must comply with U.S. Federal Regulations 21CFR 175.105 and
Requirements 21CFR 177.2280 for conveying foodstuffs when joined with RP6B epoxy adhesive. Pipe shall be
listed under NSF Standard 61-Drinking Water System Components. Piping must meet or exceed
ISO-9001 the requirements of MIL-P-29206A and ASTM D5677-95 when used in aviation fuel service.
Fittings will be manufactured according to ASTM D5685. Piping will be manufactured according to
ASTM D2996 for RTRP. When classified under ASTM D2310, the pipe shall meet Type I, Grade I
and Class F (RTRP-11FE) cell limits in 1” through 16” nominal pipe sizes.
CERTIFICATED FIRM
FP693B (2/00)
Materials Pipe Construction
Filament-wound fiberglass reinforced epoxy resin pipe shall be Bondstrand 2000 as manufac-
tured by Ameron International Fiberglass Pipe Group, or approved equal. The integral reinforced
corrosion barrier shall have a nominal 20 mil thickness, and be constructed with the same epoxy
resin as the pipe structural wall. Non-reinforced liners, or corrosion barriers, shall not be allowed
due to potential for fracturing during lower temperatures, transportation and installation.
Wastewater Treatment
Plant Piping
using Bondstrand pipe with Quick-Lock®
adhesive joint and flanged fittings
Pipe system Approximately 15,000 feet of Bondstrand Series 2000 fiberglass pipe in 3 through
12-inch diameters and a total of over 3000 Series 2000 adhesive joined fittings and
CERTIFICATED FIRM ANSI flanged fittings.
FP312E (11/96)
Advantages The contract provisions of this project left it to the contractor’s discretion to choose the
most suitable system meeting the operating requirements. Contractor determined that
the Bondstrand system would be more cost effective than the other principal
alternative: a combined system of glass-lined cast iron and unlined cast iron.
Ease of assembly Because of the ease with which Bondstrand fiberglass flanges can be mounted on
pipe and fittings, contractor assembled ANSI-dimensioned fittings and pipe spools
in his own on-site fabrication shop.
© 1992 Ameron • FP312E (11/96) supersedes FP312D (10/95) • Printed in U.S.A. • 5M [021]
Bondstrand® Case History
FIBERGLASS - COMPOSITE PIPE GROUP
ISO-9001
CERTIFICATED FIRM
Application Condensate return lines, average working pressure of 25 psi (2 bar) at 180°F (82°C)
Product Bondstrand Series 2000 pipe, filament wound fittings, 4” (100 mm)
FP736 (3/97)
" In the trench, installer
uses a flapper sander
to prepare pipe end
for adhesive joint.
Pipe system Approximately 1100 feet (350 m) of 4-inch diameter, Bondstrand Series 2000 pipe
and filament-wound fittings were installed beneath the busy streets of downtown
Nashville, Tennessee. Bondstrand 2000 replaces 6-inch ductile iron pipe in
condensate return lines. The failing ductile iron pipe had been in service for only three
years. The piping system will supply heat produced by a trash burning generating
plant to 39 major buildings in downtown Nashville. The existing ductile iron pipe has
deteriorated due to corrosion and scale build up. Digging costs to replace the
metallic piping with the same material would be prohibitive and extremely disruptive
because of its location in the congested downtown area. The problem was solved by
sliplining the ductile iron with Bondstrand 2000, taking advantage of Bondstrand’s
light weight and ease of installation.
With Bondstrand, the contractor was able to dig a small trench, assemble lengths
of pipe in the ditch and slip the 4-inch fiberglass pipe inside the 6-inch ductile iron.
Pipe was installed between 6:00 pm and 6:00 am to minimize the disruption to city
traffic.
Technical support At job start-up, Ameron Technical Service provided installation training and certifi-
cation of crew members. This ensured that the proper techniques were utilized
during installation to provide a successful application in the least amount of time.
Desalination Facility
using Bondstrand Series 2000
fiberglass pipe and fittings
ISO-9001
CERTIFICATED FIRM
Application Water reject piping in third stage ejector condensers in ten desalination units.
FP401C (8/96)
The previously installed Cu-Ni pipe (left)
experienced severe corrosion failure,
especially at welds. Bondstrand corrosion
resistant piping systems (right) include a wide
variety of fittings, including reducers, lateral
tees and elbows in many angular configura-
tions.
Pipe system After approximately two years of service, the existing 100 mm and 150 mm
Cu-Ni (90/10) piping had begun to fail in this service. The medium, seawater
at 50°C containing dissolved gases including chlorine, air and carbon dioxide,
was sufficiently acidic (pH 5.8-6.2) to cause severe internal corrosion to the
metallic piping, resulting in heavy leakage in general and collapse when the
piping was subjected to vacuum.
Bondstrand Series 2000 fiberglass reinforced pipe was chosen to replace the
old Cu-Ni lines due to its corrosion resistance and ease of installation.
Advantages Corrosion resistance - Pipe and fittings easily withstand the acidity of the
medium. Bondstand replacement piping has already served nearly twice as
long as original metallic piping without showing any signs of corrosion.
Ease of installation - System was easily field fabricated by an installation
crew from Ameron. The crew was able to complete the installation for each
unit in only one day.
Technical support Ameron provided technical support to the client during all phases of
the project.
© 1989 Ameron • Printed in U.S.A. • FP401C (8/96) supersedes FP401B (8/96) • 5M[021]
Bondstrand® Case History
FIBERGLASS PIPE GROUP
Ft. Khamehamea
Wastewater Treatment Plant
using Bondstrand Series 2000
fiberglass pipe, filament wound
fittings and flanges
Product Bondstrand Series 2000 pipe, filament wound fittings and flanges
ISO-9001
Pipe system Bondstrand Series 2000 pipe and filament-wound fittings and flanges in 2- to 14-
inch diameters are used for process lines in this wastewater treatment plant. The
piping systems are used for sludge, digester gas, methane gas, chlorine gas
vacuum and solution, alum, foul air and aeration air. Bondstrand's resistance to
both external and internal corrosion made it an excellent choice to handle these
services in this marine environment.
Bondstrand was selected over other materials such as glass-lined cast iron or
316L Schedule 40 stainless steel. In addition to providing an economical material
solution for carrying corrosive media, its light weight and easy assembly reduced
installation costs over these other piping materials.
Technical support At job start-up, Ameron Technical Service provided installation training and certifi-
cation of crew members. This ensured that the proper techniques were utilized
during installation to provide a successful application in the least amount of time.
ISO-9001
CERTIFICATED FIRM
FP720 (9/96)
Far right: High speed blower moves landfill gas
through Bondstrand pipe into leachate collection
tank, below concrete slab.
Near right: Flanged Bondstrand pipe at end of run
permits future expansion as need arises.
Pipe system Bondstrand Series 2000 pipe and filament-wound fittings, prefabricated in 6- to
12-inch diameters were used. Landfill gas contains methane and high concentra-
tions of hydrogen sulfite (H2S), and water at 150° to 170°F. The H2S mixes with
water vapor, forming strong sulfuric acid in the piping system. Carbon steel can
survive only 3 to 4 years in this service. Plastic piping (PVC, CPVC and HDPE)
was eliminated as a choice for this application due to temperature and pressure
limitations around 140°F. Fiberglass pipe also provides better UV resistance than
PVC or CPVC.
While Schedule 10 or 20 304L stainless steel can provide the desired 30-year life
expectancy in this service, its material cost is about four times that of fiberglass
and the installed cost would be approximately six times that of fiberglass.
Ameron Bondstrand 2000 also saved installation time. The difficult welding
process of stainless steel takes 3-4 times longer than epoxy bonding of fiberglass.
As a result the installation took less than four days. The system was then field
tested at 225 psig for 10 cycles.
Technical support Ameron provided installation training and technical support to the client.
ISO-9001
CERTIFICATED FIRM
Product 8” (200 mm) Bondstrand Series 2000 pipe, filament wound fittings, Quick-Lock®
joining system
FP304 (4/98)
" Right, lengths of Bondstrand
2000 supply demineralized
water.
Pipe system Approximately 4900 feet (1500 m) of 8-inch diameter, Bondstrand Series 2000 pipe
and filament-wound fittings were installed in this petrochemical complex in
Venezuela. The piping transports demineralized water to the entire complex. Installed
in 1974, the Bondstrand piping system has provided trouble-free service for 24 years.
Listings MIL-P-28584B for pipe and fittings conveying water at pressures to 125 psig and
temperatures to 250°F.
Composition Pipe
Filament-wound fiberglass reinforced epoxy resin pipe with nominal 0.020-inch (0.5 mm)
resin-rich reinforced liner.
Continuous operating temperatures to 250°F (121°C).
Filament-wound fittings
Furnished with reinforced liner using same materials as pipe.
Tees 45° elbows
90° elbows Couplings
Flanges Nipples
Saddles Tapered body reducers
Flanged fittings
Flanges match bolt-hole pattern for ANSI B16.5 150 lb flanges, ANSI B16.1 for 125 lb
cast iron flanges and ISO Standard 2229.
Thermosetting adhesives
PSX™•34 two-part epoxy adhesive for field fabrication.
FP467C (7/00)
Joining systems Quick-Lock® straight/taper adhesive-bonded joint featuring integral pipe stop in bell for
predictable, precise laying lengths.
Flanges and flanged fittings.
Fittings Elbows
Tees
Flanges, blind flanges and reducing flanges
Plugs and end-caps
Nipples and couplings
Tapered body reducers
Tapered body reducers, tees and 90° and 45° elbows are available with any combination
of Quick-Lock female and filament-wound flange ends.
Laying lengths of filament-wound fittings with Quick-Lock ends match those of ANSI
B16.9 steel buttwelding fittings. Flanged ends match ANSI B16.1 and B16.5 center-to-
face and face-to-face dimensions.
2
Reducers Nominal Laying Overall Approx
Pipe Size Length A Length B Weight
ds
(in) (mm) (in) (mm) (in) (mm) (lb) (kg)
A ds
3x2 80 x 50 2.13 54 5.75 146 1.1 .5
4x2 100 x 50 3.00 76 6.63 168 2.1 .9
4x3 100 x 80 2.88 73 6.50 165 2.2 1.0
6x3 150 x 80 3.81 97 7.88 200 3.9 1.8
6x4 150 x 100 3.69 95 7.75 197 3.5 1.6
8x4 200 x 100 5.44 138 10.19 259 7.1 3.2
8x6 200 x 150 3.88 99 8.63 219 6.6 3.0
10 x 6 250 x 150 4.63 118 9.63 245 8.4 3.8
10 x 8 250 x 200 4.12 105 9.37 238 8.0 3.6
B
See Quick-Lock bell and spigot dimension table on page 5 for bell depth, ds
7
Tees Nominal Laying Overall Approx
B Pipe Size Length A Length B Weight
A (in) (mm) (in) (mm) (in) (mm) (lb) (kg)
ds
2 50 2.50 64 4.31 109 2.1 1.0
3 80 3.38 86 5.19 132 4.1 1.9
4 100 4.13 105 5.94 151 5.0 2.3
6 150 5.63 143 7.88 200 11 5.0
8 200 7.00 178 9.50 241 18 8.2
10 250 14.50 368 17.25 438 38 17.3
See Quick-Lock bell and spigot dimension table on page 5 for bell depth, ds
Length
180°
.56 [14mm]
6
Physical properties Pipe Property Units Value Method
Thermal conductivity
Pipe wall Btu·in/(hr·ft2·°F) 002.3 Ameron
W/m·K 000.33
Thermal expansion
Linear 10-6 in/in/°F 010 Ameron
10-6 mm/mm°C 018
Flow coefficient Hazen-Williams 150 _
Absolute roughness 10-6 ft 017.4 _
10-6 m 005.3
Density lb/in3 001.8 _
g/cm3 000.065
3
Buried installations Thrust blocks
Most properly bedded Bondstrand 2000MP installations do not require thrust blocks.
Consult Ameron for recommendations for systems operating at elevated temperatures.
Live loads
Bondstrand 2000MP will carry H20 wheel loadings of at least 16,000 lb (7250 kg) when
properly bedded in compacted sand in stable soils and provided with at least 3 ft (1 m) of
cover.
Nominal Maximum Earth Cover
Pipe Size 100 psi 0.69 MPa 125 psi 0.86 MPa
(in) (mm) (ft) (m) (ft) (m)
2 50 30 9.1 30 9.1
3 80 22 6.7 22 6.7
4 100 24 7.3 23 7.0
6 150 21 6.4 20 6.1
8 200 21 6.4 20 6.1
10 250 22 6.7 19 5.8
* Based on a 120 lb/ft3 (1925 kg/m3) soil density and 1000 psi (6.9 MPa) modulus of soil reaction.
**Internal operating pressure, psi (MPa).
Support spacing Recommended maximum support spacing for Bondstrand 2000MP pipe at various
operating temperatures. Span recommendations are valid for normal horizontal piping
support arrangements, a compromise between continuous spans and simple spans, but
include no provision for weights such as fittings, flanges, etc. or thrust from branches,
turns, etc. Span recommendations are calculated for a maximum long-term deflection of
1⁄2 inch to ensure good appearance and adequate drainage. Values are based on 1⁄2 inch
deflection at midspan for fluid specific gravity = 1.0. For continuous spans, increase
values by 20%. For end or single spans, decrease values by 20%.
Nominal Span (feet or meters)
Pipe Size Temperature
(in) (mm) 100°F 37°C 150°F 66°C 200°F 99°C 250°F 122°C
2 50 13.0 3.9 11.7 3.6 10.4 3.2 9.2 2.8
3 80 14.6 4.5 13.3 4.1 12.0 3.7 10.7 3.3
4 100 16.8 5.1 15.0 4.6 13.2 4.0 11.4 3.5
6 150 18.7 5.7 17.0 5.2 15.2 4.6 13.5 4.1
8 200 21.2 6.5 19.2 5.9 17.2 5.2 15.2 4.6
10 250 22.3 6.8 20.3 6.2 18.4 5.6 16.4 5.0
4
Bending radius Maximum Allowable
Nominal Bending Deflection, H, for 100-ft Turning
α
Pipe Size Radius, R* (30 m) Bending Length Angle, α
(in) (mm) (ft) (m) (ft) (m) (deg)
H
2 50 83 26 14.6 4.5 69
C 3 80 123 38 10.1 3.1 47
S 4 100 158 46 7.9 2.4 36
α 6 150 233 71 5.4 1.6 25
R
8 200 304 93 4.1 1.3 19
10 250 379 116 3.3 1.0 15
5
Conversions 1 psi = 6895 Pa = 0.07031 kg/cm2
1 bar = 105 Pa = 14.5 psi = 1.02 kg/cm2
1 MPa = 106 Pa = 145 psi = 10.2 kg/cm2
1 GPa = 109 Pa = 145,000 psi = 10,200 kg/cm2
1 in = 25.4 mm
1 ft = 0.3048 m
1 lb·in = 0.113 N·m
1 in4 = 4.162 x 10-7m4
°C = 5/9 (°F - 32)
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy or
completeness of the recommendations or information contained herein. Ameron assumes no liability whatsoever
in connection with this literature or the information or recommendations it contains. Product specifications are
subject to change.
© 1988 Ameron FP467C (7/00) supersedes FP467B (7/97) Printed in U.S.A. 5M [186]
®
Bondstrand Guide Specification
FIBERGLASS - COMPOSITE PIPE GROUP
Bondstrand 2000 MP
Pipe and Fittings
Fiberglass reinforced thermosetting epoxy resin
pipe for plant piping hot water, chilled water, and
condensate return services
Scope This specification defines the reinforced thermosetting resin (RTR) piping system to
be used in those sections of Plant Piping–hot water, chilled water and condensate
return services calling for fiberglass piping systems.
References, References are made to other standards and tests which are a part of this section as
Quality Assurance modified. Where conflict exists between the requirements of this specification and listed
references, the specification shall prevail.
70°F 200°F ASTM
Physical and Pipe Property Units 21°C 93°C Method
Mechanical Properties Nominal Pipe Size 2”-6” 8”-10” 2”-6” 8”-10”
Circumferential
Tensile stress at 103 psi 32.00 24.00 - - D1599
weeping MPa 22.00 165.00 - -
Tensile modulus 106 psi 4.20 3.65 3.70 3.20
GPa 29.00 25.20 25.50 22.10
Poisson’s ratio 0.26 0.56 0.32 0.70 D2105
Longitudinal
Tensile strength 103 psi 16.00 8.50 13.00 6.90 D2105
MPa 110.00 58.60 90.00 47.60
Tensile modulus 106 psi 3.00 1.60 2.40 1.24 D2105
GPa 20.70 11.00 16.50 8.50
Poisson’s ratio 0.16 0.37 0.20 0.41 D2105
Beam apparent
Elastic modulus 106 psi 2.40 1.70 1.77 1.00 D2925
GPa 16.60 11.70 12.20 6.90
Hydrostatic design
basis (cyclic) 103 psi 16.001,2 6.001 - - D2992
MPa 110.00 41.40 - -
Thermal conductivity
Pipe wall Btu•in/(hr•ft2•°F) 1.70 1.70 - - C177
W/m•°C 0.25 0.25 - -
Thermal expansion
Linear 10-6 in/in/°F 8.50 10.00 - - D696
10-6 mm/mm°C 15.30 18.00 - -
Flow coefficient Hazen-Williams 150.00 150.00 - - -
Absolute roughness - 6
10 ft 17.40 17.40 - - -
10-6 m 3.30 5.30
Specific gravity - 1.80 1.80 - - D792
Density lb/in3 0.07 0.07 - -
g/cm3 1.80 1.80
1) At 150°F (66°C). 2) Static
Performance The piping system in sizes 2” through 10” must comply with MIL-P-28584B and U.S.
Requirements Federal Regulations 21CFR 175.105 and 21CFR 177.2280. Piping will be manufactured
according to ASTM D2996 for RTRP. When classified under ASTM D2310, the pipe shall
ISO-9001
meet Type I, Grade I and Class F (RTRP-11FE) cell limits in 2” through 10” nominal pipe
sizes. Piping shall be listed for “Commercial Hot” service by NSF under Standard 61 -
Drinking Water System Components.
FP695B (6/00)
CERTIFICATED FIRM
Materials Pipe Construction
Filament-wound fiberglass reinforced epoxy resin pipe shall be Bondstrand® 2000 MP
as manufactured by Ameron Fiberglass Pipe Group, or approved equal. The integral
reinforced corrosion barrier shall have a nominal 20 mil thickness, and be constructed
with the same epoxy resin as the pipe structural wall. Non-reinforced corrosion barriers
shall not be allowed due to potential for fracturing during lower temperatures, trans-
portation and installation.
Structural wall Pipe Diameter Nominal Wall Thickness
The pipe shall have the following (inches) inches mm
nominal wall thickness: 2 .123 3.1
3 .126 3.2
Pipe end preparation options 4 .151 3.8
The piping manufacturer will provide 6 .181 4.6
20’ or 40’ RL joints if the installer 8 .226 5.7
10 .226 5.7
requests them in sizes 2” through 6”
to reduce field labor assembly time in those sections of the system where longer pipe
joints may be employed. Additionally, the pipe manufacturer will provide pipe joints with
the spigot ends already prepared to reduce field labor time.
Pressure rating
Aromatic amine cured epoxy resin piping shall be suitable for use at 125 psi
up to 250°F.
Fittings It is important to maintain compatibility of fittings, piping and adhesives to ensure that
the system performs as specified. Therefore, the pipe, fittings and adhesive shall be
supplied by the same manufacturer.
Filament-wound fittings
Fittings in 2” through 10” sizes shall be filament-wound with a reinforced resin-rich liner
of equal or greater thickness than the pipe liner and shall be manufactured with the
same resin type as the pipe.
Only filament-wound fittings and flanges will be used. Compression molded, contact
molded, spray up or hand lay-up fittings shall not be allowed.
CERTIFICATED FIRM
FP516B (10/97)
Composition Pipe
Filament-wound fiberglass reinforced epoxy pipe with integral epoxy liner and
exterior coating.
Nominal
Pipe Size ASTM Designation
(in) (mm) (D2310) (D2996)
2-6 50 - 150 RTRP 11FX RTRP 11FX-5430
8 - 16 200 - 400 RTRP 11FX RTRP 11FX-3210
Fittings
2 to 6-inch
Compression-molded fiberglass reinforced epoxy elbows and tees
Filament-wound and/or mitered crosses, wyes, laterals and reducers
8 to 16-inch
Filament-wound fiberglass reinforced epoxy elbows
Filament-wound and/or mitered crosses, wyes, and laterals
Contact-molded reducers
Flanges
Flange rings:
Molded or filament-wound fiberglass
Stub ends:
Molded or centrifugally cast fiberglass
Blind flanges
Compression-molded fiberglass or epoxy-coated cast iron or steel.
O-rings
Buna-N standard.
Other materials available on request.
Adhesive
Ameron two-part epoxy adhesive for field fabrication.
(consult Ameron for specifications)
2
Typical pipe Nominal Pipe Outside Pipe Inside Wall Thickness
dimensions and Pipe Size Diameter1 Diameter Total Structural
weights (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm)
2 50 2.38 60 2.21 56 0.072 1.8 0.064 1.6
3 80 3.50 90 3.32 84 0.081 2.1 0.071 1.8
4 100 4.50 114 4.33 110 0.086 2.2 0.074 1.9
6 150 6.63 168 6.39 162 0.119 3.0 0.105 2.7
8 200 8.63 219 8.30 211 0.150 3.8 0.125 3.2
10 250 10.75 273 10.41 264 0.175 4.4 0.150 3.8
12 300 12.75 324 12.30 312 0.200 5.1 0.175 4.4
14 350 14.44 367 14.01 356 0.215 5.4 0.190 4.8
16 400 16.50 419 16.02 407 0.235 6.0 0.210 5.3
1) Typical outside diameters of 2 through 12-inch pipe are within API, ASTM
and ANSI fiberglass and steel pipe dimensions.
3
Fittings pressure ratings Nominal
Pipe Size Elbows and Tees Flanges Blind Flanges
(in) (mm) (psig) (bar) (psig) (bar) (psig) (bar)
2 50 450 30 450 30 450 30
3 80 450 30 400 30 450 30
4 100 375 25 375 25 375 25
6 150 300 20 300 20 300 20
8 200 150 10 150 10 150 10
10 250 150 10 150 10 150 10
12 300 150 10 150 10 125 8
14 350 150 10 150 10 75 5
16 400 150 10 150 10 75 5
1) Ratings shown are for 90° and 45° elbows. Ratings in 8 to 16-inch sizes are also
applicable to elbows of other angles.
4
Typical mechanical Value Method
properties Pipe Property1 Units (2 - 6 in) (8 - 16 in) ASTM ATM2
Tensile strength
Longitudinal 103 psi 35.0 20.0 D2105 161
MPa 240 138
Circumferential 103 psi 70.0 40.0 D1599 151
MPa 480 275
Tensile modulus
Longitudinal 106 psi 3.0 1.5 D2105 161
GPa 20.6 10.3
Circumferential 106 psi 4.2 2.3 — —
GPa 29.0 15.9
Compressive strength
Longitudinal 103 psi 35.0 20.0 — 142
MPa 240 138
Compressive modulus
Longitudinal 106 psi 3.0 1.5 — 142
GPa 20.6 10.3
Long-term hydrostatic
design basis
Static 103 psi 21 21 D2992(B) —
MPa 145 145
Cyclic 103 psi 8 — D2992(A) —
MPa 55 —
Poisson’s ratio3
νyx — 0.16 0.11 — —
νxy — 0.26 0.19 — —
1) Based on structural wall thickness.
2) Ameron test method.
3) The first subscript denotes the direction of contraction and the second that of the applied stress.
x denotes longitudinal direction.
y denotes circumferential direction.
5
Support spacing Values are based on a 1⁄2-inch (12 mm) deflection at midspan.
6
Bondstrand® Guide Specification
Pipe construction Pipe—The structural wall of fiberglass pipe in 2 through 16-inch nominal pipe sizes
shall be constructed of continuous glass fibers wound in a matrix of aromatic amine
cured epoxy resin in a dual angle pattern that takes optimum advantage of the
tensile strength of the filaments. Pipe produced by filament-winding shall have a
smooth outer surface with an outside diametral tolerance not exceeding ±1.0%. The
pipe shall incorporate an integral liner with a nominal thickness of 0.010 ±
0.005 inches for 2 through 6-inch nominal sizes and 0.020 ± 0.005 inches for
8 through 16-inch nominal sizes. The pipe shall be manufactured in accordance with
ASTM Standard D2996 for filament-wound reinforced thermosetting resin pipe
(RTRP). When classified under ASTM Standard D2310, the pipe shall be Type 1,
Grade 1, and Class F for 2 through 16-inch nominal pipe sizes.
Pipe shall be provided in standard lengths up to 40 feet, and shall be available in 60-
ft lengths on special request to minimize the number of field joints for rapid
installation.
Pressure rating—Pipe in 2 through 16-inch sizes shall be rated for a minimum
internal pressure of 150 psig at 210°F. In 2 through 10-inch sizes the pipe shall have
a full vacuum capability at 80°F when installed above ground.
Fittings construction Fittings in 8 through 16-inch nominal sizes shall be filament wound and incorporate a
resin-rich liner of equal or greater thickness than the pipe liner and shall be
constructed of the same glass and resin type for corrosion and abrasion resistance
equal to that of the pipe. Fittings in 2 through 6-inch nominal sizes may be
compression molded from glass and resins similar to those used in the pipe.
Contact-molded, sprayed-up or hand laid-up fittings shall not be permitted.
Pipe and fittings shall be joined using bell and spigot taper/taper adhesive-bonded
joints or mechanical screw-on type joints with O-ring seals inside the bell for rapid
installation.
Physical and Values for physical and mechanical properties shall be no less than 95% of those
mechanical shown tabulated above under TYPICAL PHYSICAL PROPERTIES and TYPICAL MECHANICAL
requirements PROPERTIES.
Workmanship The pipe and fittings shall be free from all defects, including delaminations,
indentations, pinholes, foreign inclusions, bubbles and resin-starved areas which,
due to their nature, degree or extent, detrimentally affect the strength and
serviceability of the pipe or fittings. Pigments or dyes may be used in the resin as
long as the product is sufficiently translucent to verify the structural integrity of the
structural wall. The pipe and fittings shall be as uniform as commercially practicable
in color, density and other physical properties.
Testing Quality control testing—Samples of pipe and fittings shall be tested at random
based on standard quality control practices to determine conformance of the
materials to the following ASTM guidelines for testing fiberglass pipe products:
ASTM D1599, D2105, D2925, D2992A or D2992B. Test samples may be
hydrostatically tested by the manufacturer to 1.5 times the pressure rating for signs
of leakage.
7
Conversions 1 psi = 6895 Pa = 0.07031 kg/cm2
1 bar = 105 Pa = 14.5 psi = 1.02 kg/cm2
1 MPa = 106 Pa = 145 psi = 10.2 kg/cm2
1 GPa = 109 Pa = 145,000 psi = 10,200 kg/cm2
1 in = 25.4 mm
1 ft = 0.3048 m
1 lb•in = 0.113 N•m
1 in4 = 4.162 x 10-7m4
°C = 5/9 (°F - 32)
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy or
completeness of the recommendations or information contained herein. Ameron assumes no liability whatsoever
in connection with this literature or the information or recommendations it contains. Product specifications are
subject to change.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
© 1993 Ameron • FP516B (10/97) supersedes FP516A (4/95) • Printed in U.S.A. • 5M[186]
®
Bondstrand Guide Specification
FIBERGLASS PIPE GROUP
Bondstrand 3000A
Pipe and Fittings
Fiberglass reinforced
thermosetting epoxy resin pipe
for plant piping general services
Scope This specification defines the reinforced thermosetting resin (RTR) piping system
to be used in those sections of Plant Piping General Services calling for fiberglass
piping systems.
References, References are made to other standards and tests which are a part of this section as
Quality Assurance modified. Where conflict exists between the requirements of this specification and
listed references, the specification shall prevail.
Performance The pipe shall be manufactured in accordance with ASTM D2996 Specification for
Requirements RTRP. When classified under ASTM D2310, the pipe shall be Type I, Grade I and
Class F for 2” through 16” nominal pipe sizes.The piping must meet or exceed the
requirements of MIL-P-29206A and ASTM D5677-95. The pipe shall be rated for a
minimum internal pressure of 150 psig at 210°F in sizes 2” through 16” and have a full
vacuum capability at 80°F when buried and properly backfilled.
CERTIFICATED FIRM
FP700A (9/96)
Materials (cont’d) Structural wall Pipe Diameter Nominal Wall Thickness
The pipe shall have the following (inches) inches mm
nominal reinforced wall thickness: 2 .064 1.6
3 .071 1.8
Pipe end preparation options 4 .074 1.9
The piping manufacturer will provide 6 .105 2.7
8 .125 3.2
standard pipe joint lengths up to 39 10 .150 3.8
feet RL to reduce field labor 12 .175 4.4
14 .190 4.8
assembly time. The piping system 16 .210 5.3
shall be suitable to be joined with a
bell and spigot taper/taper adhesive bonded joint, or with a mechanical joint not
requiring adhesive.
Testing The manufacturer will test samples of pipe and fittings at random, based on
standard quality control practices to determine conformance with ASTM D1599,
D2105, D2925, D2992A or D2992B, and D5677-95. The installed piping system
shall be hydrostatic tested with water at 11⁄ 2 times the design pressure of the lowest
rated piping system component.
Test and repair procedures
The RTRP manufacturer will provide test and repair procedures in the event field
repairs are required.
Installation Installation procedures and techniques as well as system design criteria including
burial, anchoring, guiding and supporting shall be in accordance with manufac-
turer’s recommendations.
Piping system installers and fitters will be trained by a direct factory employee of
the piping system manufacturer and certified by the trainer prior to system
assembly in the field.
This literature and the information and recommendations it contains are based on data reasonably
Important notice believed to be reliable. However, such factors as variations in environment, application or installation,
changes in operating procedures, or extrapolation of data may cause different results. Ameron makes no
representation or warranty, expressed or implied, including warranties of merchantability or fitness for
purpose, as to the accuracy, adequacy or completeness of the recommendations or information
contained herein. Ameron assumes no liability whatsoever in connection with this literature or the
information or recommendations it contains.
Application Underground water and foam lines surrounding crude oil tanks, and water storage
tank make-up lines carrying water at ambient temperatures and at 100 psi.
ISO-9001
CERTIFICATED FIRM
FP292B (10/97)
Pipe system Over 60,000 feet of Bondstrand Series 3000 fiberglass pipe with Pronto-Lock® and
Pronto-Lock II mechanical joining systems were used for water, foam and water
storage make-up lines. Six, eight and ten inch diameters of pipe were installed.
Ease of installation
The light weight of the pipe and the mechanical joining system significantly reduced the
installation time. A small crew was able to complete the installation rapidly.
Cost savings
Small crews and reduced installation time translated into cost savings. Installed cost
was approximately 80 percent of other piping options.
Ameron provided a complete package including stock pipe and fittings, installation tools
and technical assistance.
© 1985 Ameron• FP292B (10/97) supersedes FP292A (12/93) • Printed in U.S.A. • 5M [021]
®
Bondstrand Case History
FIBERGLASS - COMPOSITE PIPE GROUP
Application Transfer of 100,000 gallons of sewage sludge per day from East Hartford pollution
control plant 15,000 feet over land and 1000 feet underwater to a pollution treatment
ISO-9001 and sludge disposal plant in Hartford.
FP293C (10/97)
CERTIFICATED FIRM
Pipe system Eight- and ten-inch diameter Bondstrand Series 3000 fiberglass pipe with Pronto-
Lock II mechanical joining system. Eight-inch pipe was placed inside the ten-inch
casing. Pipe sections were joined onshore and pulled through a trench that had
been dug in the riverbed. Total time for underwater installation: 90 minutes.
Ease of installation
Pronto-Lock II mechanical joining system could be made up in minutes and lightweight
pipe was easily pulled under the river.
All-weather installation
Because neither welding nor adhesive were required, pipe could be installed in rain,
snow and cold.
Cost savings
Contractor estimated that Bondstrand Series 3000 installation with Pronto-Lock II
joining system cut total installation cost by one third in comparison with steel or conven-
tional fiberglass pipe.
© 1985 Ameron• FP293C (10/97) supersedes FP293B (10/95) • Printed in U.S.A. • 5M [021]
Bondstrand® Case History 408
FIBERGLASS - COMPOSITE PIPE GROUP
Application Handling 40,000 barrels per day of oil, gas and salt water produced by 50 wells.
FP408C (10/96)
Pipe system Two 60-foot long, ten-inch diameter header sections with two and three-inch
flanged pipe outlets. In total, 120 two and three-inch fittings and 360 two and
three-inch flanges were supplied to build up the system which operates at
approximately 125 psi.
Advantages Corrosion-resistant piping materials — Pipe and fittings withstand the acidity of
the sour crude produced by these wells.
Ease of installation — System was easily field fabricated. Nipples were cut from
pipe in the field, tapered with tools available from Ameron and bonded to tees
and elbows with epoxy adhesive.
© 1989 Ameron • Printed in U.S.A. • FP408C (10/96) supersedes FP408B (2/95) • 5M[021]
®
Bondstrand Case History
FIBERGLASS - COMPOSITE PIPE GROUP
Application Bondstrand pipe was used to modify over 1500 inlets in the City of Detroit Waste Water
Treatment Plant. Modifications involved elevating the level at which mixed liquor enters
the clarifier and reducing the turbulence of the incoming liquor. To do so, a system which
ISO-9001 could connect to existing lines was designed. Elliptical baffles to reduce turbulence were
fitted to 12-foot lengths of 16-inch Bondstrand Series 3000 fiberglass pipe, while the
other ends were fitted with flanges.
CERTIFICATED FIRM
FP172D (1/97)
Piping system Sixteen-inch diameter Bondstrand Series 3000
Advantages Modification may have saved the City of Detroit over $27 million by raising the efficiency
of the clarifiers as much as 30% and by eliminating the need for additional clarifiers to be
built. The pipe itself was also instrumental in reducing costs. Its light weight helped keep
the overall weight of the modified inlets down. As a result, major structural modifications
in the clarifiers to support the inlets were not necessary. Fiberglass epoxy resin pipe
resists corrosion from mixed liquor and has an indefinite service life.
© 1985 Ameron • FP172D (1/97) supersedes FP172C (4/95) • Printed in U.S.A. • 5M[021]
ISO-9001
Underground Chilled
Water Lines
using Bondstrand® Series 3000 pipe
Application Underground lines carrying chilled water at 150 psi. The client had originally
specified a competing brand of fiberglass pipe which used an adhesive joint.
However, the competitor’s adhesive joint could not pass the required pressure
test. The client then turned to Ameron, who was able to offer quick delivery of a
mechanically-joined system. Moreover, Ameron’s specialty fittings shop in
Burkburnett, Texas worked directly with the contractor to speed custom fabri-
cation of a number of unusual spool assemblies.
FP450B (3/96)
Fittings for Bondstrand Series 3000
are manufactured in an extremely
wide variety of configurations. Seen
here are 16-inch tees with 6-inch
flanged branches, 45° elbows with
Pronto-Lock II ends, and a 4-foot
long nipple with Pronto-Lock II ends.
Pipe system Bondstrand Series 3000 using Pronto-Lock mechanical joint in 3- and 6-inch sizes
and Pronto-Lock II mechanical jont in 10-, 12- and 16-inch sizes.
Flanged spools and fittings with flanged reducing outlets were also used. Total
installed length of the piping was approximately 5,000 feet.
Advantages Quick Installation - The speed of delivery of the pipe from the plant, its light
weight and the rapid joining offered by the Pronto-Lock and Pronto-Lock II
mechanical joints were of particular importance as the client turned to Ameron
late in the project.
Light Weight - Pipe could be handled manually without using cranes or heavy
lifting equipment: sixteen-inch diameter Bondstrand 3000 weighs under 10 lb./ft.
compared to 83 lb./ft. for Schedule 40 steel.
Predictable Joining - Pronto-Lock and Pronto-Lock II offer positive, predictable,
mechanical joining without reliance on field-cured adhesives. Joints can be made
up in minutes.
Versatility - The Pronto-Lock II joint accommodates up to 2° deflection, allowing
flexibility in piping system layout.
P.O. Box 801148 • Houston TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division
Asia Europe The Americas
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 P.O. Box 878
Singapore 2263 4191 MZ Geldermalsen Burkburnett, Texas 76354
Tel: 862-1301 The Netherlands Tel: (817) 569-1471
Telex: 38960 AMERON RS Tel: +31 345 573 341 Fax: (817) 569-4012
Fax: 862-1302 Fax: +31 345 575 254
Telex: 40257 bonds nl
© 1990 Ameron • Printed in U.S.A. • FP450B (3/96) supersedes FP450A (1990) • 5M [021]
®
Bondstrand Installation Guide
FIBERGLASS PIPE GROUP
Installation details and Bondstrand Series 3200 is used for buried fire protection lines and general
recommendations industrial service. It is available with a Listing Mark from Underwriters Laboratories,
Inc. and Underwriters’ Laboratories of Canada and has been approved by Factory
Underwriters
UL
® Laboratories Inc.® U LC Mutual. When UL-Listed or FM-approved product is desired, designate it as such
by identifying it as “Bondstrand Series 3200/L” or “Bondstrand Series 3200/FM.”
mn For Listed service, the installation must be done in accordance with National Fire
Protection Association No. 24, “Private Fire Service Mains.” NFPA No. 24 covers
the general details of yard piping for fire protection systems. The installation details
and recommendations contained in this publication are intended to supplement
those of NFPA No. 24 with which both the design and installation must comply.
General considerations Fiberglass pipe is lightweight, corrosion resistant, economical and has excellent
hydraulic characteristics. A very significant advantage of Bondstrand Series 3200 pipe
systems is the elimination of the need for concrete thrust block or mechanical tie rod
assemblies with the single exception of CIPE crossovers which are covered below
under HYDRANT CONNECTIONS.
Fiberglass pipe is somewhat sensitive to impact and should not be subjected to point
loadings. It is important that pipe be inspected for impact damage to both the pipe and
the end prior to installation.
Specific instruction regarding the assembly of adhesive-bonded joints in 2 through
8 inch sizes and Pronto-Lock® II joints in 8-inch sizes and above are contained in the
appropriate publications.
Nominal Earth Cover Nominal Pipe Nominal Earth Cover Nominal Pipe
Pipe Size H (ft) Stiffness Factor Pipe Size H (ft) Stiffness Factor
(in) (mm) (max) (min) (lb•in2⁄in) (in) (mm) (max) (min) (lb•in2⁄in)
— — — — — 8 200 25 3 500
2 50 25 3 40 10 250 25 3 750
3 80 25 3 50 12 300 25 3 1000
4 100 25 3 100 14 350 25 3 1400
6 150 25 3 250 16 400 25 3 1650
1) These values are based on obtaining 85% minimum compaction of the side fill material prior to backfilling
the remainder of the trench.
2) Modulus of soil reaction (E') using sound earth or granular soils compacted to 85-95% Proctor, 40-70%
relative density is 1000 psi.
Excavation
1) The excavation shall be made to allow the pipe to be laid to the grades and
alignments shown on the plans.
2) The narrowest practical trench width that will allow proper densification of the
pipe zone backfill shall be maintained with vertical sidewalls from the foundation to
at least the top of the pipe, except that a minimum trench width equal to the inside
diameter of the pipe plus twelve (12) inches shall be maintained. The maximum
trench width from the foundation to the top of the pipe shall be the inside diameter
of the pipe plus twenty-four (24) inches.
3) Beneath vehicular traffic, the height of earth cover over the top of the installed
pipe shall not be less than three (3) feet unless suitable methods are used to
protect the pipe.
4) Foundations shall be firm, but not hard, and shall consist of sound earth1 or
granular soil2, free from stones or lumps exceeding one (1) inch in greatest
dimension that might bear against the pipe. Suitable foundations may be prepared
by overexcavating the trench for not less than one (1) inch and backfilling to
subgrade with loose bank run material, graded uniformly in one plane for the full
length of the pipe. Slight overexcavation should be provided at the location of each
bell so that the pipe barrel rests on the bottom of the trench. Foundations shall
provide uniform support under the haunches of the pipe along the full length of
each pipe section.
5) When the excavation is in soft or wet, unstable soils that will not provide
sufficient support for the pipe, the trench shall be overexcavated at least six
(6) inches and backfilled to one (1) inch below subgrade with solid granular soil
compacted to at least 85-95% Proctor (40-70% relative density). The subgrade
shall then be completed as described in §4. The method described in NFPA No. 24
§8-4.3 under “Exception” is not acceptable for fiberglass pipe.
6) When solid rock, hardpan or other hard foundation is encountered during
excavation, the trench shall be overexcavated at least six (6) inches and backfilled
to one (1) inch below subgrade with solid granular soil compacted to at least
85-95% Proctor (40-70% relative density). The subgrade shall then be completed
as described in §4.
1) Most native soils, with the exception of highly organic, spongy soils and fat, highly plastic expansive clays.
2) Sand with a maximum particle size of 1⁄4 inch or gravel with a minimum grain size of 1⁄4 inch, or pea gravel or
crushed rock mixed with sand.
2
Burial recommendations Pipe laying
(cont.) Assemble the pipe in accordance with the appropriate instructions for the joining
system being used.
On grades exceeding 10%, the pipe should be laid uphill.
In order to insure against line movement in the ditch, place a small quantity of select
backfill (no rocks or heavy clods) carefully around the pipe after each joint is laid and
tamp it thoroughly around the bottom of the pipe. Wear leather gloves when making up
the threads by hand. Although the parts are carefully deflashed in the plant, some
sharp, undressed edges may remain.
Temporary thrust blocking consisting of When work is not in progress, cap the pipe ends to prevent entry of debris, rodents and
floor jacks and wooden timber should
the like.
be used during hydrotesting to prevent
excessive pipe movement and possible Thrust blocks
shear or bending failures. Point As noted under GENERAL CONSIDERATIONS, Bondstrand Series 3200 pipe systems do not
loadings on pipe or fittings should be require thrust blocking or tie rod harnesses as all of the pipe and fitting connections are
avoided by means of wooden block capable of taking the full axial load imposed by internal pressure with a minimum safety
contoured to bear on pipe or fittings.
factor 4:1. Prudence, however, dictates that, where a change in direction occurs close
to a large positive displacement pump, the fitting be thrust blocked to prevent racking
of the line when the pump cycles. In every case, the design, location and placement of
thrust blocks must comply with NFPA No. 24 and any local authority having juris-
diction. Typical thrust block details are shown in Figure 1.
Concrete thrust
block Concrete thrust block
Backfill
1) Backfill materials shall be so placed that the pipe will not be displaced or damaged.
Materials placed as pipe zone backfill shall be free of stones or lumps exceeding one
(1) inch in greatest dimension, and shall be so placed as to prevent the formation of
voids.
2) Pipe zone backfill preparation shall be specified along the entire reach of the
pipeline as shown on the plans and the drawings. Pipe zone backfill shall consist of
sound earth or granular soil free of vegetation that might leave voids upon decompo-
sition. Pipe zone backfill shall be carefully packed and compacted to the applicable
dimensions and relative compactions specified.
The requirements for pipe zone backfill preparation shall be determined on the basis of
the local native soil conditions and earth and traffic load magnitudes at the pipe zone
depth so that vertical ring deflection will be limited to 5% of the nominal pipe diameter.
In general, the pipe zone backfill shall be placed immediately after laying the pipe,
provided the pipe is true to line and grade.
3
Burial recommendations 3) The backfill shall be blended sufficiently to secure the best practicable degree of
(cont.) compaction and stability.
Compaction may be performed by mechanical or hand tamping methods or by
hydraulic methods, except in the following cases:
a) Where soils are clayey or silty and would impede free drainage, hydraulic
methods shall not be used.
b) Free-draining granular soils may be compacted by hydraulic methods with or
without the aid of surface or internal vibration as required to achieve specific
compactions.
Care shall be taken during compaction to prevent displacement of the pipe due to
floating or shifting, and to prevent hydrostatic or impact damage to the pipe and
foundation. Avoid using heavy mechanical tamping or rolIing equipment directly over
the top of the pipe as this might cause excessive reduction of the vertical diameter of
the installed pipe until a minimum of twenty-four (24) inches of earth cover has been
placed.
4) Backfill above the pipe zone backfill1 shall not be placed until conformance with
specified relative compactions of pipe zone backfill materials has been confirmed.
1) Shall comprise that portion of the backfill surrounding the installed pipe extending after compact ion from
the foundation to a level six (6) inches above the top of the pipe.
Attention is drawn to §8-9.2 of NFPA No. 24. Pipe between joints must be covered with
a minimum of 24 inches of earth cover leaving the pipe joints and fittings exposed until
after hydrotesting.
Air testing at any pressure can be dangerous and should be conducted carefully with
experienced personnel only. High pressure air (compressed gas) testing is extremely
dangerous and should never be used. Flammable or explosive gases should never be
used for pressure testing.
Hydrotesting
It is advantageous to test a pipe line in short sections of about 1,000 feet. This is partic-
ularly true at the beginning of an installation as it gives the contractor and all concerned
a check of the initial installation methods. Additionally, testing in short sections permits
one section to be backfilled to grade while the installation continues on to the next
section. Installing a system in its entirety before testing may allow errors to be carried
through the whole job with the result that corrective repairs may be very expensive and
time consuming.
Venting air from the line is of major importance. As the pipeline is filled with water, the
turbulent flow of the rushing water causes air to become entrained. As the water
settles, the air collects at high points and becomes entrapped in the pipeline. This air
must be allowed to escape by using an air vent at the highest part of the line. Lost air
must be replaced by more water so that the line is completely filled with water before it
is pressurized.
The line should be filled with water 24 hours before testing and should be held at a
nominal pressure (30 to 50 psi) during this period. At this time, the Pronto-Lock II
connections should be inspected for leakage as any pinched or missing O-rings will
leak at this pressure. Note that a pinched O-ring will often seal at 250 psi, but leak at
30 psi. Before the line is brought up to total test pressure, all air vents should be opened
and any remaining air purged from the system.
4
Pressure testing Bondstrand Series 3200 piping systems should be tested in accordance with NFPA
(cont.) No. 24.
1) The following paragraphs defining permitted leakage are reproduced from NFPA
No. 24, Section 8-9.3.
a) (§8-9.3.1*) All new yard piping shall be tested hydrostatically at not less than 200
pounds per square inch (13.8 bars) pressure for two hours, or at 50 pounds per
square inch (3.4 bars) in excess of the maximum static pressure when the maximum
static pressure is in excess of 150 pounds per square inch (10.3 bars). (See A-8-9.8.1)
b) (§8-9.3.2*) The amount of leakage in piping shall be measured at the specified test
pressure by pumping from a calibrated contained, For new pipe, the amount of
leakage at the joints shall not exceed two quarts per hour (1.89l/h) per 100 gaskets or
joints irrespective of pipe diameter.
c) (§8-9.3.3) The amount of allowable leakage specified in 8-9.3.2 may be increased by
one fluid ounce per inch valve diameter per hour (30ml/25mm/h) for each metal
seated valve isolating the test section. If dry barrel hydrants are tested with the main
valve open causing the hydrants to be under pressure, an additional five ounces per
minute (150ml/min) leakage is permitted for each hydrant.
2) New pipe laid with rubber gasketed joints should, if the workmanship is satisfactory,
have no leakage at the joints. Unsatisfactory amounts of leakage usually result from
twisted, pinched or cut gaskets. However, some leakage might result from small
amounts of grit or small gasket imperfections. The amount of leakage at the joints
should not exceed two quarts per hour per 100 joints, irrespective of pipe diameter.
The leakage should be distributed over all joints. If such leakage occurs at a few joints,
the installation should be considered unsatisfactory and necessary repairs made.
3) Tests shall be made by the contractor in the presence of the inspector of the
authority having jurisdiction or of the representative of the owner. If the completed
systems fail, the following check points may be helpful in locating leaks:
a) A hydrant valve held open by a piece of rag, wood or some other foreign matter. When
the valve is held slightly open, line pressure will be relieved through a hydrant drain.
b) Dirt or foreign material in the O-ring groove.
c) Pipe not sufficiently covered in the trench.
d) Fittings and valves in the test section not sufficiently blocked.
e) Air in line (no relief valve).
f) Leakage through valve at the end of test section.
g) Valve bonnet leaking.
h) Packing on valves and wet-barrel hydrants leaking.
i) Test pump leaking, check valves as well as gate valve.
j) Curves not sufficiently covered in the trench.
k) Testing overly long sections of pipeline.
l) Insufficient saturation time (less than 24 hours).
m) Ruptured pipe that has cracked or blown out.
n) Broken fittings.
o) Faulty accessory equipment such as valves, fittings, hydrants, saddles, relief valves.
p) Faulty test gauge.
q) Test pump suction line drawing air.
5
Miscellaneous details Pronto-Lock II Coupling Dimensions
Nominal Maximum O.D.
Pipe Size Male End Female End
(in) (mm) (in) (in)
8 200 10.00 10.75
10 250 12.25 13.25
12 300 14.25 15.25
14 350 16.25 17.25
16 400 18.50 19.50
Fiberglass pipe
Elastomeric caulking
2-in min. thickness
Valves
Valves in water pits or manholes should not bear on the pipe. Figure 3 shows a typical
support at a flange.
Where steel flanges are used, they must be flat-faced or a spacer ring must be used.
Flange bolts must always use flat washers under the bolt head and nut. Flat gaskets
shall be elastomeric with a Shore A Durometer hardness of 70±5. Flange bolts should
be tightened uniformly to the bolt torque shown below.
6
Miscellaneous details Nominal Maximum Nominal Maximum
(cont.) Pipe Size Bolt Torque Pipe Size Bolt Torque
(in) (mm) (ft•lbs) (N•m) (in) (mm) (ft•lbs) (N•m)
— — — — 8 200 60 81
2 50 35 48 10 250 70 95
3 80 50 68 12 300 80 108
All fiberglass blind flanges must
employ steel back-up flanges. 4 100 50 68 14 350 100 136
6 150 50 68 16 400 100 136
Hydrant connections
Hydrant connections may be made by means of flanges (where permitted) or by
Bondstrand Series 3200 cast iron pipe crossovers. CIPE crossovers will connect to
gasketed bell or mechanical joint cast iron pipe and must always be restrained.
CIPE crossovers are available for adhesive-bonded pipe in 6-inch sizes and below.
7
Miscellaneous details Bending
(cont.) Bondstrand Series 3200 pipe is somewhat flexible. Gradual changes in direction
may be made as long as the minimum bending radius is not exceeded. In
8 through 16-inch sizes, the 2° deflection capability of the Pronto-Lock II joint
decreases the distance required for a given change in direction. The guidelines
shown below should be followed for making gradual changes in direction.
Important notice This literature and the information and recommendations it contains are based on data
reasonably believed to be reliable. However, such factors as variations in environment,
application or installation, changes in operating procedures, or extrapolation of data
may cause different results. Ameron makes no representation or warranty, express or
implied, including warranties of merchantability or fitness for purpose, as to the
accuracy, adequacy or completeness of the recommendations or information
contained herein. Ameron assumes no liability whatsoever in connection with this
literature or the information or recommendations it contains. Product specifications are
subject to change.
Written comments regarding this document are invited. Please write Engineering
Manager, Ameron Fiberglass Pipe Division.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
Telex: 40257 bonds nl
© 1991 Ameron • FP267C (3/99) supersedes FP267B (5/95) • Printed in U.S.A. • 5M [472]
Bondstrand® Case History
FIBERGLASS PIPE GROUP
ISO-9001
CERTIFICATED FIRM
Client Texaco/Colombia
Product 12" Bondstrand Series 3200 pipe with Pronto-Lock® II joining system.
FP263 (10/98)
" Twin pipelines convey lubricants from dock to
plant.
Pipe system Approximately 5000 feet (1600 m) of 12-inch diameter, Bondstrand Series 3200 pipe
with Pronto-Lock® II joining system was installed in 1979 at this lubricant plant in
Colombia. The piping conveys lubricants from the dock to the plant.
The pipe is installed in a highly corrosive environment subject to heavy tropical rains
during most of the year. The twin pipelines are installed above ground and exposed
to constant bio-corrosion and UV.
The pipeline has experienced trouble-free service for approximately 20 years,
exceeding the life expectancy of comparable metallic products.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
Telex: 40257 bonds nl
Refinery Fire
Protection Lines
using Bondstrand Series 3200 pipe
Client Amoco
Application Total of 8000 feet of fire protection piping for oil refinery.
ISO-9001
CERTIFICATED FIRM
FP174C (10/95)
Pipe system Eight-inch Bondstrand Series 3200 with Pronto-Lock® II mechanical joining
system.
Advantages Corrosion resistance: The high water table, combined with the high soil concentra-
tion of salt, caused an average of one failure per month in the existing cast iron pipe.
Reduced thrust block requirements: Thrust blocks were needed only for tying into
existing pipelines.
UL listing: Listed by Underwriters Laboratories for 200 psi fire protection service.
Non-conductive, non-metallic construction: No cathodic protection required.
© 1985 Ameron • FP174C (10/95) supersedes FP174B (6/94) • Printed in U.S.A. • 5M [021]
Bondstrand® Case History
FIBERGLASS PIPE GROUP
ISO-9001
CERTIFICATED FIRM
Application Underground transport of potable water across 12,700 m (41,700 ft); maximum
operating pressure 16 bar (232 psi) and maximum temperature 50°C (122°F).
FP175B (8/96)
Pipe System Twelve-inch diameter Bondstrand Series 3200 with Pronto-Lock® II
mechanical joining system.
Advantages Corrosion resistance: Bondstrand Series 3200 is able to resist corrosion due to
ground salts.
Potable water approval: Bondstrand Series 3200 is approved for use as potable
water lines.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
Telex: 40257 bonds nl
© 1985 Ameron • FP175B (8/96) supersedes FP175A (12/94) • Printed in U.S.A. • 5M [021]
Bondstrand® Product Data
FIBERGLASS PIPE GROUP
Description Filament-wound fiberglass reinforced epoxy pipe with Key-Lock male and female
mechanical joining system or matching taper adhesive-bonded joint.
Pipe designs from 150 to 725 psig using a 7200 psi hydrostatic design basis (cyclic)
with a 1.0 service factor, or 21,500 psi HDB Static and SF=0.5.
Cycloaliphatic amine cured resin construction for operating temperatures to 200°F.
Manufactured per ASTM D2996. ASTM D2310 classification: RTRP-11AX,
RTRP-11 FX (including 20-mil liner on request).
System designed to provide 4:1 safety factor for static applications in accordance
with ASTM D1599.
Individual system components may not have the same ratings as the pipe. Refer
to the detailed product information for the specific components to determine the
pressure rating for the system as a whole.
The information in this document is available in metric format: request Product Data
Sheet FP452, revision C or later.
Joining systems Key-Lock male and female mechanical joint assembled with locking keys in inte-
grally wound male and female ends. Systems in larger diameters and higher pres-
sure ratings are provided with dual locking keys. Key-Lock joined systems employ
elastomeric O-rings for hydrostatic seal.
Taper/taper for adhesive-bonded joint using integrally wound bells and spigots.
FP159D (4/99)
Typical pipe pressure Nominal Internal Ultimate Collapse Pressure (psig)3
performance Pipe Size Pressure Rating 34101 3412 3414 3416 3420 3425
(in) (mm) (psig) 1502 180 200 230 290 360
2 50 180 to 725 368 368 368 368 368 368
3 80 180 725 98 98 98 98 98 115
1) Pipe series designation: final two dig-
4 100 180 725 46 46 46 35 35 109
its indicate metric pressure class: e.g.
3425 is rated at 25 bar. 6 150 180 725 18 24 28 36 56 90
8 200 150 725 18 18 22 27 43 92
2) Pressure class (psig)
10 250 150 725 14 14 17 28 40 83
3) Ultimate collapse pressures for higher
12 300 150 725 12 14 16 27 42 85
pressure classes exceed tabulated
values. 14 350 150 580 10 14 19 26 39 91
4) Italicized bold-face entries indicate 16 400 150 580 9 12 17 26 41 89
dual locking key design. 18 450 150 580 8 14 17 27 40 87
20 500 150 580 10 14 18 27 39 87
24 600 150 460 8 13 16 26 41 88
28 700 150 230 7 10 16 27 — —
30 750 150 230 7 10 17 27 — —
32 800 150 230 6 10 17 27 — —
36 900 150 230 5 9 16 26 — —
40 1000 150 230 5 9 17 26 — —
Typical pipe dimensions Nominal Pipe Minimum Total Wall Thickness1 (in)
Pipe Size ID 3410 3412 3414 3416 3420 3425 3432 3440 3450
(in) (mm) (in) 150 180 200 230 290 360 460 580 725
2 50 2.10 .091 .091 .091 .091 .091 .091 .091 .098 .110
1) Total wall thickness includes 20-mil 3 80 3.22 .091 .091 .091 .091 .091 .094 .102 .126 .153
liner thickness.
4 100 4.14 .091 .091 .091 .098 .098 .114 .126 .157 .197
6 150 6.26 .098 .106 .110 .118 .134 .154 .181 .228 .283
8 200 8.22 .122 .122 .130 .138 .157 .197 .232 .095 .366
10 250 10.35 .138 .138 .146 .169 .189 .236 .287 .366 .453
12 300 12.35 .154 .161 .169 .197 .224 .280 .339 .429 .535
14 350 13.56 .161 .177 .193 .213 .240 .311 .370 .472 —
16 400 15.50 .173 .189 .209 .240 .276 .350 .421 .535 —
18 450 17.08 .181 .217 .228 .264 .299 .382 .461 .551 —
20 500 18.98 .213 .236 .256 .291 .327 .421 .512 .650 —
24 600 22.78 .236 .276 .296 .343 .398 .504 .610 — —
28 700 27.56 .276 .299 .354 .413 — — — — —
30 750 29.52 .283 .319 .382 .441 — — — — —
32 800 31.50 .291 .339 .406 .469 — — — — —
36 900 35.43 .311 .378 .449 .524 — — — — —
40 1000 39.37 .338 .417 .500 .579 — — — — —
Recommended span Nominal Recommended Span Lengths for Horizontal Support @ 70°F1 (ft)
lengths Pipe Size 3410 3412 3414 3416 3420 3425 3432 3440 3450
(in) (mm) 150 180 200 230 290 360 460 580 725
2 50 10 10 10 10 10 10 10 10 10
3 80 11 11 11 11 11 11 12 12 13
4 100 12 12 12 12 12 13 13 14 15
6 150 14 14 14 15 15 16 16 17 18
8 200 16 16 16 16 17 18 19 20 21
10 250 17 17 18 18 19 20 21 22 23
12 300 19 19 19 20 21 22 23 24 25
14 350 20 20 20 21 21 23 24 25 —
16 400 20 21 21 22 23 25 26 27 —
18 450 21 22 23 23 24 26 27 29 —
20 500 23 23 24 25 25 27 29 30 —
24 600 25 26 26 27 28 30 31 — —
28 700 27 28 29 30 — — — — —
30 750 28 29 30 31 — — — — —
32 800 28 30 31 32 — — — — —
36 900 30 31 33 34 — — — — —
40 1000 31 33 35 36 — — — — —
1) Span recommendations are based on pipe filled with fresh water (S.G. = 1.0) and include no provision
for weight from valves, flanges, or other heavy objects. Span recommendations are calculated for a
maximum long-term deflection of 1⁄2 inch to ensure good appearance and adequate drainage. Fully
continuous spans may be used with support spacing up to 20% greater for this deflection: in simple
spans, support spacing should be 20% less.
3
Minimum bending radius Nominal Minimum Allowable Bending Radius @ 70°F (ft)
Pipe Size 3410 3412 3414 3416 3420 3425 3432 3440 3450
(in) (mm) 150 180 200 230 290 360 460 580 725
2 50 30 30 30 30 40 40 60 70 90
3 80 50 50 55 60 75 105 165 150 150
4 100 70 75 85 90 125 140 210 185 175
6 150 125 135 160 175 205 245 305 280 275
8 200 165 205 240 275 335 310 390 355 355
10 250 230 300 375 340 455 425 490 445 460
12 300 285 355 450 410 515 495 584 545 545
14 350 335 380 430 460 600 515 640 585 —
16 400 415 490 550 525 644 595 640 675 —
18 450 495 490 600 570 740 670 810 475 —
20 500 485 550 640 630 855 745 880 830 —
24 600 655 670 820 775 940 885 1060 — —
28 700 925 1050 985 915 — — — — —
30 750 1050 1130 1130 990 — — — — —
32 800 1180 1210 1100 1060 — — — — —
36 900 1460 1370 1270 1190 — — — — —
40 1000 1710 1520 1390 1339 — — — — —
Field testing Bondstrand 3400 piping systems are designed for hydrostatic testing at 150% of
rated operating pressure. Pneumatic testing is not recommended.
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy or
completeness of the recommendations or information contained herein. Ameron assumes no liability whatsoever
in connection with this literature or the information or recommendations it contains. Product specifications are
subject to change.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
Listings Meets USFDA requirements for food processing piping under Federal Regulations
21CFR175.105 and 21CFR177.2280 when bonded using Bondstrand RP6B
adhesive.
Performance Working pressure from 150 to 300 psig (1.0 to 2.0 MPa) depending on pipe size.
Operating temperatures to 250°F (120°C), depending on fluid. Subzero
temperatures will not adversely affect mechanical properties.
Excellent corrosion resistance over a wide temperature range. See most recent
release of Bondstrand Corrosion Guide (FP132) for specific applications.
Does not require thrust blocks at ambient temperatures when properly installed in
most soils.
Smooth inner liner (Hazen-Williams C = 150) produces extremely low frictional loss
for greater discharge and reduced pumping costs.
Individual system components may not have the same ratings as the pipe. Refer
to the detailed product information for the specific components to determine
the pressure rating for the system as a whole.
FP215E (11/99)
Composition Pipe
Filament-wound fiberglass reinforced epoxy pipe with nominal 0.050-inch (1.3 mm)
resin-rich reinforced liner.
Nominal
Pipe Size ASTM Designation
(in) (mm) (D2996)
2-3 50-75 RTRP 11FW-2221
4-6 100-150 RTRP 11FW-2222
8-16 200-400 RTRP 11FE-1113
Filament-wound fittings
Furnished with reinforced liner using same materials as pipe.
Tees 90° and 45° elbows
Crosses Nipples and couplings
45° laterals Tapered body reducers
Saddles (no liner) Threaded adapters (2 to 6 inch)
Victaulic adapters (2 to 6 inch)
Bondstrand Series 4000
filament-wound fittings, pipe
and adhesive provide a
continuous liner throughout Molded fittings (General Service only)
the piping system.
Tees 90° and 45° elbows
Reducing flanges Reducer bushings
Endcaps Plugs
Flanges
2 to 16-inch flanges match ANSI B16.5 bolt hole pattern for Cl 150 lb flanges.
Other flange drilling patterns such as DIN, ISO, JIS, ANSI B16.5 Cl 300, etc.
available on special request.
Flanged fittings
2 to 12-inch filament-wound flanged fittings match ANSI B16.1 and ANSI B16.5
bolt hole pattern and laying length dimensions. ANSI 90° elbows must be specified
as being either ‘long’ or ‘short’ when ordering.
Thermosetting adhesives
Bondstrand type PSX™•34 two-part epoxy adhesive for field fabrication.
2
Typical pipe dimensions Nominal Pipe Nominal Wall Average Pipe
and weights Pipe Size ID Thickness1 Sectional Area2 Weight
(in) (mm) (in) (mm) (in) (mm) (in2) (mm2) (lb/ft) (kg/m)
2 50 2.10 53 .123 3.1 0.52 335 0.7 1.1
3 80 3.21 82 .126 3.2 0.81 525 1.0 1.5
4 100 4.14 105 .151 3.8 1.38 890 1.6 2.4
6 150 6.19 157 .181 4.6 2.63 1700 2.5 3.7
8 200 8.22 209 .229 5.8 5.83 3760 4.1 6.1
10 250 10.35 263 .229 5.8 7.31 4720 5.1 7.7
12 300 12.35 314 .229 5.8 8.69 5610 6.1 9.1
14 350 13.56 344 .250 6.3 10.40 6710 7.4 11.0
16 400 15.50 394 .286 7.3 13.40 8650 9.6 14.0
1) The minimum wall thickness shall not be less than 87.5% of nominal wall thickness in
accordance with ASTM D2996.
2) Use these values for calculating longitudinal thrust.
3
Fittings pressure Nominal Filament-Wound Molded Tapered Body
ratings Pipe Size Elbows & Tees Elbows & Tees Reducers & Flanges
(in) (mm) (psig) (MPa) (psig) (MPa) (psig) (MPa)
2 50 375 2.59 300 2.07 450 3.10
3 80 325 2.24 225 1.55 350 2.41
4 100 300 2.07 175 1.21 350 2.41
6 150 225 1.55 150 1.03 250 1.72
8 200 225 1.55 - - 225 1.55
10 250 200 1.38 - - 175 1.21
12 300 175 1.21 - - 150 1.03
14 350 150 1.03 - - 150 1.03
16 400 150 1.03 - - 150 1.03
4
Typical mechanical 70°F 200°F ASTM
properties Pipe Property Units 21°C 93°C Method
1”, 11/2” 2”-6” 1”, 11/2” 2”-6”
Nominal Pipe Size
8”-16” 8”-16”
Circumferential
Tensile stress at weeping 103 psi 18.50 32.00 - - D1599
MPa 128.00 220.00 - -
Tensile modulus 106 psi 3.65 4.20 3.20 3.70
GPa 25.20 29.00 22.10 25.50
Poisson’s ratio 0.56 0.26 0.68 0.32 D2105
Longitudinal
Tensile strength 103 psi 8.50 16.00 6.90 13.00 D2105
MPa 58.60 110.00 47.60 90.00
Tensile modulus 106 psi 1.60 3.00 1.24 2.40 D2105
GPa 11.10 20.70 8.60 16.50
Poisson’s ratio 0.37 0.16 0.41 0.20 D2105
Beam apparent
Elastic modulus 106 psi 1.70 2.40 1.08 1.77 D2925
GPa 11.70 16.60 6.90 12.20
Hydrostatic design
basis (cyclic) 103 psi 6.00 16.001 - - D2992
MPa 41.40 110.00 - -
1) Static
5
Buried installations Thrust blocks: most properly bedded installations do not require thrust blocks at
ambient operating temperatures. Consult Ameron for information regarding
blocking of buried pipelines for your specific application.
Live loads: when properly bedded in compacted sand in stable soils and provided
with at least 3 ft (1 m) of cover, Bondstrand 4000 will carry H20 wheel loadings of
at least 16,000 lb (7250 kg) per axle.
Span lengths Recommended maximum support spacings for Bondstrand Series 4000 pipe at
various operating temperatures. Values based on 0.5-inch (12 mm) deflection at
midspan for fluid specific gravity = 1.0.
Nominal
Pipe Size Continuous Spans (ft) Single Spans (ft)
(in) (mm) 100°F 150°F 200°F 250°F 100°F 150°F 200°F 250°F
2 50 13.6 12.9 12.0 10.8 9.1 8.6 8.0 7.2
3 80 15.6 14.7 13.7 12.4 10.4 9.8 9.1 8.3
4 100 17.9 17.0 15.8 14.3 12.0 11.3 10.5 9.5
6 150 20.0 18.9 17.6 15.9 13.4 12.6 11.8 10.6
8 200 22.3 21.1 19.6 17.7 14.8 14.0 13.1 11.8
10 250 23.6 22.3 20.8 18.8 15.7 14.9 13.8 12.5
12 300 24.7 23.4 21.8 19.7 16.5 15.6 14.4 13.1
14 350 26.0 24.6 22.9 20.7 17.3 16.4 15.3 13.8
16 400 28.0 26.5 24.6 22.2 18.6 12.6 16.4 14.8
1) Span recommendations include no provision for weights (fittings,valves, flanges, etc.) or thrusts (branches,
turns, etc.).
2) Span recommendations are calculated for a maximum long-term deflection of 1/2 inch to ensure good
appearance and adequate drainage.
3) Continuous spans are defined as interior (not end) spans that are uniform in length and free from structural
rotation at the supports. Single spans are supported only at the ends and are hinged or free to rotate at the
supports.
Field testing Bondstrand 4000 piping systems are designed for hydrostatic testing at 150% of
rated operating pressure. Pneumatic testing is not recommended.
6
Bondstrand® Guide Specification
Pipe construction The structural wall of Bondstrand 4000 pipe in 2 through 16-inch sizes shall have
continuous glass fibers wound in a matrix of aromatic amine cured epoxy resin.
The integral reinforced resin-rich liner shall consist of C-glass and a resin/hardener
system identical to that of the structural wall, and shall have a 50-mil nominal
thickness. Non-reinforced pure resin-type corrosion barriers (liners) shall not be
allowed due to their potential for severe fracturing during transportation, installation
and operation of the pipe.
Pipe in 2 through 16-inch sizes shall be rated for a minimum of 150 psig at 200°F.
In 2 through 6-inch sizes the pipe shall have full vacuum capability at 70°F.
Pipe shall be manufactured according to ASTM D2996 Specification for filament-
wound Reinforced Thermosetting Resin Pipe (RTRP). When classified under
ASTM D2310, the pipe shall meet Type 1, Grade 1 and Class F (RTRP-11FE or
-11FW) cell limits in 2 through 16-inch nominal pipe sizes.
Filament-wound epoxy fiberglass pipe shall be translucent to allow for inspection of
damage.
Pipe in 2 through 8-inch sizes shall be furnished in 30 or 40-ft random lengths to
minimize the number of field-bonded joints for rapid installation.
Standard fittings Fittings in 2 through 16-inch sizes shall be filament wound with a reinforced resin-
construction rich liner of 50-mil nominal thickness and of the same glass and resin type as the
pipe. When properly installed with Ameron adhesive and lined filament-wound
Bondstrand fittings, Series 4000 piping systems shall provide the equivalent of a
continuous resin-rich liner throughout.
Compression-molded fittings in 2, 3, 4 and 6-inch nominal sizes may also be
allowed upon agreement between purchaser and manufacturer. Contact-molded,
spray-up or hand-layup fittings shall not be allowed.
Pipe and fittings shall be joined using a bell x straight spigot joint with a 0.5° taper
and pipe stop inside the bell to allow precise makeup.
Workmanship The pipe and fittings shall be free from all defects, including delaminations,
indentations, pinholes, foreign inclusions, bubbles and resin-starved areas which,
due to their nature, degree or extent, detrimentally affect the strength and
serviceability of the pipe or fittings. The pipe and fittings shall be as uniform as
commercially practicable in color, density and other physical properties.
Testing Samples of pipe and couplings shall be tested at random, based on standard
quality control practices to determine conformance of the materials to American
Society for Testing and Materials guidelines for testing fiberglass pipe products:
ASTM D1599, D2105, D2925, D2992A or D2992B.
Test samples may be hydrostatically tested by the manufacturer to 1.5 times the
pressure rating for signs of leakage.
7
Conversions 1 psi = 6895 Pa = 0.07031 kg/cm2
1 bar = 105 Pa = 14.5 psi = 1.02 kg/cm2
1 MPa = 106 Pa = 145 psi = 10.2 kg/cm2
1 GPa = 109 Pa = 145,000 psi = 10,200 kg/cm2
1 in = 25.4 mm
1 ft = 0.3048 m
1 lb•in = 0.113 N•m
1 in4 = 4.162 x 10-7m4
°C = 5/9 (°F - 32)
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy or
completeness of the recommendations or information contained herein. Ameron assumes no liability whatsoever
in connection with this literature or the information or recommendations it contains. Product specifications are
subject to change.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
© 1988 Ameron • Printed in U.S.A. • FP215E (11/99) supersedes FP215D • (5/95) 5M[186]
®
Bondstrand Guide Specification
FIBERGLASS - COMPOSITE PIPE GROUP
References, References are made to other standards and tests which are a part of this section as
Quality Assurance modified. Where conflict exists between the requirements of this specification and listed
references, the specification shall prevail.
Performance Pipe shall be manufactured according to ASTM D2996 Specification for RTRP. When
Requirements classified under ASTM D2310, the pipe shall meet Type I, Grade I and Class F (RTRP
11FE) cell limits in 2” through 16” nominal pipe sizes.
ISO-9001
The piping system must meet USFDA requirements for food processing piping under
Federal Regulations 21CFR 175.105 and 21CFR 177.242 when bonded with RP6B
adhesive.
CERTIFICATED FIRM
FP694A (2/00)
Materials Pipe Construction
Filament-wound fiberglass reinforced epoxy resin pipe shall be Bondstrand® 4000 as manufac-
tured by Ameron International Fiberglass Pipe Group, or approved equal. The integral reinforced
corrosion barrier shall have a nominal 50 mil thickness and be constructed with the same epoxy
resin as the pipe structural wall. Non-reinforced liners, or corrosion barriers, shall not be allowed
due to potential for fracturing during lower temperatures, transportation and installation.
Structural wall
The pipe shall have the following nominal wall thickness:
Pipe end preparation options Pipe Diameter Nom. Wall Thickness
The piping manufacturer will provide 20’ or 40’ RL (inches) inches mm
joints if the contractor requests them in sizes 2”
2 .123 3.1
through 6” to reduce field labor time in those 3 .126 3.2
sections of the system where longer lengths may be 4 .151 3.8
employed. Additionally, the pipe manufacturer will 6 .181 4.6
8 .226 5.7
provide pipe joints with the spigot ends already 10 .226 5.7
prepared for adhesive application to reduce field 12 .226 5.7
labor time on all pipe sizes (2” – 16”). 14 .250 6.4
16 .269 6.8
Pressure rating
Aromatic amine cured epoxy resin piping shall be rated for a minimum of 150 psi at 200°F in sizes
through 16”.
Fittings It is important to maintain compatibility of fittings, piping and adhesives to ensure that the system
performs as specified. Pipe, fittings and adhesive shall be supplied by the same manufacturer.
Filament-wound fittings
Fittings in 1” through 16” sizes shall be filament-wound with a reinforced resin-rich liner of equal or
greater thickness than the pipe liner and shall be manufactured with the same resin type as the
pipe.
Compression-molded fittings
Compression molded fittings in sizes 2” through 6” may be used in some services, contact manufac-
turer. Where fast closure of valves may produce surges (water hammer), filament-wound fittings will be
used. Contact molded, spray up or hand lay-up fittings shall not be allowed.
Installation Installation procedures and techniques as well as system design criteria including burial,
anchoring, guiding and supporting shall be in accordance with manufacturer’s recommendations.
Piping system installers and fitters will be trained by a direct factory employee of the piping system
manufacturer and certified by the trainer prior to system assembly in the field.
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy or
completeness of the recommendations or information contained herein. Ameron assumes no liability whatsoever
in connection with this literature or the information or recommendations it contains. Product specifications are
subject to change.
© 1996 Ameron • FP694A (2/00) supercedes FP694 (9/96) • Printed in USA • 5M[472]
®
Bondstrand Product Data
FIBERGLASS PIPE GROUP
Listings Meets USFDA requirements for food processing piping under Federal Regulations
21CFR175.105 and 21CFR177.2420 when assembled with RP-105B vinyl ester
adhesive.
Performance Working pressure from 150 to 450 psig (1 to 3.1 MPa) depending on pipe size.
Operating temperatures to 200°F (93°C). Subzero temperatures will not adversely
affect mechanical properties.
Excellent corrosion resistance over a wide temperature range. See most recent
release of Bondstrand Corrosion Guide (FP132) for specific applications.
Does not require thrust blocks at ambient temperatures when properly installed in
most soils.
Smooth inner liner (Hazen-Williams C = 150) produces extremely low frictional loss
for greater discharge and reduced pumping costs.
Low thermal conductivity minimizes heat losses.
Individual system components may not have the same ratings as the pipe. Refer to
the detailed product information for the specific components to determine the
pressure rating for the system as a whole.
ISO-9001
CERTIFICATED FIRM
FP216F (9/97)
Typical mechanical 70°F 100°F 170°F 200°F ASTM
properties Pipe Property1 Units 21°C 38°C 77°C 93°C Method
Circumferential
Tensile stress at weeping 103 psi 18.5 - - - D1599
MPa 128 - - -
Tensile modulus 106 psi 3.13 2.79 2.32 1.25
GPa 21.6 19.2 16.0 8.62
Poisson’s ratio 0.45 0.45 0.66 1.03 D2105
Longitudinal
Tensile strength 103 psi 7.00 6.50 5.50 4.00 D2105
MPa 48.3 44.8 37.9 27.6
Tensile modulus 106 psi 1.45 1.31 1.00 0.52 D2105
GPa 10.1 9.03 6.89 3.59
Poisson’s ratio 0.35 0.35 0.43 - D2105
Beam apparent
Elastic modulus 106 psi 1.40 0.78 0.44 0.18 D2925
GPa 9.65 5.40 3.00 1.24
Hydrostatic design
basis (cyclic)2 103 psi - 6.0 - - D2992
MPa - 41.4 - -
Nominal
Pipe Size Laterals Crosses Reducer Bushings
(in) (mm) (psig) (MPa) (psig) (MPa) (psig) (MPa)
2 50 275 1.90 150 1.03 50 .35
3 80 250 1.72 150 1.03 50 .35
4 100 200 1.38 150 1.03 50 .35
6 150 150 1.03 100 0.69 50 .35
8 200 150 1.03 100 0.69 50 .35
10 250 150 1.03 100 0.69 50 .35
12 300 150 1.03 100 0.69 50 .35
14 350 150 1.03 100 0.69 50 .35
16 400 150 1.03 100 0.69 50 .35
1) Reducer bushings bonded into flanges will have the same rating as the flange. Otherwise, rated as
shown.
4
Typical pipe dimensions Nominal Pipe Nominal Wall Average Pipe
and weights Pipe Size1 ID Thickness2 Sectional Area3 Weight
(in) (mm) (in) (mm) (in) (mm) (in2) (mm2) (lb/ft) (kg/m)
2 50 2.10 53 .157 4.0 1.13 730 1.0 1.5
3 80 3.22 82 .157 4.0 1.70 1100 1.5 2.3
4 100 4.14 105 .203 5.2 2.73 1760 2.4 3.5
6 150 6.20 159 .203 5.2 4.06 2620 3.5 5.2
8 200 8.22 209 .226 5.7 5.83 3760 5.0 7.4
10 250 10.35 263 .226 5.7 7.31 4710 6.2 9.3
12 300 12.35 314 .226 5.7 8.69 5600 7.4 11.0
14 350 13.56 344 .250 6.4 10.85 7000 8.7 14.7
16 400 15.50 394 .286 7.3 14.18 9150 11.2 19.0
1) For availability of1, 11⁄2, 14 and 16-inch (25, 40, 350 and 400 mm) sizes, consult your Ameron
representative.
2) Minimum wall thickness shall not be less than 87.5% of nominal wall thickness in accordance with
ASTM D2996.
3) Use these values for calculating longitudinal thrust.
3
Buried installations Live loads
Bondstrand 5000 will carry H20 wheel loadings of at least 16,000 lb (7250 kg) per
axle when properly bedded in compacted sand in stable soils and provided with at
least 3 ft (1 m) of cover,
Thrust blocks
Most properly bedded installations do not require thrust blocks. Consult Ameron for
recommendations for systems operating at elevated temperatures.
Earth loads on buried pipe
Nominal Maximum Earth Cover1
Pipe Size 100 psi 0.69 MPa 125 psi 0.86 MPa 150 psi 1.03 MPa
(in) (mm) (ft) (m) (ft) (m) (ft) (m)
2 50 30 9.14 30 9.14 30 9.14
3 80 30 9.14 30 9.14 30 9.14
4 100 30 9.14 30 9.14 30 9.14
6 150 30 9.14 24 7.32 23 7.01
8 200 23 7.01 22 6.71 21 6.40
10 250 23 7.01 21 6.40 19 5.79
12 300 23 7.01 21 6.40 18 5.49
14 350 23 7.01 21 6.40 17 5.18
16 400 23 7.01 20 6.10 16 4.88
1) Based on a 120 lb/ft3 (1925 kg/m3) soil density and 1000 psi (6.9 MPa) modulus of soil reaction.
Span lengths Recommended maximum support spacings for Bondstrand 5000 vinyl ester pipe at
various operating temperatures. Values based on 0.5-inch (12 mm) deflection at
midspan for fluid specific gravity = 1.0. For fully continuous spans, values may be
increased up to 20%. Decrease values by 20% for single spans.
Nominal
Pipe Size Span (ft)
(in) (mm) 100°F 140°F 170°F 200°F
2 50 12.1 10.8 9.4 7.5
3 80 13.7 12.3 10.7 8.6
4 100 16.1 14.5 12.6 10.0
6 150 18.1 16.1 14.2 11.2
8 200 20.1 18.1 15.5 12.6
10 250 21.4 19.2 16.6 13.5
12 300 22.3 20.2 17.5 13.9
14 350 23.1 20.7 18.1 14.4
16 400 24.3 21.6 18.9 15.0
1) Span recommendations are intended for normal horizontal piping support
arrangements (a compromise between continuous spans and simple
spans), but include no provision for weights (fittings,valves, flanges, etc.)
or thrusts (branches, turns, etc.).
2) Span recommendations are calculated for a maximum long-term
deflection of 1/2 inch to ensure good appearance and adequate drainage.
3) Fully continuous spans may be used with support spacing up to 20%
greater for this deflection: in simple spans, support spacing should be
20% less.
Field testing Bondstrand 5000 piping systems are designed for hydrostatic field testing at 150%
of rated operating pressure. Pneumatic testing is not recommended.
6
Bondstrand® Guide Specification
Pipe construction The structural wall of fiberglass pipe in 2 through 16-inch sizes shall have continuous
glass fibers wound at a 543/4 helical angle in a matrix of premium vinyl ester resin.
The integral, reinforced resin-rich liner shall consist of Nexus veil and a
resin/hardener system identical to that of the structural wall, and shall have a 50-mil
nominal thickness. Non-reinforced pure resin-type corrosion barriers (liners) shall not
be allowed due to their potential for severe fracturing during transportation,
installation and operation of the pipe.
Pipe in 2 through 16-inch sizes shall be rated for a minimum of 150 psig at 200°F. In
2 through 8-inch sizes the pipe shall have full vacuum capability at 70°F, when
installed above ground with a safety factor of 3:1.
Pipe shall be manufactured according to ASTM D2996 specification for filament-
wound Reinforced Thermosetting Resin Pipe (RTRP). When classified under ASTM
D2310, the pipe shall meet Type 1, Grade 2 and Class E (RTRP-12ED) cell limits in
2 through 16-inch nominal pipe sizes.
Filament-wound vinyl ester fiberglass pipe shall be gray.
Pipe in 2 through 8-inch sizes shall be furnished in 30-ft length to minimize the
number of field-bonded joints for rapid installation.
Standard fittings Fittings in 2 through 16-inch sizes shall be filament wound with a reinforced resin-rich
construction liner of equal or greater thickness than the pipe liner and of the same glass and resin
type as the pipe.
Compression-molded fittings in 2, 3, 4 and 6-inch nominal sizes may also be allowed
upon agreement between purchaser and manufacturer.
Contact-molded, spray-up or hand-layup fittings shall not be allowed. Pipe and fittings
shall be joined using a straight spigot by socket with a 0.5° taper angle and a pipe
stop inside the socket to allow precise makeup.
Workmanship The pipe and fittings shall be free from all defects, including delaminations,
indentations, pinholes, foreign inclusions, bubbles and resin-starved areas which,
due to their nature, degree or extent, detrimentally affect the strength and
serviceability of the pipe or fittings. The pipe and fittings shall be as uniform as
commercially practicable in color, density and other physical properties.
Testing Samples of pipe and couplings shall be tested at random, based on standard quality
control practices to determine conformance of the materials to American Society for
Testing of Materials guidelines for testing fiberglass pipe products: ASTM D1599,
D2105, D2925, D2992A or D2992B.
Test samples may be hydrostatically tested by the manufacturer to 1.5 times the
pressure rating for signs of leakage.
7
Composition Pipe
Filament-wound fiberglass-reinforced vinyl ester pipe with integral 0.050-inch
(1.3 mm) resin-rich reinforced liner.
Nominal
Pipe Size ASTM Designation
(in) (mm) (D2996)
2-6 50-150 RTRP 12ED-1012
8-16 200-400 RTRP 12ED-1013
Filament-wound fittings
Tees
90° and 45° elbows
Crosses
Nipples and couplings
45° laterals
Tapered body reducers
Molded fittings
Tees (2 to 6 inch only)
90° and 45° elbows (2 to 6 inch only)
Reducing flanges
Plugs and end-caps
Flanges
Filament-wound or molded flanges with ANSI B16.1 and ANSI B16.5 drilling Molded
reducing and blind flanges
Thermosetting adhesives
RP105B two-part vinyl ester
RP34C two-part epoxy adhesive.
Joining systems Quick-Lock® straight/taper adhesive-bonded joint featuring integral pipe stop in bell
for predictable, precise laying lengths.
Flanges and flanged fittings.
Elbows
Tees
Flanges, blind flanges and reducing flanges
Plugs and end-caps
Crosses
Nipples and couplings
45° laterals
Tapered body reducers
Tapered body reducers, tees and 90° and 45° elbows are available with any
combination of Quick-Lock female and filament-wound or molded flange ends.
Laying lengths of filament-wound fittings with Quick-Lock ends match those of ANSI
B16.9 steel buttwelding fittings. Flanged ends match ANSI B16.1 and B16.5 center-
to-face and face-to-face dimensions.
2
Conversions 1 psi = 6895 Pa = 0.07031 kg/cm2
1 bar = 105 Pa = 14.5 psi = 1.02 kg/cm2
1 MPa = 106 Pa = 145 psi = 10.2 kg/cm2
1 GPa = 109 Pa = 145,000 psi = 10,200 kg/cm2
1 in = 25.4 mm
1 ft = 0.3048 m
1 lb•in = 0.113 N•m
1 in4 = 4.162 x 10-7m4
°C = 5/9 (°F - 32)
Important notice This literature and the information and recommendations it contains are based on data
reasonably believed to be reliable. However, such factors as variations in environment,
application or installation, changes in operating procedures, or extrapolation of data may
cause different results. Ameron makes no representation or warranty, express or implied,
including warranties of merchantability or fitness for purpose, as to the accuracy,
adequacy or completeness of the recommendations or information contained herein.
Ameron assumes no liability whatsoever in connection with this literature or the
information or recommendations it contains.
© 1988 • Ameron Printed in U.S.A. • FP216F (9/97) supersedes FP216E (2/95) • 5M. • [186]
®
Bondstrand Guide Specifications
FIBERGLASS - COMPOSITE PIPE GROUP
Bondstrand 5000
Pipe and Fittings
Vinylester reinforced thermosetting resin pipe
for plant piping fiberglass piping systems
Scope This specification defines the reinforced thermosetting resin (RTR) piping system
to be used in those sections of Plant Piping General Services calling for fiberglass
piping systems.
References, References are made to other standards and tests which are a part of this section.
Quality Assurance Where conflict exists between the requirements of this specification and listed
references, the specification shall prevail.
70°F 170°F ASTM
Physical and Pipe Property Units 21°C 77°C Method
Mechanical Properties
Nominal Pipe Size 2”-6” 8”-16” 2”-6” 8”-16”
Circumferential
Tensile stress at 103 psi 24.00 24.00 - - D1599
weeping MPa 138.00 138.00 - -
Tensile modulus 106 psi 3.70 3.13 2.90 2.32
GPa 25.50 21.60 20.00 16.00
Poisson’s ratio 0.28 0.45 0.35 0.66 D2105
Longitudinal
Tensile strength 103 psi 12.00 7.00 8.00 5.50 D2105
MPa 82.70 48.30 55.20 37.90
Tensile modulus 106 psi 2.00 1.45 1.40 1.00 D2105
GPa 13.80 10.00 9.70 6.89
Poisson’s ratio 0.20 0.35 0.26 0.43 D2105
Beam apparent
Elastic modulus 106 psi 1.70 1.40 1.45 .44 D2925
GPa 11.70 9.65 10.10 3.00
Hydrostatic design
basis (cyclic) 103 psi 8.00 6.00 - - D2992
MPa 55.20 41.40 - -
Thermal conductivity
Pipe wall Btu•in/(hr•ft2•°F) 2.00 2.00 - - C177
W/m•°C 0.28 0.28 - -
Thermal expansion
Linear 10-6 in/in/°F 10.00 10.00 - - D696
10-6 mm/mm°C 18.00 18.00 - -
Flow coefficient Hazen-Williams 150.00 150.00 - -
Absolute roughness 10-6 ft 17.40 17.40 - -
10-6 m 5.30 5.30
Specific gravity - 1.80 1.80 - - D792
Density lb/in3 0.07 0.07 - -
Performance The pipe shall be manufactured in accordance with ASTM D2996 Specification for
Requirements RTRP. When classified under ASTM D2310, the pipe shall meet Type I, Grade 2 and
ISO-9001 Class E (RTRP-12ED) for 2” through 16” nominal pipe sizes.
Pipe shall be rated for a minimum internal pressure of 150 psig at 200°F in sizes 1”
through 16” and shall have full vacuum capability at 80°F in sizes 1” through 10” when
installed above ground.
Fittings It is important to maintain compatibility of fittings, piping and adhesives to ensure that
the system performs as specified. Pipe, fittings and adhesive shall be supplied by the
same manufacturer.
Filament-wound fittings
Fittings in 1” through 16” nominal sizes shall be filament-wound with a reinforced resin-
rich liner of equal or greater thickness than the pipe liner and shall be manufactured with
the same resin type as the pipe.
Compression Molded Fittings
Compression molded fittings in sizes 2" through 6” nominal sizes may be used in
services at or below 150°F. Where fast closure of valves may produce surges (water
hammer), filament wound fittings will be used.
Contact molded, spray up or hand lay-up fittings shall not be allowed.
Testing Inspection and testing of the piping will be performed in accordance with the require-
ments of ANSI B31.1. Hydrostatic testing of all installed piping shall be performed with
water at 11⁄ 2 times the design pressure of the lowest rated piping system component.
Test and repair procedures
The RTRP manufacturer will provide test and repair procedures in the event field repairs
are required.
Installation Installation procedures and techniques as well as system design criteria including
burial, anchoring, guiding and supporting the pipe shall be in accordance with
manufacturer’s recommendations.
Piping system installers and fitters will be trained by a direct factory employee of the
piping system manufacturer and certified by the trainer prior to system assembly in
the field.
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed
to be reliable. However, such factors as variations in environment, application or installation, changes in
operating procedures, or extrapolation of data may cause different results. Ameron makes no represen-
tation or warranty, express or implied, including warranties of merchantability or fitness for purpose, as to
the accuracy, adequacy or completeness of the recommendations or information contained herein. Ameron
assumes no liability whatsoever in connection with this literature or the information or recommendations it
contains. Product specifications are subject to change.
ISO-9001
CERTIFICATED FIRM
FP709 (7/96)
No-weld installation and light weight made
Bondstrand Series 5000 pipe the ideal
choice for this tight installation in the
basement of a New York City office building.
Using Bondstrand reduced the number of
supports needed and lifting equipment
required to get the pipe in place.
Pipe system Bondstrand Series 5000 pipe and filament-wound fittings in 10-, 12-, and 14-inch
diameters replaced rubber lined carbon steel pipe in the salt water cooling water
system. The original system, in place 10 years, showed evidence of bad exterior
corrosion. The installation of more efficient chillers required higher flow rates. The
engineers took the opportunity to replace the existing rubber-lined piping with
Ameron fiberglass pipe.
Ameron fiberglass pipe also afforded no-weld installation. In the tight spaces of
the enclosed basement, this provided a significant advantage.
The developer and engineer are very satisfied with the Bondstrand pipe.
Advantages Corrosion resistance - Bondstrand pipe and fittings were chosen for excellent
resistance to salt water corrosion both inside and outside of the pipe.
Ease of installation - The light weight of Bondstrand piping saved on supports
needed and made installation possible in tight spaces in the New York City
building. No-weld installation was a significant advantage in the tight, enclosed
space of the basement.
Increased flow rates result in cost savings - Bondstrand piping provided higher
flow rates than the rubber lined steel material it replaced. The higher flow rates, in
conjunction with the high efficiencies of the chillers, reduced the costs of running
the machines.
Technical support Ameron provided installation training and technical support to the client.
ISO-9001
CERTIFICATED FIRM
Application Condensate and chilled water piping operating at 75 psi (.52 MPa) and 104°F (40°C)
Product Bondstrand Series 5000 pipe, filament wound fittings, prefabricated 6" to 12",
Bondstrand LD SVE in 18" to 24”, prefabricated
FP728 (2/97)
" Cooling water blow down system
Pipe system Bondstrand Series 5000 pipe and filament-wound fittings in 6- to 12-inch diameters
and Bondstrand LD in 18- to 24-inch diameters are used for the HVAC cooling
tower piping in these aircraft assembly hangers. To prevent scale build up inside
such HVAC equipment as boilers, chillers and heat exchangers, various scale
removing chemical agents are added to the HVAC water circulation. The chemicals
which attack metallic oxides and other scaling minerals in the process also attack
traditional metallic piping, such as carbon steel, causing rapid deterioration.
Higher priced exotic materials, such as 304L stainless steel, would prove
prohibitively expensive–up to 4 times the cost–in a project such as this where pipe
sizes up to 24" in diameter are used. Delivery time was also a factor. The 304L
stainless steel delivery time would run approximately four to five months versus the
normal four to five week delivery of Bondstrand.
Technical support At job start-up, Ameron Technical Service provided installation training and certifi-
cation of crew members. This ensured that the proper techniques were utilized
during installation to provide a successful application in the least amount of time.
ISO-9001
CERTIFICATED FIRM
Application Salt and fresh water lines for circulation system between tanks; ozone life support
system, working pressure of 40 psi (3 bar) at ambient temperature
Product Bondstrand Series 3000A and Series 5000 pipe, filament wound
and molded fittings, 4” to 12" (100 mm to 300 mm) FP849 (2/00)
Pipe system In 1991, over 2000 feet (600 m) of 4- through 12-inch diameter, Bondstrand Series
3000A pipe and filament-wound fittings were installed in the Camden Aquarium,
Camden, New Jersey. The piping is used in the salt and fresh water circulation
system between tanks. In 1997, the ozone life support system was piped using
Bondstrand Series 5000 pipe and fittings.
The aquarium has been operating since February 1991 without interruption, enter-
taining tourist and visitors daily.
Technical support At job start-up, Ameron Technical Service provided installation training and certifi-
cation of crew members. This ensured that the proper techniques were utilized
during installation to provide a successful application in the least amount of time.
Listings and approvals MIL-P-29206A for jet fuels and petroleum liquids
Performance Bondstrand Series 7000 fiberglass pipe, fittings and flanges incorporate high-strength
conductive filaments to prevent accumulation of potentially dangerous levels of static
electrical charges caused by the flow of liquids such as refined petroleum products.
Series 7000 piping systems are made electrically continuous by using a conductive
adhesive in the adhesive-bonded joint and for mounting flanges. Accumulated charges
are drained from the fiberglass pipe system by stainless steel cables embedded in
fiberglass grounding saddles. The grounding saddles are adhesive bonded to the pipe at
convenient locations.
System rating of 150 psig at 210°F (10 bar at 99°C).
Individual system components may not have the same ratings as the pipe. Refer to
the detailed product information for the specific components to determine the
pressure rating for the system as a whole.
Composition Pipe: Filament-wound fiberglass reinforced epoxy resin pipe with conductive filaments in
the pipe wall.
Fittings: Wide range of filament-wound epoxy resin fittings reinforced with fiberglass
strands and conductive veils employing Quick-Lock® adhesive joint or flanged ends.
Flanges: Filament-wound epoxy reinforced with fiberglass strands and conductive
filaments.
Blind flanges: Injection molded nonconductive epoxy in 2 through 12-inch (50 to
300 mm) sizes.
Grounding saddles: Filament-wound fiberglass with stainless steel grounding cable.
Adhesive: RP60B two-part thermosetting electrically conductive epoxy.
Joining systems Quick-Lock straight/taper adhesive-bonded joint featuring integral pipe stop in bell for
precise laying lengths.
One-piece flanges in hubbed (standard) and hubless (heavy duty) configuration.
All pipe is shipped ready for assembly with Quick-Lock bell x shaved spigot.
FP305C (1/95)
Static electricity generation Static electricity accumulation is most likely to be a problem in pipes conveying nonpolar
and accumulation fluids at high velocities. Measurable amounts of electricity can be generated when the
flow velocity exceeds 9 ft/sec in fiberglass pipe and 20 ft/sec in metallic systems.
Filtration units and valves typically experience the highest rate of static electricity
accumulation when high flow rates occur. Charge densities are affected by the conduc-
tivity of the fluid, the pipe and the filter media. Depending on the media, flow through
filters generally tends to give rise to charge densities 5 to 1000 times greater than flow
through unrestricted pipes.
Typical pipe dimensions Series 7000 pipe dimensions conform to Iron Pipe Size (IPS) outside diameters.
and weights Nominal Pipe Nominal Wall Shipping
Pipe Size Inside Diameter Thickness Weight
(in) (mm) (in) (mm) (in) (mm) (lb/ft) (kg/m)
2 050 2.09 53 .16 4.1 1.0 1.5
3 080 3.22 82 .16 4.1 1.5 2.3
4 100 4.14 105 .20 5.2 2.4 3.5
6 150 6.26 159 .20 5.2 3.5 5.2
8 200 8.22 209 .25 6.5 5.0 7.4
100 250 10.35 263 .32 8.1 6.2 9.3
120 300 12.35 314 .38 9.6 7.4 11.0
140 350 13.56 344 .41 10.5 8.7 14.7
160 400 15.50 394 .47 11.9 11.2 19.0
Technical support Consult Ameron for further recommendations concerning the use of Bondstrand pipe
systems. For more information regarding static electricity in fuel pipelines, request
Ameron Fiberglass Pipe Division publication EB-43.
Important notice This literature and the information and recommendations it contains are based on data reasonably
believed to be reliable. However, such factors as variations in environment, application or instal-
lation, changes in operating procedures, or extrapolation of data may cause different results.
Ameron makes no representation or warranty, express or implied, including warranties of
merchantability or fitness for purpose, as to the accuracy, adequacy or completeness of the recom-
mendations or information contained herein. Ameron assumes no liability whatsoever in connection
with this literature or the information or recommendations it contains.
Written comments regarding this document are invited. Please write Engineering Manager,
Ameron Fiberglass Pipe Division.
ss Pipe Group • P.O. Box 801148 • Houston TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division
Asia Europe The Americas
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 P.O. Box 878
Singapore 2263 4191 MZ Geldermalsen B u rk bu rnett, Texas 76354
Tel: 862-1301 The Netherlands Tel: (817) 569-1471
Telex: 38960 AMERON RS Tel: 03455-73341 Fax: (817) 569-4012
Fax: 862-1302 Telex: 40257 BONDS NL
Fax: 03455-75254
Manufacturing plants: Burkburnett, Texas; Spartanburg, South Carolina; Geldermalsen, The Netherlands
and Singapore. Bondstrand pipe is also manufactured in Japan and Saudi Arabia.
© 1991 Amer o • FP305C
n ( 1 /supersedes
9 5 ) FP 305B (8/93)• Printed in U.S .A. • 5M [186]
®
Bondstrand Guide Specification
FIBERGLASS - COMPOSITE PIPE GROUP
Bondstrand 7000
Pipe and Fittings
Fiberglass reinforced
thermosetting epoxy resin pipe
for anti-static applications
Scope This specification defines the reinforced thermosetting resin (RTR) piping system
to be used in those services that may produce a dangerous build-up of static
electrical charges. Such services include above-ground jet fuel lines, double-
contained jet fuel lines, and transmission of refined petroleum products, gases,
or non-polar fluids at high velocities.
References, References are made to other standards and tests which are a part of this section as
Quality Assurance modified. Where conflict exists between the requirements of this specification and
listed references, the specification shall prevail.
Performance The pipe shall meet or exceed the requirements of MIL-P-29206A and ASTM
D5677-95. Pipe dimensions must conform to Iron Pipe Size (IPS) outside diameters. In
Requirements
sizes 2” through 16” the piping must be rated for a minimum internal pressure rating of
165 psig at 200°F. In 2” through 16” sizes the pipe shall have full vacuum capabilities at
70°F when installed above ground.
ISO-9001 Pipe shall be manufactured in accordance with ASTM D2996 Specifications for RTRP,
with designations as follows:
2”, 3” RTRP-11AE-1112 8”, 10”,12” RTRP-11AE-1114
4”, 6” RTRP-11AE-1113 14” RTRP-11AE-1115
16” RTRP-11AE-1116
CERTIFICATED FIRM
FP701A (6/00)
Materials Pipe Construction
The conductive filament wound fiberglass reinforced epoxy resin pipe shall be
Bondstrand 7000 as manufactured by Ameron Fiberglass Pipe Group or approved
equal. The piping system will be made electrically continuous by using conductive
filaments in the pipe wall, conductive adhesive in the bonded joints, and may be
grounded by use of filament wound fiberglass saddles with stainless steel grounding
cable. External or field installed techniques such as conductive wire or mesh, for
achieving conductivity along the length of the pipe shall not be allowed.
Structural wall Pipe Diameter Nominal Wall Thickness
The pipe shall have the following nominal (inches) inches mm
wall thickness: 2 .16 4.1
3 .16 4.1
Pipe end preparation options 4 .20 5.2
The piping manufacturer will provide 6 .20 5.2
8 .25 6.3
standard pipe joint lengths up to 30 feet 10 .32 8.1
RL in sizes 2” through 8” to reduce field 12 .38 9.6
14 .41 10.4
labor assembly time The pipe manufac- 16 .47 11.9
turer will prepare the bell end and the
spigot end of each joint in the factory to reduce field labor assembly time.
Fittings It is important to maintain compatibility of fittings, piping and adhesives to ensure that
the system performs as specified. Pipe, fittings and adhesive shall be supplied by the
same manufacturer.
Fittings will be constructed with epoxy resin and conductive material, filament wound to
specific dimensions. Flanges will be filament wound with epoxy resin and conductive
filaments.
Spray up or hand lay-up fittings shall not be allowed.
Testing The RTRP manufacturer will provide test and repair procedures in the event field repairs
are required. The installed piping shall be hydrostatically tested with water at 11⁄2 times
the design pressure of the lowest rated piping system component.
Hydrostatic and conductivity testing of buried systems will be completed prior to backfill.
Installation Installation procedures and techniques as well as system design criteria including
burial, anchoring, guiding and supporting shall be in accordance with manufacturer’s
recommendations.
Piping system installers and fitters will be trained by a direct factory employee of the
piping system manufacturer and certified by the trainer prior to system assembly in
the field.
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy or
completeness of the recommendations or information contained herein. Ameron assumes no liability whatsoever
in connection with this literature or the information or recommendations it contains. Product specifications are
subject to change.
© 1996 Ameron • FP701A (6/00) supercedes FP701 (9/96) • Printed in USA • 5M[472]
®
Bondstrand Product Data
FIBERGLASS - COMPOSITE PIPE GROUP
Bondstrand
PSXTM•L3 and PSX TM•JF
Polysiloxane-phenolic
Fire-resistant Fiberglass
Pipe and Fittings
For offshore platforms, marine
and onshore service
Description Bondstrand PSX•JF and PSX•L3 fiberglass reinforced polysiloxane-phenolic piping
systems may be used for offshore platforms and onshore services where fire-resistant
piping with low smoke emissions and low toxicity are required. Bondstrand PSX•JF and
PSX•L3 products are designed for use in dry and wet deluge systems where low weight,
corrosion resistance and fire-resistance are desired. The polysiloxane-phenolic (PSX™)
resin is a revolutionary technological breakthrough developed through extensive research
and testing by Ameron. The product is designed to withstand hydrocarbon fire including
jet fire at over 300 KW/m2 heat flux from 0.3 kg/sec., high velocity impinging propane
flame. Low smoke and toxicity emission, and low flame spread make it suitable for use in
enclosed space and critical service areas.
Uses and applications • Offshore fire water lines • Onshore fire water lines
• Piping in offshore living quarters • Refinery and petrochemical general
• Offshore general services applications
Approvals PSX•L3 and PSX•JF have Type Approval from ABS (Certificate No. 98-HS24317-X for
Steel Vessel Rules (1997)) Section 4/6.14, MODU Rules (1997) Section 4/2.17, IMO
Resolution A.753(18)-Level 3 Fire Endurance Test.
PSX•L3 and PSX•L3C (conductive) have U.S. Coast Guard Type Approval per IMO
Resolution A.753 (18) and PFM 1-98 (Certificates 164.141/5/0 and 164.141/6/0, respec-
tively.)
Performance PSX•JF pipe has proved capable of maintaining rated service pressure with no leak after
exposure to impinging jet fire for a period of 5 minutes with the pipe empty, followed by
injection of water at 150 psi (10 bar) and a flow rate of less than 73 liters/minute for an
additional 15 minutes. After the heat was removed, the piping was pressurized for an
additional 60 minutes at 150 psi (10 bar), then 60 minutes at 225 psi (15 bar), followed by 5
minutes at 350 psi (24 bar). No passive fire protection is needed on the joints.
ISO-9001 PSX•L3 pipe is capable of maintaining rated service pressure after 30 minutes stagnant
wet exposure to 1100°C fire and 113.5 kW/m2 heat flux. PSX•L3 pipe and fittings meet
IMO Level 3 fire test requirements even with the smallest diameter (1") pipe and Quick-
Lock® joint with no passive fire protection needed on the joint.
Pipe and fittings are designed to operate at up to 225 psi system pressure.
CERTIFICATED FIRM
FP721C (4/01)
Testing and standards Bondstrand products are manufactured to meet the highest standard of quality in
accordance with ISO 9001. The products are designed to meet ANSI and ASTM
standards. Bondstrand PSX•L3 and PSX•JF piping meet all applicable requirements of
ASTM F1173 for fiberglass-reinforced resin pipe and fittings.
Testing for IMO Level 3 fire endurance has been performed by independent laboratories
and witnessed by third parties. Det Norske Veritas has certified that PSX•L3 pipe systems
meet the requirements for IMO Level 3. The United States Coast Guard has accepted
PSX•L3 products for applications requiring IMO Level 3 performance in 8-inch and
smaller diameters.
PSX•JF products have been tested by SINTEF Energy for performance in jet fire
conditions in accordance with UKOOA guidelines. The PSX•JF system meets the require-
ments for fire endurance in a hydrocarbon jet fire, certified by SINTEF.
Characteristics Pipe
PSX•L3: Filament-wound fiberglass reinforced polysiloxane-phenolic resin with factory-
prepared Quick-Lock spigot ends.
PSX•JF: Bondstrand PSX•L3 pipe with layers of thermoplastic tape and filament-wound
polysiloxane-phenolic resin to form an integral fire protection jacket.
Installation The installation procedures for Bondstrand PSX pipe are identical to those for Series
2000M. For complete instructions refer to Ameron installation guide, QUICK-LOCK
ADHESIVE-BONDED BELL AND SPIGOT JOINTS FOR BONDSTRAND FIBERGLASS PIPING SYSTEMS,
FP170.
2
Typical Mechanical Pipe Property Unit 73°F/21°C 200°F/93°C Test Method
Properties Bi-axial
Short term hoop tensile strength psi 32,000
at weeping MPa 220 ASTM D1599
Circumferential
Tensile strength psi 21,900 19,100
MPa 151 131 ASTM D1599
Tensile Modulus psi 3.48 x 106 2.59 x 106
GPa 24.0 17.8 Ameron
Poisson's ratio * 0.54 0.81
Longitudinal
Tensile strength psi 7,680 4,870
MPa 53 33 ASTM D2105
Tensile Modulus psi 1.35 x 106 0.73 x 106
GPa 9.3 5.0 ASTM D2105
Poisson's ratio ** .39 .44
Note: Physical and Mechanical Properties shown above are for Bondstrand PSX•L3. Since PSX•L3 forms the
core of PSX•JF pipe, these properties will apply to both systems.
* Circumferential change due to longitudinal applied stress.
** Longitudinal change due to circumferential applied stress.
Support Spacing for Recommended maximum support spacing for Bondstrand PSX•L3 pipe when
Bondstrand PSX•L3 carrying liquid with a specific gravity of 1.0 at various operating temperatures.
Support Spacing for Recommended maximum support spacing for Bondstrand PSX•JF pipe when
Bondstrand PSX•JF carrying liquid with a specific gravity of 1.0.
Allowable Bending
Nominal Minimum Maximum Deflection Turning
Radius for Pipe Size Bending Radius for 100 ft. length Angle
Bondstrand PSX•L3 at
in. mm ft. m ft. m deg.
Rated Pressure
1 25 58 17.7 28.7 8.7 119
11⁄2 40 83 25.1 16.9 5.1 75
2 50 101 30.7 13.3 4.0 59
3 80 148 45.0 8.7 2.7 40
4 100 190 57.8 6.7 2.0 31
6 150 278 84.8 4.5 1.4 21
8 200 366 111.5 3.4 1.0 16
10 250 460 140.1 2.7 0.8 12
12 300 548 167.0 2.3 0.7 10
14 350 590 179.7 2.1 0.6 10
16 400 674 205.4 1.9 0.6 9
Note: Do not bend pipe until adhesive has cured. 3
Typical dimensions Nominal Pipe Inside Nominal Wall Pipe O.D. Shipping Weight
and weights for Pipe Size Diameter Thickness* (approx)
Bondstrand PSX•L3 (in) (mm) (in) (mm) (in) (mm) (in) (mm) (lb/ft) (kg/m)
Jacketed pipe 1 25 1.07 27 .143 3.6 1.61 41 0.9 1.3
11⁄2 40 1.66 42 .143 3.6 2.20 56 1.6 2.4
2 50 2.10 53 .147 3.7 2.64 67 1.7 2.5
3 80 3.22 82 .150 3.8 3.77 96 2.6 3.8
4 100 4.14 105 .197 5.0 4.78 121 3.6 5.3
6 150 6.27 159 .195 4.9 6.92 176 5.7 8.4
8 200 8.23 209 .216 5.5 8.91 226 7.8 11.6
10 250 10.35 263 .243 6.2 11.09 282 10.3 15.3
12 300 12.35 314 .287 7.3 13.17 335 12.9 19.1
14 350 13.56 344 .305 7.8 14.42 366 14.4 21.4
16 400 15.50 394 .351 8.9 16.45 418 18.1 26.9
* Structural wall thickness of pipe. Does not include nominal .125” thick jacket.
Typical dimensions Nominal Pipe Inside Nominal Wall Pipe O.D. Shipping Weight
and weights for Pipe Size Diameter Thickness* including jacket (approx)
Bondstrand PSX•JF pipe (in) (mm) (in) (mm) (in) (mm) (in) (mm) (lb/ft) (kg/m)
1 25 1.07 27 .143 3.6 1.86 47 1.3 2.0
11⁄2 40 1.66 42 .143 3.6 2.45 62 2.4 3.6
2 50 2.10 53 .147 3.7 2.89 74 2.5 3.8
3 80 3.22 82 .150 3.8 4.02 102 3.7 5.5
4 100 4.14 105 .197 5.0 5.03 128 4.9 7.3
6 150 6.27 159 .195 4.9 7.17 182 7.8 11.5
8 200 8.23 209 .216 5.5 9.16 233 11.1 16.5
10 250 10.35 263 .243 6.2 11.34 288 13.8 20.5
12 300 12.35 314 .287 7.3 13.42 341 17.0 25.4
14 350 13.56 344 .305 7.8 14.67 373 18.9 28.1
16 400 15.50 394 .351 8.9 16.70 424 23.2 34.5
* Structural wall thickness of pipe. Does not include nominal .250” thick jacket.
Technical support Consult Ameron for further recommendations concerning the shoreside or offshore
use of Bondstrand piping systems.
Important notice This literature and the information and recommendations it contains are based on data
reasonably believed to be reliable. However, such factors as variations in environment,
application or installation, changes in operating procedures, or extrapolation of data may
cause different results. Ameron makes no representation or warranty, expressed or
implied, including warranties of merchantability or fitness for purpose, as to the accuracy,
adequacy or completeness of the recommendations or information contained herein.
Ameron assumes no liability whatsoever in connection with this literature or the
information or recommendations it contains. Product specifications are subject to
change.
© 1997 Ameron • FP721C (4/01) supercedes FP721B (4/00) • Printed in U.S.A. • 5M [186]
®
Bondstrand Product Data
FIBERGLASS-COMPOSITE PIPE GROUP
Bondstrand PSX•L3
and PSX•JF Fittings
for marine, offshore and onshore service
ISO-9001
CERTIFICATED FIRM
FP733A (5/01)
Quick-Lock 90° elbows Filament-wound 90° elbows with Quick-Lock adhesive-bonded joints. Consult
Quick-Lock socket depth table for the dimension, Ds.
DS
L
PSX•L3 PSX•JF
Nominal Size (in/mm) L (in/mm) Wt.(lb/kg) Wt.(lb/kg)
1 25 2.56 65 0.6 0.3 1.5 0.7
1.5 40 3.19 81 1.1 0.5 2.6 1.2
2 50 3.00 76 1.4 0.6 3.7 1.7
3 80 4.50 114 2.5 1.1 6.0 2.7
4 100 6.00 152 4.0 1.8 9.6 4.4
6 150 9.00 229 13.6 6.2 30.6 13.9
8 200 12.00 305 32.6 14.8 51.4 23.3
10 250 15.00 381 48.4 22.0 76.5 34.7
12 300 18.00 457 75.6 34.3 119.5 54.2
Quick-Lock 45° elbows Filament-wound 45° elbows with Quick-Lock adhesive-bonded joints. Consult
Quick-Lock socket depth table for the dimension, Ds.
PSX•L3 PSX•JF
DS Nominal Size (in/mm) L (in/mm) Wt.(lb/kg) Wt.(lb/kg)
L 1 25 .88 22 0.6 0.3 1.4 0.7
1.5 40 1.12 29 0.9 0.4 2.2 1.0
2 50 1.38 35 1.1 0.5 2.4 1.1
3 80 2.00 51 2.1 0.9 4.3 1.9
4 100 2.50 64 3.1 1.4 6.4 2.9
6 150 3.75 95 8.6 3.9 17.1 7.8
8 200 5.00 127 18.6 8.4 27.9 12.7
10 250 6.25 159 34.8 15.8 52.2 23.7
12 300 7.50 191 52.9 24.0 79.3 36.0
Quick-Lock 22.5° elbows Filament-wound 22.5° (special angle) elbows with Quick-Lock adhesive-bonded
joints. Special angle elbows are made to order and can be supplied in any specified
angle from about 15° to 85°. Consult Quick-Lock socket depth table for the dimension, Ds.
DS PSX•L3 PSX•JF
Nominal Size (in/mm) L (in/mm) Wt.(lb/kg) Wt.(lb/kg)
L 1 25 0.38 9 0.3 0.1 0.6 0.3
1.5 40 0.38 9 0.5 0.2 1.3 0.6
2 50 0.31 8 0.8 0.4 1.9 0.9
3 80 0.63 16 1.6 0.7 3.8 1.7
4 100 0.93 24 2.3 1.1 5.7 2.6
6 150 1.69 43 4.7 2.1 11.3 5.1
8 200 2.00 51 8.3 3.8 13.2 6.0
10 250 2.00 51 15.2 6.9 24.4 11.1
12 300 3.00 76 18.9 8.5 30.2 13.7
2
Quick-Lock tees Filament-wound tees with Quick-Lock adhesive-bonded joints. Consult Quick-Lock
socket depth table for the dimension, Ds.
DS PSX•L3 PSX•JF
Nominal Size (in/mm) L (in/mm) Wt.(lb/kg) Wt.(lb/kg)
1 25 1.06 27 1.1 0.5 2.1 1.0
1.5 40 1.19 30 1.6 0.7 2.7 1.2
2 50 2.50 64 3.7 1.7 5.9 2.7
3 80 3.38 86 6.4 2.9 9.6 4.3
4 100 4.12 105 10.5 4.7 14.7 6.7
6 150 5.62 143 25.3 11.5 35.0 15.9
8 200 7.00 178 42.2 19.2 48.9 22.2
10 250 8.50 216 76.2 34.6 88.4 40.1
12 300 10.00 254 119.6 54.3 138.8 53.0
Quick-Lock 45° laterals Filament-wound 45° laterals with Quick-Lock adhesive-bonded joints are rated to the
same pressures as crosses of the corresponding size. Available in Bondstrand
PSX•L3 only.Consult Quick-Lock socket depth table for the dimension, Ds. Consult
Ameron for availability of reducing laterals.
3
Quick-Lock crosses Filament-wound crosses with Quick-Lock adhesive-bonded joints. Available in
Bondstrand PSX•L3 only.Consult Quick-Lock socket depth table for the dimen-
sion, Ds.
L
Quick-Lock reducers Filament-wound tapered body reducers with Quick-Lock adhesive-bonded joints.
Consult Quick-Lock socket depth table for the dimension, Ds.
PSX•L3 PSX•JF
L Nominal Size (in/mm) L (in/mm) Wt.(lb/kg) Wt.(lb/kg)
DS2 11⁄2 x1 40x25 1.25 32 0.5 0.2 0.9 0.4
DS1
2x1 50x25 2.50 64 0.8 0.4 1.3 0.6
2x11⁄2 50x40 1.25 32 1.3 0.6 2.2 1.0
3x11⁄2 80x40 3.00 76 1.6 0.7 2.6 1.2
3x2 80x50 2.12 54 3.0 1.4 5.1 2.3
4x2 100x50 3.00 76 3.2 1.4 4.5 2.0
4x3 100x80 2.88 73 3.2 1.5 4.5 2.1
6x3 150x80 3.81 97 5.2 2.4 7.4 3.3
6x4 150x100 3.69 94 8.6 3.9 10.4 4.7
8x4 200x100 5.44 138 12.2 5.5 14.6 6.6
8x6 200x150 3.88 98 14.1 6.4 17.0 7.7
10x6 250x150 4.62 117 15.5 7.0 18.5 8.4
10x8 250x200 4.12 105 20.7 9.4 24.9 11.3
12x8 300x200 5.88 149 23.0 10.4 27.6 12.5
12x10 300x250 5.38 137 24.3 11.1 29.2 13.3
Quick-Lock couplings Filament-wound couplings with Quick-Lock adhesive-bonded joints. Consult Quick-
Lock socket depth table for the dimension, Ds.
t
1 25 2.50 64 0.38 9 0.3 0.1 0.6 0.3
1.5 40 3.00 76 0.38 9 0.6 0.3 1.2 0.5
2 50 2.50 64 0.38 9 0.7 0.3 1.5 0.7
3 80 3.00 76 0.38 9 1.3 0.6 2.7 1.2
4 100 3.00 76 0.38 9 1.7 0.8 3.6 1.6
6 150 3.50 89 0.38 9 2.6 1.2 5.5 2.5
8 200 4.50 114 0.38 9 3.9 1.8 5.8 2.6
10 250 5.00 127 0.38 9 6.1 2.8 9.1 4.2
12 300 5.50 140 0.38 9 8.0 3.7 12.1 5.5
4
Quick-Lock nipples Filament-wound nipples to fit Quick-Lock socket. The same nipples are used for
PSX•L3 and PSX•JF pipe.
Nominal Size
(in/mm) B (in/mm) Wt.(lb/kg)
B
1 25 2.25 57 0.3 0.1
1.5 40 2.63 67 0.3 0.2
2 50 3.77 96 0.4 0.2
3 80 3.77 96 0.4 0.2
4 100 3.77 96 0.5 0.2
6 150 4.63 117 1.0 0.5
8 200 5.13 130 1.6 0.7
10 250 5.63 143 2.3 1.1
12 300 6.13 156 2.8 1.3
Quick-Lock Socket depths, Ds, for all pipe and fittings using the Quick-Lock adhesive-bonded
joint are the same for a given diameter
socket depths
Flanged 90° Flanged 90° elbows with filament-wound flanges. For flange thicknesses, T* see
Bondstrand Series 2000M and 7000M Flanges Product Data, FP168, ANSI B16.5 C1.
long radius elbows 150 flanges.
L
T* Nominal Size PSX•L3 PSX•JF
(in/mm) L (in/mm) Wt.(lb/kg) Wt.(lb/kg)
1 25 5.00 127 3.2 1.4 4.0 1.8
1.5 40 6.00 152 5.0 2.3 6.5 2.9
2 50 6.94 175 9.1 6.0 11.4 5.2
3 80 8.44 214 13.1 3.6 16.6 7.5
4 100 9.94 252 18.8 8.5 24.4 11.1
6 150 13.75 349 36.1 16.4 53.1 24.1
8 200 17.25 438 66.8 30.3 85.5 38.8
10 250 20.75 527 96.4 43.7 124.4 56.5
12 300 24.25 616 147.9 67.1 191.8 87.0
5
Flanged 45° elbows Flanged 90° elbows with filament-wound flanges. For flange thicknesses, T* see
Bondstrand Series 2000M and 7000M Flanges Product Data, FP168, ANSI B16.5 C1.
150 flanges.
Flanged tees Flanged tees with filament-wound flanges. For flange thicknesses, T* see
Bondstrand Series 2000M and 7000M Flanges Product Data, FP168, ANSI B16.5 C1.
150 flanges.
L
T* Nominal Size PSX•L3 PSX•JF
(in/mm) L (in/mm) Wt.(lb/kg) Wt.(lb/kg)
1 25 3.50 89 5.0 2.2 5.9 2.7
1.5 40 4.00 102 7.5 3.4 8.6 3.9
2 50 6.44 164 15.3 6.9 17.4 7.9
3 80 7.31 186 22.4 10.1 25.5 11.6
4 100 8.06 205 32.6 14.8 36.9 16.7
6 150 10.38 264 59.0 26.8 68.7 31.2
8 200 12.25 311 93.4 42.4 100.1 45.5
10 250 14.25 362 148.1 67.2 160.3 72.8
12 300 16.25 413 228.0 103.5 247.2 112.2
Flanged reducers Flanged reducers with filament-wound flanges. For flange thicknesses, T* see
Bondstrand Series 2000M and 7000M Flanges Product Data, FP168, ANSI B16.5
C1. 150 flanges.
6
Flanged reducing tees Flanged reducing tees with filament-wound flanges. For flange thicknesses, see
Bondstrand Series 2000M and 7000M Flanges Product Data, FP168, ANSI B16.5
C1. 150 flanges.
Deluge Coupling Outlet is available with 1/2 ”, 3/4”, 1” NPT threads. Threaded portion available in brass
or stainless steel.
7
Reducing saddles with Available in Bondstrand PSX•L3 only.
Quick-Lock
socket outlet (IPS) PSX•L3
Nominal Size (in/mm) (deg.) L (in/mm) B (in/mm) Wt.(lb/kg)
3x1 80x25 180 5.50 140 6.00 152 2.2 1.0
3x11⁄2 80x40 180 5.50 140 6.00 152 2.5 1.1
3x2 80x50 180 5.50 140 6.00 152 2.8 1.3
4x1 100x25 180 6.25 159 6.00 152 3.8 1.7
4x11⁄2 100x40 180 6.25 159 6.00 152 4.0 1.8
DS
4x2 100x50 180 6.25 159 6.00 152 4.3 2.0
4x3 100x80 180 6.25 159 9.50 241 6.8 3.1
6x1 150x25 180 7.62 194 6.00 152 6.6 3.0
L
6x11⁄2 150x40 180 7.62 194 6.00 152 6.9 3.1
6x2 150x50 180 7.62 194 6.00 152 7.2 3.3
B
6x3 150x80 180 7.62 194 9.50 241 11.4 5.2
6x4 150x100 180 7.62 194 12.00 305 14.8 6.7
8x1 200x25 90 8.38 213 6.00 152 10.3 4.7
8x11⁄2 200x40 90 8.38 213 6.00 152 10.6 4.8
8x2 200x50 90 8.38 213 6.00 152 10.9 4.9
8x3 200x80 180 8.38 213 9.50 241 17.2 7.8
8x4 200x100 180 8.88 226 12.00 305 22.2 10.1
8x6 200x150 180 9.25 235 17.00 432 32.2 14.6
10x1 250x25 90 9.38 238 6.00 152 12.4 5.6
10x11⁄2 250x40 90 9.38 238 6.00 152 12.6 5.7
10x2 250x50 90 9.38 238 6.00 152 13.0 5.9
10x3 250x80 90 9.38 238 9.50 241 20.5 9.3
10x4 250x100 180 9.88 251 12.00 305 26.4 12.0
10x6 250x150 180 10.38 264 17.00 432 38.2 17.3
12x1 300x25 90 10.62 270 6.00 152 14.4 6.5
12x11⁄2 300x40 90 10.62 270 6.00 152 14.6 6.6
12x2 300x50 90 10.62 270 6.00 152 14.9 6.8
12x3 300x80 90 10.62 270 9.50 241 23.7 10.7
12x4 300x100 90 10.62 270 12.00 305 30.3 13.7
12x6 300x150 180 10.62 270 17.00 432 43.6 19.8
8
Reducing saddles with Available in Bondstrand PSX•L3 only.
flanged outlet (IPS)
Length (axial) PSX•L3
Nominal Size (in/mm) (deg.) L (in/mm) B (in/mm) Wt.(lb/kg)
3x1 80x25 180 5.25 133 6.00 152 3.3 1.5
3x11⁄2 80x40 180 5.25 133 6.00 152 3.9 1.8
T*
3x2 80x50 180 5.25 133 6.00 152 4.7 2.1
4x1 100x25 180 6.00 152 6.00 152 4.8 2.2
4x11⁄2 100x40 180 6.00 152 6.00 152 5.4 2.4
L
4x2 100x50 180 6.00 152 6.00 152 6.2 2.8
4x3 100x80 180 6.00 152 9.50 241 9.5 4.3
6x1 150x25 180 7.38 187 6.00 152 7.7 3.5
6x11⁄2 150x40 180 7.38 187 6.00 152 8.3 3.8
6x2 150x50 180 7.38 187 6.00 152 9.1 4.1
6x3 150x80 180 7.38 187 9.50 241 14.1 6.4
6x4 150x100 180 7.38 187 12.00 305 18.8 8.6
8x1 200x25 90 8.12 206 6.00 152 11.3 5.2
8x11⁄2 200x40 90 8.12 206 6.00 152 11.9 5.4
8x2 200x50 90 8.12 206 6.00 152 12.8 5.8
8x3 200x80 180 8.12 206 9.50 241 19.9 9.0
8x4 200x100 180 8.62 219 12.00 305 26.3 11.9
8x6 200x150 180 9.00 229 17.00 432 39.4 17.9
10x1 250x25 90 9.12 232 6.00 152 13.4 6.1
10x11⁄2 250x40 90 9.12 232 6.00 152 14.0 6.4
10x2 250x50 90 9.12 232 6.00 152 14.8 6.7
10x3 250x80 90 9.12 232 9.50 241 23.2 10.5
10x4 250x100 180 9.62 244 12.00 305 30.4 13.8
10x6 250x150 180 10.12 257 17.00 432 45.3 20.6
12x1 300x25 90 10.38 264 6.00 152 15.4 7.0
12x11⁄2 300x40 90 10.38 264 6.00 152 16.0 7.3
12x2 300x50 90 10.38 264 6.00 152 16.8 7.6
12x3 300x80 90 10.38 264 9.50 241 26.4 12.0
12x4 300x100 90 10.38 264 12.00 305 34.3 15.6
12x6 300x150 180 11.12 282 17.00 432 50.9 23.1
9
ANSI B16.5 Cl. 150
Flange Bolt Overall Bolt Hole Bolt Bolt
Common flange Nominal OD Circle Thickness Diameter Size Count
dimensions Pipe Size A BC D F — —
(in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) qty.
F
D 1 25 4.88 124.0 3.12 79.3 1.12 28.4 .62 15.8 .50 12.7 4
11⁄2 40 6.12 155.4 3.88 98.6 1.38 35.1 .62 15.8 .50 12.7 4
2 50 6.00 152.4 2.00 50.8 .75 19.1 .62 15.8 .50 12.7 4
3 80 7.50 190.5 6.00 152.4 2.00 50.8 .75 19.1 .62 15.8 4
4 100 9.00 228.6 7.50 190.5 2.00 50.8 .75 19.1 .62 15.8 8
L A 6 150 11.00 279.4 9.50 241.3 2.38 60.4 .88 22.4 .75 19.1 8
BC
8 200 13.50 342.9 11.75 298.5 2.62 66.6 .88 22.4 .75 19.1 8
Ds 10 250 16.00 406.4 14.25 361.9 2.88 73.2 1.00 25.4 .88 22.4 12
12 300 19.00 482.6 17.00 431.8 3.12 79.3 1.00 25.4 .88 22.4 12
ANSI B16.5 Cl. 150 Recommended bolts lengths for flanges with ANSI B16.5 Cl. 150 drilling.
Bolt lengths
Nominal
Pipe Size Hubbed HD van Stone Steel
(in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm)
1 25 .— — 3.50 88.9 .— — 3.00 76.2
11⁄2 40 .— — 4.00 101.6 .— — 3.50 88.9
2 50 3.25 82.6 5.25 133.4 4.50 114.3 4.00 101.6
3 80 3.50 88.9 5.25 133.4 4.50 114.3 4.25 108.0
4 100 3.50 88.9 5.25 133.4 4.50 114.3 4.25 108.0
6 150 4.75 120.7 6.50 165.1 5.25 133.4 5.00 127.0
8 200 5.25 133.4 7.00 177.8 6.25 158.8 5.50 139.7
10 250 5.25 133.4 7.50 190.5 6.25 158.8 5.50 139.7
12 300 5.75 146.1 8.00 203.2 6.75 171.5 6.00 152.4
ANSI B16.5 Cl. 150 Bolt torques for standard (hubbed) and heavy duty (hubless) flanges with ANSI
Bolt torques B16.5 Cl. 150 drilling.
Size Range Torque Increments Final Torque
(in) (mm) (ft•lb) (N•m) (ft•lb) (N•m)
1-4 25 - 100 5 7 20 28
6 - 12 150 - 300 10 14 30 42
Bolt torques for van Stone flanges with ANSI B16.5 Cl. 150 drilling.
10
ANSI B16.5 Cl. 150 Recommended nut and washer sizes.
Nuts and washers
Bolt Nut Washer Washer
Size Thickness Thickness OD
(in) (mm) (in) (mm) (in) (mm) (in) (mm)
.50 12.7 .46 11.7 .12 3.0 1.06 26.9
.62 15.8 .56 14.2 .12 3.0 1.31 33.3
.75 19.1 .64 16.3 .16 4.1 1.47 37.3
.88 22.4 .75 19.1 .16 4.1 1.75 44.5
1.00 25.4 .86 21.8 .16 4.1 2.00 50.8
1.12 28.5 .97 24.6 .16 4.1 2.25 57.2
1.25 31.7 1.06 26.9 .16 4.1 2.50 63.5
1.38 35.1 1.18 30.0 .16 4.1 2.75 69.8
1.50 38.1 1.28 32.5 .16 4.1 3.00 76.2
1.62 41.1 1.59 40.4 .16 4.1 3.50 88.9
BC
A 4 100 9.00 228.6 7.50 190.5 1.38 35 0.75 19.1 0.62 15.8 8
6 150 11.00 279.4 9.50 241.3 1.58 40 0.87 22.2 0.75 19.1 8
8 200 13.50 342.9 11.75 298.5 1.77 45 0.87 22.2 0.75 19.1 8
10 250 16.00 406.4 14.25 362.0 1.97 50 1.00 25.4 0.88 22.6 12
12 300 19.00 482.6 17.00 431.8 2.36 60 1.00 25.4 0.88 22.6 12
11
ANSI B16.5 Cl. 300 Flange Bolt Overall Bolt Hole Bolt Bolt
Common flange Nominal OD Circle Thickness Diameter Size Count
dimensions Pipe Size A BC D F — —
(in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) qty.
F 1 25 4.88 124.0 3.50 88.9 1.10 27.9 .75 19.1 .32 8.1 4
D
11⁄2 40 6.12 155.5 4.50 114.3 1.38 35.1 .88 22.4 .75 19.1 4
2 50 6.00 152.4 5.00 127.0 2.00 50.8 .75 19.1 .62 15.7 8
3 80 8.25 209.6 6.62 168.1 2.00 50.8 .88 22.4 .75 19.1 8
4 100 10.00 254.0 7.88 200.2 2.00 50.8 .88 22.4 .75 19.1 8
L 6 150 12.50 317.5 10.62 269.8 2.38 60.5 .88 22.4 .75 19.1 12
A
BC 8 200 15.00 381.0 13.00 330.2 2.62 66.6 1.00 25.4 .88 22.4 12
Ds 10 250 17.50 444.5 15.25 387.4 2.88 73.2 1.12 28.5 1.00 25.4 16
12 300 20.50 520.7 17.75 450.9 3.12 79.3 1.25 31.8 1.12 28.5 16
Appropriate bolt lengths for ANSI B16.5 Cl. 300 flanges may be found in the ANSI B16.5 Cl. 150 bolt length
table under the heavy-duty and heavy-duty van Stone entries.
ANSI B16.5 Cl. 300 Loose ring (van Stone) flanges for Bondstrand Series 2000M IPS pipe and hubless
Heavy-duty flanges and (heavy-duty) flanges.
van Stone flanges
van Stone Flange Hubless Flange
Nominal Thickness Setback Weight Weight
Pipe Size E G — —
D (in) (mm) (in) (mm) (in) (mm) (lb) (kg) (lb) (kg)
G 1 25 — — — 1.5 0.64
11⁄2 40 — — — 2.3 1.04
2 50 0.75 19.05 0.38 9.65 1.6 0.73 3.7 1.68
3 80 0.88 22.35 0.38 9.65 2.8 1.27 5.7 2.58
L 4 100 0.88 22.35 0.38 9.65 5.1 2.31 8.1 3.67
BC A 6 150 1.00 25.40 0.50 12.70 7.0 3.18 14.0 6.35
Ds
8 200 1.12 28.45 0.87 22.10 12.0 5.44 20.0 9.07
10 250 1.31 33.27 1.00 25.40 16.0 7.26 28.0 12.70
12 300 1.50 38.10 1.12 28.45 26.0 11.79 41.0 18.60
ANSI B16.5 Cl. 300 Bolt torques for van Stone flanges with ANSI B16.5 Cl. 300 drilling. For hubless (heavy-duty)
Bolt torques ANSI B16.5 Cl. 300 flanges, use bolt torques for ANSI B16.5 Cl. 150 van Stone flanges.
Important notice This literature and the information and recommendations it contains are based on data reasonably believed to
be reliable. However, such factors as variations in environment, application or installation, changes in operat-
ing procedures, or extrapolation of data may cause different results. Ameron makes no representation or war-
ranty, express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy,
adequacy or completeness of the recommendations or information contained herein. Ameron assumes no lia-
bility whatsoever in connection with this literature or the information or recommendations it contains.
Product Bondstrand PSX•L3 pipe and fittings in 2" & 4"; Bondstrand 3000A
FP261 (3/98)
" Bondstrand PSX•L3 pipe and fittings provide protection not only from fire,
but also from dense smoke and toxic emissions in the event of a fire.
Pipe system PDVSA looked to Bondstrand PSX•L3 piping to provide a high measure of safety for
the fire protection system in its commissary in Venezuela. This marks the first
onshore use of Bondstrand PSX piping. Extensive testing of Ameron's patented
polysiloxane resin system has demonstrated not only its superior fire resistance, but
also, very low smoke density and low toxic emissions.
Approximately 1100 meters (3600 feet) of 2- and 4-inch diameter Bondstrand
PSX•L3 and Bondstrand 3000A pipe and fittings were installed in the fire protection
system of this commissary. Bondstrand 3000A transports water from the main water
pipeline to the fire water system. The PSX•L3 piping is installed above the ceiling as
part of the sprinkler system.
Advantages These factors provide an advantage for Bondstrand over steel pipe.
Corrosion resistance - Bondstrand is inherently resistant to corrosion and scale
build up. It exhibits excellent flow characteristics with a Hazen Williams rating of 150.
Bondstrand also provides excellent protection against external corrosion in this
marine environment. It will not require frequent replacement due to corrosion.
Ease of installation - Light weight fiberglass is easy to handle and install. Ameron-
trained crews completed the installation.
Fire resistance - Bondstrand PSX•L3 provides excellent fire resistance coupled with
low smoke density and toxic emissions.
Technical support Ameron Technical Service provided installation training. This ensured that the proper
techniques were utilized during installation.
Bondstrand®•CX:
one-piece design,
featuring integral containment layer,
reduces installation time and labor costs.
meron’s Bondstrand•CX features a proprietary double-wall,
Bondstrand•CX™*
Rigid Fiberglass Coaxial
Double Containment
Pipe & Fittings
for hazardous or corrosive chemicals in
buried or aboveground installations
Description Bondstrand•CX is a one-piece double wall rigid fiberglass double containment system.
The pipe and fittings are filament-wound fiberglass reinforced thermosetting resin. The
double wall design provides exceptional impact resistance, making Bondstrand•CX
suitable for corrosion and abuse prone applications where single wall fiberglass pipe
would not be suitable.
EXTERIOR COATING
SECONDARY CONTAINMENT
SEAL
Figure 1. POROUS LAYER
EXT. COATING
PRIMARY
LINER
ISO-9001
Between the primary pipe and the secondary pipe is a porous layer of inert granular
material. This small interstitial space affords rapid leak detection with a minimal amount
of fluid.
CERTIFICATED FIRM
For filament wound fittings, coaxial fittings maintain the same type of interstitial space
as on the pipe. Separate, easy to install closure pieces permit visual inspection of the
primary bond during testing. The closures are then set in place and bonded to securely
close the containment piping.
Figure 3.
45° Elbow
90° Elbow
Closure
Tee
Coupling
Clamshell fittings are available in 2-through 4-inch sizes in 90° elbow, 45° elbow, tee,
coupling and termination configurations. 2-piece fittings are bonded in place after
primary testing is complete.
Bondstrand•CX is available in all Bondstrand piping systems. Diameters range from
1- to 16-inches (25 to 400 mm).
2
Advantages • Dual wall design yields high impact resistance.
• One-piece design is more economical to install than traditional containment systems
• Small interstitial space provides rapid leak detection. Only a small volume of leaked
fluid is needed to reach a detection point to trigger an alarm.
• Pipe and fittings are lighter weight than standard double containment piping.
• Secondary closure pieces are adhesive-bonded in minutes. Double contained piping
system can be installed in significantly less time than a traditional containment system.
• Integral containment layer produces a small profile. Bondstrand•CX is ideal for close
tolerance installations.
• Fittings laying length is identical to that of a single wall fitting of the primary diameter.
Fittings can be placed in close proximity.
• Pipe and fittings are fiberglass reinforced thermosetting resin for outstanding
resistance to corrosion.
• Full range of fittings
• Available in all Bondstrand pipe series
• Bill of materials determined in same manner as single pipe system.
Piping series information Specific information on the service capabilities of the primary system piping may be
found in the product data sheet (PDS) for the individual series:
90° elbows Fittings are filament wound unless otherwise indicated. Weights are
dependent upon materials used in piping.
3
45° elbows Fittings are filament wound unless otherwise indicated. Weights are
dependent upon materials used in piping.
B
Centerline Laying Socket
Ds Nominal to Face Length Depth
L Size B L1 Ds
(in/mm) (in/mm) (in/mm) (in/mm)
1 25 1.94 49.28 0.88 22.35 1.06 26.92
1.5 40 2.37 60.20 1.12 28.45 1.25 31.75
2 50 3.20 81.28 1.38 35.05 1.82 46.23
3 80 3.82 97.03 2.00 50.80 1.82 46.23
4 100 4.32 109.73 2.50 63.50 1.82 46.23
6 150 6.00 152.40 3.75 95.25 2.25 57.15
8 200 7.50 190.50 5.00 127.00 2.50 63.50
10 250 9.00 228.60 6.25 158.75 2.75 69.85
12 300 10.50 266.70 7.50 190.50 3.00 76.20
14 350 8.19 208.03 4.69 119.13 3.50 88.90
16 400 9.38 238.25 5.38 136.65 4.00 101.60
1
Primary Piping System
Tees Fittings are filament wound unless otherwise indicated. Weights are
dependent upon materials used in piping.
B
Centerline Laying Socket
L Nominal to Face Length Depth
Ds Size B L1 Ds
(in/mm) (in/mm) (in/mm) (in/mm)
1 25 2.12 53.85 1.06 26.92 1.06 26.92
1.5 40 2.44 61.98 1.19 30.23 1.25 31.75
2 50 3.81 96.77 2.50 63.50 1.82 46.23
3 80 4.50 114.30 3.38 85.85 1.82 46.23
4 100 5.50 139.70 4.12 104.65 1.82 46.23
6 150 7.50 190.50 5.62 142.75 2.25 57.15
8 200 9.50 241.30 7.00 177.80 2.50 63.50
10 250 11.25 285.75 8.50 215.90 2.75 69.85
12 300 13.00 330.20 10.00 254.00 3.00 76.20
14 350 14.00 355.60 10.50 266.70 3.50 88.90
16 400 15.50 393.70 11.50 292.10 4.00 101.60
1
Primary Piping System
4
45° laterals Fittings are filament wound unless otherwise indicated. Weights are
dependent upon materials used in piping.
Couplings Fittings are filament wound unless otherwise indicated. Weights are
dependent upon materials used in piping.
t
Ds
Face Pipe Socket
Nominal to Face Stop Depth
Size A t Ds
(in/mm) (in/mm) (in/mm) (in/mm)
1 25 2.50 63.50 0.38 9.65 1.06 26.92
1.5 40 2.88 73.15 0.38 9.65 1.25 31.75
2 50 4.00 101.60 0.38 9.65 1.82 46.23
3 80 4.00 101.60 0.38 9.65 1.82 46.23
4 100 4.00 101.60 0.38 9.65 1.82 46.23
6 150 4.88 123.95 0.38 9.65 2.25 57.15
8 200 5.38 136.65 0.38 9.65 2.50 63.50
10 250 5.88 149.35 0.38 9.65 2.75 69.85
12 300 6.38 162.05 0.38 9.65 3.00 76.20
A 14 350 7.75 196.85 0.75 19.04 3.50 88.90
16 400 8.75 222.25 0.75 19.04 4.00 101.60
5
Tapered Body Reducers Fittings are filament wound unless otherwise indicated. Weights are
dependent upon materials used in piping.
L
Quick-Lock® Reducing Tees Fittings are filament wound unless otherwise indicated. Weights are dependent upon
materials used in piping.
L1
Laying Laying Socket Socket
Nominal Length Length Depth Depth
Ds1 Size L1 L2 Ds1 Ds2
(in/mm) (in/mm) (in/mm) (in/mm) (in/mm)
3x3x2 80x80x50 3.38 85.85 3.00 76 1.82 46 1.82 46
4x4x2 100x100x50 4.12 105 3.50 89 1.82 46 1.82 46
4x4x3 100x100x80 4.12 105 3.88 98 1.82 46 1.82 46
L2
6x6x2 150x150x50 5.62 143 4.50 114 2.25 57 1.82 46
6x6x3 150x150x80 5.62 143 4.88 124 2.25 57 1.82 46
Ds2 6x6x4 150x150x100 5.62 143 5.12 130 2.25 57 1.82 46
8x8x3 200x200x80 7.00 178 5.88 149 2.50 63 1.82 46
8x8x4 200x200x100 7.00 178 6.38 162 2.50 63 1.82 46
8x8x6 200x200x150 7.00 178 6.62 168 2.50 63 2.25 57
10x10x4 250x250x100 8.50 216 7.25 184 2.75 69 1.82 46
10x10x6 250x250x150 8.50 216 7.62 194 2.75 69 2.25 57
10x10x8 250x250x200 8.50 216 8.00 203 2.75 69 2.50 63
12x12x4 300x300x100 10.00 254 8.12 206 3.00 76 1.82 46
12x12x6 300x300x150 10.00 254 8.62 219 3.00 76 2.25 57
12x12x8 300x300x200 10.00 254 9.00 229 3.00 76 2.50 63
12x12x10 300x300x250 10.00 254 9.50 241 3.00 76 2.75 69
14x14x6 350x350x150 10.50 267 9.62 244 3.50 89 2.25 57
14x14x8 350x350x200 10.50 267 10.00 254 3.50 89 2.50 63
14x14x10 350x350x250 10.50 267 10.50 267 3.50 89 2.75 69
14x14x12 350x350x300 10.50 267 11.00 279 3.50 89 3.00 76
16x16x6 400x400x150 11.50 292 10.38 264 4.00 101 2.25 57
16x16x8 400x400x200 11.50 292 10.75 273 4.00 101 2.50 63
16x16x10 400x400x250 11.50 292 11.12 283 4.00 101 2.75 69
16x16x12 400x400x300 11.50 292 11.62 295 4.00 101 3.00 76
6 16x16x14 400x400x350 11.50 292 11.50 292 4.00 101 3.50 89
Clamshell Fittings
L Vinyl ester molded clamshell.
A
Vinyl ester molded clamshell.
L
Face Laying Min. Insertion Face to
Nominal to Face Length Depth End of Taper
Size A L C E
(in/mm) (in/mm) (in/mm) (in/mm) (in/mm)
2 50 12.75 324 7.25 184 1.35 34 2.76 70
Coupling C 3 80 12.81 325 7.81 198 1.35 34 2.54 64
4 100 12.25 311 5.38 136 1.35 34 3.44 87
E
6 150
A
Vinyl ester molded clamshell.
L
9.87 9.87
8.75 8.75
Nominal Bell
4.00 6.00
Pipe Depth
Size Ds
1.50 1.50
(in) (in)
2 1.82 5.00 5.00
3 1.82
Ds
4 1.82 Ds
6 2.25
Fits 4-inch Fits 6-inch
8 2.50 QL spigot
QL spigot
Fits 8-inch QL bell Fits 8-inch QL bell
Important notice This literature and the information and recommendations it contains are based on data
reasonably believed to be reliable. However, such factors as variations in environment,
application or installation, changes in operating procedures, or extrapolation of data may
cause different results. Ameron makes no representation or warranty, express or implied,
including warranties of merchantability or fitness for purpose, as to the accuracy,
adequacy or completeness of the recommendations or information contained herein.
Ameron assumes no liability whatsoever in connection with this literature or the
information or recommendations it contains. Product specifications are subject to
change.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
Telex: 40257 bonds nl
© 1997 Ameron • FP741B (7/00) supercedes FP741 (8/99) • 5M [186]
Bondstrand® Case History
FIBERGLASS PIPE GROUP
Client Immations
FP842 (11/99)
Pipe system Approximately 200 feet 3 thru 6-inch diameter, Bondstrand® CX™ Series 2000 no
shave pipe and filament-wound fittings with secondary closures were installed.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
© 1999 Ameron • Printed in U.S.A. • FP842 (11/99) • 5M[021]
Bondstrand® Case History
FIBERGLASS - COMPOSITE PIPE GROUP
Client Ecopetrol
Product Bondstrand Series 3400 pipe, filament wound Key-Lock fittings, up to 36”
(900 mm); Series 3200L, 4" through 16" (100 mm-400 mm) with
Pronto-Lock II joining system FP346 (4/98)
" Right, 16"
Bondstrand 3200L
provides fire
protection line to
refinery plant.
Pipe system Over 50,000 feet (15,250 m) of 4- through 36-inch diameter, Bondstrand Series 3400
pipe with Key-Lock fittings and Series 3200L with Pronto-Lock joining system were
installed in the fire protection system of this refinery in Colombia.
The refinery is located in a subtropical region and close to the Caribbean Ocean.
The highly corrosive marine environment, combined with a high water table in the
area caused the original steel line to corrode and fail.
Ameron's FM-approved and UL Listed Bondstrand fiberglass piping systems are
inherently resistant to external corrosion. Bondstrand, used successfully in a variety
of marine applications, is able to withstand the harsh marine climate.
The mechanical joining systems lowered installation costs by about 60%. No
cathodic protection was required.
Cooling Tower
Distribution Header
using Bondstrand Large Diameter
Vinyl Ester fiberglass pipe and fittings
Fittings Dimensions
for Bondstrand Series 2000, 4000, 5000,
and 7000 fiberglass piping systems
in 1 through 16-inch sizes
Assembly instructions Consult the following publications for installation details regarding
Bondstrand Series 2000, 4000, 5000, 5020 and 7000 piping systems:
Quick-Lock Adhesive-bonded Bell and Spigot Joints, FP170. Contains
instructions for preparing the Quick-Lock adhesive joint, using end preparation
tools, applying and curing adhesives and mounting Bondstrand flanges on
fiberglass pipe. Usage instructions for the various Bondstrand adhesives are
included in the adhesive kits.
Assembly Instructions for Bondstrand fiberglass flanges, FP196. Contains
information pertinent to selection of gaskets, nuts, washers, and bolts when
joining Bondstrand fiberglass flanges to fiberglass flanges and to flanges of
other materials. Includes recommended bolt torques and bolt tightening
sequence diagrams.
Maintenance Coupling Assembly for butt-end joints, FP199. Assembly
instructions for the Bondstrand maintenance coupling.
2
90° elbows Fittings are filament wound unless otherwise indicated. Fittings marked with an
asterisk (*) are molded.
Nom Laying Overall Socket Approx
Pipe Length Length Depth Wt
Size (L) (B) (Ds)
D
S
in. mm in. mm in. mm in. mm lb. kg
01 25 2.56 65 3.62 92 1.06 27 1 0.5
11⁄2 40 03.19 81 04.44 113 1.25 32 1 0.5
02 50 03.00 76 04.82 122 1.82 46 1 0.5
02.01* 51 03.83 97 1.82 46 1 0.5
03 80 04.50 114 06.32 161 1.82 46 3 1.4
02.61* 66 04.43 113 1.82 46 2 0.9
04 100 06.00 152 07.82 199 1.82 46 4 1.8
03.69* 94 05.51 140 1.82 46 3 1.4
06 150 09.00 229 11.25 286 2.25 57 8 3.6
05.25* 133 07.50 191 2.25 57 7 3.2
41 08 200 12.00 305 14.50 368 2.50 64 15 6.8
10 250 15.00 381 17.75 451 2.75 70 25 11.3
12 300 18.00 457 21.00 533 3.00 76 41 18.6
14 350 14.12 359 17.62 448 3.50 89 37 16.8
16 400 15.62 397 19.62 498 4.00 102 68 30.8
90° flanged elbows Flanged 90° elbows feature filament-wound bodies and filament-wound (f/w) or
molded (m) flanges. They are available in ANSI short-radius (s/r) or long-radius
(l/r) laying lengths. Flanged short-radius elbows meeting ANSI laying lengths are
not available in 1, 11/2, 14 or 16 inch sizes. Fittings marked with two asterisks (**)
are available only with filament-wound flanges.
Nom Radius Laying Flange Thickness Approx Wt
L
Pipe Type Length At Face At Hub Flange Type
Size (L) (t) (D) (m) (f/w)
t
in. mm in. mm in. mm in. mm lb. kg lb. kg
D
1 25 l/r 5.00** 127** 1.13 29 1.13 29 – – 1 0.5
11⁄ 2 40 l/r 6.00** 152 1.38 35 1.38 35 – – 1 0.5
2 50 s/r 4.50 114 1.00 25 2.00 51 5 2.3 4 1.8
l/r 6.50 165 1.00 25 2.00 51 5 2.3 5 2.3
3 80 s/r 5.50 140 1.13 29 2.00 51 8 3.6 7 3.2
l/r 7.75 197 1.13 29 2.00 51 9 4.1 8 3.6
4 100 s/r 6.50 165 1.25 32 2.00 51 11 5.0 10 4.5
l/r 9.00 229 1.25 32 2.00 51 13 5.9 12 5.4
6 150 s/r 8.00 203 1.75 44 2.38 60 22 10.0 18 8.2
l/r 11.50 292 1.75 44 2.38 60 26 11.8 22 10.0
8 200 s/r 9.00 229 2.00 51 2.63 67 35 15.9 29 13.2
l/r 14.00 356 2.00 51 2.63 67 41 18.6 37 16.8
10 250 s/r 11.00 279 2.00 51 2.88 73 50 22.7 43 19.5
l/r 16.50 419 2.00 51 2.88 73 57 25.9 54 24.5
12 300 s/r 12.00 305 2.13 54 3.13 80 82 37.2 77 34.9
l/r 19.00 483 2.13 54 3.13 80 91 41.3 86 39.0
14 350 l/r 21.50** 546 2.81 71 3.81 97 – – 150 68.0
16 400 l/r 12.00** 305 3.25 83 4.25 108 – – 180 81.6
3
90° combination elbows Only center-to-flange-face dimensions correspond to ANSI laying lengths. The
fitting body is filament wound; flanges are available in molded (m) or filament-
wound (f/w) variants. Dimensions marked with an asterisk (*) indicate molded
flanges. Fittings marked with two asterisks (**) are available only with filament-
wound flanges.
Nom Radius Laying Flange Thickness Overall Laying Socket Approx Wt
Pipe Type Length At Face At Hub Length Length Depth Flange Type
Size (A) (t) (D) (B) (L) (Ds) (m) (f/w)
in. mm in. mm in. mm in. mm in. mm in. mm in. mm lb. kg lb. kg
01 25 l/r 5.00 127 1.13** 29 1.13 29 3.37 86 2.31 59 1.06 27 – – 2 0.9
011⁄2 40 l/r 6.00 152 1.38** 35 1.38 35 4.44 113 3.19 81 1.25 32 – – 3 1.4
02 50 s/r 4.50 114 1.00 25 2.00 51 6.56 167 4.75 121 1.81 46 4 1.8 3 1.4
l/r 6.50 165 1.00 25 2.00 51 8.56 217 6.75 171 1.81 46 4 1.8 4 1.8
03 80 s/r 5.50 140 1.13 29 2.00 51 7.56 192 5.75 146 1.81 46 6 2.7 5 2.3
l/r 7.75 197 1.13 29 2.00 51 9.81 249 8.00 203 1.81 46 6 2.7 6 2.7
04 100 s/r 6.50 165 1.25 32 2.00 51 8.56 217 6.75 171 1.81 46 8 3.6 8 3.6
l/r 9.00 229 1.25 32 2.00 51 11.31 287 9.25 235 2.06 52 10 4.5 10 4.5
06 150 s/r 8.00 203 1.75 44 2.38 60 10.50 267 8.25 210 2.25 57 16 7.3 14 6.4
l/r 11.50 292 1.75 44 2.38 60 14.00 356 11.75 298 2.25 57 20 9.1 18 8.2
08 200 s/r 9.00 229 2.00 51 2.63 67 11.75 298 9.25 235 2.50 64 26 11.8 23 10.4
l/r 14.00 356 2.00 51 2.63 67 16.75 425 14.25 362 2.50 64 32 14.5 31 14.1
10 250 s/r 11.00 279 2.00 51 2.88 73 14.00 356 11.25 286 2.75 70 38 17.2 34 15.4
l/r 16.50 419 2.00 51 2.88 73 19.50 495 16.75 425 2.75 70 45 20.4 45 20.4
12 300 s/r 12.00 305 2.13 54 3.13 80 15.25 387 12.25 311 3.00 76 61 27.7 61 27.7
l/r 19.00 483 2.13 54 3.13 80 22.25 565 19.25 489 3.00 76 70 31.8 70 31.8
14 350 l/r 21.50 546 2.88** 73 3.75 95 17.62 448 14.12 359 3.50 89 – – 85 38.6
16 400 l/r 24.00 610 3.25** 83 4.25 108 19.62 498 15.62 397 4.00 102 – – 104 47.2
45° elbows Fittings are filament wound unless otherwise designated. Fittings marked with
an asterisk (*) are molded.
Nominal Laying Overall Socket Approx
Pipe Length Length Depth Wt
Size (L) (B) (Ds)
in. mm in. mm in. mm in. mm lb. kg
01 25 0.88 22 1.94 49 1.06 27 1 0.5
011⁄2 40 1.12 28 2.37 60 1.25 32 1 0.5
02 50 1.38 35 3.20 81 1.82 46 1 0.5
1.38* 35 3.20 81 1.82 46 1 0.5
03 80 2.00 51 3.82 97 1.82 46 2 0.9
1.62* 41 3.43 87 1.82 46 2 0.9
04 100 2.50 64 4.32 110 1.82 46 3 1.4
2.42* 61 4.23 107 1.82 46 3 1.4
06 150 3.75 95 6.00 152 2.25 57 5 2.3
3.31* 84 5.56 141 2.25 57 8 3.6
08 200 5.00 127 7.50 191 2.50 64 9 4.1
10 250 6.25 159 9.00 229 2.75 70 16 7.3
12 300 7.50 191 10.50 267 3.00 76 26 11.8
14 350 4.69 119 8.19 208 3.50 89 38 17.2
16 400 5.38 137 9.38 238 4.00 102 45 20.4
4
45° flanged elbows Flanges are filament wound unless otherwise designated. Fittings marked with
an asterisk (*) have molded flanges. Laying lengths meet ANSI criteria.
Nominal Laying Flange Thickness Approx
Pipe Length At Face At Hub Wt
Size (L) (t) (D) (m) (f/w)
in. mm in. mm in. mm in. mm lb. kg lb. kg
02 50 2.50 64 1.00 25 2.00 51 5 2.3 04 1.8
03 80 3.00 76 1.13 29 2.00 51 7 3.2 06 2.7
04 100 4.00 102 1.25 32 2.00 51 10 4.5 10 4.5
06 150 5.00 127 1.75 44 2.38 60 21 9.5 17 7.7
08 200 5.50 140 2.00 51 2.63 67 32 14.5 29 13.2
10 250 6.50 165 2.00 51 2.88 73 50 22.7 47 21.3
12 300 7.50 191 2.13 54 3.13 80 76 34.5 70 31.8
14 350 12.25** 311 2.81 71 3.81 97 – –. 59 26.8
16 400 13.94** 354 3.25 83 4.25 108 – – 77 34.9
45° combination elbows Flanges are available in molded (m) or filament-wound (f/w) construction.
Dimensions marked with an asterisk (*) indicate molded flanges.
Nom Laying Flange Thickness Overall Laying Socket Approx Wt
Pipe Length At Face At Hub Length Length Depth Flange Type
Size (A) (t) (D ) (B) (L) (Ds) (m) (f/w)
in. mm in. mm in. mm in. mm in. mm in. mm in. mm lb. kg lb. k
*2 50 2.50 64 1.00 25 2.00 51 4.56 116 2.75 70 1.82 46 3 1.4 *3 1.4
*3 80 3.00 76 1.13 29 2.00 51 5.06 129 3.25 83 1.82 46 5 2.3 *4 1.8
*4 100 4.00 102 1.25 32 2.00 51 6.06 154 4.25 108 1.82 46 7 3.2 7 3.2
*6 150 5.00 127 1.75 44 2.38 60 7.50 191 5.25 133 2.25 57 15 6.8 13 5.9
*8 200 5.50 140 2.00 51 2.63 67 8.25 210 5.75 146 2.50 64 23 10.4 23 10.4
10 250 6.50 165 2.00 51 2.88 73 9.50 241 6.75 171 2.75 70 38 17.2 38 17.2
12 300 7.50 191 2.13 54 3.13 80 10.75 273 7.75 197 3.00 76 55 24.9 54 24.5
14 350 12.25** 311 2.81 71 3.81 97 16.00* 406 12.50** 318 3.50 89 63 28.6 60 27.2
16 400 13.94** 354 3.25 83 4.25 108 18.20* 462 14.20** 361 4.00 102 69 31.3 66 29.9
221/2 ° elbows Fittings feature filament-wound Quick-Lock bell ends. Elbows with angles such
as 111/4°, 30°, 60° and 75° and other special angles are available. Consult your
Ameron representative.
Nom Laying Overall Socket Approx
Pipe Length Length Depth Wt
Size (L) (B) (Ds)
in. mm in. mm in. mm in. mm lb. kg
1 25 0.38 10 1.44 37 1.06 27 0.3 0.1
11⁄2 40 0.38 10 1.63 41 1.25 32 0.5 0.2
2 50 0.81 21 2.62 67 1.82 46 0.7 0.3
3 80 1.00 25 2.81 71 1.82 46 1.3 0.6
4 100 1.12 28 2.94 75 1.82 46 2.0 0.9
6 150 1.12 28 3.38 86 2.25 57 4.0 1.8
8 200 2.25 57 4.63 118 2.50 64 7.0 3.2
10 250 2.62 67 5.38 137 2.75 70 13.0 5.9
12 300 3.00 76 6.00 152 3.00 76 16.0 7.3
14 350 3.25 83 6.75 171 3.50 89 26.0 11.8
16 400 3.50 89 7.50 191 4.00 102 30.0 13.6
5
Tees Fittings are filament wound unless otherwise noted. Molded fittings are
indicated with an asterisk (*).
Nom Laying Overall Socket Approx
Pipe Length Length Depth Wt
Size (L) (B) (Ds)
in. mm in. mm in. mm in. mm lb. kg
1 25 1.06 27 2.12 54 1.06 27 1 0.5
11⁄2 40 1.19 30 2.44 62 1.25 32 1 0.5
2 50 2.00* 51 3.81 97 1.82 46 3 1.4
2.50 64 4.32 110 1.82 46 2 0.9
3 80 2.69* 68 4.50 114 1.82 46 5 2.3
3.38 86 5.20 132 1.82 46 4 1.8
4 100 3.69* 94 5.50 140 1.82 46 7 3.2
4.12 105 5.94 151 1.82 46 5 2.3
6 150 5.25* 133 7.50 191 2.25 57 14 6.4
5.62 143 7.87 200 2.25 57 11 5.0
8 200 7.00 178 9.50 241 2.50 64 18 8.2
10 250 8.50 216 11.25 286 2.75 70 32 14.5
12 300 10.00 254 13.00 330 3.00 76 46 20.9
14 350 10.50 267 14.00 356 3.50 89 65 29.5
16 400 11.50 292 15.50 394 4.00 102 97 44.0
6
Flanged tees Flanges are filament wound unless otherwise noted. Molded flanges available
in 2- through 12-inch sizes. Fittings noted with with asterisk (*) do not meet
ANSI laying lengths. Flange thickness with double asterisk (**) represents
molded flange dimension.
Nom Laying Flange Thickness Approx
Pipe Length At Face At Hub Wt
Size (L) (t) (D)
in. mm in. mm in. mm in. mm lb. kg
1 25 3.50 89 1.13 29 1.13 29 2 0.9
11⁄2 40 4.00 102 1.38 35 1.38 35 3 1.4
2 50 4.50 114 1.00 25 2.00 51 7 3.2
3 80 5.50 140 . 1.13 29 2.00 51 11 5.0
4 100 6.50 165 1.25 32 2.00 51 17 7.7
6.50 165 1.56** 40 – – 17 7.7
6 150 8.00 203 1.75 44 2.38 60 32 14.5
8 200 9.00 229 2.00 51 2.63 67 47 21.3
10 250 11.00 279 2.00 51 2.88 73 70 31.8
12 300 12.00 305 2.13 54 3.13 80 114 51.7
14 350 18.00* 457 2.81 71 3.81 97 220 99.8
16 400 20.00* 508 3.25 83 4.25 108 280 127.0
Combination tees Flanges are filament wound unless otherwise noted. Molded flanges are
available in 2- through 12-inch sizes. Any combination of flanged or Quick-
Lock ends is available. Fittings noted with an asterisk (*) do not match ANSI
laying length dimensions. Quick-Lock bell ends in 14- and 16-inch sizes are
integrally wound.
Nom Laying Laying Flange Thickness Approx Wt
Pipe Length Length At Face At Hub 1 cplg 2 cplg
Size (A) (B) (t) (D) 2 flgs 1 flg
in. mm in. mmin mm in. mm in. mm lb. kg lb. kg
1 25 3.50 89 1.06 27 1.13 29 1.13 29 3 1.4 3 1.4
1 1 ⁄2 40 4.07 103 1.19 30 1.38 35 1.38 35 4 1.8 4 1.8
2 50 4.50 114 4.75 121 1.00 25 2.00 51 6 2.7 5 2.3
3 80 5.50 140 5.75 146 1.13 29 2.00 51 10 4.5 8 3.6
4 100 6.50 165 6.75 171 1.25 32 2.00 51 14 6.4 12 5.4
6 150 8.00 203 8.25 210 1.75 44 2.38 60 28 12.7 24 10.9
8 200 9.00 229 9.25 235 2.00 51 2.63 67 41 18.6 35 15.9
10 250 11.00 279 11.25 286 2.00 51 2.88 73 61 27.7 52 23.6
12 300 12.00 305 12.25 311 2.13 54 3.13 80 98 44.5 82 37.2
14 350 18.00* 457 10.50 267 2.81 71 3.81 97 130 59.0 120 54.4
16 400 20.00* 508 11.50 292 3.25 83 4.25 108 145 65.8 130 59.0
7
Flanged reducing tees Flanges are filament wound unless otherwise noted. Molded flanges available
in 2- through 12-inch sizes. Fittings with asterisk (*) do not meet ANSI laying
lengths. Flange thicknesses with double asterisk (**) represent molded flange
dimensions.
Nom Laying Laying Flange Thickness Flange Thickness Approx
Pipe Length Length At Face At Hub At Face At Hub Wt
Size (L1) (L2) (t1) (D1) (t2) (D2)
in. mm in. mm in. mm in. mm in. mm in. mm in. mm lb. kg
3x3x2 80x80x50 5.50 140 5.50 140 1.13 29 2.00 51 1.00 25 2.00 51 10 4.5
4x4x2 100x100x50 6.50 165 6.50 165 1.25 32 2.00 51 1.00 25 2.00 51 15 6.8
6.50 165 6.50 165 1.56** 40 2.00 51 1.00 25 2.00 51 15 6.8
4x4x3 100x100x80 6.50 165 6.50 165 1.25 32 2.00 51 1.13 29 2.00 51 16 7.3
6.50 165 6.50 165 1.56** 40 2.00 51 1.13 29 2.00 51 16 7.3
6x6x2 150x150x50 8.00 203 8.00 203 1.75 44 2.38 60 1.00 25 2.00 51 25 11.3
6x6x3 150x150x80 8.00 203 8.00 203 1.75 44 2.38 60 1.13 29 2.00 51 27 12.2
6x6x4 150x150x100 8.00 203 8.00 203 1.75 44 2.38 60 1.25 32 2.00 51 29 13.2
8.00 203 8.00 203 1.75 44 2.38 60 1.56** 40 2.00 51 29 13.2
8x8x3 200x200x80 9.00 229 9.00 229 2.00 51 2.63 67 1.13 29 2.00 51 32 14.5
8x8x4 200x200x100 9.00 229 9.00 229 2.00 51 2.63 67 1.25 32 2.00 51 37 16.8
8x8x6 200x200x150 9.00 229 9.00 229 2.00 51 2.63 67 1.75 44 2.38 60 42 19.1
9.00 229 9.00 229 2.00 51 2.63 67 1.56** 40 2.00 51 43 19.5
10x10x4 250x250x100 11.00 279 11.00 279 2.00 51 2.88 73 1.25 32 2.00 51 50 22.7
11.00 279 11.00 279 2.00 51 2.88 73 1.56** 40 2.00 51 50 22.7
10x10x6 250x250x150 11.00 279 11.00 279 2.00 51 2.88 73 1.75 44 2.38 60 57 25.9
10x10x8 250x250x200 11.00 279 11.00 279 2.00 51 2.88 73 2.00 51 2.00 51 64 29.0
12x12x4 300x300x100 12.00 305 12.00 305 2.13 54 3.13 80 1.25 32 2.00 51 75 34.0
12.00 305 12.00 305 2.13 54 3.13 80 1.56** 40 2.00 51 75 34.0
12x12x6 300x300x150 12.00 305 12.00 305 2.13 54 3.13 80 1.75 44 2.38 60 85 38.6
12x12x8 300x300x200 12.00 305 12.00 305 2.13 54 3.13 80 2.00 51 2.63 67 95 43.1
12x12x10 300x300x250 12.00 305 12.00 305 2.13 54 3.13 80 2.00 51 2.88 73 105 47.6
14x14x6 350x350x150 18.00* 457 14.39 366 2.81 71 3.81 97 1.75 44 2.38 60 155 70.3
14x14x8 350x350x200 18.00* 457 15.25 387 2.81 71 3.81 97 2.00 51 2.63 67 170 77.1
14x14x10 350x350x250 18.00* 457 16.25 413 2.81 71 3.81 97 2.00 51 2.88 73 185 83.9
14x14x12 350x350x300 18.00* 457 17.25 438 2.81 71 3.81 97 2.13 54 3.13 80 200 90.7
16x16x6 400x400x150 20.00* 508 15.12 384 3.25 83 4.25 108 1.75 44 2.38 60 200 90.7
16x16x8 400x400x200 20.00* 508 16.00 406 3.25 83 4.25 108 2.00 51 2.63 67 215 97.5
16x16x10 400x400x250 20.00* 508 16.88 429 3.25 83 4.25 108 2.00 51 2.88 73 230 104.3
16x16x12 400x400x300 20.00* 508 17.88 454 3.25 83 4.25 108 2.13 54 3.13 80 245 111.1
16x16x14 400x400x350 *20.00* 508 19.06 484 3.25 83 4.25 108 2.81 71 3.81 97 260 117.9
9
Flanged tapered body Flanges are filament wound. Flanges in 2-, 3- and 4-inch sizes are available only
reducers in heavy-duty (hubless) configuration. Molded flanges available in
2- through 12-inch sizes. Fittings with asterisk (*) meet ANSI laying lengths.
Combination reducers Flanges are filament wound with tapered body. Molded flanges available in
(flanged small end) 2- through 12-inch sizes.
10
Combination reducers Standard flanges are filament wound. Molded flanges available in 2- through
(flanged large end) 12-inch sizes.
11
Couplings and end caps Couplings are filament wound. End caps consist of filament-wound couplings
with molded plugs bonded in.
Crosses Crosses are filament wound. Mitered crosses are available in 14- and
16-in sizes. Contact Ameron for dimensions and pressure ratings.
Nom Laying Socket Approx
Pipe Length Depth Wt
Size (L) (Ds)
in. mm in. mm in. mm lb. kg
2 50 2.50 64 1.81 46 3 1.4
3 80 3.38 86 1.81 46 6 2.7
4 100 4.12 105 1.81 46 7 3.2
6 150 5.62 143 2.25 57 13 5.9
8 200 7.00 178 2.50 64 23 10.4
10 250 8.50 216 2.75 70 37 16.8
12 300 10.00 254 3.00 76 61 27.7
12
Flanges Filament-wound and molded flanges correspond to ANSI B16.5 Cl. 150 classifi-
cation. Sealing ring thicknesses for 1- and 11/2-inch flanges are 0.035; for
2- through 8-inch flanges, 0.047; and for 10- through 16-inch flanges,
0.060, respectively. Molded flanges are indicated with an asterisk (*).See
Assembly Instructions for Bondstrand fiberglass flanges, FP196, for
recommendations on gasket selection, nut and washer dimensions, bolt
lengths and torques, and tightening sequences.
Nom Flange Bolt Laying Flange Thickness Socket Hole Hole Bolt Approx
Pipe Dia Circle Length At Hub At Face Depth Count Dia Dia Wt
Size (A) (BC) (L) (D) (t) (Ds)
in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm lb. kg
1 25 4.25 108 3.13 80 0.063 2 – – – – 1.06 27 4 0.63 16 0.50 13 1 0.5
11⁄2 40 5.00 127 3.88 99 0.125 3 – – – – 1.25 32 4 0.63 16 0.50 13 2 0.9
2 50 6.00 152 4.75 121 0.188 5 2.00 51 1.00 25 1.82 46 4 0.75 19 0.63 16 2 0.9
6.00* 152 4.75 121 0.188 5 2.00 51 1.00 25 1.82 46 4 0.75 19 0.63 16 2 0.9
3 80 7.50 191 6.00 152 0.188 5 2.00 51 1.13 29 1.82 46 4 0.75 19 0.63 16 3 1.4
7.50* 191 6.00 152 0.188 5 2.00 51 1.13 29 1.82 46 4 0.75 19 0.63 16 3. 1.4
4 100 9.00 229 7.50 191 0.188 5 2.00 51 1.25 32 1.82 46 8 0.75 19 0.63 16 4 1.8
9.00* 229 7.50 191 0.188 5 2.00 51 1.56 40 1.82 46 8 0.75 19 0.63 16 4 1.8
6 150 11.00 279 9.50 241 0.125 3 2.38 60 1.75 44 2.25 57 8 0.88 22 0.75 19 7 3.2
11.00* 279 9.50 241 0.125 3 2.38 60 1.75 44 2.25 57 8 0.88 22 0.75 19 7 3.2
8 200 13.50 343 11.75 298 0.125 3 2.63 67 2.00 51 2.50 64 8 0.88 22 0.75 19 10 4.5
13.50* 343 11.75 298 0.125 3 2.63 67 2.00 51 2.50 64 8 0.88 22 0.75 19 12 5.4
10 250 16.00 406 14.25 362 0.125 3 2.88 73 2.00 51 2.75 70 12 1.00 25 0.88 22 14 6.4
16.00* 406 14.25 362 0.125 3 2.88 73 2.00 51 2.75 70 12 1.00 25 0.88 22 16 7.3
12 300 19.00 483 17.00 432 0.125 3 3.13 80 2.13 54 3.00 76 12 1.00 25 0.88 22 22 10.0
19.00* 483 17.00 432 0.125 3 3.13 80 2.13 54 3.00 76 12 1.00 25 0.88 22 27 12.2
14 350 21.00 533 18.75 476 0.312 8 3.81 97 2.81 71 3.50 89 12 1.12 28 1.00 25 37 16.8
16 400 23.50 597 21.25 540 0.250 6 4.25 108 3.25 83 4.00 102 16 1.12 28 1.00 25 53 24.0
Reducing flanges Reducing flanges are of molded construction. See assembly instructions for
bolting and gasket recommendations. Use 1⁄2-inch drive to avoid wrench socket
to flange hub interference while torquing bolts.
Nom Flange Bolt Laying Flange Thickness Hole Hole Socket Bolt Approx
Pipe Dia Circle Length At Hub At Face Dia Count Depth Dia Wt
Size (A) (BC) (L) (D) (t) (F) (Ds)
in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm lb. kg
2x1 ⁄2
1
50x40 5.00 127 3.88 99 0.50 13 2.38 60 2.38 60 1.88 48 4 0.63 16 0.50 13 2 0.9
3x2 80x50 7.50 191 6.00 152 0.12 3. 1.93 49 1.12 28 1.81 46 4 0.75 19 0.63 16 3 1.4
4x2 100x50 9.00 229 7.50 191 0.12 3 1.93 49 1.25 32 1.81 46 8 0.75 19 0.63 16 6 2.7
4x3 100x80 9.00 229 7.50 191 0.12 3 1.93 49 1.25 32 1.81 46 8 0.75 19 0.63 16 5 2.3
6x3 150x80 11.00 279 9.50 241 0.69 18 2.50 64 1.75 44 1.81 46 8 0.88 22 0.75 19 12 5.4
6x4 150x100 11.00 279 9.50 241 0.69 18 2.50 64 1.75 44 1.81 46 8 0.88 22 0.75 19 11 5.0
8x4 200x100 13.50 343 11.75 298 0.94 24 2.75 70 2.00 51 1.81 46 8 0.88 22 0.75 19 21 9.5
8x6 200x150 13.50 343 11.75 298 0.50 13 2.75 70 2.00 51 2.25 57 8 0.88 22 0.75 19 17 7.7
10x6 250x150 16.00 406 14.25 362 0.75 19 3.00 76 2.00 51 2.25 57 12 1.00 25 0.88 22 29 13.2
10x8 250x200 16.00 406 14.25 362 0.50 13 3.00 76 2.00 51 2.50 64 12 1.00 25 0.88 22 24 10.9
12x8 300x200 19.00 483 17.00 432 0.75 19 3.25 83 2.12 54 3.00 76 12 1.00 25 0.88 22 43 19.5
12x10 300x250 19.00 483 17.00 432 0.50 13 3.25 83 2.12 54 3.00 76 12 1.00 25 0.88 22 36 16.3
13
Blind flanges Blind flanges are molded.
Nom Flange Bolt Laying Flange Socket Hole Hole Bolt Approx
Pipe Dia Circle Length Thickness Depth Count Dia Dia Wt
Size (A) (BC) (L) (D) (Ds) (F)
in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm lb. kg
1 25 4.25 108 3.13 80 0.06 2 1.13 29 1.06 27 4 0.63 16 0.50 13 1 0.5
11⁄2 40 5.00 127 3.88 99 0.13 3. 1.38 35 1.25 32 4 0.63 16 0.50 13 2 0.9
2 50 6.00 152 4.75 121 0.19 5 1.94 49 1.82 46 4 0.75 19 0.63 16 3 1.4
3 80 7.50 191 6.00 152 0.19 5 1.94 49 1.82 46 4 0.75 19 0.63 16 4 1.8
4 100 9.00 229 7.50 191 0.19 5 1.94 49 1.82 46 8 0.75 19 0.63 16 6 2.7
6 150 11.00 279 9.50 241 0.13 3 2.38 60 2.25 57 8 0.88 22 0.75 19 10 4.5
8 200 13.50 343 11.75 298 0.13 3 2.63 67 2.50 64 8 0.88 22 0.75 19 14 6.4
10 250 16.00 406 14.25 362 0.13 3 2.88 73 2.75 70 12 1.00 25 0.88 22 21 9.5
12 300 19.00 483 17.00 432 0.13 3 3.13 80 3.00 76 12 1.00 25 0.88 22 32 14.5
14 350 21.00 533 18.75 476 0.31 8 3.81 97 3.50 89 12 1.12 28 1.00 25 45 20.4
16 400 23.50 597 21.25 540 0.25 6 4.25 108 4.00 102 16 1.12 28 1.00 25 59 26.8
Nom Flange Bolt Laying Flange Thickness Socket Hole Hole Bolt Approx
Pipe Dia Circle Length Maximum Minimum Depth Count Dia Dia Wt
Size (A) (BC) (L) (D) (F) (Ds)
in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm lb. kg
2 50 6.00 152 4.75 121 0.19 5 3.38 86 2.38 60 1.82 46 4 0.75 19 0.63 16 3 1.4
3 80 7.50 191 6.00 152 0.19 5 3.38 86 2.50 64 1.82 46 4 0.75 19 0.63 16 5 2.3
4 100 9.00 229 7.50 191 0.19 5 3.38 86 2.63 67 1.82 46 8 0.75 19 0.63 16 7 3.2
6 150 11.00 279 9.50 241 0.13 3 3.75 95 2.94 75 2.25 57 8 0.88 22 0.75 19 11 5.0
8 200 13.50 343 11.75 298 0.13 3 4.00 102 3.19 81 2.50 64 8 0.88 22 0.75 19 17 7.7
10 250 16.00 406 14.25 362 0.13 3 4.25 108 3.25 83 2.75 70 12 1.00 25 0.88 22 24 10.9
12 300 19.00 483 17.00 432 0.13 3 4.50 114 3.50 89 3.00 76 12 1.00 25 0.88 22 36 16.3
14 350 21.00 533 18.75 476 0.31 8 5.00 127 4.00 102 3.50 89 12 1.12 28 1.00 25 49 22.2
16 400 23.50 597 21.25 540 0.25 6 5.50 140 4.50 114 4.00 102 16 1.12 28 1.00 25 57 25.9
14
Maintenance couplings Bondstrand maintenance coupling kits include inner and outer sections,
hose clamp(s), and instructions for assembly (Bondstrand Installation
Maintenance Coupling, FP199). Adhesive must be ordered separately.
Adapters (threaded and Filament-wound adapters are available in Quick-Lock bell x NPT threaded male
Victaulic) (M), and Quick-Lock bell x Victaulic male end (V) configurations.
Blank saddles Blank saddles are filament wound and are used for pipe support and
restraint. Thickness for all saddles is 0.56 inches. Available in same lengths
as reducing saddles.
Nom Pipe Approx Adhesive Kits
Size Wt Required
in•mm lb/in•kg/mm (3 oz ) (6 oz )
1 25 0.1 0.05 1
11⁄2 40 0.2 0.09 1
2 50 0.2 0.09 1
3 80 0.3 0.14 1
4 100 0.4 0.18 1
6 150 0.5 0.23 1
8 200 0.6 0.27 1
10 250 0.8 0.36 11⁄2
12 300 1.0 0.45 11⁄2
14 350 1.1 0.50 2
16 400 1.2 0.54 2
16
Reducing saddles Both filament-wound and molded flanges are available. Saddles are filament
with flanged and wound. See Quick-Lock coupling table for socket depth, Ds. See Quick-Lock
Quick-Lock outlets flange table for flange thickness.
17
Reducing saddles Standard reducing saddles come with 11 /2-in NPT plastic bushing. All smaller
(bushed outlets) bushings are 316 stainless steel. Other materials available on special order.
Saddles are filament wound.
Outlet Saddle
Nom Nom Length Girth Approx Adhesive
Size Size (B) (a) Wt Kits Required
in.•mm in.•mm in.•mm degrees lb.•kg 3 oz. 6 oz.
2 50 1
⁄4, 3⁄8, 1⁄2, 3⁄4 6, 9, 13, 19 4.00 102 180 1.0 0.5 1-
1 25 6.00 152 180 2.0 0.9 1-
3 80 1
⁄4 6 4.00 102 90 1.6 0.7 1-
1
⁄4, ⁄8, ⁄2, ⁄4
3 1 3
6, 9, 13, 19 4.00 102 180 1.6 0.7 1-
1,1 ⁄4, 1 ⁄2
1 1
25, 30, 40 6.00 152 180 3.9 1.8 1-
4 100 ⁄4, ⁄8
1 3
6, 9 4.00 102 90 2.0 0.9 1-
1
⁄4, 3⁄8, 1⁄2, 3⁄4 6, 9, 13, 19 4.00 102 180 2.0 0.9 1-
1,11⁄4, 11⁄2 25, 30, 40 6.00 152 180 4.0 1.8 1-
6 150 ⁄4, 3⁄8, 1⁄2
1
6, 9, 13 4.00 102 180 2.4 1.1 1-
1
⁄4, 3⁄8, 1⁄2, 3⁄4 6, 9, 13, 19 4.00 102 180 2.4 1.1 1
1,11⁄4, 11⁄2 25, 30, 40 6.00 152 180 4.6 2.1 1
8 200 1
⁄4, ⁄8, ⁄2, ⁄4
3 1 3
6, 9, 13, 19 4.00 102 90 2.8 1.3 1-
1,11⁄4, 11⁄2 25, 30, 40 6.00 152 180 5.2 2.4 1
10 250 ⁄4, ⁄8, ⁄2
1 3 1
6, 9, 13 4.00 102 45 3.8 1.7 1
3
⁄4 19 4.00 102 90 3.8 1.7 1
1,1 ⁄4, 11⁄2
1
25, 30, 40 6.00 152 90 6.3 2.9 1
12 300 ⁄4, ⁄8, ⁄2, ⁄4
1 3 1 3
6, 9, 13, 19 4.00 102 45 4.2 1.9 1
1,11⁄4, 11⁄2 25, 30, 40 6.00 152 90 7.4 3.4 1
14 350 ⁄4, ⁄8, ⁄2, ⁄4
1 3 1 3
6, 9, 13, 19 4.00 102 45 4.2 1.9 2
1,11⁄4, 11⁄2 25, 30, 40 6.00 152 90 7.4 3.4 2
16 400 ⁄4, ⁄8, ⁄2, ⁄4
1 3 1 3
6, 9, 13, 19 4.00 102 45 4.2 1.9 2
1,11⁄4, 11⁄2 25, 30, 40 6.00 152 45 7.4 3.4 2
Fittings Pressure Ratings Bondstrand Series 2000, 4000, 5000 and 7000 fittings
18
Fittings Pressure Ratings Bondstrand Series 2000, 4000, 5000 and 7000 fittings
(cont’d.)
• Tapered body reducers Nom Tapered body reducers Saddles, bell end Crosses, bell end End caps
• Tapered body reducers, flanged Pipe Tapered body reducers, flanged Saddles, flanged Crosses, flanged Reducer bushings
• Flanges Size Flanges Blind Flanges
• Flanges, blind in. mm psi bar psi bar psi bar psi bar
• Saddles, bell end 1 25 600 41 150 10 – – 50 3
• Crosses, bell end 11⁄2 40 550 38 150 10 – – 50 3
• Crossed, flanged 2 50 450 31 150 10 150 10 50 3
* End caps 3 80 350 24 150 10 150 10 50 3
• Reducer bushings 4 100 350 24 150 10 150 10 50 3
6 150 250 17 150 10 100 7 50 3
8 200 225 16 150 10 100 7 50 3
10 250 175 12 150 10 100 7 50 3
12 300 150 10 150 10 100 7 50 3
14 350 150 10 150 10 – – 50 3
16 400 150 10 150 10 – – 50 3
• Laterals, bell end Nom pipe Laterals, bell end Sleeve couplings Adapters, threaded
• Laterals, flanged Size Laterals, flanged Adapters, grooved
• Sleeve couplings in. mm psi bar psi bar psi bar
• Adapters, threaded 1 25 – – 450 31 – –
• Adapters, grooved 11⁄2 40 – – 450 31 – –
2 50 150 10 450 31 200 14
150 * 10* 450 31 150* 10*
3 80 150 10 425 29 200 14
150* 10* 350* 24* 150* 10*
4 100 150 10 400 28 150 10
150* 10* 350 24* 100* 7*
6 150 100 7 300 21 150 10
100* 7* 250 17* 100* 7*
8 200 100 7 250 17 – –
100* 7* 225* 16* – –
10 250 100 7 200 14 – –
100* 7* 175* 12* – –
12 300 100 7 170 12 – –
100* 7* 150* 10* – –
14 350 – – 165 11 – –
– – 150* 10* – –
16 400 – – 165 11 – –
– – 150* 10* – –
*Note: Pressure ratings for Series5000 are lower than for other pipe series.
19
Important notice This literature and the information and recommendations it contains are based
on data reasonably believed to be reliable. However, such factors as variations
in environment, application or installation, changes in operating procedures, or
extrapolation of data may cause different results. Ameron makes no represen-
tation or warranty, express or implied, including warranties of merchantability or
fitness for purpose, as to the accuracy, adequacy or completeness of the
recommendations or information contained herein. Ameron assumes no liability
whatsoever in connection with this literature or the information or recommenda-
tions it contains.
Pronto-Lock®
heavy-duty mechanical
coupling system
Introduction Pronto-Lock* is a heavy-duty threaded coupling system with a positive seal O-ring that
provides a fast, simple, rugged and reliable means to install fiberglass pipe. The
versatility of Pronto-Lock permits inexperienced crews to install pipe in all weather
conditions and types of services.
Features Large, fast-advance Acme type thread: Rugged molded fiberglass threads that
prevent galling and will not crossthread.
Standard size O-ring: Use the standard Buna-N O-ring or choose from the broad
selection available on special order.
Molded O-ring groove: Precisely positioned O-ring insures positive sealing and
prevents movement, assuring pressure integrity.
Tapered sealing surfaces: During assembly, tapered surfaces precompress the O-ring
for a positive seal—even in vacuum service.
User benefits Lower, more predictable installation costs because the pipe is installed quickly under all
weather conditions.
Specially trained crews are unnecessary since no special techniques or tools are
required.
Immediate reusability permits handling, testing and backfilling without waiting for
adhesives to cure.
Reusability of the mechanical joint permits use on temporary lines.
Installation savings Specifying engineers recognize the total cost in getting today’s pipe in service for
profitable, uninterrupted service in the future. Material cost, corrosion protection and
welding mean labor, time and money.
Thousands of miles of proven experience installing Bondstrand pipe is testimony to the
economic advantages and dependability of reinforced thermosetting resin pipe (RTRP).
Now Pronto-Lock goes one step further than the adhesive joining system with a
reduction in labor of 25% and reduction in joint installation time of 50%.
In normal conditions, a 3-man crew can install 1800 feet of 2-inch Bondstrand pipe with
Pronto-Lock every hour. Pipe crossings, ditch water, rain, cold weather and marshlands
are no problem. Pipe with Pronto-Lock can be put into service immediately.
* U.S. Patent No. 3,784,239
FP128D (1/95
Relative installation cost 3-man Crew 3-man Crew
and time requirements Nominal 4-man Crew 30-ft RTRP 40-ft Ameron RTRP
Pipe 40-ft Steel Pipe Bell x Spigot Pronto-Lock
Size Welded Adhesive Bonded Mechanical Joint
(in) (mm) (ft/8 hours) (ft/8 hours) (ft/8 hours)
2 50 3000 6000 15000
3 80 2400 5000 12500
4 100 1800 4200 10800
6 150 1300 3400 7200
Ease of installation Bondstrand pipe with the Pronto-Lock joint installs twice as fast as pipe with adhesive
joints, even by unskilled crews. Simply lubricate and insert the threaded male end into
the female end and turn the pipe until the connection is firm. Tighten the joint with a
strap wrench on the female end to insure full makeup. No adhesive. No welding. The
joint makes up pronto!
Areas of application Buried lines. Pronto-Lock allows immediate placement in the ditch, testing and
backfilling—greatly reducing open ditch time.
Overhead lines. Pronto-Lock on lightweight Bondstrand fiberglass pipe allows safe,
quick assembly on overhead pipe racks.
Surface lines. Bondstrand fiberglass pipe can be installed above ground.
Temporary lines. Pronto-Lock can be reused. The molded threads, when lubricated,
prevent galling and facilitate reuse.
Individual system components may not have the same ratings as the pipe. Refer to
the detailed product information for the specific components to determine the
pressure rating for the system as a whole.
Crossovers and tools Crossover pieces to make transitions to steel and crossovers with a choice of special
end connections (grooved ends, NPT threads or flanged ends) are available on special
order.
Important notice This literature and the information and recommendations it contains are based on data reasonably
believed to be reliable. However, such factors as variations in environment, application or instal-
lation, changes in operating procedures, or extrapolation of data may cause different results.
Ameron makes no representation or warranty, express or implied, including warranties of
merchantability or fitness for purpose, as to the accuracy, adequacy or completeness of the
recommendations or information contained herein. Ameron assumes no liability whatsoever in
connection with this literature or the information or recommendations it contains.
Written comments regarding this document are invited. Please write Engineering Manager,
Ameron Fiberglass Pipe Group.
Fiberglass Pipe Group • P.O. Box 801148 • Houston TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division
Asia Europe The Americas
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 P.O. Box 878
Singapore 2263 4191 MZ Geldermalsen Burkburnett, Texas 76354
Tel: 862-1301 The Netherlands Tel: (817) 569-1471
Telex: 38960 AMERON RS Tel: 03455-73341 Fax: (817) 569-4012
Fax: 862-1302 Telex: 40257 BONDS NL
Fax: 03455-75254
Manufacturing plants: Burkburnett, Texas; Spartanburg, South Carolina; Geldermalsen, The Netherlands
and Singapore. Bondstrand pipe is also manufactured in Japan and Saudi Arabia.
© 1985 Ameron • FP128D (1/95) supersedes FP128C (12/93) • Printed in U.S.A. • 5M
®
® Bondstrand Product Data
Pronto-Lock® II
heavy-duty mechanical coupling system
for fiberglass pipe
Introduction Recognizing the need for a simple, reliable coupling system in the 8 to 16-inch nominal
pipe sizes, Ameron Fiberglass Pipe Division designed Pronto-Lock II* so that only the
male threaded portion of the coupling has to turn in order to lock the joint. This feature
allows for limited axial movement and also permits the incorporation of a 2° angular
deflection capability that is unavailable in steel and conventional adhesive-bonded
fiberglass piping systems. The angular deflection capability allows the pipeline to
conform much more readily to changes in terrain and minimizes the number of elbows
required. The deflection capabilities of the Pronto-Lock II coupling do not affect the
integrity of the O-ring seal. Pronto-Lock II employs a tapered male end which, after
being lubricated, is inserted into the female end, compressing the O-ring, thus
providing a leakproof connection. The locking sleeve is then spun into place, positively
locking the joint into position.
The female end of Pronto-Lock II is fiberglass-reinforced epoxy and is filament wound
onto the pipe in the factory. The male end is machined and attached in the factory by
adhesive bonding. The male end and the locking sleeve are made of centrifugally cast
chopped fiberglass reinforcement and epoxy resins. The resilient bearing ring is
Buna-N. The O-ring material is selected to be compatible with the system fluid. Buna-N
is standard, but other materials such as EPR and Viton A are available. Consult
BONDSTRAND CORROSION GUIDE, FP132, or Ameron Fiberglass Pipe Division for selection
of the proper O-ring material.
* U.S. Patent No. 4,014,568
User benefits Lower, more predictable installation costs because the pipe is installed quickly under all
weather conditions.
Specially trained crews are unnecessary since no special techniques or tools are
required.
Immediate usability permits handling, testing and backfilling without waiting for
adhesives to cure.
Reusability of the mechanical coupling permits use on temporary lines.
FP125E (1/95)
Operation
Angular deflection The Pronto-Lock II coupling can accommodate up to 2° angular deflection off the
centerline when properly made up.
2
2°
Fig.5. The mating surfaces in the maximum
2° angular deflection condition.
Expansion/contraction The Pronto-Lock II coupling can accommodate both tensile and compressive axial
loads. When the joint is made, the O-ring is compressed against the male end and
maintains leak-tight integrity of the coupling under tensile, neutral and compressive
axial load conditions. Although the no-load position cannot be determined exactly in an
assembled coupling, the total capacity for axial movement is about 3⁄8 inch.
Only a light torque is needed to make up the locking sleeve. Owing to the limited thread
make-up of the sleeve into the female end, excess torque will not advance the threads
to compress the bearing ring on a properly inserted joint.
Since there is a mechanical interference at both ends of the axial travel, axial travel
cannot accumulate and cause the joint to separate. No tightening is necessary after the
joint has been put into operation. The coupling can be disassembled, if necessary.
However, about 10 inches of axial clearance is required to separate a disassembled
Pronto-Lock II joint.
Fittings Ameron manufactures a complete line of fittings in the 8 to 16-inch nominal pipe size
range. All are available with the Pronto-Lock II coupling system that provides a union-
type connection at every joint. The concept can be applied to all fittings, providing a
totally mechanical, all-fiberglass system that forgives the minor angular or dimensional
variations that occur in all complex piping arrangements. The standard fitting comes
equipped with Pronto-Lock II female ends. Pronto-Lock II male ends are also available.
Prefabrication Special layouts and fittings can be factory prefabricated from shop drawings by
Ameron and then shipped to the job ready for assembly. Where piping must be
tailored to special alignments for a specific job, the pipe can be cut and tapered and
the Pronto-Lock male ends bonded onto the pipe under controlled factory
conditions. Thus, field assembly and installation can be carried out regardless of
weather conditions.
Reusability The mechanical joining of Pronto-Lock II also enables the user to recover and reuse
pipe and fittings. Piping systems can be modified and relocated without having to scrap
usable fittings.
Ease of installation Since make-up of the Pronto-Lock II joint does not depend on curing adhesives,
welding metals or favorable weather conditions, significant reductions in labor and
installation time are realized. The following table gives typical installation rates for
welded-steel pipelines and for fiberglass pipelines employing adhesive-bonded bell
and spigot joints and the Pronto-Lock II coupling system, respectively. Large pipe sizes
require larger crews and additional equipment.
With lightweight fiberglass pipe these needs range from 25 to 50% less than steel pipe.
Individual system components may not have the same ratings as the pipe. Refer
to the detailed product information for the specific components to determine
the pressure rating for the system as a whole.
Important notice This literature and the information and recommendations it contains are based on data
reasonably believed to be reliable. However, such factors as variations in environment,
application or installation, changes in operating procedures, or extrapolation of data
may cause different results. Ameron makes no representation or warranty, express or
implied, including warranties of merchantability or fitness for purpose, as to the
accuracy, adequacy or completeness of the recommendations or information
contained herein. Ameron assumes no liability whatsoever in connection with this
literature or the information or recommendations it contains.
Written comments regarding this document are invited. Please write Engineering
Manager, Ameron Fiberglass Pipe Division.
Fiberglass Pipe Group • P.O. Box 801148 • Houston TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division
Asia Europe The Americas
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 P.O. Box 878
Singapore 2263 4191 MZ Geldermalsen Burkburnett, Texas 76354
Tel: 862-1301 The Netherlands Tel: (817) 569-1471
Telex: 38960 AMERON RS Tel: 03455-73341 Fax: (817) 569-4012
Fax: 862-1302 Telex: 40257 BONDS NL
Fax: 03455-75254
Manufacturing plants: Burkburnett, Texas; Spartanburg, South Carolina; Geldermalsen, The Netherlands
and Singapore. Bondstrand pipe is also manufactured in Japan and Saudi Arabia.
© Ameron 1991 • FP125E (1/95) supersedes FP125D (3/94) • Printed in U.S.A.• 5M • [186]
Bondstrand® Product Data
FIBERGLASS-COMPOSITE PIPE GROUP
TM
PSX •20 Adhesive Kit
Epoxy siloxane adhesive for bonding fiberglass
pipe and fittings with tapered joints.
Description PSX•20 adhesive is a patented two-part epoxy siloxane adhesive designed for
permanently joining fiberglass pipe and fittings with taper/taper joints. PSX•20 is a
non-flowing thixotropic paste offered in easy-to-use kits. The PSX•20 epoxy adhesive
kit contains an adhesive resin, hardener, mixing spatula, brush and assembly instruc-
tions. The adhesive resin is a dark red paste with sand, The adhesive hardener is a
white paste. The mixed adhesive color is red. PSX•20 can be used to connect epoxy,
vinyl ester or phenolic systems.
Listings and approvals Ameron PSX•20 adhesive is Listed by Underwriters Laboratories (UL) under File MH
9162 for use in Nonmetallic Underground Piping for Flammable Liquids. PSX•20
Underwriters adhesive is particularly suited for piping systems conveying petroleum products
UL
®
Laboratories Inc.® including diesel fuels, kerosene, etc., alcohols and alcohol-gasoline mixtures, or
oxygenated fuels. It is also approved by Underwriters Laboratories for use with
mn
MTBE fluids.
Preparation of Using the sandpaper supplied in the adhesive kit, clean both surfaces thoroughly to
bonding surface remove all dirt, grease and foreign materials. Make sure the bonding surfaces are free
of moisture.
Do not touch the bonding surfaces with bare hands, dirty or greasy gloves or rags
after cleaning them.
Mixing the adhesive In cold weather it is necessary to warm the resin to 50°F (10°C) to permit good mixing
and easier application.
Open both resin and hardener containers. Using the stick supplied, put all of the
hardener into the resin container. Never split a kit.
Pot life and At 77°F (25°C) the pot life of PSX•20 adhesive is 20 to 30 minutes. The pot life
Cure time decreases with rising temperatures:
Adhesive Minimum Joint
Temperature Pot Life (min.) Cure Time
(°F) (°C) (minutes) (hours)
50 10 70 12
65 18 40 6
75 24 25 4
95 35 10 3
In extremely cold or windy conditions, use insulation to prevent rapid dissipation of
heat from the cure reaction. Cap the ends of the piping to prevent the passage of cold
air. In severe cold conditions, warm air may be blown through the interior of the pipe.
A heat cure is recommended for installations with service temperatures above 180°F
(82°C) or operating pressures over 300 psi. For ambient temperature conditions below
50°F (10°C), an external heat cure must be used. A minimum heat cure time of at least
30 minutes is recommended for 2- through 6-inch pipe. Even after the adhesive has
turned solid at ambient temperatures, heat curing will promote chemical cross-linking
of the adhesive, thus increasing its strength, temperature resistance and corrosion
resistance. A single Chem Cure Pak may be applied or an Ameron-approved electric
heat blanket may be used. The heat cure may be applied at any time after the bond is
made and before the pipe has been tested or put into service.
Storage Do not store kits in areas above 100˚ (38˚C) or below 32˚F (0˚C), or in the direct
sunlight in warm weather. In cold weather warm the resin to at least 60˚F (16˚C) but
not above 100˚F (38˚C) to permit good mixing and easier application. Do not use
adhesive past its expiration date.
Toxicity Hardener: The hardener is irritating to the skin, eyes and respiratory tract. It is toxic
orally and may cause sensitization.
Resin: The resin is irritating to skin and eyes and may cause sensitization.
Handling precautions Hardener: Do not get in eyes, on skin or clothing. Avoid breathing vapor; use caution
when opening can. Wear rubber gloves and apron and NIOSH-approved respirator.
Wash thoroughly after handling.
Resin: Avoid contact with eyes, skin or clothing. Wear rubber gloves and eye
protection. Wash thoroughly after handling.
202-483-7616
Washington D.C. collect
ALL CALLS ARE RECORDED
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to
be reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
expressed or implied, including warranties of merchantability or fitness for purpose, as to the accuracy,
adequacy or completeness of the recommendations or information contained herein. Ameron assumes no
liability whatsoever in connection with this literature or the information or recommendations it contains.
Listings and approvals Ameron PSX•34 adhesive is listed by Underwriters Laboratories (UL) under File MH
9162 for use in Nonmetallic Underground Piping for Flammable Liquids and with
UL
®
Underwriters
Laboratories Inc.®
Underwriters’ Laboratories of Canada under File CMH 715. PSX•34 adhesive is
Listed by the National Sanitation Foundation under NSF Standard 61 - Drinking Water
n System Components - Health Effects for use in Potable Water Service and
U LC Commercial Hot Water Applications.
Instructions Prior to handling, read all Toxicity, Precaution and First Aid information below. Before mix-
ing the adhesive, insure that the bonding surfaces are correctly prepared and are clean
and dry. Open the resin and hardener containers. Using the mixing spatula, scrape all of
the hardener into the resin container. Mix the resin and the hardener with the spatula for
at least 60 seconds. Scrape the sides, bottom and lid of the resin container occasional-
ly to get all of the hardener into the mix. Never attempt to split a kit. The resin and the
hardener have been packaged at the correct ratio for optimum adhesive performance.
Apply a uniform coat of the mixed adhesive to both bonding surfaces and draw the
parts firmly together. Detailed joint assembly instructions may be found in QUICK-LOCK
INSTALLATION INSTRUCTIONS, FP170.
Pot life and cure time For installations with service temperatures below 180°F (82°C) and pressures below
150 psi (1.03 MPa), PSX•34 bonds can be put into service with ambient temperature
cures as indicated in the table (See page 2 of this section.). However, it is highly rec-
ommended that an external heat source be used to force cure the adhesive. The
adhesive and bonding surfaces should be warmed to 70°F (21°C) prior to mixing and
applying the adhesive. Adhesive may be force cured using an Ameron-approved heat-
ing blanket. The table also indicates the pot life (working time) of the adhesive at var-
ious temperatures. The pot life is the time from the initial mixing of the resin and hard-
ener until the adhesive in the container begins to thicken and is no longer usable.
For systems with anticipated service temperatures above 180°F (82°C) or operating
pressures over 150 psi (1.03 MPa), or when installing any system at ambient temper-
atures below 40°F (5°C), the adhesive joint must be cured with an external heat
source. A heat cure using an Ameron-approved electric heating blanket is recom-
mended. The heat cure may be applied at any time after the bond is made and before
the line is tested or put into service. The heat may be applied immediately after mak-
ing the bond while the adhesive is still liquid or after it has gelled to a solid.
Minimum cure times of 30 minutes for 1- through 6-inch pipe and 45 minutes for
ISO-9001 8- through 16-inch lines are recommended. Even after the adhesive has solidified at ambi-
ent temperatures, heat curing will enhance the chemical cross-linking of the adhesive,
increasing the strength, temperature resistance and corrosion resistance of the adhesive.
When used in fire protection service all joints must be force-cured with an external
heat source regardless of ambient temperature.
CERTIFICATED FIRM
Adhesive kit sizes and PSX•34 adhesive kits are available in 3 oz., 5 oz. and 8 oz. sizes. The values in this
bonds per kit table are based on the quantity of adhesive required by an experienced crew work-
ing at a temperature of 80°F (27°C). All sizes available in 6-packs.
Kit
Bonds per Kit Size Nominal Pipe Size (in/mm)
(fl oz) 1/25 1.5/40 2/50 3/80 4/100 5/125 6/150 8/200 10/250 12/300 14/350 16/400
3 10 6 4 3 2 1 1 1
⁄2 ⁄2
1 1
⁄2 – –
Quick-Lock® Joints 5 – 10 7 5 3 2 1 1 1 1 1
⁄2 ⁄2
1
8 – – 10 8 6 5 3 2 2 1 1 1
Storage Do not store kits in areas above 100°F (38°C) or below 32°F (0°C), or in the direct sun-
light in warm weather. In cold weather warm the resin to at least 60°F (16°C) but not
above 100°F (38°C) to permit good mixing and easier application. Do not use adhe-
sive past its expiration date.
Toxicity and precautions Hardener: The hardener is irritating to skin, eyes and respiratory tract. It is toxic oral-
ly and may cause sensitization. Avoid contact with eyes, skin or clothing. Avoid
breathing vapors. Wear rubber gloves, protective apron and NIOSH-approved respi-
rator. Wash thoroughly after handling.
Resin: The resin may be mildly irritating to skin, eyes and respiratory tract. Avoid con-
tact with eyes, skin or clothing. Avoid breathing vapors. Wear rubber gloves and eye
protection. Wash thoroughly after handling.
This literature and the information and recommendations it contains are based on data reasonably believed to be
Important Notice reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy or
completeness of the recommendations or information contained herein. Ameron assumes no liability whatsoever
in connection with this literature or the information or recommendations it contains. Product specifications are
subject to change.
®
PSX •60 Structural Adhesive Kit
Epoxy siloxane electrically conductive
adhesive for bonding
fiberglass pipe and fittings
Description The PSX•60 epoxy adhesive kit contains an adhesive resin, hardener, mixing spatula
and assembly instructions. The adhesive resin is a red paste with sand filler. The adhe-
sive hardener is a white paste. The mixed adhesive color is red. PSX•60 is a two-part
epoxy siloxane adhesive formulated for permanently bonding Quick-Lock® or taper-
taper joints on Ameron fiberglass-reinforced pipe and fittings. PSX•60 can be used to
connect most epoxy, vinyl ester and phenolic piping systems.
Instructions Prior to handling, read all Toxicity, Precaution and First Aid information below. Before
mixing the adhesive, insure that the bonding surfaces are correctly prepared and are
clean and dry. Open the resin and hardener containers. Using the mixing spatula,
scrape all of the hardener into the resin container. Mix the resin and the hardener with
the spatula for at least 60 seconds. Scrape the sides, bottom and lid of the resin con-
tainer occasionally to get all of the hardener into the mix. Never attempt to split a
kit. The resin and the hardener have been packaged at the correct ratio for optimum
adhesive performance.
Apply a uniform coat of the mixed adhesive to both bonding surfaces and draw the
parts firmly together. Detailed joint assembly instructions may be found in QUICK-LOCK
INSTALLATION INSTRUCTIONS, FP170 and BELL X SPIGOT JOINTS, FP807.
Pot life and cure time For installations with service temperatures below 180°F (82°C) and pressures below
150 psi (1.03 MPa), PSX•60 bonds can be put into service with ambient temperature
cures as indicated in the table (See page 2 of this section.). However, it is highly rec-
ommended that an external heat source be used to force cure the adhesive. The
adhesive and bonding surfaces should be warmed to 70°F (21°C) prior to mixing and
applying the adhesive. Adhesive may be force cured using an Ameron-approved heat-
ing blanket. The table also indicates the pot life (working time) of the adhesive at var-
ious temperatures. The pot life is the time from the initial mixing of the resin and hard-
ener until the adhesive in the container begins to thicken and is no longer usable.
For systems with anticipated service temperatures above 180°F (82°C) or operating
pressures over 150 psi (1.03 MPa), or when installing any system at ambient temper-
atures below 40°F (5°C), the adhesive joint must be cured with an external heat
source. A heat cure using an Ameron-approved electric heating blanket is recom-
mended. The heat cure may be applied at any time after the bond is made and before
the line is tested or put into service. The heat may be applied immediately after mak-
ing the bond while the adhesive is still liquid or after it has gelled to a solid.
Minimum cure times of 30 minutes for 1- through 6-inch pipe and 45 minutes for
8- through 16-inch lines are recommended. Even after the adhesive has solidified at
ambient temperatures, heat curing will enhance the chemical cross-linking of the
ISO-9001 adhesive, increasing the strength, temperature resistance and corrosion resistance of
the adhesive.
When used in fire protection service all joints must be force-cured with an external
heat source regardless of ambient temperature.
CERTIFICATED FIRM
Adhesive kit sizes and PSX•60 adhesive kits are available in 3 fluid oz., 5 fluid oz. and 8 fluid oz. sizes. The
bonds per kit values in this table are based on the quantity of adhesive required by an experi-
enced crew working at a temperature of 80°F (27°C).
8 – – 10 8 6 5 3 2 2 1 1 1
Storage Do not store kits in areas above 100°F (38°C) or below 32°F (0°C), or in the direct sun-
light in warm weather. In cold weather warm the resin to at least 60°F (16°C) but not
above 100°F (38°C) to permit good mixing and easier application. Do not use adhe-
sive past its expiration date.
Toxicity and precautions Hardener: The hardener is irritating to skin, eyes and respiratory tract. It is toxic oral-
ly and may cause sensitization. Avoid contact with eyes, skin or clothing. Avoid
breathing vapors. Wear rubber gloves, protective apron and NIOSH-approved respi-
rator. Wash thoroughly after handling.
Resin: The resin may be mildly irritating to skin, eyes and respiratory tract. Avoid con-
tact with eyes, skin or clothing. Avoid breathing vapors. Wear rubber gloves and eye
protection. Wash thoroughly after handling.
First aid In case of contact
FOR CHEMICAL EMERGENCY
Eyes: Immediately flush eyes with plenty of SPILL, LEAK, FIRE, EXPOSURE OR
water for at least 15 minutes. Call a physician. ACCIDENT
CALL CHEMTREC - DAY OR NIGHT
Skin: Wash skin with soap and water.
1-800-424-9300
Clothing: Remove contaminated clothing and Toll-free in the continental U.S.
wash before reuse. 483-7616 in District of Columbia
Inhalation: Remove to fresh air. Give oxygen For calls originating outside
or artificial respiration if necessary. the continental U.S.
202-483-7616 -Washington D.C. collect
Ingestion: If catalyst is swallowed and person
ALL CALLS ARE RECORDED
is conscious, give plenty of water or milk to
drink. Do not induce vomiting. Call a physi-
cian. If resin is swallowed, give 100 grams (about 1⁄4 lb) activated charcoal slurry in
water. Do not induce vomiting. Call a physician.
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
expressed or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy
or completeness of the recommendations or information contained herein. Ameron assumes no liability
whatsoever in connection with this literature or the information or recommendations it contains.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
Telex: 40257 bonds nl
© 1997 Ameron • FP827 (6/99) • Printed in U.S.A. • 5M [186]
Bondstrand® Product Datawith assembly instructions
FIBERGLASS PIPE GROUP
Bondstrand RP6B
Adhesive Kit
epoxy adhesive for bonding
fiberglass pipe and fittings in
potable water and food service
Description RP6B is a two-part amine-cured epoxy resin system formulated for bonding permanent
Quick-Lock joints on Ameron fiberglass-reinforced epoxy pipe and fittings. RP6B is FDA-
approved for use in potable water and food lines. The RP6B adhesive kit contains resin,
hardener, mixing spatula, paper towels and assembly instructions. A heat cure is required
before joints are tested or put into service. The resin is a white paste with sand filler. The
hardener is a black paste. The mixed adhesive is dark grey.
Instructions After insuring that the bonding surfaces are dry and clean, completely mix all of the
catalyst (hardener) with the resin. Never split a kit. Apply a uniform coat to both bonding
surfaces and draw both parts firmly together. Required cure times must be observed. For
service temperatures up to 150ºF (66°C), a minimum cure of 30 minutes is recommended
for joining pipe and mounting flanges and a minimum cure of 45 minutes for joining
fittings. For service temperatures above 150ºF(66°C), increase the cure times to 60 and
75 minutes, respectively. Detailed joint assembly instructions may be found in QUICK-
LOCK INSTALLATION INSTRUCTIONS, FP170.
RP6B is a gap-filling adhesive designed
to fill the space between the straight ❶
spigot and the slightly tapered bell (3) in
the Quick-Lock joint. For proper adhesive
distribution (2), apply a generous layer of ❷
adhesive to the outside of the spigot and
a thin layer to the inside of the bell (1). ❸
Adhesive kit sizes and The values in this table are based on the quantity of adhesive required by an
bonds per kit experienced crew working at a temperature of 80°F (27°C).
6 1
⁄2 – – – 4 2 2 1 1 1
⁄2 1
⁄2 ⁄2
1
Important: Be aware of the working time available after the adhesive has been mixed. It may not be possible to
achieve the listed number of bonds in the smaller sizes because of the available working time (pot life) of the
adhesive. See the adhesive kit package for approximate working times.
Pot life Pot Life and Cure Time (minutes) An external heat source must be used to
°F/°C 70/21 80/27 90/32 100/38 force cure the adhesive. The adhesive and
ISO-9001 bonding surfaces should be warmed to
3-oz kit 50 30 20 9
70°F (21°C) prior to mixing and applying the
6-oz kit 45 25 15 7 adhesive. Adhesive may be force cured
1) Pot life is measured from when resin and hardener
are first mixed until the adhesive starts to thicken using an Ameron-approved heating blanket.
and harden and can no longer be used.
CERTIFICATED FIRM
FP460E (12/98)
Toxicity and precautions Hardener — The hardener is irritating to skin, eyes and respiratory tract. It is toxic orally
and may cause sensitization. Avoid contact with eyes, skin or clothing. Avoid breathing
vapors. Wear rubber gloves and apron and NIOSH-approved respirator. Wash thoroughly
after handling.
Resin — The resin may be mildly irritating to skin, eyes and respiratory tract. Avoid
contact with eyes, skin or clothing. Avoid breathing vapors. Wear rubber gloves and eye
protection. Wash thoroughly after handling.
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
expressed or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy
or completeness of the recommendations or information contained herein. Ameron assumes no liability
whatsoever in connection with this literature or the information or recommendations it contains.
© 1990 Ameron • FP460E (12/98) supersedes FP460D (1/97) • Printed in U.S.A • 5M[186]
®
Bondstrand Product Data with assembly instructions
FIBERGLASS PIPE GROUP
Bondstrand RP105B
Adhesive Kit
vinyl ester adhesive for bonding
fiberglass pipe and fittings
Description The RP105B vinyl ester adhesive kit contains a paste resin, liquid catalyst, mixing spatula
and assembly instructions. The resin contains aluminum oxide grit and is off-white in
color with black specks. The catalyst is a white liquid. The mixed adhesive is light gray.
RP105B is formulated for bonding permanent Quick-Lock joints on Ameron fiberglass-
reinforced vinyl ester pipe and fittings.
Instructions After insuring that the bonding surfaces are dry and clean, completely mix all of the
catalyst with the resin. Never split a kit. Apply adhesive to both bonding surfaces and
draw both parts firmly together. Required cure times must be observed. Detailed joint
assembly instructions may be found in Quick-Lock Installation Instructions, FP170.
RP105B is a gap-filling adhesive
designed to fill the space between the
straight spigot and the slightly tapered
bell (3) in the Quick-Lock joint. For proper
❶
adhesive distribution (2), apply a
generous layer of adhesive to the outside ❷
of the spigot and a thin layer to the inside
of the bell (1). ❸
Pot life RP105B will cure within 3 hours at ambient temperatures above 60°F. Below 60°F, or
to accelerate cure, an external heat source must be used. If ambient temperature
is below 60°F, or a more rapid cure is required below 80°F, use an Ameron approved
electric heat blanket to supply external heat following the procedure in Steps A and B.
Joint surfaces should be warmed to 70°F prior to application of adhesive when
ambient temperature is below 60°F.
A) Turn the heat blanket on for 15 minutes, then turn it off.
B) Allow the bond to set an additional 15-20 minutes before moving.
Pot Life and Cure Time
°F/°C 60/16 70/21 80/27 90/32
Pot life (min) 25 15 10 8
Cure time (hr) 3 2 1 1
Adhesive kit sizes and The values in this table are based on the quantity of adhesive required by an experienced
bonds per kit crew working at a temperature of 80°F (27°C).
CERTIFICATED FIRM
1) RP105B adhesive kits are available in 3 fluid ounce (90 ml) and 6 fluid ounce (180 ml) sizes.
FP421E (11/96)
Toxicity and precautions Resin: The resin contains styrene and should be used only in good ventilation. In the
absence of good ventilation, a NIOSH-approved organic vapor respirator should be
used. The resin may be irritating to the skin and eyes and may cause sensitization.
Avoid breathing vapors. Avoid contact with eyes, skin or clothing. Wash thoroughly
after handling.
Catalyst: The catalyst is a liquid dispersion containing benzoyl peroxide in dibutyl-
phthalate. Do not heat above 110°F before using. Avoid contact with eyes, skin or
clothing. Wash thoroughly after handling.
Important notice This literature and the information and recommendations it contains are based on data
reasonably believed to be reliable. However, such factors as variations in environment,
application or installation, changes in operating procedures, or extrapolation of data
may cause different results. Ameron makes no representation or warranty, express or
implied, including warranties of merchantability or fitness for purpose, as to the
accuracy, adequacy or completeness of the recommendations or information contained
herein. Ameron assumes no liability whatsoever in connection with this literature or the
information or recommendations it contains. Product specifications are subject to
change.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
© 1990 Ameron • FP421E (11/96 ) supersedes FP421D (5/95) • Printed in U.S.A. • 5M[186]
Bondstrand® Corrosion Guide
FIBERGLASS PIPE GROUP
How to use this guide Bondstrand pipe and fittings are suitable for the applications listed up to the maximum
recommended temperature. However, due to variations in actual service conditions, this
corrosion guide should be considered only a recommendation and not a guarantee.
Note that combinations of chemical solutions are often far more aggressive than the
individual components. For applications not listed, contact Ameron Applications
Engineering.
For service designated CM, consult manufacturer (Ameron) for possible limitations.
When no concentration is shown, recommendations apply to any concentration to
100% or to saturation.
Service considerations The recommendations in this guide are based on continuous operating conditions.
Temperature ratings are usually higher for cyclic or occasional exposure. Contact
Ameron Applications Engineering for recommendations concerning systems with:
• Cyclic chemical exposure
• Temperature and concentration excursions exceeding those listed
• Waste streams or solutions containing mixtures of materials listed herein or
containing traces of materials with CM rating
• Solutions containing materials not listed herein
• Secondary containment piping.
Ameron will also provide complimentary service analysis, piping recommendations and
value engineering.
2000 Series piping Series 2000 — A lined epoxy system using the Quick-Lock joint for continuous
systems operating temperatures to 250°F (121°C) generally and to 300°F (149°C) for selected
substances.
Series 2000M — A lined epoxy system for marine and offshore applications with
chemical resistance properties similar to Series 2000, but with greater resistance to
external collapse for in-tank operation under vacuum.
Series 2000M-FP — A lined epoxy system with the same service capabilities and
chemical resistance as Series 2000M for marine and offshore fire protection systems;
incorporates an external intumescent coating which greatly enhances the fire resistance
properties of the system.
FP132I (1/01)
2000 Series piping Series 2000MP — A lined epoxy system rated to 250°F (121°C) and 125 psig (8.5 bar)
systems (cont.) meeting MIL-P-28584B requirements for steam condensate, hot water, district heating
and similar piping applications with chemical resistance properties similar to
Series 2000.
Fittings — Filament-wound epoxy.
Adhesives — Type 34 for most applications; Type 6 for foodstuffs.
Key-Lock® (K/L) joined Series 2400 — A lined epoxy system for operating temperatures to 200°F (93°C) when
piping systems employing the Key-Lock mechanical joint or 250°F (121°C) when using a taper/taper
adhesive-bonded joint. See Series 2000 for corrosion resistance properties.
Series 3400 — An unlined epoxy system with joining identical to those of Series 2400.
Also available in a lined variant upon request. Consult Ameron for specific corrosion
resistance properties.
3000(A) Series piping Series 3000A — A lined epoxy system for operating temperatures to 210°F (99°C).
systems Designed for water/wastewater applications requiring less wall thickness or less
temperature resistance than Series 2000.
Series 3200 — A lined epoxy system designed to meet Underwriters’ Laboratories
requirements for underground fire protection systems. All Series 3200 pipe and fittings
are rated to 200 psig at 150°F (14 bar at 66°C). Contact Ameron for recommendations
regarding corrosion resistance.
Series 3300 — A lined epoxy system rated to temperatures to 150°F (66°C) and
pressures to 300 psig (21 bar) in 8 through 12-inch sizes. Corrosion resistance
properties of Series 3300 are identical to those of Series 3200.
Fittings — Molded epoxy (2 to 6 inches); filament-wound epoxy (8 to 16 inches).
Adhesive — Type 34
4000 Series piping Series 4000 — A lined epoxy system similar to Series 2000 in temperature capabilities,
systems but with a thicker liner for even greater corrosion and erosion resistance.
Fittings — Filament-wound epoxy.
Adhesives — Type 34 for most applications; Type 6 for foodstuffs.
5000 Series piping Series 5000 — A vinyl ester system for severely corrosive services at temperatures to
systems 200°F (93°C).
Fittings — Filament-wound or molded vinyl ester.
Adhesives — Type 105
7000 Series piping Series 7000 — An unlined epoxy system incorporating high-strength conductive
systems carbon filaments in the wall of pipe and fittings that, when properly installed and
grounded, prevent the accumulation of static electrical charges. Joined using either
the Quick-Lock adhesive joint or flanges.
Series 7000M — A marine variant of Series 7000 with resistance to external collapse
similar to that of Series 2000M. Series 7000M is widely used on vessels transporting
refined petroleum products.
Fittings — Filament-wound epoxy with electrically conductive filament reinforcement.
Adhesive — Type 60
2
Corrosion resistance Temperature Limit (°F) for Piping Series O-ring
tables Substance Concentration 2000 3000A 4000 5000 7000 K/L Mat’l
Acetaldehyde 100 80 100 CM CM CM E
Acetic acid ≤ 10% 150 150 150 200 150 150 N
Acetic acid 10 ≤ 20% CM CM CM 200 CM CM CM
Acetic acid 20 ≤ 50% CM CM CM 100 CM CM CM
Acetic acid 50 ≤ 100% CM CM CM CM CM CM CM
Acetic anhydride 100 100 120 CM CM CM CM
Acetone 120 CM 120 CM 75 CM E
Acetonitrile 120 100 120 CM CM CM CM
Acetophenone 120 100 120 CM 100 CM CM
Acrylic acid CM CM CM 75 CM CM CM
Acrylonitrile 100 CM 100 CM 100 CM CM
Air 300 250 300 200 250 200 N
Alcohol, amyl 200 175 200 100 150 150 N
Alcohol, butyl 200 175 200 100 150 150 N
Alcohol, ethyl (ethanol) 180 150 180 CM 150 150 N
Alcohol, isobutyl 180 150 180 100 150 150 N
Alcohol, isopropyl 180 150 180 100 150 150 N
Alcohol, methyl (methanol) 150 100 150 CM 100 100 N
Alcohol, polyvinyl 150 150 150 100 100 100 N
Allyl chloride 120 100 120 CM CM CM CM
Aluminum acetate 10% 250 210 250 150 200 200 N
Aluminum chloride 270 210 270 200 200 200 N
Aluminum chlorohydroxide ≤ 50% 100 CM 100 CM CM CM CM
Aluminum hydroxide 200 200 200 150 180 180 CM
Aluminum nitrate 250 210 250 180 200 200 N/E
Aluminum potassium sulfate (alum) 270 210 270 200 210 200 N/E
Aluminum sulfate 270 210 270 200 210 200 N/E
Ammonia gas (dry) 150 150 150 100 150 150 E
Ammonium bicarbonate ≤ 50% 220 200 220 150 180 150 -
Ammonium carbonate ≤ 15% 180 180 180 100 150 150 E
Ammonium carbonate 15 ≤ 50% 180 180 180 100 150 150 E
Ammonium chloride 270 210 270 200 120 120 N
Ammonium hydroxide ≤ 20% 180 180 180 150 100 100 E
Ammonium hydroxide 20 ≤ 29% 150 150 150 100 100 100 E
Ammonium nitrate ≤ 25% 225 200 225 200 210 200 N
Ammonium nitrate >25% 225 200 225 200 210 200 N/E
Ammonium persulfate 100 80 100 180 CM CM E
Ammonium phosphate 200 200 200 150 150 150 N
Ammonium sulfate ≤ 40% 270 210 270 200 210 200 N
Ammonium sulfate >40% 270 210 270 200 210 200 N/E
Ammonium thiocyanate 150 120 150 100 100 100 CM
Ammonium thiosulfate 150 120 150 100 100 100 CM
Amyl acetate 100 100 100 CM CM CM E
Amyl chloride 100 100 100 CM CM CM v
Aniline 100 100 100 CM 75 75 E
Antimony pentachloride 100 CM 100 100 75 75 CM
Antimony trichloride 220 180 220 150 150 150 CM
Aqua regia CM CM CM CM CM CM CM
Arsenic acid 180 180 180 180 150 150 N
Temperature Conversions °F 75 100 125 150 180 200 210 225 250 270 300
°C = 5⁄9(°F - 32) °C 24 38 52 66 82 93 99 107 121 132 149
4
Corrosion resistance Temperature Limit (°F) for Piping Series O-ring
tables Substance Concentration 2000 3000A 4000 5000 7000 K/L Mat’l
Crude oil (sweet or sour) 250 210 250 200 210 200 N/E
Cupric fluoride 200 200 250 200 150 200 N/V
Cupric nitrate 220 200 250 200 180 180 N
Cupric sulfate 220 200 250 200 180 180 N
Cyclohexane 150 150 150 120 120 120 N/V
Cyclohexanol 150 150 150 CM 100 100 N/V
* Fire Fighting Foam (FFF) Ferric nitrate 200 200 200 200 150 150 N
& PSX Series Pipe Ferric sulfate 225 210 225 200 210 160 N
Ferrous chloride 220 210 220 200 200 200 N
Temp. (°F) Limit
for Piping Series Ferrous nitrate 220 210 220 200 200 200 N
PSX PSX O -ring Ferrous sulfate 220 210 220 200 200 200 N
FFF Type Conc. L3 Jetfire Mat’l Fire Fighting Foam* ATC 3 or 6% 150 CM 150 CM CM CM N
ATC 3 or 6% 150 150 N Fire Fighting Foam* AFFF 3 or 6% 150 CM 150 CM CM CM N
AFFF 3 or 6% 150 150 N Fluoboric acid 200 150 200 200 150 150 CM
Fluorine CM CM CM CM CM CM CM
Fluosilicic acid ≤ 10% CM CM 150 200 CM CM CM
Fluosilicic acid 10 ≤ 25% CM CM CM 100 CM CM CM
Formaldehyde ≤ 40% 150 100 150 150 75 75 N
Formic acid ≤ 10% CM CM CM 150 CM CM CM
Jet fuel (JP-A, JP-8 …) 250 210 250 180 200 200 N/E
Juice, orange 250 210 250 180 200 200 N/E
Temperature Conversions °F 75 100 125 150 180 200 210 225 250 270 300
°C = 5⁄9(°F - 32) °C 24 38 52 66 82 93 99 107 121 132 149
6
Corrosion resistance Temperature Limit (°F) for Piping Series O-ring
tables Substance Concentration 2000 3000A 4000 5000 7000 K/L Mat’l
Maleic acid > 35% 220 200 220 200 150 100 v
Maleic anhydride 150 150 150 120 150 150 v
Mercuric chloride 220 210 220 200 200 200 N
Mercurous chloride 220 210 220 200 200 200 N
Mercury 270 210 270 200 200 200 N
Methacrylic acid CM CM CM CM CM CM CM
Methyl chloride CM CM CM CM CM CM CM
Methyl ethyl ketone 100 80 100 CM 100 100 E
Methyl isobutyl alcohol 180 170 180 120 150 150 CM
Methyl isobutyl carbitol 120 100 120 CM CM CM CM
Methyl isobutyl ketone 150 125 150 CM 100 100 CM
Methyl methacrylate 100 75 100 CM CM CM CM
Methyl sulfonic acid CM CM CM NR CM CM CM
Methyl tert-butyl ether (MTBE) 120 CM 120 CM 100 200 CM
Methylene chloride CM CM CM CM CM CM CM
Mineral oil 270 210 270 200 210 200 N/E
Mechanical joining Pronto-Lock and Pronto-Lock II — Available on all 3000A Series products. These joints
systems utilize an O-ring seal with locking threads.
Key-Lock (K/L) — Available for Series 2400 and 3400 in diameters from 2 to 40 inches .
The Key-Lock joint utilizes an O-ring seal with locking keys.
10
Subhead
11
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy or
completeness of the recommendations or information contained herein. Ameron assumes no liability whatsoever
in connection with this literature or the information or recommendations it contains. Product specifications are
subject to change.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division
Asia Europe Americas Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
© 1986 Ameron • Printed in U.S.A. • FP132I (1/01) supersedes FP132H (11/99) •10M • [369]
®
Bondstrand Installation
FIBERGLASS - COMPOSITE PIPE GROUP
Quick-Lock®
Adhesive-bonded
Bell and Spigot Joints
for Bondstrand fiberglass piping systems
Introduction Follow these instructions to make the Quick-Lock bell and spigot joint for Bondstrand
pipe and fittings using Ameron epoxy or vinylester adhesives. The instructions show
you how to cut the pipe, prepare the pipe ends, mix and apply the adhesive, make the
joint and cure the adhesive.
To determine the appropriate Bondstrand adhesive for your installation, consult
Bondstrand Chemical Resistance Guide, FP132. FP132 is available from Ameron or
your Bondstrand supplier.
Complete usage instructions for the adhesives are contained in each adhesive kit. Store
adhesives at temperatures below 100°F (38°C). Use adhesives before the date
stamped on the adhesive kit package.
ISO-9001
CERTIFICATED FIRM
FP170E (8/00)
Cutting pipe Measure the desired length and scribe the pipe using a pipefitter’s wraparound or
heating blanket. When holding the pipe in a vise, use a 1⁄4-inch (6 mm) thick rubber pad
(or equal) to protect the pipe from damage. Use a hacksaw or power saw with abrasive
wheel to cut the pipe. Check the squareness of cut. Pipe up to 4 inches (100 mm)
should be square to within 1⁄16 inch (1.5 mm); larger pipe to within 1⁄8 inch (3 mm). Use a
disc grinder or file to correct squareness.
Danger! Do not inhale dust produced by cutting and grinding. Provide adequate
ventilation or wear OSHA-approved dust mask.
End preparation Use the Bondstrand B-1 end preparation tool for 2 through 8-inch sizes. For 10-inch
pipe and larger, several shavers are available from Ameron and are referenced in the
equipment list at the end of these instructions. Instructions for adjusting and operating
the end preparation tools are provided with the tools. The instructions may also be
obtained from your local Bondstrand representative.
2
End preparation End preparation tools can be used manually, but a portable power drive is advisable if
(continued) preparing a number of joints. Check the OD of the prepared end with a Pi Tape to ensure
the following dimensions are obtained:
Caution: Clean and dry sanded surfaces are required for proper bonding.
4
Spigot insertion depths Measure back from the end of the spigot the distance shown in the following table and
and diameters scribe a line using a white grease pencil or soapstone. When the spigot is bottomed to
the pipe stop in the bell, the scribed line will be 1 inch (25 mm) from the end of the bell.
Alignment of fittings To ensure proper alignment of fittings, matchmark the mating pieces before applying
adhesive. Taking care to avoid contaminating the bonding surfaces, dry fit the pieces,
then mark each piece for subsequent realignment.
5
Applying the adhesive Select the adhesive kit per the following table:
Important: Be aware of the working time available after the adhesive has been mixed.
It may not be possible to achieve the listed number of bonds in the smaller
sizes because of the available working time (pot life) of the adhesive. See
the adhesive kit package for the approximate working times.
When the joint is ready to be bonded, add the curing agent to the resin. Stir thoroughly
for at least one minute or until no streaks are visible. Apply the mixed adhesive to the
bonding surfaces immediately.
If the mix has started to gel in the container, discard and start a new kit.
Appearance of gelled or lumpy material indicates that the mix has started to cure.
Use the disposable spatula supplied in the kit to apply a thin layer (1⁄32 inch or 1 mm) of
adhesive to the surface of the bell including the pipe stop. Excess adhesive in the bell
will restrict flow inside the joint. Apply adhesive liberally to the entire spigot surface and
a thin layer to the cut end of the pipe. Excess adhesive on the spigot surface will be
forced out when the bell and the spigot are joined.
6
Proper adhesive application In a properly made joint, the adhesive applied to the bell is pushed to the inside of the
joint where it forms a bead that protects the cut edge of the pipe. Excess adhesive
applied to the pipe spigot is pushed to the outside of the joint and can be easily
removed.
Too much adhesive in the bell may restrict flow through the pipe.
Incorrect
Joint assembly Without rotating the spigot, insert it into the bell until it rests firmly against the pipe stop.
For 6-inch (150 mm) pipe and larger, use a comealong to seat the joint and hold it in
place. Support the bands on wooden blocks on each side of the joint so the comealong
can remain snug while the heating blanket is wrapped around the joint and the joint is
cured. Joints 6 inches or less in size may be made by tapping on a wooden block
placed over pipe end to seat the spigot in bell.
7
Joint assembly Join fittings to pipe using one of the two methods described above. It may be
(continued) necessary to back up an elbow, tee, lateral, etc., with a sandbag or similar shock
absorber while tapping pipe spigots into fittings.
Align flanges, tees and other fittings to the matchmarks as you make the joint to avoid
rotating the part while assembling. Check rotational alignment of flange bolt holes and
squareness of flange faces. Flanges with bolt holes more than 1⁄16 inch (1.5 mm) out of
rotational alignment, or faces more than 1⁄16 inch out of square across the flange face, or
any angular errors of more than 1⁄ 2° in the axial or rotational alignment of bell and spigot
are likely to cause subsequent assembly problems. If the joint is misaligned, pull it
apart, remove adhesive from the pipe stop area, reapply adhesive and rejoin before
adhesive starts to set up.
8
Force curing adhesive joints When force curing the adhesive, place the thermostat end of the Bondstrand heating
blanket against the assembled joint with the thermostat side facing out. Wrap the
remainder of the blanket around the joint so that any overlap covers the thermostat. Tie
the blanket in place with any nonconducting tie.
In general, Ameron recommends the use of insulation around the heating blanket. This
is essential when the air temperature is below 40°F (4°C). Fiberglass insulation backed
with aluminum foil generally works well. Insulation should overlap the blanket sides
about 4 inches (100 mm) each way and be tied down near the edges to trap the heat.
Turn on the heating blanket and mark the starting time on the pipe. Check the blanket
after a short period to assure it is heating.
A 30-minute cure is recommended for joining pipe and mounting flanges and a
45-minute cure for joining fittings.
9
Force curing flanges Flange mounting requires a special blanket wrap. Lay the blanket flat with the
thermostat down and, starting at the thermostat end, roll it up. Insert the rolled blanket
into the pipe end to the depth of the fresh joint, leaving the cord and part of the blanket
exposed as shown. Fill the space inside the rolled blanket with fiberglass insulation to
ensure that the blanket remains snugly against the inside joint surface.
Equipment list The following tools are recommended for installing Bondstrand pipe:
(a) B-1 end preparation tool (1 to 8 inch) (FP376 B-1 TOOL INSTALLATION GUIDE)
M80 pipe shaver and arbors (10 to 16 inch) (FP515 M80 PIPE SHAVER INSTRUCTIONS)
Note: M74 pipe shaver can be used for (2 to 12 inch)
(b) Hacksaw or power saw with abrasive wheel
(c) Half-inch heavy-duty drill operating at 450 to 600 rpm; preferably with pistol grip,
spade grip and side handles (Black and Decker Model 1321)
(d) Pipe vise (Pilot No. 20) and 1⁄4-inch (6 mm) thick elastomeric pads
(e) Flapper wheel sander (available from Ameron) with electric or air drill motor with
1⁄4-inch (6 mm) drive, 1700-2200 rpm (faster drills will produce a polished surface)
(f) Rubber mallet, 2 lb (1 kg), Shore Durometer A 70-80, 21⁄2 to 3 inch diameter
(g) Comealong for 6-inch (150 mm) pipe and larger, Dayton No. 2Z614
(h) Heating blankets (four sizes available from Ameron)
When using pneumatic tools, the (i) Pipefitter’s wraparound, level and white grease pencil or soapstone
air supply must be dry and (j) Duster brush and clean rags
oil-free as moisture or oil on (k) Dust mask, eye protection and gloves
bonding surfaces will interfere (l) Folding rule, 10 ft (3 m)
with the adhesive. (m) Tape , 50 ft (15 m)
(n) Portable power drive, Ridgid® No. 700 or Amaz-O-Thred® 181D for M74 and M80
pipe shavers
(o) Pi Tape® measuring tape
(p) Disc grinder or file (optional)
10
Equipment list
(continued)
11
Conversions 1 psi = 6895 Pa = 0.07031 kg/cm2
1 bar = 105 Pa = 14.5 psi = 1.02 kg/cm2
1 MPa = 106 Pa = 145 psi = 10.2 kg/cm2
1 GPa = 109 Pa = 145,000 psi = 10,200 kg/cm2
1 in = 25.4 mm
1 ft = 0.3048 m
1 lb•in = 0.113 N•m
1 in4 = 4.162 x 10-7m4
°C = 5/9 (°F - 32)
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy
or completeness of the recommendations or information contained herein. Ameron assumes no liability
whatsoever in connection with this literature or the information or recommendations it contains. Product specifi-
cations are subject to change.
© 1982 Ameron • FP170E (8/00) supersedes FP170D (9/96) • Printed in U.S.A. • 7.5M • [124]
®
Bondstrand Installation
FIBERGLASS PIPE GROUP
Adhesive-bonded
Bell and Spigot Joints
for Bondstrand no-shave pipe
2. Using 40 to 120 grit sandpaper, sand the first 2” to 3” of the end of pipe and the
Quick-Lock® socket of the fitting to be bonded. Don’t forget to sand the end of
the pipe. There should be no glossy areas left on the bond area of the pipe.
Note: DO NOT USE TRADITIONAL SHAVING TOOLS FOR SANDING THE
PIPE. FLAPPER SANDERS ARE ACCEPTABLE
3. All bonding surfaces must be clean and dry and must be sanded within two
hours of assembly. Sanded surfaces should show a dull, fresh finish, not a
polished look.
4. Wipe the sanded surfaces thoroughly with a clean, dry cloth, or use a duster
brush to remove dust particles. If surfaces become wet, warm with a
Bondstrand® heating blanket or hot air gun until dry, then resand. Protect the
bonding surfaces from moisture during bad weather by tenting over the
working area. Do not touch the prepared surfaces with bare hands or soiled
gloves that would leave an oily film.
5. Mark spigot insertion depth according to FP170D QUICK-LOCK® ADHESIVE-
BONDED BELL AND SPIGOT JOINTS and follow the remaining instructions for
alignment, adhesive application, joint assembly and force curing.
ISO-9001
CERTIFICATED FIRM
Installation Practices
for Bondstrand® CX™ Pipe
Scope This procedure is used in addition to Ameron Literature FP170D (Quick Lock®
Installation Procedure). For Ameron Literature see your local Bondstrand® provider or
call Ameron International, Fiberglass Pipe Division.
Introduction These instructions are intended to be used for the Installation of Bondstrand® CX™
Piping. To determine the proper adhesive for the installation see Bondstrand®
Chemical Resistance guide, FP132. PSX™•34 adhesive will be suitable for most
services. PSX•34 adhesive is Listed by the National Sanitation Foundation under NSF
Standard 61 - Drinking Water System Components - Health Effects for use in Potable
Water Service and Commercial Hot Water Applications. Use PSX•34 unless the guide
recommends RP105, or if electrical conductivity is required (RP-60). Complete usage
instructions for the adhesive is provided in each kit. Use the adhesive before the date
stamped on the adhesive kit package.
End Preparation Use the Jacket Cutter to cut the jacket to the specified length (see table 1 on left).
Table 1.
Set the depth of the wheel to cut the outer wall only. DO NOT CUT THE PRIMARY
WALL. Make sure the grinding wheel does not grind into the sand. Cut only to the
Jacket Removal Length white tape that separates the secondary pipe wall from the sand. Cutting into the sand
will reduce the life of the wheel.
Size Length When cutting the jacket, there should only be one longitudinal cut. Use this same cut
(in) (in) path to pull out the jacket cutter. This will save wear on the cutter wheel. Start the cut by
2 21/2 pushing tool on to the pipe until the tool bottoms out. Rotate the pipe or tool to part the
3 21/2 jacket. Pull tool out along the same longitudinal cut.
4 21/2 Once the jacket is cut, use a utility knife to cut through the remaining tape. Use a blunt
6 27/8 end object to remove the wall of the jacket. Be careful not to damage primary pipe wall.
8 33/4 Use the standard spigot cutting tool to shave the spigot on the primary pipe, if necessary.
10 33/4 Note: For no-shave pipe, no spigot shaving tools are necessary for primary or
12 33/4 secondary pipe. If outside diameter (O.D.) is slightly large, use flapper sander to
14 33/4 reduce O.D.
16 33/4 Note: B-1F tools are used for 2”-8”. M80 shavers are used for 10”-16”. See the
Quick Lock® procedure FP170 for spigot lengths and diameters.
Secondary Spigot Use the Unique Taper Tool (Model 010), with the modified 3” cutter blade, to shave
spigot on outer wall for 2-6 inch pipe diameters. Use M-80 tool (adjusted) to shave
secondary spigot on 8-16 inch pipe. For no-shave pipe, sand the outer wall of the pipe to
the length of the secondary spigot. Ensure that all glossy surfaces are removed from
bonding area. Follow Ameron Literature FP667 for basic operating instructions of the
Unique Taper Tool. Follow Ameron Literature FP515 for basic operating instructions on
the M-80 shaver. Use Table 2 for length and O.D. of the spigot on the secondary wall. Angle
is 0˚ on spigot.
ISO-9001 Note: To set length of spigot, using the unique taper tool, the insertion depth of
the collet on the taper tool should be adjusted. Measure from end of secondary
wall to tip of cutting blade. Use the modified (3” long) cutter to cut spigot on
secondary piping.
CERTIFICATED FIRM
FP821B (7/00)
Secondary Spigot O.D. & Length of Spigot on the Secondary Wall
(cont’d) Nominal Spigot O.D. ± .015 Spigot Length(1)
Pipe Size Standard Pipe No-Shave Pipe ± 1/16
(in) (in) (in) (in)
Table 2. 2 2.657 2.585 11⁄8
Angle on spigot is 0˚. 3 3.782 3.700 11⁄8
4 4.866 4.700 11⁄8
6 6.992 6.820 11⁄8
8 9.007 — 15⁄8
10 11.185 — 15⁄8
12 13.185 — 15⁄8
14 14.439 — 15⁄8
16 16.487 — 15⁄8
(1)
Or length of no-shave pipe which needs to be completely sanded prior to bonding.
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy or
completeness of the recommendations or information contained herein. Ameron assumes no liability whatsoever
in connection with this literature or the information or recommendations it contains. Product specifications are
subject to change.
Adhesive-bonded
Bell x Spigot Joints
for Series 3000A & 3200A
General The bell and spigot joint is made by the adhesive bonding of a tapered spigot into a
tapered bell. The tapers machined in the bell and on the spigot end are “matching
tapers” of a pre-determined angle, 13/4˚ (2”-6”) and 2˚ (8”-16”). Each length of bell and
spigot pipe will have a factory-tapered spigot on one end and a tapered bell attached
to the other end. Fittings are manufactured to accept the tapered spigot end of the
pipe.
Factory
installed bell
Factory or
field taper
b. After insuring that the tapered bell & spigot end are clean and dry, the end
ISO-9001 caps should be replaced until the joint is ready to be made.
c. Make a thorough inspection of the pipe wall and tapered spigot end for any
signs of cracking or impact damage.
FP807 (11/98)
CERTIFICATED FIRM
Adhesive Mixing a. Insure that the taper and bonding surfaces are clean. If the surfaces are oily or
& Application greasy, they should be cleaned by sanding or with cleaner (not supplied). It is
imperative that the bonding surfaces be clean and dry before adhesive
application. A light sanding to “freshen” the surfaces should be done.
b. Mix adhesive according to directions taking careful notice of the working life.
Please review adhesive kit instructions prior to mixing.
c. Apply a thin coating of adhesive to both spigot and bell bonding surfaces.
Enough adhesive should be used to form a bead surrounding the pipe when
insertion has been completed. Only enough adhesive to wet the surfaces is
needed. More is not better.
2”-6” Pipe The spigot end should be inserted without rotation until contact of the matching taper
in the bell is felt. At this point, the spigot end should be rotated while applying force to
the joint. A slight reverse twist (1/4 turn) will “lock” the joint. The rotation of the spigot
end will redistribute the adhesive evenly and work any air out of the joint.
2
8”-16” Pipe a. Insert dry, then measure and mark the insertion depth of the spigot end on
the exterior pipe wall. (See Tables 1, 2 & 3 for insertion depths in pipe and
fittings, respectively.)
b. Remove the exterior gloss up to the recorded insertion depth using a flapper
sander or sandpaper. A light sanding of the spigot (if factory made) should
also be done.
3
8”-16” Pipe (cont’d) c. A second mark, 3 inches past the original measurement, should be made in
order to double check the insertion depth upon final joint makeup.
d. Buff up the interior of the bell and remove any rough edges using a flapper
sander or sandpaper.
e. Align the mating surfaces so that they may be brought together in a straight,
even line.
4
8”-16” Pipe (cont’d) f. Apply properly mixed adhesive to both the bell and spigot bonding surfaces.
5
General Considerations a. Do not use excessive force. Over insertion should be avoided because it can
crack the spigot end and result in a faulty joint.
b. After proper insertion has been accomplished, check for possible backout at
the joint, by momentarily reducing tightness of come-along.
c. If joint separates more than 1/8 inch, too much adhesive has been used. Joint
should be disassembled, cleaned and reassembled using proper amount of
adhesive.
d. If temperature is below 40˚F (5˚C), heat assist methods such as a heat blanket
must be used in order for the adhesive to cure.
e. Do not pressurize the line until adhesive has fully cured. Curing time at
various temperatures are shown in the adhesive kit instructions.
Personal Protection:
• Barrier creme should be applied to the skin in areas which may be exposed to
shavings prior to beginning work.
• Clean clothes should be worn each day. Do not wear clothing that has not
been laundered to begin a work shift. More frequent changing may be required
by conditions.
• Long sleeved shirts or worksuits should be used. Tape should be used at
sleeve opening.
• Cotton or flannel shirts under workshirts may be worn to prevent rubbing of
skin at opening of worksuit.
• Gloves with elastic cuff should be worn at all times. Replace worn or contami-
nated gloves as necessary. Gloves with flared, stiff cuffs act as a gathering
funnel for shavings.
• Pant legs should be worn outside work boots. If necessary for safety
purposes, the pant legs can be taped to fit closely to the boot. Over-the-calf
socks can be used to prevent chafing of the boot on the skin.
• Wristbands and watches should be removed to prevent rubbing or accumu-
lation of particles on skin underneath the band.
• Dust masks and face shields should be used as necessary and practical.
Contact points with the skin should be kept free of dust to prevent dust from
being imbedded into skin from movement of the mask during normal use.
Personal Hygiene:
• Wash exposed skin with soap solution (liquid soap preferred) and cool water.
• Use washcloth with “brushing” motion to remove dust or fibers. Do not scrub
the skin. This could result in the fibers being imbedded into the skin.
• Rinse thoroughly with clean, cold water.
• Apply lotion or creme to skin (non-detergent formulas such as baby lotion) to
soothe irritation or prevent further immediate irritation.
6
Insertion Depths The following tables outline the recommended centerline to centerline measurement
procedure for Bell x Spigot pipe. The dimension values are subject to manufacturing
tolerance and should be double-checked to insure an exact fit.
Table 2.
7
Equipment List The following tools are recommended for installing Bonsdtrand pipe
Series 3000A & 3200A:
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
expressed or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy
or completeness of the recommendations or information contained herein. Ameron assumes no liability
whatsoever in connection with this literature or the information or recommendations it contains.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
Telex: 40257 bonds nl
Pronto-Lock®
Mechanical Joints
for Series 3000A & 3200A in 2”-6” diameters
General The Ameron Pronto-Lock® mechanical joining system, U.S. Patent No. 3784239,
utilizes an O-ring seal and is designed to provide a fast, simple, rugged and reliable
method of installing pipe. The O-ring fits in a groove in the female end of the joint and
is installed in the factory. The sealing surface is the smooth tapered section of the
male end of the joint. Any irregularity, discontinuity or foreign material either on this
surface, in the groove or on the O-ring itself may prevent the joint from properly
sealing upon make-up. The heavy duty molded ACME type threads in this joint start
easily and make-up quickly with minimum danger of cross threading or jamming.
Elastomeric
“O”-ring
Pronto-Lock®
O-ring Joint
Acme threads
for make-up and
thrust restraint
Lubricants In order to minimize installation effort and permit disassembly when necessary, it is
recommended that a lubricant be used on all Pronto-Lock® joints. In general,
lubricants such as motor oil, ethylene glycol, petroleum jelly, lard or vegetable
shortening may be used. Liquid detergent is also very effective and is the preferred
lubricant for potable water lines. Lubricants containing granular fillers or solid particles
should not be used because these may prevent the O-ring from properly sealing.
Those lubricants containing powdered or flaked metal or hardening type thread dopes
should not be used.
A major consideration regarding all types of lubricants is that they will catch and hold
any dirt, dust or sand which might come in contact with the joint, this possibly might
contaminate the O-ring or gall the threads and cause problems. For this reason, it is
necessary to emphasize cleanliness and care on the part of the installation crew.
ISO-9001
g. Inspect the second length of pipe for any sign of cracking or impact damage.
h. Remove the protective end cap from the male end of the adjacent length of
pipe.
i. Insure that the sealing surface is clean and free from any roughness or foreign
material which might prevent the O-ring from sealing.
j. Insure that the threads are clean and free of any foreign material which might
prevent comlete joint make-up.
k. Lubricate the male end and the O-ring with the appropriate lubricant as
discussed in Section “Lubricants”.
2
Installation Procedure l. Insert the male end of the second length into the female end of the first length
(cont’d) as far as possible and begin turning clockwise so that the threads engage.
m. Apply a strap wrench or chain tong to the female end of the second length of
pipe and tighten. Use the strap wrench on the straight section of the Pronto-
Lock® female ends only. Do not use wrenches on the pipe wall.
Note: It is not necessary to apply excessive pressure on the wrench to
“insure a seal”. These are not sealing threads.
Variations in Due to make-up tolerances, some joints wil make-up flush while some will stand off
Joint Make-Up 3/8” or more. This standoff does not affect performance because it is the O-ring which
provides the seal, not the threads. Attempts to make all the joints flush or deeper may
result in damage to the pipe. Experience with joint make-up will dictate the amount of
torque necessary to insure complete make-up. In no case is a lever arm greater than
24” to be used in making up the joints. “Cheater” extensions of existing tools are also
not to be used.
O-rings The standard O-rings recommended by Ameron for use with the Pronto-Lock® joints
are listed in the table below. Use of O-rings other than these without formal approval is
not recommended and performance cannot be guaranteed.
3
Equipment List The following tools are recommended for installing Bonsdtrand pipe
Series 3000A & 3200A:
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
expressed or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy
or completeness of the recommendations or information contained herein. Ameron assumes no liability
whatsoever in connection with this literature or the information or recommendations it contains.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
Telex: 40257 bonds nl
Pronto-Lock® II
Mechanical Joints
for Series 3000A & 3200A in 8”-16” diameters
and 3300A in 8”-12” diameters
General The Ameron Pronto-Lock® II mechanical joining system, U.S. Patent No. 4014568,
utilizes an O-ring seal and is designed to provide a fast, simple, rugged and reliable
method of installing pipe. The O-ring fits in a groove in the box (female) end and is
installed in the field. The male portion of the Pronto-Lock® II joint is a combination pin
end (male) and sliding threaded sleeve, separated by a bearing ring. The threaded
sleeve enables complete joint make-up without rotating the pipe. The pin end is
tapered at two distinct angles which gives the Pronto-Lock® II joint the capability of a 2
degree angular deflection so that installed pipe has the ability to conform much more
readily to changes in terrain.
Elastomeric
“O”-ring Pin End
(Bonded to pipe)
Pronto-Lock® II
O-ring Joint
Elastomeric
bearing ring
Threaded nut
for make-up
and thrust restraint
Lubricants In order to minimize installation effort and permit disassembly when necessary, it is
recommended that a lubricant be used on all Pronto-Lock® joints. In general,
lubricants such as motor oil, ethylene glycol, petroleum jelly, lard or vegetable
shortening may be used. Liquid detergent is also very effective and is the preferred
lubricant for potable water lines. Lubricants containing granular fillers or solid particles
should not be used because these may prevent the O-ring from properly sealing.
Those lubricants containing powdered or flaked metal or hardening type thread dopes
should not be used.
A major consideration regarding all types of lubricants is that they will catch and hold
any dirt, dust or sand which might come in contact with the joint, this possibly might
ISO-9001 contaminate the O-ring or gall the threads and cause problems. For this reason, it is
necessary to emphasize cleanliness and care on the part of the installation crew.
b. For 8”-12” pipe, it may be preferred to carefully hand lower lengths of pipe
into the ditch.
c. For 14” and 16” pipe, it is easier to lower the pipe into position with the
assistance of a front-end loader or equivalent. The pipe should be lifted with
the use of a nylon strap fastened at the middle of a length of pipe. When
handling 60 ft. lengths, a two point supporting system with a spreader bar
should be incorporated.
2
Installation Procedure e. Remove the protector from the box (female) end of one length of pipe.
(cont’d) f. Inspect the box end, especially the O-ring groove to be sure it is free of dirt,
sand or any foreign particles which would prevent proper sealing of the O-ring
or complete make-up of the joint. In order to keep the box free of grit, it is
advisable to elevate the box from the ditch bed with a 4”x4”.
g. Install a lubricated O-ring into the clean O-ring groove using the correct
lubricant as discussed in the section “Lubricants”. The O-ring is larger than
the circumference of the O-ring groove and the final portion needs to be
pinched into place. Smooth out any twist in the O-ring once installation has
been completed.
3
Installation Procedure l. Install the square bearing ring between the pin end and the threaded sleeve.
(cont’d)
4
Installation Procedure n. Insure that the adjacent length of pipe is correctly aligned.
(cont’d) o. Stab the lubricated pin end firmly into the box using a battering ram type of
motion. Straight insertion is required to avoid pinching the O-ring out of the
O-ring groove.
p. Slide the threaded sleeve into position and turn to the right. When the joint is
properly aligned, the threads can be made up by hand.
5
Installation Procedure q. Snug-up the threaded sleeve with the spanner wrench.
(cont’d)
r. For 14” and 16” pipe, stabbing is easier with the assistance of a front-end
loader or equivalent. Position the machinery so that the pipe ends to be joined
overlap by approximately 12”. With this positioning, the installer will not be
fighting the cable when inserting the pipe. Pull back on the suspended pipe
and lower it into position so that both lengths of pipe are directly aligned. Stab
the lubricated pin end firmly into the box using a battering ram type motion and
complete the joint make-up following steps “p.” and “q.”.
6
Installation Procedure
(cont’d)
O-Rings The installer must only use the O-rings supplied by Ameron with the Pronto-Lock® II
joint. The use of O-rings other than these without formal approval is not recommended
and performance cannot be guaranteed.
Pronto-Lock® II Pronto-Lock® II pin (male) ends are available and may be bonded on tapered pipe for
Pin Ends & Fittings field fabrication by the procedure outlined in the “Bell & Spigot Joints” brochure (FP807).
The Pronto-Lock® II joint is available for 8”-16” fittings.
7
Equipment List The following tools are recommended for installing Bonsdtrand pipe
Series 3000A & 3200A:
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
expressed or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy
or completeness of the recommendations or information contained herein. Ameron assumes no liability
whatsoever in connection with this literature or the information or recommendations it contains.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
Telex: 40257 bonds nl
Tools Supplies
• Power disc sander, with 12-24 or 24-36 grit • Dust brushes or clean rags to remove dust from
grinding discs sanded surfaces
• Saber saw, with 24 tooth metal-cutting blade or • 3”wide stiff bristle brushes or paint roller, for
tungsten carbide blade wetting out glass strips
• 10”scissors or retractable razor knife • Cellophane, mylar film or unwaxed paper, for
• Serrated aluminum or teflon rollers, 1”diameter x pre-wetting glass strips
3”wide • Mixing sticks (wooden tongue depressors)
• Wrap-a-round or straight-edged gasket material • Paper or plastic mixing cups
• Milliliter graduates for measuring resin and
catalyst
• Safety goggles or glasses
• Protective gloves, neoprene or polyethylene
• Dust masks
Instructions
for Butt and
Strap Joints
Precut Strips
Application
All butt welds are to be made in accordance with NBS Specification PS 15-69.
The actual procedure will be performed as follows:
1. Measure off length of pipe (or duct) required and using a marker and
straight edge, draw a line completely around surface to be cut (Fig.1).
2. Cut pipe (or duct) with a saber saw using a fine toothed blade or a
circular saw with an abrasive blade. Cut ends will be coated with resin
Cross section after
so as to cover any exposed fibers (Fig. 2).
entrapped air is rolled out
3. Pipe ends to be joined will be sanded back four inches beyond the
required weld dimension. (Fig. 3)
Continued on back...
Instructions
for Butt and
Strap Joints
Butt and Wrap Layers vs. Pipe size
Use the following table to determine the types, widths and sequence
of reinforcement strips to be used in making a weld on
Bondstrand ® pipe. To find the type and size of reinforcement strip
for each weld layer, simply perform the following steps.
(1) On the table below, find the diameter of the pipe to be welded.
(Diameter are shown across the top of the table. Fig.4 Fig.5 Fig.6
(2) Read straight down the column under your pipes diameter.
Numbers in each box give, in order of application, the 4. Pipe will be placed in the position in which they are to be welded. A catalyzed thixotrophic
width and type of reinforcement for that particular weld strip.
polyester paste will be applied to the joint seam. This will eliminate resin flow through the
150 psi Pressure crack as the actual weld is applied. (Fig. 4) Make certain work area and surfaces are clean
Stage
Pipe Diameter Inches and dry.
12 14 16 18 20 24 30 36 5. The precut fiberglass kit is then saturated with catalyzed resin along side of joint area (Fig. 5).
Up to 9
4 C 4 C 4 C 4 C 4 C 4 C 4 C 4 C
2 M 2 M 2 M 2 M 2 M 2 M 2 M 2 M
Layers 6. The saturated weld is then picked up like a bandage and wrapped around the joint
Maximum
3 M 3 M 3 M 3 M 3 M 3 M 3 M 3 M
4 M 4 M 4 M 4 M 4 M 3 R 3 R 4 M
(Fig. 6).
4 R 4 R 4 R 4 R 4 R 4 M 4 M 4 R 1st Stage
5 M 5 M 5 M 5 M 5 M 4 R 4 R 5 M
5 R 5 R 5 R 5 R 5 R 5 M 5 M 5 R
6 M 6 M 6 M 6 M 6 M 5 R 5 R 6 M
6 R 6 R 6 R 6 R 6 R 6 M 6 M 6 R
7 M 7 M 7 M 7 M 7 M 6 R 7 R 7 M
7R 7R 7R 7R 7R 7M 8M 7R
8M 8M 8M 8M 8M 7R 8R 8M Up to 9
8R 8R 8R 8R 8R 8M 9M 8R Layers
9M 9M 9M 9M 9M 8R 9R 9M Maximum
10 M 10 M 10 M 10 M 10 M 9R 10 R 10 M
10 R 10 R 10 R 10 R 10 M 1M 10 R 2nd Stage
12 M 11 M 11 M 11 M 10 R 11 R 11 M
12 M 12 M 11 R 11 R 11 M 2M 11 R
12 M 12 M 12 M 11 R 12 R 12M
12R 12 R 12 M 3M 12 R 6 Layers
13R 13 M 12 R 13 R 13 M Maximum
14 M 13 R 13 M 4M 13 R 3rd Stage
14 M 14 M 13 R 14 R 14 M
15 M 14 M 5M 14 R
15 M 14 R 15 R 15 M 4 Layers
15 M 6M 15 R Maximum
15 R 16 R 16 M
4th Stage
16 M 8M 16 R
18 R 18 M Fig.7 Fig.8
19 M 18 R
19 R 20 M
20 M 20 R 7. A serrated roller is then used to smooth the weld and remove any air bubbles that
22 M may have been trapped beneath the weld when applied (Fig.7).
22 R
24 M
24 R 8. The joint should be made in steps not to exceed 9 layers in thickness. The outer
26 M surface of each strip should be lightly sanded prior to the next being applied.
Legend 9. An inside weld, consisting of 2 layers of chopped strand mat plus C-veil may be
used in larger diameter pipe.
Example C = C-veil 4C = 4” C-veil
M = Mat 4M = 4” Mat 10. A final gel coat is applied after the weld has taken its initial cure (Fig. 8).
R = Woven Roving 4R = 4” Wove Roving
Note: (Reference item 9) For all pipe 20” diameter and over, CAUTION: Welding Resin is combustible. Keep away from heat and open flame. Use
there are several important variations from the normal
sequence of weld construction, these are:
with adequate ventilation. Avoid prolonged breathing of vapor. Avoid prolonged and
repeated contact with skin. In tanks and other confined areas, observe the following
1. The Base C-veil strip and strips No. 1 and No. 2 are to be
precautions to prevent hazards of fire or explosion or damage to health: (1) circulate
applied INSIDE THE PIPE.
2. The Base strip is to be applied over the other two inside adequate fresh air continuously during application and curing; (2) use fresh air masks
strips instead of the against the pipe as usual. and explosion-proof equipment; (3) prohibit all flames, sparks, welding and smoking.
3. Once the inside portion of the weld is constructed, the See application instructions included with shipment for equipment and methods
remaining strips (from Strip #3) are applied in the ordinary
manner on the outside of the pipe.
recommended for safe application procedure.
Ameron International
Fiberglass - Composite Pipe Group
5301 Hollister, Suite 200
Houston, TX 77040
Phone: 713.690.7777 • Fax: 713.690.2842
www.ameronfpd.com FP-0101
®
® Bondstrand Installation
Assembly Instructions
for Bondstrand fiberglass flanges
Scope These instructions present Ameron’s recommendations for the proper use of
Bondstrand fiberglass flanges in the following pipe series:
Series 2000 2000M 2000MP 2000MFP
4000 5000 7000 7000M
The mounting of flanges on pipe and fittings is addressed by the assembly instructions
for the particular Bondstrand adhesive used.
Gaskets Use full-face gaskets of an elastomer suitable for the service pressure and temperature
and fluids in the system. Gaskets should be 1⁄8 inch thick (3 mm) thick with a Shore
durometer hardness between 55 and 65. Refer to ASTM D1330 Specification for Sheet
Rubber Gaskets, Grade I or II, to establish minimum physical property requirements for
use with water, except specify a Shore A durometer hardness of 60 ± 5. For dimensions
other than thickness, refer to Table 5 of ANSI B16.21-1978 for Class 150 full-face
gaskets.
Assembly First, finger tighten all nuts. Bolt threads must be clean and lubricated to attain proper
torque. Use lubricated washers under both nuts and bolt heads to protect flange back-
facing.
Tighten all nuts following the sequences shown under TIGHTENING SEQUENCE. Do not
exceed the torque increments given in RECOMMENDED BOLT TORQUES. After all bolts have
been tightened to the recommended torque, recheck the torque on each bolt in the
same sequence, since previously tightened bolts may have relaxed.
Caution: Excess torque can prevent sealing and can damage flanges.
Sealing against valves Always follow these instructions carefully when joining Bondstrand flanges to raised-
and other flanges face steel flanges, flanges on lined pipe and fittings, and wafer valves of all types.
Molded flanges should not be connected to wafer valves or raised-face steel flanges.
Valves are frequently supplied with sealing details built into the flange facing. Unless
these details are known to seal against Bondstrand flanges, use the usual full-face,
1⁄8 inch thick elastomeric gasket.
Safety factors Standard black or solid gray molded flanges in 4 through 12-inch sizes have a safety
factor to failure torque of 1.5 or greater when joined to another Bondstrand flange or any
flat-face flange in accordance with these instructions. All other Bondstrand flanges
have a safety factor to failure of 1.5 or greater when joined to a raised-face steel flange
or a valve in accordance with these instructions.
FP196A (2/95)
Nuts and washers Nut Plain Washer
Flange Size Thickness OD Thickness
(in) (mm) (in) (mm (in) (mm) (in) (mm)
1-11⁄2 25-40 .44 11 1.06 30 .12 3
2-4 50-100 .55 14 1.31 33 .12 3
6-8 150-200 .64 15 1.47 37 .16 4
10-12 250-300 .75 19 1.75 44 .16 4
14-16 350-400 1.00 25 2.00 51 .16 4
18-20 450-500 1.00 25 2.25 57 .16 4
24-30 600-750 1.06 27 2.50 64 .16 4
32-36 800-900 1.28 33 3.00 76 .16 4
1) Nuts and washers should conform to requirements of ANSI B18.2.2-1972
(R1983) Regular Hex Nuts and ANSI B18.22.1-1966 (R1981) Type A, Plain,
Narrow Series, respectively. Washer dimensions agree with “SAE Standard”
and ANSI/ASTM Specification F436.
2) Consult Ameron Applications Engineering for availability of flanges in 22, 26, 28,
34, 40 and 48-inch sizes.
Tightening sequence Prevent unnecessary stresses on fiberglass flanges by tightening the bolts in a
staggered sequence as indicated below. Bring the bolts down in steps.
12 1
20 13
16 1
8 5 8 9 11 1
5 6 1
17 7
16 12 5
3 1
9 3 4
4 9 4 13 3
10 3 3 10 4
14 8 7
2 4
18 15
6 11 6 8 5 2
6 7 2
10 7 12
14 19 2 15
2 11
24 1 16 28 1 17
24 1 12 13 24 9
16 9 20 25 8 29
8 17 8 5 32 5
20 5 28 17
12 21
12 13 16 9 20 13
4 21 4 21 4 25
22 3 22 3 26 3
10 15 14 19
14 11
18 28 22 11
6 19
6 7 6 31
18 7
15 26 19 30 7
10 2 23 14 2 23 11 10 23
18 2 27 15
2
Bolt lengths Recommended hex head bolt lengths for flanges with ANSI B16.5 Cl. 150 drilling are
tabulated below. Stud bolt lengths may be determined by adding the thickness of a nut
plus three threads to the tabulated lengths. For orifice flange assemblies, add an
additional 11⁄2 inches (40 mm). ALWAYS use washers under both nuts and bolts to
protect the back-facing of fiberglass flanges.
Filament-wound flanges
Flange Bolt Bolt Flange Combination1
Size Diameter Count FW x FW FW x S HDFW x HDFW HDFW x S
(in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm)
1 25 0.500 13 4 — — — — 3.50 89 3.00 76
11⁄2 40 0.500 13 4 — — — — 4.00 102 3.50 89
2 50 0.625 16 4 3.25 83 3.00 76 5.25 133 4.00 102
3 80 2 . 0.625 16 4 3.50 89 3.25 83 5.25 133 4.25 108
4 100 2 . 0.625 16 8 3.75 95 3.50 89 5.25 133 4.25 108
6 150 2 . 0.750 19 8 5.00 127 4.25 108 6.50 165 5.00 127
8 200 0.750 19 8 5.50 140 4.50 114 7.00 178 5.50 140
10 250 0.875 22 12 5.50 140 4.75 121 7.50 191 5.50 140
12 300 0.875 22 12 5.75 146 5.00 127 8.00 203 6.00 152
14 350 1.000 25 12 7.25 184 5.75 146 9.50 241 7.00 178
16 400 1.000 25 16 8.00 203 6.25 159 10.00 254 7.50 191
18 450 1.125 29 16 9.00 229 7.00 178 11.00 279 8.00 203
20 500 1.125 29 20 9.50 242 7.50 191 11.50 292 8.50 216
24 600 1.250 32 20 11.00 279 8.50 216 13.00 330 9.50 242
30 750 1.250 32 28 11.50 292 9.50 242 16.00 406 12.00 305
32 800 1.500 38 28 13.00 330 10.50 267 18.00 457 13.00 330
36 900 1.500 38 32 14.00 356 11.50 292 20.00 508 15.00 381
1) Consult Ameron Applications Engineering for availability of flanges in 22, 26, 28, 34, 40 and 48-inch sizes.
Molded flanges
Flange Bolt Bolt Flange Combination1
Size Diameter Count MxM M x S3 .
1) FW = Filament-wound
S = Steel
M = Molded
HDFW = Heavy-duty filament-wound
Bolt lengths are determined using ASTM Standard Practice F704 and Annex “F” of ANSI Standard
B16.5-1981 and include provision for washer under bolt heads and nuts abutting filament-wound or
molded flanges. Bolts should conform to requirements of ANSI B18.2.1-1972 Regular Hex Head Bolts.
2 Maintain bolt end point clearance on inside radius of 2 through 4-inch flanged ANSI 45° Bondstrand elbows
by using additional washers or shims under bolt heads as required.
3) Flat-face steel flanges.
4) Available only in 2 x 11⁄2-inch reducing configuration. Connect only to 11⁄2-inch steel flanges.
3
Trouble shooting If assembled joint leaks, loosen and remove all bolts, nuts, washers and gaskets.
Check for alignment of assembly. Rebuild to correct alignment as required.
Check the gasket for damage. If damaged, discard and replace with new, undamaged
gasket.
Check flanges for seal ring damage. In particular, check the condition of the inner seal
rings. Flanges with damaged inner seal rings must be removed and new, undamaged
flanges installed.
If leaks occur as a result of deficiencies in non-fiberglass components of the piping
system, consult the manufacturer of the defective components for recommended
corrective procedures.
Clean and lubricate old threads and washers before rejoining. Repeat the joining
procedure outlined above.
After corrective action has been taken, retest the joint to see if a seal has been made.
Important notice This literature and the information and recommendations it contains are based on data
reasonably believed to be reliable. However, such factors as variations in environment,
application or installation, changes in operating procedures, or extrapolation of data
may cause different results. Ameron makes no representation or warranty, express or
implied, including warranties of merchantability or fitness for purpose, as to the
accuracy, adequacy or completeness of the recommendations or information
contained herein. Ameron assumes no liability whatsoever in connection with this
literature or the information or recommendations it contains.
Written comments regarding this document are invited. Please write Engineering
Manager, Ameron Fiberglass Pipe Division.
Fiberglass Pipe Group • P.O. Box 801148 • Houston TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division
Asia Europe The Americas
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 P.O. Box 878
Singapore 2263 4191 MZ Geldermalsen Burkburnett, Texas 76354
Tel: 862-1301 The Netherlands Tel: (817) 569-1471
Telex: 38960 AMERON RS Tel: 03455-73341 Fax: (817) 569-4012
Fax: 862-1302 Telex: 40257 BONDS NL
Fax: 03455-75254
Manufacturing plants: Burkburnett, Texas; Spartanburg, South Carolina; Geldermalsen, The Netherlands
and Singapore. Bondstrand pipe is also manufactured in Japan and Saudi Arabia.
© 1987 Ameron • FP196A (2/95) supersedes FP196 (2/87) • Printed in U.S.A. • [174]
Installation Guide
FIBERGLASS PIPE GROUP
Saddles
for Bondstrand fiberglass piping systems
Installation The following saddle installation procedures should be observed in order to insure
maximum performance.
a. Sand with rough sandpaper or flapper sander all surface gloss from the pipe
wall where the saddle is to be bonded.
b. Locate the saddle on the pipe and trace the hole to cut and the saddle’s
outer perimeter.
c. Cut a hole of the desired size using a pilot drill and a circular hole saw. A
carbide tipped or diamond hole saw is recommended. Do not force the
cutter or it will fray the edges of the hole.
ISO-9001
FP813 (11/98)
CERTIFICATED FIRM
Installation d. Insure that the bonding surfaces are clean. If the surfaces are oily or greasy,
they may be cleaned with additional sanding or solvent (not supplied). It is
imperative that all surfaces be clean and dry before applying adhesive.
e. Mix adhesive according to directions, taking careful notice of the working
life, approximately 20 minutes at 75˚F.
f. Apply adhesive to the pipe wall, interior of the saddle and the edges of the
pipe wall exposed by the hole.
g. Align the saddle over the hole and clamp to pipe with two hose clamps.
h. Tighten the clamps alternately until secure and an adhesive bead surrounds
the saddle.
i. If the temperature is below 40˚F, heat assist methods such as the Heat
Blanket must be used in order for the adhesive to cure.
j. Do not pressurize the line until the adhesive has fully cured. Please check
individual series product data sheets for saddle pressure ratings. It must be
remembered that a pipe system’s lowest rated component is the system’s
controlling pressure capacity. If the required pressure rating for a particular
service exceeds the capacity of a saddle, an alternate fitting such as a tee
should be installed.
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
expressed or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy
or completeness of the recommendations or information contained herein. Ameron assumes no liability
whatsoever in connection with this literature or the information or recommendations it contains.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
Telex: 40257 bonds nl
Maintenance Coupling
Assembly instructions for
butt-end joints and repair
Instructions 1. Cutting the pipe — Before cutting the replacement length of pipe, allow the
temperature of the existing system to stabilize to avoid length changes through
expansion or contraction. Measure the replacement piece carefully so that the space
between its ends and the ends of the pipe in the existing system will be no more
than 1⁄ 8 inch.
2. Positioning the coupling — Center the maintenance coupling over the joint and
mark the lap length on the pipe ends. Sand the pipe ends with a belt sander using
Inner sections (2)
belts with a 40-grit abrasive. Sand inaccessible areas with a flapper sander or by
Outer sections (2) hand using a “shoeshine” method. Sand until all gloss is removed from surfaces to
be bonded. Sand the cut ends of the pipe as well.
3. Checking for snugness of fit — Fit the parts together dry before final sanding.
The 180° inner sections placed around the pipe ends should, when held in contact
on one side, show from 0 to 1⁄8 inch separation on the opposite side. If, with zero
separation, the inner sections are not snug against the pipe surfaces, file back an
edge as required to get a snug fit. If the sections, when fitted snugly, show a
separation of more than 1⁄8 inch, correct any misalignment of pipe ends and sand to
fit. The outer sections of the coupling should show 1⁄8 inch or more of separation.
4. Final sanding — All mating surfaces must be clean and dry and must be sanded
within two hours of assembly. Sand using a 1⁄4-inch drill motor at 1700-2000 rpm and
a flapper type sander with a 40- 50 grit aluminum oxide abrasive, available from
Hose Clamp Ameron. After sanding, bonding surfaces should show a dull fresh finish, not a
polished look.
Use special care in handling parts to avoid contamination. Handle the parts with new
Areas to be sanded and gloves which are used only for this purpose or with clean, dry cotton cloths.
adhesive applied
If the bonding surfaces are wet, warm them with a Bondstrand heating blanket until
dry, then resand. Protect the bonding surfaces from moisture during wet weather
with tenting over the work area.
5. Selecting the adhesive — Unless the project specifications or the Bondstrand
Corrosion Guide (FP132) recommends a special adhesive for your particular service,
use Bondstrand PSX™34 epoxy adhesive. Instructions for mixing and using the
adhesive are in the adhesive kit.
Larger couplings are more difficult to handle and assemble; once the adhesive has
been mixed, the time available for assembly is limited by the adhesive pot life. A
crew of two or three is suggested when assembling 8- through 16-inch couplings.
FP199D (7/99)
Instructions (cont.) 6. Applying the adhesive — With the spatula supplied in the adhesive kit, apply
adhesive to completely cover the cut pipe edges, the prepared pipe ends and the
inner surfaces of the two inner sections of the coupling. Use enough adhesive so
that any excess will be forced to flow to the edges of the sections when assembled
around the pipe ends. Assemble these two inner half sections by centering them
around the butted ends of the pipe. If the potlife of the adhesive is now more than
half expired, it may be necessary to defer further assembly and cure the inner
sections. If so, clamp the sections and cure according to the instructions provided in
the adhesive kit. After curing, let the parts cool completely, remove the clamps,
resand the remaining mating surfaces, mix a new batch of adhesive and proceed as
follows.
Apply adhesive to cover completely the outer surfaces of the inner sections.
Assemble the two outer sections with the split line about 90° away from the split line
in the inner sections. Place the hose clamps around the assembly and draw them
tight. Remove excess adhesive for a workmanlike appearance.
7. Curing the adhesive — Heat-cure the adhesive using Ameron heating blankets.
Cure time is 1 hour and 15 minutes for all diameters. Apply the heating blankets in
accordance with the instructions provided with the blanket, making certain that any
overlap of the blanket covers the thermostat. It is always a good idea to insulate
around the heating blanket and to close the ends of the piping system to prevent
movement of cold air inside the pipe while the adhesive is curing.
Maintenance coupling kit Kit includes inner and outer sections, hose clamps and assembly instructions.
Adhesive must be ordered separately.
Pipe Coupling Adhesive Pipe Coupling Adhesive
Size Code Length Usage1,2 Size Code Length Usage1,2
(in) (in) (kits) (in) (in) (kits)
— — — — 8 80400801 5.38 3
2 20400801 4.00 1 10 A0400801 5.88 4
3 30400801 4.00 1 12 B0400801 6.38 4
4 40400801 4.00 2 14 C0400801 7.38 6
6 60400801 4.88 2 16 D0400801 8.38 8
1) Approximate number of 5-ounce adhesive kits required per maintenance coupling. Maintenance
coupling kits do not include adhesive.
2) Rated hydrostatic pressure for maintenance coupling is 150 psi at 70°F. Pressure rating is reduced by
50% if RP105B adhesive is substituted for PSX™34.
Important notice This literature and the information and recommendations it contains are based on data
reasonably believed to be reliable. However, such factors as variations in environment, appli-
cation or installation, changes in operating procedures, or extrapolation of data may cause
different results. Ameron makes no representation or warranty, express or implied, including
warranties of merchantability or fitness for purpose, as to the accuracy, adequacy or
completeness of the recommendations or information contained herein. Ameron assumes no
liability whatsoever in connection with this literature or the information or recommendations it
contains. Product specifications are subject to change.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
Telex: 40257 bonds nl
© 1976 Ameron • FP199D (7/99) supersedes FP199C (11/96) • Printed in U.S.A. • 5M[124]
®
Bondstrand Installation
FIBERGLASS PIPE GROUP
Introduction The B-1F pipe end tool is used to prepare the straight spigot end on Bondstrand
fiberglass pipe employing the Quick-Lock adhesive-bonded joint. The tool is available
for all Bondstrand pipe sizes from 1 through 8 inches in diameter. The tool is designed so
that all critical dimensions such as spigot length and spigot outside diameter are preset.
The 1- through 4-inch tools are designed to cut Bondstrand PSX™•JF pipe in two stages. The
tools are delivered with only one cutting insert located on the arm marked Spigot.
Advantages The B-1F tool offers the following advantages over previous end preparation tools from
Ameron and end preparation methods offered by competitive manufacturers:
• Requires no adjustment: spigot length and diameter preset to Ameron tolerances
• Requires no special tools: uses ordinary power drills with 1⁄2-inch chuck
• Compact: can use on installed buried pipe with minimal excavation
• Reduces field labor time
• Requires minimal set-up
• Light weight for ease of use: 4-inch tool weighs only 9 pounds
Operating instructions 1) Clean the inside of the pipe to remove all dirt, sand or foreign objects. Clean tool of
any large particles or shavings from previous use.
2) Inspect the cutter on tool. If worn, remove and rotate for new cutting edge; replace if
all edges are worn. If cutter is loose, tighten with an Allen wrench.
ISO-9001
CERTIFICATED FIRM
FP376E (6/99)
Operating instructions 3) For preparing Bondstrand PSX™•JF, first remove the cutter from the area marked
(cont.) Spigot with an Allen wrench and place it on the arm marked Jacket.The cutter in this
position will remove the external jacket.
4) Mount tool in chuck of 1⁄2-inch drill motor and tighten chuck securely. For best results
use a drill motor with side handles and a spade grip. Important: The shaft on the B-
1F tool is round without flats. The round shaft allows the chuck to rotate on the
shaft if the cutters bind. This safety feature should not be modified.
5) Except when working on installed pipe, hold the pipe securely, preferably in a pipe
vise. Use a 1/4-inch thick rubber pad between the clamps and the pipe to protect
the pipe. Warning: Avoid inhaling dust produced by cutting. Wear an OSHA-
approved dust mask.
6) Insert the spindle of the tool into the pipe so that the cutter remains away from the
end of the pipe. Grip the drill motor firmly and switch to on. Slowly feed the tool into
the pipe until the tool bottoms. Too fast a feed (on the final spigot cut) can produce
high and low spots. Remove the tool from the pipe.
7) For Bondstrand PSX™•JF, once the jacket is removed, place the cutter on the arm
marked Spigot for the final cut. See note below.
8) Inspect the cut surface to determine that all ‘glazed’ or resin-covered areas have
been removed. If such areas remain, sand by hand until the entire surface is without a
resin gloss.
Note: If several spigots are to be made, it may be more efficient to shave all the jackets
first, then shave all the spigots. Two separate tools, one with the cutter on Jacket and
one with the cutter on Spigot may also be used for large installations.
The cutter on the B-1F tool is designed to cut when the tool is rotating in the clockwise
direction. Attempts to cut with the tool in counterclockwise rotation will bend the cutter
and reduce the effectiveness of the tool. Similarly, when withdrawing the tool after
completing a cut, stop the drill motor and simply pull the tool out of the pipe. Do not
reverse the drill rotation when withdrawing as this will also tend to bend the cutter.
Important notice This literature and the information and recommendations it contains are based on data reasonably
believed to be reliable. However, such factors as variations in environment, application or instal-
lation, changes in operating procedures, or extrapolation of data may cause different results.
Ameron makes no representation or warranty, expressed or implied, including warranties of
merchantability or fitness for purpose, as to the accuracy, adequacy or completeness of the recom-
mendations or information contained herein. Ameron assumes no liability whatsoever in connection
with this literature or the information or recommendations it contains.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
Telex: 40257 bonds nl
© 1992 Ameron • FP376E (6/99) supersedes FP376D (12/97) • Printed in U.S.A. • 5 M [124]
®
Bondstrand Installation
FIBERGLASS PIPE GROUP
Bondstrand M80
Pipe Shaver
®
for Quick-Lock bell x spigot joints
in 8- through 16-inch diameters
Introduction The M80 pipe shaver is designed to prepare Quick-Lock spigot ends on
Bondstrand pipe as described in the Bondstrand Assembly Instructions, FP170.
Pipe is shipped from the factory with prepared spigot ends, but pipe cut to length
on the jobsite must be provided with a new spigot end before assembly. Spigot
ends can be prepared on 10 through 16-inch pipe of any Bondstrand series with
the Quick-Lock joint using the M80 tool. The M80 tool can also be used to shave
8-inch Quick-Lock spigots and is to be preferred to the B-1 tool when preparing
8-inch Bondstrand Series 2000M and 7000M marine pipe that have greater wall
thicknesses than Bondstrand industrial pipe.
The M80 pipe shaver requires a different arbor for each pipe size. The expanding
arbor slips into the pipe and the O-rings expand to grip the inside pipe surface
when the tie bar is tightened. As the frame is rotated around the feed tube, the
cutting tools advance and shave a cylindrical surface (spigot) on the pipe. When
adjusted and used as described in these instructions, the shaver prepares an
excellent bonding surface with a controlled diametral tolerance.
This unit can be rotated by hand or with a portable power drive such as is used for
threading 1⁄2 to 2-inch steel pipe. A key in the portable power drive engages a
keyway in the power drive seat to rotate the unit.
Operating instructions 1) Check your shaver – If this is your first use of the M80 pipe shaver, check to
see that all parts are included or available. The following parts are included with the
M80 pipe shaver and case:
a) Shaving tool complete with two cutting tool assemblies.
b) Pipe shaver gauge (BB) with 0.015-inch feeler gauge attached.
c) Two turning handles (U) and attaching cap screws (AD). These are not needed if
a power drive is used.
d) Six Allen wrenches, sizes 3⁄32, 5⁄32, 3⁄16, 1⁄4, 5⁄16 and 3⁄8 inch.
e) Arbors (Q) complete with O-rings are available separately (See drawing on page 3).
ISO-9001 f) In addition, you will need the equipment listed in the Bondstrand Quick-Lock
Assembly Instructions, FP170. A wrench fitting a 11⁄8 inch hex head will also be
required. A portable power drive is not required but it makes the job much
easier. Contact the manufacturers or their representatives for information on the
following portable power drives:
CERTIFICATED FIRM
FP515B (9/96)
Operating instructions These tools fit a power drive seat 3.62 inches (91.9 millimeters) in diameter.
(cont.)
Porta-Thread Greenlee Tool Co. Model 440 120 VAC
Rockford, IL
Amaz-O-Thread Collins Machinery Corp. PN13800 120 VAC
Monterey Park, CA PN14300 Compressed air
Ridgid Ridgid Tool Co. Model 700 120 VAC
Elyria, OH
The shaver is a precision tool Port-A-Pony Curtis Tools PN24446 120 VAC
and must be handled with care. St. Louis, MO. PN24445 240 VAC
PN20690 Compressed air
90 psi @ 100 cfm
2) Locate cutting tool assemblies
Locate cutting tool assemblies in the appropriate slots in frame B for the desired pipe
size, and assemble slide plate ( K), washer (T) and socket head cap screw (AE) on each
assembly, and tighten screws (AE) with 3⁄8-inch Allen wrench.
F
AF
W AJ
Q P
AG AC AB V
(See Table Page 4)
Y Z D
H
V
Shaver Rotation B
E AK G 11⁄8 Hex Head
W
0.015
Power Drive Seat
J
U
BB
F Half nut detail (2) W) Kennametal No. RD8P K-11 cutting screw (2)
G Slide sleeve insert (2) AF) No. 4-40 NC x 3⁄8 long socket head cap
H Nut X) Tool retainer clamp (2) screw (2)
I Tool retainer (2) Y) 5
⁄16-18 NC x 11⁄4 long socket head cap AG) 3⁄8-16 NC x 11⁄4 long socket head cap
K Slide plate (2) screw screw (2)
N) Indicator Z) No. 10-24 NC x 1⁄4 long Nylok socket AJ) 3⁄8 S.A.E. flat washer (2)
P) Form tool (2) head cap screw AK) Carr Lane No. CL-4-FW hardened flat
T) 1
⁄2 Standard flat washer (2) AA) Adjusting screw (2) washer
BB) Pipe shaver gauge
3
Operating instructions shaver is handled with care at all times, and not dropped, hit or abused in any way that
(cont.) might cause a change in setting. After extensive use, the cutting inserts (W) may get dull
or show wear. Simply loosen socket head cap screws (AF) using 3⁄32 inch Allen wrench
and rotate both inserts 90° to obtain a new pair of cutting edges. Readjust to obtain
correct shaving diameters. Ameron stocks replacement cutting inserts (W) for your
convenience: simply order Ameron Commodity Code 00250400.
Nominal
Pipe Size Item Q - M80 Pipe Tool Arbors
(in) (mm) Arbor Part Number1 O-Ring Model O-Ring Part Number Quantity
8 200 80220401 AN6227-70 80020400 2
10 250 A0220401 AN6227-75 A0020400 2
12 300 B0220401 AN6227-79 B0020400 2
14 2 350 C0220401 AN6227-82 C0020400 2
16 2 400 D0220401 AN6227-85 D0020400 2
1) Arbor includes two (2) O-rings.
2) Consult Ameron for availability of arbors for shaving 14 and 16-inch Bondstrand marine pipe.
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy or
completeness of the recommendations or information contained herein. Ameron assumes no liability whatsoever
in connection with this literature or the information or recommendations it contains. Product specifications are
subject to change.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
© 1976 Ameron • FP515B (9/96) supersedes FP515A (6/95) • Printed in U.S.A. • 5 M [124]
Installation Guide
FIBERGLASS PIPE GROUP
Taper-Tool® II
for 8”-16” pipe, Bondstrand® Series 3000A & 3200A
As with all precision equipment, care during use and proper storage are very
ISO-9001 important in order to maintain the equipment in good working order. The Taper-Tool II
is designed to give many years of service when maintained properly.
Note: Reference Safety Recommendations on the back of this brochure.
FP806 (1/99)
CERTIFICATED FIRM
Preparation In the process of field fabrication, proper cutting and tapering is essential for correct
installation and performance.
1. For all cutting and tapering, the pipe must be held securely with a strap
wrench, saw guide/clamp assembly or a chain vise. When a chain vise is
used to hold the pipe, always wrap the pipe with protective material (rubber)
to prevent damage to the outer surface.
2. Cutting 8”-16” pipe should be done with a power driven circular abrasive cut-
off wheel. Note: Reference Safety Recommendations on the back of this
brochure.
3. The cut made on a pipe must be as straight as possible to insure a proper
tapering. Saw guides are recommended, but when not available, a wrap-
around may be used to scribe or mark a cutting guideline. See Table 1, page 6.
Taper Tool® II Set-Up a. The tool comes packaged with nine 8” Extension Pins (refer to numerical
identification key Figure 1, Part 9) installed in the two Spiders (1 &10). There
are pins for each of the pipe sizes, 8”, 10”, 12”, 14” and 16”. The tool will not
fit into the storage case with any size pins larger than 8” installed. The 8” pins
Refer to numerical are slotted to be tightened or loosened with a coin, not a screwdriver. The
identification key
Figure 1 on page 10 other sizes are knurled to be hand tightened only. Install appropriate size
for references to part extension pins into the spiders. Check that the mating surfaces of the pins
numbers. and spiders are clean prior to installing different pins. It may be necessary to
reposition the grinding drum to install different sized pins. Adjustment is
made by loosening the Allen Screw (54) and sliding Sleeve (55) and Housing
(48) down the shaft.
2
Preparation (cont’d) b. Be sure the pointer, on the Degree Plate (59), is set at 2 degrees for standard
Ameron pipe tapers. Loosen bolts (44) to adjust taper angle, and then
retighten. Dropping the tool will result in knocking the set angle off or
damaging the tool. Do not drop.
c. Set rear spider at the end of the Extension Tube (3). Loosen screw (2) if
necessary to move spider. Next, retract the extension pins fully by turning the
Extension Pin Adjusting Knob (22) counterclockwise until it stops.
Motor Connection d. Motor assembly of the remote motor model Taper-Tool® II should be
performed as follows:
1. Remove dust covers from Flexible Drive Shaft Ends (57).
2. Push on the male hexagonal end of the drive shaft to extend the female
end beyond the drive shaft housing.
3. Rotate motor shaft so the flat side is facing up.
4. Insert the female end of the drive shaft over the male end of the motor shaft.
5. Through hole in motor housing, lock the set screw very tightly on the flat
of the motor shaft.
6. Screw the outer flexible drive shaft housing to motor.
3
Grinding Drum Connection 7. Insert hexagonal end of drive shaft into the Female Hexagonal Drum
Opening (38). After insertion has been completed, screw on the outer casing
of the drive shaft. Tighten to a snug fit.
e. In order to insert the tool into the pipe, loosen Locking Sleeve (55) by
unscrewing Allen Screw (54) sliding sleeve and Housing (48) away from the
spiders. Temporarily lock sleeve on shaft. Turn adjusting knob until all
threads disappear into housing.
f. It is important that the pipe end be cut square. The tolerance is shown in Table
1 on page 27. Slide Rear Spider (1) into pipe with Extension Tube (3) in a
cocked position. Push rear spider into pipe until Front Spider (10) is against
pipe. Raise the tool so front spider enters and fits snugly into pipe.
4
Grinding Drum Connection g. Slide the tool until the pipe and the grinding drum are in the proper position.
(cont’d) For the original model Taper-Tool® II, set pipe within 1/4” of fully depressed
brake button. In the case of the newer Taper-Tool II, set the pipe 1/4” from the
bottom lip of the Grinding Drum Guard (23).
h. Turn Extension Pin Adjusting Knob (22) clockwise by hand until the tool
cannot slip or turn in the pipe. Do Not Overtighten! The pipe can be
deformed and an improper taper, or damage to the tool can result.
5
Taper Lengths & Angles i. The following are the approximate taper lengths for the various pipe sizes:
Proper and consistent insertion depths can be maintained by grinding all tapers until
the thin end reaches 0.050 to 0.060” thickness.
6
Taper Tool® II Operation a. Plug the electric cord into either a 115 volt AC power source. Test the tool for
smooth operation. There should be no vibration. Caution: The motor turns at
20,000 RPM and tapering pipe causes large volumes of dust. Wear a dust
mask and goggles.
b. Turn on motor switch. Carefully turn Taper Depth Adjusting Knob (53)
counterclockwise until the grinding drum comes in contact with the pipe.
Note: Use caution in keeping hands away from the motor, blades and
any of the moving pieces.
7
Taper Tool® II Operation
e. To stop the tool after proper taper length has been obtained, turn the taper
(cont’d) depth adjusting knob three complete turns clockwise to clear the grinding
drum from the pipe. Turn motor off and stop the grinding drum by depressing
the brake button (old style only).
8
Manufacture of The rear spider should remain at the end of the extension tube except for nipples
Close Nipples shorter than 26”. For nipples shorter than 26”, loosen screw and slide the rear spider
into position and retighten screw. An alternate grinding procedure for close nipples is
to hold the tapering tool stationary and rotate each nipple by hand or with a strap
wrench.
Reversing the The grinding drum is diamond coated and should be turned end for end to extend
Grinding Drum service life after it becomes dull. This will resharpen the drum by exposing new
diamonds to the cutting surface. A dull grinding drum can cause overheating of the
drum and/or motor. To turn it around, remove guard first and place a strap wrench
around the drum. Remove cap and use a socket wrench to remove nut. Note that this
is a left hand thread. Pull the drum off the shaft, turn drum and replace. Tighten nut
and replace cap and guard.
Maintenance Keep your Taper-Tool® II clean. Keep all motor passage ways free of dust. The motor
must have adequate ventilation during operation or overheating will result. Remove
the filter on back of motor to blow or wash clean (fixed motor model). Be sure it is dry
before replacing. Do not let any dust get into pistons when changing extension pins.
Keep shafts lightly oiled and wiped dry to prevent rust. Periodically the flexible drive
shaft should be lubricated with Lubriplate type 807 grease. Keep the tool in the case
when not in use. Do not attempt to disassemble the tool except as stated in these
instructions. If necessary to contact manufacturer regarding this tool, be sure to refer
to the motor serial number.
Do’s Don’ts
• Keep it clean. • Use a pipe wrench or hammer on tool.
• Keep in case when not in use. • Stand directly in front of grinding drum.
• Keep shafts lightly oiled and wiped. • Use any voltage but 115 volt AC/DC.
• Keep motor free of dust. • Over tighten adjusting knobs.
• Keep bolts and screws tight. • Leave extension pins out.
• Run motor with excess vibration.
• Run motor with no load or over load.
• Lubricate anything but shafts.
9
Figure 1. Parts List
(Alternate Position)
10
Figure 1. Parts List
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
Telex: 40257 bonds nl
Heat Blankets
®
for heat-curing adhesive joints in Bondstrand
pipe and fittings.
General Bondstrand heating blankets are specially designed to heat-cure adhesive joints in
Bondstrand pipe and fittings. Requiring either 120-volt or 220-volt alternating current,
the blankets are quickly and easily applied. They provide thermostatically controlled
heat, helping to assure maximum joint strength and reliability.
Blankets are available in five sizes and two voltages as follow:
Using the Blanket Place the thermostat end of your Bondstrand heating blanket against the assembled
joint with the thermostat side facing out from the joint. Wrap the remainder of the
blanket around the joint so that overlap, if any, will cover the thermostat. Tie the
blanket in place with any nonconducting tie.
ISO-9001
FP805A (12/98)
CERTIFICATED FIRM
Insulation It is always a good idea to insulate around the heating blanket and to close the pipe
ends. This is essential when it is windy or when air temperature is below 40° F.
Fiberglass insulation backed with aluminum foil generally works well. Insulation
should overwrap the blanket sides about 4 inches (100 mm) each way and be tied
down near the edges to trap the heat. Caution: Joint must not be moved, vibrated or
otherwise distributed during cure of adhesive.
Flange Mounting Flange mounting requires a special wrap. Lay the blanket flat with the thermostat
down and, starting at the thermostat end, roll up the blanket. Insert the rolled blanket
into the pipe end only to the depth of the fresh joint, leaving the cord and part of the
blanket exposed as shown. Fill the space inside the rolled blanket with fiberglass
insulation or some other heat-resistant material to ensure that the blanket remains
snugly against the inside joint surface.
Curing the Joint Determine the required cure time from the Bondstrand assembly instructions found in
the adhesive kit.
Warning: Before applying power, inspect the blanket and cord for loose wire
connections and bare wires. Do not plug cord into live power source when
standing in water or on wet surfaces.
Apply alternate current (ac) at the voltage marked on the heating blanket. Do not use
direct current (dc) power supply. Mark the start-up and disconnect time on the pipe
with a white grease pencil and you will have a record of cure for each joint in the
system. Be sure all electrical connections are good and that the blanket actually
heats up each time.
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
expressed or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy
or completeness of the recommendations or information contained herein. Ameron assumes no liability
whatsoever in connection with this literature or the information or recommendations it contains.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
Telex: 40257 bonds nl
Shipping, Handling,
Storage and Inspection
of Bondstrand Fiberglass Pipe
Introduction Bondstrand pipe is manufactured from fiberglass reinforced epoxy or vinyl ester resins.
When properly handled and installed, fiberglass pipe and fittings result in a
maintenance-free, high-performance piping system. Fiberglass reinforced pipe and
fittings are impact sensitive and must be handled with a reasonable amount of care.
Handling Transportation
a. Let the factory arrangement of the pipe be your guide for correct supporting
and spacing when rearranging for transport. Do not let pipe or fittings rest on
the bed of the truck where nails, studs and other objects might damage them.
Whenever pipe or fittings come in contact with wood or metal, padding such
as excelsior, carpet or foam should be used.
b. The pipe should be securely fastened directly over the dunnage with tiedowns
consisting of nylon straps or manila rope. Avoid overtightening which may
cause excessive localized deformation in the pipe. Straps and ropes should
be retightened every 50 miles while in transit. Rope ties should be used
between standards to prevent the load from spreading.
c. Do not allow the pipe to extend more than 3 feet beyond the truck or trailer
bed as permanent damage can result from excessive flexing. Pronto-Lock®
pipe should always be loaded with the female ends even. Spacers used
during transportation should be padded.
d. Bondstrand pipe is a light load, particularly with larger diameter pipe.
Therefore, reduce speed on rough roads to minimize bouncing.
ISO-9001
FP167D (12/98)
CERTIFICATED FIRM
Handling Loading and unloading
(cont.) a. Pipe and fittings should never be thrown or dropped under any circumstances.
b. If the pipe load is properly separated and supported, forklifts can be used.
Forklifts should have at least a 6-foot carriage (distance between the forks). All
surfaces that come in contact with the pipe should be padded.
c. Never jam or spear forks into a load of fiberglass pipe except where spacers of
at least 2-inch thickness are located.
d. If load is irregular and cannot be reliably moved by fork truck, or proper
equipment is not available, the pipe should be carefully loaded and unloaded by
hand one length at a time. The nominal weights for each respective pipe length
can be found under PIPE WEIGHT.
Pipe weight Tabulated values are in U.S. Customary units (lb/ft of pipe) and include couplings.
3000A/3200A 0.5 0.7 1.0 1.9 3.2 4.6 6.2 7.5 9.4
2000/4000/7000 0.8 1.2 2.0 3.0 4.3 5.4 6.4 7.4 9.5
2000M 0.9 1.3 2.1 3.1 5.2 8.1 11.0 15.0 19.0
5000/5100 1.0 1.5 2.5 3.5 5.0 6.7 7.4 8.7 11.2
Storage Bondstrand pipe may be safely stored outside for extended periods provided the
following procedures are observed:
a. Supports should be spaced in maximum 10-ft intervals and approximately 6 feet
from each end. The supports should have a minimum 4-in wide bearing surface.
2
Storage (cont’d)
b. A pipe stack should not exceed 10 feet in height and should have side supports
or blocks to prevent rolling or slipping in the stack.
c. Spacers should be utilized every 3 feet if the pipe will be reloaded by forklift.
d. Tie downs should consist of nylon straps or manila rope. Avoid overtightening
which may cause excessive localized deformation in the pipe.
e. If it is necessary to stack pipe directly on the ground, make sure that the ground
surface is level, soft and free of rocks or sharp objects.
f. Protective end coverings should be left in place until time of installation to
protect the pipe ends and to prevent dirt or other materials from entering the
pipe.
g. Fittings, adhesives and tools should be stored in their shipping boxes under
cover and protected from water, mud and extreme heat or cold.
3
Inspection Since pipe and fittings may be subjected to rough treatment during transportation,
storage and handling, it is imperative that they be fully inspected for possible impact
damage, cracking or manufacturing defects. If the outside surface of the pipe has been
gouged or exhibits a depression, it is likely that the impact has also caused damage to
the liner. Impact damage on translucent pipe can usually be detected by a localized color
difference in the pipe.
The color difference may be as small as 1⁄2 inch in diameter or as large as 4 inches in
diameter depending on the intensity of the impact. Inspection of pipe and fittings should
be undertaken upon delivery and just prior to installation. At delivery, check the load
carefully. If pipe or fittings are delivered damaged, the following procedure should be
observed:
End Users and Distributors:
Accept all damaged material. Note damage on freight bill and bill of lading. Notify the
shipper immediately. Depending on the origin of shipment, call the Bondstrand
distributor in your area, or, in the case of direct shipments, call Ameron Fiberglass Pipe
Systems.
During inspection, isolate any damaged sections immediately to avoid any chance of
damaged material being installed. All damage on pipe must be cut out and repaired.
Inspection plays a major role in the ultimate success of an installed pipeline. If damaged
or defective pipe or fittings can be detected prior to installation, the installer will avoid
frustration and delays caused by necessary rework. All parties involved will benefit from
careful and thorough inspection.
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
expressed or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy
or completeness of the recommendations or information contained herein. Ameron assumes no liability
whatsoever in connection with this literature or the information or recommendations it contains.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
Telex: 40257 bonds nl
© 1987 Ameron • FP167D (12/98) supersedes FP 167C (12/94) • Printed in U.S.A • 5M [472]
®
Bondstrand Installation
FIBERGLASS PIPE GROUP
Installation of Suspended
Bondstrand Pipe
FP288A (1/97)
General
1 Designing the Bondstrand system
This guide contains general information for designing suspended Bondstrand piping
systems. This information, in conjunction with good general engineering practice
and the designer’s good judgment, must all be applied to complete a successful
and economical piping system.
The guide considers the following:
• Criteria for selecting Bondstrand products for a given application
• Expansion and contraction
• Span between supports and support location
• Connections to other materials and equipment
• Coating Bondstrand products
• Suggested details for guides, supports and anchors
While Bondstrand performs in many applications just like metallic systems, the
designer must recognize some important differences:
• Bondstrand pipe weighs only about 1⁄7 as much as Schedule 40 carbon steel
pipe. This means that pipe and piping assemblies even in 16-inch diameters
can be lifted into place using any light lifting equipment. In the smaller diame-
ters, no lifting equipment is necessary. This reduces on-site installation costs.
• The longitudinal modulus of Bondstrand is much less than that of carbon steel
pipe — a characteristic that limits spans where deflection is important but also
reduces thrust due to temperature change.
• Thermal expansion is 60% greater than for carbon steel. However, by taking
advantage of the Bondstrand’s flexibility, you can provide for this expansion
economically, often without using expansion joints.
• Bondstrand fiberglass pipe requires protection against potential external abra-
sion or crushing at points where steel supports are located. Such protection is
easy and economical.
• Effective modulus values vary with temperature. Recommended spans and
estimated thrusts are given to help the designer detail his project for long-time
operation at ambient and elevated temperatures.
Recognition of these and other differences dealt with in this guide is the key to
successful installations. While this information is likely to prove most helpful to
those designing Bondstrand systems for the first time, experienced Bondstrand
customers will also find new and useful information.
Be aware that the reinforced thermosetting resin piping products offered by other
manufacturers may differ significantly from Bondstrand. Resin systems, manu-
facturing processes and joining systems are important variables affecting the
mechanical and physical properties of these products. The recommendations
and suggestions given are based on Ameron’s test and field experience and
should be applied only to Bondstrand products.
Selecting Bondstrand pipe, fittings and adhesives
A choice of either epoxy or vinyl ester Bondstrand products is available for different
chemical and thermal environments. For information to guide your selection, refer to
the Bondstrand Corrosion Guide, FP132. This publication provides recommenda-
tions for different chemicals and other fluid materials, including food products, as
well as guidance for selecting the appropriate Bondstrand adhesive.
Filament-wound versus molded products
In smaller pipe sizes, you have a choice between molded and filament-wound
fittings. In general, filament-wound fittings should be used in applications where
fittings in loops, turns or branches are intended to flex, where temperature changes
exceed 100°F in restrained or blocked systems, or where the system is exposed to
mechanical vibration or hydraulic surge. Filament wound fittings would be used,
also, in systems where a liner is required. Some sizes and types of fittings are not
available in both molded and filament-wound styles, so check the Bondstrand
Fittings Dimensions, FP282, for availability when making your choice.
2
General (cont)
1 Energy savings
Remember when selecting pipe diameter that Bondstrand's low frictional values
(Hazen-Williams C = 150) will reduce your pumping energy requirements compared
to those for carbon steel pipe. In most systems these low frictional values will be
maintained for the life of the system.
Note also that the slightly larger inside diameter of Bondstrand pipe compared to
Schedule 40 or 80 carbon steel pipe, will further reduce your pumping costs. Handy
charts in the Bondstrand engineering guides show the head loss expected for both
pipe and fittings.
Insulated systems
Bondstrand may be insulated in the field. Bondstrand pipe is also available from
many pipe insulators with efficient built-in insulation. If you use insulated
Bondstrand, be sure to check your support spacings for the operating temperature
to accommodate the added weight of the insulation and jacket.
Series 2000M-FP is manufactured with a factory applied, reinforced coating which
provides impact resistance and thermal insulation in addition to its fire protection
properties. Unless indicated otherwise, values presented in the tables for Series
2000 can be used for Series 2000M-FP.
Other application information
Where containment is required for your piping system, Ameron can supply
Bondstrand II pipe with a variety of joining and performance options.
Ameron has prepared a number of publications with valuable information pertaining
to specific types of service, including marine applications, fire protection systems
and steam condensate returns. Just call your local Bondstrand distributor or your
nearest Ameron sales office, and let us know your application. Give us the temper-
ature, pressure, liquid or gas to be carried, and other pertinent conditions.
In addition, Ameron has computer programs for deflection and stress analysis of
Bondstrand systems. For a nominal fee, Ameron Engineering Department will be
pleased to utilize one of these programs to analyze your specific systems.
Experience shows, however, that such analysis is required only for the more
demanding or complicated conditions and that the generalized procedures presented
herein will usually suffice.
Designing for
2 expansion and
contraction
General principles
Suspended pipe generally performs best where it is permitted to move freely. In
these systems, anchors serve only to keep the pipe properly positioned between
loops and turns. Center the anchor in the run between loops if possible. An anchor
should be placed between loops and between loops and turns. Except for the one
anchor per run, supports should carry the pipe and maintain the intended drainage
slope but should not restrain the pipe against axial movement. At turns, the
supports should also permit lateral movement. Supports should not fall directly on
fittings.
If the piping system cannot be designed to move freely, see next section on
DESIGNING FOR RESTRAINED SYSTEMS.
Pipe changes length in a free system as a result of changes in temperature and
pressure. Since both can increase or decrease concurrently, the resulting changes
in length must be combined for loop design. Length-change formulas and examples
appear in Appendix A, but the following paragraphs will provide all you need for
most pipeline designs.
3
Designing for Length change due to temperature
2 expansion and
contraction (cont’d)
Tests show that the amount of linear expansion varies directly with temperature.
Figure 1 shows the length change for Series 2000, 3000A, 3200A, 4000, 5000, 5100 and
7000 Bondstrand pipe.
4
Using expansion loops
2 Designing for
expansion and
contraction
Loops are recommended for relieving longitudinal stress between anchors in a
suspended pipeline. Table 2 gives minimum expansion loop dimensions for all
(cont’d) Bondstrand pipe series. First, determine how much total length change due to
temperature and pressure must be absorbed. Use the appropriate table for the pipe
series you are using. Select the pipe diameter and total length change to determine
the required leg length for a U-loop design. As an example, assume that a Series
2000 eight-inch line is installed and will change a total of two inches in length. Table
2 for Series 2000 and Series 4000 shows that the length of loop leg required to
accommodate the length change is 9 feet (2.8m).
Loops should be horizontal whenever possible to avoid entrapping air or sediment
and to facilitate drainage.
• For upward loops, air relief valves aid air removal and improve flow. In pres-
sure systems, air removal for both pressure testing and normal operation is
required for safety as well.
• For downward loops, air pressure equalizing lines may be necessary to permit
drainage.
• In both cases, special taps are necessary for complete drainage.
Loops using 90° elbows absorb length change better than those using 45° elbows.
Unlike a 90° turn, a 45° turn carries a thrust component through the turn which can
add axial stress to the usual bending stress in the pipe and fittings. Alignment and
deflection are also directly affected by the angular displacement at 45° turns and
demand special attention for support design and location.
A 45° elbow at a free turn with the same increment of length change in each leg will
be displaced 86% more than a 90° elbow. The relative displacement in the plane of
a loop is also more of a problem. Figure 2 illustrates the geometry involved. Design
information is not provided because it is beyond the scope of this manual and loops
with 45° elbos are generally not recommended. Consult Ameron if a situation
requires the use of 45° elbows.
a a
a: Relative displacement of elbows
permitted to move freely in a pipe run.
Table 2 Expansion loop design: Series 2000 and Series 4000 length change (in./mm)
Length of loop leg required to
accommodate listed length Nominal 1.0/25 2.0/50 3.0/75 4.0/100 5.0/125
changes Pipe Size
in. mm ft m ft. m ft. m ft. m ft. m
5
Designing for
2 expansion and
contraction
Nominal
Pipe Size
ft
Series 2000M-FP and Series 7000 length change (in./mm)
1.0/25
m ft.
2.0/50
m ft.
3.0/75
m
4.0/100
ft. m
5.0/125
ft. m
in. mm
(cont’d) 1 25 3 1.0 4 1.3 4 1.3 5 1.6 6 1.9
1.5 40 3 1.0 4 1.3 5 1.6 6 1.9 7 2.2
2 50 4 1.3 5 1.6 6 1.9 7 2.2 7 2.2
Table 2 Expansion loop design: 3 80 4 1.3 6 1.9 7 2.2 8 2.5 9 2.8
Length of loop leg required to 4 100 5 1.6 6 1.9 8 2.5 9 2.8 10 3.1
accommodate listed length 5 125 5 1.6 7 2.2 8 2.5 10 3.1 11 3.4
changes 6 150 5 1.6 8 2.5 9 2.8 10 3.1 12 3.7
8 200 6 1.9 9 2.8 10 3.1 12 3.7 13 4.0
10 250 7 2.2 10 3.1 12 3.7 13 4.0 15 4.6
12 300 8 2.5 10 3.1 13 4.0 15 4.6 16 4.9
14 350 8 2.5 11 3.4 13 4.0 15 4.6 17 5.2
16 400 8 2.5 12 3.7 14 4.3 16 4.9 18 5.5
1 25 – – – – – – – – – –
1.5 40 – – – – – – – – – –
2 50 3 1.0 3 1.0 4 1.3 5 1.6 5 1.6
3 80 3 1.0 4 1.3 5 1.6 5 1.6 6 1.9
4 100 3 1.0 5 1.6 5 1.6 6 1.9 7 2.2
5 125 – – – – – – – – – –
6 150 4 1.3 5 1.6 6 1.9 7 2.2 8 2.5
8 200 4 1.3 6 1.9 7 2.2 8 2.5 9 2.8
10 250 5 1.6 6 1.9 8 2.5 9 2.8 10 3.1
12 300 5 1.6 7 2.2 8 2.5 9 2.8 10 3.1
14 350 5 1.6 7 2.2 9 2.8 10 3.1 11 3.4
16 400 6 1.9 8 2.5 9 2.8 11 3.4 12 3.7
1 25 – – – – – – – – – –
1.5 40 – – – – – – – – – –
2 50 3 1.0 3 1.0 4 1.3 5 1.6 5 1.6
3 80 3 1.0 4 1.3 5 1.6 5 1.6 6 1.9
4 100 3 1.0 5 1.6 5 1.6 6 1.9 7 2.2
5 125 – – – – – – – – – –
6 150 4 1.3 5 1.6 6 1.9 7 2.2 8 2.5
8 200 4 1.3 6 1.9 7 2.2 8 2.5 9 2.8
10 250 5 1.6 7 2.2 8 2.5 9 2.8 10 3.1
12 300 5 1.6 7 2.2 9 2.8 10 3.1 11 3.4
14 350 6 1.9 8 2.5 9 2.8 11 3.4 12 3.7
16 400 6 1.9 8 2.5 10 3.1 11 3.4 13 4.0
Expansion joints
Instead of a loop, an expansion joint may be used to relieve longitudinal stress. The
type selected must be fairly flexible, such as a Teflon bellows which is activated by the
thrust of low modulus materials (see Note , Table 3).
Supports for expansion joints must be carefully designed and placed to maintain
controlled deflection. Besides adding weight, most of these joints act as partial struc-
tural hinges which afford only limited transfer of moment and shear. Where the
expansion joint relies on elastomers or thermoplastics for strength, the structural
discontinuity or hinging effect at the joint increases with increases in temperature.
When using an expansion joint in a pipeline carrying solids, consider the possibility that
it may stiffen or fail to function due to sedimentation in the expansion joint. Failure of
the expansion joint may cause excessive pipe deflection.
6
Designing for
3 restrained systems
General principles
The layout of a system occasionally makes it impossible to allow the pipe to “move
freely.” Sometimes it may be necessary to block certain runs of an otherwise free
system. In a fully restrained pipe (blocked against movement at both ends), the
designer must deal with thrust rather than length change. Both temperature and
Caution: In restrained systems, pipe
fittings can be damaged by faulty pressure produce thrust which must be resisted at turns, branches, reducers and
anchoring or by untimely release of ends. Knowing the magnitude of this thrust enables the designer to select satisfac-
anchors. Damage to fittings in service can tory anchors . Remember that axial thrust on anchors is independent of anchor
be caused by bending or slipping of an
improperly designed or installed anchor. spacing. Formulas and examples are found in Appendix B.
Also, length changes due to creep are
induced by high pressures or tempera- In practice, the largest compressive thrust is normally developed on the first positive
tures while pipe is in service. When temperature cycle. Subsequently, the pipe develops both compressive and tensile
anchors must later be released, especially loads as it is subjected to temperature and pressure cycles. Neither compressive
in long pipe runs, temporary anchors may
be required to avoid excessive displace- nor tensile loads, however, are expected to exceed the thrust on the first cycle
ment and overstress of fittings. unless the ranges of the temperature and pressure change.
Initial Temperature Induced Thrusts (pounds-force) in a Fully Restrained Bondstrand Pipe at Various Operating Temperatures
Nominal Series 2000 Series 2000M-FP & Series 7000 Series 3000A Series 3200A Series 4000 Series 5000 & 5100
Diameter
in. mm 150°F 200°F 250°F 150°F 200°F 250°F 200°F 200°F 150°F 200°F 250°F 140°F 170°F 200°F
1 25 880 1070 1210 880 1070 1210 – – 730 880 1000 490 560 370
1.5 40 1300 1560 1780 1300 1560 1780 – – 1060 1280 1460 710 810 540
2 50 1610 1940 2200 1610 1940 2200 1850 1850 1310 1580 1800 870 1000 660
3 80 2390 2890 3290 2390 2890 3290 2890 2890 1950 2350 2670 1300 1490 980
4 100 3980 4800 5470 3980 4800 5470 3800 3800 3410 4110 4680 2270 2610 1730
5 125 4940 5950 6780 4940 5950 6780 – – 4220 5090 5800 2820 3230 2140
6 150 5920 7130 8120 5920 7130 8120 7420 7420 5060 6100 6940 3370 3860 2560
8 200 8600 10370 11800 10430 12570 14310 8160 10000 7480 9010 10260 4980 5710 3780
10 250 10760 12970 14760 16250 19590 22300 12030 14750 9340 11260 12820 6230 7140 4720
12 300 12780 15410 17540 22850 27540 31350 16350 20040 11100 13380 15230 7400 8480 5610
14 350 14770 17810 20270 26450 31880 36290 20060 24600 13880 16730 19040 9250 10600 7020
16 400 19090 23020 26200 34590 41700 47470 25140 30820 18000 21700 24700 12000 13750 9100
Initial Temperature Induced Thrusts (Newtons) in a Fully Restrained Bondstrand Pipe at Various Operating Temperatures
Nominal Series 2000 Series 2000M-FP & Series 7000 Series 3000A Series 3200A Series 4000 Series 5000 & 5100
Diameter
in. mm 65°C 93°C 121°C 65°C 93°C 121°C 93°C 93°C 65°C 93°C 121°C 60°C 77°C 93°C
1 25 3890 4720 5390 3890 4720 5390 – – 3210 3900 4450 2170 2500 1640
1.5 40 5710 6930 7910 5710 6930 7910 – – 4680 5680 6490 3160 3640 2390
2 50 7070 8580 9800 7070 8580 9800 8200 8200 5780 7010 8000 3900 4490 2940
3 80 10540 12800 14610 10540 12800 14610 12790 12790 8580 10410 11880 5790 6670 4370
4 100 17540 21290 24300 17540 21290 24300 16860 16860 15020 18230 20820 10140 11680 7660
5 125 21740 26390 30130 21740 26390 30130 – – 18600 22570 25770 12550 14460 9480
6 150 26050 31610 36090 26050 31610 36090 32910 32910 22260 27020 30840 15020 17300 11340
8 200 37880 45970 52480 45900 55710 63600 36170 44330 32920 39950 45610 22220 25590 16780
10 250 47360 57480 65610 71570 86860 99150 53360 65390 41130 49920 56990 27760 31970 20960
12 300 56280 68310 77980 100590 122080 139370 72510 88870 48860 59300 67690 32970 37980 24900
14 350 65040 78940 90110 116440 141320 161330 89000 109080 61110 74160 84660 41240 47490 31140
16 400 84070 102030 116470 152320 184850 211030 111520 136670 79250 96180 109800 53480 61590 40380
Note: in tables above, thrusts are calculated assuming a fully relaxed initial length at 60°F (16°C) and short term modulus of elasticity values as follows.
For 2 - 6 inch Series 3000A, use modulus of elasticity values from Series 3200A.
Coefficient of thermal expansion is 10 x 10 -6 in./in./°F (18 x 10 -6 mm/mm/°C) for all but Series 3000A and 3200A which are 8.5 x 10 -6 in./in./°F
(15.3 x 10-6 mm/mm/°C) for 2 - 6 inch Series 3000A and all Series 3200A sizes, and 12 x 10-6 in./in./°F (21.6 x 10-6 mm/mm/°C) for 8 - 16 inch Series
3000A.
Modulus of Elasticity
Series 2000 Series 2000M-FP & Series 7000 Series 3000A Series 3200A Series 4000 Series 5000 & 5100
10 6 psi 1.6 1.2 1.0 1.6 1.2 1.0 1.3 2.3 1.6 1.2 1.0 1.2 1.0 0.5
GPa 11.03 8.55 7.17 11.03 8.55 7.17 8.97 15.52 11.03 8.55 7.17 8.28 6.90 3.59
7
Designing for
3 (cont'd.)
restrained systems
Thrust due to pressure
Thrust due to internal pressure in a suspended but restrained system is theoretically
more complicated. This is because in straight, restrained pipelines with all joints
bonded, the Poisson effect produces considerable tension in the pipe wall. As
internal pressure is applied, the pipe expands circumferentially and at the same
time contracts longitudinally. This tensile force is important because it acts to
reduce the hydrostatic thrust on anchors at turns.
For the designer of a restrained Bondstrand pipeline, however, the problem can be
greatly simplified. Table 4 provides the recommended design thrusts and locations
for anchors at various fittings.
Table 4 Thrust at anchors due to Thrust at Anchors Due to 100 psi (690 kPa) Internal Pressure in Restrained Bondstrand Systems
100 psi (690 kPa) internal pres- Nominal Series 2000/4000/7000 Series 5000/5100 Series 3000A/3200A
sure in restrained Bondstrand Pipe Size
systems in. mm lb-force N lb-force N lb-force N
1 25 50 225 45 170 – –
1.5 40 115 515 115 440 – –
2 50 180 810 190 725 240 1060
3 80 420 1865 460 1755 540 2400
4 100 695 3085 755 2900 915 4070
5 125 1080 4805 1200 4605 – –
6 150 1565 6955 1765 6760 2000 8895
8 200 2680 11925 3035 11710 4045 11995
10 250 4220 18780 4830 18645 6365 28320
12 300 5990 26645 6890 26640 8890 39545
14 350 7215 32100 8305 32105 11535 51320
16 400 9425 41935 10855 41965 15070 67035
Notes:
1. Pipe anchors (A) such as shown in
figure 8, Section 8 are used in restrained
systems at each end of a run and just
before a change in direction, and must B
resist the tabulated thrusts. A
2. Pipe anchors (B) such as shown in Tee
figure 7, Section 8 are light-duty in-line 45° Elbow A
anchors usually located between two pipe
anchors (A) or midway between loops or
turns in systems not restrained. A A A
3. Pipe anchors (A and B) at elbows and A
branches should be located a distance of
five to ten times the pipe diameter from 45° Lateral B
the bend. Other anchor locations may 90° Elbow
require a flexibility analysis.
4. No appreciable thrust on anchors is
developed due to internal pressure in the
pipe at in-line reducers.
8
Designing for
3 restrained
(cont'd.)
systems
Table 5 Maximum guide spacing (ft.) Nominal Degrees of Temperature Change (°F)
required for temperature change Pipe Size
(°F) in. mm 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190
Bondstrand Series 2000 & 4000
1 25 11 7 6 5 5 4 4 4 4 3 3 3 3 3 3 3 3 2 2
1.5 40 16 11 9 8 7 6 6 6 5 5 5 5 4 4 4 4 4 4 4
2 50 19 14 11 10 9 8 7 7 6 6 6 6 5 5 5 5 5 5 4
3 80 29 21 17 15 13 12 11 10 10 9 9 8 8 8 8 7 7 7 7
4 100 38 27 22 19 17 15 14 13 13 12 11 11 10 10 10 9 9 9 9
5 125 47 33 27 23 21 19 18 17 16 15 14 14 13 13 12 12 11 11 11
6 150 56 40 32 28 25 23 21 20 19 18 17 16 16 15 15 14 14 13 13
8 200 74 52 43 37 33 30 28 26 25 23 22 21 20 20 19 18 18 17 17
10 250 92 65 53 46 41 38 35 33 31 29 28 27 26 25 24 23 22 22 21
12 300 110 78 63 55 49 45 41 39 37 35 33 32 30 29 28 27 27 26 25
14 350 120 85 70 60 54 49 46 43 40 38 36 35 33 32 31 30 29 28 28
16 400 138 98 80 69 62 56 52 49 46 44 42 40 38 37 36 35 33 33 32
Table 6 Maximum guide spacing (ft.) Nominal Degrees of Temperature Change (°F)
required for temperature change Pipe Size
(°F) in. mm 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190
Bondstrand Series 5000 & 5100
1 25 10 7 6 5 5 4 4 4 3 3 3 3 3 3 3 3 2 2 2
1.5 40 15 11 9 8 7 6 6 5 5 5 5 4 4 4 4 4 4 4 3
2 50 19 13 11 9 8 8 7 7 6 6 6 5 5 5 5 5 5 4 4
3 80 28 20 16 14 13 12 11 10 9 9 9 8 8 8 7 7 7 7 6
4 100 36 26 21 18 16 15 14 13 12 12 11 11 10 10 9 9 9 9 8
5 125 45 32 26 23 20 18 17 16 15 14 14 13 13 12 12 11 11 11 10
6 150 54 38 31 27 24 22 21 19 18 17 16 16 15 15 14 14 13 13 12
8 200 71 50 41 36 32 29 27 25 24 22 21 21 20 19 18 18 17 17 16
10 250 89 63 51 44 40 36 34 31 30 28 27 26 25 24 23 22 22 21 20
12 300 106 75 61 53 47 43 40 37 35 33 32 31 29 28 27 26 26 25 24
14 350 116 82 67 58 52 47 44 41 39 37 35 34 32 31 30 29 28 27 27
16 400 133 94 77 66 59 54 50 47 44 42 40 38 37 36 34 33 32 31 31
Table 7 Maximum guide spacing (ft.) Nominal Degrees of Temperature Change (°F)
required for temperature change Pipe Size
(°F) in. mm 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190
Bondstrand Series 2000M-FP &
7000 1 25 11 8 6 6 5 5 4 4 4 3 3 3 3 3 3 3 3 3 3
1.5 40 16 12 9 8 7 7 6 6 5 5 5 5 5 4 4 4 4 4 4
2 50 20 14 12 10 9 8 8 7 7 6 6 6 6 5 5 5 5 5 5
3 80 31 22 18 15 14 13 12 11 10 10 9 9 8 8 8 8 7 7 7
4 100 40 28 23 20 18 16 15 14 13 13 12 11 11 11 10 10 10 9 9
5 125 47 33 27 23 21 19 18 17 16 15 14 14 13 13 12 12 11 11 11
6 150 59 42 34 30 27 24 22 21 20 19 18 17 16 16 15 15 14 14 14
8 200 79 56 45 39 35 32 30 28 26 25 24 23 22 21 20 20 19 19 18
10 250 99 70 57 50 44 41 38 35 33 31 30 29 28 27 26 25 24 23 23
12 300 119 84 69 59 53 49 45 42 40 38 36 34 33 32 31 30 29 28 27
14 350 128 91 74 64 57 52 48 45 43 40 39 37 36 34 33 32 31 30 29
16 400 146 104 85 73 65 60 55 52 49 46 44 42 41 39 38 37 36 35 34
Table 8 Maximum guide spacing (ft.) Nominal Degrees of Temperature Change (°F)
required for temperature change Pipe Size
(°F) in. mm 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190
Bondstrand Series 3000A
1 25 – – – – – – – – – – – – – – – – – – –
1.5 40 – – – – – – – – – – – – – – – – – – –
2 50 21 15 12 10 9 8 8 7 7 6 6 6 6 5 5 5 5 5 5
3 80 31 22 18 15 14 12 12 11 10 10 9 9 8 8 8 8 7 7 7
4 100 40 28 23 20 18 16 15 14 13 13 12 11 11 11 10 10 10 9 9
5 125 – – – – – – – – – – – – – – – – – – –
6 150 59 42 34 30 26 24 22 21 20 19 18 17 16 16 15 15 14 14 14
8 200 64 45 37 32 29 26 24 23 21 20 19 18 18 17 16 16 15 15 15
10 250 81 57 47 40 36 33 30 28 27 25 24 23 22 22 21 20 20 19 18
12 300 96 68 55 48 43 39 36 34 32 30 29 28 27 26 25 24 23 23 22
14 350 109 77 63 55 49 45 41 39 36 34 33 31 30 29 28 27 26 26 25
16 400 125 88 72 62 56 51 47 44 42 39 38 36 35 33 32 31 30 29 29
Table 9 Maximum guide spacing (ft.) Nominal Degrees of Temperature Change (°F)
required for temperature change Pipe Size
(°F) in. mm 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190
Bondstrand Series 3200A
1 25 – – – – – – – – – – – – – – – – – – –
1.5 40 – – – – – – – – – – – – – – – – – – –
2 50 21 15 12 10 9 8 8 7 7 6 6 6 6 5 5 5 5 5 5
3 80 31 22 18 15 14 12 12 11 10 10 9 9 8 8 8 8 7 7 7
4 100 40 28 23 20 18 16 15 14 13 13 12 11 11 11 10 10 10 9 9
5 125 – – – – – – – – – – – – – – – – – – –
6 150 59 42 34 30 26 24 22 21 20 19 18 17 16 16 15 15 14 14 14
8 200 76 54 44 38 34 31 29 27 25 24 23 22 21 20 20 19 18 18 17
10 250 96 68 55 48 43 39 36 34 32 30 29 28 27 26 25 24 23 23 22
12 300 114 80 66 57 51 46 43 40 38 36 34 33 32 30 29 28 28 27 26
14 350 130 92 75 65 58 53 49 46 43 41 39 37 36 35 33 32 31 31 30
16 400 148 105 86 74 66 61 56 52 49 47 45 43 41 40 38 37 36 35 34
9
Designing for
3 (cont'd.)
restrained systems
Table 10 Maximum guide spacing (m) Nominal Degrees of Temperature Change (°C)
required for temperature change Pipe Size
(°C) in. mm 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95
Bondstrand Series 2000 & 4000
1 25 3.2 2.2 1.8 1.5 1.5 1.2 1.2 1.0 1.0 1.0 1.0 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
1.5 40 5.0 3.5 2.8 2.5 2.0 2.0 1.8 1.8 1.5 1.5 1.5 1.2 1.2 1.2 1.2 1.2 1.0 1.0 1.0
2 50 6.2 4.2 3.5 3.0 2.8 2.5 2.2 2.0 2.0 1.8 1.8 1.8 1.5 1.5 1.5 1.5 1.5 1.2 1.2
3 80 9.2 6.5 5.2 4.5 4.0 3.8 3.5 3.2 3.0 2.8 2.8 2.5 2.5 2.5 2.2 2.2 2.2 2.0 2.0
4 100 12.0 8.5 7.0 6.0 5.2 4.8 4.5 4.2 4.0 3.8 3.5 3.5 3.2 3.0 3.0 3.0 2.8 2.8 2.8
5 125 15.0 10.5 8.5 7.5 6.5 6.0 5.5 5.2 5.0 4.8 4.5 4.2 4.0 4.0 3.8 3.8 3.5 3.5 3.2
6 150 18.0 12.8 10.2 9.0 8.0 7.2 6.8 6.2 6.0 5.5 5.2 5.0 5.0 4.8 4.5 4.5 4.2 4.2 4.0
8 200 23.5 16.5 13.5 11.8 10.5 9.5 8.8 8.2 7.8 7.2 7.0 6.8 6.5 6.2 6.0 5.8 5.5 5.5 5.2
10 250 29.5 20.8 17.0 14.8 13.2 12.0 11.0 10.2 9.8 9.2 8.8 8.5 8.0 7.8 7.5 7.2 7.0 6.8 6.8
12 300 35.2 24.8 20.2 17.5 15.8 14.2 13.2 12.2 11.8 11.0 10.5 10.0 9.8 9.2 9.0 8.8 8.5 8.2 8.0
14 350 38.5 27.2 22.2 19.2 17.2 15.8 14.5 13.5 12.8 12.0 11.5 11.0 10.5 10.2 9.8 9.5 9.2 9.0 8.8
16 400 44.2 31.2 25.5 22.0 19.8 18.0 16.8 15.5 14.8 14.0 13.2 12.8 12.2 11.8 11.2 11.0 10.8 10.2 10.0
Table 11 Maximum guide spacing (m) Nominal Degrees of Temperature Change (°C)
required for temperature change Pipe Size
(°C) in. mm 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95
Bondstrand Series 5000 & 5100
1 25 3.2 2.2 1.8 1.5 1.2 1.2 1.2 1.0 1.0 1.0 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
1.5 40 4.8 3.2 2.8 2.2 2.0 1.8 1.8 1.5 1.5 1.5 1.2 1.2 1.2 1.2 1.2 1.0 1.0 1.0 1.0
2 50 6.0 4.2 3.5 3.0 2.5 2.2 2.2 2.0 2.0 1.8 1.8 1.8 1.5 1.5 1.5 1.5 1.2 1.2 1.2
3 80 9.0 6.2 5.0 4.5 4.0 3.5 3.2 3.0 3.0 2.8 2.5 2.5 2.5 2.2 2.2 2.2 2.0 2.0 2.0
4 100 11.5 8.2 6.8 5.8 5.0 4.8 4.2 4.0 3.8 3.5 3.5 3.2 3.2 3.0 3.0 2.8 2.8 2.8 2.5
5 125 14.5 10.2 8.2 7.2 6.5 5.8 5.5 5.0 4.8 4.5 4.2 4.0 4.0 3.8 3.8 3.5 3.5 3.2 3.2
6 150 17.2 12.2 10.0 8.5 7.8 7.0 6.5 6.0 5.8 5.5 5.2 5.0 4.8 4.5 4.5 4.2 4.0 4.0 4.0
8 200 22.8 16.0 13.0 11.2 10.0 9.2 8.5 8.0 7.5 7.0 6.8 6.5 6.2 6.0 5.8 5.5 5.5 5.2 5.0
10 250 28.5 20.0 16.2 14.2 12.8 11.5 10.8 10.0 9.5 9.0 8.5 8.0 7.8 7.5 7.2 7.0 6.8 6.5 6.5
12 300 33.8 24.0 19.5 16.8 15.0 13.8 12.8 12.0 11.2 10.5 10.0 9.8 9.2 9.0 8.8 8.2 8.0 8.0 7.8
14 350 37.2 26.2 21.5 18.5 16.5 15.2 14.0 13.0 12.2 11.8 11.2 10.8 10.2 9.8 9.5 9.2 9.0 8.8 8.5
16 400 42.5 30.0 24.5 21.2 19.0 17.2 16.0 15.0 14.0 13.5 12.8 12.2 11.8 11.2 11.0 10.5 10.2 10.0 9.8
Table 12 Maximum guide spacing (m) Nominal Degrees of Temperature Change (°C)
required for temperature change Pipe Size
(°C) in. mm 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95
Bondstrand Series 2000M-FP &
7000 1 25 3.5 2.5 2.0 1.8 1.5 1.2 1.2 1.2 1.0 1.0 1.0 1.0 0.8 0.8 0.8 0.8 0.8 0.8 0.8
1.5 40 5.2 3.5 3.0 2.5 2.2 2.0 1.8 1.8 1.8 1.5 1.5 1.5 1.2 1.2 1.2 1.2 1.2 1.0 1.0
2 50 6.5 4.5 3.8 3.2 2.8 2.5 2.2 2.2 2.0 2.0 1.8 1.8 1.8 1.8 1.5 1.5 1.5 1.5 1.5
3 80 9.8 6.8 5.5 4.8 4.2 4.0 3.5 3.2 3.2 3.0 2.8 2.8 2.5 2.5 2.5 2.2 2.2 2.2 2.2
4 100 12.8 9.0 7.2 6.2 5.5 5.0 4.8 4.5 4.2 4.0 3.8 3.5 3.5 3.2 3.2 3.0 3.0 3.0 2.8
5 125 15.0 10.5 8.5 7.5 6.5 6.0 5.5 5.2 5.0 4.8 4.5 4.2 4.0 4.0 3.8 3.8 3.5 3.5 3.2
6 150 19.0 13.2 11.0 9.5 8.5 7.8 7.0 6.5 6.2 6.0 5.5 5.5 5.2 5.0 4.8 4.8 4.5 4.2 4.2
8 200 25.2 17.8 14.5 12.5 11.2 10.2 9.5 8.8 8.2 7.8 7.5 7.2 7.0 6.5 6.5 6.2 6.0 5.8 5.8
10 250 31.8 22.5 18.2 15.8 14.2 13.0 12.0 11.2 10.5 10.0 9.5 9.0 8.8 8.5 8.0 7.8 7.5 7.5 7.2
12 300 38.0 27.0 22.0 19.0 17.0 15.5 14.2 13.5 12.5 12.0 11.5 11.0 10.5 10.0 9.8 9.5 9.2 9.0 8.8
14 350 41.0 29.0 23.8 20.5 18.2 16.8 15.5 14.5 13.5 13.0 12.2 11.8 11.2 11.0 10.5 10.2 9.8 9.5 9.2
16 400 47.0 33.2 27.0 23.5 21.0 19.0 17.8 16.5 15.5 14.8 14.0 13.5 13.0 12.5 12.0 11.8 11.2 11.0 10.8
Table 13 Maximum guide spacing (m) Nominal Degrees of Temperature Change (°C)
required for temperature change Pipe Size
(°C) in. mm 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95
Bondstrand Series 3000A
1 25 – – – – – – – – – – – – – – – – – – –
1.5 40 – – – – – – – – – – – – – – – – – – –
2 50 6.5 4.5 3.8 3.2 2.8 2.5 2.2 2.2 2.0 2.0 1.8 1.8 1.8 1.8 1.5 1.5 1.5 1.5 1.5
3 80 9.8 6.8 5.5 4.8 4.2 4.0 3.5 3.2 3.2 3.0 2.8 2.8 2.5 2.5 2.5 2.2 2.2 2.2 2.2
4 100 12.5 9.0 7.2 6.2 5.5 5.0 4.8 4.5 4.0 4.0 3.8 3.5 3.5 3.2 3.2 3.0 3.0 3.0 2.8
5 125 – – – – – – – – – – – – – – – – – – –
6 150 19.0 13.2 10.8 9.5 8.5 7.8 7.0 6.5 6.2 6.0 5.5 5.2 5.2 5.0 4.8 4.8 4.5 4.2 4.2
8 200 20.5 14.5 11.8 10.2 9.0 8.2 7.8 7.2 6.8 6.2 6.0 5.8 5.5 5.2 5.2 5.0 4.8 4.8 4.5
10 250 25.8 18.2 14.8 12.8 11.5 10.5 9.8 9.0 8.5 8.0 7.8 7.2 7.0 6.8 6.5 6.2 6.2 6.0 5.8
12 300 30.5 21.5 17.5 15.2 13.5 12.5 11.5 10.8 10.0 9.5 9.2 8.8 8.5 8.0 7.8 7.5 7.2 7.0 7.0
14 350 35.0 24.8 20.0 17.5 15.5 14.2 13.0 12.2 11.5 11.0 10.5 10.0 9.5 9.2 9.0 8.8 8.2 8.2 8.0
16 400 40.0 28.2 23.0 20.0 17.8 16.2 15.0 14.0 13.2 12.5 12.0 11.5 11.0 10.5 10.2 10.0 9.5 9.2 9.0
Table 14 Maximum guide spacing (m) Nominal Degrees of Temperature Change (°C)
required for temperature change Pipe Size
(°C) in. mm 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95
Bondstrand Series 3200A
1 25 – – – – – – – – – – – – – – – – – – –
1.5 40 – – – – – – – – – – – – – – – – – – –
2 50 6.5 4.5 3.8 3.2 2.8 2.5 2.2 2.2 2.0 2.0 1.8 1.8 1.8 1.8 1.5 1.5 1.5 1.5 1.5
3 80 9.8 6.8 5.5 4.8 4.2 4.0 3.5 3.2 3.2 3.0 2.8 2.8 2.5 2.5 2.5 2.2 2.2 2.2 2.2
4 100 12.5 9.0 7.2 6.2 5.5 5.0 4.8 4.5 4.0 4.0 3.8 3.5 3.5 3.2 3.2 3.0 3.0 3.0 2.8
5 125 – – – – – – – – – – – – – – – – – – –
6 150 19.0 13.2 10.8 9.5 8.5 7.8 7.0 6.5 6.2 6.0 5.5 5.2 5.2 5.0 4.8 4.8 4.5 4.2 4.2
8 200 24.2 17.2 14.0 12.0 10.8 9.8 9.0 8.5 8.0 7.5 7.2 7.0 6.8 6.5 6.2 6.0 5.8 5.8 5.5
10 250 30.8 21.8 17.8 15.2 13.8 12.5 11.5 10.8 10.2 9.5 9.2 8.8 8.5 8.0 7.8 7.5 7.2 7.2 7.0
12 300 36.5 25.8 21.0 18.2 16.2 14.8 13.8 12.8 12.0 11.5 11.0 10.5 10.0 9.8 9.2 9.0 8.8 8.5 8.2
14 350 41.5 29.2 24.0 20.8 18.5 16.8 15.5 14.5 13.8 13.0 12.5 12.0 11.5 11.0 10.8 10.2 10.0 9.8 9.5
16 400 47.5 33.5 27.5 23.8 21.2 19.2 18.0 16.8 15.8 15.0 14.2 13.8 13.0 12.5 12.2 11.8 11.5 11.0 10.8
10
Spans and support
4 locations Span recommendations
Recommended maximum spans for Bondstrand pipe at various operating tempera-
tures are given in Table 15. These spans are intended for normal horizontal piping
arrangements, i.e., those which have no fittings, valves, vertical runs, etc., but which
may include flanges and non-uniform support spacings. The tabular values repre-
sent a compromise between continuous and simple spans. When installed at the
support spacings indicated in Table 15, the weight of the pipe full of water will
produce a long-time deflection of about 1⁄2 inch, which is usually acceptable for
appearance and adequate drainage.
Fully continuous spans may be used with support spacings up to 20 percent greater
than those shown in Table 15; in simple spans, support spacings should be 20
percent less than those shown in Table 15.
For this purpose, continuous spans are defined as interior spans (not end spans),
which are uniform in length and free from structural rotation at supports. Simple
spans are supported only at the ends and are hinged or free to rotate at the
supports. Special conditions described below are not covered.
The pipe is assumed to be free to move axially. Suspended piping, which is
Table 15 Recommended maximum restrained or anchored against longitudinal movement, represents a special case
support spacings in feet for
Bondstrand pipe at various and guides may be required as discussed under the previous section, Use of Guides
operating temperatures (fluid for Alignment .
specific gravity=1.0)
Series 2000 Series 2000M-FP Series 4000 Series 5000
Nominal up to up to 151°F to 67°C to up to up to 151°F to 67°C to up to up to 151°F to 67°C to up to up to 151°F to 67°C to
Pipe Size 150°F 66°C 250°F 121°C 150°F 66°C 250°F 121°C 150°F 66°C 250°F 121°C 150°F 66°C 200°F 93°C
11
Spans and support
4 locations (cont’d)
Loads on hangers and supports
Table 16 gives maximum service loads for horizontal piping on hangers and
supports. Do not exceed the total support or hanger load given in the table for
sustained operation.
Table 16 Permissible service loads as Nominal Load on Support Fitted to Lower 180° (lbs)
limited by hanger and support Diameter
in. mm Maximum per linear inch Maximum per support
details, horizontal piping
1 25 100 100
1.5 40 100 120
2 50 100 160
3 80 100 200
4 100 100 200
5 125 100 200
6 150 130 330
8 200 200 600
10 250 340 1050
12 300 400 1430
14 350 650 1720
16 400 800 2320
Support locations
Supports that permit pipe movement are usually under pipe, not under fittings. Be
sure that pipe movement is not obstructed either axially or laterally by a flange or
fitting near the support. In general, supports may be located at convenient nearby
structures, just as for steel pipe, provided the support spacings indicated in Table
15 are not exceeded.
Anchors on pipe are indicated in Table 4 for restrained piping. Except at flanged
connections, above-ground anchors are usually found on pipe rather than fittings.
Anchors in lines free to move should be located where necessary to control move-
ment into loops or turns. See Figures 7 through 10 for typical anchor details.
Supports for vertical runs
Install a single support anywhere along the length of a vertical pipe run more than
about ten feet long. See Figure 10 for suggested details. If the run is supported near
its base, use loose collars as guides as shown in Figure 10b, spaced as recom-
mended in Table 17.
Table 17 Minimum guide spacing (feet) for Series Pipe Diameter Fluid Temperature (°F)
vertical runs supported from the
bottom Inches 100 150 200 250
}
2000 1, 1.5 20 15 10 10
2, 3, 4, 5 25 20 15 10
4000 6, 8, 10, 12, 14, 16 30 25 20 15
3000A
3200A } 2, 3, 4, 6,
8, 10, 12, 14, 16
25
35
20
30
15
25
†
†
}
5000 1, 1.5 20 15 10 †
5100 2, 3, 4, 5 25 20 10 †
6, 8, 10, 12, 14, 16 30 25 15 † † not recommended
Vertical runs less
than ten feet long may usually be supported as part of the horizontal piping. In
either case be sure the layout makes sufficient provision for horizontal and vertical
movement at the top and bottom turns.
Accommodate length changes in vertical pipe runs by allowing free movement of
fittings at either top, bottom or both. For each 1/8 inch of anticipated vertical length
change, provide 2 feet of horizontal pipe between the elbow and the first support,
but not less than 6 feet nor more than 20 feet of horizontal pipe.
Treat columns more than 100 feet high (either hanging or standing) as special
designs. Support and provision for length change are important. The installer should
be especially careful to avoid movement due to wind or support vibration while
joints are curing.
12
5 Connections to
other materials
Connections to other piping
Where possible, connect Bondstrand to either metallic or thermoplastic piping using
flanges drilled to the 150 psi standards of ANSI B16.5. Bondstrand filament-wound
epoxy flanges and Bondstrand heavy-duty molded flanges may be bolted directly
against raised-face steel flanges These flanges also seal well against lined steel
configurations. All flanges, including Bondstrand standard molded flanges, epoxy
and vinyl ester, provide sealing against flat-faced flanges. Use a full-faced 1/8-inch
thick elastomer with a Shore A hardness of 60 ±5 for best results .
Flanged valves and other equipment are frequently supplied with different flange
facings. The configuration of these facings may vary widely. Unless it has been
demonstrated that these facings are compatible with the face of Bondstrand
flanges, consult Ameron Fiberglass Pipe Group Engineering Department.
Where Bondstrand is connected to metallic pipe, securely anchor the metallic pipe
at the point of connection so that expansion and contraction or weight of the metal
line is not transferred to the Bondstrand line.
Small-diameter metallic connections
Outlets for instrumentation are best made using orifice flanges with 1⁄ 2-inch orifices.
Threaded reducer bushings mounted in saddles, blind flanges and fittings plugs
offer connections up to 11⁄ 2-inches in diameter for a wide range of applications. The
most commonly used metal bushing material is Type 316 stainless steel, but
Ameron can furnish other materials on special order.
Gravity flow connections
There are different ways to make gravity-flow connections to floor drains, cast iron
pipe, etc. For example, a four-inch by six-inch tapered body reducer will enlarge the
receiving end of a Bondstrand four-inch pipe and serve as a packing chamber for
the cast iron end of a floor drain or other fitting.
Conversely, Bondstrand pipe can be packed and sealed into a cast iron bell. In any
case, avoid packing materials which must be applied at temperatures above 200°F.
Mechanical couplings are available through other manufacturers to connect
Bondstrand to clay, concrete, cast iron or other non-metallic pipe.
6 Connections
equipment
to Equipment vibration
Bondstrand pipe will safely absorb vibration from pumping or other conditions if (1 )
stresses are controlled within reasonable limits, and (2) pipe is protected from
external abrasion by saddles or sleeves where it contacts supports and other
objects. In general, pipeline vibration is severe only when the generating frequency
is at, or near, the natural resonance frequency of the pipeline. This frequency is a
function of the support system, layout geometry, temperature, mass, and pipe stiff-
ness, and is often difficult to predict.
There are two principal ways to control stress caused by vibration. You can usually
observe the stability of the system during initial operation and add restraints or
supports as required to reduce effects of equipment vibration. Where necessary,
guides illustrated in Figure 6 will effectively hold pipe from lifting or moving laterally.
In special cases where source vibration is excessive (such as that resulting from
pumps running unbalanced), an elastomeric expansion joint or other vibration
absorber should be considered. If an expansion joint is considered, refer to
EXPANSION JOINTS.
Connections to tanks
The wall flexure of a tank as it is filled and emptied produces movements at nozzles
which must be accommodated in the design. These movements can be absorbed
by a loop or turn, or by an expansion joint. Avoid direct, straight-line connections
between tanks.
13
Other design
7 considerations
Coating Bondstrand
Exposure to direct sunlight will eventually degrade the surface of Bondstrand
piping. Although no failures are known to have resulted from this superficial degra-
dation, it does cause a dull, grey appearance which many users wish to avoid.
Ameron products are available to prevent or arrest this effect, or for color coding.
Based on studies at the factory, a five-mil single coat of Ameron Amershield® single
coat polyurethane protective coating will provide suitable protection for either epoxy
or vinyl ester pipe and fittings.
Adhesion of the coating is improved by delaying the application until the pipe
surface has begun to weather. Pipe must be thoroughly cleaned before applying the
coating.
For further information on chemical resistance, coverage rates, equipment and
application procedures for coatings, contact Ameron's Protective Coatings Division.
Electrical properties
Bondstrand pipe offers high resistance to stray electrical currents, a common cause
of corrosion around valves and pumps. Table 18 gives the results of tests on
Bondstrand pipe in a clean, as manufactured, condition at room temperature.
Obviously, electrical properties, especially surface resistivity, are greatly affected by
contamination and atmospheric conditions .
Table 18 Electrical properties of ASTM
Bondstrand Series 2000, 3000A, Property Value Test Method
3200A, 4000, 5000 and 5100 pipe
Dielectric constant, at 1 KHz for a 0.22-inch thickness 5.9 D150
Dissipation factor, at 1 KHz for a 0.22 inch thickness 0.016 - 0.021 D150
Dielectric strength, by the short-time test using 1⁄4-inch elec-
trodes in oil for a 0.23-inch thickness, volts per mil >230 D149
Dielectric breakdown voltage, by the short-time test using
1
⁄4 -inch electrodes in oil for a 0.23-inch thickness, kv >53.4 D149
Surface resistivity, ohms 1010 to 1012 D257
Volume resistivity, for a 0.22-inch thickness 1014 to 1015 D257
Note: All material was tested as manufactured and at room temperature.
Steam condensate
Good drainage helps avoid water hammer in steam condensate lines. For further
information, see our Bondstrand Guide for Steam Condensate, FP468, available
from your local distributor.
Heat tracing
Heat tracing may be needed to prevent freezing in cold weather or to maintain flow
of viscous fluids at ambient temperature.
Wrap heat tracing helically to avoid the pipe deflection caused by heating one side
of the pipe. Heat tracing should be directly on the pipe and within the insulation. Do
not exceed maximum trace temperatures of 250°F for epoxy products or 200°F for
vinyl ester products, and use the maximum trace temperature for the design of the
piping system.
14
Detailing the
8 supports The following paragraphs describe and illustrate the different methods and devices
used to support Bondstrand pipe and fittings in a suspended system.
Because outside diameters of Bondstrand pipe are the same as those for iron pipe
size (IPS) standards, standard pipe supports and hangers often may be used for
Bondstrand piping systems. Occasionally, larger supports as given in Table 19 are
required to fit over elastomeric pads or saddles, especially at anchors.
Table 19 Recommended nominal hanger Bare Pipe or With With Two
sizes for Bondstrand pipe with Sheet Metal Elastomeric Pad Bondstrand 180°
Nominal Diameter Wrapper Support Saddles
in. mm in. mm in. mm in. mm
Note: Dimensions shown in paren- 1 25 2 50 – – – –
theses are recommended inside 1.5 40 2 50 – – – –
diameters of anchoring device or 2 50 2 50 2 1⁄2 63.5 3 75
support, and provide for a 1⁄ 4-inch 3 80 3 75 3 1⁄2 88.9 4 100
elastomeric pad thickness or a 4 100 4 100 (5) (125) 5 125
9
⁄ 16 -inch Bondstrand saddle thickness. 5 125 5 125 (6) (150) 6 150
6 150 6 150 (7 1⁄8) (181) (7 7 ⁄8) (200)
8 200 8 200 (9 1⁄8) (232) (97⁄8 ) (251)
10 250 10 250 (111⁄4) (286) (12) (300)
12 300 12 300 (131⁄4) (337) (14) (350)
14 350 14 350 (14 3⁄4) (375) (15 1⁄ 2) (394)
16 400 16 400 (16 3⁄4 ) (425) (17 1⁄ 2) (445)
Clamping forces
Support styles that clamp the pipe, are generally not recommended to ensure that
clamping forces do not crush the pipe. Local crushing could result from a poor fit,
and all-around crushing could result from over-tightening .
Where the pipe must be held tightly at the support, mount a pair of 180° support
saddles between clamp and pipe for the ultimate in strength and long life. In some
cases with Bondstrand 2000 or 4000, a 1⁄4-inch thick elastomeric pad (Shore A
durometer hardness 60 ± 5) placed between clamp and pipe is a suitable alternative.
Space between pipe
In multiple runs, allow clearance for flanges and other fittings having a diameter
greater than the pipe. Table 20 shows the outside radius of standard Bondstrand
products. Add space between pipe runs to accommodate length changes at loops
and turns. Insulate as necessary to avoid direct exposure to hot pipe or other heat sources.
Table 20 Radius for determining piping Nominal diameter Fittings Flanges
clearance requirements for Radius, R Radius, R Provide Clearance
in. mm in. mm in. mm
multiple runs
Notes: 1 25 11⁄4 32 21⁄ 2 64
1.5 40 11⁄2 38 23⁄ 4 70
1. Provide additional clearance 2 50 13⁄4 44 3 76
between pipe runs to accom- 3 80 2 1⁄4 57 33⁄ 4 95
modate length changes at loops 4 100 2 3⁄4 70 41⁄ 2 114 R
and turns. 5 125 31 ⁄4 83 43⁄4 121
2. Provide additional clearance 6 150 3 3 ⁄4 95 51⁄ 2 140
where Bondstrand saddles are 8 200 4 3⁄ 4 121 63 ⁄4 171
10 250 6 1⁄4 159 8 203 R
used for branching, or where
Bondstrand maintenance 12 300 7 3⁄ 4 197 91⁄2 241
couplings or other special 14 350 9 229 11 279
joining systems are used. 16 400 10 1⁄ 2 267 13 330
16
8 Detailing
(cont’d)
the supports
17
Appendix C
9 (cont’d) Nominal
Pipe Size
Series
Uniform Weight of Pipe
1 25 0.16 0.46 0.09 0.27 0.16 0.46 0.09 0.27 0.13 0.38 0.08 0.24 .011 0.33 0.01 0.04
1.5 40 0.52 1.5 0.30 0.87 0.52 1.48 0.30 0.87 0.42 1.21 0.27 0.77 0.36 1.04 0.05 0.13
2 50 1.0 2.8 0.58 1.7 1.0 2.8 0.58 1.7 0.80 2.3 0.51 1.5 0.69 2.0 0.09 0.25
3 80 3.3 9.5 1.9 5.6 3.3 9.5 1.9 5.6 2.7 7.6 1.7 4.8 2.3 6.6 0.29 0.85
4 100 9.2 26 5.4 16 9.2 26 5.4 16 7.8 22 5.0 14 6.7 19 0.86 2.5
5 125 18 51 10 30 18 51 10 30 15 43 9.5 27 13 37 1.6 4.7
6 150 30 87 18 51 30 87 18 51 26 74 16 47 22 63 2.8 8.1
8 200 76 217 45 128 93 268 55 158 65 187 41 119 55 159 7.1 20
10 250 148 426 87 251 231 664 136 391 128 366 81 233 109 312 14 40
12 300 250 716 147 421 465 1334 273 784 214 615 136 391 182 523 23 67
14 350 348 999 205 587 624 1790 367 1053 325 934 207 593 276 791 35 102
16 400 590 1693 347 996 1066 3061 627 1800 554 1590 352 1010 468 1342 60 173
21
Notes
22
Notes
23
11 Health and safety
information
Toxicity of adhesive
Hardener: Irritating to the skin, eyes and respiratory tract: toxic orally; may
cause sensitization.
Resin: . May be mildly irritating to skin and eyes; may cause sensitization.
Handling precautions for adhesive
FOR CHEMICAL EMERGENCY Hardener: Do not get in eyes, on skin or clothing. Avoid breathing vapor.
SPILL, LEAK, FIRE, EXPOSURE OR Wash thoroughly after handling. When handling in the field, wear
ACCIDENT
gloves and eye protection. When handling in bulk quantities, wear
CALL CHEMTREC - rubber gloves, rubber apron and NIOSH approved respirator.
DAY OR NIGHT Resin: Avoid contact with eyes, skin or clothing. When handling
in the field, wear gloves and eye protection. Wash thor-
1-800-424-9300 oughly after handling.
Toll-free in the continental U.S.
483-7616 in District of Columbia First aid for adhesive users
For calls originating outside
the continental U.S. In case of contact
202-483-7616 -Washington D.C.
collect Eyes: Immediately flush with plenty of water for at least 15 minutes. Call
a physician.
Skin: Wash with water and soap if available.
Clothing: Remove contaminated clothing and wash before reuse.
Inhalation: Remove to fresh air. Give oxygen or artificial respiration if neces-
sary.
Ingestion: If hardener is swallowed and person is conscious, give plenty of
water or milk to drink. Do not induce vomiting. Call a physician.
This literature and the information and recommendations it contains are based on data reasonably believed
Important notice to be reliable. However, such factors as variations in environment, application or installation, changes in
operating procedures, or extrapolation of data may cause different results. Ameron makes no representation
or warranty, express or implied, including warranties of merchantability or fitness for purpose, as to the accu-
racy, adequacy or completeness of the recommendations or information contained herein. Ameron assumes
no liability whatsoever in connection with this literature or the information or recommendations it contains.
Installation of Buried
Bondstrand Pipe
Introduction To ensure long life and trouble-free service from a Bondstrand piping system, the
principles of excavation, joint make-up, bedding, backfilling and field testing must be
properly applied. These principles must be reflected in the phrasing of contract
documents and must be enforced through inspection. Be sure that contractor
personnel have been thoroughly trained in Bondstrand assembly procedures by a
certified Ameron field representative.
These recommendations for installing buried Bondstrand pipe are based on two
principles:
• Follow Ameron's recommendations for assembling pipe sections and curing the
joints carefully.
• Provide evenly distributed support for each section of pipe rather than concentrating
the support at points or short stretches of the pipe bottom. Evenly distributed
support is achieved through proper bedding.
FP278C (10/96)
2 Trench design and
excavation
2 inches (50 mm) to subgrade with loose bank run material, graded uniformly in
one plane for the full length of the pipe. Overexcavate at each bell so that the pipe
barrel rests on the bottom of the trench. Foundations must provide uniform
support under the haunches of the pipe along the full length of each pipe section.
5) When the excavation is in soft
or wet, unstable soils that will not All units in
inches(mm) Secondary
provide sufficient support for the Backfill
pipe, overexcavated the trench at
least 6 inches (150 mm) and Trench Width
Fig.2. Pipe zone backfill should consist of
sound earth or granular material free of
backfill to 2 inches (50 mm) below Min = ID + 12” (300mm)
Max = ID + 24”(600mm)
stones or lumps exceeding 1 inch ( 25 mm) subgrade with solid granular soil
in diameter. The material should not contain compacted to at least 85-95%
vegetation or debris that could leave voids
upon decomposition. Granular materials
Proctor (40-70% relative density).
such as sand, gravel or crushed rock yield Then complete the subgrade as Secondary
high densities with a minimum of Pipe
described in section 5. The Zone
compaction effort and have proven ideal for
the pipe zone backfill. Granular materials
method described in NFPA No. 24 Min Bedding =
Primary
2”(50mm)
should pass a 3⁄8-inch screen and no more section 8-4.3 under “Exception” is Pipe
Zone
than 15% should pass a No. 200 sieve. not acceptable for fiberglass pipe. Min
Foundation= Foundation
6) When solid rock, hardpan or 6”(150mm)
required for
unstable soil
other hard foundation is
encountered during excavation, overexcavate the trench at least 6 inches (150 mm)
and backfill to 2 inches (50 mm) below subgrade with solid granular soil
compacted to at least 85-95% Proctor (40-70% relative density). Then complete
the subgrade as described in section 5.
1) Most native soils, with the exception of highly organic, spongy soils and fat, highly plastic expansive clays.
2) Sand with a maximum particle size of 1⁄4 inch (6 mm) or gravel with a minimum grain size of 1⁄4 inch (6 mm), or
pea gravel or crushed rock mixed with sand.
3 Assembling
fittings
pipe and 1) Prepare and assemble Bondstrand Quick-Lock joints in accordance with the recom-
mendations contained in Ameron publication, FP170. For taper/taper joints to 6 inches
(150 mm), consult Ameron publication FP104.
2) Position pipe on 4 x 4 timbers across the trench. Block pipe to hold alignment and
prevent lateral movement during cure. For larger diameters, use of come-alongs for
joint assembly.
4 Placing pipe in trench 1) Cure the joints fully before lowering the pipe into the trench. Any vibration or
movement of partially cured joints will increase the risk of joint failure.
2) When the joints have cured, raise the pipe slightly to remove the timber supports,
using rope or webbed sling to lift the pipe. Do not use chains. Lower the pipe into the
trench gradually. Do not drop the pipe. When working manually, use at least two men
for 6-inch (150 mm) pipe and four men for 8 and 10-inch (200 and 250 mm) pipe. Install
larger pipe with lifting equipment. Do not lift pipe over 10 inches (250 mm) in diameter or
30 feet (9 m) in length at a single point: use a spreader bar.
2
Placing pipe in trench 3) Should the depth of the trench measured from the top of the supports upon which
4 the pipe is assembled to the trench bottom exceed 5 feet (1.5 m), do not lower the pipe
by the method outlined in section 4 as it may overstress the pipe. It is the customer's
responsibility to submit specific laying conditions (trench depth, handling equipment,
pipe diameter, etc.) to Ameron for recommendations for trench depths in excess of
5 feet (1.5 m).
4) Pipe may be installed in curved trenches provided the curvature is uniform and does
not exceed the tabulated values.
5 Bedding and backfill 1) Grade the trench bottom accurately and bed with sand to provide uniform bearing
and support along the entire length of each pipe section. Provide a shallow depression
for bells and couplings. The grade should not exhibit abrupt changes in direction or
slope except at fittings.
2) Do not cover pipe joints until all pressure tests have been performed.
3) Compact the backfill uniformly around the pipe giving particular care to the bedding
Fill the pipeline with water or use beneath the haunches of the pipe. Compaction may be done with water if the native soil
other appropriate means to prevent is free draining. If the native soil is not free draining, bedding with damp sand will
buried pipe from floating during facilitate compaction. Extend backfill at least 6 inches (150 mm) above the pipe.
compaction with water in
cohesionless soils. 4) Place backfill in 6-inch (150 mm) maximum lifts to a point at least 2 feet (.6 m) above
the top of the pipe. Do not use mechanical compactors directly over the pipe until at
least 12 inches (300 mm) of fill have been placed over the pipe, or at least 24 inches
(600 mm) if heavy compaction equipment is used. Compact each lift to 85% of
maximum density as determined in accordance with ASTM D1557 for cohesive soils, or
to 70% relative density in accordance with ASTM D2049 for cohesionless soils which
fail to produce a well-defined, moisture-density relationship when tested in accordance
with ASTM D1557. Avoid damage to pipe wall during compaction. Place the remaining
backfill as directed by the engineer. Make in-place tests of soil density in accordance
with ASTM D1556 or ASTM D2167. Contact Ameron Applications Engineering for
specific information on ASTM specifications.
Mechanical compactors may be used provided harmful shock loads are not
transmitted to the pipe. Maintain at least 12 inches (300 mm) between tamping feet
and pipe wall to avoid damage to the pipe.
Roadway crossings
6 Where live loads are less than the conventional H20-S16 loading, the burial depth
measured from the top of pipe should be at least 3 feet (.91 m) for all diameters. At road
crossings where the loading exceeds H20-S16, bury the pipe deeper or use casing
pipe and collars or sleeves to protect the pipe. Ameron will make recommendations on
increased depth of burial upon request provided complete loading and soil conditions
are submitted for an engineering analysis.
4
9 Thrust block design
and construction
1) Once the anticipated thrusts have been determined, thrust block design must
consider soil strength, soil stability and location of the water table. Blocks must (a) have
adequate bearing area to resist the soil thrust, (b) bear against undisturbed soil and
(c) be so designed that the resultant thrust vector passes perpendicularly through the
center of the bearing surface (except for valves as in section 9.8). Should the soil be
unstable or the installation below the water table, the engineer must make provisions to
ensure stability such as driving piles to anchor to deeper layers of soil. Note that any
connecting metallic pipe must be anchored at the point of connection to the fiberglass
pipe to prevent transfer of excessive stress.
Fp
Fig. 9-1 Thrust blocks should be cast
with the bearing area against A
undisturbed native soil.
PA
T = Thrust force on bend (lbf)
w = Unit soil weight (lbf/ft3) h
T Fp
W = Soil weight/ft of pipe (lbf/ft)
θ = Pipe bend (deg)
φ = Soil friction angle (deg)
Section A-A
Formulas:
T = 2PA sinθ2 (lbf)
2) Safe bearing pressures for common soil type are tabulated below.
T
Ab = — where
Pp
Ab = Bearing area of thrust block (ft2)
T = Thrust (lbf)
Pp = Allowable soil bearing pressure (lbf /ft2)
5
9 Thrust block design
and construction
4) Thrust blocks for Bondstrand pipe systems should be poured after hydrostatic
testing to allow for clear visual inspection of all fitting joints during the test. To retain
pipe in proper alignment while testing, placement of sand bedding and backfill per
section 5 may be required. Joints should be left exposed for observation during testing.
5) Thrust blocks should be
shaped with the “designed Friction Angle, φ Cohesion, Cs
bearing area” against native Soil Description (deg) (lbf /ft2)
soil of the trench wall. Smaller Well-graded sand
blocks using a dry mix may be dry 44.5 0
shaped by hand but larger saturated 39.0 0
blocks (2 ft2 or greater) require Silt (passing 200 sieve)
formwork. dry 40 0
6) Unless otherwise specified saturated 32 0
by the engineer, use a Cohesive granular soil
concrete mix consisting of wet to moist 13-22 385-920
1 part Portland cement, Clay
2 parts washed sand and wet to moist at
3 parts washed gravel with max compaction 11.5-16.5 460-1175
enough water for a relatively a
dry mix. A dry mix is stronger and is easier to shape.
7) Work the concrete thoroughly around the fittings to maximize surface contact. The
entire area between the fittings and the freshly cut trench wall must be filled with
concrete and be void free. Maintain at least a 2-inch (50 mm) space between concrete
vibrators and pipe or fittings as even indirect contact through the concrete aggregate
may produce excessive impact loads on the fiberglass pipe.
8) Valve blocks should incorporate the steel necessary to support the weight of the
valve and resist any torque loads caused by opening and closing the valve.
9) Thrust blocks should encapsulate crossovers with at least six inches (150 mm) of
concrete between fittings and native soil.
Native soil
10 Manhole penetrations
and connections
1) When making penetrations through concrete walls, run Bondstrand pipe through
metal pipe sleeves at least two sizes larger in diameter than the pipe. Caulk the space
between the sleeve and the pipe with a waterproof compound that dries to a firm but
pliable mass.
2) Assemble flanged connections in accordance with the recommendations in
ASSEMBLY INSTRUCTIONS FOR
Steel pipe sleeve
BONDSTRAND FIBERGLASS FLANGES,
FP196. Fiberglass pipe
Fig. 10. Typical wall penetration. The 3) When connecting fiberglass
fiberglass pipe passes though a metal sleeve piping to metallic piping,
two pipe sizes larger than the pipe diameter.
The space between pipe and sleeve is anchor the metallic line to avoid
sealed with an elastomeric caulking stress transfer to the fiberglass.
compound. Elastomeric caulking
4) Support valves indepen- 2-in(50mm) min.
dently of fiberglass piping. thickness
6
11 Field testing 1) Pneumatic testing is not recommended for reasons of safety.
2) Use weights on pipe and wood blocking at bends to restrain pipe during test.
3) Displace all free air in the Bondstrand piping system with the test fluid. Provide taps
for air and vapor release at all high points in the system.
4) Increase pressure in increments of no more than 50 psi/minute (3 bar/min.).
Appendix Hydrostatic Thrust at Reducers at 100 psi1 in 2000 Series Piping Systems2
A Reducer Size
(in x in) (mm x mm) (lbf)
Thrust
(kN)
Reducer Size
(in x in) (mm x mm) (lbf)
Thrust
(kN)
3 x 11⁄2 80 x 40 ,___ ,___ ,10 x 6 250 x 150 2,650 11.8
3x2 80 x 50 ,240 ,1.0 10 x 8 250 x 200 1,550 6.9
4x2 100 x 50 ,510 ,2.3 ,12 x 8 300 x 200 3,350 15.0
4x3 100 x 80 ,270 1.2 12 x 10 300 x 250 1,800 8.0
6x3 150 x 80 1,150 5.1 14 x 10 350 x 250 6,000 26.8
6x4 150 x 100 ,880 3.9 14 x 12 350 x 300 2,500 11.2
8x4 200 x 100 1,980 8.8 16 x 12 400 x 300 7,000 31.2
8x6 200 x 150 1,100 4.9 16 x 14 400 x 350 4,500 20.1
1) In a fully restrained system.
2) Includes Series 2000, 2400, 3400, 4000, 5000, 5100 and 7000.
7
Important notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
expressed or implied, including warranties of merchantability or fitness for purpose, as to the accuracy,
adequacy or completeness of the recommendations or information contained herein. Ameron assumes no
liability whatsoever in connection with this literature or the information or recommendations it contains.
General This guide provides specific information about the material requirements, design
criteria, assembly and testing methods recommended to assure a successful steam
condensate return line or a hot water line such as for district heating or geothermal
applications using Bondstrand pipe and fittings.
Material Bondstrand Series 2000 pipe and fittings are suitable for steam condensate return
service.1,2 Joined using Bondstrand RP-34 or PSX™•34, this piping carries hot water safely
at temperatures up to 250°F (121°C) when the system is properly designed and installed.
The BONDSTRAND FITTINGS AND ENGINEERING GUIDE3 provides details on parts certified in
accordance with Military Specification MIL-P-28584,4 an RTRP specification written
especially for steam condensate return service. Certificates are available on request.5
Another military specification offers guidance on design and installation.6
In choosing parts for your system, Ameron suggests that you consider also the
following:
1. Heavy-duty, filament-wound flanges are recommended in 2-, 3-, and 4-inch (50,
80, and 100 mm) diameter, particularly when systems are blocked or buried. In
larger diameters, standard filament-wound flanges provide the necessary
strength for this service.
2. As an exception to the use of filament-wound products, molded blind flanges
are suitable for steam condensate service and are found on the approved list.6
3. For reductions in pipe diameter, Bondstrand filament-wound tapered body
reducers are recommended over molded reducer bushings.
4. Tees are recommended for branching. Saddles for branching to either
Bondstrand or steel lines are not recommended for steam condensate. Of
course, saddles are excellent for supports and for in-line anchor details.7
5. Gaskets for both Bondstrand-to-Bondstrand and Bondstrand-to-steel flanged
connections should be 1/8-inch (3 mm) thick full-faced gaskets using a suitable
elastomer such as ethylene propylene rubber with a Shore A hardness of 60±5.
6. Connections to metal condensate piping are always made using flanges. Metal
pipe should be blocked at points of connection to Bondstrand pipe to prevent
metal pipe loads from being transferred to the Bondstrand pipe. This applies to
drip leg connections as well as condensate lines.
7. Metal piping within manholes may facilitate positive anchoring and provide
improved resistance to vibration, torque loads on valves and physical abuse.
8. Bondstrand maintenance couplings are recommended for repair of damaged
lines where the ends cannot be separated enough to make a bell and spigot
joint. (See Field Repairs.)
FP468B (7/00)
Systems Protected Bondstrand piping performs best in systems designed to carry condensate only in the
liquid phase. In these systems, a vented receiver tank or “hot well” collects the
Against Live Steam condensate from the steam traps. From the tank, Bondstrand piping returns the
condensate to the boiler by gravity flow if elevations permit or by a pump arrangement
as in Figure 1. These systems are free of steam-induced water hammer and have been
shown to perform for up to 20 years without evidence of significant deterioration.
Systems Exposed Where hot wells are not feasible, other means of dissipating the energy in the drip
discharge must be used. Except where possible to design steam transmission lines
to Live Steam without steam traps,8 it will be necessary to remove the condensate from the steam line
at drip legs between the boiler and the equipment. Here complete protection against live
steam exposure may not be possible, but must be kept to a minimum. Steam flashing
within the lines tends to degrade the pipe liner over a period of time, particularly when this
flashing also produces water hammer.
Water hammer occurs in lines filled or partially filled with condensate. When a high
temperature (>212°F or 100°C) condensate discharge from a trap is released into these
lines, a portion of it flashes to steam. At the instant of release the pressure is nearly that in
the steam line. The flash steam immediately formed at the new lower pressure expands
greatly, even explosively, and a high-velocity pressure wave moves through the line.
In an empty condensate line, the positive pressure wave would move rapidly through the
line, and then, on cooling , collapse back to its original water volume, producing a similar
negative pressure wave. With the line full or partially full of condensate, the high-velocity
steam pressure wave may become a slug of water which is then slammed through the
Fig. 1. Typical Hot Well for Pumped pipe in a manner destructive to both pipe and equipment. As the steam rapidly cools and
Condensate Return
recondenses, a reverse wave can develop.
The following steam properties outline the extent of this expansion and contraction. One
ounce (28 grams) of steam occupying over 2900 cubic inches at 212°F (47,500 cc at 100°C)
and atmospheric pressure will occupy only 1.8 cubic inches (30 cc) after condensing. The
flash steam formed on discharge to atmospheric pressure of condensate at 25 psi (1.7 bar)
is 5.7 percent by weight, and at 50 psi (3.4 bar) it is 9.0 percent.
Where some exposure to flash steam is unavoidable, special precautions can be taken to
alleviate the problem (see below). Remember, these precautions for systems with some
exposure to live steam are not necessary for systems fully protected against live steam-
that is, where the condensate temperature is below the boiling point and there are no drip
leg connections.
Fig. 2. Detail for Typical In-line Steam
Dissipation Chamber at a Trap
Discharge Connection
2
Systems Exposed 1. Take care to assure a uniform grade line in the condensate lines. A gradient of
not less than one inch drop in 40 feet (2 mm per m) in the direction of flow is
to Live Steam recommended for both buried and suspended systems. Be aware that water-
(cont’d) filled low points in the line, particularly those near steam traps, can greatly
aggravate water hammer problems.
2. Select suitable traps and develop a program of regular maintenance. Features of
trap design to consider should include:
• minimizing the amount of condensate dumped per trap operation,
• mode of failure, open or closed, and,
• selection of the minimum workable size.
Avoid the temptation to install bypasses; While maintaining traps, valve off the drip line.
3. Provide a dissipator at the steam trap from drip leg connections as shown in
Figure-2. Developed by Mr. Bill Stevenson, an engineer with the General
Services Administration, these widely used devices serve to absorb the initial
shock of the steam flash as well as to quickly dissipate some of the heat energy.
They are used in steel as well as RTRP condensate lines.
4. Do not undersize the return piping. Larger sizes dramatically reduce the velocity
of the surge wave within the pipe and its potential for damage.
Corrosion Inhibitors Where a corrosion inhibitor is required to prevent attack on steel components of the
piping system, morpholine is recommended. Other amine additives such as cyclo-
hexylamine, may cause degradation of the pipe liner if used in concentrations in excess
of 1000 parts per million.
Layout of the Buried Buried condensate and hot water systems operate at temperatures that normally
require anchor blocks at valves, turns and branches. The temperature-induced stress
System in the blocked Bondstrand pipe will be absorbed in the pipe.9,10 For lines bedded
directly in soil, the designer should not expect that expansion will be absorbed as
movement at turns, by expansion loops or by expansion joints.
At lower temperatures (<180°F or 82°C) for short runs (<10 ft. or 3 m) from anchor to
fitting, and in poor soils (<1000 psf or 48 kN/m2), anchor blocks may not be required.
However, these are special cases and should be carefully analyzed before the decision
is made to install the lines without anchor blocks.11
In certain locations it may be necessary to place equipment such as pumps, valves or
steam dissipation chambers in restrained lines. Equipment replacement or repair, or
flange gasket replacement, will then be necessary from time to time. On heat-up,
normal thermal expansion produces a compressive longitudinal load in the restrained
Bondstrand pipe. Over a period of time this causes a shortening of the pipe such that,
unless the flanges are anchored, flanged joints often separate an inch or more when
Fig. 3. In-Line Anchor
cooled down and disassembled. This makes reassembly potentially difficult.
Reassembly will be much easier if the Bondstrand inlet and outlet lines are suitably
anchored at manhole and building wall penetrations. This can be done using an in-line
anchor block outside the wall as shown in Figure 3 or a steel anchor inside the wall as
shown in Figure 4. Good soil compaction under the lines around the manholes is
necessary so that excessive settlements cannot damage the pipe.
In some locations the stability of the soil under the pipe at penetrations cannot be
assured. Soil movements can produce excessive shearing loads on the pipe at the
interface to the fixed penetration. Here the anchor should be moved three to five feet
from the penetration and the penetration itself sleeved and sealed around the pipe.12
As an alternative to sealing between the pipe and sleeve with a “firm but pliable mass, “ a
Link-Seal* provides an elastomeric seal by means of a preformed modular unit which is
bolted into place. These units may also be used to seal pipeline casings at road crossings.
The detail of Figure 3 must not be used to resist the expansion and thrust of restrained
steel lines. Connecting steel lines should be both anchored and supported to avoid
transferring excessive loads to the Bondstrand pipe.
Refer to Ameron literature11, 12, 13 for helpful information on the design and placement of
anchor blocks at buried fittings. The properties of Bondstrand pipe at elevated
Fig. 4. Anchor Inside Manhole or temperatures are such that thrust blocks must be designed to resist both tensile and
Wall Penetration compressive loads.
3
Layout of the Suspended systems are generally designed using expansion loops rather than thrust
blocks, in part because the required supports are more economical when the pipe is
Suspended System allowed to move freely.7 Anchors between the loops are required, of course, to control
the position of the runs.
Some layouts are simply too restricted to permit the use of loops.Large diameter
casings or tunnels are examples. The line may have to be blocked and guided to keep it
from “snaking,” or expansion joints may be used.
Assembly Bondstrand pipe, fittings and flanges in condensate and hot water systems should be
assembled in accordance with Bondstrand assembly instructions and heat blanket
cure times should be 60 minutes for pipe joints and flange mountings, and 75 minutes
for joints or fittings.
Field Test Simple hydrostatic testing of installed Bondstrand pipe and fittings to 150 psi (10 bar) or to
1.5 times working pressure for four hours is usually sufficient to assure proper performance.
Testing of a buried system is best accomplished prior to placing backfill and blocking.
In every installation operating at an elevated temperature, maximum reliability is served by
heating the system slowly the first time. A temperature rise of not more than 20°F (11°C) per half
hour generally will relax fabrication stresses and ensure optimum pipe and joint performance.
Field Repairs Repairs of leaking pipe, whatever the cause, should be made by removing the faulty section
or a short length containing the fault, not by overwrapping the fault with any type of patch or
other material. If a joint is damaged during the laying operation, it should be cut off and a
coupling bonded to the cut-off end and laid in the line as a normal pipe.
If the damage occurs to an installed pipe which is blocked or otherwise restrained from
movement, the section to be repaired is cut out of the existing system and replaced by
inserting a length of new pipe or a new fitting or assembly in place of the damaged part.
The required buttend joint may be made using a Bondstrand maintenance coupling.
References 1. Lawson, Donald F., “Plastic Pipe: It Beats the Cost Problem,” Air Force Civil Engineer, August 1973.
2. Andersen, H. O., “Fiberglass Reinforced Pipe in Underground Condensate Return Service,” Proceeding of
Conference on Underground Central Heating and Cooling Distribution Systems, Washington, D.C.,
November 1973.
3. “Bondstrand Fittings Engineering Guide,” FP282, Ameron.
4. Military Specification MIL-P-28584, “Pipe and Pipe Fittings, Glass Fiber Reinforced Plastic, For Condensate
Return Lines”, U.S. Government Printing Office, April 15, 1975.
5. “Certification to MIL-P-28584,” Engineering Bulletin EB-17(1), Ameron, April, 1980.
6. NAVFAC Guide Specification NFGS-15707, “(Factory Insulated) Glass Fiber Reinforced Plastic (FRP) Pipe
Condensate Return System”, Naval Facilities Engineering Command, June, 1981.
7. “Bondstrand Engineering Guide for Suspended Pipe,” FP288, Ameron.
8. Mikasinovic, Mileta, and Dautovich, David R., “Designing Steam Transmission Lines Without Steam Traps,”
Chemical Engineering, March 14, 1977.
9. “Temperature-Induced Loads in Buried Bondstrand Pipe”, Engineering Bulletin EB-2, Ameron.
10. Schadel, O. et al., “Untersuchung der Einsatzmöglichkeiten von GFK-Rohren für die örtliche Verteilund und
die Unterverteilung von Fernwärme”, (Investigation of the suitability of RTR-Pipe for Local and Secondary
Distribution of District Heat), Research Report ET 5069A, Technischer Überwachungs-Verein Bayern e.V,
Munich, March, 1980.
11. “The Need for Blocking of Buried Pipe”, Engineering Bulletin EB-24, Ameron.
12. “Bondstrand Guide for Installing Buried Pipe”, FP278, Ameron.
13. “Bondstrand Series 2000 Pipe Engineering Guide”, BEG-2, Ameron.
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy
or completeness of the recommendations or information contained herein. Ameron assumes no liability
whatsoever in connection with this literature or the information or recommendations it contains. Product specifi-
cations are subject to change.
© 1987 Ameron , Printed in U.S.A. FP468B 7/00 supersedes FP468A (12/93) 7.5M[354]
Marketing Bulletin
FIBERGLASS PIPE GROUP
Estimated Man-hours for®
Assembly of Bondstrand Systems
matching taper/taper and Quick-Lock® adhesive joints;
Pronto-Lock®/Pronto-Lock II, and Key-Lock™
mechanical joints
General The information in this bulletin may be helpful in estimating construction costs where
Bondstrand products will be used. The tables estimate man-hours for making various
Bondstrand joints. The estimates are based on timed tests under ideal conditions: an
experienced person with all necessary materials at hand. Times do not include jigging,
measuring, planning, and other activities normally associated with piping joint fabrication.
Actual times may vary due to environmental conditions, skill and experience of the fabri-
cator, and the equipment available. These times are based on the assumption that the
crew received limited training from an Ameron Certified Technician and they are familiar
with basic installation procedures as recommended in standard Ameron literature. Once
the crew gains familiarity with the procedure, total time may be reduced as much as
50%. The estimates are given using tools that are new or in perfect operating condition.
The cutting blades are sharp and suitable for cutting glass fibers and resin materials.
Taper/taper and Table 1 estimates installation of taper/taper adhesive joints and Pronto-Lock/Pronto-Lock
Pronto-Lock/Pronto-Lock II II mechanical joints. (Series 3000A, 3200 and 3300 Series)
Quick-Lock Table 2 estimates installation of Quick-Lock adhesive bonded joints.(Series 2000, 2000M,
2000M-FP, 4000, 5000, 7000 and PSX Series)
Key-Lock and Quick-Lock Table 3 estimates man-hours required for field fabrication of piping using both Quick-Lock
and Key-Lock joints. Key-Lock joint assembly times are based on a single key joining of a
male end of a pipe to a coupling already mounted on a pipe end fitting. For comparison,
man-hours for fabricating welded joints in selected types of metallic piping are included.
Assemblers will be experienced after a few hours of training. This gives the contractor the
option to use less skilled (and less expensive) labor than certified welders. The assembly
of Bondstrand piping generally does not require heavy lifting equipment, reducing the set-
up and assembly time and eliminating the need for skilled equipment operators.
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy or
completeness of the recommendations or information contained herein. Ameron assumes no liability whatsoever
in connection with this literature or the information or recommendations it contains. Product specifications are
subject to change.
GROUP HEADQUARTERS
P.O. Box 801148 • Houston, TX 77280 • Tel: (713) 690-7777 • Fax: (713) 690-2842 • http://www.ameron.com
FIBERGLASS PIPE GROUP
Fiberglass Pipe Division Fiberglass Pipe Division Fiberglass Pipe Division Ameron Composites Fiberglass Pipe Division
Asia Europe Americas P.O. Box 71370 Centron International
Ameron (Pte) Ltd. Ameron B.V. P.O. Box 878 11 McBride Street P.O. Box 490
No. 7A, Tuas Avenue 3 J.F. Kennedylaan 7 Burkburnett, TX 76354 Newnan, Georgia 30263 600 FM 1195 South
Singapore 639407 4191 MZ Geldermalsen Tel: (940) 569-1471 Tel: (770) 253-2000 Mineral Wells, Texas 76068
Tel: 65 861 6118 The Netherlands Fax: (940) 569-2764 Fax: (770) 253-9234 Tel: (940) 325-1341
Fax: 65 862 1302/861 7834 Tel: +31 345 587 587 Fax: (940) 325-9681
Fax: +31 345 587 561
Telex: 40257 bonds nl
© 1996 Ameron • FP674B (11/99) supercedes FP674A (11/97) • Printed in U.S.A. • 5M [3005]
®
Bondstrand Marketing Bulletin
FIBERGLASS - COMPOSITE PIPE GROUP
Bondstrand
Engineering Services
Bondstrand engineering services group is fully staffed to
accommodate the most demanding design problems.
The following services are available by contacting
Ameron International Fiberglass - Composite Pipe Group.
World Wide Field Service • Contractor crew field training • Follow up technician visits if
• Technicians can be mobilized required
from three U.S. locations • Supervision of entire
fiberglass pipe installation
ISO-9001
For more information, contact:
Ameron International Fiberglass Pipe Division
1004 Ameron Road, Burkburnett, Texas 76354
(940)569-1471 • (940)569-2764
CERTIFICATED FIRM
Introduction Attacks by rodents on the protective coatings on metallic piping, electrical insulation and
thermoplastic piping occur with some frequency and are well documented. These
incidents, all involving conventional thermoplastics, naturally give rise to questions about
the performance of fiberglass piping under the same conditions. In the case of rodent
attack, fiberglass-reinforced piping can be exposed to rodents without any detrimental
effects whatever.
Rodents and thermoplastics Rodents are attracted to thermoplastics for two reasons:
1. The plasticisers in some thermoplastics (especially PVC) taste and smell good to
many rodents. It has even been reported that “some thermoplastics have a nutritive
value for rodents… [the thermoplastics are] good for them.”
2. Rodents need to chew and gnaw. Nature provides them with teeth that continually
grow in length and which they need to pare down to a manageable size. Hence, they will
gnaw at almost anything they can fracture with their jaws.
Rodents and thermosets The major reasons why rodents are not attracted to FRP are as follows:
1. When fully cured, the thermosetting epoxy and vinyl ester resins used in Ameron
pipe and fittings are tasteless and odorless, thus offering no attraction for rodents.
2. The surface of fiberglass pipe and fittings is very hard and difficult to dent. There is
no place for a rodent to begin gnawing.
The experience of Ameron and other pipe manufacturers bears out these statements.
FP466B (8/96)
Important notice This literature and the information and recommendations it contains are based on data
reasonably believed to be reliable. However, such factors as variations in environment,
application or installation, changes in operating procedures, or extrapolation of data
may cause different results. Ameron makes no representation or warranty, expressed or
implied, including warranties of merchantability or fitness for purpose, as to the
accuracy, adequacy or completeness of the recommendations or information contained
herein. Ameron assumes no liability whatsoever in connection with this literature or the
information or recommendations it contains.
General All thermosetting and thermoplastic materials are susceptible to ultraviolet (UV)
degradation upon prolonged exposure to sunlight. The degree of UV degradation
varies depending on the chemical composition of the materials, however, the
breakdown is primarily a surface phenomenon. The rate at which degradation may
occur varies based on the availability of air, water, oxygen and other oxidizing agents.
Numerous antioxidants and UV absorbers can be added to materials of high resin
content to retard UV degradation. Currently, no means exist to totally eliminate this
phenomenon.
The major concern regarding UV attack on fiberglass pipe is the loss of physical strength
through degradation of the resin-glass bond. Since UV degradation is a surface
phenomenon, the most efficient means of prolonging the integrity of the reinforcement is
to place a resin-rich protective layer between the structural fiberglass and the outer
surface. The thicker the surface coating, the better the weathering characteristics. The
use of pigments, dyes or fillers in the resin system will also improve weathering charac-
teristics by helping to screen out the ultraviolet light.
Ameron employs a combination of techniques to protect the fiberglass bond from
UV attack. All fiberglass pipe produced by Ameron is manufactured on rotating mandrels.
This continuous motion results in a uniform resin-rich coating on the pipe exterior which
enhances its weather resistance. Pigments or dyes are incorporated into the resin system
to act as a further barrier to UV penetration into the laminate. Certain piping products may
also be overwrapped with an organic veil layer to provide even greater UV resistance.
Even if dry fiberglass appears on the outer surface, independent testing has shown it to
have no measurable effect on performance. If aesthetics are important, fiberglass pipe can
be covered with a high-grade acrylic or epoxy based coating.
Warranty Ameron warrants its standard products against reduction of performance or corrosion
ratings due to UV exposure for a period of 15 years from date of purchase.
ISO-9001
CERTIFICATED FIRM
FP473F (9/00)
Enhancing UV Resistance
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy or
completeness of the recommendations or information contained herein. Ameron assumes no liability whatsoever
in connection with this literature or the information or recommendations it contains. Product specifications are
subject to change.
Safety Recommendations
Recommended practices to minimize exposure
and effects of shavings from fiberglass pipe.
Engineering Controls • A fabrication area should be set up in which to perform as much of the
fabrication work as is practical or possible.
• Local exhaust ventilation should be provided at areas of cutting and/or
tapering to remove airborne dust and fibers. General dilution ventilation
should be provided as necessary to keep airborne dust and fibers below
the applicable exposure limits and guidelines. The need for ventilation
systems should be evaluated by a professional industrial hygienist.
• Work area should be kept clean, including floor or other horizontal surfaces.
Rinsing with water or sweeping with brushes or brooms (using floor sweep)
is recommended. Never use compressed air to clean area or to remove
dust for personal cleaning. Brushes should be used to remove residue from
shaved surfaces.
Personal Protection • Always refer to the Material Safety Data Sheet (MSDS) prior to working with
unfamiliar materials or if there are questions concerning the contents of the
fiberglass pipe.
• OSHA regulates glasswool (fiberglass) under the Hazard Communication
Standard and as a chemical hazard in laboratories. OSHA classifies
glasswool fiber as a “Particulate Not Otherwise Regulated,” with a
workplace permissible exposure limit (PEL) of 5.0 mg/m3 for respirable dust
and 15.0 mg/m3 for total dust. These limits are identical to those OSHA
requires for construction workers exposed to fibrous glass, which were
adopted from the 1970 Threshold Limit Values (TLVs) of the American
Conference of Governmental Industrial Hygienists (ACGIH).
• Barrier creme should be applied to the skin in areas which may be exposed
to shavings prior to beginning work.
• Clean clothes should be worn each day. Do not wear clothing that has not
been laundered to begin a work shift. More frequent changing may be
Essential safety wear includes required by conditions.
eye protection, dust mask and
clean cotton gloves (right). • Long sleeved shirts or worksuits should be used. Tape should be used at
sleeve opening.
• Cotton or flannel shirts under workshirts may be worn to prevent rubbing of
skin at opening of worksuit.
• Gloves with elastic cuffs should be worn at all times. Replace worn or
contaminated gloves as necessary. Gloves with flared, stiff cuffs act as a
ISO-9001 gathering funnel for shavings.
• Pant legs should be worn outside work boots. If necessary for safety
purposes, the pant legs can be taped to fit closely to the boot. Over-the-calf
socks can be used to prevent chafing of the boot on the skin.
CERTIFICATED FIRM
FP811 (7/00)
Personal Protection • Wristbands and watches should be removed to prevent rubbing or
(cont’d) accumulation of particles on skin underneath the band.
• A respirator should be used if ventilation is unavailable, or is inadequate for
keeping dust and fiber levels below the applicable exposure limits. To
protect against dust and fibers, use a NIOSH-certified disposable or
reusable particulate respirator with an efficiency rating of N95 or higher (42
CFR 84) when working with this product. For exposures up to five times the
established exposure limits use a quarter-mask respirator, rated N95 or
higher; and for exposures up to ten times the established exposure limits
use a half-mask respirator (e.g., MSA’s DM-11, Racal’s Delta N95, 3M’s
8210), rated N95 or higher. Operations such as sawing, blowing, tear out
and spraying may generate airborne fiber concentrations requiring a higher
level of respiratory protection. For exposures up to 50 times the
established exposure limits use a full-face respirator, rated N99 or higher.
•Special Consideration for Repair/Maintenance of
Contaminated Equipment: Use personal protective equipment as
discussed above. Where possible, vacuum equipment before
repair/maintenance to remove excessive dust and loose fibers.
Personal Hygiene • Wash exposed skin with soap solution (liquid soap preferred) and cool
water.
• Use washcloth with “brushing” motion to remove dust or fibers. Do not
scrub the skin. This could result in the fibers being imbedded into the skin.
• Rinse thoroughly with clean, cold water.
• Apply lotion or creme to skin (non-detergent formulas such as baby lotion)
to soothe irritation or prevent further immediate irritation.
Important Notice This literature and the information and recommendations it contains are based on data reasonably believed to be
reliable. However, such factors as variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron makes no representation or warranty,
express or implied, including warranties of merchantability or fitness for purpose, as to the accuracy, adequacy
or completeness of the recommendations or information contained herein. Ameron assumes no liability
whatsoever in connection with this literature or the information or recommendations it contains. Product specifi-
cations are subject to change.