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SOUTHERN Ftr#CHSfl/trg :26/B/201 0

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Sheet
No. 02/2010

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COMPANY NAME ENPPI


PROJECT NAME AI NOBARIA-ALSADAT- ALFAYOM P/L
WELDII.IG I,ROCEDURE SFECIFICATION No.
REVISION NO.
SUPPORTING PQR NO. PLA2/2010
TYPES ( Manual , Automatic, Semi Auto. : MANUAL ( SMAW )
JOINTS DESIGN

Tre
BASE METAL
Material Spec.
E API 5L -X 65
POSTWELD HBAT TREATMENT
Temperature Range : N.A
Grade. X-65 Time Range :N.A
Thichness 0.188STS0.75 Other :N.A
Diameter [2 < Diameter GAS
Other 36" & 4?.*.. Type of Gas or Gases : N.A
FILLER METALS Composition of Gas l\ilixture : N.A
Other ;N.A
Weld MetalAnalysis A No. : Al
ELECTRICAL CHARACTERISTICS
Size of Electrode 4.3, 4.0 , 5.0 MM
Cu rrent : D.C
No.
Filler Metal : F3
S FA Specification : A 5.1, A 5.5
Polarity :-ve&+ve
AWS Classification : E 6010, E 8010 C
\\/BLD FILLER MDTAI-
POSITION LAYBRS

Position of Groove 5G
Weld Progression AllDor.vn -Hill
E8010
Others
PRtrHEAT
"-\-.
('C 50'c 20-27
Preheat Temp. ) ( Min)
TBCHI\IQE
Interpass Temp. ('C ) ( Max.) 250"C Max Interpass Cleaning Root Grinding & Wire Bruch
String or Weave Bead Both
Orifice or Gas Cup Size : N.A
Multipass or Single Pass Multi -passes
Single or multiple Electrodes multiple

LINE UP CLAIVIP ; Remove of internal


Clamp Be after 100o/o

JOB TITLE PTJ QA / QC ENG, ENPPI QA/QC


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Procedure Qualification Record (PQR)


Specification for welding of class I pipelines and API Std.-l104, 1gth edition {999

llient:GASCO Contractor: PETROJET

rQR No.: PL- 0212010 Rev# 0 Date: 0110912410

//PS No: 2/2010 Rev# 0 Date:

rueldinq Processo(es): SMAW Types(s) Manual/ Semi-Auto/Automatic: Manual


Design : (Showing Joint Fitup dimension, angle
300 t 2.5o

I
!{9&
3ase Metals Technique:
ipecification API 5L Travel Speed 1.93 - 5.59 (mm/sec)
lype of Grade X65 String or weave Bead Both
). No. 1
Multipass or single pass (per side) Multi pass
fhickness of Test Coupon 16 mm
)iameter of Test Coupon 42" Single or Multiple Electrodes Single
Filler Metals Others Only internal clamp
Weld Metal Analysis A No. :A1
Size Of Electrode : 4.0 ,4.0 , 5.0 mm
Filler Metal No : F3
Electrical Characteristics :
S FASpecification :A5.'1 ,A5.5
AW S Classification :E 6010, E 8010 G
)osition
rosition of Groovs 5G lurrent and Polarity DECP
)osition Of Fillet
Neld Prooression All pases Down Hill )olarity: -ve&+ve
reheat
L- 'heat Temp.
(min) 50" C
rod of Heating Propane Torch
3, WELD FILLER METAL CIIRRENT VOI,TAGE
controlling
ethod of Digital Thermometer
trpass temp.(Min & Max) Max 250' C LAYERS Class Diam (mm) Polar. Amp. Range RANGE

Post Weld Heat Treatment N/A 1r' E6010 4.00 -ve 90-120 20-22

Heating Method N/A 2nd E8010 4.00 +ve 120-1 80 20-27

Heating Rate N/A FILL E8010 4.00 +ve 120-180 20-2'7

Soaking Temp. N/A E8010 5.00 +vo 120-1 80 20-2't

Soaking Time N/A +

Coolino Rate N/A CAP 88010 s.00 +ve t20-180 20-27

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