MPP3914 - 36 11 01 05 1
MPP3914 - 36 11 01 05 1
MAINTENANCE MANUAL
EFFECTIVITY: ALL
1. General
A. This section gives the procedure to do the functional test of the high-stage bleed valve and the
leak test of its installation.
B. There are two high-stage bleed valves installed on the aircraft, one on the left side and one on the
right side.
ALL
36-11-01-720-801-A High-Stage Bleed Valve - Functional Test
ALL
36-11-01-790-801-A High-Stage Bleed Valve - Leak Test
D. The abbreviations and acronyms used in this section are given in the sequence below:
ABBREVIATION DESCRIPTION
AC Alternating Current
AMS Air Management System
APU Auxiliary Power Unit
CMC Central Maintenance Computer
HPSOV High Pressure Shutoff Valve
[Link] Pound Inch
LH Left-Hand
mA Milliampere
N.m Newton Meter
psi Pounds per Square Inch
RH Right-Hand
TASK 36-11-01-720-801-A
EFFECTIVITY: ALL
(1) This task gives the procedure to do the functional test of the high-stage bleed valve. The
procedure is the same for the LH and RH side of the aircraft.
(2) You can do this procedure with the CMC in operation or not.
• 1 - Mechanical Systems
B. References
REFERENCE DESIGNATION
ZONES
LOCATION REFERENCE
ACCESS
REFERENCE DESIGNATION
E. Consumable Materials
F. Job Set-Up
WARNING: MAKE SURE THAT THE AIRCRAFT IS IN A SAFE CONDITION BEFORE YOU DO THE
MAINTENANCE PROCEDURES. THIS IS TO PREVENT INJURY TO PERSONS AND/
OR DAMAGE TO THE EQUIPMENT.
(2) Do the procedure to make the aircraft safe for maintenance of the powerplant (AMM
TASK 71-00-00-910-801-A/200).
SUBTASK 860-005-A
(3) Connect the AC power supply to the aircraft (AMM TASK 24-42-02-860-801-A/200).
(4) On the overhead panel, on the AIR COND/PNEUMATIC control panel, set these
switches to the unlatched (off) position (a striped bar comes into view):
• BLEED 1
• BLEED 2
• BLEED APU
(5) Put a DO NOT OPERATE tag on the AIR COND/PNEUMATIC control panel.
(6) Make sure that the engines (AMM TASK 71-00-01-910-806-A/200) and APU (AMM
TASK 49-10-00-910-802-A/200) are not in operation.
(7) Make sure that the slat/flap lever is in the zero-degree position and put a DO NOT
OPERATE tag on it.
SUBTASK 010-012-A
(b) Use GSE 060 to open the access door 415AL (AMM TASK 78-30-01-910-801-A/
200).
(b) Use GSE 060 to open access door 425AL (AMM TASK 78-30-01-910-801-A/
200).
SUBTASK 010-013-A
(10) To do the test with the CMC not in operation, remove the access panels in the next
steps as applicable:
(12) To get access to the RH torque motor controller, remove these access panels as
applicable:
• 429SR (AMM TASK 54-50-22-000-801-A/400)
SUBTASK 860-013-A
(13) If the CMC is not in operation, disconnect the external AC power supply from the
aircraft (AMM TASK 24-42-02-860-802-A/200).
SUBTASK 860-011-A
(14) If the CMC is in operation, go to SUBTASK 710-009-A.
(2) Disconnect the pressure-supply servo line (5) from the HPSOV. Refer to Figure 502,
Sheet 2.
(3) Use an adapter (GSE 279) (4) to connect the regulator (GSE 057) (3) to the pressure-
supply servo line (5). Refer to Figure 502, Sheet 2.
NOTE: You can move apart the applicable electrical harnesses to make the
connection easier.
(4) Set the regulator (GSE 057) (3) pressure to 20 psi. Refer to Figure 502, Sheet 2.
• The locking crank must stay in the closed position. Refer to Figure 501.
• 36 - PNEUMATIC
• 36 - PNEUMATIC
Result:
1 The HPSOV moves from the fully closed to the fully open position. Then, it
moves from the fully open to the fully closed position. Refer to Figure 501.
NOTE: You can see the valve position changes through the locking crank.
Refer to Figure 501.
(7) Set the regulator (GSE 057) (3) pressure to 0 psi. Refer to Figure 502, Sheet 2. Go to
SUBTASK 940-021-A.
SUBTASK 710-011-A
(8) If the CMC is not in operation, do the procedure that follows:
(9) Disconnect the pressure-supply servo line (5) from the HPSOV. Refer to Figure 502,
Sheet 2.
(10) Use an adapter (GSE 279) (4) to connect the regulator (GSE 057) (3) to the pressure-
supply servo line (5). Refer to Figure 502, Sheet 2.
NOTE: You can move apart the applicable electrical harnesses to make the
connection easier.
(12) Connect the extension (GSE 279) (1) to the torque motor controller.
(13) Connect the variable DC power supply to pins A (+) and B (−) of the extension (GSE
279) (1).
(14) Set the regulator (GSE 057) (3) pressure to 20 psi. Refer to Figure 502, Sheet 2.
• The locking crank must stay in the closed position. Refer to Figure 501.
Result:
1 The HPSOV must move to the closed position. Refer to Figure 501.
NOTE: The locking crank must move to the closed position. Refer to Figure
501.
(16) Set the regulator (GSE 057) (3) pressure to 0 psi. Refer to Figure 502, Sheet 2. Go to
SUBTASK 940-019-A.
H. Job Close-Up
SUBTASK 940-021-A
(1) If you did the test with the CMC in operation, do as follows:
(a) Disconnect the adapter (GSE 279) (4) from the pressure-supply servo line (5).
Refer to Figure 502, Sheet 2.
(b) Apply a thin layer of one of the approved lubricants on the threads of the
pressure-supply servo line (5). Refer to Figure 502, Sheet 2.
(c) Connect the pressure-supply servo line (5) to the HPSOV. Refer to Figure 502,
Sheet 2.
(d) Use a torque wrench to torque the pressure-supply servo line (5) to 17.6 - 20.8
N.m (156 - 184 [Link]). Refer to Figure 502, Sheet 2.
SUBTASK 940-019-A
(2) If you did the test with the CMC not in operation, do as follows:
(a) Disconnect the variable DC power supply from the extension (GSE 279) (1).
Refer to Figure 502, Sheet 1.
(b) Disconnect the extension (GSE 279) (1) from the torque motor controller. Refer to
Figure 502, Sheet 1.
(c) Remove the ESD protective cap from the electrical connector (2) and connect it
to the torque motor controller. Refer to Figure 502, Sheet 1.
(d) Disconnect the adapter (GSE 279) (4) from the pressure-supply servo line (5).
Refer to Figure 502, Sheet 2.
(e) Apply a thin layer of one of the approved lubricants on the threads of the
pressure-supply servo line (5). Refer to Figure 502, Sheet 2.
(f) Connect the pressure-supply servo line (5) to the HPSOV. Refer to Figure 502,
Sheet 2.
(g) Use a torque wrench to torque the pressure-supply servo line (5) to 17.6 - 20.8
N.m (156 - 184 [Link]). Refer to Figure 502, Sheet 2.
SUBTASK 410-011-A
CAUTION: EXAMINE ALL THE WORK AREAS TO MAKE SURE THAT YOU REMOVED ALL
TOOLS AND EQUIPMENT AFTER YOU COMPLETED THE WORK. IF YOU DO NOT
OBEY THIS PROCEDURE, DAMAGE TO THE AIRCRAFT CAN OCCUR.
SUBTASK 410-014-A
(5) If you did the procedure with the CMC not in operation, install these access panels.
SUBTASK 860-009-A
(8) Remove the DO NOT OPERATE tag from the AIR COND/PNEUMATIC, on the
overhead panel.
SUBTASK 860-012-A
(9) If you did the procedure with the CMC in operation, disconnect the external AC power
supply from the aircraft (AMM TASK 24-42-02-860-802-A/200).
EFFECTIVITY: ALL
High-Stage Bleed Valve - Component Location
Figure 501
ZONE
416
426
A
NAPRSOV
HPSOV
LOCKING
CRANK
B LOCKING
CRANK
[Link]
EFFECTIVITY: ALL
High-Stage Bleed Valve - Functional Test
Figure 502 - Sheet 1
A B
ZONE
419
A
ZONE
429
HPRSOV
CONTROL−PRESSURE
LINE (REF.)
1. EXTENSION
NAPRSOV
SUPPLY−PRESSURE
LINE (REF.)
NAPRSOV
CONTROL−PRESSURE
LINE (REF.) 2. ELECTRICAL
[Link]
CONNECTOR
EFFECTIVITY: ALL
High-Stage Bleed Valve - Functional Test
Figure 502 - Sheet 2
FITTING
(REF.)
1 2
5. HPRSOV PRESSURE
SUPPLY SERVO LINE 3. REGULATOR
4. ADAPTER NITROGEN
BOTTLE (REF.)
HPRSOV
(REF.)
[Link]
2 LUBRICANT
TASK 36-11-01-790-801-A
EFFECTIVITY: ALL
(1) This task gives the procedure to do the leak test after the installation of the high-stage bleed
valves.
(2) The high-stage bleed valves are installed in the LH and RH bleed ducts on the outboard side
of the engines.
B. References
REFERENCE DESIGNATION
ZONES
LOCATION REFERENCE
ACCESS
REFERENCE DESIGNATION
E. Job Set-Up
WARNING: MAKE SURE THAT THE AIRCRAFT IS IN A SAFE CONDITION BEFORE YOU DO THE
MAINTENANCE PROCEDURES. THIS IS TO PREVENT INJURY TO PERSONS AND/
OR DAMAGE TO THE EQUIPMENT.
WARNING: DO NOT TOUCH THE DUCTS OR COMPONENTS OF THE AIR BLEED SYSTEM
IMMEDIATELY AFTER THE SYSTEM STOPS ITS OPERATION. THE HIGH AIR
TEMPERATURE CAN CAUSE INJURY TO PERSONS.
(2) Do the procedure to make the aircraft safe for maintenance of the powerplant (AMM
TASK 71-00-00-910-801-A/200).
SUBTASK 860-014-A
(3) Connect the external AC power supply to the aircraft (AMM TASK 24-42-02-860-801-
A/200).
NOTE: Make sure that the external power supply is at a safe distance from the
engines.
(4) On the overhead panel, on the AIR COND/PNEUMATIC control panel, set these
switches to the unlatched (off) position (a striped bar comes into view):
• BLEED 1
• BLEED 2
• BLEED APU
• XBLEED
(5) Put a DO NOT OPERATE tag on the AIR COND/PNEUMATIC control panel.
(6) Make sure that the engines (AMM TASK 71-00-01-910-806-A/200) and the APU (AMM
TASK 49-10-00-910-802-A/200) are not in operation.
(7) Make sure that the SLAT/FLAP lever is in the zero-degree position and put a DO NOT
OPERATE tag on it.
SUBTASK 010-017-A
WARNING: FOLLOW THE CORRECT SEQUENCE WHEN YOU DO THE SPECIFIED TASKS
TO OPEN THE THRUST REVERSERS. IF YOU DO NOT OBEY THIS
INSTRUCTION, INJURIES TO PERSONS AND DAMAGE TO EQUIPMENT CAN
OCCUR.
CAUTION: MAKE SURE THAT THE LEADING EDGE SLATS ARE RETRACTED AND NOT IN
OPERATION BEFORE YOU OPEN THE THRUST REVERSER. WHEN THE
THRUST REVERSER IS OPEN, THE EXTENDED LEADING EDGE SLATS CAN HIT
IT. IF YOU DO NOT OBEY THIS INSTRUCTION, DAMAGE TO THE SLAT LEADING
EDGE AND THRUST REVERSER CAN OCCUR.
(b) Use GSE 060 to open access door 415AL (AMM TASK 78-30-01-910-801-A/
200).
(b) Use GSE 060 to open access door 425AL (AMM TASK 78-30-01-910-801-A/
200).
(b) Make a tight foil wrap on the connection with your hands
NOTE: Be careful not to cause damage to the foil wrap.
NOTE: • You must install one lockwire on each side of the connection.
SUBTASK 410-018-A
CAUTION: EXAMINE ALL THE WORK AREAS TO MAKE SURE THAT YOU REMOVED ALL
TOOLS AND EQUIPMENT AFTER YOU COMPLETED THE WORK. IF YOU DO NOT
OBEY THIS PROCEDURE, DAMAGE TO THE AIRCRAFT CAN OCCUR.
SUBTASK 860-016-A
(13) Remove the DO NOT OPERATE tag from the AIR COND/PNEUMATIC control panel.
F. High-Stage Bleed Valves - Leak Test
SUBTASK 710-012-A
(1) Do the operational test of the engine pneumatic bleed-system (AMM TASK
36-11-00-710-801-A/500).
SUBTASK 860-017-A
(2) On the overhead panel, on the AIR COND/PNEUMATIC control panel, set these
switches to the unlatched (off) position (a striped bar comes into view):
• BLEED 1
• BLEED 2
• BLEED APU
• XBLEED
(3) Put a DO NOT OPERATE tag on the AIR COND/PNEUMATIC control panel.
(4) Make sure that the engines (AMM TASK 71-00-01-910-806-A/200) and the APU (AMM
TASK 49-10-00-910-802-A/200) are not in operation.
SUBTASK 010-018-A
WARNING: FOLLOW THE CORRECT SEQUENCE WHEN YOU DO THE SPECIFIED TASKS
TO OPEN THE THRUST REVERSERS. IF YOU DO NOT OBEY THIS
INSTRUCTION, INJURIES TO PERSONS AND DAMAGE TO EQUIPMENT CAN
OCCUR.
CAUTION: MAKE SURE THAT THE LEADING EDGE SLATS ARE RETRACTED AND NOT IN
OPERATION BEFORE YOU OPEN THE THRUST REVERSER. WHEN THE
THRUST REVERSER IS OPEN, THE EXTENDED LEADING EDGE SLATS CAN HIT
IT. IF YOU DO NOT OBEY THIS INSTRUCTION, DAMAGE TO THE SLAT LEADING
EDGE AND THRUST REVERSER CAN OCCUR.
(b) Use GSE 060 to open access door 415AL (AMM TASK 78-30-01-910-801-A/
200).
(b) Use GSE 060 to open access door 425AL (AMM TASK 78-30-01-910-801-A/
200).
(7) Do a visual inspection of the foil wraps (1) for signs of damage, dilation and/or stretch.
When there is a leakage, the foil wrap usually inflates and rips. In this case, you must
do a check of the installation (torque values and condition of the seals, clamps, and
flanges) and do the leak test again.
G. Job Close-Up
SUBTASK 940-025-A (Figure 503)
CAUTION: EXAMINE ALL THE WORK AREAS TO MAKE SURE THAT YOU REMOVED
ALL TOOLS AND EQUIPMENT AFTER YOU COMPLETED THE WORK. IF
YOU DO NOT OBEY THIS PROCEDURE, DAMAGE TO THE AIRCRAFT CAN
OCCUR.
(2) Remove and discard the aluminum foil and the lockwires.
SUBTASK 410-019-A
CAUTION: EXAMINE ALL THE WORK AREAS TO MAKE SURE THAT YOU REMOVED ALL
TOOLS AND EQUIPMENT AFTER YOU COMPLETED THE WORK. IF YOU DO NOT
OBEY THIS PROCEDURE, DAMAGE TO THE AIRCRAFT CAN OCCUR.
SUBTASK 860-015-A
(5) Remove the DO NOT OPERATE tag from the SLAT/FLAP lever.
(6) Remove the DO NOT OPERATE tag from the AIR COND/PNEUMATIC control panel.
(7) Disconnect the external AC power supply from the aircraft (AMM TASK
24-42-02-860-802-A/200).
EFFECTIVITY: ALL
High-Stage Bleed Valves - Leak Test
Figure 503
A
ZONES
416
426
NACELLE PRESSURE
REGULATING SHUTOFF
VALVE (REF.)
HIGH STAGE
BLEED VALVE
(REF.)
1. ALUMINIUM FOIL B
2. LOCKWIRE (2x)
BLEED DUCT
(REF.)
[Link]
B
TYPICAL