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IEEE Std 690™-2004

(Revision of
IEEE Standards IEEE Std 690-1984)

690 TM

IEEE Standard for the Design and Installation of


Cable Systems for Class 1E Circuits in Nuclear
Power Generating Stations

IEEE Power Engineering Society


Sponsored by the
Power Generation Committee

18 February 2005
Print: SH95266
3 Park Avenue, New York, NY 10016-5997, USA PDF: SS95266
IEEE Std 690™-2004
(Revision of
IEEE Std 690-1984)

IEEE Standard for the Design and Installation of


Cable Systems for Class 1E Circuits in Nuclear
Power Generating Stations

Sponsor
Power Generation Committee
of the
IEEE Power Engineering Society

Approved 23 September 2004


IEEE-SA Standards Board

Abstract: Direction for the design and installation of safety related electrical cable systems,
including associated circuits, in nuclear power generating stations is provided. Guidance for the
design and installation of those nonsafety related cable systems that may affect the function of
safety related systems is also provided.
Keywords: circuit, electrical cable system, nuclear power generating station

The Institute of Electrical and Electronics Engineers, Inc.


3 Park Avenue, New York, NY 10016-5997, USA

Copyright © 2005 by the Institute of Electrical and Electronics Engineers, Inc.


All rights reserved. Published 18 February 2005. Printed in the United States of America.

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National Fire Alarm Code is a registered trademarks of the National Fire Protection Association, Inc.

Print: ISBN 0-7381-4462-2 SH95266


PDF: ISBN 0-7381-4463-0 SS95266

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Introduction

(This introduction is not part of IEEE Std 690-2004, IEEE Standard for the Design and Installation of Cable
Systems for Class 1E Circuits in Nuclear Power Generating Stations.)

This standard is the result of efforts by the working group to provide a document for use as a standard in the
design and installation of cable systems for Class 1E circuits in Nuclear Power Generating Stations. This
document is written as a standard and as such utilizes the word shall.

This standard was revised to update material and references and to remove definitions that are now found in
IEEE 100, The Authoritative Dictionary of IEEE Standard Terms. The Appendix was deleted since much of
the information is in other standards that contain more current information.

Notice to users

Errata

Errata, if any, for this and all other standards can be accessed at the following URL: http://
standards.ieee.org/reading/ieee/updates/errata/index.html. Users are encouraged to check this URL for
errata periodically.

Interpretations

Current interpretations can be accessed at the following URL: http://standards.ieee.org/reading/ieee/interp/


index.html.

Patents

Attention is called to the possibility that implementation of this standard may require use of subject matter
covered by patent rights. By publication of this standard, no position is taken with respect to the existence or
validity of any patent rights in connection therewith. The IEEE shall not be responsible for identifying
patents or patent applications for which a license may be required to implement an IEEE standard or for
conducting inquiries into the legal validity or scope of those patents that are brought to its attention.

iii
Copyright © 2005 IEEE. All rights reserved.
Participants

At the time this standard was completed, the Wire and Cable Working Group had the following
membership.

Malcolm V. Thaden, Chair


Steven E. Moses, Editor
Harry Epstein Joseph R. Jancauskas John E. Merando, Jr.
Steven N. Graham Russell E. Lowe Robert M. Stark

The following members of the individual balloting committee voted on this standard. Balloters may have
voted for approval, disapproval, or abstention.
Stan J. Arnot Jay Forster Steven E. Moses
Farouk Baxter Robert Fuld Shantanu Nandi
Wesley Bowers Steven N. Graham Gerald Nicely
Dan Brosnan Randall Groves James Ruggieri
Kent Brown William Hadovski Stephen Sandberg
Nissen Burstein Wolfgang B. Haverkamp William Schwartz
Garry Chapman Ajit Hiranandani Robert M. Stark
Paul Cinquemani Edward Horgan, Jr. James Stoner
Tommy Cooper David Horvath John Taylor
James Daly Tanuj Khandelwal Malcolm V. Thaden
Byron Davenport Robert Konnik James Thomas
Philip DiBenedetto Timothy Lensmire T. J. Voss
John Disosway Lisardo Lourido Daniel Ward
Surin Dureja Russell E. Lowe John White
Amir El-Sheikh John E. Merando, Jr. James Wilson
Harry Epstein Li Zhang

When the IEEE-SA Standards Board approved this standard on 23 September 2004, it had the following
membership:
Don Wright, Chair
Steve M. Mills, Vice Chair
Judith Gorman, Secretary
Chuck Adams Raymond Hapeman Daleep C. Mohla
Stephen Berger Richard J. Holleman Paul Nikolich
Mark D. Bowman Richard H. Hulett T. W. Olsen
Joseph A. Bruder Lowell G. Johnson Ronald C. Petersen
Bob Davis Gary S. Robinson
Joseph L. Koepfinger*
Roberto de Marca Boisson Frank Stone
Julian Forster* Hermann Koch Malcolm V. Thaden
Arnold M. Greenspan Thomas J. McGean Doug Topping
Mark S. Halpin Joe D. Watson

*Member Emeritus

Also included are the following nonvoting IEEE-SA Standards Board liaisons:

Satish K. Aggarwal, NRC Representative


Richard DeBlasio, DOE Representative
Alan Cookson, NIST Representative

Michelle Turner
IEEE Standards Project Editor

iv
Copyright © 2005 IEEE. All rights reserved.
IEEE Std 690-2004
DESIGN AND INSTALLATION OF CABLE SYSTEMS FOR CLASS 1E CIRCUITS

CONTENTS

1. Overview .................................................................................................................................................... 1

1.1 Scope ................................................................................................................................................... 1


1.2 Purpose ................................................................................................................................................ 1

2. Normative References ................................................................................................................................ 1

3. Definitions .................................................................................................................................................. 3

4. Cable, Field Splice, and Connection Qualification..................................................................................... 3

4.1 Requirements ....................................................................................................................................... 3

5. Conductor Sizing ........................................................................................................................................ 4

6. Electrical Segregation................................................................................................................................. 4

6.1 Cable Classifications ........................................................................................................................... 4


6.2 Requirements ....................................................................................................................................... 5

7. Separation and Identification...................................................................................................................... 5

7.1 Requirements ....................................................................................................................................... 5

8. Shielding and Shield Grounding................................................................................................................. 5

8.1 Medium-Voltage Power Cable ............................................................................................................ 5


8.2 Instrumentation Cable.......................................................................................................................... 6

9. Cable-Penetration Fire Stops, Fire Breaks, and System Enclosures........................................................... 6

9.1 General Requirements ......................................................................................................................... 6


9.2 Cable-Penetration Fire Stop Requirements.......................................................................................... 6
9.3 Cable Tray Fire Break Requirements .................................................................................................. 7
9.4 Cable-System Enclosure (Cocoon) Requirements............................................................................... 7

10. Fire-Detection Systems ............................................................................................................................ 7

11. Fire-Extinguishing Systems...................................................................................................................... 7

11.1 Fixed Fire-Extinguishing System Application Requirements............................................................ 7


11.2 Portable Fire-Extinguishing Requirements........................................................................................ 8
11.3 Standpipe and Hose-Station Requirements........................................................................................ 8

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Copyright © 2005 IEEE. All rights reserved.
IEEE Std 690-2004
DESIGN AND INSTALLATION OF CABLE SYSTEMS FOR CLASS 1E CIRCUITS

12. Handling and Installation.......................................................................................................................... 8

12.1 General Requirements ....................................................................................................................... 8


12.2 Storage Requirements........................................................................................................................ 8
12.3 Cable-Installation Requirements........................................................................................................ 9
12.4 Raceway—Cable-Fill Requirements ............................................................................................... 10
12.5 Requirements for Supporting Cables in Vertical Runs.................................................................... 10

13. Acceptance Testing of Installed Cables.................................................................................................. 10

13.1 Requirements ................................................................................................................................... 10

14. Documentation ....................................................................................................................................... 11

14.1 Requirements ................................................................................................................................... 11

Annex A (informative) Bibliography ........................................................................................................... 12

vi
Copyright © 2005 IEEE. All rights reserved.
IEEE Std 690-2004
DESIGN AND INSTALLATION OF CABLE SYSTEMS FOR CLASS 1E CIRCUITS

IEEE Standard for the Design and Installation of


Cable Systems for Class 1E Circuits in Nuclear
Power Generating Stations

1. Overview

1.1 Scope

This standard provides direction for the design and installation of safety related electrical cable systems,
including associated circuits, in nuclear power generating stations. Also provided is guidance for the design
and installation of those nonsafety related cable systems that may affect the function of safety related
systems.

NOTE—The term associated circuits is not repeated throughout the text; however, all requirements for the design and
installation of cable systems for Class 1E circuits shall apply equally to associated circuits unless it can be shown by
test or analysis that the associated circuits cannot affect the performance of the Class 1E circuits.

1.2 Purpose

The purpose of this standard is to identify existing standards and to establish requirements pertaining to
safety related cable systems in nuclear power generating stations. Solutions are recommended for areas of
concern such as fire protection, raceways, separation, cable performance requirements, and installation
acceptance testing and documentation.1

2. Normative References

The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments or corrigenda) applies.

ANS 59.4, Generic Requirements for Light Water Nuclear Power Plant Fire Protection.2

1
Other solutions may also be acceptable based on an engineering review of the specifics involving the installation. Each situation
should be reviewed and examined on its own merits.
2
ANS publications are available from the American Nuclear Society, 555 North Kensington Avenue, LaGrange Park, Illinois 60526,
USA (http://www.ans.org).

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Copyright © 2005 IEEE. All rights reserved.
IEEE Std 690-2004
DESIGN AND INSTALLATION OF CABLE SYSTEMS FOR CLASS 1E CIRCUITS

ASME NQA 1, Quality Assurance Program Requirements for Nuclear Power Plants.3

ASTM E119 Rev A, Standard Methods of Fire Tests of Building Construction and Materials.4

ASTM E1725, Standard Test Methods of Fire-Resistive Barrier Systems for Electrical System
Components.

IEEE Std 323™, IEEE Standard for Qualifying Class 1E Equipment for Nuclear Power Generating
Stations.5

IEEE Std 336™, IEEE Standard Installation, Inspection, and Testing Requirements for Power,
Instrumentation and Control Equipment at Nuclear Facilities. 6

IEEE Std 383™, IEEE Standard for Qualifying Class 1E Electrical Cables and Field Splices for Nuclear
Power Generating Stations.

IEEE Std 384™, IEEE Standard Criteria for Independence of Class 1E Equipment and Circuits.

IEEE Std 400™, IEEE Guide for Field Testing and Evaluation of the Insulation of Shielded Power Cable
Systems.

IEEE Std 525™, IEEE Guide for the Design and Installation of Cable Systems in Substations.

IEEE 572™, IEEE Standard for Qualification of Class 1E Connection Assemblies for Nuclear Power
Generating Stations.

IEEE Std 634™, Cable Penetration Fire Stop Qualification Test. 7

IEEE Std 835™, IEEE Standard Power Cable Ampacity Tables.

IEEE Std 848™, IEEE Standard Procedure for the Determination of Ampacity Derating of Fire-Protected
Cables.

IEEE Std 946™, IEEE Recommended Practice for the Design of DC Auxiliary Power Systems for
Generating Stations.

IEEE Std 1143™, IEEE Guide on Shielding Practice for Low Voltage Cables.

IEEE Std 1050™, IEEE Guide for Instrumentation and Control Equipment Grounding in Generating
Stations.

IEEE Std 1185™, IEEE Guide for Installation Methods for Generating Station Cables.

IEEE Std 1202™, IEEE Standard for Flame Testing of Cables for Use in Cable Tray in Industrial and
Commercial Occupancies.

3
ASME publications are available from the American Society of Mechanical Engineers, 3 Park Avenue, New York, NY 10016-5990,
USA (http://www.asme.org).
4
ASTM publications are available from the American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohocken,
PA 19428-2959, USA (http://www.astm.org).
5
IEEE publications are available from the Institute of Electrical and Electronic Engineers, 445 Hoes Lane, P.O. Box 1331,
Piscataway, NJ 08855-1331, USA (http://standards.ieee.org).
6
The IEEE standards or products referred to in this clause are trademarks of the Institute of Electrical and Electronics Engineers, Inc.
7
As this standard goes to press, IEEE Std 634-2004 is approved but not yet published. Anticipated publication date is May 2005.
Contact the IEEE Standards Department at 1 (732) 562-3800 for status information.

2
Copyright © 2005 IEEE. All rights reserved.
IEEE Std 690-2004
DESIGN AND INSTALLATION OF CABLE SYSTEMS FOR CLASS 1E CIRCUITS

IEEE Std 1210™, IEEE Standard Test for Determining Compatibility of Cable-Pulling Lubricants with
Wire and Cable.

NEMA WC 51-2003/ICEA P-54-440, Ampacity of Cables Installed in Cable Trays.8

NFPA 10: Standard for Portable Fire Extinguishers.9

NFPA 12: Standards for Carbon Dioxide Extinguishing Systems.

NFPA 13: Standard for Installation of Sprinkler Systems.

NFPA 14: Standard for the Installation of Standpipes, Private Hydrants and Hose Systems.

NFPA 15: Standard for Water Spray Fixed Systems for Fire Protection.

NFPA 70-2002, National Electrical Code ® (NEC ®


).

NFPA 72-2002, National Fire Alarm Code ®.

NFPA 90A: Standard for the Installation of Air Conditioning and Ventilating Systems.

NFPA 2001: Standard on Clean Agent Fire Extinguishing Systems.

UL 1581, Reference Standard for Electrical Wires, Cables, and Flexible Cords, 4th Edition, May 6, 2003.10

3. Definitions
Definitions in previous issues of this standard have been incorporated into IEEE 100, The Authoritative
Dictionary of IEEE Standard Terms, Seventh Edition and should be referenced for definitions of terms
used in this standard.

4. Cable, Field Splice, and Connection Qualification


This clause establishes qualification requirements that shall be utilized in specifying cables, field splices,
and connections of cable systems for Class 1E circuits.

4.1 Requirements

a) Cables, field splices, and connections shall have a qualified life for all service conditions that
are postulated for the areas where they are to be used and shall be qualified in accordance with
IEEE Std 323, IEEE Std 383 and IEEE Std 572.
b) All cables shall pass the vertical tray flame test described in IEEE Std 1202, except that
switchboard wires, coaxial, twin axial and triaxial cables shall, as a minimum, pass the UL VW-
1 flame test.

8
NEMA publications are available from National Electrical Manufacturers Association, 1300 North 17th Street, Suite 1847, Rosslyn,
Virginia 22209, USA.
9
NFPA publications are available from the National Fire Protection Association, Battermarch Park, Quincy, MA 02269, USA
10
UL standards are available for purchase from COMM-2000 1414 Brook Drive, Downers Grove, IL 60515, fax: 1-888-853-3512,
phone: 1-888-853-3503, on-line: http://www.comm-2000.com.

3
Copyright © 2005 IEEE. All rights reserved.
IEEE Std 690-2004
DESIGN AND INSTALLATION OF CABLE SYSTEMS FOR CLASS 1E CIRCUITS

5. Conductor Sizing
This clause establishes cable conductor sizing requirements for various types of cable installations for Class
1E circuits. Power cables shall be sized in accordance with IEEE Std 835 and NEMA WC 51-2003/ICEA
P-54-440.
Cables shall be sized to carry load current with the following special considerations:

a) Unless specific site ambient conditions or the safety analysis of the plant supports other ambient
temperatures, the minimum ambient temperatures used in calculating cable ampacities shall be
30°C for buried installations and 40°C for exposed installations. Conductor size shall be
selected to carry required normal, emergency overload, and short-circuit current without
exceeding rated temperature of the insulation at the maximum postulated ambient temperature.
Temperature extremes under design basis events shall be addressed by the qualification of the
cable in accordance with IEEE Std 383.
b) Where installed cable along its route is exposed to different conditions (direct buried, sun
exposure, exposed conduit, cable penetration fire stops, covered cable trays, wireways, near hot
steam lines, etc.) conductor size shall be selected for the limiting condition.
c) Selection of conductor size shall also consider voltage regulation requirements, shield
circulating current, and mechanical strength in addition to cable current requirements.
d) Cable ampacity (selection of correct conductor size for the load) shall also consider the
appropriate de-rating (conduit/tray fill, tray covers and bottoms, ambient temperature, conductor
temperature, application of fire wrap/barriers/coatings, etc) due to installation conditions.

6. Electrical Segregation
This clause establishes requirements for the electrical segregation of cable systems for Class 1E circuits
according to voltage levels, signal levels, and vulnerability to electrical noise pickup. Cables installed in
stacked cable trays should be arranged by descending voltage levels with the higher voltage at the top.

6.1 Cable Classifications

6.1.1 Medium-Voltage Power Cables

Designed to supply power to devices of plant auxiliary systems rated 2001 V to 15 000 V.

6.1.2 Low-Voltage Power Cables

Designed to supply power to devices of the plant auxiliary systems rated 2000 V or less.

6.1.3 Control Cables

Applied at relatively low-current levels or used for intermittent operation to change the operating status of a
control device of the plant auxiliary system.

6.1.4 Instrumentation and Specialty Cables

Used for transmitting variable current or voltage signals (analog) or those used for transmitting coded
information (digital). For the purposes of this standard specialty cables are types such as, thermocouple,
coaxial, triaxial, twin axial, fiber-optic, etc.

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Copyright © 2005 IEEE. All rights reserved.
IEEE Std 690-2004
DESIGN AND INSTALLATION OF CABLE SYSTEMS FOR CLASS 1E CIRCUITS

6.2 Requirements

a) Medium-voltage power cables shall be installed so that the medium-voltage cannot be


impressed on any lower voltage system through a failure of cable insulation or shielding.
b) Medium-voltage power cable systems shall be designed and installed so that electric and
magnetic fields will not be impressed on any lower voltage system and mutual inductive
coupling will be minimized.
c) Instrumentation cables shall be installed to minimize noise pickup from adjacent circuits and
equipment.

7. Separation and Identification


This clause establishes requirements for the separation and identification of cable systems for Class 1E
circuits.

7.1 Requirements

Cable systems for Class 1E circuits shall meet the separation and identification requirements of IEEE Std
384.

8. Shielding and Shield Grounding


This clause establishes requirements for shielding and shield grounding of medium-voltage power and
instrumentation cable systems for Class 1E circuits.

8.1 Medium-Voltage Power Cable

8.1.1 Shielding Requirements

Cables rated 5 kV and above shall be shielded, except for special application cable designs. Shielding can
also be used to monitor or test cable installation for additional assurance of insulation integrity. See IEEE
Std 525 for additional guidance on shielding requirements.

8.1.2 Shield Termination Requirements

Shielded cables shall be terminated with appropriate materials, including voltage stress relief devices that
do not compromise the integrity of the cable’s shield or insulation systems.

8.1.3 Shield Grounding Requirements

a) Cable shields and metallic sheaths/armor shall be solidly grounded at one or more points, as
appropriate, so that they operate at or near ground potential.
b) Shields or sheaths that are grounded at more than one point carry induced and circulating
currents. Compensation for the heating effect of the induced and circulating currents shall be
considered when calculating the cable ampacity.
c) See IEEE Std 525 for additional discussion of shield grounding issues including induced shield
voltages in single conductor cable (which should be kept below 25 V), shield losses that affect
ampacity, and maximum lengths for single conductor cable with single-point grounding.

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Copyright © 2005 IEEE. All rights reserved.
IEEE Std 690-2004
DESIGN AND INSTALLATION OF CABLE SYSTEMS FOR CLASS 1E CIRCUITS

8.2 Instrumentation Cable

8.2.1 Requirements

a) Cable shields shall be electrically continuous except where specific reasons dictate otherwise.
When two lengths of shielded cable are connected at a terminal block, an insulated point of the
terminal block shall be used for connecting the shields.
b) The shield of each cable shall be isolated to prevent stray and multiple grounds from occurring.
c) The shield shall not be used as an electrical conductor for phase or grounding purposes when it
is only designed to reduce electrostatic or electromagnetic coupling.
d) The shielding criteria (for example, shield effectiveness, grounding techniques, etc.) of coaxial,
triaxial, and instrumentation cables shall be in accordance with system design requirements and
equipment manufacturer's instructions.
e) The method of grounding instrumentation cable shields is critical to achieving suitable electrical
noise immunity for instrumentation system signal ground references. Guidance is provided in
IEEE Std. 1050 and IEEE Std 1143.

9. Cable-Penetration Fire Stops, Fire Breaks, and System Enclosures


This clause establishes requirements for the selection and application of cable-penetration fire stops, cable-
fire breaks, and cable-system enclosures (cocoons) for cable systems for Class 1E circuits.

9.1 General Requirements

The selection of material for use in cable-penetration fire stops, cable-fire breaks, and cable-system
enclosures (cocoons) is governed by appropriate national and local fire codes and commitments in the
plant’s licensing documents. In addition, the following possibilities shall be considered:

a) Compatibility between the fire-resistive materials and the cable and raceway materials.
b) Toxic or corrosive gases or fumes developed during installation or a fire.
c) Expansion that might crush insulation or jacketing during installation and operation.
d) Cable ampacity.
e) Ability to withstand pressure differentials (cable-penetration fire stops only).
f) Ability to withstand a hose-stream test that is acceptable for use on an electrical fire (cable-
penetration fire stops only).

9.2 Cable-Penetration Fire Stop Requirements

a) Cable-penetration fire stops shall be provided wherever the cable system penetrates a rated fire
resistive barrier.
b) The cable-penetration fire stop shall have a fire rating equal to, or greater than, the required fire
rating of the barrier.

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Copyright © 2005 IEEE. All rights reserved.
IEEE Std 690-2004
DESIGN AND INSTALLATION OF CABLE SYSTEMS FOR CLASS 1E CIRCUITS

c) The fire rating and installation of the fire stop shall be qualified in accordance with IEEE Std
634. Modifications or additions of cables through the fire stop shall not compromise the
integrity of the qualified fire stop.

9.3 Cable Tray Fire Break Requirements

Cable tray fire breaks shall be installed in cable tray systems as deemed necessary by the fire hazards
analyses (see ANS 59.4).

9.4 Cable-System Enclosure (Cocoon) Requirements

Cable-System Enclosures (cocoons) used to permit separation distances less than those stated in IEEE Std
384, 6.1.1.2 shall be in compliance with the requirements of IEEE Std 384, 6.1.1.3. These enclosed cable
systems are also referred to as fire-protected cable systems. Refer to IEEE Std 848 for guidance
concerning ampacity derating for fire-protected cables.

10. Fire-Detection Systems


This clause establishes requirements for the selection and application of fire-detection systems for cable
systems for Class 1E circuits. The application requirements are as follows:

a) Automatic fire-detection devices shall be installed in accordance with NFPA 72, in areas of high
cable concentration.
b) Fire-detection systems shall be electrically supervised to comply with requirements of NFPA
70, Article 760 and NFPA 72.

11. Fire-Extinguishing Systems


This clause establishes requirements for the selection and application of fire-extinguishing systems
protecting cable systems for Class 1E circuits.

11.1 Fixed Fire-Extinguishing System Application Requirements

a) A fire hazard analysis (see ANS 59.4) shall be conducted to determine if fixed automatic fire-
extinguishing systems are necessary for areas of high cable concentration and spaces below
raised floors or above false ceilings containing exposed cables.
b) When the analysis in (a) determines that fixed extinguishing systems are required, automatic
water-spray systems designed in accordance with NFPA 13, or NFPA 15 shall be used. If the
activation of fixed automatic water-spray discharge could cause undesirable consequences to
sensitive equipment that would negate single failure criteria, such equipment shall be protected
from the spray and sealed against potential water damage due to water traveling along the cable
system. If the equipment cannot be protected, an extinguishing system utilizing another
extinguishing agent, such as carbon dioxide (NFPA 12) or a clean agent (NFPA 2001), shall be
provided in accordance with the appropriate NFPA standard. These alternative gaseous
suppression systems can also be used for spaces below raised floors.
c) System operational testing shall be in accordance with NFPA standards.

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Copyright © 2005 IEEE. All rights reserved.
IEEE Std 690-2004
DESIGN AND INSTALLATION OF CABLE SYSTEMS FOR CLASS 1E CIRCUITS

d) Fixed fire-extinguishing systems, whether manual or automatic, shall alert control-room


operators of system operation or of any abnormal condition. Fire-extinguishing systems shall be
electrically supervised to comply with the requirements of NFPA 72, and Class 1 circuits as
defined in NFPA 70, Article 725.
e) In areas where forced ventilation would circulate smoke or a gaseous extinguishing agent, or
both, to other areas, mechanical ventilation systems shall be shut down prior to system
actuation, and fire dampers shall be closed by mechanical or electrical release devices prior to
fire-protection system discharge.

11.2 Portable Fire-Extinguishing Requirements

a) Portable fire extinguishers shall be located throughout the plant in accordance with NFPA 10 to
provide adequate coverage of all cable systems for Class 1E circuits.
b) For personnel safety, water-base or water solution portable fire extinguishers, unless specifically
listed and tested for that application, shall not be used on fires involving energized cables.

11.3 Standpipe and Hose-Station Requirements

a) Standpipe and hose stations shall be located throughout the plant in accordance with NFPA 14
to provide adequate coverage of all cable systems for Class 1E circuits.
b) Hose stations shall be provided with nozzles that are approved by a national test laboratory for
use near energized electrical equipment.

12. Handling and Installation


This clause establishes requirements for the construction methods and materials for the handling and
installation of cable systems for Class 1E circuits.

12.1 General Requirements

a) The installation and inspection of cable systems for Class 1E circuits shall meet the
requirements of IEEE Std 336 and IEEE Std 1185.
b) Cables shall be installed in raceway systems that are qualified for the seismic design basis
events.
c) Cables shall be installed so that the independence of Class 1E equipment and circuits is
maintained in accordance with IEEE Std 384.
d) The cable raceway system shall be permanently identified prior to installation of cable.
Identification of cables and raceways shall meet the requirements of IEEE Std 384.
e) Cable field splice types and locations shall be recorded and filed for plant maintenance
reference. See Clause 14 for documentation procedure requirements. To facilitate locating and
maintaining splices, it is good practice to place splices in an enclosure.

12.2 Storage Requirements

a) During storage, and especially after cutting, the ends of cables shall be sealed against moisture
and contamination with approved sealing methods.

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Copyright © 2005 IEEE. All rights reserved.
IEEE Std 690-2004
DESIGN AND INSTALLATION OF CABLE SYSTEMS FOR CLASS 1E CIRCUITS

b) Reels shall be stored and handled in accordance with the manufacturers' recommendations to
avoid damage and deterioration of the cable.

12.3 Cable-Installation Requirements

a) Cables shall be installed in raceway systems that have suitable pull points (boxes, manholes,
etc.) so that maximum allowable pulling tensions and sidewall pressures are not exceeded.
b) Cables shall be installed in raceway systems that have adequately sized bends, boxes, and
fittings so that cable manufacturer’s allowable bending radii for cable installations are not
violated.
c) Where steel conduits or sleeves are used, all phases of three phase ac circuits and both legs of
single-phase ac circuits shall be installed in the same conduit or sleeve to minimize induction
heating.
d) For an unprotected portion of dc systems from the battery to the switchboard it is suggested that
the positive and negative legs of the circuits be routed in separate, preferably rigid non-metallic
conduits to reduce the possibility of polarity to polarity faults. Refer to Clause 7 of IEEE Std
946 for additional guidance.11
e) Cables shall be installed so that the movement of mechanical systems will not affect the
integrity of the cable system.
f) Support equipment, piping, instrument tubing or other non-electrical facilities shall not be
installed in raceways designed to carry cables unless the raceway system is specifically
designed to accommodate the additional loads and special precautions are taken to protect the
cables against the effects of failure of the supported devices and from their contents.
g) Pulling instructions for all cables shall follow the cable manufacturers' recommendations.
h) Cables shall not be pulled around sharp corners or obstructions.
i) Cables shall not be pulled at temperatures below the cable manufacturers' recommended
minimum pulling temperature. See IEEE Std 1210.
j) Cable pulling lubricants shall be compatible with the cable jackets.
k) Bare wire rope shall not be used to pull cables in conduits.
l) Medium-voltage power cables shall be properly sealed before and after installation. All other
cables shall be properly sealed before and after installation in wet locations.
m) The cable end within a pulling device shall be removed from the cable prior to termination.
n) When the cable pull is complete, cable manufacturers’ recommendations for bending radius
shall be followed for permanent training.
o) Protection (i.e., top covers) of the cables shall be provided on trays at floor levels and at
locations where there is likelihood of physical damage.
p) For additional guidance on cable installation methods and cable-pulling lubricants refer to IEEE
Std 1185 and IEEE Std 1210, respectively.

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There are no standards mandating how the unprotected leads of batteries must be installed. Different practices, such as installing the
battery leads in the same conduit, are based on evaluation of risk and concerns for increase of circuit reactance due to the separation of
battery leads and should be evaluated.

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Copyright © 2005 IEEE. All rights reserved.
IEEE Std 690-2004
DESIGN AND INSTALLATION OF CABLE SYSTEMS FOR CLASS 1E CIRCUITS

12.4 Raceway—Cable-Fill Requirements

a) The number of cables in any tray shall be limited by cable ampacity requirements, and the
structural capability of the tray and its supports.
b) A cable tray may be filled to its specified design calculated depth. More cable shall not be
added to the same tray unless an inspection and an analysis has been made to determine that
additional cables can be safely installed in the same tray without exceeding the thermal ratings
of the all cables.
c) An analysis shall be made to determine the range of weight of cable loading and this figure shall
be used in the seismic analysis of the cable-tray support system. These loadings shall not be
exceeded by placing more cables in the tray than allowed by the seismic design.
d) Conduit fill shall be in accordance with NFPA-70, Ch 9, Table 1, unless an analysis has been
made that indicates that additional cables can be installed.

12.5 Requirements for Supporting Cables in Vertical Runs

a) Cable terminals shall not be subjected to excessive tensions resulting from vertical cable runs.
b) Vertically run cables shall be secured, as required, by support devices installed at intervals in
the raceway systems. In vertical trays, cables shall also be secured at intermediate locations as
necessary to keep all cables completely within and secured to the tray.

13. Acceptance Testing of Installed Cables


This clause establishes requirements for testing of cables including field splices and connectors after
installation of cable systems for Class 1E circuits. The purpose of the tests is to verify that major cable
insulation damage did not occur during storage and installation. It should be noted that these tests may not
detect damage that may eventually lead to cable failure in service. Damage to cable jackets or insulation
shields on medium-voltage cable or to cable jackets or the insulation on low-voltage cable are examples of
cable damage that may not be detected by these tests. These tests will also not detect environmental
problems, such as proximity to hot pipes, which can lead to cable failure. Guidance on field testing and
evaluation of shielded power cables can be found in IEEE Std 400 and in standards under development,
such as P400.1, which will deal with field testing of laminated type cables.

13.1 Requirements

a) Testing of installed cable systems shall meet the requirements of IEEE Std 336.
b) Medium voltage power cables should be hi-pot tested prior to equipment connection. The
method of hi-pot testing should be appropriately determined. Other testing methods such as
VLF can be performed in lieu of hi-pot testing if trending of service aged cables is desired.
c) Low-voltage cables shall be either insulation-resistance tested prior to connecting cables to
equipment or functionally tested (at equipment operation voltage) as part of the checkout of the
equipment system.
d) Cable test results shall be recorded and filed for future plant reference.

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Copyright © 2005 IEEE. All rights reserved.
IEEE Std 690-2004
DESIGN AND INSTALLATION OF CABLE SYSTEMS FOR CLASS 1E CIRCUITS

14. Documentation
This clause establishes documentation requirements for the design and installation of cable systems for
Class 1E circuits.

14.1 Requirements

a) Documents, as required, shall be prepared as work is performed to furnish evidence of the


quality of items and of activities affecting quality.
b) Documents shall include the results of reviews, inspections, tests, and materials analysis. The
documents shall also include, as appropriate, data such as qualifications of procedures,
equipment, computer programs, and personnel. Documents shall, as a minimum, identify the
date of review, inspection or test, identity of the reviewer, inspector, data recorder, the type of
review or observation, the results, the acceptability, and the actions taken in connection with
any deficiencies noted.
c) The collection, storage, and maintenance of documents shall meet the requirements of ASME
NQA 1.
d) Certificates of conformance shall meet the requirements of ASME NQA 1.
e) Design, installation and protection requirements not included in this standard shall be
documented in accordance with the specific documentation requirements of the IEEE standards
referenced in Clause 2 of this standard.

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Copyright © 2005 IEEE. All rights reserved.
IEEE Std 690-2004
DESIGN AND INSTALLATION OF CABLE SYSTEMS FOR CLASS 1E CIRCUITS

Annex A

(informative)

Bibliography

[B1] IEEE 100, The Authoritative Dictionary of IEEE Standards Terms, Seventh Edition.12

[B2] IEEE Std 576™-2000, IEEE Recommended Practice for Installation, Termination, and Testing of
Insulated Power Cable as Used in Industrial and Commercial Applications.

[B3] IEEE Std 628™-2001, IEEE Standard Criteria for the Design, Installation, and Qualification of
Raceway Systems for Class 1E Circuits for Nuclear Power Generating Stations.

[B4] NRC Supplement 1 to Generic Letter 86-10, Implementation of Fire Protection Requirements,
March 25,1994.

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Piscataway, NJ 08855-1331, USA (http://standards.ieee.org).

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