Presentation Slide showQJ341 QJ241..ppsx

Presentation
QJ341 /QJ241
Safety first Protective
Safety is our top priority Equipment
Emergency Emergency
Number Exit
Assembly
Point
Alarm
www.sandvik.com
Commission Guide QJ341
Introduce yourself and Sandvik.
Health and safety and site rules to be adhered to.
Site specific risk assessment to be carried out
PPE to be worn
Identify machine.
Identify operators and service personnel.

Plant (Daily Checks)
 Check all (safety Decals) warning signs are legible, refer to

plant operation manual for position of safety Decals.
 All safety guards/safety devices: Make sure they are present

and attached.
 Check that all components are secured on the plant.
 Check plant for impact damage.
 Hydraulic tank, check oil level ( If the oil drops below the
level then the machine will shut down).
 Walk around, for plant general inspection to ascertain that
nothing untoward is out of place or damaged so as to cause
a safety hazard.
 Check that there are no signs of any fluid leaks on the plant.
 Do the Caterpillar daily checks

Explain lockout procedure

Isolate the machine before any maintenance
work is to be carried out
Task specific risk assessments to be written
for any other tasks carried out
If any lifting is to be done adequate lifting
equipment to be used
E STOP LOCATIONS
• Check all emergency stops are working (including the
umbilical control emergency stop plus the remote control stop
request): Operate and reset all.
E Stop
Push to Activate
Turn clockwise to release
Optional Diesel Refill Pump
1. Fuel Pump Cabinet
2. On / Off Switch
2
3. Quick Release Fitment
3
Water Manifold
1. Water Supply
1
2. On / Off Valves
2
Optional Dust Covers
Visual and Audible Alarms
1. Track Lights
2
3
2. Warning Beacon
1
3. Warning Siren
Machine ID plate
Used to identify
1. Unit type.
2. Unit serial number.
3. Engine serial number.
4. Transport weight.
5. Year of manufacture.
Fuel tank ball valves
1. Suction open.
2. Drain closed. 1
3. Magnet bearing grease points.
3
Radiator access
1. Unlock with allen key.

2. Lift for access.
3. Refer to manual and fill. 1
3
2
Air filters
Refer to the manual

for maintenance schedules.
1. Primary filter.
2. Secondary filter.
3. Filter reset.
Diesel tank
1. Breather. 1
2. Manual filling point.
3. Auto filling. 2
4. Level gauges.
3
4
Jaw Drive motor.
1. V belt inspection 4
cover
2. V belt turn buckle.
3. Forward..
4. Reverse.
5. Drain.
5
Soot Guard
Removed for transport

Level Sensor and Guard
Transport and working

positions.
CSS Adjustment
The jaw CSS is the distance shown between

the jaw plates at the minimum jaw opening.
Ensure that the jaw shaft
is at 12 o'clock position.
Magnet
Magnet has certain danger that MUST be explained on commission.

Main Conveyor
Transport position.
1. Safety lock
2. Return rollers
3. Spray bar
1. Working position.
2. Grease points at ground level.
Refer to manual for maintenance schedule.
Main conveyor Lift / Lower
Working position Maintenance position

Hydraulic Tank
1. Suction lines are open.

2. Drain lines are closed.
3. Safety stickers read and understood.
Hydraulic tank
1. Return filters.
2. Breather.
3. Level gauge.
• Refer to the manuals maintenance

schedule.
• Refer to manuals oil types.
1 2
3
Tracks
1. Serial ID plate
2. Oil level and drain ports.
Refer to manual for maintenance.
1
Hydraulic Oil Cooler
Identify and check

direction.
Side Conveyor
Side conveyor control lever

located under the hopper.
Transport position
Feeder
Feeder in working position

and drive motor location.
Hopper Sides
Explain and locate levers and locking pins

Fuse Reset
All of these fuses are “push to reset” apart

from the DC Motor 200 amp fuse
which is located inside the fuse box and
must be replaced when blown !
Auto Greaser
Supplied with manual grease applicator and 1 tube

of grease.
Set to run 6 mins cycle per 1 hour of the jaw running.
When full it should last for 40hrs.
Refer to the manual for types of grease.

Engine
Identify all filters
Refer to manual for service intervals.

Hydraulic Cabinet
Explain levers and functions.

Identify electric cables and relate to hydraulic functions.
Control Cabinet
Give a brief explanation of both the outside and then the inside.
Explain steps to follow if welding has to be done on the unit.

Display Screen
Show and navigate all functions.
Most of the commission time should

and will be spent building operator
confidences.
Crusher unit
Explain how to tighten and torque the jaw wedge bolts, on both swing and fixed jaw
40 Change footer at: View > Slide Master. Select the first slide master and go to Insert > Header & Footer to
change the text. Apply to all.
Crusher unit
Fold the high level sensor up into the

Working position
Feeder Tray
Ensure the feeder tray is empty before start up
Left side cabinet and control panel
Display screen
Display screen
5. Engine parameters
1. Plant mode 6. Parameter lists
2. Track mode
3. Fault list,
4. Aux mode
Scroll up
Scroll left scroll right Scroll down
Display screen
Pressing button 1 on the previous screen opens this screen
1. Manual mode 5. Jaw run reverse
2. Auto mode 6. Activate Remote
Eng. rpm up
Eng. rpm down
Escape
Css adjust
Display screen
Pressing button 1 (manual Mode) will open this screen
1. Main conveyor start

5. Feeder start
2. Crusher start
3. Engine Speed
8.Side conveyor start
Display screen
This screen also shows the
Speeds and pressures
Crusher speed
Engine speed
Crusher pressure
Engine load
Hydraulic oil temperature
Feeder speed
Display screen
By pressing the scroll Right button this screen will appear
1.High level sensor On/off 5.Engine load feed control
2. Adjust level of Material 6.Engine load feed control

in crusher Adjust
3. jog on 7. Stockpile sensor on/off
4. Remote on 8.Engine parameters
Display screen
1. Factory parameters 5. Engineer Parameters

(password required) (password required)
6. Raise main con
7. Lower main con
Display Screen
Use scroll left

To return to main
screen
These functions are for setting upstream and downstream delay times
Display screen
To Run the plant in Auto select button 2

The machine will sound the warning alarm
Then start the main con, then the alarm
Again and start the crusher.
Once the crusher is up to speed the

Machine will wait for the operator to start
the feeder and side conveyor
Display screen
You can start the feeder with button 5

And the side con with button 8
The scroll up and down buttons will

Adjust the feeder speed in a
Percentage value of 5% each time the
Button is pressed
i.e. 5%-10%-15% etc.
Display screen
Track mode
Press button 2 for

track mode
Track mode
1. Wired Remote 5. Aux function
2. Wireless Remote
Scroll up for increased
Engine rpm
Scroll down for de- creased
Engine rpm
Track mode
Yellow (forward)
Blue (reverse) Blue yellow
Track Mode
Wired Remote
It’s the same principal as the remote control

Yellow for forward. and blue for reverse
Display screen
4. Will activate
The aux hydraulics
For folding the hopper
And side conveyor
Display screen
Pressing button 5 will open the screen for the engine
Scroll right to go through the engine windows
Display screen
Button 6 will open the maintenance

Screen you will require the password
1234 then press ok
Display screen
Maintenance screen
Explain how each function can be operated

Out of sequence
Also how to read the belt speeds and
Voltages drawn to operate each function etc.
Also explain the other 4 pages within

Maintenance how to reset service, reset
Parameters to factory spec
Inside the control panel
Inside panel
Track receiver
Controller
E stop relay
fuses
relays
Estop circuit
This shows the steps to check and trace

An E stop fault
Machine Dimensions
Commission & Warranty Registration
To be filled and signed then sent to factory

so the CWR is active from that date.
Only leave site when all concerned are confident

with there new Sandvik product.
Case Study
Case History Information Sheet Mobile Jaw Crusher
Dealer Name
Contact Name
Contact Number
Contact e-mail
Customer Name
Contact Details
Site Address
During your time if possible try to fill in a case Material Type
study form which is available from Sandvik factory.

Feed Gradation
Work Index
Abrasion Index
Maximum feed size
Side Con in use?
TPH From Side Con
rob.callahan@sandvik.com Side Con Gradation
Machine Type Grizzly Setting CSS Jaw Plate Type Av Jaw Drive Pressure Product size after Crushing Throughput
Stone Specification for final products
Engine Type Engine Load Fuel Consumption
Case Story
Other information required:
2 or 3 pictures of the machine layout from different angles
2 or 3 pictures of the feed material
2 or 3 pictures of the end products
Please attach any other information that you feel might be relevant
Please return to: robert.callaghan@sandvik.com

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Presentation

Safety is our top priority Equipment

Health and safety and site rules to be adhered to.

Site specific risk assessment to be carried out

Identify operators and service personnel.

 Check all (safety Decals) warning signs are legible, refer to

 All safety guards/safety devices: Make sure they are present

 Check that all components are secured on the plant.

 Check plant for impact damage.

nothing untoward is out of place or damaged so as to cause

 Do the Caterpillar daily checks

Explain lockout procedure

1. Fuel Pump Cabinet

3. Magnet bearing grease points.

1. Unlock with allen key.

Refer to the manual

Removed for transport

Transport and working

The jaw CSS is the distance shown between

Magnet has certain danger that MUST be explained on commission.

Working position Maintenance position

1. Suction lines are open.

• Refer to the manuals maintenance

Identify and check

Side conveyor control lever

Feeder in working position

Explain and locate levers and locking pins

All of these fuses are “push to reset” apart

Supplied with manual grease applicator and 1 tube

Set to run 6 mins cycle per 1 hour of the jaw running.

When full it should last for 40hrs.

Refer to the manual for types of grease.

Identify all filters

Refer to manual for service intervals.

Explain levers and functions.

Explain steps to follow if welding has to be done on the unit.

Show and navigate all functions.

Most of the commission time should

Fold the high level sensor up into the

Ensure the feeder tray is empty before start up

1. Manual mode 5. Jaw run reverse

2. Auto mode 6. Activate Remote

1. Main conveyor start

1.High level sensor On/off 5.Engine load feed control

2. Adjust level of Material 6.Engine load feed control

4. Remote on 8.Engine parameters

By pressing the scroll Right button this screen will appear

1. Factory parameters 5. Engineer Parameters

7. Lower main con

By pressing the scroll Right button this screen will appear

Use scroll left

To Run the plant in Auto select button 2

Once the crusher is up to speed the

You can start the feeder with button 5

The scroll up and down buttons will

Press button 2 for

1. Wired Remote 5. Aux function

Blue (reverse) Blue yellow

It’s the same principal as the remote control

Pressing button 5 will open the screen for the engine

Scroll right to go through the engine windows

Button 6 will open the maintenance

Explain how each function can be operated