You are on page 1of 8

Concrete Containing Natural Pozzolans:

New Challenges for Internal Curing


Gaston Espinoza-Hijazin1; Álvaro Paul2; and Mauricio Lopez, Ph.D.3

Abstract: Natural pozzolans (NP) have proven to be an effective supplementary cementitious material; however, the replacement of ordinary
Downloaded from ascelibrary.org by Chonbuk National University on 05/20/16. Copyright ASCE. For personal use only; all rights reserved.

portland cement (OPC) with NP might increase the autogenous and drying shrinkage of concrete. Internal curing (IC) might be of great help
when using NP because it can promote the pozzolanic reactions and reduce shrinkage. The aim of this research is to assess the effect of IC in
concrete containing NP. Results indicate that a 39% replacement of OPC with NP decreased compressive strength by 15%, decreased chloride
ion permeability by 66%, and increased autogenous shrinkage by 40%. IC with prewetted lightweight aggregate showed no significant effect
in compressive strength or permeability, but it decreased autogenous shrinkage by up to 58%. NP used in this investigation presented higher
chemical shrinkage than OPC, making IC less effective as levels of NP increased. The important decrease in permeability attained through the
use of NP and the higher chemical shrinkage of NP makes IC a critical technology to consider in concrete mixtures with NP. DOI: 10.1061/
(ASCE)MT.1943-5533.0000421. © 2012 American Society of Civil Engineers.
CE Database subject headings: Concrete; Cement; Compressive strength; Shrinkage; Permeability; Curing.
Author keywords: Concrete; Cement; Curing; Compressive strength; Autogenous shrinkage; Permeability; Internal curing; SCM.

Introduction relative humidity of the concrete and even interrupt the hydration
process. Curing is especially important when the concrete includes
The curing of concrete is an important process during the first hours SCMs such as pozzolans, silica fume or fly ash because
after casting to maintain optimal conditions for cement hydration secondary hydration reactions require water for a longer period
and for assuring the required durability and strength of the hard- of time.
ened concrete, thus enabling a high performance of the structure In concretes with a water-cement ratio (w∕c) below approxi-
during its service life (Mehta and Monteiro 2006). Therefore, to mately 0.42, there would be insufficient water to promote complete
maximize the degree of hydration of cement and possibly that hydration of the portland cement under sealed conditions, produc-
of the supplementary cementitious materials (SCM) and to reduce ing a quick consumption of water and an accelerated drop of the
early shrinkage cracking (autogenous shrinkage, plastic shrinkage, internal humidity of the mixture. Thus, there might not be enough
and drying shrinkage), it is important to apply effective curing water available for the SCMs to react with calcium hydroxide to
techniques during an extended period of time (Rilem TC form calcium silicate hydrates (C-S-H). A failure to reach high
199-ICC 2007). degrees of hydration makes unhydrated cementitious materials
Common curing techniques consider an external water supply to act as inert filler, reducing both the depercolation of the pore struc-
maintain a high internal relative humidity (RH) by water spraying ture and the potential durability of the concrete.
or fogging, watering, use of wet coverings, or ponding of the con- To overcome this problem, it is necessary to supply additional
crete element (ACI Committee 308; Kovler and Jensen 2005). water during curing because avoiding water loss is not as sufficient
Although these external curing techniques may be useful for con- as other conventional external curing methods (ACI 308 2001).
ventional concrete, they might be difficult to apply for the long Additionally, it is well established that concrete with a w∕c below
periods of time needed for hydration because as they can interrupt 0.4 tends to possess low permeability; hence, even with good ex-
or delay other critical activities during construction. Insufficient ternal curing practices, water entry will be limited (Bentz 2007,
external curing can produce an important drop in the internal Lopez et al. 2005).
1
A couple of decades ago, the internal curing method (IC) was
Civil Engineer, School of Engineering, Pontificia Universidad Catolica suggested to complement external curing (Philleo 1991; Jensen and
de Chile, Santiago, Chile; and Adjunct Professor, School of Civil Engineer-
Hansen 2001) to overcome the problems described in the preceding
ing, Universidad Diego Portales, Ejército 441, 8370191, Santiago, Chile.
E-mail: gaespino@uc.cl paragraphs. The method consists of storing water within concrete,
2
Civil Engineer, Assistant Professor, School of Civil Engineering, which is not available during mixing so it does not influence the
Universidad Diego Portales, Ejército 441, 8370191, Santiago, Chile. initial w∕c ratio but is later released to promote further hydration
E-mail: alvaro.paul@mail.udp.cl reactions of cementitious materials.
3
Civil Engineer, Assistant Professor, School of Engineering, Pontificia IC has been successfully applied and understood in concrete
Universidad Catolica de Chile, Casilla 306, Correo 22, 6904411, Santiago, mixtures containing ordinary portland cement (OPC) and OPC with
Chile (corresponding author). E-mail: mlopez@ing.puc.cl SCMs such as fly ash and silica fume. However, the effect of IC on
Note. This manuscript was submitted on June 6, 2011; approved on
mixtures containing SCMs such as natural pozzolans (NP) has not
November 7, 2011; published online on November 10, 2011. Discussion
period open until January 1, 2013; separate discussions must be submitted been extensively investigated even though such SCMs can be a sus-
for individual papers. This paper is part of the Journal of Materials in Civil tainable alternative for the next few decades. To understand the im-
Engineering, Vol. 24, No. 8, August 1, 2012. ©ASCE, ISSN 0899-1561/ plications of using IC in concrete with NP, it is necessary to
2012/8-981–988/$25.00. introduce some concepts related to hydration.

JOURNAL OF MATERIALS IN CIVIL ENGINEERING © ASCE / AUGUST 2012 / 981

J. Mater. Civ. Eng., 2012, 24(8): 981-988


Hydration of Cementitious Materials fresh concrete properties and in the development of hardened con-
crete strength (ACI 232 2002).
Two conditions are needed to obtain the theoretical complete hy-
Partial replacements of portland cement by high
dration of the cementitious materials: (1) enough space for the hy-
SiO2 ∕ðAl2 O3 þ Fe2 O3 Þ ratio pozzolans increase concrete resis-
dration products and (2) enough water for hydration reactions. It
tance to both sulfate attack and substances contained in sea waters
has been established that concrete with a water-to-cementitious ma-
(Mehta 1987). In some proportion, this is ascribed to the decrease
terials ratio (W∕CM) below 0.36 might not provide enough space
in free calcium hydroxide formed during portland cement hydra-
for hydration, whereas concrete mixtures with W∕CM between
tion. The result is that the hardened concrete contains less calcium
0.36 and 0.42 might not provide enough water, and some additional
hydroxide and greater amounts of C-S-H and other low-porosity
curing water is needed (Powers 1960; Mindess et al. 2003).
products.
Hydration occurs when cementitious materials come in contact
On the other hand, the decrease in calcium hydroxides in con-
with water, thus beginning the formation of hydration products
crete reduces the initial pH, making it more vulnerable to carbona-
such as C-S-H, which explain most of the concrete’s strength,
tion, steel depassivation, and probably to corrosion (ACI 232
Downloaded from ascelibrary.org by Chonbuk National University on 05/20/16. Copyright ASCE. For personal use only; all rights reserved.

and calcium hydroxide, ettringite, and monosulphate. Part of the


2002). Concrete with NP additions has proven to have a smaller
water that does not chemically react with cementitious materials
pore structure as a result of the pozzolanic reaction, which becomes
is absorbed by the surface of the hydration products, another frac-
an important characteristic in the increase of concrete durability and
tion is retained within the interlayer voids of C-S-H, and the rest
mechanical strength (Mehta 1987). Moreover, a finer porosity of
remains as a solution inside the capillary pores formed during
the C-S-H obtained from the pozzolanic reaction has been previ-
chemical shrinkage (Mehta and Monteiro 2006).
ously reported (Baroghel-Bouny 1996; Bentz et al. 2000).
Chemical shrinkage can be understood as the reduction of the
volume of the hydrated cement paste as a result of hydration prod- Use of Natural Pozzolans in Concrete
ucts occupying less volume than the original products that form the
cement paste. Cementitious materials obtain the necessary water to NP is recommended as a partial replacement or addition to portland
promote their hydration from the capillary pores, which are emptied cement for concretes that need a low heat of hydration; for example,
as hydration proceeds. This drainage of capillary pores generates dams or other structures built with mass concrete and in structures
capillary stresses that produce volumetric reductions in a closed that require sulfate resistance concrete, such as bridges or piers
isothermal system not subjected to external forces, known as autog- (Mielenz et al. 1950). Nowadays, the use of NP is suggested for
enous shrinkage (Jensen and Hansen 2001). cost reasons, to reduce energy consumption by reducing the
CO2 emissions from portland cement manufacturing, and to reach
Secondary Chemical Reactions in Cements with some technical benefits, such as a lower permeability of the hy-
Natural Pozzolans drated paste (Mehta 1987).
Previous research has demonstrated that the use of pozzolans as
There are two main classifications of pozzolans depending on the cement volume replacements in 20 to 30% produces less heat of
source: Artificial and natural pozzolans. Artificial pozzolans are hydration, increases paste cohesion, and reduces expansion caused
those originated as by-products of some industrial processes, such by the alkali–silica reaction (Andriolo 1975).
as power plants (i.e., fly ash), steel production (i.e., ground granu-
lated blast furnace slag), and ferrosilicon production (i.e., silica Effects of Natural Pozzolans in Concrete Properties
fume). Natural pozzolans are naturally occurring pozzolans present The specific gravities of NP are generally lower than that of OPC,
in the earth. They are usually abundant in silica and have high alu- so when OPC is replaced with NP by volume, a concrete of lower
minum and iron contents. They can be classified in two categories: density is obtained; when OPC is replaced with NP by mass, a
Natural rocks that only require a grinding process to be used larger volume of fresh concrete is obtained. Some NPs produce
(i.e., volcanic glass and pumicite) and soils that require a thermal an important increase in water requirements and others have an
process to activate (i.e., calcined clays and metakaolin). The chemi- insignificant effect (Mather 1958). Additionally, because the poz-
cal composition and fineness of each category of natural pozzolans zolanic reaction takes longer to occur in comparison with OPC,
will determine their reactivity. concrete mixtures containing NP will require moist curing for a
ACI 116R (2000) defines natural pozzolans (NP) as “siliceous longer periods of time. The effect of the pozzolanic reaction will
materials that possesses little or no cementitious value but that will, be highly dependent on the NP used, namely, its fineness and re-
in finely divided form and in the presence of moisture, chemically activity. For example, metakaolin (calcined clay) presents an early
react with calcium hydroxide at ordinary temperatures to form age reaction similar to that of silica fume, and grinded volcanic
compounds having cementitious properties.” This reaction is glass reacts at a lower rate than that of a Class F fly ash.
known as a pozzolanic reaction. The use of NPs, in general, produces a more cohesive mixture,
During the pozzolanic reaction in concrete, two phenomena oc- maintaining plastic consistency and improving workability;
cur: First, there is a slow decrease of free calcium hydroxides over however, this effect is highly dependent on the fineness of the
time, and second, there is an increase in the formation of silicates NP (Turanli et al. 2004). The NP can adsorb water from the mixture
and aluminous-silicate hydrates, similar to the hydration products and keep it within the system for improving concrete finishing (ACI
of OPC. Studies show that calcium hydroxide content decreases 232 2002).
from 2.2 to 0.7% in concrete made with portland cement with When using aggregates that are deficient in particles smaller
40% pozzolan additions compared with concrete prepared with than 75 μm, the use of very fine pozzolans can reduce bleeding
pure portland cement (Lea 1971), which indicates a greater content and segregation and can increase concrete strength by improving
of C-S-H and other hydration products with low porosity particle packing. The addition of pozzolans such as NP produced
(Mehta 1987). concrete mixtures with lower permeability, lower heat of hydration,
lower expansion as a result of the alkali–silica reaction, greater
Characteristics of Concrete with Pozzolan Additions
strength at later ages, and greater resistance to sulfate attack when
Physical properties of NP, such as shape, fineness, particle-size dis- compared with pure portland cement samples (Mather 1958; Lopez
tribution, density, and composition of NP, have a great influence in and Castro 2010).

982 / JOURNAL OF MATERIALS IN CIVIL ENGINEERING © ASCE / AUGUST 2012

J. Mater. Civ. Eng., 2012, 24(8): 981-988


Concrete with a W∕CM of 0.4 and a 15% replacement of OPC Eight mixtures were prepared at a W∕CM of 0.3, with different
with NP by mass shows an increase from 36 to 48 MPa in com- amounts of replacement of OPC with NP, with or without an IC
pressive strength (Zhang and Malhotra 1996). A research study on agent. Testing was performed at the age of 90 days to ensure a high
the alkali–silica reaction showed a reduction in the expansion, at degree of hydration. The strength and permeability specimens were
one year of age, from 0.28 to 0.02% with a 30% replacement of cast in 100 mm ðdiameterÞ × 200 mm ðheightÞ cylinders, which
OPC with NP by mass (Saad et al. 1982). Although the use of were demolded at 24 h of age and kept in a fog room with an ap-
low-alkali cements is satisfactory to avoid expansion in a large proximately relative humidity of 100% and temperature of 23°C.
number of the most reactive aggregates, some aggregates require Autogenous shrinkage specimens were prepared in flexible corru-
an additional control, which is provided through the use of NP gated molds, 350 mm ðlengthÞ × 22 mm ðdiameterÞ, as detailed in
or other SCMs. subsequent paragraphs, and the measurements started after the final
Bentz (2007) carried out an extensive study on the autogenous set. With the purpose of controlling the hydration process of
and chemical shrinkage of different blended cement with different cementitious materials and to avoid variability, the paste and
SCMs and observed that autogenous shrinkage was greater in
Downloaded from ascelibrary.org by Chonbuk National University on 05/20/16. Copyright ASCE. For personal use only; all rights reserved.

aggregates volume was kept constant in all trial mixtures.


blended cements than in OPC; blended cements with NP were With regard to the cementitious materials, concrete with four
not included in this study, so their effect needs to be investigated. different combinations of OPC and NP were prepared. The replace-
The drying shrinkage of concrete prepared with blended ce- ment of OPC with NP was made at 0, 13, 26, and 39% levels ex-
ments containing NP depends on the hydrations of the cementitious pressed by mass. Two mixtures were prepared for each
materials and the water requirements of the mixture. A research combination, a control mixture without IC and another one with
study (Mehta 1981) showed that drying shrinkage in concretes with IC through the use of saturated lightweight fine aggregate.
NP (10, 20, and 30% replacement of OPC with NP) did not show The NP used in this investigation had a volcanic origin and
significant differences in drying shrinkage compared with the con- could be classified as a Type-N pozzolan according to ASTM
trol sample, which had only OPC; all specimens showed drying C618 (2008). It corresponded to a volcanic glass known as rhyolite
shrinkage values between 500 and 600 με. Conversely, Zhang pumicite, and it was obtained from the area known as Polpaico. The
and Malhotra (1995) found an increase from 400 to 600 με in dry- chemical compositions of the NP and OPC used in this investiga-
ing shrinkage when replacing OPC with 10% of NP (metakaolin). tion are shown in Table 1. Additionally, a scanning electron micro-
Similarly, Videla et al. (2004) found that all drying shrinkage mod- scope (SEM) image of the NP can be seen in Fig. 1, in which a void
els greatly underestimated the drying shrinkage of blended cements and fluid structure and pyroplastic texture are appreciable.
containing NP. The chemical composition of the NP used in this investigation
suggests an almost negligible hydraulic activity (2.7% of CaO
content) and a relatively high pozzolanic activity because of its
Research Significance 69.2% of SiO2 . Therefore, the effect of using NP on the properties
of the concrete will be more noticeable at later ages (Uzal and
The use of NP in concrete has proven beneficial for several concrete
properties; however, curing is even more important than for con- Turanli 2003).
Although there are several potentially useful curing agents to
ventional concrete because of the longer hydration times involved
perform internal curing, this research considered the use of ex-
and higher shrinkage. To take full advantage of the use of NP,
appropriate curing methods should be ensured. panded clay fine aggregate (particle size of under 5 mm) because
The objective of this research is to assess the potential beneficial it has been successfully applied in several studies for mixtures of
effects of applying IC to concrete mixtures with NP. Particularly, low W∕CM (e.g., Paul and Lopez 2011; Jensen and Lura 2006).
the research seeks to quantify and explain the effects of IC on com- This curing agent was chosen for its absorption and desorption
pressive strength, chloride ion permeability, and autogenous capacity and its particle size, which allows a better distribution
shrinkage for concretes containing NP. within the concrete mixture. This optimizes the efficiency of inter-
nal curing by minimizing the water transport distance (Bentz 2007).
The expanded clay’s properties used are shown in Table 2.
Experimental Procedure The mixtures, prepared at a W∕CM of 0.3, were designed to
maintain the paste volume constant at 35%. The lightweight aggre-
The experimental procedure was designed to quantify the effect of gate (LWA), used as the internal curing agent, was replaced with
IC on concrete performance as the replacement of OPC with NP normal fine aggregate in equal volume, and the amount was calcu-
increases. Three relevant properties of concrete were analyzed: lated on the basis of the method developed by Bentz and Snyder
The compressive strength to symbolize the structural behavior; (Bentz et al. 2005). According to this method, the curing water
The autogenous shrinkage, to represent the cracking tendency; amount is directly proportional to the cement amount, the degree
and the chloride ion permeability, to represent the durability of of maximum hydration expected (83.33%), and the chemical
concrete. shrinkage (CS) to complete hydration.

Table 1. Chemical Composition of NP (Rafael Cepeda, Personal Communication, May 11, 2011) and OPC, by Courtesy of Rafael Cepeda
Natural pozzolan (rhyolite pumicite–volcanic glass) (%)
SiO2 Al2 O3 Fe2 O3 CaO MgO K2 O SO3 Na2 O TiO2 P2 O5 LOI
69.2 13.2 1.7 2.7 0.8 3.0 0.1 3.9 0.2 0.1 4.36
Ordinary portland cement (Type I) (%)
SiO2 Al2 O3 Fe2 O3 CaO SO3 Blaine fineness (m2 ∕kg)
20.8 6.0 2.9 63.2 1.8 360

JOURNAL OF MATERIALS IN CIVIL ENGINEERING © ASCE / AUGUST 2012 / 983

J. Mater. Civ. Eng., 2012, 24(8): 981-988


Tests Performed

The compressive strength tests were carried out at 90 days, accord-


ing to ASTM C39 (2001). At least three cylinders of 200 mm in
height and 100 mm in diameter were tested for each one of the eight
mixtures prepared.
The chloride ion permeability test was performed in accordance
with ASTM C1202 (2005); test specimens of 50  2 mm in height
and 100 mm in diameter were cut from the 100 × 200 mm cylin-
ders, and they were sealed with rubber cement on their lateral sec-
tion. They were then vacuum saturated before testing. Specimens
were placed on two cells containing different solutions: 3% NaCl
solution (which will be connected to the negative pole) and 0.3 N
Downloaded from ascelibrary.org by Chonbuk National University on 05/20/16. Copyright ASCE. For personal use only; all rights reserved.

NaOH solution (which will be connected to the positive pole). The


two poles are then connected a 60-V power supply, and the result-
ing current intensity through the specimen is measured every 5 min
Fig. 1. SEM image of the natural pozzolan surface, 1,200 X (Rafael
for 6 h. The chloride ion permeability is expressed as the charged
Cepeda, personal communication, May 11, 2011); by courtesy of
passed during the 6 h through the specimen.
Rafael Cepeda
The autogenous shrinkage was measured by applying the
method developed by Jensen and Hansen (1995) that recently be-
came ASTM Standard C1698 (2009). The concrete mixture was
placed in a corrugated, flexible, and airtight cylinder mold, which
Table 2. Properties of the Internal Curing Agent, Expanded Clay does not restrain shrinkage and prevents moisture loss. Specimens
Particle size range (mm) 0.08–5 were kept at a constant temperature to avoid thermal strains. There-
fore, measured strains correspond to autogenous shrinkage (shrink-
1-day absorption (%) 21.2
age by self-desiccation: Autogenous deformation in a material's
3-day absorption (%) 28.5 system) (Jensen and Hansen 2001).
32-day absorption (%) 30.8 The setting time was measured by the Vicat test (ASTM C191
90-day absorption (%) 31.1 2004). The length of the specimen after the final set was considered
Oven dry density (kg∕m3 ) 1,653 as the initial length of the specimen, and the change in length was
SSD density (kg∕m3 ) 1,920 measured for a period of 50 days.
Porosity (%) 41
Water release rate (grams of water∕grams of 10.1
dry aggregate∕day × 105 ) desorption Test Result Analysis

Compressive Strength
This study considered a CS of 0.055 (typical for OPC; Kovler Compressive strength was tested 90 days after mixing (Fig. 2).
2007), regardless the replacement of OPC with NP. Therefore, the As expected, the replacement of the OPC with NP increased the
mixtures with NP considered an amount of IC agent that might be compressive strength for low levels of replacement. However, when
insufficient if the NP has a chemical shrinkage greater than the replacement levels were higher (26 and 39% by mass), a reduction
OPC, as suggested by previous studies (Bentz 2007). Table 3 in the 90-day compressive strength was observed. Recent studies
presents the mixture designs used in each of the eight mixtures
analyzed.

Table 3. Mixture Designs of Concretes (kg∕m3 )


Mixture Coarse Fine LWA HRWRd
IDa OPC NP Water NWAb NWAc for IC
0% 518 0 155 790 965 0 13
0% IC 518 0 155 790 799 119 13
13% 442 66 153 790 966 0 13
13% IC 442 66 153 790 802 117 13
26% 370 130 150 790 965 0 13
26% IC 370 130 150 790 804 115 13
39% 300 192 148 790 965 0 13
39% IC 300 192 148 790 807 113 13
a
All mixtures were designed on a 2% entrained air basis.
b
NWA: Normal weight aggregate, siliceous aggregate (maximum size Fig. 2. Effect of IC on compressive strength at 90 days: 0, 13, 26, and
aggregate ¼ 10 mm). 39% replacement of OPC with NP by mass (W∕CM ¼ 0:3); samples
c
NWA: Normal weight aggregate, siliceous aggregate (maximum size
internally cured present higher variability; error bars show the range of
aggregate ¼ 5 mm).
d
HRWR: High range water reducing admixture.
results for each mixture

984 / JOURNAL OF MATERIALS IN CIVIL ENGINEERING © ASCE / AUGUST 2012

J. Mater. Civ. Eng., 2012, 24(8): 981-988


have suggested that an approximately 20% replacement of OPC compressive strength of approximately 86.7% of those with only
with NP of a different chemical composition would maximize OPC. This suggests that at 90 days of age, some NP has already
the compressive strength of concrete (Pekmezci and Akyüz 2004; hydrated, contributing to compressive strength; otherwise, the drop
Mouli and Khelafi 2008). in strength would have been greater. These results agree with those
Fig. 2 shows that there would be no significant differences be- obtained previously using NP with similar SiO2 contents (Uzal and
tween the compressive strength of mixtures with or without IC (for Turanli 2003), in which a reduction in compressive strength at
an equal replacement proportion with natural pozzolan) and that the 90 days was observed. Nevertheless, results are not in agreement
variability of the tested specimens was relatively low. with those obtained by Papadakis and Tsimas (2002) using NP with
Because all of the mixtures had the same amount of IC agent and less SiO2 and more CaO.
the intrinsic strength of LWA is lower than that of the normal ag- Even though IC seems to either maintain or increase the 90-day
gregate being replaced (Videla and Lopez 2002; Paul and Lopez compressive strength, it does not show statistically relevant benefits
2011), a reduction in the compressive strength of the mixtures with regarding a compressive strength gain, as concluded by a t-student
internal curing is expected if no other effect is considered. Never- statistical test by comparison of means. Therefore, the increase in
Downloaded from ascelibrary.org by Chonbuk National University on 05/20/16. Copyright ASCE. For personal use only; all rights reserved.

theless, Fig. 2 does not show strength reduction when using an IC compressive strength as a result of enhanced hydration of the spec-
agent (i.e., there was a strength increase in the cement paste as a imens with IC was somehow counteracted by the increase in poros-
result of the internal curing). In other words, the hydration increase ity when including LWA in the mixture as an IC agent.
produced by IC (Espinoza-Hijazin and Lopez 2011) has produced a
strength increase in cement paste that is capable of counteracting
the strength loss caused by using LWA. When analyzing the levels Chloride Ion Penetration
of NP replacement, a general trend of compressive strength reduc- A chloride ion penetration test was performed at 90 days of age.
tion is observed as the NP content increases. For instance, the mix- Fig. 3 shows the results with the average value of at least two
tures with a 39% replacement of OPC with NP presented a samples.
Results show that there is no significant difference in the chlo-
ride ion permeability between the mixtures with and without IC.
Thus, it may be concluded that internal curing would not offer addi-
tional benefits to those of an efficient external curing. On the other
hand, the results show a clear permeability reduction as the level of
NP replacement increases. This would indicate that the NP reacts
with calcium hydroxide in the presence of moisture, so the hard-
ened concrete contains less calcium hydroxide and more C-S-H and
other low-porosity products, which entails lower permeability
(Mehta 1987).
A reduction in compressive strength and a great reduction in
permeability because of the use of NP has been observed previ-
ously (Uzal and Turanli 2003) and might be a result of the fact that
the contribution of NP is more efficient in helping the depercolation
of capillary pores than in reducing the overall porosity; this,
however, needs to be further investigated.
Fig. 3. Effect of IC on chloride ion permeability at 90 days: 0, 13, 26,
Even though IC seems to decrease chloride ion permeability in
and 39% replacement of OPC with NP by mass (W∕CM ¼ 0:3);
some cases, it does not show statistically relevant benefits in the
dashed lines indicate the frontier between each classification of chlor-
reduction of permeability, as concluded from the t-student statisti-
ide ion penetrability, according to ASTM C1202(2005)
cal test. This might be a result of the fact that control mixtures

Fig. 4. Effect of IC on autogenous shrinkage: 0, 13, 26, and 39% replacement of OPC with NP by mass (W∕CM ¼ 0:3); zero value corresponds to
time of final set; samples internally cured show lower autogenous shrinkages until Day 56

JOURNAL OF MATERIALS IN CIVIL ENGINEERING © ASCE / AUGUST 2012 / 985

J. Mater. Civ. Eng., 2012, 24(8): 981-988


(without IC) already contained very low chloride ion permeability. the sole exception of the mixture without IC and 13% NP, it may be
The compressive strength and chloride ion penetrability tests stated that whenever the NP content increases, the autogenous
showed a decrease in these properties as the NP content increases shrinkage increases, as well. This suggests that NP presents a
and did not prove any significant influence with the application higher autogenous shrinkage and higher water consumption, which
of IC. accelerates the mixture’s self-desiccation.
One possible explanation of this nonrelevant effect of IC as NP Therefore, it may be concluded that efficient curing techniques,
increases might be found in the NP water demand. Previous re- such as IC, become more necessary as the content of NP increases.
search has concluded that NP water demand is greater than that It may also be concluded that the water content of IC was not
of OPC (Ayres and Khan 1993; Uzal and Turanli 2003; Malhotra enough to prevent the autogenous shrinkage occurrence of either
and Mehta 2009); in consequence, at greater amounts of NP, the the mixture with only OPC or of the mixtures with OPC and
lack of curing water increases. Moreover, it must be considered that
NP. Greater contents of IC water may be necessary to further
the pozzolanic reaction produces a greater chemical shrinkage and
decrease autogenous shrinkage.
is relatively unaffected by the relative humidity drop (Jensen and
Downloaded from ascelibrary.org by Chonbuk National University on 05/20/16. Copyright ASCE. For personal use only; all rights reserved.

Results suggest that IC was able to reduce autogenous shrinkage


Hansen 2001). Additionally, a study on IC with different types of
between 26 and 53%. These results were compared with data ob-
pozzolans concluded that the amount of IC water required is highly
dependent on the type of pozzolan (Bentz 2007). tained from IC applied to concrete mixtures with silica fume and fly
Finally, all the specimens tested for compressive strength and ash, in which autogenous shrinkage was completely eliminated
chloride ion permeability were kept at 100% RH for the 90 days (Bentz 2007). This suggests that the NP used in this investigation
before testing. This ideal external curing could have helped to might have a higher chemical shrinkage than other SCMs.
promote hydration, making the effect of IC less noticeable.

Autogenous Shrinkage Conclusions


The autogenous shrinkage measured for at least 50 days in all Concretes with a low W∕CM containing NP, such as those used
investigated mixtures is shown in Fig. 4. in this research, require an efficient curing application because
After 50 days of measurement, mixtures without IC presented of high water demand. This is very difficult to achieve based only
autogenous shrinkages between 963 and 1395 με, depending on traditional external curing because of the low permeability of
on the replacement level of OPC with NP. These values double these mixtures and the need for a long curing time to support
or triple those reported previously for mixtures of blended cements
the occurrence of pozzolanic reactions. Thus, IC seems a promising
(silica fume, fly ash, and slag) at the same W∕CM (Bentz 2007).
alternative to promote hydration in such complex circumstances. It
This suggests that the NP used in this investigation has an elevated
has been observed that the main benefit of IC in these mixtures with
chemical shrinkage. Mixtures with IC presented autogenous
shrinkages between 555 and 891 με, depending on the replace- a W∕CM ¼ 0:3 and NP is the autogenous shrinkage reduction.
ment level of OPC with NP (i.e., the higher the NP content, the Additionally, the use of prewetted LWA as an IC agent neither
higher the autogenous shrinkage). reduces the concrete’s strength nor increases its chloride ion per-
All of the samples with IC significantly reduced the autogenous meability, so it may be used to reduce autogenous shrinkage with-
shrinkage with respect to the mixtures containing the same amount out the risk of negatively affecting other properties. The fact that IC
of NP and without IC. Considering the replacement of the OPC is beneficial to the autogenous shrinkage but is not relevant to com-
with NP of 0, 13, 26, and 39% by mass, there was an autogenous pressive strength or chloride ion permeability can be explained by
shrinkage reduction of 621, 254, 641, and 382 με, respectively. the ideal external curing conditions. That is, the specimens used in
Values obtained from the t-student statistical test indicate that there strength and chloride ion permeability were moist cured for 90 days
is a 99.9% probability of significant differences between the autog- (100% relative humidity and 23  1°C), whereas the specimens for
enous shrinkage of the samples with and without IC. autogenous shrinkage were cured under sealed conditions. This im-
The contribution of IC to the reduction of the autogenous plies that for compressive strength and chloride ion permeability
shrinkage is mainly observed within the first 5 days, in which there specimens, the incremental benefit of IC may not have been sig-
is an autogenous expansion instead of an autogenous shrinkage. nificant compared with the external curing benefit; however, in
This has been previously observed by several authors (Bentz the sealed specimens, in which gaining water from the outside
and Snyder 1999; Bentur et al. 2001; Jensen and Hansen 2002; was prevented, IC plays a critical role.
Zhutovsky et al. 2002) and can be explained by the presence of It can also be concluded that the addition of NP produced differ-
water in the capillary pores, which reduces the capillary stresses, ences in compressive strength as the replacement of OPC with NP
and by the presence of interlayer water on C-S-H, which produces a increased. The difference between the maximum and minimum
separation of layers and swelling.
strength was 19.8%. The maximum strength was obtained with
The reduction of autogenous shrinkage favors cracking reduc-
a 13% replacement of OPC with NP, whereas the lowest strength
tion at early ages caused by stresses generated upon strain restraint.
Autogenous shrinkage is delayed to later ages, when the concrete was obtained with a 39% replacement of OPC with NP.
has gained higher strength and is more capable of resisting stresses, Additionally, results showed that the chloride ion permeability
which reduces the cracking tendency; however, the elastic modulus decreases as the NP content increases. Concrete mixtures having
of concrete has also increased, which might increase the cracking only OPC showed chloride ion permeability up to three times
tendency. The experimental data and conclusions agree with the greater than that of concrete with 39% of NP. It was observed that
conclusions that IC minimizes the autogenous shrinkage without autogenous shrinkage increases as NP content increases. Because
affecting the mechanical properties, such as compressive strength the NP needs curing water at later ages because of the pozzolanic
(Cusson and Hoogeveen 2008). reaction, effective curing strategies, such as IC, become critical.
Fig. 4 shows a clear relationship between the replacement of Furthermore, NP reduces the permeability of concrete, so an exter-
OPC with NP and the autogenous shrinkage in all mixtures. With nal water supply (external curing) becomes more inefficient.

986 / JOURNAL OF MATERIALS IN CIVIL ENGINEERING © ASCE / AUGUST 2012

J. Mater. Civ. Eng., 2012, 24(8): 981-988


Acknowledgments Jensen, O. M., and Hansen, P. F. (2002). “Water-entrained cement-based
materials: II. Experimental observations.” Cem. Concr. Res., 32(6),
The authors greatly acknowledge the support given by the Chilean 973–978.
Council for Science and Technology Research (Conicyt) through Jensen, O. M., and Lura, P. (2006). “Techniques and materials for internal
Fondecyt Project #11060341 and the support of Rafael Cepeda, water curing of concrete.” Mater. Struct., 39(9), 817–825.
from Cementos Polpaico, for the important information provided. Kovler, K. (2007). “Effect of internal curing on autogenous deformation.”
Chapter 7, Internal curing of concrete, RILEM TC 196-ICC: State of the
Additionally, the authors want to thank Mauricio Guerra, Patricio
art report, K. Kovler and O. M. Jensen, eds., RILEM Publications,
Garcia, and several students for their assistance during the research. Bagneux, France.
Kovler, K., and Jensen, O. M. (2005). “Novel techniques for concrete cur-
ing.” Concr. Int., 27(9), 39–42.
References Lea, F. M. (1971). The chemistry of cement and concrete, Chemical
Publishing, Burlington, MA, 414–453.
American Concrete Institute (ACI). (2000). “Cement and concrete Lopez, M., Castro, J. T. (2010). “Effect of natural pozzolans on porosity
Downloaded from ascelibrary.org by Chonbuk National University on 05/20/16. Copyright ASCE. For personal use only; all rights reserved.

terminology.” ACI manual of concrete practice, ACI Committee 116, and pore connectivity of concrete with time.” Revista Ingeniería de
American Concrete Institute, Farmington Hills, MI. Construcción, 25(3), 419–431.
American Concrete Institute (ACI). (2001). “Guide to curing concrete.” Lopez, M., Kahn, L. F., and Kurtis, K. E. (2005). “Internal curing in high
ACI manual of concrete practice, ACI Committee 308, American performance concretes—A new paradigm.” Revista Ingeniería de
Concrete Institute, Farmington Hills, MI. Construcción, 20(2), 117–126 (in Spanish).
American Concrete Institute (ACI). (2002). “Use of raw or processed
Malhotra, V. M., and Mehta, P. K. (2009). High-performance, high-volume
natural pozzolans in concrete.” ACI manual of concrete practice,
fly ash concrete: Materials, mixture proportions, properties, construc-
ACI Committee 232, American Concrete Institute, Farmington Hills,
tion practice, and case histories, Supplementary Cementing Materials
MI.
for Sustainable Development Inc., Ottawa, ON.
Andriolo, F. R. (1975). A utilizacado da pozzolana na construcado do con-
Mather, B. (1958). “The partial replacement of portland cement in con-
junto hidroelectrico de urubupunga, CESP Publication, Companhia
crete.” Cement and Concrete (STP-205), ASTM, West Conshohocken,
Energetica de Sao Paolo, Brazil (in Portuguese).
PA, 37–73.
ASTM. (2001). “Standard test method for compressive strength of
Mehta, P. K. (1981). “Studies on blended portland cements containing
cylindrical concrete specimens.” C39/C39M, West Conshohocken, PA.
santorin-earth.” Cem. Concr. Res., 11(4), 507–518.
ASTM. (2004). “Standard test method for time of setting of hydraulic
Mehta, P. K. (1987). “Natural pozzolans: Supplementary cementing
cement by Vicat needle.” C191, West Conshohocken, PA.
materials.” Proc., Int. Symp. on Advances in Concrete Technology,
ASTM. (2005). “Standard test method for electrical indication of concrete’s
V. M. Malhotra, ed., CANMET, Athens, Greece, 407–430.
ability to resist chloride ion penetration.” C1202, West Conshohocken,
Mehta, P. K., and Monteiro, P. J. M. (2006). Concrete: Microstructure,
PA.
properties and materials, McGraw-Hill, New York.
ASTM. (2008). “Standard specification for coal fly ash and raw or calcined
natural pozzolan for use in concrete.” C618, West Conshohocken, PA. Mielenz, R. C., Witte, L., and Glantz, O. (1950). Effect of calcination on
ASTM. (2009). “Standard test method for autogenous strain of cement natural pozzolans (STP-99), ASTM, West Conshohocken, PACI
paste and mortar.” C1698, West Conshohocken, PA. Committee 213.A, 43–92.
Ayers, M. E., and Khan, M. S. (1993). “Overview of fly ash and silica fume Mindess, S., Young, J. F., and Darwing, D. (2003). Concrete, Prentice Hall,
concretes: The need for rational curing standards.” Proc., V. Mohan Upper Saddle River, NJ.
Malhotra Symp., American Concrete Institute, Farmington Hills, MI, Mouli, M., and Khelafi, H. (2008). “Performance characteristics of
605–617. lightweight aggregate concrete containing natural pozzolan.” Build.
Baroghel-Bouny, V. (1996). “Texture and moisture properties of ordinary Environ., 43(1), 31–36.
and high-performance cementitious materials.” Proc., Int. RILEM Conf. Papadakis, V. G., and Tsimas, S. (2002). “Supplementary cementing
“Concrete: From Material to Structure”, RILEM Publications, materials in concrete, Part I: Efficiency and design.” Cem. Concr.
Bagneux, France, 144–165. Res., 32(10), 1525–1532.
Bentur, A., Igarashi, S. I., and Kovler, K. (2001). “Prevention of autog- Paul, A., and Lopez, M. (2011). “Assessing lightweight aggregate effi-
enous shrinkage in high-strength concrete by internal curing using ciency for maximizing internal curing performance.” ACI Mater. J.,
wet lightweight aggregates.” Cem. Concr. Res., 31(11), 1587–1591. 108(4), 385–393.
Bentz, D. P. (2007). “Internal curing of high-performance blended cement Pekmezci, B. Y., and Akyüz, S. (2004). “Optimum usage of a natural
mortars.” ACI Mater. J., 104(4), 408–414. pozzolan for the maximum compressive strength of concrete.” Cem.
Bentz, D. P., Jensen, O. M., Coats, A. M., and Glasser, F. P. (2000). Concr. Res., 34(12), 2175–2179.
“Influence of silica fume on diffusivity in cement-based materials: Philleo, R. E. (1991). “Concrete science and reality.” Materials science of
I. Experimental and computer modeling studies on cement pastes.” concrete II, J. Skalny and Mindess, S., eds., American Ceramic Society,
Cem. Concr. Res., 30(6), 953–962. Westerville, OH, 1–8.
Bentz, D. P., Lura, P., and Roberts, J. (2005). “Mixture proportioning for Powers, T. C. (1960). “Physical properties of cement paste.” Proc., Fourth
internal curing.” Concr. Int., 27(2), 35–40. Int. Symp. on the Chemistry of Cement, Portland Cement Association,
Bentz, D. P., and Snyder, K. A. (1999). “Protected paste volume in Skokie, IL, 577–609.
concrete: Extension to internal curing using saturated lightweight fine RILEM TC 199-ICC. (2007). State of the art report, K. Kovler and O. M.
aggregate.” Cem. Concr. Res., 29(11), 1863–1867. Jensen, eds., RILEM Publications, Bagneux, France.
Cusson, D., and Hoogeveen, T. (2008). “Internal curing of high- Saad, M., de Andrade, W. P., and Paulon, V. A. (1982). “Properties of mass
performance concrete with pre-soaked fine lightweight aggregate for concrete containing an active pozzolan made from clay.” Concr. Int.,
prevention of autogenous shrinkage cracking.” Cem. Concr. Res., 4(7), 59–65.
38(6), 757–765. Turanli, L., Uzal, B., and Bektas, F. (2004). “Effect of material character-
Espinoza-Hijazim, G., and Lopez, M. (2011). “Extending internal curing to istics on the properties of blended cements containing high volumes of
concrete mixtures with W∕C higher than 0.42.” Constr. Build. Mater., natural pozzolans.” Cem. Concr. Res., 34(12), 2277–2282.
25(3), 1236–1242. Uzal, B., and Turanli, L. (2003). “Studies on blended cements containing a
Jensen, O. M., and Hansen, P. F. (1995). “A dilatometer for measuring high volume of natural pozzolans.” Cem. Concr. Res., 33(11),
autogenous deformation in hardening cement paste.” Mater. Struct., 1777–1781.
28(7), 406–409. Videla, C., Covarrubias, J. P., and Masana, C. (2004). “Updating concrete
Jensen, O. M., and Hansen, P. F. (2001). “Autogenous deformation and drying-shrinkage prediction models for local materials.” ACI Mater. J.,
RH-change in perspective.” Cem. Concr. Res., 31(12), 1859–1865. 101(3), 187–198.

JOURNAL OF MATERIALS IN CIVIL ENGINEERING © ASCE / AUGUST 2012 / 987

J. Mater. Civ. Eng., 2012, 24(8): 981-988


Videla, C., and Lopez, M. (2002). “Effect of lightweight aggregate intrinsic Zhang, M. H., and Malhotra, V. M. (1996). “High-performance concrete
strength on lightweight concrete compressive strength and modulus of incorporating rice husk ash as a supplementary cementing material.”
elasticity.” Mater. Constr., 52(265), 23–37. ACI Mater. J., 93(6), 629–636.
Zhang, M. H., and Malhotra, V. M. (1995). “Characteristics of a thermally Zhutovsky, S., Kovler, K., and Bentur, A. (2002). “Efficiency of
activated alumino-silicate pozzolanic material and its use in concrete.” lightweight aggregate for internal curing of high strength concrete to
Cem. Concr. Res., 25(8), 1713–1725. eliminate autogenous shrinkage.” Mater. Struct., 35(2), 97–101.
Downloaded from ascelibrary.org by Chonbuk National University on 05/20/16. Copyright ASCE. For personal use only; all rights reserved.

988 / JOURNAL OF MATERIALS IN CIVIL ENGINEERING © ASCE / AUGUST 2012

J. Mater. Civ. Eng., 2012, 24(8): 981-988

You might also like