Xerox WC 7655-7665-7675 SM PDF

WC7655/7665 This equipment generates, uses and can radiate radio frequency energy, and if not installed
and used in accordance with the instructions documentation, may cause interference to radio
Service Documentation communications. It has been tested and found to comply with the limits for a Class A comput-
ing device pursuant to subpart J of part 15 of FCC rules, which are designed to provide reason-
WorkCentre 7655/7665 Service Documentation able protection against such interference when operated in a commercial environment.
Operation of this equipment in a residential area is likely to cause interference in which case
705P01130 the user, at his own expense, will be required to correct the interference.
Launch
5/06
***Xerox Private Data***
All service documentation is supplied to Xerox external customers for informational purposes
only. Xerox service documentation is intended for use by certified, product-trained service per-
sonnel only. Xerox does not warrant or represent that it will notify or provide to such customer
any future change to this documentation. Customer performed service of equipment, or mod-
ules, components, or parts of such equipment may affect whether Xerox is responsible to fix
machine defects under the warranty offered by Xerox with respect to such equipment. You
should consult the applicable warranty for its terms regarding customer or third-party provided
service.
If the customer services such equipment, modules, components or parts thereof, the customer
releases Xerox from any and all liability for the customer actions, and the customer agrees to
indemnify, defend and hold Xerox harmless from any third party claims which arise directly or
indirectly from such service.
While Xerox has tried to make the documentation accurate, Xerox will have no liability arising
out of any inaccuracies or omissions. Changes are periodically made to this document.
Changes, technical inaccuracies, and typographical errors will be corrected in subsequent edi-
tions.
©Copyright 2006 Xerox Corporation. All rights reserved.
Global Knowledge & Language Services
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Webster, New York 14580-9791
USA
Printed in the United States of America.
XEROX®, The Document Company®, the stylized X and the identifying product names and
numbers herein are trademarks of XEROX CORPORATION.
All non-Xerox brands and product names are trademarks or registered trademarks of their
respective companies
CAUTION
Preliminary Working Document 0/0/00 Section Name

No Product Name Assigned ?-1
About this Manual Organization
This Service Manual is part of the multinational documentation system for this copier/printer. The titles of the sections and a description of the information contained in each section are
The Service Documentation is used in order to diagnose machine malfunctions, adjust compo- contained in the following paragraphs:
nents and has information which is used to maintain the product in superior operating condi-
tion. It is the controlling publication for a service call. Information on its use is found in the Section 1 Service Call Procedures
Introduction of the Service Documentation. This section contains procedures that determine what actions are to be taken during a service
call on the machine and in what sequence they are to be completed. This is the entry level for
This manual contains information that applies to USSG (XC) and ESG (XE) configurations.
all service calls.
Service Manual Revision Section 2 Status Indicator RAPs

The Service Manual will be updated as the machine changes or as problem areas are identi-
This section contains the diagnostic aids for troubleshooting the Fault Code and non-Fault
fied.
Code related faults (with the exception of image quality problems).
Section 3 Image Quality

This section contains the diagnostic aids for troubleshooting any image quality problems, as
well as image quality specifications and image defect samples.
Section 4 Repairs/Adjustments
This section contains all the Adjustments and Repair procedures.
Repairs
Repairs include procedures for removal and replacement of parts which have the following
special conditions:
When there is a personnel or machine safety issue.
When removal or replacement cannot be determined from the exploded view of the
Parts List.
When there is a cleaning or a lubricating activity associated with the procedure.
When the part requires an adjustment after replacement.
When a special tool is required for removal or replacement.
Use the repair procedures for the correct order of removal and replacement, for warnings, cau-
tions, and notes.
Adjustments
Adjustments include procedures for adjusting the parts that must be within specification for the
correct operation of the system.
Use the adjustment procedures for the correct sequence of operation for specifications, warn-
ings, cautions and notes.
Section 5: Parts Lists

This section contains the Copier/Printer Parts List.
Section 6: General Procedures/Information

This section contains General Procedures, Diagnostic Programs, and Copier/Printer Informa-
tion.

Section 7: Wiring Data How to Use this Documentation
This section contains drawings, lists of plug/jack locations, and diagrams of the power distribu- The Service Call Procedures in Section 1 describe the sequence of activities used during the
tion wire networks in the machine. Individual wire networks are shown in the Circuit Diagrams service call. The call must be entered using these procedures.
contained in Section 2. This section also contains the Block Schematic Diagrams.
Use of the Block Schematic Diagrams
Block Schematic Diagrams (BSDs) are included in Section 7 (Wiring Data) of the Service Man-
ual. The BSDs show the functional relationship of the electrical circuitry to any mechanical, or
non-mechanical, inputs or outputs throughout the machine. Inputs and outputs such as motor
drive, mechanical linkages, operator actions, and air flow are shown. The BSDs will provide an
overall view of how the entire subsystem works.
It should be noted that the BSDs no longer contain an Input Power Block referring to Chain 1. It
will be necessary to refer to the Wirenets in order to trace a wire back to its source.
Section Name 0/0/00 Preliminary Working Document

?-2 No Product Name Assigned
Symbology and Nomenclature CAUTION
The use of controls or adjustments other than those specified in the Laser Safety Training Pro-
The following reference symbols are used throughout the documentation.
gram may result in an exposure to dangerous laser radiation.
Warnings, Cautions, and Notes For additional information, review the Laser Safety Training program.
Warnings, Cautions, and Notes will be found throughout the Service Documentation. The
An arrow points to the location to install, to gain access to, or to release an object.
words WARNING or CAUTION may be listed on an illustration when the specific component
associated with the potential hazard is pointed out; however, the message of the WARNING or
CAUTION is always located in the text. Their definitions are as follows:
WARNING
A Warning is used whenever an operating or maintenance procedure, a practice, condi-
tion, or statement, if not strictly observed, could result in personal injury.
CAUTION Figure 2 Customer Access Label
A Caution is used whenever an operating or maintenance procedure, a practice, condition, or
statement, if not strictly observed, could result in damage to the equipment. This symbol indicates that a surface can be hot. Use caution when reaching in the machine to
avoid touching the hot surfaces.
NOTE: A Note is used whenever it is necessary to highlight an operating or maintenance pro-
cedure, practice, condition, or statement.
Machine Safety Icons

The following safety icons are displayed on the machine:
WARNING
This machine contains an invisible laser. There is no visual indication that the laser Figure 3 Heated Surface Label
beam is present. During servicing, the machine is a Class 3B product because of the
invisible laser. the laser beam could cause eye damage if looked at directly. Service pro- Danger label indicates where electrical currents exist when the machine is closed and operat-
cedures must be followed exactly as written without change. The service representative ing. Use caution when reaching in the machine.
must observe the established local laser safety precautions when servicing the
machine. Do not place tools with a reflective surface in the area of the ROS opening. Do
not look in the area of the ROS window if the power is On and the laser is energized.
The following symbol and statement appear on a label in the machine. The symbol by
itself, or the symbol and the statement may also appear in the service documentation
and in the training program. When this symbol appears, the service representative is
warned that conditions exist that could result in exposure to the laser beam.
WARNING Figure 4 Shock Hazard Label
Do not try to bypass any laser interlocks for any reason. Permanent eye damage could
result if the laser is accidentally directed into your eye. These symbols indicate components that may be damaged by Electrostatic Discharge (ESD).
Figure 1 Laser Hazard Symbol
Laser Hazard Statement

Figure 5 ESD warning Label
DANGER INVISIBLE LASER RADIATION WHEN OPEN. AVOID DIRECT EXPOSURE TO
BEAM.

Electrostatic Discharge (ESD) Field Service Kit The ESD Field Service Kit should be used whenever Printed Wiring Boards or ESD sensitive
The purpose of the ESD Protection Program is to preserve the inherent reliability and quality of components are being handled. This includes activities like replacing or reseating of circuit
electronic components that are handled by the Field Service Personnel. This program is being boards or connectors. The kit should also be used in order to prevent additional damage when
circuit boards are returned for repair.
implemented now as a direct result of advances in microcircuitry technology, as well as a new
acknowledgment of the magnitude of the ESD problem in the electronics industry today.
The instructions for using the ESD Field Service Kit can be found in ESD Field Service Kit
Usage in the General Procedures section of the Service Documentation.
This program will reduce Field Service costs that are charged to PWB failures. Ninety percent
of all PWB failures that are ESD related do not occur immediately. Using the ESD Field Service
Kit will eliminate these delayed failures and intermittent problems caused by ESD. This will Illustration Symbols
improve product reliability and reduce callbacks. Figure 6 shows symbols and conventions that are commonly used in illustrations.
Figure 6 Illustration Symbols

Signal Nomenclature DC Voltage Measurements in RAPs
Refer to Figure 7 for an example of Signal Nomenclature used in Circuit Diagrams and BSDs. The RAPs have been designed so that when it is required to use the DMM to measure a DC
voltage, the first test point listed is the location for the red (+) meter lead and the second test
point is the location for the black meter lead. For example, the following statement may be
found in a RAP:
There is +5 VDC from TP7 to TP68.
In this example, the red meter lead would be placed on TP7 and the black meter lead on TP68.
Other examples of a statement found in a RAP might be:
• There is -15 VDC from TP21 to TP33.

• -15 VDC is measured between TP21 and TP33.
In these examples, the red meter lead would be placed on TP21 and the black meter lead
would be placed on TP33.
If a second test point is not given, it is assumed that the black meter lead may be attached to
the copier frame.
Figure 7 Signal Nomenclature
Voltage Measurement and Specifications

Measurements of DC voltage must be made with reference to the specified DC Common,
unless some other point is referenced in a diagnostic procedure. All measurements of AC volt-
age should be made with respect to the adjacent return or ACN wire.
Table 1 Voltage Measurement and Specifications

VOLTAGE SPECIFICATION
INPUT POWER 220 V 198 VAC TO 242 VAC
+5 VDC +4.75 VDC TO +5.25 VDC
+24 VDC +23.37 VDC TO +27.06 VDC
Logic Voltage Levels

Measurements of logic levels must be made with reference to the specified DC Common,
unless some other point is referenced in a diagnostic procedure.
Table 2 Logic Levels

VOLTAGE H/L SPECIFICATIONS
+5 VDC H= +3.00 TO +5.25 VDC
L= 0.0 TO 0.8 VDC
+24 VDC H= +23.37 TO +27.06 VDC
L= 0.0 TO 0.8 VDC

Translated Warnings

When is a Warning used DANGER: Soyez extrêmement vigilant lorsque vous effectuez les tests de tension au
cours de cette procédure.
WARNING
OF 1.2 AC Power RAP
A Warning is used whenever an operating or maintenance procedure, a practice, condi-
tion, or statement, if not strictly observed, could result in personal injury.
WARNING
DANGER: Une note DANGER est utilisée à chaque fois qu'une procédure de mainte-
HIGH VOLTAGE!
nance ou qu'une manipulation présente un risque de blessure si elle n'a pas été stricte-
ment observée. DANGER: HAUTE TENSION!
Laser Exercise caution when performing the voltage checks in this procedure.
DANGER: Soyez extrêmement vigilant lorsque vous effectuez les tests de tension au
WARNING cours de cette procédure.
This machine contains an invisible laser. There is no visual indication that the laser
OF 1.3 AC Protect Circuit RAP
beam is present. During servicing, the machine is a Class 3B product because of the
invisible laser. the laser beam could cause eye damage if looked at directly. Service pro-
cedures must be followed exactly as written without change. The service representative
WARNING
must observe the established local laser safety precautions when servicing the HIGH VOLTAGE!
machine. Do not place tools with a reflective surface in the area of the ROS opening. Do DANGER: HAUTE TENSION!
not look in the area of the ROS window if the power is On and the laser is energized. Exercise caution when performing the voltage checks in this procedure.
DANGER: L'équipement contient un faisceau laser invisible et aucune indication visible DANGER: Soyez extrêmement vigilant lorsque vous effectuez les tests de tension au
signale la présence du faisceau laser. De ce fait le produit est classé 3B pour tout ce qui cours de cette procédure.
concerne la maintenance. L'exposition directe des yeux au faisceau laser peut entraîner
des lésions visuelles. Les procédures de maintenance doivent être réalisées sans
3 Image Quality
aucun changement comme indiqué dans la documentation. Le représentant Xerox lors Image Quality RAPs
d'interventions sur l'équipement doit respecter les consignes de sécurité locales con- IQ20 2nd BTR Checkout RAP
cernant les faisceaux laser. Ne pas placer d'objet réfléchissant dans la zone du ROS
quand il est ouvert. Ne pas regarder dans la zone du ROS lorsque la machine est sous WARNING
tension et que le laser est en fonctionnement. HIGH VOLTAGE!
The following symbol and statement appear on a label in the machine. The symbol by DANGER: HAUTE TENSION!
itself, or the symbol and the statement may also appear in the service documentation
Exercise caution when performing the voltage checks in this procedure.
and in the training program. When this symbol appears, the service representative is
warned that conditions exist that could result in exposure to the laser beam. DANGER: Soyez extrêmement vigilant lorsque vous effectuez les tests de tension au
DANGER: Les symboles et instructions suivants sont indiqués sur des étiquettes dans
la machine et sont identifiés dans la documentation technique et dans le manuel de for- IQ22 Developer Bias RAP
mation. Quand ces symboles s'affichent le représentant Xerox est prévenu des risques
encourus concernant une exposition au rayon laser. WARNING
WARNING HIGH VOLTAGE!
Do not try to bypass any laser interlocks for any reason. Permanent eye damage could DANGER: HAUTE TENSION!
result if the laser is accidentally directed into your eye. Exercise caution when performing the voltage checks in this procedure.
DANGER: Ne pas essayer de shunter les contacts laser pour quelques raisons que ce DANGER: Soyez extrêmement vigilant lorsque vous effectuez les tests de tension au
soit. Si le faisceau laser est dirigé accidentellement vers les yeux il peut en résulter des cours de cette procédure.
lésions oculaires permanentes. IQ23 BCR Checkout RAP
2 Status Indicator RAPs
Other Faults WARNING
OF 1.1 Power On RAP HIGH VOLTAGE!
DANGER: HAUTE TENSION!
WARNING Exercise caution when performing the voltage checks in this procedure.
HIGH VOLTAGE! DANGER: Soyez extrêmement vigilant lorsque vous effectuez les tests de tension au
DANGER: HAUTE TENSION! cours de cette procédure.
Exercise caution when performing the voltage checks in this procedure. IQ24 Scorotron Checkout RAP

WARNING DANGER: Afin d'éviter des blessures ou des chocs électriques, ne pas effectuer des
HIGH VOLTAGE! activités de maintenance ou de réglage avec l'équipement sur Marche ou avec le cordon
d'alimentation branché.
DANGER: HAUTE TENSION!
REP 3.7 MCU PWB
DANGER: Soyez extrêmement vigilant lorsque vous effectuez les tests de tension au WARNING
To avoid personal injury or shock, do not perform repair or adjustment activities with
4 Repairs and Adjustments the power switch on or electrical power applied to the machine.
Chain 1 DANGER: Afin d'éviter des blessures ou des chocs électriques, ne pas effectuer des
REP 1.1 Power Unit activités de maintenance ou de réglage avec l'équipement sur Marche ou avec le cordon
WARNING REP 3.8 MCU NVM PWB
To avoid personal injury or shock, do not perform repair or adjustment activities with WARNING
the power switch on or electrical power applied to the machine. To avoid personal injury or shock, do not perform repair or adjustment activities with
DANGER: Afin d'éviter des blessures ou des chocs électriques, ne pas effectuer des the power switch on or electrical power applied to the machine.
activités de maintenance ou de réglage avec l'équipement sur Marche ou avec le cordon DANGER: Afin d'éviter des blessures ou des chocs électriques, ne pas effectuer des
activités de maintenance ou de réglage avec l'équipement sur Marche ou avec le cordon
Chain 3 d'alimentation branché.
REP 3.1 Chassis Assembly REP 3.10 CCM PWB
WARNING
WARNING
the power switch on or electrical power applied to the machine.
DANGER: Afin d'éviter des blessures ou des chocs électriques, ne pas effectuer des
Chain 4
REP 3.2 Control Unit
REP 4.1 Tray Assembly and UI
WARNING
WARNING
REP 3.3 Main Drive Assembly
REP 4.2 UI PWB
WARNING
WARNING
REP 3.4 Network Controller
Chain 5
WARNING REP 5.1 DADF
WARNING

REP 5.2 DADF Setting to the Vertical Service Position d'alimentation branché.
REP 5.8 DADF Feed Clutch
WARNING
d'alimentation branché. activités de maintenance ou de réglage avec l'équipement sur Marche ou avec le cordon
REP 5.3 DADF Covers d'alimentation branché.
REP 5.9 DADF Feed Motor Belt
WARNING
REP 5.4 DADF Left Counter Balance d'alimentation branché.
REP 5.10 DADF Takeaway Roll
WARNING
REP 5.5 DADF Right Counter Balance d'alimentation branché.
REP 5.11 DADF Lead Reg Sensor
WARNING
REP 5.6 DADF PWB d'alimentation branché.
REP 5.12 DADF Registration Roll
WARNING
REP 5.7 DADF Invert Drive Roll d'alimentation branché.
REP 5.13 DADF Exit Roll 1

WARNING WARNING
To avoid personal injury or shock, do not perform repair or adjustment activities with To avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine. the power switch on or electrical power applied to the machine.
DANGER: Afin d'éviter des blessures ou des chocs électriques, ne pas effectuer des DANGER: Afin d'éviter des blessures ou des chocs électriques, ne pas effectuer des
activités de maintenance ou de réglage avec l'équipement sur Marche ou avec le cordon activités de maintenance ou de réglage avec l'équipement sur Marche ou avec le cordon
d'alimentation branché. d'alimentation branché.
REP 5.14 DADF Exit Roll 2 REP 5.20 DADF Exit Sensor 2
WARNING WARNING
REP 5.15 DADF Feed Roll REP 5.21 DADF Reg Sensor
WARNING WARNING
REP 5.16 DADF Nudger Roll REP 5.22 DADF Retard Roll
WARNING WARNING
REP 5.17 DADF Platen Exit Sensor REP 5.23 DADF Platen Exit Roll
WARNING WARNING
REP 5.18 DADF Invert Sensor REP 5.24 Opening / Closing the IIT Frame
WARNING WARNING
REP 5.19 DADF Exit Sensor 1 REP 5.25 IIT Lens Cover

WARNING WARNING
REP 5.26 IIT Registration Sensor REP 5.32 CCD Fan
WARNING WARNING
REP 5.27 Platen Angle Sensor REP 5.33 Carriage Motor
WARNING WARNING
REP 5.28 CCD Flexible Print Cable REP 5.34 Full Rate Carriage
WARNING WARNING
REP 5.29 IIT Lens Assembly REP 5.35 Rear Carriage Cable
WARNING WARNING
REP 5.30 IPS Fan REP 5.36 IIT/IPS PWBs
WARNING WARNING
REP 5.31 Lamp Fan REP 5.37 Exposure Lamp

WARNING activités de maintenance ou de réglage avec l'équipement sur Marche ou avec le cordon
the power switch on or electrical power applied to the machine. REP 7.2 HCF Feeder
activités de maintenance ou de réglage avec l'équipement sur Marche ou avec le cordon WARNING
d'alimentation branché. To avoid personal injury or shock, do not perform repair or adjustment activities with
REP 5.38 Lamp Ballast PWB the power switch on or electrical power applied to the machine.
To avoid personal injury or shock, do not perform repair or adjustment activities with d'alimentation branché.
the power switch on or electrical power applied to the machine. REP 7.3 HCF Undocking and redocking
REP 5.39 Slide Cord the power switch on or electrical power applied to the machine.
the power switch on or electrical power applied to the machine. REP 7.4 HCF Tray Cables
Chain 6 the power switch on or electrical power applied to the machine.
REP 6.1 ROS Assembly (C, K) DANGER: Afin d'éviter des blessures ou des chocs électriques, ne pas effectuer des
WARNING d'alimentation branché.
To avoid personal injury or shock, do not perform repair or adjustment activities with REP 7.5 HCF Retard/Feed/Nudger Rolls
WARNING
activités de maintenance ou de réglage avec l'équipement sur Marche ou avec le cordon To avoid personal injury or shock, do not perform repair or adjustment activities with
d'alimentation branché. the power switch on or electrical power applied to the machine.
REP 6.2 ROS Assembly (Y, M) DANGER: Afin d'éviter des blessures ou des chocs électriques, ne pas effectuer des
To avoid personal injury or shock, do not perform repair or adjustment activities with REP 7.6 HCF Feed Shaft
WARNING
REP 7.1 HCF Tray 6 d'alimentation branché.
REP 7.7 HCF Retard Lever Spring
WARNING

REP 7.8 HCF Nudger Bracket/Nudger Lever/ Torsion Spring d'alimentation branché.
REP 7.14 Tray 5 / Bypass Feeder
WARNING
REP 7.9 HCF Casters d'alimentation branché.
REP 7.15 Tray 5 Bypass Retard, Feed and Nudger Rolls
WARNING
REP 7.10 HCF Takeaway Roll d'alimentation branché.
REP 7.16 Tray 5 Bypass Nudger Bracket, Nudger Lever, Torsion Spring
WARNING
REP 7.11 HCF PWB d'alimentation branché.
REP 7.17 Tray 5 Bypass Feed/Nudger Shaft
WARNING
REP 7.12 HCF Feed motor d'alimentation branché.
REP 7.18 Tray 1 Feed Assembly
WARNING
REP 7.13 HCF Nudger Solenoid d'alimentation branché.
WARNING

REP 7.20 Tray 3 Assembly d'alimentation branché.
REP 7.26 Feed/Nudger/Retard Roll (Tray 4)
WARNING
REP 7.21 Tray 4 Assembly d'alimentation branché.
REP 7.27 Tray 3 Rear Cable
WARNING
REP 7.22 Tray 3 Feed Assembly d'alimentation branché.
REP 7.28 Tray 3 Front Left and Right Cables
WARNING
REP 7.23 Tray 4 Feed Assembly d'alimentation branché.
REP 7.29 Tray 4 Front Cable
WARNING
REP 7.24 Feed/Nudger/Retard Roll (Trays 1 and 2) d'alimentation branché.
REP 7.30 Tray 4 Rear Cable
WARNING
REP 7.25 Feed/Nudger/Retard Roll (Tray 3) d'alimentation branché.
REP 7.31 Tray 5 / Bypass Chute Assembly

WARNING Chain 9
To avoid personal injury or shock, do not perform repair or adjustment activities with REP 9.1 Transfer Belt Unit
DANGER: Afin d'éviter des blessures ou des chocs électriques, ne pas effectuer des WARNING
REP 7.32 Tray Module PWB DANGER: Afin d'éviter des blessures ou des chocs électriques, ne pas effectuer des
To avoid personal injury or shock, do not perform repair or adjustment activities with REP 9.2 IBT Cleaner Assembly
REP 8.1 Registration Transport Assembly activités de maintenance ou de réglage avec l'équipement sur Marche ou avec le cordon
WARNING REP 9.3 Transfer Belt
the power switch on or electrical power applied to the machine. WARNING
DANGER: Afin d'éviter des blessures ou des chocs électriques, ne pas effectuer des To avoid personal injury or shock, do not perform repair or adjustment activities with
activités de maintenance ou de réglage avec l'équipement sur Marche ou avec le cordon the power switch on or electrical power applied to the machine.
d'alimentation branché. DANGER: Afin d'éviter des blessures ou des chocs électriques, ne pas effectuer des
REP 8.2 Duplex Motor Assembly activités de maintenance ou de réglage avec l'équipement sur Marche ou avec le cordon
WARNING REP 9.4 2nd BTR Roll Assembly
REP 8.3 Inverter 1 and 2 Transport activités de maintenance ou de réglage avec l'équipement sur Marche ou avec le cordon
WARNING REP 9.5 2nd BTR Roll
REP 8.4 T/A Motor activités de maintenance ou de réglage avec l'équipement sur Marche ou avec le cordon
WARNING REP 9.6 2nd BTR Blade Assembly

REP 9.7 1st BTR HVPS d'alimentation branché.
REP 9.13 MOB ADC Assembly
WARNING
REP 9.8 Drum Cartridges (Y, M, C & K) d’alimentation branché.
REP 9.14 Developer Housing (Y, M, C & K)
WARNING
REP 9.9 Dispenser Assembly (Y, M, C & K) d'alimentation branché.
REP 9.15 Developer Replacement (Y, M, C & K)
WARNING
REP 9.10 Drum Motor Assembly (K) d'alimentation branché.
REP 9.16 Dispenser (K)
WARNING
REP 9.11 Developer Drive Assembly (K) and Belts d'alimentation branché.
REP 9.17 Dispenser (C)
WARNING
REP 9.12 Developer Drive Assembly (Y, M, C) d'alimentation branché.
REP 9.18 Dispenser (M)
WARNING

REP 9.19 Dispenser (Y) d'alimentation branché.
Chain 10
WARNING REP 10.1 Fuser
REP 9.20 Low Toner Sensor PWB activités de maintenance ou de réglage avec l'équipement sur Marche ou avec le cordon
WARNING REP 10.2 Vacuum Transport Assembly
REP 9.21 Low Toner Sensor (K) activités de maintenance ou de réglage avec l'équipement sur Marche ou avec le cordon
WARNING REP 10.3 Transport Belt
REP 9.22 Low Toner Sensor (C) activités de maintenance ou de réglage avec l'équipement sur Marche ou avec le cordon
WARNING REP 10.4 Fuser Drive Assembly
REP 9.23 Low Toner Sensor (M) activités de maintenance ou de réglage avec l'équipement sur Marche ou avec le cordon
WARNING Chain 12
To avoid personal injury or shock, do not perform repair or adjustment activities with REP 12.1 I/F Module Rear Cover
REP 9.24 Low Toner Sensor (Y) DANGER: Afin d'éviter des blessures ou des chocs électriques, ne pas effectuer des

REP 12.2 I/F Module Top Cover d'alimentation branché.
REP 12.44 A/P Finisher Front Top Cover
WARNING
REP 12.3 I/F Module d'alimentation branché.
REP 12.45 A/P Finisher Top Tray
WARNING
REP 12.40 A/P Finisher Front Door d'alimentation branché.
REP 12.46 A/P Finisher Eject Cover
WARNING
REP 12.41 A/P Finisher Rear Upper Cover d'alimentation branché.
REP 12.47 A/P Finisher Tray Spring Guide
WARNING
REP 12.42 A/P Finisher Rear Lower Cover d'alimentation branché.
REP 12.48 A/P Finisher Inner Cover
WARNING
REP 12.43 A/P Finisher Top Cover d'alimentation branché.
REP 12.50 A/P Finisher
WARNING

REP 12.52 A/P Finisher Punch Frame Assembly d'alimentation branché.
REP 12.58 A/P Finisher Stacker Tray Position
WARNING
REP 12.53 A/P Finisher Stapler Assembly d'alimentation branché.
REP 12.59 A/P Finisher Paddle Shaft
WARNING
REP 12.54 A/P Finisher Stapler Rail d'alimentation branché.
REP 12.60 A/P Finisher Stacker Drive Belt
WARNING
REP 12.55 A/P Finisher Booklet Maker d'alimentation branché.
REP 12.61 A/P Finisher Buffer Path Sensor
WARNING
REP 12.56 A/ P Finisher Booklet Stapler d'alimentation branché.
REP 12.62 A/P Finisher Gate Sensor
WARNING
REP 12.57 A/P Finisher Compiler Tray d'alimentation branché.
REP 12.63 A/P Finisher Top Tray Full Sensor
WARNING

REP 12.64 A/P Finisher Buffer Roll
WARNING
REP 12.65 A/P Finisher Bottom Buffer Chute Assembly
WARNING
REP 12.67 A/P Finisher Eject Chute Assembly
WARNING
REP 12.68 A/P Finisher PWB
WARNING

Service Call Procedures Initial Actions
Service Strategy Purpose
The service strategy for this Copier/Printer is to perform any High Frequency Service Item The purpose of the Initial Action section of the Service Call Procedures is to determine the rea-
(HFSI) actions before attempting to repair any problems. Some problems will be corrected by son for the service call and to identify and organize the actions which must be performed.
this strategy without the need to diagnose them. The Repair Analysis Procedures (RAPs) will
be used for any remaining problems. Procedure
1. Gather the information about the service call and the condition of the copier/printer.
Problems that occur in the Basic Printer mode will be repaired before problems that occur
a. Question the operator(s). Ask about the location of most recent paper jams. Ask
when using the accessories.
about the image quality and the copier/printer performance in general, including any
Image Quality problems should be repaired after all other problems are repaired. unusual sounds or other indications.
b. After informing the customer that the machine will not be available for copying and
Service Call Procedures printing, disconnect the machine from the customer’s network.
c. If a new installation, refer to Rigger Install/Removal instructions (Adobe PDF files on
The Service Call Procedures are a guide for performing any service on this machine. The
EDOC CD) to be sure all packing material is removed.
procedures are designed to be used with the Service Manual. Perform each step in order.
d. Check that the power cords are in good condition, correctly plugged in to the power
Initial Actions source, and free from any defects that would be a safety hazard. Repair or replace
The Initial Actions gather information about the condition of the machine and the problem that the power cords as required. Check that the circuit breaker is not tripped.
caused the service call. e. If the machine appears to be inoperative, go to Call Flow RAP and repair the prob-
lem. Then continue below.
Call Flow
NOTE: If PWS Tools cannot be entered, disconnect USB, switch machine power off
Call Flow summarizes the sequence of the Service Call Procedures. then on and retry. If problem continues, disconnect USB, switch laptop off then on
and retry.
Detailed Maintenance Activities
This section provides the information needed to perform the DC135 High Frequency Service f. Inspect any rejected copies. Inquire as to, or otherwise determine, the paper quality
Item (HFSI) actions. and weight. The specified paper for optimum image quality with this machine is Sec-
tion 6 Product Specifications Paper Capacities. Look for any damage to the copies,
Cleaning Procedures oil marks, image quality defects, or other indications of a problem the customer did
not report.
The cleaning procedures list what needs to be cleaned at each service call.
g. Record the billing meter readings.
Final Actions • Press the Machine Status button on Control Panel.
The Final Actions will test the copier/printer and return it to the customer. Administrative activi- • Select the Billing tab on the UI.
ties are also performed in the Final Actions. • Record the values for the Billing Meters
h. Enter PWS Diagnostic mode.
NOTE: If a fault code is displayed while performing a diagnostics procedure, go to

that fault code RAP and repair the fault. Return to Diagnostics and continue with the
dC procedure that you were performing.
i. Go to dC135 and determine what HFSI action is required based on the customer
output volume. Refer to the Detailed Maintenance Activities section for the detailed
HFSI information. Record any items that require action. These components will be
serviced in step 2.
j. Select the History File. Display and record the information in the Fail History, Jam
History, Fail Counter, and Jam Counter. Classify this information into categories:
Information that is related to the problem that caused the service call.
Information that is related to secondary problems.
Information that does not require action, such as a single occurrence of a prob-
lem.

k. Check the Service Log for any recent activities that are related to the problem that
caused the service call or any secondary problem.
2. Perform any required HFSI activities identified in step 1. Refer to the Detailed Mainte-
nance Activities section.
3. Exit diagnostics. Try to duplicate the problem by running the same jobs that the customer
ran once repairs are complete to verify repairs are effective.
4. Go to Call Flow to further investigate machine condition.

A B
Call Flow Place color test pattern on document glass. Check the image quality in the Copy Mode:
• Select a tray that is loaded with 11 X 17 or A3 paper.
This procedure should be performed at every service call.
• Select the following Basic parameters:
Initial Actions – Color Options to Auto Detect
If the problem appears to be related to operator error, or an attempt to perform a job outside of – Reduce/Enlarge Auto
the machine specifications, assist the customer in learning the correct procedure. • Select the Image Quality tab, then select:
– Original Type to Photo and Text
Procedure – Color Balance to Normal
If a fault code/status code is reported by the customer or is in the Error Logs, go to the RAP for – Color Shift to Normal
the code now. Otherwise continue here. • In Image Enhancement, set Contrast Correction to Auto
Switch off the machine if it is on. Switch on the machine. Observe the boot process. Within 4 • Run four copies of the Color Test Pattern.
minutes the UI displays clearly, the machine is in customer mode, and the UI indicates
The Image Quality of the copies produced is acceptable.
the machine is ready. Y N
Y N
Go to the IQ1 IOT Image Quality Entry RAP.
There are operational fans, movement of input or output trays, lit Ul LEDs, and a
recognizable image on the UI. Go to Final Actions.
Y N
There is at least one of the above indications of power.
The problem occurs in all print jobs.
Y N Y N
Go to the OF 1.2 AC Power RAP.
If the problem is specific to a single application or group of applications, ensure that cur-
rent drivers are loaded. If the problem persists, escalate the call to the Customer Support
Go to the OF 1.1 Power On RAP.
Center.
Check Table 1 for message or condition

Go to the IQ25 PWS Test Pattern RAP. Acceptable prints are produced.
Y N
The reported problem occurs in print jobs only. Troubleshoot per the procedure in IQ25 PWS Test Pattern RAP.
Y N
Place a document on the Document Glass. Make a copy from each paper tray. The Go to (Network Printing Simulation) and send a print job. An acceptable print is produced.
Copier/Printer can copy successfully from all trays. Y N
Y N
• verify machine settings
NOTE: Not all fault codes can be displayed on the UI. Refer to and check fault • reload system software
codes. Some codes will appear only in the Last 40 Faults list.
The problem is in the customer network or the setup. Ask the customer’s system administrator
A fault code is displayed.
to verify the configuration.
Y N Check network settings.
Check Table 1 for message or condition When resolved, go to Final Actions.
Go to the RAP for the fault code. Table 1 Status Code/Message RAPs
Place two originals into the DADF and program a duplex job. The Copier/Printer can Status Code/
copy successfully using the DADF. Message RAP Link
Y N Right Bottom Booklet Tray in the Finisher is full 12-582
A fault code is displayed.
Right Bottom Tray failed to lower 12-528/531
Y N
Check Table 1 for message or condition Right Bottom Tray of the Finisher is full 12-533/574
Check the DADF Document Sensors for debris or damage. Check the docu- Right Center Tray failed to lower 12-528/531
ment mechanical drives and Feed Rolls for contamination, wear, damage, or Right Center Tray of the Finisher is full 12-533/574
binding. Right Top Tray of the Finisher is full 12-530
Staple Cartridge R1 needs replacing 12-525 or 12-527
Go to the RAP for the displayed fault code.
A B
Table 1 Status Code/Message RAPs
Status Code/
Message RAP Link
Stapler is initializing... 12-526
Tray 1 is empty 07-544
Tray 1 is open 07-514-01
Tray 5 (Bypass) is empty 07-535
Unexpected paper size or type detected from Tray 1 07-546-01

Detailed Maintenance Activities (HFSI) 2. Perform the service actions in Table 1 for any High Frequency Service Item (HFSI)
counters that are over threshold or approaching the threshold. Using the customer's out-
Procedure put volume numbers (high, medium, or low volume), evaluate which HFSI actions should
1. Enter Diagnostics and select dC135. be accomplished now to avoid an additional service call in the near future.
Table 1 WorkCentre HFSI Actions

HFSI
Counter Name Threshold Replace following
BeltCleanerAssembly IBT Cleaner Assembly 300K - on-time converted to PV. 1 count per lettersize, 2 for larger sheet IBT Cleaner Assembly (PL 7.3).
BlackPrintCartridge Drum cartridge (K) 260K - number of cycles converted to PV. Drum Cartridge (K) (see Machine Consumables)
CCAssy Scorotron 120K - number of cycles converted to PV. Scorotron (see Machine Consumables)
CCFilter CC Filter 142K - Fuser feeds. 1 count per lettersize, 2 counts larger than lettersize CC Filter (PL 9.3).
CyanPrintCartridge Drum cartridge (C) 115K - number of cycles converted to PV. Drum Cartridge (C) (see Machine Consumables)
DeveloperC Developer (C) 1.5M - Developer Motor on-time converted to PV. Developer and Developer Housing Kit (PL 6.6).
DeveloperK Developer (K) 1.5M - Developer Clutch on-time converted to PV. Developer and Developer Housing Kit (PL 6.6).
DeveloperM Developer (M) 1.5M - Developer Motor on-time converted to PV. Developer and Developer Housing Kit (PL 6.6).
DeveloperY Developer (Y) 1.5M - Developer Motor on-time converted to PV. Developer and Developer Housing Kit (PL 6.6).
FirstBTRC 1st BTR (C) 600K - on-time converted to PV. 1 count per lettersize, 2 for larger sheet 1st BTR (PL 7.4)
FirstBTRK 1st BTR (K) 600K - on-time converted to PV. 1 count per lettersize, 2 for larger sheet 1st BTR (PL 7.4)
FirstBTRM 1st BTR (M) 600K - on-time converted to PV. 1 count per lettersize, 2 for larger sheet 1st BTR (PL 7.4)
FirstBTRY 1st BTR (Y) 600K - on-time converted to PV. 1 count per lettersize, 2 for larger sheet 1st BTR (PL 7.4)
FuserCartridge Fuser Assembly 200K - Fuser feeds. 1 count per lettersize (A4 or 8.5x11”), 2 counts per Fuser (see Machine Consumables)
larger than lettersize
HCF1FeedRoll Tray 6 Feed, Retard and Nudger Rolls 300K - 1 count per fed sheet Feed/Nudger/Retard Roll Kit (PL 18.5 - REP 7.5)
HCF1TakeAwayRoll HCF Takeaway Roll 1.5M - 1 count per fed sheet from HCF Takeaway Roll 1 (PL 18.7)
MagentaPrintCartridge Drum cartridge (M) 115K - number of cycles converted to PV. Drum Cartridge (M) (see Machine Consumables)
MSIFeederUnit Tray 5 Feeder 1.5M - 1 count per fed sheet from tray 5/bypass Feeder (PL 3.3)
MSIPreRegiRoll Tray 5 Pre Reg. Roll 300K - 1 count per fed sheet from tray 5 Roll Assembly (PL 2.16)
OzoneSuctionFilter Ozone Filter 280K - Fuser feeds. 1 count per lettersize, 2 counts larger than lettersize Ozone Filter (PL 9.1).
PaperFeedRollTray1 Tray 1 Feed, Retard and Nudger Rolls 300K - 1 count per fed sheet Feed/Nudger/Retard Roll Kit (PL 2.7 - REP 7.24)
PaperFeedRollTray3 Tray 3 Feed, Retard and Nudger Rolls 300K - 1 count per fed sheet Feed/Nudger/Retard Roll Kit (PL 2.11- REP 7.25)
SMHFeedRollAndRetardPad Tray 5 Feed, Retard and Nudger Rolls 300K - 1 count per fed sheet Feed/Nudger/Retard Roll Kit (PL 3.6 - REP 7.15)
TakeAwayClutchOne Takeaway Clutch 1 1.5M - 1 count per fed sheet from trays 1, 2, 3, 4 Takeaway Clutch 1 (PL 2.20)
TakeAwayClutchTwo Takeaway Clutch 2 1.5M - 1 count per fed sheet from trays 3, 4 Takeaway Clutch 2 (PL 2.20)
TakeAwayRollFive Takeaway Roll 5 1.5M - 1 count per fed sheet from tray 4 Takeaway Roll 5 (PL 2.2)
TakeAwayRollFour Takeaway Roll 4 1.5M - 1 count per fed sheet from tray 4 Takeaway Roll 4 (PL 2.2)
TakeAwayRollOne Takeaway Roll 1 1.5M - 1 count per fed sheet from trays 1, 2, 3, 4, and HCF Takeaway Roll 1 (PL 2.18)
TakeAwayRollThree Takeaway Roll 3 1.5M - 1 count per fed sheet from trays 3 and 4 Takeaway Roll 3 (PL 2.18)
TakeAwayRollTwo Takeaway Roll 2 1.5M - 1 count per fed sheet from trays 2, 3, 4, and HCF Takeaway Roll 2 (PL 2.18)
TransferRoller 2nd BTR 300K - on-time converted to PV. 1 count per lettersize, 2 for larger sheet 2nd BTR (PL 7.8).
Tray1FeederUnit Tray 1 Feeder 1.5M - 1 count per fed sheet from tray 1 Tray 1 Feed Unit (PL 2.1)

Table 1 WorkCentre HFSI Actions
HFSI
Counter Name Threshold Replace following
YellowPrintCartridge Drum cartridge (Y) 115K - number of cycles converted to PV. Drum Cartridge (Y) (see Machine Consumables)
3. Refer to Cleaning Procedures for detailed cleaning instructions. Cleaning Procedures

Purpose
The purpose is to provide cleaning procedures to be performed at every call.
Procedure
CAUTION
Do not use any solvents unless directed to do so by the Service Manual.
General Cleaning
Use a dry lint free cloth or a lint free cloth moistened with water for all cleaning unless directed
otherwise by the Service Manual. Wipe with a dry lint free cloth if a moistened cloth is used.
1. Feed Components (Rolls and Pads)

Follow the General Cleaning procedure above.
2. Toner Dispense Units
Vacuum the Toner Dispense units.
3. Jam Sensors
Clean the sensors with a dry cotton swab.
4. Fuser Components (best cleaned when hot).
Wipe with a lint free cloth.
5. Scanner
a. Using the optical Cleaning Cloth, clean the Document Glass.
b. Clean the Document Cover.
6. DADF
Check the paper path for debris or damage. Clean the rolls with a clean cloth and Film
Remover as required.
7. Finisher
Check the paper path for debris or damage. Clean the Finisher with a dry lint free cloth.

Final Actions
Purpose
The intent of this procedure is to be used as a guide to follow at the end of every service call.
Procedure
1. Ensure that the exterior of the copier/printer and the adjacent area are clean. Use a dry
cloth or a cloth moistened with water to clean the copier/printer. Do not use solvents.
2. Check the supply of consumables. Ensure that an adequate supply of consumables is
available according to local operating procedures.
3. Conduct any operator training that is needed. Ensure that the operator understands that
the Automatic Gradation Adjustment procedure in the User Guide should be used to
adjust the colors.
4. Complete the Service Log.
5. Perform the following steps to make a copy of the Demonstration Original for the Cus-
tomer:
a. Load Tray 1 with 8.5 x 11 inch (A4) or 11 x 17 inch paper.
b. Place the Color Test Pattern on the glass with the short edge of the test pattern reg-
istered to the left edge of the glass. Select Tray 1 and make a single copy.
c. Print out the Machine Settings (Configuration Report). Store this report with the ser-
vice log in Tray 1.
d. Present the copies to the customer.
6. Exit the PWS Tool. Save the machine data to the Machine Settings floppy. Store the
floppy under the left work surface.
7. Reconnect the machine to the customer network. Verify function by sending print job
using GP 7.
8. Issue copy credits as needed.
9. Discuss the service call with the customer to ensure that the customer understands what
has been done and is satisfied with the results of the service call.

07-514-01 Tray 1 Open Message RAP 07-514-02 Tray 2 Open Message RAP
BSD-ON: BSD 7.1 - Tray 1 Paper Size Sensing BSD-ON: BSD 7.2 - Tray 2 Paper Size Sensing
Tray 1 Not In Position. Tray 1 has not been inserted properly. Tray 2 Not In Position. Tray 2 has not been inserted.
Initial Actions Initial Actions

• Switch the power off, then on. • Switch the power off, then on.
• Pull out and re-insert Tray 1. • Pull out and re-insert Tray 2.
Procedure Procedure
Execute dC140 [071-200 Tray 1 Size Switch]. The display shows a value between 928 and Execute dC140 [072-200 Tray 2 Size Switch]. The display shows a value between 928 and
1023. 1023.
Y N Y N
Go to BSD 7.1 - Tray 1 Paper Size Sensing and troubleshoot the Tray 1 Paper Size Sen- Go to BSD 7.2 - Tray 2 Paper Size Sensing and troubleshoot the Tray 2 Paper Size Sen-
sor circuit. sor circuit.
Perform the following: Perform the following:

• Check the tray bottom to see if the link is disconnected or broken. • Check the tray bottom to see if the link is disconnected or broken.
• Check the rear actuator of the tray to see if it is operating improperly or broken. • Check the rear actuator of the tray to see if it is operating improperly or broken.
• Replace the Tray Module PWB (PL 11.3) followed by the MCU PWB (PL 11.1). • Replace the Tray Module PWB (PL 11.3) followed by the MCU PWB (PL 11.1).

07-514-03 Tray 3 Open Message RAP 07-514-04 Tray 4 Open Message RAP
Tray 3 Not In Position. Tray 3 has not been inserted. Tray 4 Not In Position. Tray 4 has not been inserted.

• Pull out and re-insert Tray 3. • Pull out and re-insert Tray 4.
Procedure Procedure
Execute dC140 [073-200 Tray 3 Size Switch]. The display shows a value between 928 and Execute dC140 [074-200 Tray 4 Size Switch]. The display shows a value between 928 and
1023. 1023.
Y N Y N


07-514-06 Tray 6 Open Message RAP 07-533 Tray 3 Empty Message RAP
BSD-ON: BSD 7.6 - Standard HCF Option (Tray 6) Paper Size Sensing BSD-ON: BSD 7.9 - Tray 3 Paper Stacking
Tray 6 (HCF) not In Position. Tray 6 has not been inserted. There is no paper in Tray 3.

Switch the power OFF then ON. • Check the tray for paper.
• Switch the power OFF then ON.
Procedure • Check the operation of the actuator.
Install Tray 6 (HCF) properly. The same problem recurs.
Y N Procedure
End
Execute dC330 [073-201 Tray 3 Paper Sensor]. Activate the actuator of the Tray 3 Paper Sen-
sor (PL 2.10). The display changes.
Check the connection of the cable between the Tray 6 and machine. The cable properly con-
Y N
nected.
Go to BSD 7.9 - Tray 3 Paper Stacking and troubleshoot the Tray 3 Paper Sensor circuit.
Y N
Connect the cable properly.
Perform the following:
• Check the sensor actuator for an improper operation, damage or disconnection.
Open Tray 6. Execute dC330 [078-204]. Block and unblock the Tray 6 In Sensor. The display
• Replace the Tray Module PWB (PL 11.3) followed by the MCU PWB (PL 11.1).
changes.
Y N
Go to BSD 7.6 - Standard HCF Option (Tray 6) Paper Size Sensing and troubleshoot the
Tray 6 In Sensor circuit
Replace the HCF PWB (PL 18.8).

07-534 Tray 4 Empty Message RAP 07-535 Tray 5 Empty Message RAP
BSD-ON: BSD 7.10 - Tray 4 Paper Stacking BSD-ON: BSD 7.5 - Tray 5 (No HCF/Standard HCF) Paper Size Sensing
There is no paper in Tray 4. There is no paper in Tray 5.

• Check the tray for paper. • Check the tray for paper.
• Switch the power OFF then ON. • Switch the power OFF then ON.
• Check the operation of the actuator. • Check the operation of the actuator.
Procedure Procedure
Execute dC330 [074-201 Tray 4 Paper Sensor]. Activate the actuator of the Tray 4 Paper Sen- Execute dC330 [075-202 Tray 5 Paper Sensor]. Activate the actuator of the Tray 5 Paper Sen-
sor (PL 2.12). The display changes. sor (PL 3.7). The display changes.
Y N Y N
Go to BSD 7.10 - Tray 4 Paper Stacking and troubleshoot the Tray 4 Paper Sensor circuit. Go to BSD 7.5 - Tray 5 (No HCF/Standard HCF) Paper Size Sensing and troubleshoot the
Tray 5 Paper Sensor circuit.
• Check the sensor actuator for an improper operation, damage or disconnection. Perform the following:
• Replace the Tray Module PWB (PL 11.3) followed by the MCU PWB (PL 11.1). • Check the sensor actuator for an improper operation, damage or disconnection.
• Replace the MCU PWB (PL 11.1).

07-543 Tray 6 Empty Message RAP 07-544 Tray 1 Empty Message RAP
BSD-ON: BSD 7.12 - Standard HCF Option (Tray 6) Paper Stacking BSD-ON: BSD 7.7 - Tray 1 Paper Stacking
There is no paper in Tray 6. There is no paper in Tray 1.

• Check the tray for paper. • Check the tray for paper.
• Check the operation of the actuator. • Check the operation of the actuator.
Procedure Procedure
Execute dC330 [078-200 Tray 6 Paper Sensor]. Activate the actuator of the Tray 6 Paper Sen- Execute dC330 [071-201 Tray 1 Paper Sensor]. Activate the actuator of the Tray 1 Paper Sen-
sor (PL 18.5). The display changes. sor (PL 2.6). The display changes.
Y N Y N
Go to BSD 7.12 - Standard HCF Option (Tray 6) Paper Stacking and troubleshoot the Go to BSD 7.7 - Tray 1 Paper Stacking and troubleshoot the Tray 1 Paper Sensor circuit.
Tray 6 Paper Sensor circuit.
Perform the following: • Check the sensor actuator for an improper operation, damage or disconnection.
• Check the sensor actuator for an improper operation, damage or disconnection. • Replace the Tray Module PWB (PL 11.3) followed by the MCU PWB (PL 11.1).
• Replace the HCF PWB (PL 18.8).

07-545 Tray 2 Empty Message RAP 07-546-01 Tray 1 Size Mismatch Message RAP
BSD-ON: BSD 7.8 - Tray 2 Paper Stacking BSD-ON: BSD 7.1 - Tray 1 Paper Size Sensing
There is no paper in Tray 2. Tray 1 Paper Size Mismatch. The paper in Tray 1 and the paper specified for printing are differ-
ent.
Initial Actions
• Check the tray for paper. Initial Actions
• Switch the power OFF then ON. • Switch the power off, then on.
• Check the operation of the actuator. • Check the paper size in the tray.
Procedure Procedure
Execute dC330 [072-201 Tray 2 Paper Sensor]. Activate the actuator of the Tray 2 Paper Sen- Execute dC140 [071-200 Tray 1 Size Switch]. The display shows a value within the normal
sor (PL 2.8). The display changes. output range of Tray 1 (11x17: 0 to 63, A5 SEF: 800 to 863, Tray removed: 928 to 1023).
Y N Y N
Go to BSD 7.8 - Tray 2 Paper Stacking and troubleshoot the Tray 2 Paper Sensor circuit. Go to BSD 7.1 - Tray 1 Paper Size Sensing and troubleshoot the Tray 1 Paper Size Sen-
sor circuit.
• Check the sensor actuator for an improper operation, damage or disconnection. Perform the following:
• Side Guide and End Guide positions
• Check the tray bottom to see if the link is disconnected or broken.
• Check the rear actuator of the tray to see if it is operating improperly or broken.

07-546-02 Tray 2 Size Mismatch Message RAP 07-546-03 Tray 3 Size Mismatch Message RAP
Tray 2 Paper Size Mismatch. The paper in Tray 2 and the paper specified for printing are differ- Tray 3 Paper Size Mismatch. The paper in Tray 3 and the paper specified for printing are differ-
ent. ent.

• Check the paper size in the tray. • Check the paper size in the tray.
Procedure Procedure
Execute dC140 [072-200 Tray 2 Size Switch]. The display shows a value within the normal Execute dC140 [073-200 Tray 3 Size Switch]. The display shows a value within the normal
output range of Tray 2 (11x17: 0 to 63, A5 SEF: 800 to 863, Tray removed: 928 to 1023). output range of Tray 3 (11x17: 0 to 63, A5 SEF: 800 to 863, Tray removed: 928 to 1023).
Y N Y N

• Side Guide and End Guide positions • Side Guide and End Guide positions

07-546-04 Tray 4 Size Mismatch Message RAP 07-546-05 Tray 5 Size Mismatch Message RAP
BSD-ON: BSD 7.4 - Tray 4 Paper Size Sensing BSD-ON: BSD 7.5 - Tray 5 (No HCF/Standard HCF) Paper Size Sensing
Tray 4 Paper Size Mismatch. The paper in Tray 4 and the paper specified for printing are differ- Tray 5 Size Mismatch. The paper in the tray and the paper specified for printing are different.
ent.
Initial Actions
Initial Actions • Check the paper size in the tray.
• Switch the power off, then on. • Switch the power OFF then ON.
• Check the paper size in the tray. • Check the operation of the side guides.
Procedure Procedure
Execute dC140 [074-200 Tray 4 Size Switch]. The display shows a value within the normal Check the paper size in Tray 5. It is the paper size specified for printing.
output range of Tray 4 (11x17: 0 to 63, A5 SEF: 800 to 863, Tray removed: 928 to 1023). Y N
Y N Load the correct paper into the tray.
Go to BSD 7.4 - Tray 4 Paper Size Sensing and troubleshoot the Tray 4 Paper Size Sen-
sor circuit. Check the Tray 5 Paper Size Sensor. Check the connectors P/J113, P/J639, P/J679 and P/
J407. The connectors are properly connected.
Perform the following: Y N
• Side Guide and End Guide positions Connect properly.
• Check the tray bottom to see if the link is disconnected or broken.
• Check the rear actuator of the tray to see if it is operating improperly or broken. Check the wire between P/J113 and P/J407 for open circuit and short circuit. The wire
• Replace the Tray Module PWB (PL 11.3) followed by the MCU PWB (PL 11.1). between P/J113 and P/J407 is OK.
Y N
Repair the open or short circuit.
Measure the voltage between the MCU PWB P/J407-A3 (+) and the GND (-). The voltage is
approximately +3.3VDC.
Y N
Replace the MCU PWB (PL 11.1).
Check the following:

• Side Guide positions
• The tray bottom to see if the link is disconnected or broken.
• The side actuator of the tray to see if it is operating improperly or broken.
• If problem still exists, replace the MCU PWB (PL 11.1).

07-546-06 Tray 6 Size Mismatch Message RAP 12-525 Stapler Empty Message RAP
BSD-ON: BSD 7.6 - Standard HCF Option (Tray 6) Paper Size Sensing BSD-ON: BSD 12.27 - C-Finisher Stapler Control
Tray 6 Paper Size Mismatch. The paper in Tray 6 and the paper specified for printing are differ- Stapler Near Empty. The stapler is nearly out of staples, or there was a problem in stapling
ent. (treated as the empty condition).

• Load the correct paper into the tray. • Stapler Head connectors for connection failure
• Switch the power OFF then ON. • Staple remaining amount
Procedure Procedure
Execute dC330 [078-202 Tray 6 Size Sensor (Letter)]. Actuate the Tray 6 Paper Size Sensor Enter dC330 [14-242], Low Staple Sensor (PL 21.6). ‘LOW’ (staples available) is displayed.
(Letter) with paper. The display changes. Y N
Y N Check continuity between the Stapler Assembly and Finisher PWB. The continuity
Go to BSD 7.6 - Standard HCF Option (Tray 6) Paper Size Sensing and troubleshoot the check is OK.
Tray 6 Paper Size Sensor (Letter) circuit. Y N
Repair the open circuit or short circuit.
Execute dC330 [078-203 Tray 6 Size Sensor (A4)]. Actuate the Tray 6 Paper Size Sensor (A4)
with paper. The display changes. Replace the Stapler Assembly (PL 21.6). If the problem continues, replace the Finisher
Y N PWB (PL 21.12).
Go to BSD 7.6 - Standard HCF Option (Tray 6) Paper Size Sensing and troubleshoot the
Tray 6 Paper Size Sensor (A4) circuit. If the problem continues, replace the Finisher PWB (PL 21.12).
Check the paper guides, and the actuators on the rear of the tray for damage. If the checks are
good, replace the HCF PWB (PL 18.8).

12-526 Stapler Not Ready Message RAP 12-527 Stapler Status NG Message RAP
BSD-ON: BSD 12.27 - C-Finisher Stapler Control BSD-ON: BSD 12.26 - C-Finisher Staple Positioning
Stapler Feed Ready Failure Finisher Staple Status incorrect. The staple home sensor's changing from off to on was not
1. The staple ready sensor was off at the start of a stapling operation. detected within 450 ms after the start of a forward rotation operation, and the staple head home
2. The staple ready sensor did not come on within 13 empty punch operations. sensor came on within 200 ms after the staple motor reverse rotation.
Procedure Procedure
Enter dC330 [14-243], Stapler Ready Sensor (PL 21.6). Block/unblock the Stapler Ready Sen-
Enter dC330 [14-041] and [12-044], Stapler Move Motor (PL 21.6), alternately. Select Start.
sor. The display changed.
The Staple Move Motor energizes.
Y N Y N
Check continuity between the Stapler Ready Sensor and Finisher PWB. The continuity
Select Stop. Go to the BSD 12.26 - C-Finisher Staple Positioning. Check continuity
check is OK.
between the Stapler Move Motor and Finisher PWB. The continuity check is OK.
Y N Y N
Measure the voltage between J8356-5 (+) and the GND (-) of the Stapler Assembly (PL Replace the Staple Move Motor (PL 21.6). If the problem continues, replace the Finisher
21.6). The voltage is approximately +5VDC. PWB (PL 21.12).
Y N
Go to BSD 12.27 - C-Finisher Stapler Control and check for an open wire between Select Stop. Select dC330 [14-241], Stapler Move Position Sensor (PL 21.6). Select Start.
the Finisher PWB and the Stapler Assembly. Block/unblock the Stapler Move Position Sensor. The display changed.
Y N
Replace the Stapler Ready Sensor (PL 21.6). If the problem continues, replace the Fin- Select Stop. Go to the BSD 12.26 - C-Finisher Staple Positioning. Check continuity
isher PWB (PL 21.12).
between the Stapler Move Position Sensor and Finisher PWB. The continuity check is
OK.
Check the following: Y N
• Wiring between the Staple Ready Sensor and the Finisher PWB Repair the open circuit or short circuit.
• Wiring between the Staple Motor and the Finisher PWB
• Obstructions on the Stapler Upper Rail Replace the Stapler Move Position Sensor (PL 21.6). If the problem continues, replace
• Stapler Move Motor Gear the Finisher PWB (PL 21.12).
If the above checks are OK. replace the Finisher PWB (PL 21.12).
Select Stop. Check the following:
• Obstructions on the Stapler Upper Rail
• Stapler Move Motor Gear
If the above checks are OK. replace the Finisher PWB (PL 21.12).

12-528/531 Stacker Lower Safety Warning Message RAP 12-530 Finisher Top Tray Full Message RAP
BSD-ON: BSD 12.30 - C-Finisher Stacker Drive, BSD 12.31 - C-Finisher Stack Height BSD-ON: BSD 12.21 - C-Finisher Top Tray Stacking
Detection
Finisher Top Tray Full. The top tray sensor was on for 10 consecutive seconds.
Stacker Lower Safety Warning. Stacker Tray failed to lower.
Initial Actions
Initial Actions • Check Top Tray Exit for operation failure
• Switch the power OFF then ON. • Check paper transportation failure due to a foreign substance/burr on the paper path
• Check the installation condition of the sensor. • Check transportation failure of non-standard paper
Procedure Procedure
Remove paper from the Stacker.Check the lower part of the Stacker for obstacles. The lift up/ Execute dC330 [014-215 Top Tray Full Sensor]. Actuate the Top Tray Full Sensor (PL
down mechanism has no obstructions. 21.28) with paper. The display changes.
Y N Y N
Remove any obstructions. Check the circuit of the Top Tray Full Sensor. Refer to the OF 99-2 RAP for troubleshoot-
ing procedure.
Check the driver gear for wear, rotation failure and damage. The driver gear is in good con-
dition without wear, rotation failure or damage. Enter dC330 [014-115], Top Tray Exit Sensor (PL 21.11). Actuate the Top Tray Exit Sensor.
Y N The display changes.
Replace the driver gear if it is worn, damaged or has rotation failure. Y N
Check the circuit of the Top Tray Exit Sensor. Refer to the OF 99-2 RAP for troubleshoot-
Check the belt for slack and disengagement. The belt is in good condition without slack or ing procedure.
disengagement.
Y N Select [014-007], Exit Motor (PL 21.11). The motor energizes.
Correct the slack or disengagement of the belt. Y N
Check the circuit of the Exit Motor. Refer to the OF 99-9 RAP for troubleshooting proce-
Execute dC330 [014-060 Stacker Up ON/OFF] and dC330 [014-061 Stacker Down ON/OFF] dure.
alternately. The Stacker Tray lifts up/down properly.
Y N Select Stop. Select [014-011] or [014-012], Transport Gate Solenoid (PL 21.10). The Trans-
Go to BSD 12.30 - C-Finisher Stacker Drive and troubleshoot the Elevator Motor circuit port Gate Solenoid actuates.
(OF 99-6, OF 99-7). Y N
Check the circuit of the Transport Gate Solenoid. Refer to the OF 99-8 RAP for trouble-
Execute dC330 [014-263 Stack Encoder Sensor]. Lift up/down the Stacker Tray. Does this shooting procedure.
change the display?
Y N Select [014-001], Finisher Transport Motor (PL 21.10). The motor energizes.
Go to BSD 12.30 - C-Finisher Stacker Drive. Troubleshoot the Stack Encoder Sensor cir- Y N
cuit (OF 99-2). Check the circuit of the Finisher Transport Motor. Refer to the OF 99-9 RAP for trouble-
shooting procedure.
Replace the Finisher PWB (PL 21.12).
Select Stop.
• Ensure that the connectors shown in the circuit diagrams are securely connected and that
the wires are not damaged
• Check the Exit Motor and its associated gears and belts for damage, contamination or
misalignment
• Exit Drive Shaft for wear and a revolution failure
• The Exit Pinch Rolls for wear and/or damage
If the above checks are OK, then replace the Top Tray Exit Sensor (PL 21.11). If the problem
persists, replace the Finisher PWB (PL 21.12).

12-533/574 Stacker Tray Full Message RAP 12-582 Booklet Tray Full Message RAP
BSD-ON: BSD 12.30 - C-Finisher Stacker Drive BSD-ON: BSD 12.20 - Booklet Tray Control
Finisher Stacker Tray Full. Booklet Full Stack. The number of sets in the Booklet Tray has reached the system data
threshold.
Initial Actions
Check for the following: Initial Actions
• The Stacker No Paper Sensor for improper installation Remove all sets. Perform the job again. If this does not resolve the problem, perform the pro-
cedure.
• The Stacker No Paper Sensor connectors for connection failure
• The Elevator Motor for operation failure
• The Elevator Motor connectors for connection failure
Procedure
Execute dC330 [013-139 Booklet No Paper Sensor]. Move the actuator manually. The dis-
play changes.
Procedure Y N
Enter dC330 [14-061] and [14-060], Elevator Motor (PL 21.4), alternately. The Elevator Go to BSD 12.20 - Booklet Tray Control and troubleshoot the Booklet No Paper Sensor
Motor energizes. circuit.
Y N
Check continuity between the Elevator Motor and Finisher PWB. The check is OK. Replace the Booklet PWB (PL 21.12) followed by the Finisher PWB (PL 21.12).
Y N
Replace the Elevator Motor (PL 21.4). If the problem continues, replace the Finisher PWB
(PL 21.12)
Select [14-263], Stacker Encoder Sensor (PL 21.4). Block/unblock the Stacker Encoder Sen-
sor. The display changes.
Y N
Check continuity between the Stacker Encoder Sensor and Finisher PWB. The continu-
ity check is OK.
Y N
Replace the Stacker Encoder Sensor (PL 21.4). If the problem continues, replace the Fin-
isher PWB
Select [14-262], Stacker No Paper Sensor (PL 21.4). Block/unblock the Stacker No Paper Sen-
sor. The display changes.
Y N
Check continuity between the Stacker No Paper Sensor and Finisher PWB. The conti-
nuity check is OK,
Y N
Replace the Stacker No Paper Sensor (PL 21.4). If the problem continues, replace the
Finisher PWB
If the problem continues, replace the Finisher PWB (PL 21.12).

Power RAPs
Power RAPs are located in the Other Faults Section:
• OF 1.1 Power On RAP
• OF 1.2 AC Power RAP
• OF 1.3 AC Protect Circuit RAP
• OF 2.1 IOT DC Power (+3.3VDC, +5 VDC, and +12 VDC) RAP
• OF 2.2 IOT DC Power (+24 VDC) RAP
• OF 2.3 IIT DC Power RAP
• OF 2.4 DADF DC Power RAP

002-302 RAP 002-306 RAP
Rewrite Failure Erase Failure
Procedure Procedure
Check the installation of the CCM NVM PWB on the CCM PWB (PL 11.7). Check the installation of the CCM NVM PWB on the CCM PWB (PL 11.7).
Perform the first three tests in dC303. Replace the CCM PWB (PL 11.7) for any failed test. Perform the first three tests in dC303. Replace the CCM PWB (PL 11.7) for any failed test.

002-308 RAP 002-312 RAP
Download Invalid Application Checksum Failure
Procedure Procedure
Check the installation of the CCM NVM PWB on the CCM PWB (PL 11.7). Check the installation of the CCM NVM PWB on the CCM PWB (PL 11.7).
Perform the first three tests in dC303. Replace the CCM PWB (PL 11.7) for any failed test. Perform the first three tests in dC303. Replace the CCM PWB (PL 11.7) for any failed test.

002-320 RAP 002-390 RAP
Data Time Out Error Data Time Out Error
Procedure Initial Actions

Remove Control Panel and check electrical connections (PL XX.X). Remove the Control Unit (REP 3.2) and reseat the connectors for Image Hard Drive (PL 11.7).
Check connections on Controller and Control Panel. Procedure

Perform dC303. Take repair actions as indicated.
Perform dC303 and test Control Panel present.
If the problem continues, reload CCM and NC software (dC102).
If the problem continues, replace the CCM PWB (PL 11.7).

003-306 RAP 003-307 RAP
Downgrade not permitted. A Customer upgrade was attempted, which would result in a down- SW Upgrade Synchronization Failure. Customer tried to perform upgrade resulting in a SW
grade, which is not allowed. Upgrade Synchronization problem.
Procedure Procedure
If a downgrade is required by the customer perform the downgrade using dC102. If not Switch Perform Software Upgrade using dC102.
off and then switch on the machine.

003-316 RAP 003-317 RAP
CCM cannot communicate with IOT IOT NVM Save Failure
The scanner and copier are disabled but printing is operational. Procedure
PO/PO the machine. Fault Code 03-317 is still declared.
Procedure Y N
Reset the Main Controller or Switch the power off then on. If the problem continues, perform If intermittent performance is suspected, inspect the MCU PWB, MCU NVM PWB, CCM
dC 402 SW Verify. PWB and CCM NVM PWB for loose connections or any obvious electrical/mechanical
cause for malfunction.
Replace the MCU NVM PWB PL 11.1. If the problem still exists replace the CCM NVM PWB
PL 11.7.

003-318 RAP 003-319 RAP
BSD-ON: BSD-ON:
IOT NVM Init Failure IOT NVM Restore Failure
Procedure Procedure
TBD TBD

003-320 RAP 003-324 RAP
BSD-ON: BSD-ON:
Incompatible Product Type.SW Upgrade Aborted due to incompatible product type - software SW Upgrade File Transfer failure
set does not match hardware.
Procedure
Procedure TBD
TBD

003-325 RAP 003-326 RAP
BSD-ON: BSD-ON:
System detects that the Wall Clock has not incremented within 1.5 seconds during Power On. Upgrade not required
Procedure Procedure
TBD TBD

003-327 RAP 003-329 RAP
BSD-ON: BSD-ON:
Upgrade Failed Upgrade request received during active diagnostics.
Procedure Procedure
TBD TBD

003-330 RAP 003-331 RAP
BSD-ON: BSD-ON:
Upgrade request received during active Security function. CCM cannot communicate with the Network Controller. Continue to try to reestablish communi-
cation for 12 minutes.
Procedure
TBD Procedure
Disconnect and reconnect the Network Controller harnesses and CCM harnesses. The prob-
lem continues.
Y N
Return to Service Call Procedures.
Reseat PWBs in the Network Controller. The problem continues.

Y N
Run dC303 CCM Self Test. Run each test and respond to Action of Failed for any activity.

003-332 RAP 003-338 RAP
BSD-ON: BSD-ON:
CCM unable to reestablish communication with the Network Controller for 12 minutes. This CCM has been reset; either the watch dog timer timed out or the application SW wrote to an
problem could be caused by loose connections or improperly seated PWBs. illegal address.
Procedure Procedure
Disconnect and reconnect the Network Controller harnesses and CCM harnesses. The prob- Switch the power off then on.
lem continues.
Y N Perform dC361 to restore NVM from the MRD.
If the problem continues, perform dC102 SW upgrade.
Reseat PWBs in the Network Controller and CCM (Riser PWB, Fax PWB (if installed) and
Firewire PWB). The problem continues.
Y N
Run dC303 CCM Self Test. Run each test and respond to Action of Failed for any activity.

003-346 RAP 003-347 RAP
The CCM is unable to reestablish communication with the UI after 30 seconds. BSD-ON:
Procedure The CCM cannot communicate with UI PWB.

Go to the 003-347 RAP.
If communication is not reestablished within 30 seconds, fault code 03-346 will be declared.
NOTE: The UI will not display this fault because of the communication problem with the CCM
PWB. This fault can be viewed only with the PWS.
Procedure
NOTE: This fault can occur if the UI software version is not compatible with the CCM software
version.
Perform dC402, SW Verify. If dC402 fails, perform dC102. If the problem persists, replace the
UI PWB (PL 17.4).

003-355 RAP 003-390 RAP
CCM Power On Self T est failure detected during the NVM Integrity Test BSD-ON:
Procedure Upgrade Automation failed

Switch the power off then on. The problem continues.
Y N Procedure
Return to Service Call Procedures. Call service support for assistance.
Disconnect and reconnect all connectors and P/Js in the Controller.

If the problem continues, perform dC102.

003-398 RAP 003-399 RAP
BSD-ON: BSD-ON:
SIM Card serial number mismatch. The number recorded on the SIM Card does not match the SIM Card data cannot be processed
machine serial number.
Procedure
Procedure TBD
TBD

003-401 RAP 003-403 RAP
BSD-ON: BSD-ON:
Basic FAX not detected/confirmed Extended FAX not detected/confirmed
Procedure Procedure
Reset the Main Controller or Switch the power off then on. If the problem continues, go to the Reset the Main Controller or Switch the power off then on. If the problem continues, go to the
OF 17-1 FAX RAP. OF 17-1 FAX RAP.

003-417 RAP 003-777 RAP
BSD-ON: Input Power loss detected.
Incompatible FAX software detected at power on Procedure

Verify customer power outlet voltage is correct.
Procedure
Reset the Main Controller or Switch the power off then on. If the problem continues, reload
FAX software (dC102).

005-121 RAP 005-122 RAP
BSD-ON: BSD 5.5 - Document Feeding BSD-ON: BSD 5.6 - Document Preregistration
DADF Feed Sensor ON Jam DADF Simplex/Side 1 Pre Reg Sensor ON Jam
1. The Feed Sensor did not come on within a given time after the start of pre-feed. 1. The Pre Reg Sensor did not come on within a given time after the Feed Sensor came on
2. In the duplex case, the Feed Sensor did not detect the original within a given time after for the first original.
the start of the first feed operation (Feed Motor ON (CW)). 2. The Pre Reg Sensor did not come on within a given time after the start of the pre-registra-
DC330 Code to Check tion operation for the second or later original.
• [005-204] DADF Feed Sensor DC330 Code to Check

• [005-062] DADF Feed Clutch • [005-206] Pre Reg Sensor
• [005-001] DADF Feed Motor • [005-001] DADF Feed Motor
Procedure • [005-062] DADF Feed Clutch
• [005-015] DADF Pre Reg Motor
• Document Path for a foreign object/a burr/a piece of paper Procedure
• Check for any damaged/out-of-spec/improperly loaded document Check the following:
• Feed Roll/Nudger Roll for dirt/paper particles/wear/a poor rotation • Document Path for a foreign object/a burr/a piece of paper
• Drive gears for wear/breakage • Check for any damaged/out-of-spec/improperly loaded document
• Feed Clutch for an improper operation • Feed Roll/Nudger Roll for dirt/paper particles/wear/a poor rotation
• Feed Motor for a poor rotation • Pre Reg Roll for dirt/paper particles/wear/a poor rotation
• Drive Belt for poor tension • Drive gears for wear/breakage
• Check if Nudger Roll is properly nipping. • Feed Clutch for an improper operation
• Check the following for an open wire or poor contact: • Check the following for an open wire or poor contact:
– DADF Feed Sensor P/J762-2 to DADF PWB P/J754-A5 – DADF Pre Reg Sensor P/J763-2 to DADF PWB P/J754-A8
• DADF PWB for a problem (PL 14.3) • DADF PWB for a problem (PL 14.3)

005-123 RAP 005-124 RAP
BSD-ON: BSD 5.7 - Document Registration BSD-ON: BSD 5.7 - Document Registration
DADF Simplex/Side 1 Reg Sensor ON Jam. The Reg Sensor did not come on within a given DADF Lead Reg Sensor ON Jam. The Lead Reg Sensor did not come on within a given time
time after the Pre Reg Sensor came on. after the start of reading (Reg Motor ON).
DC330 Code to Check DC330 Code to Check

• [005-110] Reg Sensor • [005-207] Lead Reg Sensor
• [005-062] DADF Feed Clutch • [005-026] DADF Reg Motor
• [005-015] DADF Pre Reg Motor Procedure
• [005-065] Baffle Solenoid Check the following:
Procedure • Document Path for a foreign object/a burr/a piece of paper
Check the following: • Check for any damaged/out-of-spec document.
• Document Path for a foreign object/a burr/a piece of paper • Reg Roll for dirt/paper particles/wear/a poor rotation
• Check for any damaged/out-of-spec document • Drive gears for wear/breakage
• Check if Baffle is properly closed (Baffle Solenoid is also properly operating). • Check the following for an open wire or poor contact:
• Pre Reg Roll/Pinch Roll for dirt/paper particles/wear/a poor rotation – Lead Reg Sensor P/J779-2 to DADF PWB P/J757-B8
• Drive gears for wear/breakage – Lead Reg Sensor P/J779-1 to DADF PWB P/J757-B9
• Check the following for an open wire or poor contact: – Lead Reg Sensor P/J779-3 to DADF PWB P/J757-B7
– DADF Reg Sensor P/J776-2 to DADF PWB P/J757-A8 • DADF PWB for a problem (PL 14.3)
– DADF Reg Sensor P/J776-1 to DADF PWB P/J757-A9
• DADF PWB for a problem (PL 14.3)

005-125 RAP 005-126 RAP
BSD-ON: BSD 5.7 - Document Registration BSD-ON: BSD 5.8 - Document Scan Positioning
DADF Reg Sensor OFF Jam. The Lead Reg Sensor did not turn off within a given time after DADF Out Sensor ON Jam. The Out Sensor did not come on within a given time after the start
the start of reading (Reg Motor ON). of reading (Reg Motor ON).

• [005-110] Reg Sensor • [005-208] Out Sensor
• [005-026] DADF Reg Motor • [005-037] Platen Motor
• [005-037] Platen Motor • [005-026] DADF Reg Motor
Procedure Procedure
Check the following: Check the following:
• Document Path for a foreign object/a burr/a piece of paper • Document Path for a foreign object/a burr/a piece of paper
• Check for any damaged/out-of-spec document • Check for any damaged/out-of-spec document
• Reg Roll for dirt/paper particles/wear/a poor rotation • Reg Roll for dirt/paper particles/wear/a poor rotation
• Platen Roll for dirt/paper particles/wear/a poor rotation • Platen Roll for dirt/paper particles/wear/a poor rotation
• Drive gears/Belt for wear/breakage/poor tension • Out Roll for dirt/paper particles/wear/a poor rotation
• Check the following for an open wire or poor contact: • Drive gears/Belt for wear/breakage/poor tension
– DADF Reg Sensor P/J776-2 to DADF PWB P/J757-A8 • Check the following for an open wire or poor contact:
– DADF Reg Sensor P/J776-1 to DADF PWB P/J757-A9 – Out Sensor P/J778-2 to DADF PWB P/J757-B5
• DADF PWB for a problem (PL 14.3) – Out Sensor P/J778-3 to DADF PWB P/J757-B4

005-127 RAP 005-128 RAP
BSD-ON: BSD 5.8 - Document Scan Positioning BSD-ON: BSD 5.10 - Document Exit
DADF Out Sensor OFF Jam. The Out Sensor did not turn off within a given time after the Reg DADF Exit Sensor 1 ON Jam (Simplex Mode). In simplex mode, Exit Sensor #1 did not come
Sensor turned off. on within a given time after the Out Sensor turned off.

• [005-208] Out Sensor • [005-209] DADF Exit Sensor 1
• [005-037] Platen Motor • [005-037] Platen Motor
• [005-026] DADF Reg Motor • [005-048] DADF Exit Motor
• [005-068/067] Simp/Dup Gate Solenoid • [005-068/067] Simp/Dup Gate Solenoid
Procedure Procedure
• Check for any damaged/out-of-spec document. • Check for any damaged/out-of-spec document.
• Reg Roll for dirt/paper particles/wear/a poor rotation • Reg Roll for dirt/paper particles/wear/a poor rotation
• Platen Roll for dirt/paper particles/wear/a poor rotation • Platen Roll for dirt/paper particles/wear/a poor rotation
• Out Roll for dirt/paper particles/wear/a poor rotation • Out Roll for dirt/paper particles/wear/a poor rotation
• Simp/Dup Gate for an improper operation (Simp/Dup Gate Solenoid for an improper oper- • Simp/Dup Gate for an improper operation (Simp/Dup Gate Solenoid for an improper oper-
ation) ation)
• Drive gears/Belt for wear/breakage/poor tension • Drive gears/Belt for wear/breakage/poor tension
• Check the following for an open wire or poor contact: • Check the following for an open wire or poor contact:
– Out Sensor P/J778-2 to DADF PWB P/J757-B5 – DADF Exit Sensor 1 P/J774-2 to DADF PWB P/J757-A2
• DADF PWB for a problem (PL 14.3) • DADF PWB for a problem (PL 14.3)

005-129 RAP 005-130 RAP
BSD-ON: BSD 5.10 - Document Exit BSD-ON: BSD 5.9 - Document Inversion
DADF Exit Sensor 1 OFF Jam (Simplex Mode). In simplex mode, Exit Sensor #1 did not turn DADF Invert Sensor ON Jam (Duplex Mode). In duplex mode, the Invert Sensor did not come
off within a given time after the Out Sensor turned off. on within a given time after the Out Sensor came on.

• [005-209] DADF Exit Sensor 1 • [005-211] Invert Sensor 1
• [005-048] DADF Exit Motor • [005-068/067] Simp/Dup Gate Solenoid
• [005-068/067] Simp/Dup Gate Solenoid Procedure
Procedure Check the following:
Check the following: • Document Path for a foreign object/a burr/a piece of paper
• Document Path for a foreign object/a burr/a piece of paper • Check for any damaged/out-of-spec document.
• Check for any damaged/out-of-spec document. • Platen Roll for dirt/paper particles/wear/a poor rotation
• Reg Roll for dirt/paper particles/wear/a poor rotation • Out Roll for dirt/paper particles/wear/a poor rotation
• Platen Roll for dirt/paper particles/wear/a poor rotation • Simp/Dup Gate for an improper operation (Simp/Dup Gate Solenoid for an improper oper-
• Out Roll for dirt/paper particles/wear/a poor rotation ation)
• No.1 Exit Roll for dirt/paper particles/wear/a poor rotation • Drive gears/Belt for wear/breakage/poor tension
• Exit Area for a foreign object/the deformed Static Elimination Brush • Check the following for an open wire or poor contact:
• Simp/Dup Gate for an improper operation (Simp/Dup Gate Solenoid for an improper oper- – Invert Sensor 1 P/J777-2 to DADF PWB P/J757-B2
ation) – Invert Sensor 1 P/J777-1 to DADF PWB P/J757-B3
• Drive gears/Belt for wear/breakage/poor tension – Invert Sensor 1 P/J777-3 to DADF PWB P/J757-B1
• Check the following for an open wire, short or poor contact: • DADF PWB for a problem (PL 14.3)
– DADF Exit Sensor 1 P/J774-2 to DADF PWB P/J757-A2

005-133 RAP 005-135 RAP
BSD-ON: BSD 5.9 - Document Inversion BSD-ON: BSD 5.6 - Document Preregistration
DADF Invert Sensor OFF Jam. In duplex mode, the Invert Sensor did not turn off within a given DADF Pre Reg Sensor ON Jam (Invert). During an invert operation the Pre-Reg Sensor did not
time after the Out Sensor turned off. come on within a given time after the start of the Feed Motor reverse revolution.

• [005-211] Invert Sensor 1 • [005-206] Pre Reg Sensor
• [005-068/067] Simp/Dup Gate Solenoid • [005-070] Invert Roll Nip/Release Solenoid
• [005-070] Invert Roll Nip/Release Solenoid • [005-069] Exit Gate Solenoid
Procedure Procedure
• Platen Roll for dirt/paper particles/wear/a poor rotation • Invert Roll for an improper Nip/Release operation (Invert Roll Nip/Release Solenoid for an
• Out Roll for dirt/paper particles/wear/a poor rotation improper operation)
• Simp/Dup Gate for an improper operation (Simp/Dup Gate Solenoid for an improper oper- • Invert Roll for dirt/paper particles/wear/a poor rotation
ation) • Pre Reg Roll for dirt/paper particles/wear/a poor rotation
• Invert Roll for an improper Nip/Release operation (Invert Roll Nip/Release Solenoid for an • Exit Gate for an improper operation (Exit Gate Solenoid for an improper operation)
improper operation) • Drive gears/Belt for wear/breakage/poor tension
• Invert Roll for dirt/paper particles/wear/a poor rotation • Check the following for an open wire or poor contact:
• Drive gears/Belt for wear/breakage/poor tension – DADF Pre Reg Sensor P/J763-2 to DADF PWB P/J754-A8
• Check the following for an open wire, short or poor contact: – DADF Pre Reg Sensor P/J763-1 to DADF PWB P/J754-A9
– Invert Sensor 1 P/J777-2 to DADF PWB P/J757-B2 – DADF Pre Reg Sensor P/J763-3 to DADF PWB P/J754-A7
– Invert Sensor 1 P/J777-1 to DADF PWB P/J757-B3 • DADF PWB for a problem (PL 14.3)
– Invert Sensor 1 P/J777-3 to DADF PWB P/J757-B1

005-136 RAP 005-137 RAP
BSD-ON: BSD 5.7 - Document Registration BSD-ON: BSD 5.10 - Document Exit
DADF Reg Sensor ON Jam (Invert). During an invert operation the Reg Sensor did not come DADF Exit Sensor 2 ON Jam. During a reverse revolution expelling operation, Exit Sensor #2
on within a given time after the Pre Reg Sensor came on. did not come on within a given time after the start of the Feed Motor reverse revolution.

• [005-110] Reg Sensor • [005-210] DADF Exit Sensor 2
• [005-070] Invert Roll Nip/Release Solenoid • [005-001] DADF Feed Motor
• [005-015] DADF Pre Reg Motor • [005-048] DADF Exit Motor
• [005-001] DADF Feed Motor • [005-070] Invert Roll Nip/Release Solenoid
• [005-065] Baffle Solenoid • [005-069] Exit Gate Solenoid
Procedure Procedure
• Check if Baffle is properly closed (Baffle Solenoid also properly operates) • Invert Roll for dirt/paper particles/wear/a poor rotation
• Pre Reg Roll/Pinch Roll for dirt/paper particles/wear/a poor rotation • No.2 Exit Roll for dirt/paper particles/wear/a poor rotation
• Invert Roll for dirt/paper particles/wear/a poor rotation • Exit Gate for an improper operation (Exit Gate Solenoid for an improper operation)
• Invert Roll for an improper Nip/Release operation (Invert Roll Nip/Release Solenoid for an • Drive gears/Belt for wear/breakage/poor tension
improper operation) • Check the following for an open wire, short or poor contact:
• Drive gears for wear/breakage – DADF Exit Sensor 2 P/J775-2 to DADF PWB P/J757-A5
• Check the following for an open wire or poor contact: – DADF Exit Sensor 2 P/J775-1 to DADF PWB P/J757-A6
– DADF Reg Sensor P/J776-2 to DADF PWB P/J757-A8 – DADF Exit Sensor 2 P/J775-3 to DADF PWB P/J757-A4
– DADF Reg Sensor P/J776-1 to DADF PWB P/J757-A9 • DADF PWB for a problem (PL 14.3)

005-138 RAP 005-141 RAP
BSD-ON: BSD 5.10 - Document Exit BSD-ON: BSD 5.5 - Document Feeding
DADF Exit Sensor 1 ON Jam. During a reverse revolution expelling operation, Exit Sensor #1 DADF Feed Sensor OFF Jam. The Pre Reg Sensor turned off before the Feed Sensor turned
did not come on within a given time after Exit Sensor #2 came on. off.

• [005-209] DADF Exit Sensor 1 • [005-204] DADF Feed Sensor
• [005-001] DADF Feed Motor • [005-206] Pre Reg Sensor
• [005-048] DADF Exit Motor • [005-015] DADF Pre Reg Motor
• [005-070] Invert Roll Nip/Release Solenoid Procedure
• [005-069] Exit Gate Solenoid Check the following:
Procedure • Document Path for a foreign object/a burr/a piece of paper
Check the following: • Check for any damaged/out-of-spec document.
• Document Path for a foreign object/a burr/a piece of paper • Retard Roll for dirt/paper particles/wear/a poor rotation
• Check for any damaged/out-of-spec document. • Torque Limiter for a problem (PL 14.26)
• Invert Roll for dirt/paper particles/wear/a poor rotation • Feed Roll/Nudger Roll for dirt/paper particles/wear/a poor rotation
• No.2 Exit Roll for dirt/paper particles/wear/a poor rotation • Check if any out-of-spec doc was transported.
• Exit Gate for an improper operation (Exit Gate Solenoid for an improper operation) • Check the following for an open wire or poor contact:
• Drive gears/Belt for wear/breakage/poor tension – DADF Pre Reg Sensor P/J774-2 to DADF PWB P/J757-A8
• Check the following for an open wire or poor contact: – DADF Pre Reg Sensor P/J774-1 to DADF PWB P/J757-A9
– DADF Exit Sensor 1 P/J774-2 to DADF PWB P/J757-A2 – DADF Pre Reg Sensor P/J774-3 to DADF PWB P/J757-A7
– DADF Exit Sensor 1 P/J774-1 to DADF PWB P/J757-A3 • DADF PWB for a problem (PL 14.3)

005-142 RAP 005-143 RAP
BSD-ON: BSD 5.10 - Document Exit BSD-ON: BSD 5.10 - Document Exit
DADF Exit Sensor 1 OFF Jam (Duplex Mode). During a reverse revolution expelling operation, DADF Exit Sensor 2 OFF Jam. Exit Sensor #2 did not turn off within a given time after Exit
Exit Sensor #1 did not turn off within a given time after Exit Sensor #1 came on. Sensor #2 came on.

• [005-209] DADF Exit Sensor 1 • [005-210] DADF Exit Sensor 2
• [005-048] DADF Exit Motor • [005-048] DADF Exit Motor
Procedure • [005-069] Exit Gate Solenoid
Check the following: Procedure
• Document Path for a foreign object/a burr/a piece of paper Check the following:
• Check for any damaged/out-of-spec document. • Document Path for a foreign object/a burr/a piece of paper
• Invert Roll for dirt/paper particles/wear/a poor rotation • Check for any damaged/out-of-spec document.
• No.1 Exit Roll for dirt/paper particles/wear/a poor rotation • Invert Roll for dirt/paper particles/wear/a poor rotation
• No.2 Exit Roll for dirt/paper particles/wear/a poor rotation • No.1 Exit Roll for dirt/paper particles/wear/a poor rotation
• Document Output Area for a foreign object • No.2 Exit Roll for dirt/paper particles/wear/a poor rotation
• Exit Gate for an improper operation (Exit Gate Solenoid for an improper operation) • Check the document output area for an object that prevents a document output.
• Drive gears/Belt for wear/breakage/poor tension • Exit Gate for an improper operation (Exit Gate Solenoid for an improper operation)
• Check the following for an open wire or poor contact: • Drive gears/Belt for wear/breakage/poor tension
– DADF Exit Sensor 1 P/J774-2 to DADF PWB P/J757-A2 • Check the following for an open wire, short or poor contact:
– DADF Exit Sensor 1 P/J774-1 to DADF PWB P/J757-A3 – DADF Exit Sensor 2 P/J775-2 to DADF PWB P/J757-A5
– DADF Exit Sensor 1 P/J774-3 to DADF PWB P/J757-A1 – DADF Exit Sensor 2 P/J775-1 to DADF PWB P/J757-A6
• DADF PWB for a problem (PL 14.3) – DADF Exit Sensor 2 P/J775-3 to DADF PWB P/J757-A4

005-144 RAP 005-150 RAP
BSD-ON: BSD 5.6 - Document Preregistration BSD-ON: BSD 5.5 - Document Feeding
DADF Too First Pre Reg Sensor ON Jam. The Pre Reg Sensor came on before a given time DADF Feed Sensor OFF Jam (Perforated Original Mode). In perforated original mode, the
due to original skew. Feed Sensor did not turn off within a given time after the Feed Sensor came on.
DC330 Code to Check Procedure

• [005-206] Pre Reg Sensor Check that the hole (not the center but the farthest periphery from the doc trail edge (TE)) at
• [005-001] DADF Feed Motor the doc TE is within 19mm from the doc TE. If the doc has no problem, go to the 005-141 RAP.
• [005-062] DADF Feed Clutch
• [005-015] DADF Pre Reg Motor
Procedure
• Check if the document guides are properly set.
• Document Path for a foreign object/a burr/a piece of paper
• Nudger Roll for uniform contact with the tray loaded with documents.
• Feed Roll/Retard Roll for uniform contact with the document.
• Check for any damaged/curled/out-of-spec/improperly loaded doc.
• Check for an out-of-spec combination of sizes (Mixed Sizes)
• Check the following for an open wire or poor contact:
– DADF Pre Reg Sensor P/J763-2 to DADF PWB P/J754-A8

005-151 RAP 005-152 RAP
BSD-ON: BSD 5.6 - Document Preregistration BSD-ON: BSD 5.7 - Document Registration
DADF Pre Reg Sensor OFF Jam (Perforated Original Mode). In perforated original mode, the DADF Reg Sensor OFF Jam (Perforated Original Mode). In perforated original mode, the Reg
Pre Reg Sensor did not turn off within a given time after the Pre Reg Sensor came on. Sensor did not turn off within a given time after the Reg Sensor came on.
Procedure Procedure
Check that the hole (not the center but the farthest periphery from the doc trail edge (TE)) at Check that the hole (not the center but the farthest periphery from the doc trail edge (TE)) at
the doc TE is within 19mm from the doc TE. If the doc has no problem, check DC330 [005-206] the doc TE is within 19mm from the doc TE. If the doc has no problem, go to the 005-125 RAP.
Pre Reg Sensor.

005-153 RAP 005-154 RAP
DADF Reg Sensor OFF Jam (Perforated Original Mode). In perforated original mode, the Lead DADF Out Sensor OFF Jam (Perforated Original Mode). In perforated original mode, the out
Reg Sensor did not turn off within a given time after the Lead Reg Sensor came on. Sensor did not turn off within a given time after the out Sensor came on.
Procedure Procedure
the doc TE is within 19mm from the doc TE. If the doc has no problem, check DC330 [005-207] the doc TE is within 19mm from the doc TE. If the doc has no problem, go to the 005-127 RAP.
Lead Reg Sensor.

005-155 RAP 005-156 RAP
DADF Exit Sensor 1 OFF Jam (Perforated Original Mode) (Simplex). In perforated original DADF Exit Sensor 1 OFF Jam (Perforated Original Mode) (Duplex). In perforated original
mode, Exit Sensor #1 did not turn off within a given time after Exit Sensor #1 came on (sim- mode, Exit Sensor #1 did not turn off within a given time after Exit Sensor #1 came on (duplex).
plex).
Procedure
Procedure Check that the hole (not the center but the farthest periphery from the doc trail edge (TE)) at
Check that the hole (not the center but the farthest periphery from the doc trail edge (TE)) at the doc TE is within 19mm from the doc TE. If the doc has no problem, go to the 005-129 RAP.
the doc TE is within 19mm from the doc TE. If the doc has no problem, go to the 005-129 RAP.

005-157 RAP 005-158 RAP
BSD-ON: BSD 5.9 - Document Inversion BSD-ON: BSD 5.10 - Document Exit
DADF Invert Sensor OFF Jam (Perforated Original Mode). In perforated original mode, the DADF Exit Sensor 2 OFF Jam (Perforated Original Mode). In perforated original mode, Exit
Invert Sensor did not turn off within a given time after the Invert Sensor came on. Sensor #2 did not turn off within a given time after Exit Sensor #2 came on.
Procedure Procedure
the doc TE is within 19mm from the doc TE. If the doc has no problem, go to the 005-133 RAP. the doc TE is within 19mm from the doc TE. If the doc has no problem, go to the 005-143 RAP.

005-160 RAP 005-190 RAP
BSD-ON: BSD 5.2 - Document Stacking BSD-ON: BSD 5.5 - Document Feeding
DADF Tray Lift Up Fail (Document Set) (Within Job). The originals were put into position and DADF Feed Motor Logic Jam.
the Stack Height Sensor did not come on within a given time after the tray began rising. Or, it
was detected that the Bottom Sensor did not turn off. (Detected during run, stop, or purge.). Procedure
Enter dC330 [005-211 Invert Sensor]. Actuate the Invert Sensor 1 with paper. The display
Procedure changes.
Remove the DADF Rear Cover. Manually rotate the Tray Motor drive gears. The gears rotate Y N
with no load. Go to OF 99-1 to check out the Invert Sensor 1 (PL 14.22).
Y N
Remove any load like binding gears that causes an improper DADF Tray Up operation. Enter dC330 [005-026 DADF Reg Motor]. The DADF Reg Motor comes ON.
Y N
Enter DC330 [005-086]. Select Start. The Tray Motor rotates. (The Feeder Cover Interlock Go to OF 99-9 to check out the DADF Reg Motor (PL 14.8).
should be closed.)
Y N Enter dC330 [005-001 DADF Feed Motor (Speed 1)]. The Feed Motor comes ON.
+24VDC is measured between P/J758-1 (+) on the DADF PWB and GND (-). Y N
Y N Go to OF 99-9 DADF Feed Motor (PL 14.6).
+24VDC is measured between P/J753-1 (+) on the DADF PWB and GND (-).
Y N Replace the DADF PWB (PL 14.3).
Referring to Chapter 7 Wirenets, check the INTLK ON +24VDC circuit to the
DADF PWB.
Replace the DADF PWB (PL 14.3).
Turn off the power. Disconnect P/J758 from the DADF PWB. Approx. 19 ohms are
measured between the 1 pin and 2/3/4/5 pins each of Connector J758.
Y N
Replace the Tray Motor (PL 14.4).
Enter DC330 [005-203](DADF Stack Height Sensor). Select Start. Manually raise and
lower the Nudger Roll. The display toggles between H and L.
Y N
Go to OF 99-2 and troubleshoot the DADF Stack Height Sensor (PL 14.17).
Enter DC330 [005-202](DADF Bottom Sensor). Select Start. Manually raise and lower the
DADF Tray. The display toggles between H and L.
Y N
Go to OF 99-2 and troubleshoot the Tray Bottom Sensor (PL 14.16).
Check the Torque Limiter (PL 14.4), Sensor Actuator, etc. If no problem is found, replace the
DADF PWB (PL 14.3).

005-194 RAP 005-195 RAP
BSD-ON: BSD 5.3 - Document Size Sensing - DADF BSD-ON:
Size Mismatch Jam on Slow Scan Mix Size. ‘Secondary scan mix’ was specified and it was Size Mismatch Jam on No Mix Size. It was detected that the originals have different sizes, but
detected that the size in the main scan direction was different from the width of the originals original size mix mode was not selected.
guide.
Procedure
Procedure Follow the instructions on the UI.
Follow the instructions on the UI.

005-196 RAP 005-197 RAP
BSD-ON: BSD 5.3 - Document Size Sensing - DADF BSD-ON: BSD 5.3 - Document Size Sensing - DADF
Size Mismatch Jam on No Mix SizeIt was detected that the second or later original sheet had a Prohibit Combine Size JamA size that does not allow combining was detected.
different size from that of the first original.
Procedure
Procedure Follow the instructions on the UI.
Follow the instructions on the UI.

005-198 RAP 005-199 RAP
BSD-ON: BSD 5.6 - Document Preregistration BSD-ON:
Too Short Size Jam. The originals could not be transported because the length was too short in Too Long Size Jam. Originals were detected that were longer than the secondary scan length
the secondary scan direction. (When the leading edge of the original reached the Pre Reg that the DADF can transport.
Sensor the trailing edge had already passed the Feed Sensor.). • Simplex mode: 670.0 mm or more.
• Duplex mode: 477.4 mm or more.
Procedure
Procedure
Check the size of the doc the user ran. If it is within the allowable DADF paper transport length
Check the size of the doc the user ran. If it is within the allowable DADF paper transport length,
[min. size=A5 (140mmx210mm)], check the following:
check the following:
DC330 [005-206] Pre Reg Sensor
DC330 [005-206] Pre Reg Sensor
DC330 [005-204] DADF Feed Sensor
DC330 [005-204] DADF Feed Sensor
If no problem is found, replace DADF PWB (PL 14.3).
If no problem is found, replace DADF PWB (PL 14.3).

005-275 RAP 005-280 RAP
BSD-ON: BSD 3.3 - PWB Communication (ESS - DADF) BSD-ON: BSD 3.3 - PWB Communication (ESS - DADF)
DADF RAM Fail. An error was detected in the DADF PWB RAM. (Checked when power is DADF EEPROM Fail. A write error to DADF EEPROM or a communication error with EEPROM
switched on.). was detected.
Procedure Procedure
If switching the Machine OFF then ON does not resolve the problem, replace DADF PWB (PL If switching the Machine OFF then ON does not resolve the problem, replace DADF PWB (PL
14.3). 14.3).

005-281 RAP 005-282 RAP
BSD-ON: BSD 5.2 - Document Stacking BSD-ON: BSD 5.2 - Document Stacking
DADF Tray Lift Down Fail. The Bottom Sensor did not come on within a given time after the DADF Tray Lift Up Fail (No Document). During the initializing movement when no document
DADF tray began to lower. had been put into position, the Bottom Sensor did not turn off within a given time after the tray
began to rise.
Initial Actions
Check that there is no foreign object under the Tray. Procedure
Remove the DADF Rear Cover. Manually rotate the Tray Motor drive gears. The gears rotate
Procedure with no load.
Y N
Remove the DADF Rear Cover. Manually rotate the Tray Motor drive gears. The gears rotate
Remove any load like binding gears that causes an improper DADF Tray Up operation.
with no load.
Y N Enter DC330 [005-086]. Select Start. The Tray Motor rotates. (The Feeder Cover Interlock
Remove any load like binding gears that causes an improper DADF Tray Down operation.
should be closed.)
Y N
Enter DC330 [005-091]. Select Start. The Tray Motor rotates. (Feeder Cover Interlock +24VDC is measured between P/J758-1 on the DADF PWB (+) and GND (-).
should be closed.) Y N
Y N
+24VDC is measured between P/J758-1 (+) on the DADF PWB and GND (-). Y N
Y N
Referring to Chapter 7 Wirenets, check the INTLK ON +24VDC circuit to J753-
1 on the DADF PWB.
Y N
Referring to Chapter 7 Wirenets, check the INTLK ON +24VDC circuit to J753- Replace the DADF PWB (PL 14.3).
1 on the DADF PWB.
Turn off the power. Disconnect P/J758 from DADF PWB. Approx. 19 ohms are mea-
Replace the DADF PWB (PL 14.3). sured between the 1 pin and 2/3/4/5 pins each of Connector J758.
Y N
Turn off the power. Disconnect P/J758 from the DADF PWB. Approx. 19 ohms are Replace the Tray Motor (PL 14.4).
measured between the 1 pin and 2/3/4/5 pins each of Connector J758.
Y N
Enter DC330 [005-203] (DADF Stack Height Sensor). Select Start. Manually raise and
Y N
Enter DC330 [005-202] (DADF Bottom Sensor). Select Start. Manually raise and lower the Go to OF 99-2 and troubleshoot the DADF Stack Height Sensor.
Y N Enter DC330 [005-202] (DADF Bottom Sensor). Select Start. Manually raise and lower the
Go to OF 99-2 and troubleshoot the DADF Bottom Sensor.
Y N
Check the Torque Limiter (PL 14.4), Sensor Actuator, etc. If no problem is found, replace the Go to OF 99-2 and troubleshoot the DADF Bottom Sensor.
DADF PWB (PL 14.3).
DADF PWB (PL 14.3).

005-283 RAP 005-284 RAP
BSD-ON: BSD 5.2 - Document Stacking BSD-ON: BSD 5.6 - Document Preregistration
DADF Stack Height Sensor Logic Fail. DADF APS Sensor Logic Fail. There is a logical inconsistency among the outputs of APS Sen-
sors 1 ~ 3.
Procedure
No corrective action is required. If the problem frequently occurs, make a check in dC330 [005- Procedure
203] DADF Stack Height Sensor. Check the following sensors for output using dC330. If any of the sensors exhibits a problem,
troubleshoot that sensor, go to OF 99-1 RAP to troubleshoot the sensor. If none of the sensors
have a problem, replace DADF PWB (PL 14.3).
dC330 [005-218] DADF APS Sensor 1

005-302 RAP 005-304 RAP
BSD-ON: BSD 5.1 - Document Set And Interlock BSD-ON: BSD 5.4 - Document Size Sensing - Platen
DADF Feeder Cover Interlock Open (Static). Platen Interlock Open. During a DADF operation, the platen interlock opened.

Go to the 005-305 RAP. • Check that the Platen Glass is mechanically closed with no foreign object between itself
and the DADF and no height misalignment with the DADF.
• Check that the Front Magnet is on the DADF. (PL 14.12)
Procedure
Place one document in the DADF.
Remove the Top Front Cover. Disconnect P/J727 of the Platen Interlock Switch. Cheat pins P/
J727-1 and -2. Fault Code 062-300 stays displayed.
Y N
Replace the Platen Interlock Switch (PL 13.6).
Turn off the power. Check the following for an open wire or poor contact:
• IIT/IPS PWB P/J722-A4 to Platen Interlock Switch P/J727-2
• IIT/IPS PWB P/J722-A5 to Platen Interlock Switch P/J727-1
If no problem is found, replace the IIT/IPS PWB (PL 13.8).

005-305 RAP 005-306 RAP
BSD-ON: BSD 5.1 - Document Set And Interlock BSD-ON: BSD 5.2 - Document Stacking
DADF Feeder Cover Interlock Open (Run). During a DADF operation the feeder cover interlock DADF Tray Interlock Open (Run). During a DADF operation the tray interlock opened.
opened.
Procedure
Procedure Open and close the Document Tray several times. The Tray has opened and closed prop-
Manually turn ON the Feeder Cover Interlock Switch. 005-305 has disappeared. (005-308 erly.
appears.) Y N
Y N Check for the following:
+24VDC is measured between P/J753-1 (+) on the DADF PWB and GND (-). • Improperly installed Document Tray
Y N • Foreign objects
+24VDC is measured between Feeder Cover Interlock Switch F1 (+) and GND • Broken/poorly rotating opening/closing gears
(-).
• Defective Oil Damper (PL 14.4)
Y N
+24VDC is measured between the Feeder Cover Interlock Switch F2 (+) • Bent Sensor Actuator
and GND (-).
Y N Close the Document Tray +5VDC is measured between P/J756-A8 (+) on the DADF PWB
Check the circuit between P/J753-2 on the DADF PWB and the Feeder and GND (-).
Cover Interlock Switch F2 for an open wire, short or poor contact. Y N
Replace the Feeder Cover Interlock Switch (PL 14.5).
+5VDC is measured between P/J798-2 (+) of the Tray Interlock Sensor and GND (-).
Check the circuit between the Feeder Cover Interlock Switch F1 and P/J753-1 on Y N
the DADF PWB for an open wire, short or poor contact. Check the circuit between P/J798-2 of the Tray Interlock Sensor and P/J756-A8 on the
DADF PWB for an open wire or poor contact.
+5VDC is measured between P/J798-1 (+) and -3(-) of the Tray Interlock Sensor.
The problem is a misalignment between the DADF Feeder Cover and the Switch. Check for a Y N
bent Feeder Cover actuator and/or an improperly positioned Switch. +5VDC is measured between P/J756-A9 (+) and -A7 (-) on the DADF PWB.
Y N
Check the circuits each between P/J756-A9 on the DADF PWB and P/J798-1 of the Tray
Interlock Sensor, and between P/J756-A7 on the DADF PWB and P/J798-3 of the Tray
Interlock Sensor for an open wire or poor contact.
Replace the Tray Interlock Sensor (PL 14.4).

005-309 RAP 005-906 RAP
BSD-ON: BSD 5.1 - Document Set And Interlock BSD-ON: BSD 5.5 - Document Feeding
DADF L/H Cover Interlock Open (Run). During a DADF operation the L/H interlock opened. DADF Feed Sensor Static Jam. The Feed Sensor came on at one of the following times:
1. Power on.
Procedure 2. Feeder cover interlock close.
Open and close the DADF L/H Cover to check if the Sensor actuator operates properly. The 3. Platen interlock close.
Sensor actuator has operated properly.
Y N
DC330 Code to Check
Check for the following: • [005-204] DADF Feed Sensor
• Improperly installed DADF L/H Cover Procedure
• Foreign objects. Check the following:
• Disconnected/bent Sensor Actuator • Check for a piece of paper/foreign object on the sensor.
• The sensor for improper installation
Remove the DADF Front Cover. Close DADF L/H Cover. +5VDC is measured between P/
• Check the following for an open wire, short or poor contact:
J755-A2 (+)on the DADF PWB and GND (-).
Y N – DADF Feed Sensor P/J762-2 to DADF PWB P/J754-A5
Replace the DADF PWB (PL 14.3). – DADF Feed Sensor P/J762-1 to DADF PWB P/J754-A6
– DADF Feed Sensor P/J762-3 to DADF PWB P/J754-A4
+5VDC is measured between P/J786-2 (+) of the L/H Cover Interlock Sensor and GND (-).
• If the wires have no problem, replace the DADF Feed Sensor (PL 14.17) and DADF PWB
Y N
(PL 14.3) in order.
Check the circuit between P/J786-2 of the L/H Cover Interlock Sensor and P/J755-A2 on
the DADF PWB for an open wire or poor contact.
+5VDC is measured between P/J786-1 (+) and -3(-) of L/H Cover Interlock Sensor.
Y N
+5VDC is measured between P/J755-A3 (+) and -A1 (-) on the DADF PWB.
Y N
Check the circuits each between P/J755-A3 on the DADF PWB and P/J786-1 of the L/H
Cover Interlock Sensor, and between P/J755-A1 on the DADF PWB and P/J786-3 of the
L/H Cover Interlock Sensor for an open wire or poor contact.
Replace the L/H Cover Interlock Sensor (PL 14.5).

005-907 RAP 005-908 RAP
BSD-ON: BSD 5.6 - Document Preregistration BSD-ON: BSD 5.7 - Document Registration
DADF Pre Reg Sensor Static Jam. The Pre Reg Sensor came on at one of the following times: DADF Reg Sensor Static Jam. The Reg Sensor came on at one of the following times:
1. Power on. 1. Power on.
2. Feeder cover interlock close. 2. Feeder cover interlock close.
3. Platen interlock close. 3. Platen interlock close.
• [005-206] Pre Reg Sensor • [005-110] Reg Sensor
Procedure Procedure
• Check for a piece of paper/foreign object on the sensor. • Check for a piece of paper/foreign object on the sensor.
• The sensor for improper installation • The sensor for improper installation
• Check the following for an open wire, short or poor contact: • Check the following for an open wire, short or poor contact:
– DADF Pre Reg Sensor P/J763-2 to DADF PWB P/J754-A8 – DADF Reg Sensor P/J776-2 to DADF PWB P/J757-A8
• If the wires have no problem, replace the DADF Pre Reg Sensor (PL 14.17) and DADF • If the wires have no problem, replace the DADF Reg Sensor (PL 14.25) and DADF PWB
PWB (PL 14.3) in order. (PL 14.3) in order.

005-909 RAP 005-910 RAP
DADF Lead Reg Sensor Static Jam. The Lead Reg Sensor came on at one of the following DADF Out Sensor Static Jam. The Platen Exit Sensor came on at one of the following times:
times: 1. Power on.
1. Power on. 2. Feeder cover interlock close.
2. Feeder cover interlock close. 3. Platen interlock close.
3. Platen interlock close. DC330 Code to Check
DC330 Code to Check • [005-208] Platen Exit Sensor
• [005-207] Lead Reg Sensor Procedure
Procedure Check the following:
Check the following: • Check for a piece of paper/foreign object on the sensor.
• Check for a piece of paper/foreign object on the sensor. • The sensor for improper installation
• The sensor for improper installation • Check the following for an open wire, short or poor contact:
• Check the following for an open wire, short or poor contact: – Out Sensor P/J778-2 to DADF PWB P/J757-B5
– DADF Reg Sensor P/J779-3 to DADF PWB P/J757-A7 • If the wires have no problem, replace the Out Sensor (PL 14.22) and DADF PWB (PL
• If the wires have no problem, replace the Lead Reg Sensor (PL 14.25) and DADF PWB 14.3) in order.
(PL 14.3) in order.

005-911 RAP 005-912 RAP
DADF Exit Sensor 1 Static Jam. Exit Sensor 1 came on at one of the following times: DADF Exit Sensor 2 Static Jam. Exit Sensor 2 came on at one of the following times:
1. Power on. 1. Power on.
2. Feeder cover interlock close. 2. Feeder cover interlock close.
3. Platen interlock close. 3. Platen interlock close.
• [005-209] Exit Sensor 1 • [005-210] Exit Sensor 2
Procedure Procedure
• Check for a piece of paper/foreign object on the sensor. • Check for a piece of paper/foreign object on the sensor.
• The sensor for improper installation • The sensor for improper installation
• Check the following for an open wire, short or poor contact: • Check the following for an open wire, short or poor contact:
– DADF Exit Sensor 1 P/J774-2, DADF PWB P/J757-A2 – DADF Exit Sensor 2 P/J775-2 to DADF PWB P/J757-A5
• If the wires have no problem, replace the Exit Sensor 1 (PL 14.23) and DADF PWB (PL • If the wires have no problem, replace the Exit Sensor 2 (PL 14.23) and DADF PWB (PL
14.3) in order. 14.3) in order.

005-913 RAP 005-914 RAP
BSD-ON: BSD 5.9 - Document Inversion BSD-ON: BSD 5.6 - Document Preregistration
DADF Invert Sensor Static Jam. The Invert Sensor came on at one of the following times: DADF No. 1/2/3 APS Sensor Static Jam. The DADF No. 1/2/3 APS Sensor came on at one of
1. Power on. the following times:
2. Feeder cover interlock close. 1. Power on.
3. Platen interlock close. 2. Feeder cover interlock close.
DC330 Code to Check 3. Platen interlock close.
• [005-211] Invert Sensor 1 DC330 Code to Check

Procedure • [005-218] No.1 APS Sensor
• [005-219] No.2 APS Sensor
• [005-220] No.3 APS Sensor
• Check for a piece of paper/foreign object on the sensor.
• The sensor for improper installation Procedure
• Check the following for an open wire, short or poor contact: Check the following:
– Invert Sensor 1 P/J777-2 to DADF PWB P/J757-B2 • Check for a piece of paper/foreign object on the sensor.
– Invert Sensor 1 P/J777-1 to DADF PWB P/J757-B3 • The sensor for improper installation
– Invert Sensor 1 P/J777-3 to DADF PWB P/J757-B1 • Check the following for an open wire, short or poor contact:
• If the wires have no problem, replace the Invert Sensor 1 (PL 14.22) and DADF PWB (PL – No.1 APS Sensor P/J765-2 to DADF PWB P/J754-B2
14.3) in order. – No.1 APS Sensor P/J765-1 to DADF PWB P/J754-B3
– No.1 APS Sensor P/J765-3 to DADF PWB P/J754-B1
• If the wires have no problem, replace the No.1/2/3 APS Sensors (PL 14.17) and DADF
PWB (PL 14.3) in order.

005-918 RAP 005-919 RAP
BSD-ON: BSD 5.9 - Document Inversion BSD-ON: BSD 5.2 - Document Stacking
DADF Invert Sensor 2 Static Jam. The DADF Invert Sensor 2 came on at one of the following DADF Tray Lift Up Fail (Document Set). The originals were put into position and the Stack
times: Height Sensor did not come on within a given time after the tray began rising. Or, it was
1. Power on. detected that the Bottom Sensor did not turn off. (Detected at a time other than run, stop, or
purge.)
2. Feeder cover interlock close.
3. Platen interlock close.
Procedure
DC330 Code to Check Remove the DADF Rear Cover. Manually rotate the Tray Motor drive gears. The gears rotate
• [005-226] Invert Sensor 2 with no load.
Procedure Y N
Check the following: Remove any load like binding gears that causes an improper DADF Tray Up operation.
• Check for a piece of paper/foreign object on the sensor.

Enter DC330 [005-086]. Select Start. The Tray Motor rotates. (The Feeder Cover Interlock
• The sensor for improper installation should be closed.)
• Check the following for an open wire, short or poor contact: Y N
– Invert Sensor 2 P/J780-2 to DADF PWB P/J757-B11 +24VDC is measured between P/J758-1 (+) on the DADF PWB and GND (-).
– Invert Sensor 2 P/J780-1 to DADF PWB P/J757-B12 Y N
+24VDC is measured between P/J753-1(+) on the DADF PWB and GND (-).
– Invert Sensor 2 P/J780-3 to DADF PWB P/J757-B10
Y N
• If the wires have no problem, replace the Invert Sensor 2 (PL 14.21) and DADF PWB (PL Referring to Chapter 7 Wirenets, check the INTLK ON +24VDC circuit to P/
14.3) in order. J753-1 on the DADF PWB.
Turn off the power. Disconnect P/J758 from the DADF PWB. Approximately 19
ohms are measured between the 1 pin and 2/3/4/5 pins each of Connector J758.
Y N
Enter DC330 [005-203](DADF Stack Height Sensor). Select Start. Manually raise and
Y N
Go to OF 99-2 and troubleshoot the DADF Stack Height Sensor.
Enter DC330 [005-202](DADF Bottom Sensor). Select Start. Manually raise and lower the
Y N
Go to OF 99-2 and troubleshoot the DADF Bottom Sensor.
DADF PWB (PL 14.3).

005-940 RAP 005-941 RAP
BSD-ON: BSD 5.1 - Document Set And Interlock BSD-ON: BSD 5.1 - Document Set And Interlock BSD 5.1 - Document Set And Interlock
DADF No Original Fail. It was detected that the original was removed. DADF Not Enough Document. After all originals were returned it was detected that the number
of originals was insufficient.
Procedure
• Follow the instructions on the UI. Procedure
• Check all the connection on DADF PWB (PL 14.3). • Follow the instructions on the UI.
If the above check are OK, replace the DADF PWB (PL 14.3). • Check all the connection on DADF PWB (PL 14.3).
If the above check are OK, replace the DADF PWB (PL 14.3).

005-942 RAP
BSD-ON: BSD 5.2 - Document Stacking
DADF Tray Stack Over Fail.
Initial Actions
• Reduce the number of originals and repeat the operation.
• Remove the loaded document and check the display.
• Turn the power OFF then ON.
• Follow the instructions on the UI display.
Procedure
Check the connection of each DADF PWB connector. The connectors are OK.
Y N
Connect the connectors properly.
Turn OFF then ON. The same problem recurs.

Y N
End
Enter DC330 [005-203 DADF Stack Height Sensor). Select Start. Manually raise and lower
the Nudger Roll. The display toggles between H and L.
Y N
Go to OF 99-1 and troubleshoot the DADF Stack Height Sensor (PL 14.17).

010-311 RAP 010-319 RAP
BSD-ON: BSD 10.3 - Fuser Heat Monitoring BSD-ON: BSD 10.3 - Fuser Heat Monitoring
Fuser Heat Roll STS-1 Disconnection Fail. It was detected that fuser heat roll STS-1 discon- Fuser NC Sensor Differential Amp Fail.
nected.
NOTE: The Fuser RAPs were written with the expectation that individual components of the
NOTE: The Fuser RAPs were written with the expectation that individual components of the Fuser Assembly would eventually be spared separately. Until this occurs, disregard any refer-
Fuser Assembly would eventually be spared separately. Until this occurs, disregard any refer- ences to PL 8.x; the Fuser is currently spared as a CRU only (see Machine Consumables).
ences to PL 8.x; the Fuser is currently spared as a CRU only (see Machine Consumables).
Initial Actions
Initial Actions
NOTE: It is necessary to set NVM [744-351] to 0 in order to clear this failure.
• Power machine Off then On to see if fault clears.
• Check if the Drawer is pushed in with the Fuser Unit improperly seated before the power • Power machine Off then On to see if fault clears.
is turned on. • Check if the Drawer is pushed in with the Fuser Unit improperly seated before the power
• Check that the connectors ( P/J146) (white) on the Heat Roll Thermistor 1 are connected. is turned on.
• Check that the Drawer Connectors ( P612) connecting the Fuser Unit and the main unit • Check that there is no paper wrapped around the roller/s.
are free from bent pins, foreign objects and burnout.
• Check that the appearance of the Heat Roll Thermistor 1 is free from breakage. Procedure
Check the following wires for continuity:
Procedure • MCU J405-A7 to NC Center Sensor J150-1
Turn off the power. Remove the Fuser Unit. (REP 10.1) Disconnect the connectors ( P/ • MCU J405-A8 to NC Center Sensor J150-2
J146)(white) on the Heat Roll Thermistor 1. Measure the resistance between pins 1 and 2. • MCU J405-A9 to NC Center Sensor J150-3
The resistance is infinite. • MCU J405-A4 to NC Rear Sensor J151-1
Y N • MCU J405-A5 to NC Rear Sensor J151-2
Check the following for an open wire or poor contact. If the wires are good, replace the
• MCU J405-A6 to NC Rear Sensor J151-3
MCU PWB (PL 11.1).
• Heat Roll Thermistor 1 P/J146-1 to MCU PWB P/J405-A11 The wires check out OK.
Y N
• Heat Roll Thermistor 1 P/J146-2 to MCU PWB P/J405-A12
• Ensure connectors are properly connected.
Replace the Heat Roll Thermistor 1 (PL 8.1). • Repair wires or replace the Fuser (PL 8.1).
• Replace the NC Rear Sensor (PL 8.1).

• Replace the NC Center Sensor (PL 8.1).

010-320 RAP 010-321 RAP
BSD-ON: BSD 10.3 - Fuser Heat Monitoring BSD-ON: BSD 10.1 - Fuser Drive Control
Heat Roll Over Heat Fail. A high temperature was detected for fuser heat roll STS-1, fuser heat Fuser Nip Fail.
roll STS-2, or Fuser Heat Roll STS-3.
NOTE: The Fuser RAPs were written with the expectation that individual components of the Fuser Assembly would eventually be spared separately. Until this occurs, disregard any refer-
Fuser Assembly would eventually be spared separately. Until this occurs, disregard any refer- ences to PL 8.x; the Fuser is currently spared as a CRU only (see Machine Consumables).
Initial Actions
NOTE: It is necessary to set NVM 744-350 to 0 in order to clear this failure.
• Power machine Off then On to see if fault clears.
Initial Actions • Check if the Drawer is pushed in with the Fuser Unit improperly seated before the power
• Power machine Off then On to see if fault clears. is turned on.
• Check that there is no paper wrapped around the roller/s.
• Check that the Heat Roll Thermistor 1 is in proper contact with the Heat Roll.
• Check that the appearance of the Heat Roll Thermistor 1 is free from breakage and dirt.
Procedure
Procedure Check that the Fuser Nip Sensor actuator is properly installed and not damaged. The actua-
tor is properly installed and not damaged.
Enter dC140 [010-200](Heat Roll Thermistor 1). The value is between 1015 and 128.
Y N
Y N • Re-install the actuator properly.
Check the following for an open wire, short or poor contact. If the wires are good, replace
• Repair/replace the Fuser Nip Sensor (PL 8.1).
the Heat Roll Thermistor 1 (PL 8.1).
Enter dC330 [010-203] Fuser Nip Sensor. Actuate the Fuser Nip Sensor by moving the actua-
• Heat Roll Thermistor 1 P/J146-2 to MCU PWB P/J405-A6 tor manually, then release the actuator. The display changes.
Y N
Turn off the power. Remove the Rear Lower Cover. Disconnect Connector P/J510 from the AC
Replace the Fuser Nip Sensor (PL 8.1).
Drive PWB. Measure the resistance regarding the following:
• P/J510-10 pin to the frame Replace the MCU PWB (PL 11.1).
• P/J510-11 pin to the frame
• P/J510-12 pin to the frame
Every resistance is infinite.
Y N
Check any circuit that shows its resistance is not infinite for a short to the frame.
Replace the Power Unit (PL 11.3) and the MCU PWB (PL 11.1) in order.

010-322 RAP 010-323 RAP
BSD-ON: BSD 10.3 - Fuser Heat Monitoring BSD-ON: BSD 10.3 - Fuser Heat Monitoring
Fuser NC Center Sensor Disconnection Fail. (Fuser Temperature Sensor Fail). Fuser Rear Sensor Disconnection Fail. (Fuser Temperature Sensor Fail).
NOTE: The Fuser RAPs were written with the expectation that individual components of the NOTE: The Fuser RAPs were written with the expectation that individual components of the
Fuser Assembly would eventually be spared separately. Until this occurs, disregard any refer- Fuser Assembly would eventually be spared separately. Until this occurs, disregard any refer-
ences to PL 8.x; the Fuser is currently spared as a CRU only (see Machine Consumables). ences to PL 8.x; the Fuser is currently spared as a CRU only (see Machine Consumables).

• Power machine Off then On to see if fault clears. • Power machine Off then On to see if fault clears.
• Check if the Drawer is pushed in with the Fuser Unit improperly seated before the power • Check if the Drawer is pushed in with the Fuser Unit improperly seated before the power
is turned on. is turned on.
• Check that there is no paper wrapped around the roller/s. • Check that there is no paper wrapped around the roller/s.
Procedure Procedure
Check the following wires for continuity: Check the following wires for continuity:
• MCU J405-A7 to NC Center Sensor J150-1 • MCU J405-A4 to NC Rear Sensor J151-1
The wires check out OK. The wires check out OK.
Y N Y N
• Ensure connectors are properly connected. • Ensure connectors are properly connected.
• Repair wires or replace the Fuser (PL 8.1). • Repair wires or replace the Fuser (PL 8.1).
• Replace the NC Center Sensor (PL 8.1). • Replace the NC Rear Sensor (PL 8.1).
• Replace the MCU PWB (PL 11.1). • Replace the MCU PWB (PL 11.1).

010-324 RAP 010-326 RAP
Fuser NVM Fail. BSD-ON: BSD 10.3 - Fuser Heat Monitoring
Initial Actions Wait Heat Roll Fuser On Time Fail. Main lamp #1, main lamp #2, or the sub lamp is continually
flashing abnormally during wait state.
NOTE: It is necessary to set NVM [744-352] to 0 in order to clear this failure.
Procedure Fuser Assembly would eventually be spared separately. Until this occurs, disregard any refer-
• Power machine Off then On to see if fault clears. ences to PL 8.x; the Fuser is currently spared as a CRU only (see Machine Consumables).
• Check if the Drawer is pushed in with the Fuser Unit improperly seated before the power
NOTE: Wait state: the state during which lamps are used to adjust the temperature to what is
is turned on.
required for printing, after turning on the power, closing the front cover interlock, closing the
• Check that there is no paper wrapped around the roller/s.
MSI cover interlock, or closing the marking drawer interlock.
• Check that all connectors on the MCU PWB (PL 11.1) are properly connected.
Initial Actions
• Check that there is no foreign object on the Heat Roll surface and no paper wound around
it.
• Check the Heat Roll Thermistor 1 is free from dirt.
• Check that the Drawer Connectors ( P612) connecting the Fuser Unit and the main unit
• Check that the connectors ( P/J146)(white) on the Heat Roll Thermistor 1 are connected.
Procedure
Turn on the power. Remove the Fuser Front Cover. Cheat the Front Door Interlock SW. Enter
dC330 [010-002] (Main Heater Rod 1). Select Start. The Main Heater Rod 1 (located at left
when seen at front) has lit on.
Y N
Turn off the power. Remove the Fuser Unit. (REP 10.1)
Disconnect the connectors ( P/J61A, P/J61B) from the Main Heater Rod 1. Measure the
resistance between the both ends of the Main Heater Rod 1. The resistance is 10 ohms
or less.
Y N
Replace the Main Heater Rod 1 (PL 8.1).
Measure the resistance between the both ends of the Thermostat 1. The resistance is
10 ohms or less.
Y N
Check the following. If no problem is found, replace the Thermostat 1 (PL 8.1).
• Heat Roll Thermistor 1 for dirt/improper installation
• The wire between P/J409-B9 on the MCU PWB and P/J510–10 on the AC
Drive PWB for a short to the frame
• See dC120 Fail History. If it shows 010-320 occurred in the past, go to 010-320
RAP.
Reconnect the connectors to the Main Heater Rod 1 at its both ends. Seat the Fuser Unit
in the Drawer. Push in the Drawer. Turn on the power. With dC330 [010-007] (Main
Heater Rod 1) ON, 100-127VAC/200-240VAC is measured between P/J15-1 and P/
J16-4 on the AC Drive PWB.

Y N Y N
Check the following for continuity. If the wires are good, replace the Power Unit (PL Replace the Sub Heater Rod (PL 8.1).
11.3) and the MCU PWB (PL 11.1) in order.
• MCU PWB P/J409-B9 to AC Drive PWB P/J510-10 Reconnect the connectors to the Sub Heater Rod at its both ends. Seat the Fuser Unit.
• MCU PWB P/J409-B15 to AC Drive PWB P/J510-4 Push in the Drawer. Turn on the power. With dC330 [010-004] (Sub Heater Rod) ON,
100-127VAC/200-240VAC is measured between P/J15-3 and P/J16-1 on the AC
Turn off the power. Disconnect the power plug.Check the circuits each between P/J16-4 Drive PWB.
on the AC Drive PWB and P/J61A-1 on the Main Heater Rod 1, and between P/J15-1 on Y N
the AC Drive PWB and P/J16-1 on the Main Heater Rod 1. Check the following for continuity. If the wires are good, replace the Power Unit (PL
Press the Stop button. Enter dC330 [010-003] (Main Heater Rod 2). Select Start. The Main • MCU PWB P/J409-B7 to AC Drive PWB P/J510-12
Heater Rod 2 (located at right when seen at front) has lit on. • MCU PWB P/J409-B15 to AC Drive PWB P/J510-4
Y N
Turn on the power. Remove the Fuser Unit (REP 10.1). Disconnect the connectors ( P/ Turn off the power. Disconnect the power plug.
J62A, P/J62B) from the Main Heater Rod 2. Measure the resistance between the both Check the circuits each between P/J16-1 on the AC Drive PWB and P/J63A-1 on the
ends of the Main Heater Rod 2. The resistance is 10 ohms or less. Sub Heater Rod, and between P/J15-3 on the AC Drive PWB and P/J63B-1 on the Sub
Y N Heater Rod.
Replace the Main Heater Rod 2 (PL 8.1).
Enter dC140 [010-200] (Heat Roll Thermistor 1). The value is between 1015 and 128.
Measure the resistance between the both ends of the Thermostat 2. The resistance is Y N
10 ohms or less. Check the following for an open wire, short or poor contact. If the wires are good, replace
Y N the Heat Roll Thermistor 1 (PL 8.1).
Check the following. If no problem is found, replace the Thermostat 2 (PL 8.1). • Heat Roll Thermistor 1 P/J146-1 to MCU PWB P/J405-A7
• Heat Roll Thermistor 2 for dirt/improper installation • Heat Roll Thermistor 1 P/J146-2 to MCU PWB P/J405-A6
• The wire between P/J409-B8 on the MCU PWB and P/J510-11 on the AC
Drive PWB for a short to the frame Replace the Power Unit (PL 11.3) and the MCU PWB (PL 11.1) in order.
• The wire between P/J409-B7 on the MCU PWB to P/J510-12 on the AC Drive
PWB for a short to the frame
• See dC120 Fail History. If it shows 010-320 occurred in the past, go to 010-320
RAP.
Reconnect the connectors to the Main Heater Rod 2 at its both ends. Seat the Fuser Unit
in the Drawer. Push in the Drawer.
Turn on the power. With dC330[010-003] (Main Heater Rod 2) ON, 100-127VAC/200-
240VAC is measured between P/J15-3 and P/J16-2 on the AC Drive PWB.
Y N
Check the following for continuity. If the wires are good, replace the Power Unit (PL
• MCU PWB P/J409-B8 to AC Drive PWB P/J510-11
Turn off the power. Disconnect the power plug.Check the circuits each between P/J16-2
on the AC Drive PWB and P/J62A-1 on the Main Heater Rod 2, and between P/J15-3 on
the AC Drive PWB and P/J62B-1 on the Main Heater Rod 2.
Press the Stop button. Enter dC330 [010-004] (Sub Heater Rod). Select Start. The Sub
Heater Rod (located lower when seen at front) has lit on.
Y N
Turn off the power. Remove the Fuser Unit (REP 10.1). Disconnect the connectors ( P/
J63A, P/J63B) from the Sub Heater Rod. Measure the resistance between the both ends
of the Sub Heater Rod. The resistance is 10 ohms or less.

010-327 RAP Y N
Check the following for continuity. If the wires are good, replace the Power Unit (PL 11.3)
BSD-ON: BSD 10.3 - Fuser Heat Monitoring
and the MCU PWB (PL 11.1) in order.
Standby Heat Roll Fuser On Time Fail. Main lamp #1, main lamp #2, or the sub lamp is contin-
ually flashing abnormally during standby state or low power state.
Turn off the power. Disconnect the power plug.Check the circuits each between P/J16-4 on the
AC Drive PWB and P/J61A-1 on the Main Heater Rod 1, and between P/J15-1 on the AC
Fuser Assembly would eventually be spared separately. Until this occurs, disregard any refer-
ences to PL 8.x; the Fuser is currently spared as a CRU only (see Machine Consumables). Drive PWB and P/J61B-1 on the Main Heater Rod 1.Press the Stop button. Enter dC330
[010-003] (Main Heater Rod 2). Select Start.The Main Heater Rod 2 (located at right when
NOTE: Standby state: the state during which the heat roll is maintained at the temperature seen at front) has lit on.
required for printing. Y N
Turn off the power. Remove the Fuser Unit (REP 10.1). Disconnect the connectors ( P/
Initial Action J62A, P/J62B) of the Main Heater Rod 2. Measure the resistance between the both ends
• Check that there is no foreign object on the Heat Roll surface and no paper wound around of the Main Heater Rod 2. The resistance is 10 ohms or less.
it. Y N
• Check the Heat Roll Thermistor 1 is free from dirt. Replace the Main Heater Rod 2 (PL 8.1).
• Check that the Drawer Connectors ( P612) connecting the Fuser Unit and the main unit
Measure the resistance between the both ends of the Thermostat 2. The resistance is
10 ohms or less.
• Check that the connectors ( P/J146)(white) on the Heat Roll Thermistor 1 are connected.
Y N
Procedure Check the following. If no problem is found, replace the Thermostat 2 (PL 8.1).
Turn on the power. Remove the Fuser Front Cover.Cheat the Front Door Interlock SW.Enter • Heat Roll Thermistor 2 for dirt/improper installation
dC330 010-002] (Main Heater Rod 1). Select Start. The Main Heater Rod 1 (located at left • The wire between P/J409-B8 on the MCU PWB and P/J510–11 on the AC
when seen at front) has lit on. Drive PWB for a short to the frame
Y N • See dC120 Fail History. If it shows 010-320 occurred in the past, go to 010-320
Turn off the power. Remove the Fuser Unit. (REP 10.1) RAP.
Disconnect the connectors ( P/J61A, P/J61B) from the Main Heater Rod 1. Measure the
resistance between the both ends of the Main Heater Rod 1. The resistance is 10 ohms Reconnect the connectors to the Main Heater Rod 2 at its both ends. Seat the Fuser Unit
or less. in the Drawer. Push in the Drawer. Turn on the power. With dC330 [010-003] (Main
Y N Heater Rod 2) ON, 100-127VAC/200-240VAC is measured between P/J15-3 and P/
Replace the Fuser Assembly (PL 8.1). J16-2 on the AC Drive PWB.
Y N
Replace the Main Heater Rod 1 (PL 8.1). Check the following for continuity. If the wires are good, replace the Power Unit (PL
Measure the resistance between the both ends of the Thermostat 1. The resistance is 10 • MCU PWB P/J409-B8 to AC Drive PWB P/J510-11
ohms or less. • MCU PWB P/J409-B15 to AC Drive PWB P/J510-4
Y N
Check the following. If no problem is found, replace the Thermostat 1 (PL 8.1).
Turn off the power. Disconnect the power plug.Check the circuits each between Check
• Heat Roll Thermistor 1 for dirt/improper installation
the circuits between P/J16-2 on the AC Drive PWB and P/J62A-1 on the Main Heater
• The wire between P/J409-B9 on the MCU PWB and P/J510–10 on the AC Drive Rod 2, and between P/J15-3 on the AC Drive PWB and P/J62B-1 on the Main Heater
PWB for a short to the frame Rod 2.
• See dC120 Fail History. If it shows 010-320 RAP occurred in the past, go to 010-320
RAP. Press the Stop button.Enter dC330[010-004] (Sub Heater Rod). Select Start. The Sub Heater
Rod (located lower when seen at front) has lit on.
Reconnect the connectors to the Main Heater Rod 1 at its both ends. Seat the Fuser Unit in the Y N
Drawer. Push in the Drawer. Turn on the power. With dC330 [010-002] (Main Heater Rod 1) Turn off the power. Remove the Fuser Unit (REP 10.1). Disconnect the connectors ( P/
ON, 100-127VAC/200-240VAC is measured between P/J15-1 and P/J16-4 on the AC J63A, P/J63B) from the Sub Heater Rod. Measure the resistance between the both ends
Drive PWB. of the Sub Heater Rod. The resistance is 10 ohms or less.
Y N
Replace the Sub Heater Rod (PL 8.1).

Reconnect the connectors to the Sub Heater Rod at its both ends. Seat the Fuser Unit in 10-330 RAP
the Drawer. Push in the Drawer. Turn on the power. With dC330 [010-004] (Sub Heater
BSD-ON: BSD 10.1 - Fuser Drive Control
Rod) ON, 100-127VAC/200-240VAC is measured between P/J15-3 and P/J16-1 on
the AC Drive PWB.
Fuser Motor Fail. A rotation abnormality was detected in the fuser motor.
Y N
• Check the following for continuity. If the wires are good, replace the Power Unit
(PL 11.3) and the MCU PWB (PL 11.1) in order. Procedure
• MCU PWB P/J409-B7 to AC Drive PWB P/J510-12 Manually rotate the Fuser Drive Motor rotor. The rotor rotates without any load.
Y N
Remove any load from the Fuser Unit, such as binding Fuser Drive gears and binding
Turn off the power. Disconnect the power plug.Check the circuits each between P/J16-1 bearings.
on the AC Drive PWB and P/J63A-1 on the Sub Heater Rod, and between P/J15-3 on
Turn on the power. Cheat the Front Door Interlock. Enter dC330 [010-001](Fuser Drive Motor).
the AC Drive PWB and P/J63B-1 on the Sub Heater Rod.
Select Start. The Fuser Drive Motor has rotated.
Y N
Enter dC140 [010-200](Heat Roll Thermistor 1). The value is between 1015 and 128.
+24VDC is measured between P/J211-1 (+) and -2(-) on the Fuser Drive Motor.
Y N
Check the following for an open wire, short or poor contact. If the wires are good, replace Y N
+24VDC is measured between P/J437-7 (+) and -15(-) on the IOT PW.
the Heat Roll Thermistor 1 (PL 8.1).
Y N
+24VDC is measured between P/J430-2 (+) on the IOT Drive PWB and
GND (-).
Y N
Replace the Power Unit (PL 11.3) and the MCU PWB (PL 11.1) in order.
Check the +24VDC INTLK circuit to P/J430-2 on the IOT Drive PWB.
Replace the IOT Drive PWB (PL 11.1).
Check the circuits each between P/J437-7 on the IOT Drive PWB and P/J211-1 on
the Fuser Drive Motor, and between P/J437-15 on the IOT Drive PWB and P/J211-
2 on the Fuser Drive Motor for an open wire or poor contact.
+5VDC is measured between P/J212-1 (+) and -2(-) on the Fuser Drive Motor.
Y N
CR8 on the MCU PWB is lighting.
Y N
Check the +5VDC circuit to J400-2 on the MCU PWB.
Check the circuits each between P/J407-A6 on the MCU PWB and P/J212-1 on the
Fuser Drive Motor, and between P/J407-A5 on the MCU PWB and P/J212-2 on the
Fuser Drive Motor for an open wire or poor contact.
Check the following for continuity:

• MCU PWB P/J407-A4 to Fuser Drive Motor P/J212-3
Every resistance is 10 ohms or less.
Y N
Check any wire that exhibits more than 10ohms for an open wire or poor contact.
Replace the Fuser Drive Assembly (PL 1.1) and the MCU PWB (PL 2.1) in order.

Turn off the power. Check the following for continuity: 010-420 RAP
BSD-ON: BSD 10.9 - Fused Paper Exit
• MCU PWB P/J407-A1 to Fuser Drive Motor P/J212-6 Fuser Assembly Life Near End. The time for replacing the fuser assembly is getting close.
Every resistance is 10 ohms or less.
Y N NOTE: The Fuser RAPs were written with the expectation that individual components of the
Check any wire that exhibits more than 10ohms for an open wire or poor contact. Fuser Assembly would eventually be spared separately. Until this occurs, disregard any refer-
If no problem is found, replace the Fuser Drive Motor (PL 1.3). If the problem persists, replace
the MCU PWB (PL 2.1). Initial Actions
After replacing the Fuser Assembly, it is necessary to reset the Total Fuser Motor ON Time.
Procedure
Replace the Fuser Assembly (PL 8.1).

010-421 RAP
Fuser Assembly Life End. It is time to replace the Fuser Assembly.
Fuser Assembly would eventually be spared separately. Until this occurs, disregard any refer-
Procedure
Replace the Fuser Assembly (PL 8.1).

012-112 RAP 012-113 RAP
BSD-ON: BSD 12.8 - C-Finisher I/F Transportation BSD-ON: BSD 12.14 - Booklet Transportation
Decurler In Sensor On Jam. Booklet In Sensor On Jam. The Booklet In Sensor did not come on within a given time after the
Transport Entrance Sensor came on.
Initial Actions
• Check for obstructions in the paper path Initial Actions
• Check the Guides on the Interface Cover for damage, wear or faulty installation • Check for obstructions in the paper path
• Check the Rolls, Belts and Gears in the Decurler Assembly (PL 21.25, PL 21.26) for wear • Check that the Finisher is docked correctly
or damage. • Check the Booklet In Sensor for obstructions (PL 21.21)
• Check if the use of non-standard paper has caused a transport problem
Procedure • Check the Booklet In Roll (PL 21.21) and for wear or damage
Enter dC330 [014-190], Decurler In Sensor (PL 21.27). Select Start. Open the Interface Cover
and actuate the Decurler In Sensor. The display changes. Procedure
Y N Enter dC330 [013-135], Booklet In Sensor (PL 21.21). Select Start. Actuate the Booklet In
Select Stop. Go to BSD 12.8 - C-Finisher I/F Transportation. Check the circuit of the
Sensor. The display changes.
Decurler In Sensor. Refer to the OF 99-2 RAP for troubleshooting procedure.
Y N
Select Stop. Go to BSD 12.14 - Booklet Transportation. Check the circuit of the Booklet In
Select [014-093], Decurler Transport Motor (PL 21.25). Select Start. The motor energizes.
Sensor. Refer to the OF 99-1 RAP for troubleshooting procedure.
Y N
Select Stop. Go to BSD 12.6 - C-Finisher I/F Drive Control. Check the circuit of the
Select [013-068] and/or [013-069], Booklet Gate Solenoid (PL 21.21). Select Start. The
Decurler Transport Motor. Refer to the OF 99-9 RAP for troubleshooting procedure.
Booklet Gate Solenoid actuates.
Y N
Select Stop. Close the Interface Cover. Select [014-011] or [014-012], Transport Gate Solenoid Select Stop. Go to BSD 12.10 - C-Finisher Booklet / Punch Transport. Check the circuit of
(PL 21.25). Select Start. The Gate Solenoid actuates. the Booklet Gate Solenoid. Refer to the OF 99-8 RAP for troubleshooting procedure.
Y N
Select Stop. Go to BSD 12.11 - C-Finisher Transport, Top Tray Gating. Check the circuit Select [014-001], Finisher Transport Motor (PL 21.10). Select Start. The motor energizes.
of the Transport Gate Solenoid. Refer to the OF 99-8 RAP for troubleshooting procedure. Y N
Select Stop. Go to BSD 12.9 - C-Finisher Drives. Check the circuit of the Finisher Trans-
Select Stop. port Motor. Refer to the OF 99-9 RAP for troubleshooting procedure.
• Ensure that the connectors shown in the circuit diagrams are securely connected and that Select Stop.
the wires are not damaged Check the following:
• Check the Decurler Transport Motor and its associated gears and belts for damage, con- • Ensure that the connectors shown in the circuit diagrams are securely connected and that
tamination or misalignment the wires are not damaged
If the above checks are OK, replace the Decurler In Sensor (PL 21.27). If the problem persists, • Check the Finisher Transport Motor and its associated gears and belts for damage, con-
replace the Finisher PWB (PL 21.12). tamination or alignment
If the above checks are OK, replace the Booklet In Sensor (PL 21.21). If the problem persists,
replace the Booklet PWB (PL 21.12).

012-114 RAP 012-115 RAP
BSD-ON: BSD 12.14 - Booklet Transportation BSD-ON: BSD 12.14 - Booklet Transportation
Booklet In Sensor Off Jam Booklet Folder Roll Exit Sensor On Jam. The Booklet Folder Roll Exit Sensor did not turn off
• The Booklet In Sensor did not turn off within a given time. within a given time after it came on.
• Before the previous set turned off the Booklet Folder Roll Exit Sensor, the first page of the
next set turned off the Booklet In Sensor. (This prevents reverse rotation.) Initial Actions
Initial Actions • Check for obstructions in the paper path
• Check that the Finisher is docked correctly to ensure proper Transport Gate operation
• Check for obstructions in the paper path
• Check the Booklet Folder Roll Exit Sensor for obstructions (PL 21.21)
• Check the Booklet In Sensor for obstructions (PL 21.21)
• Check the Booklet Folding Roll for wear or damage
• Check the Booklet Eject Roll Drive rolls for wear or damage
• Check the Booklet In Roll for wear or damage
Procedure Procedure
Enter dC330 [013-103], Booklet Folder Roll Exit Sensor (PL 21.21). Select Start. Actuate the
Enter dC330 [013-135], Booklet In Sensor (PL 21.21). Select Start. Actuate the Booklet In
Booklet Folder Roll Exit Sensor. The display changes.
Y N Y N
Go to BSD 12.14 - Booklet Transportation. Check the circuit of the Booklet Folder Roll
Select Stop. Go to BSD 12.14 - Booklet Transportation. Check the circuit of the Booklet In
Exit Sensor. Refer to the OF 99-1 RAP for troubleshooting procedure.
Sensor. Refer to the OF 99-1 RAP for troubleshooting procedure.
Select [013-068] and/or [013-069], Booklet Gate Solenoid (PL 21.10). Select Start. The Book- Select [013-064], Booklet Paper Path Motor (PL 21.22). Select Start. The motor energizes.
Y N
let Gate Solenoid actuates.
Y N Select Stop. Go to BSD 12.13 - Booklet Drive. Check the circuit of the Booklet Paper Path
Select Stop. Go to BSD 12.10 - C-Finisher Booklet / Punch Transport. Check the circuit of Motor. Refer to the OF 99-9 RAP for troubleshooting procedure.
the Booklet Gate Solenoid. Refer to the OF 99-8 RAP for troubleshooting procedure.
Select Stop. Select [013-064], Booklet Folder Roll Motor (PL 21.22). Select Start. The motor
Select [013-064], Booklet Paper Path Motor (PL 21.22). Select Start. The motor energizes. energizes.
Y N
Y N
Select Stop. Go to BSD 12.13 - Booklet Drive. Check the circuit of the Booklet Paper Path Select Stop. Go to BSD 12.13 - Booklet Drive. Check the circuit of the Booklet Folder Roll
Motor. Refer to the OF 99-9 RAP for troubleshooting procedure. Motor. Refer to the OF 99-6 RAP for troubleshooting procedure.

Check the following: • Ensure that the connectors shown in the circuit diagrams are securely connected and that
• Ensure that the connectors shown in the circuit diagrams are securely connected and that the wires are not damaged
the wires are not damaged • Check the Booklet Paper Path Motor and its associated gears and belts for damage, con-
tamination or alignment
• Check the Booklet Paper Path Motor and its associated gears and belts for damage, con-
tamination or alignment • Check the Booklet Folder Roll Motor and its associated gears and belts for damage, con-
If the above checks are OK, replace the Booklet In Sensor (PL 21.21). If the problem persists, tamination or alignment
replace the Booklet PWB (PL 21.12). If the above checks are OK, replace the Booklet Folder Roll Exit Sensor (PL 21.21). If the prob-
lem persists, replace the Booklet PWB (PL 21.12).

012-125 RAP 012-132 RAP
BSD-ON: BSD 12.11 - C-Finisher Transport, Top Tray Gating BSD-ON: BSD 12.11 - C-Finisher Transport, Top Tray Gating
Gate Sensor On Jam Finisher Transport Entrance Sensor On Jam (Long).

Check for obstructions in the paper path • Check for obstructions in the paper path
Procedure
Enter dC330 [014-102], Gate Sensor (PL 21.11). Select Start. Actuate the Gate Sensor. The Procedure
display changes. Enter dC330 [014-100], Transport Entrance Sensor (PL 21.10). Select Start. Actuate the
Y N Transport Entrance Sensor. The display changes.
Go to BSD 12.11 - C-Finisher Transport, Top Tray Gating. Check the circuit of the Gate Y N
Sensor. Refer to the OF 99-1 RAP for troubleshooting procedure. Select Stop. Go to BSD 12.11 - C-Finisher Transport, Top Tray Gating. Check the circuit
of the Transport Entrance Sensor. Refer to the OF 99-1 RAP for troubleshooting proce-
Select [014-001], Finisher Transport Motor (PL 21.10). Select Start. The motor energizes. dure.
Y N
Select Stop. Go to BSD 12.9 - C-Finisher Drives. Check the circuit of the Finisher Trans- Select [014-001], Finisher Transport Motor (PL 21.10). Select Start. The motor energizes.
port Motor. Refer to the OF 99-9 RAP for troubleshooting procedure. Y N
Select Stop. port Motor. Refer to the OF 99-9 RAP for troubleshooting procedure.
• Ensure that the connectors shown in the circuit diagrams are securely connected and that Select Stop. Check the following:
the wires are not damaged • Ensure that the connectors shown in the circuit diagrams are securely connected and that
• Check the Finisher is docked properly the wires are not damaged
• Check the Finisher Transport Motor and its associated gears and belts for damage, con- • Check the Finisher Transport Motor and its associated gears and belts for damage, con-
tamination or misalignment tamination or alignment
If the above checks are OK, replace the Gate Sensor (PL 21.11). If the problem persists, If the above checks are OK, replace the Transport Entrance Sensor (PL 21.10). If the problem
replace the Finisher PWB (PL 21.12). persists, replace the Finisher PWB (PL 21.12).

012-142 RAP 012-151 RAP
BSD-ON: BSD 12.12 - C-Finisher Buffer Transport BSD-ON: BSD 12.24 - C-Finisher Compiling
Buffer Path Sensor On Jam: Compiler Exit Sensor Off Jam. The Compiler Exit Sensor did not turn off within a given time
• The Buffer Path Sensor did not come on within a given time after the Transport Entrance after it came on.
Sensor came on.
• The Sensor did not come on within a given time after the start of a punch operation. Initial Actions
Initial Actions • Check the Buffer Reverse Roll for wear or damage
• Check the Compile Exit Roll for wear or damage
• Check for obstructions in the paper path
• Check for paper transportation failure due to a foreign substance/burr on the paper path
• Check the Finisher Transport Motor Belt, Gears and Drive Rolls for wear or damage
Procedure
Enter dC330 [014-101], Buffer Path Sensor (PL 21.10). Select Start. Actuate the Buffer Path
Procedure
Sensor. The display changes. Enter dC330 [014-150], Compiler Exit Sensor (PL 21.9). Select Start. Actuate the Compiler
Y N Exit Sensor. The display changes.
Select Stop. Go to BSD 12.12 - C-Finisher Buffer Transport. Check the circuit of the Y N
Buffer Path Sensor. Refer to the OF 99-2 RAP for troubleshooting procedure. Select Stop. Go to BSD 12.24 - C-Finisher Compiling. Check the circuit of the Compiler
Exit Sensor. Refer to the OF 99-1 RAP for troubleshooting procedure.
Select Stop. Select [014-001], Finisher Transport Motor (PL 21.10). Select Start. The motor
energizes. Select Stop. Select [014-011] or [014-012], Transport Gate Solenoid (PL 21.10), and select
Y N Start. The Transport Gate Solenoid actuates.
Select Stop. Go to BSD 12.9 - C-Finisher Drives. Check the circuit of the Finisher Trans- Y N
port Motor. Refer to the OF 99-9 RAP for troubleshooting procedure. Select Stop. Go to BSD 12.11 - C-Finisher Transport, Top Tray Gating. Check the circuit
of the Transport Gate Solenoid. Refer to the OF 99-8 RAP for troubleshooting procedure.
Select Stop. Select [014-015] and/or [014-016], Buffer Gate Solenoid (PL 21.10). Select Start.
The Buffer Gate Solenoid actuates. Select Stop. Select [014-015] or [014-016], Buffer Gate Solenoid (PL 21.10), and Select Start.
Y N The Buffer Gate Solenoid actuates.
Buffer Gate Solenoid. Refer to the OF 99-8 RAP for troubleshooting procedure. Select Stop. Go to BSD 12.12 - C-Finisher Buffer Transport. Check the circuit of the Buffer
Gate Solenoid. Refer to the OF 99-8 RAP for troubleshooting procedure.
Select Stop. Select [014-007], Exit Motor (PL 21.11). Select Start. The motor energizes.
Y N Select [014-007], Exit Motor (PL 21.11). Select Start. The motor energizes.
Select Stop. Go to BSD 12.9 - C-Finisher Drives. Check the circuit of the Exit Motor. Y N
Refer to the OF 99-9 RAP for troubleshooting procedure. Select Stop. Go to BSD 12.9 - C-Finisher Drives. Check the circuit of the Exit Motor.
Refer to the OF 99-9 RAP for troubleshooting procedure.
Select Stop. Select [014-003], Registration Motor (PL 21.11). Select Start. The motor runs.
Y N Select Stop.
Select Stop. Go to BSD 12.9 - C-Finisher Drives. Check the circuit of the Registration Check the following:
Motor. Refer to the OF 99-9 RAP for troubleshooting procedure. • Ensure that the connectors shown in the circuit diagrams are securely connected and that
Select Stop. Check the following: • Check the Exit Motor and its associated gears and belts for damage, contamination or
• Ensure that the connectors shown in the circuit diagrams are securely connected and that tension
the wires are not damaged If the above checks are OK, replace the Compiler Exit Sensor (PL 21.9). If the problem per-
• Check the Buffer Rolls for obstructions sists, replace the Finisher PWB (PL 21.12).
• Check the Finisher Transport Motor, Exit Motor, and Reg. Motor and their associated
gears and belts for damage, contamination or misalignment
If the above checks are OK, replace the Buffer Path Sensor (PL 21.10). If the problem persists,
replace the Finisher PWB (PL 21.12).

012-152 RAP 012-161 RAP
BSD-ON: BSD 12.24 - C-Finisher Compiling BSD-ON: BSD 12.24 - C-Finisher Compiling
Compiler Exit Sensor On Jam Set Eject Jam. The Compiler Exit Sensor did not turn off within a given time after the start of an
eject operation.
Initial Actions
• Check the Buffer Roll for wear or damage Initial Actions
• Check for paper transportation failure due to a foreign substance/burr on the paper path • Check the Buffer Reverse Roll for wear or damage
• Check if the use of non-standard paper has caused a transport problem • Check the Compile Exit Roll for wear or damage
• Check for paper transportation failure due to a foreign substance/burr on the paper path
Procedure • Check if the use of non-standard paper has caused a transport problem
Enter dC330 [014-150], Compiler Exit Sensor (PL 21.9). Select Start. Actuate the Compiler
Exit Sensor. The display changes. Procedure
Y N Enter dC330 [014-150], Compiler Exit Sensor (PL 21.9). Select Start. Actuate the Compiler
Select Stop. Go to. BSD 12.24 - C-Finisher CompilingCheck the circuit of the Compiler Exit Sensor. The display changes.
Exit Sensor. Refer to the OF 99-1 RAP for troubleshooting procedure. Y N
Select Stop. Go to BSD 12.24 - C-Finisher Compiling. Check the circuit of the Compiler
Select Stop. Select [014-015] or [014-016], Buffer Gate Solenoid (PL 21.10), and select Start. Exit Sensor. Refer to the OF 99-1 RAP for troubleshooting procedure.
The Buffer Gate Solenoid actuates.
Y N Select [014-007], Exit Motor (PL 21.11). Select Start. The motor energizes.
Buffer Gate Solenoid. Refer to the OF 99-8 RAP for troubleshooting procedure. Select Stop. Go to BSD 12.9 - C-Finisher Drives. Check the circuit of the Exit Motor.
Select Stop. Select [014-011] or [014-012], Transport Gate Solenoid (PL 21.10). Select Start.
The Transport Gate Solenoid actuates. Select Stop. Select [014-011] or [014-012], Transport Gate Solenoid (PL 21.10). Select Start.
Y N The Transport Gate Solenoid actuates.
Select Stop. Go to BSD 12.11 - C-Finisher Transport, Top Tray Gating. Check the circuit Y N
of the Transport Gate Solenoid. Refer to the OF 99-8 RAP for troubleshooting procedure. Select Stop. Go to BSD 12.11 - C-Finisher Transport, Top Tray Gating. Check the circuit
Select [014-007], Exit Motor (PL 21.11). Select Start. The motor energizes.
Y N Select Stop.
Select Stop. Go to BSD 12.9 - C-Finisher Drives. Check the circuit of the Exit Motor. Check the following:
Refer to the OF 99-9 RAP for troubleshooting procedure. • Ensure that the connectors shown in the circuit diagrams are securely connected and that
Select Stop.
tension
If the above checks are OK, replace the Compiler Exit Sensor (PL 21.9). If the problem per-
sists, replace the Finisher PWB (PL 21.12).
tension
If the above checks are OK, replace the Compiler Exit Sensor (PL 21.9). If the problem per-

012-162 RAP 012-171 RAP
BSD-ON: BSD 12.8 - C-Finisher I/F Transportation BSD-ON: BSD 12.21 - C-Finisher Top Tray Stacking
Decurler In Sensor On Jam. Top Tray Exit Sensor On Jam

• When punch mode is off: The Top Tray Exit Sensor did not come on within a given time
Initial Actions after the Transport Entrance Sensor came on.
• Check for obstructions in the paper path • In punch mode: The Top Tray Exit Sensor did not come on within a given time after the
• Check that the Finisher is docked correctly to ensure proper Transport Gate operation start of a punch operation.
• Check the Guides on the Interface Cover for damage, wear or faulty installation Initial Actions
• Check Top Tray Exit for operation failure
Procedure • Check paper transportation failure due to a foreign substance/burr on the paper path
Enter dC330 [014-190], Decurler In Sensor (PL 21.27). Select Start. Open the Interface Cover • Check transportation failure of non-standard paper
and actuate the Decurler In Sensor. The display changes.
Y N Procedure
Select Stop. Go to BSD 12.8 - C-Finisher I/F Transportation. Check the circuit of the
Enter dC330 [014-115], Top Tray Exit Sensor (PL 21.28). Select Start. Actuate the Top Tray
Decurler In Sensor. Refer to the OF 99-2 RAP for troubleshooting procedure.
Exit Sensor. The display changes.
Y N
Select [014-093], Decurler Transport Motor (PL 21.25). Select Start. The motor energizes.
Y N Select Stop. Go to BSD 12.21 - C-Finisher Top Tray Stacking. Check the circuit of the Top
Select Stop. Go to BSD 12.6 - C-Finisher I/F Drive Control. Check the circuit of the Tray Exit Sensor. Refer to the OF 99-2 RAP for troubleshooting procedure.
Select [014-007], Exit Motor (PL 21.11). Select Start. The motor energizes.
Select Stop. Close the Interface Cover. Select [014-011] or [014-012], Transport Gate Solenoid Y N
Select Stop. Go to BSD 12.9 - C-Finisher Drives. Check the circuit of the Exit Motor.
(PL 21.25). Select Start. The Gate Solenoid actuates.
Y N Refer to the OF 99-9 RAP for troubleshooting procedure.
Select Stop. Go to BSD 12.11 - C-Finisher Transport, Top Tray Gating. Check the circuit
Select Stop. Select [014-011] or [014-012], Transport Gate Solenoid (PL 21.10). Select Start.
The Transport Gate Solenoid actuates.
Select Stop. Y N
the wires are not damaged Select [014-003], Registration Motor (PL 21.10). Select Start. The motor energizes.
• Check the Decurler Transport Motor and its associated gears and belts for damage, con- Y N
tamination or misalignment Select Stop. Go to BSD 12.9 - C-Finisher Drives. Check the circuit of the Registration
If the above checks are OK, replace the Decurler In Sensor (PL 21.27). If the problem persists, Motor. Refer to the OF 99-9 RAP for troubleshooting procedure.
Select Stop.
misalignment
• Top Reg Roll and Exit Drive Shaft for wear or damage
If the above checks are OK, replace the Top Tray Exit Sensor (PL 21.28). If the problem per-

012-172 RAP 012-180 RAP
BSD-ON: BSD 12.21 - C-Finisher Top Tray Stacking BSD-ON: BSD 12.14 - Booklet Transportation
Top Tray Exit Sensor Off Jam. Booklet Folder Roll Exit Sensor Off Jam. The booklet folder roll exit sensor did not turn off
• The trailing edge of a sheet of paper did not turn off the Top Tray Exit Sensor within a within a given time after the booklet folder roll exit sensor came on.
given time after the leading edge of the same sheet of paper turned on the Transport
Entrance Sensor. Initial Actions
• The trailing edge of a sheet of paper did not turn off the top Tray Exit Sensor within a • Check for obstructions in the paper path
given time after the start of a punch operation. • Check the Booklet Folder Roll Exit Sensor for obstructions (PL 21.21)
Initial Actions • Check if the use of non-standard paper has caused a transport problem
• Check Top Tray Exit for operation failure • Check the Booklet Folding Roll for wear or damage
• Check paper transportation failure due to a foreign substance/burr on the paper path • Check the Booklet Eject Roll Drive rolls for wear or damage
• Check transportation failure of non-standard paper
Procedure
Procedure Enter dC330 [013-103], Booklet Folder Roll Exit Sensor (PL 21.21). Select Start. Actuate the
Enter dC330 [014-115], Top Tray Exit Sensor (PL 21.28). Select Start. Actuate the Top Tray Booklet Folder Roll Exit Sensor. The display changes.
Exit Sensor. The display changes. Y N
Y N Select Stop. Go to BSD 12.14 - Booklet Transportation. Check the circuit of the Booklet
Select Stop. Go to BSD 12.21 - C-Finisher Top Tray Stacking. Check the circuit of the Top Folder Roll Exit Sensor. Refer to the OF 99-1 RAP for troubleshooting procedure.
Tray Exit Sensor. Refer to the OF 99-2 RAP for troubleshooting procedure.
Select [013-064], Booklet Paper Path Motor (PL 21.22). Select Start. The motor energizes.
Select [014-007], Exit Motor (PL 21.11). Select Start. The motor energizes. Y N
Y N Select Stop. Go to BSD 12.13 - Booklet Drive. Check the circuit of the Booklet Paper Path
Select Stop. Go to BSD 12.9 - C-Finisher Drives. Check the circuit of the Exit Motor. Motor. Refer to the OF 99-9 RAP for troubleshooting procedure.
Select Stop. Select [013-008, 13-009], Booklet Folder Roll Motor (PL 21.22). Select Start.
Select Stop. Select [014-011] or [014-012], Transport Gate Solenoid (PL 21.10). Select Start. The motor energizes.
The Transport Gate Solenoid actuates. Y N
Y N Select Stop. Go to BSD 12.13 - Booklet Drive. Check the circuit of the Booklet Folder Roll
Select Stop. Go to BSD 12.11 - C-Finisher Transport, Top Tray Gating. Check the circuit Motor. Refer to the OF 99-6 RAP for troubleshooting procedure.
Select [014-001], Finisher Transport Motor (PL 21.10). Select Start. The motor energizes. • Ensure that the connectors shown in the circuit diagrams are securely connected and that
Y N the wires are not damaged
Select Stop. Go to BSD 12.9 - C-Finisher Drives. Check the circuit of the Finisher Trans- • Check the Booklet Paper Path Motor and its associated gears and belts for damage, con-
port Motor. Refer to the OF 99-9 RAP for troubleshooting procedure. tamination or alignment
• Check the Booklet Folder Roll Motor and its associated gears and belts for damage, con-
Select Stop.
If the above checks are OK, replace the Booklet Folder Roll Exit Sensor (PL 21.21). If the prob-
• Ensure that the connectors shown in the circuit diagrams are securely connected and that lem persists, replace the Booklet PWB (PL 21.12).
misalignment
• Exit Drive Shaft for wear and a revolution failure
If the above checks are OK, replace the Top Tray Exit Sensor (PL 21.28). If the problem per-

012-211 RAP 012-212 RAP
BSD-ON: BSD 12.31 - C-Finisher Stack Height Detection BSD-ON: BSD 12.30 - C-Finisher Stacker Drive
Stacker Tray Fail.The Stack Height Sensor did not turn off within 500 msec after the stack tray Stacker Tray Upper Limit Fail. The Stacker had lifted up above the specified upper limit.
began to lower.
Initial Actions
Initial Actions Check Items
• The Stack Height Sensor for improper installation
• The Stack Height Sensor connectors for connection failure • The Upper Limit Sensor for improper installation
• The Elevator Motor and Belt for operation failure • The Upper Limit Sensor connectors for connection failure
• The Elevator Motor connectors for connection failure • The Elevator Motor and Belt for operation failure
• The Elevator Gear for deformation • The Elevator Motor connectors for connection failure
Procedure Procedure
Enter dC330 [14-061] and [14-060], Elevator Motor (PL 21.4), alternately. Select Start. The Enter dC330 [14-061] and [14-060], Elevator Motor (PL 21.4), alternately. Select Start. The
Elevator Motor runs. Elevator Motor runs.
Y N Y N
Select Stop. Go to BSD 12.30 - C-Finisher Stacker Drive. Check continuity between the Select Stop. Go to BSD 12.30 - C-Finisher Stacker Drive. Check continuity between the
Elevator Motor and Finisher PWB. The continuity check is OK. Elevator Motor and Finisher PWB. The continuity check is OK.
Y N Y N
Repair the open circuit or short circuit. Repair the open circuit or short circuit.
Replace the Elevator Motor (PL 21.4). If the problem continues, replace the Finisher PWB Replace the Elevator Motor (PL 21.4). If the problem continues, replace the Finisher PWB
(PL 21.12). (PL 21.12).
Check the surfaces of the Stack Height Sensor 1 and Stack Height Sensor 2 (PL 21.4) for dirt Select Stop. Select [14-262], Stacker No Paper Sensor (PL 21.4). Select Start. Block/unblock
and any foreign substance that is interfering with the sensor. the Stacker No Paper Sensor. The display changes.
Execute dC330 [014-264], Stack Height Sensor 1. Actuate the Stack Height Sensor 1 with Y N
paper. Does the display change? Select Stop. Go to BSD 12.30 - C-Finisher Stacker Drive. Check continuity between the
Y N Stacker No Paper Sensor and Finisher PWB. The continuity check is OK,
Select Stop. Go to BSD 12.31 - C-Finisher Stack Height Detection. Check the circuit of Y N
the Stack Height Sensor 1. Refer to the OF 99-2 RAP for troubleshooting procedure. Repair the open circuit or short circuit.
Execute dC330 [014-265], Stack Height Sensor 2. Actuate the Stack Height Sensor 2 with Replace the Stacker No Paper Sensor (PL 21.4). If the problem continues, replace the
paper. Does the display change? Finisher PWB (PL 21.12).
Y N
Select Stop. Go to BSD 12.31 - C-Finisher Stack Height Detection. Check the circuit of Select [14-260], Upper Limit Sensor (PL 21.4). Block/unblock the Upper Limit Sensor. Select
the Stack Height Sensor 2. Refer to the OF 99-2 RAP for troubleshooting procedure. Start. The display changes.
Y N
Select Stop. If the problem continues, replace the Finisher PWB (PL 21.12). Select Stop. Go to BSD 12.30 - C-Finisher Stacker Drive. Check continuity between the
Upper Limit Sensor and Finisher PWB. The continuity check is OK,
Y N
Repair the open or short circuit.
Replace the Upper Limit Sensor (PL 21.4). If the problem continues, replace the Finisher
PWB
Select Stop. If the problem continues, replace the Finisher PWB (PL 21.12).

012-213 RAP 012-221 RAP
BSD-ON: BSD 12.31 - C-Finisher Stack Height Detection BSD-ON: BSD 12.25 - C-Finisher Tamper Control
Stacker Tray Lower Limit Fail. The Stacker Tray had lowered below the specified lower limit Front Tamper Home Sensor On Fail. The Front Tamper Home Sensor did not come on within a
(Full Stack). given time after the Front Tamper Motor came on.

Check Items Check the following:
• The Stacker Encoder Sensor for improper installation • Front Tamper Actuator for deformation
• The Stacker Encoder Sensor connectors for connection failure • Front Tamper Home Sensor for proper installation
• The Elevator Motor and Belt for operation failure • Front Tamper Home Sensor connectors
• The Elevator Motor connectors for connection failure • Front Tamper Motor for proper operation
• Front Tamper Motor connectors
Procedure
Enter dC330 [14-061] and [14-060], Elevator Motor (PL 21.4), alternately. Select Start. The Procedure
Elevator Motor runs. Enter dC330 [14-020] and [14-023], Front Tamper Motor (PL 21.8), alternately. Select Start.
Y N The Front Tamper Motor runs.
Select Stop. Go to BSD 12.30 - C-Finisher Stacker Drive. Check continuity between the Y N
Elevator Motor and Finisher PWB. The continuity check is OK. Select Stop. Go to BSD 12.25 - C-Finisher Tamper Control. Check circuit of the Front
Y N Tamper Motor. Refer to OF 99-9 RAP for troubleshooting procedure.
Select Stop. Select [14-220], Front Tamper Home Sensor (PL 21.8). Select Start. Actuate the
Replace the Elevator Motor (PL 21.4). If the problem continues, replace the Finisher PWB sensor with a piece of paper. The display changes.
(PL 21.12). Y N
Select Stop. Go to BSD 12.25 - C-Finisher Tamper Control. Check circuit of the Front
Select Stop. Stack the code [014-263], Stacker Encoder Sensor with the Elevator Motor Tamper Home Sensor. Refer to OF 99-2 RAP for troubleshooting procedure.
code(s). The display changes as the Elevator moves up/down.
Y N Select Stop. If the problem continues, replace the Finisher PWB (PL 21.12).
Select Stop. Go to BSD 12.30 - C-Finisher Stacker Drive. Check the circuit of the Stacker
Encoder Sensor. Refer to OF 99-2 RAP for troubleshooting procedure.

012-223 RAP 012-224 RAP
BSD-ON: BSD 12.25 - C-Finisher Tamper Control BSD-ON: BSD 12.25 - C-Finisher Tamper Control
Front Tamper Home Sensor Off Fail. The Front Tamper Home Sensor remained on after the Rear Tamper Home Sensor Off Fail. The Rear Tamper Home Sensor remained on after the
Front Tamper Motor stopped. Rear Tamper Motor stopped.

• Front Tamper Actuator for deformation • Rear Tamper Actuator for deformation
• Front Tamper Home Sensor for proper installation • Rear Tamper Home Sensor for proper installation
• Front Tamper Home Sensor connectors • Rear Tamper Home Sensor connectors
• Front Tamper Motor for proper operation • Rear Tamper Motor for proper operation
• Front Tamper Motor connectors • Rear Tamper Motor connectors
Procedure Procedure
Enter dC330 [14-020] and [14-023], Front Tamper Motor (PL 21.8), alternately. Select Start. Enter dC330 [14-026] and [14-029], Rear Tamper Motor (PL 21.8), alternately. Select Start.
The Front Tamper Motor runs. The Rear Tamper Motor runs.
Y N Y N
Select Stop. Go to BSD 12.25 - C-Finisher Tamper Control. Check circuit of the Front Select Stop. Go to BSD 12.25 - C-Finisher Tamper Control. Check circuit of the Rear
Tamper Motor. Refer to OF 99-9 RAP for troubleshooting procedure. Tamper Motor. Refer to OF 99-9 RAP for troubleshooting procedure.
Select Stop. Select [14-220], Front Tamper Home Sensor (PL 21.8). Select Start. Actuate the Select Stop. Select [14-221, Rear Tamper Home Sensor (PL 21.8). Select Start. Actuate the
sensor with a piece of paper. The display changes. sensor with a piece of paper. The display changes.
Y N Y N
Select Stop. Go to BSD 12.25 - C-Finisher Tamper Control. Check circuit of the Front Select Stop. Go to BSD 12.25 - C-Finisher Tamper Control. Check circuit of the Rear
Tamper Home Sensor. Refer to OF 99-2 RAP for troubleshooting procedure. Tamper Home Sensor. Refer to OF 99-2 RAP for troubleshooting procedure.
Select Stop. If the problem continues, replace the Finisher PWB (PL 21.12). Select Stop. If the problem continues, replace the Finisher PWB (PL 21.12).

012-225 RAP 012-226 RAP
BSD-ON: BSD 12.16 - Booklet Tamper Control (2 of 2) BSD-ON: BSD 12.16 - Booklet Tamper Control (2 of 2)
Booklet Tamper Home Sensor (F) On Fail. The Booklet Tamper Home Sensor (F) did not come Booklet Tamper Home Sensor (F) Off Fail. The Booklet Tamper Home Sensor (F) did not turn
on within a given time after the Booklet Tamper Motor (F) came on. off within a given time after Booklet Tamper Motor (F) came on.

• The Booklet Tamper Home Sensor Front for improper installation • The Booklet Tamper Home Sensor Front for improper installation
• The Booklet Tamper Home Sensor Front connectors for connection failure • The Booklet Tamper Home Sensor Front connectors for connection failure
• The Booklet Tamper Motor Front connectors for connection failure • The Booklet Tamper Motor Front connectors for connection failure
• The Booklet Tamper Motor Front for improper installation • The Booklet Tamper Motor Front for improper installation
• The gear part for wear or damage • The gear part for wear or damage
• The Booklet Tamper Front for deformation • The Booklet Tamper Front for deformation
Procedure Procedure
Enter dC330 [13-048] and [13-052], Booklet Tamper Motor Front (PL 21.19), alternately. Select Enter dC330 [13-048] and [13-052], Booklet Tamper Motor Front (PL 21.19), alternately. Select
Start. The Booklet Tamper Motor Front energizes. Start. The Booklet Tamper Motor Front energizes.
Y N Y N
Select Stop. Go to BSD 12.15 - Booklet Tamper Control (1 of 2). Check continuity Select Stop. Go to BSD 12.15 - Booklet Tamper Control (1 of 2). Check continuity
between the Booklet Tamper Motor Front and the Booklet PWB and the Booklet PWB and between the Booklet Tamper Motor Front and the Booklet PWB and the Booklet PWB and
the Finisher PWB. The continuity check is OK. the Finisher PWB. The continuity check is OK.
Y N Y N
Replace the Booklet Tamper Motor Front (PL 21.19). If the problem continues, replace the Replace the Booklet Tamper Motor Front (PL 21.19). If the problem continues, replace the
Booklet PWB (PL 21.12). If the problem persists, replace the Finisher PWB (PL 21.12). Booklet PWB (PL 21.12). If the problem persists, replace the Finisher PWB (PL 21.12).
Select Stop. Select [13-134], Booklet Tamper Home Sensor Front (PL 21.19). Select Start. Select Stop. Select [13-134], Booklet Tamper Home Sensor Front (PL 21.19). Select Start.
Block/unblock the Booklet Tamper Home Sensor Front. The display changes. Block/unblock the Booklet Tamper Home Sensor Front. The display changes.
Y N Y N
between the Booklet Tamper Home Sensor Front and the Booklet PWB and the Booklet between the Booklet Tamper Home Sensor Front and the Booklet PWB and the Booklet
PWB and the Finisher PWB. The continuity check is OK. PWB and the Finisher PWB. The continuity check is OK.
Y N Y N
Replace the Booklet Tamper Home Sensor Front (PL 21.19). If the problem continues, Replace the Booklet Tamper Home Sensor Front (PL 21.19). If the problem continues,
replace the Booklet PWB (PL 21.12). If the problem persists, replace the Finisher PWB replace the Booklet PWB (PL 21.12). If the problem persists, replace the Finisher PWB
(PL 21.12). (PL 21.12).
Select Stop. If the problem continues, replace the Booklet PWB (PL 21.12). Select Stop. If the problem continues, replace the Booklet PWB (PL 21.12).

012-227 RAP 012-228 RAP
BSD-ON: BSD 12.19 - Booklet End Guide Control BSD-ON: BSD 12.19 - Booklet End Guide Control
Booklet End Guide Home Sensor Off Fail. The Booklet End Guide Home Sensor did not turn Booklet End Guide Home Sensor On Fail. The Booklet End Guide Home Sensor (F) did not
off within a given time after the Booklet End Guide Motor came on. come on within a given time after the Booklet End Guide Motor came on.

• The Booklet End Guide Home Sensor for improper installation • The Booklet End Guide Home Sensor for improper installation
• The Booklet End Guide Home Sensor connectors for connection failure • The Booklet End Guide Home Sensor connectors for connection failure
• The Booklet End Guide Motor connectors for connection failure • The Booklet End Guide Motor connectors for connection failure
• The Guide for deformation • The Guide for deformation
• The Guide for a foreign substance • The Guide for a foreign substance
Procedure Procedure
Enter dC330 [13-013] and [13-016], Booklet End Guide Motor (PL 21.17), alternately. Select Enter dC330 [13-013] and [13-016], Booklet End Guide Motor (PL 21.17), alternately. Select
Start. The Booklet End Guide Motor energizes. Start. The Booklet End Guide Motor energizes.
Y N Y N
Select Stop. Go to BSD 12.19 - Booklet End Guide Control. Check continuity between the Select Stop. Go to BSD 12.19 - Booklet End Guide Control. Check continuity between the
Booklet End Guide Motor and the Booklet PWB and the Booklet PWB and the Finisher Booklet End Guide Motor and the Booklet PWB and the Booklet PWB and the Finisher
PWB. The continuity check is OK. PWB. The continuity check is OK.
Y N Y N
Replace the Booklet End Guide Motor (PL 21.17). If the problem continues, replace the Replace the Booklet End Guide Motor (PL 21.17). If the problem continues, replace the
Select Stop. Select [13-137]. Block/unblock the Booklet End Guide Home Sensor to the light Select Stop. Enter [13-137]. Select Start. Block/unblock the Booklet End Guide Home Sensor.
with paper strip. Select Start. The display changes. The display changes.
Y N Y N
Select Stop. Go to BSD 12.19 - Booklet End Guide Control. Check continuity between the Select Stop. Go to BSD 12.19 - Booklet End Guide Control. Check continuity between the
Booklet End Guide Home Sensor and the Booklet PWB and the Booklet PWB and the Booklet End Guide Home Sensor and the Booklet PWB and the Booklet PWB and the
Finisher PWB. The continuity check is OK. Finisher PWB. The continuity check is OK.
Y N Y N
Replace the Booklet End Guide Home Sensor (PL 21.17). If the problem continues, Replace the Booklet End Guide Home Sensor (PL 21.17). If the problem continues,
(PL 21.12). (PL 21.12).

• The Booklet End Guide Motor for proper installation • The Booklet End Guide Motor for proper installation
• Booklet End Guide Belt for proper tension • Booklet End Guide Belt for proper tension
• Booklet End Guide Belt for wear or damage • Booklet End Guide Belt for wear or damage
If the above checks are OK, replace the Booklet PWB (PL 21.12). If the above checks are OK, replace the Booklet PWB (PL 21.12).

012-229 RAP 012-230 RAP
BSD-ON: BSD 12.16 - Booklet Tamper Control (2 of 2) BSD-ON: BSD 12.16 - Booklet Tamper Control (2 of 2)
Booklet Tamper Home Sensor R On Fail. The Booklet Tamper Home Sensor (R) did not come Booklet Tamper Home Sensor R Off Fail. Booklet Tamper Home Sensor (R) did not turn off
on within a given time after the Booklet Tamper Motor (R) came on. within a given time after Booklet Tamper Motor (R) came on.

• The Booklet Tamper Home Sensor Rear for improper installation • The Booklet Tamper Home Sensor Rear for improper installation
• The Booklet Tamper Home Sensor Rear connectors for connection failure • The Booklet Tamper Home Sensor Rear connectors for connection failure
• The Booklet Tamper Motor Rear connectors for connection failure • The Booklet Tamper Motor Rear connectors for connection failure
• The Booklet Tamper Motor Rear for improper installation • The Booklet Tamper Motor Rear for improper installation
• The gear part for wear or damage • The gear part for wear or damage
• The Booklet Tamper Rear for deformation • The Booklet Tamper Rear for deformation
Procedure Procedure
Enter dC330 [13-056] and DC330 [13-060], Booklet Tamper Motor Rear (PL 21.19), alternately. Enter dC330 [13-056] and [13-060], Booklet Tamper Motor Rear (PL 21.19), alternately. Select
Select Start. The Booklet Tamper Motor Rear energizes. Start. The Booklet Tamper Motor Rear energizes.
Y N Y N
between the Booklet Tamper Motor Rear and the Booklet PWB and the Booklet PWB and between the Booklet Tamper Motor Rear and the Booklet PWB and the Booklet PWB and
the Finisher PWB. The continuity check is OK. the Finisher PWB. The continuity check is OK.
Y N Y N
Replace the Booklet Tamper Motor Rear (PL 21.19). If the problem continues, replace the Replace the Booklet Tamper Motor Rear (PL 21.19). If the problem continues, replace the
Select Stop. Select [13-136], Booklet Tamper Home Sensor Rear. Select Start. Block/unblock Select Stop. Select [13-136], Booklet Tamper Home Sensor Rear (PL 21.19). Select Start.
the Booklet Tamper Home Sensor Rear. The display changes. Block/unblock the Booklet Tamper Home Sensor Front. The display changes.
Y N Y N
between the Booklet Tamper Home Sensor Rear and the Booklet PWB and the Booklet between the Booklet Tamper Home Sensor Rear and the Booklet PWB. The continuity
PWB and the Finisher PWB. The continuity check is OK. check is OK.
Y N Y N
Replace the Booklet Tamper Home Sensor Rear (PL 21.19). If the problem continues, Replace the Booklet Tamper Home Sensor Rear (PL 21.19). If the problem continues,
(PL 21.12). (PL 21.12).
Select Stop. If the problem continues, replace the Booklet PWB (PL 21.12). Select Stop. If the problem continues, replace the Booklet PWB (PL 21.12).

012-243 RAP Replace the Knife Home Sensor (PL 21.18). If the problem continues, replace the Booklet
PWB (PL 21.12). If the problem persists, replace the Finisher PWB (PL 21.12).
BSD-ON: BSD 12.17 - Booklet Knife Control
Select Stop. If the problem continues, replace the Booklet PWB (PL 21.12).
Booklet Knife Home Sensor On Fail.
• The Knife Home Sensor did not come on within a given time after the Knife Clutch came
on.
• The Knife Home Sensor turned off during a folding operation.
Initial Actions
• The Knife Home Sensor for improper installation
• The Knife Home Sensor connectors for connection failure
• The Booklet Folder Roll Motor connectors for connection failure
• The Knife Clutch connectors for connection failure
• The Knife Clutch for improper installation
• The Knife drive mechanism for a foreign substance
Procedure
Manually move the Booklet Tamper to both ends. Enter dC330 [13-008] and [13-009], Booklet
Folder Roll Motor (PL 21.22), alternately. Select Start. The Booklet Folder Roll Motor ener-
gizes.
Y N
Select Stop. Go to BSD 12.13 - Booklet Drive. Check continuity between the Booklet
Folder Roll Motor and the Booklet PWB and between the Booklet PWB and the Finisher
PWB. The continuity check is OK.
Y N
Replace the Booklet Folder Roll Motor (PL 21.22). If the problem continues, replace the
Booklet PWB (PL 21.12). If the problem persists, replace the Finisher PWB (PL 21.12).
Select Stop. Select [13-010], Knife Solenoid, (PL 21.22). Select Start. The Knife Solenoid
actuates.
Y N
Select Stop. Go to BSD 12.17 - Booklet Knife Control. Check continuity between the
Knife Solenoid and the Booklet PWB The continuity check is OK.
Y N
Replace the Knife Solenoid (PL 21.22). If the problem continues, replace the Booklet
Select Stop. Select [13-101], Knife Home Sensor (PL 21.18). Select Start. Block/unblock the
Knife Home Sensor. The display changed.
Y N
Knife Home Sensor and the Booklet PWB. The continuity check is OK.
Y N

012-246 RAP 012-247 RAP
BSD-ON: BSD 12.18 - Booklet Staple Control BSD-ON: BSD 12.10 - C-Finisher Booklet / Punch Transport
Booklet Stapler Fail: Side Reg. Sensor Off Fail. One or both of the Side Reg. Sensors did not turn off within the
1. The stapler ready signal did not change to ‘not ready’ within a given time after the booklet specified time.
stapler start signal came on (no stapling operation).
2. The ready signal remained ‘not ready’ for a given time after stapler NG was detected, or Initial Actions
the error signal came on. • The Sensor Bracket for deformation
3. The error signal was on just prior to the start of the stapling operation indication. • The Side Reg 1 and 2 Sensors for improper installation or connection failure
4. During the stapler power on check processing that occurs when power is turned on or • The Puncher Move Motor connectors for connection failure
when an interlock is closed, it was detected that the error signal from the stapler was on,
or the ready signal was off. Procedure
Initial Actions Enter dC330 [14-071] and [14-073], Puncher Move Motor (PL 21.5), alternately. Select Start.
Ensure that the Staple Cartridge has staples, and is correctly installed The Puncher Move Motor operates.
Y N
Procedure Select Stop. Go to BSD 12.22 - C-Finisher Punch Drive. Check the wiring between the
Puncher Move Motor and the Finisher PWB. The continuity check is OK.
Go to BSD 12.18 - Booklet Staple Control. Check continuity between the P/J 8201 on the Sta-
Y N
pler and the Booklet PWB. The continuity check is OK. Repair the open circuit or short circuit.
Y N
Replace the Puncher Move Motor (PL 21.5). If the problem continues, replace the Fin-
Go to BSD 12.2 - C-Finisher DC Power Distribution. Check continuity between the Booklet
PWB and Finisher PWB. The continuity check is OK.
Select Stop. Select [14-200], Side Reg. 1 Sensor (PL 21.5). Select Start. Block/unblock the
Y N
Repair the open circuit or short circuit. Y N
Select Stop. Go to BSD 12.10 - C-Finisher Booklet / Punch Transport. Check continuity
Replace the Stapler (PL 21.16). The problem is resolved.
between the Side Reg 1 Sensor and Finisher PWB. The continuity check is OK.
Y N Y N
Replace the Booklet PWB (PL 21.12). If the problem continues, replace the Finisher PWB
(PL 21.12).
Replace the Side Reg 1 Sensor (PL 21.5). If the problem continues, replace the Finisher
If the problem continues, replace the Booklet PWB (PL 21.12).
PWB (PL 21.12).
Select [14-201], Side Reg 2 Sensor (PL 21.5). Select Start. Block/unblock the Sensor. The
display changes.
Y N
between the Side Reg 2 Sensor and Finisher PWB. The continuity check is OK.
Y N
Replace the Side Reg 2 Sensor (PL 21.5). If the problem continues, replace the Finisher
PWB (PL 21.12).

• The Puncher Move Motor Belt for improper tension
• The Puncher Move Motor Belt for disengagement
If the above checks are OK, replace the Finisher PWB (PL 21.12).

012-260 RAP 012-261 RAP
BSD-ON: BSD 12.28 - C-Finisher Eject Drive BSD-ON: BSD 12.17 - Booklet Knife Control
Eject Clamp Home Sensor On Fail. The Eject Clamp Home Sensor On did not come on within Booklet Knife Folder Sensor Fail.
a given time after the Eject Clamp Motor came on
Initial Actions
Initial Actions • The Knife Folder Sensor for improper installation or connection failure
• Check for obstructions in the Clamp area • The Booklet Folder Roll Motor connectors for connection failure
• Check the Cam Gear and Follower (PL 21.7) for damage. • The Knife Solenoid connectors for connection failure
• Check the Eject Clamp Bracket (PL 21.7) for damage or misalignment • The Knife Solenoid for improper installation
• The Knife drive mechanism for a foreign substance
Procedure
Enter dC330 [014-250], Eject Clamp Home Sensor (PL 21.7). Select Start. Manually rotate the Procedure
Cam Actuator driven by the Eject Clamp Motor for one revolution. The display changes.
Y N
Folder Roll Motor (PL 21.22), alternately. Select Start. The Booklet Folder Roll Motor runs.
Select Stop. Go to BSD 12.28 - C-Finisher Eject Drive. Check the circuit of the Eject
Y N
Clamp Home Sensor. Refer to the OF 99-2 RAP for troubleshooting procedure.
Folder Roll Motor and the Booklet PWB and between the Booklet PWB and the Finisher
Select [012-052], Eject Clamp Motor (PL 21.7). Select Start. The Eject Clamp moves up.
Y N
Y N
The Eject Clamp Motor energized.
Y N
Replace the Booklet Folder Roll Motor (PL 21.22). If the problem continues, replace the
Clamp Motor. Refer to the OF 99-9 RAP for troubleshooting procedure.
Check the Eject Clamp Motor and its associated gears, pulleys and belts for damage,
Select Stop. Select dC330 [13-010], Knife Solenoid, (PL 21.22). Select Start. The Knife Sole-
contamination and misalignment (PL 21.7). noid actuates.
Y N
Select Stop.
Knife Solenoid and the Booklet PWB and between the Booklet PWB and the Finisher
• Ensure that the Eject Clamp Home Sensor connectors are securely connected and that
Y N
• Ensure that the Eject Clamp Motor connectors are securely connected and that the wires Repair the open circuit or short circuit.
are not damaged
If the above checks are OK, replace the Eject Clamp Home Sensor (PL 21.7). If the problem Replace the Knife Solenoid (PL 21.22). If the problem continues, replace the Booklet
persists, replace the Finisher PWB (PL 21.12). PWB (PL 21.12).
Select Stop. Select dC330 [13-141], Knife Folder Sensor (PL 21.18). Select Start. Block/
unblock the Knife Home Sensor. The display changed.
Y N
Knife Folder Sensor and the Booklet PWB. The continuity check is OK.
Y N
Replace the Knife Folder Sensor (PL 21.18). If the problem continues, replace the Booklet
PWB (PL 21.12).

012-263 RAP 012-264 RAP
BSD-ON: BSD 12.25 - C-Finisher Tamper Control BSD-ON: BSD 12.13 - Booklet Drive
Finisher Rear Tamper Home Sensor On. Booklet Drawer Broken Fail. The Booklet Drawer Set Sensor was open when the Finisher
Front Door Interlock was closed.
Initial Actions
Check the following: Initial Actions
• The Booklet Drawer Set Sensor for improper installation
• Rear Tamper Actuator for deformation • The Booklet Drawer Set Sensor connectors for connection failure
• Rear Tamper Home Sensor for proper installation • The Booklet Drawer Actuator part for a foreign substance and deformation
• Rear Tamper Home Sensor connectors • The Drawer mechanism for a foreign substance and deformation
• Rear Tamper Motor for proper operation
• Rear Tamper Motor connectors Procedure
Enter dC330 [13-104], Booklet Drawer Set Sensor (PL 21.15). Select Start. Remove and insert
Procedure the Booklet Drawer manually. The display changes.
Enter dC330 [14-026] and [14-029], Rear Tamper Motor (PL 21.8), alternately. Select Start. Y N
The Rear Tamper Motor runs. Go to BSD 12.13 - Booklet Drive. Check the circuit of the Booklet Drawer Set Sensor.
Y N Refer to the OF 99-2 RAP for troubleshooting procedure.
Select Stop. Go to BSD 12.25 - C-Finisher Tamper Control. Check circuit of the Rear
Tamper Motor. Refer to OF 99-9 RAP for troubleshooting procedure. Select Stop. If the problem continues, replace the Booklet PWB (PL 21.12).
Select Stop. Select [14-221], Rear Tamper Home Sensor (PL 21.8). Select Start. Actuate the
sensor with a piece of paper. The display changes.
Y N
Select Stop. Go to BSD 12.25 - C-Finisher Tamper Control. Check circuit of the Rear
Tamper Home Sensor. Refer to OF 99-2 RAP for troubleshooting procedure.

012-265 RAP 012-266 RAP
BSD-ON: BSD 12.17 - Booklet Knife Control BSD-ON: BSD 12.14 - Booklet Transportation
Booklet Knife Home Sensor Off Fail. The Knife Home Sensor did not turn off within a given Booklet Compile No Paper Sensor Fail. The Booklet Compile No Paper Sensor is off at the
time after the Knife Solenoid came on. start of a Booklet Staple job.
Initial Actions Procedure

• The Knife Home Sensor for improper installation Enter dC330 [13-102], Booklet Compile No Paper Sensor (PL 21.18). Select Start. Block/
• The Knife Home Sensor connectors for connection failure unblock the Booklet Compile No Paper Sensor. The display changed.
• The Booklet Folder Roll Motor connectors for connection failure Y N
Select Stop. Go to BSD 12.14 - Booklet Transportation. Check continuity between the
• The Knife Solenoid for connection failure or improper installation
Booklet Compile No Paper and the Booklet PWB and between the Booklet PWB and the
• The Knife drive mechanism for a foreign substance Finisher PWB. The continuity check is OK.
Y N
Procedure Repair the open circuit or short circuit.
Replace the Booklet Compile No Paper Sensor (PL 21.18). If the problem continues,
Folder Roll Motor (PL 21.22), alternately. Select Start. The Booklet Folder Roll Motor runs.
replace the Booklet PWB (PL 21.12). If the problem persists, replace the Finisher PWB
Y N
Select Stop. Go to BSD 12.13 - Booklet Drive The continuity check is OK. (PL 21.12).
Y N
Select [13-064], Booklet Paper Path Motor (PL 21.22). Select Start. The Motor energizes.
Y N
Replace the Booklet Folder Roll Motor (PL 21.22). If the problem continues, replace the Select Stop. Go to BSD 12.13 - Booklet Drive. Check continuity between the Booklet
Paper Path Motor and the Booklet PWB and between the Booklet PWB and the Finisher
Select Stop. Select dC330 [13-010], Knife Solenoid, (PL 21.22). Select Start. The Knife Sole- Y N
noid actuates.
Y N
Select Stop. Go to BSD 12.17 - Booklet Knife Control. Check continuity between the Replace the Booklet Paper Path Motor (PL 21.22). If the problem continues, replace the
Knife Solenoid and the Booklet PWB and between the Booklet PWB and the Finisher
Y N Select Stop. If the problem persists, replace the Booklet PWB (PL 21.12).
Replace the Knife Solenoid (PL 21.22). If the problem continues, replace the Booklet
Select Stop. Select dC330 [13-101], Knife Home Sensor (PL 21.18). Select Start. Block/
unblock the Knife Home Sensor. The display changed.
Y N
Knife Home Sensor and the Booklet PWB. The continuity check is OK.
Y N
Replace the Knife Home Sensor (PL 21.18). If the problem continues, replace the Booklet

012-270 RAP 012-271 RAP
BSD-ON: BSD 12.21 - C-Finisher Top Tray Stacking BSD-ON: BSD 12.21 - C-Finisher Top Tray Stacking
Top Tray Offset Sensor On Fail Top Tray Offset Sensor Off Fail

• Top Tray Offset Sensor Actuator for deformation • Top Tray Offset Sensor Actuator for deformation
• Top Tray Offset Sensor for proper installation • Top Tray Offset Sensor for proper installation
• Top Tray Offset Sensor connectors • Top Tray Offset Sensor connectors
• Top Tray Offset Motor for proper operation • Top Tray Offset Motor for proper operation
• Top Tray Offset Motor connectors • Top Tray Offset Motor connectors
Procedure Procedure
Enter dC330 [14-097] and [14-098], Top Tray Offset Motor (PL 21.28), alternately. Select Enter dC330 [14-097] and [14-098], Top Tray Offset Motor (PL 21.28), alternately. Select
Start. The Top Tray Offset Motor runs. Start. The Top Tray Offset Motor runs.
Y N Y N
Select Stop. Go to BSD 12.21 - C-Finisher Top Tray Stacking. Check circuit of the Top Select Stop. Go to BSD 12.21 - C-Finisher Top Tray Stacking. Check circuit of the Top
Offset Motor. Refer to OF 99-9 RAP for troubleshooting procedure. Tray Offset Motor. Refer to OF 99-9 RAP for troubleshooting procedure.
Select Stop. Select [14-216], Top Tray Offset Sensor (PL 21.28). Select Start. Actuate the sen- Select Stop. Select [14-216], Top Tray Offset Sensor (PL 21.28). Select Start. Actuate the sen-
sor with a piece of paper. The display changes. sor with a piece of paper. The display changes.
Y N Y N
Go to BSD 12.21 - C-Finisher Top Tray Stacking. Check the circuit of the Top Tray Offset Go to BSD 12.21 - C-Finisher Top Tray Stacking. Check circuit of the Top Tray Offset Sen-
Sensor. Refer to OF 99-2 RAP for troubleshooting procedure. sor. Refer to OF 99-2 RAP for troubleshooting procedure.
Select Stop. If the problem continues, replace the Finisher PWB (PL 21.12). Select Stop. If the problem continues, replace the Finisher PWB (PL 21.12).

012-282 RAP 012-283 RAP
BSD-ON: BSD 12.28 - C-Finisher Eject Drive BSD-ON: BSD 12.29 - C-Finisher Set Clamp Control
Eject Clamp Home Sensor Off Fail. The Eject Clamp Home Sensor did not turn off within a Finisher Set Clamp Home Sensor On Fail.
given time after the Eject Clamp Motor came on
Initial Actions
Initial Actions • Check the belt in the Eject mechanism for slack and disengagement and the actuator
• Check for obstructions in the Clamp area gear for damage or distortion of the spring.
• Check the Cam Gear and Follower (PL 21.7) for damage.
• Check the Eject Clamp Bracket (PL 21.7) for damage or misalignment Procedure
Enter dC330 [014-251], Set Clamp Home Sensor (PL 21.8). Select Start. Rotate the actuator
Procedure manually. The display changes.
Enter dC330 [014-250], Eject Clamp Home Sensor (PL 21.7). Select Start. Actuate the Eject Y N
Select Stop. Go to BSD 12.29 - C-Finisher Set Clamp Control. Check the circuit of the Set
Clamp Home Sensor. The display changes.
Y N
Select [014-054], Eject Motor (PL 21.8). Select Start. The Set Clamp Paddles move.
Y N
Select [014-052], Eject Clamp Motor (PL 21.7). Select Start. The Eject Clamp moves. The Eject Motor energized.
Y N
Y N
The Eject Clamp Motor energized.
Y N Motor. Refer to the OF 99-9 RAP for troubleshooting procedure.
Check the Eject Motor and its associated gears, pulleys and belts for damage, contamina-
Clamp Motor. Refer to the OF 99-6 RAP for troubleshooting procedure.
tion and misalignment (PL 21.8).
Check the Eject Clamp Motor and its associated gears, pulleys and belts for damage,
Stack the codes [014-054], Eject Motor and [014-050], Set Clamp Clutch (PL 21.8). Select
contamination and misalignment (PL 21.7).
Start. The Eject Roll Shaft rotates.
Select Stop. Y N
The Set Clamp Clutch energized.
• Ensure that the Eject Clamp Home Sensor connectors are securely connected and that
Y N
Select Stop. Go to BSD 12.29 - C-Finisher Set Clamp Control. Check the circuit of
• Ensure that the Eject Clamp Motor connectors are securely connected and that the wires
the Set Clamp Clutch. Refer to the OF 99-4 RAP for troubleshooting procedure.
are not damaged
If the above checks are OK, replace the Eject Clamp Home Sensor (PL 21.7). If the problem Check the Set Clamp Clutch and its associated gears, pulleys and belts for damage, con-
persists, replace the Finisher PWB (PL 21.12). tamination and misalignment (PL 21.8).

• Ensure that the Set Clamp Home Sensor connectors are securely connected and that the
wires are not damaged
• Ensure that the Eject Motor connectors are securely connected and that the wires are not
damaged
If the above checks are OK, replace the Set Clamp Home Sensor (PL 21.8). If the problem per-

012-284 RAP 012-291 RAP
BSD-ON: BSD 12.29 - C-Finisher Set Clamp Control BSD-ON: BSD 12.27 - C-Finisher Stapler Control
Finisher Set Clamp Home Sensor Off Fail. Stapler Fail

• The Stapler Home Sensor did not switch from off to on within a given time when starting a
Initial Actions staple motor forward rotation operation.
• Check the belt in the Eject mechanism for slack and disengagement and the actuator • The Stapler Home Sensor did not come on within a given time after the start of a staple
gear for damage or distortion of the spring. motor reverse rotation operation.
Initial Actions
Procedure Check the Stapler Assembly for obstructions or damage in the clinch area.
Enter dC330 [014-251], Set Clamp Home Sensor (PL 21.8). Select Start. Rotate the actuator
manually. The display changes. Procedure
Y N
Select Stop. Go to BSD 12.29 - C-Finisher Set Clamp Control. Check the circuit of the Set Enter dC330 [14-046] and [14-047], Staple Motor, (PL 21.6), alternately. Select Start. The Sta-
ple Motor runs.
Y N
Select [014-054], Eject Motor (PL 21.8). Select Start. The Eject moves up. Select Stop. Go to BSD 12.27 - C-Finisher Stapler Control. Check continuity between the
Y N Stapler Assembly and Finisher PWB. The continuity check is OK.
Y N
The Eject Motor energized.
Y N Repair the open circuit or short circuit.
Replace the Stapler Assembly (PL 21.6). If the problem continues, replace the Finisher
Motor. Refer to the OF 99-9 RAP for troubleshooting procedure.
PWB (PL 21.12).
Check the Eject Motor and its associated gears, pulleys and belts for damage, contamina-
Select Stop. Select [14/244], Stapler Home Sensor. Select [14-046] and [14-047], Staple
tion and misalignment (PL 21.8).
Motor, (PL 21.6), alternately. Select Start. The display changes
Stack the codes [014-054], Eject Motor and [014-050], Set Clamp Clutch (PL 21.8). Select Y N
Select Stop. Go to BSD 12.27 - C-Finisher Stapler Control. Check continuity between the
Start. The Eject Roll Shaft rotates.
Y N Stapler Home Sensor and Finisher PWB. The continuity check is OK.
The Set Clamp Clutch energized. Y N
Y N
Select Stop. Go to BSD 12.29 - C-Finisher Set Clamp Control. Check the circuit of
Replace the Stapler Assembly (PL 21.6). If the problem continues, replace the Finisher
the Set Clamp Clutch. Refer to the OF 99-4 RAP for troubleshooting procedure.
PWB (PL 21.12).
Check the Set Clamp Clutch and its associated gears, pulleys and belts for damage, con-
tamination and misalignment (PL 21.8). Select Stop. Check the wires between the Stapler Assembly and the Finisher PWB for damage
• Ensure that the Set Clamp Home Sensor connectors are securely connected and that the
• Ensure that the Eject Motor connectors are securely connected and that the wires are not
damaged
If the above checks are OK, replace the Set Clamp Home Sensor (PL 21.8). If the problem per-

012-295 RAP 012-296 RAP
BSD-ON: BSD 12.26 - C-Finisher Staple Positioning BSD-ON: BSD 12.26 - C-Finisher Staple Positioning
Finisher Stapler Move Position Sensor On Fail. Finisher Stapler Move Position Sensor Off Fail.

• Check Actuator for deformation • Check Actuator for deformation
• Check Stapler Move Position Sensor for improper installation • Check Stapler Move Position Sensor for improper installation
• Check Stapler Move Position Sensor connectors for connection failure • Check Stapler Move Position Sensor connectors for connection failure
• Check Stapler Move Motor connectors for connection failure • Check Staple Move Motor connectors for connection failure
• Check Staple Guide for deformation • Check Staple Guide for deformation
Procedure Procedure
Enter dC330 [14-041] and [12-044], Stapler Move Motor (PL 21.6), alternately. Select Start. Enter dC330 [14-041] and [14-044], Stapler Move Motor (PL 21.6), alternately. Select Start.
The Stapler Move Motor energizes. The Stapler Move Motor energizes.
Y N Y N
Select Stop. Go to BSD 12.26 - C-Finisher Staple Positioning. Check continuity between Select Stop. Go to BSD 12.26 - C-Finisher Staple Positioning. Check continuity between
the Stapler Move Motor and Finisher PWB. The continuity check is OK. the Stapler Move Motor and Finisher PWB. The continuity check is OK.
Y N Y N
Replace the Stapler Move Motor (PL 21.6). If the problem continues, replace the Finisher Replace the Stapler Move Motor (PL 21.6). If the problem continues, replace the Finisher
PWB (PL 21.12). PWB (PL 21.12).
Select Stop. Select dC330 [14-241], Stapler Move Position Sensor (PL 21.6). Select Start. Select Stop. Select dC330 [14-241], Stapler Move Position Sensor (PL 21.6). Select Start.
Block/unblock the Stapler Move Position Sensor. The display changed. Block/unblock the Stapler Move Position Sensor. The display changed.
Y N Y N
Select Stop. Go to BSD 12.26 - C-Finisher Staple Positioning. Check continuity between Select Stop. Go to BSD 12.26 - C-Finisher Staple Positioning. Check continuity between
the Stapler Move Position Sensor and Finisher PWB. The continuity check is OK. the Stapler Move Position Sensor and Finisher PWB. The continuity check is OK.
Y N Y N
Replace the Stapler Move Position Sensor (PL 21.6). If the problem continues, replace Replace the Stapler Move Position Sensor (PL 21.6). If the problem continues, replace
the Finisher PWB (PL 21.12). the Finisher PWB (PL 21.12).
Select Stop. Check the following: Select Stop. Check the following:
• Obstructions on the Stapler Upper Rail • Obstructions on the Stapler Upper Rail
• Stapler Move Motor Gear • Stapler Move Motor Gear
If the above checks are OK. replace the Finisher PWB (PL 21.12). If the above checks are OK. replace the Finisher PWB (PL 21.12).

012-300 RAP 012-302 RAP
BSD-ON: BSD 12.3 - C-Finisher Interlock Switching BSD-ON: BSD 12.3 - C-Finisher Interlock Switching
Finisher Eject Cover Open (Compiler Cover). Finisher Front Door Interlock Open. The finisher front door is open.

• Ensure that the Eject Cover is down Check the following:
• Check Eject Cover Switch for improper installation
• Finisher Front Door Interlock Switch for proper installation
• Check Eject Cover Switch connectors for connection failure
• Finisher Front Door Interlock Switch connectors for connection failure
• Check Actuator part for deformation
• Actuator part for deformation
Procedure • Ensure that the Eject Cover is in the closed/down position
Enter dC330 [14-300], Eject Cover Switch (PL 21.7). Select Start. Actuate the Eject Cover
Switch. The display changes Procedure
Y N Enter dC330 [014-302], Front Door Interlock Switch (PL 21.3). Select Start. Open and close
Select Stop. Check continuity of the Eject Cover Switch. The continuity check is OK. the Front Door. The display changes.
Y N Y N
Replace the Eject Cover Switch (PL 21.7). Go to BSD 12.3 - C-Finisher Interlock Switching. Disconnect J8314 on the Finisher PWB.
+5 VDC is measured between the Finisher PWB P8314-2 and P8314-3.
Go to BSD 12.3 - C-Finisher Interlock Switching. Check continuity between the Eject Y N
Cover Switch and the Finisher PWB. If the check is OK, replace the Finisher PWB (PL Replace the Finisher PWB (PL 21.12).
21.12).
There is less than 5 ohms between J8313-3 and the Finisher frame.
If the problem continues, replace the Finisher PWB (PL 21.12). Y N
Go to BSD 12.3 - C-Finisher Interlock Switching. Check the wires between the Finisher
PWB, the Eject Cover Switch and the Finisher Front Door Switch for an open circuit or
poor contact.
If the wires are good, replace the Front Door Interlock Switch (PL 21.3).

• Alignment between the Front Door and the Front Door Interlock Switch
• Front Door and Front Cover for proper installation
• Actuator for damage
• Magnet for proper mounting

012-307 RAP 012-320 RAP
BSD-ON: BSD 12.13 - Booklet Drive BSD-ON: BSD 12.23 - C-Finisher Punch Hole Control
Booklet Drawer Set Fail. The booklet drawer has not been put into position. Punch Home Sensor On Fail. The Punch Home Sensor did not come on within a given time
after the Punch Motor came on.
Initial Actions
• The Booklet Drawer Set Sensor for improper installation Initial Actions
• The Booklet Drawer Set Sensor connectors for connection failure Check the following:
• The Actuator part for deformation
• Punch Home Actuator for deformation
• Punch Home Sensor for proper installation
Procedure
• Punch Home Sensor connectors
Enter dC330 [13-104], Booklet Drawer Set Sensor (PL 21.15). Select Start. Remove and insert
• Punch Motor for proper operation
the Booklet Drawer manually. The display changes.
Y N • Punch Motor connectors
Drawer Set Sensor and Finisher PWB. The continuity check is OK. Procedure
Y N
Enter dC330. Select the appropriate pair of codes for the type of Punch and energize alter-
Repair the open circuit or short circuit. nately:
• [14-077] and [14-074], Punch Motor 2-hole
Replace the Booklet Drawer Set Sensor (PL 21.15). If the problem continues, replace the
Booklet PWB (PL 21.12). • [14-078] and [14-075], Punch Motor 3-hole
• [14-079] and [14-076], Punch Motor 4-hole
Select Stop. If the problem continues, replace the Booklet PWB (PL 21.12). Select Start. The Punch Motor runs.
Y N
Select Stop. Go to BSD 12.22 - C-Finisher Punch Drive. Check circuit of the Punch
Motor. Refer to OF 99-6 RAP for troubleshooting procedure.
Select Stop. Select [14-271], Punch Home Sensor (PL 21.5). Select Start. Actuate the sensor
with a piece of paper. The display changes.
Y N
Go to BSD 12.23 - C-Finisher Punch Hole Control. Check circuit of the Punch Home Sen-
sor. Refer to OF 99-2 RAP for troubleshooting procedure.

012-321 RAP 012-322 RAP
BSD-ON: BSD 12.23 - C-Finisher Punch Hole Control BSD-ON: BSD 12.23 - C-Finisher Punch Hole Control
Punch Home Sensor Off Fail. The Punch Home Sensor did not turn off within a given time after Punch Move Home Sensor Off Fail.
the Punch Motor came on. 1. The Punch Move Home Sensor did not turn off within a given time after the Puncher Move
Motor came on.
Initial Actions 2. The Punch Move Home Sensor stayed on after the Puncher Move Motor stopped.
Check the following: Initial Actions
• The Actuator for deformation
• Punch Home Actuator for deformation
• The Punch Move Home Sensor for improper installation
• Punch Home Sensor for proper installation
• The Punch Move Home Sensor connectors for connection failure
• Punch Home Sensor connectors
• The Puncher Move Motor connectors for connection failure
• Punch Motor for proper operation
• Punch Motor connectors
Procedure
Procedure Enter dC330 [14-070] and [14-072], Puncher Move Motor (PL 21.5), alternately. Select Start.
The Puncher Move Motor runs.
Enter dC330. Select the appropriate pair of codes for the type of Punch and energize alter- Y N
nately:
Select Stop. Go to BSD 12.22 - C-Finisher Punch Drive. Check continuity between the
• [14-077] and [14-074], Punch Motor 2-hole Puncher Move Motor and Finisher PWB. The continuity check is OK.
• [14-078] and [14-075], Punch Motor 3-hole Y N
• [14-079] and [14-076], Punch Motor 4-hole Repair the open circuit or short circuit.
Select Start. The Punch Motor runs.
Y N Replace the Puncher Move Motor (PL 21.5). If the problem continues, replace the Fin-
Select Stop. Go to BSD 12.22 - C-Finisher Punch Drive. Check circuit of the Punch
Motor. Refer to OF 99-6 RAP for troubleshooting procedure.
Select Stop. Select [14-270], Punch Move Home Sensor (PL 21.5). Select Start. Block/
unblock the Punch Move Home Sensor. The display changes.
Select Stop. Select [14-271], Punch Home Sensor (PL 21.5). Select Start. Actuate the sensor
Y N
with a piece of paper. The display changes.
Y N Select Stop. Go to BSD 12.23 - C-Finisher Punch Hole Control. Check continuity
between the Punch Move Home Sensor and Finisher PWB. The continuity check is
Go to BSD 12.23 - C-Finisher Punch Hole Control. Check circuit of the Punch Home Sen-
sor. Refer to OF 99-2 RAP for troubleshooting procedure. OK.
Y N
Replace the Punch Move Home Sensor (PL 21.5). If the problem continues, replace the
Finisher PWB (PL 21.12).

• The Puncher Move Motor Belt for improper tension
• The Puncher Move Motor Belt for disengagement

012-323 RAP 012-330 RAP
BSD-ON: BSD 12.23 - C-Finisher Punch Hole Control BSD-ON: BSD 12.7 - C-Finisher Decurler Control
Puncher Move Home Sensor On Fail. The Punch Move Home Sensor did not come on within a Decurler Cam Home Sensor Off Fail. The Decurler Cam Home Sensor did not turn off within a
given time after the Puncher Move Motor came on. given time after the Decurler Cam Clutch came on.

Check the following: • Check for obstructions in the Decurler area
• Actuator for deformation Procedure

• Punch Move Home Sensor for improper installation Enter dC330 [014-282], Decurler Home Sensor (PL 21.26). Select Start. Actuate the Decurler
• Punch Move Home Sensor connectors for connection failure Home Sensor. The display changes.
• Puncher Move Motor connectors for connection failure Y N
Select Stop. Go to BSD 12.7 - C-Finisher Decurler Control. Check the circuit of the
Procedure Decurler Home Sensor. Refer to the OF 99-2 RAP for troubleshooting procedure.
Enter dC330 [14-070] and [14-072], Puncher Move Motor (PL 21.5), alternately. Select Start. Select Stop. Stack the codes [014-093, Decurler Transport Motor and [014-099], Decurler Cam
The Puncher Move Motor runs.
Clutch (PL 21.26). Select Start. The Decurler Roll Shaft rotates.
Y N
Y N
Select Stop. Go to BSD 12.22 - C-Finisher Punch Drive. Check continuity between the The Decurler Cam Clutch energized.
Puncher Move Motor and Finisher PWB. The continuity check is OK. Y N
Y N
Decurler Cam Clutch. Refer to the OF 99-4 RAP for troubleshooting procedure.
Replace the Puncher Move Motor (PL 21.5). If the problem continues, replace the Fin-
The Decurler Transport Motor turned
isher PWB (PL 21.12). Y N
Select Stop. Select [14-270], Punch Move Home Sensor (PL 21.5). Select Start. Block/
unblock the Punch Move Home Sensor. The display changes.
Y N Check the Decurler Cam Clutch and its associated gears, pulleys and belts for damage,
Select Stop. Go to BSD 12.23 - C-Finisher Punch Hole Control. Check continuity
between the Punch Move Home Sensor and Finisher PWB. The continuity check is
OK. Select Stop. Check the following:
Y N
• Ensure that the Decurler Cam Home Sensor connectors are securely connected and that
Replace the Punch Move Home Sensor (PL 21.5). If the problem continues, replace the • Ensure that the Decurler Cam Clutch connectors are securely connected and that the
Finisher PWB (PL 21.12).
• Decurler Transport Motor Drive belt for wear, damage, or loose
Select Stop. Check the following: • Decurler Transport Motor connections are securely connected and that the wires are not
• Puncher Move Motor rack and gear for binding, wear, or damage damaged
If the above check is OK, replace the Finisher PWB (PL 21.12). If the above checks are OK, replace the Decurler Home Sensor (PL 21.26). If the problem con-
tinues, replace the H-Transport PWB (PL 21.12). If the problem persists, replace the Finisher
PWB (PL 21.12).

012-332 RAP 012-334 RAP
BSD-ON: BSD 12.7 - C-Finisher Decurler Control BSD-ON:BSD 3.5 - PWB Communication (MCU - Finisher) and BSD 12.4 - C-Finisher
Detection & Communication
Decurler Cam Home Sensor On Fail. The decurler cam home sensor did not come on within a
given time after the decurler cam clutch turned off. Download Mode Fail. After a download terminated in failure, when power is turned on, it will
only come up in download mode.
Initial Actions
• Check for obstructions in the Decurler area Initial Actions
Procedure
Enter dC330 [014-282], Decurler Home Sensor (PL 21.26). Select Start. Actuate the Decurler Procedure
Home Sensor. The display changes. TBD
Y N
Decurler Home Sensor. Refer to the OF 99-2 RAP for troubleshooting procedure.
Select Stop. Stack the codes [014-093, Decurler Transport Motor and [014-099], Decurler Cam
Clutch (PL 21.26). Select Start. The Decurler Roll Shaft rotates.
Y N
The Decurler Cam Clutch energized.
Y N
Decurler Cam Clutch. Refer to the OF 99-4 RAP for troubleshooting procedure.
The Decurler Transport Motor turned

Y N
Check the Decurler Cam Clutch and its associated gears, pulleys and belts for damage,

• Ensure that the Decurler Cam Home Sensor connectors are securely connected and that
• Ensure that the Decurler Cam Clutch connectors are securely connected and that the
• Decurler Transport Motor Drive belt for wear, damage, or loose
• Decurler Transport Motor connections are securely connected and that the wires are not
damaged
If the above checks are OK, replace the Decurler Home Sensor (PL 21.26). If the problem con-
tinues, replace the H-Transport PWB (PL 21.12). If the problem persists, replace the Finisher
PWB (PL 21.12).

012-335 RAP 012-900 RAP
BSD-ON: BSD 12.5 - C-Finisher PWB Communication BSD-ON: BSD 12.12 - C-Finisher Buffer Transport
Booklet Sub CPU Communication Fail. Buffer Path Sensor Static Jam. The Buffer Path Sensor detected paper when the power was
turned on, or when all interlocks were closed, or during an initialization operation.
Initial Actions
• Check the connectors at the Finisher PWB and the Booklet PWB are connected or seated Initial Actions
correctly Check the following:
• Check the wiring between the Finisher PWB and the Booklet PWB for damage.
• Paper on the Buffer Path Sensor
Procedure • Obstructions in the paper path
Power OFF and Power ON the Printer. The problem is resolved.

Y N Procedure
Reload the Software. The problem is resolved. Enter dC330 [014-101], Buffer Path Sensor (PL 21.10). Select Start. Actuate the Buffer Path
Y N Sensor. The display changes.
Replace the Finisher PWB (PL 21.12). If the problem continues, replace the Booklet Y N
PWB (PL 21.12). Select Stop. Go to BSD 12.12 - C-Finisher Buffer Transport. Check the circuit of the
Buffer Path Sensor. Refer to the OF 99-2 RAP for troubleshooting procedure.
Rerun the job.
Rerun the job. • Ensure that the connectors shown in the circuit diagrams are securely connected and that
• Finisher for a docking failure
If the above checks are OK, replace the Buffer Path Sensor (PL 21.10). If the problem persists,

012-901 RAP 012-902 RAP
BSD-ON: BSD 12.8 - C-Finisher I/F Transportation BSD-ON: BSD 12.8 - C-Finisher I/F Transportation
Decurler In Sensor static jam. Decurler Out Sensor static jam.

• Paper on the Decurler In Sensor • Paper on the Decurler Out Sensor

• Obstructions in the paper path • Obstructions in the paper path
• Decurler Transport Motor Belt for wear or damage • Decurler Transport Motor Belt for wear or damage
• Guides on the Interface Cover for damage, wear or faulty installation • Guides on the Interface Cover for damage, wear or faulty installation
Procedure Procedure
Enter dC330 [014-190], Decurler In Sensor (PL 21.27). Select Start. Open the Interface Cover Enter dC330 [014-191], Decurler Out Sensor (PL 21.27). Select Start. Open the Interface
and actuate the Decurler In Sensor. The display changes. Cover and actuate the Decurler Out Sensor. The display changes.
Y N Y N
Select Stop. Go to BSD 12.8 - C-Finisher I/F Transportation. Check the circuit of the Select Stop. Go to BSD 12.8 - C-Finisher I/F Transportation. Check the circuit of the
Decurler In Sensor. Refer to the OF 99-2 RAP for troubleshooting procedure. Decurler Out Sensor. Refer to the OF 99-2 RAP for troubleshooting procedure.
• Ensure that the connectors shown in the circuit diagrams are securely connected and that • Ensure that the connectors shown in the circuit diagrams are securely connected and that
the wires are not damaged the wires are not damaged
• Interface and Finisher for a docking failure • Interface and Finisher for a docking failure
• Decurler Transport Motor and its associated gears and belts for damage, contamination • Decurler Transport Motor and its associated gears and belts for damage, contamination
or misalignment or misalignment
If the above checks are OK, replace the Decurler In Sensor (PL 21.27). If the problem persists, If the above checks are OK, replace the Decurler Out Sensor (PL 21.27). If the problem per-
replace the Finisher PWB (PL 21.12). sists, replace the Finisher PWB (PL 21.12).

012-903 RAP 012-905 RAP
BSD-ON: BSD 12.24 - C-Finisher Compiling BSD-ON: BSD 12.24 - C-Finisher Compiling
Compiler Exit Sensor Static Jam. The Compiler Exit Sensor detected paper when the power Compiler Tray No Paper Sensor Static Jam. The Compiler Tray No Paper Sensor detected
was turned on, or when all interlocks were closed, or during an initialization operation. paper when the power was turned on, or when all interlocks were closed, or during an initializa-
tion operation.
Initial Actions
• Paper on the Compiler Exit Sensor Initial Actions
• Obstructions in the paper path • Paper on the Compiler Tray No Paper Sensor
• Obstructions in the paper path
Procedure
Enter dC330 [014-150], Compiler Exit Sensor (PL 21.9). Select Start. Open the H-Transport Procedure
Cover and actuate the Compiler Exit Sensor. The display changes. Enter dC330 [014-151], Compiler Tray No Paper Sensor (PL 21.9). Select Start. Actuate the
Y N Compiler Tray No Paper Sensor. The display changes.
Select Stop. Go to BSD 12.24 - C-Finisher Compiling. Check the circuit of the Compiler Y N
Exit Sensor. Refer to the OF 99-2 RAP for troubleshooting procedure. Select Stop. Go to BSD 12.24 - C-Finisher Compiling. Check the circuit of the Compiler
Tray No Paper Sensor. Refer to the OF 99-2 RAP for troubleshooting procedure.
• Ensure that the connectors shown in the circuit diagrams are securely connected and that Select Stop. Check the following:
the wires are not damaged • Ensure that the connectors shown in the circuit diagrams are securely connected and that
• Exit Motor Belt (PL 21.9) for wear or damage the wires are not damaged
• Exit Pinch Rollers (PL 21.9) 1 and 2 for damage • Exit Motor Belt (PL 21.9) for wear or damage
• Lower Exit Roller (PL 21.9) for wear or damage • Exit Pinch Rollers (PL 21.9) 1 and 2 for damage
• Synchronous Belt (PL 21.9) for wear or damage • Lower Exit Roller (PL 21.9) for wear or damage
If the above checks are OK, replace the Compiler Exit Sensor (PL 21.9). If the problem contin- • Synchronous Belt (PL 21.9) for wear or damage
ues, replace the Finisher PWB (PL 21.12). If the above checks are OK, replace the Compiler Tray No Paper Sensor (PL 21.8). If the prob-
lem continues, replace the Finisher PWB (PL 21.12).

012-907 RAP 012-920 RAP
BSD-ON: BSD 12.21 - C-Finisher Top Tray Stacking BSD-ON:BSD 12.11 - C-Finisher Transport, Top Tray Gating
Top Tray Exit Sensor Static Jam. The top tray exit sensor detected paper when the power was Gate Sensor static jam (Top Tray job)
turned on, or when all interlocks were closed, or during an initialization operation.
Initial Actions
Initial Actions • Check for obstructions in the paper path
• Paper on the Top Tray Exit Sensor • Check the Finisher Drive Motor Gears and Drive rolls for wear or damage
• Obstructions in the paper path
Procedure
Procedure Enter dC330 [014-102], Gate Sensor (PL 21.11). Select Start. Actuate the Gate Sensor. The
Enter dC330 [014-115], Top Tray Exit Sensor (PL 21.28). Select Start. Actuate the Top Tray display changes.
Exit Sensor. The display changes. Y N
Y N Select Stop. Go to BSD 12.11 - C-Finisher Transport, Top Tray Gating. Check the circuit
Select Stop. Go to BSD 12.21 - C-Finisher Top Tray Stacking. Check the circuit of the Top of the Gate Sensor. Refer to the OF 99-1 RAP for troubleshooting procedure.
Tray Exit Sensor. Refer to the OF 99-2 RAP for troubleshooting procedure.
Select Stop. Check the following: • Ensure that the connectors shown in the circuit diagrams are securely connected and that
• Ensure that the connectors shown in the circuit diagrams are securely connected and that the wires are not damaged
the wires are not damaged • Check that the Finisher is docked properly
• Exit Motor Belt (PL 21.9) for wear or damage • Check the Finisher Transport Motor and its associated gears and belts for damage, con-
• Top Tray Exit Roll (PL 21.28) for wear or damage tamination or misalignment
• Exit Pinch Rolls (PL 21.28) for wear or damage If the above checks are OK, replace the Gate Sensor (PL 21.11). If the problem persists,
If the above checks are OK, replace the Top Tray Exit Sensor (PL 21.28). If the problem contin- replace the Finisher PWB (PL 21.12).
ues, replace the Finisher PWB (PL 21.12).

012-932 RAP 012-934 RAP
BSD-ON: BSD-ON:
Gate Sensor static jam (Stacker job) Gate Sensor static jam (Stacker job).

• Check for obstructions in the paper path • Check for obstructions in the paper path
• Check the Finisher Drive Motor Gears and Drive rolls for wear or damage • Check the Finisher Drive Motor Gears and Drive rolls for wear or damage
Procedure Procedure
Enter dC330 [014-102], Gate Sensor (PL 21.11). Select Start. Actuate the Gate Sensor. The Enter dC330 [014-102], Gate Sensor (PL 21.11). Select Start. Actuate the Gate Sensor. The
display changes. display changes.
Y N Y N
Select Stop. Go to BSD 12.11 - C-Finisher Transport, Top Tray Gating. Check the circuit Select Stop. Go to BSD 12.11 - C-Finisher Transport, Top Tray Gating. Check the circuit
of the Gate Sensor. Refer to the OF 99-1 RAP for troubleshooting procedure. of the Gate Sensor. Refer to the OF 99-1 RAP for troubleshooting procedure.
• Ensure that the connectors shown in the circuit diagrams are securely connected and that • Ensure that the connectors shown in the circuit diagrams are securely connected and that
the wires are not damaged the wires are not damaged
• Check that the Finisher is docked properly • Check that the Finisher is docked properly
• Check the Finisher Transport Motor and its associated gears and belts for damage, con- • Check the Finisher Transport Motor and its associated gears and belts for damage, con-
tamination or misalignment tamination or misalignment
If the above checks are OK, replace the Gate Sensor (PL 21.11). If the problem persists, If the above checks are OK, replace the Gate Sensor (PL 21.11). If the problem persists,
replace the Finisher PWB (PL 21.12). replace the Finisher PWB (PL 21.12).

012-935 RAP 012-936 RAP
BSD-ON: BSD 12.11 - C-Finisher Transport, Top Tray Gating BSD-ON: BSD 12.14 - Booklet Transportation
Transport Entrance Sensor static jam. Booklet In Sensor static jam.

• Check for obstructions in the paper path • Check for obstructions in the paper path
• Check the Finisher Drive Motor Gears and Drive rolls for wear or damage • Check that the Finisher is docked correctly to ensure proper Transport Gate operation
• Check the Booklet In Sensor for obstructions (PL 21.21)
Procedure • Check if the use of non-standard paper has caused a transport problem
Enter dC330 [014-100], Transport Entrance Sensor (PL 21.10). Select Start. Actuate the Gate • Check the Booklet In Roll for wear or damage
Y N Procedure
Enter dC330 [013-135], Booklet In Sensor (PL 21.21). Select Start. Actuate the Booklet In
of the Transport Entrance Sensor. Refer to the OF 99-1 RAP for troubleshooting proce-
dure. Sensor. The display changes.
Y N
Select Stop. Check the following: Go to BSD 12.14 - Booklet Transportation. Check the circuit of the Booklet In Sensor.
Select [013-068] and/or [013-069], Booklet Gate Solenoid (PL 21.10). Select Start. The
• Check that the Finisher is docked properly Booklet Gate Solenoid actuates.
• Check the Finisher Transport Motor and its associated gears and belts for damage, con- Y N
tamination or misalignment Select Stop. Go to BSD 12.10 - C-Finisher Booklet / Punch Transport. Check the circuit of
If the above checks are OK, replace the Transport Entrance Sensor (PL 21.10). If the problem the Booklet Gate Solenoid. Refer to the OF 99-8 RAP for troubleshooting procedure.
persists, replace the Finisher PWB (PL 21.12).
Select [014-001], Finisher Transport Motor (PL 21.10). Select Start. The motor energizes.
Y N
port Motor. Refer to the OF 99-9 RAP for troubleshooting procedure.
Select Stop.
• Check the Finisher Transport Motor and its associated gears and belts for damage, con-
If the above checks are OK, replace the Booklet In Sensor (PL 21.21). If the problem persists,

012-949 RAP
BSD-ON: BSD 12.10 - C-Finisher Booklet / Punch Transport
Puncher Waste Bin not detected.
Initial Actions
• The Puncher Box Set Sensor for improper installation
• The Puncher Box Set Sensor connectors for connection failure
• The Waste Bin Actuator part for deformation and damage
• The Guide for deformation
• The Guide for a foreign substance
Procedure
Enter dC330 [14-275], Puncher Box Set Sensor (PL 21.5). Select Start. Remove and insert the
Puncher Waste Bin manually. The display changes
Y N
between the Puncher Box Set Sensor and Finisher PWB. The continuity check is OK.
Y N
Replace the Puncher Box Set Sensor (PL 21.5). If the problem continues, replace the Fin-
Check the Puncher Waste Bin Actuator and Guide for deformation. The Puncher Waste Bin
can be removed and inserted properly.
Y N
Repair or replace the Puncher Waste Bin (PL 21.5).

013-902 RAP 013-903 RAP
Booklet Compile No Paper Sensor Static Jam.The booklet compile no paper sensor detected Booklet Folder Roll Exit Sensor Static Jam.The booklet folder roll exit sensor detected paper
paper when the power was turned on, or when all interlocks were closed, or during an initializa- when the power was turned on, or when all interlocks were closed, or during an initialization
tion operation. operation.
Procedure Procedure
Go to 012-266 RAP to troubleshoot the Fault. Go to 012-115 RAP and/or 012-180 RAP to troubleshoot the Fault.

16-XXX Faults Entry RAP Table 1 Chain 16 Fault Codes
Chain Link Ext Fault Name Fault Cause RAP
016 003 09 Too many IPC Handles Too many existing IPC han- 16-1 RAP
Procedure dlers in IPC handler table
Find the Fault Code in Table 1. Go to the RAP listed for that Fault Code. Fault Code extensions 016 003 14 Too many IPC Handles Too many existing IPC han- 16-1 RAP
are defined in Table 2. dlers in IPC handler table
016 003 19 Too many IPC Handlers Too many existing IPC han- 16-1 RAP
Table 1 Chain 16 Fault Codes dles in IPC handler table
Chain Link Ext Fault Name Fault Cause RAP 016 003 90 Utility Insert Handler Failure Too Many IPC Handlers in 16-1 RAP
016 000 00 Format Service Non Shut- Non shutdown faults are N/A IPC Handler Table
down ESS Faults under one bucket counterId 016 004 09 Database Error known by Ser- 16-2 RAP
94999 vice Registry
016 000 01 ENS Service Non Shutdown Non shutdown faults are N/A 016 004 14 RPC call failure to ESS regis- Registration Service failed 16-1 RAP
ESS Faults under one bucket counterId tration service
14999 016 004 19 RPC Connect Failure to ESS Registration Service Failed. 16-1 RAP
016 000 09 Cannot create RPC connec- RPC corrupted or O/S ser- 16-1 RAP Registration Service
tion with ENS vice failure or ENS died 016 004 26 RPC Connect Failure to ESS RPC Communication Prob- 16-1 RAP
016 000 14 Cannot create RPC connec- RPC corrupted or O/S ser- 16-1 RAP Registration Service lem; Registration Service
tion with ENS vice failure or ENS died Failed
016 000 19 Unable to Create RPC Con- RPC corrupted or O/S ser- 16-1 RAP 016 004 46 RPC connect failure to ESS Registration Service 16-1 RAP
nection with ENS vice failure or ENS died Registration Service (to regis- responds w/error(ENS); RPC
ter with) Communication Problem (Flt
016 000 26 Cannot Create RPC Connec- RPC corrupted or O/S ser- 16-1 RAP
tion with ENS vice failure or ENS died Service)
016 001 09 Unable to do startup synchro- IPC failure or SC not 16-1 RAP 016 005 14 RPC call failure to ESS regis- Registration service failed to 16-1 RAP
nization tration service respond in time
responding
016 001 14 Unable to do startup synchro- IPC failure or SC not 16-1 RAP 016 005 19 RPC Call Failure to ESS Reg- Registration Service Failed to 16-1 RAP
istration Service Respond in Time
nization responding
016 005 26 RPC Call Failure to ESS Reg- Registration Service failed to 16-1 RAP
016 001 19 Unable to do start up synchro- IPC failure or SC not 16-1 RAP
nization istration Service respond in time.
responding
016 001 26 Unable to Start up and Sync IPC failure or SC not 16-1 RAP 016 005 46 RPC Call Failure to ESS Reg- Registration Service Failed to 16-1 RAP
istration Service (to register Respond in Time (null
with SC responding
with) returned)
016 001 47 Unable to do Start Up Syn- IPC failure or SC not 16-1 RAP
016 005 68 RPC Call Failure to ESS Reg- Registration Service Failed to 16-1 RAP
chronization responding
istration Service (to register Respond in Time (null
016 002 09 Unable to register as RPC Corrupt RPC or corrupt sys- 16-1 RAP
with) returned)
server tem configuration or O/S ser-
vice failure 016 005 90 RPC call to ESS Registration Registration Service failed to 16-1 RAP
failed respond. SW error.
016 002 14 Unable to register as RPC Corrupt RPC or corrupt sys- 16-1 RAP
016 005 92 RPC Call Failure to ESS Reg- Registration Service Failed to 16-1 RAP
server tem configuration or O/S ser-
vice failure istration Service (to register Respond in Time (null
with) returned)
016 002 19 Unable to Register as an RPC Corrupt RPC or corrupt sys- 16-1 RAP
016 006 09 Cannot register for events Event Notification Service 16-1 RAP
Server tem configuration or O/S ser-
unable to process request;
vice failure
ENS died
016 002 26 Could not become an RPC Corrupt O/S RPC Table 16-1 RAP
016 006 19 Cannot register for events Event Notification Service 16-1 RAP
Server
unable to process request;
016 002 46 Unable to Register as RPC Corrupt O/S RPC Table 16-1 RAP
ENS died
Server

Table 1 Chain 16 Fault Codes Table 1 Chain 16 Fault Codes
Chain Link Ext Fault Name Fault Cause RAP Chain Link Ext Fault Name Fault Cause RAP
016 007 92 Invalid RPC Data Received Unable to register; Can't 16-1 RAP 016 026 14 MALLOC error Memory Leak, SW Bug, 16-1 RAP
open IPC queue; SW Error; Memory Corrupt, Virtual
O/S Failure; Driver Failure Memory Exhausted, process
016 009 09 Invalid IPC Data Received SW Error; Corrupt Disk; Bad 16-1 RAP Size Exceeding System Lim-
Memory its
016 010 14 Unable to send IPC Service being communicated 16-1 RAP 016 026 46 Memory Allocation Error Memory Leak, SW Bug, 16-1 RAP
to is dead; Queue is full; No Memory Corrupt, Virtual
Queue; System Resource Memory Exhausted, process
Corrupted Size Exceeding System Lim-
its
016 010 99 IPC open, create, signal Service being communicated 16-2 RAP
queue failed to is dead; Queue is full; No 016 026 90 Malloc Error Memory Leak; SW Error; Vir- 16-1 RAP
Queue; System Resource tual Memory Exhausted; pro-
Corrupted cess Size Exceeding System
Limits
016 013 14 Digital Copier ENS synchroni- System RPC info corrupt or 16-3 RAP
zation error DC ENS dead 016 026 92 Memory Allocation Fault Memory Leak; SW Bug; 16-1 RAP
016 014 14 Digital Copier ENS registration System RPC info corrupt or 16-3 RAP Memory Corrupt; Virtual
error DC ENS dead Memory Exhausted; process
Size Exceeding System Lim-
016 015 14 SESS data store environmen- Corrupt environment vari- 16-1 RAP
its
tal variable not set able or configuration script
016 027 90 Unable to obtain well known Invalid Queue Requested; No 16-1 RAP
error
Queue ID Range Environment Vari-
016 015 19 SESS data store environmen- Corrupt environment vari- 16-1 RAP able; Invalid Range Environ-
tal variable not set able or configuration script
ment Variable
error
016 028 09 Unable to complete RPC call SW Error; system resource 16-1 RAP
016 016 14 Data Store init. failed SESS Faults 206, 207 or 16-1 RAP
failure; RPC corrupt
Data store not created or cor-
rupt environment variable 016 028 90 Invalid Range String Range Environment Variable 16-1 RAP
not set; Range Environment
016 016 19 Data Store init. failed SESS Faults 206, 207 or 16-1 RAP
Variable set to Invalid
Data store not created or cor-
Numeric String
rupt environment variable
016 030 19 Unable to Obtain Client RPC RPC corrupted; O/S Service 16-1 RAP
016 016 99 IPC open, create, signal Service is unable to open, 16-2 RAP
handle to EJS Failure; ENS died.
queue failed create, or signal IPC queue.
016 031 09 Invalid Event Notification SW Error in the ENS Service 16-1 RAP
016 017 19 Send Event Failure Unable to Invalid event info or data, 16-1 RAP
Received or in the Service generating
send event to ESS ENS ENS failure, System RPC
the Fault
info corrupt
016 032 19 NVM Connection Failure Invalid System Config; SW 16-1 RAP
016 021 19 ESS PM Registration Connect LynxOS failure of system call 16-1 RAP
Error; NVM Corrupted; NVM
Error gethostname
Non existent
016 021 26 Service could not get Host Service could not get Host 16-1 RAP
016 039 00 Pthread Create Error UNIX problem creating a 16-1 RAP
Name Name
thread; O/S Failure
016 021 46 Unable to Get Host Name SW error. 16-1 RAP 016 040 92 Semaphore Fault O/S error 16-1 RAP
016 023 09 RPC Call Failure to ENS ENS Service Failed to 16-1 RAP 016 048 09 Unable to set binding SW Error IPC failure system 16-1 RAP
Respond in Time resource exhaustion. Unable
016 023 26 RPC Call Failure to ENS ENS Service Failed to 16-1 RAP to set binding
Respond in Time
016 048 14 Can not set ESS client binding IPC failure. OS failure. 16-1 RAP
016 026 09 Memory allocation failure SW Error, system resource 16-1 RAP Semaphore allocation failure.
failure

016 048 90 Can not set ESS client binding IPC failure. OS failure. 16-1 RAP 016 154 14 Cannot create internal event Error 16-1 RAP
Semaphore allocation failure. queue.
016 048 99 Unable to set client binding IPC failure. OS failure. 16-2 RAP 016 154 19 NVM Read Failure SW Error; Mother Board Fail- 16-1 RAP
Semaphore allocation failure. ure
016 150 09 Cannot send registration RPC corrupted or O/S ser- 16-1 RAP 016 155 19 ESS Faulted to Boot from Corrupted SW; H/W Faults. 16-1 RAP
event vice failure or ENS died. Can- Alternate Disk Partition File System Corrupted. ESS
not send registration event 016 156 19 ServiceRun loop failed. Poll select failed. 16-1 RAP
016 150 14 Unable to obtain RPC trans- System RPC corrupt or 16-1 RAP 016 160 09 ESS Registration Service pro- Software error (technically 16-1 RAP
port invalid configuration cess death not possible); Check fault log
016 150 19 Unable to sync peer (within Infrastructure service(s) died/ 16-1 RAP for more specific reasons
ESS) infrastructure services gone or clogged or s/w error. 016 161 09 Cannot send registration Software error; Check fault 16-1 RAP
Infrastructure service died/ event log for more specific reasons.
gone or clogged or s/w error
016 162 09 ESS Platform Manager Ser- Software error. Check fault 16-1 RAP
016 150 26 Fault Service Failed to Write Disk Write Error SW Error. 16-1 RAP vice process death log for more specific reasons.
to Log 016 163 09 ESS DM Agent Service pro- Software error.Check fault 16-1 RAP
016 150 90 Invalid IPC Request Destina- SW Error 16-1 RAP cess death log for more specific reasons.
tion
016 164 09 List access failure (Create, Software error. 16-1 RAP
016 150 92 Consumer Interface Fault Data Store failure 16-1 RAP Add, Find, delete)
016 151 09 Invalid IPC command Message corrupt 16-1 RAP 016 429 00 Unable to write to data store. Sw. Error. 16-1 RAP
016 151 14 SNMP event registration failed SC IPC Queue full Excessive 16-1 RAP 016 431 00 Unable to get system time. Sw. Error. 16-1 RAP
16-750-14 faults.
016 432 00 Unknown scheduler received. Sw. Error. 16-1 RAP
016 151 19 Invalid IPC command Message corrupt 16-1 RAP
016 433 00 RPC call failed. Sw. Error. 16-1 RAP
016 151 26 Fault Service Failed to get a SW Error. 16-1 RAP
016 434 00 Unable to change scheduler in Sw. Error. 16-1 RAP
Log Handle
DM.
016 151 90 Put Environment Variable Fail- Malloc Failure; SW Error; Vir- 16-1 RAP 016 600 07 Can not create RPC connec- RPC corrupted. OS failure. 16-1 RAP
ure tual Memory Exhausted; pro- tion to ENS ENS failure. SW error.
cess Size Exceeding
016 600 35 Can not create RPC connec- OS failure. ENS failure. SW 16-2 RAP
Configuration System Limit.
tion to ENS error.
016 152 09 Internal IPC failure Software error; System 16-1 RAP
016 600 46 Cannot Create RPC Connec- RPC Corrupted; O/S Failure; 16-3 RAP
resource exhaustion
tion with ENS ENS Failure
016 152 14 Empty internal event received S/W error. 16-1 RAP
016 600 66 Unable to Create RPC Con- 16-2 RAP
by ENS
nection with ENS
016 152 19 Unable to send request to SESS System Control broken 16-1 RAP
016 600 67 Unable to Create RPC Con- 16-2 RAP
SESS or too many IPC messages.
nection with ENS
016 152 26 Fault Service could not open SW Error; Bad Disk. Fault 16-1 RAP
016 601 26 Fault Service Failed IPC SC not Responding 16-2 RAP
Fault Log Service could not open Fault
Queue Setup
Log
016 153 09 Unable to obtain IPC queue File system corrupt or full or 16-1 RAP 016 601 35 System Control initialization IPC Failure; SC not 16-2 RAP
failed Responding
disk problem
016 601 46 Invalid UI Information (RPC (insufficient, wrong, and/or 16-3 RAP
016 153 14 Can not initialize internal Internal list too large. 16-1 RAP
data) Returned extra); O/S Failure; Driver
event list.
Failure
016 153 19 NVM Save Failure SW Error; Mother Board Fail- 16-1 RAP
016 601 47 Diag Service Failed IPC IPC Failure; SC Not 16-2 RAP
ure
Queue Setup Responding
016 154 09 ESS Registration Service con- Error 16-1 RAP
figuration error.

016 601 66 Unable to do start up synchro- Unable to do start up syn- 16-2 RAP 016 604 99 Could not register with Regis- Could not register with Regis- 16-2 RAP
nization chronization tration Service. tration Service. RPC Com-
016 601 67 Unable to do start up synchro- Unable to do start up syn- 16-2 RAP munication Problem
nization chronization 016 604 105 SESS data store environmen- Corrupt environment vari- 16-2 RAP
016 601 68 Unable to start up & sync with Unable to start up & sync with 16-2 RAP tal variable not set. able or configuration script
SC. SC. error.
016 601 105 Unable to do start up synchro- Unable to do start up syn- 16-2 RAP 016 605 07 Unable to Register with Regis- Registration Service Failed to 16-1 RAP
nization chronization tration Service Respond in Time
016 602 07 RPC Service Registration Corrupt O/S RPC Table 16-1 RAP 016 605 14 RPC call failure to ESS regis- Registration service failed to 16-2 RAP
Failure tration service respond in time
016 602 09 Unable to unregister as RPC Corrupt O/S RPC table 16-2 RAP 016 605 26 Fault Service timed out regis- Fault Service timed out regis- 16-2 RAP
service during shutdown tering with registration service tering with registration ser-
vice.
016 602 11 RPC Server Registration Corrupt O/S RPC Table 16-2 RAP
failed. 016 605 35 RPC Call Failure to ESS Reg- RPC Call Failure to ESS 16-2 RAP
016 602 28 RPC Server Registration Corrupt O/S RPC Table 16-2 RAP istration Service Registration Service.
failed. 016 605 47 RPC Call Failure to ESS Reg- RPC Call Failure to ESS 16-2 RAP
istration Service (to register Registration Service
with)
016 605 66 RPC Call Failure to ESS Reg- RPC Call Failure to ESS 16-2 RAP
Failed
istration Service Registration Service
016 602 66 Unable to Register as an RPC Unable to Register as an 16-2 RAP
016 605 67 RPC Call Failure to ESS Reg- RPC Call Failure to ESS 16-2 RAP
Server RPC Server
istration Service Registration Service
016 605 105 Unable to unregister as RPC Unable to unregister as RPC 16-2 RAP
Server RPC Server
service during shutdown service during shutdown
016 606 07 Can not register for events SW error. 16-1 RAP
Server RPC Server
016 606 35 Can not register for events SW error. 16-2 RAP
016 602 105 Unable to Register as an RPC Corrupt RPC, Corrupt system 16-2 RAP
Server configuration, O/S service 016 606 46 Cannot register for events ENS Unable to process 16-2 RAP
failure. Request; ENS failure
016 603 11 Replace Handler call failed Replace Handler call failed 16-2 RAP 016 606 99 Cannot register for events ENS failure. SW error. 16-2 RAP
016 603 28 Replace Handler call failed Replace Handler call failed 16-2 RAP 016 606 105 OS problem. OS problem. 16-2 RAP
016 603 46 Too many IPC Handles Too many existing IPC han- 16-2 RAP 016 607 19 Invalid RPC Data Received SW Error; OS Failure; Driver 16-2 RAP
dlers in IPC handler table Failure
016 603 66 Too many IPC Handlers Too many IPC Handlers 16-2 RAP 016 607 46 Invalid RPC Data Received SW Error; O/S Failure; Driver 16-2 RAP
Failure
016 603 67 Too many IPC Handlers Too many IPC Handlers 16-2 RAP
016 607 47 Invalid RPC disk diagnostics SW Error; O/S Failure; Driver 16-2 RAP
016 603 68 Replace Handler call failed Replace Handler call failed 16-2 RAP
Data Received Failure
016 603 105 RPC call failure to ESS regis- RPC call failure to ESS regis- 16-2 RAP
tration service. tration service. 016 607 92 Invalid RPC Data Received SW Error; O/S Failure; Driver 16-2 RAP
Failure
016 604 14 RPC call failure to ESS regis- Unable to unregister as RPC 16-2 RAP
tration service 016 607 105 Service Run loop failed. SW Error; O/S Failure; Driver 16-2 RAP
service during shutdown.
Failure. Poll select failed.
Registration Service failed
016 608 09 Unable to free IPC resources S/W bug or corrupt disk or 16-2 RAP
016 604 38 Could not register with Regis- RPC Communication Prob- 16-2 RAP
tration Service. lem bad memory
016 608 11 IPC un-register failure S/W bug or corrupt disk or 16-2 RAP
bad memory

016 608 14 Unable to free IPC resources S/W bug or corrupt disk or 16-2 RAP 016 610 19 Unable to Send IPC Message Service being communicated 16-2 RAP
bad memory to is dead; Queue is Full; No
016 608 26 Fault Service Failed to Unbind SW Error; Corrupted Disk; 16-2 RAP Queue; System Resource
with SC Bad Memory Corrupted
016 608 28 IPC un-register failure S/W bug or corrupt disk or 16-2 RAP 016 610 26 Unable to Send IPC Message Corrupt IPC; Corrupt System 16-2 RAP
bad memory Config; Service Being talked
to died; SW Error
016 608 35 Unable to Free IPC SW Bug; Corrupt Disk; Bad 16-2 RAP
Resources Memory 016 610 28 IPC communication failed. Service being communicated 16-2 RAP
016 608 38 Unable to Unregister as IPC SW Bug; Corrupt Disk; Bad 16-2 RAP to is dead; Queue is Full; No
Server Memory Queue; System Resource
Corrupted
016 608 46 Unable to Free IPC SW Bug; Corrupt Disk; Bad 16-2 RAP
016 610 35 Unable to send IPC Message Service being communicated 16-2 RAP
Resources Memory
to is dead; Queue is full; No
016 608 66 Unable to Free IPC resources 16-2 RAP
Queue; System Resource
016 608 67 Unable to Free IPC resources 16-2 RAP Corrupted; Corrupt System
016 608 68 Unable to free IPC resources. 16-2 RAP Config (Flt Service); Corrupt
016 608 105 Build UI SVC obtain client Build UI SVC obtain client 16-2 RAP IPC (Flt Service)
failed. failed. 016 610 46 Unable to send IPC Message Service being communicated 16-2 RAP
016 609 07 Unknown Message Received SW Error; Corrupt Disk; Bad 16-1 RAP to is dead; Queue is full; No
From DM Agent Memory Queue; System Resource
016 609 19 Invalid IPC Data Received SW Error; Corrupt Disk; Bad 16-2 RAP Corrupted; Corrupt System
Config (Flt Service); Corrupt
Memory
IPC (Flt Service)
016 609 26 Fault Service Encountered SW Error, Corrupted Disk, 16-2 RAP
016 610 90 IPC Send Response Error Unable to send IPC Message 16-2 RAP
Error Trying to get IPC Mes- Bad Memory
sage to DM; Service is gone;
Queue is not valid; System
016 609 46 Invalid IPC Data Received SW Error; Corrupt Disk; Bad 16-2 RAP
Resource Problem; Receiv-
Memory; Null returned ing Queue is Full
016 609 47 Invalid IPC Data Received. SW Error, Corrupt Disk, Bad 16-2 RAP 016 610 92 Failure to send Queue Status Sending IPC message to 16-2 RAP
Get SC diag handle failed; Memory, Null returned Queue Service failed.
016 609 92 Invalid IPC Data Received SW Error, Corrupt Disk, Bad 16-2 RAP 016 610 99 Unable to send IPC Message Service being communicated 16-2 RAP
Memory, Null returned
to is dead; Queue is full; No
016 609 105 Too many IPC Handlers Too many existing IPC han- 16-2 RAP Queue; System Resource
dles in IPC handler table. Corrupted; Corrupt System
016 610 00 IPC send failure to ESS Triple 16-2 RAP Config (Flt Service); Corrupt
A service for queue command IPC (Flt Service)
authorization. 016 611 07 Client Removal Failed Error trying to Remove the 16-1 RAP
016 610 07 IPC Send Failure to DM Agent Failure to send Initialize mes- 16-1 RAP Client Handle.
sage to DM Agent 016 611 09 Cannot remove RPC connec- RPC corrupted 16-2 RAP
016 610 09 Cannot send IPC message to Software error; system 16-2 RAP tion
ESS Platform Manage resource exhaustion 016 611 14 Cannot remove RPC connec- RPC corrupted 16-2 RAP
016 610 11 IPC communication failed. Service being communicated 16-2 RAP tion
to is dead; Queue is Full; No 016 611 19 Unable to Remove RPC Con- Registration Service Failed. 16-2 RAP
Queue; System Resource nection
Corrupted
016 611 26 Cannot Remove RPC Con- SW Error 16-2 RAP
nection

016 611 38 Client Removal Failed Error trying to Remove the 16-2 RAP 016 615 46 SESS data store environmen- Can't read from data store; 16-2 RAP
Client Handle. tal variable not set Corrupt Environment Vari-
016 611 46 Cannot remove RPC connec- RPC Corrupted (ESS Reg 16-2 RAP able; Configuration Script
tion Service & ENS); Registration Error;
Service Failed (ESS Plat 016 615 47 Multiple SW Upgrade Files in Location contains multiple 16-2 RAP
Mgr); SW Error (Flt Service) Directory SW Upgrade files
016 611 47 Cannot remove RPC connec- RPC Corrupted (ESS Reg 16-2 RAP 016 615 66 SESS data store environmen- SESS data store environ- 16-2 RAP
tion Service & ENS); Registration tal variable not set mental variable not set
Service Failed (ESS Plat 016 615 67 SESS data store environmen- SESS data store environ- 16-2 RAP
Mgr); SW Error (Flt Service) tal variable not set mental variable not set
016 611 66 Unable to Remove RPC Con- Unable to Remove RPC Con- 16-2 RAP 016 615 90 SESS Data Store Environ- Corrupt Environment Vari- 16-2 RAP
nection nection mental Variable not set able; Configuration Script
016 611 67 Unable to Remove RPC Con- Unable to Remove RPC Con- 16-2 RAP Error
nection nection 016 616 35 Data Store initialization failure SESS Faults 206 or 207. 16-2 RAP
016 611 99 Cannot remove RPC connec- RPC Corrupted (ESS Reg 16-2 RAP Data Store not created. Cor-
tion Service & ENS); Registration rupt environment
Service Failed (ESS Plat 016 616 38 Error - Shared Memory Failure Shared Memory Fault when 16-2 RAP
Mgr); SW Error (Flt Service) Initializing with the Data
016 612 09 Unable to do shutdown syn- System Control not respond- 16-2 RAP Store.
chronization ing or IPC failure 016 616 46 Data Store Initialization Failed SESS Faults 206 or 207; 16-2 RAP
016 612 14 Unable to do shutdown syn- System Control not respond- 16-2 RAP Data Store not Created; Cor-
chronization ing or IPC failure rupt Environment Variable
016 612 35 Unable to do shutdown syn- SC Not Responding; IPC 16-2 RAP 016 616 47 IPC Message Failure IPC message failure 16-2 RAP
chronization Failure 016 616 67 Submission of Email or IFax Submission of Email or IFax 16-2 RAP
016 612 46 Unable to do shutdown syn- SC Not Responding; IPC 16-2 RAP Job Failed Job Failed
chronization Failure 016 617 19 Send Event Failure Unable to Invalid event info or data; 16-3 RAP
016 612 47 Downgrade not permitted Downgrade not allowed 16-2 RAP send event to ESS ENS ENS failure; System RPC
016 612 68 Unable to do shutdown syn- SC Not Responding; IPC 16-2 RAP info corrupt
chronization Failure 016 617 47 TAR Extraction Failure TAR Extraction Failure 16-2 RAP
016 613 09 DC Registration synchroniza- DC crash or ESS runs out of 16-2 RAP 016 618 47 DLM SPI Extraction Failure DLM SPI Extraction Failure 16-2 RAP
tion error RPC resources 016 619 14 Unable to unregister Registra- Registration service failed to 16-2 RAP
016 613 14 DC ENS synchronization error Digital copier ENS synchroni- 16-3 RAP tion service respond in time
zation error 016 619 19 Unable to unregister Registra- Registration service failed to 16-2 RAP
016 613 19 DC Sys Mgr sync error System Mgr died or DC crash 16-3 RAP tion service respond in time
or Sys Mgr RPC corrupt 016 619 26 Could not unregister with Reg- Communication Failure; SW 16-2 RAP
016 614 09 DC Registration communica- DC crash or ESS runs out of 16-2 RAP istration Service Error
tions error RPC resources 016 619 46 Unable to unregister with ESS Registration Service Failed to 16-2 RAP
016 614 14 Digital Copier ENS registration DC crash or ESS runs out of 16-3 RAP Registration Service due to Respond in Time (ESS Reg
error RPC resources RPC failure (timeout) Service, ENS, & ESS Plt
016 614 19 DC Sys Mgr communications System Mgr died or DC crash 16-3 RAP Mgr) Flt Service Communica-
error or Sys Mgr RPC corrupt tion Failure SW Failure
016 614 47 Invalid SW Upgrade File Invalid Upgrade file format 16-2 RAP 016 619 47 DMPR Failure at Web DMPR Failure at Web 16-2 RAP
016 615 35 SESS Data Store Environ- Corrupt Environment Vari- 16-2 RAP
mental Variable not set able; Configuration Script
Error;

016 619 68 Unable to unregister with ESS Registration Service Failed to 16-2 RAP 016 621 35 Get Host Name failed Failed to get host name using 16-2 RAP
Registration Service due to Respond in Time (ESS Reg GetHostName call. S/W error
RPC failure (timeout) Service, ENS, & ESS Plt 016 621 38 Unable to get host name Failed to get host name using 16-2 RAP
Mgr) Flt Service Communica- GetHostName call. S/W error
tion Failure SW Failure
016 621 47 Get Host Name failed Failed to get host name using 16-2 RAP
016 619 93 Unable to unregister with ESS Registration Service Failed to 16-2 RAP GetHostName call. S/W
Registration Service due to Respond in Time (ESS Reg error.
RPC failure (timeout) Service, ENS, & ESS Plt 016 621 66 Unable to get the host name. Unable to get the host name. 16-2 RAP
Mgr) Flt Service Communica-
016 621 67 Unable to get the host name. Unable to get the host name. 16-2 RAP
tion Failure SW Failure
016 621 93 Unable to get host name Failed to get host name using 16-2 RAP
016 620 07 Failure to unregister with ESS Registration Service Failed 16-1 RAP
GetHostName call. S/W error
Registration Service
016 621 99 Get Host Name failed Failed to get host name using 16-2 RAP
016 620 14 Unable to unregister Registra- Registration service failed 16-2 RAP
tion service GetHostName call. S/W error
016 620 19 Unable to unregister Registra- Registration service failed 16-2 RAP 016 622 07 RPC Unregister Server Failed Corrupt O/S RPC Table 16-1 RAP
tion service 016 622 09 Unable to unregister as RPC Corrupt O/S RPC table 16-2 RAP
016 620 35 Unable to unregister with ESS Registration Service Failed 16-2 RAP service during shutdown
Registration Service 016 622 11 Unable to unregister as RPC Corrupt O/S RPC table 16-2 RAP
service during shutdown
016 620 38 Unable to Unregister with Registration Service Failed 16-2 RAP
Registration Service 016 622 14 Unable to unregister as RPC Corrupt O/S RPC table 16-2 RAP
016 620 46 Unable to unregister with ESS Registration Service Failed 16-2 RAP service during shutdown
Registration Service due to 016 622 19 Unable to unregister as RPC Corrupt O/S RPC table 16-2 RAP
Registration Service failure service during shutdown
016 620 47 Upgrade Request Rejected Upgrade Request Rejected 16-2 RAP 016 622 26 Fault Service Failed to Unreg- Corrupt O/S RPC Table 16-2 RAP
ister as RPC Server
016 620 90 Unable to unregister with Reg- Registration Service failed. 16-2 RAP
istration Service SW error. 016 622 28 Unable to Unregister as RPC Corrupt O/S RPC Table 16-2 RAP
016 620 92 Unable to unregister with ESS 16-2 RAP Service
Registration Service due to 016 622 35 Unable to Unregister as RPC Corrupt O/S RPC Table 16-2 RAP
Registration Service failure Service
016 620 93 Unable to unregister with ESS 16-2 RAP 016 622 38 Unable to Unregister at RPC Corrupt O/S RPC Table 16-2 RAP
Registration Service due to Server
Registration Service failure 016 622 46 Unable to Unregister as RPC Corrupt O/S RPC Table 16-2 RAP
016 620 99 Unable to unregister with ESS Registration Service Failed 16-2 RAP Service
Registration Service due to 016 622 47 SW Upgrade File FTP "get" SW Upgrade File FTP "get" 16-2 RAP
Registration Service failure failure failure
016 621 00 Unable to get host name Unable to get host name. 16-2 RAP 016 622 66 Unable to unregister as RPC Unable to unregister as RPC 16-2 RAP
Configuration error. OS cor- service during shutdown service during shutdown
rupted. SW error. 016 622 67 Unable to unregister as RPC Unable to unregister as RPC 16-2 RAP
016 621 07 Unable to get host name Configuration error. OS cor- 16-1 RAP service during shutdown service during shutdown
rupted. SW error. 016 622 68 Cannot unregister from regis- Unable to unregister as RPC 16-2 RAP
016 621 11 Unable to get host name Configuration error. OS cor- 16-2 RAP tration service service during shutdown
rupted. SW error. 016 623 35 RPC Call Failure to ENS ENS Service Failed to 16-2 RAP
016 621 28 Unable to get host name Configuration error. OS cor- 16-2 RAP Respond in Time
rupted. SW error. 016 623 47 RPC Call Failure to ENS ENS Service Failed to 16-2 RAP
Respond in Time

016 624 46 Unable to create RPC connec- RPC Corrupted; O/S Failure 16-2 RAP 016 628 66 Cannot get range environment Range Environment Variable 16-2 RAP
tion variable Not Set; Range Environment
016 625 35 Invalid IPC Type. Unknown Message received; 16-2 RAP Variable Set to Invalid
SW Version Mismatch; Numeric String
016 625 46 Invalid IPC Message Type SW Version Mismatch 16-2 RAP 016 628 67 Cannot get range environment Range Environment Variable 16-2 RAP
016 625 66 Invalid IPC message Type Invalid IPC message Type 16-2 RAP variable Not Set; Range Environment
Variable Set to Invalid
016 625 67 Invalid IPC message Type Invalid IPC message Type 16-2 RAP
Numeric String
016 625 90 Invalid Queue Service IPC Known service sends mes- 16-2 RAP
016 629 11 RPC call failure Fault Service Call to PSW 16-2 RAP
message type sage that doesn’t make
Callback failed. Corrupt RPC;
sense.
Corrupt System Config; Ser-
016 626 00 Memory Allocation Error Memory Leak; SW Bug; 16-2 RAP vice being communicated to
Memory Corrupt; Virtual died; SW Error; Loose Cable
Memory Exhausted; process 016 629 26 Fault Service Call to PSW Corrupt RPC; Corrupt Sys- 16-2 RAP
Size Exceeding System Lim- Callback failed tem Config; Service being
its
communicated to died; SW
016 626 11 Can't allocate memory to load Memory Leak; SW Bug; 16-2 RAP Error; Loose Cable
a template. Memory Corrupt; Virtual 016 629 46 No Acknowledgment to RPC Calling program received 16-2 RAP
Memory Exhausted; process Message. RPC time-out void response due to. Cor-
rupt RPC Corrupt System
its
Config Service being commu-
016 626 38 Memory Allocation Error Memory Leak; SW Bug; 16-2 RAP nicated to died; Loose Cable
Memory Corrupt; Virtual 016 629 67 No acknowledgement for RPC No acknowledgement for 16-2 RAP
Memory Exhausted; process
message RPC message
its 016 629 68 No acknowledgement for RPC No acknowledgement for 16-2 RAP
message RPC message
016 626 47 Memory Allocation Error Memory Leak; SW Bug; 16-2 RAP
016 629 92 No Acknowledgment to RPC Calling program received 16-2 RAP
Memory Corrupt; Virtual
Message. RPC timeout void response due to: Cor-
Memory Exhausted; process
rupt RPC; Corrupt System
Size Exceeds System Limits
Config; Service being com-
016 626 67 Memory allocation failed Memory allocation failed 16-2 RAP municated to died; Loose
016 628 07 Range String could not be Range Environment Variable 16-1 RAP Cable
computed Not Set; Range Environment
016 629 93 No Acknowledgment to RPC Calling program received 16-2 RAP
Variable Set to Invalid Message. RPC timeout void response due to: Cor-
Numeric String rupt RPC; Corrupt System
016 628 09 Unable to complete RPC call Unable to complete RPC call 16-2 RAP Config; Service being com-
016 628 35 Range String calculation failed Range Environment Variable 16-2 RAP municated to died; Loose
Not Set; Range Environment Cable
Variable Set to Invalid 016 630 09 Unable to connect to a service Corrupt O/S RPC table; soft- 16-2 RAP
Numeric String using RPC ware error
016 628 46 Object write value out of range Range Environment Variable 16-2 RAP 016 630 26 Fault Service Failed to get Corrupt RPC; Corrupt Sys- 16-2 RAP
Not Set; Range Environment RPC Client Handle tem Config; Service being
Variable Set to Invalid communicated to died; SW
Numeric String Error; Loose Cable

016 630 35 Unable to Get RPC Client Corrupt RPC; Corrupt Sys- 16-2 RAP 016 636 99 Unable to unmarshall XDR SW Error. Unable to convert 16-2 RAP
Handle tem Config; Service being data serialized data to internal
communicated to died; SW data structure.
Error; Loose Cable 016 637 11 Can't open template cache file Failed to open System Jobs 16-2 RAP
016 630 38 Client Create Failed Null pointer returned when 16-2 RAP file.
Obtain Client Attempted. 016 637 26 Unable to open file. Failed to open System Jobs 16-2 RAP
016 630 46 Unable to Get RPC Client Corrupt RPC; Corrupt Sys- 16-2 RAP file.
Handle tem Config; Service being 016 637 38 Unable to Open File for Write SW Error; Disk Write Error 16-2 RAP
communicated to died; SW 016 637 47 Failed to Open File Failed to open a file; Bad disk 16-2 RAP
Error; Loose Cable
016 637 66 File I/O Error File I/O Error 16-2 RAP
016 630 47 Unable to Get RPC Client Corrupt RPC; Corrupt Sys- 16-2 RAP
016 637 67 File I/O Error File I/O Error 16-2 RAP
Handle tem Config; Service being
communicated to died; SW 016 637 93 Unable to open local file File I/O Error 16-2 RAP
Error; Loose Cable 016 637 95 Unable to open local file File I/O Error 16-2 RAP
016 630 66 Unable to get RPC client han- Unable to get RPC client 16-2 RAP 016 638 66 Unable to initialize with Queue Unable to initialize with 16-2 RAP
dle. handle. Library Queue Library
016 630 67 Unable to get RPC client han- Unable to get RPC client 16-2 RAP 016 638 67 Unable to initialize with Queue Unable to initialize with 16-2 RAP
dle. handle. Library Queue Library
016 630 68 Unable to get RPC client han- Unable to get RPC client 16-2 RAP 016 639 38 Create Thread Fault O/S failure memory 16-2 RAP
dle. handle. 016 639 46 Pthread create error O/S failure; memory 16-2 RAP
016 630 99 Unable to Get RPC Client Corrupt RPC; Corrupt Sys- 16-2 RAP 016 640 28 RPC call failure Calling program received 16-2 RAP
Handle tem Config; Service being void. Response due to: Cor-
communicated to died; SW rupt RPC; Corrupt System
Error; Loose Cable Config; Service being com-
016 631 19 Invalid Event Notification SW Error in the ENS Service 16-2 RAP municated to failed; Loose
Received or in the Service generating Cable
the Fault 016 640 35 RPC send Calling program received 16-2 RAP
016 631 46 Unexpected Event Notification SW Error in ENS or in the 16-2 RAP void. Response due to: Cor-
Service generating the Fault rupt RPC; Corrupt System
016 633 19 NVM Detach Error Invalid System Config; SW 16-2 RAP Config; Service being com-
Error; NVM Corrupted; NVM municated to failed; Loose
Non Existent Cable
016 634 46 Unable to specify Shutdown SW Error. 16-2 RAP 016 640 46 Unable to create Semaphore O/S failure 16-2 RAP
Routine during Initialization 016 641 00 Cannot log fault to ESS Fault Either Registration or ESS 16-2 RAP
016 635 07 Can not free XDR data SW Error 16-1 RAP Log Fault Service is not available.
016 635 35 Can not free XDR data SW Error. 16-2 RAP 016 641 26 Cannot log fault to ESS fault Unable to log a fault on the 16-2 RAP
016 635 46 Unable to Free XDR Data SW Error.Unable to Free 16-2 RAP log. ESS
XDR Data 016 641 46 Cannot log fault to ESS fault Cannot log fault to ESS fault 16-2 RAP
016 635 99 Cannot free XDR data SW Error. Unable to convert 16-2 RAP service service.
serialized data to internal 016 642 46 Invalid Internal Parameters S/W error 16-2 RAP
data structure. 016 642 47 Invalid Internal Parameters S/W error 16-2 RAP
016 636 35 Unable to unmarshall XDR SW Error. Unable to convert 16-2 RAP 016 643 19 Unable to close file SW Error. Disk write error 16-2 RAP
data serialized data to internal 016 643 26 Unable to close file. Failed to close System Jobs 16-2 RAP
data structure. file.
016 643 47 Failed to Close File Failed to close a file. 16-2 RAP

016 644 11 Can't read template cache file Unable to read from file.Com- 16-2 RAP 016 654 38 Return from spi_register Fault. DM returned from 16-2 RAP
mon Logging Utility failed to spi_register function because
get log size. error.
016 644 26 Unable to read from file. Unable to read from file.Com- 16-2 RAP 016 654 99 Return from Log_init Fault. DM returned from Log_init 16-2 RAP
mon Logging Utility failed to function because error.
get log size. 016 655 38 Return from spi_register Fault. DM returned from 16-2 RAP
016 644 47 SWVerify Get_next_proc Failed while trying to get data 16-2 RAP spi_register function because
failed for next process to be veri- error.
fied; SW Error; Disk Read 016 656 38 RPC processing Fault. LU_SvcRun function 16-2 RAP
Error returned because of error.
016 644 66 File I/O Error File I/O Error 16-2 RAP 016 658 07 Unable to get host name Configuration error. OS cor- 16-1 RAP
016 644 67 File I/O Error File I/O Error 16-2 RAP rupted. SW error.
016 645 11 Can't write updated template Failed write to System Jobs 16-2 RAP 016 659 11 Parser Utility open failure 16-2 RAP
cache file file. 016 659 28 Parser Utility open failure 16-2 RAP
016 645 26 Unable to write to file. Failed write to System Jobs 16-2 RAP 016 659 93 Parser Utility open failure Parser Utility open failure 16-2 RAP
file. 016 659 95 Parser Utility open failure Parser Utility open failure 16-2 RAP
016 645 46 Failed to Write File Failed to write to a file. 16-2 RAP 016 660 95 Cannot read local directory Cannot read local directory 16-2 RAP
016 645 47 Failed to Write File Failed to write to a file. 16-2 RAP entries entries
016 645 66 File I/O Error File I/O Error 16-2 RAP 016 660 99 Service initialization failed. SW Error, OS failure, File 16-2 RAP
016 645 67 File I/O Error File I/O Error 16-2 RAP system corruption, invalid
016 646 26 Failed to delete file. Failed to delete System Jobs 16-2 RAP installation, invalid permis-
file. sions.
016 647 19 Unable to get Time and Date Lynx OS not responding 16-2 RAP 016 661 95 Cannot create spool directory Cannot create spool directory 16-2 RAP
016 647 26 Unable to become Client of Diag failure, O/S failure 16-2 RAP 016 662 11 Parser utility template failed to 16-2 RAP
Diag Service parse
016 649 35 Invalid service attribute SW Error. 16-2 RAP 016 662 28 Parser utility template failed to 16-2 RAP
defaults parse
016 650 35 Invalid service attribute SW Error. Service making 16-2 RAP 016 662 93 Parser utility template failed to Parser utility template failed 16-2 RAP
requested invalid attribute request parse to parse
016 650 99 Invalid service attribute SW Error. Service making 16-2 RAP 016 662 95 Parser utility template failed to Parser utility template failed 16-5 RAP
requested invalid attribute request parse to parse
016 651 19 Cannot register for SESS IPC, OS, SESS, or SC opera- 16-2 RAP 016 663 11 Parser utility destroy template 16-2 RAP
Events tion failed
016 651 35 Can not register for SESS IPC failure. OS failure. SESS 16-2 RAP 016 663 28 Parser utility destroy template 16-2 RAP
events SC not responding failed
016 651 99 SPI register failed IPC failure. OS failure. SESS 16-2 RAP 016 663 93 Parser utility destroy template Parser utility destroy tem- 16-2 RAP
SC not responding failed plate failed
016 652 38 Unable to Enroll Spi Callbacks SPI Enroll Failed. 16-2 RAP 016 663 95 Parser utility destroy template Parser utility destroy tem- 16-5 RAP
016 652 99 SPI enroll failed Unable to Enroll Spi Call- 16-2 RAP failed plate failed
backs 016 664 11 Parser utility parser closing 16-2 RAP
failed
016 653 38 Error - Invalid Job Handle When DM passes Completed 16-2 RAP
Fault. Job Log an invalid Job Han- 016 664 28 Parser utility parser closing 16-2 RAP
dle. failed

016 664 93 Parser utility parser closing Parser utility parser closing 16-2 RAP 016 675 00 XSA Database Server Death Database Server Not 16-2 RAP
failed failed Responding
016 664 95 Parser utility parser closing Parser utility parser closing 16-2 RAP 016 700 00 Unknown Attribute Requested In a List Job Request, an 16-2 RAP
failed failed unknown attribute was
016 665 95 Unable to detach from child Unable to detach from child 16-2 RAP requested.
thread thread 016 700 35 Unknown attribute requested Unknown attribute requested 16-2 RAP
016 666 11 Parser utility invocation failed 16-2 RAP passes into a function
016 666 28 Parser utility invocation failed 16-2 RAP 016 701 00 Unable to communicate with LOA Failure 16-2 RAP
XSA database
016 666 93 Parser utility invocation failed Parser utility invocation failed 16-2 RAP
016 701 110 Unable to communicate with LOA Failure.SW error, XSA 16-2 RAP
016 666 95 Parser utility invocation failed Parser utility invocation failed 16-2 RAP
XSA database database crash.
016 667 11 Parser utility set status failed 16-2 RAP
016 702 00 Unable to communicate with LOA Failure 16-2 RAP
016 667 28 Parser utility set status failed 16-2 RAP
XSA database
016 667 95 Parser utility set status failed Parser utility set status failed 16-2 RAP 016 702 95 Unable to communicate with LOA Failure 16-2 RAP
016 668 47 Write NVM Failed Failed to write NVM. 16-2 RAP XSA database
016 668 93 Unable to determine local file Unable to determine local file 16-2 RAP 016 707 00 Unknown Queue Request Requesting Service sent an 16-2 RAP
statistics statistics received unknown Queue Request.
016 668 95 Unable to determine local file Unable to determine local file 16-2 RAP SW-Bug
statistics statistics 016 709 00 Unknown Modify request SW Error; Corrupt Disk; Bad 16-2 RAP
016 669 28 Unable to write job template 16-5 RAP received Memory
file to ESS disk 016 710 00 ESS Internal Communication Service being communicated 16-2 RAP
016 669 93 Unable to write job template Unable to write job template 16-2 RAP Failure to is dead; Queue is full; No
file to ESS disk file to ESS disk Queue; System Resource
016 669 95 Unable to write job template Unable to write job template 16-5 RAP Corrupted; Corrupt System
file to ESS disk file to ESS disk Config (Flt Service); Corrupt
016 670 00 Unable to lock/unlock data Unable to lock/unlock data 16-2 RAP IPC (Flt Service)
store store 016 710 35 IPC send failure Service trying to communi- 16-2 RAP
cate with is dead; Queue is
016 670 11 Unable to decode template file 16-2 RAP
full; No Queue; System
016 670 28 Unable to decode template file 16-5 RAP
Resources Corrupted
016 670 47 Save NVM Failed Failed to save NVM. 16-2 RAP 016 716 00 Data Store init failed SESS Faults 206 or 207; 16-2 RAP
016 670 93 Unable to decode template file Unable to decode template 16-2 RAP Data Store not Created; Cor-
file rupt Environment Variable
016 671 00 Sort jobs failed Sort jobs failed 16-2 RAP 016 728 00 Unable to compute Range Range Environment Variable 16-2 RAP
016 671 47 Init NVM failed Failed to initialize NVM. 16-2 RAP String Not Set; Range Environment
016 671 93 Unable to encode template file 16-2 RAP Variable Set to Invalid
016 671 95 Unable to encode template file 16-5 RAP Numeric String
016 672 09 Unable to remove file from SW error; file in use; OS fail- 16-2 RAP 016 730 00 Unable to create Client Han- Corrupt RPC; Corrupt Sys- 16-2 RAP
dle tem Config; Service being
system ure, file system corruption.
communicated to died; SW
016 672 95 Unable to remove file from SW error; file in use; OS fail- 16-2 RAP
Error; Loose Cable
system ure, file system corruption.
016 730 28 Unable to create Client Han- Obtain Client call failed 16-2 RAP
016 673 95 Cannot remove local directory SW error; file in use; OS fail- 16-2 RAP dle
ure, file system corruption.
016 730 35 Unable to create client handle Obtain Client call failed 16-2 RAP
016 674 00 XSA RPC Server Death RPC Server Not Responding 16-2 RAP
016 674 09 XSA RPC Server Death RPC Server Not Responding 16-2 RAP

016 730 66 Unable to create Client Han- Obtain Client call failed 16-2 RAP 016 751 09 Registration receives unre- S/W error. 16-2 RAP
dle quested ENS notification
016 740 19 Error - ESS Hard Disk IIO Fail- Immediate image overwrite 16-6 RAP 016 751 11 Initialization procedure fails Initialization procedure fails 16-2 RAP
ure failed on ESS hard disk. 016 751 14 SESS SC event registration SC Not Responding; SC IPC 16-2 RAP
016 741 19 E5.0 ODIO Failure 16-6 RAP failed Queue Full; SC IPC Queue
016 750 07 Message Received from DM SW Error; Corrupt Disk; Bad 16-1 RAP does not exist; Too Many
not processed correctly Memory Retries after 16-752-14 fault
016 750 09 Cannot Add existing Service Service tried to register and 16-2 RAP 016 751 19 Unable to set time / date SW Error; Invalid permission 16-2 RAP
service is already registered to change date
016 750 11 Template cache file is missing 16-2 RAP 016 751 26 Unrecognized Fault Code Service raises code that the 16-2 RAP
016 750 14 Retry SNMP event registration Too many messages sent to 16-2 RAP Fault Service doesn't know
SESS System Control (SC) how to handle.
016 751 28 Template attributes are Template attributes are 16-5 RAP
016 750 19 Invalid Online/ Offline request Invalid request data from call- 16-2 RAP
invalid, or syntax error. invalid, or syntax error.
ing service
016 751 35 Failure to initialize with DM Invalid Queue ID 16-2 RAP
016 750 26 Invalid number of faults DC SW Error; PSW Error 16-3 RAP
Agent
requested
016 750 28 Invalid template ID requested Invalid template ID requested 16-5 RAP 016 751 38 Warning- Unknown Attribute. Unknown attribute returned 16-2 RAP
from UI for job LOA. from UI for job LOA. for Completed Job List.
016 750 35 Queue Service library Initial- Data Store failure 16-2 RAP 016 751 46 Unknown Object (on Write) Client requested an unknown 16-2 RAP
object or invalid object type;
ization failed
s/w configuration error
016 750 38 Error - SPI Init Fault. Initialization of SPI and Job 16-2 RAP
016 751 47 SWVerify RepairDir failed Failed to replace the current 16-2 RAP
Tracking Table Failed in
directory with directory from
svc_initialize_service.
alt. partition; Redundant
016 750 46 Unknown Object (on Read) Client requested an unknown 16-2 RAP
directory missing or corrupt.
object or invalid object type;
MSG to reload sw.
s/w configuration error
016 751 66 Unable to send event to ESS Unable to send event to ESS 16-2 RAP
016 750 47 SC Diag Startup failed S/W failure; Bad parameter 16-2 RAP
ENS ENS
returned
016 751 67 Unable to send event to ESS Unable to send event to ESS 16-2 RAP
016 750 66 Failure to set service state Failure to set service state 16-2 RAP
ENS ENS
016 750 67 Failure to set service state Failure to set service state 16-2 RAP
016 751 92 Job State Fault Cannot set job to complete. 16-2 RAP
016 750 90 Invalid Queue Service IPC Unexpected Service sends 16-2 RAP S/W error
Queue ID this message; SW Error 016 751 93 Invalid template attribute Invalid template attribute 16-5 RAP
016 750 92 Bad file descriptor Unable to open bit map cap- 16-2 RAP 016 752 00 SRS returns to Login Service 16-2 RAP
tured to disk; Bad or full disk
“invalid fields, invalid data, or
016 750 93 IFS error when requesting IFS error when requesting 16-2 RAP missing data”
memory memory
016 752 07 Queue Service Library Initial- Data Store error; S/W error 16-1 RAP
016 750 95 Local Spool area does not Local Spool area does not 16-2 RAP ization Failed
exist. exist. 016 752 09 Attempt to register too many configuration control problem 16-2 RAP
016 751 00 Database Error known by Ser- S/W error. 16-2 RAP services
vice Registry or registry not 016 752 14 Retry SESS Sys Control event SC Not Responding; SC IPC 16-2 RAP
available.
registration Queue Full; SC IPC Queue
016 751 07 Message Received from ESS SW Error; Corrupt Disk; Bad 16-1 RAP does not exist
AAA not processed correctly Memory 016 752 19 Cannot Acknowledge System RPC Failure; CCM Crash; 16-3 RAP
Mode Change SW Bug

016 752 26 Unrecognzied SESS Error SESS raises a Error code 16-2 RAP 016 753 47 Failed to Close Directory Failed to close a directory 16-2 RAP
Code that the Fault Service doesn't during verification check;
know about. Corrupt disk
016 752 28 Template cache file is missing 16-5 RAP 016 753 66 Data Store Read Failure Data Store Read Failure 16-2 RAP
016 752 35 Failure to initialize with Print- Invalid Queue ID 16-2 RAP 016 753 67 Data Store Read Failure Data Store Read Failure 16-2 RAP
Spi 016 753 90 Null Return Address SW Error. 16-2 RAP
016 752 46 Invalid table row (on Read) Invalid row of table object; 16-2 RAP 016 753 92 Printspi can't read frame type Configuration problem 16-1 RAP
memory overwrite or from data store
requester mishandled config-
016 753 93 Error adding job(s) in job list. Error adding job(s) in job list. 16-2 RAP
uration index data
016 753 95 Requested transfer protocol Requested transfer protocol 16-2 RAP
016 752 47 Invalid Test Pattern Source Failed to find test pattern 16-2 RAP
not supported. not supported.
files; Invalid file path; corrupt
016 754 00 Service Registry Bad data / 16-2 RAP
inode file
Corrupted.
016 752 66 Scan to FAX services registra- Scan to FAX services regis- 16-2 RAP
016 754 09 Exiting w/ESS services still still registered services after 16-2 RAP
tion error tration error
registered timeout
016 752 67 Scan to Distribution services Scan to FAX services regis- 16-2 RAP
016 754 14 Event notification via IPC error Recipient is not there; Failure 16-2 RAP
registration error tration error
- no queue on ENS side; No queue
016 752 92 Printspi can't read frame type Configuration problem 16-1 RAP
016 754 19 Shutdown Request Reason SW Error. Shutdown Request 16-2 RAP
from data store
Unknown Reason Unknown
016 752 93 Error accessing job(s) in job Error accessing job(s) in job 16-2 RAP
016 754 26 Fault Service encounter error File System corrupted; SW 16-2 RAP
list. list.
reading fault log Error.
016 752 95 File transfer operation failure File transfer failure 16-2 RAP
016 754 28 Initialization procedure fails Initialization procedure fails 16-2 RAP
016 753 00 No IPC Response Login gets no response from 16-2 RAP
016 754 35 Can not generate SESS event OS corrupt; SW error; IPC 16-3 RAP
SRS
failure
016 753 09 No. of services attempt to go s/w bug 16-2 RAP
016 754 46 Attempted write of read-only S/W configuration error 16-2 RAP
below zero
object
016 753 14 Invalid event number error Calling service used an 16-2 RAP
016 754 47 SWVerify Repair file failed Failed to replace a file that 16-2 RAP
received by ENS invalid event number; SW
was missing with file from alt.
Error
partition; Corrupt disk
016 753 19 Unable to send event to ESS Invalid event info or data; 16-3 RAP
016 754 66 OS problem OS problem 16-2 RAP
ENS ENS failure; System RPC
info corrupt 016 754 67 OS problem OS problem 16-2 RAP
016 753 26 Unable to become Client of PWS failure; O/S failure; 16-3 RAP 016 754 68 Initialization procedure fails Initialization procedure fails 16-2 RAP
PWS CCM failure 016 754 90 Attempt to Free Null Node SW Bug. 16-2 RAP
016 753 28 Cannot communicate with UI Cannot communicate with UI 16-5 RAP 016 754 92 Consumer Interface Fault Data Store failure 16-1 RAP
for template list request. for template list request. 016 754 93 Error deleting job(s) from job Error deleting job(s) from job 16-2 RAP
016 753 35 Unable to change EJS state to SESS unable to request to go 16-2 RAP list. list.
OFF line OFF line 016 754 95 Unable to remove advisory Unable to remove advisory 16-2 RAP
016 753 46 Invalid table row (on Write) Client specified an invalid 16-2 RAP lock on network server. lock on network server.
row of table object; memory 016 755 00 Service Registry cannot initial- 16-2 RAP
overwrite or requester mis- ize database
handled configuration index 016 755 09 Unable to register requested Cannot register new service 16-2 RAP
data
service due to too many entries in
SRV table

016 755 14 Event notification via IPC error Message buffer full; Full 16-2 RAP 016 757 19 System Manager callback System Manager died or 16-2 RAP
- full queue queue sm_operation _complete communications link failed
016 755 19 Unable to provide new s/w SESS System Control broken 16-2 RAP failed
config. to SESS or too many IPC messages 016 757 26 Fault Service could not close SW Error; Bad Disk 16-2 RAP
016 755 26 Fault Service failed to Clear Disk Write Error; SW Error. 16-2 RAP Fault Log
Fault Log 016 757 28 Unknown message received. Unknown AAA message 16-2 RAP
016 755 28 Cancel Request Failed Cancel Request Failed 16-2 RAP received.
016 755 35 Unable to update Data Store OS corrupt; SW error; Data 16-3 RAP 016 757 35 Unable to write NVM value OS corrupt; SW error; NVM 16-2 RAP
attribute Store corrupt corrupt
016 755 46 Object type mismatch Mismatched data type during 16-2 RAP 016 757 46 Failed to get a specific IPC O/S Failure 16-1 RAP
object write; S/W configura- queue
tion error or requester mis- 016 757 47 SWVerify Repair checksum Failed while trying to replace 16-2 RAP
handled configuration index failed the file with file from alt. parti-
data tion; Configuration error; Cor-
016 755 47 SWVerify Repair permission Failed to repair the permis- 16-2 RAP rupt disk or alt. partition file
failed sion of the current file being 016 757 66 Unable to write NVM value Unable to write NVM value 16-2 RAP
checked. 016 757 67 Unable to write NVM value Unable to write NVM value 16-2 RAP
016 755 67 Cancel Request Failed Cancel Request Failed 16-2 RAP 016 757 93 Unable to set ICS document Unable to set ICS document 16-2 RAP
016 755 90 Exceeding Queue Array Size SW Limit Reached. 16-2 RAP state state
016 755 93 Unable to initialize with IFS Unable to initialize with IFS 16-2 RAP 016 758 09 Invalid service failure Software error. Unknown ser- 16-2 RAP
016 755 99 Unable to abort job fault. Unable to abort job fault. 16-2 RAP reported. vice
016 756 09 Unable to unregister request- Service not registered 16-2 RAP 016 758 14 RPC communication error to Client service died; System 16-2 RAP
ing service client RPC info corrupt;
016 756 14 RPC creation error: unable to Client provided wrong bind- 16-2 RAP 016 758 19 Unable to Unregister Registra- Registration Service failed to 16-2 RAP
create RPC communication to ing info; Client not req'd as tion Service respond in time.
client services RPC server; System RPC 016 758 26 Fault Service Encountered SW Error 16-2 RAP
info corrupt; SW Error Error Trying to access its own
016 756 26 Memory Allocation Failure SW Error 16-2 RAP queue ID
016 756 28 Range string Error. The range environment vari- 16-2 RAP 016 758 28 State Error. Unable to change state 16-2 RAP
able does not exist. (Online, Offline, Etc.)
016 756 35 Unable to read NVM value OS corrupt; SW error; NVM 16-2 RAP 016 758 35 Unable to change EJS state to Unable to change EJS state 16-3 RAP
corrupt OFF line to OFF line
016 756 46 ServiceRun loop failed Poll select failed 16-1 RAP 016 758 46 Registration Monitor Failure Failed setting up monitor rou- 16-2 RAP
016 756 47 SC Run Diagnostic failed Failed on SC call to 16-2 RAP tine with registration service
sc_run_diag; Executable 016 758 47 Error Finding Job Id Error searching for job id dur- 16-2 RAP
missing or corrupt; Invalid ing a print job submission;
test parameters Print submission tool failed
016 756 66 Unable to read NVM value. Unable to read NVM value. 16-2 RAP 016 758 66 ServiceRun loop failed ServiceRun loop failed 16-2 RAP
016 756 67 Unable to read NVM value. Unable to read NVM value. 16-2 RAP 016 758 67 ServiceRun loop failed ServiceRun loop failed 16-2 RAP
016 756 93 IPA operation failed IPA operation failed 16-2 RAP 016 758 93 Unable to obtain data store Unable to obtain data store 16-2 RAP
016 757 09 Invalid RPC parameters System RPC corrupt 16-2 RAP object handle. object handle.
016 759 09 Unable to map process death Software error; SESS SC fail- 16-2 RAP
016 757 14 RPC Control error Programming bug: Attempted 16-2 RAP
ure.
to shorten timeout

016 759 14 Request for wildcard from Request for wildcard from 16-2 RAP 016 761 67 Failed to Retrieve Public List Failed to Retrieve Public List 16-2 RAP
non-ESS non-ESS 016 761 68 Login gets no response from No IPC Response 16-2 RAP
016 759 19 ESS Failed Cold Reset 3 ESS Failed Cold Reset 3 16-1 RAP SRS
Times in a Row Times in a Row 016 761 93 Image conversion to TIFF Image conversion to TIFF 16-2 RAP
016 759 26 Unrecognized Service ID Service requesting informa- 16-2 RAP failed failed
requesting Fault Information. tion of Fault Service. SW 016 761 95 Unable to read template pool Unable to read template pool 16-5 RAP
error. configuration information. configuration information.
016 759 28 SC Init fault Unable to register with the 16-2 RAP 016 762 09 Netware process death Netware process failed. Soft- 16-4 RAP
SC. ware error; Check fault log for
016 759 46 Failed to disable or enable a process not in correct state, 16-2 RAP more specific reasons
process O/S Failure 016 762 14 Invalid internal table type. Invalid internal table type. 16-2 RAP
016 759 47 Failed to Abort process Failed to abort the requested 16-2 RAP 016 762 19 DC Platform Mgr Comm Error DC Platform Mgr Died or DC 16-3 RAP
process; Not defined crash or DC Platform Mgr
016 759 66 OA Event register Failed OA Event register Failed 16-2 RAP RPC corrupt
016 759 67 OA Event register Failed OA Event register Failed 16-2 RAP 016 762 26 Unable to become client of Unable to become client of 16-2 RAP
016 759 93 Unable to create.DAT file Unable to create.DAT file 16-2 RAP SCS Diag Service. SCS Diag Service.
016 760 09 Scan To File process death Software error; Check fault 16-4 RAP 016 762 46 Token ring status file error Hardware Failure 16-4 RAP
log for more specific reasons 016 762 47 Missing File Missing file found during Soft- 16-2 RAP
016 760 14 Invalid unregister request SW error; calling service not 16-2 RAP ware Verify check; Disk
registered access problem; Configura-
tion problem
016 760 19 ESS Initializing Any ESS Start Up 16-2 RAP
016 762 67 Invalid Index for Recipient List 16-2 RAP
016 760 26 Unable to become Client of RDT failure, O/S failure; 16-3 RAP
RDT 016 762 68 Service Registry Bad/Cor-
016 760 28 Unable to ask SC. Unable to handle cold reset. 16-2 RAP rupted data
016 760 46 processes is in an unknown Software Failure 16-2 RAP 016 762 93 IFSImageDoneX call failed IFSImageDoneX call failed 16-2 RAP
state 016 762 95 Unable to read document Unable to read document 16-5 RAP
016 760 47 Incorrect Checksum partition 1 Found incorrect checksum 16-2 RAP repository configuration infor- repository configuration infor-
mation. mation.
partition 1 during Software
Verify check; Bad disk; bad s/ 016 763 09 NetBios process death Software error; Check fault 16-4 RAP
w log for more specific reasons
016 760 67 Create List Failed Create List Failed 16-2 RAP 016 763 14 Reached internal limit for Reached internal limit for 16-2 RAP
016 760 93 Job report failure from CCM. Job report failure from CCM. 16-3 RAP events events
016 760 99 Request for system policy RPC failure; CCM not 16-2 RAP 016 763 19 System Manager Comm Error System Mgr Died or its plat- 16-3 RAP
form crashed or RPC comm
failed responding
corrupt
016 761 09 LPD process death Software error; Check fault 16-4 RAP
016 763 26 No acknowledgment to RPC No acknowledgment to RPC 16-2 RAP
log for more specific reasons
message. RPC time-out. message. RPC time-out.
016 761 14 Invalid RPC data Invalid RPC data 16-2 RAP
016 763 46 DHCP status file error. Hardware Failure 16-4 RAP
016 761 19 ESS Shutting Down Any ESS Shutdown 16-2 RAP
016 763 47 Invalid Permission Invalid Permission found dur- 16-2 RAP
016 761 26 Unable to become Client of UI UI failure, O/S failure 16-3 RAP ing Software Verify check
016 761 28 Unable to submit a job. Unable to submit job to DM. 16-2 RAP 016 763 67 Failed to Retrieve LDAP List Failed to Retrieve LDAP List 16-2 RAP
016 761 46 Ethernet status file error Hardware Failure 16-4 RAP
016 763 93 Document image count not Document image count not 16-2 RAP
016 761 47 SWVerify Init File failed Failed to initialize files 16-2 RAP found. found.
needed for Software Verify; 016 763 95 Internal destination error Internal destination error 16-2 RAP
Lower level fault

016 764 09 AppleTalk process death Software error; Check fault 16-4 RAP 016 768 19 Hold/release of jobs error Job Map Library unable to 16-2 RAP
log for more specific reasons hold or release jobs
016 764 14 Internal Logic error Internal Logic error 16-2 RAP 016 768 46 Request had invalid parame- Software Failure 16-2 RAP
016 764 19 Set Up of the SIGALRM Sig- System Call to Signal Failed. 16-2 RAP ters & will not be completed.
nal failed 016 768 47 ESS Not Attached to Server ESS not attached to Server 16-4 RAP
016 764 46 RARP status file error Hardware Failure 16-4 RAP 016 768 67 Error performing Public 16-2 RAP
016 764 47 Incorrect Checksum partition 2 Found incorrect checksum 16-2 RAP search
during Software Verify check; 016 768 93 Increment image count failed Increment image count failed 16-2 RAP
Bad disk; bad s/w 016 768 95 Cannot get Network advisory Cannot get Network advisory 16-2 RAP
016 764 67 Create List Failed Create List Failed 16-2 RAP lock file name. lock file name.
016 765 09 Banyan Vines process death Software error; Check fault 16-4 RAP 016 769 09 HTTP process death Software error; Check fault 16-4 RAP
log for more specific reasons log for more specific reasons
016 765 19 SystemMgr call failed Set Status failed 16-2 RAP 016 769 19 Novell Network communica- Novell Network failed to 16-4 RAP
016 765 46 Failed to clear SM status Software Failure 16-2 RAP tions error respond to request
016 765 47 Novell Daemon not running Novell Daemon not running 16-4 RAP 016 769 46 Config Methods library error Software Failure 16-2 RAP
016 765 67 Failed to retrieve Recipient Failed to Retrieve Recipient 16-2 RAP 016 769 47 ESS Not Attached to print ESS not attached to the print 16-4 RAP
List List queue queue
016 765 93 Unable to access data store Unable to access data store 16-2 RAP 016 769 67 Failed to Cancel Search Failed to Cancel Search 16-2 RAP
Request Request
016 766 09 Adobe process failure Software error; Check fault 16-4 RAP
log for more specific reasons 016 769 93 IFS deregister call failed. IFS deregister call failed. 16-2 RAP
016 766 19 DM admin error Unknown 16-4 RAP 016 769 95 Cannot determine appropri- Cannot determine appropri- 16-2 RAP
016 766 46 Failed to set SM status Software Failure 16-2 RAP ate lock name/address. ate lock name/address.
016 766 47 No Servers Responded No Servers Responded. 16-2 RAP 016 770 09 Unexpected process death Software error; Check fault 16-4 RAP
016 766 67 Failed to Bind to LDAP Server 16-2 RAP
016 770 19 Online/Offline request time out SESS/DM job command not 16-4 RAP
016 766 93 TIFF handle has become null TIFF handle has become null 16-2 RAP
processed
016 766 95 Cannot create Image file Cannot create Image file 16-2 RAP 016 770 46 Cannot register for SESS Software Failure 16-2 RAP
name name
events
016 767 09 HP PCL process death Software error; Check fault 16-4 RAP
016 770 47 Attached to Queue and Server ESS attached to both Queue 16-4 RAP
and Server.
016 767 19 Request to cancel spooling Job Map Library unable to 16-2 RAP 016 770 67 Required attribute missing. Required attribute missing. 16-2 RAP
job error cancel job
016 771 09 Print Service EJS process Software error; Check fault 16-2 RAP
016 767 46 Failed to send SESS alert/ Software Failure 16-2 RAP
death log for more specific reasons
event
016 771 19 Online/Offline callback failure UI/PSW/RDT RPC corrupt or 16-2 RAP
016 767 47 Server in Config list not up. Server Name in Config List 16-2 RAP
RPC corrupt
is not up.
016 771 46 Internal error with Synchro- Software Failure. 16-2 RAP
016 767 67 Error performing LDAP search 16-2 RAP nizer queue.
016 767 93 Get Document Image Count Get Document Image Count 16-2 RAP 016 771 47 Novell Config Info Failure Failed to configure Novell 16-4 RAP
failed failed Network.
016 767 95 Cannot determine filing policy Cannot determine filing policy 16-2 RAP 016 772 09 ESS Print SPI process death Software error; Check fault 16-2 RAP
for transfer. for transfer.
016 768 09 Parallel process death Software error; Check fault 16-4 RAP
016 772 19 Failure to set ESS Platform Software error 16-2 RAP
Manager service state

016 772 46 TCP/IP status file error. TCP/IP address already 16-4 RAP 016 778 95 Cannot generate confirmation Cannot generate confirma- 16-2 RAP
being used. sheet. tion sheet.
016 772 47 RPC Failure for communica- Failed doing registration or 16-2 RAP 016 779 00 System Manager Power System Manager failed or 16-2 RAP
tion rpc call. Saver Complete callback communications link failed.
016 772 95 Invalid transfer request Invalid transfer request 16-2 RAP failed.
016 773 09 ESS Print Service Surrogate Software error; Check fault 16-2 RAP 016 779 09 ESS Diagnostic Service pro- Software error; Check fault 16-2 RAP
process death log for more specific reasons cess death log for more specific reasons
016 773 19 Unknown client requested Software error 16-2 RAP 016 779 19 System Manager callback sm . 16-2 RAP
online/offline power saver completed failed.
016 773 46 Failed requesting platform Failed requesting a platform 16-4 RAP 016 779 46 TCP/IP interface attach. TCP/IP interface attach. 16-4 RAP
reset. reset from system manager. 016 779 47 SESS IPX test failed on open SESS Diagnostic failure 16-4 RAP
016 774 09 ESS Protocol Module process Software error; Check fault 16-2 RAP for send
death log for more specific reasons 016 779 95 Cannot create the template / Cannot create the template / 16-2 RAP
016 774 19 Can not obtain RPC connec- Client provided wrong bind- 16-2 RAP job log name. job log name.
tion ing info; Client not registered 016 780 00 Power Saver request time out ESS PM to Printspi IPC mes- 16-2 RAP
as RPC server; System RPC sage timed out
info corrupt; SW Error 016 780 09 ESS Authentication SPI pro- Software error; Check fault 16-2 RAP
016 774 46 BOOTP status file error. Failed performing BOOTP 16-4 RAP cess death log for more specific reasons
request. 016 780 19 Power Saver request time out 16-2 RAP
016 775 19 Can not obtain Data Store Data store not configured; 16-2 RAP 016 780 46 TCP/IP enable interface. TCP/IP enable interface. 16-4 RAP
handle for server object Software error
016 780 47 SESS IPX test failed on open SESS Diagnostic failure 16-4 RAP
016 775 46 TCP/IP missing config data. TCP/IP missing config data. 16-4 RAP for receive
016 775 95 Cannot create temporary file Cannot create temporary file 16-2 RAP 016 780 95 Cannot determine the remote Cannot determine the remote 16-2 RAP
name name directory directory
016 776 09 ESS Fault Service process Software error; Check fault 16-2 RAP 016 781 09 ESS Counters Utility process Software error; Check fault 16-2 RAP
death log for more specific reasons death log for more specific reasons
016 776 19 Can not delete jobs using Job Software error 16-2 RAP 016 781 19 Network Upgrade Checksum Cust. SW Upgrade file is cor- 16-2 RAP
Map library Error rupted on transfer
016 776 46 TCP/IP invalid interface. TCP/IP invalid interface. 16-4 RAP 016 781 46 TCP/IP NVRAM Failure. TCP/IP NVRAM Failure. 16-4 RAP
016 776 95 Cannot clean up after job Cannot clean up after job 16-2 RAP 016 781 47 SESS IPX test failed on bind SESS Diagnostic failure. 16-4 RAP
completion. completion. for send
016 777 09 ESS Completed Job Log Ser- Software error; Check fault 16-2 RAP 016 782 09 ESS Configuration Synchroni- Software error; Check fault 16-2 RAP
vice/SPI process death log for more specific reasons zation process failure log for more specific reasons
016 777 19 Can not access Data Store Software error; Data Store 16-2 RAP 016 782 19 SW Upgrade manifest mis- SW Upgrade manifest file 16-2 RAP
element corrupt; missing configuration match doesn't match SW Upgrade
016 777 46 TCP/IP invalid addressing. TCP/IP invalid addressing. 16-4 RAP files
016 777 95 Cannot log into requested net- Cannot log into requested 16-2 RAP 016 782 46 TCP/IP Gateway Failure. TCP/IP Gateway Failure. 16-4 RAP
work server network server 016 782 47 SESS IPX test failed on bind SESS Diagnostic failure. 16-4 RAP
016 778 09 ESS Configuration Utility pro- Software error; Check fault 16-2 RAP for receive
cess death log for more specific reasons 016 783 09 Unable to send Software error; IPC failure; 16-2 RAP
016 778 19 Invalid Enable Demo Job set- Software error 16-2 RAP sc_proc_disable() SC not processing IPC
ting 016 783 19 ESS Failure to enter upgrade ESS does not respond to 16-2 RAP
016 778 46 TCP/IP socket failure TCP/IP socket failure 16-4 RAP mode UpgradePrep command.
016 783 46 TCP/IP host file failure. TCP/IP host file failure. 16-4 RAP

016 783 47 SESS IPX test send failure SESS Diagnostic failure. 16-4 RAP 016 790 09 Lan Fax process death Software error; Check fault 16-4 RAP
016 784 09 Missing service type SW error; Registration Ser- 16-2 RAP log for more specific reasons
vice out of date 016 790 19 ESS PM Failed to install Job Option Load failure-software 16-2 RAP
016 784 19 SW Upgrade aborted - IOT IOT does not respond to 16-2 RAP Based Accounting
failed to enter Upgrade Mode UpgradePrep command 016 790 47 SESS Banyan test unknown SESS Diagnostic failure. 16-4 RAP
016 784 46 TCP/IP Resolve File Failure. TCP/IP Resolve File Failure. 16-4 RAP error
016 784 47 SESS IPX test receive failure SESS Diagnostic failure. 16-4 RAP 016 791 09 Accounting process death Software error; Check fault 16-2 RAP
016 785 09 ESS SNMP Agent process Software error; Check fault 16-4 RAP log for more specific reasons
failure log for more specific reasons 016 791 19 Scan to File DLM is not Scan to File DLM is not 16-2 RAP
defined. defined.
016 785 19 SW Upgrade aborted - UI UI does not respond to 16-2 RAP
failed to enter Upgrade Mode UpgradePrep command 016 791 47 SESS Banyan test no network SESS Diagnostic failure. 16-4 RAP
016 785 46 TCP/IP Resolve File Failure. TCP/IP Resolve File Failure. 16-4 RAP 016 792 09 Tiff process death Software error; Check fault 16-2 RAP
016 785 47 SESS IPX test bad data in SESS Diagnostic failure. 16-4 RAP log for more specific reasons
receive 016 792 19 Lan Fax DLM is not defined. Lan Fax DLM is not defined. 16-2 RAP
016 786 09 Token Ring process death Software error; Check fault 16-4 RAP 016 792 47 SESS Banyan test open fail- SESS Diagnostic failure. 16-4 RAP
log for more specific reasons ure
016 786 19 ESS failure to uncompress ESS untar of upgrade file 16-2 RAP 016 793 09 Port9100 process death software error; check fault log 16-2 RAP
upgrade file fails for more specific reasons
016 786 46 TCP/IP ELT File Failure. TCP/IP ELT File Failure. 16-4 RAP 016 793 19 Job Based Accounting DLM is Job Based Accounting DLM 16-2 RAP
016 786 47 SESS IPX test unknown error SESS Diagnostic failure. 16-4 RAP not defined. is not defined.
016 787 09 Sub agent process death Software error; Check fault 16-4 RAP 016 793 47 SESS Banyan test echo fail- SESS Diagnostic failure. 16-4 RAP
ure
016 787 19 IOT SW Upgrade failed ESS times out - cannot com- 16-3 RAP 016 794 09 Cross platform synchroniza- Cross platform synchroniza- 16-2 RAP
tion error. tion error.
municate w/IOT
016 794 19 Install Password mismatch. Install Password mismatch. 16-2 RAP
016 787 46 TCP/IP IPC failure. TCP/IP IPC failure. 16-4 RAP
016 794 47 SESS Banyan test no servers SESS Diagnostic failure. 16-4 RAP
016 787 47 SESS Apple test zip failure - SESS Diagnostic failure. 16-4 RAP
network unreachable 016 795 09 Slpsa process death software error; check fault log 16-4 RAP
016 788 09 Serial process death Software error; Check fault 16-4 RAP for more specific reasons
log for more specific reasons 016 795 19 ESS PM Failed to remove Option Load failure-software 16-2 RAP
016 788 19 ESS PM Failed to install Scan Option Load failure-software 16-2 RAP LAN FAX
to File 016 795 47 SESS NetBIOS test no lanas SESS Diagnostic failure. 16-4 RAP
found
016 788 46 Dynamic DNS status file error Failed performing dynamic 16-4 RAP
DNS update 016 796 09 SSDP process death Software error; Check fault 16-4 RAP
016 788 46 Dynamic DNS status file error Dynamic DNS status file error 16-4 RAP log for more specific reasons
016 788 47 SESS Apple test no zones SESS Diagnostic failure. 16-4 RAP 016 796 19 ESS PM Failed to remove Option Load failure-software 16-2 RAP
found Scan to File
016 789 09 Connectivity Configuration Software error; Check fault 16-4 RAP 016 796 47 SESS NetBIOS test invalid SESS Diagnostic failure. 16-4 RAP
command
Server process death log for more specific reasons
016 797 09 USB process death Software error; Check fault 16-4 RAP
016 789 19 ESS PM Failed to install LAN Option Load failure-software 16-2 RAP
FAX
016 789 46 Autonet status file error Failed performing Autonet IP 16-4 RAP 016 797 19 ESS PM Failed to remove Job Option Load failure-software 16-2 RAP
Based Accounting
process
016 797 47 SESS NetBIOS test interface SESS Diagnostic failure. 16-4 RAP
016 789 47 SESS Apple test unknown SESS Diagnostic failure. 16-4 RAP
busy
error

016 798 09 POP3 process death Software error; Check fault 16-4 RAP 016 805 09 Web Service edge client pro- Web Service edge client pro- 16-2 RAP
log for more specific reasons cess death. cess death.
016 798 19 Option already enabled. Option already enabled. 16-2 RAP 016 805 19 Accounting install failed. Accounting install failed. 16-2 RAP
016 798 47 SESS NetBIOS test too many SESS Diagnostic failure. 16-4 RAP 016 805 47 SESS NetBIOS test could not SESS Diagnostic failure. 16-4 RAP
commands join ring
016 799 09 SMTP process death Software error; Check fault 16-4 RAP 016 806 00 SESS NetBIOS test memory CPI Death Error 16-2 RAP
log for more specific reasons allocation error
016 799 19 Option already enabled. Option already enabled. 16-2 RAP 016 806 09 CPI service unavailable. CPI service unavailable. 16-2 RAP
016 799 47 SESS NetBIOS test invalid SESS Diagnostic failure. 16-4 RAP 016 806 19 Counters did not increment. Counters did not increment. 16-2 RAP
adapter 016 806 47 SESS NetBIOS test cable not SESS Diagnostic failure. 16-4 RAP
016 800 09 List access failure (Create, List access failure (Create, 16-2 RAP connected to MAU
add, find, delete) add, find, delete) 016 807 00 SESS NetBIOS test memory JobLog death Error 16-2 RAP
016 800 19 Option not supported. Option not supported. 16-2 RAP allocation error
016 800 46 Ethernet Initialization failure Unable to connect to device 16-4 RAP 016 807 09 Job Log service unavailable. Job Log service unavailable. 16-2 RAP
when setting up IP over 016 807 19 State change failed. State change failed. 16-2 RAP
Ethernet 016 807 47 SESS NetBIOS test memory SESS Diagnostic failure. 16-4 RAP
016 800 47 SESS NetBIOS test cannot SESS Diagnostic failure. 16-4 RAP allocation error
cancel
016 808 00 SESS NetBIOS test memory Job Tracker death Error 16-2 RAP
016 801 09 Invalid SESS event/IPC error. Invalid SESS event/IPC error. 16-2 RAP allocation error
016 801 19 Serial Number mismatch. Serial Number mismatch. dC132, 016 808 09 JobTracker service unavail- JobTracker service unavail- 16-2 RAP
16-2 RAP able. able.
016 801 46 Token Ring Initialization failure Unable to connect to device 16-4 RAP 016 808 47 SESS NetBIOS test no more SESS Diagnostic failure. 16-4 RAP
when setting up IP over minor devices available
Token Ring
016 809 00 SESS NetBIOS test memory Kerberos Death Error 16-2 RAP
016 801 47 SESS NetBIOS test oem x SESS Diagnostic failure. 16-4 RAP allocation error
(unusual network problem) 016 809 09 Kerberos service unavailable. Kerberos service unavail- 16-2 RAP
016 802 09 Web Service edge client pro- Web Service edge client pro- 16-2 RAP able.
cess death. cess death. 016 809 47 SESS NetBIOS test token ring SESS Diagnostic failure. 16-4 RAP
016 802 19 Counters do not match. Counters do not match. 16-2 RAP board was stopped
016 802 46 DHCP Initialization failure Error occurred when attempt- 16-4 RAP 016 810 00 SESS NetBIOS test memory Scan to Distribution Death 16-2 RAP
ing to get the IP data from the allocation error Error
DHCP server. 016 810 09 Scan Service unavailable. Scan Service unavailable. 16-2 RAP
016 802 47 SESS NetBIOS test adapter SESS Diagnostic failure. 16-4 RAP 016 810 19 Failed to remove Accounting. Failed to remove Accounting. 16-2 RAP
malfunction
016 810 47 SESS NetBIOS test network is SESS Diagnostic failure. 16-4 RAP
016 803 09 Web Service edge client pro- Web Service edge client pro- 16-2 RAP
bad
cess death. cess death.
016 811 00 SESS NetBIOS test memory SMB Death Error 16-2 RAP
016 803 46 RARP Initialization failure Unable to get the IP address 16-4 RAP
allocation error
from the RARP server.
016 811 09 SMB service unavailable. SMB service unavailable. 16-2 RAP
016 803 47 SESS NetBIOS test cannot SESS Diagnostic failure. 16-4 RAP
016 811 19 Failed to initiate operation. Failed to initiate operation. 16-2 RAP
init token ring
016 804 09 Web Service edge client pro- Web Service edge client pro- 16-2 RAP 016 811 47 SESS NetBIOS test command SESS Diagnostic failure. 16-4 RAP
cess death. cess death. timed out
016 812 00 SESS NetBIOS test memory TCP/IP Death Error 16-2 RAP
016 804 47 SESS NetBIOS test no cable SESS Diagnostic failure. 16-4 RAP
allocation error
connected to board

016 812 09 TCP/IP service unavailable. TCP/IP service unavailable. 16-2 RAP 016 828 47 SESS Apple test zip failure - SESS Diagnostic failure. 16-4 RAP
016 812 19 Failed to change the enable Failed to change the enable 16-2 RAP no router found
upgrade flag. upgrade flag. 016 829 47 SESS Apple test zip failure - SESS Diagnostic failure. 16-4 RAP
016 812 47 SESS NetBIOS test message SESS Diagnostic failure. 16-4 RAP unknown zip error
incomplete 016 830 47 GetNetData IP Diagnostic - Unable to get the default 16-4 RAP
016 813 00 SESS NetBIOS test memory WS Scan Temp Death Error 16-2 RAP failed to get default router. router for the device.
allocation error 016 831 47 GetNetData IP Diagnostic - Unable to get the subnet 16-4 RAP
016 813 09 Scan Service unavailable. Scan Service unavailable. 16-2 RAP failed to get subnet mask. mask for the device.
016 813 47 SESS NetBIOS test no SESS Diagnostic failure. 16-4 RAP 016 832 47 GetNetData IP Diagnostic - Failure while getting local IP 16-4 RAP
resources on local adapter failed to get local devices. devices on the network.
016 814 00 SESS NetBIOS test memory Scan Compressor Death 16-2 RAP 016 833 47 GetNetData IP Diagnostic - Failure while performing ARP 16-4 RAP
allocation error Error failed on ARP. command.
016 814 09 Scan Compressor service Scan Compressor service 16-2 RAP 016 834 47 Novell GetNetData - failed Failed to get a default file 16-4 RAP
unavailable. unavailable. getting default file server server from config utility.
016 814 47 SESS NetBIOS test duplicate SESS Diagnostic failure. 16-4 RAP 016 835 47 Novell GetNetData - failed Failed to the novell frame 16-4 RAP
name in local name table getting frame type type from the config utility.
016 815 09 Service Registry Process 16-2 RAP 016 836 47 Novell GetNetData - failed to Failed on SESS call to initial- 16-4 RAP
Death init Netware ize netware.
016 815 47 SESS NetBIOS test name SESS Diagnostic failure. 16-4 RAP 016 837 47 GetNetData - Diagnostic Diagnostic Name returned 16-4 RAP
table is full Name not found from SESS not found in list.
016 816 47 SESS NetBIOS test unex- SESS Diagnostic failure. 16-4 RAP 016 838 47 SWVerify Setup Alarm Failed Failed to setup catching 16-4 RAP
pected protocol received alarm signals for repair time-
016 817 47 SESS NetBIOS test NetBIOS/ SESS Diagnostic failure. 16-4 RAP outs
ix being reset 016 839 47 SWVerify Repair Filelength Failure to repair a file of file- 16-4 RAP
016 818 47 SESS NetBIOS test NetBIOS/ SESS Diagnostic failure. 16-4 RAP Failed length=0: corrupt disk
ix being stopped 016 840 47 System call failed Corrupt OS, software error 16-4 RAP
016 819 47 SESS NetBIOS test NetBIOS/ SESS Diagnostic failure. 16-4 RAP 016 841 47 SWVerify Missing Directory Corrupt filesystem. 16-4 RAP
ix not loaded 016 842 47 SWVerify process Not Run- Machine out of configuration, 16-4 RAP
016 820 47 SESS NetBIOS test NetBIOS/ SESS Diagnostic failure. 16-4 RAP ning SW error
ix not running 016 843 47 SWVerify Repair Timeout Corrupt OS, Machine in bad 16-4 RAP
016 821 47 SESS NetBIOS test MAC SESS Diagnostic failure. 16-4 RAP running state, SW error.
driver went offline 016 844 47 Failed to save data to NVM Corrupt OS, Machine in bad 16-2 RAP
016 822 47 SESS NetBIOS test error dur- SESS Diagnostic failure. 16-4 RAP running state, SW error.
ing reset 016 845 47 Failed to initialize NVM Corrupt OS, Machine in bad 16-2 RAP
016 823 47 SESS NetBIOS test unknown SESS Diagnostic failure. 16-4 RAP running state, SW error.
error 016 846 47 Failed to restore contents of Corrupt OS, Machine in bad 16-2 RAP
016 824 47 SESS UNIX test unknown SESS Diagnostic failure. 16-4 RAP NVM running state, SW error
error 016 847 47 Failed to write value to NVM Corrupt OS, Machine in bad 16-2 RAP
016 825 47 Echo Test Failure; SESS diag SESS Diagnostic failure. 16-4 RAP running state, SW error.
name not found 016 848 47 Failed to read faults Error reading the fault file 16-2 RAP
016 826 47 SESS Apple test zip failure - SESS Diagnostic failure. 16-4 RAP from Fault Service
system error 016 849 47 Failed to create command Error creating command 16-2 RAP
016 827 47 SESS Apple test zip failure - SESS Diagnostic failure. 16-4 RAP array array for stream editor.
invalid parameters

016 850 47 Failed to add substitution Failed adding stream to 16-2 RAP 016 872 47 SESS NETBIOS test name in SESS NETBIOS test name in 16-4 RAP
string stream editor array. use. use.
016 851 47 Failed calling stream editor Failed on call to stream edi- 16-2 RAP 016 873 47 SESS NETBIOS test name SESS NETBIOS test name 16-4 RAP
tor. deleted. deleted.
016 852 47 Failed to process fault for Unable to read a fault for the 16-2 RAP 016 874 47 SESS NETBIOS test session SESS NETBIOS test ses- 16-4 RAP
error report error report abended. sion abended.
016 853 47 Failed to get last reset time Failed getting the last reset 16-2 RAP 016 875 47 SESS NETBIOS test name SESS NETBIOS test name 16-4 RAP
time for the error report. conflict. conflict. Name conflict on net-
016 854 47 Failed on call to fault service Failed calling fault service for 16-2 RAP work.
the error report. 016 876 47 SW verify setup SIGTERM SW verify setup SIGTERM 16-4 RAP
016 855 47 Failed on call send event Failed sending event for 16-2 RAP Failed. Failed.
diagnostic test. 016 877 47 SESS PCI test unknown error. SESS PCI test unknown 16-4 RAP
016 856 47 Failed on system command Failed doing a unix C system 16-2 RAP error.
call. 016 878 47 SESS PCI test failed to open SESS PCI test failed to open 16-4 RAP
016 857 47 Failed to find process Abort request, unable to find 16-2 RAP driver. driver.
process. 016 879 47 SESS PCI test failed flushing SESS PCI test failed flushing 16-4 RAP
016 858 47 Failed to dump log Failed to dump the fault logs. 16-2 RAP stream buffer. stream buffer.
016 859 47 Failed on software verify Software Verify Test returned 16-2 RAP 016 880 47 SESS PCI test failed on put SESS PCI test failed on put 16-4 RAP
error. msg call. msg call.
016 860 47 No response for IP Ping Test No machines responded to 16-4 RAP 016 881 47 SESS PCI test invalid argu- SESS PCI test invalid argu- 16-4 RAP
an ICMP echo request ment. ment.
016 861 47 Registration Monitor Failure. Failed setting up monitor rou- 16-2 RAP 016 882 47 SESS PCI test failed on put SESS PCI test failed on put 16-4 RAP
tine with registration service. msg call. msg call.
016 862 47 SESS NETBIOS test invalid Command not valid to can- 16-4 RAP 016 883 47 SESS PCI test failed on ioctl SESS PCI test failed on ioctl 16-4 RAP
cancel command. cel. call. call.
016 863 47 SESS NETBIOS test illegal Illegal buffer length. 16-4 RAP 016 884 47 SESS PCI test control flag SESS PCI test control flag 16-4 RAP
buffer length. area too small. area too small.
016 864 47 SESS NETBIOS test illegal Illegal local session number. 16-4 RAP 016 885 47 SESS PCI test driver not ini- SESS PCI test driver not ini- 16-4 RAP
local session number. tialized. tialized.
016 865 47 SESS NETBIOS test session SESS NETBIOS test ses- 16-4 RAP 016 886 47 SESS PCI test info request SESS PCI test info request 16-4 RAP
closed. sion closed. failed. failed.
016 866 47 SESS NETBIOS test com- SESS NETBIOS test com- 16-4 RAP 016 887 47 SESS PCI test driver failed to SESS PCI test driver failed to 16-4 RAP
mand canceled. mand canceled. register. register.
016 867 47 SESS NETBIOS test name SESS NETBIOS test name 16-4 RAP 016 888 47 SESS PCI test driver failed to SESS PCI test driver failed to 16-4 RAP
deregistered. deregistered. Name deregis- unregister. unregister.
tered, session active. 016 889 47 SW verify get data failed. SW verify get data failed. 16-4 RAP
016 868 47 SESS NETBIOS test local Local session table full. 16-4 RAP 016 890 47 SW verify get next proc failed. SW verify get next proc 16-4 RAP
session table full. failed.
016 869 47 SESS NETBIOS test no listen SESS NETBIOS test no lis- 16-4 RAP 016 900 19 Failed to open on SMC driver. Failed to open on SMC 16-2 RAP
in remote computer ten in remote computer. driver.
016 870 47 SESS NETBIOS test illegal SESS NETBIOS test illegal 16-4 RAP 016 901 19 Failed to make ioctl call using Failed to make ioctl call using 16-2 RAP
name number. name number. SMC driver. SMC driver.
016 871 47 SESS NETBIOS test cannot SESS NETBIOS test cannot 16-4 RAP 016 902 19 Address specified is invalid. Address specified is invalid. 16-2 RAP
find name or no answer. find name or no answer.

016 903 19 Result from ioctl does not Result from ioctl does not 16-2 RAP 016 935 19 Auto-Upgrade failed Cannot Auto-Upgrade failed Cannot 16-2 RAP
match FD. match FD. read/write attributes to read/write attributes to
016 904 19 Invalid ioctl request. Invalid ioctl request. 16-2 RAP machine. machine.
016 905 19 Unknown ioctl failure. Unknown ioctl failure. 16-2 RAP 016 936 19 Auto-Upgrade failed Cannot Auto-Upgrade failed Cannot 16-4 RAP
016 906 19 Malloc failed for net upgrade. Malloc failed for net upgrade. 16-2 RAP connect to remote server. connect to remote server.
016 907 19 Malloc failed for net upgrade. Malloc failed for net upgrade. 16-2 RAP 016 937 19 Auto-Upgrade failed Cannot Auto-Upgrade failed Cannot 16-4 RAP
login to remote server. login to remote server.
016 908 19 Error opening File. Error opening File. 16-2 RAP
016 938 19 Auto-Upgrade failed Cannot Auto-Upgrade failed Cannot 16-4 RAP
016 909 19 Error transfer data to CCM. Error transfer data to CCM. 16-3 RAP
access directory on remote access directory on remote
016 910 19 Failed to untar File. Failed to untar File. 16-2 RAP server. server.
016 911 19 Error changing directory. Error changing directory. 16-2 RAP 016 939 19 Auto-Upgrade failed Multiple Auto-Upgrade failed Multi- 16-4 RAP
016 912 19 Install script did not execute. Install script did not execute. 16-2 RAP upgrade files found on remote ple upgrade files found on
016 913 19 Write failure to File. Write failure to File. 16-2 RAP server. remote server.
016 914 19 Shared memory was cor- Shared memory was cor- 16-2 RAP 016 940 19 Auto-Upgrade failed. Machine 16-4 RAP
rupted. rupted. is in diagnostics mode.
016 915 19 Open failed. Open failed. 16-2 RAP 016 941 19 Auto-Upgrade failed. ESS 16-2 RAP
016 916 19 CRC Failed. CRC Failed. 16-2 RAP cannot communicate with
main controller
016 917 19 Failed to close on checksum. Failed to close on checksum. 16-2 RAP
016 942 19 Auto-Upgrade failed Upgrade 16-3 RAP
016 918 19 CRC comparison failed. CRC comparison failed. 16-2 RAP
file is invalid - Incompatible
016 919 19 Restart request failed. Restart request failed. 16-2 RAP with main controller.
016 920 19 ELT Daemon start failed. ELT Daemon start failed. 16-2 RAP 016 943 19 Auto-Upgrade failed Upgrade 16-2 RAP
016 922 19 NVM store failed. NVM store failed. 16-2 RAP file is invalid - Installed soft-
016 923 19 Failed saving persistent data. Failed saving persistent data. 16-2 RAP ware is more recent.
016 924 19 Failed in restoring persistent Failed in restoring persistent 16-2 RAP 016 944 19 Auto-Upgrade failed Upgrade Auto-Upgrade failed 16-2 RAP
data. data. file is invalid - File corruption Upgrade file is invalid - File
detected. corruption detected.
016 925 19 Failed saving web config data. Failed saving web config 16-2 RAP
data. 016 945 19 Auto-Upgrade failed Upgrade Auto-Upgrade failed 16-2 RAP
016 926 19 Failed to save data store val- Failed to save data store val- 16-2 RAP file is invalid - File is not Upgrade file is invalid - File is
ues. ues. appropriate for current not appropriate for current
machine software. machine software.
016 927 19 Failed to restore web config Failed to restore web config 16-2 RAP
016 946 19 Failed to install Scan to Email. 16-7 RAP
data. data.
016 947 19 Failed to install internet Fax. Failed to install internet Fax. 16-8 RAP
016 928 19 Failed to install files. Failed to install files. 16-2 RAP
016 948 19 Remove of Scan to Email Remove of Scan to Email 16-2 RAP
016 929 19 Failed to restore data store Failed to restore data store 16-2 RAP
option failed. option failed.
values. values.
016 930 19 Failed to remove jobs. Failed to remove jobs. 16-2 RAP 016 949 19 Remove of Internet Fax option Remove of Internet Fax 16-2 RAP
failed. option failed.
016 931 19 Failed to close on SMC driver. Failed to close on SMC 16-2 RAP
016 950 19 Scan to Email image process- 16-7 RAP
driver.
ing hardware not available.
016 932 19 NVM write failure. NVM write failure. 16-2 RAP
016 951 19 Internet fax image processing Internet fax image processing 16-7 RAP
016 933 19 Failed to remove File. Failed to remove File. 16-2 RAP
hardware not available. hardware not available.
016 934 19 Job Based Accounting not Job Based Accounting not 16-2 RAP
016 952 19 Scan to Email memory size Scan to Email memory size 16-7 RAP
enough dc memory. enough dc memory.
error. error.
016 953 19 Internet fax memory size error. 16-8 RAP
016 958 19 Failed to install Kerberos. Failed to install Kerberos. 16-2 RAP

016 959 19 Failed to install SMB Failed to install SMB 16-2 RAP 016 981 00 Unable to Obtain Job Handle Object handler corrupted. 16-2 RAP
016 960 19 Failed to install SMTP Failed to install SMTP 16-2 RAP Null handle returned; Data
store corrupt
016 961 19 Failed to remove Kerberos. Failed to remove Kerberos. 16-2 RAP
016 981 35 Unable to obtain Job handle Unable to obtain job handle 16-2 RAP
016 962 19 Failed to remove SMB. Failed to remove SMB. 16-2 RAP
which is used to fetch data
016 963 19 Failed to remove SMTP Failed to remove SMTP 16-2 RAP
store attributes
016 964 19 Failed to Cancel operation. Failed to Cancel operation. 16-2 RAP 016 982 00 Unknown Finishing Value Unable to map attribute or 16-2 RAP
016 965 19 Failed to send Platform Failed to send Platform 16-2 RAP returned invalid data
Unavailable. Unavailable. 016 982 19 Failed to remove Embedded Failed to remove Embedded 16-8 RAP
016 966 19 Failed to install job tracker. Failed to install job tracker. 16-2 RAP Fax. Fax.
016 967 19 Failed to remove job tracker. Failed to remove job tracker. 16-2 RAP 016 982 35 Unknown Finishing Value Unable to map attribute or 16-2 RAP
016 968 19 Failed to install POP3 Failed to install POP3 16-2 RAP returned invalid data
016 969 19 Failed to remove POP3 Failed to remove POP3 16-2 RAP 016 983 00 Unknown Offset value Unable to map attribute or 16-2 RAP
016 975 19 Failed to install Disk Overwrite Failed to install Disk Over- 16-6 RAP returned invalid data
write 016 983 19 Failed to remove G4 Failed to remove G4 16-2 RAP
016 976 19 Failed to install Immediate Failed to install Immediate 16-6 RAP 016 983 35 Unknown Offset value Unable to map attribute or 16-2 RAP
Image Overwrite. Image Overwrite. returned invalid data
016 977 00 Queue List Jobs failure Request to SESS Document 16-2 RAP 016 984 00 Unknown Job State Reason Unable to map attribute or 16-2 RAP
Manager failed for List Jobs; value returned invalid data
Corrupt data sent to DM. 016 984 35 Unknown Job State Reason Unable to map attribute or 16-2 RAP
Communications problem value returned invalid data
DM failed 016 985 00 Unknown Medium Type value Unable to map attribute or 16-2 RAP
016 977 19 ESS PM failed to remove Disk Option Load failure-software 16-6 RAP returned invalid data
Overwrite
016 985 35 Unknown Medium Type value Unable to map attribute or 16-2 RAP
016 977 35 Queue List Jobs failure Request to SESS's Docu- 16-2 RAP returned invalid data
ment Manager failed for List 016 986 00 Unknown Collation value Unable to map attribute or 16-2 RAP
Jobs; Corrupt data sent to returned invalid data
DM. Communications prob-
016 986 35 Unknown Collation value Unable to map attribute or 16-2 RAP
lem DM failed
returned invalid data
016 978 00 Unable to get Copy jobs Invalid data; Communication 16-2 RAP
016 987 00 Unknown Tray value returned Unable to map attribute or 16-2 RAP
problem
invalid data
016 978 19 ESS PM failed to remove Job Option Load failure-software 16-6 RAP
016 987 35 Unknown Tray value returned Unable to map attribute or 16-2 RAP
Overwrite
invalid data
016 978 35 Unable to get Copy jobs Invalid data; Communication 16-3 RAP
016 988 00 Unknown signature value Unable to map attribute or 16-2 RAP
problem
returned. invalid data
016 979 00 Unknown Attribute returned Invalid data returned Data 16-2 RAP
016 988 35 Unknown signature value Unable to map attribute or 16-2 RAP
Store corrupt
returned. invalid data
016 979 19 ESS PM failed to remove Option Load failure-software 16-8 RAP
016 989 00 Unknown Plex Value returned Unable to map attribute. 16-2 RAP
Embedded Fax.
Invalid information received
016 979 35 Unknown Attribute returned Invalid data returned Data 16-3 RAP
016 989 35 Unknown Plex Value returned Invalid information received 16-2 RAP
Store corrupt
016 990 00 Promote Response from DM Software error 16-2 RAP
016 980 00 DM request Handle NULL Null data received from DM 16-2 RAP
received with errors
016 980 19 ESS PM failed to install G4 Option Load failure-software 16-2 RAP
016 990 35 Promote Response from DM Software error 16-2 RAP
016 980 35 DM request Handle NULL Null data received from DM 16-2 RAP

Table 1 Chain 16 Fault Codes
Chain Link Ext Fault Name Fault Cause RAP
Table 2 Fault Code Extensions
016 991 00 Request to DM to promote Failure status returned on call 16-2 RAP
Extension
Job Failed to Request Library to Pro-
mote Job. Data store prob- number Definition
lem 00 - 07 Queue Utility Faults
016 991 35 Request to DM to promote Failure status returned on call 16-2 RAP 09 ESS Registration Service Faults.
Job Failed to Request Library to Pro- 11 Template Pool Service Faults.
mote Job. Data store prob-
14 Event Notification Service Faults.
lem
19 Platform Manager Faults.
016 992 00 Unable to build SESS Job Routine that converts the 16-2 RAP
26 Fault Log Service Faults
Identifier for promote Job Id returned Null; Memory
allocation error 28 Scan To File Service Faults.
016 992 35 Unable to build SESS Job Routine that converts the 16-2 RAP 35 Print Service Faults.
Identifier for promote Job Id returned Null; Memory 38 Completed Job Log Service Faults
allocation error 46 Config Utility Faults
016 993 00 Unable to get admin. name Request library call failed 16-2 RAP 47 Diagnostic Service Faults
from data store for promote
66 S2Fax Faults
016 993 35 Unable to get admin. name Request library call failed 16-2 RAP
67 Distribution Faults
from data store for promote
68 Net Auth Service Faults
016 994 00 Cancel Response from DM S/W error 16-2 RAP
90
016 994 35 Cancel response with errors A job could not be canceled 16-2 RAP 92 Internal Print Service Faults
016 995 00 Request to DM to Cancel Job Request to DM to Cancel Job 16-2 RAP 93 Format Service Faults
Failed Failed 95 Transfer Service Faults
016 995 35 Request to DM to Cancel Job Request to DM to Cancel Job 16-2 RAP 102 XSA Service
Failed Failed 105 Build UI Service Faults
016 996 00 Warning- Unable to build Routine that converts the Job 16-2 RAP
SESS Job Identifier ID returned Null; Memory
allocation error
016 996 35 Warning- Unable to build Routine that converts the Job 16-2 RAP
SESS Job Identifier ID returned Null; Memory
allocation error
from data store
from data store
016 998 00 Job not set to Released State Job Not Found in Held Table 16-2 RAP
016 998 35 Job not set to Released State Job Not Found in Held Table 16-2 RAP
016 999 00 Could Not Obtain Job PIN for Could Not Obtain Job PIN for 16-2 RAP
Authorization Authorization
016 999 35 Could Not Obtain Job PIN for Could Not Obtain Job PIN for 16-2 RAP
Authorization Authorization

16-1 RAP Another WC 7655/7665 printer is available.
Y N
Initial Actions Escalate the service call.
Switch the power off, then on. If the problem is not resolved, continue with this procedure.
The problem is repeatable on both printers.
Procedure Y N
Reload Network Controller software on the problem machine. (dC102). Ensure
To ensure that there are no Network Controller hardware faults, go to the Network Controller
that the latest version is installed. If the problem continues, escalate the service
Boot RAP, perform that procedure then return. The problem remains.
call.
Y N
Switch the power off, then on to reboot the Network Controller. Return to Call Flow.
Inform Field Engineering that a Software Problem Action Report (SPAR) needs to be
generated.
Refer to the Network Controller error log on the PWS and try to determine under what situa-
tions the problem is occurring. The problem is related to a specific job, client, or Page
Ensure the following:
Description Language (PDL).
Y N • Have the system administrator (SA) check the network configuration on the client
Run the Network Controller Software Verification Tool (dC402). The routine can't be (Compare to working client).
run, the routine stops before it is complete, or the problem remains after the rou- • Have the SA ensure that the client has the required resources.
tine is run. • Have the system administrator reload the print driver on the client.
Y N • If the problem continues, have the customer call the customer support center.
Switch the power off, then on to reboot the Network Controller. Return to Call Flow
Reload the print driver on the affected workstation.
Reload the Network Controller software (dC102). Repeat dC402. The problem
remains
Y N
Replace the following, one at-a-time, until the problem is corrected:

• Network Controller System Hard Disk & Network Controller Hard Disk Cable.
• Network Controller DRAM SIMMS
• Network Controller PWB
The problem occurs on one particular job from one particular client.
Y N
The problem occurs on all jobs sent from one client.
Y N
The problem occurs with one job from any client.
Y N
(The problem occurs when printing with one PDL (Postscript or PCL) and the
other PDL is OK).
Enter dC606 (ESS Test Patterns). Select test pattern then the appropriate
composition selection (PS or PCL). The problem is present with the test
pattern job.
Y N
TBD
Replace the following one at a time until the problem is corrected.

• Network Controller System Hard Disk & Hard Disk Cable.
• Network Controller DRAM SIMMS.
• Network Controller PWB.

16-2 RAP 16-3 RAP
Non-Shutdown fault procedure Initial Actions
Switch the power off, then on. If the problem is not resolved, continue with this procedure.
Initial Actions
For non-shutdown specified Network Controller faults, there need be no action taken. If the Procedure
fault seems related to a customer complaint, perform the Procedure.
To ensure that there are no Network Controller hardware faults, go to the Network Controller
Boot RAP, perform that procedure then return. The problem remains.
Procedure Y N
Switch the power off, then on. If the problem continues, go to the 16-1 RAP. Switch the power off, then on to reboot the Network Controller. Return to Call Flow.
Refer to the Network Controller error log on the PWS and try to determine under what situa-
tions the problem is occurring. The problem is related to a specific job, client, or Page
Description Language (PDL).
Y N
Run the Network Controller Software Verification Tool (dC402). The routine can't be
run, the routine stops before it is complete, or the problem remains after the rou-
tine is run.
Y N
Switch the power off, then on to reboot the Network Controller. Return to Call Flow
Reload the Network Controller software (dC102). Repeat dC402. The problem
remains
Y N
Replace the following, one at-a-time, until the problem is corrected:

• Network Controller IEEE 1394 Interface PWB
• IOT IEEE 1394 Interface PWB
• Network Controller System Hard Disk & Network Controller Hard Disk Cable.
• Network Controller DRAM SIMMS
• Network Controller PWB
Go to the 16-1 RAP.

16-4 RAP 16-5 RAP
This RAP addresses Network Controller faults related to network connectivity. This RAP addresses Network Controller faults related to scanning.
Procedure Procedure
Go to the OF 16-1, Network Printing Problems Entry RAP. If the problem is not resolved, go to
NOTE: When these faults occur the template is grayed out at the LUI.
the 16-1 RAP.
Switch the power off, then on. Rerun the job. The problem is still present.
Y N
Return to Call Flow.
There may be a corrupt Scan Template. Assist the customer/SA in checking thee template pool
configuration on the WebUI. Refer to the System Administrator guide for information. If the
configuration is OK, have the customer replace the template, then do a template update to
retrieve the new template.
If the problem is not resolved, go to the 16-1 RAP.

16-6 RAP 16-7 RAP
This RAP troubleshoots Network Controller fault codes related to the Image Overwrite options. These faults may occur when Network Scanning is enabled

Print a Configuration Report (GP 14) and determine if Immediate Image Overwrite and/or On- Switch off the machine power. Re-seat the S2X PWB. Reseat the Scan Cable. Switch on the
Demand Overwrite options are enabled. machine power. The problem persists.
Y N
Procedure Return to Call Flow.
NOTE: This Image Overwrite features must be installed through use of a SIM card (GPXX). During machine power up a Power On Self Test (POST) of the S2X is performed. This test
After installation, the feature can be enabled/disabled by the customer in Tools, or by changing should isolate problems associated with the image processing (S2X) hardware and validate all
NVM. memory on S2X PWBA. Perform the following:
Go to GP 14.
If the configuration report shows Image Overwrite as installed/disabled, go to GP5 (?) and Set the machine up for AltBoot.
enable the feature(s). Perform the procedure for Viewing the Network Controller boot sequence.
After boot is complete, scroll back through the Altboot window test until you find the section
If the problem continues, or if the configuration report shows Image Overwrite as either not
that begins with 1394npli driver ready...
installed or as enabled, use the customers SIMM card (Tray2 storage box) to reinstall the Check for any of the following message sets
option. Repeat GP5 (?) to verify.
Message when S2X hardware OK
If the problem continues, go to the 16-1 RAP. This 1394 Chip supports OHCI Release 1.1 (800 Mb/sec.)
Out Of Order Pipelining Disabled
Using Module Param. Max Block Size = 2048
Successfully installed 1394npli Module
Trying to load SInstalling /etc/s2x/S2X.cfg.BSP350117D revision 2.0
S2X driver
/etc/s2x/S2X.cfg.BSP350117D: This driver was compiled for UniProcessor System
START S2XBoot
/etc/s2x/S2X.cfg.BSP350117D: S2X started OK
DONE S2XBoot
Message when S2X failed, missing, or unplugged
This 1394 Chip supports OHCI Release 1.1 (800 Mb/sec)
S2X Board was not found that matched S2X.cfg.*
Message when S2X RAM faulty
This 1394 Chip supports OHCI Release 1.1 (800 Mb/sec)
Trying to load SInstalling /etc/s2x/S2X.cfg.BSP350117D revision 2.0
<mapca.c>0396: BootDownload() CRC of data after download is incorrect
If the S2X hardware tests OK, go to the 16-1 RAP. If either of the fault messages above are
displayed, replace the S2X PWB.

16-8 RAP
This RAP addresses Network Controller RAPs related to Imbedded FAX hardware or setup
problems.
Initial Actions
Switch off the power and reseat the FAX PWB. Switch on the power.
Procedure
1. Check the phone line connection.
• Verify that the phone line connection to FAX is secure. If a single FAX phone line is
used by customer, check that it is connected to the correct socket - Line 1.
• If a second FAX phone line is used by customer, this is connected to the socket
above Line 1. If the customer purchased a FAX with Line 1 capability only, the taped
socket (Line 2) is inactive.
2. Check that the phone line is active.
• Check the customer’s FAX phone line for DC voltage. In NASG serviced areas, 50
VDC can be measured between the 2 conductors in the phone line, typically the red
and green conductors (middle conductors in phone plug). No voltage indicates an
inactive phone line. If no DC voltage is measured, inform customer that the phone
line requires service by the customers phone line service provider. In non-US loca-
tions, check with your service support for the typical phone line voltage.
3. Check the phone number.
• To receive a FAX the customer must know the phone number assigned to the phone
line connected to the FAX.
4. Check the FAX set-up menus. Enter Tools Mode. Select Fax Setups:
• Line Configuration - be sure pulse or tone selection is correct.
• FAX Transmission Defaults (check for FAX transmission problems)
– Automatic Redial Setups
– Automatic Resend
– Audio Line Monitor
– Transmission Header Text
– Batch Send
• Receive Defaults (check for FAX receive problems)
– Receive Printing Mode
– Default Output Options
– Secure Receive
– Auto Answer Delay
• Line Selection (Line 1 or Line 1 and Line 2)
• FAX Country Setting
• File Management
If the problem remains, replace the FAX PWB. If this does not resolve the problem, go to the
16-1 RAP.

019-300 RAP 019-301 RAP
Unable to read or write data from the Image Disk Unable to write data to the Image Disk
Procedure Procedure
Switch power off then on. The problem continues. Switch power off then on. The problem continues.
Y N Y N
Return to service call procedures. Return to service call procedures.

• Check the connections of the power harness and the red SATA data cable from the Image • Check the connections of the power harness and the red SATA data cable from the Image
Disk Drive (PL 11.7) to the CCM PWB. Check for damage. Repair as required. Disk Drive (PL 11.7) to the CCM PWB. Check for damage. Repair as required.
• Check for +5 VDC (red wire) and +12 VDC (yellow wire) at J30 on the CCM PWB. If the • Check for +5 VDC (red wire) and +12 VDC (yellow wire) at J30 on the CCM PWB. If the
voltages are not present, replace the CCM PWB (PL 11.7). voltages are not present, replace the CCM PWB (PL 11.7).
• If no problems are found, replace the Image Disk Drive (PL 11.7). Perform dC102 Soft- • If no problems are found, replace the Image Disk Drive (PL 11.7). Perform dC102 Soft-
ware Upgrade. If the problem continues, replace the CCM PWB (PL 11.7). ware Upgrade. If the problem continues, replace the CCM PWB (PL 11.7).

019-302 RAP 019-303 RAP
Bad Data received from the Disk (i.e. disk returns data other than a read or write operation in Unable to Format the Image Disk
response to a read or write request from)
Procedure
Procedure Switch power off then on. The problem continues.
Switch power off then on. The problem continues. Y N
Y N Return to service call procedures.
Return to service call procedures.
Perform the following: • Check the connections of the power harness and the red SATA data cable from the Image
• Check the connections of the power harness and the red SATA data cable from the Image Disk Drive (PL 11.7) to the CCM PWB. Check for damage. Repair as required.
Disk Drive (PL 11.7) to the CCM PWB. Check for damage. Repair as required. • Check for +5 VDC (red wire) and +12 VDC (yellow wire) at J30 on the CCM PWB. If the
• Check for +5 VDC (red wire) and +12 VDC (yellow wire) at J30 on the CCM PWB. If the voltages are not present, replace the CCM PWB (PL 11.7).
voltages are not present, replace the CCM PWB (PL 11.7). • If no problems are found, replace the Image Disk Drive (PL 11.7). Perform dC102 Soft-
• If no problems are found, replace the Image Disk Drive (PL 11.7). Perform dC102 Soft- ware Upgrade. If the problem continues, replace the CCM PWB (PL 11.7).
ware Upgrade. If the problem continues, replace the CCM PWB (PL 11.7).

019-310 RAP 019-401 RAP
Disk System does not return capacity information during Power Up. Out of Memory caused by a Stress Document
Procedure Procedure
Switch power off then on. The problem continues. No action is required. If 19-401 remains for more than 5 minutes, switch power off then on. If
Y N the problem continues, perform dC402, SW Verify.

• Check the connections of the power harness and the red SATA data cable from the Image
Disk Drive (PL 11.7) to the CCM PWB. Check for damage. Repair as required.
• Check for +5 VDC (red wire) and +12 VDC (yellow wire) at J30 on the CCM PWB. If the
voltages are not present, replace the CCM PWB (PL 11.7).
• If no problems are found, replace the Image Disk Drive (PL 11.7). Perform dC102 Soft-
ware Upgrade. If the problem continues, replace the CCM PWB (PL 11.7).

019-402 RAP 019-403 RAP
Out of Memory caused by a Stress Job Out of Memory with greater than one job in EPC
Procedure Procedure
No action is required. If 19-402 remains for more than 5 minutes, switch power off then on. If Rescan job. If the Problem continues, rescan job according to EPC capabilities.
the problem continues, perform dC402, SW Verify.

019-404 RAP 019-405 RAP
Video Compressor DVMA Timeout Video Decompressor DVMA Timeout
Procedure Procedure
Rescan the job. Rescan the job.

019-406 RAP 019-409 RAP
Video Loopback DVMA Timeout Video determines that it cannot guarantee the integrity of the job being processed.
Procedure Procedure
Rescan the job. Reconcile completed jobs with uncompleted jobs. Switch the power off then on. Rerun uncom-
pleted jobs.

019-410-00 RAP 019-410-01 RAP
Mark Output Timeout. Incomplete image data transfer within the prescribed period. Machine Mark Output Timeout. Incomplete image data transfer within the prescribed period. Job has
will attempt to recover (may take more then 30 sec.). been deleted.
Procedure Procedure
If the job does not recover, switch the power off/on and rerun the job. If the problem continues, Switch the power off/on and rerun the job. If the problem continues, perform dC402 (Software
perform dC402 (Software Verify). Verify).

019-410-2 RAP 019-410-3 RAP
Compress Image timeout. Incomplete image data transfer within the prescribed period. Job Decompress Image timeout. Incomplete image data transfer within the prescribed period. Job
has been deleted. has been deleted.
Procedure Procedure
Switch the power off/on and rerun the job. If the problem continues, perform dC402 (Software Switch the power off/on and rerun the job. If the problem continues, perform dC402 (Software
Verify). Verify).

019-410-4 RAP 019-410-5 RAP
Merge Image timeout. Incomplete image data transfer within the prescribed period. Job has Rotate Image timeout. Incomplete image data transfer within the prescribed period. Job has
been deleted. been deleted.
Procedure Procedure
Verify). Verify).

019-410-6 RAP 019-410-7 RAP
Network Input Failure. Incomplete image data transfer. Job has been deleted. E-Fax Send/Receive Failure. Incomplete image data transfer. Job has been deleted.
Procedure Procedure
Verify). Verify).

019-410-8 RAP 019-410-9 RAP
Scan Input Failure. Incomplete image data transfer. Job has been deleted. Byte Count Error. Incomplete image data transfer. Job has been deleted.
Procedure Procedure
Verify). Verify).

019-410-10 RAP 019-410-11 RAP
Set Up Too Late. Incomplete image data transfer. Job has been deleted. DMA Master Abort. Incomplete image data transfer. Job has been deleted.
Procedure Procedure
Verify). Verify).

019-410-12 RAP 019-410-13 RAP
Huffman Error. Incomplete image data transfer. Job has been deleted. EOR Error. Incomplete image data transfer. Job has been deleted.
Procedure Procedure
Verify). Verify).

019-750 RAP 019-752 RAP
The System detects that the EPC Memory Size configuration has changed during the Power The System detects that the EPC Memory Size configuration has changed during the Power
On Sequence On Sequence
Procedure Procedure
Rerun the job. Switch machine off then on.

019-754 RAP 019-760 RAP
The System detects that the Image Disk Configuration (Present vs. Not Present) has changed Test Patterns are missing from EPC
during the Power On Sequence
Procedure
Procedure Switch power off then on. The problem continues.
Check the DC power connector. Switch machine off then on. Y N
Run S/W Verify (dC402).

020-302 RAP 020-303 RAP
Fax Card Hardware or Software error. Fax Card Hardware or Software error.
Procedure Procedure
Print a Configuration Sheet. The Config Sheet indicates the Fax PWB is installed. Print a Configuration Sheet. The Config Sheet indicates the Fax PWB is installed.
Y N Y N
Install a Fax PWB. Install a Fax PWB.

• Ensure the FAX is enabled • Ensure the FAX is enabled
• Check that the FAX is securely connected to CCM. • Check that the FAX is securely connected to CCM.
• Check that the FAX phone wire is securely connected • Check that the FAX phone wire is securely connected
• Go to the OF 17-1 FAX RAP and check that the FAX settings are correct • Go to the OF 17-1 FAX RAP and check that the FAX settings are correct
• If the above checks are OK, replace the FAX PWB (PL 11.7). • If the above checks are OK, replace the FAX PWB (PL 11.7).

020-305 RAP 020-320 RAP
Fax Card Hardware or Software error. 5 instances of an unrecoverable fax fault and has not been cleared by a card reset.
Procedure Procedure
Y N Y N


020-322 RAP 020-323 RAP
NV device not fitted to basic fax card Fax system memory is low. (<6MB)
Procedure Procedure
Y N Y N


020-324 RAP 020-327 RAP
Not enough memory to use Fax Service Registers cannot be accessed on the Extended card
Procedure Procedure
Y N Y N


020-331 RAP 020-332 RAP
No comms via PSTN1 port No comms via PSTN2 port
Procedure Procedure
Y N Y N


020-339 RAP 020-340 RAP
Basic Card problem Extended Card Problem
Procedure Procedure
Y N Y N


020-341 RAP 020-342 RAP
Miscellaneous Basic Card problems Error accessing file on a NV device
Procedure Procedure
Y N Y N


020-701 RAP
Phonebook download failed
Procedure
Print a Configuration Sheet. The Config Sheet indicates the Fax PWB is installed.
Y N
Install Fax PWB.

• Ensure the FAX is enabled
• Check that the FAX is securely connected to CCM.
• Check that the FAX phone wire is securely connected
• Go to the OF 17-1 FAX RAP and check that the FAX settings are correct
• If the above checks are OK, replace the FAX PWB (PL 11.7).

022-300-05 RAP 022-300-10 RAP
Image Complete not Received from Video Failed to transfer image do to decoding error. (EORERROR, HUFFMANERROR, BYTECOUN-
TERROR)
Procedure
Switch the power off then on. Procedure
Switch the power off then on.

022-300-16 RAP 022-301 RAP
When machine determines that it needs to do a reset in order to avoid an impending real time Scan resources not available
clock overflow
Procedure
Procedure Switch the power off then on.

022-309 RAP 022-310 RAP
Consecutive no accepts received from a module exceeds threshold value (currently 20). Pages received from Extended Job Service out of Sequence
Five consecutive 22-309-04 will cause 22-319-04. Procedure

Check that originals are not jammed in DADF. Verify DADF operation with media used by cus-
Procedure tomer. Re-sort and reload ALL originals in the document feeder.
Allow five minutes for fault recovery.

022-311 RAP 022-315 RAP
Sequencer did not respond with proposal within the required time One or more modules did not respond with completion message
Procedure Procedure
Switch the power off then on. Switch the power off then on.

022-316 RAP 022-317 RAP
One or more modules did not respond with completion message Job requires finishing capability that does not exist
Procedure Procedure

022-318 RAP 022-320 RAP
Job requires an IOT capability that does not exist SM Failed to install scan to file
Procedure Procedure

022-321 RAP 022-321-04 RAP
SM Failed to remove Scan to file Proposal Response Time Out Error
Procedure Procedure

022-322 RAP 022-323 RAP
SM Failed to install Lan FAX SM Failed to remove LAN FAX
Procedure Procedure

022-324 RAP 022-325 RAP
SM Failed to install Scan to Email SM Failed to remove Scan to Email
Procedure Procedure

022-326 RAP 022-327 RAP
SM Failed to install IFAX SM Failed to install IFAX
Procedure Procedure

022-330-01 RAP 022-330-02 RAP
List Jobs Request Timed out between UI and Atlanta List Jobs Request Timed out between Atlanta and ESS Print Service
Procedure Procedure

022-330-03 RAP 022-330-04 RAP
List Jobs Request Timed out between Atlanta and Scan to Filet Service List Jobs Request Timed out between Atlanta and Scan To Fax Service
Procedure Procedure

022-330-05 RAP 022-330-06 RAP
List Jobs Request Timed out between Queue Utility and DC Job Services ESS Scan to Distribution Service not responding to List Jobs RPC call
Procedure Procedure

022-335 RAP 022-336 RAP
SM Failed to install Job Based Accounting SM Failed to remove Job Based Accounting
Procedure Procedure

022-337 RAP 022-338 RAP
SM Failed to install disk overwrite SM Failed to remove Disk Overwrite
Procedure Procedure

022-339 RAP 022-340 RAP
SM Failed to install Job Overwrite SM Failed to remove Job Overwrite
Procedure Procedure

022-350-1 RAP 022-350-2 RAP
Software detects non-valid Xerox SOK 1 Software detects non-valid Xerox SOK 2 or 3
Procedure Procedure
There is a serial number problem, a copyright problem, or SOK 1 is missing. Remove the Con- There is a serial number problem, a copyright problem, or SOK 2 or 3 is missing. Remove the
troller Cover and verify SOK 1 is present by part number (PL 14.2). If the problem continues, Controller Cover and verify SOK 2 or 3 is present by part number (PL 14.2). If the problem con-
call service support for corrective actions. tinues, call service support for corrective actions.

022-351-1 RAP 022-351-2 RAP
SOK 1 Write Failure SOK 2 Write Failure
Procedure Procedure
There is a serial number problem, a copyright problem, or SOK 1 is missing. Remove the Con- There is a serial number problem, a copyright problem, or SOK 2 is missing. Remove the Con-
troller Cover and verify SOK 1 is present by part number (PL 14.2). If the problem continues, troller Cover and verify SOK 2 is present by part number (PL 14.2). If the problem continues,
call service support for corrective actions. call service support for corrective actions.

022-351-3 RAP 022-352 RAP
SOK 3 Write Failure Serial Update Required
Procedure Procedure
There is a serial number problem, a copyright problem, or SOK 3 is missing. Remove the Con- TBD
troller Cover and verify SOK 3 is present by part number (PL 14.2). If the problem continues,
call service support for corrective actions.

022-352-1 RAP 022-370 RAP
Serial Update Required XSA communication lost
Procedure Procedure
TBD TBD

022-407 RAP 022-417 RAP
SM Failed To Install Embedded Fax SM Failed To Removal Embedded Fax
Procedure Procedure
TBD TBD

022-419 RAP 022-421 RAP
SM Failed To Enable Embedded Fax SM Failed To Disable Embedded Fax
Procedure Procedure
TBD TBD

022-701-04 RAP 022-750-04 RAP
Module completion message received after IOT returned to standby Output Device Configuration Mismatch
Procedure Procedure
Switch the power off then on. Check output device connections.

022-750-17 RAP 022-751-04 RAP
Accessory Card Configuration Mismatch Paper Tray Configuration Mismatch
Procedure Procedure
Check output device connections. Switch the power off then on.

022-754-17 RAP 022-755-17 RAP
When the System detects the UI Configuration has changed during the Power On Sequence RDT Configuration Mismatch
Procedure Procedure
Switch the power off then on. TBD

042-313 RAP 042-320 RAP
BSD-ON: BSD 10.5 - Fuser Fan Control (1 of 2) BSD-ON: BSD 9.7 - Y, M, C Drums Drive
Rear Cooling Fan Failure Yellow Drum Motor Drive Failure

• Check the vent for obstacles and blockage. • Check that the Front Cover is closed.
• Turn the power OFF then ON. • Turn the power OFF then ON.
• Install the Xero/Dev. Drawer Unit.
Procedure
Turn the power OFF then ON. The same problem recurs. Procedure
Y N Execute dC330 [042-011 Drum Motor YMC: 73.3mm/s]. The Drum rotates for at least a
End moment.
Y N
Enter dC330 [042-034 Rear Cooling Fan]. The Rear Cooling Fan operate. Go to BSD 9.7 - Y, M, C Drums Drive and troubleshoot the Drum Motor YMC (PL 1.2).
Y N
Go to BSD 10.5 - Fuser Fan Control (1 of 2) and troubleshoot the Rear Cooling Fan (PL Check around the Drum Cartridge for binding or extra loading. The Drum Cartridge loading
9.1). is normal.
Y N
Replace the MCU PWB (PL 11.1). Remove the Drum Cartridge and/or the cause for extra load (PL 6.1).
Replace the Drum Motor Y (PL 1.2). If the problem continues, replace the Drum Motor YMC
PWB (PL 1.2). If the problem persists, replace the MCU PWB (PL 11.1).

042-321 RAP 042-322 RAP
BSD-ON: BSD 9.7 - Y, M, C Drums Drive BSD-ON: BSD 9.7 - Y, M, C Drums Drive
Magenta Drum Motor Drive Failure Cyan Drum Motor Drive Failure

• Check that the Front Cover is closed. • Check that the Front Cover is closed.
• Install the Xero/Dev. Drawer Unit. • Install the Xero/Dev. Drawer Unit.
Procedure Procedure
Execute dC330 [042-011 Drum Motor YMC: 73.3mm/s]. The Drum rotates for at least a Execute dC330 [042-011 Drum Motor YMC: 73.3mm/s]. The Drum rotates for at least a
moment. moment.
Y N Y N
Go to BSD 9.7 - Y, M, C Drums Drive and troubleshoot the Drum Motor YMC (PL 1.2). Go to BSD 9.7 - Y, M, C Drums Drive and troubleshoot the Drum Motor YMC (PL 1.2).
Check around the Drum Cartridge for binding or extra loading. The Drum Cartridge loading Check around the Drum Cartridge for binding or extra loading. The Drum Cartridge loading
is normal. is normal.
Y N Y N
Remove the Drum Cartridge and/or the cause for extra load (PL 6.1). Remove the Drum Cartridge and/or the cause for extra load (PL 6.1).
Replace the Drum Motor M (PL 1.2). If the problem continues, replace the Drum Motor YMC Replace the Drum Motor C (PL 1.2). If the problem continues, replace the Drum Motor YMC
PWB (PL 1.2). If the problem persists, replace the MCU PWB (PL 11.1). PWB (PL 1.2). If the problem persists, replace the MCU PWB (PL 11.1).

042-323 RAP 042-324 RAP
BSD-ON:BSD 9.6 - Black Drum (K) Drive Control BSD-ON:BSD 9.18 - Transfer Belt Drive Control
Black Drum Motor Drive Failure IBT Drive Motor Failure

• Check that the Front Cover is closed. • Check that the Front Cover is closed.
• Install the Xero/Dev. Drawer Unit. • Install the IBT Cleaner Assembly.
Procedure Procedure
Execute dC330 [042-011 Drum Motor YMC: 73.3mm/s]. The Drum rotates for at least a Enter dC330 [042-033 IBT Belt Check: 220mm/s]. The belt rotates for at least a moment.
moment. Y N
Y N Go to BSD 9.18 - Transfer Belt Drive Control and troubleshoot the IBT Drive Motor (PL
Go to BSD 9.6 - Black Drum (K) Drive Control and troubleshoot the Drum Motor K (PL 7.4).
1.2).
Check the installation of the IBT Cleaner Assembly. The IBT Cleaner Assembly properly
Check around the Drum Cartridge for binding or extra loading. The Drum Cartridge loading installed.
is normal. Y N
Y N Install the IBT Cleaner Assembly properly. If the IBT Cleaner Assembly is installed prop-
Remove the Drum Cartridge and/or the cause for extra load (PL 6.1). erly, replace the IBT Cleaner Assembly (PL 7.3).
Replace the Drum Motor K (PL 1.1). If the problem continues, replace the Drum Motor K PWB Replace the IBT Drive Motor (PL 7.4). If the problem continues, replace the MCU PWB (PL
(PL 1.1). If the problem persists, replace the MCU PWB (PL 11.1). 11.1).

042-325 RAP 042-326 RAP
BSD-ON: BSD 9.5 - Xerographic Drives Control BSD-ON: BSD 9.20 - Transfer Belt Position Monitoring
Main Motor Failure Belt Home Position too long

• Ensure that the Front Cover is closed. NOTE: If this fault is declared 3 times in succession, the print mode will be disabled. In order to
• Turn the power OFF then ON. clear this condition, reset NVM location 741-105 to 0.
• Check the opening/closing of the Front Cover.

Procedure
Turn the power OFF then ON. The same problem recurs.
Y N
End Procedure
Check that the Transfer Belt is in the center (where the IBT Belt Edge and the IBT Belt Frame
Enter dC330 [042-002 Main Motor:220mm/s]. The Main Motor rotate for at least a moment. are approx. the same distance from the front and rear). Center if required (see REP 9.3).
Y N Perform ADJ 9.13 Belt Edge Learn Cycle. The Belt Edge Learn Cycle ends abnormally.
Go to BSD 9.5 - Xerographic Drives Control and troubleshoot the Main Motor (PL 1.2). Y N
End
Check the waste toner collection path. Is the waste toner collection path in proper condi-
tion with no bent pipes etc. Check the reflective mark at the rear of the Transfer belt. The reflective mark positioned
Y N correctly and reflects properly.
Replace the faulty parts on the waste toner collection path. Y N
Clean the reflective mark and reposition it properly, if the problem continues, replace the
Replace the Main Motor (PL 1.2). If the problem continues, replace the MCU PWB (PL 11.1). IBT belt (PL 7.3).
Enter dC330 [042-200 Transfer Belt Home Sensor]. Rotate the belt manually for 1 turn. The
display changes.
Y N
Go to OF 99-1 and troubleshoot the Transfer Belt Home Sensor (PL 7.5).
Check the operation of the actuator of the Transfer Belt Edge Sensor Assembly. The actua-
tor moves smoothly.
Y N
Replace the Transfer Belt Edge Sensor Assembly (PL 7.4).
Select [042-016 IBT Steering Motor (CW) High Current] and [042-017 Steering Motor (CCW)
High Current]. The IBT Steering Motor operate.
Y N
Go to OF 99-9 and troubleshoot the IBT Steering Motor (PL 7.4).
Check the installation position of the IBT Belt Module (the four legs of the IBT Belt Module are
placed on the board springs of the Transfer Drawer and the fixing screws (M4: x2) of the IBT
Drawer are tightened). The IBT Belt Module is installed in the proper position.
Y N
Adjust the installation position of the IBT Belt Module.
Set dC131 [741-105 Angle Data Initial Value (A0)] to 0.Install the IBT Belt in the center (where
the IBT Belt Edge and the IBT Belt Frame are approx. the same distance from the front and
rear). Perform ADJ 9.13 Belt Edge Learn cycle. The Belt Edge Learn Cycle ends abnor-
mally.

Y N 042-327 RAP
End
BSD-ON: BSD 9.20 - Transfer Belt Position Monitoring
Replace the Transfer Belt Home Sensor (PL 7.5). If the problem continues, replace the Trans-
Belt Position Failure
fer Belt Edge Sensor (PL 7.4). If the problem persists, replace the Transfer Belt Edge Sensor
(PL 7.4). If the problem is persistent, replace the IBT Belt Module (PL 7.1).
NOTE: The IBT Steering Motor drives the IBT Steering Cam with the gear. While the IBT Steer-
ing Cam rotation range is less than 1 complete round, the Steering Cam rotates more than 1
round in the IBT Steering Motor Component Control. Therefore, remove it when the rotation
exceeds the rotation range. This is a normal operation and the step-out sound is not abnormal.
An error has occurred if no step-out sound can be heard and the IBT Steering Motor does not
operate.
Initial Actions
Procedure
Check the Fault History for a Belt Home Position Too Long Fail (042-326 Fault Code). The
Belt Home Position Too Long Fail is the only Fault Code in the Fault List.
Y N
Go to the RAP for the other failures that occurred.
Install the IBT Belt in the center (where the IBT Belt Edge and the IBT Belt Frame are approx.
the same distance from the front and rear). Perform ADJ 9.13 Belt Edge Learn Cycle. The
Belt Edge Learn Cycle ends abnormally.
Y N
End
Check for a the Belt Position Fault Code (042-327). The Belt Position Fault Code is the only
Code in the Fault List
Y N
Refer to the RAP for other failures that occurred.
Check the reflective mark at the rear of the IBT belt. The reflective mark positioned cor-
rectly and reflects properly.
Y N
Clean the reflective mark and reposition it properly, if the problem continues, replace the
IBT belt (PL 7.3).
Check the surface of the Transfer Belt Edge Sensor for dust or toner. The surface is clean.
Y N
Clean the surface.
Check the operation of the actuator of the Transfer Belt Edge Sensor Assembly. The actua-
tor moves smoothly.
Y N
Replace the Transfer Belt Edge Sensor Assembly (PL 7.4).
Enter dC330 [042-200 Transfer Belt Home Sensor]. Rotate the belt manually for 1 turn. The
display changes.

Y N 042-328 RAP
Go to OF 99-1 and troubleshoot the Transfer Belt Home Sensor (PL 7.5).
Enter dC330 [042-018 IBT Steering Motor (CW) Low Current]. The IBT Steering Motor oper-
Belt Edge Sensor Failure
ates.
Y N
NOTE: The change in output of the IBT Belt Edge Sensor Assembly when the IBT Belt rotates
Go to Go to OF 99-9 and troubleshoot the IBT Steering Motor (PL 7.4).
by 1 turn is lower than the specified value (output does not change). Steering control cannot be
Select [042-016 IBT Steering Motor (CW) High Current] and [042-017 Steering Motor (CCW) carried out normally.
High Current]. The IBT Steering Motor operates. Initial Actions
Y N
Go to OF 99-9 and troubleshoot the IBT Steering Motor (PL 7.4). Turn the power OFF then ON.
Check the installation position of the IBT Belt Module (the four legs of the IBT Belt Module are Procedure
placed on the board springs of the Transfer Drawer and the fixing screws (M4: x2) of the IBT Check the operation of the actuator of the Transfer Belt Edge Sensor Assembly. The actua-
Drawer are tightened). The IBT Belt Module is installed in the proper position. tor move smoothly.
Y N Y N
Adjust the installation position of the IBT Belt Module. Replace the Transfer Belt Edge Sensor Assembly (PL 7.4).
Set dC131[741-105 Angle Data Initial Value (A0)] to 0.Install the IBT Belt in the center (where Check the surface of the Transfer Belt Edge Sensor for dust or toner. The surface is clean.
the IBT Belt Edge and the IBT Belt Frame are approx. the same distance from the front and Y N
rear). Perform ADJ 9.13 Belt Edge Learn cycle. The Belt Edge Learn Cycle ends abnor- Clean the surface.
mally?
Y N Check the installation of the Transfer Belt Edge Sensor Assembly. The Transfer Belt Edge
End Sensor is properly installed.
Y N
Replace the Transfer Belt Home Sensor (PL 7.5). If the problem continues, replace the Trans- Install the Transfer Belt Edge Sensor Assembly properly (PL 7.4).
fer Belt Edge Sensor (PL 7.4). If the problem persists, replace the Transfer Belt Edge Sensor
(PL 7.4). If the problem is persistent, replace the IBT Belt Module (PL 7.1). Check the connection of P/J156, P601/ J601, P/J603B and P/J443. connectors are prop-
erly connected.
Y N
Check the wire between P/J156 and P/J443 for open circuit and short circuit. The wiring
between P/J156 and P/J443 is OK.
Y N
Measure the voltage between P/J443-10 and GND on the IOT Drive PWB. The voltage is
approximately +5VDC.
Y N
Replace the IOT Drive PWB (PL 11.1). If the problem continues, replace the MCU PWB
(PL 11.1).
Measure the voltage between P/J443-9 and GND on the IOT Drive PWB. Move the actuator of
the Transfer Belt Edge Sensor manually. The voltage changes.
Y N
Replace the IBT Belt Edge Sensor (PL 7.4).
Replace the IBT Belt (PL 7.3). If the problem continues, replace the IBT Belt Module (PL 7.1).

042-330 RAP 042-331 RAP
BSD-ON: BSD 10.5 - Fuser Fan Control (1 of 2) BSD-ON: BSD 9.33 - Blower and CC Fan Control
Fuser Exhaust Fan Failure Blower Motor Fan Failure

Turn the power OFF then ON. • Check the Fan Blade of the Blower Fan for foreign objects and deformation causing a
poor rotation.
Procedure • Check that Connector P/J242 on the Blower Fan Motor is properly connected.
Enter dC330 [042-020 Fuser Exhaust Fan: High Speed]. The Fuser Exhaust Fan comes ON.
Y N Procedure
Check the Fuser Exhaust Fan for +24VDC. +24VDC is measured. Enter dC330 [042-022 Blower Fan Motor Low]. The Blower Fan Motor rotates.
Y N Y N
Go to OF 2.2 IOT DC Power (+24 VDC) RAPBSD 2.2 - DC Power Generation (IOT +5VDC is measured between P/J242-3 and GND on the Blower Fan Motor.
+3.3/+5/+12 VDC). Y N
+5VDC is measured between P/J465-A3 and GND on the Tray Module PWB.
Go to BSD 10.5 - Fuser Fan Control (1 of 2) and troubleshoot the Fuser Exhaust Fan (PL Y N
9.2). Go to OF 2.1 IOT DC Power (+3.3VDC, +5 VDC, and +12 VDC) RAP, check
the +5VDC circuit to the Tray Module PWB.
Replace the IOT Drive PWB (PL 11.1). If the problem continues, replace the Main LVPS (PL
11.3). If the problem persists, replace the MCU PWB (PL 11.1). Check for an open wire or poor contact between P/J242-5 on the Tray Module PWB
and P/J242-3 on the Blower Fan Motor. If the check is OK, replace the Tray Module
PWB (PL 11.3).
+24VDC is measured between P/J242-5 and GND on the Blower Fan Motor.
Y N
+24VDC is measured between P/J465-A1 and GND on the Tray Module PWB.
Y N
Go to OF 2.2 IOT DC Power (+24 VDC) RAPBSD 2.2 - DC Power Generation
(IOT +3.3/+5/+12 VDC), check the +24VDC circuit on the Tray Module PWB.
Check for an open wire or poor contact between P/J465-A1 on the Tray Module
PWB and P/J242-3 on the Blower Fan Motor. If the check is OK, replace the Tray
Module PWB (PL 11.3).
With dC330 [042-022] ON, +1VDC or less is measured between P/J242-2 and GND
on the Blower Fan Motor.
Y N
Turn OFF the power. Disconnect Connector J403 from the MCU PWB. Disconnect
P/J242 on the Blower Fan Motor. Check the wire between J403-A2 and P/J242-2
for continuity. The resistance is 1 ohm or less.
Y N
Check the wire for an open wire or poor contact.
+5VDC is measured between P/J242-2 and GND on the Blower Fan Motor.

Y N 042-600 RAP
Turn off the power. Disconnect Connector J403 from the MCU PWB. Disconnect P/
J242 on the Blower Fan Motor. Check for continuity between J403-A3 and P/J242-
2. The resistance is 1 ohm or less.
Belt Walk Failure
Y N
Check the wire for an open wire or poor contact.
NOTE: The Color Reg conversion value obtained from the IBT Belt Edge Assembly output volt-
age exceeded the specified value throughout the 3 rotations of the belt.
As this is an image quality failure, the device does not stop. However, Color Reg is not guaran-
Replace the Blower Fan Motor (PL 9.1). teed.
Select dC330[042-021](Blower Fan Motor High). The Blower Fan Motor comes ON rotate at
Initial Actions
high speed. Turn the power OFF then ON.
Y N
With dC330[042-021] ON, +5VDC is measured between P/J242-2 and GND on the Procedure
Blower Fan Motor.
Perform ADJ 9.9 Reg Measurement Cycle. The AC Lateral (OUT/CNT/IN) value is out of the
Y N
specifications.
Replace the Blower Fan Motor (PL 9.1).
Y N
End (No action is required even if a failure occurs)
Check the wire between J403-A2 on the MCU PWB and P/J242-2 on the Blower Fan
Motor for an open wire or poor contact. If the wiring is OK, replace the MCU PWB (PL Perform ADJ 9.13 Belt Edge Learn Cycle. The Belt Edge Learn ends normally.
11.1). If the problem continues, replace the Tray Module PWB (PL 11.3).
Y N
Check the operation of the actuator of the Transfer Belt Edge Sensor Assembly. The
The Blower Fan Motor appears to be normally rotating. Perform the following again:
actuator moves smoothly.
• Check the Fan Blade of the Blower Fan for foreign objects and deformation causing a
Y N
poor rotation. Replace the Transfer Belt Edge Sensor Assembly (PL 7.4).
• Check that Connector P/J242 on the Blower Fan Motor is properly connected.
If the problem continues, replace the Blower Fan Motor (PL 9.1). Check the surface of the IBT Belt Edge Sensor Assembly (PL 7.4). Is the surface clean
without dust or toner?
Y N
Clean the surface.
Check the installation of the Transfer Belt Edge Sensor Assembly. The Transfer Belt
Edge Sensor is properly installed.
Y N
Install the Transfer Belt Edge Sensor Assembly properly (PL 7.4).
Check the connection of P/J156, P601/ J601, P/J603B and P/J443. connectors are
properly connected.
Y N
Check the wire between P/J156 and P/J443 for open circuit and short circuit. The wir-
ing between P/J156 and P/J443 is OK.
Y N
Measure the voltage between P/J443-10 and GND on the IOT Drive PWB. The voltage
is approximately +5VDC.

Y N 042-601 RAP
Replace the IOT Drive PWB (PL 11.1). If the problem continues, replace the MCU
PWB (PL 11.1).
Belt Edge Learn Failure

Measure the voltage between P/J443-9 and GND on the IOT Drive PWB. Move the actu-
ator of the Transfer Belt Edge Sensor manually. The voltage changes.
NOTE: The Edge Learn Cycle does not meet the conditions for normal completion even when
Y N
the IBT belt has rotated more than the specified times during the Belt Edge Learn Cycle.
Replace the IBT Belt Edge Sensor (PL 7.4).
As this is an image quality failure, the device does not stop. However, Color Reg is not guaran-
Replace the IBT Belt (PL 7.3). Perform ADJ 9.13 Belt Edge Learn Cycle. The Belt Edge teed.
Learn end abnormally.
Y N
Initial Actions
End Turn the power OFF then ON.
Set dC131 [741-107] (No Edge Learn Mode Selection) to 1. Procedure

NOTE: With this setting, Active Steering control of the IBT belt is carried out but its accu- Install the IBT belt in the center (where the IBT Belt Edge and the IBT Belt Frame are approx.
racy is low and Color Regi is not guaranteed. Also, Belt Walk Fail will not be detected. the same distance from the front and rear). Perform ADJ 9.13 Belt Edge Learn Cycle. The
Belt Edge Learn Cycle ends abnormally.
Perform ADJ 9.9 Reg. Measurement Cycle. The AC Lateral (OUT/CNT/IN) value is out of Y N
the specifications. End
Y N
End (No action is required even if a failure occurs) Perform ADJ 9.13 Belt Edge Learn Cycle continuously for 2 or 3 times. The Belt Edge Learn
Cycle ends abnormally.
Replace the IBT Belt (PL 7.3) and perform ADJ 9.9 and ADJ 9.13 again. Y N
End
The IBT belt has been replaced.

Y N
Replace the IBT Belt (PL 7.3) and repeat the procedure.
Set dC131 [741-107] No Edge Learn Mode Selection to 1 (= select No Edge Learn Mode).
NOTE: With this setting, Active Steering control of the IBT belt is carried out but its accuracy is
low (100Micro-m) and Color Reg is not guaranteed. Also, Belt Walk Fail will not be detected.

042-602 RAP 042-603 RAP
BSD-ON: BSD 9.20 - Transfer Belt Position Monitoring BSD-ON: BSD 9.33 - Blower and CC Fan Control
Belt Edge Check Failure Suction Filter Life End Failure
NOTE: The change in shape at the edge of the IBT belt was huge during Belt Edge Check NOTE: It was notified that the rotation count of the Blower Motor was monitored and it had
Cycle. Request to start Belt Edge Learn. exceeded the specified value.
As this is an image quality failure, the device does not stop. However, Color Reg is not guaran- The end of the life of the Suction Filter is detected through the number of Blower Fan Motor
teed. rotations at cycle down. dC131[741-019] Blower Motor Rotation Number
Belt Edge Learn Cycle is executed immediately after this failure occurs.
Initial Actions
Belt Edge Learn Cycle updates the IBT Belt edge shape accurately.
Turn the power OFF then ON.
Initial Actions
Turn the power OFF then ON. Procedure
Replace the Filter (PL 9.1) with a new one.Reset the Life Count of the Filter.Turn ON the power
Procedure again. The same problem recurs.
Y N
Check the Fault History. A 042-601 Belt Edge Learn Fault Code has occurred
Y N End
End
Check the connection of the MCU PWB connector. The connectors are properly connected.
Go to the 042-601 RAP (Belt Edge Learn Fault). Y N
Turn ON the power again. The same problem recurs.

Y N
End

045-310 RAP 045-311 RAP
Image Ready NG. An internal processing error occurred in the CCM PWB. Controller Comm Failure. Communication was not possible between the CCM and the MCU.

Turn the power OFF then ON. Turn the power OFF then ON.
Procedure Procedure
Turn the power OFF then ON. The same problem recurs. Go to OF 2.1 IOT DC Power (+3.3VDC, +5 VDC, and +12 VDC) RAP to troubleshoot the MCU
Y N and CCM PWBs.
End
Check the connection of each connector of the CCM PWB and MCU PWB. The connectors
are properly connected.
Y N
Replace the CCM PWB (PL 11.7).

If the problem continues, replace the MCU PWB (PL 11.1).

045-312 RAP
BSD-ON:BSD 3.6 - PWB Communication (MCU - IOT Drive)
Driver Connect Failure. The connection between the MCU and the IOT Drive PWB failed.
Procedure
• Check that the Flat Print Cable is securely connected between P/J431 on the IOT Drive
PWB and P/J401 on the MCU PWB.
• Check Connectors P/J431 and P/J401 for foreign objects, bent pins, poor contact, etc.
If the above checks are OK, replace the Flat Print Cable (PL 11.1). If the problem continues,
replace the IOT Drive PWB (PL 11.1). If the problem persists, replace the MCU PWB (PL 11.1).

047-210 RAP Y N
Go to BSD 2.2 - DC Power Generation (IOT +3.3/+5/+12 VDC).
BSD-ON: BSD 11.1 - OCT
Replace the OCT Motor (PL 16.3).
OCT Offset Failure
Select [047-200 OCT Front Position Sensor]. Move the OCT from the rear to the front manu-
NOTE: Movement to the front position, center position and rear position failed in the OCT Off-
ally. The display changes.
set operation (movement in the same direction failed 3 times consecutively).
Y N
However, when both the OCT Front Position Sensor and OCT Rear Position Sensor are turned Check connectors P/J806, SJ802, J801, P680, P/J434, P/J444, P/J431 and P/J401. The
ON, this failure occurs immediately. connectors are properly connected.
Y N
Initial Actions Connect the connectors properly.
Check the paper.
Check the wires between P/J806 and P/J434, and P/J444, and J431 and J401 for open
Turn the power OFF then ON. circuit and short circuit. The wires are OK.
Y N
Check the installation condition of the OCT. Repair the open circuit or short circuit.
Repair or replace the parts that are interfering with the operation. Measure the voltage between the IOT Drive PWB P/J434-7 and the GND. +5VDC is
measured between P/J434-7 and GND.
Procedure Y N
The paper is within the specifications and application for offsetting.
Y N
Change the paper to one within the specifications. Measure the voltage between the IOT Drive PWB P/J444-3 and the GND. Slide the OCT
right and left manually. The voltage changes.
Check the OCT mechanism for foreign substances, damaged gears and rotation failure. The Y N
Replace the Front Position Sensor (PL 16.3).
OCT mechanism in OK.
Y N
Remove the foreign substances and repair/replace the faulty parts. Replace the IOT Drive PWB (PL 11.1). If the problem continues, replace the MCU PWB
(PL 11.1).
Check the Rear and Front Position Sensors for dirt and foreign substances. The sensors are
Select [047-200 OCT Front Position Sensor]. Move the OCT from the rear to the front manu-
free of dirt or foreign substances.
Y N ally. The display changes.
Y N
Clean the sensors.
Check connectors P/J805, SJ802, J801, P680, P/J434, P/J444, P/J431 and P/J401. The
Enter dC330 [047-001/002 OCT Motor]. The OCT Motor comes ON. connectors are properly connected.
Y N
Y N
Check connectors P/J803, J801A, P680 and P/J444. The connectors are properly con- Connect the connectors properly.
nected.
Check the wires between P/J805 and P/J434, P/J806 and P/J444, and J431 and J401
Y N
Connect P/J803, J801A, P680 and P/J444 properly. for open circuit and short circuit. The wires are OK.
Y N
Check the wire between P/J803 and P/J444 for open circuit and short circuit. The wir-
ing is OK.
Y N Measure the voltage between the IOT Drive PWB P/J434-7 and the GND. +5VDC is
measured between P/J434-7 and GND.
Y N
Measure the voltage between the IOT Drive PWB P/J444-6 and the GND when running
dC330 [047-001], and the voltage between IOT Drive PWB P/J444-5 and the GND when
Measure the voltage between the IOT Drive PWB P/J444-2 and the GND. Slide the OCT
running dC330 [047-001]. +24VDC is measured between pins 4 and 5 of P/J444.
right and left manually. The voltage changes.

Y N 047-310 RAP
Replace the Front Position Sensor (PL 16.3).
BSD-ON: BSD 3.5 - PWB Communication (MCU - Finisher) and BSD 12.4 - C-Finisher
Replace the IOT Drive PWB (PL 11.1). If the problem continues, replace the MCU PWB Detection & Communication
(PL 11.1).
MCU-Finisher Communication Failure. Communication was not possible between the MCU
Replace the IOT Drive PWB (PL 11.1). If the problem continues, replace the MCU PWB (PL and the Finisher PWB.
11.1).
Initial Actions
• Verify that the Finisher Power Cord is properly connected to the Finisher Outlet (located
next to the Reset Switch).
• Verify that the Finisher Communication Cable is properly connected to the IOT.
Procedure
CR4 (GRN LED) on the Finisher PWB is ON.
Y N
+24VDC is measured between P/J8315-1, 4 and GND on the Finisher PWB.
Y N
Refer to BSD 12.1 - C-Finisher DC Power Generation, check the +24VDC circuit and
the PS enable circuit to P/J8315 on the Finisher PWB.
Disconnect all connectors on the Finisher PWB except J8315 and J8300. CR4 is lit.
Y N
Check for a 5VDC short.
CR12 (RED LED) on the Finisher PWB is OFF.

Y N
Turn off the power. Check the following for an open wire or poor contact:
• MCU PWB J403-B8 to Finisher PWB J8300-13
Every resistance is 1 ohm or less.
Y N
Check any wire with more than 1 ohm for an open wire or poor contact.
Replace the following in order:

• Finisher PWB (PL 21.12)
• MCU PWB (PL 11.1)

047-930 RAP
BSD-ON: BSD 11.1 - OCT
Offset Catch Tray Full Stack
Procedure
Execute DC330 [047-202 Tray Full Sensor]. Actuate the sensor with paper. The display
changes.
Y N
Go to BSD 11.1 - OCT and check the sensor using the Generic Sensor Failure (OF 99-1).
Check the acceptance surface of the sensor for dirt and foreign substances. It is in proper
condition without dirt or foreign substances.
Y N
Remove the dirt or foreign substances.
Replace the IOT Drive PWB (PL 11.1) followed by the MCU PWB (PL 11.1).

061-310 RAP 061-311 RAP
BSD-ON: BSD 6.1 - Yellow Laser Control and BSD 6.2 - Magenta Laser Control BSD-ON:BSD 6.3 - Cyan Laser Control and BSD 6.4 - Black (K) Laser Control
Clapper 1 Failure. Clapper 2 Fail
The write data and read data did not match during the Read/Write test to the register memory. The write data and read data did not match during the Read/Write test to the register memory.

Turn the power OFF and ON. Turn the power OFF and ON.
Procedure Procedure
Ensure that the connectors on the ROS (Y, M) are connected. The connectors are con- Ensure that the connectors on the ROS (Y, M) are connected. The connectors are con-
nected. nected.
Y N Y N
Connect the connectors. Connect the connectors.
Check the connectors on the MCU PWB. The connectors are connected. Check the connectors on the MCU PWB. The connectors are connected.
Y N Y N
Turn the power OFF then ON. The same problem recurs. Turn the power OFF then ON. The same problem recurs.
Y N Y N
End End
Replace the ROS (Y, M) (PL 5.1). Turn the power ON the power. The problem recurs. Replace the ROS (Y, M) (PL 5.1). Turn the power ON the power. The problem recurs.
Y N Y N
End End
Replace the MCU PWB (PL 11.1). Replace the MCU PWB (PL 11.1).

061-313 RAP 061-315 RAP
BSD-ON: BSD 6.5 - Laser Scan Y,M Drive Control BSD-ON: BSD 6.6 - Laser Scan C,K Drive Control
SOS Long Failure Magenta. The interval between SOS signals was longer than the specified SOS Long Failure Black. The interval between SOS signals was longer than the specified
value. value.

Turn the power OFF and ON. Turn the power OFF and ON.
Procedure Procedure
Ensure that the connectors on the ROS (Y, M) are connected. The connectors are con- Ensure that the connectors on the ROS (C, K) are connected. The connectors are con-
nected. nected.
Y N Y N
Check the connectors on the MCU PWB. The connectors are connected. Check the connectors on the MCU PWB. The connectors are connected.
Y N Y N
Y N Y N
End End
Replace the ROS (Y, M) (PL 5.1). Turn the power ON the power. The problem recurs. Replace the ROS (C, K) (PL 5.1). Turn the power ON the power. The problem recurs.
Y N Y N
End End

061-317 RAP 061-319 RAP
SOS Short Failure Magenta. The interval between SOS signals was shorter than the specified SOS Short Failure Black. The interval between SOS signals was shorter than the specified
value. value.
Procedure Procedure
See 061-313 RAP See 061-315 RAP.

061-320 RAP 061-321 RAP
Polygon Motor Failure. The revolutions of the polygon motor did not reach the proper number ROS Motor Failure
of revolutions within 4 seconds after the polygon motor came on.
Initial Actions
Procedure Turn the power OFF and ON.
Check the connection of P247Y and P/J409. The connection are properly connected.
Y N Procedure
Connect P247Y and P/J409 properly.
Check the connection of P247C and P/J409. The connection are properly connected.
Y N
Check the wires between P247Y and P/J409 for open circuit and short circuit. The wiring
Connect P247C and P/J409 properly.
between is OK.
Y N
Check the wires between P247C and P/J409 for open circuit and short circuit. The wiring is
OK.
Turn the power OFF then ON. The same problem recurs. Y N
Y N
End
Y N
Check the connection of each MCU PWB connector. The connectors properly connected.
End
Y N
Check the connection of each MCU PWB connector. The connectors properly connected.
Y N
Y N Connect the connectors properly.
End
Replace the ROS Assembly (Y, M) (PL 5.1). Y N
End
Replace the ROS Assembly (C, K) (PL 5.1).

061-323 RAP 061-324 RAP
BSD-ON: BSD 6.5 - Laser Scan Y,M Drive Control BSD-ON:
No SOS Failure Magenta. The SOS signal was not detected. No SOS Failure Cyan. The SOS signal was not detected.
Procedure Procedure
See 061-313 RAP See 061-315 RAP

061-325 RAP 061-326 RAP
BSD-ON: BSD 6.6 - Laser Scan C,K Drive Control BSD-ON: BSD 6.1 - Yellow Laser Control
No SOS Failure Black. The SOS signal was not detected. ROS Connect Failure Yellow. The connection between the ROS LD and the MCU PWB failed.

See 061-315 RAP Turn the power OFF then ON.
Procedure
Check the connection of J345AY and JA421, and J345BY and JB421. The connection are
properly connected.
Y N
Connect J345AY and JA421, and J345BY and JB421 properly.
Check the wires between J345AY and JA421, and J345BY and JB421 for open circuit and
short circuit. The wiring is OK.
Y N
Y N
End
Replace the ROS Assembly (Y, M) (PL 5.1).Turn the power OFF then ON. The same prob-
lem recurs.
Y N
End

061-327 RAP 061-328 RAP
BSD-ON: BSD-ON: BSD 6.3 - Cyan Laser Control
ROS Connect Failure Magenta. The connection between the ROS LD and the MCU PWB ROS Connect Failure Cyan. The connection between the ROS LD and the MCU PWB failed.
failed.
Initial Actions
Initial Actions Turn the power OFF then ON.
Procedure
Procedure Check the connection of J345AC and JA423, and J345BC and JB423. The connection are
Check the connection of J1AM and JA422, and J1BM and JB422. The connection are properly connected.
properly connected. Y N
Y N Connect J345AC and JA423, and J345BC and JB423 properly.
Connect J1AM and JA422, and J1BM and JB422 properly.
Check the wires between J345AC and JA423, and J345BC and JB423 for open circuit and
Check the wires between J1AM and JA422, and J1BM and JB422 for open circuit and short short circuit. The wiring is OK.
circuit. The wiring is OK. Y N
Y N Repair the open circuit or short circuit.
Y N End
End
Replace the ROS Assembly (C, K) (PL 5.1).Turn the power OFF then ON. The same prob-
Replace the ROS Assembly (Y, M) (PL 5.1).Turn the power OFF then ON. The same problem recurs.
lem recurs. Y N
Y N End
End

061-329 RAP 061-334 RAP
BSD-ON: BSD 6.4 - Black (K) Laser Control BSD-ON:BSD 6.1 - Yellow Laser Control and BSD 6.2 - Magenta Laser Control
ROS Connect Failure Black. The connection between the ROS LD and the MCU PWB failed. ROS Yellow/Magenta VDD Failure

Procedure Procedure
Check the connection of J1AK and JA424, and J1BK and JB424. The connection are Check the connection of each connector of the ROS Assembly (Y, M) and the MCU PWB. The
properly connected. connectors properly connected.
Y N Y N
Connect J1AK and JA424, and J1BK and JB424 properly. Connect the connectors properly.
Check the wires between J1AK and JA424, and J1BK and JB424 for open circuit and short Turn the power OFF then ON. The same problem recurs.
circuit. The wiring is OK. Y N
Y N End
Turn the power OFF then ON. The same problem recurs. lem recurs.
Y N Y N
End End
Replace the ROS Assembly (C, K) (PL 5.1).Turn the power OFF then ON. The same prob- Replace the MCU PWB (PL 11.1).
lem recurs.
Y N
End

061-335 RAP 061-336 RAP
BSD-ON: BSD 6.3 - Cyan Laser Control and BSD 6.4 - Black (K) Laser Control BSD-ON: BSD 6.1 - Yellow Laser Control and BSD 6.2 - Magenta Laser Control
ROS Black/Cyan VDD Failure ROS Yellow/Magenta VDD Down Failure

Procedure Procedure
Check the connection of each connector of the ROS Assembly (C, K) and the MCU PWB. The Check the connection of each connector of the ROS Assembly (Y, M) and the MCU PWB. The
connectors properly connected. connectors properly connected.
Y N Y N
Connect the connectors properly. Connect the connectors properly.
Y N Y N
End End
Replace the ROS Assembly (C, K) (PL 5.1).Turn the power OFF then ON. The same prob- Replace the ROS Assembly (Y, M) (PL 5.1).Turn the power OFF then ON. The same prob-
lem recurs. lem recurs.
Y N Y N
End End

061-337 RAP 061-338 RAP
BSD-ON: BSD 6.3 - Cyan Laser Control and BSD 6.4 - Black (K) Laser Control BSD-ON: BSD 6.5 - Laser Scan Y,M Drive Control
ROS Black/Cyan VDD Down Failure SOS Stop Magenta Failure

Procedure Procedure
Y N Y N
Y N Y N
End End
Y N Y N
End End

061-339 RAP 061-340 RAP
BSD-ON: BSD 6.6 - Laser Scan C,K Drive Control BSD-ON: BSD 6.4 - Black (K) Laser Control
SOS Stop Black Failure ROS LD Failure Black. At least three channels (NVM 749-105) of the 32 channels had
detected LD degradation when the LD alarm was generated.
Initial Actions
Turn the power OFF then ON. Initial Actions
Procedure
Check the connection of each connector of the ROS Assembly (C, K) and the MCU PWB. The Procedure
connectors properly connected. Check the connection of each connector of the ROS Assembly (C, K) and the MCU PWB. The
Y N connectors properly connected.
Connect the connectors properly. Y N
Y N Turn the power OFF then ON. The same problem recurs.
End Y N
End
lem recurs. Replace the ROS Assembly (C, K) (PL 5.1).Turn the power OFF then ON. The same prob-
Y N lem recurs.
End Y N
End

061-341 RAP 061-342 RAP
BSD-ON: BSD 6.1 - Yellow Laser Control BSD-ON:
ROS LD Failure Yellow. At least three channels (NVM 749-105) of the 32 channels had ROS LD Failure Magenta. At least three channels (NVM 749-105) of the 32 channels had
detected LD degradation when the LD alarm was generated. detected LD degradation when the LD alarm was generated.

Procedure Procedure
Check the connection of each connector of the ROS Assembly (Y, M) and the MCU PWB. The Check the connection of each connector of the ROS Assembly (Y, M) and the MCU PWB. The
Y N Y N
Y N Y N
End End
Replace the ROS Assembly (Y, M) (PL 5.1).Turn the power OFF then ON. The same prob- Replace the ROS Assembly (Y, M) (PL 5.1).Turn the power OFF then ON. The same prob-
Y N Y N
End End

061-343 RAP 061-600 RAP
BSD-ON: BSD 6.3 - Cyan Laser Control BSD-ON: BSD 6.1 - Yellow Laser Control
ROS LD Failure Cyan. At least three channels (NVM 749-105) of the 32 channels had detected ROS Data Failure Yellow. Serial data communication is not possible between the MCU PWB
LD degradation when the LD alarm was generated. and ROS (hidden failure).

Procedure Procedure
Y N Y N
Y N Y N
End End
Y N Y N
End End

061-601 RAP 061-602 RAP
ROS Data Failure Magenta. Serial data communication is not possible between the MCU PWB ROS Data Failure Cyan. Serial data communication is not possible between the MCU PWB
and ROS (hidden failure). and ROS (hidden failure).

Procedure Procedure
Check the connection of each connector of the ROS Assembly (Y, M) and the MCU PWB. The Check the connection of each connector of the ROS Assembly (C, K) and the MCU PWB. The
Y N Y N
Y N Y N
End End
Replace the ROS Assembly (Y, M) (PL 5.1).Turn the power OFF then ON. The same prob- Replace the ROS Assembly (C, K) (PL 5.1).Turn the power OFF then ON. The same prob-
Y N Y N
End End

061-603 RAP 061-604 RAP
BSD-ON: BSD 6.4 - Black (K) Laser Control BSD-ON: BSD 6.1 - Yellow Laser Control
ROS Data Failure Black. Serial data communication is not possible between the MCU PWB LD Alarm Yellow. A problem occurred in one of the 32 beams (hidden failure).
and ROS (hidden failure).
Initial Actions
Initial Actions Turn the power OFF then ON.
Procedure
Procedure Check the connection of each connector of the ROS Assembly (Y, M) and the MCU PWB. The
Check the connection of each connector of the ROS Assembly (C, K) and the MCU PWB. The connectors properly connected.
connectors properly connected. Y N
Y N Connect the connectors properly.
Y N End
End
Replace the ROS Assembly (C, K) (PL 5.1).Turn the power OFF then ON. The same problem recurs.
lem recurs. Y N
Y N End
End

061-605 RAP 061-606 RAP
LD Alarm Magenta. A problem occurred in one of the 32 beams (hidden failure). LD Alarm Cyan. A problem occurred in one of the 32 beams (hidden failure).

Procedure Procedure
Check the connection of each connector of the ROS Assembly (Y, M) and the MCU PWB. The Check the connection of each connector of the ROS Assembly (C, K) and the MCU PWB. The
Y N Y N
Y N Y N
End End
Replace the ROS Assembly (Y,M) (PL 5.1).Turn the power OFF then ON. The same prob- Replace the ROS Assembly (C, K) (PL 5.1).Turn the power OFF then ON. The same prob-
Y N Y N
End End

061-607 RAP
BSD-ON: BSD 6.4 - Black (K) Laser Control
LD Alarm Black. A problem occurred in one of the 32 beams (hidden failure).
Initial Actions
Procedure
Check the connection of each connector of the ROS Assembly (C, K) and the MCU PWB. The
connectors properly connected.
Y N
Y N
End
lem recurs.
Y N
End

062-210 RAP 062-211 RAP
BSD-ON: BSD 3.2 - PWB Communication (CCM - IIT) BSD-ON: BSD 3.2 - PWB Communication (CCM - IIT)
IISS Hot Line Failure. It was detected that the hot line signal was disconnected. IIT/IPS EEPROM Failure (IPS). A write failure to EEPROM or a communication failure with
EEPROM (retry) occurred.
Procedure
1. Switch off the power. Check the following: Procedure
• Connection between P/J3 on the CCM PWB and P/J719 on the IIT/IPS PWB. 1. Switch the power off, then on. If the problem still exists, perform the following:
• The connector pins for any foreign object and/or are bent. • Reinstall the latest version of the IIT Software.
• Connector Screw Lock Mechanism is OK. • Switch off the power. Disconnect and reconnect U2 (EEPROM) from/to IIT/IPS PWB.
If this does not resolve the problem, replace the IIT/IPS PWB (PL 13.8).
2. Switch the power off, then on. If the problem still exists, perform the following:
• Reload software (dC102). NOTE: Remove the old U2 (EEPROM) from the old IIT/IPS PWB. Replace the new U2
• Replace the IIT-ESS Cable (PL 13.2). (EEPROM) on the new IIT/IPS PWB with the old one (PL 13.8).
• Replace the UI PWB (PL 17.4) before replacing the CCM PWB (PL 11.7).

062-220 RAP 062-277 RAP
BSD-ON: BSD 3.2 - PWB Communication (CCM - IIT) BSD-ON: BSD 3.3 - PWB Communication (ESS - DADF)
IPS-EXT Connection Failure. The connection between the IIT/IPS PWB and the extension IIT/IPS-DADF Communication Failure. Communication between the IIT/IPW PWB and the
memory PWB failed. DADF PWB was not possible.
Procedure Procedure
1. Reinstall the latest version of the IIT Software. 1. Switch off the power. Disconnect and reconnect Connectors P/J750 from/to the IIT/IPS
2. Switch off the power. Disconnect and reconnect the connectors between IIT/IPS PWB PWB, and P/J751 and P/J752 from/to the DADF PWB. If the problem persists, perform
and Extension Memory PWB. If the connections are good, replace the Extension Memory the following in the order shown:
PWB (PL 13.8). If the problem still persists, replace the IIT/IPS PWB (PL 13.8). • Reinstall the latest version of the IIT Software.
NOTE: Remove the old U3 (EEPROM) from the old Extension Memory PWB. Replace the new • Replace the DADF PWB (PL 14.3)
U3 (EEPROM) on the new Extension Memory PWB with the old one (PL 13.8). • Replace the IIT/IPS PWB (PL 13.8)
• Replace the IIT-DADF Cable (PL 14.3)
NOTE: Remove the old U2 (EEPROM) from the old IIT/IPS PWB. Replace the new U2
(EEPROM) on the IIT/IPS PWB with the old one (PL 13.8). NOTE: Remove the old U2 (EEPROM) from the old IIT/IPS PWB. Replace the new U2
(EEPROM) on the IIT/IPS PWB with the old one (PL 13.8).

062-278 RAP 062-300 RAP
BSD-ON: BSD 3.2 - PWB Communication (CCM - IIT) BSD-ON: BSD 5.4 - Document Size Sensing - Platen
IIT-Extension Communication Failure. Communication between the IIT/IPS PWB and the Platen Interlock Open. The platen interlock is open.
Extension Memory PWB was not possible.
Procedure
Procedure Execute dC330 [062-300 Platen Interlock Switch]. Open/close the DADF. The display
Switch on the power. +3.3 VDC is measured between P/J737-1 (+) on the Extension Mem- changes.
ory PWB and GND. Y N
Y N +5VDC is measured between P/J727-1 on the Platen Interlock Switch and GND.
+24VDC is measured between P732-3 (+) and P732-4 (-) on the PSDC PWB. Y N
Y N Check for an open wire or poor contact between P/J727-1 on the Platen Interlock
Go to BSD 2.2 - DC Power Generation (IOT +3.3/+5/+12 VDC). Switch and P/J722-A5 on the IIT/IPS PWB. If the wire is good, replace the IIT/IPS
PWB (PL 13.8).
Replace the PSDC PWB (PL 13.8).
+5VDC is measured between P/J727-2 on the Platen Interlock Switch and GND.
Switch off the power. Disconnect and reconnect the connectors between IIT/IPS PWB and Y N
Extension Memory PWB. If the connections are good, replace the Extension Memory PWB (PL Replace the Platen Interlock Switch (PL 13.6).
13.8). If the problem persists, replace the IIT/IPS PWB (PL 13.8).
Check the DC COM circuit between P/J727-2 on the Platen Interlock Switch and P/J722-
NOTE: Remove the old U3 (EEPROM) from the old Extension Memory PWB. Replace the new
A4 on the IIT/IPS PWB.
U3 (EEPROM) on the new Extension Memory PWB with the old one (PL 13.8).
NOTE: Remove the old U2 (EEPROM) from the old IIT/IPS PWB. Replace the new U2 Check that the Magnet is properly installed and the DADF gets closed properly. The magnet is
(EEPROM) on the IIT/IPS PWB with the old one (PL 13.8). installed properly, replace the Platen Interlock Switch (PL 13.6).

062-310 RAP 062-311RAP
IIT/IPS-ESS Communication Failure. Communication between the IIT/IPS PWB and the CCM IIT Software Logic Failure. A software problem was detected with the IIT/IPS PWB.
PWB is not possible.
Procedure
Procedure 1. Switch off the power. Disconnect and reconnect Connectors P/J750 from/to the IIT/IPS
1. Switch off the power. Disconnect and reconnect Connectors P/J750 from/to the IIT/IPS PWB. If the problem persists, perform the following in the order shown:
PWB, and P/J751 and P/J752 from/to the DADF PWB. If the problem persists, perform • Reinstall the latest version of the IIT Software.
the following in the order shown: • Replace the IIT/IPS PWB (PL 13.8)
• Reload software (dC102)
• Replace the DADF PWB (PL 14.3)
• Replace the IIT/IPS PWB (PL 13.8)
• Replace the IIT-DADF Cable (PL 14.3)

062-321 RAP 062-322 RAP
BSD-ON:BSD 2.6 - DC Power Generation (IIT - 2 of 2) BSD-ON:BSD 2.5 - DC Power Generation (IIT - 1 of 2), BSD 2.6 - DC Power Generation (IIT
- 2 of 2)
IPS-BDEC Connection Failure
EXT-BDEC Connection Failure
Procedure
1. Switch off the power. Disconnect and reconnect Connectors P/J714 and P/J709 from/to Procedure
the IIT/IPS PWB and the BDEC PWB. If the problem persists, perform the following in the 1. Switch off the power. Disconnect and reconnect Connectors P/J714 and P/J709 from/to
order shown: the IIT/IPS PWB and the BDEC PWB. If the problem persists, perform the following in the
• Reinstall the latest version of the IIT Software. order shown:
• Replace the BDEC PWB (PL 13.8) • Reinstall the latest version of the IIT Software.
• Replace the IIT/IPS PWB (PL 13.8) • Replace the BDEC PWB (PL 13.8)
• Replace the Ext. Memory PWB (PL 13.8)

062-323 RAP 062-345 RAP
BSD-ON: BSD 2.5 - DC Power Generation (IIT - 1 of 2), BSD 2.6 - DC Power Generation BSD-ON: BSD 3.2 - PWB Communication (CCM - IIT)
(IIT - 2 of 2)
IIT/IPS EEPROM Failure (IIT). A write failure to EEPROM or a communication failure with
BDEC PWBA Failure EEPROM occurred.
Procedure Procedure
1. Switch off the power. Disconnect and reconnect Connectors P/J714 and P/J709 from/to 1. Switch off the power. Disconnect and reconnect U2 (EEPROM) from/to IIT/IPS PWB. If
the IIT/IPS PWB and the BDEC PWB. If the problem persists, perform the following in the this does not resolve the problem, replace the IIT/IPS PWB (PL 13.8).
order shown:
• Reinstall the latest version of the IIT Software.
• Replace the BDEC PWB (PL 13.8)
• Replace the Ext. Memory PWB (PL 13.8)

062-355 RAP 062-356 RAP
BSD-ON: BSD 5.13 - Document Illumination BSD-ON: BSD 5.13 - Document Illumination
IPS Fan Failure. The IPS fan failed. IIT Lamp Fan Failure. An error signal was detected for the lamp fan.

• Check the vent has no foreign object and is not clogged. • Check the vent has no foreign object and is not clogged.
• Check there is no dust on the Fan Blade. • Check there is no dust on the Fan Blade.
Procedure Procedure
Execute dC330 [062-014 IPS Fan High Speed]. The operation sound of the IPS Fan Switch on the power. Enter dC330 [062-015]. Select Start. Lamp Fan Turns on.
changes. Y N
Y N +24VDC is measured between P/J720-4 on the IIT/IPS PWB (BSD 2.5) and GND.
Remove the IIT Top Rear Cover. +24VDC is measured between P/J731-4 and -1 on Y N
the IPS Fan. Go to OF 2.3 IIT DC Power RAP.
Y N
Check the circuits between P/J722-B3 on the IIT/IPS PWB and P/J731-4 on the IPS Replace the IIT/IPS PWB (PL 13.8).
Fan, and between P/J722-B6 on the IIT/IPS PWB and P/J731-1 on the IPS Fan for
an open wire or poor contact. Connect the meter between P/J720-2 (+) and P/J720-1 (-) on the IIT/IPS PWB. There is +12
VDC present
+1VDC or less is measured between P/J731-2 on the IPS Fan and GND. Y N
Y N Go to BSD 2.5 and check for an open wire between the IIT/IPS PWB and the Main LVPS.
+1VDC or less is measured between P/J722-B4 on the IIT/IPS PWB and GND.
Y N Execute dC330 [062-015 Lamp Fan]. The sound of the Lamp Fan changes.
Replace the IIT/IPS PWB (PL 13.8). Y N
Remove the IIT Top Rear Cover. +24VDC is measured between P/J730-4 and -1 on
Check for an open wire or poor contact between P/J731-2 on the IPS Fan and P/ the Lamp Fan.
J722-B5 on the IIT/IPS PWB. Y N
Check the circuits between P/J722-B7 on the IIT/IPS PWB and P/J730-4 on the
Replace the IPS Fan (PL 13.6). Lamp Fan, and between P/J722-B10 on the IIT/IPS PWB and P/J730-1 on the
Lamp Fan for an open wire or poor contact.
Replace the IIT/IPS PWB (PL 13.8).
Check for an open wire or poor contact between P/J730-4 on the Lamp Fan and P/J722-
B7 on the IIT/IPS PWB.

062-357 RAP 062-360 RAP
BSD-ON: BSD 5.14 - Image Exposure BSD-ON: BSD 5.12 - Carriage Control
CCD Fan Failure. An error signal was detected for the CCD fan. Carriage Position Failure. A problem was detected with the carriage position.

• Check the vent has no foreign object and is not clogged. Remove the Platen Glass. Manually move the Full Rate Carriage right and left. The Carriage
• Check there is no dust on the Fan Blade. moves smoothly, not interfering.
Y N
Check for a mechanical load on the operating Carriage, poor winding of Carriage Cable,
Procedure dirt/foreign objects on the rails, improper position of Full Rate/Half Rate Carriage (ADJ
Remove the Platen Glass. Execute dC330 [062-017 CCD Fan]. The sound of the CCD Fan 5.8), etc.
changes.
Y N Switch on the power. Enter the Diag. Enter dC330 [062-005] (Scan) or [062-006] (Return).
Remove the Platen Glass and the Lens Cover. +24VDC is measured between P/J729- Select Start. The Carriage moves.
4 and -1 on the CCD Fan. Y N
Y N +24VDC is measured between P/J721-1/2 on the IIT/IPS PWB and GND.
Check the circuits between P/J722-B11 on the IIT/IPS PWB and P/J729-4 on the Y N
CCD Fan, and between P/J722-B14 on the IIT/IPS PWB and P/J729-1 on the CCD Replace the IIT/IPS PWB (PL 13.8).
Fan for an open wire or poor contact.
Switch off the power. Disconnect P/J721 from the IIT/IPS PWB. Measure the wire-wound
Check for an open wire or poor contact between P/J729-2 on the CCD Fan and P/J722- resistance of the Carriage Motor:
B13 on the IIT/IPS PWB.
• P/J721-1 pin to pins P/J721-3/4
Replace the IIT/IPS PWB (PL 13.8). • P/J721-2 pin to pins P/J721-5/6
Every resistance is approx. 0.9 ohm.
Y N
Replace the Carriage Motor (PL 13.7).
Press the Stop button. Enter dC330 [062-212] (IIT Reg. Sensor). Select Start. Manually moving
the Carriage, turn ON then OFF the IIT Reg. Sensor. The display changes between H and
L.
Y N
Go to BSD 5.12 and check the IIT Reg. Sensor circuit for an open.
At the service call, no error is thought to exist. Recheck for an improper Carriage operation,
any noise source around the machine, any abnormal internal discharge, etc. If the fail occurs
frequently, replace the IIT/IPS PWB (PL 13.8).
(EEPROM) on the new IIT/IPS PWB with the old one (PL 13.8).

062-362 RAP 062-371 RAP
BSD-ON: BSD 5.15 - Copy/Scan Image Input Processing (1 of 3) BSD-ON: BSD 5.15 - Copy/Scan Image Input Processing (1 of 3)
X Hard Failure Lamp Failure. It was detected that insufficient light from the lamp was entering the CCD (during
white variation correction before the start of a scan, or during AGC).
Procedure
1. Switch the power off, then on. If the problem still exists, perform the following: Procedure
• Reinstall the latest version of the IIT Software. Enter the Diag. Enter dC330 [062-002] (Exposure Lamp). Select Start. The Lamp turns ON.
Y N
• Switch off the power. Disconnect and reconnect U2 (EEPROM) from/to IIT/IPS PWB.
Switch off the power. Disconnect and reconnect P/J723 from/to the IIT/IPS PWB, and P/
J702 and P/J703 from/to the Lamp Ballast PWB. If the problem still persists, replace the
NOTE: Remove the old U2 (EEPROM) from the old IIT/IPS PWB. Replace the new U2 following in order:
(EEPROM) on the new IIT/IPS PWB with the old one (PL 13.8). • Exposure Lamp (PL 13.9)
• Lamp Ballast PWB (PL 13.9)
• Slide Cable (PL 13.9)
• IIT/IPS PWB (PL 13.8)
Press the Stop button. Switch off the power. Perform the following:
• Check for any obstacle shielding the light path.
• Check the Lamp, Mirrors, Lenses and White Reference Board for dirt/deterioration
• Disconnect and reconnect CCD PWB P/J700 and IIT/IPS PWB P710.
• Check for an insufficient qty of Lamp light
If results of the above checks are OK, replace the following in order:
• Lens Assembly (PL 13.6)
• CCD Flexible Print Cable (PL 13.6)
• IIT/IPS PWB (PL 13.8)

062-380 RAP 062-386 RAP
BSD-ON: BSD 5.15 - Copy/Scan Image Input Processing (1 of 3) BSD-ON: BSD 5.15 - Copy/Scan Image Input Processing (1 of 3)
Platen AOC Failure. There was a failure during automatic gain correction (AGC). Platen AOC Failure. This was a failure during automatic offset correction (AOC).
Procedure Procedure
Enter the Diag. Enter dC330 [062-002] (Exposure Lamp). Select Start. The Lamp turns ON. Enter the Diag. Enter dC330 [062-002] (Exposure Lamp). Select Start. The Lamp turns ON.
Y N Y N
Switch off the power. Disconnect and reconnect P/J723 from/to the IIT/IPS PWB, and P/ Switch off the power. Disconnect and reconnect P/J723 from/to the IIT/IPS PWB, and P/
J702 and P/J703 from/to the Lamp Ballast PWB. If the problem still persists, replace the J702 and P/J703 from/to the Lamp Ballast PWB. If the problem still persists, replace the
following in order: following in order:
• Exposure Lamp (PL 13.9) • Exposure Lamp (PL 13.9)
• Lamp Ballast PWB (PL 13.9) • Lamp Ballast PWB (PL 13.9)
• Slide Cable (PL 13.9) • Slide Cable (PL 13.9)
• IIT/IPS PWB (PL 13.8) • IIT/IPS PWB (PL 13.8)
Press the Stop button. Switch off the power. Perform the following: Press the Stop button. Switch off the power. Perform the following:
• Check for any obstacle shielding the light path. • Check for any obstacle shielding the light path.
• Check the Lamp, Mirrors, Lenses and White Reference Board for dirt/deterioration • Check the Lamp, Mirrors, Lenses and White Reference Board for dirt/deterioration
• Disconnect and reconnect CCD PWB P/J700 and IIT/IPS PWB P710. • Disconnect and reconnect CCD PWB P/J700 and IIT/IPS PWB P710.
• Check for an insufficient qty of Lamp light • Check for an insufficient qty of Lamp light
If results of the above checks are OK, replace the following in order: If results of the above checks are OK, replace the following in order:
• Lens Assembly (PL 13.6) • Lens Assembly (PL 13.6)
• CCD Flexible Print Cable (PL 13.6) • CCD Flexible Print Cable (PL 13.6)
• IIT/IPS PWB (PL 13.8) • IIT/IPS PWB (PL 13.8)

062-389 RAP 062-392 RAP
BSD-ON: BSD 5.12 - Carriage Control BSD-ON: BSD 3.2 - PWB Communication (CCM - IIT)
Carriage Over Run (Scan End). The carriage overran the scan end side. IIT/IPS Memory Failure. A failure was detected with the IIT/IPS PWB RAM (checked when
power is turned on), or an internal processing error occurred in the IIT/IPS PWB.
Procedure
Remove the Platen Glass. Manually move the Full Rate Carriage right and left. The Carriage Procedure
moves smoothly, not interfering. 1. Switch the power off, then on. If the problem still exists, perform the following:
Y N • Reinstall the latest version or the IIT Software.
Check for a mechanical load on the operating Carriage, poor winding of Carriage Cable, • Connect the Lens and CCD (PL 13.6)) and the cable (FPC) (PL 13.6) properly.
dirt/foreign objects on the rails, improper position of Full Rate/Half Rate Carriage (ADJ
• Switch off the power. Disconnect and reconnect U2 (EEPROM) from/to IIT/IPS PWB.
5.8), etc.
Switch on the power. Enter the Diag. Enter dC330 [062-005] (Scan) or [062-006] (Return). NOTE: Remove the old U2 (EEPROM) from the old IIT/IPS PWB. Replace the new U2
Select Start. The Carriage moves. (EEPROM) on the new IIT/IPS PWB with the old one (PL 13.8).
Y N
Check the Carriage cable for distortion, being stranded, damage and foreign substances
on the Carriage rail.
Press the Stop button. Enter dC330 [062-212] (IIT Reg. Sensor). Select Start. Manually moving
the Carriage, turn ON then OFF the IIT Reg. Sensor. The display changes between H and
L.
Y N
Go to BSD 5.12 - Carriage Control and check the IIT Reg. Sensor circuit.
Recheck for improper Carriage operation, noise source around the machine, 0r any abnormal
internal arching. If the failure occurs frequently, replace the IIT/IPS PWB (PL 13.8).

062-393 RAP 062-790 RAP
IIT/IPS PWB Failure. An internal processing error occurred in the IIT/IPS PWB. BSD-ON: BSD 5.15 - Copy/Scan Image Input Processing (1 of 3)
Procedure X Detect Failure. The original being read is an original for which copying is prohibited.
1. Switch the power off, then on. If the problem still exists, perform the following:
Procedure
• Connect the Lens and CCD (PL 13.6) and the cable (FPC) (PL 13.6) properly. 1. Switch the power off, then on. If the problem still exists, perform the following:
• Switch off the power. Disconnect and reconnect U2 (EEPROM) from/to IIT/IPS PWB. • Reinstall the latest version of the IIT Software.
If this does not resolve the problem, replace the IIT/IPS PWB (PL 13.8). • Switch off the power. Disconnect and reconnect U2 (EEPROM) from/to IIT/IPS PWB.
(EEPROM) on the new IIT/IPS PWB with the old one (PL 13.8). NOTE: Remove the old U2 (EEPROM) from the old IIT/IPS PWB. Replace the new U2

063-210 RAP 063-220 RAP
BSD-ON:BSD 3.2 - PWB Communication (CCM - IIT) BSD-ON:BSD 3.2 - PWB Communication (CCM - IIT)
Extension EEPROM Failure. A failure writing to the EEPROM on the extension memory PWB IPS-EXT Psync Failure due to one or more of the following:
or a failure communicating with the EEPROM was detected. 1. There was no notification of completion of image capture to the EXT memory.
2. There was no notification of completion of image reading within the memory.
Initial Actions 3. There was no notification of completion of surface image capture.
• Turn OFF then ON the power.
4. There was notification of completion of image reading within the memory but the image is
• Remove and reinstall the Extension Memory PWB. strange. No image appeared
• Upgrade the software to the latest version. Initial Actions
Procedure • Remove and reinstall the Extension Memory PWB.
Check if the connectors between the IIT/IPS PWB (PL 13.8) and the Extension Memory PWB
• Upgrade the software to the latest version.
(PL 13.8) are securely connected. If the connection is OK, replace the Extension Memory PWB
• Disconnect and reconnect the Memory.
(PL 13.8).
NOTE: Remove the old U3 (EEPROM) from the old Extension Memory PWB, and replace the Procedure
new U3 (EEPROM) on the new Extension Memory PWB with the old one.
(PL 13.8) are securely connected. If the connection is
OK, replace the Extension Memory PWB (PL 13.8) and the IIT/IPS PWB (PL 13.8) in order.
NOTE: Remove the old U3 (EEPROM) from the old Extension Memory PWB, and replace the
NOTE: Remove the old U2 (EEPROM) from the old IIT/IPS PWB, and replace the new U2
(EEPROM) on the new IIT/IPS PWB with the old one.

063-230 RAP 063-240 RAP
BSD-ON:BSD 3.2 - PWB Communication (CCM - IIT) EXT Image Parameter Failure. The extension CPU cannot load the image quality parameter
specified by IISS.
EXT Image Parameter Failure. A DIMM of incorrect memory capacity was installed in the
extension memory PWB when the 1P DUP PWB was installed. Initial Actions
Initial Actions • Remove and reinstall the Extension Memory PWB.
• Upgrade the software to the latest version.
• Remove and reinstall the Extension Memory PWB.
• Upgrade the software to the latest version. Procedure
• Disconnect and reconnect the Memory.
Procedure (PL 13.8).
(PL 13.8).

065-210 RAP 065-211 RAP
BSD-ON: BSD 3.2 - PWB Communication (CCM - IIT) CIS Shading FROM Failure. A problem was detected with the flash ROM (the ROM that con-
tains shading data) of the IIT/IPS PWB.
Extension Page Memory Failure 1. Poor contact was detected for EPROM 1, which is attached
to the Extension Memory PWB. Procedure
Procedure NOTE: The CIS feature is not present on this machine. If this code appears, a software prob-
lem may exist. Reload the IIT software.
• Switch off the power. Disconnect and reconnect the connectors between IIT/IPS PWB
and Extension Memory PWB. If the connections are good, replace the Extension Memory
PWB (PL 13.8). If the problem still persists, replace the IIT/IPS PWB (PL 13.8).
NOTE: When replacing the Extension Memory PWB, replace the new EEPROM U3 with
the old one.

065-212 RAP 065-213 RAP
CIS Shading Level Failure. Dirt on the White Reference Board on the CIS side was detected CIS Output Level Failure. It was detected that the CIS brightness was insufficient.
Procedure Procedure
NOTE: The CIS feature is not present on this machine. If this code appears, a software prob- NOTE: The CIS feature is not present on this machine. If this code appears, a software prob-
lem may exist. Reload the IIT software. lem may exist. Reload the IIT software.

065-215 RAP 065-216 RAP
Contact failure of the DIMM2 attached to the Extension Memory PWB was detected. Extension Page Memory Failure 3. Poor contact was detected for DIMM 3, which is attached to
the extension MEM PWB.
Procedure
Perform the following: Procedure
• Switch off the power. Disconnect and reconnect the connectors between IIT/IPS PWB Perform the following:
and Extension Memory PWB. • Switch off the power. Disconnect and reconnect the connectors between IIT/IPS PWB
• Replace the Extension Memory PWB (PL 13.8). and Extension Memory PWB.
• Replace the Extension Memory PWB (PL 13.8).
NOTE: When replacing the Extension Memory PWB, replace the new EEPROM U3 with
the old one. NOTE: When replacing the Extension Memory PWB, replace the new EEPROM U3 with
the old one.

065-219 RAP 065-220 RAP
CIS Black White Level Failure. CIS black correction or white correction did not complete. 1P DUP PWB-EXT Psync Failure. During Psync from the 1P DUP PWB-EXT to the extension,
an output problem on the 1P DUP PWB side or an input problem on the extension side
Procedure occurred.
NOTE: The CIS feature is not present on this machine. If this code appears, a software prob- Procedure
NOTE: The CIS feature is not present on this machine. If this code appears, a software prob-

071-101 RAP • If the results of the above checks are OK, replace Tray Module PWB (PL 11.3), IOT Drive
PWB (PL 11.1) and the MCU PWB (PL 11.1) one at a time in the order shown.
BSD-ON: BSD 8.5 - Tray 1, 2 Transportation
Feed Out Sensor 1 is not turned ON within the specified time after the start of feed from Tray 1.
Initial Actions
• Clear any paper jam and switch the power off then on.
• Check for out-of-spec paper.
• Paper Path for a foreign object/burr/piece of paper
Procedure
Execute dC330 [071-101 Feed Out Sensor 1]. Move the actuator of the Tray 1 Feed Out Sen-
sor manually or with paper. The display changes.
Y N
Go to BSD 8.5 - Tray 1, 2 Transportation and check the following wires for an open wire,
short or poor contact:
• Feed Out Sensor 1 P/J133A-2 to MCU PWB P/J407-A12
• Feed Out Sensor 1 P/J133A-1 to Tray Module PWB P/J407-A13
If OK, replace the Feed Out Sensor 1 (PL 2.16) before replacing the MCU PWB (PL 11.1).
Execute dC330 [071-002 Tray 1 Feed]. There is operation noise from the Tray 1 Feed Lift
Motor.
Y N
Go to BSD 7.7 - Tray 1 Paper Stacking and check the wire-wound resistance of Tray 1
Lift/Feed Motor is approx. 1.3 ohms at the measurement points below.
• P/J220-2 to pins 1/3
• P/J220-5 to pins 4/6
If OK, troubleshoot the Tray 1 Lift/Feed Motor circuit.
Execute dC330 [077-001 Takeaway Motor]. There is operation noise from the Takeaway
Motor.
Y N
Go to BSD 8.4 - Takeaway Drive and check the Takeaway Motor Circuit for an open.
Execute dC330 [077-002 Takeaway Clutch 1]. There is operation noise from the Takeaway
Clutch 1.
Y N
Go to BSD 8.4 - Takeaway Drive and check the Takeaway Motor Clutch 1 for an open.

• Feed Roll/Nudger Roll for dirt/paper particles/wear/a poor rotation
• Retard Roll for a problem
• Take-away Roll 3 for dirt/paper particles/wear/a poor rotation
• Connectors P/J661 for a poor connection
• Drive gears for wear/breakage

071-104 RAP 071-105 RAP
BSD-ON: BSD 8.10 - Registration BSD-ON: BSD 8.10 - Registration
Pre Registration Sensor ON Jam (Tray 1). The paper from Tray 1 did not turn on the Pre Reg- Registration Sensor ON Jam (Tray 1). The paper from Tray 1 did not turn on the reg sensor
istration Sensor within the specified time. within the specified time.

• Clear any paper jam and switch the power off then on. • Clear any paper jam and switch the power off then on.
• Check for out-of-spec paper. • Check for out-of-spec paper.
• Paper Path for a foreign object/burr/piece of paper • Paper Path for a foreign object/burr/piece of paper
Procedure Procedure
Execute dC330 [077-100 Pre Reg. Sensor]. Place paper in front of the Pre Reg. Sensor. The Execute dC330 [077-101 Reg. Sensor]. Place paper in front of the Reg. Sensor. The display
display changes. changes.
Y N Y N
Go to BSD 8.10 - Registration and check the following for an open wire, short or poor con- Go to BSD 8.10 - Registration and check the following for an open wire, short or poor con-
tact: tact:
• Pre Reg. Sensor P/J121-2 to IOT Drive PWB P/J439-B5 • Reg.Sensor P/J121-2 to IOT Drive PWB P/J439-A9
If OK, replace the Pre Reg. Sensor (PL 4.5) before replacing the IOT Drive PWB (PL If OK, replace the Reg. Sensor (PL 4.4) before replacing the IOT Drive PWB (PL 11.1).
11.1).
Execute dC330 [077-004 Pre Reg. Motor: 640mm/s]. There is operation noise from the Pre
Execute dC330 [077-004 Pre Reg. Motor: 640mm/s]. There is operation noise from the Pre Reg.Motor.
Reg. Motor. Y N
Y N Check the wire-wound resistance of Pre Reg. Motor is approx. 0.8 ohms at the measure-
Check the wire-wound resistance of Pre Reg. Motor is approx. 0.8 ohms at the measurement points below.
ment points below. • P/J229-2 to pins 1/3
• P/J229-2 to pins 1/3 • P/J229-5 to pins 4/6
• P/J229-5 to pins 4/6 If OK, go to BSD 8.9 Registration Drive and troubleshoot the Pre Reg. Motor circuit.
If OK, go to BSD 8.9 Registration Drive and troubleshoot the Pre Reg. Motor circuit.
Execute dC330 [077-002 Takeaway Clutch 1]. There is operation noise from the Takeaway • Pre Reg.Roll for dirt/paper particles/wear/a poor rotation
Clutch 1.
Y N
Go to BSD 8.4 - Takeaway Drive and check the Takeaway Motor Clutch 1 for an open. • Drive gears for wear/breakage
• If the results of the above checks are OK, replace Tray Module PWB (PL 11.3), IOT Drive
Check the following: PWB (PL 11.1) and the MCU PWB (PL 11.1) one at a time in the order shown.
• Pre Reg. Roll for dirt/paper particles/wear/a poor rotation

071-210 RAP Slide out the tray and perform the following:
• Manually rotate the Gear Pulley at the rear of the tray to check that the tray smoothly goes
BSD-ON: BSD 7.7 - Tray 1 Paper Stacking
up and down.
Tray 1 Lift Up Failure. The Tray 1 Stack Height Sensor did not come on within the specified • Check the couplings and gears are not broken. Check that the couplings are securely
time after the tray was inserted. engaged in each other when the tray is gently pushed in.
• Check for other problems including a mechanical load.
Initial Actions
Procedure
Slide out the tray. Enter diagnostic code dC330 [071-002] (Tray 1 Lift/Feed Motor). Select
Start. The Tray 1 Lift/Feed Motor operates
Y N
Turn off the power. Disconnect P/J463 from the Tray Module PWB. Measure the wire-
wound resistance of Tray 1 Lift/Feed Motor:
• P/J463-A4 pin to pins P/J463-A1/A2
Every resistance is approx. 1.3 ohms.
Y N
Check the following for an open wire or poor contact. If the wires are good, replace
the Tray 1 Lift/Feed Motor (PL 2.6).
• P/J463-A5 to P/J220-2
• P/J463-A2 to P/J220-5
• P/J463-A1 to P/J220-6
• P/J463-A3 to P/J220-4
• P/J463-A4 to P/J220-3
• P/J463-A6 to P/J220-1
Check the following for an open wire or poor contact. If the wires are good, replace Tray
Module PWB (PL 11.3) before replacing the MCU PWB (PL 11.1).
• MCU PWB P/J404-B7 to Tray Module PWB P/J462-B10
Press the Stop button. Enter dC330 [071-200] (Tray 1 Stack Height Sensor). Select Start.
Manually raising and lowering the Feed/Nudger Roll Assy, turn the sensor ON, then OFF. The
display changes between H and L.
Y N
Using the OF 99-2 Transmissive Sensor RAP, troubleshoot the Tray 1 Stack Height Sen-
sor.

072-101 RAP Check the following:
Tray 2 Misfeed Jam. Tray 2 Feed Out Sensor did not come on within the specified time after • Takeaway Rolls 2 and 3 for dirt/paper particles/wear/a poor rotation
the start of feed for Tray 2. • Connectors P/J661 for a poor connection
Initial Actions • If the results of the above checks are OK, replace Tray Module PWB (PL 11.3), IOT Drive
Procedure
Execute dC330 [072-101 Feed Out Sensor 2]. Block and unblock the Tray 2 Feed Out Sensor
(PL 2.18). The display changes.
Y N
• Tray 2 Feed Out Sensor P/J133B-2 to MCU PWB P/J403-B9
• Tray 2 Feed Out Sensor P/J133B-1 to Tray Module PWB P/J466-7
• Tray 2 Feed Out Sensor P/J133B-3 to Tray Module PWB P/J466-5
If OK, replace the Tray 2 Feed Out Sensor (PL 2.18) before replacing the MCU PWB (PL
11.1).
Motor.
Y N
• P/J220-2 to pins 1/3
• P/J220-5 to pins 4/6
Motor.
Y N
Clutch 1.
Y N

The Tray 1 Feed Out Sensor does not turn ON during paper transport on the Takeaway Path • Takeaway Rolls 2 and 3 for dirt/paper particles/wear/a poor rotation
for the paper fed from Tray 2. • Connectors P/J661 for a poor connection
Procedure
Y N
• Tray 1 Feed Out Sensor P/J133A-2 to MCU PWB P/J407-A12
• Tray 1 Feed Out Sensor P/J133A-1 to Tray Module PWB P/J407-A13
• Tray 1 Feed Out Sensor P/J133A-3 to Tray Module PWB P/J407-A11
If OK, replace the Tray 1 Feed Out Sensor (PL 2.16) before replacing the MCU PWB (PL
11.1).
Motor.
Y N
• P/J220-2 to pins 1/3
• P/J220-5 to pins 4/6
Motor.
Y N
Clutch 1.
Y N

072-104 RAP 072-105 RAP
Pre-Registration Sensor ON Jam (Tray 2). The paper from Tray 2 did not turn on the Pre Reg- Registration Sensor ON Jam (Tray 2). The paper from tray 2 did not turn on the reg sensor

Procedure Procedure
Execute dC330 [077-100 Pre Reg. Sensor]. Block and unblock the Pre Reg. Sensor. The dis- Execute dC330 [077-101 Reg. Sensor]. Place paper in front of the Reg. Sensor. The display
play changes. changes.
Y N Y N
tact: tact:
• Pre Reg. Sensor P/J121-2 to IOT Drive PWB P/J439-B5 • Reg. Sensor P/J222-2 to IOT Drive PWB P/J439-A9
11.1).
Execute dC330 [077-004 Pre Reg. Motor: 640mm/s]. There is operation noise from the Pre Reg. Motor.
Reg. Motor. Y N
Y N Check that the resistance of Pre Reg. Motor (PL 2.17) is approx. 0.8 ohms at the mea-
Check that the resistance of Pre Reg. Motor (PL 2.17) is approx. 0.8 ohms at the measurement points below.
surement points below. • P/J229-2 to pins 1/3
Execute dC330 [077-003 Takeaway Clutch 2]. There is operation noise from the Takeaway • Takeaway Rolls 2 and 3 for dirt/paper particles/wear/a poor rotation
Clutch 2.
• Pre Reg. Roll (PL 4.5) for dirt/paper particles/wear/a poor rotation
Y N
• Drawer Connector J601 contact points for foreign objects/bent pins/burnout
Check the following: • If the results of the above checks are OK, replace Tray Module PWB (PL 11.3), IOT Drive
• Takeaway Rolls 2 and 3 for dirt/paper particles/wear/a poor rotation PWB (PL 11.1) and the MCU PWB (PL 11.1) one at a time in the order shown
• Pre Reg.Roll for dirt/paper particles/wear/a poor rotation

• Manually rotate the Gear Pulley at the rear of the tray to check the tray smoothly goes up
and down.
Initial Actions
Procedure
Slide out Tray 1.Enter diagnostic code dC330 [072-002] (Tray 2 Lift/Feed Motor). Select Start.
The Tray 2 Lift/Feed Motor operates.
Y N
Y N
• P/J464-A5 to P/J220-2
• P/J464-A2 to P/J220-5
• P/J464-A1 to P/J220-6
• P/J464-A3 to P/J220-4
• P/J464-A4 to P/J220-3
• P/J464-A6 to P/J220-1
• MCU PWB P/J404-A4 to Tray Module PWB P/J462-A13
Y N
sor.

Tray 3 Misfeed Jam. Feed Out Sensor 3 did not come on within the specified time after the • Takeaway Rolls 1 and 2 and 3 for dirt/paper particles/wear/a poor rotation
start of feed for Tray 3. • Connectors P/J661 for a poor connection
• Clear any jam and switch the power off then on.
Procedure
Y N
• Feed Out Sensor 3 P/J133C-2 to MCU PWB P/J403-A7
• Feed Out Sensor 3 P/J133C-1 to Tray Module PWB P/J464-B18
• Feed Out Sensor 3 P/J133C-3 to Tray Module PWB P/J464-B16
Motor.
Y N
• P/J220-2 to pins 1/3
• P/J220-5 to pins 4/6
Motor.
Y N
Clutch 2.
Y N
Go to BSD 8.4 - Takeaway Driveand check the Takeaway Motor Clutch 2 for an open.

Feed Out Sensor 1 ON Jam (Tray 3). The paper from Tray 3 did not turn on Feed Out Sensor 1 • Takeaway Rolls 1 and 2 and 3 for dirt/paper particles/wear/a poor rotation
within the specified time. • Connectors P/J661 for a poor connection
Procedure
Y N
Motor.
Y N
• P/J220-2 to pins 1/3
• P/J220-5 to pins 4/6
If OK, go to BSD 7.9 - Tray 3 Paper Stacking and troubleshoot the Tray 3 Lift/Feed Motor
circuit.
Motor.
Y N
Clutch 2.
Y N

073-104 RAP 073-105 RAP
Pre Registration Sensor ON Jam (Tray 3). The paper from Tray 3 did not turn on the Pre Reg- Registration Sensor ON Jam (Tray 3). The paper from Tray 3 did not turn on the Reg Sensor

• Clear any jam and switch the power off then on. • Clear any jam and switch the power off then on.
Procedure Procedure
Y N Y N
tact: tact:
11.1).
Reg. Motor. Y N
Execute dC330 [077-003 Takeaway Clutch 2]. There is operation noise from the Takeaway • Takeaway Rolls 1 and 2 and 3 for dirt/paper particles/wear/a poor rotation
Clutch 2.
Y N
• Drawer Connectors J601 contact points for foreign objects/bent pins/burnout
• Takeaway Rolls 1 and 2 and 3 for dirt/paper particles/wear/a poor rotation PWB (PL 11.1) and the MCU PWB (PL 11.1) one at a time in the order shown

and down.
Initial Actions
Procedure
Slide out the tray.Enter diagnostic code dC330 [073-002] (Tray 3 Lift/Feed Motor). Select
Start. The Tray 3 Lift/Feed Motor operates
Y N
• P/J464-B4 pin to pins P/J464-B1/B2
Y N
• P/J464-B5 to P/J220-2
• P/J464-B2 to P/J220-5
• P/J464-B1 to P/J220-6
• P/J464-B3 to P/J220-4
• P/J464-B4 to P/J220-3
• P/J464-B6 to P/J220-1
Y N
sor.

Pre Feed Sensor 4 is not turned ON within the specified time after the start of feed from Tray 4. • Takeaway Rolls 1 and 2 and 3 for dirt/paper particles/wear/a poor rotation
• Connectors P/J661 for a poor connection
Initial Actions • Drive gears for wear/breakage
• Clear any paper jam and switch the power off then on. • If the results of the above checks are OK, replace Tray Module PWB (PL 11.3), IOT Drive
• Check for out-of-spec paper. PWB (PL 11.1) and the MCU PWB (PL 11.1) one at a time in the order shown.
Procedure
Y N
• Feed Out Sensor 4 P/J133D-2 to MCU PWB P/J403-A13
• Feed Out Sensor 4 P/J133D-1 to Tray Module PWB P/J463-B18
Motor.
Y N
• P/J220-2 to pins 1/3
• P/J220-5 to pins 4/6
Motor.
Y N
Clutch 2.
Y N

Feed Out Sensor 1 ON Jam (Tray 4). The paper from Tray 4 did not turn on Feed Out Sensor 1 • Takeaway Rolls 1 and 2 and 3 for dirt/paper particles/wear/a poor rotation
within the specified time. • Connectors P/J661 for a poor connection
• Clear any paper jam and switch the power off then on. PWB (PL 11.1) and the MCU PWB (PL 11.1) one at a time in the order shown.
Procedure
Y N
Motor.
Y N
• P/J220-2 to pins 1/3
• P/J220-5 to pins 4/6
If OK, go to BSD 7.10 - Tray 4 Paper Stacking and troubleshoot the Tray 4 Lift/Feed Motor
circuit.
Motor.
Y N
Clutch 2.
Y N

The Tray 4 Feed Out Sensor does not turn ON within the specified time during paper transport • Takeaway Rolls 1 and 2 and 3 for dirt/paper particles/wear/a poor rotation
on the Takeaway Path for paper fed from Tray 4 • Connectors P/J661 for a poor connection
• Clear any paper jam and switch the power off then on. PWB (PL 11.1) and the MCU PWB (PL 11.1) one at a time in the order shown.
Procedure
Y N
• Feed Out Sensor 4 P/J133D-2 to MCU PWB P/J403-A7
Motor.
Y N
• P/J220-2 to pins 1/3
• P/J220-5 to pins 4/6
Motor.
Y N
Clutch 2.
Y N

074-104 RAP 074-105 RAP
Pre Registration Sensor ON Jam (Tray 4). The paper from tray 4 did not turn on the Pre-regis- Registration Sensor ON Jam (Tray 4). The paper conveyed from Tray 4 did not turn on the Reg
tration Sensor within the specified time. Sensor within the specified time.

• Clear any jam and switch the power off then on. • Clear any jam and switch the power off then on.
Procedure Procedure
Y N Y N
tact: tact:
11.1).
Reg. Motor. Y N
Execute dC330 [077-003 Takeaway Clutch 2]. There is operation noise from the Takeaway • Takeaway Rolls 1 and 2 and 3 for dirt/paper particles/wear/a poor rotation
Clutch 2.
Y N
• Takeaway Rolls 1 and 2 and 3 for dirt/paper particles/wear/a poor rotation PWB (PL 11.1) and the MCU PWB (PL 11.1) one at a time in the order shown

and down.
Initial Actions
Procedure
Slide out the tray.Enter diagnostic code dC330 [074-002] (Tray 4 Lift/Feed Motor). Select
Start. The Tray 4Lift/Feed Motor operates
Y N
Y N
• P/J463-B5 to P/J220-2
• P/J463-B2 to P/J220-5
• P/J463-B1 to P/J220-6
• P/J463-B3 to P/J220-4
• P/J463-B4 to P/J220-3
• P/J463-B6 to P/J220-1
Y N
sor.

075-100 RAP Y N
Go to BSD 7.11 - Tray 5 (No HCF/Standard HCF) Paper Stacking and check the Tray 5
BSD-ON: BSD 8.3 - Tray 5 / Standard HCF Paper Feeding
Lift Up Sensor circuit for an open or short.
Tray 5 Pre Feed Sensor is not turned ON a spec time after the start of feed from Tray 5.
Initial Actions
Procedure
Execute dC330 [075-100 Tray 5 Pre Feed Sensor]. Place paper in front of the Tray 5 Pre Feed
Y N
Go to BSD 8.3 - Tray 5 / Standard HCF Paper Feeding and check the following wires for
an open wire, short or poor contact:
• Tray 5 Pre Feed Sensor P/J119-2 to MCU PWB P/J407-A5
• Tray 5 Pre Feed Sensor P/J119-1 to Tray Module PWB P/J407-A6
• Tray 5 Pre Feed Sensor P/J119-3 to Tray Module PWB P/J407-A4
If OK, replace the Tray 5 Pre Feed Sensor (PL 3.7) before replacing the MCU PWB (PL
11.1).
Execute dC330 [075-003 Tray 5 Feed Motor]. There is operation noise from the Tray 5
Feed Motor.
Y N
Go to BSD 8.7 - Tray 5 (No HCF/Standard HCF) Transportation and check the wire-
wound resistance of Tray 5 Feed Motor is approx. 1.3 ohms at the measurement points
below.
• P/J225-2 to pins 1/3
• P/J225-5 to pins 4/6
If OK, go to BSD 8.7 - Tray 5 (No HCF/Standard HCF) Transportation and troubleshoot
the Tray 5 Feed Motor circuit.
Execute dC330 [075-003 Tray 5 Nudger Solenoid]. There is operation noise from the Tray 5
Nudger Solenoid.
Y N
Nudger Solenoid Circuit for an open.
Load a few sheets of the specified paper into Tray 5.

Execute dC330 [075-005 Tray 5 Lift Motor Up]. There is operation noise from the Tray 5 Lift
Motor.
Y N
Lift Motor circuit for an open.
Execute dC330 [075-006 Tray 5 Lift Motor: Lift Down (CCW) Sensor Stop]. The Tray 5 Lifter
moves down.

Check the following: 075-109 RAP
BSD-ON: BSD 8.7 - Tray 5 (No HCF/Standard HCF) Transportation
• Feed Roll/Nudger Roll for dirt/paper particles/wear/a poor rotation Paper from Tray 5 does not turn ON Pre Reg. Sensor within a spec time.
• If the results of the above checks are OK, replace the IOT Drive PWB (PL 11.1) and the Initial Actions
MCU PWB (PL 11.1) one at a time in the order shown. • Clear any paper jam and switch the power off then on.
Procedure
Execute dC330 [077-108 Tray 5 Pre-Reg. Sensor]. Place paper in front of the Tray 5 Pre-Reg.
Y N
Go to BSD 8.7 - Tray 5 (No HCF/Standard HCF) Transportation and check the following
wires for an open wire, short or poor contact:
• Tray 5 Pre Feed Sensor P/J120-2 to MCU PWB P/J416-B11
• Tray 5 Pre Feed Sensor P/J120-1 to Tray Module PWB P/J416-B12
• Tray 5 Pre Feed Sensor P/J120-3 to Tray Module PWB P/J416-B10
If OK, replace the Tray 5 Pre Reg. Sensor (PL 2.16) before replacing the MCU PWB (PL
11.1).
Execute dC330 [075-003 Tray 5 Feed Motor]. There is operation noise from the Tray 5
Feed Motor.
Y N
Go to BSD 8.7 - Tray 5 (No HCF/Standard HCF) Transportation and check the wire-
wound resistance of Tray 5 Feed Motor is approx. 1.3 ohms at the measurement points
below.
• P/J225-2 to pins 1/3
• P/J225-5 to pins 4/6
If OK, go to BSD 8.7 - Tray 5 (No HCF/Standard HCF) Transportation and troubleshoot
the Tray 5 Feed Motor circuit.

• If the results of the above checks are OK, replace the IOT Drive PWB (PL 11.1) and the
MCU PWB (PL 11.1) one at a time in the order shown.

075-135 RAP 075-210 RAP
BSD-ON: BSD 8.10 - Registration BSD-ON: BSD 7.11 - Tray 5 (No HCF/Standard HCF) Paper Stacking
Paper from Tray 5 does not turn on the Reg. Sensor within a spec time. Tray 5 Lift Up Sensor does not turn ON a spec time after Tray 5 starts lifting up.
Initial Actions NOTE: The following procedure must be performed with the Tray 5 Cover Interlock Switch
closed.
• Check for out-of-spec paper. Initial Actions
• Paper Path for a foreign object/burr/piece of paper • Clear any paper jam and switch the power off then on.
Procedure • Paper Path for a foreign object/burr/piece of paper
Execute dC330 [077-101 Reg. Sensor]. Place paper in front of the Reg. Sensor. The display
changes. Procedure
Y N
Execute dC330 [075-200 Tray 5 Lift Up Sensor]. Lift up/down the Elevator Tray manually.
Go to BSD 8.10 - Registration and check the following for an open wire, short or poor con-
tact: Does the display change?
Y N
• Reg. Sensor P/J222-2 to IOT Drive PWB P/J439-A9
Go to BSD 7.11 - Tray 5 (No HCF/Standard HCF) Paper Stacking and troubleshoot the
Tray 5 Lift Up Sensor.
If OK, replace the Reg. Sensor (PL 4.4) before replacing the IOT Drive PWB (PL 11.1). Execute dC330 [075-005 Tray 5 Lift Motor: Lift Up (CW) Sensor Stop]. Does the Tray 5
Nudger Roll lift down and the Tray 5 Lifter lift up stopping automatically at the normal
Execute dC330 [077-004 Pre Reg. Motor: 640mm/s]. There is operation noise from the Pre height?
Reg. Motor. Y N
Y N Go to BSD 7.11 - Tray 5 (No HCF/Standard HCF) Paper Stacking and troubleshoot the
Check the wire-wound resistance of Pre Reg. Motor is approx. 0.8 ohms at the measure- Tray 5 Lift Up Motor.
ment points below.
• P/J229-2 to pins 1/3 Check the operation of the gear section of the Elevator Tray. The gear section operates
• P/J229-5 to pins 4/6 properly.
Y N
Replace the faulty parts in the gear section.
PWB (PL 11.1) and the MCU PWB (PL 11.1) one at a time in the order shown

075-211 RAP
BSD-ON: BSD 7.11 - Tray 5 (No HCF/Standard HCF) Paper Stacking
Tray 5 Lift Down Sensor does not turn ON a spec time after Tray 5 starts lowering.
NOTE: The following procedure must be performed with the Tray 5 Cover Interlock Switch
closed.
Procedure
Enter Diagnostics. Enter dC330 [075-006] (Down). Select Start. The tray has lowered.
Y N
Remove the Tray 5 Rear Cover. Manually rotate the Tray 5 Lifter gears. The gears
rotate with no load.
Y N
Remove any load from the Lift Down mechanism.
+24VDC is measured between P/J226-2 (+) on the Tray 5 Lift Motor and GND (-).
Y N
Check the wire between P/J435-6 on the IOT Drive PWB and P/J226-1 on the Tray
5 Lift Motor for an open wire or poor contact. If the wire is good, replace the IOT
Drive PWB (PL 11.1).
Enter dC330 [075-006] (Down). Select Start. +1VDC or less is measured between P/
J226-2 (+) on the Tray 5 Lift Motor and GND (-).
Y N
Disconnect and reconnect the cable between P/J431 on the IOT Drive PWB and P/
J401 on the MCU PWB. If this does not resolve the problem, replace the Flat Print
Cable (PL 11.1), IOT Drive PWB (PL 11.1) and MCU PWB (PL 11.1) in that order.
+24VDC is measured between P/J226-1 (+) on the Tray 5 Lift Motor and GND (-).
Y N
Check the wire between P/J435-5 on the IOT Drive PWB and P/J226-1 on the Tray
5 Lift Motor for an open wire or poor contact.
Replace the Tray 5 Lift Motor (PL 3.3).
Press the Stop button.Enter dC330 [075-201] (Tray 5 Down Sensor). Select Start. While raising
and lowering the Tray 5 Bottom Plate, turn ON then OFF the Tray 5 Lift Down Sensor. The
Y N
Go to BSD 7.11 - Tray 5 (No HCF/Standard HCF) Paper Stacking and troubleshoot the
Tray 5 Down Sensor.
Check if there were any obstacles on the Tray 5 Bottom Plate when the failure occurred pre-
venting the tray from freely going up and down. If the failure frequently occurs, replace the IOT
Drive PWB (PL 11.1) and the MCU PWB (PL 11.1) in that order.

077-103 RAP 077-106 RAP
BSD-ON: BSD 10.4 - Fusing BSD-ON: BSD 10.4 - Fusing
The Fuser Exit Sensor did not turn off within the specified time in straight exit mode. The Fuser Exit Sensor did not come on within the specified time after the registration motor
came on.
Initial Actions
• Clear any paper jam and switch the power off then on. Initial Actions
• Check for out-of-spec paper. • Clear any paper jam and switch the power off then on.
• Paper Path for a foreign object/burr/piece of paper • Check for out-of-spec paper.
Procedure • Remove the Fuser. Remove the Fuser Entrance Baffle. Look into the fuser for any
obstruction, and remove. Clean and replace the baffle. Re-install the Fuser
Execute dC330 [010-201 Fuser Exit Sensor]. Move the actuator of the Fuser Exit Sensor man-
ually or with paper. The display changes.
Y N Procedure
Go to BSD 8.6 - Tray 3, 4 Transportation Check the winding condition of the IBT belt. The IBT belt is in proper condition without
• Fuser Exit Sensor P/J149-2 to MCU PWB P/J405-A2 being wound up.
• Fuser Exit Sensor P/J149-1 to MCU PWB P/J405-A3 Y N
• Fuser Exit Sensor P/J149-3 to MCU PWB P/J405-A1 Unwind the IBT belt.
If OK, replace the Fuser Exit Sensor (PL 8.1) before replacing the MCU PWB (PL 11.1).
Check the installation condition of the Fuser. The Fuser is properly installed.
Y N
Execute dC330 [077-010 Exit Motor]. There is operation noise from the Exit Motor.
Y N Install the Fuser properly.
Go to BSD 10.9 - Fused Paper Exit and check the wire-wound resistance of Exit Motor is
approximately. 1.3 ohms at the measurement points below.
• P/J222-2 to pins 1/3 ually or with paper. The display changes.
Y N
• P/J222-5 to pins 4/6 Go to BSD 8.6 - Tray 3, 4 Transportation and check the following wires for an open wire,
If OK, go to BSD 10.9 - Fused Paper Exit and troubleshoot the Exit Motor circuit. short or poor contact:
• Fuser Exit Sensor P/J149-2 to MCU PWB P/J405-A2
Check the following: • Fuser Exit Sensor P/J149-1 to MCU PWB P/J405-A3
• Fuser Exit Rolls for dirt/paper particles/wear/a poor rotation • Fuser Exit Sensor P/J149-3 to MCU PWB P/J405-A1
• Connectors P612 for a poor connection If OK, replace the Fuser Exit Sensor (PL 8.1) before replacing the MCU PWB (PL 11.1).
• Check for out-of-spec paper. Execute dC330 [010-004 Fuser Drive Motor]. There is operation noise from the Fuser Drive
• Check the exit roll paper guide for being deformed. Motor.
Y N
• If the results of the above checks are OK, replace Tray Module PWB (PL 11.3), and the
Go to BSD 10.1 - Fuser Drive Control and check the wire-wound resistance of Exit Motor
is approximately. 1.3 ohms at the measurement points below.
• P/J212-2 to pins 1/3
• P/J212-5 to pins 4/6
If OK, go to BSD 10.1 - Fuser Drive Control and troubleshoot the Fuser Drive Motor cir-
cuit.
Y N
• P/J222-2 to pins 1/3

• P/J222-5 to pins 4/6 077-107 RAP
If OK, go to and troubleshoot the Exit Motor circuit.
BSD-ON: BSD 10.4 - Fusing

The Fuser Exit Sensor did not turn off within the specified time in invert exit mode.
• Fuser Exit Rolls for dirt/paper particles/wear/a poor rotation
• Connectors P612 for a poor connection Initial Actions
• Drive gears for wear/breakage • Clear any paper jam and switch the power off then on.
• If the results of the above checks are OK, replace Tray Module PWB (PL 11.3), and the • Paper Path for a foreign object/burr/piece of paper
Procedure
Y N
Execute dC330 [077-011 Invert Gate Solenoid In]. There is operation noise from the Invert
Gate Solenoid.
Y N
Go to BSD 10.7 - Inverter (1 of 2) and troubleshoot the Invert Gate Solenoid circuit.
Y N
• P/J222-2 to pins 1/3
• P/J222-5 to pins 4/6
If OK, go to BSD 10.9 - Fused Paper Exit and troubleshoot the Exit Motor circuit.
Execute dC330 [077-016 Reverse Invert Solenoid]. There is operation noise from the
Reverse Invert Solenoid.
Y N
Go to BSD 10.7 - Inverter (1 of 2) and troubleshoot the Reverse Gate Solenoid circuit.

• Invert Roll for dirt/paper particles/wear/a poor rotation
• Invert Gate for an improper operation
• Connectors P612 for a poor connection
• Check/Adjust the Release Invert Solenoid (PL 10.5).

• If the results of the above checks are OK, replace Tray Module PWB (PL 11.3), and the 077-109 RAP
The IOT exit sensor did not come on at the specified time in non-invert mode. (Straight output)
Initial Actions
Procedure
Y N
Gate Solenoid.
Y N
Y N
• P/J222-2 to pins 1/3
• P/J222-5 to pins 4/6

• Invert Roll for dirt/paper particles/wear/a poor rotation
• Connectors P612 for a poor connection
• Check/Adjust the Release Invert Solenoid (PL 10.5).

BSD-ON: BSD 10.9 - Fused Paper Exit • Invert Roll for dirt/paper particles/wear/a poor rotation
The IOT Exit Sensor did not come on within the specified time in invert exit mode. • Fuser Exit Rolls for dirt/paper particles/wear/a poor rotation
• Drawer Connectors P/J608 contact points for foreign objects/bent pins/burnout
Initial Actions
• Paper Path for a foreign object/burr/piece of paper MCU PWB (PL 11.1) one at a time in the order shown.
Procedure
Y N
Gate Solenoid.
Y N
Execute dC330 [077-013 Invert Motor]. There is operation noise from the Invert Motor.
Y N
Go to BSD 10.7 - Inverter (1 of 2) and check the wire-wound resistance of Invert Motor is
• P/J221-2 to pins 1/3
• P/J221-5 to pins 4/6
If OK, go to BSD 10.7 - Inverter (1 of 2) and troubleshoot the Invert Motor circuit.
Execute dC330 [077-016 Reverse Invert Solenoid]. There is operation noise from the
Reverse Invert Solenoid.
Y N
Go to BSD 10.7 - Inverter (1 of 2) and troubleshoot the Reverse Gate Solenoid circuit.
Y N
• P/J222-2 to pins 1/3
• P/J222-5 to pins 4/6

077-113 RAP 077-115 RAP
BSD-ON: BSD 10.9 - Fused Paper Exit BSD-ON: BSD 10.9 - Fused Paper Exit
The IOT Exit Sensor did not turn off at the specified time in non-invert mode. The IOT Exit Sensor did not turn off within the specified time in invert exit mode.

Procedure Procedure
Execute dC330 [010-201 Fuser Exit Sensor]. Move the actuator of the Fuser Exit Sensor man- Execute dC330 [077-107 IOT Exit Sensor]. Move the actuator of the IOT Exit Sensor manually
ually or with paper. The display changes. or with paper. The display changes.
Y N Y N
Go to BSD 8.6 - Tray 3, 4 Transportation and check the following wires for an open wire, Go to BSD 10.9 - Fused Paper Exit and check the following wires for an open wire, short
short or poor contact: or poor contact:
• Fuser Exit Sensor P/J149-2 to MCU PWB P/J405-A2 • Fuser Exit Sensor P/J111-2 to Tray Module PWB P/J465-B6
If OK, replace the Fuser Exit Sensor (PL 8.1) before replacing the MCU PWB (PL 11.1). • MCU PWB P/J403-B7 to Tray Module PWB P/J461-B12
If OK, replace the IOT Exit Sensor (PL 10.4) before replacing the MCU PWB (PL 11.1).
Execute dC330 [077-012 Invert Gate Solenoid Exit]. There is operation noise from the
Invert Gate Solenoid. Execute dC330 [077-012 Invert Gate Solenoid Exit]. There is operation noise from the
Y N Invert Gate Solenoid.
Go to BSD 10.7 - Inverter (1 of 2) and troubleshoot the Invert Gate Solenoid circuit. Y N
Y N Execute dC330 [077-010 Exit Motor]. There is operation noise from the Exit Motor.
Go to BSD 10.9 - Fused Paper Exit and check the wire-wound resistance of Exit Motor is Y N
approximately. 1.3 ohms at the measurement points below. Go to BSD 10.9 - Fused Paper Exit and check the wire-wound resistance of Exit Motor is
• P/J222-2 to pins 1/3 approximately. 1.3 ohms at the measurement points below.
If OK, go to BSD 10.9 - Fused Paper Exit and troubleshoot the Exit Motor circuit. • P/J222-5 to pins 4/6
• Finisher for poor docking Check the following:
• Exit Rolls for dirt/paper particles/wear/a poor rotation • Finisher for poor docking
• Drawer Connectors P/J608 contact points for foreign objects/bent pins/burnout • Exit Rolls for dirt/paper particles/wear/a poor rotation
• Drive gears for wear/breakage • Drawer Connectors P/J608 contact points for foreign objects/bent pins/burnout
• Check for out-of-spec paper. • Drive gears for wear/breakage
• If the results of the above checks are OK, replace Tray Module PWB (PL 11.3), and the • Check for out-of-spec paper.
MCU PWB (PL 11.1) one at a time in the order shown. • If the results of the above checks are OK, replace Tray Module PWB (PL 11.3), and the

077-118 RAP • Drawer Connectors P/J608 contact points for foreign objects/bent pins/burnout
BSD-ON: BSD 8.10 - Registration
The paper transported from duplex did not turn on the Pre Registration Sensor within the spec-
ified time.
Initial Actions
Procedure
Execute dC330 [077-100 Pre Reg. Sensor]. Place paper in front of the Pre Reg. Sensor. The
display changes.
Y N
tact:
• Pre Reg. Sensor P/J121-2 to IOT Drive PWB P/J439-B5
If OK, replace the Pre Reg. Sensor (PL 4.5) before replacing the IOT Drive PWB (PL
11.1).
Reg. Motor.
Y N
Check the wire-wound resistance of Pre Reg. Motor is approximately. 0.8 ohms at the
measurement points below.
• P/J229-2 to pins 1/3
• P/J229-5 to pins 4/6
Execute dC330 [077-018 Duplex Motor]. There is operation noise from the Duplex Motor.
Y N
Check the wire-wound resistance of Duplex Motor is approximately. 0.8 ohms at the mea-
surement points below.
• P/J219-2 to pins 1/3
• P/J219-5 to pins 4/6
If OK, go to BSD 10.10 - Duplex Transportation (1 of 2) and troubleshoot the Duplex
Motor circuit.

• Duplex Path Roll 2 for dirt/paper particles/wear/ poor rotation
• Duplex Out Roll for dirt/paper particles/wear/a poor rotation

077-120 RAP 077-123 RAP
BSD-ON: BSD 9.28 - 2nd Transfer and Cleaning (3 of 3) BSD-ON: BSD 8.10 - Registration
Post 2nd BTR Sensor On JAM Duplex In Sensor does not turn ON a spec time after the start of invert.

• Turn the power OFF then ON. • Clear any jam and switch the power off then on.
• Remove the foreign substances on the paper transport path. • Check for out-of-spec paper.
Procedure
Check the condition of the IBT belt. The IBT belt is in proper condition without being dam- Procedure
aged. Execute dC330 [077-101 Reg. Sensor]. Place paper in front of the Reg. Sensor. The display
Y N changes.
Replace the IBT Belt (PL 7.3). Y N
Enter dC330 [042-018 IBT Steering Motor (CW) Low Current]. The IBT Steering Motor tact:
comes ON. • Reg. Sensor P/J222-2 to IOT Drive PWB P/J439-A9
Y N
Go to OF 99-9 and troubleshoot the IBT Steering Motor, BSD 9.19 - Transfer Belt Steering
Control (PL 7.4).
If OK, replace the Reg. Sensor (PL 4.4) before replacing the IOT Drive PWB (PL 11.1).
Select [042-200 Belt Home Position Sensor]. The IBT Belt Home position can be detected.
Y N Execute dC330 [077-004 Pre Reg. Motor: 640mm/s]. There is operation noise from the Pre
Go to OF 99-1 and troubleshoot the Transfer Belt Home Sensor, BSD 9.20 - Transfer Belt Reg. Motor.
Position Monitoring (PL 7.5). Y N
Check the wire-wound resistance of Pre Reg. Motor is approximately. 0.8 ohms at the
Select [094-202 Post 2nd BTR Sensor]. Place paper in front of the Post 2nd BTR Sensor. The measurement points below.
display changes. • P/J229-2 to pins 1/3
Y N • P/J229-5 to pins 4/6
Go to OF 99-1 and troubleshoot the Post 2nd BTR Sensor BSD 9.28 - 2nd Transfer and If OK, go to BSD 10.9 - Fused Paper Exit and troubleshoot the Pre Reg. Motor circuit.
Cleaning (3 of 3) (PL 7.9).
Replace the MCU PWB (PL 11.1). • Duplex Path Roll 2 for dirt/paper particles/wear/ poor rotation
• Duplex Out Roll for dirt/paper particles/wear/a poor rotation
• Drawer Connectors P/J608 contact points for foreign objects/bent pins/burnout

077-129 RAP 077-130 RAP
BSD-ON: BSD 10.11 - Duplex Transportation (2 of 2) BSD-ON: BSD 10.11 - Duplex Transportation (2 of 2)
The paper transported from duplex did not turn on the Registration Sensor within the specified Duplex Out Sensor does not turn ON a spec time after Duplex In Sensor turns ON
time.
Initial Actions
Initial Actions • Clear any paper jam and switch the power off then on.
• Clear any paper jam and switch the power off then on. • Check for out-of-spec paper.
• Check for out-of-spec paper. • Paper Path for a foreign object/burr/piece of paper
Procedure
Procedure Execute dC330 [077-106 Duplex Out Sensor]. Move the actuator of the Duplex Out Sensor
Execute dC330 [077-104 Duplex In Sensor]. Move the actuator of the Duplex In Sensor manu- manually or with paper. The display changes.
ally or with paper. The display changes. Y N
Y N Go to BSD 10.11 - Duplex Transportation (2 of 2) and check the following wires for an
Go to BSD 10.11 - Duplex Transportation (2 of 2) and check the following wires for an open wire, short or poor contact:
open wire, short or poor contact: • Duplex Out Sensor P/J106-2 to IOT Drive PWB P/J439-A15
• Duplex In Sensor P/J104-2 to IOT Drive PWB P/J439-B13 • Duplex Out Sensor P/J106-1 to IOT Drive PWB P/J439-B16
• Duplex In Sensor P/J104-1 to IOT Drive PWB P/J439-B14 • Duplex Out Sensor P/J106-3 to IOT Drive PWB P/J439-B14
• Duplex In Sensor P/J104-3 to IOT Drive PWB P/J439-B12 If OK, replace the Duplex Out Sensor (PL 4.3) before replacing the IOT Drive PWB (PL
If OK, replace the Duplex In Sensor (PL 4.3) before replacing the IOT Drive PWB (PL 11.1).
11.1).
Execute dC330 [077-013 Invert Motor]. There is operation noise from the Invert Motor.
Execute dC330 [077-013 Invert Motor]. There is operation noise from the Invert Motor. Y N
Y N Go to BSD 10.7 - Inverter (1 of 2) and check the wire-wound resistance of Invert Motor is
Go to BSD 10.7 - Inverter (1 of 2) and check the wire-wound resistance of Invert Motor is approximately. 1.3 ohms at the measurement points below.
approximately. 1.3 ohms at the measurement points below. • P/J221-2 to pins 1/3
• P/J221-5 to pins 4/6 If OK, go to BSD 10.7 - Inverter (1 of 2) and troubleshoot the Invert Motor circuit.
If OK, go to BSD 10.7 - Inverter (1 of 2) and troubleshoot the Invert Motor circuit.
Execute dC330 [077-018 Duplex Motor]. There is operation noise from the Duplex Motor.
Execute dC330 [077-016 Reverse Invert Solenoid]. There is operation noise from the Y N
Reverse Invert Solenoid. Check the wire-wound resistance of Duplex Motor is approximately. 0.8 ohms at the mea-
Y N surement points below.
Go to BSD 10.7 - Inverter (1 of 2) and troubleshoot the Reverse Gate Solenoid circuit. • P/J219-2 to pins 1/3
• P/J219-5 to pins 4/6
If OK, go to BSD 10.11 - Duplex Transportation (2 of 2) and troubleshoot the Duplex Motor
• Pre Reg. Roll for dirt/paper particles/wear/ poor rotation circuit.
• Drawer Connectors P607B contact points for foreign objects/bent pins/burnout
• Drive gears for wear/breakage Check the following:
• Check for out-of-spec paper. • Duplex Path Roll 2 for dirt/paper particles/wear/ poor rotation
• If the results of the above checks are OK, replace Tray Module PWB (PL 11.3), and the • Duplex Out Roll for dirt/paper particles/wear/a poor rotation
MCU PWB (PL 11.1) one at a time in the order shown. • Drawer Connectors P607B contact points for foreign objects/bent pins/burnout

077-300 RAP 077-301 RAP
BSD-ON: BSD 2.1 - IOT Interlock Switching BSD-ON: BSD 2.1 - IOT Interlock Switching
The front cover is open. The Left Hand Interlock is open.

• Switch the power off then on. • Switch the power off then on.
• Check the opening/closing of the Front Cover. • Check the opening/closing of the L/H Cover Interlock.
Procedure Procedure
Check the actuator of the Front Cover for damage, distortion and improper installation. The Execute dC330 [077-300 L/H Cover Interlock Switch]. Open and close the L/H Cover. The
actuator is properly installed with no damage or distortion. display changes.
Y N Y N
Replace or repair the actuator. +24VDC is measured between P/J132-1 (+) on the L/H Cover Interlock Switch and
GND (-).
Execute dC330 [077-303 Front Door Interlock]. Open and close the Front Cover. The dis- Y N
play changes. Check the wire between P/J469-1 on the Tray Module PWB and P/J132-1 on the L/
Y N H Cover Interlock Switch for an open wire or poor contact.
Go to BSD 2.1 - IOT Interlock Switching and troubleshoot the Front Cover Interlock
Switch (PL 12.1). When the switch is ON, +24VDC is measured between P/J132-3 (+) on the L/H
Cover Interlock Switch and GND (-).
Replace the MCU PWB (PL 11.1). Y N
Replace the L/H Cover Interlock Switch (PL 7.4).
+24VDC is measured between P/J469-2 (+) on the Tray Module PWB and GND (-).
Y N
Check the wire between P/J132-3 on the L/H Cover Interlock Switch and P/J469-2
on the Tray Module PWB for an open wire or poor contact.
Check the wire between P/J461-A2 on the Tray Module PWB and P/J404-A17 on the
MCU PWB for an open wire or poor contact. If the wire is good, replace the Tray Module
PWB (PL 11.3) and the MCU PWB (PL 11.1) in that order.
The problem can be a misalignment between the L/H Cover and the L/H Cover Interlock
Switch. Check the L/H Cover for an improper installation and the actuator for any problem, and
check for the improperly positioned L/H Cover Interlock Switch.

077-302 RAP 077-303 RAP
The Right Hand Cover Interlock is open Transfer Module 2 Interlock Open.

• Switch the power off then on. • Switch the power off then on.
• Check the opening/closing of the R/H Cover Interlock. • Check the opening/closing of the Transfer Module 2.
Procedure Procedure
Execute dC330 [077-300 R/H Cover Interlock Switch]. Open and close the R/H Cover. The Check the condition of the pushed in Transfer Module 2 Drawer Assembly (PL 4.1) The knob
display changes. of the Transfer Module 2 Drawer Assembly is locked.
Y N Y N
+24VDC is measured between P/J112-2 (+) on the L/H Cover Interlock Switch and Push in the Transfer Module 2 Drawer Assembly and lock the knob.
GND (-).
Y N Check the Marking Drawer Interlock connectors. Are the Marking Drawer Interlock connec-
Check the wire between P/J466-1 on the Tray Module PWB and P/J112-2 on the R/ tors properly installed?
H Cover Interlock Switch for an open wire or poor contact. Y N
Install the Marking Drawer Interlock properly.
When the switch is ON, +24VDC is measured between P/J112-1 (+) on the L/H
Cover Interlock Switch and GND (-). Execute dC330 [077-302 Transfer Module 2 Interlock]. Pull out and push in the Transfer Mod-
Y N ule 2 Drawer Assembly again. The display changes.
Replace the R/H Cover Interlock Switch (PL 7.4). Y N
Go to BSD 2.1 - IOT Interlock Switching and Troubleshoot the Transfer Module 2 Interlock
+24VDC is measured between P/J466-2 (+) on the Tray Module PWB and GND (-). circuit.
Y N
Check the wire between P/J112-1 on the R/H Cover Interlock Switch and P/J466-2 Replace the MCU PWB (PL 11.1).
on the Tray Module PWB for an open wire or poor contact.
Check the wire between P/J461-A1 on the Tray Module PWB and P/J404-A18 on the
MCU PWB for an open wire or poor contact. If the wire is good, replace the Tray Module
PWB (PL 11.3) and the MCU PWB (PL 11.1) in that order.
The problem can be a misalignment between the R/H Cover and the R/H Cover Interlock
Switch. Check the R/H Cover for an improper installation and the actuator for any problem, and
check for the improperly positioned R/H Cover Interlock Switch.

077-304 RAP 077-312 RAP
BSD-ON: BSD 2.1 - IOT Interlock Switching BSD-ON: BSD 2.3 - DC Power Generation (IOT +24 VDC)BSD 3.4 - PWB Communication
(MCU - HCF)
The Tray 5/Bypass Cover Interlock is open
Feeder Communication Failure
Initial Actions
• Switch the power off then on. Initial Actions
• Check the opening/closing of the Tray 5/Bypass Cover Interlock. Switch the power off, then on, if the problem still exists, continue with the RAP.
Procedure Procedure
Check the opening/closing of the Tray 5/Bypass Cover. The Tray 5/Bypass Cover be Connect the meter between JF05-1 (+) and JF04-2 (-) on the HCF PWB. There is +24 VDC
opened/closed. present
Y N Y N
Reinstall he Tray 5/Bypass Cover properly. Connect the meter between JF04-1 (+) and JF04-2 (-) on the HCF PWB. There is +24
VDC present
Check the installation of the Tray 5/Bypass Interlock Switch (PL 3.2). The Tray 5/Bypass Y N
Cover Interlock Switch is properly installed. Go to BSD 2.3 - DC Power Generation (IOT +24 VDC) and check for an open wire
Y N between the HCF PWB and the IOT Drive PWB.
Install the MSI Cover Interlock Switch properly.
Check F1 on the HCF PWB for an open. F1 is OK.
Execute dC330 [077-304 Tray 5/Bypass Cover Interlock]. Open and close the Tray 5/Bypass Y N
Cover. The display changes. Replace F1. If F1 blows again, go to BSD 2.3 - DC Power Generation (IOT +24
Y N VDC) and Wirenets 7.2.33 and check the +24 VDC for a short circuit.
Go to BSD 2.1 - IOT Interlock Switching and check the Tray 5/Bypass Cover Interlock
Switch for an open circuit. Replace the HCF PWB (PL 11.3).
Replace the MCU PWB (PL 11.1). Connect the meter between P/J460-2 (+) and P/J460-3 (-) on the Tray Module PWB. There
is +24 VDC present
Y N
Connect the meter between P/J460-1 (+) and P/J460-3 (-) on the Tray Module PWB.
There is +24 VDC present
Y N
Go to BSD 2.3 - DC Power Generation (IOT +24 VDC) and check for an open wire
between the Tray Module PWB and the Main LVPS.
Check F1 on the Tray Module PWB for an open. F1 is OK.

Y N
Replace F1. If F1 blows again, go to BSD 2.3 - DC Power Generation (IOT +24
VDC) and wirenet 7.2.28 and 7.2.29 and check the +24 VDC for a short circuit.
Replace the Tray Module PWB (PL 11.3).
Replace the Tray Module PWB (PL 11.3), the HCF PWB (PL 18.8), and the MCU PWB (PL
11.3) in that order.

077-909 RAP 077-967 RAP
BSD-ON: BSD 8.10 - Registration The specified paper type and the paper type being used are different.
One of the IOT sensors detected paper when power was turned on or when an interlock was Initial Actions
closed. Perform the following:
• Switch the power off then on.
Initial Actions
• Check if the Reg. Sensor actuator is operating properly.
• Check the paper type.
• Check Jam Clearance display on UI to determine suspect area since any of the paper
• Check the paper type settings.
path sensors could generate this fault.
• Clear any paper jam.
Procedure
Load the paper type selected. If problem still exists, replace the MCU PWB (PL 11.1).
• Check for any light leaks.
• Check for a change or drop in the power voltage at the customer site.
Procedure
If the problem persists after performing the Initial Actions, check the following sensors in Table
1 to determine which sensor is causing the problem. Execute dC330 and actuate each sensor
as appropriate to determine if the display changes on actuation.
Table 1
Sensor dC330 Code BSD
Pre Reg Sensor 077-100 BSD 8.10 - Registration
Registration Sensor 077-101 BSD 8.10 - Registration
OHP (Transparency) Sensor 077-102 BSD 8.10 - Registration
Invert In Sensor 077-103 BSD 10.8 - Inverter (2 of 2)
Duplex In Sensor 077-104 BSD 10.11 - Duplex Transportation (2 of 2)
Duplex Path Sensor 077-105 BSD 10.11 - Duplex Transportation (2 of 2)
Duplex Out Sensor 077-105 BSD 10.11 - Duplex Transportation (2 of 2)
IOT Exit Sensor 077-107 BSD 10.9 - Fused Paper Exit
To check a suspect transmissive sensor circuit go to OF 99-2. If the sensor is a reflective type
go to OF 99-1. The list below lists which of the sensors is which type.
• Reflective - Pre reg Sensor, Registration Sensor, and OHP Transparency Sensor
• Transmissive - Invert In Sensor, Duplex In Sensor, Duplex Path Sensor, Duplex Out Sen-
sor, IOT Exit Sensor.
If the problem persists after checking the sensors and related wiring, replace the MCU PWB
(PL 11.1).

077-968 RAP
The type of paper in the tray was changed.
Initial Actions
• Check the paper type.
• Check the paper type settings.
Procedure
Load the paper type selected. If problem still exists, replace the MCU PWB (PL 11.1).

078-100 RAP • If the results of the above checks are OK, replace Tray Module PWB (PL 11.3), IOT Drive
BSD-ON: BSD 8.10 - Registration
The paper transported from Tray 6 did not turn on the Pre Registration Sensor within the spec-
ified time.
Initial Actions
Procedure
Execute dC330 [077-100 Pre Reg. Sensor]. Place paper in front of the Pre Reg. Sensor. The
display changes.
Y N
tact:
If OK, replace the Pre Reg. Sensor (PL 4.5) before replacing the IOT Drive PWB (PL
11.1).
Reg. Motor.
Y N
Check the wire-wound resistance of Pre Reg. Motor is approx. 0.8 ohms at the measure-
ment points below.
• P/J229-2 to pins 1/3
• P/J229-5 to pins 4/6
Clutch 1.
Y N

• Takeaway Rolls 1 and 2 and 3 for dirt/paper particles/wear/a poor rotation
• HCF and IOT for a poor docking
• HCF Transport Belt for poor tension
• HCF Transport Roll for dirt/paper particles/wear/a poor rotation
• HCF Takeaway Rolls 1-3 for dirt/ paper particles/wear/a poor rotation
• HCF Exit Roll for dirt/ paper particles/wear/a poor rotation

078-101 RAP 078-102 RAP
BSD-ON: BSD 8.5 - Tray 1, 2 Transportation BSD-ON: BSD 8.10 - Registration
The Tray 1 Feed Out Sensor did not come on within the specified time after the start of feed The paper transported from Tray 6 did not turn on the Registration Sensor within the specified
from Tray 6 (HCF). time.

• Clear any paper jam and switch the power off then on. • Clear any jam and switch the power off then on.
Procedure Procedure
Execute dC330 [071-101 Feed Out Sensor 1]. Move the actuator of the Tray 1 Feed Out Sen- Execute dC330 [077-101 Reg. Sensor]. Place paper in front of the Reg. Sensor. The display
sor manually or with paper. The display changes. changes.
Y N Y N
Go to BSD 8.5 - Tray 1, 2 Transportation and check the following wires for an open wire, Go to BSD 8.10 - Registration and check the following for an open wire, short or poor con-
short or poor contact: tact:
• Feed Out Sensor 1 P/J133A-2 to MCU PWB P/J407-A12 • Reg. Sensor P/J222-2 to IOT Drive PWB P/J439-A9
• Feed Out Sensor 1 P/J133A-1 to Tray Module PWB P/J407-A13 • Reg. Sensor P/J222-1 to IOT Drive PWB P/J439-A10
• Feed Out Sensor 1 P/J133A-3 to Tray Module PWB P/J407-A11 • Reg. Sensor P/J222-3 to IOT Drive PWB P/J439-A8
If OK, replace the Feed Out Sensor 1 (PL 2.16) before replacing the MCU PWB (PL 11.1). If OK, replace the Reg. Sensor (PL 4.4) before replacing the IOT Drive PWB (PL 11.1).
Execute DC330 [077-001 Takeaway Motor]. There is operation noise from the Takeaway Execute dC330 [077-004 Pre Reg. Motor: 640mm/s]. There is operation noise from the Pre
Motor. Reg. Motor.
Y N Y N
Go to BSD 8.4 - Takeaway Drive and check the Takeaway Motor Circuit for an open. Check the wire-wound resistance of Pre Reg. Motor is approx. 0.8 ohms at the measure-
ment points below.
Execute dC330 [077-003 Takeaway Clutch 1]. There is operation noise from the Takeaway • P/J229-2 to pins 1/3
Clutch 1. • P/J229-5 to pins 4/6
Y N If OK, go to BSD 8.9 Registration Drive and troubleshoot the Pre Reg. Motor circuit.
• If the results of the above checks are OK, replace Tray Module PWB (PL 11.3), Tray Mod-
ule PWB (PL 11.3) and the MCU PWB (PL 11.1) one at a time in the order shown.

078-151 RAP • HCF Exit Roll for dirt/ paper particles/wear/a poor rotation
• If the results of the above checks are OK, replace HCF PWB (PL 18.8).
BSD-ON: BSD 8.8 Standard HCF Option (Tray 6) Paper Transportation
The Tray 6 Feed Out Sensor did not come on within the specified time after the start of feed.
Initial Actions
Procedure
Execute dC330 [078-101 Tray 6 Feed Out Sensor]. Move the actuator of the Tray 6 Feed Out
Y N
tact:
• Tray 6 Feed Out Sensor PF/JF67-2 to HCF PWB PF/JF01-2
If OK, replace the Tray 6 Feed Out Sensor (PL 18.7) then the HCF PWB (PL 18.8).
Execute dC330 [078-007 Tray 6 Takeaway Motor: 640mm/s]. There is operation noise from
the Tray 6 Takeaway Motor.
Y N
ment points below.
• PF/JF57-3 to pins 1/2
If OK, go to BSD 8.8 Standard HCF Option (Tray 6) Paper Transportationand troubleshoot
the Tray 6 Takeaway Motor circuit.
Execute dC330 [078-001 HCF1 Nudger Solenoid Low Power]. There is operation noise
from the HCF Nudger Solenoid (PL 18.4).
Y N
Go to BSD 7.12 - Standard HCF Option (Tray 6) Paper Stacking and troubleshoot the
HCF Nudger Solenoid circuit.
Execute dC330 [077-003 Takeaway Clutch 1]. Takeaway Clutch 1 operates

Y N


078-250 RAP 078-300 RAP
BSD-ON: BSD 7.12 - Standard HCF Option (Tray 6) Paper Stacking BSD-ON:BSD 2.4 - DC Power Generation (INTLK +24 VDC)
HCF Tray Lift failure. The Tray 6 Stack Height Sensor does not turn ON within the specified The HCF Top Cover Interlock is open.
time after the trays were inserted.
Procedure
Initial Actions Execute dC330 [078-300 HCF Top Cover Interlock]. Open and close the Transport Cover. The
• Clear any jam and switch the power off then on. display changes.
• Check the size of the paper in the tray. Y N
• Remove the foreign substances in the tray. +24VDC is measured between JF05-2 on the HCF PWB and GND.
Y N
+24VDC is measured between JF05-1 on the HCF PWB and GND.
Procedure Y N
Execute dC330 [078-004 Tray 6 Lift/Feed Motor]. There is operation noise from the Tray 6 +24VDC is measured between JF04-1 on the HCF PWB and GND.
Lift/Feed Motor. Y N
Y N Refer to BSD 2.3 - DC Power Generation (IOT +24 VDC), check the
Check the wire-wound resistance of Tray 6 Lift/Feed Motor is approx. 0.8 ohms at the +24VDC circuit to JF04-1 on the HCF PWB.
measurement points below.
• PF/JF58-2 to pins 1/3 Replace the HCF PWB (PL 18.8).
Check the wires between JF05-1 on the HCF PWB and FS001 on the HCF Top
If OK, go to BSD 7.12 - Standard HCF Option (Tray 6) Paper Stackingand troubleshoot
Cover Interlock Switch, and between FS002 on the HCF Top Cover Interlock Switch
the Tray 6 Lift/Feed Motor circuit.
and JF05-2 on the HCF PWB for an open wire or poor contact. If the wires are good,
replace the HCF Top Cover Interlock Switch (PL 9.12).
Execute dC330 [078-201 Tray 6 Stack Height Sensor]. Place paper in front of the Tray 6 Stack
Height Sensor. The display changes.
Y N Replace the HCF PWB (PL 18.8).
Go to BSD 7.14 and check the following for an open wire, short or poor contact:
• Tray 6 Stack Height Sensor PF/JF60-2 to HCF PWB PF/JF02-8 The problem could be misalignment between the HCF Top Cover and the HCF Top Cover
Interlock Switch. Check if the Switch/Cover is improperly installed and if the actuator is broken
• Tray 6 Stack Height Sensor PF/JF60-1 to HCF PWB PF/JF02-9
or bent. If OK, replace the MCU PWB (PL 11.1).
• Tray 6 Stack Height Sensor PF/JF60-3 to HCF PWB PF/JF02-7
If OK, replace the Tray 6 Stack Height Sensor (PL 18.5) before replacing the HCF PWB
(PL 18.8).

• If the results of the above checks are OK, replace HCF PWB (PL 18.8), and the MCU
PWB (PL 11.1) one at a time in the order shown

078-301 RAP 078-901 RAP
BSD-ON:BSD 2.4 - DC Power Generation (INTLK +24 VDC) BSD-ON: BSD 8.8 Standard HCF Option (Tray 6) Paper Transportation
HCF Docking Interlock Open. The HCF and the IOT were undocked. The tray 6 feed out sensor static jam.

• Check that the HCF and the IOT are docked properly. • Clear any jam and switch the power off then on.
• Switch the power OFF then ON. • Check for out-of-spec paper.
Procedure
Execute dC330 [078-301 Docking Interlock Switch]. The display changes when the lever of Procedure
the Docking Interlock Switch (PL 18.8) is pushed. Execute dC330 [078-101 Tray 6 Feed Out Sensor]. Move the actuator of the Tray 6 Feed Out
Y N Sensor. The display changes.
Go to BSD 2.4 - DC Power Generation (INTLK +24 VDC) and check the Docking Interlock Y N
Switch for an open circuit. Go to BSD 8.10 - Registration and check the following for an open wire, short or poor con-
tact:
Replace the HCF PWB (PL 18.8). • Tray 6 Feed Out Sensor PF/JF67-2 to HCF PWB PF/JF01-2
If OK, replace the Tray 6 Feed Out Sensor (PL 18.7) then the HCF PWB (PL 18.8).
Execute dC330 [078-007 Tray 6 Takeaway Motor: 640mm/s]. There is operation noise from
the Tray 6 Takeaway Motor.
Y N
ment points below.
If OK, go to BSD 8.8 Standard HCF Option (Tray 6) Paper Transportationand troubleshoot
the Tray 6 Takeaway Motor circuit.
Execute dC330 [078-001 HCF1 Nudger Solenoid Low Power]. There is operation noise
from the HCF Nudger Solenoid (PL 18.4).
Y N
Go to BSD 7.12 - Standard HCF Option (Tray 6) Paper Stackingand troubleshoot the HCF
Nudger Solenoid circuit.
Execute dC330 [077-003 Takeaway Clutch 1]. Takeaway Clutch 1 operates

Y N


• If the results of the above checks are OK, replace HCF PWB (PL 18.8).

089-600 RAP 089-601 RAP
BSD-ON: BSD 9.24 - Image Registration Control (1 Of 2) and BSD 9.25 - Image Registra- BSD-ON: BSD 9.25 - Image Registration Control (2 Of 2)
tion Control (2 Of 2)
The Inner MOB Sensor failed to detect the fine-adjustment patterns properly during fine adjust-
Incorrect Fast Scan positioning for the reference color Cyan was detected during fine adjustment.
ment.
Initial Actions
NOTE: If more than one failure in Chain 089 occur at the same time, take action according to Turn the power OFF then ON.
the following priorities:
Other failures may be corrected at the same time when correcting a failure of higher priority. Remove and reinstall each Drum and Transfer Module.
1. (High) 089-616
2. 089-604, 605, 606, 607, 608, 609, 610, 611, 612, 613, 614, 615 Procedure
3. 089-601, 602, 603 Check the installation of the MOB ADC Assy. The MOB ADC Assy properly installed.
4. 089-600 Y N
5. (Low) 089-617 Install the MOB ADC Assy properly (PL 11.2).
Initial Actions Run dC675 Registration Control Setup Cycle.Turn ON the power again. The same problem
Turn the power OFF then ON. recurs.
Y N
Remove and reinstall each Drum and Transfer Module. End
Replace the MOB ADC Assy (PL 11.2) and run dC675 Registration Control Setup Cycle
Procedure again.Turn ON the power again. The same problem recurs.
Perform ADJ 9.13 [Belt Edge Learn]. Run dC675 Registration Control Setup Cycle.Turn ON Y N
the power again. The same problem recurs. End
Y N
End Replace the MCU PWB (PL 11.1).
Run dC675 Registration Control Setup Cycle again.Turn ON the power again. The same
problem recurs.
Y N
End
Go to 042-602 RAP Belt Edge Check RAP.

089-602 RAP 089-603 RAP
BSD-ON: BSD 9.24 - Image Registration Control (1 Of 2) BSD-ON: BSD 9.25 - Image Registration Control (2 Of 2)
The CENTER MOB Sensor failed to detect the fine-adjustment patterns properly during fine The OUTER MOB Sensor failed to detect the fine-adjustment patterns properly during fine
adjustment. adjustment.
Initial Actions NOTE: If more than one failure in Chain 089 occur at the same time, take action according to
Turn the power OFF then ON. the following priorities:
Other failures may be corrected at the same time when correcting a failure of higher priority.
Remove and reinstall each Drum and Transfer Module. 1. (High) 089-616
2. 089-604, 605, 606, 607, 608, 609, 610, 611, 612, 613, 614, 615
Procedure 3. 089-601, 602, 603
Check the installation of the MOB ADC Assy. The MOB ADC Assy properly installed. 4. 089-600
Y N 5. (Low) 089-617
Install the MOB ADC Assy properly (PL 11.2).
Initial Actions
Run dC675 Registration Control Setup Cycle.Turn ON the power again. The same problem Turn the power OFF then ON.
recurs.
Y N Remove and reinstall each Drum and the IBT Module.
End
Procedure
again.Turn ON the power again. The same problem recurs. Check the installation of the MOB ADC Assy. The MOB ADC Assy properly installed.
Y N Y N
End Install the MOB ADC Assy properly (PL 11.2).
Replace the MCU PWB (PL 11.1). Run dC675 Registration Control Setup Cycle.Turn ON the power again. The same problem
recurs.
Y N
End
again.Turn ON the power again. The same problem recurs.
Y N
End

089-604 RAP Perform the following:
BSD-ON: BSD 9.25 - Image Registration Control (2 Of 2)
• Run dC675 Registration Control Setup Cycle.
The INNER MOB Sensor failed to detect the rough-adjustment patterns properly during Yellow
rough adjustment.
Initial Actions
Remove and reinstall each Drum and IBT Module.
Procedure
Enter dc612, select test pattern 9, check the density of the color that failed. The density is
normal.
Y N
Go to IQ1 IOT Image Quality Entry RAP.
Check the surface of the Transfer belt for even surface, scratches, or distortion around the
area where the failure occurred. The Transfer belt surface is OK.
Y N
Replace the Transfer belt (PL 7.2).
NOTE: The distance between the Reg Control patches in the IN-OUT direction (304mm)
exceeds the A4L width (297mm).
Check the areas other than the paper path area on both sides of the Mag Roll.
Check the Mag Roll for proper condition, foreign substance, or distortion of the color for which
the failure occurred. The Mag Roll is OK.
Y N
Replace the Developer Housing Kit (PL 6.6).
Ensure the connections and wires between the MCU PWB and the MOB ADC Assy are con-
nected. The connections are OK.
Y N
Connect P/J406, P/J616B properly.
Check P/J406, P/J616B for an open or short circuit. The harness is OK

Y N
Replace the Drum of the color for which the failure occurred.Turn ON the power again. The
problem recurs.
Y N
End
Replace the MOB ADC Assy (PL 11.2). Run dC675 Reg Control Setup Cycle. The same
problem recurs.
Y N
End

The CENTER MOB Sensor failed to detect the rough-adjustment patterns properly during Yel-
low rough adjustment.
Initial Actions
Procedure
normal.
Y N
Y N
Check the Mag Roll for proper condition, foreign substances, or distortion of the color for which
Y N
Y N

Y N
problem recurs.
Y N
End
problem recurs.
Y N
End

The OUTER MOB Sensor failed to detect the rough-adjustment patterns properly during Yellow
rough adjustment.
Initial Actions
Procedure
normal.
Y N
Y N
Y N
Y N

Y N
problem recurs.
Y N
End
problem recurs.
Y N
End

The INNER MOB Sensor failed to detect the rough-adjustment patterns correctly during
Magenta rough adjustment.
Initial Actions
Procedure
normal.
Y N
Y N
Y N
Y N

Y N
problem recurs.
Y N
End
problem recurs.
Y N
End

The CENTER MOB Sensor failed to detect the rough-adjustment patterns properly during
Initial Actions
Procedure
Enter dC612, select test pattern 9, check the density of the color that failed. The density is
normal.
Y N
Y N
Y N
Y N

Y N
problem recurs.
Y N
End
problem recurs.
Y N
End

The OUTER MOB Sensor failed to detect the rough-adjustment patterns properly during
Initial Actions
Procedure
normal.
Y N
Y N
Y N
Y N

Y N
problem recurs.
Y N
End
problem recurs.
Y N
End

The INNER MOB Sensor failed to detect the rough-adjustment patterns properly during Cyan
rough adjustment.
Initial Actions
Procedure
normal.
Y N
Y N
Y N
Y N

Y N
problem recurs.
Y N
End
problem recurs.
Y N
End

Cyan rough adjustment.
Initial Actions
Procedure
normal.
Y N
Y N
Y N
Y N

Y N
problem recurs.
Y N
End
problem recurs.
Y N
End

The MOB Sensor OUT failed to detect the rough-adjustment patterns properly during Cyan
rough adjustment.
Initial Actions
Procedure
normal.
Y N
Y N
Y N
Y N

Y N
problem recurs.
Y N
End
problem recurs.
Y N
End

The INNER MOB Sensor failed to detect the rough-adjustment patterns properly during Black
rough adjustment.
Initial Actions
Procedure
normal.
Y N
Y N
Y N
Y N

Y N
problem recurs.
Y N
End
problem recurs.
Y N
End

Black rough adjustment.
Initial Actions
Procedure
normal.
Y N
Y N
Y N
Y N

Y N
problem recurs.
Y N
End
problem recurs.
Y N
End

089-615 RAP Replace the Drum of the color for which the failure occurred.Turn ON the power again. The
problem recurs.
BSD-ON: BSD 9.25 - Image Registration Control (2 Of 2) Y N
End
The MOB Sensor OUT failed to detect the rough-adjustment patterns properly during Black
rough adjustment. Replace the MOB ADC Assy (PL 11.2). Run dC675 Reg Control Setup Cycle. The same
problem recurs.
NOTE: If more than one failure in Chain 089 occur at the same time, take action according to
Y N
the following priorities: End
1. (High) 089-616 Perform the following:
2. 089-604, 605, 606, 607, 608, 609, 610, 611, 612, 613, 614, 615 • Replace the MCU PWB (PL 11.1).
3. 089-601, 602, 603 • Run dC675 Registration Control Setup Cycle.
4. 089-600
5. (Low) 089-617
Initial Actions
Procedure
Enter dC612, select test pattern 9, check the density of the color that failed. substance den-
sity is normal.
Y N
Y N
Check the Mag Roll for proper condition, foreign sustenance, or distortion of the color for which
Y N
Y N

Y N

089-616 RAP Replace the MCU PWB (PL 11.1).
BSD-ON: BSD 9.24 - Image Registration Control (1 Of 2) and BSD 9.25 - Image Registra-
The calculated adjustment amount has exceeded the specifiable range.
1. (High) 089-616
2. 089-604, 605, 606, 607, 608, 609, 610, 611, 612, 613, 614, 615
3. 089-601, 602, 603
4. 089-600
5. (Low) 089-617
Initial Actions
Procedure
Run dC675 Reg Control Setup Cycle.
Identify the items that are out of the adjustable range from the following.
• Fast Scan Margin: -4720 to +4720
• Slow Scan Margin: -4720 to +4720
• Skew: -540 to +540
• Bow: -140 to +140
• Fast Scan Magnification: -3040 to +3040
• Fast Scan Horizontal Magnification: -660 to +660
The Fast Scan Margin, Slow Scan Margin, Fast Scan Magnification, or Fast Scan Hori-
zontal Magnification is in the adjustable range.
Y N
Replace the Drum of the relevant color. If the trouble persists, replace the ROS Assembly
(PL 5.1).
The Slow Scan Margin or Fast Scan Horizontal Magnification is in the adjustable range.
Y N
Every color is aligned in the same direction.
Y N
Replace the ROS Assembly of that color (PL 5.1).
Replace the MOB ADC Assy (PL 11.2) followed by the ROS Assembly for that color (PL
5.1).
The Slow Scan Margin is in the adjustable range.

Y N
Replace the ROS Assembly of that color (PL 5.1).

089-617 RAP
BSD-ON: BSD 9.24 - Image Registration Control (1 Of 2) and BSD 9.25 - Image Registra-
There was an error in the calculated adjustment value.
1. (High) 089-616
2. 089-604, 605, 606, 607, 608, 609, 610, 611, 612, 613, 614, 615
3. 089-601, 602, 603
4. 089-600
5. (Low) 089-617
Initial Actions
Procedure
Check the connection of each connector of the MCU PWB and the ESS PWB. The connec-
tors properly connected.
Y N

Y N
End
Set the following NVM Values to 0.

dC131 [760-062]
dC131 [760-063]
dC131 [760-064]
dC131 [760-065]
dC131 [760-068]
dC131 [760-069]
Y N
End
Replace the CCM PWB (PL 11.7),

followed by the MCU PWB (PL 11.1).

091-311 RAP 091-312 RAP
BSD-ON: BSD 9.29 - BCR and Corotron Cleaning Drive Control BSD-ON: BSD 9.8 - Black Charging And Exposure
The voltage level of the BCR Cleaner Position Sensor did not change within the specified time Charge (K) Preclean HVPS has failed.
during a home position detection operation or cleaning operation.
Procedure
Procedure Switch the power OFF then ON. 091-312 remains displayed.
Remove the Drum Unit. Cheat the Front Door. Enter Diagnostics. Enter dC330 [091-009 BCR Y N
Scorotron Cleaner Motor: 1400pps (CW) High Current] and [091-010 BCR Scorotron Cleaner It is highly likely that the MCU PWB made a faulty detection due to some external noise or
Motor: 1400pps (CCW) High Current] alternately. The BCR Cleaner Motor coupling at internal discharge-related noise. Check if there are any noise sources around the
upper right to the Drum shaft rotates. machine and if any abnormal discharge has occurred.
Y N
Open the PWB Chassis. +24VDC is measured between P/J250-1 on the BCR Open the PWB Chassis. +24VDC is measured between P/J584-1 and -2 on the Charge (K)
Scorotron Cleaner Motor and GND. Preclean HVPS.
Y N Y N
+24VDC is measured between P/J436-B15 on the IOT Drive PWB and GND. +24VDC is measured between P/J410-B10 and -B9 on the MCU PWB.
Y N Y N
+24VDC is measured between P/J430-8 on the IOT Drive PWB and GND. +24VDC is measured between J400-6 on the MCU PWB and GND.
Y N Y N
Refer to BSD 2.3 - DC Power Generation (IOT +24 VDC). Check the Refer to BSD 2.3 - DC Power Generation (IOT +24 VDC). Check the +24VDC
+24VDC circuit to P/J430-8 to the IOT Drive PWB. circuit to J400-3 on the MCU PWB.
Replace the IOT Drive PWB (PL 11.1). Replace the MCU PWB (PL 11.1).
Check the wire between P/J436-B15 on the IOT Drive PWB and P/J250-1 on the Check the wires between P/J410-B10 on the MCU PWB and P/J584-1 on the Charge (K)
BCR Scorotron Cleaner Motor for an open wire or poor contact. Preclean HVPS, and between P/J410-B9 on the MCU PWB and P/J584-2 on the Charge
(K) Preclean HVPS for an open wire or poor contact.
Turn off the power. Disconnect Connector P/J436 from the IOT Drive PWB. Measure the
wire-wound resistance of the BCR Scorotron Cleaner Motor: P/J436-B15 to pins B11/B12/ Turn off the power. Check the following for continuity:
B13/B14. Every resistance is approximately 15 ohms. • MCU PWB P/J410-B8 to Charge (K) Preclean HVPS P/J584-3
Y N • MCU PWB P/J410-B7 to Charge (K) Preclean HVPS P/J584-4
• MCU PWB P/J410-B5 to Charge (K) Preclean HVPS P/J584-5
the BCR Scorotron Cleaner Motor (PL 6.9).
• P/J436-B11 to BCR Scorotron Cleaner Motor P/J250-5 Every resistance is 1 ohm or less.
Y N
• P/J436-B12 to BCR Scorotron Cleaner Motor P/J250-4
• P/J436-B13 to BCR Scorotron Cleaner Motor P/J250-3
• P/J436-B14 to BCR Scorotron Cleaner Motor P/J250-2 Replace the Charge (K) Preclean HVPS (PL 11.2). If the problem persists, replace the MCU
• P/J436-B15 to BCR scorotron Cleaner Motor P/J250-1 PWB (PL 11.1).
Check the gears and mechanical linkage between the BCR/Corotron Cleaner Motor and
the BCR Cleaner Position Sensor for damage or binding.
If the check is good replace the BCR/Corotron Cleaner Motor. (PL 6.9)
Check the spiral shaft of the Scorotron Unit Assembly for poor rotation and other mechanical
loads due to deformation/foreign objects. (PL 6.1)
Check the wiring between the BCR Cleaner Position Sensor and the MCU PWB Refer to BSD
(BSD 9.29 - BCR and Corotron Cleaning Drive Control).
If the wiring is okay replace the BCR Cleaner Position Sensor. (PL 6.9).
If the problem persists replace the MCU PWB. (PL 11.1)

091-313 RAP 091-320 RAP
BSD-ON: BSD 9.1 - Drum Life Control (C,K) and BSD 9.2 - Drum Life Control (Y,M) BSD-ON: BSD 9.8 - Black Charging And Exposure
Drum cartridge CRUM ASIC communication Failure Charge Scorotron Wire is broken.

Switch the power OFF then ON. 091-313 remains displayed. Check the Charge Scorotron Wire for contamination.
Y N
It is highly likely that the MCU PWB made a faulty detection due to some external noise or Procedure
internal discharge-related noise. Check if there are any noise sources around the
Remove the Drum Cartridge. Check the Scorotron Wire. The Scorotron Wire is open.
machine and if any abnormal discharge has occurred.
Y N
Open the PWB Chassis. The High Voltage cables, CC1 and CC2 on the HVPS are
Turn off the power. Disconnect and reconnect the following connectors:
properly connected.
• P/J413 on MCU PWB Y N
• P/J171 on K, C, M, and Y Xero CRUM PWBs. Reconnect the CC1 and CC2.
If the above action does not resolve the problem, replace the following in order:
• Drum Cartridge (PL 6.1) Replace the Scorotron Connector (PL 11.2).
• Xero CRUM PWB (PL 6.5)
Replace the Scorotron Wire (PL 6.1).

091-400 RAP 091-401 RAP
BSD-ON: BSD 9.32 - Waste Toner Disposal BSD-ON: BSD 9.1 - Drum Life Control (C,K)
The replacement date for Waste Toner Bottle (regular) is near. The Black drum cartridge is near the end-of-life.

• As the replacement date is near, replace the Waste Toner Bottle (PL 6.5) as required. If Switch the power off, then on. If problem still exists, replace the Black Drum Cartridge (PL 6.1).
this fail occurs after the replacement, perform the following procedure.
• Check that the light receiving and emitting areas of the Waste Toner Full Sensor are Procedure
clean.
• Ensure P/J413 on the MCU PWB (PL 11.1) is connected properly and P/J171K on the
Xero CRUM PWB K (PL 6.5).
Procedure • Replace the MCU PWB (PL 11.1) before replacing the Xero CRUM PWB K (PL 6.5).
Remove the R/H Cover. Remove the Waste Bottle Full Sensor along with the bracket. (Leave
the connectors as they are.) +3.3VDC is measured between P/J152-2 on the Waste Toner
Full Sensor and GND.
Y N
+5VDC is measured between J403-A16 on the MCU PWB and GND.
Y N
Check the wire between P/J152-2 on the Waste Toner Full Sensor and J403-A16 on the
MCU PWB for an open wire or poor contact.
+5VDC is measured between P/J152-1 and -3 on the Waste Toner Full Sensor.
Y N
+5VDC is measured between P/J469-3 and -1 on the Tray Module PWB.
Y N
Refer to BSD 2.2 - DC Power Generation (IOT +3.3/+5/+12 VDC). Check the +5VDC
circuit to P/J460-6 on the Tray Module PWB.
Check the wires between P/J469-3 on the Tray Module PWB and P/J152-1 on the Waste
Bottle Full Sensor, and between P/J469-1 on the Tray Module PWB and P/J152-3 on the
Waste Bottle Full Sensor for an open wire or poor contact.
Replace the Waste Bottle Full Sensor (PL 6.5).

091-403 RAP 091-404 RAP
BSD-ON: BSD 9.8 - Black Charging And Exposure BSD-ON: BSD 9.8 - Black Charging And Exposure
The Scorotron Assembly is near the end-of-life. The Scorotron Assembly has reached the end-of-life.

Switch the power off, then on. If problem still exists, replace the Scorotron Unit Assembly (PL Switch the power off, then on. If problem still exists, replace the Scorotron Unit Assembly (PL
6.1). 6.1).
Procedure Procedure
• Ensure P/J410 on the MCU PWB on the MCU PWB (PL 11.1) is connected properly. • Ensure P/J410 on the MCU PWB (PL 11.1) is connected properly.
• Replace the MCU PWB (PL 11.1) • Replace the MCU PWB (PL 11.1)

091-411 RAP 091-421 RAP
BSD-ON: BSD 9.2 - Drum Life Control (Y,M) BSD-ON: BSD 9.2 - Drum Life Control (Y,M)
The Yellow drum cartridge is near the end-of-life. The Magenta drum cartridge is near the end-of-life.

Switch the power off, then on. If problem still exists, replace the Yellow Drum Cartridge (PL Switch the power off, then on. If problem still exists, replace the Magenta Drum Cartridge (PL
6.1). 6.1).
Procedure Procedure
• Ensure P/J413 on the MCU PWB (PL 11.1) is connected properly and P/J171Y on the • Ensure P/J413 on the MCU PWB (PL 11.1) is connected properly and P/J171M on the
Xero CRUM PWB Y (PL 6.5). Xero CRUM PWB M (PL 6.5).
• Replace the MCU PWB (PL 11.1) before replacing the Xero CRUM PWB Y (PL 6.5). • Replace the MCU PWB (PL 11.1) before replacing the Xero CRUM PWB M (PL 6.5).

091-431 RAP 091-910 RAP
BSD-ON: BSD 9.1 - Drum Life Control (C,K) BSD-ON: BSD 9.32 - Waste Toner Disposal
The Cyan drum cartridge is near the end-of-life. The waste toner bottle is not present.

Switch the power off, then on. If problem still exists, replace the Cyan Drum Cartridge (PL 6.1). Execute dC330 [091-200 Waste Toner Bottle Sensor]. Remove and reinstall the Waste Bottle.
The display changes.
Procedure Y N
Turn off the power. Check the following for continuity:
• Ensure P/J413 on the MCU PWB (PL 11.1) is connected properly and P/J171C on the
• Tray Module PWB P/J467-7 to Waste Bottle Set Sensor P/J153-1
Xero CRUM PWB C (PL 6.5).
• Replace the MCU PWB (PL 11.1) before replacing the Xero CRUM PWB C (PL 6.5). • Tray Module PWB P/J467-5 to Waste Bottle Set Sensor P/J153-3
• Tray Module PWB P/J467-6 to Waste Bottle Set Sensor P/J153-2
Y N
Disconnect and reconnect the cable between P/J432 on the IOT Drive PWB and P/J402
on the MCU PWB. If this does not resolve the problem, replace the following in order:
• Waste Bottle Set Sensor (PL 6.11)
• Tray Module PWB (PL 11.3)
Check if the Bottle is properly installed; the Sensor actuator properly operates; the Sensor is
properly installed; and the Waste Toner Cover is properly installed.

091-911 RAP 091-913 RAP
BSD-ON: BSD 9.32 - Waste Toner Disposal BSD-ON: BSD 9.1 - Drum Life Control (C,K)
The waste toner bottle is full. The Black drum cartridge (K) has reached the end-of-life.

Execute dC330 [091-201 Waste Toner Near Full Sensor]. Actuate the Waste Bottle Full Sensor Switch the power off, then on. If problem still exists, replace the Black Drum Cartridge (PL 6.1).
(PL 6.5) with waste toner. The display changes.
Y N Procedure
Remove the R/H Cover. Remove the Waste Toner Full Sensor along with the bracket.
(Leave the connectors as they are.) +3.3VDC is measured between P/J152-2 on the
Waste Bottle Full Sensor and GND. Xero CRUM PWB K (PL 6.5).
Y N • Replace the MCU PWB (PL 11.1) before replacing the Xero CRUM PWB K (PL 6.5).
+3.3VDC is measured between J403-A16 on the MCU PWB and GND.
Y N
Disconnect and reconnect the cable between J461 on the Tray Module PWB
and J403 on the MCU PWB. If this does not resolve the problem, replace the
Tray Module PWB (PL 11.3) before replacing the MCU PWB (PL 11.1).
Check the wire between P/J152-2 on the Waste Bottle Full Sensor and P/J469-1 on
the Tray Module PWB for an open wire or poor contact.
+5VDC is measured between P/J152-1 and -3 on the Waste Bottle Full Sensor.
Y N
+5VDC is measured between P/J469-3 and -1 on the Tray Module PWB.
Y N
Refer to BSD 2.2 - DC Power Generation (IOT +3.3/+5/+12 VDC). Check the
+5VDC circuit to P/J460-6 on the Tray Module PWB.
Check the wires between P/J469-3 on the Tray Module PWB and P/J152-1 on the
Waste Bottle Full Sensor, and between P/J469-1 on the Tray Module PWB and P/
J152-3 on the Waste Bottle Full Sensor for an open wire or poor contact.
Replace the Waste Bottle Full Sensor (PL 6.5).
Replace the MCU PWB (PL 11.1)

091-914 RAP 091-915 RAP
BSD-ON: BSD 9.1 - Drum Life Control (C,K) BSD-ON: BSD 9.1 - Drum Life Control (C,K)
Communication failure between the MCU and the Black Drum CRUM The MCU detected incorrect data in the Black drum cartridge CRUM.

Switch the power OFF then ON. 091-914 remains displayed. Switch the power off, then on. If problem still exists, replace the Black Drum Cartridge (PL 6.1).
Y N
It is likely that the MCU PWB made a faulty detection due to external noise or internal dis- Procedure
charge-related noise. Check if there are any noise sources around the machine or if any
abnormal discharge (arching) has occurred.
Switch off the power. Disconnect and reconnect the following connectors: • Replace the MCU PWB (PL 11.1) before replacing the Xero CRUM PWB K (PL 6.5).
• P/J413 on the MCU PWB
• P/J171K on the Xero CRUM PWB
• Drum Cartridge (K) (PL 6.1)
• Xero CRUM PWB (PL 6.5)

091-916 RAP 091-917 RAP
BSD-ON: BSD 9.1 - Drum Life Control (C,K) BSD-ON: BSD 9.2 - Drum Life Control (Y,M)
The CRUM authentication registration data on the drum cartridge is incorrect. MCU cannot communicate with the CRUM in drum Y

Switch the power off, then on. If this does not resolve the problem, replace the Drum Cartridge Switch the power OFF then ON. 091-917 remains displayed.
Y N
Procedure It is likely that the MCU PWB made a faulty detection due to external noise or internal dis-
charge-related noise. Check if there are any noise sources around the machine or if any
abnormal discharge (arching) has occurred.
• Replace the MCU PWB (PL 11.1) before replacing the Xero CRUM PWB K (PL 6.5). Turn off the power. Disconnect and reconnect the following connectors:
• P/J413 on the MCU PWB
• P/J171Y on the Xero CRUM PWB
• Xero Drum Cartridge (Y) (PL 6.1)
• Xero CRUM PWB (Y) (PL 6.5)

091-918 RAP 091-919 RAP
BSD-ON: BSD 9.2 - Drum Life Control (Y,M) BSD-ON: BSD 9.1 - Drum Life Control (C,K)
Communication failure with the Magenta Drum CRUM Communication failure with the Cyan Drum CRUM
Procedure Procedure
Switch the power OFF then ON. 091-918 remains displayed. Switch the power OFF then ON. 091-919 remains displayed.
Y N Y N
It is likely that the MCU PWB made a faulty detection due to external noise or internal dis- It is likely that the MCU PWB made a faulty detection due to external noise or internal dis-
charge-related noise. Check if there are any noise sources around the machine or if any charge-related noise. Check if there are any noise sources around the machine or if any
abnormal discharge (arching) has occurred. abnormal discharge (arching) has occurred.
Turn off the power. Disconnect and reconnect the following connectors: Turn off the power. Disconnect and reconnect the following connectors:
• P/J413 on the MCU PWB • P/J413 on the MCU PWB
• P/J171M on the Xero CRUM PWB • P/J171M on the Xero CRUM PWB
If the above action does not resolve the problem, replace the following in order: If the above action does not resolve the problem, replace the following in order:
• Drum Cartridge (M) (PL 6.1) • Drum Cartridge (C) (PL 6.1)
• Xero CRUM PWB (M) (PL 6.5) • Xero CRUM PWB (C) (PL 6.5)
• MCU PWB (PL 11.1) • MCU PWB (PL 11.1)

091-920 RAP 091-921 RAP
The MCU detected incorrect data in the Yellow drum cartridge CRUM. Drum CRUM is disconnected.

Switch the power off, then on. If problem still exists, replace the Yellow Drum Cartridge (PL Switch the power off, then on. If problem still exists, replace the Black Drum Cartridge (PL 6.1).
6.1).
Procedure
Procedure • Ensure P/J413 on the MCU PWB (PL 11.1) is connected properly and P/J171K on the
• Ensure P/J413 on the MCU PWB (PL 11.1) is connected properly and P/J171Y on the Xero CRUM PWB K (PL 6.5).
Xero CRUM PWB Y (PL 6.5). • Replace the MCU PWB (PL 11.1) before replacing the Xero CRUM PWB K (PL 6.5).
• Replace the MCU PWB (PL 11.1) before replacing the Xero CRUM PWB Y (PL 6.5).

091-922 RAP 091-923 RAP
Wrong Data in Magenta drum cartridge. Wrong data in Cyan drum cartridge.

Switch the power off, then on. If problem still exists, replace the Magenta Drum Cartridge (PL Switch the power off, then on. If problem still exists, replace the Cyan Drum Cartridge (PL 6.1).
6.1).
Procedure
Procedure • Ensure P/J413 on the MCU PWB (PL 11.1) is connected properly and P/J171C on the
• Ensure P/J413 on the MCU PWB (PL 11.1) is connected properly and P/J171M on the Xero CRUM PWB C (PL 6.5).
Xero CRUM PWB M (PL 6.5). • Replace the MCU PWB (PL 11.1) before replacing the Xero CRUM PWB C (PL 6.5).
• Replace the MCU PWB (PL 11.1) before replacing the Xero CRUM PWB M (PL 6.5).

091-924 RAP 091-925 RAP
The CRUM authentication registration data on the Yellow drum cartridge is incorrect. Wrong data in Magenta cartridge.

6.1). 6.1).
Procedure Procedure

091-926 RAP 091-927 RAP
BSD-ON: BSD 9.1 - Drum Life Control (C,K) BSD-ON: BSD 9.2 - Drum Life Control (Y,M)
The CRUM authentication registration data on the Cyan drum cartridge is incorrect. Yellow Drum CRUM is disconnected.

Switch the power off, then on. If problem still exists, replace the Cyan Drum Cartridge (PL 6.1). Switch the power off, then on. If problem still exists, replace the Yellow Drum Cartridge (PL
6.1).
Procedure
• Ensure P/J413 on the MCU PWB (PL 11.1) is connected properly and P/J171C on the Procedure
Xero CRUM PWB C (PL 6.5). • Ensure P/J413 on the MCU PWB (PL 11.1) is connected properly and P/J171Y on the
• Replace the MCU PWB (PL 11.1) before replacing the Xero CRUM PWB C (PL 6.5). Xero CRUM PWB Y (PL 6.5).
• Replace the MCU PWB (PL 11.1) before replacing the Xero CRUM PWB Y (PL 6.5).

091-928 RAP 091-929 RAP
Magenta Drum CRUM is disconnected. Cyan Drum CRUM is disconnected.

Switch the power off, then on. If problem still exists, replace the Magenta Drum Cartridge (PL Switch the power off, then on. If problem still exists, replace the Cyan Drum Cartridge (PL 6.1).
6.1).
Procedure
Procedure • Ensure P/J413 on the MCU PWB (PL 11.1) is connected properly and P/J171C on the
• Ensure P/J413 on the MCU PWB (PL 11.1) is connected properly and P/J171M on the Xero CRUM PWB C (PL 6.5).
Xero CRUM PWB M (PL 6.5). • Replace the MCU PWB (PL 11.1) before replacing the Xero CRUM PWB C (PL 6.5).
• Replace the MCU PWB (PL 11.1) before replacing the Xero CRUM PWB M (PL 6.5).

091-932 RAP 091-933 RAP
The Yellow drum cartridge (Y) has reached the end-of-life. The Magenta drum cartridge (M) has reached the end-of-life.

6.1). 6.1).
Procedure Procedure

091-934 RAP
BSD-ON: BSD 9.1 - Drum Life Control (C,K)
The Cyan drum cartridge (C) has reached the end-of-life.
Initial Actions
Switch the power off, then on. If problem still exists, replace the Cyan Drum Cartridge (PL 6.1).
Procedure
• Ensure P/J413 on the MCU PWB (PL 11.1) is connected properly and P/J171C on the
Xero CRUM PWB C (PL 6.5).
• Replace the MCU PWB (PL 11.1) before replacing the Xero CRUM PWB C (PL 6.5).

092-649 RAP 092-650 RAP
The MOB ADC Shutter remains open due to shutter failure. The MOB ADC Shutter remains closed due to shutter failure.

• Check the installation of the MOB ADC Assembly (PL 11.2). • Check the installation of the MOB ADC Assembly (PL 11.2).
Procedure Procedure
Execute dC330 [092-005 ADC Shutter Close].Switch the power OFF then ON. 092-649 is still Execute dC330 [092-004 ADC Shutter Open].Switch the power OFF then ON. 092-650 is still
present. present.
Y N Y N
It is highly likely that the MCU PWB made a faulty detection due to some external noise or It is highly likely that the MCU PWB made a faulty detection due to some external noise or
internal discharge-related noise. Check if there are any noise sources around the internal discharge-related noise. Check if there are any noise sources around the
machine and if any abnormal discharge has occurred. machine and if any abnormal discharge has occurred.
Replace the MOB ADC Assembly (PL 11.2). Execute dC330 [092-004 ADC Shutter Open] and Replace the MOB ADC Assembly (PL 11.2). Execute dC330 [092-005 ADC Shutter Closed]
dC330 [092-005 ADC Shutter Close] alternately. The ADC Shutter is operating properly. and dC330 [092-004 ADC Shutter Open] alternately. The ADC Shutter is operating prop-
Y N erly.
The ADC Shutter is now operating properly.
The ADC Shutter is now operating properly.

092-651 RAP 092-652 RAP
The output read by ADC Sensor from the clean Photoreceptor surface is out of range The measured ADC Patch density is light. (Over 75% of Vclean)
(100~1000) (in Mini-Setup).
Initial Actions
NOTE: This is a hidden failure. Therefore, even if this failure occurs, prints can be made.
• Check the Toner Cartridge has toner and that no toner blocking has occurred on the path
Initial Actions to the Developer Unit.
• Enter Diagnostics. Check dC122 Fail History. If either 093-311, 093-405 or 093-912 is
• Switch the power OFF then ON.
present, go to the appropriate RAP.
• Check the installation of the MOB ADC Assembly (PL 11.2).
Procedure
Procedure
Enter Diagnostics. Select dC937 Procon ON Print. Check if the Transfer Belt has removed the
Switch off the power. Perform the following:
ADC patch. While running in diagnostics, check to see if the Transfer Belt is retracting. The
• Check the ADC Sensor for dirt Transfer Belt operates normally.
• Disconnect and reconnect ADC Sensor Connectors P/J136, and P/J616A on the MOB Y N
ADC PWB. Troubleshoot the 1st BTR Retract Motor operation. (BSD 9.23 - 1st Transfer (3 of 3))
• Check for improperly installed/deformed ADC Sensor bracket.
Switch the power OFF then ON. After approx. 10sec, execute dC330 [093-200 Low Toner Sen-
• Check the Drum surface for unevenness. (Replace the Drum Cartridge.)
sor Y]. The Indication is that Y toner exists.
• Check the following for continuity: If the wires are good, replace the ADC Sensor (PL Y N
11.2) and the MCU PWB (PL 11.1) in order. Replace the Toner Cartridge Y.
– MCU PWB J406-A5 to P136-4
– MCU PWB J406-A3 to P136-6 Execute dC330 [093-201 Low Toner Sensor M]. The display indicates “High”.
– MCU PWB J406-A4 to P136-5 Y N
– MCU PWB J406-A8 to P136-1 Replace the Toner Cartridge M.
• Replace the MOB ADC Assembly (PL 11.2). Execute dC330 [093-202 Low Toner Sensor C]. The display indicates “High”.
Y N
Replace the Toner Cartridge C.
Execute dC330 [093-203 Low Toner Sensor K]. The display indicates “High”.
Y N
Replace the Toner Cartridge K.
Switch off the power. Perform the following:

• Check the ADC Sensor for dirt
• Disconnect and reconnect ADC Sensor Connectors P/J136, and P/J616A on the MOB
ADC PWB.
• Check for improperly installed/deformed ADC Sensor bracket.
• Check the Drum surface for unevenness. (Replace the Drum Cartridge.)
• Check the following for continuity: If the wires are good, replace the ADC Sensor (PL

092-653 RAP 092-654 RAP
BSD-ON: BSD 9.14 - Yellow, Magenta, Cyan Dev. Monitoring BSD-ON: BSD 9.14 - Yellow, Magenta, Cyan Dev. Monitoring
ATC SNR-Yellow output signal failure ATC SNR-Magenta output signal failure
Procedure Procedure
+5VDC is measured between P/J134Y-1 and -3 on the Yellow Developer Housing. +5VDC is measured between P/J134M-1 and -3 on the Yellow Developer Housing.
Y N Y N
+5VDC is measured between J413-A11 and -A9 on the MCU PWB. +5VDC is measured between J413-A14 and -A12 on the MCU PWB.
Y N Y N
Check the wires between J413-A11 on the MCU PWB and P/J134Y-1 on the Yellow Check the wires between J413-A11 on the MCU PWB and P/J134M-1 on the Yellow
Developer Housing, and between J413-A9 on the MCU PWB and P/J134Y-3 on the Yel- Developer Housing, and between J413-A9 on the MCU PWB and P/J134M-3 on the Yel-
low Developer Housing for an open wire or poor contact. low Developer Housing for an open wire or poor contact.
Check the wires between J413-A10 on the MCU PWB and P/J134Y-2 on the Yellow Developer Check the wires between J413-A13 on the MCU PWB and P/J134M-2 on the Yellow Developer
Housing for an open wire or poor contact. Housing for an open wire or poor contact.
If the above action does not resolve the problem, replace in the following in order: If the above action does not resolve the problem, replace in the following in order:
• Yellow Developer Housing (PL 6.6) • Magenta Developer Housing (PL 6.6)

092-655 RAP 092-656 RAP
BSD-ON: BSD 9.14 - Yellow, Magenta, Cyan Dev. Monitoring BSD-ON: BSD 9.12 - Black Development
ATC SNR-Cyan output signal failure ATC SNR-black output signal failure
Procedure Procedure
+5VDC is measured between P/J134C-1 and -3 on the Yellow Developer Housing. +5VDC is measured between P/J134K-1 and -3 on the Yellow Developer Housing.
Y N Y N
+5VDC is measured between J413-A5 and -A3 on the MCU PWB. +5VDC is measured between J413-A8 and -A6 on the MCU PWB.
Y N Y N
Check the wires between J413-A11 on the MCU PWB and P/J134C-1 on the Yellow Check the wires between J413-A11 on the MCU PWB and P/J134K-1 on the Yellow
Developer Housing, and between J413-A9 on the MCU PWB and P/J134C-3 on the Yel- Developer Housing, and between J413-A9 on the MCU PWB and P/J134K-3 on the Yel-
low Developer Housing for an open wire or poor contact. low Developer Housing for an open wire or poor contact.
Check the wires between J413-A4 on the MCU PWB and P/J134C- 2 on the Yellow Developer Check the wires between J413-A10 on the MCU PWB and P/J134K-2 on the Yellow Developer
Housing for an open wire or poor contact. Housing for an open wire or poor contact.
If the above action does not resolve the problem, replace in the following in order: If the above action does not resolve the problem, replace in the following in order:
• Cyan Developer Housing (PL 6.6) • Black Developer Housing (PL 6.6)

092-657 RAP 092-658 RAP
BSD-ON: BSD 9.14 - Yellow, Magenta, Cyan Dev. Monitoring BSD-ON: BSD 9.14 - Yellow, Magenta, Cyan Dev. Monitoring
The amplitude of ATC Yellow Sensor output is smaller (<10). The amplitude of ATC Magenta Sensor output is smaller (<10).
NOTE: This is a hidden failure. Therefore, even if this failure occurs, prints can be made. NOTE: This is a hidden failure. Therefore, even if this failure occurs, prints can be made.
Procedure Procedure
Enter Diagnostic mode. Check the value in dC131[752-130] (ATC Average Output). The value Enter Diagnostic mode. Check the value in dC131[752-130] (ATC Average Output). The value
is 1022 or more. is 1022 or more.
Y N Y N
The value is 150 or less. The value is 150 or less.
Y N Y N
Check the following: If the circuits are good, replace the Yellow Developer Housing Check the following: If the circuits are good, replace the Magenta Developer Hous-
(PL 6.6). ing (PL 6.6).
• MCU PWB P/J413-A10 to ATC Sensor P/J134Y-2 • MCU PWB P/J413-A13 to ATC Sensor P/J134M-2
If the problem persists, replace the MCU PWB (PL 11.1). If the problem persists, replace the MCU PWB (PL 11.1).
Turn off the power. Disconnect P/J436 from the IOT Drive PWB. Measure the resistance Turn off the power. Disconnect P/J436 from the IOT Drive PWB. Measure the resistance
between Connector Pin P/J436-A13 and the frame. The resistance is 10 ohms or less. between Connector Pin P/J436-A11 and the frame. The resistance is 10 ohms or
Y N less.
Check if the cable is properly connected between P/J432 on the IOT Drive PWB and Y N
P/J402 on the MCU PWB. If no problem is found, replace the Yellow Dispense Motor Check if the cable is properly connected between P/J432 on the IOT Drive PWB and
(PL 6.4), Flat Print Cable (PL 14.2), IOT Drive PWB (PL 11.1) and MCU PWB (PL P/J402 on the MCU PWB. If no problem is found, replace the Magenta Dispense
11.1) in that order. Motor (PL 6.4), Flat Print Cable (PL 14.2), IOT Drive PWB (PL 11.1) and MCU PWB
(PL 11.1) in that order.
Check the wire between P/J436-A13 and Dispense Motor P/J201Y-2 for a short to the
frame. Check the wire between P/J436-A11 and Dispense Motor P/J201M-2 for a short to the
frame.
• The Yellow Toner Cartridge has toner and that no toner blocking has occurred on the path Check the following:
to the Developer Unit. • The Magenta Toner Cartridge has toner and that no toner blocking has occurred on the
• Enter Diagnostics. Check dC122 Fail History. If code 093-314, 093-320 or 93-423 is path to the Developer Unit.
present, go to the appropriate RAP. • Enter Diagnostics. Check dC122 Fail History. If code 093-315, 093-320 or 93-424 is
• Replace the Developer Housing Kit (Y) (PL 6.6) followed by the MCU PWB (PL 11.1). present, go to the appropriate RAP.
• Replace the Developer Housing Kit (M) (PL 6.6) followed by the MCU PWB (PL 11.1).

092-659 RAP 092-660 RAP
BSD-ON: BSD 9.14 - Yellow, Magenta, Cyan Dev. Monitoring BSD-ON: BSD 9.12 - Black Development
The amplitude of ATC Cyan Sensor output is smaller (<10). The amplitude of ATC Black Sensor output is smaller (<10).
Procedure Procedure
Enter Diagnostic mode. Check the value in dC131[752-130] (ATC Average Output). The value Enter Diagnostic mode. Check the value in dC131[752-130] (ATC Average Output). The value
is 1022 or more. is 1022 or more.
Y N Y N
The value is 150 or less. The value is 150 or less.
Y N Y N
Check the following: If the circuits are good, replace the Cyan Developer Housing Check the following: If the circuits are good, replace the Black Developer Housing
(PL 6.6). (PL 6.6).
• MCU PWB P/J413-A4 to ATC Sensor P/J134C-2 • MCU PWB P/J413-A7 to ATC Sensor P/J134K-2
If the problem persists, replace the MCU PWB (PL 11.1). If the problem persists, replace the MCU PWB (PL 11.1).
Turn off the power. Disconnect P/J436 from the IOT Drive PWB. Measure the resistance Turn off the power. Disconnect P/J436 from the IOT Drive PWB. Measure the resistance
between Connector Pin P/J436-A9 and the frame. The resistance is 10 ohms or less. between Connector Pin P/J436-A7 and the frame. The resistance is 10 ohms or less.
Y N Y N
Check if the cable is properly connected between P/J432 on the IOT Drive PWB and Check if the cable is properly connected between P/J432 on the IOT Drive PWB and
P/J402 on the MCU PWB. If no problem is found, replace the Magenta Dispense P/J402 on the MCU PWB. If no problem is found, replace the Magenta Dispense
Motor (PL 6.4), Flat Print Cable (PL 14.2), IOT Drive PWB (PL 11.1) and MCU PWB Motor (PL 6.4), Flat Print Cable (PL 14.2), IOT Drive PWB (PL 11.1) and MCU PWB
(PL 11.1) in that order. (PL 11.1) in that order.
Check the wire between P/J436-A9 and Dispense Motor P/J201C-2 for a short to the Check the wire between P/J436-A7 and Dispense Motor P/J201K-2 for a short to the
frame. frame.

• The Cyan Toner Cartridge has toner and that no toner blocking has occurred on the path • The Toner Cartridge has toner and that no toner blocking has occurred on the path to the
to the Developer Unit. Developer Unit.
• Enter Diagnostics. Check dC122 Fail History. If code 093-316, 093-320 or 93-425 is • Go to BSD 9.10 - Black Developer Drive Control and check the Developer Drive (K)
present, go to the appropriate RAP. Clutch for an open circuit.
• Replace the Developer Housing Kit (C) (PL 6.6) followed by the MCU PWB (PL 11.1). • Enter Diagnostics. Check dC122 Fail History. If code 093-317, 93-421, or 093-422 is
present, go to the appropriate RAP.
• Replace the Developer Housing Kit (K) (PL 6.6) followed by the MCU PWB (PL 11.1).

092-661 RAP 092-662 RAP
The temperature output of the Humidity/Temperature Sensor was not in the appropriate range The humidity output of the Humidity/Temperature Sensor was not in the appropriate range (30
(140 ~ 896). ~ 607).

Check that the Drawer Connectors ( P602) on the Marking Drawer and the main unit are free Check that the Drawer Connectors ( P602) on the Marking Drawer and the main unit are free
from bent pins, foreign objects, burnouts, etc. from bent pins, foreign objects, burnouts, etc.
Procedure Procedure
Open the Front Door. Remove the Marking Drawer Front Cover. +5VDC is measured Open the Front Door. Remove the Marking Drawer Front Cover. +5VDC is measured
between P/J135-1 and -3 on the Humidity/Temperature Sensor. between P/J135-1 and -3 on the Humidity/Temperature Sensor.
Y N Y N
+5VDC is measured between P/J406-B4 and -B2 on the MCU PWB. +5VDC is measured between P/J406-B4 and -B2 on the MCU PWB.
Y N Y N
+5VDC is measured between J400-2 on the MCU PWB and GND. +5VDC is measured between J400-2 on the MCU PWB and GND.
Y N Y N
Refer to BSD 2.2 - DC Power Generation (IOT +3.3/+5/+12 VDC), check the Refer to BSD 2.2 - DC Power Generation (IOT +3.3/+5/+12 VDC), check the
+5VDC circuit to J400-2 on the MCU PWB. +5VDC circuit to J400-2 on the MCU PWB.
Check the wires between J135-1 on the Humidity/Temperature Sensor and J406-B4 on Check the wires between J135-1 on the Humidity/Temperature Sensor and P/J406-B4 on
the MCU PWB, and between J135-3 on the Humidity/Temperature Sensor and J406-B2 the MCU PWB, and between J135-3 on the Humidity/Temperature Sensor and P/J406-B2
on the MCU PWB for an open wire or poor contact. on the MCU PWB for an open wire or poor contact.
Check Humidity/Temperature Sensor J135-4 to MCU PWB P/J406-B1 for continuity. If the wire Check Humidity/Temperature Sensor J135-2 to MCU PWB P/J406-B1 for continuity. If the wire
is good, replace the MOB ADC Assembly (PL 11.2) before replacing the MCU PWB (PL 11.1). is good, replace the MOB ADC Assembly (PL 11.2) before replacing the MCU PWB (PL 11.1).

092-663 RAP
BSD-ON: BSD 9.12 - Black Development
The two levels of ADC Patch density created in Mini-Setup: high (LD_OUT+60) and low
(LD_OUT-60) are reversed.
NOTE: This is a hidden failure. Therefore, even if this failure occurs, prints can be made.
Procedure
Perform ADJ 9.11. If the density is badly uneven and cannot be corrected, replace the following
in order:
• Drum Cartridge (PL 6.1)
• Developer Housing (PL 6.6)
• Developer Bias (K) HVPS (PL 11.2)
• Clean or replace the Transfer Belt (PL 7.3).
• Replace the MOB ADC Assembly (PL 11.2)

093-205 RAP 093-300 RAP
IOT Dispense Cover Open Marking Drawer Interlock Open

Ensure that the Dispense Door closes properly. The Dispense Door closes properly. Turn the power OFF then ON.
Y N
Check for obstructions or hinge failure. Procedure
Execute dC330 [093-205 Dispense Cover]. Open and close the cover. The display changes. Check the Marking Drawer. The Marking Drawer is installed in the correct position.
Y N
Y N
Push the Marking Drawer into the proper position.
Go to BSD 2.1 - IOT Interlock Switching and check the connector and wiring between the
Dispense Cover Switches 1 and 2 and the MCU PWB. The connectors and wiring are
Execute dC330 [093-206 Marking Drawer Interlock]. The status indicates Closed.
OK.
Y N
Y N
Repair or replace as required. Go to BSD 2.1 - IOT Interlock Switching and check the connector between the Marking
Drawer Interlock and the MCU PWB. If OK, Replace the MCU PWB (PL 11.1).
Replace the Dispense Cover Switch 1 and /or Switch 2. If the problem continues, replace
the MCU PWB (PL 11.1).

093-313 RAP 093-314 RAP
BSD-ON: BSD 9.15 - Toner Dispense Control (1 of 3) BSD-ON: BSD 9.15 - Toner Dispense Control (1 of 3) and BSD 9.16 - Toner Dispense
Control (2 of 3)
The Low Toner Sensor failed to detect any toner after the Toner Cartridge Motor operated for
20sec and aborted the refilling operation. Yellow Dispense failure.

Check the Toner Cartridges for defects. Check NVM location 762-312. If it is at 3, you must reset it to 0 in order to troubleshoot. Values
of 0, 1 or 2 are normal values.
Procedure
Check the exterior of the Toner Cartridges. The Toner Cartridges are in proper condition Procedure
without distortion or damage. Enter the Diagnostics. Enter dC330 [093-006] (Yellow Dispense Motor). Select Start. Dis-
Y N pense Motor is heard rotating. (ON duration is 2 sec.)
Replace the defective Toner Cartridge (PL 6.1). Y N
+24VDC is measured between P/J430-8 (+) on the IOT Drive PWB and GND (-).
Go to BSD 9.16 - Toner Dispense Control (2 of 3) and check the connectors connecting the Y N
Dispense Motor (PL 6.4), the IOT Drive PWB (PL 11.1) and the MCU PWB (PL 11.1). Each Refer to BSD 2.2 - DC Power Generation (IOT +3.3/+5/+12 VDC), check the
connector is connected properly. +24VDC circuit to P/J430-6 on the IOT Drive PWB.
Y N
Reseat connectors as necessary. Turn off the power. Disconnect Connectors P/J201Y on the Yellow Dispense Motor. Mea-
sure the wire-wound resistance of the Dispense Motor. The resistance between P/
Go to BSD 9.15 - Toner Dispense Control (1 of 3) and check the connectors connecting the J201Y-1 and -2 pins is between 22.0 and 27.0 ohms.
Low Toner Sensor (PL 6.4), the Low Toner Sensor PWB (PL 6.3) and the MCU PWB (PL Y N
11.1). Each connector is connected properly. Replace the Yellow Dispense Motor (PL 6.4).
Y N
Reseat connectors as necessary. Check the following for continuity:
• IOT Drive PWB P/J436-A14 to Dispense Motor P/J201Y-1
Check the transport path in the Toner Cartridges for damage. The transport path of the • IOT Drive PWB P/J436-A13 to Dispense Motor P/J201Y-2
Toner Cartridges is undamaged.
Y N Every resistance is 1 ohm or less.
Y N
Replace the Toner Cartridge (PL 6.1) and damaged parts.
• Disconnect and reconnect the cable between P/J432 on the IOT Drive PWB and P/
J402 on the MCU PWB.
• Remove the Yellow Toner Dispenser. Check for poor Auger rotation, toner blocking
and Drive gears binding.
If no problem is found, replace the Flat Cable (PL 11.1), IOT Drive PWB (PL 11.1) and
MCU PWB (PL 11.1) in that order.
+5VDC is measured between Connectors P/J653A-1 (+) and -2 (-) on the Low Toner
Sensor PWB.
Y N
+5VDC is measured between P/J414-B4 (+) and -B5 (-) on the MCU PWB.
Y N
+5VDC is measured between P/J400-2 (+) on the MCU PWB and GND (-).
Y N
Refer to BSD 2.2 - DC Power Generation (IOT +3.3/+5/+12 VDC), check the
+5VDC circuit to P/J400-2 on the MCU PWB.

Replace the MCU PWB (PL 11.1). 093-315 RAP
Check the wires between P/J414-B4 on the MCU PWB and Connector P/J653A-2, and BSD-ON: BSD 9.15 - Toner Dispense Control (1 of 3) and BSD 9.16 - Toner Dispense
between P/J414-B5 on the MCU PWB and Connector P/J653A-1 for an open wire or Control (2 of 3)
poor contact.
Magenta Dispense failure.
Remove the Low Toner Sensor Y. There is any toner on the detection area of the Low
Toner Sensor. Initial Actions
Y N Check NVM location 762-313. If it is at 3, you must reset it to 0 in order to troubleshoot. Values
Check for toner blocking, poor Auger rotation, gears binding, etc. of 0, 1 or 2 are normal values.
Replace the Low Toner Sensor Y (PL 6.4). If the problem persists, replace the Flat Cable (PL Initial Actions
11.1), IOT Drive PWB (PL 11.1) and MCU PWB (PL 11.1) in that order.
Check NVM location 762-312. If it is at 3, you must reset it to 0 in order to troubleshoot. Values
Procedure
Enter the Diagnostics. Enter dC330 [093-007] (Magenta Dispense Motor). Select Start. Dis-
pense Motor is heard rotating. (ON duration is 2 sec.)
Y N
Y N
+24VDC circuit to P/J430-6 on the IOT Drive PWB.
Turn off the power. Disconnect Connectors P/J201M on the Dispense Motor. Measure
the wire-wound resistance of the Dispense Motor. The resistance between P/J201M-1
and -2 pins is between 22.0 and 27.0 ohms.
Y N
Replace the Magenta Dispense Motor (PL 6.4).

• IOT Drive PWB P/J436-A12 to Dispense Motor P/J201M-1
Y N

• Remove the Magenta Toner Dispenser. Check for poor Auger rotation, toner block-
ing and Drive gears binding.
Sensor PWB.
Y N

Y N 093-316 RAP
Y N BSD-ON: BSD 9.15 - Toner Dispense Control (1 of 3) and BSD 9.16 - Toner Dispense
Refer to BSD 2.2 - DC Power Generation (IOT +3.3/+5/+12 VDC), check the Control (2 of 3)
Cyan Dispense failure.
Initial Actions
Check the wires between P/J414-B4 on the MCU PWB and Connector P/J653A-2, and Check NVM location 762-314. If it is at 3, you must reset it to 0 in order to troubleshoot. Values
between P/J414-B5 on the MCU PWB and Connector J653A-1 for an open wire or poor of 0, 1 or 2 are normal values.
contact.
Procedure
Remove the Low Toner Sensor M. There is any toner on the detection area of the Low
Enter the Diagnostics. Enter dC330 [093-008] (Cyan Dispense Motor). Select Start. Dis-
Toner Sensor.
Y N pense Motor is heard rotating. (ON duration is 2 sec.)
Y N
Check for toner blocking, poor Auger rotation, gears binding, etc.
Open the PWB Chassis. +24VDC is measured between P/J430-8 (+) on the IOT
Replace the Low Toner Sensor M (PL 6.4). Drive PWB and GND (-).
Y N
Turn off the power. Disconnect Connectors P/J201C on the Dispense Motor. Measure the
wire-wound resistance of the Dispense Motor. The resistance between P/J201M-1 and
-2 pins is between 22.0 and 27.0 ohms.
Y N
Replace the Cyan Dispense Motor (PL 6.4).

• IOT Drive PWB P/J436-A10 to Dispense Motor P/J201C-1
Y N

• Remove the Cyan Toner Dispenser. Check for poor Auger rotation, toner blocking
Sensor PWB.
Y N
Y N

Y N 093-317 RAP
Refer to BSD 2.2 - DC Power Generation (IOT +3.3/+5/+12 VDC) check the
BSD-ON: BSD 9.15 - Toner Dispense Control (1 of 3) and BSD 9.16 - Toner Dispense
Control (2 of 3)
Black Dispense failure.
Check the wires between P/J414-B4 on the MCU PWB and Connector P/J653A-2, and
between P/J414-B5 on the MCU PWB and Connector P/J653A-1 for an open wire or Initial Actions
poor contact. Check NVM location 762-315. If it is at 3, you must reset it to 0 in order to troubleshoot. Values
Remove the Low Toner Sensor C. There is any toner on the detection area of the Low
Toner Sensor. Procedure
Y N
Enter diagnostics. Enter dC330 [093-009] (Black Dispense Motor). Select Start. Dispense
Check for toner blocking, poor Auger rotation, gears binding, etc.
Motor is heard rotating. (ON duration is 2 sec.)
Y N
Replace the Low Toner Sensor C (PL 6.4).
Y N
Turn off the power. Disconnect Connectors P/J201K on the Dispense Motor. Measure the
wire-wound resistance of the Dispense Motor. The resistance between P/J201K-1 and
Y N
Replace the Black Dispense Motor (PL 6.4).

• IOT Drive PWB P/J436-A8 to Dispense Motor P/J201K-1
• IOT Drive PWB P/J436-A7 to Dispense Motor P/J201K-2
Y N

• Remove the Black Toner Dispenser. Check for poor Auger rotation, toner blocking
Sensor PWB.
Y N
Y N
Y N

Replace the MCU PWB (PL 11.1). 093-320 RAP
Check the wires between P/J414-B4 on the MCU PWB and Connector P/J653A-2, and BSD-ON: BSD 9.11 - Y, M, C Developer Drive Control
between P/J414-B5 on the MCU PWB and Connector P/J653A-1 for an open wire or
There was a problem with the developer motor rotation.
poor contact.
Remove the Low Toner Sensor K. There is any toner on the detection area of the Low Procedure
Toner Sensor. Open the Front Door. Remove the Cartridge Inner Cover. Cheat the Front Door Interlock.Enter
Y N diagnostics. Enter dC330 [093-019] (220MM/S). Select Start. (The Drum Motor also rotates.)
Check for toner blocking, poor Auger rotation, gears binding, etc. The Auger and the Mag Roll in the Developer Unit rotate.
Y N
Replace the Low Toner Sensor K (PL 6.4). Enter dC330 [093-019] (220MM/S). Select Start. (The Drum Motor also rotates) The
Developer Motor rotates.
Y N
+24VDC is measured between P/J205-1 (+) and -2 (-) on the Developer Motor.
Y N
+24VDC is measured between P/J437-7 (+) and -8 (-) on the IOT Drive
PWB.
Y N
+24VDC is measured between P/J430-2 (+) on the IOT Drive PWB
and GND (-).
Y N
Refer to BSD 2.4 - DC Power Generation (INTLK +24 VDC), check
the +24VDC circuit to P/J430-2 on the IOT Drive PWB.
Check the wires between P/J437-7 on the IOT Drive PWB and P/J205-1 on
the Developer Motor, and between P/J437-8 on the IOT Drive PWB and P/
J205-2 on the Developer Motor for an open wire or poor contact.
+5VDC is measured between P/J206-1 (+) and -2(-) on the Developer Motor.
Y N
+5VDC is measured between P/J408-B18 (+) and -B17 (-) on the MCU
PWB.
Y N
Check the wires between P/J408-B18 on the MCU PWB and P/J206-1 on the
Developer Motor, and between P/J408-B17 on the MCU PWB and P/J206-2
on the Developer Motor for an open wire or poor contact.
With dC330 [093-019] ON (The Drum Motor also rotates.), +5VDC is measured
between P/J206-3 (+) on the Developer Motor and GND (-).
Y N
With dC330 [093-019] ON (The Drum Motor also rotates.), approximately
1.4kHz is measured between P/J206-7 (+) on the Developer Motor and
GND (-).
Y N
With the diagnostics ON, approximately 1.4kHz is measured between
P/J408-B12 (+) on the MCU PWB and GND (-).

Y N 093-421 RAP
BSD-ON: BSD 9.3 - Toner Cartridge Life Control (K1) and BSD 9.4 - Toner Cartridge Life
Check for an open wire or poor contact between P/J408-B12 on the MCU Control (Y, M, C, K2)
PWB and P/J206-7 on the Developer Motor.
The Black Toner Cartridge (K1) is empty and the Black Toner Cartridge (K2) is near empty.
With the diagnostics ON, +3.3VDC is measured between P/J206-4 (+) on
the Developer Motor and GND (-). Initial Actions
Y N Switch the power off, then on. If this does not resolve the problem, replace the Toner Cartridge.
+3.3VDC is measured between P/J408-B15 (+) on the MCU PWB and
GND (-). Procedure
Y N
• Check each connector on the MCU PWB (PL 11.1), the Toner Cartridge CRUM PWB K1
(PL 6.3) and the Toner Cartridge CRUM PWB C/K2 (PL 6.3).
Check the wire between P/J206-4 on the Developer Motor and P/J408- • Replace the MCU PWB (PL 11.1) followed by the Toner Cartridge CRUM PWB K1 (PL
B15 on the MCU PWB for an open wire or poor contact. 6.3) and the Toner Cartridge CRUM PWB C/K2 (PL 6.3).
Replace the YMC Developer Motor (PL 1.6).
With the diagnostics ON, +5VDC is measured between P/J408-B16 (+) on the
MCU PWB and GND (-).
Y N
Check the wire between P/J408-B16 on the MCU PWB and P/J206-3 on the
Developer Motor for an open wire or poor contact.
Check for any mechanical load in the Developer Unit such as poor Auger rotation, Drive
gears binding, Bearing binding and poor Mag Roll rotation.
It is highly likely that the MCU PWB made a faulty detection due to some external noise or
internal discharge-related noise. Check if there are any noise sources around the machine and
if any abnormal discharge has occurred. If the check shows there is no problem, check the wire
between P/J206-4 on the Developer Motor and P/J408-B15 on the MCU PWB for an open
wire or poor contact. If the problem persists, replace the MCU PWB (PL 11.1).

093-422 RAP 093-423 RAP
BSD-ON: BSD 9.3 - Toner Cartridge Life Control (K1) and BSD 9.4 - Toner Cartridge Life BSD-ON: BSD 9.4 - Toner Cartridge Life Control (Y, M, C, K2)
Control (Y, M, C, K2)
Yellow toner is near empty
The Black Toner Cartridge (K2) is empty and the Black Toner Cartridge (K1) is near empty
Initial Actions
Initial Actions Switch the power off, then on. If this does not resolve the problem, replace the Toner Cartridge.
Switch the power off, then on. If this does not resolve the problem, replace the Toner Cartridge.
Procedure
Procedure • Check each connector on the MCU PWB (PL 11.1), the Toner Cartridge CRUM PWB C/M
• Check each connector on the MCU PWB (PL 11.1), the Toner Cartridge CRUM PWB K1 (PL 6.3).
(PL 6.3) and the Toner Cartridge CRUM PWB C/K2 (PL 6.3). • Replace the MCU PWB (PL 11.1) followed by the Toner Cartridge CRUM PWB Y/M (PL
• Replace the MCU PWB (PL 11.1) followed by the Toner Cartridge CRUM PWB K1 (PL 6.3).
6.3) and the Toner Cartridge CRUM PWB C/K2 (PL 6.3).

093-424 RAP 093-425 RAP
BSD-ON: BSD 9.4 - Toner Cartridge Life Control (Y, M, C, K2) BSD-ON: BSD 9.4 - Toner Cartridge Life Control (Y, M, C, K2)
Magenta toner is near empty Cyan toner empty

Switch the power off, then on. If this does not resolve the problem, replace the Toner Cartridge. Switch the power off, then on. If this does not resolve the problem, replace the Toner Cartridge.
Procedure Procedure
• Check each connector on the MCU PWB (PL 11.1), the Toner Cartridge CRUM PWB Y/M • Check each connector on the MCU PWB (PL 11.1), the Toner Cartridge CRUM PWB C/
(PL 6.3). K2 (PL 6.3).
• Replace the MCU PWB (PL 11.1) followed by the Toner Cartridge CRUM PWB Y/M (PL • Replace the MCU PWB (PL 11.1) followed by the Toner Cartridge CRUM PWB C/K2 (PL
6.3). 6.3).

093-600 RAP Check the wires between P/J414-B4 on the MCU PWB and Connector P/J653A-2, and
BSD-ON: BSD 9.15 - Toner Dispense Control (1 of 3)
poor contact.
Yellow Dispense near failure.

Remove the Low Toner Sensor Y. There is any toner on the detection area of the Low
Toner Sensor.
Procedure Y N
Enter diagnostics. Enter dC330 [093-006] (Yellow Dispense Motor). Select Start. Dispense Check for toner blocking, poor Auger rotation, gears binding, etc.
Y N Replace the Low Toner Sensor Y (PL 6.4).
Y N
Turn off the power. Disconnect Connectors P/J201Y on the Dispense Motor. Measure the
wire-wound resistance of the Dispense Motor. The resistance between P/J201Y-1 and
Y N
Replace the Yellow Dispense Motor (PL 6.4).

Y N

• Remove the Yellow Toner Dispenser. Check for poor Auger rotation, toner blocking
Sensor PWB.
Y N
Y N
Y N

poor contact.
Magenta Dispense near failure.

Remove the Low Toner Sensor M. There is any toner on the detection area of the Low
Toner Sensor.
Procedure Y N
Enter diagnostics. Enter dC330 [093-007] (Magenta Dispense Motor). Select Start. Dispense Check for toner blocking, poor Auger rotation, gears binding, etc.
Y N Replace the Low Toner Sensor M (PL 6.4).
Y N
Turn off the power. Disconnect Connectors P/J201M on the Dispense Motor. Measure
the wire-wound resistance of the Dispense Motor. The resistance between P/J201M-1
and -2 pins is between 22.0 and 27.0 ohms.
Y N
Replace the Magenta Dispense Motor (PL 6.4).

Y N

• Remove the Magenta Toner Dispenser. Check for poor Auger rotation, toner block-
ing and Drive gears binding.
If no problem is found, replace the Flat Cable (PL 11.1, IOT Drive PWB (PL 11.1) and
Sensor PWB.
Y N
Y N
Y N

poor contact.
Cyan Dispense near failure.

Remove the Low Toner Sensor C. There is any toner on the detection area of the Low
Toner Sensor.
Procedure Y N
Enter diagnostics. Enter dC330 [093-008] (Cyan Dispense Motor). Select Start. Dispense Check for toner blocking, poor Auger rotation, gears binding, etc.
Y N Replace the Low Toner Sensor C (PL 6.4).
Y N
Turn off the power. Disconnect Connectors P/J201C on the Dispense Motor. Measure the
wire-wound resistance of the Dispense Motor. The resistance between P/J201C-1 and
Y N
Replace the Cyan Dispense Motor (PL 6.4).

Y N

• Remove the Cyan Toner Dispenser. Check for poor Auger rotation, toner blocking
Sensor PWB.
Y N
Y N
Y N

poor contact.
Black Dispense near failure.

Remove the Low Toner Sensor K. There is any toner on the detection area of the Low
Toner Sensor.
Procedure Y N
Enter diagnostics. Enter dC330 [093-009] (Black Dispense Motor). Select Start. Dispense Check for toner blocking, poor Auger rotation, gears binding, etc.
Y N Replace the Low Toner Sensor K (PL 6.4).
Y N
+24VDC circuit to P/J430-6 on the IOT Driver PWB.
Turn off the power. Disconnect Connectors P/J201K on the Dispense Motor. Measure the
wire-wound resistance of the Dispense Motor. The resistance between P/J201K-1 and
Y N
Replace the Black Dispense Motor (PL 6.4).

• IOT Driver PWB P/J436-A8 to Dispense Motor P/J201K-1
• IOT Driver PWB P/J436-A7 to Dispense Motor P/J201K-2
Y N

• Disconnect and reconnect the cable between P/J432 on the IOT Driver PWB and J
P/J402 on the MCU PWB.
• Remove the Black Toner Dispenser. Check for poor Auger rotation, toner blocking
If no problem is found, replace the Flat Cable (PL 11.1), IOT Driver PWB (PL 11.1) and
Sensor PWB.
Y N
Y N
Y N

093-912 RAP 093-918 RAP
A communication failure with Black Toner Cartridge CRUM K2
The Black Dispense Motor rotation timed out indicating that the Black Cartridge and Reserve
Tank are empty. Procedure
Replace the Black Toner Cartridge K2 with a new one. 093-918 is gone.
Procedure Y N
Replace the Black Toner Cartridge. If the problem persists, go to 093-317 RAP. 093-918 is still present. +5VDC is measured between P/J172C-6 (+) and -5 (-) on the
Toner Cartridge CRUM Coupler.
Y N
+5VDC is measured between P/J414-A1 (+) and -A2 (-) on the MCU PWB.
Y N
Y N
Refer to BSD 2.2 - DC Power Generation (IOT +3.3/+5/+12 VDC), check
the +5VDC circuit to P/J400-2 on the MCU PWB.
Check the wires between P/J414-A1 on the MCU PWB and P/J172C-6 on the
Toner Cartridge CRUM Coupler, and between P/J414-A2 on the MCU PWB and P/
J172C-5 on the Toner Cartridge CRUM Coupler for an open wire or poor contact.
Turn off the power. Disconnect Connectors P/J414 and P/J172C from the MCU PWB.
• MCU PWB P/J414-A3 to Toner Cartridge CRUM PWB C, K2 Coupler P/J172C-4
Y N
Replace the Toner Cartridge CRUM PWB C, K2 (PL 6.3). If the problem persists, replace
The Toner Cartridge K2 was defective.

093-924 RAP 093-925 RAP
BSD-ON: BSD 9.3 - Toner Cartridge Life Control (K1) BSD-ON: BSD 9.3 - Toner Cartridge Life Control (K1)
A communication failure with Black Toner Cartridge CRUM K1 The data written to the toner CRUM K1 did not agree with the data read.
Procedure Procedure
Replace the Black Toner Cartridge K2 with a new one. 093-918 is gone. Turn OFF then ON the power. Remove and reinstall the Black Toner Cartridge K1. 093-925 is
Y N gone.
093-918 is still present. +5VDC is measured between P/J172K-6 (+) and -5 (-) on the Y N
Toner Cartridge CRUM Coupler. Replace the Black Toner Cartridge K1 with a new one. 093-925 is gone.
Y N Y N
+5VDC is measured between P/J414-B6 (+) and -B7 (-) on the MCU PWB. Turn off the power. Disconnect Connectors P/J414 and P/J172K from the MCU
Y N PWB. Check the following for continuity:
+5VDC is measured between P/J400-2 (+) on the MCU PWB and GND (-). • MCU PWB P/J414-A3 to Toner Cartridge CRUM PWB K1 Coupler P/J172K-4
Y N
• MCU PWB P/J414-A4 to Toner Cartridge CRUM PWB K1 Coupler P/J172K-3
• MCU PWB P/J414-A5 to Toner Cartridge CRUM PWB K1 Coupler P/J172K-2
Check the wires between P/J414-B6 on the MCU PWB and P/J172K-6 on the
Toner Cartridge CRUM Coupler, and between P/J414-B7 on the MCU PWB and P/ Replace the Toner Cartridge CRUM PWB K1 (PL 6.3). If the problem persists,
J172K-5 on the Toner Cartridge CRUM Coupler for an open wire or poor contact. replace the MCU PWB (PL 11.1).
Turn off the power. Disconnect Connectors J414 and P/J172K from the MCU PWB. The Toner Cartridge CRUM is was defective.
• MCU PWB P/J414-B8 to Toner Cartridge CRUM PWB C, K2 Coupler P/J172K-4 The Toner Cartridge was improperly installed.
• MCU PWB P/J414-B9 to Toner Cartridge CRUM PWB C, K2 Coupler P/J172K-3

• MCU PWB P/J414-B10 to Toner Cartridge CRUM PWB C, K2 Coupler P/J172K-2
Y N
Replace the Toner Cartridge CRUM PWB K1 (PL 6.3). If the problem persists, replace the
MCU PWB (PL 11.1).
The Toner Cartridge K1 was defective.

093-926 RAP 093-927 RAP
BSD-ON: BSD 9.3 - Toner Cartridge Life Control (K1) BSD-ON: BSD 9.4 - Toner Cartridge Life Control (Y, M, C, K2)
Toner Cartridge CRUM K1 Authentication Data is different. A communication failure with Yellow Toner Cartridge CRUM Y
Procedure Procedure
Turn OFF then ON the power. Remove and reinstall the Black Toner Cartridge K1. 093-926 is Replace the Yellow Toner Cartridge Y with a new one. 093-927 is gone.
gone. Y N
Y N 093-927 is still present. +5VDC is measured between P/J172Y-6 (+) and -5 (-) on the
Replace the Black Toner Cartridge K1 with a new one. 093-926 is gone. Toner Cartridge CRUM Coupler.
Y N Y N
Turn off the power. Disconnect Connectors P/J414 and P/J172K from the MCU +5VDC is measured between P/J414-A7 (+) and -A8 (-) on the MCU PWB.
PWB. Check the following for continuity: Y N
• MCU PWB P/J414-B8 to Toner Cartridge CRUM PWB K1 Coupler P/J172K-4 +5VDC is measured between P/J400-2 (+) on the MCU PWB and GND (-).
Y N
• MCU PWB P/J414-B9 to Toner Cartridge CRUM PWB K1 Coupler P/J172K-3
• MCU PWB P/J414-B10 to Toner Cartridge CRUM PWB K1 Coupler P/J172K-
2
Every resistance is 1 ohm or less. Replace the MCU PWB (PL 11.1).
Y N
Check any wire with more than 1 ohm for an open wire or poor contact. Check the wires between P/J414-A7 on the MCU PWB and P/J172Y-6 on the
Toner Cartridge CRUM Coupler, and between P/J414-A8 on the MCU PWB and P/
Replace the Toner Cartridge CRUM PWB K1 (PL 6.3). If the problem persists, J172Y-5 on the Toner Cartridge CRUM Coupler for an open wire or poor contact.
replace the MCU PWB (PL 11.1).
Turn off the power. Disconnect Connectors J414 and P/J172Y from the MCU PWB.
The Toner Cartridge CRUM is was defective. Check the following for continuity:
• MCU PWB P/J414-A9 to Toner Cartridge CRUM PWB Y, M Coupler P/J172Y-4
The Toner Cartridge was improperly installed.
Y N
Replace the Toner Cartridge CRUM PWB Y,M (PL 6.3). If the problem persists, replace
The Toner Cartridge Y was defective.

093-928 RAP 093-929 RAP
A communication failure with Magenta Toner Cartridge CRUM M A communication failure with Cyan Toner Cartridge CRUM C
Procedure Procedure
Replace the Magenta Toner Cartridge M with a new one. 093-928 is gone. Replace the Cyan Toner Cartridge C with a new one. 093-929 is gone.
Y N Y N
093-928 is still present. +5VDC is measured between P/J172Y-6 (+) and -5 (-) on the +5VDC is measured between P/J172C-6 (+) and -5 (-) on the Toner Cartridge CRUM
Toner Cartridge CRUM Coupler. Coupler.
Y N Y N
+5VDC is measured between P/J414-A7 (+) and -A8 (-) on the MCU PWB. +5VDC is measured between P/J414-A1 (+) and -A2 (-) on the MCU PWB.
Y N Y N
+5VDC is measured between P/J400-2 (+) on the MCU PWB and GND (-). +5VDC is measured between P/J400-2 (+) on the MCU PWB and GND (-).
Y N Y N
Refer to BSD 2.2 - DC Power Generation (IOT +3.3/+5/+12 VDC), check Refer to BSD 2.2 - DC Power Generation (IOT +3.3/+5/+12 VDC), check
the +5VDC circuit to P/J400-2 on the MCU PWB. the +5VDC circuit to P/J400-2 on the MCU PWB.
Check the wires between P/J414-A7 on the MCU PWB and P/J172Y-6 on the Check the wires between P/J414-A1 on the MCU PWB and P/J172C,K2-6 on the
Toner Cartridge CRUM Coupler, and between P/J414-A8 on the MCU PWB and P/ Toner Cartridge CRUM Coupler, and between P/J414-A2 on the MCU PWB and P/
J172Y-5 on the Toner Cartridge CRUM Coupler for an open wire or poor contact. J172C-5 on the Toner Cartridge CRUM Coupler for an open wire or poor contact.
Turn off the power. Disconnect Connectors P/J414 and P/J172Y from the MCU PWB. Turn off the power. Disconnect Connectors P/J414 and P/J172C from the MCU PWB.
Check the following for continuity: Check the following for continuity:
• MCU PWB P/J414-A9 to Toner Cartridge CRUM PWB Y, M Coupler P/J172Y-4 • MCU PWB P/J414-A3 to Toner Cartridge CRUM PWB C, K2 Coupler P/J172C-4
Every resistance is 1 ohm or less. Every resistance is 1 ohm or less.
Y N Y N
Check any wire with more than 1 ohm for an open wire or poor contact. Check any wire with more than 1 ohm for an open wire or poor contact.
Replace the Toner Cartridge CRUM PWB Y,M (PL 6.3). If the problem persists, replace Replace the Toner Cartridge CRUM PWB C, K2 (PL 6.3). If the problem persists, replace
the MCU PWB (PL 11.1). the MCU PWB (PL 11.1).
The Toner Cartridge M was defective. The Toner Cartridge C was defective.

093-932 RAP 093-933 RAP
The data written to the toner CRUM Y did not agree with the data read.
Cartridge Exchange Time Over
Procedure
Initial Actions Turn OFF then ON the power. Remove and reinstall the Yellow Toner Cartridge Y. 093-933 is
• Switch the power OFF then ON. gone.
• Check the opening/closing of the Toner Cartridge Cover (PL 6.2). Y N
• Check the installation condition of the Toner Cartridge Cover (PL 6.2). Replace the Yellow Toner Cartridge Y with a new one. 093-933 is gone.
Y N
• Check the installation condition of the Dispense Cover Switches (PL 6.3).
Turn off the power. Disconnect Connectors P/J414 and P/J172Y from the MCU
• Remove and reinstall the Toner Cartridge. PWB. Check the following for continuity:
• MCU PWB P/J414-A9 to Toner Cartridge CRUM PWB Y, M Coupler P/J172Y-
Procedure 4
Enter the Diagnostics. Enter code dC330 [093-205] (Dispense Cover Switch 1 and Dispense • MCU PWB P/J414-A10 to Toner Cartridge CRUM PWB Y, M Coupler P/
Cover Switch 2). Select Start.Open and close the Dispense Cover. The display changes J172Y-3
between H and L. • MCU PWB P/J414-A11 to Toner Cartridge CRUM PWB Y, M Coupler P/
Y N J172Y-2
Go to BSD 2.1 - IOT Interlock Switching and troubleshoot Dispense Cover Switch 1 and
Dispense Cover Switch 2. Y N
The Cartridge Door actuator is normal.
Y N Replace the Toner Cartridge CRUM PWB Y,M (PL 6.3). If the problem persists,
Replace the Dispense Cover (PL 6.2).
The problem is misalignment between the Dispense Cover (PL 6.2) and one of the Dispense The Toner Cartridge CRUM is was defective.
Cover Switches. Check if one of the Actuators is not broken and if the Dispense Cover is prop-
erly installed.

093-934 RAP 093-935 RAP
The data written to the toner CRUM M did not agree with the data read. The data written to the toner CRUM C did not agree with the data read.
Procedure Procedure
Turn OFF then ON the power. Remove and reinstall the Magenta Toner Cartridge M. 093-934 Turn OFF then ON the power. Remove and reinstall the Cyan Toner Cartridge C. 093-935 is
is gone. gone.
Y N Y N
Y N Y N
Turn off the power. Disconnect Connectors P/J414 and P/J172Y from the MCU Turn off the power. Disconnect Connectors P/J414 and P/J172C from the MCU
PWB. Check the following for continuity: PWB. Check the following for continuity:
• MCU PWB P/J414-A9 to Toner Cartridge CRUM PWB Y, M Coupler P/J172Y- • MCU PWB P/J414-B8 to Toner Cartridge CRUM PWB C, K2 Coupler P/
4 J172C-4
• MCU PWB P/J414-A10 to Toner Cartridge CRUM PWB Y, M Coupler P/ • MCU PWB P/J414-B9 to Toner Cartridge CRUM PWB C, K2 Coupler P/
J172Y-3 J172C-3
J172Y-2 J172C-2
Y N Y N
Replace the Toner Cartridge CRUM PWB Y,M (PL 6.3). If the problem persists, Replace the Toner Cartridge CRUM PWB C, K2 (PL 6.3). If the problem persists,
replace the MCU PWB (PL 11.1). replace the MCU PWB (PL 11.1).
The Toner Cartridge CRUM is was defective. The Toner Cartridge CRUM is was defective.
The Toner Cartridge was improperly installed. The Toner Cartridge was improperly installed.

093-936 RAP 093-937 RAP
The data written to the toner CRUM K2 did not agree with the data read. Toner Cartridge CRUM Y Authentication Data is different.
Procedure Procedure
Turn OFF then ON the power. Remove and reinstall the Black Toner Cartridge K1. 093-936 is Turn OFF then ON the power. Remove and reinstall the Yellow Toner Cartridge Y. 093-937 is
gone. gone.
Y N Y N
Replace the Black Toner Cartridge K2 with a new one. 093-936 is gone. Replace the Yellow Toner Cartridge Y with a new one. 093-937 is gone.
Y N Y N
Turn off the power. Disconnect Connectors P/J414 and P/J172C from the MCU Turn off the power. Disconnect Connectors P/J414 and P/J172Y from the MCU
• MCU PWB P/J414-B8 to Toner Cartridge CRUM PWB C, K2 Coupler P/ • MCU PWB P/J414-A9 to Toner Cartridge CRUM PWB Y, M Coupler P/J172Y-
J172C-4 4
• MCU PWB P/J414-B9 to Toner Cartridge CRUM PWB C, K2 Coupler P/ • MCU PWB P/J414-A10 to Toner Cartridge CRUM PWB Y, M Coupler P/
J172C-3 J172Y-3
• MCU PWB P/J414-B10 to Toner Cartridge CRUM PWB C, K2 Coupler P/ • MCU PWB P/J414-A11 to Toner Cartridge CRUM PWB Y, M Coupler P/
J172C-2 J172Y-2
Y N Y N
Replace the Toner Cartridge CRUM PWB C, K2 (PL 6.3). If the problem persists, Replace the Toner Cartridge CRUM PWB Y,M (PL 6.3). If the problem persists,

093-938 RAP 093-939 RAP
Toner Cartridge CRUM M Authentication Data is different. Toner Cartridge CRUM C Authentication Data is different.
Procedure Procedure
Turn OFF then ON the power. Remove and reinstall the Magenta Toner Cartridge M. 093-938 Turn OFF then ON the power. Remove and reinstall the Cyan Toner Cartridge C. 093-939 is
is gone. gone.
Y N Y N
Y N Y N
Turn off the power. Disconnect Connectors P/J414 and P/J172Y from the MCU Turn off the power. Disconnect Connectors P/J414 and P/J172C from the MCU
• MCU PWB P/J414-A9 to Toner Cartridge CRUM PWB Y, M Coupler P/J172Y- • MCU PWB P/J414-B8 to Toner Cartridge CRUM PWB C, K2 Coupler P/
4 J172C-4
J172Y-3 J172C-3
J172Y-2 J172C-2
Y N Y N
Replace the Toner Cartridge CRUM PWB Y,M (PL 6.3). If the problem persists, Replace the Toner Cartridge CRUM PWB C, K2 (PL 6.3). If the problem persists,

093-940 RAP
BSD-ON: BSD 9.4 - Toner Cartridge Life Control (Y, M, C, K2)
Toner Cartridge CRUM K2 Authentication Data is different.
Procedure
Turn OFF then ON the power. Remove and reinstall the Black Toner Cartridge K2. 093-940 is
gone.
Y N
Replace the Black Toner Cartridge K2 with a new one. 093-940 is gone.
Y N
Turn off the power. Disconnect Connectors P/J414 and P/J172C from the MCU
PWB. Check the following for continuity:
• MCU PWB P/J414-B8 to Toner Cartridge CRUM PWB C, K2 Coupler P/
J172C-4
J172C-3
J172C-2
Y N
Replace the Toner Cartridge CRUM PWB C, K2 (PL 6.3). If the problem persists,
The Toner Cartridge CRUM is was defective.

094-320 RAP 094-321 RAP
BSD-ON: BSD 9.23 - 1st Transfer (3 of 3) BSD-ON: BSD 9.23 - 1st Transfer (3 of 3)
Retraction was not detected within the specified time (2400ms) after retraction of the 1st BTR First BTR Contact Failure.
started.
Initial Actions
Initial Actions Ensure the Transfer Belt (PL 7.3) is installed properly.
Ensure the Transfer Belt (PL 7.3) is installed properly.
Procedure
Procedure Execute dC330 [094-002 1st BTR Retract] and [094-001 1st BTR Contact] alternately, execut-
Execute dC330 [094-002 1st BTR Retract] and [094-001 1st BTR Contact] alternately, execut- ing dC330 [094-200 1st BTR Retract Sensor] at the same time with each execution. Does the
ing dC330 [094-200 1st BTR Retract Sensor] at the same time with each execution. Does the display change?
display change? Y N
Y N Remove the Transfer Belt (PL 7.3).
Remove the Transfer Belt (PL 7.3). Rotate the shaft of the 1st BTR Retract Motor manually and block/expose the 1st BTR
Rotate the shaft of the 1st BTR Retract Motor manually and block/expose the 1st BTR Contact / Retract Sensor with the actuator. Execute dC330 [094-200 1st BTR Retract
Contact / Retract Sensor with the actuator. Execute dC330 [094-200 1st BTR Retract Sensor]. Does the display change by blocking/exposing the light?
Sensor]. Does the display change by blocking/exposing the light? Y N
Y N Reinstall the Transfer Belt (PL 7.3).
Reinstall the Transfer Belt (PL 7.3). Go to BSD 9.23 - 1st Transfer (3 of 3) and check the 1st BTR Contact / Retract Sen-
Go to BSD 9.23 - 1st Transfer (3 of 3) and check the 1st BTR Contact / Retract Sen- sor for an open or short circuit.
sor for an open or short circuit.
Reinstall the Transfer Belt (PL 7.3).
Reinstall the Transfer Belt (PL 7.3). Go to BSD 9.23 - 1st Transfer (3 of 3) and troubleshoot the 1st BTR Retract Motor circuit.
Go to BSD 9.23 - 1st Transfer (3 of 3) and troubleshoot the 1st BTR Retract Motor circuit.
Switch the power OFF then ON. If the problem still exists, replace the IOT Drive PWB (PL 11.1)
Switch the power OFF then ON. If the problem still exists, replace the IOT Drive PWB (PL 11.1) before replacing the MCU PWB (PL 11.1).
before replacing the MCU PWB (PL 11.1).

094-322 RAP Y N
Execute DC330 [094-005 2nd BTR Retract Clutch]. The 2nd Retract Cam Drive Clutch
BSD-ON: BSD 9.28 - 2nd Transfer and Cleaning (3 of 3)
operates (noise heard).
Y N
Second BTR Retract Failure.
Go to BSD 9.27 - 2nd Transfer and Cleaning (2 of 3) and troubleshoot the 2nd BTR
Retract Cam Clutch and Cam Clutch circuit for proper operation.
Initial Actions
Switch the power OFF then ON. Go to BSD 9.28 - 2nd Transfer and Cleaning (3 of 3) and check the 2nd BTR Contact /
Retract Sensor for an open or short circuit.
Procedure
Connect the meter between P/J508-3 (+) and P/J508-6 (-). There is +5 VDC present
Y N
Check F5001 (Figure 1) on the Main LVPS for an open.
F5001
Figure 1 Main LVPS
F5001 is OK.
Y N
Replace F5001. If F5001 blows again, go to [BSD 2.2 - DC Power Generation (IOT
+3.3/+5/+12 VDC)] and check the +5 VDC (Tray Module PWB) for a short circuit.
Replace the Main LVPS (PL 11.3).
Connect the meter between P/J433-10 (+) and ground (-). There is +24 VDC present.
Y N
Check F10 on the IOT Drive PWB for an open. F10 is OK.
Y N
Replace F10. If F10 blows again, go to BSD 2.3 - DC Power Generation (IOT +24
VDC) and Wirenets and check the +24 VDC for a short circuit.
Replace the IOT Drive PWB. (PL 11.1).
Stack the dC330 code [042-001 Main Motor] with [094-004 2nd BTR Retract] and [094-003 2nd
BTR Contact] alternately. Does the color that can be seen from window on the IBT Drawer
(PL 7.1) switch between black and yellow with each execution?

094-323 RAP
BSD-ON: BSD 9.28 - 2nd Transfer and Cleaning (3 of 3)
Contact was not detected within the specified time after contact with the 2nd BTR started.
Initial Actions
Switch the power OFF then ON.
Procedure
Stack the dC330 code [042-001 Main Motor] with [094-004 2nd BTR Retract] and [094-003 2nd
BTR Contact] alternately. Does the color that can be seen from window on the IBT Drawer
(PL 7.1) switch between black and yellow with each execution?
Y N
Execute dC330 [094-005 2nd BTR Retract Clutch]. The 2nd Retract Cam Drive Clutch
operates (noise heard).
Y N
Go to BSD 9.27 - 2nd Transfer and Cleaning (2 of 3) and troubleshoot the 2nd BTR
Retract Cam Clutch and Cam Clutch circuit for proper operation.
Go to BSD 9.28 - 2nd Transfer and Cleaning (3 of 3) and check the 2nd BTR Contact /
Retract Sensor for an open or short circuit.

112-700 RAP
Punch Dust Box Full was detected.
Initial Actions
Clear the Punch dust.
Procedure
Switch the power off then on. If the problem still exists, perform the following:
1. Check the Finisher Main PWB (PL 21.12) and the MCU PWB (PL 11.1) connectors for
being connected properly.
2. Replace the Finisher Main PWB (PL 21.12) before replacing the MCU PWB (PL 11.1).

OF 1.1 Power On RAP
BSD-ON: BSD 1.1 - AC Input Power
This RAP is used for power up and initializing problems. The Control Panel may be dead or
illuminated, but the copier will not initialize properly or not initialize at all.
Procedure
WARNING
HIGH VOLTAGE!
The machine is completely dead (No Console, no LEDs lit, and no sound at power up).
Y N
• Go to the OF 2.1 IOT DC Power (+3.3VDC, +5 VDC, and +12 VDC) RAP.
• For Controller Power On problems go to BSD 1.1 and check P/J14 for ACH.
• For PWS outlet problems, go to BSD 1.1 and check P/J13A for ACH.
• For Finisher power problems, go to BSD 1.1 and check CN3 for ACH.

A
OF 1.2 AC Power RAP Observe CR7 and CR8 on the MCU PWB. Both LEDs are lit.
Y N
BSD-ON: BSD 1.1 - AC Input Power Both LEDs are off.
Y N
BSD-ON: BSD 1.2 - AC Power On
Go to the OF 2.1 IOT DC Power (+3.3VDC, +5 VDC, and +12 VDC) RAP.
BSD-ON: BSD 2.2 - DC Power Generation (IOT +3.3/+5/+12 VDC)

There is AC Line Voltage between P/J11, pins 4 and 3 on the Main LVPS.
Y N
This RAP is used for problems in the AC circuitry for primary distribution and control. The Con- Check the voltage from P/J510 pin 1 on the AC Drive PWB to ground, and from P/
trol Panel may be illuminated, but the copier will not begin to initialize.
J510 pin 13 on the AC Drive PWB to ground. +3.3 VDC is present at both pins.
Y N
WARNING There is +0.8 VDC or less from P/J510 pin 1 on the AC Drive PWB to
HIGH VOLTAGE! ground.
Exercise caution when performing the voltage checks in this procedure. Y N
Switch off the power and disconnect the power cord. Check the wiring
Initial Actions between P/J511 and P/J145A and P/J145B, including the Main Power
• Check that the correct voltage is being applied to the printer from the wall outlet. Switch (PL 11.2), for an open circuit (refer to BSD 1.1 - AC Input Power). If
• Check that the Reset Switch, adjacent to the main power cord, is not activated. If acti- the wiring and switch are OK, replace the Power Unit (PL 11.3).
vated, switch off the Printer and reset the switch. Switch on the Printer, if the Reset Switch
activates, Go to the OF 1.3 AC Protect Circuit RAP. Check the voltage from MCU PWB P/J407 pins B2, B4, and B16 to ground.
+3.3 VDC is present at all pins.
Procedure Y N
There is +0.8 VDC or less from P18 pin 30 on the CCM PWB to
Switch off the power. Remove the Rear Upper Cover and the MCU and CCM Covers (see REP
ground
3.7). Remove the FAX PWB if installed. Switch on the power. Observe DS3 on the CCM PWB Y N
(Figure 1). DS3 is lit.
Go to BSD 4.1 - Control Panel Switch/LED and troubleshoot the
Y N
Power Save Switch circuit
There is +3.3 VDC from J19, pin A1 (Figure 3) on the CCM PWB to frame ground
Y N
Refer to BSD 1.2 - AC Power On. Check loose or damaged connectors on
There is +3.3 VDC from P/J515 pin 1 on the AC Drive PWB to frame ground
the CCM PWB, MCU PWB, and BP PWB. If the connections are OK
replace PWBs in the following priority:
Y N
1. MCU PWB (PL 11.1)
There is AC Line Voltage between P/J17, pins 4 and 6 on the AC Drive
PWB. 2. CCM PWB (PL 11.7)
Y N 3. BP PWB (PL 11.7)
Replace the Power Unit (PL 11.3).
Check the wires between P/J407 and P/J510.
There is AC Line Voltage between P/J17, pins 1 and 3 on the AC Drive
PWB. Replace the Power Unit (PL 11.3).
Y N
Switch off the power and disconnect the power cord. Check the wiring Go to the OF 2.1 IOT DC Power (+3.3VDC, +5 VDC, and +12 VDC) RAP.
between P/J17 and P/J60A and P/J60B for an open circuit (refer to BSD
1.1 - AC Input Power). If the wiring is OK, replace the Main Power Switch The AC Power appears to be working correctly.
(PL 11.2). • For Controller Power On problems go to BSD 1.1 - AC Input Power and check P/J14 for
ACH.
Replace the Power Unit (PL 11.3). • For PWS outlet problems, go to BSD 1.1 - AC Input Power and check P/J13A for ACH.
• For Finisher power problems, go to BSD 1.1 - AC Input Power and check CN3 for ACH.
Check the wiring between P J19 on the CCM PWB and P/J515 for an open circuit
• For Fuser AC Power problems go to BSD - 10.2 Fuser Heat Control.
(refer to BSD 1.1 - AC Input Power).
Replace the CCM PWB (PL 11.7).
A
A1
A8
DS3 (3.3VDC IN from AC Drive PWB)
Figure 1 DS3 on CCM
Figure 3 J19
CR7 (3.3 VDC - CR8
converted from 12 (5VDC
VDC in LVPS) from LVPS)
Figure 2 MCU PWB Power LEDs

OF 1.3 AC Protect Circuit RAP OF 2.1 IOT DC Power (+3.3VDC, +5 VDC, and +12 VDC)
This RAP is used to locate and repair ground fault problems in the primary AC power distribu- RAP
tion circuitry. You may have been directed to this RAP from another AC Power RAP that traced
BSD-ON: BSD 2.2 - DC Power Generation (IOT +3.3/+5/+12 VDC)
the loss of AC power to the AC Protect Circuit device.
This RAP is used to locate problems in the IOT +3.3VDC, +5 VDC, and +12 VDC power gener-
The machine is equipped with a AC Protect Circuit device that detects excessive current leak-
ation and distribution circuitry.
age to ground. If excessive leakage is detected, the device will remove all power to the printer.
In addition, there is a varistor connected across the output side of the AC Protect Circuit to
suppress electrical noise in order to meet EMI standards. If the Varistor fails in a shorted mode
Initial Actions
it will cause the AC Protect Circuit to continually activate. • Check that P/J515, P/J501, P/J503, P/J508, P/J404, and P/J400 are fully seated.
• Ensure that AC line voltage is present at P/J11 pins 4 and 3 on the Main Low Voltage
Procedure Power Supply. If not, go to the OF 1.2 AC Power RAP.
WARNING
HIGH VOLTAGE!
Procedure
Switch off the power. Remove the Rear Upper Cover and the MCU and CCM Covers (see REP
3.7). Switch on the power and observe CR7 and CR8 on the MCU PWB. Both LEDs are lit.
• Check that the correct voltage is being applied to the Printer from the wall outlet.
Y N
• Replace the AC Drive PWB (PL 11.3). Both LEDs are off.
• Replace the Reset Switch (PL 11.3). Y N
CR 7 is lit.
Y N
There is +12 VDC from P/J504 pin 5 on the Main LVPS to frame ground
Y N
Check F3002 (Figure 2) on the Main LVPS for an open. F3002 is OK.
Y N
Replace F3002. If F3002 blows again, go to BSD 2.2 - DC Power
Generation (IOT +3.3/+5/+12 VDC) and the +12 VDC Wirenets to
check for a short circuit. If OK, replace the Power Unit (PL 11.3).
Check the wires between P/J400 on the MCU PWB and P/J504 on the
Main LVPS. If the wires are OK, replace the Power Unit (PL 11.3)
Check the wires between P/J400 on the MCU PWB and P/J504 on the Main
LVPS for an open circuit. If the wires are OK, replace the MCU PWB (PL 11.1).
Y N
Y N
Replace F5002. If F5002 blows again, go to BSD 2.2 - DC Power Genera-
tion (IOT +3.3/+5/+12 VDC) and the +5VDC Wirenets to check the +5
VDC wiring for a short circuit. If OK, Replace the Power Unit (PL 11.3).
Check the wires between P/J400 on the MCU PWB and P/J508 on the Main
LVPS for an open circuit. If the wires are OK, replace the Power Unit (PL 11.3).
Check the wires between P/J400 on the MCU PWB and P/J508 on the Main LVPS
for an open circuit. If the wires are OK, replace the MCU PWB (PL 11.1).
A
A
There is +5 VDC from J19, pin A6 (Figure 3) on the CCM PWB to frame ground
Y N CR7 (3.3 VDC - CR8
There is +5 VDC from P/J501 pin 2 on the Main LVPS to frame ground converted from 12 (5VDC
Y N VDC in LVPS) from LVPS)
Y N
Replace F4001. If F4001 blows again, go to BSD 2.2 - DC Power Generation
(IOT +3.3/+5/+12 VDC) and the +5VDC Wirenets to check the +5 VDC wiring
for a short circuit. If OK, Replace the Power Unit (PL 11.3).
Replace the Power Unit (PL 11.3)
Check the wires between P/J501 on the Main LVPS and the CCM PWB.
There is +12 VDC from J19, pin A7 (Figure 3) on the CCM PWB to frame ground
Y N
Y N
Y N Figure 1 MCU PWB Power LEDs
Replace F2002. If F2002 blows again, go to BSD 2.2 - DC Power Generation
(IOT +3.3/+5/+12 VDC) and the +5VDC Wirenets to check the +12 VDC wiring
for a short circuit. If OK, Replace the Power Unit (PL 11.3).
Check the wires between P/J503 on the Main LVPS and the CCM PWB.
There is +5 VDC from P/J460, pin 6 on the Tray Module PWB to frame ground
Y N
Y N
Y N
Replace F5001. If F5001 blows again, go to BSD 2.2 - DC Power Generation F5001 F5002 F3002
F2002
(IOT +3.3/+5/+12 VDC) and the +5VDC Wirenets to check for a short circuit. If
OK, Replace the Power Unit (PL 11.3).
Figure 2 Main LVPS
Check the wires between P/J503 on the Main LVPS and the Tray Module PWB.
There is +3.3 VDC from P/J461, pin A9 on the Tray Module PWB to frame ground
Y N
Check the wires between P/J461 on the Tray Module PWB and P/J461 on the MCU PWB
for an open circuit. If the wires are OK, replace the MCU PWB (PL 11.1).
The +5, +12, and +3.3 VDC supplies appear to be working correctly. To troubleshoot a missing
voltage at a specific component, refer to the Wirenets and trace the fault from the component
to a known-good voltage check.

OF 2.2 IOT DC Power (+24 VDC) RAP
A1
BSD-ON: BSD 2.3 - DC Power Generation (IOT +24 VDC)
BSD-ON:BSD 2.4 - DC Power Generation (INTLK +24 VDC)
This RAP is used to locate problems in the IOT +24 VDC power generation and distribution cir-
A8 cuitry.
Initial Actions
• Check that connectors P/J509, P506, P/J430, P/J445, P/J434, P/J678, and P/J400
are fully seated.
• Ensure that AC line voltage is present at P/J11 pins 4 and 3 on the Main Low Voltage
Power Supply. If not, go to the OF 1.2 AC Power RAP.
Procedure
Connect the meter between P/J509-2 (+) and P/J509-9 (-) on the Main LVPS. There is +24
VDC present
Y N
Switch the power off. Disconnect P/J509 from the Main LVPS. Connect the meter
between P/J509-2 (+) and P/J509-9 (-) on the Main LVPS and switch on the power.
Figure 3 J19 There is +24 VDC present
Y N
Check F6001 on the Main LVPS for an open. F6001 is OK.
Y N
Replace F6001 (Figure 1). If F6001 blows again, go to BSD 2.3 - DC Power
Generation (IOT +24 VDC) and the +24 VDC Wirenets and check the +24 VDC
for a short circuit.
Go to BSD 2.3 - DC Power Generation (IOT +24 VDC) and the +24 VDC Wirenets and
check for a short circuit.
Connect the meter between P/J509-1 (+) and P/J509-10 (-) on the Main LVPS. There is +24
VDC present
Y N
Check F6001 on the Main LVPS for an open. F6001 is OK.
Y N
Replace F6001 (Figure 1). If F6001 blows again, go to BSD 2.3 - DC Power Genera-
tion (IOT +24 VDC) and the +24 VDC Wirenets and check the +24 VDC for a short
circuit.
Connect the meter between P506-3 (+) and P506-1 (-) on the Main LVPS. There is +24 VDC
present
Y N
Go to BSD 2.3 - DC Power Generation (IOT +24 VDC) and the +24 VDC Wirenets and
check the +24 VDC for a short circuit. If the wiring is OK, Replace the Power Unit (PL
11.3).
A
A
Connect the meter between P/J509-5 (+) and P/J509-8 (-) on the Main LVPS. There is +24 OF 2.3 IIT DC Power RAP
VDC present
Y N BSD-ON: BSD 2.5 - DC Power Generation (IIT - 1 of 2), BSD 2.6 - DC Power Generation
Check F6003 on the Main LVPS for an open. F6003 is OK. (IIT - 2 of 2)
Y N
Replace F6003 (Figure 1). If F6003 blows again, go to BSD 2.3, BSD 2.5 and the This RAP is used to locate problems in the IIT DC power generation and distribution circuitry.
+24 VDC Wirenets and check the +24 VDC for a short circuit.
Initial Actions
Replace the Power Unit (PL 11.3). • Check that connectors P/J502, P/J505, P/J712, P/J720, P/J714, P/J709, and P732
are fully seated.
Measure the voltage between the machine frame (-) and P/J509-1. The reading should be • Ensure that ACH and ACN are present at J83 pins 1 and 2 on the IIT +24 V LVPS. If not,
between +22.8 VDC and +25,4 VDC. The +24 VDC is out of specification. go to the OF 1.1 Power On RAP.
Y N
The IOT +24 VDC supply is OK. If you are missing +24 VDC to a specific component, to
BSD 2.3 - DC Power Generation (IOT +24 VDC) and the +24 VDC Wirenets and check for
Procedure
an open circuit. Connect the meter between P/J502-3 (+) and P/J502-5 (-) on the IIT +24V LVPS. There is
If the missing voltage is Intlk +24VDC, go to BSD 2.4 - DC Power Generation (INTLK +24 +24 VDC present
VDC) Y N
Switch the power off. Disconnect P/J712.
Replace the Power Unit (PL 11.3). Switch on the power. There is +24 VDC present
Y N
Go to BSD 2.5 - DC Power Generation (IIT - 1 of 2) and check for a short circuit. If
OK, replace the IIT LVPS (PL 11.3).
Connect the meter between P/J505-1 (+) and P/J505-2 (-) on the IIT +24V LVPS. There
is +5 VDC present
Y N
Go to BSD 2.5 - DC Power Generation (IIT - 1 of 2) and check for an open between
P/J505 and P/J508 (IIT LVPS Enable signal). If OK, Replace the Power Unit (PL
11.3).
Go to BSD 2.5 - DC Power Generation (IIT - 1 of 2) and check for a short circuit. If OK,
replace the IIT LVPS (PL 11.3).
F6003 F6001 Connect the meter between P/J720-4 (+) and P/J720-3 (-) on the IIT/IPS PWB. There is +24
VDC present
Y N
Figure 1 Main LVPS Fuses Go to BSD 2.5 - DC Power Generation (IIT - 1 of 2) and check for an open wire between
the IIT/IPS PWB and the IIT +24V LVPS.
Connect the meter between P/J720-2 (+) and P/J720-1 (-) on the IIT/IPS PWB. There is +12
VDC present
Y N
Go to BSD 2.5 - DC Power Generation (IIT - 1 of 2) and check for an open wire between
the IIT/IPS PWB and the Main LVPS.
Connect the meter between P732-3 (+) and P732-4 (-) on the PSDC. There is +24 VDC
present
Y N
the PSDC (PL 13.8) and the Main LVPS.(PL 11.3)
A
A
Connect the meter between P/J737-1 (+) and P/J737-3 (-) on the Extension Memory PWB. OF 2.4 DADF DC Power RAP
There is +3.3 VDC present
Y N BSD-ON: BSD 2.6 - DC Power Generation (IIT - 2 of 2)
Connect the meter between P/J744-1 (+) and P/J744-3 (-) on the PSDC. There is +3.3
This RAP is used to locate problems in the DADF power generation and distribution circuitry.
VDC present
Y N
Replace the PSDC (PL 13.8) before replacing the Extension Memory PWB (PL Initial Actions
13.8). Check that connectors P/J750 and P/J752 are fully seated.
Go to BSD 2.5 - DC Power Generation (IIT - 1 of 2) and check for an open wire between Procedure
the Extension Memory PWB and the PSDC (PL 13.8).
Connect the meter between P/J752-A4 (+) and P/J752-A1 (-) on the DADF PWB. There is
Connect the meter between P/J714-71 (+) and P/J714-73 (-) on the BDEC PWB. There is +5 VDC present
Y N
+3.3 VDC present
Y N Go to BSD 2.6 - DC Power Generation (IIT - 2 of 2) and check for an open between the
Replace the IIT/IPS PWB (PL 13.8) before replacing the BDEC PWB (PL 13.8). DADF PWB and the IIT/IPS PWB. If OK, go to wirenet 7.2.56 and check for a short to
ground. If problem still exists, replace the DADF PWB.(PL 13.8)
Connect the meter between P/J709-2 (+) and P/J709-1 (-) on the BDEC PWB. There is +5
Connect the meter between P/J752-A6 (+) and P/J752-A1 (-) on the DADF PWB. There is
VDC present
+24 VDC present
Y N
Replace the IIT/IPS PWB (PL 13.8) before replacing the BDEC PWB (PL 13.8). If problem Y N
still exists, replace the DADF PWB (PL 14.3).
the IIT/IPS PWB and the DADF PWB. If OK, go to the DADF Wirenets and check for a
Connect the negative (-) meter lead to the machine frame and measure the following voltages. short to ground.
The DADF DC Power is OK. For any other problems, go to DADF Wirenets and check for an
Table 1 Voltage Checks
open circuit.
PIN (+) Voltage Tolerance
J502-3 +24 VDC +\- 5%
J714-73 +3.3VDC +\- 5%
J709-2 +5 VDC +\- 5%
The +24 VDC is out of specification.

Y N
The +3.3 or +5 VDC is out of specification.
Y N
The IIT power supplies are OK. If you are missing DC voltage to a specific compo-
nent, go to BSD 2.5 - DC Power Generation (IIT - 1 of 2), BSD 2.6 - DC Power Gen-
eration (IIT - 2 of 2) to check for an open circuit.
Replace the IIT/IPS PWB (PL 13.8)
Replace the IIT +24V LVPS (PL 11.3).

A
OF 8.1 Paper Feed Checkout RAP • Feed in Chute PL 2.13
For Tray 5, check the following parts for wear, slipping, damage, or contamination. Repair/
This Procedure is used to isolate the cause of Paper Feed problems for which no faults are
replace any parts that are questionable in the order listed until the problem is resolved.
declared such as wrinkled paper, dog ears, etc.
• Roll Assembly PL 2.16
Initial Actions • Pinch Roll PL 2.16
• Check for bent or damaged baffles and guides in the paper feed area. • Chute PL 2.16
• Check for loose, missing or stretched springs in the paper feed area. For Tray 6 (HCF), check the following parts for wear, slipping, damage or contamination.
• Ensure that the paper presently being used is fresh paper which is included in the RML. Repair/replace any parts that are questionable in the order listed until the problem is
resolved.
• If the problem occurs only when making 2-sided copies with high solid area density
• Feed Roll PL 18.5
images on both sides, it may be necessary to make single-sided copies to minimize or
eliminate the problem. • Retard Roll PL 18.6
• If the problem occurs only when using plain or coated light-weight paper, it is recom- • Nudger Roll PL 18.5
mended that a heavier weight paper be used to minimize the problem.
The defect is present only when the Finisher is selected.
Y N
Procedure Check the following parts for wear, slipping, damage or contamination. Repair/replace any
The problem occurs from all trays. parts that are questionable in the order listed until the problem is resolved.
Y N • Takeaway Rolls PL 2.18
• Chute Assembly PL 2.18
For Tray 1,check the following parts for wear, slipping, damage, or contamination. Repair/
replace any parts that are questionable in the order listed until the problem is resolved. • Pinch Roll PL 2.19
• Feed/Nudger/Retard Roll Assembly PL 2.7 • Left Chute Cover PL 2.19
• Retard Roll PL 2.7 • Pre Registration Slide PL 4.5
• Friction Clutch PL 2.7 • Registration Roll PL 4.4
• Feed Clutch PL 2.7 • Registration Chute Assembly PL 4.4
• Feed in Chute PL 2.7 • For Fuser related problems, remove and reinstall the Fuser. If the problem contin-
ues, replace the Fuser. (PL 8.1).
Check the following parts for wear, slipping, damage or contamination. Repair/replace any
• Feed/Nudger/Retard Roll Assembly PL 2.9
parts that are questionable in the order listed until the problem is resolved.
• Retard Roll PL 2.9 • Upper Exit Open Chute Assembly PL 21.10
• Friction Clutch PL 2.9 • Top Buffer Chute Assembly PL 21.10
• Feed Clutch PL 2.9 • Bottom Buffer Chute Assembly PL 21.10
• Feed in Chute PL 2.9 • Entrance Pinch Roller PL 21.10
For Tray 3, check the following parts for wear, slipping, damage, or contamination. Repair/ • Exit Pinch Roller PL 21.10
• Upper Entrance Chute Assembly PL 21.10
• Entrance Roll PL 21.10
• Retard Roll PL 2.11
• Top Tray Exit Baffle PL 21.11
• Friction Clutch PL 2.11
• Exit Pinch Roller PL 21.11
• Feed Clutch PL 2.11
• Lower Top Exit Chute Assembly PL 21.11
• Feed in Chute PL 2.11
• Upper Top Exit Chute Assembly PL 21.11
• Exit Roll Shaft Assembly PL 21.8
• Lower Exit Roll 2 PL 21.9
• Retard Roll PL 2.13 • Exit Pinch Roller 1 PL 21.9
• Friction Clutch PL 2.13 • Exit Pinch Roller 2 PL 21.9
• Feed Clutch PL 2.13

A
OF 16-1 Network Printing Problems Entry RAP Y N
Switch off the machine power to reboot the ESS. When machine is ready, Select Diag-
This Procedure is provided to help identify and diagnose network printing problems. nostics tab, ESS/Network tab, Echo Test (dC312) again.
Check for a selectable protocol. (Not grayed out) There is at least one selectable pro-
Initial Actions tocol.
• Ensure the Network Controller is Online. Y N
• Ensure that no IOT faults exist that prevent the IOT from functioning. That is, copies can Have the system administrator reinstall the printer on the network. When complete,
be made, or prints can be printed with Print Test Pattern on the PWS or made from the UI Select Diagnostics tab, ESS/Network tab, Echo Test (dC312) and select Start.
in Tools mode. Check for a selectable protocol. (Not grayed out) There is at least one selectable
protocol.
Determine the following:
Y N
Perform dC402, ESS Software Verification.
• Are any jobs printing on the printer?
• Is the problem related to one workstation?
Verify that the problem is corrected. If the problem continues. Return to the start of
• Is the problem related to one job? this procedure.
• Have any changes been made to the network prior to a printing problem?
• Was a backup log of network configuration data created? If so, was it last created by a Verify that the problem is corrected. If the problem continues. Return to the start of this
CSE or the customer/SA? procedure.
If there are multiple protocols enabled on the printer, and the problems are ONLY occurring
Select Diagnostics tab, ESS/Network tab, Echo Test (dC312), select the desired protocol
with one network protocol, got to the procedure appropriate for that protocol:
and select Start. Observe the test results. The test passed.
Y N
• NOVELL: OF 16-2, Novell Netware Checkout RAP
Switch the machine power off/on to reboot the CCM. Select Diagnostics tab, ESS/Net-
• TCP/IP: OF 16-3, TCP/IP Checkout RAP work tab, Echo Test (dC312), select the desired protocol and select Start. The test
• APPLETALK: OF 16-4, Appletalk Checkout RAP passed.
• NETBIOS: OF 16-5, Netbios Checkout RAP Y N
• BANYAN VINES: OF 16-7, Banyan Vines Checkout RAP Select Diagnostics tab, ESS/Network tab, Echo Test (dC312). There is another
protocol that is selectable.
Y N
Procedure Perform the following:
Access the network connection to the printer. • There may be a problem with the network port. Ask the system administra-
Check that the printer is physically connected to the network cable and that the cable/connector to test the port.
tions are OK. Disconnect and reseat the cable at both ends. Check to see if the problem is cor-
• If the problem continues, reseat the Network Controller MB DIMMS and
rected. The problem continues.
System Disk Cable.
Y N
Return to Service Call Procedures. • If the problem continues, replace the following until the problem is
resolved:
Go to GP 14. Perform Loading Network Controller software. The problem continues. – System Disk Cable
Y N – Network Controller Memory DIMMS
Return to Service Call Procedures. – Network Controller PWB
– System Disk
Print out a Configuration Report. Select Diagnostics tab, ESS/Network tab. Select [Power
• If the problem continues, have the customer/System administrator replace
On/Demo] (default) and select Start.
Review the NetWare, TCP/IP, Apple Talk, and Microsoft Networking (NETBIOS) settings. At the network drop cable.
least one networking protocol is enabled.
This problem is occurring on a TCP/IP network.
Y N
The printer is not installed properly. Inform the customer/system administrator that the Y N
Check the network drop cable for obvious damage. Repair/ask customer to
printer needs to be installed and setup for the appropriate networking protocol.
replace as necessary. If OK, there may be a network problem. Notify the sys-
tem administrator.
Select Diagnostics tab, ESS/Network tab, Echo Test (dC312) and select Start.
Check for a selectable protocol. (Not grayed out) There is at least one selectable protocol.
Go to the appropriate RAP for the network protocol which is not functioning properly:
A B
A B A B C
• NOVELL: OF 16-2, Novell Netware Checkout RAP • Perform dC402, ESS Software Verification.
• TCP/IP: OF 16-3, TCP/IP Checkout RAP • Go to the Token Ring Checkout Procedure.
• APPLETALK: OF 16-4, Appletalk Checkout RAP
Go to the appropriate RAP for the network protocol type that failed the Echo test.
• NETBIOS: OF 16-5, Netbios Checkout RAP
• BANYAN VINES: OF 16-7, Banyan Vines Checkout RAP
• TCP/IP: OF 16-3, TCP/IP Checkout RAP
• Check the network drop cable for obvious damage. Repair/ask customer to
replace as necessary. • NETBIOS: OF 16-5, Netbios Checkout RAP
• Perform dC402, ESS Software Verification. • BANYAN VINES: OF 16-7, Banyan Vines Checkout RAP
• Go to Token Ring Checkout Procedure.
Verify that the problem is corrected. If the problem continues, perform dC402, ESS Soft-
Select Diagnostics tab, ESS/Network tab, Echo Test (dC312), select the second
ware Verification.
protocol, and select Start. Observe the test results. The test passed.
Y N Select the most appropriate from the following:
Check if Token Ring is enabled. The machine has a Token Ring PWB and
• Jobs Won’t Print, Can’t See Printer, Can’t Connect to Printer
has Token Ring enabled.
– NOVELL: OF 16-2, Novell Netware Checkout RAP
Y N
Perform the following: – TCP/IP: OF 16-3, TCP/IP Checkout RAP
• There may be a problem with the network port. Ask the system – APPLETALK: OF 16-4, Appletalk Checkout RAP
administrator to test the port. – NETBIOS: OF 16-5, Netbios Checkout RAP
• If the problem continues, reseat the Network Controller MB DIMMS – BANYAN VINES: OF 16-7, Banyan Vines Checkout RAP
and System Disk Cable. • A particular Job Won’t Print - go to the OF 16-8, Problem Printing Job RAP
• If the problem continues, replace the following in order until the prob- • Instead of job printing normally, there is a literal printing of the PDL (many pages of cryptic
lem is resolved:
code) - Go to the OF 16-9, Job Prints Incorrectly RAP
– System Disk Cable
• Job prints, but looks wrong. Wrong fonts, missing fonts, other image quality problems -
– Network Controller MB DIMMS Go to the OF 16-9, Job Prints Incorrectly RAP
– Network Controller PWB
– System Disk
• If the problem continues, have the customer/System administrator
replace the network drop cable.
This problem is occurring on a TCP/IP network.

Y N
Check the network drop cable for obvious damage. If OK, there may be a
network problem. Notify the system administrator.
Check the network drop cable for obvious damage. Repair/ask customer to
replace as necessary. If the problem continues, Go to OF 16-3, TCP/IP Check-
out RAP.
Go to the appropriate RAP for the network protocol which is not functioning
properly:
• TCP/IP: OF 16-3, TCP/IP Checkout RAP
• NETBIOS: OF 16-5, Netbios Checkout RAP
• BANYAN VINES: OF 16-7, Banyan Vines Checkout RAP
• Check the network drop cable for obvious damage. Repair/ask customer
to replace as necessary.
A B C
A
OF 16-2 Novell Netware Checkout RAP • In pconsole, check Print Queue, Print Queue Information, Status. Ensure that the
following two flags are set to Yes.
Use this RAP if the printer is enabled for Novell Netware protocol, but there are problems print-
ing to it. – Print servers can service jobs in the queue
– Users can add jobs to the queue
It is assumed that before entering here that the IOT is known to be OK. NOTE: Administrator or Print Queue Operator rights are required to make these
changes.
Perform RAP OF 16-1], Network Entry RAP before using this RAP.
• Notify customer/system administrator. There may be a network problem or a prob-
Initial Actions lem with the client workstation.
Question the system administrator and determine if any changes have been made to the The problem occurs only on one job.
machine Network Setup or the network. Y N
Have the customer or system administrator check the workstation configuration.
There may be a network problem or a problem with the client workstation.
Procedure
Determine if the problem is occurring on multiple workstations. Only one workstation is Have the customer or system administrator reload the print driver on the affected worksta-
unable to print. tion. Ensure that the problem is corrected. If the problem continues, escalate the call to
Y N the Customer Service Center (CSC).
Have the customer/system administrator run pconsole.
Check Print Queue, Attached Print Servers. The print server is attached to the queue.
Y N
Check Print Queue, Status.
Ensure the flag that indicates that new print servers can attach to queue is set to
yes. The flag is set to Yes.
Y N
Have the customer/system administrator set the flag to Yes.
There may be a problem with the Network and Connectivity Setup on the printer. If a
configuration report has not already been run, select Diagnostics tab, ESS/Net-
work tab, Power On/Demo] (default) Start. Consult with the system administrator
and ensure that the following Netware settings are correct on the printer:
• IPX Frame Type is correct (Ethernet Only)
• Primary Server name is correct (Bindery Only)
• NDS Tree and Context is correct (Netware 4.x, or later, NDS Only)
• Print Server name is correct
• A Print Server password is set and the same password is set for the print server
object on the NDS tree
All settings are OK.
Y N
Go to Connectivity and Network Setup. Make Changes as appropriate.
Switch the machine power off/on to reboot the CCM. Check for a reoccurrence
of the problem. The problem continues.
Y N
Done. Return to Service Call Procedures.
A A
A A B C
OF 16-3 TCP/IP Checkout RAP • There may be a problem with the network port. Ask the system administra-
tor to test the port.
Use this RAP if the printer is enabled for TCP/IP protocol, but there are problems printing to it.
• If the problem continues, have the customer/System administrator replace
the network drop cable.
Initial Actions
• If the problem continues, reseat the Network Controller MB DIMMS and
• Perform RAP OF 16-1], Network Entry RAP before using this RAP.
System Disk Cable.
• It is assumed that before entering here that the IOT is known to be OK.
• If the problem continues, replace the following in order until the problem is
• Ensure that the printer is properly configured for the TCP/IP Network. Verify with the sys- resolved:
tem administrator that the following printer settings are correct:
– Printer IP address
– Network Controller MB DIMMS
– Subnet mask
– Broadcast Address
– System Disk
– Default Gateway
• For Solaris 2.5 and above, the key operator or system administrator must have root privi- Perform the following:
lege to install the printer • There may be a problem with the network port. Ask the system administrator to
• For SunOs, have the system administrator ensure that the /etc/printcap file is properly test the port.
configured • If the problem continues, have the customer/System administrator replace the
network drop cable.
Procedure • If the problem continues, reseat the Network Controller MB DIMMS and System
Determine if problem is occurring on multiple workstations. Only one workstation is unable Disk Cable.
to print (answer no if unsure) • If the problem continues, replace the following in order until the problem is
Y N resolved:
Print out a configuration report. Select Diagnostics tab, ESS/Network tab, [Power On/ – System Disk Cable
Demo] (default) and select Start. – Network Controller MB DIMMS
Review the TCP/IP settings. TCP/IP is enabled. – Network Controller PWB
Y N
The printer is not installed for TCP/IP. Inform the customer/system administrator that – System Disk
the printer needs to be installed and setup for TCP/IP.
The printer needs to be reinstalled on the network. Have the system administrator rein-
Select Diagnostics tab, ESS/Network tab, Echo Test (dC312). stall the printer.
• Ensure that all configurations and IP addresses are valid.
Check if TCP/IP is selectable. TCP/IP is selectable (not grayed out).
Y N
Switch off/on the machine power to reboot the CCM. When machine is ready, select The problem occurs only on one job
Y N
Diagnostics tab, ESS/Network tab, Echo Test (dC312) again.
Check if TCP/IP is selectable. TCP/IP is selectable (not grayed out). Have the customer/system administrator Ping from the affected workstation to the IP
Y N address of the printer.
Observe results. The workstation can ping the printer successfully.
Y N
Verify that the problem is corrected. If the problem continues, return to the start of Have the customer/system administrator ping to another known good IP address,
other than the broadcast address, on the network. The workstation can success-
this procedure.
fully ping another IP address on the network.
Select Diagnostics tab, ESS/Network tab, Echo Test (dC312), select TCP/IP and select Y N
Inform the customer/system administrator there is a problem with the worksta-
Start.
Observe the test results. The test passed. tion.
Y N
Ensure the Subnet Mask, IP address, broadcast address and Default Gateway are
In Echo Test (dC312), select Internal TCP/IP and select Start.
Observe the test results. The test passed. set properly at the printer.
Y N
A B C D E
D E
Have the system administrator check the workstation configuration. Ensure that the work- OF 16-4 AppleTalk Checkout RAP
station is set-up properly to print to the printer according to the System Administrator
Use this RAP if the printer is enabled for AppleTalk protocol, but there are problems printing to
Guide.
it.
The same job prints ok from another workstation.
Y N Initial Actions
Have the customer/system administrator reload the print driver on the affected worksta-
tion. If the problem continues, escalate the call to the Customer Service Center (CSC).
• Perform OF 16-1, Network Entry RAP before using this RAP.
There is an application problem. Have the customer contact the Customer Service Center. • It is assumed that before entering here that the IOT is known to be OK.
Procedure
Print out a configuration report. Select Diagnostics tab, ESS/Network tab, [Power On/Demo]
(default) and select Start. AppleTalk is enabled.
Y N
The printer is not installed for AppleTalk. Inform the customer/system administrator that
the printer needs to be installed and setup for AppleTalk.
Select Diagnostics tab, ESS/Network tab, Echo Test (dC312) and select Start.
Check if AppleTalk is selectable. AppleTalk is selectable (not greyed out).
Y N
Switch off/on the machine power to reboot the CCM. When machine is ready select Diag-
nostics tab, ESS/Network tab, Echo Test (dC312) and select Start. Check if AppleTalk
is selectable. AppleTalk is selectable (not greyed out).
Y N
Have the system administrator reinstall the printer on the network. When complete,
select Diagnostics tab, ESS/Network tab, Echo Test (dC312). Check if AppleTalk
is selectable. AppleTalk is selectable (not greyed out).
Y N
Verify that the problem is corrected. If the problem continues, return to the start of
this procedure.
Verify that the problem is corrected. If the problem continues, return to the start of this pro-
cedure.
Select Diagnostic tab, ESS/Network tab, Echo Test (dC312), select AppleTalk and select
Start.
Observe the test results. The test passed.
Y N
• There may be a problem with the network port. Ask the system administrator to test
the port.
• If the problem continues, have the customer/System administrator replace the net-
work drop cable.
• If the problem continues, reseat the Network Controller MB DIMMS and System Disk
Cable.
• If the problem continues, replace the following in order until the problem is resolved:
A
A
– Network Controller MB DIMMS OF 16-5 NETBIOS Checkout RAP
Use this RAP if the printer is enabled for NETBIOS protocol, but there are problems printing to
– System Disk it.
Check the network drop cable for obvious damage. If OK, there may be a network problem. Initial Actions
Notify the system administrator.
• Perform OF 16-1, Network Entry RAP before using this RAP.
• There may be a problem with the network port. Ask the system administrator to test the • It is assumed that before entering here that the IOT is known to be OK.
port. • If running NETBIOS over an TCP/IP network, ensure that the printer is properly config-
• If the problem continues, have the customer/System administrator replace the network ured for TCP/IP network. Verify with the system administrator that the following printer
drop cable. settings are correct:
• If the problem continues, reseat the Network Controller MB DIMMS and System Disk – Host Name
Cable. – Printer Name
• If the problem continues, replace the following in order until the problem is resolved: – Workgroup (domain)
– Network Controller MB DIMMS Procedure
– Network Controller PWB Print out a Configuration Report. Select Diagnostics tab, ESS/network tab, [Power On/Demo]
– System Disk (default) and select Start. NetBIOS is enabled.
Recheck the AppleTalk configuration settings. Y N
The printer is not installed for NetBios. Inform the customer/system administrator that the
Check the following AppleTalk configuration settings:
printer needs to be installed and setup for NetBIOS.
• The Printer name is correct
• Zone name is correct Select Diagnostics tab, ESS/Network tab, Echo Test (dC312).
• The proper printer drivers are installed on the clients and that the printer is visible and Check if NetBIOS is selectable. NetBIOS is selectable (not grayed out).
selected in the chooser. Y N
Switch off/on the machine power to reboot the CCM. When machine is ready, select Diag-
nostics tab, ESS/Network tab, Echo Test (dC312) again.
Check if NetBIOS is selectable. NetBIOS is selectable (not grayed out).
Y N
Have the system administrator reinstall the printer on the network. When complete,
select Diagnostics tab, ESS/Network tab, Echo Test (dC312).
Check if NetBIOS is selectable. NetBIOS is selectable (not grayed out).
Y N
Perform dC402, ESS Software Verification
Verify that the problem is corrected. If the problem continues, return to the start of
this procedure.
Verify that the problem is corrected. If the problem continues, return to the start of this pro-
cedure.
Select Diagnostics tab, ESS/Network tab, Echo Test (dC312), select NetBIOS and select
Start.
Observe the test results. The test passed.
Y N
• There may be a problem with the network port. Ask the system administrator to test
the port.
• If the problem continues, have the customer/System administrator replace the net-
work drop cable.
A
A
• If the problem continues, reseat the Network Controller MB DIMMS and System Disk OF 16-7 Banyan Vines Checkout RAP
Cable.
Use this RAP if the printer is enabled for Vines IP protocol, but there are problems printing to it.
• If the problem continues, replace the following in order until the problem is resolved:
– System Disk Cable Initial Actions
– Network Controller MB DIMMS • Ensure that the PCPRINT option is enabled on the Vines server.
– Network Controller PWB • Perform RAP OF 16-1], Network Entry RAP before using this RAP.
– System Disk • It is assumed that before entering here that the IOT is known to be OK.
• If the problem is occurring with only one workstation (others are ok), ensure proper config-
Check the network drop cable for obvious damage. If OK, there may be a network problem.
uration and network connections at the workstation.
Notify the system administrator.
Perform the following: • Talk to the system administrator and determine if any changes have been made to the
• There may be a problem with the network port. Ask the system administrator to test the machine Network and Connectivity Setups or the network itself.
port.
• If the problem continues, reseat the Network Controller MB DIMMS and System Disk
Cable. Procedure
• If the problem continues, replace the following in order until the problem is resolved: Determine if the problem is occurring on multiple workstations. Only one workstation is
– System Disk Cable unable to print.
– Network Controller MB DIMMS Y N
– Network Controller PWB Have the customer/system administrator run muser.
Check that the printer is attached to the server. The printer is attached to the server.
– System Disk
Y N
Recheck the NetBIOS configuration settings. It is very critical in a Banyan environment set-up that the steps below are followed
Select Diagnostics tab, ESS/Network tab, select Error (dC114). Select Errors and Warn- properly for the printer to log on to the server:
ings. • The Print Service entered on the UI matches the Streetalk name created at the
Check for 16.800.46, 16.802.46, or 16.803.46 fault codes. The fault(s) occurred. workstation.
Y N
• The Streetalk name entered on the UI matches the Streetalk name created at
Return to the top of this RAP and answer NO to statement that the interface is IP/Ethernet
the server (user account), and also matches the PC Print Streetalk name.
or IP/Token Ring.
• The Streetalk password is case sensitive. It must be entered identically at the
UI and at the server.
Go to the OF 16-3, TCP/IP RAP.
Have the customer or system administrator run setprint to check the jobs status and job
format.
Use the information below and perform the appropriate corrective actions based on the
state of job observed in setprint:
• Rejected: The job is corrupted and an internal error occurred at the server. Cancel
the job and resend.
• On Hold: Release the job and ask the system administrator for assistance.
• Paper format N.A.: Job format does not match the printer format. Change the job for-
mat.
• Printer Busy: Ensure that the PC Print Street Talk name entered at the server
matches the user name on the UI. Also, ensure that the PC Print is the destination
configured for the Print Service at the server.
The problem occurs only on one job.

Y N
Have the system administrator check the workstation configuration and ensure that the
Vines Print Service is associated with the correct port on the workstation. Instruct the sys-
tem administrator to change to a different printer port.
A
A
Select Diagnostics tab, ESS/Network tab, select Test Ptrn (dC606). Ensure the same paper OF 16-8 Problem Printing Job RAP
size and composition is loaded, then select Start. The Test Ptrn job prints OK.
Y N Use this RAP when a particular job won’t print. Other jobs print OK.
Procedure
Have the customer/system administrator reload the print driver on the affected workstation. If Check the output to see if a PDL error sheet was printed. An error sheet was printed.
the problem continues, escalate the call to the Customer Service Center (CSC). Y N
On the machine UI, select Job Status, Other Queues, All Completed Jobs, Save.
Check the queue for the job in question. The job is in the log.
Y N
Select Other Queues, All Incomplete Jobs, Save. The job is stuck in the queue.
Y N
Select Diagnostics tab, ESS/Network tab, Error Log (dC114). Select All and
select Retrieve.
Check for a fault listed against the job in question. There is a fault(s) listed
with the job.
Y N
Go to the appropriate RAP for the fault(s) listed with the job.
Switch the machine power off/on to reboot the CCM. The job printed OK.
Y N
Inform the customer the job must be deleted. Delete the job. Instruct the cus-
tomer to recreate and re-send the job. The job printed OK.
Y N
If the problem continues, there may be a problem with the job. See if other
jobs print OK. If not, instruct the customer/System administrator to reload
the print driver on the affected workstation.
If the problem continues have the customer call the Customer Service
Center.
The job must have been printed. Check for the possibility that the job was removed from
the printer by another user.

If the problem continues, there may be a problem with the job. See if other jobs print OK. If not,
instruct the customer/System administrator to reload the print driver on the affected worksta-
tion.
If the problem continues have the customer call the Customer Service Center.

OF 16-9 Job Prints Incorrectly RAP OF 17-1 FAX RAP
The job prints, but incorrectly. There is a problem with embedded FAX that does not produce a fault code.
Procedure Procedure
Discuss the problem with the customer and/or inspect the incorrect output. There is a font Perform the following:
problem. 1. Check the phone line connection.
Y N • Verify that the phone line connection to FAX (on Controller) is secure. If a single FAX
The problem is occurring on all jobs from all clients.
phone line is used by customer, check that it is connected to the socket that is below
Y N
the tape. This is Line 1.
The problem is occurring on jobs from one particular client.
Y N • If a second FAX phone line is used by customer, this is connected to the socket
The problem is related to a particular job. Have the customer call the Customer above Line 1. If the customer purchased a FAX with Line 1 capability only, the taped
socket (Line 2) is inactive.
Support Center.
2. Check that the phone line is active.
There may be a problem with the client workstation. Check/perform the following: • Check the customer’s FAX phone line for DC voltage. In NASG serviced areas, 50
• See if problem is related to a particular job. If so, go to the OF 16-8, Problem VDC can be measured between the 2 conductors in the phone line, typically the red
Printing Job RAP. and green conductors (middle conductors in phone plug). No voltage indicates an
• Ensure that the client meets minimum specifications for the CentreWare soft- inactive phone line. If no DC voltage is measured, inform customer that the phone
ware drivers. line requires service by the customers phone line service provider. In non-US loca-
tions, check with your service support for the typical phone line voltage.
• Ensure the latest printer drivers are loaded.
3. Check the phone number.
• Have the customer/System administrator reload the printer driver.
• To receive a FAX the customer must know the phone number assigned to the phone
Have the customer/system administrator replace the print drivers. Ensure that the latest line connected to the FAX.
drivers available are loaded. The problem still continues. 4. Check the FAX set-up menus.
Y N • Entering Tools Mode. Select More, More and Fax Setups.
Return to Service Call Procedures. • Line Configuration, be sure pulse or tone selection is correct.
• FAX Transmission Defaults (check closely for FAX transmission problems)
Select Diagnostics tab, POST tab, CCM (dC303), select the tests, and select Start.
Test Status shows passed. – Automatic Redial Setups
Y N – Automatic Resend
Refer to dC303 for corrective actions. – Audio Line Monitor
– Transmission Header Text
– Batch Send
Have the customer view the job in Print Preview of the application. The problem appears in • Receive Defaults (check closely for FAX receive problems)
Print Preview. – Receive Printing Mode
Y N – Default Output Options
There may be a font substitution that is not acceptable to the customer. In the Printer – Secure Receive
Setup for the print driver, if Always Send to Printer is selected, the actual fonts will be sent
– Auto Answer Delay
to the printer from the workstation. This will slow down the printer performance, but will
usually solve the font problem. • Line Selection (Line 1 or Line 1 and Line 2)
• FAX Country Setting
There may be a problem with the client workstation. Check/perform the following: • File Management
• See if problem is related to a particular job. If so, go to the OF 16-8, Problem Printing Job
RAP.
• Ensure that the client meets minimum specifications for the CentreWare software drivers.
• Ensure the latest printer drivers are loaded.
• Have the customer/System administrator reload the printer driver.

A B C
OF 99-1 Reflective Sensor RAP Y N
There is either an open circuit or a failed PWB. Use the Circuit Diagram to
Sensors consist of a light-emitting diode and a photo transistor. When energized, the light from
trace the output wire to the PWB. If the wire is OK, replace the PWB.
the LED causes the photo transistor to conduct, drawing current through a pull-up resistor. The
voltage drop across the resistor causes the input signal to the control logic to change from a
Replace the sensor.
high to a low.
Disconnect the sensor. The display indicates H.
Reflective sensors operate by light from the LED being reflected off the paper to the photo tran-
Y N
sistor, causing the output of the sensor to go to the low (L) state. When sensors are unplugged, the input at the PWB should always be high if
there is no harness short or PWB failure. Check the output wire from the sensor
Initial Actions (typically pin 2 on a 3 pin connector) to the PWB for a short circuit. If the wire is
Ensure that the sensor is not actuated. good, replace the PWB. Figure 1 represents a typical sensor for this machine.
Procedure The sensor is shorted. Replace the sensor.
Enter the component control code indicated in the Procedure and/or Circuit Diagram of the
Look for unusual sources of contamination.
RAP that sent you here. Actuate the sensor using a sheet of paper. The display changes
with each actuation. The sensor and the circuit appear to operate normally. Check the adjustment of the sensor.
Y N
Clean the sensor. Check for intermittent connections, shorted, or open wires. If the problem
Clean the sensor and then block and unblock it. The display changes with each actua-
continues, replace the sensor.
tion.
Y N
Access to some sensors in this machine is difficult. Follow the Y leg if you can
access the sensor connector. Follow the N leg if access is not possible. The sen-
sor connector is accessible.
Y N
Check the voltage at the output of the PWB or power supply (refer to the Circuit
Diagram). In the example for this generic procedure, voltage is provided from
J533 on the I/F PWB. Check for pull-up voltage for the output signal. This volt-
age will be either +5 VDC or +3.3 VDC depending on the circuit (refer to the
Circuit Diagram for the correct voltage). The voltage corresponds with the
voltage shown in the Circuit Diagram.
Y N
Check for short circuit(s) that may be loading down the line. Check the Figure 1 Typical Reflective Sensor Circuit Diagram
power input to the PWB(s). If this does not resolve the problem, replace
the PWB.
Refer to the Circuit Diagram. Check the wires from the PWB to the sensor for
opens, shorts, or loose contacts. If the wires are OK, replace the sensor. If this
does not resolve the problem, replace the PWB
The display indicates a constant L.

Y N
Check for +5VDC to the sensor (typically pins 1 and 3 on a 3 pin connec-
tor). +5 VDC is present.
Y N
Use the circuit diagram and/or the wirenets in Section 7 to trace the prob-
lem.
Disconnect the sensor. Use a jumper wire to connect the output wire from the
sensor (typically pin 2 on a 3 pin connector) to DC COM or GND. The display
changes from H to L.
A B C
A B C D
OF 99-2 Transmissive Sensor Disconnect the sensor. Use a jumper wire to connect the output wire from the
sensor (typically pin 2 on a 3 pin connector) to DC COM or GND. The display
Sensors consist of a light-emitting diode and a photo transistor. When energized, the light from
changes from H to L.
the LED causes the photo transistor to conduct, drawing current through a pull-up resistor. The Y N
voltage drop across the resistor causes the input signal to the control logic to change from a
There is either an open circuit or a failed PWB. Use the Circuit Diagram to
high to a low. trace the output wire to the PWB. If the wire is OK, replace the PWB.
Transmissive sensors have a flag or actuator that is pushed into the space between the LED
Replace the sensor.
and transistor, blocking the light beam and causing the output of the sensor to go to the high
(H) state. This actuation may be caused by a sheet of paper striking a pivoting flag, or a rotat- Disconnect the sensor. The display indicates H.
ing actuator on a shaft or roll.
Y N
When sensors are unplugged, the input at the PWB should always be high if
Some sensors have built-in inverters and the outputs will go to the low (L) state when the sen-
there is no harness short or PWB failure. Check the output wire from the sensor
sors are blocked. In other situations, the processing of the signal in control logic may cause the
(typically pin 2 on a 3 pin connector) to the PWB for a short circuit. If the wire is
logic level displayed on the UI or the PWS to be the opposite of the actual voltage output by the
good, replace the PWB. Figure 1 represents a typical sensor for this machine
sensor. The specific RAP and/or Circuit Diagram will indicate if this is the case. Figure 1 is an
example of a typical sensor circuit for this machine
The sensor is shorted. Replace the sensor.
Procedure Look for unusual sources of contamination.

Enter the component control code indicated in the specific RAP and/or Circuit Diagram. Block
and unblock the sensor. The display changes with each actuation. The sensor and the circuit appear to operate normally. Check the adjustment of the sensor.
Y N Clean the sensor. Check the sensor actuator/flag for proper operation. Check for intermittent
Clean the sensor and then block and unblock it. The display changes with each actua- connections, shorted, or open wires. If the problem continues, replace the sensor.
tion.
Y N
Access to some sensors in this machine is difficult. Follow the Y leg if you can
access the sensor connector. Follow the N leg if access is not possible. The sen-
sor connector is accessible.
Y N
Check for +5VDC at the output of the PWB or power supply. Refer to the Circuit
Diagram. In the example for this generic procedure, voltage is provided from
J533 on the I/F PWB. Check for pull-up voltage for the output signal. This volt-
age will be either +5 VDC or +3.3 VDC, depending on the circuit. Refer to the
circuit diagram for the correct voltage.
Y N
Check for short circuit(s) that may be loading down the line. Check the
power input to the PWB(s). If this does not resolve the problem, replace
the PWB.
Refer to the Circuit Diagram. Check the wires from the PWB to the sensor for
opens, shorts, or loose contacts. If the wires are OK, replace the sensor. If this
does not resolve the problem, replace the PWB
The display indicates a constant L

Y N
Check for +5VDC to the sensor (typically pins 1 and 3 on a 3 pin connec-
tor). +5 VDC is present.
Y N
Use the circuit diagram and /or the wirenets in Section 7 to trace the prob-
lem.
Figure 1 Typical Transmissive Sensor Circuit Diagram
A B C D
OF 99-3 Switch OF 99-4 Generic Solenoid/Clutch RAP
Procedure Solenoids and electric clutches are essentially electromagnets. Typically, a positive voltage is
Enter DC330 [XXX-XXX]. Actuate the switch. The display changed. applied to one end of a coil, and a current driver is connected to the other end. Control Logic
switches this driver to GND potential, actuating the magnet. Bi-directional solenoids have a
Y N
There is +3.5 / 5VDC measured between Pin 2(+) of the Switch and GND(-). bipolar driver connected to each end. One leg is switched to 24 VDC and the other to GND.
Y N
Figure 1 is a circuit diagram of a typical solenoid.
Check the wire between the switch Pin 2 and the PWB Pin 3 for an open circuit and
poor contact. If the check is OK, replace the PWB.
Initial Actions
There is +3.5 / 5VDC measured between Pin 1(+) of the Switch and GND(-). Ensure that there is no damage or binding in the solenoid or in any mechanical linkage. If there
Y N is an Adjustment for the clutch or solenoid, make sure that the procedure was performed cor-
Replace the switch. rectly
Check the wire between the PWB Pin 4 and the switch Pin 1 for an open circuit and poor Procedure
contact. If the check is OK, replace the PWB.
The clutch/solenoid is always energized.
De-actuate the switch. The display changed. Y N
Enter the component control code (DC330) given in the RAP or the Circuit Diagram.
Y N
Press the Start button The Clutch or solenoid energizes.
Disconnect the connector on the switch. The display changed.
Y N Y N
Press the Stop button There is +24 VDC between the switched leg (J407 pin A6
Check for a short between the switch Pin 2 and the PWB Pin 3. If the check is OK,
in the example, Figure 1) of the control PWB and GND.
replace the PWB.
Y N
Replace the switch. There is +24 VDC between the powered leg (J407 pin A7 in the example,
Figure 1) of the control PWB and GND.
Replace the switch. Y N
Disconnect the connector (J407 in the example, Figure 1). There is +24
VDC between the powered leg of the control PWB and GND.
Y N
Refer to the 24 VDC wirenets. check the input power to the control
PWB. +24 VDC is present.
Y N
Use the 24 VDC wirenets to troubleshoot the problem.
Replace the control PWB.
Check the wire in the powered leg of the circuit, (J407 pin A7 in the exam-
ple, Figure 1) for a short circuit to GND. If the wire is OK, replace the
clutch or solenoid.
Figure 1 2003 Disconnect the connector (J407 in the example, Figure 1). Check continuity
through the two wires and the clutch or solenoid. There is less than 100
ohms between the two legs of the circuit.
Y N
Disconnect the clutch or solenoid.Check continuity through the two wires
and the clutch or solenoid. There is less than 100 ohms across the
clutch or solenoid.
Y N
Replace the clutch or solenoid.
A B C D E
A B C D E
One of the two wires between the control PWB and the clutch or solenoid OF 99-6 2 Wire Motor Open
is open. Repair or replace the wiring as required.
Procedure
Replace the control PWB.
NOTE: Before performing this RAP, ensure that the motor is free to rotate.
Press the Start button. There is less than 1 VDC between the switched leg of the Enter the DC330 [XXX-XXX].
control PWB and GND. There is +24VDC measured between Pin 3(+) of the PWB and GND(-).
Y N Y N
Replace the PWB. There is +24VDC measured between the Motor Pin 2(+) of the Motor and GND(-).
Y N
Replace the clutch or solenoid. There is +24VDC measured between the Motor Pin 1(+) of the Motor and GND(-).
Y N
The clutch or solenoid appears to be functioning correctly. Refer to the Circuit Diagram for There is +24VDC measured between the PWB Pin 4(+) of the PWB and GND(-
the RAP that sent you here. Check the wires for loose connections or damage that may ).
cause intermittent operation. Perform any required adjustments. Y N
Replace the PWB.
There is a short circuit on the switched leg (J407 pin A6 in the example) from the solenoid or
clutch. Check the wire for a short circuit to GND. If the wire is OK, replace the solenoid. If the Check the wire between the PWB Pin 4 and the Motor Pin 1 for an open circuit
problem persists, replace the controlling PWB. or poor contact.
Replace the motor.
Check the wire between the PWB Pin 3 and the Motor Pin 2 for an open circuit or poor
contact.
Replace the PWB.
Figure 1 Typical Solenoid/Clutch Circuit Diagram
Figure 1 Motor CD

OF 99-7 2 Wire Motor On OF 99-8 Set Gate Solenoid Open
Procedure Procedure
Turn off the power. Remove the PWB connector. There is 10 Ohm’s or less measured There is +24VDC measured between the Nip/Release Solenoid Pin 1 (+) and GND (-).
between the connector Pin 3 and the frame. Y N
Y N There is +24VDC measured between the PWB Pin 5 (+) and GND(-).
Replace the PWB. Y N
Check +24VDC inputs on the PWB. If the check is OK, replace the PWB.
Check the wire between the connector Pin 3 and the motor Pin 2 for a short circuit.
If the check is OK, replace the motor. Check the wire between the PWB Pin 5 and the Nip/Release Solenoid Pin 1 for an open
circuit or poor contact.
Enter DC330 [XXX-XXX]. There is +24VDC measured between the PWB Pin 4 (+) and
GND(-).
Y N
There is +24VDC measured between the Nip/Release Solenoid Pin 3 (+) and GND (-
).
Y N
Replace the Nip/Release Solenoid.
Check the wire between the PWB Pin 4 and the Nip/Release Solenoid Pin 3 for an open
Figure 1 Motor CD circuit and poor contact.
Follow the following when the release caused a problem.

Go to DC330 [XXX-XXX]. There is +24VDC measured between the PWB Pin 6 (+) and
GND(-).
Y N
There is +24VDC measured between the Nip/Release Solenoid Pin 2 (+) and GND (-)
Y N
Replace the Nip/Release Solenoid.
Check the wire between the PWB Pin 6 and the Nip/Release Solenoid Pin 2 for an open
circuit or poor contact.
Replace the PWB.
Figure 1 Nip Solenoid CD

OF 99-9 Multiple Wire Motor
For use on DC motors that:
• have 1 or 2 DC power inputs
• are controlled by 2 or more drivers
• have no DC COM connections for return power
• have no specific feedback circuits
Procedure
Connect black meter lead to ground. Measure voltage at each pin of J2 (example only, refer to
the actual Circuit Diagram for the correct voltage and connector designation). +24 VDC is
measured at each pin.
Y N
Disconnect J2. Measure voltage at P2-1 and P2-6. +24 VDC is measured.
Y N
Switch machine off then on. Measure voltage at P2-1 and P2-6. +24 VDC is mea-
sured.
Y N
If an interlock circuit is present, check the interlock circuit. Repair as required. If
the interlock circuit is good, replace the PWB.
Check the motor wires for a short circuit. If the wires are good, replace the Motor.
Check the motor wires for obvious damage. If the wires are good, replace the Motor.
Replace the PWB.

Figure 1 Motor CD

IQ1 IOT Image Quality Entry RAP Refer the customer to user documentation to review the following image quality settings:
• Original Type
The purpose of this RAP is to serve as the entrance vehicle into the Image Quality RAPs sec-
tion. All Image Quality RAPs must be accessed through this RAP. • Sharpness / saturation
• Image Quality Presets
The RAP will have you evaluate the copies made during the procedure for image quality • Auto Exposure
defects. It will refer you to the Image Quality Analysis RAPs, the Image Quality Defect section • Color Shift
in order to diagnose and repair any image quality problems.
• Light / Dark / Contrast
Initial Actions • Color Balance
Ensure that the correct image quality settings are selected for the paper type that the customer
Ask the customer SA to perform the Auto Gradation Adjustment if any of the following prob-
lems are reported for both copy and print: is using. Different image quality settings can be selected for Bond Paper, Plain Paper, Recy-
cled Paper, and Custom Paper 1 to 5. Setting the correct image quality setting will produce the
• Incorrect colors
best quality of the output.
• Poor gray balance
• Colors have shifted over time Continue with the procedure if the problem remains.
• Color densities too high or low
NOTE: Image Quality Calibration (GP 5) is a color adjustment for copy and print modes. It
Procedure
compensates for differences between the actual and the expected (target) toner densities for Check for the presence of the defect in Copy mode and in Print mode. If the problem occurs in
each color, and should be performed whenever there is a noticeable change in the appearance Copy mode only, go to the IQ2 IIT Image Quality Entry RAP.
(quality) of the output, particularly changes in color tones or densities. Performing the proce-
dure on a regular basis will help to maintain consistent color quality over time.Since it can For Image Quality Defects that exists on both copies and prints, go to Table 1. Examine the
affect all jobs for all users, it is recommended that this procedure be performed only by the output for any of the listed defects. Perform the corrective action that is listed.
Machine Administrator.
If the customer is dissatisfied with machine output image quality, check machine customer
selectable image quality settings on the UI and the Print Driver.Determine if adjustments to
these settings should be made to tune image output to meet customer IQ requirements.
Table 1 Image Quality Defects

Defect - green indicates hotlink to Description Corrective Action
image samples
Background Undesirable toner deposits on the copy or print. The toner deposits can be localized or may cover the entire copy or print. Go to the IQ11 Background
Depending on the density of the background, it is referred to as low, medium, high, or very high background. It may occur RAP
in all colors, single colors, or any combination of single colors.
Blank Print This copy is printed completely White. Go to the IQ5 Blank Page RAP
Black Print This copy is printed completely Black Go to the IQ6 Black Print RAP
Solid Color Print This copy is printed in one solid color Go to the IQ10 Solid Color
Print
Deletions The undesirable absence of toner from the copy or print. May show as white, light, or untrue colored areas. The most Go to the IQ5 Blank Page RAP
• Debris-Centered Deletions common causes are “tenting” of paper from mishandling or moisture, or defects in the Transfer Belt.
• Debris-Centered: Deletions in the areas surrounding toner agglomerates.
• Streak Deletion in Process
Direction • Process Direction Streak: A deletion in the form of a single streak that runs from the lead edge to the trail edge of the (For process direction streak
copy. deletion, go to the IQ8 Process
• Spot Deletions
Direction Bands and Streaks
• Spot Deletion: Deletion caused by system contamination, typically from paper.
RAP)
Go to the IQ15 Partial Image
Deletions RAP

Table 1 Image Quality Defects
Defect - green indicates hotlink to Description Corrective Action
image samples
Fuser Offset Areas of poorly-fused toner are lifted from one area of a print and deposited on a different area, or onto a subsequent Go to the IQ13 Unfused Copy/
print. Toner Offset RAP
High Frequency Bands Repeating interval bands that are most noticeable in low density (20-30%) halftone areas of the copy. These bands run Go to the IQ16 Cross Process
perpendicular to process direction. Direction Faded Bands and
Streaks RAP
IBT Cleaner Streak Multi-color streaks, sometimes LE-TE, sometimes shorter. May have registration chevron pattern visible. Go to the IQ8 Process Direc-
tion Bands and Streaks RAP
Irregular Process Direction Streak Streaks: Usually medium-width streaks of (or shifts in) color most noticeable in low density 20-30%) halftone areas of the Go to the IQ8 Process Direc-
copy. tion Bands and Streaks RAP
A deletion in the form of a single streak that runs from the lead edge to the trail edge of the copy. and IQ18 Process Direction
Faded Bands and Streaks
RAP
Lead Edge Toner Smear (fused) Smears of fused toner on the lead edge of prints Go to the IQ8 Process Direc-
tion Bands and Streaks RAP
Lead Edge Toner Smear (unfused) Smears of unfused toner on the lead edge of prints Go to the IQ13 Unfused Copy/
Toner Offset RAP
Low Image Density A condition that results when too little toner of a single color or combination of colors is developed on the copy or print. For hardware related prob-
This results in lighter copies or prints for the single-color toner or the color that results from the combination of color ton- lems, go to the IQ3 Low Image
ers. Density RAP
Misregistration/Skew The position and/or alignment of the image relative to the top edge and side edge of the paper is not within specification. Go to the IQ7 Skew/Misregis-
tration RAP
Mottle Areas of solid, or high density coverage that are reproduced with a blotchy, non-uniform appearance. Go to the IQ19 Mottle RAP
Regular (Repeating) Bands, Streaks, A defect that repeats at an interval from14 to 264 mm, is most noticeable in low density (20-40%) halftone areas of the Go to the IQ16 Cross Process
Spots, or Smears copy, and runs perpendicular to process direction. Direction Faded Bands and
Lines and bands are generally uniform in shape from one end to the other. Streaks RAP and IQ17 Cross
Streaks are generally shorter than lines and are of nonuniform width along their length. They may have a more ragged or Process Direction Bands and
fuzzy appearance than lines. Streaks RAP
Residual Image A toner image that remains on the photoreceptor or Transfer Belt after cleaning. The next image is placed on top of the Go to the IQ9 Residual Image
residual image and both images are transferred to the next copy. (Ghosting) RAP
Spots Generally circular in shape, these defects can be caused by an absence of toner in a desired area, or a deposit of toner in Go to the IQ12 Spots RAP
an undesired area
Unfused prints Image can be rubbed off with little or no pressure Go to the IQ13 Unfused Copy/
Toner Offset RAP
Wrinkled Image Areas of prints (usually 11x17 in./A3) have distinctive “worm track” patterns, and/or wrinkles in the paper itself Go to the IQ14 Wrinkled
Image/Paper RAP

IQ2 IIT Image Quality Entry RAP Initial Actions
This RAP is for troubleshooting IIT (Scanner/ADF) problems only. Before proceeding, verify Clean the Lens, the top and bottom surface of the Platen Glass, and all Mirrors with Lens and
that the defect is present in Copy mode only. If the defect is present in Print mode, go to the Mirror Cleaner and a soft, lint-free cloth.
IQ1 IOT Image Quality Entry RAP.
Procedure
Compare the defective copies with the descriptions listed in Table 1. Perform the corrective
action listed for that defect.
Table 1
Defect Corrective Action
Background Clean the Pad, CVT area of the Glass, Platen Glass and the Optics.
Calibrate the IIT (ADJ 5.11).
Blurred or Streaked Copy Ensure that the Platen Glass is installed correctly.
Check/adjust the carriage alignment (ADJ 5.8).
Deletions Clean the Lens, the top and bottom surface of the Platen Glass, and all Mirrors with Lens and Mirror Cleaner and a soft, lint-free cloth.
If the problem persists, replace the Lens Assembly (PL 13.6).
Misregistration/Skew Go to the IQ7 Skew/Misregistration RAP.
Moire • Switch between photo modes and, if necessary, original types, to determine which mode minimizes the defect.
Patterns in the image areas of the print that have the • Decrease the Sharpness level.
appearance of a screen or grid overlaying the
• Reduce or enlarge the copy slightly.
image. The pattern may be uniform or nonuniform in
• Rotate the original on the platen by 90 degrees.
area or shape.
Newton Rings Clean the Document Glass
Repetitive, irregular-shaped marks that occur when Place a transparency between the document and the glass
making copies of glossy photographs. These marks
are most noticeable in large low-density or highlight
areas.

A
IQ3 Low Image Density RAP Replace the Drum Cartridge (PL 6.1).
This RAP troubleshoots hardware-related causes of output images showing image density
lower than specification.
Initial Actions
• Perform IQ1 IOT Image Quality Entry RAP first
• Clean the ROS windows
• Replace the paper in use with fresh, dry paper of the correct specification
• Check the 2nd BTR Cam for proper operation
Procedure
The problem occurs in both copy and print mode.
Y N
The problem occurs in the copy mode only.
Y N
Go to Call Flow
Go to BSD 5.15 - Copy/Scan Image Input Processing (1 of 3). Check that the connectors
on the IIT/IPS PWB are seated properly and the wires are undamaged. If the problem
continues, replace the IIT/IPS (PL 13.8). If the problem persists, replace the Lens Assem-
bly (PL 13.6).
Perform MAX Setup ADJ 9.1. The problem is still present.
Y N
Return to Call Flow.
Enter dC612. Make prints of Test Pattern 17. The Defect is a single color.
Y N
Go to dC612. Print Test Pattern 17. Open the Front Door approximately seven seconds
into the job. Extend the IBT. There is a good toner image on the Transfer Belt.
Y N
Go to the IQ22 Developer Bias RAP to check the Developer Bias Circuit. If the prob-
lem continues, go to the IQ20 2nd BTR Checkout RAP to check the 2st BTR Bias. If
the problem persists, check the ROS for contamination or misalignment.
Check the 2nd BTR for damage or an incorrect installation. Go to the IQ20 2nd BTR
Checkout RAP to check the 2nd BTR. The problem reoccurs.
Y N
Go to Call Flow
Replace the 2nd BTR Assembly (PL 7.8). If the problem continue, replace the Transfer
Belt (PL 7.3).
Swap the affected Drum Cartridge with an adjacent cartridge. Print Test Pattern 12. The
defect moved to the new color.
Y N
Go to IQ22 Developer Bias RAP. Check the Developer Bias. If the problem continues, go
to IQ21 1st BTR Checkout RAP, to check the 1st BTR Bias. If the problem persists,
replace the Developer for the affected color (PL 6.6).
A
IQ4 Repeating Bands, Streaks, Spots, and Smears RAP NOTE: It may be difficult to visually detect small changes. Make a large change in one direc-
tion and work backwards in small increments. When no change can be detected after a value
Bands, Streaks, Spots, and Smears appear on the image at a regular pitch.
has been changed, replace the relevant ROS (PL 5.1).
Procedure
Measure the distance between the repeating defects.
Locate the distance on Table 1 and perform the indicated repair action.
Table 1 Repeating Defects Spacing Chart

Repetition Spacing (mm) Components
0.3 ROS (Stitching)
1 Developer Assembly / Developer Drives
2 Developer Assembly / Developer Drives
6 Developer Assembly / Xero/IBT / Developer Drives
44 BCR (Y, M, C)
36 Developer Roller (K, Y, M, C)
36 (Horizontal streaks) Developer Drive
58 1st BTR
62.8 2nd BUR
88 2nd BTR
98 Fuser Belt
110 Heat Roll
126 Y/M/C Drum
188 Black Drum
Corrective procedure for 0.3mm white/black streaks

(Table 2)
Stitching is an Image Defect that appears as Streaking.
Stitching is caused by a change in the Image Density from the first set of 32 scanning
beams and the next set of scanning beams.
Stitching normally results in black streaks of 0.3mm Pitch. However, over correction will
produce white streaks.
To correct black streaks, change the NVM Value in the plus (+) direction. This will
strengthen the stitching action.
To correct white streaks, change the NVM Value in the minus (-) direction.
Table 2
Initial
Beam No. NVM (IOT/Fin.) -2 -1 Value +1 +2 +3 +4
Ch0 749-002 3 2 1 0 0 0 0
Ch31 749-095 3 2 1 0 0 0 0
Ch1 749-005 3 3 3 3 2 1 0
Ch30 749-092 3 3 3 3 2 1 0

A
IQ5 Blank Page RAP Go to BSD 9.26 - 2nd Transfer and Cleaning (1 of 3). Check that the 2nd BTR connectors are
fully seated and the wires are free from damage. Turn the power OFF and ON. The problem
The copy is printed completely white.
reoccurs.
Y N
Procedure Go to Call Flow.
The problem occurs in both Copy mode and Print mode.
Y N Check the 2nd BTR CAM mechanism for binding. If the problems continues, replace the 2nd
The problem only occurs in Copy mode only. BTR HVPS (PL 11.3). If the problem persists, replace the MCU PWB (PL 11.1).
Y N
Go to Call Flow.
Check that the IIT to IOT cable connection is fully seated. The cable connection is OK.
Y N
Reconnect the IIT to IOT cable.
Go to BSD 5.15 - Copy/Scan Image Input Processing (1 of 3). Check that the IIT/IPS
PWB connectors are fully seated and free from damage. Turn the power OFF and ON.
The problem reoccurs.
Y N
Go to Call Flow.
Check the mirrors on the Full Rate and Half Rate Carriages for alignment. The mirror
are properly installed.
Y N
Install the mirror properly.
Replace the IIT/IPS PWB (PL 13.8). If the problem continues, replace the Lens Assembly
(PL 13.6).
Enter dC612. Print Test Pattern 17. Open the Front Door about seven seconds into the Job.
Extend the IBT Drawer.Check the surface of the IBT Belt. There is a good toner image on
the surface of the IBT Belt.
Y N
Go to BSD 6.1 - Yellow Laser Control, BSD 6.2 - Magenta Laser Control, BSD 6.3 - Cyan
Laser Control, and BSD 6.4 - Black (K) Laser Control. Check that the connectors on each
ROS Unit are fully seated and free of damage. The connectors are OK.
Y N
Reseat the connectors.
Check the installation of each ROS Unit. Each ROS Unit is properly installed.
Y N
Install the ROS Unit properly.
Go to BSD 6.1 - Yellow Laser Control, BSD 6.2 - Magenta Laser Control, BSD 6.3 - Cyan
Laser Control, and BSD 6.4 - Black (K) Laser Control. Check that the connectors on each
ROS Unit are fully seated and free of damage. The connectors are OK.
Y N
Reseat the connectors.
Replace the ROS Unit (PL 5.1). If the problem continues, replace the MCU PWB (PL
11.1).
A
IQ6 Black Print RAP IQ7 Skew/Misregistration RAP
The copy is printed completely black. This RAP is used when Skew, System Registration, or Magnification are out of specification.

The problem occurs in both Copy mode and Print mode. Ensure that the paper being used is fresh, dry, and within specification.
Y N
The problem only occurs in Copy mode only. Procedure
Y N
The problem occurs in the copy mode only.
Go to Call Flow.
Y N
Check that the IIT to IOT cable connection is fully seated. The cable connection is OK. The problem occurs in both the print and copy mode.
Y N
Y N
Go to Call Flow.
Reconnect the IIT to IOT cable.
The original is positioned on the glass properly.

Y N
PWB connectors are fully seated and free from damage. Turn OFF and ON. The prob-
lem reoccurs. Position the original properly.
Y N
Check the DADF Drive Rolls and Pinch Rolls for wear and glossing. Check the Document
Go to Call Flow.
Handler Adjustment ADJ 5.1, ADJ 5.2, ADJ 5.3, ADJ 5.4, ADJ 5.5, ADJ 5.6. The paper
Check the mirrors on the Full Rate and Half Rate Carriages for alignment. The mirror path is OK.
Y N
are OK.
Y N Clean and/or repair the paper path as required.
The defect occurs on copies from all five Paper Trays.
Replace the IIT/IPS PWB (PL 13.8). If the problem continues, replace the Lens Assembly Y N
Adjust the IOT Lead Edge/Side Edge Registration (ADJ 9.7). Check the affected
(PL 13.6).
Feed Tray for wear, slipping, damage, and/or contamination.
Ensure that each Drum Unit is installed and seated correctly.Turn the power OFF then ON.
The problem reoccurs. Registration varies from copy to copy.
Y N
Y N
Go to Call Flow. Go to BSD 5.15 - Copy/Scan Image Input Processing (1 of 3). Check that the con-
nectors on the IIT/IPS PWB are seated and free of damage. If the problem contin-
ues, replace the IIT/IPS PWB (PL 13.8). If the problem persists, replace the Lens
Go to BSD 9.21 - 1st Transfer (1 of 3), 1st BTR HVPS, BSD 9.8 - Black Charging And Expo-
sure, Charge (K) Preclean HVPS, and BSD 9.9 - Charging And Exposure - Y,M,C, Charge (Y, Assembly (PL 13.6).
M, C) HVPS. Check that the connectors are fully seated and the wires are free from damage.
Go to BSD 5.15 - Copy/Scan Image Input Processing (1 of 3). Check that the connectors
Turn the power OFF then ON. The problem reoccurs.
Y N on the IIT/IPS PWB are seated and free of damage. If the problem continues, replace the
Go to Call Flow. IIT/IPS PWB (PL 13.8). If the problem persists, replace the Lens Assembly (PL 13.6).
Go to BSD 6.1 - Yellow Laser Control, BSD 6.2 - Magenta Laser Control, BSD 6.3 - Cyan Laser Replace the MCU PWB (PL 11.1). If the problem continues, replace the CCM PWB (PL 11.7).
Control, and BSD 6.4 - Black (K) Laser Control. Check that the connectors on each ROS Unit
are fully seated and free of damage. Turn the power OFF then ON and print. The problem
reoccurs.
Y N
Go to Call Flow.
Replace the MCU PWB (PL 11.1). If the problem continues, replace the CCM PWB (PL 11.7).

IQ8 Process Direction Bands and Streaks RAP Y N
Go to Call Flow.
This RAP is used to troubleshoot extremely light or white parts of the image. These defects
appear over an extensive area in this process direction. Replace the CCM PWB (PL 11.7). The defect is still present.
Y N
Initial Actions Go to Call Flow.
• Check the Fuser for damage and contamination.
• Ensure that the Platen Glass is clean and without damage. Check the 2nd BTR for damage and/or contamination. The 2nd BTR is OK.
Y N
Replace the 2nd BTR (PL 7.8).
Procedure
The problem occurs in both Copy mode and Print mode. Go to BSD 9.26 - 2nd Transfer and Cleaning (1 of 3) and check that the connectors on the 2nd
Y N BTR HVPS are fully seated and check the wires for damage. The defect is still present.
The problem only occurs in Copy mode. Y N
Y N Go to Call Flow.
Go to Call Flow.
Replace the ROS Unit (C, K) or ROS Unit (Y, M) (PL 5.1). If the defect is still present, replace
Go to BSD 5.15 - Copy/Scan Image Input Processing (1 of 3). Check that the IIT/IPS the 2nd BTR HVPS (PL 11.3). I
PWB connectors are fully seated and free from damage. Turn the power OFF and ON. If the problem continues, replace the MCU PWB (PL 11.1). If the problem persists, replace the
The defect reoccurs. CCM PWB (PL 11.7).
Y N
Go to Call Flow.
Check the mirrors on the Full Rate and Half Rate Carriages for alignment and contamina-
tion. The mirrors are OK.
Y N
Clean and/or reposition the mirrors as required.
(PL 13.6).
Enter dC612. Make a print of Test Pattern 10. Open the Front Door about seven seconds into
the Job. Extend the IBT Drawer. The image on the Belt is defect free.
Y N
• Check the IBT Belt for damage and/or contamination
• Ensure that there is nothing in contact with the belt. Clean or replace as required
• Check the Developer Housings and Drum Cartridges for toner clumping, damage
and contamination
• Go to IQ21 1st BTR Checkout RAP to check the 1st BTR Bias
• Check the ROS Window for damage or contamination and that the connectors are
fully seated. Clean and/or replace as required (PL 5.1)
Check the IBT Cleaner Assembly; check for toner buildup on the top side of the Cleaner Blade
that contacts the IBT Belt. Replace the IBT Cleaner Assembly as required (PL 7.3). The
defect is still present.
Y N
Go to Call Flow.
Replace the MCU PWB (PL 11.1). The defect is still present.

IQ9 Residual Image (Ghosting) RAP IQ10 Solid Color Print RAP
Part or All of the previous image was transferred to the next print. Copy is printed in one solid color.

• Check the end-of-life counter for the Drum Cartridge. If the unit is at or near end-of-life, The problem occurs in both Copy mode and Print mode.
replace the Drum Cartridge. Y N
The problem only occurs in Copy mode.
NOTE: Some ghosting on transparencies is unavoidable. Y N
• If the problem occurs only with certain types of media, ensure that the media in use is Go to Call Flow.
within specification, and that the customer is aware of correct operation of print driver.
• If the distance between the intended image and the residual image has a fixed rate of rep-
PWB connectors are fully seated and the wires are free from damage. Turn the power
etition, go to the IQ4 Repeating Bands, Streaks, Spots, and Smears RAP. Return to this
procedure if the problem persists. OFF and ON. The defect reoccurs.
Y N
Go to Call Flow.
Procedure
The problem occurs in both Copy mode and Print mode. Replace the IIT/IPS PWB (PL 13.8). If the problem continues, replace the Lens Assembly
Y N (PL 13.6).
Y N Remove and reinstall the Drum Unit for the effected color.Turn the power OFF then ON. The
Go to Call Flow. problem reoccurs.
Y N
Go to BSD 5.15 - Copy/Scan Image Input Processing (1 of 3). Check that the IIT/IPS Go to Call Flow.
PWB connectors are fully seated and wires are free from damage.If the problem contin-
ues, replace the IIT/IPS PWB (PL 13.8). If the problem persists, replace the Lens Assem- Install a new Drum Unit for the effected color (PL 6.1).Turn the power OFF then ON. The
bly (PL 13.6). problem reoccurs.
Y N
Remove the Fuser. Check the Heat Roll and Pressure Roll for Toner Offsetting. There is Go to Call Flow.
toner adhering to the Heat Roll.
Y N Go to BSD 9.21 - 1st Transfer (1 of 3), 1st BTR HVPS, BSD 9.8 - Black Charging And Expo-
Check for a residual image on the Transfer Belt. Repair or replace the IBT Belt Assembly sure Charge (K) Preclean HVPS, and BSD 9.9 - Charging And Exposure - Y,M,C, Charge (Y,
(PL 7.3). Check the 2nd BTR for contamination. M, C) HVPS. Check that the connectors are fully seated and the wires are free from dam-
age.Turn the power OFF then ON. The problem reoccurs.
Check the Heat Roll for contamination. The problem reoccurs. Y N
Y N Go to Call Flow.
Clean the Heat Roll. If the problem continues, replace the Fuser (PL 8.1).
Go to BSD 6.1 - Yellow Laser Control, BSD 6.2 - Magenta Laser Control, BSD 6.3 - Cyan Laser
Check the Erase Lamp for the affected color: Control, and BSD 6.4 - Black (K) Laser Control. Check the connectors on each ROS Unit are
• Enter dC330 [091-001] (C, Y, or M), or [091-002] (K), as appropriate. fully seated and free of damage. Turn the power OFF then ON and print. The problem reoc-
• Remove the Drum cartridge for the affected color. curs.
Y N
• Check for light along the mounting rail left side Go to Call Flow.
The Erase lamp is lit.
Y N Replace the MCU PWB (PL 11.1). If the problem continues, replace the CCM PWB (PL 11.7).
Go to BSD 9.30 Black Drum Cleaning and BSD 9.31 - Y,M,C Drum Cleaning. Check that
the connectors on the IOT Drive and MCU PWBs are seated and the wires for damage. If
the connectors and wires are OK, Replace the Erase Lamp (PL 6.5). If the problem con-
tinues, replace the IOT Drive PWB for (C, Y, M) or MCU PWB for (K) (PL 11.1).
Replace the Drum Unit for the affected color (PL 6.1). If the problem continues, replace the
MCU PWB (PL 11.1). If the problem persists, replace the CCM PWB (PL 11.7).

A
IQ11 Background RAP Perform the following:
• Max Setup (ADJ 9.1)
The entire print is covered by a very light layer of toner.
• Ensure that the IIT Calibration (ADJ 5.11) is performed per the instructions
Initial Actions • If the problem continues, ensure the connectors are seated and that the wires are free
• Perform IQ1 IOT Image Quality Entry RAP first. from damage on the following PWBs. If the connectors and wires are OK, replace the
PWBs in the following order:
• Perform Max Setup (ADJ 9.1).
1. IIT/IPS PWB (PL 13.8)
• Ensure that the paper being used is fresh, dry, and within specification.
2. Lens Assembly (PL 13.6)
NOTE: Some background is unavoidable on certain media, such as heavyweight paper and 3. Developer Bias (K) HVPS (PL 11.2)
transparencies. Ensure that the customer selects the correct settings on the UI and print driver. 4. Developer Bias (Y, M, C) HVPS (PL 11.1)
Procedure 5. MCU PWB (PL 11.1)
The problem is a yellow or green background that started after Auto Gradation was per- 6. CCM PWB (PL 11.7).
formed.
Y N
The problem is high density, single-color background.
Y N
Check the face of the ADC Sensor. The ADC Sensor is clean.
Y N
Go to the 092-651 RAP to troubleshoot the ADC Sensor.
Check the Transfer Belt for excessive dirt, damage, or uncleaned toner. The Belt is
clean.
Y N
Check the IBT Cleaner Assembly for damage or wear. Clean or replace as
required (PL 7.3).
Go to IQ22 Developer Bias RAP to troubleshoot the Developer Bias Circuit. The
circuit is OK.
Y N
Repair the Developer bias circuit as required.
Replace the Transfer Belt (PL 7.3). If the problem continues, replace the 2nd BTR
(PL 7.8). If the problem persists, replace the MCU PWB (PL 11.1).
The background is very high and even density, and covers the entire sheet (no
edge erase.
Y N
• Check the end-of-life counter for the Toner Cartridge and Drum Cartridge for
the affected color. Replace if at or near end-of-life.
• Check the Developer Housing for the affected color. Check for toner bridging,
uneven brush, or loose High Voltage terminals. Clean, repair, or replace as
required (PL 6.1).
• If the problem continues, replace the CCM PWB (PL 11.7).
Go to the IQ23 BCR Checkout RAP for Y, M, C.

Go to the IQ24 Scorotron Checkout RAP for K.
A
IQ12 Spots RAP IQ13 Unfused Copy/Toner Offset RAP
Toner spots appear randomly across the print. The image is not properly fused.

• Ensure that the paper in use is fresh, dry, and within specification. • Replace the paper in use with fresh, dry paper of the correct specification.
• Check print driver and copier control panel settings to ensure the media is being run in the • Check the post-Fuser transport areas for dirt.
proper mode. • Ensure that the media being used matches the settings on the UI screen or print driver.
Using the next heavier setting may resolve the problem.
Procedure
The defect occurs in Copy mode only. Procedure
Y N Check the Fuser for damage, toner offsetting, paper wrap, or incorrect installation. Remove
The spots occur at a fixed interval on each print. and reseat the Fuser. If the problem continues, replace the Fuser (PL 8.1).
Y N
The defect occurs in approximately the same position IB to OB on multiple
prints.
Y N
Check the Fuser for damage Toner Offsetting. The Fuser is OK.
Y N
Go to IQ13 Unfused Copy/Toner Offset RAP.
Remove the IBT Cleaner Assembly. Carefully clean the Cleaning Blade. Wipe
the surface or the Transfer Belt with a Lint Free Cloth. If the problem continues,
replace the IBT Cleaner Assembly (PL 7.3).
Check the Transfer Belt (PL 7.3) for dirt or damage. Clean or replace as required.
Go to IQ4 Repeating Bands, Streaks, Spots, and Smears RAP.
Ensure that the original is free from defects. The original is free of defects.
Y N
Replace the original.
Clean the Platen Glass and Lens. The defect reoccurs.

Y N
Go to Call Flow.
Check the surface of the 2nd BTR for damage, dirt, or distortion. The 2nd BTR is OK.
Y N
Replace the 2nd BTR (PL 7.8).

• Go to BSD 5.15 - Copy/Scan Image Input Processing (1 of 3). Check that the IIT/IOT
Drive PWB connectors are fully seated and wires are free from damage.If the problem
continues, replace the IIT/IPS PWB (PL 13.8). If the problem persists, replace the Lens
Assembly (PL 13.6).
• If the problem continues, replace the following parts. Check the prints after each compo-
nent has been replaced:
– MCU PWB (PL 11.1)
– CCM PWB (PL 11.7).

IQ14 Wrinkled Image/Paper RAP IQ15 Partial Image Deletions RAP
Areas of prints have distinctive ‘worm track’ patterns or light ‘cloudy’ areas in the image. Actual There are extremely light parts on the image or parts that are completely omitted. These omit-
wrinkles in the paper itself can also occur. ted parts appear on limited areas on the paper.

NOTE: The following factors can/will increase the occurrence of this problem:
Y N
• Lighter weight papers. The problem only occurs in Copy mode.
• Larger papers. Y N
• Short-grain 11x17 in / A3 papers. Go to Call Flow.
• Old paper.
Check the Platen Glass for dirt or contamination. The Platen Glass is OK.
• 2 sided printing
Y N
• Fuser with 1100 or more hours of operating life. Clean or replace the Platen Glass (PL 6.1).
• Ensure the Paper Tray Side Guides are set correctly. Check the mirrors on the Full Rate and Half Rate Carriages for alignment. The mirrors
are OK.
• Check the paper path for dirt and/or obstructions
Y N
Procedure
• For Fuser related problems, remove and reinstall the Fuser. If the problem continues, Go to BSD 5.15 - Copy/Scan Image Input Processing (1 of 3). Check that the IIT/IPS
replace the Fuser. (PL 8.1). PWB connectors are fully seated and free from damage. Turn the power OFF then ON.
• Go to OF 8.1 Paper Feed Checkout RAP. The problem reoccurs.
Y N
Go to Call Flow.
(PL 13.6).
Remove each Drum Unit and reinstall.Turn the power OFF then ON. The defect reoccur.
Y N
Go to Call Flow.
Install a new Drum Unit(s) for the affected color(s) (PL 6.1).Turn the power OFF then ON. The
defect reoccurs.
Y N
Go to Call Flow.
Check the IBT Belt for damage or contamination. The IBT Belt is OK.
Y N
Replace the IBT Belt (PL 7.3).
Check the 2nd BTR Assembly for damage or contamination. The 2nd BTR Assembly OK.
Y N
Replace the 2nd BTR Assembly (PL 7.8).
Check the 2nd BTR CAM mechanism for binding. The 2nd BTR Assembly is OK.
Y N
Replace the 2nd BTR Assembly (PL 7.8).
A
A
Go to BSD 9.26 - 2nd Transfer and Cleaning (1 of 3). Check that the connectors on the 2nd IQ16 Cross Process Direction Faded Bands and Streaks
BTR HVPS are seated and that the wires free from damage. Turn the power OFF then ON.
The defect is still present. RAP
Y N Cross Process Direction Faded Bands and Streaks
Go to Call Flow.
Initial Actions
Replace the 2nd BTR HVPS (PL 11.3). If the problem continues, replace the MCU PWB (PL
• Ensure that the Platen Glass is clean and without damage.
11.1). If the problem continues, replace the CCM PWB (PL 11.7).
• Check the 2nd BTR Cam for proper operation.
Procedure
Y N
Y N
Go to Call Flow.
tion. The mirrors are OK.
Y N
The defect reoccurs.
Y N
Go to Call Flow.
(PL 13.6).
Swap the affected Drum Cartridge with an adjacent Cartridge. Enter dC612. Print Test Pattern
12. The defect moves to the new color.
Y N
Check the Following:
• Clean the HV Contacts for the affected Drum Cartridge
• The Drum Unit for damage, wear, and/or contamination. If the Drum Unit is OK,
replace the Developer (PL 6.6)
Replace the Drum Cartridge (PL 6.1). The defect reoccurs.

Y N
Go to Call Flow.
Y N
Check the 1st BTR of the affected color for damage and/or contamination. The IBT Belt
is OK.
Y N
Clean or replace the IBT Belt as required (PL 7.3).
A B
A B
Replace the MCU PWB (PL 11.1). If the defect reoccurs, replace the CCM PWB (PL IQ17 Cross Process Direction Bands and Streaks RAP
11.7).
Cross Process Direction Bands and Streets
Go to BSD 9.26 - 2nd Transfer and Cleaning (1 of 3). Check that the connectors on the 2nd
BTR HVPS are seated and that the wires are free from damage. Turn the power OFF and then Initial Actions
ON. The defect reoccurred. • Ensure that the Platen Glass is clean and without damage.
Y N • Check the 2nd BTR Cam for proper operation.
Go to Call Flow.
Replace the 2nd BTR HVPS (PL 11.3).

Procedure
If the problem persists, replace the MCU PWB (PL 11.1). If the problem continues, replace the The problem occurs in both Copy mode and Print mode.
CCM PWB (PL 11.7). Y N
The problem only occurs in Copy mode only.
Y N
Go to Call Flow.
Y N
Go to Call Flow.
tion. The mirror are OK.
Y N
(PL 13.6).
Swap the affected Drum Cartridge with an adjacent Cartridge. Print Test Pattern 12. The
defect moves to the new color.
Y N
Check the Following:
• The 1st BTR of the affected color for damage and/or contamination
• The ROS Window for damage or contamination and that the connectors are fully
seated. Clean and/or replace as required (PL 5.1)
Replace the Drum Cartridge (PL 6.1). The defect reoccurs.

Y N
Go to Call Flow.
Y N
Check the 1st BTR of the affected color for damage and/or contamination. Clean or
replace the IBT Belt (PL 7.3). The defect reoccurs.
Y N
Go to Call Flow.
Replace the MCU PWB (PL 11.1). If the defect reoccurs, replace the CCM PWB (PL
11.7).
A
A
Check the 2nd BTR Assembly for damage or contamination. The 2nd BTR Assembly OK. IQ18 Process Direction Faded Bands and Streaks RAP
Y N
Replace the 2nd BTR Assembly (PL 7.8). Light bands of one color appear over the image in the process direction.
Go to BSD 9.26 - 2nd Transfer and Cleaning (1 of 3). Check that the connectors on the 2nd Initial Actions
BTR HVPS are seated and that the wires are free from damage. Turn the power OFF and then Check the 2nd BTR Cam for proper operation
ON. The defect reoccurred.
Y N Procedure
Go to Call Flow.
Y N
Replace the 2nd BTR HVPS (PL 11.3).If the problem persists, replace the MCU PWB (PL
The problem only occurs in Copy mode only.
Y N
Go to Call Flow.
Y N
Go to Call Flow.
Check the mirrors on the Full Rate and Half Rate Carriages for alignment. The mirrors
are properly installed.
Y N
Installed the mirrors properly.
(PL 13.6).
Y N
Check the IBT Belt for damage or contamination. The IBT Belt is OK.
Y N
Clean or replace the IBT Belt as required (PL 7.3).

Check the Developer Housing and Drum Cartridges for Toner clumping, damage, and/or con-
tamination. The Developer Housing and Drum Cartridge are OK.
Y N
Clean or replace the Developer Housing (PL 6.6) or Drum Cartridge (PL 6.1) as required.
Go to BSD 9.26 - 2nd Transfer and Cleaning (1 of 3). Check that the connectors on the 2nd
BTR HVPS are seated and that the wires are free from damage. Turn the power OFF and then
ON. The defect reoccurred.
Y N
Go to Call Flow.
Replace the 2nd BTR HVPS (PL 11.3). If the problem persists, replace the MCU PWB (PL

A
IQ19 Mottle RAP Switch Drum Cartridges. The problem moves with the cartridge.
Y N
This RAP troubleshoots the causes of output images showing image density that varies from Check the following:
inboard to outboard edges, or randomly throughout the print.
• Clean the HV contact for the developer in question.
Initial Actions • Replace the Toner Cartridge if not done previously.
• Replace the Developer (PL 6.6). Examine the housing for damage, wear, or contam-
• Replace the paper in use with fresh, dry paper of the correct specification. Ensure that the
ination. If the problem persists, replace the ATC Sensor (PL 6.6).
loaded media matches the UI or print driver settings.
• Determine if the Drum Cartridge or any of the Toner Cartridges are approaching end-of- Replace the Drum Cartridge (PL 6.1).
life. Replace if necessary.
• Perform Max Setup (ADJ 9.1). If this does not resolve the problem, continue with this NOTE: Performing the adjustments in the following table may not eliminate mottle completely,
RAP. and/or may introduce other IQ problems; the intent is to reach the best compromise. (Table 1)
Table 1
Procedure
Color Black/White
Enter dC612. Make a print of Test Pattern 17. The defect involves a single color.
Y N
The problem occurs with a specific type or weight of paper only. Default Paper Name NVM Side 1 NVM Side 2 NVM Side 1 NVM Side 2
Y N
Plain Paper Bond 746-311 746-313 746-313 746-314
Make a print of the Test Page. Open the Front Door when the lead edge of the print
begins to protrude from the Fuser Exit nip. Open the Fuser and examine the par- Light Weight Paper 746-319 746-320
tially-fused sheet. The defect is present in both the fused and unfused portion Plain IC 746-321 746-322 746-323 746-324
of the sheet. Heavy Weight 1A 746-325 746-326 746-327 746-328
Y N Heavy Weight 1B 746-329 746-330 746-331 746-332
Clean or replace the Fuser (PL 8.1).
Heavy Weight 2A 746-333 746-334 746-335 746-336
Enter dC612. Make a print of Test Pattern 17. As the print is being processed, open Heavy Weight 2B 746-337 746-338 746-339 746-340
the Front Door. Examine the image on the Transfer Belt. The image on the belt Heavy Weight 2C 746-341 746-342 746-343 746-344
has acceptable density. Heavy Weight 2D 746-345 746-346 746-347 746-348
Y N Heavy Weight 2E 746-349 746-350 746-351 746-352
Replace the Transfer Belt (PL 7.3).
Transparency 746-353 746-354
Go to the IQ20 2nd BTR Checkout RAP to check 2nd BTR Backup Roll bias/con- Coated 1 746-355 746-356 746-357 746-358
tacts. Coated 2 746-359 746-360 746-361 746-362
Clean/replace the 2nd BTR Assembly (PL 7.8). Film 746-363 746-364
If the problem continues, replace the Transfer Belt (PL 7.3).
CAUTION
Performing the adjustments in the following step may not eliminate mottle completely,
and/or may introduce other IQ problems; the intent is to reach the best compromise.
It may be possible to fine-tune the 2nd BTR transfer bias for a specific problem paper by
varying the secondary transfer remote for that paper.
The secondary transfer bias is a target value (based on temperature, humidity, 2nd BTR
resistance, and other Xerographic inputs) that represents what control logic has com-
puted to be the optimum transfer bias. Each paper type has an NVM location for remote
manual control of this target. The default for these “remote” locations is 100 (representing
100% of computed transfer bias target). The bias can be shifted from 0% to 200% of tar-
get.
Change the value of the remote for the affected paper type to 150. Adjust the remote up
or down to achieve the best IQ compromise. If the results are not satisfactory, set the
remote value to 75 and adjust the remote up or down to achieve the best IQ compromise.
A
A
IQ20 2nd BTR Checkout RAP Check the following:
• Check the 2nd BTR for any damage, repair or replace as required.
To isolate mechanical failure and out-of range voltages/current for the 2nd BTR assembly.
• Ensure that the 2nd BTR is correctly installed in both the IB and OB holders.
WARNING
HIGH VOLTAGE!
Initial Actions
• Enter dC330 (094-004) 2nd BTR Motor retract. Stack codes (042-001), (042-002), (042-
003), or (042-004) Main Drive Motor. The 2nd BTR Motor responds
NOTE: When stacking the codes stack one code at a time with the (094-004).
• Enter dC330 (094-004) 2nd BTR Motor retract. Stack codes (042-001), (042-002), (042-
003), or (042-004) Main Drive Motor. If the 2nd BTR does not respond, check the Retract
Motor and the 2nd BTR Retract Sensor (PL 7.9). Replace the 2nd BTR if needed
NOTE: When stacking the codes stack one code at a time with the (094-004).
Procedure
Refer to BSD 9.26 - 2nd Transfer and Cleaning (1 of 3). Disconnect the red wire on the 2nd
BTR HVPS. Set the meter to read microamps. Connect the meter with one lead connected to
the connector on the board and the other lead to the red wire. Approximately 20-30 micro-
amps are measured.
Y N
Approximately 10-15 microamps are measured.
Y N
Approximately 0 microamps are measured.
Y N
Current is out of operating range. Check wire harness for damage. Check for
bad connection or open circuit on the 2nd BTR HVPS. Repair or replace as
required.
Reconnect the red wire. Set the meter to read VDC. Check for +24VDC between
pins 1and 2 of P/J582 while the machine is in standby mode. +24VDC is mea-
sured.
Y N
Check wire harness for damage. Check for bad connection or open circuit on
the MCU PWB (J410). Repair or replace the MCU PWB as required (PL 11.1).
Check wire harness for damage. Check for bad connection or open circuit on the
2nd BTR HVPS. Repair or replace MCU PWB as required (PL 11.1).
Reconnect the red wire on the 2nd BTR HVPS. Set the meter to read VDC. Check for
+5VDC at P/J439-B6 on the IOT Drive PWB while making a full color copy of the stan-
dard test pattern. +5VDC is measured.
Y N
Check wire harness for damage. Check for bad connection or open circuit on the
IOT Drive PWB. Repair or replace as required (PL 11.1).
Check wire harness for damage. Check for bad connection or open circuit on the 2nd
BTR HVPS. Repair or replace as required (PL 11.3).
A
IQ21 1st BTR Checkout RAP IQ22 Developer Bias RAP
This RAP is used to isolate mechanical failure and out-of-range voltage/current for the 1st BTR This RAP is used to isolate out-of-range voltage/current for the developer Bias.
Assembly
Procedure
Procedure WARNING
NOTE: Because the 1st BTR HVPS location is very difficult to access, no actual voltage HIGH VOLTAGE!
checks can be made. Exercise caution when performing the voltage checks in this procedure.
Make a copy of the Color Test Pattern. If the high density gradation patches (100%, 85%, and Refer to BSD 9.12 - Black Development and BSD 9.13 - Yellow, Magenta, Cyan Development.
70%) for one or more of C, Y, M, or K appear to be light, perform the following: Check the voltage at P/J594 (Y, M, C), P/J592 (K) on the Developer Bias HVPS. There should
be approximately 370VAC and -540VDC (+/- 10%) present. The voltages are within range.
• Refer to BSD 9.21 - 1st Transfer (1 of 3) and BSD 9.22 - 1st Transfer (2 of 3). Reseat the
Y N
connectors and check the wiring on the 1st BTR HVPS for damage.
+24 VDC is measured between pins B9 and B8 of P/J416 on the MCU PWB.
• Check the Fault Code List for the following Fault Codes:
Y N
– 094-320 RAP +24 VDC is measured between pins A9 and A8 of P/J410 on the MCU PWB.
– 094-321 RAP Y N
If the above Fault Codes are OK, replace the 1st BTR HVPS (PL 7.4). If the problem con- Go the +24VDC Wirenets to troubleshoot the 24VDC circuit.
tinues, replace the MCU PWB (PL 11.1).
Go to BSD 9.12 - Black Development and BSD 9.13 - Yellow, Magenta, Cyan Devel-
opment. Reseat the connections and check for damaged wires. If the problem con-
tinues, replace Developer Bias Y,M,C HVPS (PL 11.1) or Developer Bias K HVPS
(PL 11.2).
Go to BSD 9.12 - Black Development and BSD 9.13 - Yellow, Magenta, Cyan Develop-
ment. Check that the HVPS Control PWB is seated correctly. If the problem continues,
replace the Developer Bias Y,M,C HVPS (PL 11.1) or Developer Bias K HVPS (PL 11.2).
Go to BSD 9.12 - Black Development and BSD 9.13 - Yellow, Magenta, Cyan Development.
Reseat connector P/J594 and P/J592 on the MCU PWB. Check the wires for damage. If the
checks are good, return to the RAP that directed you here.

IQ23 BCR Checkout RAP IQ24 Scorotron Checkout RAP
Use this procedure to troubleshoot edge-to-edge, very dense, single-color background Use this procedure to troubleshoot edge-to-edge, very dense, Black background
WARNING WARNING
HIGH VOLTAGE! HIGH VOLTAGE!
Exercise caution when performing the voltage checks in this procedure. Exercise caution when performing the voltage checks in this procedure.
Procedure Procedure
Swap the Drum Cartridge that creates the high single-color background with any of the other Install a new Black Drum Cartridge and run some test prints. The background color contin-
Drum Cartridges and make a test print. The background color remains the same. ues.
Y N Y N
Replace the Drum Cartridge causing the single-color background (PL 6.1). Go to Call Flow.
Go to BSD 9.9 - Charging And Exposure - Y,M,C. Check the connectors on the Charge (Y, M, Go to BSD 9.8 - Black Charging And Exposure. Check the connectors on the Charge (K) Pre-
C) HVPS are seated and the wires for damage. The connectors and wires check out OK. clean HVPS are seated and the wires for damage. The connectors and wires check out
Y N OK.
Repair or replace harness as required. Y N
Repair or replace harness as required.
NOTE: The actual BCR bias voltage involves a high-frequency AC signal at a negative DC off-
set. The AC and DC values vary constantly, depending on run mode, Drum age, and several Program a Black only job. While the job is running, check pin 1 at P/J591 on the Charge (K)
environmental variables. Measured voltages will vary from machine to machine and job to job. Preclean HVPS. Approximately -400 VDC to -900 VDC is measured: The voltage checks out
OK.
Program a Full Color copy job. While the job is running, check the pin on P/J593 that is associ- Y N
ated with the problem color for -400 VDC to -900 VDC:
+24VDC is measured between pins 1 and 2 at P/J584 on the Charge (K) Preclean
C: pin 6
HVPS.
M: pin 4 Y N
Y: pin 1 Check the wires for damage or open circuit. Repair as required.
The voltages check out OK.
Y N Replace the Charge (K) Preclean HVPS (PL 11.2).
+24VDC is measured between pins 1 and 2 at P/J587 on the Charge (Y, M, C) HVPS.
Y N Replace the Scorotron Unit Assembly (PL 6.1). If the problem continues, replace the Charge
Check the wires for damage or open circuit. Repair as required. (K) Preclean HVPS (PL 11.2).
Replace the Charge (Y, M, C) HVPS PWB (PL 11.1).
Replace the affected Drum Cartridge (PL 6.1). If the problem continues, replace the Charge (Y,
M, C) HVPS (PL 11.1).

IQ25 PWS Test Pattern RAP
The purpose of this procedure is to diagnose Image Quality problems through use of dC606
and dC612 test pattern generators (Refer to Figure 1).
Initial Actions
Perform Regicon, MAX Setup and Print Calibration
Procedure
The defect appears in prints only
Y N
The defect appears in copies or scans only
Y N
Run dC612 test patterns 1-20. The defect is present

Y N
suspect the CCM PWB. Load CCM software before replacing any parts.
Suspect the MCU PWB, ROS, or Xerographics (drums, charge, developer, IBT,
transfer, etc.).
Run dC612 test patterns 21 - 46. The defect is present

Y N
Clean the white reference strip, lens and mirrors. If the defect remains, replace the
Lens Assembly (PL 13.6).
Run test patterns 41 to 43, test patterns 44 to 46, and then test patterns 23 to 32.
• If defect appears on 44 to 46 but does not appear on 41 to 43, suspect Ext. Mem.
PWB.
• If the defect appears on 23 to 32 but not on 33 to 40, suspect the IPS PWB.
NOTE: Testing of the BDEC PWB requires the user to examine the character edges on
scanned test patterns and compare differences in copy quality for Text and Photo modes.
Run Print Reports and dC606 PS and PCL test patterns. The defect is present
Y N
If the defect does not appear, suspect the print driver or the application.
Run dC612 test patterns 1-20. The defect is present

Y N
Suspect the Network Controller. Load NC software before replacing any parts
Suspect the MCU PWB, ROS, or Xerographics (drums, charge, developer, IBT, transfer, etc.).

Figure 1 PWS Test Pattern Generation

Image Quality Specifications Registration and border deletions are checked using the Step Scales on the Geometric Test
Pattern, an example of which is shown in Figure1. All of the scales are 20mm in height, and are
The following steps are used to set up the machine for the purpose of making test pattern cop-
made up of four 5mm steps. Step 1 will be described as at the top of the Step Scale, and Step
ies to judge output image color density, balance, and registration.
4 will be described as at the bottom.
1. Set the following Customer Mode Settings to the positions listed:

a. Output Color - Full Color
b. Original Type - Text & Photo / Halftone
c. Lighten/Darken - Normal
d. Color Balance - 0
e. Color Saturation - Normal
f. Sharpness - Normal
2. Place the Color Test Pattern on the platen. Load 11x17” or A3 paper into Tray 1. Make a
copy of the test pattern.
3. Compare the copy to the test pattern. Refer to and for this evaluation.
Table 1 Color Specifications Check Locations

AREA Figure 1 Step Scales
Check for the Following Results
()
Each Step Scale is positioned for a particular paper size and orientation. Table2 indicates the
A Text Reproduction. Each of the seven sentences in this area are fully reproduced
appropriate Step Scales to use for the various paper sizes, orientations and measurement
with no missing letters or portions of letters. The sentences are reproduced in Black,
locations.
Cyan, Magenta, Yellow, Red, Green and Blue.
B Color Registration. The patterns in location B should be properly registered to pro- Table 2 Geometric Checkout - Step Scale Data.
vide Black, Red, Green and Blue lines.
Paper
C Front to Rear Density. The density of both the low density and high density bands Orientation To check: Step Scales to use (refer to Figure1)
Size
should be uniform from front to rear. This can be tested by folding the copy in the
center and comparing the front side of the copy to the rear side of the copy at location 11x17 SEF Lead Edge LE1 through LE3
C. Both the high density and low density locations should exhibit even front to rear Side Edge SE1 through SE4 (top); SE5 and SE8 (bottom)
density. Trail Edge TE3
D Color Gradation. This area should exhibit a decreasing density of each of the colors A3 SEF Lead Edge LE 1 through LE3
from 100% density to 5% density. In a properly adjusted machine, the 10% patches Side Edge SE1 through SE4 (top); SE6 and SE7 (bottom)
should be visible and the 5% patches should be barely visible or not visible on the Trail Edge TE4
test pattern copy (except for the bottom row). 8.5x11 SEF Lead Edge LE 1 and LE2
E Routine Color. Location E represents three general tests for the machine to repro- Side Edge SE1 through SE3 (top); SE9 (bottom)
duce colors common to customer originals. Trail Edge TE5
Location A is a general skin tone test. A4 LSEF Lead Edge LE 1 and LE2
Location B represents the color of grass or other common foliage. Side Edge SE1 through SE3 (top); SE10 (bottom)
Location C represents the color of the sky. Trail Edge TE6
F Photo Gradation. Location F is not used for any copy quality evaluation on this prod- 8.5x11 LEF Lead Edge LE1 through SE3
uct. Side Edge SE1 and 2 (bottom) SE6 and SE7 (top)
G IIT Calibration Patches. These patches are scanned for IIT Calibration during the Trail Edge TE 2
dC945 IIT Calibration portion of Max Setup. A4 LEF Lead Edge LE1 through SE3
H 100 Lines/Inch Image. A Moire defect will show on this image. Moire on a 100 Line/ Side Edge SE5 (top); SE1 and SE2 (bottom)
Inch image is within specification. Trail Edge TE1
I 175 Lines/Inch Image. This image is used to test for Moire. Depending on the degree
of the defect, moire seen on this image should be considered out of specification. 1. Set the following Customer Mode Settings to the positions listed:
• Output Color - Full Color

• Original Type - Photo & Text / Halftone Table 3 Test Pattern Image Data Locations for Geometric Specifications
• Lighter/Darker - Auto Contrast GEOMETRIC
CHECK PERFORMED
• Color Saturation - Normal AREA
• Variable Color Balance - Normal Low Contrast This specifies the desired standard for reproduction of low density images.
• Sharpness - Normal Reproduction The machine should reproduce all of the text in the 0.2 G Text Blocks on the
2. Place Test Pattern 82E8220 on the platen and 24# Xerox Color Xpressions 11x 17” or 90 output copy.
GSM Colotech A3 paper in Tray 1. Make a copy of the test pattern. ROS Borders Measure from the lead edge of the paper at LE2, the side edge of the paper at
3. Follow the directions in Table1 to determine if the machine registration is within specifica- (Image Loss) SE2 and SE7, and the trail edge at TE4, to the top edge of the step scales in
tion. those locations. The measurements should conform to the following specifica-
tions:
Table 3 Test Pattern Image Data Locations for Geometric Specifications • Lead Edge 4mm ± 1 mm
• Side Edges 2 mm ± 1 mm
GEOMETRIC
CHECK PERFORMED • Trail Edge 4 mm ± 1 mm
AREA
Magnification Locate the 300mm line running from near LE1 to the trail edge of the 1.8 lp
ladder. Locate the 200mm line running from near LE1 to near LE3. Make a
copy. The measurements should be:.
• Left to Right.: 300mm ±1.5mm
• Front to Rear: 200mm ±1.0mm
Resolution Observing the targets on the test pattern copy at locations R1 through R8, the
line pairs specified below are clearly visible for the magnification value indi-
cated:
• 70%: 3.0 lp/mm
• 100% through 400%: 4.3 lp/mm
Lead Edge Measure from the lead edge of the paper to the top of Step 3 on the LE2 Step
Registration Scale. The measurement should be:
• Trays 1 through 4: 10mm ±1.5mm (±1.6mm for 2nd side of duplex job)
• Tray 5: 10mm ±1.6mm
Side Edge Measure from the side edge of the paper to the top of Step 3 on the SE2 and
Registration SE3 Step Scales. The distance should be within the following tolerance:
• Trays 1 through 4: 8.5mm ±1.8mm (±2.0mm for 2nd side of duplex job)
• Tray 5: 8.5mm ±3.0mm
Lead Edge For skew from front to rear, the distance from the lead edge of the paper to the
Skew targets at LE1 and LE3 are measured. The measurements must match each
other to within the tolerance below:
• Trays 1 through 4: within ±1.6mm (±2.0mm for 2nd side of duplex job)
• Tray 5: within ±1.6mm
Side Edge For skew from left to right, the distance from the side edge of the paper to the
Skew targets at SE1 and SE4 are measured. They must match each other to within
the tolerance below:
• Trays 1 through 4: within ±3.2mm (±4.0mm for 2nd side of duplex job)
• Tray 5: within ±3.2mm
Line Density This parameter is measured on the two 0.7G Text Blocks on the test pattern
copy. The machine should reproduce all of the characters shown in the block
on the output copy.
Solid Repro- This specifies the desired standard for reproduction of solid gray images at 1.0
duction K. The 1.0 K blocks on the output copy should reproduce with minimal mottle
or graininess.

Figure 2 Color and Geometric Test Patterns

Image Defect Samples Background
The following figures contain examples of defects and their possible causes.
• Background
• Color Misregistration
• Debris-Centered Deletions
• Deletions
• High Frequency Bands
• Irregular Process Direction Streak
• Low Image Density
• Moire
• Mottle
• Newton Rings
• Regular (Repeating) Bands, Streaks, or Smears
• Residual Image
• Streak Deletion in Process Direction
• Wrinkled Image
Figure 1 Background Defect Sample
Cause
Incorrect Electrostatics, high TC, faulty ADC Sensor
Corrective Action
Go to the IQ11 Background RAP.

Color Misregistration Debris-Centered Deletions
Figure 1 Color Misregistration Defect Sample Figure 1 DCD Defect Sample
Cause Cause
Failure of the ROS or IBT “walking” from rear to front or front to rear. Toner agglomerates cause deletions in the areas surrounding them during transfer.
Mechanical problem in the IBT Assembly. Corrective Action

Go to the IQ12 Spots RAP.
Corrective Action
Go to the IQ7 Skew/Misregistration RAP.

Deletions High Frequency Bands
Figure 1 Deletions Defect Sample Figure 1 High Freq. Bands Defect Sample
Cause Cause
Defective IBT Belt, damp paper, uneven charge. Faulty ROS Assembly or Photoreceptor/Developer Housing gear or bearing problem.
Corrective Action Corrective Action

Go to the IQ15 Partial Image Deletions RAP. Go to the IQ4 Repeating Bands, Streaks, Spots, and Smears RAP.

Irregular Process Direction Streak Low Image Density
Figure 1 Streak Defect Sample Figure 1 Low Density Defect Sample
Cause Cause
Clog in Developer Housing Trim Bar, malfunction of IBT Cleaner Assembly, contaminated ROS Incorrect electrostatics, defective ADC Sensor, low toner concentration or out-of-specification
window. paper (especially low quality or heavy weight paper).

Go to the IQ8 Process Direction Bands and Streaks RAP. Go to the IQ3 Low Image Density RAP.

Moire Mottle
Figure 1 Moire Defect Sample Figure 1 Mottle Defect Sample
Cause Cause
The halftone screen used on the original interferes with the halftone screen used by the copier. Damp or low quality paper, aged developer, low toner concentration

Go to the IQ2 IIT Image Quality Entry RAP. Go to the IQ19 Mottle RAP.

Newton Rings Regular (Repeating) Bands, Streaks, Spots, or Smears
Figure 1 Newton Rings Defect Sample Figure 1 Repeating Defects Sample Image
Cause Cause
Highly reflective surfaces on a glossy photograph. Damage, density variation, or deletions caused by rotating component. Spacing equal to effec-
tive circumference of part.
Corrective Action
Perform the following: Corrective Action
Go to the IQ4 Repeating Bands, Streaks, Spots, and Smears RAP.
• Clean the Document Glass
• Place a transparency between the document and the glass

Residual Image Streak Deletion in Process Direction
Figure 1 Residual Image Defect Sample Figure 1 Streak Deletion Defect Sample
Cause Cause
Improper IBT cleaning and/or defective IBT Belt. Contamination of ROS window, damage to or contact with Transfer Belt or Drum Cartridge

Go to the IQ9 Residual Image (Ghosting) RAP. Go to the IQ8 Process Direction Bands and Streaks RAP.

Wrinkled Image Cloud Defect
Figure 1 Wrinkled Image Defect Sample0104928 Figure 1 Cloud Defect Sample
Cause Cause
Non-uniform paper buckle between IBT and Fuser; Fuser “tenting” of paper. Actual wrinkling of Non-uniform paper buckle between IBT and Fuser; Fuser “tenting” of paper
the paper itself can also occur.
Corrective Action
Corrective Action Go to the IQ4 Repeating Bands, Streaks, Spots, and Smears RAP.
Go to the IQ14 Wrinkled Image/Paper RAP.

IBT Cleaner Streak
INBOARD EDGE
LEAD EDGE
Figure 1 IBT Cleaner Streak Defect Sample
Cause
Damage or wear to IBT Cleaner Assembly
Corrective Action
Go to the IQ8 Process Direction Bands and Streaks RAP.

ADJ 4.2 UI Diagnostic Tests NOTE: If this routine is performed as part of the UI Diagnostic Tests, the machine will
have to be switched Off and On to return to customer mode when you exit the UI Diag-
Procedure nostic Tests. The machine will not have to be switched Off and On for the other UI Diag-
This series of tests are built into the UI software to test the functionary of the UI, UI pixels and nostic Tests.
color fidelity, Touch Screen response and Control Panel buttons and LEDs.
To enter the UI Diagnostic Tests screen, press the <Phone + # + *> Buttons. After the Screen
displays there will be a list of 10 routines available. You can select the tests from either the
Touch Screen or by using the number key pad on the Control Panel. Each test will have one or
more tests contained in the test. These tests are selectable from the number keys on the con-
trol panel. You can exit any of the top level tests by pressing the 0 button on the Control panel.
NOTE: For Test 2 Touch Panel Calibration, use the Touch Pen for this routine. The Touch Pen
is installed in the Tilt Swivel cover at the rear of the UI. To remove the cover, apply upward fin-
ger pressure to the cover’s (2) bottom tabs and rotate the cover up and to the rear to remove.
The location is shown in Figure 1.
1. LCD Pixel Test - This test displays a lighted blank screen. Touch the Touch Screen and a
small square in color will display where ever you touch the screen. This will demonstrate
the function of the touch screen. If anyplace you touch does not produce a color square
suspect the touch screen is defective.
2. Touch Panel Calibration - Start the Test and touch the cross hatch locations as they are
displayed (9 locations appear one at a time starting with the upper left). This will set the
correct points of origin for the display.
1.
To remove this cover and get the
Touch Pen, apply finger pressure
to the 2 bottom tabs and rotate
the cover up and to the rear.
Figure 1 Pen location for Touch Panel Calibration
3. Touch Panel Test - This routine tests the response of the Touch Screen to touch by the
CSE. When the panel is touched a small color square is displayed. If a square is touched
repeatedly it will toggle on and off. If a fault is declared troubleshoot the fault.
4. Button Test - This routine test the functions of the Buttons on the control panel and dis-
plays the results on the UI as a color change on the button display.
5. Display Vertical Test - This test displays eight different vertical gradient patterns these
patterns are selectable from the numeric key pad on the control panel:

a. 1 Red Gradient
b. 2 Green Gradient
c. 3 Blue Gradient
d. 4 RGB three bar display
e. 5 33 Bars RGB
f. 6 50 Bars RGB
g. 7 100 Bars RGB
h. 8 200 Bars RGB
i. 0 Exit routine
6. Checksums Test - This test checks and displays the UI Software checksums.
7. Reboot / Restart UI - This routine reboots / restarts the UI software without having to
reboot the entire machine.
8. LED Test - This routine tests the functionary of the LEDs on the Control panel. Select the
test to perform and press the buttons on the control panel that have LEDs associated with
them by following the display on the UI. There is also a test that causes the LEDS to blink
in a pattern after the LEDs have been switched on.
9. Audio Tone Test - This routine tests the different tones the machine is capable of produc-
ing by using the numeric keypad on the Control Panel:
a. 1 Sound Test -This is the basic sound test that indicates the Audio Tone on the UI is
working properly
b. 500 HZ Test
c. 1KHZ Test
d. 2.5 KHZ Test
e. 4 KHZ Test
f. All Zone Test - Tests all the tones in sequence.
g. 0 Exit
10. * NVM - The Asterisk before NVM in this list is the button to select on the numeric keypad
to invoke this test. There are three parts to this routine.
a. 1 Enables copying of the Local UI (LUI) NVM to a USB Flash drive (only visible on
the screen) when a formatted flash drive is plugged into the UI.
b. 2 Enables restoring of LUI NVM from a formatted flash drive (only visible when a for-
matted flash drive containing LUI NVM) is plugged into the UI.
c. 3 Enables the CSE to restore the UI NVM to factory defaults.
11. 0 Exit the routine.

ADJ 5.1 DADF Skew Adjustment a. Remove the thumbscrew.
b. With a 5.5 mm socket, loosen the (2) screws so that the plate moves freely.
Purpose
c. Move the DADF in the direction of A or B.
To correct the feeding (skew) of the original by adjusting the position of the DADF.
• Moving in the A direction moves the image away from the paper’s edge
(increasing distance to the edge).
Check
• Moving in the B direction moves the image toward the paper’s edge (decreas-
1. Perform the Check in the DADF Height Adjustment (ADJ 5.4), to verify the evenness of ing distance to the edge).
the Platen Guide bearings touching the CVT Platen Glass. If the bearings are not touch-
• Also note that movement of the right screw affects the measurement at SE5,
ing evenly, perform the appropriate DADF Height Adjustment.
while movement of the left screw affects measurement at SE8.
2. Place the Geometric Test Pattern 82E8220 (11 x 17 / A3) on the DADF with the scan side
d. Tighten the (2) screws and reinstall the thumbscrew.
up and Lead Edge metrics LE1 through LE3 to the left.
3. Make copies with the following settings:
11 x 17 (A3) SEF
100% Reduce/Enlarge
1→1 Sided
3 sheets
4. On the third sheet, measure the distance between the reference point on the SE5 metric
and the edge of the paper, then measure the distance between the reference point on the
SE8 metric and the edge of the paper. The difference between the two measurements
should be no more than ±0.5mm. If the difference is greater than ±0.5mm, perform the
Adjustment. Figure 1
Figure 2 Adjusting the position of the DADF
3. Perform steps 2 through 4 of the Check procedure to determine if skew is now within the
recommended tolerance.
4. After adjustment, perform DADF Side Edge Registration (ADJ 5.2) and DADF Lead Edge
Registration. (ADJ 5.3).
Figure 1 Using the Geometric Test Pattern to measure skew
Adjustment
1. Open the DADF.
2. Adjust the position of the DADF by moving it in direction A or B. Figure 2

ADJ 5.2 DADF Side Edge Registration
Paper Manually
Purpose Feed labeled 2
Align image scanned from document with left side edge of paper. Direction
NOTE: The following adjustments must have been completed.

• IOT Lead Edge/Side Edge Registration Adjustment ADJ 9.7 Edge of
Copy
• IIT Lead Edge/Side Edge Registration Adjustment ADJ 5.9
• DADF Height Adjustment ADJ 5.4
• DADF Lead Skew Adjustment ADJ 5.1 10.0+/-
0.5mm
Check A
1. Make two copies from the Platen Glass to be used as DADF originals.
a. Register Geometric Test Pattern 82E8220 (11 x 17 / A3) on the Platen with side edge
metrics SE1 through SE4 against the rear registration guide.
b. Select the following:
• 1→1 Sided
Figure 1 Verifying Side Edge Registration of DADF Originals
• A3 or 11 x 17 Paper Supply
• 100% Reduce/Enlarge 3. Check DADF Side Edge Registration for Side 1.
• 2 Copies a. Load both DADF Originals in the DADF, 1 on top, with side edge metrics SE1
c. Press Start and write DADF Original 1 on the first copy and DADF Original 2 on the through SE4 against rear registration guide. Check that side guide touches docu-
second copy. ments.
2. Verify side edge registration of DADF Originals. b. Make copies with the following settings:
a. On DADF Original 2 measure and record the distance between the side edge and • 1→1 Sided
the reference line and write A next to this measurement. Figure 1 • A3 or 11 x 17 Paper Supply
b. Check that A is 10.0 ±0.5mm. If A is 10.0 ±0.5 mm, go to step 3. • 100% Reduce/Enlarge
If A is not 10.0 ±0.5 mm, check both of the following and then return to the beginning • 2 Copies
of this procedure.
c. Press Start and discard the first set of copies.
i. IOT Lead Edge/Side Edge Registration Adjustment. ADJ 9.7
d. On Side 1 of the second set of copies, measure and record the distance between the
ii. IIT Lead Edge/Side Edge Registration Adjustment. ADJ 5.9 side edge and the reference line and write B next to this measurement. Figure 2

NOTE: Increasing value moves side edge metrics SE1 through SE4 toward edge.
Paper
Feed b. If B is more than A, increase the NVM value (0.0847 mm per step).
Direction If B is less than A, decrease the NVM value (0.0847 mm per step).
c. Check results of adjustment and adjust if required.
2. Adjust Side 2 DADF Side Registration.
Edge of a. Enter NVM Location (dC131) (Scan Services) [715-111].
Copy
NOTE: Increasing value moves side edge metrics SE1 through SE4 toward edge.
b. If copy 2 edge metric is farther away from edge than copy 1, increase the NVM value
(0.0847 mm per step).
B If copy 2 edge metric is closer to edge than copy 1, decrease the NVM value (0.0847
mm per step).
c. Check results of adjustment and adjust as required.
NOTE: 2 to 2 sided or 2 to 1 sided must be selected to view a change in [715-111].

[715-111] produces no change in 1 to 2-sided copying.
Figure 2 Checking Side Edge Registration of DADF
Table 1 NVM List
e. Compare B to A. B must be within ±2.5 mm of A. Chain Link Name Min Initial Max Increment Remarks
If the difference between B and A is greater than 2.5 mm, go to step 1 of the adjust- 715 110 CVT FS Offset Side 1 Replace 0 120 240 0.0847mm Side 1
ment. All
Otherwise go to the next step, below. 715 111 CVT FS Offset Side 2 Replace 0 120 240 0.0847mm CVT-Side 2
4. Check DADF Side Edge Registration for Side 2. All
a. Make a 2-sided test pattern.
i. Load DADF originals 1 and 2 face up, 1 on top, with side edge metrics SE1 NOTE: As the corresponding NVM 715-056 to 715-091 will be rewritten when NVM 715-110 to
through SE 4 toward the rear of the DADF. 715-113 are rewritten, be careful when NVM 715-056 to 715-091 are changed individually.
ii. Select 1 to 2 sided and press Start to make the 2 sided test pattern.
b. Make test copies.
i. Load the 2 sided test pattern with side 1 up and side edge metrics SE1 through
SE 4 toward the rear of the DADF.
ii. Select the following:
• 2 to 1 sided
• 100% Reduce/Enlarge
• 2 Copies
iii. Press the Start button and discard the first set.
c. Using the second set of copies, check that the side edge metrics SE2 and SE3 are
the same distance from the edge of the paper for both copies.
If the difference is greater than ±2.5 mm, go to step 2 of the adjustment.
Otherwise, the DADF Side Edge Registration is good.
Adjustment
1. Adjust Side 1 DADF Side Registration.
a. Enter NVM Location (dC131) (Scan Services) [715-110].

ADJ 5.3 DADF Lead Edge Registration
Purpose
Align image scanned from document with top edge of paper.
A 10.0 +/- 0.5 mm
NOTE: The following adjustments must have been completed.
Top Edge
• IOT Lead Edge/Side Edge Registration Adjustment ADJ 9.7 of Copy
• IIT Lead Edge/Side Edge Registration Adjustment ADJ 5.9
• DADF Height Adjustment ADJ 5.4
• DADF Lead Skew Adjustment ADJ 5.1 Paper
Feed
Check Direction
1. Make two copies from the Platen Glass to be used as DADF originals.
a. Register Geometric Test Pattern 82E8220 (11 x 17 / A3) on the Platen with the lead
edge metrics LE1 through LE3 against the left registration guide.
b. Select the following: Manually
• 1→1 Sided labeled 2
• A4 or 8 1/2 x 11 Long Edge Feed Paper Supply
Figure 1 Verifying Top Edge Registration of DADF Originals
• 2 Copies 3. Check DADF Top Edge Registration for Side 1.
c. Press Start and write DADF Original 1 on the first copy and DADF Original 2 on the a. Load both DADF Originals in the DADF, 1 on top, with lead edge metrics LE1
second copy. through LE3 facing toward the left.
2. Verify Lead Edge Registration of the DADF Originals. b. Select the following:
a. On copy 2 (Original 2), measure the distance between the top edge of the copy and • 1→1 Sided
the reference line on metric LE2, and write A and the measurement on copy 2. Fig- • A4 or 8.5 x 11 Long Edge Feed Paper Supply
ure 1
b. Check that A is 10.0 ±0.5 mm. If A is 10.0 ±0.5 mm, go to step 3.
• 2 Copies
If A is not 10.0 ±0.5 mm, check both of the following and then return to the beginning
c. Press Start and discard the first set.
of this procedure.
d. On Side 1 (labeled DADF Original 1) of the second set of copies, measure the dis-
i. IOT Lead Edge/Side Edge Registration Adjustment. ADJ 9.7
tance between the top edge of the copy and the reference line on metric LE2, and
ii. IIT Lead Edge/Side Edge Registration Adjustment. ADJ 5.9 write B and the measurement on copy 1.
e. Compare B to A. B must be within 0 ±2.2 mm of A.
If the difference between B and A is greater than 2.2 mm, go to step 1 of the Adjust-
ment.
Otherwise, go to the next step below.
4. Check the DADF Lead Edge Registration for Side 2.
a. Make a 2 sided test pattern.
i. Load DADF Originals 1 and 2 face up, 1 on top, with lead edge metrics LE1
through LE3 facing toward the left.
ii. Select 1 to 2 sided and press Start to make the 2 sided test pattern.
b. Make test copies.
i. Load the 2 sided test pattern with Side 1 up, and lead edge metrics LE1
• 2 to 1 sided

• A4 or 8.5 x 11 Long Edge Feed Paper Supply ADJ 5.4 DADF Height Adjustment
Purpose
• 2 Copies
To correct the feeding of the original by adjusting the height of the DADF.
iii. Press Start and discard the first set.
c. Check that the lead edge metrics are same distance from the edge of paper for both Check
copies.
1. Remove the DADF Front Cover, Rear Cover, and Left Lower Cover. REP 5.3
If the difference is greater than 2.2 mm, go to step 2 of the adjustment.
2. Remove the IIT Front Cover, secured by (4) screws, two of which are hidden behind the
Otherwise, the DADF Lead Edge Registration is good.
Front Toner Door. PL 13.1
Adjustment 3. Check the gap between the Platen Guide Bearings and the CVT Platen Glass, as well as
1. Adjust Side 1 DADF Lead Edge Registration. the gap between the DADF front feet and the Platen Glass. Figure 1
a. Enter NVM Location (dC131) (Scan Services) [711-140]. a. Verify that the Platen Guide Bearings (2), located at the front and rear of the Platen
Roll (PL 14.9) are evenly (equally) touching the CVT Platen Glass. Open and close
NOTE: For adjustment purposes, 25 numbers in NVM equals approximately 1 mm
the DADF and observe the bearings to verify that they are simultaneously and
of adjustment.
evenly touching the CVT Platen Glass.
b. If B is more than A, increase the NVM value. b. Verify that the feet (2) at the front of the DADF (PL 14.12) are touching the Platen
If B is less than A, decrease the NVM value. Glass. Clearance should be 0.5 mm or less.
c. Check results of adjustment and adjust if required.
2. Adjust Side 2 DADF Lead Edge Registration.
a. Enter NVM Location (dC131) (Scan Services) [711-141].

of adjustment.
b. If Side 2 edge metric is farther away from edge than Side 1, increase the NVM value.
If Side 2 edge metric is closer to edge than Side 1, decrease the NVM value.
c. Check results of adjustment and adjust as required.
NOTE: 2 to 2-sided or 2 to 1-sided must be selected to view a change in [711-141].

[711-141] produces no change in 1 to 2-sided copying.
Table 1 NVM List

Chain Link Name Min Initial Max Increment Remarks
711 140 DADF Lead Reg. Adjustment 0 122 244 0.0414mm Side 1
(Side 1) Replace All
711 141 DADF Lead Reg. Adjustment 0 122 244 0.0414mm CVT-Side 2
NOTE: As the corresponding NVM 711-001 to 711-011 will be rewritten when NVM 711-
140 is rewritten, be careful when NVM 711-001 to 711-011 are changed individually.
Figure 1 DADF height adjustment verification points

Adjustment
1. To adjust the DADF Platen Guide bearings so that they are equally touching the CVT
Platen Glass, and are parallel to the glass (which directly affects skew), loosen the nut of
the Left Counter Balance and turn the screw in the directions shown in the figure. Figure 2
• Turn the screw in the direction A (counter-clockwise) to raise the front of the DADF,
while lowering the rear.
• Turn the screw in the direction B (clockwise) to lower the front of the DADF, while
raising the rear.
Figure 3 DADF Right Front Foot height adjustment
NOTE: Ensure that the Counter Balance nut is securely tightened after adjustment.
Figure 2 DADF Platen Guide bearing height adjustment
NOTE: Ensure that the Counter Balance nut is securely tightened after adjustment.
2. To adjust the clearance between the DADF right front foot and the Platen Glass (which
should be 0.5 mm or less), loosen the nut of the Right Counter Balance and turn the
screw in the directions shown in the figure. Figure 3
• Turn the screw in the direction D (counter-clockwise) to lower the front of the DADF,
while raising the rear.
• Turn the screw in the direction E (clockwise) to raise the front of the DADF, while
lowering the rear.

ADJ 5.5 DADF Trail Edge Registration Adjustment Otherwise, go to the next step below.
4. Check DADF Trail Edge Registration for Side 2.
Purpose
a. Make a 2 sided test pattern.
To set the Trail Edge (Slow Scan Direction) of the DADF Scan Position (original scan position).
i. Load DADF originals 1 and 2 face up, 1 on top, with lead edge metrics LE1
NOTE: The following adjustments must have been completed. through LE3 toward the left.
• IOT Lead Edge/Side Edge Registration Adjustment ADJ 9.7 ii. Select 1 to 2 sided and press Start to make the 2 sided test pattern.
• IIT Lead Edge/Side Edge Registration Adjustment ADJ 5.9 b. Make test copies.
• DADF Height Adjustment ADJ 5.4 i. Load the 2 sided test pattern with Side 1 up, and lead edge metrics LE1
• DADF Lead Skew Adjustment ADJ 5.1
Check • 2 to 1 sided
1. Make two copies from the Platen Glass to be used as DADF originals. • A3 or 11 x 17 Paper Supply
a. Register Geometric Test Pattern 82E8220 (11 x 17 / A3) on the Platen with lead • 100% Reduce/Enlarge
edge metrics LE1 through LE3 against the left registration guide. • 2 Copies
b. Select the following: iii. Press Start and discard the first set.
• 1→1 Sided c. Check that trail edge metrics are the same distance from the trail edge of the paper
• A3 or 11 x 17 Paper Supply for both copies.
• 100% Reduce/Enlarge If the difference is greater than 2.2 mm, go to step 2 of the adjustment.
• 2 Copies Otherwise, the DADF Trail Edge Registration is good.
c. Press Start and write DADF Original 1 on the first copy and DADF Original 2 on the Adjustment
second copy. 1. Adjust Side 1 DADF Trail Edge Registration.
2. Verify trail edge registration of DADF Originals. a. Enter NVM Location (dC131) (Scan Services) [711-142].
a. On copy 2 (Original 2), measure the distance between the trail edge of the copy and
the reference line (second step in from the edge) on metric TE4, and write A and the NOTE: For adjustment purposes, 25 numbers in NVM equals approximately 1 mm
measurement on copy 2. of adjustment.
b. Check that A is 10.0 ±0.5 mm. If A is 10.0 ±0.5 mm, go to step 3. b. If B is more than A, increase the NVM value.
If A is not 10.0 ±0.5 mm, check both of the following and then return to the beginning If B is less than A, decrease the NVM value.
of this procedure. c. Check results of adjustment and adjust if required.
i. IOT Lead Edge/Side Edge Registration Adjustment. ADJ 9.7 2. Adjust Side 2 DADF Trail Edge Registration.
ii. IIT Lead Edge/Side Edge Registration Adjustment. ADJ 5.9 a. Enter NVM Location (dC131) (Scan Services) [711-143].
3. Check DADF Trail Edge Registration for Side 1.
a. Load both DADF Originals in the DADF, 1 on top, with lead edge metrics LE1 and
of adjustment.
LE3 toward the left.
b. Select the following: b. If Side 2 edge metric is farther away from edge than Side 1, increase the NVM value.
• 1→1 Sided If Side 2 edge metric is closer to edge than Side 1, decrease the NVM value.
• A3 or 11 x 17 Paper Supply c. Check results of adjustment and adjust as required.
• 100% Reduce/Enlarge NOTE: 2 to 2-sided or 2 to 1-sided must be selected to view a change in [711-143].
• 2 Copies [710-143] produces no change in 1 to 2-sided copying.
c. Press Start and discard the first set.
d. On Side 1 (labeled DADF Original 1) of the second set of copies, measure the dis- Table 1 NVM List
tance between the trail edge of the copy and the reference line (second in from the Chain Link Name Min Initial Max Increment Remarks
edge) on metric TE4, and write B and the measurement on copy 1.
711 142 DADF Trail Edge Adjustment 0 122 244 0.0414mm Side 1
e. Compare B to A. B must be within 0 ±2.2 mm of A.
If the difference between B and A is greater than 2.2 mm, go to step 1 of the Adjust-
ment.

Table 1 NVM List ADJ 5.6 DADF Slow Scan Direction Reduce/Enlarge
Chain Link Name Min Initial Max Increment Remarks Adjustment
711 143 DADF Trail Edge Adjustment 0 122 244 0.0414mm CVT-Side 2 Purpose
To obtain the proper Slow Scan Direction Reduce/Enlarge ratio for 100% copy. Simply stated,
to set 100% as 100%.
Check
NOTE: As the corresponding NVM 711-043 to 711-053 will be rewritten when NVM 711- 1. Place Geometric Test Pattern 82E8220 (11 x 17 / A3) on the DADF with the scan side up.
• 1→1 Sided
• 5 Copies
3. On the third copy, select any two points on the ruler in the center of the copy, measure
and record the distance between the two points.
4. Select the same two points on the ruler in the center of the Geometric Test Pattern, mea-
sure and record the distance between the two points.
5. If the measured distance was is same between the copy and the Geometric Test Pattern,
no further action is required. If the measured distance is not the same, perform the Adjust-
ment.
Adjustment
1. Enter NVM Location (dC131) (Scan Services) (NVM Read/Write).
2. Adjust the distance between the reference points in the third copy using the following
NVM table (Table 1) so that it is the same as the distance between the same points in the
Geometric Test Pattern.
If the measured value in the copy was shorter than the measured value in the Test Pat-
tern, set a larger NVM value.
If the measured value in the copy was longer than the measured value in the Test Pattern,
set a smaller NVM value.
Table 1 NVM List

Chain Link Name Min Initial Max Increment
711 144 Magnification Adjustment All 240 120 0 0.1%
3. After adjustment, place the Geometric Test Pattern A2E8220 (11 x 17 / A3) on the DADF
again with the scan side up.
• 1→1 Sided
• 100%
• 5 Copies
5. Repeat the procedure until the distance between the reference points in the copy is the
same as the distance between the same points in the Geometric Test Pattern.

ADJ 5.7 DADF Document Calibration ADJ 5.8 Half Rate/Full Rate Carriage Position Adjustment
Purpose Purpose
This procedure calibrates the document size detection circuitry in the DADF. The purpose of this adjustment is to adjust the Full Rate/Half Rate Carriage to the correct oper-
ating position.
Perform this adjustment whenever any of the following occur:
Adjustment
• Replacement of the DADF.
WARNING
• When an error is detected after replacing Registration Roll, Feed Roll, and Retard Roll.
• When a size detection error is reported.
Adjustment
NOTE: Adjust the positions of the Full Rate/Half Rate Carriage on the front and the Rear sepa-
1. Connect the PWS to the machine.
rately.
2. Enter the Diagnostic Mode. Refer to PWS Diagnostic mode.
1. Secure the DADF in the service position. REP 5.2
3. Select dC527 from the DC Quick menu.
2. Undock the finisher, if present.
4. Set three documents to be transported in the DADF.
a. Open the finisher front door.
• XE: A4 LEF
b. Release the securing latch.
• XC: 8.5 x 11 in. LEF
c. Disconnect the connector to the copier/printer.
CAUTION
d. Roll the finisher away from the right side of the copier/printer.
After this routine has started, it cannot be stopped or interrupted until it completes, regardless
of success or failure. 3. Remove the IIT Right Cover. PL 13.2
5. Click Start. The DADF starts feeding the documents and calculating the correction value. 4. Remove the Right Plate. PL 13.4
At this point, the Entering message appears. 5. Remove the Platen Glass. PL 13.4
6. When the corresponding NVM data is updated, the PWS screen indicates that the pro- 6. Prepare the alignment tools (2) for determining the carriage position. Figure 1
cess has been completed. a. Remove the screw.
b. Remove the alignment tool.
c. Remove the screw.
d. Remove the alignment tool.

NOTE: Align the front locating hole first, then the rear, if possible.
1
Move full rate car-
riage to right, which
also pulls half rate
carriage to right.
Figure 1 Preparing the alignment tools Figure 2 Aligning the Half Rate Carriage locating holes
7. Align the (2) locating holes in the Half Rate Carriage with the (2) locating holes of the rails 8. Install and secure the alignment tools into the Front and Rear of the Half Rate Carriage.
((1) in Front, (1) in Rear). Figure 2 Figure 3
a. Install the alignment tools.
• Install the alignment tool in the Front locating hole first.
• Install the alignment tool in the Rear locating hole next, if possible.
b. Secure the alignment tools with the screws.

Figure 3 Installing alignment tool in locating hole
Figure 4 Adjusting Capstan Pulley to enable locating hole alignment
9. Change the position of the Capstan Pulley, if the rear locating holes of the Half Rate Car-
riage and adjoining rail cannot be aligned (and the alignment tool cannot be installed).
10. Check that the locating holes in the top frame of the IIT can be aligned with the holes in
Figure 4
the Full Rate Carriage. Figure 5
a. Loosen (2) set screws on the Capstan Pulley.
a. Install the alignment tools. (Front first, then Rear)
b. Rotate the Capstan Pulley as needed to align locating holes.
b. Secure them with screws.
c. Align locating holes in Half Rage Carriage and rail.
d. Resecure (2) set screws on the Capstan Pulley.

Figure 5 Installing the alignment tools in the Full Rate Carriage Figure 6 Moving the Full Rate Carriage to align locating holes
11. If the locating holes in the frame and the Full Rate Carriage cannot be aligned, and the
alignment tool cannot be installed, perform the following steps. Figure 6
a. Loosen the securing screw on the Carriage Cable.
b. Move the Full Rate Carriage to align the locating holes.
c. Tighten the screw.

ADJ 5.9 IIT Lead Edge/Side Edge Registration Adjustment
Purpose
The purpose of this adjustment is to set the home position for the IIT Lead Edge (Slow Scan)
direction and the IIT Side Edge (Fast Scan) direction.
Check
NOTE: The IOT Lead Edge/Side Edge Registration Adjustment (ADJ 9.7) must have been
completed before performing this adjustment.
1. Register Geometric Test Pattern 82E8220 (11 x 17 / A3) on the Platen with side edge met-
rics SE1 through SE4 against the rear registration guide.
• 1→1 Sided 1
• A3 or 11 x 17 Paper Supply See Table 1 for
tolerances
• 5 Copies
3. Measure the Lead Edge of the third copy. Figure 1
Figure 1 Lead Edge Registration Check
4. Measure the Side Edge of the third copy. Figure 2

2. Referring to Table 2 adjust the measured value of the Lead Edge as follows:
• If the measured value is short, set a larger value.
• If the measured value is long, set a smaller value.
NOTE: 19 bits (sequential numbers) equals approximately 1 mm of Lead Edge adjust-

ment.
3. Referring to Table 2 adjust the measured value of the Side Edge as follows:
• If the measured value is short, set a smaller value.
• If the measured value is long, set a larger value.
NOTE: 12 bits (sequential numbers) equals approximately 1 mm of Side Edge

adjustment.
Table 2 NVM List

Chain Link Name Min Initial Max Step
715 050 Slow Scan (Lead Edge) Adjust- 16 100 184 0.036mm
ment
715 053 Fast Scan (Side Edge) Adjustment 0 120 240 0.0846mm
4. After the adjustment, register the Geometric Test Pattern 82E8220 (11 x 17 / A3) on the
Platen with side edge metrics SE1 through SE4 against the rear registration guide and
make 5 copies at 11” x 17” (A3) SEF 100%.
5. Repeat the procedure until the measured values of the Lead Edge and Side Edge are
within the specifications shown in Table 1.
1
See Table 1 for
tolerances.
Figure 2 Side Edge Registration Check
5. Check that the Measured Values of the Lead Edge and Side Edge are within the specifi-
cations of the supporting Mode shown in Table 1 below. If either measurement is not
within specifications, perform the Adjustment.
Table 1
Item Simplex Duplex
Lead Edge 10+/-1.5mm 10+/-1.6mm
Side Edge 8.5+/-1.8mm 10+/-2.0mm
Adjustment
1. Enter Diagnostics (dC131) (Scan Services) (NVM Read/Write).

ADJ 5.10 IIT Vertical/Horizontal Reduce/Enlarge
Purpose
To correct the horizontal (fast scan)/vertical (slow scan) Reduce/Enlarge ratio for a 100% copy.
CAUTION 1
Avoid performing this procedure. This procedure should only be performed when the actual IIT Horizontal dis-
magnification is not correct. tance should
measure 200
NOTE: Before performing this procedure, make sure that the IOT horizontal/vertical Reduce/ mm on this
Enlarge ratios are appropriate. line.
Check
1. Register Geometric Test Pattern 82E8220 (11 x 17 / A3) on the Platen with side edge met-
rics SE1 through SE4 against the rear registration guide.
• Copy Mode: Black
• Document Type: Text / Photo
• Paper: A3 or 11 x 17
• 2 Copies
3. Check the 2nd copy for the following. Figure 1
2
a. For Horizontal Reduce/Enlarge: Figure 1 Vertical dis-
Check that the distance between the two points is 200±1mm, which should match tance should
the dimension on the Geometric Test Pattern. measure 300
If the value is not within the specified range, perform the Adjustment. mm on this
line.
b. For Vertical Reduce/Enlarge: Figure 1
Check that the distance between the two points is 300±1.5mm, which should match
the dimension on the Geometric Test Pattern. Figure 1 Checking Horizontal and Vertical distances
If the value is not within the specified range, perform the Adjustment.
Adjustment
Horizontal Reduce/Enlarge Adjustment
NOTE: This adjustment may cause the following secondary problems:

• Deterioration of resolution because of the ASIC digital correction.
1. Change the following NVM values.

• Platen: dC131 [715-702]
• CVT: dC131 [715-703]
• 1 increment: 0.1%
• Increase in value: Enlargement direction
• Decrease in value: Reduction direction
Vertical Reduce/Enlarge Adjustment
NOTE: This adjustment may cause the following secondary problems:

• RGB does not overlap, causing a color shift.
1. Enter dC131 [715-051].

2. Change the value. ADJ 5.11 IIT Calibration
• 1 increment: 0.1%
Purpose
• Increase in value: Enlargement direction
The purpose of this procedure is to calibrate the optics in the IIT for optimal performance.
• Decrease in value: Reduction direction
There are two adjustments included in the IIT Calibration Adjustment.
• White Reference Adjustment - Calculates and set the White Reference Correction
Coefficient.
• CCD Calibration - Corrects the IIT sensitivity dispersion.
Adjustment
CAUTION
Do not select the Optical Axis Calibration button unless the Lens Kit was replaced.
1. If the Lens Kit (PL 13.6) was replaced, perform ADJ 5.12 first.
2. Clean the Optics:
a. Switch off the power and allow the Exposure Lamp to cool off.
b. Using the optical Cleaning Cloth, clean the front and rear of the Document Glass,
Document Cover, White Reference Strip, Reflector, and Mirror.
c. Clean the Exposure Lamp with a clean cloth and Film Remover.
d. Clean the Lens with Lens and Mirror Cleaner and lint free cloth.
5. Confirm the following NVM location [scan settings] 715-106 (paper code) is set to 5 for
XC (Digital Color Xpressions) or 6 for XE (Color Tech+). If NVM location 715-106 is incor-
rect, change to the correct value.
6. Exit dC131.
8. Select the White Reference Adjustment button.
9. Place 10 sheets of 11 x17/A3 Color Expressions (or equivalent 96 brilliance paper) on the
platen.
10. Press Start.
11. The setup values are displayed on the White Reference Setup Value screen.
12. When White Reference setup is done, select the CCD Calibration button.
13. Place the Color Test Pattern on the platen, then press Start.
14. Select OK.
15. The obtained data is displayed in the b* Calibration Coefficients window.

ADJ 5.12 Optical Axis Alignment 2. The Lens assembly frame and adjustment nut should have factory set-up marks on them.
If no factory marks are visible, then mark the frame and nuts and use these marks as
Purpose starting point indicators. (Figure 2)
The purpose of this adjustment is to align the CCD with the Lens. This procedure should only
be performed if the Lens or CCD is replaced, or if the documentation specifically directs.
Check
1. Reinstall the Platen Glass.
CAUTION
Stray light will adversely affect this check. If there is significant ambient light around the
machine (especially fluorescent light), open the platen cover as little as required to start the
scan, in order to keep as much stray light as possible away from the Lens and CCD.
NOTE: After connecting the PWS to the machine but before entering dC945, raise the platen
cover. If the routine is started with the cover down, the PWS Tool will lock up. Starting point marks
placed on the adjust-
2. Enter dC945. Raise the platen cover. Select the Optical Axis Calibration button and ment nut and on the
press Start. Lens Assembly
3. Check the results in the Optical Axis Set Results box. Frame
If OK is displayed in the Judge row, the check is good. Go to IIT Calibration (ADJ 5.11).
4. If the tool displays NG, perform the Adjustment.
Adjustment
1. Remove the IIT Lens Cover and locate the adjustment nuts. (REP 5.25) (Figure 1)
Adjustment nuts
Figure 2 Starting point marks
3. Check the results in the Optical Axis Set Results box. The values displayed indicate the
amount and direction of the correction required:
• + means rotate clockwise
• - means rotate counterclockwise
• The amount of correction is displayed in degrees. Each division around the nut rep-
resents 15 degrees (divide the displayed value by 15 to get the number of divisions).
If a value higher than 990 is displayed, this may indicate that insufficient light is
entering the CCD. Make sure that the Lens and Platen Glass are clean.
4. Make the indicated correction for both the front and rear screws,
5. Reinstall the Platen Glass then press the Start button.
6. Repeat steps 2 and 3 until OK is displayed
7. Adjust the IIT Calibration (ADJ 5.11).
Figure 1 Adjustment Nuts

ADJ 7.1 Tray 5/Bypass Guide Adjustment
Purpose
This procedure calibrates the paper size detection circuits for Tray 5. It should be performed
when the MSI size sensor is replaced or a size detection error occurs
Adjustment
1. Enter the PWS Diagnostic mode.
3. Push the paper guides to their minimum width.
4. Select the Minimum Position radio button, then select Set NVM.
5. Push the paper guides to their maximum width.
6. Select the Maximum Position radio button, then select Set NVM.
7. Place a sheet of paper in Tray 5 and adjust the guides.
8. Select Test
9. The Result box will display the computed width of the paper. Display range is 88 to
333mm. Verify the results.

ADJ 9.1 MAX Setup ADJ 9.2 ATC Sensor Setup
Purpose Purpose
This procedure checks, and, if necessary, adjusts, several Image Quality factors so that opti- CAUTION
mum copy and print quality can be consistently obtained, by stabilizing the development poten- This procedure should only be performed when the ATC Sensor or Developer Housing is being
tial and copy density. replaced, OR when there is reason to believe that the calibration values in NVM are incorrect.
This procedure sets the calibration values (ATC Correction Coefficient and ATC Correction Off-
Check set) in NVM to calibrate new ATC Sensors
1. Reset the TRC Adjust values (ADJ 9.4) and Copy Mode Color Balance values (ADJ 9.6)
to midpoint (0). Check
2. Perform the ProCon On/Off Print check (ADJ 9.5). If the check is good, go to step 5. 1. If the ATC Sensor or Developer Housing was replaced, perform the first procedure listed
3. If the prints display any Inboard-to-Outboard density variation, perform the Adjustment. in Adjustment
4. If Print quality is OK but Copy quality is bad, perform the IIT Procedures portion of the 2. If there is reason to believe that the calibration values in NVM are incorrect, perform the
Adjustment. following:
5. Perform the following as required by the customer: TRC Adjust (ADJ 9.4); Color Balance a. Enter the Diagnostic Mode. Refer to PWS Diagnostic mode.
(ADJ 9.6). The adjustment is complete. DO NOT perform the Adjustment unless problems b. Select dC950 from the DC Quick menu. Select Read.
are encountered in this Check. c. Check the values in the top rows of numbers in the window. If the value in all 4 col-
Adjustment umns is the default (55), it is probable that the NVM is incorrect. perform the second
Max Setup consists of several separate procedures that should be performed in the following procedure listed in the Adjustment.
sequence: Adjustment
Procedure 1 - for new ATC Sensors
IOT Procedures
Perform these steps if you have just replaced an ATC Sensor or Developer Housing:
1. Verify the ATC Sensor Setup (ADJ 9.2), then proceed to step 2. Ensure that the calibra- 1. Enter the Diagnostic Mode. Refer to PWS Diagnostic mode.
tion codes have not been reset to the default values. 2. Select dC950 from the DC Quick menu.
2. Perform the ProCon On/Off Print check (ADJ 9.5), then proceed to step 3. 3. Locate the ATC Sensor calibration code on the ATC Sensor. This is the 3-digit number in
3. If the prints display any Inboard-to-Outboard density variation go to dC612. Print out test the 3rd line of text on the label (it will always start with a zero).
pattern #12 - In/out adjustment_primary color (4C). Evaluate the prints for inboard-to-out- 4. Enter the last 2 digits of this code into the appropriate column of the first row.
board density variation. If problems are observed, perform ADJ 9.11, then proceed to step 5. Select the color(s) to be changed.
4.
6. Select Start.
4. If Print quality is OK but Copy quality is bad, go to the IIT Procedures; otherwise proceed
Procedure 2 - to restore ATC Calibration values
to step 5.
Perform steps 1, 2, or 3 as appropriate if you need to restore ATC Sensor NVM calibration val-
5. Proceed to step 6. ues:
6. Perform the following as required by the customer: TRC Adjust (ADJ 9.4); Color Balance 1. If a known good Machine Settings floppy exists, use dC351 to restore Machine Settings.
(ADJ 9.6).
2. If a known good floppy is not available, but the original (as delivered) ATC Sensors are
IIT Procedures
still in the machine, perform the following:
a. Check the NVM Setting Value List in the Tray 1 pocket. Record the values for loca-
Perform these steps ONLY if sent here from the IOT Baseline Checks. IIT Calibration
tions 752-883 through 752-885 (these are the sensor barcode values).
SHOULD NOT be performed as a routine part of the Adjustment.
1. If any IIT or IPS repairs were performed, perform the IIT Calibration (ADJ 5.11), then pro- b. Enter the Diagnostic Mode. Refer to PWS Diagnostic mode.
ceed to step 2. c. Select dC950 from the DC Quick menu.
2. Make a copy of the ProCon On pattern that was printed in step 2 of the Baseline Checks. d. Select the color(s) to be changed.
Compare the copy to the original print. Return to step 5 of the IOT Procedures. e. Enter the recorded values into the appropriate column of the first row.
f. Select Start.
3. If one or more ATC Sensors have been replaced, or if you are not sure of the replacement
status, perform the following
a. Open the Drum Cartridge Module.

NOTE: The sensor tags for the Y,M,C developers are visible from beneath the drawer. In order ADJ 9.3 Toner Density Setup (Tone Up/Down)
to see the Black tag, remove the adjacent Drum Cartridge.
Purpose
b. Locate the ATC Sensor calibration code on the ATC Sensors. This is the 3-digit num-
This procedure manually increases or decreases toner concentration (TC). It is used when a
ber in the 3rd line of text on the label (it will always start with a zero).
xerographic problem or out-of-toner condition has prevented process control from maintaining
c. Enter the Diagnostic Mode. Refer to PWS Diagnostic mode. the TC target value.
d. Select dC950 from the DC Quick menu.
e. Select the color(s) to be changed. This procedure does not change any parameters; it performs a one-time change to TC. It is
f. Enter the last 2 digits of this code into the appropriate column of the first row. important that the problem that caused the low or high TC condition is resolved before perform-
ing this adjustment.
g. Select Start.
Check
3. Select Print.
4. Compare the values for ATC Average with the values for ATC Target. If the values differ
by more than 25 bits for Y, M, or C; or by more than 50 bits for K, perform the Adjust-
ment.
Adjustment
For each color that is above or below target, enter a value between -99 and 99 into the top
row. This value is the number of tone up or tone down cycles to be performed. Negative
values increase the ATC Average; positive values decrease ATC Average.
2. Repeat as required until ATC Average matches ATC Target. If the measured (average)
value cannot be set to the target, there is a problem in either the toner delivery system
(Dispenser, low toner sensor, etc.), or in the TC detection circuitry.

ADJ 9.4 Manual TRC Adjust ADJ 9.5 ProCon On/Off Print Check
Purpose Purpose
CAUTION This procedure performs a Minisetup, outputs a printed test pattern for visual analysis, and
Perform this adjustment only to correct a strong customer complaint. Altering the setpoints will prints a Job End patch. Selected process control NVM values are displayed, and a check for
affect both Print and Copy modes. Also, there is quite a bit of overlap among the low, medium, hidden process-control-related faults is performed.
and high densities. For these reasons, it is recommended that this procedure not be used
unless absolutely necessary. There are 2 modes in this procedure:
• Procon On mode - the routine is run with ATC/ADC correction per the ProCon lookup
To adjust image quality (TRC) to meet the user's preference, by increasing or decreasing the table (LUT) and customer mode settings.
center value of gradation correction for each (YMCK) color, in low density, medium density, and • Procon Off mode: - the routine is run with ATC/ADC/LUT bypassed, using the default set-
high density ranges. tings for potential.
Check
Adjustment 1. Ensure that there is 11 x 17 in/A3 paper in Tray 1.
1. Enter the Diagnostic Mode. Refer to PWS Diagnostic mode. 2. Ensure that TRC (ADJ 9.4) and Color Balance (ADJ 9.6) values are set at midpoint.
2. Select dC924 from the DC Quick menu. 3. Enter the Diagnostic Mode. Refer to PWS Diagnostic mode.
3. Select Copy and Print 4. Select dC937 from the DC Quick menu.
4. Select Read to get the current values.
NOTE: Disregard any NG readings that are displayed when you first enter the routine - the
5. Type in the new values; the default is 0, and the range is from -255 to +255
data are only valid after Print has been selected.
Select Reset to return all values to 0
5. Select the ProCon On radio button, then select Print. Minisetup will be executed in 4C
6. Select Save.
mode. 1 sheet of the built-in test pattern Pcon PG 200C will be printed and the job end
7. Perform a Temporary Call Closeout, then switch the machine power off then on
patch created.
8. Make 2 prints or copies. Ask the customer if the desired result is achieved.
6. Check the ProCon Status and Judgement tables for any failures. If NG is displayed, per-
9. Repeat steps 3 through 6 until the customer is satisfied with the image quality. form the Adjustment.
7. Check the ProCon On/Off Values window. If any of the following values do not meet the
listed criteria, perform the Adjustment:
• ADC H(igh) (relevant to mid/high density reproduction) is within +/- 25 bits of ADC
Target H(igh) (+/- 50 bits for K).
• ADC Min 1 (relevant to mid/high density reproduction) is at least 50 bits lower than
ADC Min 2. The ADC Target H should fall between the Min1 and Min 2 values, +/-
50 bits
• ADC L(ow) (relevant to highlight density reproduction) is within +/- 25 bits of ADC
Target L(ow) (+/- 50 bits for K).
• ATC Average is within +/- 25 bits of ATC Target.

Adjustment
1. If NG is displayed, carry out the following failure correction as appropriate, then repeat the
Check.
• For ADC Shutter Open failures go to the 092-649 RAP.
• For ADC Shutter Closed failures go to the 092-650 RAP.
• For ADC Sensor failures go to the 092-651 RAP.
• For ADC Patch failures go to the 092-652 RAP.
• For ATC Average failures go to the 092-653 RAP (Y), 092-654 RAP (M), 092-655
RAP (C), or 092-656 RAP (K)
• For ATC Amplitude failures go to the 092-657 RAP (Y), 092-658 RAP (M), 092-659
RAP (C), or the 092-660 RAP (K).
• For Temperature failures go to the 092-661 RAP.
• For Humidity failures go to the 092-662 RAP.
• For ADC Minisetup failures go to the 092-663 RAP.
2. If the ATC Measurement Average in step 7 of the Check was out of spec, perform ADJ
9.3, repeat the Check. If the problem remains, continue the Adjustment from this point.
3. Record the values in the ProCon On/Off Values window.
Figure 1 ADC Target Range
4. Select the ProCon Off radio button, then select Print. Minisetup will be executed in 4C
8. Examine the printed test pattern (Figure 2). Compare the output to the Color Test Pattern. mode. 1 sheet of the built-in test pattern Pcon PG 200C will be printed and the job end
Check the density and color shift of the medium/high density areas, and the reproduced patch created.
density and color shift of the highlights. If a problem is detected, perform the Adjustment. ProCon Off switches off the Grid Voltage Control, and ADC Gradation Control:
• Grid Voltage Control Off: For medium/high density problems, this allows you to differ-
entiate between developing/transfer problems in IOT elements status and Grid Volt-
Mid/High density: age Control problems due to Procon ADC.
1st column 100% • ADC Gradation Control: When reproduced highlights are poor, this allows you to dif-
10th column 5%, ferentiate between problems with the IOT itself and problems with the ADC Grada-
11th column not visible tion Adjustment.
5. Compare the output of the ProCon On and ProCon Off prints. Evaluate according to one
of the following Problem Statements:
Highlight Density: a. both ProCon On and ProCon Off prints are unacceptable
1st column 100% • For poor Highlight reproduction, perform ADJ 9.3 (Tone-up/Tone-down).
6th column 5%,
8th column visible • If the problem involves a single color, it may be the Developer and/or power
11th column not visible supplies, Photoreceptor/BCR/Scorotron, and/or power supplies, or ROS.
Repair or replace as required.
* • If the problem involves a all colors, check the 2nd BTR, its power supply, and
the Transfer Belt.
b. ProCon Off print is OK but ProCon On print is unacceptable
*
• Replace the MOB/ ADC Sensor Assembly (PL 11.2).
*
Table 1 Normal ranges
*
Screen Display Name Normal Range
* Secondary Colors - Mid/High Density ADC Target H TBD
ADC H TBD
ADC Min 1 TBD
Figure 2 Color Test Pattern ADC Min 2 TBD

Table 1 Normal ranges ADJ 9.6 Copy Mode Color Balance
Screen Display Name Normal Range Purpose
ADC Target L TBD To perform fine adjustment of the center value of the low density/medium density/high density
ADC L TBD output balance for each color for copy images.
Grid Voltage Settings TBD • This adjustment is only applicable to the copy function.
Charge Output • Adjustment is carried out in the TRC section of the IIT/IPS according to the set value.
L D Output TBD • Perform this adjustment only when requested by the customer. The center of color adjust-
Bias Output TBD ment in Customer Mode will be changed by this setup.
ATC Target TBD Adjustment
ATC Average TBD 1. Enter the PWS Diagnostic mode.
ATC Amplitude TBD 2. Select dC919 from the DC Quick menu.
Temperature TBD 3. Place an image on the platen
Humidity TBD 4. Use the (+) and (-) buttons to choose from 9 color balance adjustment values (from -4 to
+4; 0 is the default value), for the range of low density, medium density and high density,
for each color. The portion of the image in each range will become lighter from -1 to -4,
and darker from +1 to +4.
5. When all corrections have been entered, select Save.
6. Perform a Temporary Call Closeout, then switch the machine power off then on
7. Make 2 prints or copies. Ask the customer if the desired result is achieved.
8. Repeat steps 3 through 6 until the customer is satisfied with the image quality.
9. Select a paper tray (1-4) containing the appropriate paper.
10. Select Start. A copy of the image on the platen will be made in FC mode.
11. Ask the customer to examine the copy to determine if the corrections meet the desired
outcome.
12. If further correction is needed, repeat steps 3 -10 as required.
13. When the image meets the customers requirements, select Save, then perform a Tempo-
rary Call Closeout.

ADJ 9.7 Lead Edge/Side Edge Registration 3. Connect the PWS to the machine and enter Diagnostic Mode.
Purpose
5. Make the following selections:
The purpose is to adjust the position of the printed image on the page. This is done by chang-
a. Select Side 1, if not already selected.
ing the value of the Lead Edge Registration and Side Edge Registration in dC129. This con-
trols where the ROS writes the image. b. Select Tray 1, if not already selected.
c. Select 5 for Print Count.
Specification 6. Click Print on the PWS screen.
The specifications for Lead Edge and Side Edge are shown in the table below. 7. Label each printed sheet with the number of the print (1 through 5), the words “Tray 1,”
and “Side 1,” and the location of the Lead Edge of each sheet.
Table 1 Specification 8. Take the third print and measure from the lead edge to point A (as shown on Figure 1).
Item Simplex Duplex Tray 5 / Bypass Point A is at the intersection of the 7th line from the side edge and the first line from the
lead edge.
Lead Edge 10±1.5mm 10±1.5mm 10±1.5mm
9. If the measured value is not 10±1.5mm, perform the Adjustment. If the Check is OK, pro-
Side Edge 8.5±1.7mm 8.5±1.7mm 8.5±2.9mm
ceed to Checking Side 2 Lead Edge Registration.
Introduction
This series consists of the following procedures:
• Lead Edge Registration, Bond/Plain Paper, Trays 1-4 and 6, Sides 1 and 2. One Lead
Edge setting applies to all.
• Lead Edge Registration, Bond/Plain Paper, Tray 5 / Bypass, Sides 1 and 2.
• Side Edge Registration, All Trays (1 - 6), Sides 1 and 2, each set separately.
• Lead Edge Registration, Heavyweight Paper, Trays 1-4 and 6, Sides 1 and 2. One Lead
Edge setting applies to all.
• Lead Edge Registration, Heavyweight Paper, Tray 5 / Bypass, Sides 1 and 2.
NOTE: Whenever you adjust registration, you must perform the entire series, in the sequence
given. Read the entire procedure before performing the adjustment.
Lead Edge Registration (Bond/Plain Paper)

Purpose
To correctly register the lead edge of the image in relation to the lead edge of the paper. There
is a baseline lead edge setting for Trays 1 - 4 and 6 on sides 1 and 2, with a separate lead
edge setting for Tray 5 / Bypass.
Check
Checking Baseline Lead Edge Registration (Trays 1 - 4 and 6)
NOTE: You must set baseline registration for Bond/Plain paper before setting heavyweight
registration.
1. Load Trays 1 and 2, and the Tray 5 / Bypass, with 11 x 17 / A3 Bond/Plain paper. Load
Trays 3, 4, and 6 with 8 1/2 x 11 / A4 Bond/Plain paper.
2. The routine automatically selects the appropriate NVM location to set, based on the
Paper Type setting for the trays. Ensure that all paper trays are set to the installed paper
type by pressing the Setup Menu button on the UI, selecting Paper Tray Attributes, and
Figure 1 Test Pattern Measurement Points
setting and Saving the appropriate paper types for each tray. Note that if this path has
changed, you will need to consult the copier/printer User Guide (Training and Information
CD) for the correct menu path.

Checking Side 2 Lead Edge Registration Check
NOTE: The grid pattern for side 1 does not align with the side 2 grid pattern; do not attempt to 1. Check that paper is loaded in all trays, and that the paper guides are adjusted correctly.
set registration by aligning the grids. 2. Make the following selections:
a. Select the Side 1 radio button.
1. Make the following selections:
b. Select Tray 1.
a. Select the Side 2 radio button.
c. Select 5 for Print Count, if not already selected.
b. Select 5 for Print Count, if not already selected.
3. Click Start on the PWS screen.
2. Click Print on the PWS screen.
4. Label each printed sheet with the number of the print (1 through 5), the words “Tray 1,”
3. Label each printed sheet with the number of the print (1 through 5), the words “Tray 1”
and “Side 1,” and the location of the Lead Edge and Side Edge of each sheet.
and “Side 2,” and the location of the Lead Edge of each sheet.
4. Take the third print and measure from the lead edge to point A (as shown on Figure 1). NOTE: With the lead edge to the right, the side edge to be checked will be at the top.
Point A is at the intersection of the 7th line from the side edge and the first line from the
5. Take the third print and measure the following:
lead edge.
• For paper larger than letter size, such as 11 x 17 / A3 (that was recommended for
5. If the measured value is not 10±1.5mm, perform the Adjustment. If the Check is OK, pro-
loading in Trays 1, 2, and Tray 5 / Bypass), measure from the intersection between
ceed to Checking Tray 5 Lead Edge Registration.
the 1st line from the side edge and the 10th line from the lead edge of the paper
Checking Tray 5 / Bypass Lead Edge Registration
(point B2 on Figure 1).
1. Select Tray 5 (MSI) from the Feeder Tray drop down menu. • For letter size (8.5 x 11 / A4), paper (that was recommended for loading in Trays 3, 4,
NOTE: You will have to select a specific paper size for Tray 5 (MSI). Select 11 x 17 or A3 and 6), measure from the intersection between the 1st line from the side edge and
SEF (depending upon which is loaded in the Tray 5 / Bypass). Other selections are 8.5 x the 5th line from the lead edge of the paper (point B1 on Figure 1).
11 LEF and A4 LEF. 6. If the measured value is not 8.5±1.7mm, perform the Adjustment.
2. Make the following selections: 7. If the measurement is within specification, select Trays 2 through 4, then Tray 6, and
repeat steps 1 through 5 for each successive tray. Perform the Adjustment, if the mea-
a. Select the Side 1 radio button. surement is not within specification.
b. Select 5 for Print Count, if not already selected. 8. If the measurement is within specification, select the Side 2 radio button, select Trays 2
3. Click Start on the PWS screen. through 4, then Tray 6, and repeat steps 1 through 5 for each successive tray for Side 2.
4. Take the third print and measure from the lead edge to point A (as shown on Figure 1). 9. If the measured value for Trays 2 through 4, and Tray 6 (Side 2) is not 8.5±2.0mm, per-
Point A is at the intersection of the 7th line from the side edge and the first line from the form the Adjustment, where applicable.
lead edge. 10. If the measurement is within specification, select Tray 5 and repeat steps 1 through 5 for
5. If the measured value is not 10±1.5mm, perform the Adjustment. When the measured Side 1 of the Tray 5 / Bypass.
value falls within the specification, select the Side 2 radio button and repeat steps 1 11. If the measured value for Side 1 of the Tray 5 / Bypass is not 8.5±2.9mm, perform the
through 4 to check registration for Side 2.
Adjustment.
6. If the Check for Tray 5 / Bypass Side 2 is not 10±1.5mm, perform the Adjustment. If the
12. If the measurement is within specification, select the Side 2 radio button and repeat steps
Check is OK, proceed to Side Edge Registration.
1 through 5 for Side 2 of the Tray 5 / Bypass.
Adjustment 13. If the measured value for Side 2 of the Tray 5 / Bypass is not 8.5±2.9mm, perform the
1. Use the Right and Left Arrow buttons to increase or decrease the amount of lead edge Adjustment.
spacing. The right arrow increases the lead edge spacing (moves the grid pattern to the Adjustment
left). The left arrow decreases the lead edge spacing (moves the grid pattern to the right).
1. Use the Up and Down Arrow buttons to increase or decrease the amount of side edge
The cumulative amount of shift is indicated in millimeters in the Lead Registration box,
spacing. The Up arrow increases the side edge spacing (moves the image away from the
and is represented visually on the PWS.
outboard edge of the paper). The Down arrow decreases the side edge spacing (moves
2. After adjustment, repeat the Check procedure to see if the measured value of the Lead
the image towards the outboard edge of the paper). The cumulative amount of shift is
Edge (A) now falls within the specification of Table 1.
indicated in millimeters in the Side Registration box, and is represented visually on the
3. Repeat Adjustment steps 1 through 3 until the measured value falls within the specifica- PWS.
tion.
2. After adjustment, repeat the Check procedure to see if the measured value of the Side
Side Edge Registration Edge (A) now falls within the specifications of Table 1.
Purpose 3. Repeat Adjustment steps 1 through 3 until the measured value falls within the specifica-
To correctly register the side edge of the image in relation to the outboard edge of the paper. tion.

Lead Edge Registration, Heavyweight Paper ADJ 9.8 Registration Control Setup cycle
Check Purpose
1. If heavyweight paper is available, load Trays 1 and 2, and the Tray 5 / Bypass, with 11 x To set the most appropriate Registration Control correction value for skew etc. This procedure
17 / A3 Heavyweight paper. Load Trays 3, 4, and 6 with 8 1/2 x 11 / A4 Heavyweight must be performed if the registration NVM is corrupted or initialized, and after replacement of
paper. any of the following:
NOTE: If heavyweight paper is not available, use the same Bond/Plain paper that was • ROS (REP 6.1, REP 6.2)
used to check and adjust baseline registration for Bond/Plain paper. • Transfer Belt (REP 9.1)
• IBT Module (REP 9.2)
NOTE: Setting up the registration for Heavyweight 1 will automatically set up the regis-
tration for Plain Gloss media. Adjustment
2. For Trays 1 - 4, the routine automatically selects the appropriate NVM location to set, 1. Enter the Diagnostic Mode. Refer to PWS Diagnostic mode.
based on the Paper Type setting for the trays (for Tray 5, you must set the paper type 2. Select dC956 from the DC Quick menu.
using the radio buttons). Ensure that all paper trays are set to a Heavyweight paper type 3. Select Start.
(regardless of the actual weight of paper installed in the trays) by pressing the Setup 4. Select dC675 from the DC Quick menu.
Menu button on the UI, selecting Tray Attributes, and setting and Saving a Heavyweight
5. Select Start.
paper type for each tray. Note that if this path has changed, you will need to consult the
The shift amount for each color is corrected automatically.
copier/printer User Guide (Training and Information CD) for the correct menu path
3. Repeat the previously stated procedures for Checking and Adjusting (if necessary) Lead
Edge Registration (for Bond/Plain Paper) for Trays 1 - 4 and 6, as well as the procedures
for Checking and Adjusting (if necessary) the Tray 5 / Bypass Lead Edge Registration.

ADJ 9.9 Registration Measurement Cycle ADJ 9.10 Registration Control Sensor Check Cycle
Purpose Purpose
To measure the color registration for 4 colors and display the status by indicating OK/NG This is a self-diagnostic cycle for checking that the misregistration detection system (MOB
(Check or Adjustment). Sensor) is operating normally. The color shift amount is detected using Cyan patch. Any mis-
registration detected in the MOB sensor is displayed on the screen.
This cycle performs the color registration measurement that includes the detection of AC com-
ponent to determine the condition of AC control (Drum Drive, Belt Drive, and Belt Steering, This detection result is compared again with the target value to determine the pass/fail (OK/
etc.), which is one of the color registration components. NG) status. Correction is not performed.
• Performs registration measurement to determine the condition of the AC control. Adjustment

• Checks that the Belt control etc. are operating normally. 1. Enter the Diagnostic Mode. Refer to PWS Diagnostic mode.
• Measures/displays the amount of color shift relative to Black in the Fast Scan/Slow Scan 2. Select dC673 from the DC Quick menu.
direction. 3. Select Start.
• Displays the result of comparing OK/NG (Check or Adjustment) with the target value.
4. When the test completes, the results will be displayed. If the measured value for any
Adjustment parameter is larger than the target value by 10, NG is displayed.
1. Enter the Diagnostic Mode. Refer to PWS Diagnostic mode. If NG, check that Cyan is being printed; if so, replace the MOB Sensor Assembly.
2. Select dC671 from the DC Quick menu. If Cyan is not being printed, there is a problem in Development or 1st Transfer.
3. Press Start on the dC671 screen.
Displays OK or NG in the Result column.
4. When NG is displayed, refer to the corresponding RAP and correct the problem.
If the result is NG for both AC/DC, fix the AC problem first.

ADJ 9.11 Inboard/Outboard Manual Density Setup
Purpose
This procedure corrects Inboard to outboard density variation of each of the primary colors
(YMCK) independently by adjusting the Laser Diode output as it scans.
NOTE: The changes made by this routine are VERY slight, and may not be detectable without
a densitometer. It will not correct gross density variations caused by Image Quality faults.
Adjustment
NOTE: This procedure is also available in UI Diagnostic mode. See Accessing UI Diagnostics.
1. Load 11 x 17”/A3 paper into Tray 1.

4. Make the following selections on the UI:
• Tray: Tray 1
• Mode: Print
• Pattern: Pattern 1
5. Select Start. The Primary Color Test Pattern is output. (Figure 1).
LE
IN OUT
Figure 2 Darker or Lighter Center Density (Patterns 1, 4, 5, 6)
Figure 1 Test Pattern 1
6. Check the print for front-to-rear density variation. Examine each band on the print. If any
variation is observed, categorize the variation according to one of the following general
types, then choose the specific pattern number within that group that most closely repre-
sents the density variation:
• Darker or Lighter Center Density (Patterns 1, 4, 5, 6) Figure 2
• Lighter Inboard Density (Patterns 2, 7, 10) Figure 3
• Darker Inboard Density (Patterns 3, 8, 9) Figure 4

Figure 3 Lighter Inboard Density (Patterns 2, 7, 10) Figure 4 Darker Inboard Density (Patterns 3, 8, 9)
7. Determine the Density Level from the following figures:

• Figure 5 - Density Levels for Patterns 1 and 4
• Figure 8 - Density Levels for Pattern 10
• Figure 10 - Density Levels for Pattern 9

Figure 5 Density Levels - Patterns 1 and 4 Figure 7 Density Levels - Patterns 2 and 7
Figure 6 Density Levels - Patterns 5 and 6 Figure 8 Density Levels - Pattern 10

ADJ 9.12 Secondary Transfer Output Voltage
Purpose
The CE adjusts the secondary transfer voltage for the special paper which the customer uses.
CAUTION
Placeholder only! This is a copy of preliminary engineering input, and may not represent the
final procedure. For reference and general information only.
Adjustment
Check with the customer on the weight of the paper and which is the desired output mode for
the special paper.
Table 1 Paper Weight

Paper Weight Color / B/W Side 1 / Side 2
1. Plain: Paper up to 104gsm. 1. Color 1. Side 1
2. Heavyweight 1: Paper from 105gsm to 2. B/W 2. Side 2
176gsm.
3. Heavyweight 2: Paper that is 177gsm.
Figure 9 Density Levels - Patterns 3 and 8
Be sure to check the above combinations.
1. Based on the data collected during preparation, set the required icons in addition to the
existing UI icons.
The machine is designed such that 6 icons can be added for the special settings above.
(The shaded parts in the following table)
Figure 10 Density Levels - Pattern 9
8. In the Mode box, select Correct.

9. In the Correction Color box, select the color to be adjusted.
10. In the Correction box, select the Pattern and Level determined in steps 6 and 7.
11. Select Write, then select Start. Check the new print for even density.
NOTE: The amount of visible change is small, even when level 6 is selected. It may be neces-
sary to perform several cycles to achieve the desired result.
12. Repeat steps 4 to 11 until the density is even. If more than one color shows density varia-
tion, repeat the procedure as required.

NOTE: Be sure to remember the icon names used. Next, prepare for input into the NVM according to the mode information and the above
icon settings. The NVM is determined according to the combinations from the following
Table 2 Paper Type mode information.
UI Paper Type UI Image Quality
Table 3 Mode Information
Settings Type Details
NVM Mode Information
Plain Plain A Cannot be changed (For thin Plain paper)
Plain B Cannot be changed (For thick Plain paper) 746-002 11: Plain S1, FC, Side 1
12: Plain S1, FC, Side 2
Plain C Cannot be changed (For Coated paper)
13: Plain S1, BW, Side 1
Plain S1 For manual settings 14: Plain S1, BW, Side 2
Plain S2 For manual settings 15: Plain S2, FC, Side 1
Heavyweight 1 Heavyweight 1A Cannot be changed (Heavyweight 105gsm to 16: Plain S2, FC, Side 2
128gsm) 17: Plain S2, BW, Side 1
Heavyweight 1B Cannot be changed (Heavyweight 129gsm to 18: Plain S2, BW, Side 2
176gsm) 21: Heavyweight 1 S1, FC, Side 1
22: Heavyweight 1 S1, FC, Side 2
Heavyweight 1 S1 For manual settings
23: Heavyweight 1 S1, BW, Side 1
Heavyweight 1 S2 For manual settings
Heavyweight 2 Heavyweight 2A Cannot be changed (Standard Heavyweight 2) 25: Heavyweight 1 S2, FC, Side 1
Heavyweight 2B Cannot be changed (Corresponds to application) 26: Heavyweight 1 S2, FC, Side 2
Heavyweight 2C Cannot be changed (Postcard (Private)) 27: Heavyweight 1 S2, BW, Side 1
Heavyweight 2D Cannot be changed (Postcard)
Heavyweight 2E Cannot be changed (Heavyweight above 256gsm)
Heavyweight 2 S1 For manual settings 33: Heavyweight 2 S1, BW, Side 1
Heavyweight 2 S2 For manual settings 34: Heavyweight 2 S1, BW, Side 2
Determine which above icon to set according to the paper weight. 36: Heavyweight 2 S2, FC, Side 1
2. Enter UI Diag. and change the following NVM data.
Table 4 NVM
Initial
NVM NVM Names Value After Change
746-001 2nd BTR PWM Output Changeable Mode Acti- 0 1
vation Switch (Adjustment Mode)
746-002 2nd BTR PWM Output Changeable Mode 0 Input the data deter-
Rewrite Mode Selection mined in Step 1.
3. Borrow the specified original from the customer and place it on the Platen Glass.
4. Borrow the specified special paper (up to 30 sheets) from the customer and load it in the
tray.
5. Set 10 for No. of sets. Then select a tray and press the Start button.
Print 10 sheets (the 1st sheet is a dummy) of the sample of the changed output in adjust-
ment mode.
Details of the output samples are as follows.

1st sheet: Dummy NOTE: NVM Table
2nd sheet: Prints at 60% output of the secondary transfer of the 6th sheet.
Table 6 NVM
3rd to 5th sheets: Prints in increasing order from 61% to 99% output of the secondary
transfer of the 6th sheet. Sample
6th sheet: Prints at the current secondary transfer status. Number NVM NVM Names
7th to 9th sheets: Prints in increasing order from 101% to 139% output of the secondary 2 746-006 2nd BTR PWM Output Changeable Mode Sample Output Value No.2
transfer of the 6th sheet. 3 746-007 2nd BTR PWM Output Changeable Mode Sample Output Value No.3
10th sheet: Prints at 140% output of the secondary transfer of the 6th sheet. 4 746-008 2nd BTR PWM Output Changeable Mode Sample Output Value No.4
6. Excluding the 1st dummy sample, when there is a sample with the best printing among 5 746-009 2nd BTR PWM Output Changeable Mode Sample Output Value No.5
the 9 sheets (2nd sheet to 10th sheet), proceed to the following steps. When there isn't,
6 746-010 2nd BTR PWM Output Changeable Mode Sample Output Value No.6
go to Step 9.
a. Determine the number (2 to 10) of the best sample.
E.g.) The 8th sheet of the sample has the best printing = Best sample number is 8
b. Enter the number of that sample into the NVM (746-003).
E.g.) When sample number 8 is identified to be the best, enter 8 into the NVM (746-
003).
7. Exit from the Diag. mode. Make a copy in the icon created in Step 1 and check if the same *1 When the desired secondary output is more than 140% of the current output
image quality as the sample can be attained. E.g.: The high density parts have a low density even in sample No.10.
8. Explain to the customer that the mode for using the special paper was set in the particular The 3C high density parts are bluish.
icon. *2 When the desired secondary output is less than 60% of the current output
9. When there is no output value for the best changed output among the 10 sheets, change E.g.: The high density parts have mottles (spots/white spots) even in sample No.2.
the NVM value as follows. (For other symptom, there may be many white dots at the H/T area, or there may be rus-
When the desired secondary transfer output is higher *1: Check the NVM (746-014) value tling noise at H/T area of the color K.)
and input that value into NVM (746-004).
When the desired secondary transfer output is lower *2: Check the NVM (746-006) value
and input that value into NVM (746-004).
NOTE: By inputting a value mentioned above, 10 sheets of sample can be output with
that value as a central value.
10. Change the following NVM again and enter adjustment mode.
Table 5 NVM
Initial After
NVM NVM Names Value Change
746-001 2nd BTR PWM Output Changeable Mode Activation Switch 0 2
(Adjustment Mode)
NOTE: This is because the initial value is restored automatically after making samples of
746-001.
The value 1 entered in Step 2 is for normal mode output. As the data sample output of the
changed central value is necessary, enter 2 for 2nd adjustment.
11. Repeat Steps 5 to 7.

12. When more samples must be made, repeat Steps 9 to 11.

ADJ 9.13 Belt Edge Learn
Purpose
This procedure calibrates the Belt Edge Sensor. This adjustment is required after replacement
of either the Transfer Belt or the Belt Edge Sensor.
Adjustment
3. Select Start on the screen.
The position and alignment of the belt is digitized and stored in the machine automatically.

ADJ 12.2 Finisher Leveling
Purpose
The Finisher level should be checked if the machine has been moved to a new location or if the
machine is having Booklet Quality issues or entrance jams.
Adjustment
WARNING
1. Verify that the Finisher is properly latched and secured to the IOT.
2. Verify that the Finisher is Level and parallel with the IOT (Figure 1).
Turn the cast-

ers CW to tilt the
Finisher against
the IOT and
CCW to tilt the
Finisher away
from the IOT.
Figure 2 Adjusting Finisher Level

Verify that the dis-
tance between the
Finisher and IOT is
equal distance at
the top and bottom
Figure 1 Verifying Finisher Level
3. Adjust Finisher Level (Figure 2).

ADJ 12.4 Booklet Fold Skew • Under the Output Format Tab - select Booklet Creation>Copy Booklet>No Cov-
ers>Finishing>Folding and then press Save twice.
Purpose 2. Place paper in the DADF according to instructions:
To adjust the Booklet Maker so that the fold is square.
• Place 6 sheets of 11 x 17” / A3 in the DADF and press Start (booklet size 3 sheets).
3. Observe the booklet as it comes out on to the Booklet Tray (Figure 2) and determine the
Check type of skew.
WARNING
1. Set machine up according to instructions:
• Under the Scan Options Tab - select 2 Sided Copying>2-2 Sided and then press
Save.
• Under the Output Format Tab - select Booklet Creation>Copy Booklet>No Cov-
ers>Finishing>Folding and then press Save twice.
2. Place paper in the DADF according to instructions and run a set of each Booklet job:
• Job 1: Place 6 sheets of 8.5 x 11” / A4 in the DADF and press Start (booklet size 3
sheets). Figure 2 Type of skew
• Job 2: Place 6 sheets of 11 x 17” / A3 in the DADF and press Start (booklet size 3
sheets). 4. Adjust the Booklet skew (Figure 3).
3. Measure the skew (A) on all sheets of paper and verify against the Skew Specification
table in Figure 1. 1
Open the
Front Door
and slide out
the Booklet
Maker
2
Loosen screw
3
For A-type skew,
move the End
Guide to the Left.
For B-type skew,
move the End
Figure 1 Skew Specification Guide to the
Right.
4. If the fold is within specification on all sheets, go to ADJ 12.5 Booklet Fold Position. If any
of the sheets are out of specification, go to the adjustment.
Adjustment
1. Determine the type of Fold Skew:
Figure 3 Adjusting Fold Skew
a. Set machine up according to instructions:
• Under the Scan Options Tab - select 2 Sided Copying>2-2 Sided and then 5. Repeat procedure until the Fold Skew setup meets specification or customer request.
press Save. 6. After adjustment is done, go to ADJ 12.5 Booklet Fold Position.

ADJ 12.5 Booklet Fold Position
Purpose
The purpose with this adjustment is to set up the Booklet Maker so that the fold is in the center
of the booklet. Several setups are needed depending on paper size, set size, unstapled or sta-
pled sets.
Check
1. Ensure that the trays used are correctly programmed.
2. Ensure that the Fold Skew is within specification (ADJ 12.4).
3. Set machine up according to instructions in Table 1 and run 1 set of each Booklet job.
Label each booklet.
Table 1 Booklet Jobs

Select Paper In Scan Options / Output Output
Job Supply Format Tabs, select: Originals in DADF Booklet Size
1 11 x 17 / A3 SEF 1-1 Sided, Copy Booklet / No 2 sheets of 8.5 x 11 1 sheet
Cover / Folding / A4 LEF
2 8.5 x 11 / A4 SEF 1-1 Sided, Copy Booklet / No 2 sheets of 8.5 x 11 1 sheet
3 11 x 17 / A3 SEF 1-1 Sided, Copy Booklet, No 4 sheets of 8.5 x 11 2 sheets Figure 1 Fold Specification
4 11 x 17 / A3 SEF 1-1 Sided, Copy Booklet, No 10 sheets of 8.5 x 5 sheets 5. If the fold is within specification on each job, go to the Booklet Staple Position (Staple on
Cover / Folding 11 / A4 LEF Fold) (ADJ 12.6). If any of the booklets are out of specification, go to the Adjustment pro-
5 11 x 17 / A3 SEF 1-1 Sided, Copy Booklet, No 4 sheets of 8.5 x 11 2 sheets cedure.
Cover / Folding + Stapling / A4 LEF Adjustment
6 8.5 x 11 / A4 SEF 1-1 Sided, Copy Booklet, No 4 sheets of 8.5 x 11 2 sheets 1. Enter the UI Diagnostics (Accessing UI Diagnostics).
Cover / Folding + Stapling / A4 LEF
NOTE: The adjustment can also be made through the PWS, routine dC128. Refer to
PWS Diagnostic mode for instructions on how to access the PWS Diagnostics.
4. Measure X1 and verify Fold Position on each job against the Fold Specification table in
Figure 1. 2. Perform adjustment using the NVM locations in Table 2.

NOTE: If the “A”-side is longer than the “B”-side, the current NVM value should be ADJ 12.6 Booklet Staple Position (Staple on Fold)
increased. If the “B”-side is longer than the “A”-side, the current NVM value should be
decreased. Purpose
To set up the machine so that the Staples are within specification on the folded booklet.
Table 2 NVM locations
Job # NVM Default Range Remark Check
1 763-106 100 0 ~ 200 1 count = 0.1 mm. Target amount to be adjusted is 1. Ensure that the trays used are correctly programmed.
half the amount of the total Fold Misalignment. 2. Ensure that the Fold Skew is within specification (ADJ 12.4).
2 763-107 100 0 ~ 200 1 count = 0.1 mm. Target amount to be adjusted is 3. Ensure that the Fold Position is within specification (ADJ 12.5).
half the amount of the total Fold Misalignment. 4. Set machine up according to instructions in Table 1 and run 1 set of each Booklet job.
3 763-133 100 0 ~ 200 1 count = 0.1 mm. Target amount to be adjusted is Label each booklet.
half the amount of the total Fold Misalignment.
4 763-134 100 0 ~ 200 1 count = 0.1 mm. Target amount to be adjusted is Table 1 Booklet Jobs
half the amount of the total Fold Misalignment. Select Paper In Scan Options / Output Output
5 763-108 100 0 ~ 200 1 count = 0.1 mm. Target amount to be adjusted is Job Supply Format Tabs, select: Originals in DADF Booklet Size
half the amount of the total Fold Misalignment. 1 11 x 17 / A3 SEF 1-2 Sided, Copy Booklet, No 4 sheets of 8.5 x 11 2 sheets
6 763-109 100 0 ~ 200 1 count = 0.1 mm. Target amount to be adjusted is Cover / Folding + Stapling / A4 LEF
half the amount of the total Fold Misalignment. 2 8.5 x 11 / A4 SEF 1-2 Sided, Copy Booklet, No 4 sheets of 8.5 x 11 2 sheets
3. Set up and run the job/s that were subject to adjustment (Table 1).
4. Check output against specifications in Figure 1. Repeat procedure until the Fold Position 5. Measure A and B on both Booklet jobs and verify X1 against specification in Figure 1.
meets specification or customer request.
5. After adjustment is done, go to ADJ 12.6 Booklet Staple Position (Staple on Fold).
Figure 1 Staple Position

6. If X1 is within specification, go to the Booklet Staple Alignment (ADJ 12.7). If X1 is out of ADJ 12.7 Booklet Staple Alignment
specification, go to the Adjustment procedure.
Purpose
Adjustment
To center the Staple Position on the fold in the SE direction.
1. Enter the UI Diagnostics (Accessing UI Diagnostics).
NOTE: The adjustment can also be made through the PWS, routine dC128. Refer to Check
PWS Diagnostic mode for instructions on how to access the PWS Diagnostics. 1. Ensure that the trays used are correctly programmed.
2. Perform the X1 adjustment using the NVM locations in Table 2. 2. Ensure that the Fold Skew is within specification (ADJ 12.4).
3. Ensure that the Fold Position is within specification (ADJ 12.5).
NOTE: If the “A”-side is longer than the “B”-side, the current NVM value should be
4. Ensure that the Staple Position is within specification (ADJ 12.6).
decreased. If the “B”-side is longer than the “A”-side, the current NVM value should be
increased. 5. Set machine up according to instructions in Table 1 and run the Booklet job.
Table 2 NVM locations Table 1 Booklet Jobs
Job # NVM Default Range Remark Select Paper In Scan Options / Output Output
Supply Format Tabs, select: Originals in DADF Booklet Size
1 763-110 100 0 ~ 200 1 count = 0.1 mm. Target amount to be adjusted is
half the amount of the total Fold Misalignment. 11 x 17 / A3 SEF 1-1 Sided, Copy Booklet, No 4 sheets of 8.5 x 11 2 sheets
6. Measure X1 and verify against specification in Figure 1.
4. Check output against specifications in Figure 1. Repeat procedure until the Staple Posi-
tion meets specification or customer request.
5. After adjustment is done, go to ADJ 12.7 Booklet Staple Alignment.
Figure 1 Staple Specification
7. If X1 is within specification, go to ADJ 12.9 Booklet Fold Position (Fine Adjustment). If X1

is out of specification, go to the Adjustment procedure.
Adjustment
2. Perform the X1 adjustment using the NVM locations in Table 2.

NOTE: To increase X1, the current NVM value should be decreased. To decrease X1, the ADJ 12.8 Finisher Booklet Wrinkle
current NVM value should be increased.
Purpose
Table 2 NVM location To prevent the Booklet Cover from getting wrinkled.
Job # NVM Default Range Remark
Check
1 763-115 30 0 ~ 50 1 count = 0.26 mm.
WARNING
3. Set up and run the job that were subject to adjustment (Table 1).
4. Check output against specifications in Figure 1. Repeat procedure until the Staple Align-
ment meets specification or customer request. • Verify that the customer is not running jobs that are out of specification.
5. After adjustment is done, go to ADJ 12.9 Booklet Fold Position (Fine Adjustment) • Check Fold Rollers for wear or contamination.
Adjustment
1. Remove the Booklet Maker Unit (REP 12.55).
2. Remove KL-clip (Figure 1).

Remove KL-clip
Remove screws (4)

and Booklet Maker
Front Cover
Figure 1 Removing the KL-clip
3. Remove the Booklet Maker Front Cover (Figure 2).
Figure 2 Removing the Booklet Maker Front Cover
4. Adjust the front Spring tension (Figure 3).

Move Spring
to lower hole
Move Spring
to lower hole
Figure 3 Adjust the front Spring tension Figure 4 Adjusting the rear Spring tension
5. Adjust the rear Spring tension (Figure 4).

ADJ 12.9 Booklet Fold Position (Fine Adjustment)
Purpose
The purpose with this adjustment is to set up the Booklet Maker so that the fold is in the center
of the booklet. Several setups are needed depending on paper size, set size, unstapled or sta-
pled sets.
Check
1. Ensure that the trays used are correctly programmed.
2. Ensure that the Fold Skew is within specification (ADJ 12.4).
3. Ensure that the Fold Position is within specification (ADJ 12.5).
4. Ensure that the Staple Position is within specification (ADJ 12.6).
5. Set machine up according to instructions in Table 1 and run 1 set of each job. Label each
booklet.
Table 1 Fine Adjustment

Select Paper In Scan Options / Output Originals in Output
Job Supply Format Tabs, select: DADF Booklet Size
1 8.5 x 11 / A4 SEF 1-1 Sided, Copy Booklet, No 6 sheets of 8.5 x 3 sheets
Cover / Folding + Stapling 11 / A4 LEF
2 8.5 x 11 / A4 SEF 1-1 Sided, Copy Booklet, No 8 sheets of 8.5 x 4 sheets Figure 1 Fold Specification
7. If the fold is within specification on each job, go to the Booklet Staple Position (Staple on
3 8.5 x 11 / A4 SEF 1-1 Sided, Copy Booklet, No 10 sheets of 8.5 x 5 sheets (setup
Fold Fine Adjustment) (ADJ 12.10). If any of the booklets are out of specification, go to
Cover / Folding + Stapling 11 / A4 LEF is for 5 - 7
the Adjustment procedure.
sheets)
4 8.5 x 11 / A4 SEF 1-1 Sided, Copy Booklet, No 16 sheets of 8.5 x 8 sheets (setup Adjustment
Cover / Folding + Stapling 11 / A4 LEF is for 8 - 14 1. Enter the UI Diagnostics (Accessing UI Diagnostics).
sheets)
5 11 x 17 / A3 SEF 1-1 Sided, Copy Booklet, No 6 sheets of 8.5 x 3 sheets
6 11 x 17 / A3 SEF 1-1 Sided, Copy Booklet, No 8 sheets of 8.5 x 4 sheets 2. Perform adjustment using the NVM locations in Table 2.
7 11 x 17 / A3 SEF 1-1 Sided, Copy Booklet, No 10 sheets of 8.5 x 5 sheets (setup
sheets)
8 11 x 17 / A3 SEF 1-1 Sided, Copy Booklet, No 16 sheets of 8.5 x 8 sheets (setup
sheets)
9 11 x 17 / A3 SEF 1-1 Sided, Copy Booklet, No 30 sheets of 8.5 x 15 sheets
6. Measure X1 and verify Fold Position on each job against the Fold Specification table in
Figure 1.

NOTE: If the “A”-side is longer than the “B”-side, the current NVM value should be ADJ 12.10 Booklet Staple Position (Staple on Fold Fine
decreased. Adjustment)
Purpose
Table 2 Fine Adjustment NVM locations To set up the machine so that the Staples are within specification on the folded booklet.
1 763-141 100 0 ~ 200 1 count = 0.1 mm. Target amount to be adjusted is Check
half the amount of the total Fold Misalignment. 1. Ensure that the trays used are correctly programmed.
2 763-142 100 0 ~ 200 1 count = 0.1 mm. Target amount to be adjusted is 2. Ensure that the Fold Skew is within specification (ADJ 12.4).
half the amount of the total Fold Misalignment. 3. Ensure that the Fold Position is within specification (ADJ 12.5).
3 763-143 100 0 ~ 200 1 count = 0.1 mm. Target amount to be adjusted is 4. Ensure that the Staple Position (Staple on Fold) is within specification (ADJ 12.6).
half the amount of the total Fold Misalignment. 5. Ensure that the Fold Position (Fine Adjust) is within specification (ADJ 12.9).
6. Set machine up according to instructions in Table 1 and run 1 set of each Booklet job.
Label each booklet.
half the amount of the total Fold Misalignment. Table 1 Booklet Jobs
6 763-153 100 0 ~ 200 1 count = 0.1 mm. Target amount to be adjusted is Select Paper In Scan Options / Output Output
half the amount of the total Fold Misalignment. Job Supply Format Tabs, select: Originals in DADF Booklet Size
1 8.5 x 11 / A4 SEF 1-1 Sided, Copy Booklet, No 6 sheets of 8.5 x 11 3 sheets
2 8.5 x 11 / A4 SEF 1-1 Sided, Copy Booklet, No 8 sheets of 8.5 x 11 4 sheets
Cover / Folding + Stapling 11 / A4 LEF (setup is for 5
- 7 sheets)
Cover / Folding + Stapling 11 / A4 LEF (setup is for 8
3. Set up and run the job/s that were subject to adjustment (Table 1). - 14 sheets)
4. Check output against specifications in Figure 1. Repeat procedure until the Fold Position
meets specification or customer request. 7. Measure A and B on both Booklet jobs and verify X1 against specification in Figure 1.
5. After adjustment is done, go to ADJ 12.10 Booklet Staple Position (Staple on Fold Fine
Adjustment.

NOTE: If the “A”-side is longer than the “B”-side, the current NVM value should be
decreased.
Table 2 NVM locations

4. Check output against specifications in Figure 1. Repeat procedure until the Staple Posi-
tion meets specification or customer request.
Figure 1 Staple Position
8. If X1 is within specification, the complete Booklet Maker setup is done. If X1 is out of

specification, go to the Adjustment procedure.
Adjustment
2. Perform adjustment using the NVM locations in Table 2.

REP 1.1 Power Unit
Parts List on PL 11.3
Removal
WARNING
1. If present, remove the Network Controller (REP 3.4).
2. If present, un-dock the Finisher from the IOT (REP 12.50).
3. Remove the Rear Lower and Rear Upper Covers (PL 12.2).
4. Remove the Right Rear Lower Cover (Figure 1).
2
Remove screws (2)
and remove cover
Remove screws (6)
Figure 2 Removing screws
6. Disconnect Connectors (Figure 3).

1
Loosen
thumb-
screw,
remove
bracket and
power cord
Figure 1 Removing the Right Rear Lower Cover
5. Remove screws (Figure 2).

4
Remove screws (2)
3
Disconnect
connectors (2),
release har-
ness clip (2)
Disconnect
connectors (6)
Figure 3 Disconnecting connectors
NOTE: Step 7 does not have to be done. It is however recommended that you complete 2
this step as it creates more space and gives more room to access connectors and screws Disconnect connec-
in the next coming steps. tor and remove
ground strap (1 1
7. Remove the IIT LVPS (Figure 4).
screw) Remove screws (2)
Figure 4 IIT LVPS
8. Disconnect Connectors (Figure 5).

3
Disconnect
connectors (3)
4
Release Harness
from Clip
1
Disconnect
connectors (4)
2
Disconnect
connectors (3)
Remove
screws (4) and
the Main Power
Assembly
Figure 5 Disconnecting connectors Figure 6 Removing the Power Unit
9. Remove the Power Unit (Figure 6).

REP 3.1 Chassis Assembly
Removal
WARNING
1. Remove the Rear Upper Cover (Figure 1).
Loosen
screws (3)
Remove
screws (4)
Figure 2 Removing the Bracket
Figure 1 Removing the Rear Upper Cover
3. Remove screw securing the Chassis Assembly to the frame (Figure 3).
2. Remove Bracket (Figure 2).

Remove screw
2
Loosen the
screw (1)
1 3
Loosen the
Figure 3 Preparing to remove the Chassis Assembly Disconnect the
screw and open
connectors (4
the Chassis
shown in this fig-
4. Open the Chassis Assembly (Figure 4) Assembly
ure)
Figure 4 Opening the Chassis Assembly

REP 3.2 Control Unit REP 3.3 Main Drive Assembly
Parts List on PL 11.7 Parts List on PL 1.1
Removal Removal
WARNING WARNING
1. Disconnect all connectors connected to the Control Unit. 1. Open the Chassis Assembly (REP 3.1).
2. Remove the Control Unit (Figure 1). 2. Remove the Main K-Duct (Figure 1).
1
Remove
screws (5)
Remove screws (2)

and the Main K -
Duct
Figure 1 Removing the Main K - Duct

2
Using the upper
3. Remove the V-Transport Duct (Figure 2).
handle Slide out
the Control Unit
Figure 1 Removing the Control Unit

Remove
screws (2)
and the V -
Transport
Duct
2 1
Remove screws (2) and the V Disconnect
- Transport fan and Duct connector
Figure 2 Removing the V - Transport Duct Figure 3 Removing the V - Transport Fan and Duct
4. Remove the V-Transport Fan and Duct (Figure 3). 5. Remove the Tension Bracket (Figure 4).

Remove
screws (3) Remove screws
and the Ten- (2) and the
sion Bracket Gear Bracket
Figure 4 Removing the Tension Bracket Figure 5 Removing the Gear Bracket
6. Remove the Gear Bracket (Figure 5). 7. Disconnect connectors and release Wire Harness from Harness Clips (Figure 6).

4
3 Release Wire Harness
from Harness Clip
Remove Harness
Clip from Main
Drive Assembly
2
Release
Wire Har-
ness from
Harness
Clips (2)
1 Remove screws (4) and the

Disconnect Main Drive Assembly
connectors (4)
Figure 6 Preparing to remove the Main Drive Assembly Figure 7 Removing the Main Drive Assembly
8. Remove the Main Drive Assembly (Figure 7). Replacement

1. When replacing the Main Drive Assembly, ensure that the Belt is positioned to the right of
the Tension Pulley (on the Tensioning Bracket) (Figure 8).

REP 3.4 Network Controller
When replacing the
Tension Pulley on Parts List on PL 11.8
the Main Drive Removal
Assembly, ensure
that the Belt is WARNING
positioned as in To avoid personal injury or shock, do not perform repair or adjustment activities with
this figure. (Belt on the power switch on or electrical power applied to the machine.
right side of pulley.)
1. Switch off the power.
2. Disconnect connectors and loosen screws (Figure 1).
1
Disconnect the connectors (4)
Figure 8 Belt position on the Tensioning Pulley

2
Loosen the
screws (2)
2. Re-install parts in reverse order of the removal procedure.
Figure 1 Disconnecting connectors and removing the screws
3. Remove the Network Controller (Figure 2).

REP 3.7 MCU PWB Assembly
Removal
WARNING
1. If possible save machine settings, dC361.
2. Remove the Rear Upper Cover. (Figure 1)
Loosen the screws

(2) and lift the Net-
work Controller up
to remove
Figure 2 Removing the Network Controller
Remove
screws (4)
3. Remove the Bracket. (Figure 2)

Loosen the
screws (6)
loosen the
screws (5)
Loosen
screws (3)

Figure 3 Removing the MCU Cover
4. Loosen the MCU Cover screws (11) and move the cover to the left and remove the MCU
Cover. (Figure 3) 5. Remove the MCU NVM PWB from the MCU PWB. (Figure 4)

Removing
the screws
(8)
Remove the
NVM PWB
Removing
the remain-
ing screws
(4)
Figure 4 Removing the MCU NVM PWB Figure 5 Removing the MCU PWB screws
6. Disconnect the connectors (24) from the MCU PWB. (Figure 4) 8. Move the MCU PWB to the left to disconnect the connector (1) and remove the MCU
7. Remove the screws (12) from the MCU PWB. (Figure 5) PWB.
Replacement
1. Remove the MCU NVM PWB from the new MCU PWB.
2. Install the old MCU NVM PWB onto the new MCU PWB.

REP 3.8 MCU NVM PWB
Removal
WARNING
1. If possible save machine settings, dC361.
3. Remove the Rear Upper Cover. (Figure 1)
Loosen
screws (3)
5. Loosen the MCU Cover screws (11) and move the cover to the left and remove the MCU
Cover. (Figure 3)
Remove
screws (4)
4. Remove the Bracket. (Figure 2)

Loosen the
screws (6)
Remove the
NVM
Loosen the
screws (5)
Figure 3 Removing the MCU Cover Figure 4 Removing the MCU NVM
6. Remove the MCU NVM PWB from the MCU PWB. (Figure 4) Replacement
If the NVM PWB was replaced, perform the following:
1. Go to dC132 to serialize the MCU NVM PWB
2. Restore machine settings dC361.

REP 3.9 FAX PWB REP 3.10 Copy Control Module (CCM) PWB
Removal Preparation
1. Remove the Control Unit, REP 3.2. 1. If possible, go to dC361 and save NVM.
2. Remove the FAX PWB. 2. If possible, print a configuration page
Removal
WARNING
1 the power switch on or electrical power applied to the machine.
Remove 1. Remove the Control Unit. (REP 3.2)
the screw
(1) 2. Remove the FAX PWB if present. (REP 3.9)
3. Remove the CCM Riser PWB (Figure 1).
2
Lift FAX
PWB until
lock tab
clears the
bracket
3
Pull FAX PWB toward the left
and remove it from the Con-
trol Unit
Figure 1 Removing the FAX PWB
1
2 Remove the
Remove the PWB screw
Figure 1 Removing the CCM Riser
4. Disconnect P/J30 and P/J22 (Figure 2).

NOTE: Be aware which mounting screws come from which edge connectors.
Disconnect the connec-
tors (2)
Remove the
screws (6) from
the edge con-
nectors
Figure 2 Disconnect the connectors
Figure 3 Unscrewing the edge connectors

5. Disconnect the Fan connector.
6. Unscrew the edge connectors (Figure 3). 7. Remove Backplane (BP) PWB Bracket (Figure 4).

2
Remove the bracket
NVM PWB
RAM
1
Remove the screws (4)
FLASH ROM
Figure 4 Removing the BP PWB Bracket. Figure 5 Removing PWBs
8. Remove the Flash ROM, NVM PWB, and RAM PWBs from the CCM PWB 9. Remove the CCM PWB (Figure 6).

REP 3.11 System Disk Drive
Removal
Remove 1. Switch off the power.
the
screws 2. Remove the Network Controller Assembly (REP 3.4) and place it on a work surface.
(12) 3. Remove the Network Controller Cover.
4. Disconnect the connector (1) (Figure 1)
Disconnect the
connector (1)
System Disk Drive
Remove the CCM PWB
Figure 6 Removing the CCM PWB
Replacement
1. Install the RAM, Flash ROM and NVM PWBs onto the new CCM PWB (Figure 5).
2. After reassembling the machine, print a configuration page.
3. Check that software versions and setup data remain unchanged.
Figure 1 Disconnecting the connector
5. Remove the screws (4). (Figure 2)

1
Install the left
screws (2) first
2
Then install
the right
screws sec-
ond
1 2
Remove the screws (4) The Disk Drive is located
inside the unit
Figure 2 Removing the screws (4) Figure 3 Installing the left screws first, then the right.
6. Remove the Disk Drive. 3. After the machine is reassembled, perform Loading Network Controller software in GP 14.
Replacement
1. Connect the connector (1). (Figure 3)
2. After positioning the Disk Drive inside the unit, install the left screws (2) first then install
the right screws (2) last. (Figure 3)

REP 3.12 S2X PWB REP 3.13 Network FireWire PWB
Removal Removal
1. Switch off the power. 1. Switch off the power.
2. Remove the Network Controller and place it on a work surface. (REP 3.4) 2. Remove the Network Controller Unit and place it on a work surface. (REP 3.4)
3. Remove the Network Controller Cover (4 screws). 3. Remove the Network Controller Cover.
4. Remove the screw (1). (Figure 1) 4. Remove the screw (1). (Figure 1)
5. Remove the S2X PWB. (Figure 1) 5. Remove the FireWire PWB. (Figure 1)
2
Remove the 2
S2X PWB Remove the
Network
FireWire PWB
1 1
Remove Remove the
the screw screw (1)
(1)
Figure 1 Removing the screw (1) and the FireWire PWB

Figure 1 Removing the S2X PWB
Replacement
NOTE: Ensure the FireWire PWB is properly installed and fully seated into the connector.

REP 3.14 Network Controller PWB
Removal
2. Remove the Network Controller and place it on a work surface. (REP 3.4)
3. Remove the Network Controller Cover.
4. Remove the S2X PWB (REP 3.12).
5. Remove the Network FireWire PWB (REP 3.13).
6. Disconnect the connectors (2) to the Network Controller PWB.
7. Remove the screws (8 (Figure 1).
1
Remove the
screws
2
Remove the
screws
Figure 2 Removing the PWB
9. Remove the Heatsink Fan Assembly. (Figure 3)

10. Remove the DDR System Memory PWB. (Figure 3)
Figure 1 Removing the screws (8)
8. Slide the PWB to the left and remove PWB (Figure 2).

REP 3.15 Network Controller Power Supply
Removal
DDR Mem- 1. Switch off the power.
ory PWB Fan Assem- 2. Remove the Network Controller Unit and place it on a work surface. (REP 3.4)
bly and CPU 3. Remove the Network Controller Cover.
4. Disconnect the P1 connector from the Network Controller PWB. (Figure 1)
5. Disconnect the in-line P5 connector to the Cooling Fan. (Figure 1)
6. Disconnect the in-line P4 connector to the Disk Drive. (Figure 1)
P5
P4
P1
Figure 3 Fan Assembly/CPU and DDR Memory PWB
Replacement
1. Install the Fan Assembly and Memory onto the new PWB (Figure 3).
Figure 1 Disconnecting the connectors (3)
7. Remove the screws (4). (Figure 2)

8. Remove the Power Supply. (Figure 2)

NOTE: Ensure that the Power Connector and the circuit breaker is properly fitted into the
cut out in the Network Controller chassis.
2 1
Install this screw Install this screw first
next
NOTE: Ensure that 3

the connector and cir- Install this screws (2)
cuit breaker are prop- last
erly fitted here
Figure 2 Remove the screws (4)
Figure 3 Installing the Power Supply mounting screws
Replacement
1. To install the Power Supply, install the top rear screw (1) first then the left front screw (1)
second. (Figure 3)
2. Install the remaining screws (2). (Figure 3)

REP 4.1 Tray Assembly and UI REP 4.2 UI PWB
Removal Removal
WARNING WARNING
1. Remove the Tray Assembly and attached UI from the left side of the copier/printer. Figure 1. Disconnect the connector from the right rear of the UI.
1 a. Loosen the (2) securing screws.
b. Disconnect the connector.
2. Remove the cover on the Tilt Swivel. PL 17.3
a. Apply upward finger pressure to the cover’s (2) bottom tabs.
b. Rotate the cover up and to the rear to remove.
3. Remove the UI from the Tilt Swivel brackets. Figure 1
3 a. Loosen the (4) securing screws.
Remove (2) b. Raise the UI up to disengage it from the Tilt Swivel brackets and remove the UI.
screws and lift off
Tray Assembly
2
1 Remove (2)
Disconnect thumbscrews 1
connector Loosen the (4) screws, then
raise the UI up to disengage.
Figure 1 Removing the Tray Assembly and attached UI
Replacement
1. To install, carry out the removal steps in reverse order.
Figure 1 Removing the UI from the Tilt Swivel brackets

4. Place the UI face down on a flat, padded surface and remove the Rear Base Cover. PL
17.3
B
a. Remove (4) securing screws. Remove the screws
b. Remove the Rear Base Cover. (6)
5. Remove the metal EME Cover. PL 17.3
a. Remove the (9) securing screws.
b. Remove the EME Cover.
6. Disconnect (2) connectors and (2) flat cables from the UI PWB. Figure 2
a. Disconnect (2) connectors.
b. Disconnect (2) flat cables.
C
Disconnect flat
cables
C
A Remove the UI
Remove the PWB
screws (2)
Figure 3 Removing the UI PWB
Replacement
2. Perform the Touch Panel Calibration ADJ 4.2.
B
Disconnect the
cables
Figure 2 Disconnect the connectors and flat cables from the UI PWB
7. Remove the UI PWB. Figure 3

a. Remove (2) stud screws.
b. Remove (4) securing screws.
c. Remove the UI PWB.

REP 5.1 DADF REP 5.2 DADF Setting to the Vertical Service Position
Removal Click to view Video:
WARNING [DADF Service Position Video]
the power switch on or electrical power applied to the machine. Removal
1. Disconnect the connector at the rear of the DADF connecting the DADF to the copier/ WARNING
printer. To avoid personal injury or shock, do not perform repair or adjustment activities with
• Loosen (2) screws and disconnect the connector. the power switch on or electrical power applied to the machine.
2. Remove the (4) screws securing the IIT Rear Cover and remove the cover by lifting it up 1. Remove the (2) screws on the bracket on the back of the Left Counter Balance, flip the
and away from the IIT. PL 13.2 bracket upside down, and reinstall the screws. PL 14.3 Figure 1
3. Remove the (2) screws securing each of the (2) DADF Supports and remove the sup-
ports.
4. From the front of the copier/printer, open the DADF and remove the (2) Knob Screws
securing the DADF.
5. From the rear of the copier/printer, grasp the DADF with both hands and move the DADF
away from you to release the metal securing pins from their slots, enabling the DADF to
be removed.
NOTE: The DADF is bulky and heavy. It is recommended that you use the assistance of a
second person to lift and remove the DADF.
Replacement
2. Perform Adjustment procedures for registration, height, and skew.
• Side Edge Registration. ADJ 5.2
• Lead Edge Registration. ADJ 5.3
• Height Adjustment. ADJ 5.4
• Lead Skew. ADJ 5.1
1
Remove the screws,
invert this bracket, and
reinstall the screws.
Figure 1 Counter Balance bracket
2. Remove the (2) screws on the bracket on the back of the Right Counter Balance, flip the
bracket upside down, and reinstall the screws. PL 14.3
3. Open the DADF to a full vertical position, then insert the shaft of a screw driver horizon-
tally through the hole in the lower front of the Left Counter Balance to secure it from clos-
ing.

4. Insert the shaft of a screw driver horizontally through the hole in the lower front of the REP 5.3 DADF Covers
Right Counter Balance to secure it from closing.
Replacement
1. To set the DADF back to its horizontal, operating position, carry out the removal steps in
Click to view Video:
reverse order. [DADF Covers Video]
Removal
WARNING
1. Remove the DADF Front Cover.
a. Open the Feeder Upper Chute. PL 14.5
b. Raise the DADF to the fully open position.
c. Remove the (2) screws from the underside of the cover.
d. Lower the DADF approximately half way down.
e. Gently pull on the lower left and lower right corners of the cover, while rocking the
cover up. The rocking motion releases (2) plastic tabs in the upper edge of the cover
from (2) cutouts in the inner sheet metal of the DADF.
f. Lift the cover up and out to remove.
2. Remove the DADF Rear Cover.
a. With the DADF in the closed (fully down) position, open the Feeder Upper Chute.
b. Loosen the (2) screws at the bottom, outer edge of the cover.
c. Lift the cover up approximately 8 inches (20.32cm) and pull the cover toward you to
remove.
3. Remove the DADF Left Lower Cover.
NOTE: To remove the (2) hidden screws securing this cover, you must first remove the
DADF Front and Rear Covers.
a. Raise the DADF to the half open position.

b. Remove the left lower screw in the front of the DADF.
c. Remove the right lower screw in the rear of the DADF.
d. Starting at the right edge of the cover, gently pull the cover toward you to remove it.
NOTE: Observe the plastic pins on the right and left sides of the cover that help to
hold the cover in place.
Replacement

REP 5.4 DADF Left Counter Balance REP 5.5 DADF Right Counter Balance
Removal Removal
WARNING WARNING
1. Remove the (4) screws securing the IIT Rear Cover and remove the cover by lifting it up 1. Remove the (4) screws securing the IIT Rear Cover and remove the cover by lifting it up
and away from the IIT. PL 13.2 and away from the IIT. PL 13.2
2. Remove the (2) screws securing the DADF Support and remove the support. PL 14.1 2. Remove the (2) screws securing the DADF Support and remove the support. PL 14.1
3. Disconnect the connector at the rear of the DADF connecting the DADF to the copier/ 3. Disconnect the connector at the rear of the DADF connecting the DADF to the copier/
printer. printer.
• Loosen (2) screws and disconnect the connector. • Loosen (2) screws and disconnect the connector.
4. Remove the DADF Rear Cover. REP 5.3 4. Remove the DADF Rear Cover. REP 5.3
5. Remove the (2) screws used to secure the harness guide and move the harness guide 5. Release the cable clamps and disconnect the connectors connected to the DADF PWB.
toward you. PL 14.3
a. Remove the securing screws (2). a. Release the clamps (4). Use your judgement as to whether to remove the clamps as
b. Unplug the connectors to all five (5) motors. you will soon be removing the PWB.
c. Unplug the connector to the DADF Feed Clutch. PL 14.6 b. Disconnect the connectors (9).
d. Untwist the wire tie at the left end of the harness. 6. Disconnect the Earth Wire connected to the DADF as shown in the figure. Figure 1
e. Lift up the harness guide and move it toward you, carefully disengaging the wire a. Remove the screw.
loom, as necessary, to move the guide out of the way. If the wire loom becomes a b. Remove the Earth Wire from the PWB.
problem, additional portions of the loom can be disconnected at the DADF PWB.
6. Remove the Pre Registration Motor. PL 14.7
a. Disconnect the connector.
b. Remove the spring.
c. Remove the screws (3).
d. Remove the Pre Registration Motor.
7. Remove the Registration Motor. PL 14.8
d. Remove the Registration Motor.
8. Insert a securing shaft in the Left Counter Balance if you wish to keep the Counter Bal-
ance flat for reinstallation. This will avoid having to remove the DADF to install a new
Counter Balance.
9. Remove the Left Counter Balance.
a. Remove the (4) screws at the base of the Counter Balance.
b. Remove the (2) screws securing the Bracket to the top of the Counter Balance.
c. Remove the Left Counter Balance.
Replacement
NOTE: Remember to pull out the securing shaft that has been inserted in a new Counter
Balance.

NOTE: Remember to pull out the securing shaft that has been inserted in a new Counter
Balance
1
Earth Wire.
Figure 1 Earth Wire on PWB
7. Remove the DADF PWB.

a. Loosen the (2) screws on the bracket underneath the PWB.
b. Lift the PWB up to remove it from the DADF.
8. Remove the Bracket.
a. Remove (2) screws securing the Bracket to the DADF.
b. Remove (2) screws securing the Bracket to the top of the Right Counter Balance.
c. Remove the screw and nut at the front of the Bracket (if installed).
d. Remove the Bracket.
9. Insert a securing shaft in the Counter Balance if you wish to keep the Counter Balance flat
for reinstallation. This will avoid having to remove the DADF to install a new Counter Bal-
ance.
10. Remove the Right Counter Balance.
a. Remove (4) screws at the base of the Counter Balance.
b. Remove the Right Counter Balance.
Replacement
1. To install, carry out the removal steps in reverse order

REP 5.6 DADF PWB REP 5.7 DADF Invert Drive Roll
Removal Removal
WARNING WARNING
1. Remove the DADF Front Cover. REP 5.3 1. Remove the Takeaway Roll. REP 5.10
2. Remove the DADF Rear Cover. REP 5.3 2. Remove the Clutch Bracket. Figure 1
3. Disconnect the (9) connectors connected to the PWB. a. Disconnect the connector.
4. Remove the (6) screws securing the PWB to its mounting bracket. b. Remove the spring.
5. Remove the PWB. c. Remove the screws (2).
Replacement d. Remove the Clutch Bracket.
1. Replace the EEPROM with the EEPROM on the old PWB, or, if the new PWB comes with
an EEPROM already installed, perform the following Adjustments.
a. ADJ 5.2 DADF Side Edge Registration Adjustment
b. ADJ 5.3 DADF Lead Edge Registration Adjustment
c. ADJ 5.5 DADF Trail Edge Registration Adjustment
d. ADJ 5.6 DADF Slow Scan Direction Reduce/Enlarge Adjustment
1
Clutch Bracket
Figure 1 Clutch Bracket
3. Remove the DADF Feed Motor.

b. Remove the screws (2).
c. Remove the DADF Feed Motor.

4. At the front of the copier/printer, disconnect the connector and remove (2) screws used to a. Remove the screws (4).
secure the harness guide. Note that one screw is hidden behind the loom of wires. Figure b. Remove the Inverter Exit Chute.
2 10. Remove the Invert Drive Roll.
a. Remove the pulley while releasing the hook.
b. Remove the E-Ring.
c. Remove the bearing.
1
Harness Guide d. Remove the E-Ring.
e. Remove the bearing.
f. Remove the Invert Drive Roll.
Replacement
Figure 2 Harness Guide
5. Move the harness guide to the left.

6. Remove the Invert Roll Nip/Release Solenoid. PL 14.11
b. Observe the alignment of the mark on the solenoid’s right bracket with the marks on
the sheet metal of the DADF.
c. Loosen the screws (2).
d. Remove the Invert Roll Nip/Release Solenoid.
7. Remove the Link.
a. Remove the screw (1).
b. Remove the Tension Spring.
c. Remove the Link.
8. Remove the Invert Chute. PL 14.12
a. Remove the C-Clip.
b. Remove the bearing.
c. Remove the Invert Chute (moving it toward the front of the copier/printer).
9. Remove the Inverter Exit Chute. PL 14.11

REP 5.8 DADF Feed Clutch REP 5.9 DADF Feed Motor Belt
Removal Removal
WARNING WARNING
1. Remove the DADF Rear Cover. REP 5.3 1. Remove the DADF Rear Cover. REP 5.3
2. Remove the DADF Feed Clutch. Figure 1 2. Disengage the Clutch Bracket from the DADF. Figure 1
a. Disconnect the connector. a. Optionally disconnect the connector. Note that disengaging the bracket does not
b. Remove the E-Ring. necessitate completely removing it from the DADF.
c. Remove the DADF Feed Clutch. b. Remove the Tension Spring.
c. Remove (2) securing screws. Note that the left most screw releases a Gear.
d. Disengage the Clutch Bracket.
1
DADF Feed Clutch
1
Clutch Bracket
Figure 1 DADF Feed Clutch
Replacement Figure 1 Clutch Bracket

3. Disengage the DADF Feed Clutch.
2. When replacing, enter into Diag. mode and then clear the DC 135 HFSI counter. Chain
Link: 955-828. a. Remove the C-Clip on the Clutch Shaft.
b. Pull the Feed Clutch toward you to disengage its gear from the motor belt.
4. Remove the Feed Motor Belt from the Clutch Bracket.
5. Disconnect the connector on top of the DADF Feed Motor.

6. Remove (2) screws securing the DADF Feed Motor REP 5.10 DADF Takeaway Roll
7. Remove the Feed Motor Belt.
Replacement
Removal
WARNING
the power switch on or electrical power applied to the machine
1. Remove the DADF Front Cover. REP 5.3
2. Remove the DADF Rear Cover. REP 5.3
3. With the Feeder Upper Chute open, remove (4) screws securing the Feeder Lower Chute
in place. PL 14.12
4. Remove the Feeder Lower Chute.
5. At the rear of the DADF, loosen the screws used to secure the DADF Pre Registration
Motor, to reduce the tension of the motor before removing the Pre Reg Motor Belt. Figure
1
a. Remove the Tension Spring.
b. Loosen the (3) securing screws.
c. Move the Pre Reg Motor to the left.
d. Disengage the belt from the pulley.
1
Pre Registration Motor
Figure 1 DADF Pre Registration Motor

6. Remove the pulley and bearing attached to the Takeaway Roll at the rear of the DADF. REP 5.11 DADF Lead Reg Sensor
a. Remove the E-Ring.
b. Remove the pulley.
c. Remove the E-ring.
Removal
d. Remove the bearing. WARNING
7. Remove the bearing attached to the Takeaway Roll at the front of the DADF. To avoid personal injury or shock, do not perform repair or adjustment activities with
a. Remove the KL-Clip. the power switch on or electrical power applied to the machine.
8. Remove the Takeaway Roll.
3. Remove the DADF Registration Motor. Figure 1
Replacement
c. Remove the (2) securing screws.
d. Remove the DADF Reg Motor.
1
Registration
Motor
Figure 1 DADF Registration Motor
4. Open the DADF Left Upper Cover. PL 14.5

a. Slightly open the Feeder Upper Chute. PL 14.5
b. Open the DADF Left Upper Cover.
5. At the front of the DADF, remove the Baffle Solenoid. PL 14.7 Figure 2

b. Remove the (2) securing screws. REP 5.12 DADF Registration Roll
c. Remove the Baffle Solenoid.
NOTE: Observe the alignment of the mark on the solenoid’s lower right bracket with Removal
the marks on the sheet metal of the DADF.
WARNING
1 1. Remove the DADF. REP 5.1
Baffle Solenoid. Note 2. Remove the DADF Front, Rear, and Left Lower Covers. REP 5.3
the alignment marks
3. At the right rear of the DADF, remove the (2) screws used to secure the harness guide,
near lower right
bracket. and move the guide out of the way. Figure 1
a. Remove the securing screws (2).
b. Unplug the connectors to all five (5) motors.
c. Unplug the connector to the DADF Feed Clutch. PL 14.6
d. Untwist the wire tie at the left end of the harness.
e. Lift up the harness guide and move it toward you, carefully disengaging the wire
loom, as necessary, to move the guide out of the way. If the wire loom becomes a
Figure 2 Baffle Solenoid
6. Remove the Reg In 2 Chute.

a. Remove the (2) securing screws (one at each end of the chute).
b. Remove the Reg In 2 Chute.
7. Remove the Sensor Bracket.
a. Remove the securing screw.
b. Remove the Sensor Bracket.
c. Disconnect the connector.
8. Remove the Lead Reg Sensor from the Sensor Bracket.
a. Remove the screw.
b. Remove the Lead Reg Sensor.
Replacement 1
Rear Harness Guide
Figure 1 Rear Harness Guide

a. Remove the spring.
c. Remove the Pre Registration (Pre Reg) Motor.
1
Baffle Solenoid. Note
5. Remove the Registration Motor. PL 14.8 the alignment marks
a. Disconnect the connector. near lower right
b. Remove the spring. bracket.
6. Remove the Left Counter Balance. PL 14.3
7. Remove the Reg Out Chute. PL 14.12
c. Remove the Reg Out Chute.
8. Open the DADF Left Upper Cover. PL 14.5
a. Slightly open the Feeder Upper Chute. PL 14.5
b. Open the DADF Left Upper Cover.
9. Remove the Left Upper Cover.
a. Remove (2) screws at the rear side of the DADF.
b. Loosen (1) screw at the front side of the DADF.
c. Remove the Left Upper Cover. Figure 2 Baffle Solenoid
10. Remove the Baffle Solenoid at the front of the DADF. PL 14.7 Figure 2
a. Disconnect the connector. 11. Remove the L/H Cover Interlock Switch, underneath the Baffle Solenoid.
b. Remove the (2) securing screws. a. Disconnect the connector by lifting the cover of the connector, with your finger nail or
c. Remove the Baffle Solenoid. a small, flat-bladed screwdriver, and gently pulling the wires toward you.
b. Remove the (2) securing screws.
NOTE: Observe the alignment of the mark on the solenoid’s lower right bracket with c. Remove the L/H Cover Interlock Switch.
the marks on the sheet metal of the DADF.
12. Remove the Reg In 2 Chute. PL 14.8
a. Remove the (2) securing screws (one at each end of the chute).
b. Remove the Reg In 2 Chute.
c. Disconnect the connector.
14. Remove the pulley and bearing at the rear of the DADF.
a. Remove the E-Ring. Small.
c. Remove the E-Ring. Large.
d. Remove the bearing.
15. Remove the bearing at the front of the DADF.

a. Remove the E-Ring. REP 5.13 DADF Exit Roll 1
16. Remove the Registration Roll.
Removal
Replacement
WARNING
1. Remove the Takeaway Roll. REP 5.10
2. Remove the Clutch Bracket, located above the DADF Feed Motor. PL 14.6 Figure 1
d. Remove the Clutch Bracket.
1
Clutch Bracket.


4. At the front of the copier/printer, disconnect the connector and remove (2) screws used to
secure the harness guide. Note that one screw is hidden behind the loom of wires. Figure
2
1
Invert Roll
Nip
Release
1
Harness Guide
Figure 3 Invert Roll Nip Release Solenoid
7. Remove the Link.

5. Move the harness guide to the left. c. Remove the Link.
6. Remove the Invert Roll Nip/Release Solenoid. PL 14.11 Figure 3 8. Remove the Invert Chute. PL 14.12
a. Disconnect the connector. a. Remove the C-Clip.
b. Observe the alignment of the mark on the solenoid’s right bracket with the marks on b. Remove the bearing.
the sheet metal of the DADF. c. Remove the Invert Chute (moving it toward the front of the copier/printer).
c. Loosen the screws (2). 9. Remove the Inverter Exit Chute. PL 14.11
d. Remove the Invert Roll Nip/Release Solenoid. a. Remove the screws (4).
b. Remove the Inverter Exit Chute.
10. Loosen the (2) screws used to secure the DADF Exit Motor to loosen the tension before
removing the Exit Motor Belt.
a. Loosen the screws (2).
b. Push the DADF Exit Motor to the right.
c. Remove the Exit Motor Belt.
11. Remove the Exit Roll 1.
b. Remove the Pulley.

c. Remove the E-Ring. REP 5.14 DADF Exit Roll 2
d. Remove the Bearing.
e. Remove the E-Ring.
f. Remove the Bearing.
Removal
g. Remove the Exit Roll 1. WARNING
Replacement To avoid personal injury or shock, do not perform repair or adjustment activities with
1
Clutch Bracket


2 1
Invert Roll
Nip Release
Solenoid
1
Harness Guide
7. Remove the Link.

10. Loosen the (2) screws used to secure the DADF Exit Motor to loosen the tension before
removing the Exit Motor Belt.
a. Loosen the screws (2).
b. Push the DADF Exit Motor to the right.
c. Remove the Exit Motor Belt.
11. Remove the Exit Gate Solenoid. PL 14.11
a. Release the cable clamp.

c. Remove the screws (2). REP 5.15 DADF Feed Roll
d. Remove the Exit Gate Solenoid.
12. Remove the Gate Link Bracket.
a. Remove the screws (2).
Removal
b. Remove the Gate Link Bracket. WARNING
13. Remove the Tension Spring and Link. To avoid personal injury or shock, do not perform repair or adjustment activities with
14. Remove the Inverter Lower Gate. PL 14.11 the power switch on or electrical power applied to the machine.
1. Remove the Feeder Upper Cover of the Feeder Upper Chute. PL 14.17
a. Remove the Inverter Lower Gate.
a. Open the Feeder Upper Chute.
b. Remove the (2) Tapping Screws.
15. Remove Exit Roll 2.
c. Remove the Feeder Upper Cover.
2. Disengage the Tension Spring from the DADF. Figure 1
c. Remove the E-Ring. NOTE: Observe the position of the Plate Spring, which rests on top of the spring.
d. Remove the Bearing.
e. Remove the E-Ring.
f. Remove the Bearing.
g. Remove Exit Roll 2.
Replacement
1
Tension Spring
with Plate
Spring on top
Figure 1 Tension Spring with Plate Spring on top
3. Remove the rectangular, plastic Chute Guide from the underside of the Upper Feeder
Chute. Figure 2

REP 5.16 DADF Nudger Roll
Removal
WARNING
1. Remove the Feeder Upper Cover of the Feeder Upper Chute. PL 14.17
a. Open the Feeder Upper Chute.
b. Remove the (2) Tapping Screws.
c. Remove the Feeder Upper Cover.
1 2. Disengage the Tension Spring from the DADF. Figure 1
Plastic Chute NOTE: Observe the position of the Plate Spring, which rests on top of the spring.
1
Tension Spring
Figure 2 Plastic Chute with Plate
Spring on top
4. Remove the KL-Clip from the rear (large gear end) of the Feed Shaft.
5. Disengage the Sleeve Bearing by sliding it on the Feed Shaft toward the front of the
DADF.
6. Remove the KL-Clip from the front (roller end) of the Feed Shaft.
7. Disengage the Sleeve Bearing by sliding it on the Feed Shaft toward the back of the
DADF.
8. Remove the Feeder/Nudger Roll Component.
9. Remove the KL-Clip on the Feed Roll.
10. Remove the Feed Roll.
a. Remove the Feed Shaft.
b. Remove the Feed Roll. Figure 1 Tension Spring with Plate Spring on top
Replacement
3. Remove the rectangular, plastic Chute Guide from the underside of the Upper Feeder
1. To install, carry out the removal steps in reverse order. Chute. Figure 2
2. Install the Feed Roll with the clutch end facing the Feed Shaft.
3. When reinstalling the Tension Spring, make sure to place the Plate Spring on top of the
Tension Spring.

REP 5.17 DADF Platen Exit Sensor
Removal
WARNING
1. Open the Feeder Upper Chute. PL 14.5
2. Remove the Guide Upper Chute. PL 14.12
a. Open the Invert Chute.
b. Remove (2) screws securing the Guide Upper Chute.
c. Remove the Guide Upper Chute.
1
Plastic Chute 3. Remove the Platen Exit Sensor Bracket (the lower of the two visible brackets). Figure 1
a. Remove the securing screw (1).
b. Lift the bracket up and out to reveal the attached Platen Exit Sensor.
1
Platen Exit Sensor
Bracket
Figure 2 Plastic Chute
4. Remove the KL-Clip from the rear (large gear end) of the Feed Shaft.
5. Disengage the Sleeve Bearing by sliding it on the Feed Shaft toward the front of the
DADF.
6. Remove the KL-Clip from the front (roller end) of the Feed Shaft.
7. Disengage the Sleeve Bearing by sliding it on the Feed Shaft toward the back of the
DADF.
8. Remove the Feeder/Nudger Roll Component.
9. Remove the KL-Clip on the Nudger Roll.
10. Remove the Nudger Roll.
a. Remove the Nudger Shaft.
b. Remove the Nudger Roll.
Replacement
2. Install the Nudger Roll with the clutch end facing the Nudger Shaft. Figure 1 Platen Sensor Bracket
3. When reinstalling the Tension Spring, make sure to place the Plate Spring on top of the
Tension Spring. 4. Remove the Platen Exit Sensor from the Sensor Bracket.
b. Remove the screw (1).
c. Remove the Platen Exit Sensor.

Replacement REP 5.18 DADF Invert Sensor
1. To install, carry out the removal steps in reverse order. Parts List on PL 14.22
Removal
WARNING
the power switch on or electrical power applied to the machine
a. Open the Invert Chute.
b. Remove (2) screws securing the Guide Upper Chute.
3. Remove the Invert Sensor Bracket (the upper of the two visible brackets). Figure 1
b. Lift the bracket up and out to reveal the attached Invert Sensor.
1
Invert Sensor Bracket
Figure 1 Invert Sensor Bracket
4. Remove the Invert Sensor from the Sensor Bracket.

c. Remove the Invert Sensor.

Replacement REP 5.19 DADF Exit Sensor 1
Removal
WARNING
1
Clutch Bracket


2
1
Invert Roll
Nip
Release
1 Solenoid
Harness Guide
7. Remove the Link.

11. Disconnect the connector to the DADF Exit Sensor 1. As shown on the Parts List, this
sensor is attached to the side of the bracket that features two holes only (with no extra
metal notches or cutouts).
12. Remove the DADF Exit Sensor 1.

b. Remove the DADF Exit Sensor 1. REP 5.20 DADF Exit Sensor 2
Replacement Parts List on PL 14.23
Removal
NOTE: If you completely removed the Sensor Bracket from the DADF, and disconnected WARNING
both connectors, connect the Blue connector to the DADF Exit Sensor 1, and the White
connector to the DADF Exit Sensor 2.
1
Clutch Bracket


2
1
Invert Roll
Nip Release
Solenoid
1
Harness Guide
7. Remove the Link.

11. Disconnect the connector to the DADF Exit Sensor 2. As shown on the Parts List, this
sensor is attached to the side of the bracket that features both mounting holes and extra
metal notches or cutouts).
12. Remove the DADF Exit Sensor 2.

b. Remove the DADF Exit Sensor 2. REP 5.21 DADF Reg Sensor
Replacement Parts List on PL 14.25
Removal
NOTE: If you completely removed the Sensor Bracket from the DADF, and disconnected WARNING
both connectors, connect the Blue connector to the DADF Exit Sensor 1, and the White
connector to the DADF Exit Sensor 2.
3. Remove the DADF Left Lower Cover. REP 5.3
4. From the center of the Reg Out Chute, revealed when the DADF Left Lower Cover was
removed, remove the Sensor Bracket. Figure 1
1
DADF Reg
Sensor Bracket
Figure 1 DADF Reg Sensor Bracket
5. Remove the DADF Reg Sensor from the Sensor Bracket.

c. Remove the DADF Reg Sensor.

Replacement REP 5.22 DADF Retard Roll
Removal
WARNING
b. Remove the Feeder Lower Chute.
3. With the Chute’s flat side down on a cushioned surface, remove the screw on the Bracket
securing the Retard Roll Housing assembly to the Chute. Figure 1
1
Retard Roll Housing
Figure 1 Retard Roll Housing
4. Invert the Housing assembly, then locate and remove the KL-Clip securing the Retard
Roll Shaft.
5. Slide the Retard Roll Shaft to the right and remove the Retard Roll.
Replacement

NOTE: After resecuring the Retard Roll Housing assembly to the Chute, verify that the REP 5.23 DADF Platen Exit Roll
Tension Spring is still attached to both the Bracket and the Retard Roll Housing. To verify
spring action, hold the Lower Feeder Chute in one hand, while gently pushing upwards on Parts List on PL 14.9
the Retard Roll with the other hand. Removal
WARNING
1. Remove the DADF. REP 5.1
4. At the rear of the DADF, remove the (2) screws used to secure the harness guide and
move the harness guide toward you. Figure 1
b. Unplug the connectors to all five (5) motors.
c. Unplug the connector to the DADF Feed Clutch. PL 14.6
d. Untwist the wire tie at the left end of the harness.
e. Lift up the harness guide and move it toward you, carefully disengaging the wire
loom, as necessary, to move the guide out of the way. If the wire loom becomes a
1
Rear Harness Guide
Figure 1 Rear Harness Guide

c. Remove the Pre Registration (Pre Reg) Motor.
6. Remove the Registration Motor. PL 14.8
7. Remove the Left Counter Balance. PL 14.3
b. Remove the Feeder Lower Chute.
10. Remove the pulley and bearing attached to the Takeaway Roll at the rear of the DADF. PL
14.7
a. Remove the E-Ring. 1
Clutch Bracket
c. Remove the R-Ring.
d. Remove the bearing.
11. Remove the bearing attached to the Takeaway Roll at the front of the DADF. Figure 2 Clutch Bracket
a. Remove the KL-Clip.
b. Remove the bearing. 14. Remove the DADF Feed Motor.
12. Remove the Takeaway Roll. a. Disconnect the connector.
13. Remove the Clutch Bracket. PL 14.6 Figure 2 b. Remove the screws (2).
a. Disconnect the connector. c. Remove the DADF Feed Motor.
b. Remove the spring. 15. At the front of the copier/printer, disconnect the connector and remove (2) screws used to
c. Remove the screws (2). secure the harness guide. Note that one screw is hidden behind the loom of wires. Figure
3

1
1 Invert Roll
Harness Guide Nip Release
Solenoid

18. Remove the Link.
16. Move the harness guide to the left.
17. Remove the Invert Roll Nip/Release Solenoid. PL 14.11 Figure 4
c. Remove the Link.
b. Observe the alignment of the mark on the solenoid’s right bracket with the marks on
the sheet metal of the DADF. 19. Remove the Invert Chute. PL 14.12
c. Loosen the screws (2). a. Remove the C-Clip.
d. Remove the Invert Roll Nip/Release Solenoid. b. Remove the bearing.
c. Remove the Invert Chute (moving it toward the front of the copier/printer).
20. Remove the Inverter Exit Chute. PL 14.11
21. Remove the Invert Drive Roll. PL 14.6
a. Remove the pulley while releasing the hook.
d. Remove the E-Ring.
e. Remove the bearing.
f. Remove the Invert Drive Roll.

22. Loosen the (2) screws used to secure the DADF Exit Motor to loosen the tension before b. Remove the Gate Link Bracket.
removing the Exit Motor Belt. PL 14.10 26. Remove the Tension Spring and Link.
a. Loosen the screws (2). 27. Remove the Inverter Lower Gate. PL 14.11
b. Push the DADF Exit Motor to the right. a. Remove the Inverter Lower Gate.
c. Remove the Exit Motor Belt. b. Remove the bearing.
23. Remove the Exit Roll 1. 28. Remove Exit Roll 2.
a. Remove the E-Ring. a. Remove the E-Ring.
b. Remove the Pulley. b. Remove the Pulley.
c. Remove the E-Ring. c. Remove the E-Ring.
d. Remove the Bearing. d. Remove the Bearing.
e. Remove the E-Ring. e. Remove the E-Ring.
f. Remove the Bearing. f. Remove the Bearing.
g. Remove the Exit Roll 1. g. Remove Exit Roll 2.
24. Remove the Exit Gate Solenoid. PL 14.11 Figure 5 29. Disconnect the connectors to the DADF Exit Sensor 1 and the DADF Exit Sensor 2.
a. Release the cable clamp.
NOTE: For reference purposes, the Blue connector is connected to the DADF Exit Sen-
b. Disconnect the connector. sor 1, and the White connector is connected to the DADF Exit Sensor 2.
30. Remove the Exit Upper Chute. PL 14.23
d. Remove the Exit Gate Solenoid.
b. Remove the Exit Upper Chute.
1 a. Open the Invert Chute.
Exit Gate b. Remove (2) screws securing the Guide Upper Chute.
Solenoid
32. Remove the Guide Chute. PL 14.22
a. Remove the Tapping Screws (4).
b. Remove the Guide Chute.
33. Disconnect (2) connectors connected to the Guide Chute. PL 14.22
a. Disconnect the Platen Exit Sensor, which is the lower of the two sensors.
b. Disconnect the Invert Sensor, which is the upper of the two sensors.
34. At the left rear of the DADF, where the Left Counter Balance was removed, remove the
Belt from the Pulley. PL 14.9
a. Loosen the screw (1) of the Tension Bracket.
b. Slide the Tension Bracket up.
c. Remove the belt from the pulley.
35. Loosen the Platen Motor tension.
a. Loosen the screws (2) used to secure the Platen Motor.
b. Detach the Platen Spring.
c. Move the Platen Motor to release belt tension.
36. Remove the Pulley and the Shoulder Screw.
Figure 5 Exit Gate Solenoid a. Remove the E-Ring.
25. Remove the Gate Link Bracket.
c. Remove the Shoulder Screw.
37. Remove the Registration Roll Pulley. PL 14.8

a. Remove the E-Ring. REP 5.24 Opening / Closing the IIT Frame
38. At the rear of the DADF, remove the Platen Rear Link from the shaft and remove the bear-
ing. Removal
a. Remove the Platen Rear Link from the shaft.
WARNING
39. At the front of the DADF, remove the Platen Front Link from the shaft.
1. Detach the Finisher (REP 12.50).
2. Remove the Finisher Docking Plate (PL 21.3).
c. Remove the Platen Front Link from the shaft.
3. Remove the Tray Assembly and UI. (REP 4.1).
40. Remove the bearing.
4. Remove Tray 5 / Bypass (REP 7.14).
5. Disconnect the HCF connector and remove the Left Upper Cover (PL 12.2).
6. Remove the IIT Front Cover (Figure 1).
41. Remove the Platen Exit Roll.
Replacement
1
To install, carry out the removal steps in reverse order.
Remove screws (2)
1
Loosen screws (2) and the IIT Front Cover
Figure 1 Removing the IIT Front Cover
7. Remove the IIT Left Cover (Figure 2).

Remove screws (4) Remove screws (6) and
the UI Support Bracket
Figure 2 Removing the IIT Left Cover Figure 3 Removing the UI Support Bracket
8. Remove the UI Support Bracket (Figure 3). 9. Remove the IIT Right Cover (Figure 4).

1
Loosen
screws (2)
2
Remove the Right Upper
Cover (2 screws)
2 1
Remove screws (2) and Remove the Right Rear
the IIT Right Cover Upper Cover (2 screws)
Figure 4 Removing the IIT Right Cover Figure 5 Removing the Right Rear Upper Cover and the Right Upper Cover
10. Remove the Right Rear Upper Cover and the Right Upper Cover (Figure 5). 11. Remove the Lift Arm used to open/close the IIT Housing (Figure 6).

Remove the Lift Arm 1
Disconnect con-
nector and release
harness from clips
3
Remove the Stoppers
(2) (2 screws)
2
Attach the Arm
Shaft
Figure 6 Removing the Lift Arm Figure 7 Preparing to open the IIT Frame
12. Prepare to open the IIT Frame (Figure 7). 13. Secure the DADF (Figure 8).

Insert screw
drivers in DADF 1
hinges to secure Secure the IIT Housing
the DADF in the with the Brace Shaft
closed position
2
Lock the Brace Shaft in place by sliding the Locking
Bracket to the right and secure with screw
Figure 8 Securing the DADF Figure 9 Securing the IIT Housing with the Brace Shaft
14. Using the Arm Shaft, lift up the IIT Frame. 16. After securing the IIT Frame with the Brace Shaft, remove the Arm Shaft used to lift the IIT
15. Secure the IIT Housing using the Brace Shaft (Figure 9). Frame.
Replacement
1. To install, perform the removal steps in reverse order.

REP 5.25 IIT Lens Cover
Removal
WARNING
2. Undock the finisher, if present. 2 4
a. Open the finisher front door. Secure this Secure this
b. Release the securing latch. screw second. screw fourth
3. Remove the IIT Right Cover. PL 13.2
a. Remove (4) securing screws.
b. Remove the IIT Right Cover.
4. Remove the Right Plate. PL 13.4
5. Remove the Platen Glass by lifting it up from the right side. PL 13.4
6. Loosen the Lens Cover screws (10).
7. Slide the cover to the left to disengage it from its securing screws.
8. Carefully lift the cover up and out to remove.
Replacement
1. Carefully lower the Lens Cover in place, making sure to slide the left rear flange under-
neath the wire running to APS Sensor 2. 1 3
2. Slide the Lens Cover to the right to engage all (10) securing screws. Secure this Secure this
screw first. screw third.
3. Install the securing screws in the order shown in the figure. Figure 1
a. Install the (4) screws indicated in the figure first and secure them in the order shown.
b. Install the remaining (6) screws and secure them (preferably in a crisscross pattern).
Figure 1 Lens Cover Screw Securing Sequence
4. Reinstall the Platen Glass. PL 13.4

5. Reinstall the Right Plate. PL 13.4
6. Reinstall the IIT Right Cover. PL 13.2
7. Return the DADF to the normal operating position.

REP 5.26 IIT Registration Sensor
Removal
WARNING
1. Raise the DADF to the fully open position.
2. Remove the IIT Rear Cover. PL 13.2
b. Remove the IIT Rear Cover.
3. Remove the Top Rear Cover 2. PL 13.1
a. Slide the cover out to the rear of the copier/printer. There are no screws to remove.
b. Remove the Top Rear Cover 2.
4. Remove the IIT Registration Sensor Bracket. Figure 1
Figure 2 IIT Registration Sensor
Replacement
1
Sensor Bracket
Figure 1 IIT Registration Sensor Bracket
5. Detach the IIT Registration Sensor from the Sensor Bracket. Figure 2
a. Disconnect the connector and detach the sensor from the bracket.

REP 5.27 Platen Angle Sensor
Removal
WARNING
1. Raise the DADF to the fully open position.
4. Disconnect the Actuator. Figure 1
b. Disconnect the Actuator.
5. Remove the Platen Angle Sensor. Figure 1
a. Disconnect the Connector.
1
b. Remove the Platen Angle Sensor. Actuator
2
Platen Angle Sensor
Figure 1 Actuator and Platen Angle Sensor
Replacement

REP 5.28 CCD Flexible Print Cable REP 5.29 IIT Lens Assembly
Removal Removal
WARNING WARNING
1. Secure the DADF in the service position. REP 5.2 1. Secure the DADF in the service position. REP 5.2
2. Remove the Lens Cover. REP 5.25 2. Remove the Lens Cover. REP 5.25
3. Remove the Lens Assembly. REP 5.29 3. Move the APS Sensors 1 and 2 out of the way by removing (2) screws. (Leave the con-
4. Remove the Gasket Bracket. Figure 1 nectors connected.) PL 13.4
a. Remove the (2) securing Screws (Blue). 4. Remove the Lens Assembly. Figure 1
b. Remove the Gasket Bracket. a. When replacing: Remove the Conductor Plate. PL 13.4
5. Remove the CCD Flexible Print Cable. Figure 1 b. Disconnect the CCD Flexible Print Cable from the Lens Assembly.
a. Remove the securing screws (4). c. Remove the screws (4).
b. Peel off the double-sided tape. d. Remove the Lens Assembly.
c. Pull the bracket toward you and disconnect the connector.
1
APS Sensors
3
Conductor Plate
2
CCD Flexible
Print Cable
1
Gasket Bracket
Figure 1 IIT Lens Assembly

Figure 1 CCD Flexible Print Cable
Replacement
Replacement 1. To install, perform the removal steps in reverse order.
1. To install, perform the removal steps in reverse order. 2. Check the Optical Axis Alignment (ADJ 5.12)

REP 5.30 IPS Fan REP 5.31 Lamp Fan
Removal Removal
WARNING WARNING
1. Raise the DADF to the fully open position. 1. Raise the DADF to the fully open position.
2. Remove the IIT Rear Cover. PL 13.2 2. Remove the Tray Assembly, and attached UI, from the left side of the copier/printer. PL
a. Remove (4) securing screws. 17.2
b. Remove the IIT Rear Cover. a. Disconnect (2) screws securing the UI cable connector to the left side of the copier/
3. Remove the Top Rear Cover 2. PL 13.1 printer and unplug the connector.
a. Slide the cover out to the rear of the copier/printer. There are no screws to remove. b. Remove (2) Thumb Screws from the underside of the Tray Assembly, where the
Tray Assembly meets the left side of the copier/printer.
c. Remove (1) screw each from the center of the left and right support brackets on the
4. Remove the IPS Fan from the centrally-located Duct at the rear of the IIT.
underside of the Tray Assembly.
a. Disconnect the connector to the fan.
d. Lift the Tray Assembly up to remove.
b. Disengage the (3) plastic clips on the Duct.
e. Place the Tray Assembly out of the way on a flat surface.
c. Separate the top portion of the Duct from the bottom portion.
3. Remove the IIT Left Cover. PL 13.1
d. Observe the fan direction before removal, then remove the IPS Fan.
Replacement b. Remove the IIT Left Cover.
1. To install, perform the removal steps in reverse order. 4. At the upper, left rear corner of the copier/printer, disconnect the Lamp Fan connector and
unhook the wire harness.
5. Observe the fan direction before removal, then remove the Lamp Fan.
Replacement

REP 5.32 CCD Fan 4. Detach the CCD Fan from the Fan Bracket. Figure 2
a. Release the clamps (2) to remove the wire harness.
b. Detach the CCD Fan from the Fan Bracket.
Removal
WARNING
2. Remove the Lens Cover. REP 5.25
3. Remove the CCD Fan. Figure 1
a. Disconnect the Connector.
b. Release the clamps to remove the wire harness.
d. Remove the CCD Fan.
1
Clamps
1
Connector
Figure 2 CCD Fan and Fan Bracket
Replacement
2
Clamps
3 4
CCD Fan Screws
Figure 1 CCD Fan and wire harness

REP 5.33 Carriage Motor b. Remove the Motor Guard.

Removal
WARNING
a. Slide the cover out to the rear of the copier/printer. There are no screws to remove.
4. Remove the Rear Upper Cover (of the copier/printer). PL 12.2
5. Disconnect the Carriage Motor connector at the rear of the IPS. Figure 1
a. Disconnect the connector. 2
b. Release the (3) clamps to disengage the wire harness. Carriage Motor
1
1 Motor Guard
Carriage Motor
connector
Figure 2 Carriage Motor Guard
7. Remove the (2) screws securing the Carriage Motor from the front.
8. Remove the Carriage Motor from the rear.
a. Remove the Tension Spring.
b. Unhook the Belt from the Pulley.
c. Remove the Carriage Motor and its attached wire harness.
Replacement
2. Route the Pulley on the Belt when installing the Carriage Motor. Figure 3
a. Belt
b. Pulley
Figure 1 Carriage Motor connector
6. Remove the Motor Guard. Figure 2


REP 5.34 Full Rate Carriage
Removal
WARNING
6. Remove the screws used to secure the Carriage Cable at the notch in the IIT frame. Fig-
ure 1
a. Move the Full Rate Carriage to the notch in the IIT Frame.
b. Remove the screws (Blue 2).
Figure 3 Carriage Motor Belt and Pulley
Figure 1 Full Rate Carriage securing screws

7. Remove the Full Rate Carriage. Figure 2 REP 5.35 Rear Carriage Cable
a. Rotate the Full Rate Carriage in the direction of the arrows.
b. Remove the Full Rate Carriage.
Removal
NOTE: The coatings of the Carriage Cable at the front and rear are different.
• Front: Black
• Rear: Silver
NOTE: This procedure describes the installation and removal procedures for the Rear Car-
riage Cable only.
WARNING
NOTE: The Front and Rear Carriage Cables must be installed separately.

6. Remove the Tray Assembly, and attached UI, from the left side of the copier/printer. PL
17.2
a. Disconnect (2) screws securing the UI cable connector to the left side of the copier/
printer and unplug the connector.
b. Remove (2) Thumb Screws from the underside of the Tray Assembly, where the
Tray Assembly meets the left side of the copier/printer.
c. Remove (1) screw each from the center of the left and right support brackets on the
underside of the Tray Assembly.
d. Lift the Tray Assembly up to remove.
Figure 2 Full Rate Carriage removal e. Place the Tray Assembly out of the way on a flat surface.
7. Remove the IIT Left Cover. PL 13.1
Replacement a. Remove (4) securing screws.
1. To install, carry out the removal steps in reverse order. b. Remove the IIT Left Cover.
2. Adjust the position of the Full Rate/Half Rate Carriages. ADJ 5.8 8. Remove the IIT Front Cover. PL 13.1
• Top (2) screws.
• Front (2) screws, located behind the front Toner Cartridge Cover. PL 6.2
b. Remove the IIT Front Cover.
9. Mark the installation position of the Front Support. PL 13.4 Figure 1

1
Mark the front
support position
Figure 2 Removing the CVT Platen Glass
Figure 1 Marking the front support position 11. Take out the Full Rate Carriage from the IIT Frame. REP 5.34
NOTE: The Slide Cable Connector can stay connected.

10. Remove the CVT Platen Glass. PL 13.4 Figure 2
a. Remove the screw. 12. Move the Half Rate Carriage until the Carriage Cable ball of the capstan pulley is posi-
b. Remove the Support. tioned according to the Conditions (a) and (b) described below. Figure 3
c. Remove the CVT Platen Glass. a. Turns of the Carriage Cable.
• Front: 3 Turns
• Rear: 2 Turns
b. The ball is on top.

Figure 3 Position the Half Rate Carriage Figure 4 Removing the Carriage Cable
13. Remove the Carriage Cable. Figure 4 Replacement

a. Remove the Tension Spring. 1. Insert the Carriage Cable into the Capstan Pulley. Figure 5
b. Detach the Carriage Cable from the Tension Spring. a. Insert the ball into the Capstan Pulley.
c. Remove the ball from the groove.
d. Remove the Carriage Cable.

2
Clip
1
Ball
Figure 5 Inserting Carriage Cable Ball into Capstan Pulley Figure 6 Winding Clip end of Carriage Cable on Capstan Pulley
2. Wind the Clip end of the Carriage Cable for 3.5 turns. Figure 6 3. Wind the Ball end of the Carriage Cable on the Capstan Pulley for 2.5 turns. Figure 7
a. Wind the Clip end of the Carriage Cable on the Capstan Pulley for 3.5 turns. a. Wind the Ball end of the Carriage Cable on the Capstan Pulley for 2.5 turns.
b. Secure the Carriage Cable at the Clip end with tape. b. Tape the cable, wound on the Capstan Pulley, to prevent it from loosening.

NOTE: The following figure shows the respective number of turns of the Carriage
Cable at the front and rear. Figure 8
Figure 7 Winding Ball end of Carriage Cable on Capstan Pulley
Figure 8 Carriage Cable Turns front and rear
4. Install the Ball end of the Carriage Cable. Figure 9

a. Hang the Carriage Cable on the pulley. (From bottom to top.)
b. Hang it on the larger pulley on the Half Rate Carriage. (From bottom to top.)
c. Insert the ball into the groove on the IIT Frame.

Figure 9 Installing Ball end of Carriage Cable Figure 10 Installing Clip end of Carriage Cable
5. Install the Clip end of the Carriage Cable. Figure 10 f. Remove the tape used to secure the cable from loosening.
a. Hang the Carriage Cable on the pulley. (From bottom to top.) g. Reinstall the Full Rate Carriage into the IIT Frame. REP 5.34
b. Hang it on the smaller pulley on the Half Rate Carriage. (From bottom to top.) h. Adjust the position of the Full Rate/Half Rate Carriage. ADJ 5.8
c. Hang the Carriage Cable on the stud. (From bottom to top.) i. Manually move the Full Rate Carriage to ensure that it moves smoothly.
d. Attach the Tension Spring to the Clip of the Carriage Cable. 6. Continue the installation by performing the removal steps from Step 10 in reverse order.
e. Hook the Tension Spring to the IIT Frame.

REP 5.36 IIT/IPS, BDEC, Extension Memory, PSDC PWBs
Removal
WARNING
To avoid personal injury or shock, do not perform repair or adjustment activities with PSDC PWB
the power switch on or electrical power applied to the machine. BDEC PWB
Extension
CAUTION Memory
When handling any PWBs or other devices sensitive to static discharge follow all ESD proce- PWB
dures to prevent damage to the device.
1. If you are replacing the IIT/IPS PWB, print a System Settings List (GP 6).
2. Remove the IIT Rear Cover (PL 13.2)
a. Remove (4) securing screws. IPS PWB
3. Remove the Rear Upper Cover (PL 12.2).
b. Remove the Rear Upper Cover.
1 2
4. Disconnect (7) connectors to the IIT/IPS Unit. Figure 1 Remove screws Disconnect Connector
and Ground Clips
(3)
Figure 2 IPS PWBs
8. Remove the BDEC PWB (Figure 2).

a. Note the location and orientation of the three (3) ground clips and (3) screws secur-
ing the clips and the BDEC PWB in place.
b. Remove the (3) screws and (3) ground clips from the BDEC PWB.
c. Disconnect one (1) connector to the IIT/IPS PWB.
d. Remove the BDEC PWB.
NOTE: You must remove the Extension Memory and IIT/IPS PWBs together as a single unit.
and then separate the Extension Memory and IPS boards at the 2 edge connectors
9. Remove all screws securing the Extension Memory PWB(Figure 3).

a. Remove (3) stand-offs, without ground clips.
b. Note the location and orientation of three (3) ground clips, and remove the (3) stand-
offs, with the (3) ground clips.
1 c. Remove (2) screws without stand-offs.
Connectors to the
d. Disconnect one connector.
IIT/IPS Unit
Figure 1 Connectors to the IIT/IPS Unit
5. Remove the screws (3 Blue) and pull out the IIT/IPS Unit.
6. Remove the (15) screws securing the IIT/IPS Cover and remove the cover.
7. Figure 2 shows the location of the PWBs.

REP 5.37 Exposure Lamp
Removal
WARNING
1 c. Disconnect the connector to the copier/printer.
Remove Screws d. Roll the finisher away from the right side of the copier/printer.
and/or standoffs
(see text)
2 4. Remove the Right Plate. PL 13.4
Disconnect 5. Remove the Platen Glass by lifting it up from the right side. PL 13.4
3
connector. 6. Disconnect the Exposure Lamp connector. Figure 1
Edge connectors.
Figure 3 Removing the IIT/IPS and Mem. PWBs
10. Remove all screws securing the IIT/IPS PWB before removing the Extension Memory and
IIT/IPS PWBs as a single unit.
a. Remove (6) stand-offs.
b. Note the location and orientation of two (2) ground clips, and remove the (2) screws
securing the ground clips.
c. Remove (4) screws without ground clips.
d. Remove (2) screws on the metal flange at the edge of the PWB.
e. Remove (4) connector stand-offs on the backplane.
11. Remove the PSDC PWB, as necessary, by removing (4) screws, disconnecting (2) cable
clamps, and disconnecting the connector to the Extension Memory PWB.
Replacement
1. To install, perform the removal steps in reverse order. Screws, standoffs, and ground clips
must go back in the correct locations; use Figure 3 and the following legend:
• circles = location of blue screws
• x in circle = location of standoffs
• diamonds = location of ground clip w/ standoff
• squares = location of ground clips w/out standoffs
2. If you replaced the IIT/IPS PWB, print a Systems settings list and compare with the list
printed at the beginning of the procedure. If the IIT s/w versions do not match, you must
reload IIT software.
Figure 1 Exposure Lamp connector

7. Move the Full Rate Carriage to the notch in the IIT frame. See Figure 2.
8. Remove the Exposure Lamp. Figure 2
a. Remove the wire Harness from the hooks (2).
b. Remove the connector.
c. Remove the screw.
d. Remove the Exposure Lamp.
Figure 3 Inserting the Exposure Lamp
3. When replacing, enter into Diagnostic mode and then clear the DC135 HFSI Counter.
“Chain Link: 956-803”
“Chain Link: 956-804”
Figure 2 Removing the Exposure Lamp
Replacement
2. Insert the Exposure Lamp Boss into the Full Rate Carriage installation hole. Figure 3
a. Exposure Lamp Boss
b. Installation Hole for the Full Rate Carriage.

REP 5.38 Lamp Ballast PWB a. Pull out the Slide Cord and disconnect the connector.

Removal
WARNING
6. Remove the Lamp Ballast PWB. Figure 1
b. Loosen the screws (2).
c. Remove the Tabs (2) from the Full Rate Carriage and remove the Lamp Ballast
PWB.
Figure 2 Disconnecting the Slide Cord connector
Replacement
Figure 1 Removing Lamp Ballast PWB
7. Disconnect the Slide Cord connector. Figure 2

REP 5.39 Slide Cord
Removal
WARNING
a. Slide the cover out to the rear of the copier/printer. There are no screws to remove. Figure 1 Removing the Full Rate Carriage Harness Guide

11. Turn the Full Rate Carriage upside down.
8. Remove the Rear Upper Cover (of the copier/printer). PL 12.2
12. Remove the Slide Cord from the Full Rate Carriage. Figure 2
a. Pull out the Slide Cord and disconnect the connector.
b. Remove the Rear Upper Cover.
b. Remove the Slide Cord.
9. Remove the Full Rate Carriage. REP 5.34
10. Remove the Harness Guide from the Full Rate Carriage. Figure 1
b. Remove the Harness Guide.

1
Slide Cord
connector
Figure 2 Removing Slide Cord from Full Rate Carriage
13. Remove the Motor Guard at the rear of the IIT. PL 13.7 Figure 3
a. Remove (2) screws securing the Motor Guard.
b. Remove the Motor Guard. Figure 3 Removing the Motor Guard at rear of IIT
14. Disconnect the Slide Cord at the rear of the IPS by pulling the cord out of its connector.
Figure 3
15. Release the (4) cable clamps and remove the Slide Cord.
16. Remove the Slide Cord from the pulley of the Half Rate Carriage. Figure 4
a. Remove the Slide Cord from the pulley.
b. Remove the Slide Cord from the hooks (2).

Figure 4 Removing the Slide Cord from Half Rate Carriage
Replacement
2. Adjust the position of Full Rate/Half Rate Carriages (ADJ 5.8).

REP 6.1 ROS Assembly (C,K)
Removal
WARNING
1. Open the IIT Housing (REP 5.24).
3. Loosen screws (11) and remove the MCU Cover (PL 11.1).
Loosen screws (3) and
4. On the MCU PWB, disconnect Ribbon Cables and open the Cable clip (Figure 1).
remove IIT Plate
2
Open The Cable Clip and gently
move Ribbon Cables to the left
Figure 2 Removing the IIT Plate
6. Slide out Toner Cartridges (5).

7. Remove the Left and Right Plates (Figure 3).
1
Disconnect
Ribbon Cables
(4)
Figure 1 Disconnecting Ribbon Cables on MCU PWB
5. Remove the IIT Plate (Figure 2).

Open the Cable Clip and gen-
tly move Ribbon Cables to the
left
Remove screws (4) and Right

and Left Plates
Figure 3 Removing the Right and Left Plates Figure 4 Opening the Cable Clip
8. Open the Cable Clip (Figure 4). 9. Remove the ROS Assembly (C, K) (Figure 5).

REP 6.2 ROS Assembly (Y, M)
NOTE: In this figure, 1
Remove screws (3) 2 Parts List on PL 5.1
The Y, M ROS has
been removed to Disconnect Removal
show location of connector
screws better.
WARNING
1. Open the IIT Housing (REP 5.24).
3. Loosen screws (11) and remove the MCU Cover (PL 11.1).
4. On the MCU PWB, disconnect Ribbon Cables and open Ribbon Cable clip (Figure 1).
2
Open The Cable Clip and gently
move Ribbon Cables to the left
3
Gently pull on the Rib-
bon Cables to get more
4 slack (disconnected and
Disconnect Ribbon Cables (4) and moved in step 4)
gently remove the ROS Assembly
Figure 5 Removing the ROS Assembly (C, K)
Replacement
1. Ensure that Ribbon Cables are properly re-connected.
3. Perform the Registration Control Setup Cycle (ADJ 9.8).
1
Disconnect
Ribbon
Cables (4)
Figure 1 Disconnecting the Ribbon Cables on the MCU PWB
5. Remove the IIT Plate (Figure 2).

Remove screws (4) and
Right and Left Plates
Loosen screws (3) and

remove IIT Plate
Figure 2 Removing the IIT Plate Figure 3 Removing the Left and Right Plates
6. Slide out Toner Cartridges (5). 8. Disconnect Ribbon Cables (Figure 4).
7. Remove Left and Right Plates (Figure 3).

1 1 3 2
Disconnect Ribbon Remove screws (3) Gently pull on the Ribbon Disconnect
Cables (2) Cables to get more slack connector
(disconnected and moved in
step 4)
4
Disconnect Ribbon Cables
(4) and gently remove the
ROS Assembly
2
Open the Cable Clip and
gently move Ribbon Cables
to the left
Figure 4 Disconnecting Ribbon Cables Figure 5 Removing the ROS Assembly (Y, M)
9. Remove the ROS Assembly (Y, M) (Figure 5). Replacement

1. Ensure that Ribbon Cables are properly re-connected.
2. Re-install parts in reverse order of the removal procedure.L

REP 7.1 HCF Tray 6 REP 7.2 HCF Feeder
Removal Removal
WARNING WARNING
1. Open the HCF Tray by pulling the tray toward you. 1. Remove the HCF Tray. REP 7.1
2. Remove all paper from the tray. 2. Remove the (2) screws used to secure the HCF Feeder on its rail. Figure 1
3. Using a small screwdriver, or other small, blunt instrument, release the stopper on each
NOTE: For a better view of both the HCF Feeder and its securing screws, open the
rail of the tray by inserting the screwdriver into the hole of the stopper and pulling the tray
Feeder Top Cover of the HCF.
toward you.
4. Remove the tray by pulling it toward you and off of its rails. 3. Slide the HCF Feeder toward you off its rail to remove it from the HCF.
Replacement
1. Line up the rails of the tray with the adjoining rails of the HCF and push the tray into place.
2. Place previously removed paper, or fresh paper, into the tray.

REP 7.3 HCF Undocking and redocking
Removal
WARNING
1. Unplug the power cable connected to the left rear of the copier/printer.
2. Grasping the HCF by its upper corners, pull the HCF toward you (away from the copier/
printer) to expose the HCF docking base. Figure 1
1
Feeder
Securing
Screws
Figure 1 Feeder Securing Screws
Replacement
Figure 1 Exposing the docking base
1. Position the HCF Feeder’s bottom rail-following feet onto the internal HCF rail.
2. Slide the HCF Feeder back into the HCF until it seats. 3. Release the docking latch spring lever on the right side of the docking base.
3. Reinstall the two securing screws and hand tighten until snug. 4. Pull the HCF toward you (away from the copier/printer) to undock it from the copier/
printer.
Replacement
1. Push the HCF toward the two docking points on the left side of the printer.
2. Align the two holes in the HCF docking base with the two docking points on the printer/
copier.

NOTE: Make sure that the caster of the copier/printer is rotated out of the way (fully REP 7.4 HCF Tray Cables
rotated underneath the copier/printer) so that it does not interfere with HCF docking.
3. Push the HCF into place against the copier/printer.
Removal
4. Reattach the power cable to the left rear of the copier/printer.
WARNING
1. Remove the HCF Tray. REP 7.1
2. At the rear of the HCF Tray, remove the Gear Bracket Assembly. Figure 1
a. Remove (2) E-Clips securing the oval-shaped Plate and remove the Plate.
b. Slide the (2) gears, that were being retained by the Plate, off their shafts and set the
gears aside.
c. Remove (3) screws securing the Gear Bracket Assembly.
d. Remove the Gear Bracket Assembly, being careful to maneuver it around the cable
as required for removal.

1
Gear Bracket
Assembly
Figure 2 Lift Shaft rear Tray Cable Pulley
4. Remove the E-Clips, Wire Guides, and Pulleys from the rear of the HCF Tray. Figure 3
a. Remove (2) E-Clips, (2) Wire Guides, and (2) Pulleys.
2
Plate NOTE: When both sections of the cable are slack, disengage the Lift Shaft from its
bracket, and slide the Tray Cable Pulley farther to the left on the Lift Shaft to release
the cable ends trapped in the pocket underneath the Tray Cable Pulley. Figure 4
b. Remove (1) E-Clip, (1) Wire Guide, and (1) Pulley.

c. Disengage the Tray Cable from the Bottom Plate in 2 places and remove the Tray
Cable.
Figure 1 Gear Bracket Assembly
3. At the rear of the HCF Tray, begin to free up movement of the Tray Cable Pulley. Figure 2
a. Remove the E-Clip on the Lift Shaft.
b. Slide the bearing to the left on the Lift Shaft.
c. Slide the Tray Cable Pulley to the left on the Lift Shaft to reveal the cable ends (2)
trapped in a pocket of the Lift Shaft underneath the Tray Cable Pulley.
NOTE: You will not be able to release the cable ends from underneath the Tray
Cable Pulley until you perform the next step, which puts slack in the cable enabling
the Lift Shaft to be disengaged from its bracket, and the Tray Cable Pulley moved
farther to the left releasing the cable ends.

Figure 4 Slack cable allows more movement of Tray Cable Pulley
Figure 3 Rear Tray Cable details
5. Remove the (5) screws securing the HCF Tray’s Front Cover. PL 18.2
6. At the front of the HCF Tray, begin to free up movement of the Tray Cable Pulley. Figure 5
a. Remove the E-Clip on the Lift Shaft.
b. Slide the bearing to the right on the Lift Shaft.
c. Slide the Tray Cable Pulley to the right on the Lift Shaft to reveal the cable ends (2)
trapped in a pocket of the Lift Shaft underneath the Tray Cable Pulley.
NOTE: You will not be able to release the cable ends from underneath the Tray
Cable Pulley until you perform the next step, which puts slack in the cable enabling
the Lift Shaft to be disengaged from its bracket, and the Tray Cable Pulley moved
farther to the right releasing the cable ends.

Figure 5 Lift Shaft front Tray Cable Pulley
7. Remove the E-Clips, Wire Guides, and Pulleys from the front of the HCF Tray. Figure 6
Figure 6 Front Tray Cable details
NOTE: When both sections of the cable are slack, disengage the Lift Shaft from its Replacement
bracket, and slide the Tray Cable Pulley farther to the right on the Lift Shaft to 1. Install the front Tray Cable by carrying out the removal steps in reverse order.
release the cable ends trapped in the pocket underneath the Tray Cable Pulley.
2. Install the rear Tray Cable by carrying out the removal steps in reverse order.
b. Remove (1) E-Clip, (1) Wire Guide, and (1) Pulley. 3. Reinstall the HCF Tray’s Front Cover.
c. Disengage the Tray Cable from the Bottom Plate in 2 places and remove the Tray a. Make sure to raise the gear on the Indicator Shaft so that it meshes with the adjoin-
Cable. ing Lift Shaft gear.
b. Replace the (5) Installation Screws.
4. Reinstall the HCF Tray by lining up the rails of the tray with the adjoining rails of the HCF
and pushing the tray into place.
5. Place previously removed paper, or fresh paper, into the tray.

REP 7.5 HCF Retard/Feed/Nudger Rolls 4. Close the Feeder Top Cover of the HCF.
Parts List on PL 18.5 PL 18.6

Removal
NOTE: Remove and replace the Retard/Feed/Nudger Rolls simultaneously.
WARNING
1. Open the Feeder Top Cover of the HCF. PL 18.7
2. Release the Lever to open the Upper Feeder Assembly to reveal the (3) rolls.
NOTE: For reference purposes, the single roll in the Upper Feeder Assembly is the
Nudger roll. The double roll in the Upper Feeder Assembly is the Feed Roll. The larger
double roll in the Lower Feeder component is the Retard Roll.
3. Remove each roll by squeezing the roll’s shaft at both ends (with the thumb and forefinger
of one hand) and lifting the roll up and out of the HCF. Figure 1
Figure 1 Removing rolls
Replacement
1. Install each new roll by squeezing its shaft at both ends and sliding the roll into place.
2. Use your fingers to roll each roll in place to assure its movement.
3. Flip down the Upper Feeder Assembly.

REP 7.6 HCF Feed Shaft REP 7.7 HCF Retard Lever Spring
Removal Removal
WARNING WARNING
1. Remove the HCF Feeder. REP 7.2 1. Remove the HCF Feeder. REP 7.2
2. Place the Feeder on a flat surface. 2. Place the Feeder on a flat surface and release the Lever to open the Upper Feeder
3. Open the Upper Feeder Assembly by releasing the lever. assembly.
4. Remove the Nudger Roll by squeezing the roll’s shaft at both ends (with the thumb and 3. Remove the Lower Chute.
forefinger of one hand) and lifting the roll up and out of the HCF. • Remove the (4) securing screws.
5. Remove the E-Ring and bearing on the Feed Shaft (at the Nudger Roll end of the shaft). 4. Remove the E-Clips on the Lever and Spring.
6. Move the bearing at the opposite end of the shaft to the right, and slide the Feed Shaft to 5. Remove the Lever.
the right to remove. 6. Remove the Spring. Figure 1
Replacement
2
Lever
1
Spring. Note how exten-
sion fits into Lever.
Figure 1 Removing the Retard Lever Spring
Replacement

REP 7.8 HCF Nudger Bracket/Nudger Lever/Torsion Spring REP 7.9 HCF Casters
Removal Removal
WARNING WARNING
1. Remove the HCF Feeder. REP 7.2 1. Undock (remove) the HCF. REP 7.3
2. Place the Feeder on a flat surface and release the Lever to open the Upper Feeder 2. Remove all paper from the HCF Tray.
assembly. 3. Roll the HCF away from the copier/printer.
3. Remove the Nudger Roll by squeezing the roll’s shaft at both ends (with the thumb and 4. Turn the HCF over onto its left side to expose the casters on the underside of the HCF.
forefinger of one hand) and lifting the roll up and out of the HCF. 5. Remove (3) installation screws per caster.
4. Remove the HCF Feed Shaft. REP 7.6
Replacement
5. Disassemble the Feed Shaft by removing (4) E-Rings and unscrewing the Nudger Sup-
port that retains the Torsion Spring. 1. Install a new caster or casters, by tightening the (3) installation screws per caster.
2. Turn the HCF back up to an upright position.
Replacement
3. Roll the HCF back toward the copier/printer.
1. Install replacement parts.
4. Place previously removed paper, or fresh paper, into the HCF Tray.
2. Carry out the removal steps in reverse order.
5. Redock the HCF. REP 7.3

REP 7.10 HCF Takeaway Roll 9. Slide the Takeaway Roll to the right until the left side is released, then lower the roll to
remove.
Replacement
Removal 1. To install, carry out the removal steps in reverse order.
WARNING 2. When replacing, enter into Diagnostic mode and then clear the DC135HFSI counter.
1. Undock (remove) the HCF. REP 7.3
2. Roll the HCF away from the copier/printer.
3. Open the HCF Tray, then remove the plastic Front Right Cover. PL 18.1
• Remove the (2) securing screws.
4. Remove the plastic Rear Cover. PL 18.1
5. Remove the metal Right Cover. PL 18.1
6. Open the Feeder Top Cover of the HCF. PL 18.7
7. Supporting the motor with one hand, remove the HCF Feed Motor. PL 18.4
• Disconnect the electrical Connector (1)
8. Remove the Lower Chute. Figure 1
Figure 1 Removing the Lower Chute

REP 7.11 HCF PWB REP 7.12 HCF Feed Motor
Removal Removal
WARNING WARNING
1. Undock (remove) the HCF. REP 7.3 1. Undock (remove) the HCF. REP 7.3
2. Roll the HCF away from the copier/printer. 2. Roll the HCF away from the copier/printer.
3. Remove the plastic Rear Cover. PL 18.1 3. Remove the plastic Rear Cover. PL 18.1
• Remove the (4) securing screws. • Remove the (4) securing screws.
4. Disconnect all of the connectors connected to the HCF PWB. 4. Open the Feeder Top Cover of the HCF. PL 18.7
5. Remove the (4) screws securing the HCF PWB. 5. Disconnect the HCF Feed Motor from its electrical Connector.
6. Remove the HCF PWB. 6. Supporting the motor with one hand, remove the HCF Feed Motor. Figure 1
Replacement • Disconnect the electrical Connector (1).
1. To install, carry out the removal steps in reverse order. • Remove the (2) securing screws.

NOTE: Be careful when removing the motor as it is meshed to a hidden gear. REP 7.13 HCF Nudger Solenoid
Removal
WARNING
1. Undock (remove) the HCF. REP 7.3
2. Roll the HCF away from the copier/printer.
3. Remove the HCF Feeder. REP 7.2
4. Invert the HCF Feeder and place it face down on a flat work surface.
5. Remove the HCF Feed Motor Frame (with the Motor attached).
a. Disconnect the electrical Connector (1).
b. Remove the (3) securing screws.
c. Remove the HCF Feed Motor Frame.
6. Unplug the HCF Nudger Solenoid from its cable.
7. Remove the (2) screws securing the HCF Nudger Solenoid.
8. Remove the HCF Nudger Solenoid. Figure 1
Figure 1 Removing the HCF Feed Motor
Replacement

REP 7.14 Tray 5 / Bypass Feeder
Removal
WARNING
1. Remove the Tray 5 / Bypass. PL 3.1
a. Raise the Tray 5 / Bypass.
b. Disconnect the connector to the left side of copier/printer.
c. Open the Lower Cover of the Tray 5 / Bypass (PL 3.2) and remove the (2) securing
screws. Figure 1
d. Grasping the Tray 5 / Bypass firmly with both hands, lift it up and out to remove.
1
Securing screws (2)
Figure 1 Tray 5 / Bypass Securing Screws
Figure 1 Removing the HCF Nudger Solenoid 2. Place the Tray 5 / Bypass on a flat work surface, and remove the Lower Cover. PL 3.2
a. Remove the left (1) and right (1), UNDERSIDE-MOUNTED screws, securing the
Replacement Lower Plate to the Front and Rear Brackets. Figure 2
1. To install, carry out the removal steps in reverse order. For reinstallation purposes, note the two springs, which are attached to the Lower
NOTE: When replacing the HCF Nudger Solenoid, make sure that the actuator pin is Cover, and are held in tension behind the Lower Plate. These springs assure correct
aligned with the groove in the Solenoid Link. (spring-actuated) Lower Cover operation.

3. Working from the right side, remove the Rear Cover 2 and Torsion Spring. Figure 4
b. Gently press down on the Rear Bracket.
c. Slide the tab of the Rear Cover 2 out from under the bracket to remove the cover.
d. Release the Torsion Spring from the Rear Bracket.
2
Press down here on
bracket.
3
Slide plastic tab of
1 Rear Cover 2 out from
Remove the left and right under bracket here.
underside-mounted screws
securing the Lower Plate.
Figure 2 Location of 2 underside-mounted screws securing the Lower Plate
b. Remove the Lower Plate and Lower Cover. Figure 3 1

Remove the
Securing Screw
Figure 4 Rear Cover 2
4. Remove the (4) screws securing Rear Cover 1 (PL 3.2), and remove the cover. Figure 5
1
Lower Plate
2
Lower Cover
Figure 3 Lower Plate and Lower Cover

2
Securing screws (3)
1
Lift Up Motor
Figure 5 Removing the 4 screws securing Rear Cover 1
5. Remove the Rear Bracket (PL 3.2) by sliding it to the right off its mounting shaft. Figure 6 Lift Up Motor
6. Remove the Front Cover 2. PL 3.2
11. Remove the Lift Up Motor.
a. Remove the Tapping Screws (2).
12. Remove the Sector Gear. PL 3.3
b. While pressing down on the Front Bracket, slide the Front Cover 2 out from under
the bracket to remove the cover. a. Remove the E-Ring.
7. Remove the Front Bracket. PL 3.2 b. Remove the Sector Gear.
a. Remove the Tapping Screws (2). c. Remove the pin.
b. Remove the Front Bracket by sliding it to the left out of its mounting hole. d. Remove the Sleeve Bearing.
8. Remove the Front Cover 1. PL 3.2 13. Remove (5) screws used to secure the Feeder. Figure 7
• Installation screws: Front (1), Rear (Tapping) (1).
9. Remove the Front Frame. PL 3.3
b. Remove the Tapping Screws (2).
c. Remove the Front Frame.
10. Remove the (3) screws used to secure the Lift Up Motor. Figure 6
b. Remove the cable band from the hole.

2. When replacing, enter into Diag. mode and then clear the DC 135 HFSI counter. “Chain
Link: 924-826”
2
Securing
Screws (2)
on Rear
Frame
1
Securing
Screws
Figure 7 Feeder
14. Remove the Feeder.

Replacement

REP 7.15 Tray 5 / Bypass Retard, Feed, and Nudger Rolls REP 7.16 Tray 5 / Bypass Nudger Bracket, Nudger Lever,
Parts List on PL 3.6 Torsion Spring
Removal Parts List on PL 3.10
NOTE: Remove and replace the Retard/Feed/Nudger Rolls simultaneously. Removal
WARNING
WARNING
1. With the Tray 5 / Bypass in the operational (horizontal) position, release the right front
1. With the Tray 5 / Bypass in the operational (horizontal) position, release the right front
latch and open the Upper Feeder. PL 3.6
latch and open the Upper Feeder.
NOTE: It is not necessary to remove the Tray 5 / Bypass from the copier/printer to replace
NOTE: It is not necessary to remove the Tray 5 / Bypass from the copier/printer to replace
these parts.
these rolls.
2. Remove the Nudger Bracket, Nudger Lever, and Torsion Spring where shown in the Fig-
2. Remove each roll by squeezing the roll’s shaft at both ends (with the thumb and forefinger
ure and as detailed in the Parts List. Figure 1
of one hand) and lifting the roll up and out of the Tray 5 / Bypass. Figure 1
3
2 Torsion Spring 2
Feed Roll Nudger Lever
3
Nudger Roll
1
1 Nudger Bracket
Retard Roll
Figure 1 Nudger Bracket, Nudger Lever, Torsion Spring
Replacement
Figure 1 Retard, Feed, and Nudger Rolls
1. Install the Nudger Bracket, Nudger Lever, and Torsion Spring where shown in the Figure
and as detailed in the Parts List. Figure 1
Replacement
2. Close the Upper Feeder.
1. Install each new roll by squeezing its shaft at both ends and sliding the roll into place.
2. Use your fingers to roll each roll in place to assure its movement.
3. Close the Upper Feeder.

REP 7.17 Tray 5 / Bypass Feed/Nudger Shaft REP 7.18 Tray 1 Feed Assembly
Removal Removal
WARNING WARNING
1. With the Tray 5 / Bypass in the operational (horizontal) position, release the right front 1. Remove Tray 1.
latch and open the Upper Feeder. PL 3.6 2. Undock the HCF, if so equipped. REP 7.3
NOTE: It is not necessary to remove the Tray 5 / Bypass from the copier/printer to replace 3. Raise the Tray 5 / Bypass. PL 3.1
this part. 4. Open the Left Chute Cover. PL 2.19
5. Remove the bracket. Figure 1
2. Remove the Feed/Nudger Shaft where shown in the Figure and as detailed in the Parts
List. Figure 1 a. Remove the screw.
b. Remove the bracket.
1
Feed/Nudger Shaft
Figure 1 Feed/Nudger Shaft
Replacement
1. Install the Feed/Nudger Shaft where shown in the Figure and as detailed in the Parts List.
Figure 1
2. Close the Upper Feeder. Figure 1 Removing the bracket
6. Remove the Feed Out Chute to make it easier to remove the feed assembly. Figure 2
a. Disengage the plastic pins on the left and right sides.
b. Remove the Feed Out Chute.

1
Disengage the plastic pins Figure 3 Disconnecting the cable clamps and connector
on the left and right sides of
the Feed Out Chute, then 8. Remove the Tray 1 Feed Assembly. Figure 4
remove the chute.
a. Remove the screws (2). Note that the left screw is hidden behind the wires.
b. Remove the Tray 1 Feed Assembly.
Figure 2 Removing the Feed Out Chute
7. Disconnect the connector. Figure 3

a. Release the wire harness from the clamps (3).

Removal
WARNING
1. Remove Tray 2.
2. Undock the HCF, if so equipped. REP 7.3
3. Raise the Tray 5 / Bypass. PL 3.1
4. Open the Left Chute Cover. PL 2.19
5. Remove the Feed Out Chute to make it easier to remove the feed assembly. Figure 1
a. Disengage the plastic pins on the left and right sides.
1
Remove 2 securing screws. Note the left screw hidden behind b. Remove the Feed Out Chute.
wires.
Figure 4 Removing 2 securing screws and the Tray 1 Feed Assembly
Replacement
2. After replacement, clear the HFSI counter.
• “Chain Link: 954-800”
• “Chain Link: 954-819”
1
Disengage the plastic pins
on the left and right sides
of the Feed Out Chute,
then remove the chute.

1
Remove 2 securing screws.
Note the left screw hidden
behind wires.
Figure 3 Removing 2 securing screws and the Tray 2 Feed Assembly
Replacement
Figure 2 Disconnecting the cable clamps and connector 1. To install, carry out the removal steps in reverse order.
7. Remove the Tray 2 Feed Assembly. Figure 3
• “Chain Link: 954-801”
a. Remove the screws (2). Note that the left screw is hidden behind the wires.
• “Chain Link: 954-820”
b. Remove the Tray 2 Feed Assembly.

REP 7.20 Tray 3 Assembly REP 7.21 Tray 4 Assembly
Removal Removal
WARNING WARNING
1. Pull out Tray 3 and remove the paper. 1. Pull out Tray 4 to the 15 cm position.
2. Remove the bracket, located under the left front corner of the copier/printer. Figure 1 2. Remove the screws securing the Tray 4 Transport Assembly to the Tray 4 Assembly. Fig-
a. Remove the screw. ure 1
b. Remove the bracket. a. Remove the screws (2).
Figure 1 Removing the screws securing Tray 4 Transport Assembly
3. Pull Tray 4 further out and remove the paper.

Figure 1 Removing bracket under left front corner of copier/printer. 4. Remove the Stopper. Figure 2
3. Remove the Tray 3 Assembly.
b. Remove the Stopper.
Replacement

Removal
WARNING
1. Remove Trays 1 and 2.
2. Pull out Trays 3 and 4.
3. Remove the screw. Figure 1
Figure 2 Removing the Tray 4 Stopper
5. Remove the Tray 4 Assembly.
NOTE: If the Tray 4 Transport Assembly moves with the Tray 4 Assembly, use your left
hand to support the Transport Assembly as you pull the Tray 4 Assembly out of the copier/
printer. You can then separate the two pieces of equipment after they have been removed
from the copier/printer. If, however, the Tray 4 Transport Assembly stays in place on its
rails, then just remove the Tray 4 Assembly by itself, making replacement easier.
Replacement
1. If necessary, slide the Tray 4 Transport Assembly onto its rails inside the copier/printer.
2. Install the Tray 4 Assembly onto its rails and check to see that the assembly is moving
freely on its rollers. Figure 1 Removing the securing screw inside the copier/printer
3. Install the Stopper.
4. Roll the Tray 4 Assembly in to meet up with the Tray 4 Transport Assembly. 4. Undock the HCF, if so equipped. REP 7.3
5. Secure the Tray 4 Transport Assembly to the Tray 4 Assembly with (2) screws. 5. Raise the Tray 5 / Bypass. PL 3.1
6. Place paper back into Tray 4 and slide Tray 4 back into the copier/printer. 6. Open the Left Chute Cover. PL 2.19
7. Remove the bracket. Figure 2
b. Remove the bracket.

1
Figure 2 Removing the bracket on the left side of the copier/printer
Disengage the plastic pins on
the left and right sides of the
8. Remove the Feed Out Chute to make it easier to remove the feed assembly. Figure 3 Feed Out Chute, then remove
a. Remove the Feed Out Chute. the chute.


Figure 4 Disconnecting the connector Figure 5 Removing the Tray 3 Feed Assembly
10. Remove the Tray 3 Feed Assembly. Figure 5 Replacement

a. Remove the screws (2). Note that the left screw is hidden behind the wires. 1. To install, carry out the removal steps in reverse order.
b. Remove the Tray 3 Feed Assembly. 2. After replacement, clear the HFSI counter.
• “Chain Link: 954-802”
• “Chain Link: 954-821”

Removal
WARNING
2. Pull out Tray 3 and remove the paper.
3. Push in Tray 3.
4. Pull out Tray 4 and remove the paper.
5. Remove the Tray 4 Transport Assembly. Figure 1
b. Remove the Tray 4 Transport Assembly.
Figure 2 Disconnecting the connector
7. Remove the Pivot Bracket. Figure 3

b. Remove the Pivot Bracket.
Figure 1 Removing the Tray 4 Transport Assembly


Figure 3 Removing the Pivot Bracket Figure 4 Removing the Tray 4 Feed Assembly
8. Remove the Tray 4 Feed Assembly. Figure 4 Replacement

a. Remove the Tray 4 Feed Assembly. 1. To install, carry out the removal steps in reverse order.
• “Chain Link: 954-803”
• “Chain Link: 954-822”

REP 7.24 Feed/Nudger/Retard Roll (Trays 1 and 2)
Parts List on PL 2.7 PL 2.9
Removal
WARNING
NOTE: Replace the Feed/Nudger/Retard Rolls at the same time because they have the same
life duration.
NOTE: As the Feed/Nudger/Retard Roll is the same for both Trays 1 and 2, only the replace-
ment procedure for Tray 1 is described here.
1. Remove Tray 1.
2. Move the Chute to the front. Figure 1
a. Move the Chute.
Figure 2 Removing the Feed/Nudger/Retard Rolls
Replacement
• Tray 1 “Chain Link: 954-800”
• Tray 2 “Chain Link: 954-801”
Figure 1 Moving the Chute
3. Remove the Feed/Nudger/Retard Rolls. Figure 2

a. Release the plastic clip from the groove in the shaft, then remove the roll.

Removal
WARNING
life duration.

2. Pull out Trays 3 and 4.
a. Move the Chute.
Replacement
• “Chain Link: 954-802”


Removal
WARNING
life duration.

2. Pull out Tray 4.
a. Move the Chute.
Replacement
• “Chain Link: 954-803”


REP 7.27 Tray 3 Rear Cable Replacement
Parts List on PL 2.14 1. Install the Rear Cable by carrying out the removal steps in reverse order.
2. Reinstall the Tray 3 Assembly on its rails in the copier/printer.
Removal
3. Reinstall the bracket, located under the left front corner of the copier/printer.
WARNING a. Position the bracket under the left front corner of the copier/printer.
To avoid personal injury or shock, do not perform repair or adjustment activities with b. Install the securing screw.
c. Pull out Tray 3, place paper back into the tray, and slide Tray 3 back into the copier/
1. Remove the Tray 3 Assembly. REP 7.20
printer.
2. At the rear of the Tray 3 Assembly, remove (2) cable ends from the pocket of the Lift
Shaft. Figure 1
b. When both sections of the cable are slack, disengage the Lift Shaft from its bracket,
and slide the Pulley on the Lift Shaft to release the cable ends trapped in the pocket
underneath the Pulley.
3. Remove (1) E-Clip, (1) Wire Guide, and (1) Pulley.
4. Disengage the Tray Cable from the Bottom Plate in 2 places and remove the Rear Cable.
1
Remove these
items to put slack
in the cable.
2
Slack cable allows Lift
Shaft to be disengaged
and Pulley moved,
freeing 2 cable ends.
Figure 1 Tray 3 Rear Cable details

REP 7.28 Tray 3 Front Left and Right Cables 6. Disengage the Front Left and Right Cables from the Bottom Plate in 2 places and remove
the cables.
Replacement
Removal 1. Install the Front Left and Right Cables by carrying out the removal steps in reverse order.
WARNING 2. Reinstall the Tray 3 Assembly on its rails in the copier/printer.
To avoid personal injury or shock, do not perform repair or adjustment activities with 3. Reinstall the bracket, located under the left front corner of the copier/printer.
the power switch on or electrical power applied to the machine. a. Position the bracket under the left front corner of the copier/printer.
b. Install the securing screw.
2. Remove the Tray 3 Cover.
c. Pull out Tray 3, place paper back into the tray, and slide Tray 3 back into the copier/
a. Remove (4) securing screws. printer.
b. Remove the Tray 3 Cover.
3. Remove the metal Bracket covering the Front Left and Right Cables.
b. Remove the Bracket.
4. Remove the cable ends from the Lift Shaft. Figure 1
a. Remove the E-Clip at the end of the Lift Shaft.
b. Slide the Pulley to the front (towards you) to reveal the (2) cable ends.
c. Remove the cable ends from the Lift Shaft.
1
Remove the E-Clip at the end
of the Lift Shaft and slide the
Pulley towards you to remove
the cable ends.
Figure 1 Removing Front Left and Right Cable ends from Lift Shaft
5. Remove (2) E-Clips, (2) Wire Guides, and (2) Pulleys.

REP 7.29 Tray 4 Front Cable
Removal
WARNING
2. Remove the Tray 4 Cover. Figure 1
b. Remove the Tray 4 Cover.
1
Remove the E-
Clip and slide
the Pulley for-
ward to remove
the cable ends.
Figure 2 Removing the (2) cable ends from the Lift Shaft pocket
4. Remove (2) E-Clips, (2) Wire Guides, and (2) Pulleys.

5. Disengage the Tray Cable from the Bottom Plate in 2 places and remove the Front Cable.
Replacement
1. Install the Tray 4 Front Cable by carrying out the removal steps in reverse order.
1
Remove (4) securing
screws. Note the screw
that has to be removed
from the sheet metal of
left side.
Figure 1 Removing the Tray 4 Cover
3. Remove the (2) cable ends from the pocket of the Lift Shaft. Figure 2
a. Remove the E-Clip from the end of the Lift Shaft.
b. Slide the Pulley forward (towards you) on the Lift Shaft.
c. Remove the (2) cable ends.

REP 7.30 Tray 4 Rear Cable Replacement
Parts List on PL 2.15 1. Install the Tray 4 Rear Cable by carrying out the removal steps in reverse order.
Removal
WARNING
2. At the rear of the Tray 4 Assembly, remove (2) cable ends from the pocket of the Lift
Shaft. Figure 1
b. When both sections of the cable are slack, disengage the Lift Shaft from its bracket,
and slide the Pulley on the Lift Shaft to release the cable ends trapped in the pocket
underneath the Pulley.
c. Remove the (2) cable ends from the Lift Shaft.
2
Slack cable allows
1 Lift Shaft to be disen-
Remove these items to gaged and Pulley
put slack in the cable. moved, freeing 2
cable ends.
Figure 1 Removing the (2) cable ends from the Lift Shaft pocket
3. Disengage the Tray Cable from the Bottom Plate in 2 places and remove the Rear Cable.

REP 7.31 Tray 5 / Bypass Chute Assembly
Removal
WARNING
1. Remove the Tray 5 / Bypass. PL 3.1
a. Raise the Tray 5 / Bypass.
b. Disconnect the connector to the left side of copier/printer.
c. Open the Lower Cover and remove the (2) securing screws. Figure 1
d. Grasping the Tray 5 / Bypass firmly with both hands, lift it up and out to remove.
Figure 2 Removing the Tray 5 / Bypass Chute Assembly
Replacement
1
Securing screws (2).
Figure 1 Tray 5 / Bypass Securing Screws
2. Remove the copier/printer’s Left Upper Cover. PL 12.2

a. Remove (2) screws.
b. Disconnect the connector to the HCF (if so equipped).
c. Remove the Upper Left Cover.
3. Remove the Tray 5 / Bypass Chute Assembly. Figure 2
c. Remove the Tray 5 / Bypass Chute Assembly.

REP 7.32 Tray Module PWB
Removal
WARNING
1. Perform steps 1 - 11 of REP 8.4 T/A Motor (you do not need to remove the T/A Motor,
step 12).
2. Remove the Tray Module PWB (Figure 1).
1
Disconnect
connectors (5)
3
Remove
board from
mounting
studs (4)
4
2 Remove board from
Disconnect connectors (5) mounting studs (2)
Figure 1 Removing the Tray Module PWB

REP 8.1 Registration Transport Assembly
2 1
Parts List on PL 4.4 Remove screw
Disconnect
Removal connectors (3)
WARNING
1. Open the Front Cover.
2. Open the Transport Drawer (Figure 1).
3
Remove screw
and Registration
Transport
Assembly
2
1 Slide out Transport
Turn release han- Drawer until it stops Figure 2 Removing the Registration Transport Assembly
dle to the right
Figure 1 Opening the Transport Drawer
3. Remove the Registration Transport Assembly (Figure 2).

REP 8.2 Duplex Motor Assembly
1
Parts List on PL 4.2 Remove screws (3)
Removal
WARNING
2. Open the Transport Drawer (Figure 1).
2
3 Remove the
Remove the handle (2
Inner Cover screws)
Figure 2 Removing the Inner Cover
4. Remove Harness from Bypass Motor Bracket (Figure 3).
1 2
Turn release han- Slide out Transport
dle to the right Drawer until it stops
3. Remove the Inner Cover (Figure 2).

4
Remove Harness
Clip from Bracket
2
Remove (push) P/J
out from Bracket
1
Disconnect
connector
3
Open Har-
ness Clip Remove screws (2)
and the Bracket
Figure 4 Removing the Bypass Motor Bracket
6. Release Belt Tension (Figure 5).
Figure 3 Removing Harness from Bypass Motor Bracket
5. Remove the Bypass Motor Bracket (Figure 4).

1
Disconnect
connector
2
Remove Harness from
Harness Clips (2)
2
Push Belt Tensioner down
to release tension
1 3
Loosen screw Tighten screw
Figure 5 Releasing Belt Tension Figure 6 Disconnecting the Bypass Motor Harness
7. Disconnect the Bypass Motor Harness (Figure 6). 8. Remove the Bypass Motor Assembly (Figure 7).

REP 8.3 Inverter 1 and 2 Transport
Remove screws (3)
and the Duplex Motor Removal
Assembly WARNING
1. If present, un-dock the Finisher from the IOT (REP 12.50) or remove the Offset Catch
Tray.
2. Remove the Right Rear Upper and Right Upper Covers (Figure 1).
2
Remove screws (2) and the
Right Upper Cover
Figure 7 Removing the Duplex Motor Assembly
1
the Right Rear Upper
Cover
Figure 1 Removing the Right Rear Upper and Right Upper Cover
3. Open the Inverter.

4. Remove the Inverter Cover (Figure 2).

Disconnect connectors (2)
Remove
screws (2) and
lift Inverter
Cover to
remove
Figure 2 Removing the Inverter Cover Figure 3 Disconnecting connectors
5. Close the Inverter. 7. Open the Inverter.

6. Disconnect connectors (Figure 3). 8. Remove screws (Figure 4).

3
Remove screws (2)
and the Inverter 1
and 2 Transport
Remove
screws (2) 1
Disconnect
connector
9. Close the Inverter.

10. Remove the Inverter (Figure 5).
2
Release harness from
harness clips (2)
Figure 5 Removing the Inverter

REP 8.4 T/A Motor
Removal
WARNING
1. If present, remove the Network Controller (REP 3.4).
2. Remove the Rear Lower Cover (PL 12.2).
3. If present, undock the HCF (REP 7.3) and then proceed to step 4. If the copier printer is
not equipped with a HCF, proceed to step 5.
4. Remove the HCF Joint Plate (Figure 1).
Remove Knobs (2)

and the Joint Plate
1 2
Remove screw and Remove screw and the
the Filter Cover Rear Lower Cover
Figure 2 Removing the Left Rear Lower and Filter Cover
6. Remove the Bracket (Figure 3).
Figure 1 Removing the Joint Plate
5. Remove Left Rear Lower and the Filter Cover (Figure 2).

Remove screw and
3 the Filter Case
Remove screw
and the Bracket
2
Remove screws
(2) securing the
Filter Case
1
Remove screw
7. Remove the Filter Case (Figure 4).
Figure 4 Removing the Filter Case
8. Remove Bracket (Figure 5).

3
Remove
screws (2) and
the Blower
Assembly
2
Remove screws
(3) and the
Bracket
1
Open Harness
clip and discon-
nect connector
2
1 Remove screw
Disconnect
connector
Figure 5 Removing Bracket Figure 6 Removing the Blower Assembly
9. Remove the Blower Assembly (Figure 6). 10. Remove the Bracket (Figure 7).

4 5 3
1 2 Release the Remove screws Disconnect connec-
Loosen screw Remove screws (2) Harness clip (2) and the IIT tors (2) and open Har-
LVPS ness clip
1
Disconnect connector 2
and remove Ground Remove screws (2)
Strap (1 screw)
Figure 7 Removing the Bracket Figure 8 Removing the IIT LVPS
11. Remove the IIT LVPS (Figure 8). 12. Remove the T/A Motor (Figure 9).

2
the T/A Motor
1
Disconnect
connector
Figure 9 Removing the T/A Motor

REP 9.1 Transfer Belt Unit
Removal
WARNING
2. Open the Transfer Module (Figure 1).
2
Slide out the
Transfer Module
until it stops
1
Push in the Left and Right Rail stoppers
Figure 2 Sliding out the Transfer Module completely
4. Open the Handles on the Drum Cartridge Module and the IBT Drawer (Figure 3).
1
2 Turn Release Handle
Slide out the Transfer to the right
Module until it stops
Figure 1 Opening the Transfer Module
3. Push in Rail stops and slide out Transfer Module completely (Figure 2).

1
Open the Handle on the
Drum Cartridge Module
Slide out the IBT
2 Drawer
Open the Handle on
the IBT Drawer
3
Remove Screws (2)
Figure 3 Opening the Handles Figure 4 Sliding out the IBT Drawer
5. Slide out the IBT Drawer (Figure 4). 6. In order to prevent waste toner spillage, remove the IBT Cleaner (REP 9.2) before raising
the Transfer Belt Unit to a vertical position
7. Remove the Transfer Belt Unit (Figure 5).

Remove the Transfer Belt Unit using
the Front and Rear handles on the
IBT Frame
Extend the Transfer Belt

Support Arm and put the
Transfer Belt Unit on the
back.
Figure 6 Extending the Transfer Belt Support Arm
Figure 5 Removing the Transfer Belt Unit 9. Remove the IBT Cleaner Assembly, if necessary. (REP 9.2)
Replacement
8. Extend the Transfer Belt Support Arm and put the Transfer Belt Unit on the back (Figure 1. Ensure that the white stud is positioned in the frame cut-out (Figure 7).
6)
Verify position of the white

stud
Figure 7 Reinstalling the Transfer Belt Unit

2. Re-install parts in reverse order of the removal procedure. REP 9.2 IBT Cleaner Assembly
3. Perform the Belt Edge Learn adjustment (ADJ 9.13).
4. Perform the Registration Control Setup Cycle (ADJ 9.8).
Removal
WARNING
1. Perform REP 9.1 Transfer Belt Unit, step 1 - 5.
2. Lift and secure the Transfer Belt Unit using the Retract Shaft (Figure 1).
1
Lift the Transfer Belt Unit
using the Front IBT handle
2
Secure the Transfer Belt
Unit with the Retract Shaft
Figure 1 Securing Transfer Belt Unit with the Retract Shaft
3. Remove the IBT Cleaner Assembly (Figure 2).

REP 9.3 Transfer Belt
Removal
1. Remove the IBT Cleaner Assembly (REP 9.2).
2. Remove the Transfer Belt Unit (REP 9.1).
3. Remove the Inlet (Figure 1).
2
1 Pull IBT Cleaner Assembly towards
Remove screws (2) the front of the machine to remove
the Assembly
Figure 2 Removing the IBT Cleaner Assembly
Replacement
2
1 Pull Inlet upward to
Remove screw remove Inlet
Figure 1 Removing the Inlet
4. Remove Support Assembly (Figure 2).

Use 5.5 mm driver
and turn the cam
clockwise until the
cam locks in place
2
Remove Support 1
Assembly Remove screws (2)
Figure 3 Releasing the Transfer Belt Tension
Figure 2 Removing the Support Assembly
6. Remove the Transfer Belt (Figure 4).
5. Release the Transfer Belt Tension (Figure 3).

Pull Transfer Belt up Ensure that the reflector on the inside of the
Transfer Belt goes towards the back of the
Transfer Belt Unit when re-installing the
Belt
Figure 4 Removing the Transfer Belt Figure 5 Re-installing the Transfer Belt
Replacement 2. Re-install parts in reverse order of the removal procedure.

1. Re-install the Transfer Belt (Figure 5). Center the belt on the rolls (ADJ 9.13 can only cor- 3. Perform the Belt Edge Learn Adjustment (ADJ 9.13).
rect for minor misalignment - if the belt is not approximately centered, a fault code may be 4. Perform the Registration Control Setup Cycle (ADJ 9.8).
generated).

REP 9.4 2nd BTR Roll Assembly
Removal
WARNING
2. Open the Transfer Module (Figure 1).
2
Slide out the
Transfer Module
until it stops
1
Push in the Left and
Right Rail stoppers
Figure 2 Sliding out Transfer Module completely
4. Remove the Inner Panel (Figure 3).
2
Slide out the Transfer
1
Module until it stops Turn Release Handle
to the right
Figure 1 Opening the Transfer Module
3. Push in Rail stops and slide out Transfer Module completely (Figure 2).

1
Remove Screws
1 2 3
2 3 Remove the Indicator by Disconnect Open cable tie
Remove the handle Remove the Inner pulling it of from the connector
(2 screws) Cover
Figure 4 Removing the Indicator and disconnecting connector
6. Remove the 2nd BTR Assembly (Figure 5).
5. Remove Indicator and disconnect connector (Figure 4).

REP 9.5 2nd BTR Roll
Removal
WARNING
1 1. Remove the 2nd BTR Assembly (REP 9.4).
Disconnect con-
2. Disconnect connector and release Wire Harness (Figure 1).
nector
2
Release Wire Harness
from Wire Clamps
1
2 Disconnect connector
Remove screw and lift out the 2nd BTR Assembly
Figure 1 Disconnecting connector and releasing the Wire Harness
3. Remove the Plate (Figure 2).

Figure 5 Removing the 2nd BTR Assembly
Replacement

Remove screw and the Inlet Chute
Remove screws (4) and the Plate

Figure 3 Removing the Inlet Chute
Figure 2 Removing the Plate 5. Remove rear drive Gears (Figure 4).
4. Remove the Inlet Chute (Figure 3).

4
Remove E-clip 5
Remove 2nd BTR
Roll
4 2
Remove Front Arm 3 Remove E-Ring
1 3 2 Remove Screw 1
Remove the Spring Remove gears (2) Remove Spring
Remove E-clip
Figure 4 Removing the Gears Figure 5 Removing the 2nd BTR Roll
6. Remove the 2nd BTR Roll (Figure 5). Replacement


REP 9.6 2nd BTR Blade Assembly
Removal
WARNING
1. Remove the 2nd BTR Assembly (REP 9.4).
2. Disconnect connector and release Wire Harness (Figure 1).
1 2
Release Wire Harness
Disconnect connector
from Wire Clamps

Plate
Figure 2 Removing the Plate
4. Remove the Inlet Chute (Figure 3).
Figure 1 Disconnecting connector and releasing the Wire Harness
3. Remove the Plate (Figure 2).

2
Remove screws (2) and the Blade Assembly
1
Remove springs (2)
Remove screw and the Inlet Chute
Figure 3 Removing the Inlet Chute Figure 4 Removing the Blade Assembly
5. Remove the Blade Assembly (Figure 4). Replacement


REP 9.7 1st BTR HVPS REP 9.8 Drum Cartridges (Y, M, C & K)
Removal Removal
WARNING WARNING
1. Remove the Transfer Belt (REP 9.3). 1. Open the Front Cover.
2. Remove the 1st BTR HVPS (Figure 1). 2. Open the IBT Drawer and Drum Cartridge Module handles (Figure 1).
1 4 1 2
Open the Handle on Open the Handle on the
Disconnect Release the HVPS from the mounting
the IBT Drawer Drum Cartridge Module
connectors (2) stud and remove the 1st BTR HVPS
Figure 1 Opening the IBT Drawer and Drum Cartridge Module handles
3. Remove the Drum Cartridge(s) (Figure 2).
2 3
Disconnect
Remove screw
connectors (4)
Figure 1 Removing the 1st BTR HVPS
Replacement

REP 9.9 Dispenser Assembly (Y, M, C & K)
Drum Cartridge Drum Cartridge Drum Cartridge Drum Cartridge
(Y)
(K) (C) (M)
Removal
WARNING
1. Remove the Toner Cartridges and the Toner Cartridge Cover (Figure 1).
2
Loosen screws (2) and remove the
Toner Cartridge Cover
2
Lift out Drum Cartridge(s) using the
handles in the front and back
1
Slide out the Drum Cartridge Module
Figure 2 Removing the Drum Cartridge(s)
Replacement
1
Remove Toner Cartridges
(5)
Figure 1 Removing the Toner Cartridges and the Toner Cartridge Cover


Disconnect connectors
Remove screws (4) and the Inner Cover (2)
Figure 2 Removing the Inner Cover Figure 3 Disconnecting connectors
4. Disconnect connectors (Figure 3). 5. Remove screws securing the Dispenser Assembly (Figure 4).

Remove screws (4)
On the Left Side of the IOT,

remove screws (2)
6. Remove screws securing the Dispenser Assembly (Figure 5).
7. Remove screws securing the Dispenser Assembly (Figure 6).

1 2
Open the IBT Drawer Handle Open the Drum Cartridge Module Handle
On the Right Side of the

IOT, remove screws (2)
Figure 7 Opening the IBT Drawer and Drum Cartridge Module Handles
9. Remove the Dispenser Assembly (Figure 8).
8. Open the IBT Drawer and Drum Cartridge Module handles (Figure 7).

REP 9.10 Drum Motor Assembly (K)
Removal
WARNING
1. Open the Chassis Assembly (REP 3.1).
2. Remove the Main - K Duct (Figure 1).
1 2
Slide out the Drum Lift and remove the
Cartridge Module Dispenser Assembly
Figure 8 Removing the Dispenser Assembly
Replacement

the Main - K Duct
Figure 1 Removing the Main - K Duct
3. Remove the Drum Motor Assembly (K) (Figure 2).

REP 9.11 Developer Drive Assembly (K) and Belts
Removal
WARNING
2. Remove the Drum Motor Assembly (K) (REP 9.10).
3. Remove the Tension Bracket (Figure 1).
1 2
Remove screws (3) Gently pull out the Drum Motor Assembly
Figure 2 Removing the Drum Motor Assembly (K)
Replacement the Tension Bracket
1. Re-install parts in reverse order of the removal procedure. Figure 1 Removing the Tension Bracket
4. Remove the Gear Bracket (Figure 2).

Remove screws (2)
and the Gear Bracket
1 2
Disconnect connector Remove Harness from Harness Clips (3)
Figure 3 Disconnecting connector and releasing Harness from Clips
Figure 2 Removing the Gear Bracket 6. Remove the Belt from the Pulley (Figure 4).
5. Disconnect connector and release Wire Harness from Harness Clips (Figure 3).

Remove the Belt
from the Pulley
Loosen screw to
loosen Belt tension
Figure 4 Removing the Belt from the Pulley Figure 5 Releasing Belt Tension
7. Loosen the Belt Tension (Figure 5). 8. Remove the Rear Cooling Fan and Duct (Figure 6).

1
Disconnect
connector
2
Remove screws (2)
and the Fan and
Duct

Developer Drive Assembly (K)
Figure 7 Removing the Developer Drive Assembly (K)
Replacement
Figure 6 Removing the Rear Cooling Fan 1. Re-install parts in reverse order of the removal procedure.
9. Remove the Developer Drive Assembly (K) (Figure 7).

REP 9.12 Developer Drive Assembly (Y, M, C)
Removal
WARNING
2. Remove the Main K - Duct (Figure 1).

Vacuum Transport Duct
Figure 2 Removing the Vacuum Transport Duct
4. Remove the Fuser Duct and the Bracket (Figure 3).

the Main K - Duct
Figure 1 Removing the Main K - Duct
3. Remove the Vacuum Transport Duct (Figure 2).

the Y, M Cooling Duct
Figure 4 Removing the Y, M Cooling Duct
6. Remove the Drum Motor Assembly (C) (Figure 5).
1 2
Remove screws (2) Remove screws (2)
and Fuser Duct and the Bracket
Figure 3 Removing Fuser Duct and Bracket
5. Remove the Y, M Cooling Duct (Figure 4).

1
1
2 3 2 3
Release Harness from Remove screws (3) and the Release Harness from Remove screws (3) and the
Harness Clips (2) Drum Motor Assembly (C) Harness Clip Drum Motor Assembly (M)
Figure 5 Removing the Drum Motor Assembly (C) Figure 6 Removing the Drum Motor Assembly (M)
7. Remove the Drum Motor Assembly (M) (Figure 6). 8. Remove the Drum Motor Assembly (Y) (Figure 7).

1
1
2
Drum Motor YMC PWB
Figure 8 Removing the Drum Motor YMC PWB

2
Remove screws (3) and the Drum Motor Assem- 10. Remove the Developer Drive Assembly (Y, M, C) (Figure 9).
bly (M)
Figure 7 Removing the Drum Motor Assembly (Y)
9. Remove the Drum Motor YMC PWB Assembly (Figure 8).

REP 9.13 MOB ADC Assembly
Removal
2 1 WARNING
Remove screws (3) Disconnect connectors (2) To avoid personal injury or shock, do not perform repair or adjustment activities with
1. Remove Tray 5 / Bypass (REP 7.14).
2. Disconnect the HCF connector and remove the Left Upper Cover (PL 12.2).
3. Remove the Transfer Belt Assembly (REP 9.1).
4. Push in the Transfer Module.
5. Remove the Drum Cartridges (Y, M, C & K) (REP 9.8).
6. Disengage first stop on the left side (Figure 1).
2 Disengage stop and pull

Remove screws (5) and the Developer drawer out slightly
Drive Assembly (Y, M, C)
Figure 9 Removing the Developer Drive Assembly (Y, M, C)
Replacement
Figure 1 Disengaging left first stop
7. Disengage first stop on the right side (Figure 2).

Disengage stop and pull
drawer out slightly
Disengage stop and pull

drawer out until the drawer
Figure 2 Disengaging right first stop Figure 3 Disengaging right second stop
8. Disengage second stop on the right side (Figure 3). 9. Remove the Drum Cartridge Module (Figure 4).

Disengage Left second
stop and remove the Drum
Cartridge Module
Disconnect connector
Figure 5 Disconnecting connector

Figure 4 Removing the Drum Cartridge Module
11. Remove the MOB ADC Assembly (Figure 6).
10. Disconnect connector (Figure 5).

REP 9.14 Developer Housing (Y, M, C & K)
Removal
WARNING
1. Remove the Drum Cartridges (Y, M, C & K) (REP 9.8).
2. Disengage first stop on the right side (Figure 1).
1 2
Remove screw Remove bracket and
MOB ADC Assembly Disengage stop and pull
drawer out slightly
Figure 6 Removing the MOB ADC Assembly
Figure 1 Disengaging first right stop
3. Disengage first stop on the left side (Figure 2).

1 2 3
Disengage stop and pull the Slide cover forward Remove screws (3) Lift Inner Cover up
Drum Cartridge Module out until and remove
Figure 2 Disengaging left first stop Figure 3 Removing the Inner Cover
4. Remove the Inner Cover (Figure 3). 5. Remove Spring(s) (Figure 4).

Black Cyan Magenta Yellow
Remove Spring on the Developer Loosen screw and remove ATC Cover for the
Housing(s) to be removed. Developer Housing(s) to be removed.
Figure 4 Removing Spring(s) Figure 5 Removing ATC Cover(s)
6. Remove the ATC Cover(s) (Figure 5). 7. Disconnect connector(s) (Figure 6).

1
Cover the opening on the Developer Housings with a sheet of paper
Black Cyan Magenta Yellow
3 2
Disconnect connector on the Developer
Remove the Developer Loosen screw and remove Bracket(s) on the Devel-
Housing(s) to be removed.
Housing(s) oper Housing(s) to be removed.
Figure 6 Disconnect the connectors Figure 7 Removing the Developer Housing(s)
8. Remove the Developer Housing(s) (Figure 7). Replacement

1. To replace developer, go to REP 9.15.

REP 9.15 Developer Replacement (Y, M, C & K)
Removal
WARNING
1. Remove the Developer Housing (REP 9.14).
Remove Cover
(4 snap locks)
Figure 2 Removing Cover
4. Carefully dispose of any material remaining in the Developer Housing.

Replacement
1. Add Developer (Figure 3).
Remove screws (2)
3. Remove Cover (Figure 2).

REP 9.16 Dispenser (K)
Removal
WARNING
1. Remove the Dispenser Assembly (REP 9.9)
2. Remove screw on the front of the Dispenser Assembly (Figure 1).
1
Add Developer material 2
evenly into the Housing Turn Drive Pulley clockwise
while adding material
Figure 3 Adding Developer (picture shows yellow housing) Remove screw
2. Re-install Developer Housing (reverse order of Removal procedure in REP 9.14).

3. Run dC950 ATC Sensor Setup.
4. Reset HFSI Counter (dC135) for the Developer that was replaced:
• 954-830 (Yellow - Y)
• 954-831 (Magenta - M)
• 954-832 (Cyan - C)
• 954-833 (Black - K)
Figure 1 Removing screw
3. Remove screw on the back of the Dispenser Assembly (Figure 2).

2
Disconnect connector and
release harness from harness
clips
1 3
Disconnect connector and Remove screws (2) and
release harness from har- move Toner Cartridge
Remove screw ness clips CRUM PWB to the side
Figure 2 Removing screw Figure 3 Removing the Toner Cartridge CRUM PWB
4. Remove the Toner Cartridge CRUM PWB (K) (Figure 3). 5. Remove the Guide (Figure 4).

Slide Guide out to
remove
Figure 4 Removing the Guide Figure 5 Disconnecting connectors
6. Disconnect connectors (Figure 5). 7. Remove the K Dispenser (Figure 6).

REP 9.17 Dispenser (C)
Removal
WARNING
1. Remove the Dispenser Assembly (REP 9.9).
2. Remove the K Dispenser (REP 9.16).
3. Remove front screw (Figure 1).
Push the Shutter down and

remove the K Dispenser
Figure 6 Removing the K Dispenser
Remove screw
Figure 1 Removing front screw
4. Remove rear screw (Figure 2).

2
Disconnect con-
nectors (2)

remove the C Dispenser
1
Remove screw
Figure 2 Removing rear screw Figure 3 Removing the C Dispenser
5. Remove the C Dispenser (Figure 3). 6. Disconnect connectors (Figure 4).

REP 9.18 Dispenser (M)
Parts List on
Removal
WARNING
Disconnect con-
nectors 2. Remove the Guide (Figure 1).
Figure 4 Disconnecting connectors
7. If replacing the C Dispenser, remove the Low Toner Sensor PWB (REP 9.20) and re-
install it on the new C Dispenser.
Slide Guide out to

remove
Figure 1 Removing the Guide
3. Remove the front screw (Figure 2).

2
move Toner Cartridge
CRUM PWB to the side
Remove screw
1
release harness from har-
ness clips
Figure 2 Removing the front screw Figure 3 Removing the Toner Cartridge CRUM PWB (C, M, Y)
4. Remove the Toner Cartridge CRUM PWB (C, M, Y) (Figure 3). 5. Remove the rear screw and disconnect connectors (Figure 4).

3
Move harness to the
side
1 2
Remove screw Push the Shutter down and
Disconnect con-
remove the M Dispenser
nectors (2)
Figure 4 Removing the rear screw and disconnecting connectors Figure 5 Removing the M Dispenser
6. Remove the M Dispenser (Figure 5).

REP 9.19 Dispenser (Y)
Parts List on
Removal
WARNING
2. Remove the Guide (Figure 1).
Remove screw
Figure 2 Removing the front screw
4. Remove the Toner Cartridge CRUM PWB (C, M, Y) (Figure 3).
Slide Guide out to

remove
Figure 1 Removing the Guide
3. Remove the front screw (Figure 2).

2
move Toner Cartridge
CRUM PWB to the side
2
Disconnect con-
nectors (2)
1
1 Remove screw
release harness from har-
ness clips
Figure 3 Removing the Toner Cartridge CRUM PWB (C, M, Y) Figure 4 Removing the rear screw and disconnecting connectors
5. Remove the rear screw and disconnect connectors (Figure 4). 6. Remove the Y Dispenser (Figure 5).

REP 9.20 Low Toner Sensor PWB
Removal
WARNING
2. Remove the K Dispenser (REP 9.16).
3. Remove the C Dispenser (REP 9.17).
4. Remove the Low Toner Sensor PWB (Figure 1).

remove the Y Dispenser
Figure 5 Removing the Y Dispenser
Remove screws (2)

and the Low Toner
Sensor PWB
Figure 1 Removing the Low Toner Sensor PWB

REP 9.21 Low Toner Sensor (K) REP 9.22 Low Toner Sensor (C)
Removal Removal
WARNING WARNING
1. Remove the K Dispenser (REP 9.16). 1. Remove the C Dispenser (REP 9.17).
2. Remove the Low Toner Sensor (Figure 1). 2. Remove the Low Toner Sensor (Figure 1).
NOTE: The Low Toner Sensor can be removed without removing the Dispenser com- NOTE: The Low Toner Sensor can be removed without removing the Dispenser com-
pletely. pletely.

and the Low Toner and the Low Toner
Sensor Sensor
Figure 1 Removing the Low Toner Sensor Figure 1 Removing the Low Toner Sensor

REP 9.23 Low Toner Sensor (M) REP 9.24 Low Toner Sensor (Y)
Removal Removal
WARNING WARNING
1. Remove the M Dispenser (REP 9.18). 1. Remove the Y Dispenser (REP 9.19).
2. Remove the Low Toner Sensor (Figure 1). 2. Remove the Low Toner Sensor (Figure 1).
NOTE: The Low Toner Sensor can be removed without removing the Dispenser com- NOTE: The Low Toner Sensor can be removed without removing the Dispenser com-
pletely. pletely.

and the Low Toner and the Low Toner
Sensor Sensor
Figure 1 Removing the Low Toner Sensor Figure 1 Removing the Low Toner Sensor

REP 10.1 Fuser REP 10.2 Vacuum Transport Assembly
Removal Removal
WARNING WARNING
1. Open the Front Cover. 1. Remove the Fuser (REP 10.1)
2. Remove the Fuser (Figure 1).
NOTE: This removal procedure can be done without removing the Fuser. Removing the
Fuser will however give you a little more room to remove the Vacuum Transport Assem-
bly.
2. Remove the Vacuum Transport Assembly (Figure 1).
1
Remove
screws (2)
2
3 Remove
3 Remove the screw
2 1 Lift Fuser out of the Vacuum
Slide out the Transfer Turn Release Handle Transfer Unit Transport
Unit until it stops to the right Assembly
Figure 1 Removing the V-Transport

REP 10.3 Transport Belt
Removal
WARNING
1. Remove the Vacuum Transport Assembly (REP 10.2).
2. Remove the Roller (Figure 1).
Remove Transport Belt

from the V-Transport
Assembly
Figure 2 Removing the Transport Belt
Remove the Roller from

the V-Transport Assembly
Figure 1 Removing the Transport Belt
3. Remove the Transport Belt (Figure 2).

REP 10.4 Fuser Drive Assembly
2
Parts List on PL 1.1 Remove screws (2) and the Fuser
Removal Exhaust Fan
WARNING
1. Open the Chassis Assembly (REP 3.1). 1
2. Remove the Fuser Duct (Figure 1). Disconnect
connector
Remove screws
(2) and the Fuser
Duct
Figure 2 Removing The Fuser Exhaust Fan and Duct
4. Remove the Vacuum Transport Duct. (Figure 5)
Figure 1 Removing the Fuser Duct
3. Remove the Fuser Exhaust Fan and Duct (Figure 2).

1
Remove the 2 screws
and remove the duct

and remove the Fan
Figure 3 Removing the Vacuum Transport Duct Figure 4 Removing the Vacuum Transport Fan.
5. Remove the Fan. (Figure 4) 6. Disconnect connectors and release Harness from Harness Clips (Figure 5).

Release Harness from
Harness Clips (2)
1
Disconnect
connectors (2)
2
Release Harness from
Harness Clips (2)
Figure 5 Disconnecting connectors and releasing Harness from Clips Figure 6 Releasing Harness from Harness Clips
7. Release Harness from Harness Clips (Figure 6). 8. Remove the Fuser Drive Assembly (Figure 7).

Remove screws
(4) and the Fuser
Drive Assembly
Figure 7 Removing the Fuser Drive Assembly

REP 12.1 I/F Module Rear Cover REP 12.2 I/F Module Top Cover
Parts List on Parts List on
Removal Removal
WARNING WARNING
1. Remove the I/F Module Rear Cover (Figure 1). 1. Remove I/F Module Rear Cover (REP 12.1).
2. Open the Front Door.
3. Remove the I/F Module Top Cover (Figure 1).
Remove screws (4)
2
Remove front
screws (2)
1
Remove rear
screws (2)
Figure 1 Removing the I/F Top Cover
Figure 1 Removing the I/F Rear Cover

REP 12.3 I/F Module
Parts List on
Removal
WARNING
1. Undock the Finisher from the IOT (REP 12.50).
2. Remove the I/F Module Rear Cover (REP 12.1).
3. Remove the Finisher Rear Upper Cover (REP 12.41).
4. Prepare to remove I/F Module (Figure 1).
3
Loosen screw
Figure 2 Removing the I/F Module
1 2
Disconnect P/J Remove screw
Figure 1 Preparing to remove I/F Module
5. Remove the I/F Module (Figure 2).

REP 12.40 A/P Finisher Front Door REP 12.41 A/P Finisher Rear Upper Cover
Removal Removal
WARNING WARNING
1. Open the Front Door. 1. Remove the Rear Upper Cover (Figure 1).
2. Remove the Front Door Assembly (Figure 1).
Remove screws (4)
Remove screws
(3) and the Front
Door Assembly
Figure 1 Removing the Front Door Assembly Figure 1 Removing the Rear Upper Cover

REP 12.42 A/P Finisher Rear Lower Cover REP 12.43 A/P Finisher Top Cover
Removal Removal
WARNING WARNING
1. Remove the Rear Lower Cover (Figure 1). 1. Open the Front Door.
2. Remove the I/F Rear Cover (REP 12.1).
3. Remove the I/F Top Cover (REP 12.2).
4. Remove the Rear Upper Cover (REP 12.41).
5. Remove the Top Tray (REP 12.45).
6. Remove front screws (Figure 1).
Remove front screws (2)
Remove screws (4)
Figure 1 Removing the Rear Lower Cover

Figure 1 Removing Front screws
7. Remove the Top Cover (Figure 2).

REP 12.44 A/P Finisher Front Top Cover
Top Cover Parts List on PL 21.3
Removal
WARNING
1. Remove the Front Door (REP 12.40).
2. Remove the Top Cover (REP 12.43).
3. Remove Front Top Cover (Figure 1).
Figure 2 Removing the Top Cover Remove screws (2) and the
Front Top Cover
Figure 1 Removing the Front Top Cover

REP 12.45 A/P Finisher Top Tray REP 12.46 A/P Finisher Eject Cover
Removal Removal
WARNING WARNING
1. Remove the Top Tray (Figure 1). 1. Remove the Front Door (REP 12.40).
2. Remove screw (Figure 1).
Loosen screws (2)

Remove screw
Figure 1 Removing the Top Tray

Figure 1 Removing front screw

4. Remove the Eject Cover (Figure 2).

REP 12.47 A/P Finisher Tray Spring Guide
Removal
WARNING
1. Remove the I/F Rear Cover (REP 12.1).
2. Remove the I/F Top Cover (REP 12.2).
7. Remove the Front Top Cover (REP 12.44).
8. Remove the Offset Motor Assembly (Figure 1).
Remove screw and
the Eject Cover
Figure 2 Removing the Eject Cover
Remove screws (2) and move the

Offset Motor Assy to the side
Figure 1 Removing the Offset Motor

the Tray Spring Guide
Figure 3 Removing the Tray Spring Guide
11. Remove screw securing the Top Tray Full Sensor Bracket to the Tray Spring Guide.
Remove screws (2)
10. Remove the Tray Spring Guide (Figure 3).

REP 12.48 A/P Finisher Inner Cover REP 12.50 A/P Finisher
Removal Removal
WARNING WARNING
1. If needed, perform REP 12.58 Stacker Tray (position the Stacker Tray Bracket so that all 4 1. Disconnect connectors (Figure 1).
screws holding the Inner Cover are accessible).
Disconnect con-
nectors (2)
Remove screws (4)

and the Inner Cover

Figure 1 Disconnect connectors

3. Separate the Finisher from the IOT (Figure 2).

REP 12.52 A/P Finisher Punch Frame Assembly
Removal
WARNING
1 the power switch on or electrical power applied to the machine.
Remove screw 1. Open the Front Door.
2
Pull the Docking
release and Undock
the Finisher from the
IOT
Figure 2 Separating the Finisher from the IOT
Remove screws (2)

Replacement
1. If the IOT and Finisher has been moved to a new location, check (ADJ 12.2) Finisher Lev-
eling.
NOTE: In order not to damage the Registration Motor Drive Belt during the next step, use
caution when removing the Punch Frame Assembly from the Finisher.
4. Remove the Punch Frame Assembly ().

2 3 2
Release Harness from Disconnect connector and Release Harness from Clip
Harness clips (3) release Harness Clip
1
Remove screws (2)
Figure 3 Removing screws and Harness

1
Disconnect con- 6. Remove the Punch Frame Assembly (Figure 4).
nectors (2)
Figure 2 Removing the Punch Frame Assembly
5. Remove screws and Wire Harness (Figure 3).

REP 12.53 A/P Finisher Stapler Assembly
Removal
WARNING
2. Remove Stapler Cover (Figure 1).
2
Disconnect connector and remove the
Punch Frame Assembly
1
Pull out Punch Frame Assembly
until you can reach connector
Figure 4 Removing the Punch Frame Assembly
Remove screw and

Stapler Cover
Figure 1 Removing the Stapler Cover
3. Remove the Stapler Assembly (Figure 2).

REP 12.54 A/P Finisher Stapler Rail
Removal
WARNING
1. Remove the Stapler Assembly (REP 12.53).
2. Remove the Inner Cover (REP 12.48).
3. Remove the Stapler Carriage (Figure 1).
4 3
Remove Stapler Remove screws (3)
Carriage
1
Disconnect 2
connectors (2) Remove screws (2) and
the Stapler Assembly
Figure 2 Removing the Stapler Assembly
1
2 Disconnect
Release Harness Clip connector
Figure 1 Removing the Stapler Carriage
4. Remove screws (6) holding the Stapler Rail.

REP 12.55 P Finisher Booklet Maker Unit REP 12.56 P Finisher Booklet Stapler
Removal Removal
WARNING WARNING
1. Open the Front Door. 1. Open the Front Door.
2. Pull out the Booklet Maker Unit until it stops. 2. Pull out the Booklet Stapler.
3. Remove the Booklet Maker Stopper (black bracket on left side panel near the rear, 1 3. Remove the Booklet Stapler (Figure 1).
screw).
4. Remove the Booklet Maker Unit (Figure 1).
3
NOTE: Use caution to avoid personal injury and/or damage to the Booklet Maker when Push in the
removing the Booklet Maker Unit from the Finisher. stopper on the
Right Rail
3
Pull out and remove
the Booklet Maker 1
Unit from the Fin-
Pull out the
isher
Booklet Stapler
4
Remove the
Booklet Stapler
1
2 Push in the stopper
Push in the stopper on the Right Rail and
on the Left Rail. pull the Booklet
Maker Unit out fur- 2
ther until it stops Remove screws (2)
on the Left Rail
Figure 1 Removing the Booklet Stapler
Figure 1 Removing the Booklet Maker Unit
Replacement
1. Perform the installation in the reverse order of the removal procedure, starting with attach-
ing the Left Rail then the Right Rail.

REP 12.57 A/P Finisher Compiler Tray
Removal
WARNING
To avoid personal injury or shock, do not perform repair or adjustment activities with 2
the power switch on or electrical power applied to the machine. Release the
Cable-tie
3. Remove screw securing the Compiler Tray (Figure 1). 3
Remove
the Com-
piler Har-
ness from
the Wire
Clamps (2)
1
Disconnect the
connector
Figure 2 Disconnecting the Compiler Harness

Remove screw (1)
7. Remove the Compiler Tray.
a. Push in the Front Tab (Figure 3).
Figure 1 Removing screw securing the Compiler Tray
4. Remove the Stapler Assembly (REP 12.53).

5. Remove the Inner Cover (REP 12.48).
6. Disconnect the Compiler Harness (Figure 2).

REP 12.58 A/P Finisher Stacker Tray Position
Removal
WARNING
NOTE: In the next step, while disengaging the Elevator Pulley, hold the Stacker Tray with
one hand.
2. Disengage the Elevator Pulley (Figure 1).
Push in the
Front Tab
Figure 3 Pushing in the Front Tab
b. Push in the Rear Tab (Figure 4).
Push in the
Rear Tab and
remove the
Compiler Tray
Disengage the Elevator Pulley by pulling the gear towards the

rear of the machine
Figure 4 Pushing in the Rear Tab
Figure 1 Disengaging the Elevator Pulley
3. Manually move the Stacker Tray Bracket up or down.

REP 12.59 A/P Finisher Paddle Shaft REP 12.60 A/P Finisher Stacker Drive Belt
Removal Removal
WARNING WARNING
1. Open the Front Door. 1. Remove the Front Door (REP 12.40).
2. Manually move the Stapler Assembly towards the rear of the machine. 2. Remove the Rear Upper Cover (REP 12.41).
3. Remove the Rear Upper Cover (REP 12.41). 3. Remove the Rear Lower Cover (REP 12.42).
4. Remove the Paddle Shaft (Figure 1). 4. Perform REP 12.58 Stacker Tray (position the Stacker Tray in the lowest position).
5. Remove the rear Stacker Drive Belt (Figure 1).
1. 3.
Remove E-clip and Disengage the tab on the
Bushing (from the rear Synchronous Belt Pulley and
of the Finisher) remove the Pulley.
2.
Remove E-clip
and Bushing
2
Release
tabs (2) on
the Belt 1
Clamps and Remove
remove the the Spring
4. rear
Press Bracket down and Stacker
remove the Paddle Shaft Drive Belt
Figure 1 Removing the Paddle Shaft
Replacement
1. Reinstall components in the reverse order of the removal procedure.
Figure 1 Removing the rear Stacker Belt (P Finisher shown)
6. Remove the front Stacker Drive Belt ().

REP 12.61 A/P Finisher Buffer Path Sensor
Removal
WARNING
1. Remove the Finisher from the IOT (REP 12.50).
2. Remove the Punch Assembly (REP 12.52).
2 1
Release 3. Remove the Buffer Path Sensor (Figure 1).
Remove
tabs (2) on
the
the Belt
Spring
Clamps and
remove the
rear 1 2
Stacker Disconnect connector Remove screw and Sensor
Drive Belt
Figure 2 Removing the front Stacker Belt (A Finisher shown)
Replacement
1. Reinstall components in the reverse order of the removal procedure. Refer to Figure 1 Figure 1 Removing the Buffer Path Sensor
and Figure 2 for Stacker Drive Belt positioning in the Belt Clamps.

REP 12.62 A/P Finisher Gate Sensor
Parts List on PL 21.11 2 3
1 Remove screw and Sensor
Removal Release Harness Clip
Disconnect con-
nector
WARNING
1. Remove the Finisher from the IOT (REP 12.50).
2. Remove the Punch Assembly (REP 12.52).
3. Remove the Bracket (Figure 1).
Remove screws (2)
Figure 2 Removing the Gate Sensor
4. Remove the Gate Sensor (Figure 2).

REP 12.63 A/P Finisher Top Tray Full Sensor REP 12.64 A/P Finisher Buffer Roll
Removal Removal
WARNING WARNING
1. Remove the Front Door (REP 12.40). 1. Remove the Rear Upper Cover (REP 12.41).
2. Remove the Rear Upper Cover (REP 12.41). 2. Remove the Left Harness Bracket (Figure 1).
4. Remove the Front Top Cover (REP 12.44).
6. Remove the Tray Spring Guide (REP 12.47).
7. Disconnect P/J8322 and remove screw (1) securing the Top Tray Full Sensor to the Sen- 1
sor Bracket. Remove wire
harnesses
from Wire
Clips (9)
3
Remove
screws (2)
securing the
Left Harness
Bracket
4
Remove the
Left Harness
Bracket
2
Remove
screw secur-
ing the
ground wire
Figure 1 Removing the Left Harness Bracket
3. Remove the Transport Gate Solenoid Bracket (Figure 2).

7. Remove the Buffer Roll (Figure 4).
Remove
screws (2)
3
Remove the Buffer
Roll
1 2
Lower the Bottom Buffer Remove the E-clip and
Chute Assembly the Bushing
Figure 2 Removing the Transport Gate Solenoid Bracket
4. Remove Pulley and Gear (Figure 3). Figure 4 Removing the Buffer Roll
Replacement
3 1. Ensure that the Transport Gate is in the correct position when re-assembling.
Release Belt
Tension
1
Remove E-clip
4
Release tab on
Gear. Remove
the Gear and 2
Bushing from the Remove Pulley
Buffer Roll Shaft
Figure 3 Removing Pulley and Gear

6. Manually move the Stapler Assembly towards the back of the Finisher.

REP 12.65 A/P Finisher Bottom Buffer Chute Assembly
Removal
WARNING
2. Remove the Booklet Maker Unit (REP 12.55).
3. Remove the Baffle (Figure 1).
Remove
screws (2)
and Baffle
Lower the Bottom

Buffer Chute
Assembly and
remove it
Figure 2 Removing the Bottom Buffer Chute Assembly
Figure 1 Removing Baffle
4. Remove the Bottom Buffer Chute Assembly (Figure 2).

REP 12.67 A/P Finisher Eject Chute Assembly
2
Parts List on PL 21.7 Remove screws (4)
Removal
WARNING
4. Remove the Eject Cover (REP 12.46).
5. Remove E-clip and Bushing from the Eject Pinch Shaft (Figure 1).
3
1 Disconnect P/J8340 (Sub
Remove Pinch Springs (2) Paddle Solenoid)
Figure 2 Removing Pinch Springs and screws
7. Remove the Eject Chute Assembly (Figure 3).
1
Remove E-clip
Remove E-clip and 2

Bushing Slide out the
Eject Pinch Shaft
and the Eject
Cam Follower
Figure 1 Removing E-clip and Bushing
6. Remove Pinch Springs and screws from the Eject Pinch Shaft (Figure 2).
3
Remove the Eject
Chute Assembly
Figure 3 Removing the Eject Chute Assembly

REP 12.68 A/P Finisher PWB
2 1
Parts List on 21.12 Remove screws (6) Remove con-
Removal nectors (13 for
A Finisher, 15
WARNING for P Finisher)
1. Check and record Finisher software version.
2. Save Finisher NVM in dC361.
3. Remove the Finisher Rear Upper Cover (REP 12.41).
4. Remove the Finisher Rear Lower Cover (REP 12.42).
5. Remove the Finisher PWB Cover (4 screws).
6. Remove the Finisher PWB (Figure 1).
Figure 1 A/P Finisher PWB
Replacement
1. Restore Finisher NVM saved in step 1 of the removal procedure.
2. Check Finisher software version and compare with software version recorded in step 1 of
the removal procedure.
3. If the current software version is lower than the previous version, load software to the Fin-
isher.

Introduction Table 1
Overview Abbreviation Meaning
The Parts List section identifies all part numbers and the corresponding location of all spared R/E Reduction/Enlargement
subsystem components. REF: Refer to
SCSI Small Computer Systems Interface
Organization W/ With
Parts Lists W/O Without
Each item number in the part number listing corresponds to an item number in the related illus-
tration. All the parts in a given subsystem of the machine will be located in the same illustration Table 2
or in a series of associated illustrations.
Operating Companies
Electrical Connectors and Fasteners Abbreviation Meaning
This section contains the illustrations and descriptions of the plugs, jacks, and fasteners used
AO Americas Operations
in the machine. A part number listing of the connectors is included.
NASG - US North American Solutions Group - US
Common Hardware NASG - North American Solutions Group -
The common hardware is listed in alphabetical order by the letter or letters used to identify Canada Canada
each item in the part number listing and in the illustrations. Dimensions are in millimeters XE Xerox Europe
unless otherwise identified.
Symbology
Part Number Index
Symbology used in the Parts List section is identified in the Symbology section.
This index lists all the spared parts in the machine in numerical order. Each number is followed
by a reference to the parts list on which the part may be found. Service Procedure Referencing
If a part or assembly has an associated repair or adjustment procedure, the procedure number
Other Information will be listed at the end of the part description in the parts lists e.g. (REP 5.1, ADJ 5.3)
Abbreviations
Abbreviations are used in the parts lists and the exploded view illustrations to provide informa-
tion in a limited amount of space. The following abbreviations are used in this manual:
Table 1
Abbreviation Meaning
A3 297 x 594 Millimeters
AD Auto Duplex
AWG American Wire Gauge
EMI Electro Magnetic Induction
GB Giga Byte
KB Kilo Byte
MB Mega Byte
MM Millimeters
MOD Magneto Optical Drive
NOHAD Noise Ozone Heat Air Dirt
PL Parts List
P/O Part of
04/14/2006 Parts List

WC 7655/7665 5-3 Introduction
Subsystem Information
Use of the Term “Assembly”
The term “assembly” will be used for items in the part number listing that include other itemized
parts in the part number listing. When the word “assembly” is found in the part number listing,
there will be a corresponding item number on the illustrations followed by a bracket and a list-
ing of the contents of the assembly.
Brackets
A bracket is used when an assembly or kit is spared, but is not shown in the illustration. The
item number of the assembly or kit precedes the bracket; the item numbers of the piece parts
follow the bracket.
Tag
The notation “W/Tag” in the parts description indicates that the part configuration has been
updated. Check the change Tag index in the General Information section of the Service Data
for the name and purpose of the modification.
In some cases, a part or assembly may be spared in two versions: with the Tag and without the
Tag. In those cases, use whichever part is appropriate for the configuration of the machine on
which the part is to be installed. If the machine does not have a particular Tag and the only
replacement part available is listed as “W/Tag”, install the Tag kit or all of the piece parts. The
Change Tag Index tells you which kit or piece parts you need.
Whenever you install a Tag kit or all the piece parts that make up a Tag, mark the appropriate
number on the Tag matrix.
Parts List 04/14/2006

Subsystem Information 5-4 WC 7655/7665
Symbology A Tag number within a circle having a shaded bar and pointing to an item number shows that
the configuration of the part shown is the configuration before the part was changed by the Tag
A Tag number within a circle pointing to an item number shows that the part has been changed
number within the circle (Figure 2).
by the tag number within the circle (Figure 1). Information on the modification is in the Change
Tag Index.
Figure 2 Without Tag Symbol
Figure 1 With Tag Symbol

WC 7655/7665 5-5 Symbology
A tag number within a circle with no apex shows that the entire drawing has been changed by A tag number within a circle with no apex and having a shaded bar shows that the entire draw-
the tag number within the circle (Figure 3). Information on the modification is in the Change Tag ing was the configuration before being changed by the tag number within the circle (Figure 4).
Index.
Figure 4 Entire Drawing Without Tag Symbol

Figure 3 Entire Drawing With Tag Symbol

Symbology 5-6 WC 7655/7665
PL 1.1 Drive Unit (1 of 2)
Item Part Description
1 007K87841 Fuser Drive Assembly (REP 10.4)
2 007K89113 Main Developer Drive Developer
Assembly (REP 3.3)
3 007K93773 Developer Drive Plate Assembly
(K) (REP 9.11)
4 – Gear Bracket Assembly
5 – Gear Assembly (28/31T) (P/O PL
1.1 Item 4)
6 – Gear Bracket (P/O PL 1.1 Item 4)
7 – Gear Assembly (31/33) (P/O PL 1.1
Item 4)
8 127K39851 Drum Motor Assembly (K) (REP
9.10)
9 – Tension Bracket Assembly
10 – Tension Bracket (P/O PL 1.1 Item
9)
11 – Pulley (P/O PL 1.1 Item 9)

WC 7655/7665 5-7 PL 1.1
PL 1.2 Drive Unit (2 of 2)
1 007K87856 Developer Drive Assembly (Y, M,
C) (Not Spared) (REP 9.12)
2 127K39861 Drum Motor Assembly (Y, M, C)
(Not Spared)
3 – Drum Motor YMC PWB (P/O PL 1.2
Item 6)
4 – Plate (P/O PL 1.2 Item 6)
5 – PWB Support (P/O PL 1.2 Item 6)
6 960K01611 Drum Motor YMC PWB Assembly
(Y, M, C)

PL 1.2 5-8 WC 7655/7665
PL 1.3 Fuser Drive Assembly
1 – Gear Assembly (P/O PL 1.1 Item 1)
2 413W08350 Bearing (P/O PL 1.3 Item 1)
3 – Shaft (P/O PL 1.3 Item 1)
4 – Gear (35T) (P/O PL 1.3 Item 1)
5 – Gear (62T) (P/O PL 1.3 Item 1)
6 – Bracket (P/O PL 1.3 Item 1)
7 – Fuser Motor Assembly (P/O PL 1.1
Item 1)

WC 7655/7665 5-9 PL 1.3
PL 1.4 Main Drive Assembly
1 – Shaft Assembly (P/O PL 1.1 Item 2)
2 – Gear Assembly (86T) (P/O PL 1.1
Item 2)
3 – Gear Assembly (21T/42T) (P/O PL
1.1 Item 2)
1.1 Item 2)
Item 2)
Item 2)
7 013E87700 Ball Bearing
8 – Brake Assembly (P/O PL 1.1 Item
2)
9 – Upper Bracket (P/O PL 1.1 Item 2)
10 – Lower Bracket (P/O PL 1.1 Item 2)
11 121K33940 2nd BTR Cam Clutch
13 121K33960 Developer K Drive Clutch Assembly
15 127K39620 Main Motor Assembly
16 413W08350 Bearing
19 – Gear (17T) (P/O PL 1.1 Item 2)
20 – Gear (18T) (P/O PL 1.1 Item 2)
21 – Gear (53T) (P/O PL 1.1 Item 2)
22 – Gear (30T) (P/O PL 1.1 Item 2)
23 – Gear (53T) (P/O PL 1.1 Item 2)
24 – Gear (47T) (P/O PL 1.1 Item 2)
25 – Connector (P/O PL 1.1 Item 2)
26 – Housing (P/O PL 1.1 Item 2)
27 – PWB Support (P/O PL 1.1 Item 2)

PL 1.4 5-10 WC 7655/7665
PL 1.5 Developer Drive Assembly (K)
1 005E17830 Retainer
2 – Shaft Assembly (P/O PL 1.1 Item 3)
3 009E94920 Spring
4 – Pulley (20T) (P/O PL 1.1 Item 3)
5 – Idler Pulley (P/O PL 1.1 Item 3)
6 – Pulley (31T) (P/O PL 1.1 Item 3)
7 – Pulley Assembly (P/O PL 1.1 Item
3)
8 – Belt (P/O PL 1.1 Item 3) (REP 9.11)
9 – Bracket Assembly (P/O PL 1.1 Item
3)
3)
3)
14 423W52154 Belt (REP 9.11)
16 – Gear (18T) (P/O PL 1.1 Item 3)
17 – Spring (P/O PL 1.1 Item 3)
20 – Support (P/O PL 1.1 Item 3)

WC 7655/7665 5-11 PL 1.5
PL 1.6 Developer Drive Assembly (Y,
M, C)
1 – Coupling Assembly (P/O PL 1.2
Item 1)
2 – Retainer (P/O PL 1.6 Item 1)
3 – Coupling (P/O PL 1.6 Item 1)
4 009E94920 Spring
5 – Bearing (P/O PL 1.6 Item 1)
6 – Coupling Assembly (P/O PL 1.2
Item 1)
9 – Ball Bearing (P/O PL 1.2 Item 1)
1)
12 – Pulley Assembly (P/O PL 1.6 Item
13)
13 – Tension Pulley Assembly (P/O PL
1.2 Item 1)
15 – Tension Pulley Assembly (P/O PL
1.2 Item 1)
18 – Film (P/O PL 1.2 Item 1)
19 127K36830 Developer Motor Assembly (Y, M,
C)
20 – Belt (P/O PL 1.2 Item 1)
22 – Gear (P/O PL 1.2 Item 1)
25 – Clamp (P/O PL 1.2 Item 1)

PL 1.6 5-12 WC 7655/7665
PL 2.1 Tray 1/2
1 893E16030 Tray Label (1)
2 – Label (Instruction)
3 050K50406 Tray 1 Assembly, Tray 2 Assembly
4 – Stopper (Not Spared)
5 – Harness Holder (Not Spared)
6 054K27520 Feed Out Chute (P/O PL 2.1 Item
4)
7 – Cover (Not Spared)
8 059K26935 Tray 1 Feed Assembly (P/O PL 2.1
Item 4) (REP 7.18)
– – Tray 2 Feed Assembly (REP 7.19)
9 014E51110 Spacer
10 – Feed Out Chute (Not Spared)
12 – Rear Cover (Not Spared)
13 – Plate (Not Spared)
14 110K11680 Tray 1 Paper Size Switch, Tray 2
Paper Size Switch
15 893E16010 Tray Label (2)
16 014E45291 Slide Lock

WC 7655/7665 5-13 PL 2.1
PL 2.2 Tray 3/4 (1 of 2)
1 050K50430 Tray 3 Assembly (REP 7.20)
2 050K50410 Tray 4 Assembly (REP 7.21)
3 – Tray 4 Transport Assembly
4 – Rail (P/O PL 2.2 Item 3)
5 – Bearing
6 – Bearing
7 – Spacer (P/O PL 2.2 Item 3)
8 054E22291 Upper Chute (P/O PL 2.2 Item 3)
9 – Lower Chute (P/O PL 2.2 Item 3)
10 059E98860 Pinch Roll
11 059K24920 Transport Roll Assembly
12 – Joint (P/O PL 2.2 Item 11)
13 – Takeaway Roll 4/5
17 – Pinch Cover (P/O PL 2.2 Item 3)
18 809E39381 Spring
19 – Label
20 – Spacer (Not Spared)
21 – Roll Assembly
22 – Label (Jam Clearance Instruction)
23 – Bracket
24 – Roll
25 – Shaft
26 – Stopper (Tray 4)
27 893E21870 Tray Label (3)
28 893E41510 Tray Label (4)

PL 2.2 5-14 WC 7655/7665
PL 2.3 Tray 3/4 (2 of 2)
1 110K11820 Tray 3 Paper Size Switch, Tray 4
Paper Size Switch
2 054K30830 Feed Out Chute (P/O PL 2.3 Item
1)
4 – Tray 4 Feed Assembly (REP 7.23)
– 059K26935 Tray 3 Feed Assembly (REP 7.22)
5 – Pivot Bracket (Not Spared)
6 – Lower Chute (Not Spared)
7 – Saddle (Not Spared)
9 – Bracket (Not Spared)
10 – Front Bracket (Not Spared)

WC 7655/7665 5-15 PL 2.3
PL 2.4 Tray 1 Assembly
1 – Tray 1 Cover (Not Spared)
3 893E09490 Label (Max)
4 – Tray 1 (P/O PL 2.1 Item 3)
5 – Stopper (P/O PL 2.4 Item 4)
6 – Lift Shaft (P/O PL 2.4 Item 4)
7 – Pinion (P/O PL 2.4 Item 4)
8 007E78431 Gear (13T)
9 007E78440 Gear (60T)
10 604K20540 Gear (13T/60T)
11 – End Guide Link (P/O PL 2.4 Item 4)
13 019E39131 Pad
14 019K94400 Bottom Plate Pad
15 – Bottom Plate (P/O PL 2.4 Item 4)
16 – Cassette (P/O PL 2.4 Item 4)
17 038E26533 End Guide
18 038E26550 Rear Guide
19 – Front Guide
20 – Actuator (P/O PL 2.4 Item 4)

PL 2.4 5-16 WC 7655/7665
1 – Tray 2 Cover (Not Spared)
3 893E09490 Label (Max)
7 – Pinion (P/O PL 2.5 Item 4)
8 007E78431 Gear (13T)
9 007E78440 Gear (60T)
10 604K20540 Gear (13T/60T)
11 – End Guide Link (P/O PL 2.5 Item 4)
13 019E39131 Pad
14 019K94400 Bottom Plate Pad
16 – Cassette (P/O PL 2.5 Item 4)
17 038E26533 End Guide
18 038E26550 Rear Guide
19 – Front Guide

WC 7655/7665 5-17 PL 2.5
PL 2.6 Tray 1 Feed Assembly (1 of 2)
2 – Gear (28T/21T) (P/O PL 2.1 Item 8)
3 013E92890 Bearing (6)
4 – Chute (P/O PL 2.1 Item 8)
5 – Upper Frame Assembly (P/O PL
2.1 Item 8)
6 120E22481 Actuator
7 930W00113 Tray 1 Stack Height Sensor, Tray 1
Paper Sensor
8 930W00211 Tray 1 Pre Feed Sensor
9 005K83081 One Way Clutch
10 007K85730 One Way Gear
11 – Shaft Assembly Drive (P/O PL 2.1
Item 8)
12 – Gear (29T) (P/O PL 2.1 Item 8)
15 – Washer (P/O PL 2.1 Item 8)
16 127K38170 Tray 1 Lift/Feed Motor
17 – Gear (31T) (P/O PL 2.1 Item 8)
18 – Gear (13T) (P/O PL 2.1 Item 8)
20 – Rear Frame Assembly (P/O PL 2.1
Item 8)

PL 2.6 5-18 WC 7655/7665
1 – Rear Frame (P/O PL 2.6 Item 20)
2 005K05890 Oneway Clutch
3 005K06760 Clutch (22T)
4 005K07010 Friction Clutch
5 – Nudger Shaft (P/O PL 2.6 Item 20)
6 – Retard Shaft (P/O PL 2.6 Item 20)
7 – Feed Shaft (P/O PL 2.6 Item 20)
8 007E79380 Gear (33T)
9 – Lever (P/O PL 2.6 Item 20)
10 013E92890 Bearing (6)
12 – Holder (P/O PL 2.6 Item 20)
13 600K78460 Feed/Nudger/Retard Roll Kit (Con-
tains All 3 Rolls) (REP 7.24)
14 – Feed in Chute (P/O PL 2.6 Item 20)
15 – Gear (25T) (P/O PL 2.6 Item 20)
19 – Screw (P/O PL 2.6 Item 20)
20 – Nudger Support (P/O PL 2.6 Item
20)
21 – Retard Support (P/O PL 2.6 Item
20)
22 – Gear (27T) (P/O PL 2.6 Item 20)
23 – Wire Harness (P/O PL 2.6 Item 20)

WC 7655/7665 5-19 PL 2.7
2 – Gear (28T/21T) (P/O PL 2.1 Item 8)
3 013E92890 Bearing (6)
2.1 Item 8)
Paper Sensor
9 005K83081 One Way Clutch Assembly
10 007K85730 One Way Gear Assembly
Item 8)
12 – Gear (29T) (P/O PL 2.1 Item 8)
17 – Gear (31T) (P/O PL 2.1 Item 8)
18 – Gear (13T) (P/O PL 2.1 Item 8)
Item 8)

PL 2.8 5-20 WC 7655/7665
2 005K05890 One Way Clutch
3 005K06760 Clutch (22T)
8 007E79380 Gear (33T)
10 013E92890 Bearing (6)
14 – Feed In Chute (P/O PL 2.8 Item 20)
15 – Gear (25T) (P/O PL 2.8 Item 20)
20)
20)
22 – Gear (27T) (P/O PL 2.8 Item 20)

WC 7655/7665 5-21 PL 2.9
2 – Gear (28T/21T) (P/O PL 2.3 Item 4)
3 013E92890 Bearing (6)
2.3 Item 4)
Paper Sensor
9 005K83081 One Way Clutch Assembly
10 007K85730 One Way Gear Assembly
Item 4)
12 – Gear (29T)
17 – Gear (31T) (P/O PL 2.3 Item 4)
18 – Gear (13T) (P/O PL 2.3 Item 4)
Item 4)

PL 2.10 5-22 WC 7655/7665
3 005K06760 Clutch (22T)
8 007E79380 Gear (33T)
10 013E92890 Bearing (6)
13 600K78460 Feed/Nudger/Retard Roll Kit (REP
7.25)
14 – Feed In Chute (P/O PL 2.10 Item
20)
15 – Gear (25T) (P/O PL 2.10 Item 20)
20)
20)
22 – Gear (27T) (P/O PL 2.10 Item 20)
23 – Wire Harness (P/O PL 2.10 Item
20)

WC 7655/7665 5-23 PL 2.11
1 – Rail (Not Spared)
2 – Gear (28T/21T) (P/O PL 2.3 Item 4)
3 013E92890 Bearing (6)
2.3 Item 4)
Paper Sensor
9 005K83081 Oneway Clutch Assembly
10 007K85730 Oneway Gear Assembly
Item 4)
12 – Gear (29T) (P/O PL 2.3 Item 4)
17 – Gear (31T) (P/O PL 2.3 Item 4)
18 – Gear (13T) (P/O PL 2.3 Item 4)
Item 4)

PL 2.12 5-24 WC 7655/7665
1 – Rear Frame (Not Spared)
3 005K06760 Clutch (22T)
7 – Feed Shaft
8 007E79380 Gear (33T)
9 – Lever (Not Spared)
10 013E92890 Bearing (6)
14 – Feed In Chute (P/O PL 2.12 Item
20)
15 – Gear (25T) (P/O PL 2.12 Item 20)
20)
20)
22 – Gear (27T) (P/O PL 2.12 Item 20)
20)

WC 7655/7665 5-25 PL 2.13
2 003E49861 Stopper
3 006K23661 Lift Shaft Assembly
5 413W77559 Bearing
6 007E78190 Pinion
7 – Rack
8 012E11100 Rear Cable (REP 7.14)
9 012E11111 Front Left Cable
10 012E11121 Front Right Cable
11 – Frame Assembly (P/O PL 2.14 Item
1)
14 019E58260 Pad
15 020E36560 Pulley
16 604K20730 TMM Pulley KIt
18 030K75540 Brake Assembly
19 007E78390 Gear (18T)
20 019K93921 Brake
21 – Bracket Assembly (P/O PL 2.14
Item 18)
22 032E20890 Wire Guide
23 604K20740 TTM Cable Guide Kit
24 038K87160 Front Guide Assembly
25 – Knob
26 – Knob Assembly
27 – Front Guide (P/O PL 2.14 Item 24)
29 – Rear Guide Assembly (P/O PL 2.14
Item 1)
30 – Actuator
32 893E09490 Label (Max)
33 – Tray 3 Cover

PL 2.14 5-26 WC 7655/7665
1 – Tray 4
2 003E49861 Stopper
3 006K23661 Lift Shaft Assembly
5 413W77559 Bearing
6 007E78190 Pinion
7 – Rack
8 007E78390 Gear (18T)
9 012E11130 Rear Cable (REP 7.30)
10 604K20750 Front Cable (REP 7.29)
1)
13 893E09490 Label (Max)
15 019K94400 Bottom Pad
16 019E58260 Pad
17 604K20730 TMM Pulley Kit
19 019K93921 Brake Assembly
22 604K20740 TTM Cable Guide Kit
23 038K87120 Front Guide Assembly
24 – Knob (P/O PL 2.15 Item 23)
25 – Knob Assembly (P/O PL 2.15 Item
23)
26 – Front Guide (P/O PL 2.15 Item 23)
28 – Rear Guide Assembly
29 – Roller
30 – Actuator
32 – Tray 4 Cover
34 – Frame Assembly (Not Spared)

WC 7655/7665 5-27 PL 2.15
PL 2.16 Tray 5 / Bypass Chute
Assembly
1 – Chute
2 – Chute Assembly
2)
4 – Lower chute Assembly (P/O PL
2.16 Item 2)
5 – Upper Chute (P/O PL 2.16 Item 2)
6 059K26200 Roll Assembly
7 059K37990 Pinch Roll
8 413W08050 Ball Bearing
9 413W08350 Bearing
10 – Gear Cover (P/O PL 2.16 Item 2)
12 – Gear (25T) (P/O PL 2.16 Item 2)
13 809E54941 Spring
16 930W00211 Pre Registration Sensor
20 130K67370 Tray 1 Feed Out Sensor
18)

PL 2.16 5-28 WC 7655/7665
PL 2.17 Pre Registration Motor
Assembly
1 015K64791 Pre Registration Motor Assembly
2 – Damper (P/O PL 2.17 Item 1)
3 – Collar (P/O PL 2.17 Item 1)
4 – Gear (20T) (P/O PL 2.17 Item 1)
6 – Gear (34T) (P/O PL 2.17 Item 1)
8 – Gear (34T) (P/O PL 2.17 Item 1)
Item 1)
Item 1)
12 127K39650 Pre Registration Motor

WC 7655/7665 5-29 PL 2.17
PL 2.18 Takeaway Roll
2 – Harness Holder (P/O PL 2.18 Item
1)
4 130K88311 Tray 3 Feed Out Sensor
6 – Chute Assemby (Not Spared)
10 059K24940 Takeaway Roll Assembly
11 – Gear (18T) (P/O PL 2.18 Item 10)
13 – Takeaway Roll 1/2/3 (P/O PL 2.18
Item 10)
14 – Bearing (Not Spared)
16 130E84300 Tray 4 Feed Out Sensor

PL 2.18 5-30 WC 7655/7665
PL 2.19 Left Chute Cover
1 – Cover Bracket (Not Spared)
2 – Latch Bracket (Not Spared)
4 110E11420 L/H Cover Interlock Switch
5 – Screw (Not Spared)
7 – Left Chute Cover Assembly (Not
Spared)
8 – Latch (P/O PL 2.19 Item 7)
9 – Hook (P/O PL 2.19 Item 7)
10 – Handle (P/O PL 2.19 Item 7)
11 013E26100 Bearing
12 – Guide (P/O PL 2.19 Item 7)
13 059E99240 Pinch Roll
14 – Left Chute Cover (P/O PL 2.19 Item
7)
17 809E54780 Spring
18 – Guide Bracket (P/O PL 2.19 Item 7)

WC 7655/7665 5-31 PL 2.19
PL 2.20 T/A Drive
1 – Gear (36T/25T) (Not Spared)
2 – Gear (36T) (Not Spared)
5 – Gear (56T) (P/O)
6 007K87671 T/A Drive Assembly
8 – Gear (26T) (P/O PL 2.20 Item 6)
9 – Gear (41T) (P/O PL 2.20 Item 6)
10 – Gear (46T) (P/O PL 2.20 Item 6)
11 – Gear (54T) (P/O PL 2.20 Item 6)
12 – Gear (45T) (P/O PL 2.20 Item 6)
14 121K33710 Take Away Clutch 1 And 2
15 127K39520 T/A Motor (REP 8.4)

PL 2.20 5-32 WC 7655/7665
PL 2.21 Tray 3/4 Gear Assembly
1 030K75452 Tray 3 Gear Assembly
2 – Gear (17T/50T) (P/O PL 2.21 Item
1)
3 – Gear (16T/48T) (P/O PL 2.21 Item
1)
4 – Gear (51T) (P/O PL 2.21 Item 1)
5 – Gear (18T) (P/O PL 2.21 Item 1)
7 030K76141 Tray 4 Gear Assembly
8 – Gear (17T/50T) (P/O PL 2.21 Item
7)
9 – Gear (16T/48T) (P/O PL 2.21 Item
7)
10 – Gear (57T) (P/O PL 2.21 Item 7)
11 – Gear (18T) (P/O PL 2.21 Item 7)
14 017E94310 Caster
15 017K93160 Caster
16 017K93170 Caster

WC 7655/7665 5-33 PL 2.21
PL 3.1 Tray 5 / Bypass Accessory
1 059K42292 Tray 5 / Bypass (with Cover)
3 – Label (Size)
4 – Label (Caution)

PL 3.1 5-34 WC 7655/7665
PL 3.2 Tray 5 / Bypass Cover
1 – Sector Gear (P/O PL 3.2 Item 24)
2 – Compression Spring
3 – Lock Pin (P/O PL 3.2 Item 24)
4 – Lock Plate (P/O PL 3.2 Item 24)
5 110E11430 Cover Interlock Switch
6 – Screw (M2.3x9) (P/O PL 3.1 Item 1)
7 – Switch Bracket (P/O PL 3.1 Item 1)
8 – Front Bracket (P/O PL 3.1 Item 1)
9 – Rear Bracket (P/O PL 3.1 Item 1)
10 – Tray 5/Bypass
11 802E55621 Front Cover 1
12 802E55633 Rear Cover 1
13 802E55640 Front Cover 2
14 802E55651 Rear Cover 2
15 802E63061 Upper Cover
16 802K57484 Lower Cover Assembly
17 – Torsion Spring
18 – Lower Plate (P/O PL 3.1 Item 1)
19 962K17863 Wire Harness
20 893E16170 Label (Max)
21 893E15750 Label (Number)
22 – Harness Guide (P/O PL 3.2 Item
16)
23 – Harness Cover (P/O PL 3.1 Item 1)
25 – Lower Cover (P/O PL 3.2 Item 16)

WC 7655/7665 5-35 PL 3.2
PL 3.3 Tray 5 / Bypass Component (1
of 2)
1 – Damper
2 007E79331 Sector Gear
3 007E79350 Gear (19T)
4 013E23610 Sleeve Bearing
5 – Sleeve Bearing
7 – Tray
8 – Feeder (REP 7.14)
9 801K05034 Lift Up Motor
10 – Front Frame (Not Spared)

PL 3.3 5-36 WC 7655/7665
PL 3.5 Tray 5 / Bypass Tray
Component
1 – Lower Tray
2 – Extension Tray
3 – Tray (P/O PL 3.1 Item 1)
5 802E55680 Tray Lower Cover
6 – Front Side Guide
7 – Rear Side Guide
8 – Paper Guide
9 – Sensor Bracket (P/O PL 3.1 Item 1)
10 – Sensor Bracket (P/O PL 3.1 Item 1)
11 – Gear Plate (P/O PL 3.1 Item 1)
12 930W00111 Lift Down Sensor
13 130K64360 Paper Set Sensor
14 130K64432 Size Sensor
16 007E79700 Pinion Gear
17 – Front Rack Gear
18 – Rear Rack Gear
19 809E49930 Compression Spring
20 012E11760 Sensor Link
21 – Tray Wire Harness (P/O PL 3.1
Item 1)
22 – Harness Cover (P/O PL 3.1 Item 1)

WC 7655/7665 5-37 PL 3.5
PL 3.6 Tray 5 / Bypass Feeder
Component
1 – Feeder Front Frame (P/O PL 3.3
Item 8)
2 – Feeder Rear Frame (P/O PL 3.3
Item 8)
3 012E11041 Solenoid Link
4 121K31341 Nudger Solenoid
6 – Motor Bracket (P/O PL 3.3 Item 8)
7 007E78770 Gear (25T)
9 007E78760 Gear (19T)
10 007E78780 Gear (25T)
11 007K88730 One Way Clutch Gear (23T/27T)
12 – Block (P/O PL 3.3 Item 8)
13 059K26591 Retard Roll (REP 7.15)
14 059K26691 Feed Roll (REP 7.15)
15 059K26700 Nudger Roll (P/O PL 3.3 Item 8)
(REP 7.15)
16 – Lower Feeder (P/O PL 3.3 Item 6)
17 059K29534 Upper Feeder (P/O PL 3.7)
18 127K38252 Feed Motor
21 604K23660 Retard, Feed, Nudger Roll Kit

PL 3.6 5-38 WC 7655/7665
PL 3.7 Tray 5 / Bypass Upper Feeder
Component
1 – Upper Feeder Frame (P/O PL 3.6
Item 17)
2 003E59570 Latch
3 – Latch Shaft (P/O PL 3.6 Item 17)
4 006K23312 Feed/Nudger Shaft
5 007E78180 Gear (25T)
8 – Spacer
9 – Pin
10 – Upper Rear Chute (P/O PL 3.6 Item
17)
12 930W00112 Lift Up Sensor, No Paper Sensor
13 – Solenoid Guide (P/O PL 3.6 Item
17)
16 930W00211 Pre Feed Sensor
17 – Upper Feeder Wire Harness (P/O
PL 3.6 Item 17)
18 – Upper Feeder Cover (P/O PL 3.6
Item 17)
19 – Guide (P/O PL 3.6 Item 17)
20 – Upper Guide (P/O PL 3.6 Item 17)

WC 7655/7665 5-39 PL 3.7
PL 3.8 Tray 5 / Bypass Lower Feeder
Component
1 – Lower Feeder Frame (P/O PL 3.3
Item 8)
3 – Retard Bracket (P/O PL 3.3 Item 8)
4 – Collar
6 007E78170 Gear (15T)
7 007E89760 Gear (22T)
8 013E23600 Sleeve Bearing (Length: 5mm)
9 013E23610 Sleeve Bearing (Length: 6.6mm)
10 – Pad
11 – Retard Slide (P/O PL 3.3 Item 8)
13 809E41221 Compression Spring
14 006K23131 Retard Shaft Assembly

PL 3.8 5-40 WC 7655/7665
PL 3.9 Retard/Feed/Nudger Roll
Component
1 – Retard Roll (P/O PL 3.6 Item 13)
2 – Pin (P/O PL 3.6 Item 13)
3 – Compression Spring (P/O PL 3.6
Item 13)
4 – Feed Roll (P/O PL 3.6 Item 14)
5 – Pin (P/O PL 3.6 Item 14)
Item 14)
7 – Nudger Roll (P/O PL 3.6 Item 15)
8 – Pin (P/O PL 3.6 Item 15)
Item 15)

WC 7655/7665 5-41 PL 3.9
PL 3.10 Feed/Nudger Shaft
Component
4)
2 – Nudger Bracket (P/O PL 3.7 Item 4)
(REP 7.16)
4 – Gear (23T) (P/O PL 3.7 Item 4)
5 – Gear (20T) (P/O PL 3.7 Item 4)
6 – One Way Clutch Gear (26T) (P/O
PL 3.7 Item 4)
PL 3.7 Item 4)
8 – Nudger Lever (P/O PL 3.7 Item 4)
(REP 7.16)
9 – Sleeve Bearing (P/O PL 3.7 Item 4)
12 – Pin (P/O PL 3.7 Item 4)
13 – Torsion Spring (P/O PL 3.7 Item 4)
(REP 7.16)
14 006K23312 Feed/Nudger Shaft Assembly

PL 3.10 5-42 WC 7655/7665
PL 4.1 Transfer Module Assembly (1
of 2)
1 003E61300 Knob
2 – Block
3 059K45980 2nd BTR Assembly (REP 9.4)
4 – Shoulder Screw (Not Spared)
6 913W12117 Connector (Not Spared)
7 913W12124 Connector
8 – Indicator
9 – Roller
10 – Shaft
12 – Guide Pin
14 – Roller
15 – Shaft
16 – Transfer Module Assembly
17 – Roller
18 801K14822 Right Rail
19 801K14832 Left Rail
20 059K33525 Vacuum Transport Assembly (REP
10.2)
22 – Label
23 – Label (Instruction 2A)
24 – Label (Instruction 2B)
25 – Shaft
26 – Shoulder Screw
27 – Screw
28 – Indicator Stopper
29 059K45840 Registration Transport Assembly
(REP 8.1)

WC 7655/7665 5-43 PL 4.1
PL 4.2 Transfer Module Assembly (2
of 2)
1 – Drawer Latch
2 – Tensioner
3 – Frame Assembly
4 – Screw
5 – Duct
6 – Connector
7 127K49690 Dup Motor Assembly
9 – Dup Motor (P/O PL 4.2 Item 7)
11 – Fuser Entrance Sensor
12 – Bracket
13 423W01554 Belt
14 499W14524 Pulley
15 499W17061 Idler Pulley
16 – Spring
17 – Bracket
18 – Bracket
19 – Bracket
20 – Wire Harness Assembly (Not
Spared)
21 – Wire Harness
25 – Wire Harness Assembly

PL 4.2 5-44 WC 7655/7665
PL 4.3 Duplex Transport
1 – Label (Not Spared)
2 – Pulley (Not Spared)
3 – Dup Upper Chute (P/O PL 4.3 Item
1)
4 059K33501 Dup Roller 2
5 059K33511 Dup Roller 3
6 130K87880 Dup In Sensor, Dup Path Sensor,
Dup Out Sensor
9 499W14124 Pulley
11 – Latch (Not Spared)
12 – Knob (Not Spared)
14 – Lever (Not Spared)
15 – Tape Guide (Not Spared)
16 – Lower Duplex Chute (Not Spared)
19 – Latch Shaft (Not Spared)
20 – Lever Shaft (Not Spared)
21 – Spring (Not Spared)
22 809E55080 Spring

WC 7655/7665 5-45 PL 4.3
PL 4.4 Registration Transport
Assembly
2 – Pre Registration Slide (P/O PL 4.1
Item 29)
4 013E23631 Bearing
5 – Roll Assembly (P/O PL 4.1 Item 29)
6 059K26180 Spring
7 809E09430 Spring
8 809E55300 Spring
9 830E60740 Support
10 – Label (P/O PL 4.1 Item 29)
11 – Registration Chute Assembly (P/O
PL 4.1 Item 29)
12 059K26160 Registration Roll
13 127K39641 Registration Motor
15 – Front Frame Assembly (P/O PL 4.1
Item 29)
16 960K16660 Transparency Sensor
17 – Registration Cover (P/O PL 4.1
Item 29)
18 930W00211 Registration Sensor
20 – Gear (20T/35T) (P/O PL 4.1 Item
29)
21 – Gear (47T) (P/O PL 4.1 Item 29)
22 809E41710 Spring
23 809E52460 Spring
29)
Item 29)

PL 4.4 5-46 WC 7655/7665
PL 4.5 Pre Registration Slide
Assembly
1 – Inner Frame (P/O PL 4.4 Item 2)
3 013E23631 Bearing
4 – Paper Guide (P/O PL 4.4 Item 2)
5 – Pre Registration Lower Chute (P/O
PL 4.4 Item 2)
6 – Chute Assembly (P/O PL 4.4 Item
2)
8 059K33170 Pre Registration Roll
9 413W08350 Bearing
11 – Gear (25T) (P/O PL 4.4 Item 2)
12 809E54920 Spring
13 809E54930 Spring
15 830E60740 Support
17 930W00211 Pre Registration Sensor

WC 7655/7665 5-47 PL 4.5
PL 4.6 Vacuum Transport Assembly
1 – Gear (15T) (P/O PL 4.1 Item 20)
3 – Ball Bearing (P/O PL 4.1 Item 20)
4 023E21400 Transport Belt (REP 10.3)
6 – Transport Chute (P/O PL 4.1 Item
20)
7 – Roller (P/O PL 4.1 Item 20)
20)
10 – Gear (29T) (P/O PL 4.1 Item 20)

PL 4.6 5-48 WC 7655/7665
PL 5.1 ROS
1 – Guide (Not Spared)
2 – Seal (Not Spared)
3 – Clamp (Not Spared)
4 062K17294 ROS Assembly (C, K) (REP 6.1)
5 062K17304 ROS Assembly (Y, M) (REP 6.2)
6 962K24311 Flat Cable (C, K)
7 962K24321 Flat Cable (Y, M)

WC 7655/7665 5-49 PL 5.1
PL 6.1 Drum/Toner Cartridge
1 013R00602 Drum Cartridge Assembly (K)
2 – Drum (P/O PL 6.1 Item 1)
3 013R00604 Scorotron Unit Assembly
4 – Scorotron (P/O PL 6.1 Item 1, 3)
5 009E97011 Spring Wire (P/O PL 6.1 Item 1, 3)
(REP 9.8)
6 – Cleaner (P/O PL 6.1 Item 1, 3)
7 – Rear Shield (P/O PL 6.1 Item 1, 3)
8 – Front Shield (P/O PL 6.1 Item 1, 3)
9 – Corotron Wire (P/O PL 6.1 Item 1,
3)
10 – Front Cover (P/O PL 6.1 Item 1, 3)
11 – Rear Cover (P/O PL 6.1 Item 1, 3)
12 – Grid Plate (P/O PL 6.1 Item 1, 3)
13 013R00603 Drum Cartridge (REP 9.8)
14 006R01224 Toner Cartridge (C)
15 006R01225 Toner Cartridge (M)
16 006R01223 Toner Cartridge (K)
17 – Toner Cartridge (Y)

PL 6.1 5-50 WC 7655/7665
PL 6.2 Dispense Unit
1 – Left Plate
2 807E02800 Gear
5 – Right Plate
6 – Dispense (Y, M, C, K) (REP 9.9)
7 – Inner Cover
8 – Hinge
9 802K65463 Toner Cartridge Cover Assembly
10 – Toner Cartridge Cover (P/O PL 6.2
Item 9)
11 – Magnet Plate (P/O PL 6.2 Item 9)
12 – K1 Label (P/O PL 6.2 Item 9)
13 – K2 Label (P/O PL 6.2 Item 9)
14 – Y Label
15 – M Label
16 – C Label
17 – Hinge
18 – Plate
19 – Inner Cover Assembly

WC 7655/7665 5-51 PL 6.2
PL 6.3 Dispense Assembly (Y, M, C, K)
1 094K04543 Dispenser (K) (REP 9.16)
2 094K04553 Dispenser (Y) (REP 9.17, REP
9.18, REP 9.19)
3 – Base
4 – Wire Harness
5 110K12080 Dispense Cover Switch 1, 2
6 160K95831 Toner Cartridge CRUM PWB K
7 160K95842 Toner Cartridge CRUM PWB (C, M,
Y)
8 960K01281 Low Toner Sensor PWB (REP 9.20)
9 – Wire Harness
10 – Wire Harness
11 – Guide
12 094K04563 Dispenser (M) (REP 9.17, REP
9.18, REP 9.19)
13 094K04573 Dispenser (C) (REP 9.17, REP
9.18, REP 9.19)

PL 6.3 5-52 WC 7655/7665
PL 6.4 Dispense Assembly
1 – Stopper
2 – K Agitator (Not Spared)
3 – K Agitator (Not Spared)
4 – Shutter
5 – Shutter
6 – K Auger (Not Spared)
7 127K39530 Motor Assembly
8 130E85200 Low Toner Sensor (REP 9.21, REP
9.22, REP 9.23, REP 9.24)
9 – K Cover (Not Spared)
10 – Housing (Not Spared)
11 – Gear (15T)
12 – Gear (23T)
13 – Gear (35T) (Front)
14 – Gear (35T) (Rear)
15 – Gear
16 – Gear (35T) (Front)
17 – Actuator (Y, M, C) (Not Spared)
18 – Agitator (Y, M, C) (Not Spared)
19 – Shutter
20 – Shutter
21 – Auger (Y, M, C) (Not Spared)
22 – Gear
23 – Gear (35T) (Rear)
25 – Housing (Not Spared)
26 – Gear (15T)
27 – Gear (23T)

WC 7655/7665 5-53 PL 6.4
PL 6.5 Dispense Unit (1 of 3)
1 – Harness Guide (Not Spared)
2 130E91010 Waste Bottle Full Sensor
4 – Right Bracket
5 – Left Bracket
6 008R12990 Waste Bottle
7 – Inner Cover
8 – Connector Cover
9 – Wire (Not Spared)
10 122K93640 Erase Lamp
11 160K95831 Xero CRUM PWB M
12 – Cam Holder (Not Spared)
13 – Cam
14 – Holder
15 – Bar
16 122K93570 Erase Lamp
17 – Xero CRUM PWB (K, C, Y)
18 – Erase Lamp Rail (Not Spared)
19 – Spring
20 – Ground Clip
21 – Ground Clip

PL 6.5 5-54 WC 7655/7665
2 068K24113 Bracket
3 801K14311 Rail
4 675K17930 K Developer (REP 9.15)
5 604K24215 K Developer Housing Kit (REP
9.14)
7 – Tension Plate (Not Spared)
8 – Duct (Not Spared)
9 – Xero/Dev Drawer Unit
10 675K18020 Y Developer (REP 9.15)
11 604K24225 Developer Housing Kit (Y, M, C)
(REP 9.14)
12 675K17990 M Developer (REP 9.15)
13 130K67340 ATC Sensor Assembly (REP 9.14)
14 675K17960 C Developer (REP 9.15)
15 – Label (Not Spared) (9.14)
16 – Inner Cover Assembly
17 – Inner Cover (Not Spared)
18 – Label Drum ID R1
22 – Gasket (Not Spared)
23 – ATC Cover
24 – Screw

WC 7655/7665 5-55 PL 6.6
1 – Cam
2 – Plate
3 – Stopper
4 003K13893 Handle
5 – Shaft
6 – Bearing
7 014K82103 Block
8 – Xerographic Developer Drawer
(Not Spared)
9 – Base Cover
10 – Harness Cover (Not Spared)
11 – Spring
12 – Label
13 962K23382 Wire Harness (Y, M)
14 962K23392 Wire Harness (C, Y)
16 – Cover

PL 6.7 5-56 WC 7655/7665
PL 6.8 Rear Frame (1 of 2)
1 – Support Assembly
2 – Wire Harness (K)
4 – Connector
5 127K39540 Toner Cartridge Motor
6 – Toner Cartridge Motor Kit (K1, K2)
7 – Gear
8 – Wire Harness (Y, M, C)
9 – Guide
10 – Bracket Assembly

WC 7655/7665 5-57 PL 6.8
PL 6.9 Rear Frame (2 of 2)
1 – Connector (K)
2 – Ground Clip
3 – Connector Assembly (BCR)
4 127K39750 Cleaning Motor Assembly
5 – Coupling (P/O PL 6.9 Item 4)
6 – Gear (34T) (P/O PL 6.9 Item 4)
8 – Cam (P/O PL 6.9 Item 4)
13 – Arm (P/O PL 6.9 Item 4)
14 127K39760 BCR/Scorotron Cleaner Motor (P/O
PL 6.9 Item 4)
15 130E88770 BCR Cleaner Position Sensor (P/O
PL 6.9 Item 4)
17 – Gear (29T) (P/O PL 6.9 Item 4)
18 – Gear (31T) (P/O PL 6.9 Item 4)
19 – Gear (18T/52T) (P/O PL 6.9 Item 4)
20 – Gear (20T/61T) (P/O PL 6.9 Item 4)
23 – Wire Harness (Not Spared)

PL 6.9 5-58 WC 7655/7665
PL 6.10 Direct Pipe Assembly
1 068K24135 Direct Pipe Assembly
2 – Direct Shaft (P/O PL 6.10 Item 1)
5 – Pipe (P/O PL 6.10 Item 1)
9 413W77559 Bearing
10 – Drive Shaft (P/O PL 6.10 Item 1)
11 – Gear Pulley (21T/24T) (P/O PL 6.10
Item 1)
12 – Gear (38T/30T) (P/O PL 6.10 Item
1)
13 – Gear (45T/25T) (P/O PL 6.10 Item
1)
14 – Gear (22T/35T) (P/O PL 6.10 Item
1)
15 – Drive Gear (P/O PL 6.10 Item 1)
16 – Drive Gear (23T) (P/O PL 6.10 Item
1)
17 – Gear (K) (P/O PL 6.10 Item 1)
18 – Gear (Y) (P/O PL 6.10 Item 1)
19 – Gear (M) (P/O PL 6.10 Item 1)
20 – Gear (C) (P/O PL 6.10 Item 1)
21 – Joint Gear (21T) (P/O PL 6.10 Item
1)

WC 7655/7665 5-59 PL 6.10
PL 6.11 Joint/Leveler Box Assembly
1 011K97591 Joint Assembly
4 – Agitator (P/O PL 6.11 Item 1)
5 – Joint (Down) (P/O PL 6.11 Item 1)
6 – Joint (UP) (P/O PL 6.11 Item 1)
7 – Crank Shaft (P/O PL 6.11 Item 1)
8 119K00290 Leveler Box Assembly
14 – Oil Seal (P/O PL 6.11 Item 8)
15 – Seal (P/O PL 6.11 Item 8)
16 – Shutter (P/O PL 6.11 Item 8)
17 – Auger (P/O PL 6.11 Item 8)
18 – Leveler Box (P/O PL 6.11 Item 8)
19 130K93230 Waste Bottle Set Sensor
20 – Gear (18T/37T) (P/O PL 6.11 Item
8)
21 – Gear (40T) (P/O PL 6.11 Item 8)
22 – Gear (35T) (P/O PL 6.11 Item 8)

PL 6.11 5-60 WC 7655/7665
PL 7.1 IBT Unit (1 of 2)
1 – Screw
2 – Cushion
3 – Shaft
4 – Joint (Not Spared)
5 – Connector (Not Spared)
6 064K91910 Transfer Belt Unit (REP 9.1)
7 – IBT Drawer (Not Spared)

WC 7655/7665 5-61 PL 7.1
PL 7.2 IBT Unit (2 of 2)
1 – Bracket
2 114K82050 Connector Assembly
8 – Block (Not Spared)

PL 7.2 5-62 WC 7655/7665
PL 7.3 Transfer Belt Unit
1 042K92753 IBT Cleaner Assembly (REP 9.2)
4 033K94681 Blade
5 – Cleaner Housing (P/O PL 7.3 Item
1)
6 – Cleaner Cover (P/O PL 7.3 Item 1)
7 – Auger (P/O PL 7.3 Item 1)
8 – Auger Gear (P/O PL 7.3 Item 1)
11 – Pin (P/O PL 7.1 Item 6)
12 – Inlet (P/O PL 7.1 Item 6)
14 675K18280 Transfer Belt (REP 9.3)
15 – IBT Frame (P/O PL 7.1 Item 6)

WC 7655/7665 5-63 PL 7.3
PL 7.4 IBT Frame Assembly (1 of 4)
1 007K87834 IBT Drive Assembly
2 019K98883 BTR Holder Assembly
3 059K32491 1ST BTR Roll
4 105E12580 1ST BTR HVPS (REP 9.7)
5 127K39100 1st BTR Retract Motor
6 127K39120 IBT Steering Motor
7 130K60830 Transfer Belt Edge Sensor
8 – Frame (P/O PL 7.1 Item 6)
9 – BTR Housing (P/O PL 7.1 Item 6)
10 – Contact / Retract Sensor Cover
(P/O PL 7.1 Item 6)

PL 7.4 5-64 WC 7655/7665
1 – Stopper (Front) (P/O PL 7.4 Item 9)
2 – Stopper (Rear) (P/O PL 7.4 Item 9)
5 – Ball Bearing (8x16) (P/O PL 7.4
Item 9)
Item 9)
9 059E99540 Contact Roll
10 059K32510 Idler Roll
11 059K33740 Backup Roll
12 130E84270 Transfer Belt Home Sensor
13 – Contact (P/O PL 7.4 Item 9)
14 – Conductor (P/O PL 7.4 Item 9)

WC 7655/7665 5-65 PL 7.5
7 – Ball Bearing (6x12)
8 – Ball Bearing (10x19)
9 – Bearing
10 – Bearing (Front)
11 – Bearing (Rear) (P/O PL 7.1 Item 6)
12 059K32500 Drive Roll
13 – Idler Roll (P/O PL 7.1 Item 6)
14 – Retract Roll Assembly
Item 14)
16 – Retract Roll (P/O PL 7.6 Item 14)
19 – Front Housing (P/O PL 7.1 Item 6)
20 – Rear Housing (P/O PL 7.1 Item 6)
21 – Gear (Front) (P/O PL 7.1 Item 6)
22 – Gear (Rear) (P/O PL 7.1 Item 6)

PL 7.6 5-66 WC 7655/7665
Item 6)
2 – Tension Plate Assembly (P/O PL
7.1 Item 6)
3 – Tension Plate (P/O PL 7.7 Item 2)
4 – Tension Spring (P/O PL 7.7 Item 2)
5 – Bush (Inner)
6 – Bush (Outer) (P/O PL 7.1 Item 6)
7 – Bush (Inner) (P/O PL 7.1 Item 6)
9 019K99042 Holder
11 059K32520 Steering Roll
13 – Cam (P/O PL 7.1 Item 6)
15 – Cam Plate (P/O PL 7.1 Item 6)
16 – Tension Cam (P/O PL 7.1 Item 6)
17 – Slider (P/O PL 7.1 Item 6)
20 – Wire Harness (IBT1) (P/O PL 7.1
Item 6)
21 – Wire Harness (IBT2) (P/O PL 7.1
Item 6)
23 – Wire Harness (BTR, Y) (P/O PL 7.1
Item 6)
24 – Wire Harness (BTR, M) (P/O PL 7.1
Item 6)
25 – Wire Harness (BTR, C) (P/O PL 7.1
Item 6)
26 – Wire Harness (BTR, K) (P/O PL 7.1
Item 6)
27 – Tension Plate (P/O PL 7.1 Item 6)
28 – Tension Spring (P/O PL 7.1 Item 6)

WC 7655/7665 5-67 PL 7.7
PL 7.8 2nd BTR Roll Assembly (1 of 2)
2 – Cam (P/O PL 4.1 Item 3)
3 – Pin (P/O PL 4.1 Item 3)
4 413W11660 Sleeve Bearing
Item 3)
10 – Rear Arm (P/O PL 4.1 Item 3)
11 – Front Arm (P/O PL 4.1 Item 3)
12 054K26614 Inlet Chute Assembly
13 – Brush (P/O PL 7.8 Item 12)
16 – Insulator (P/O PL 7.8 Item 12)
17 – Inlet Chute (P/O PL 7.8 Item 12)
18 059K33430 2nd BTR Roll (REP 9.5)
19 – Resistor (P/O PL 4.1 Item 3)
23 – Warning Label (P/O PL 4.1 Item 3)
25 – Conductor (P/O PL 4.1 Item 3)

PL 7.8 5-68 WC 7655/7665
PL 7.9 2nd BTR Roll Assembly (2 of 2)
1 – Bearing (Rear) (P/O PL 4.1 Item 3)
2 – Bearing (Front) (P/O PL 4.1 Item 3)
3 033K94721 Blade Assembly (REP 9.6)
4 – Housing Seal (P/O PL 4.1 Item 3)
5 – Side Housing Seal (P/O PL 4.1
Item 3)
6 – Exit Chute (P/O PL 7.9 Item 5)
7 130E88770 Post 2nd BTR Sensor
9 103K81152 Resistor
10 – 2nd BTR Contact Retract (P/O PL
4.1 Item 3)
11 930W00111 2nd BTR Contact Retract Sensor
12 413W11660 Sleeve Bearing
16 – Ground Clip (P/O PL 4.1 Item 3)
18 – Stud (P/O PL 4.1 Item 3)
19 – Exit Housing Seal (P/O PL 4.1 Item
3)

WC 7655/7665 5-69 PL 7.9
PL 7.10 IBT Drawer
1 – Handle Assembly
2 – Handle (P/O PL 7.10 Item 1)
5 – Bearing
6 – Front Frame (Not Spared)
7 – Cover
8 – Cam (P/O PL 7.10 Item 24)
9 – Link (P/O PL 7.10 Item 24)
12 – Plate Spring (P/O PL 7.10 Item 24)
13 – Shoulder Screw (P/O PL 7.10 Item
24)
15 – Right Rail Assembly
16 – Cam (P/O PL 7.10 Item 15)
17 – Link (P/O PL 7.10 Item 15)
15)
23 – Inner Cover
24 – Left Rail Assembly

PL 7.10 5-70 WC 7655/7665
PL 8.1 Fuser Unit
1 – Block
2 008R12988 Fuser (120V)
3 – Label

WC 7655/7665 5-71 PL 8.1
PL 9.1 Air System (1 of 3)
1 053K91940 Suction/Ozone Filter
2 – PCC Duct (Not Spared)
3 – CC Duct (Not Spared)
5 – Main - K Duct (Not Spared)
6 – Bracket Assembly (Not Spared)
7 – Filter Case (Not Spared)
8 – Blower Duct (P/O PL 9.1 Item 7)
9 127K37892 Blower (P/O PL 9.1 Item 7)
10 – Fan Duct (Not Spared)
13 927W00024 Rear Cooling Fan

PL 9.1 5-72 WC 7655/7665
1 – Y,M Cooling Duct (Not Spared)
4 127K45851 Fuser Exhaust Fan
6 – Vacuum Transport Duct (Not
Spared)
7 127K39571 Vacuum Transport Fan

WC 7655/7665 5-73 PL 9.2
1 127K39561 CC Fan
2 – Duct (P/O PL 9.3 Item 1)
3 127K39581 Exit Roll Fan 1, Exit Roll Fan 2, Exit
Roll Fan 3, Front Fan
6 – CC Duct (Not Spared)
7 – Fuser Duct (Not Spared)
9 053K91980 CC Filter
12 – CC Seal (Not Spared)
14 – Screw

PL 9.3 5-74 WC 7655/7665
PL 10.1 Inverter
1 038E31521 Bottom Guide
2 – Inverter 3 Chute
3 054E26891 OCT Exit Chute
4 – Bracket
5 – Inverter 4 Chute (Not Spared)
6 130K87810 Inverter End Sensor
9 – Pin
10 059K42359 Inverter 1 Transport (REP 8.3)
11 059K42369 Invert 2 Transport (REP 8.3)
12 – Inverter Cover

WC 7655/7665 5-75 PL 10.1
PL 10.2 Inverter 1 Transport (1 of 2)
1 127K48390 Exit Motor Assembly
3 – Exit Motor (P/O PL 10.2 Item 1)
5 – Gear Cover (P/O PL 10.1 Item 10)
6 – Gear (26T) (P/O PL 10.1 Item 10)
8 809E55030 Spring
9 127K39720 Inverter Motor Assembly
11 – Inverter Motor (P/O PL 10.2 Item 9)
13 – Motor Cover (P/O PL 10.1 Item 10)
10)
Item 10)
10.1 Item 10)
17 – Support Bracket (P/O PL 10.1 Item
10)

PL 10.2 5-76 WC 7655/7665
1 – Stopper
2 005K07680 Gear (14T)
3 013E17670 Bearing
4 – Gate Link
6 – Gear (17T)
7 – Rear Frame (P/O Pl10.1 Item 10)
8 – Top Chute (P/O PL 10.1 Item 10)
9 059K42373 Inverter Roll
11 – Gate (P/O PL 10.1 Item 10)
12 – Middle Chute (P/O PL 10.1 Item 10)
13 059K33310 inverter Duplicator Roll
15 110E93440 R/H Cover Interlock Switch
16 – Hinge (P/O PL 10.1 Item 10)
19 – Front Frame (P/O PL 10.1 Item 10)
20 – inverter Upper Hinge (P/O PL 10.1
Item 10)
21 – Decurler Guide 1 (P/O PL 10.3 Item
26)
22 – Decurler Guide 2 (P/O PL 10.3 Item
26)
23 – Tie Bracket (P/O PL 10.1 Item 10)
24 – Pinch Shaft (P/O PL 10.1 Item 10)
26 – Upper Chute Assembly

WC 7655/7665 5-77 PL 10.3
1 054K26416 Upper Chute Assembly
2 – Spring
3 – Pinch Roll (P/O PL 10.4 Item 1)
7 – Eliminator (P/O PL 10.4 Item 1)
8 130K88400 IOT Exit Sensor
9 – Sensor Cover (P/O PL 10.1 Item
11)
10 130K87711 Invert In Sensor
11 – Nip Solenoid Cover (P/O PL 10.1
Item 11)
11)

PL 10.4 5-78 WC 7655/7665
1 005K07230 Exit Clutch
2 005K07081 Gear (18T)
3 005E18890 Collar
5 003E61200 Exit Roll Stopper
6 809E14690 Spring
9 – Inverter 2 Frame (P/O PL 10.1 Item
11)
11 059K33331 Exit Roll
12 050K52540 Exit Gate
13 054K29611 Middle 2 Chute
14 – Middle Chute (P/O PL 10.1 Item 11)
15 121K33883 Reverse Inverter Solenoid
16 – Collar
17 – Link (P/O PL 10.1 Item 11)
18 – Cooling Fan
19 809E55041 Roll Pinch Spring
22 121K35071 Inverter Gate Solenoid
24 – Gate Solenoid Cover (P/O PL 10.1
Item 11)
25 – Latch Spring (P/O PL 10.1 Item 11)
26 – Lever Bracket (P/O PL 10.1 Item
11)
27 – Cover Latch (P/O PL 10.1 Item 11)
28 – Latch Lever (P/O PL 10.1 Item 11)
29 – Link Assembly (P/O PL 10.1 Item
11)
30 – Paper Guide (P/O PL 10.1 Item 11)
31 – Pad (P/O PL 10.1 Item 11)

WC 7655/7665 5-79 PL 10.5
PL 11.1 Electrical (1 of 3)
1 – Control Cover
2 117E23962 Flat Cable
3 – MCU Cover
6 960K00395 IOT Driver PWB
7 – Chassis Assembly (Not Spared)
(REP 3.1)
8 – Plate Spring (Not Spared)
9 – Pin (Upper)
10 – Pin (Lower)
11 960K18010 MCU PWB Assembly (REP 3.7)
12 160K95231 MCU NVM PWB (P/O PL 11.1 Item
11) (REP 3.8)
14 – MCU PWB (P/O PL 11.1 Item 11)
15 105K20751 Charge (Y, M, C) HVPS
16 604K29270 Developer Bias (Y, M, C) HVPS
17 – Control Unit (Not Spared) (REP 3.2)

PL 11.1 5-80 WC 7655/7665
1 105K20970 Change (K) Preclean HVPS
2 105K20980 Developer Bias (K) HVPS
3 068K23802 Outlet (220V)
4 130K87703 MOB ADC Assembly (REP 9.13)
6 130K88740 Environment Sensor
8 809E49990 Spring
9 826E08080 Shoulder Screw
10 – Plate Assembly (Not Spared)
11 – Switch Rod (Not Spared)
12 110K12030 Power Switch
13 – Cam (Not Spared)
14 – Main Switch Case (Not Spared)
15 – Switch Bracket (Not Spared)

WC 7655/7665 5-81 PL 11.2
4 105K20741 2nd BTR HVPS
7 960K00406 Tray Module PWB
8 105K20932 Power Unit (120V)
9 – Main LVPS
10 – AC Unit G1
11 – 5A Fuse 1/2/3/4 (P/O PL 11.3 Item
9)
12 – 6.3A Fuse 5/6/7/8/9/10/11 (P/O PL
11.3 Item 8)
13 – Power Cord
16 105K21550 IIT LVPS (220V)

PL 11.3 5-82 WC 7655/7665
PL 11.4 Wire Harness
1 – Fuser AC Wire Harness (Not
Spared)
2 – Wire Harness (Signal) (Not Spared)
3 – Wire Harness (Power) (Not Spared)
4 – Wire Harness (Control) (Not
Spared)
5 – Wire Harness (R/H) (Not Spared)
6 – Tray Module Harness (Not Spared)

WC 7655/7665 5-83 PL 11.4
PL 11.7 Copy Control Module
1 960K27590 Copy Control Module PWB (REP
3.10)
2 962K40460 Harness
3 121E20600 Image Disk Drive
4 960K25170 One Line Fax Card
– 960K25180 Two Line Fax Card (REP 3.9)
6 – Thumb Screw (Not Spared)
7 960K27460 Firewire PWB
8 960K27440 PWB Riser
9 – Controller Panel (Not Spared) (REP
3.3)
10 962K41360 FDI Internal Cable
11 127K38182 Controller Fan Assembly
12 733W14716 EPC Memory
13 960K23830 Flash Memory
14 960K27120 NVM PWB
15 537E66420 NW Accounting SIM
– 537E66470 B SIM Set 50/65
– 537E66460 Geographic Region SIM
– 537E66430 Internet and Server FAX SIM
– 537E66440 NW Scan and Email SIM
– 537E66450 Overwrite Security SIM
16 117E06260 Telephone Line

PL 11.7 5-84 WC 7655/7665
PL 11.8 Network Controller Assembly
1 – Network Controller Cover
2 – Thumb Screw (Not Spared)
3 117E25232 Network Controller Power Cord
4 105K28261 Power Supply
5 960K14583 Network Controller PWB
6 960K27460 Firewire PWBA
7 960K25342 S2X PWB
8 107E25751 Heatsink/Fan Assembly
9 833W39009 System Memory
10 127K55570 Cooling Fan
11 121K44401 System Disk Drive
12 962K41530 Fire-Wire Cable
13 137E14541 AMD Athlon Processor
14 117K45000 S2X Cable

WC 7655/7665 5-85 PL 11.8
PL 12.1 Cover (1 of 2)
1 – Hinge
2 110E11980 Front Cover Interlock Switch
4 – Right Rear Lower Cover
5 – Right Lower Cover
6 – Right Front Lower Cover
7 – Right Rear Upper Cover
8 802K65452 Front Cover Assembly
9 – Hinge
10 032E21490 Guide
11 – Fuser Duct (P/O PL 12.1 Item 8)
12 121E92870 Magnet Catch
13 – Front Cover (P/O PL 12.1 Item 8)
14 802K65502 Bottle Cover
15 – Label (Earth) (Not Spared)
16 – Bottle Cover
17 – Right Upper Cover
20 848K06220 Logo Plate
21 802E63660 Blind Cover

PL 12.1 5-86 WC 7655/7665
PL 12.2 Cover (2 of 2)
1 – Cover
3 – Left Upper Cover
4 – Left Rear Lower Cover
5 – Cover
6 – Filter Cover
7 802K56961 Filter Cover
8 – Rear Lower Cover
9 – Rear Lower Cover (P/O PL 12.2
Item 8)
10 – Blind Cover (P/O PL 12.2 Item 8)
11 – Rear Upper Cover
14 – IIT Plate
15 – Cover
16 – Cover
17 – Data Plate
18 – Label (CE)

WC 7655/7665 5-87 PL 12.2
PL 13.1 IIT Cover - Front/Top
1 – Top Rear Cover 1
2 802E62452 Top Rear Cover 2
3 – IIT Left Cover
5 – Sensor Shield (Not Spared)
6 – Lift Arm
7 – Arm Holder (Not Spared)
8 – IIT Assembly (Not Spared) (REP
5.24)
9 – Caution Label (Not Spared)
10 – IIT Front Cover (Not Spared)
11 896E07270 WorkCentre 7655 Label
– 896E16780 WorkCentre 7665
12 – Shading Jig
13 849E29921 Switch Cover

PL 13.1 5-88 WC 7655/7665
PL 13.2 IIT Cover - Rear/Right, Power
Chassis (DADF-250)
1 802E56502 IIT Right Cover
4 – DADF Support Bracket (Not
Spared)
5 117E21691 IIT-CCM Cable
6 802E64371 IIT Rear Cover
7 – Core

WC 7655/7665 5-89 PL 13.2
PL 13.3 IIT Bottom Bracket
2 – Pivot Stud (Not Spared)
3 – Left Locator Bracket (Not Spared)
4 – Right Locator Bracket (Not Spared)
5 – Foot Bracket (Not Spared)
6 – Right Stopper (Not Spared)
7 – Left Stopper (Not Spared)
8 – Lock Brace Bracket (Not Spared)
9 – Forming Screw (Not Spared)
10 017E92060 Foot
11 – Bottom Seal (Not Spared)
12 – IIT Frame (Not Spared)
14 – Pivot Plate (Not Spared)
15 – Locate Bracket (Not Spared)
16 – Locate Stud (Not Spared)
17 – Brace Bracket (Not Spared)
18 – Brace Holder (Not Spared)
19 – Brace Shaft (Not Spared)
20 – Arm Bracket (Not Spared)

PL 13.3 5-90 WC 7655/7665
PL 13.4 IIT Component
1 – IIT Housing
2 130K64150 APS Sensor 1, APS Sensor 2
3 – Front Seal
4 – Sensor Bracket (Not Spared)
5 – Lens Cover (Not Spared) (REP
5.25)
6 – Platen Glass Support (Not Spared)
7 815E05551 Right Plate
8 815E05190 CVT Glass Plate
9 090K93101 CVT Platen Glass
10 – Spacer
11 090K93002 Platen Glass
12 – Front Support (Not Spared)
13 – Rear Support (Not Spared)
14 – Conductor Plate (Not Spared)

WC 7655/7665 5-91 PL 13.4
PL 13.6 IIT Housing - Electrical
1 – IIT Frame
2 110K11960 Platen Interlock Switch
4 107E08680 IIT Registration Sensor (REP 5.26)
5 130E87280 Platen Angle Sensor (REP 5.27)
6 – Charge Coupling Device Flex Print
Cable (REP 5.28)
7 – IIT/IPS Unit (REP 5.36)
8 604K21503 Lens Assembly (REP 5.29)
9 – Gasket Bracket (Not Spared)
10 127K38620 IPS Fan (REP 5.30)
13 127K38632 Lamp Fan (REP 5.31)
14 127K38641 Charge Coupling Device Fan (REP
5.32)
15 – Fan Bracket (Not Spared)
16 120K91990 Actuator
17 – Seal
18 962K20213 IIT Wire Harness
19 – Clamp
20 – DC Wire Harness (Not Spared)
21 – Connection Bracket (Not Spared)
22 – Screw (Blue) (Not Spared)
23 962K19802 Cable

PL 13.6 5-92 WC 7655/7665
PL 13.7 IIT Housing - Carriage
1 – IIT Frame (Not Spared)
2 – Tape (Half Rate Carriage) (Not
Spared)
3 – Tape (Full Rate Carriage) (Not
Spared)
4 – Front Top Frame (Not Spared)
5 – Rear Top Frame (Not Spared)
6 – Screw (Red) (Not Spared)
8 023E21370 Belt
9 – Harness Guide (Not Spared)
10 127K38491 Carriage Motor (REP 5.33)
11 – Pulley
12 020E36980 Capstan Pulley
13 – Capstan Shaft (Not Spared)
14 012K94480 Front Carriage Cable (Black)
15 012K94490 Rear Carriage Cable (Silver) (REP
5.38)
16 020E21630 Pulley
17 604K20440 Spring Kit
18 041K94525 Full Rate Carriage (REP 5.34)
19 041K94553 Half Rate Carriage
20 – Jig (Not Spared)
21 – Motor Guard (Not Spared)
22 – Screw (Blue)

WC 7655/7665 5-93 PL 13.7
PL 13.8 IIT/IPS Unit
1 826E06490 Screw
2 133K23611 Memory (128MB)
3 – Conductor (Not Spared)
4 960K01352 PSDC PWB
6 – Wire Harness (9 pin) (Not Spared)
7 – Spacer Screw (Not Spared)
9 – IIT/IPS Chassis (Not Spared)
10 – Screw TP (Not Spared)
11 – IIT/IPS Cover (Not Spared)
12 960K00445 IIT/IPS PWB (REP 5.36)
13 – IIT/IPS PWB (P/O PL 13.8 Item 12)
(REP 5.36)
14 – EEP ROM (P/O PL 13.8 Item 12)
15 960K04705 Extension Memory PWB
16 – Extension Memory PWB (P/O PL
13.8 Item 15)
17 160K99672 BDEC PWB
18 – Gasket (Not Spared)
19 – Seal (Not Spared)

PL 13.8 5-94 WC 7655/7665
PL 13.9 Full Rate Carriage
Component
1 – Full Rate Carriage (P/O PL 13.7
Item 18)
3 – Reflector Plate (P/O PL 13.9 Item
1)
4 – Actuator Plate (P/O PL 13.9 Item 1)
1)
6 – Cushion (P/O PL 13.9 Item 1)
7 122E92130 Exposure Lamp (REP 5.37)
8 105E12301 Lamp Ballast PWB (REP 5.38)
9 – Slide Cord (P/O PL 13.9 Item 1)
(REP 5.39)
1)
11 062E10040 No. 1 Mirror
12 809E51350 Clip (Single)
13 – Insulator (P/O PL 13.9 Item 1)
14 – Full Rate Carriage Base (P/O PL
13.9 Item 1)

WC 7655/7665 5-95 PL 13.9
PL 13.10 Half Rate Carriage
Component
1 – Half Rate Carriage (P/O PL 13.7
Item 19)
4 – Harness Pulley (P/O PL 13.10 Item
1)
6 062K14580 No.2 Mirror
7 – Adjust Screw (P/O PL 13.10 Item 1)
8 809E51350 Clip (Single)
9 809E51360 Clip (Double)
10 – Half Rate Carriage (P/O PL 13.10
Item 1)

PL 13.10 5-96 WC 7655/7665
PL 14.1 DADF
1 059K38845 DADF Assembly (REP 5.1, REP
5.2)
2 004K92582 Platen Cushion
3 – DADF Support
4 003K91881 Knob Screw
5 003E62120 Hinge
6 003K13752 Paper Stop

WC 7655/7665 5-97 PL 14.1
PL 14.2 DADF Cover
1)
3 802E56801 DADF Rear Cover (REP 5.3)
4 802E56892 DADF Front Cover (REP 5.3)
5 802E56900 DADF Left Lower Cover (REP 5.3)
6 – Upper Guide Chute (P/O PL 14.1
Item 1)

PL 14.2 5-98 WC 7655/7665
PL 14.3 DADF PWB, Counter Balance
1)
2 – Right Counter Balance (P/O PL
14.3 Item 14) (REP 5.5)
3 – Left Counter Balance (P/O PL 14.3
Item 14) (REP 5.4)
4 117E21621 IIT-DADF Cable
5 160K97357 DADF PWB (REP 5.6)
6 – Grommet (P/O PL 14.1 Item 1)
7 – Round Point Screw (M3) (Not
Spared)
8 826E09640 Round Point Screw (M4)
9 – PWB Bracket (P/O PL 14.1 Item 1)
11 – Core (P/O PL 14.1 Item 1)
12 – DADF Front Wire Harness (P/O PL
14.1 Item 1)
13 – DADF Motor Wire Harness (P/O PL
14.1 Item 1)
14 604K25240 Counter Balance Kit

WC 7655/7665 5-99 PL 14.3
PL 14.4 DADF Document Tray, Tray
Motor
2 – Gear (40T/16T) (P/O PL 14.4 Item
25)
3 – Gear (32T/16T) (P/O PL 14.4 Item
25)
4 – Hinge (P/O PL 14.4 Item 25)
5 – Oil Damper (P/O PL 14.4 Item 25)
PL 14.4 Item 25)
7 130E84280 Tray Interlock Sensor
8 – LED Bracket (P/O PL 14.4 Item 25)
9 160K97600 Document Set LED
10 – Pinion Shaft (P/O PL 14.1 Item 1)
11 050K52412 DADF Document Tray
13 – Gear (48T) (P/O PL 14.4 Item 26)
14 – Gear (33T) (P/O PL 14.4 Item 26)
15 – Gear (33T/18T) (P/O PL 14.4 Item
26)
16 – Gear (48T/18T) (P/O PL 14.4 Item
26)
17 – Torque Limiter (P/O PL 14.4 Item
26)
18 127K38402 Tray Motor
19 032E21191 Rack Guide
20 807E00310 Gear (25T)
21 807E00470 Pinion Gear
22 807E00671 Sector Gear
23 – Round Point Screw (P/O PL 14.1
Item 1)
25 004K01941 Damper Assembly (P/O PL 14.4
Item 25)
26 030K76270 Lift Gear Assembly

PL 14.4 5-100 WC 7655/7665
PL 14.5 Feeder Upper Chute, DADF
Left Upper Cover
1 003E60310 Left Cover Front Latch
2 003E60321 Left Cover Rear Latch
3 – Switch Bracket (P/O PL 14.5 Item
19)
4 – Feeder Cover Interlock Switch (P/O
PL 14.5 Item 19)
5 – Torsion Spring (P/O PL 14.5 Item
19)
6 – Bushing (P/O PL 14.1 Item 1)
7 054K24443 Feeder Upper Chute
10 130E84280 L/H Cover Interlock Sensor
11 – Tension Spring (P/O PL 14.5 Item
20)
12 802K57193 DADF Left Upper Cover
13 809E51451 Torsion Spring
14 809E51461 Torsion Spring
15 – Round Point Screw (Not Spared)
16 – Hinge Bracket (P/O PL 14.1 Item 1)
19 003K13291 Feeder Cover Interlock Switch
Assembly
20 130K64482 Left Hand Cover Interlock Switch
Assembly

WC 7655/7665 5-101 PL 14.5
PL 14.6 Feed Motor, Feed Clutch,
Invert Drive Roll
5 059K29470 Invert Drive Roll (REP 5.7)
6 – Clutch Bracket (P/O PL 14.6 Item
17)
7 – Gear (24T) (P/O PL 14.6 Item 17)
8 – Sleeve Bearing (P/O PL 14.6 Item
17)
Item 17)
10 – Clutch Shaft (P/O PL 14.6 Item 17)
11 121K31860 DADF Feed Clutch (REP 5.8)
13 127K38301 DADF Feed Motor
14 423W32055 Feed Motor Belt (REP 5.9)
15 807E00660 Gear (20T)
16 809E54581 Tension Spring
17 121K31883 DADF Feed Clutch Assembly

PL 14.6 5-102 WC 7655/7665
PL 14.7 Pre Registration Motor, Pre
Registration Roll Chute, Take Away
Roll, Baffle Solenoid
1 – One Way Clutch Gear (38T)
3 020E36770 Pulley
4 – Stud Bracket (P/O PL 14.1 Item 1)
5 – Gear (33T/ 33T) (P/O PL 14.1 Item
1)
6 – Gear Pulley (P/O PL 14.1 Item 1)
8 059K31090 Take Away Roll (REP 5.10)
9 059K31110 Pre Registration Roll Chute Assem-
bly
10 001E64764 Rail
11 – Solenoid Bracket (P/O PL 14.7 Item
20)
12 – Baffle Solenoid (P/O PL 14.7 Item
20)
20)
16 127K38321 DADF Pre Registration Motor
17 423W34555 Pre Registration Motor Belt
1)
Item 1)
20 121K31890 Baffle Solenoid Assembly

WC 7655/7665 5-103 PL 14.7
PL 14.8 Registration Motor,
Registration Roll
1 020E36780 Pulley
2 023E21300 Registration Motor Belt
4 127K38341 DADF Registration Motor
5 – Sensor Bracket (P/O PL 14.1 Item
1)
6 930W00211 Lead Registration Sensor (REP
5.11)
7 059K31081 Registration Roll (REP 5.12)
8 – Registration In 2 Chute (P/O PL
14.1 Item 1)

PL 14.8 5-104 WC 7655/7665
PL 14.9 Platen Motor, Platen Roll, Out
Roll
1 – Flange (P/O PL 14.9 Item 25)
2 – Platen Front Link (P/O PL 14.1 Item
1)
3 – Platen Rear Link (P/O PL 14.1 Item
1)
1)
25)
10 020E36800 Pulley
11 – Belt (Width:4mm) (P/O PL 14.9
Item 25)
12 – Platen Motor Belt (Width:6mm)
(P/O PL 14.9 Item 25)
13 – Platen Exit Roll (P/O PL 14.1 Item
1) (REP 5.23)
14 – Platen Back Plate (P/O PL 14.1
Item 1)
15 – Platen Roll (P/O PL 14.1 Item 1)
18 – Platen Guide Bearing (P/O PL 14.1
Item 1)
20 – Platen Collar (P/O PL 14.1 Item 1)
21 127K38341 Platen Motor
22 – Platen Spring (Length 30.8mm)
(P/O PL 14.9 Item 25)
23 809E50880 Platen Spring (Length 23mm)
1)
25 604K25230 Platen Motor Drive Kit

WC 7655/7665 5-105 PL 14.9
PL 14.10 Exit Motor, Exit Roll
3 020E36810 Pulley
5 059K27200 Exit Roll 1 (REP 5.13)
6 059K29480 Exit Roll 2 (REP 5.14)
7 127K38301 DADF Exit Motor
8 423W33554 Exit Motor Belt

PL 14.10 5-106 WC 7655/7665
PL 14.11 Exit Gate Solenoid,
Simp/Dup Gate Solenoid, Nip
Solenoid, Inverter Exit Chute, Guide
Chute
1 – Link (P/O PL 14.1 Item 1)
2 – Link
3 – Gate Rear Link
4 – Link
6 – Gate Link Bracket (P/O PL 14.1
Item 1)
1)
8 050K49650 Inverter Lower Gate
9 054K24219 Inverter Exit Chute
10 054K24231 Guide Chute
11 121K31680 Exit Gate Solenoid, Invert Roll
Nip/Release Solenoid
12 121K31700 Simplex / Duplex Gate Solenoid
14 – Tension Spring (Length 34.15mm)
15 809E49700 Tension Spring (Length 22.5mm)

WC 7655/7665 5-107 PL 14.11
PL 14.12 Exit Upper/Lower Chute,
Registration Out Chute, Feeder Lower
Chute
2 017E92760 Foot
3 – C-Clip (Not Spared)
4 050E19952 DADF Exit Tray
5 – Guide Upper Chute (P/O PL 14.1
Item 1))
6 – Registration In Chute (P/O PL 14.1
Item 1)
7 054K24195 Exit Upper Chute (P/O PL 14.1 Item
1)
8 054K30561 Exit Low Chute
9 054K24462 Registration Out Chute
10 054K24493 Feeder Lower Chute
11 054K26032 Invert Chute
12 121E90620 Interlock Magnet (P/O PL 14.1 Item
1)
13 – Magnet Cover (P/O PL 14.1 Item 1)
14 – Cover (P/O PL 14.1 Item 1)
17 – Tray Plate (P/O PL 14.1 Item 1)

PL 14.12 5-108 WC 7655/7665
PL 14.14 DADF Document Tray
Component
1 – DADF Document Bottom Tray (P/O
PL 14.1 Item 1)
2 – DADF Document Upper Tray (P/O
PL 14.1 Item 1)
3 014E44881 Tray Block
4 893E09601 Label (Size)
5 893E03340 Label (Instruction)
6 893E09660 Label (Max)

WC 7655/7665 5-109 PL 14.14
PL 14.15 DADF Document Bottom
Tray Component
1 – Bottom Tray (P/O PL 14.4 Item 11)
3 – Lift Lever (P/O PL 14.4 Item 11)
4 059E98610 Roll
6 – Front Link (P/O PL 14.4 Item 11)
7 – Rear Link (P/O PL 14.4 Item 11)
8 – Front Stud (P/O PL 14.4 Item 11)
9 – Rear Stud (P/O PL 14.4 Item 11)
10 – Sector Gear (P/O PL 14.4 Item 11)
11)
12 – Sensor Film (P/O PL 14.4 Item 11)

PL 14.15 5-110 WC 7655/7665
PL 14.16 DADF Document Upper Tray
Component
1 – Upper Tray (P/O PL 4.4 Item 11)
2 050E20040 Entrance Add Tray
3 – Sensor Housing (P/O PL 4.4 Item
11)
4 930W00111 Tray APS1, APS2, APS3, Bottom
Sensor
5 – DADF Tray Wire Harness (P/O PL
14.4 Item 11)
6 930W00211 Document Set Sensor
7 – Rear Gear Spring (P/O PL 14.4
Item 11)
8 – Front Rack Gear (P/O PL 14.4 Item
11)
9 – Rear Rack Gear (P/O PL 14.4 Item
11)
10 – Pinion Gear (P/O PL 14.4 Item 11)
11 – Window Plate (P/O PL 4.4 Item 11)
12 – Roll Link (P/O PL 14.4 Item 11)
11)
14 – Roll (P/O PL 14.4 Item 11)
15 032E21200 Front Side Guide
16 032E21210 Rear Side Guide
17 019K99061 Retard Pad

WC 7655/7665 5-111 PL 14.16
PL 14.17 Feeder Upper Chute
Component
1 – Feeder Upper Chute
2 809E50920 Plate Spring
3 – Sensor Shield (P/O PL 14.5 Item 7)
4 802K57201 Feeder/Nudger Roll
7)
6 028E94260 KL-Clip
7)
9 930W00111 DADF Stack Height Sensor
10 930W00211 DADF Feed Sensor, APS1 Sensor,
APS2 Sensor, APS3 Sensor
12 – Ground Wire (P/O PL 14.5 Item 7)
14 130E84300 Pre Registration Sensor
15 – Pinch Roll Housing (P/O PL 14.5
Item 7)
18 013E24660 Garter Bearing
19 105K21190 Eliminator
20 – Magnet Bracket (P/O PL 14.5 Item
7)
21 – Magnet Catch (P/O PL 14.5 Item 7)
22 032E21170 Chute Guide
23 – Front Hinge (P/O PL 14.5 Item 7)
24 – Rear Hinge (P/O PL 14.5 Item 7)
25 – DADF Feeder Wire Harness (P/O
PL 14.5 Item 7)
26 802E56930 Feeder Upper Cover

PL 14.17 5-112 WC 7655/7665
PL 14.18 Feeder/Nudger Roll
Component
1 – Nudger Bracket (P/O PL 14.17 Item
4)
3 059K29520 Feed Roll
4 059K29510 Nudger Roll
5 – Gear (38T) (P/O PL 14.17 Item 4)
6 – Gear (44T) (P/O PL 14.17 Item 4)
7 – Gear (39T) (P/O PL 14.17 Item 4)
8 – Gear (29T) (P/O PL 14.17 Item 4)
10 028E94260 KL-Clip
4)

WC 7655/7665 5-113 PL 14.18
PL 14.19 DADF Left Upper Cover
Component
1 – Left Upper Cover (PL 14.5 Item 12)
2 – Baffle (PL 14.5 Item 12)
3 – Baffle Stopper (PL 14.5 Item 12)
4 – Damper (PL 14.5 Item 12)
5 – Baffle Cushion (PL 14.5 Item 12)
6 – Actuator (PL 14.5 Item 12)
7 – Hinge (PL 14.5 Item 12)
8 – Baffle Shaft (PL 14.5 Item 12)

PL 14.19 5-114 WC 7655/7665
PL 14.20 Pre Registration Roll Chute
Component
1 – Pre Registration Lower Chute (PL
14.7 Item 9)
2 – Pre Registration Upper Chute (PL
14.7 Item 9)
3 – Pre Registration Roll (PL 14.7 Item
9)
4 – Pinch Roll (PL 14.7 Item 9)
5 – Garter Bearing (PL 14.7 Item 9)
6 – Tension Spring (PL 14.7 Item 9)
7 – Release Cam (PL 14.7 Item 9)
8 – Eliminator
9 – Eliminator (PL 14.7 Item 9)
11 – Home Pulley (PL 14.7 Item 9)

WC 7655/7665 5-115 PL 14.20
PL 14.21 Inverter Exit Chute
Component
1 – Inverter Exit Chute (P/O PL 14.11
Item 9)
2 – Inverter Upper Gate (P/O PL 14.11
Item 9)
9)
9)
5 – Pinch Roll Housing (P/O PL 14.11
Item 9)
9 – Pinch Spring (P/O PL 14.11 Item 9)
10 – Pinch Spring (P/O PL 14.11 Item 9)
9)
12 930W00211 Invert Sensor 2
13 – Sensor Wire Harness (P/O PL
14.11 Item 9)
15 – Earth Spring (P/O PL 14.11 Item 9)
16 – Eliminator (P/O PL 14.11 Item 9)

PL 14.21 5-116 WC 7655/7665
PL 14.22 Guide Chute Component
1 – Guide Chute (P/O PL 14.11 Item
10)
10)
3 930W00211 Platen Exit Sensor, Invert Sensor 1
10)
5 – Pinch Spring (P/O PL 14.11 Item
10)
14.11 Item 10)
10)
8 – Gate Housing (P/O PL 14.11 Item
10)
9 – Simp/Dup Gate (P/O PL 14.11 Item
10)
10 – C-Clip (P/O PL 14.11 Item 10)
10)
12 – Shaft (P/O PL 14.11 Item 10)

WC 7655/7665 5-117 PL 14.22
PL 14.23 Exit Upper Chute
Component
1 – Exit Upper Chute (P/O PL 14.12
Item 7)
7)
3 930W00211 DADF Exit Sensor1, Exit Sensor 2
4 – Guide Film (P/O PL 14.12 Item 7)
14.12 Item 7)
6 105E12240 Static Eliminator
7 – Guide Bracket (P/O PL 14.12 Item
7)
8 055K28390 Sensor Shield

PL 14.23 5-118 WC 7655/7665
PL 14.24 Exit Lower Chute
Component
1 – Exit Lower Chute (P/O PL 14.12
Item 8)
8)
3 – Pinch Roll Shaft (P/O PL 14.24
Item 24)
6 – Pinch Roll Shaft (P/O PL 14.12
Item 8)
7 – Pinch Plate (P/O PL 14.12 Item 8)
8 103E29870 Film
8)
10 – Spring Cap (P/O PL 14.12 Item 8)
8)
Item 8)
15 – Link (P/O PL 14.12 Item 8)
16 – Link (P/O PL 14.12 Item 8)
8)
18 012E11601 Rear Latch
19 012E11590 Front Latch
20 – Latch Shaft (P/O PL 14.12 Item 8)
22 – Link (P/O PL 14.12 Item 8)
8)
24 059K31033 Pinch Roll Assembly

WC 7655/7665 5-119 PL 14.24
PL 14.25 Registration Out Chute
Component
1 – Registration Out Chute (P/O PL
14.12 Item 9)
9)
3 930W00211 DADF Registration Sensor
4 013E24660 Garter Bearing
5 – Film (P/O PL 14.12 Item 9)
8 012E11430 Link
14.12 Item 9)

PL 14.25 5-120 WC 7655/7665
PL 14.26 Feeder Lower Chute
Component
1 – Retard Roll Housing (P/O PL 14.12
Item 10)
2 – Retard Roll Shaft (P/O PL 14.12
Item 10)
3 005K06810 Torque Limiter
4 059K30951 Retard Roll
5 028E94260 KL-Clip
7 054K24495 Feeder Lower Chute
10)
10 – Film (P/O PL 14.12 Item 10)

WC 7655/7665 5-121 PL 14.26
PL 16.1 SCT
1 050K50991 SCT
2 – Base Tray (P/O PL 16.1 Item 1)
3 – Center Tray (P/O PL 16.1 Item 1)
4 – Catch Tray (P/O PL 16.1 Item 1)
5 – Extension Tray (P/O PL 16.1 Item
1)
6 – Wall Tray (P/O PL 16.1 Item 1)
7 – Catch Tray Cover (P/O PL 16.1
Item 1)
11 – Bottom Cover (P/O PL 16.1 Item 1)

PL 16.1 5-122 WC 7655/7665
PL 16.2 OCT (1 of 2)
1 050K50985 OCT
2 – Catch Tray (P/O PL 16.2 Item 1)
3 – Extension Tray (P/O PL 16.2 Item
1)
4 – Catch Tray Cover (P/O PL 16.2
Item 1)
7 – Center Tray (P/O PL 16.2 Item 1)
9 – Base Tray Assembly (P/O PL 16.2
Item 1)

WC 7655/7665 5-123 PL 16.2
PL 16.3 OCT (2 of 2)
2 – Gasket (P/O PL 16.2 Item 1)
3 930W00211 Tray Full Sensor
5 127K39971 OCT Motor
7 – Rack (P/O PL 16.2 Item 1)
10 – Motor Cover (P/O PL 16.2 Item 1)
11 930W00111 Rear Position Sensor
15 – Base Tray (P/O PL 16.2 Item 1)
16 – Wall Tray (P/O PL 16.2 Item 1)
18 – Bottom Cover (P/O PL 16.2 Item 1)

PL 16.3 5-124 WC 7655/7665
PL 17.2 UI (Left)
1 003E63230 Screw Thumb
2 – Tray Assy
3 – Neck Right Cover
4 – Neck Left Cover
5 – Bracket

WC 7655/7665 5-125 PL 17.2
PL 17.3 UI
1 – Cover EME (Not Spared)
2 – Cover Rear Base (Not Spared)
3 802K74403 LCD Touch Panel
4 802K74430 Control Panel Assembly (XE)
5 – Overlay Cover (P/O PL 17.3 Item 4)
6 – Bezel Cover (P/O PL 17.3 Item 4)
7 – Mylar Sheet (P/O PL 17.3 Item 4)
8 – Case (P/O PL 17.3 Item 4)
9 – Switch/Led/ PWB (P/O PL 17.3
Item 4)
10 – VR PWB (P/O PL 17.3 Item 4)
11 – VR Cable (P/O PL 17.3 Item 4)
12 802K63681 Tilt Swivel
13 – ESD Sheet (Not Spared)
14 117K37660 UI PF Cable

PL 17.3 5-126 WC 7655/7665
PL 17.4 LCD Touch Panel
1 123K96542 LCD Module Assembly
2 117E23952 Flexible Printer Cable (P/O PL 17.4
Item 1)
3 – Lamp (P/O PL 17.4 Item 1)
4 – LCD PWB (P/O PL 17.4 Item 1)
8 – Tapping Screw (P/O PL 17.4 Item
1)
9 – LCD Frame (P/O PL 17.4 Item 1)
10 – LCD (P/O PL 17.4 Item 1)
11 960K33110 SUI PWB (WC 7655/7665)
12 160K97894 Inverter PWB
13 802K65291 Touch Panel Assembly
14 – Touch Panel (P/O PL 17.4 Item 13)
15 – Touch Panel Plate (P/O PL 17.4
Item 13)
16 – LCD Plate (Not Spared)
18 826E06490 Screw
19 826E08490 Screw

WC 7655/7665 5-127 PL 17.4
PL 18.1 HCF Unit
1 – Joint Plate (Not Spared)
2 003K91881 Knob
3 130K55590 HCF Tray Set Sensor
4 801K15700 Tray Rail
5 050K51970 HCF Tray 6 (REP 7.1)
6 – Left Top Cover
7 – Right Cover
8 – Front Right Cover
9 – Left Cover (Not Spared)
10 – Rear Cover (Not Spared)
11 059K26664 HCF Feeder (REP 7.2)
12 – Label (Top) (Not Spared)
13 – Label (Tray Number) (Not Spared)
14 893E46210 Label (End)

PL 18.1 5-128 WC 7655/7665
PL 18.2 HCF Tray 6 (1 of 2)
1 003K13590 Tray Latch Assembly
2 – Tray Latch (P/O PL 18.2 Item 1)
4 – Latch Lever (P/O PL 18.2 Item 1)
5 – Magnet (P/O PL 18.1 Item 5)
6 – Wave Washer (P/O PL 18.1 Item 5)
7 – Front Cover (P/O PL 18.1 Item 5)
8 068K25370 Gear Bracket
9 – Label (Gauge) (P/O PL 18.1 Item 5)
13 – Pin (P/O PL 18.1 Item 5)
15 – Top Plate (P/O PL 18.1 Item 5)

WC 7655/7665 5-129 PL 18.2
PL 18.3 HCF Tray 6 (2 of 2)
4 020E37620 Tray Cable Pulley
7 815E09030 Bottom Plate
8 019E58620 Pad
9 – front Side Guide (P/O PL 18.1 Item
5)
10 – Rear Side Guide (P/O PL 18.1 Item
5)
11 604K19981 Tray Cable Pulley (REP 7.4)
12 032E22410 Wire Guide (L)
13 020E37630 Pulley
14 – Wire Guide (S) (P/O PL 18.1 Item
5)
16 826E11700 Screw
17 015K65530 Gear Bracket Assembly
18 – Gear Bracket (P/O PL 18.3 Item 17)
19 – Contact Gear (P/O PL 18.3 Item
17)
20 – Gear (P/O PL 18.3 Item 17)
21 – Gear (P/O PL 18.3 Item 17)
22 – Brake (P/O PL 18.3 Item 17)
24 807E04500 Lift Gear

PL 18.3 5-130 WC 7655/7665
PL 18.4 HCF Feeder (1 of 3)
2 007E78760 Gear (19T)
3 007E78770 Gear (25T)
4 007E78780 Gear (25T)
5 007E78790 Gear (40)
6 013E25540 Bearing
7 – Block (P/O PL 18.1 Item 11)
9 019E56470 Holder
10 – Upper Feeder Assembly (P/O PL
18.1 Item 11)
11 – Lower Feeder Assembly (P/O PL
18.1 Item 11)
13 – Front Frame (P/O PL 18.1 Item 11)
15 012E11041 Link
16 121K31340 Nudger Solenoid (REP 7.13)
19 – Lift/Motor Frame (P/O PL 18.1 Item
11)
21 007K88520 Gear (23T/27T)
22 007K88530 Gear (31T/36T)
23 127K37901 Lift/Feed Motor (REP 7.12)

WC 7655/7665 5-131 PL 18.4
1 – Upper Feeder Assembly
2 003E59570 Latch
3 – Shaft Latch (P/O PL 18.5 Item 1)
4 006K23122 Feed Shaft Assembly
(REP 7.6)
7 – Gear (20T) (P/O PL 18.5 Item 4)
8 007E78180 Feed Gear (25T)
12 – Pin Drive (P/O PL 18.5 Item 1)
13 – Guide
14 – Rear Upper Chute (P/O PL 18.5
Item 1)
17 – Upper Frame (P/O PL 18.5 Item 1)
19 930W00112 HCF Stack Height Sensor, HCF
Paper Sensor
20 930W00211 HCF Pre Feed Sensor
22 059K26691 Feed Roll (REP 7.5)
23 059K26700 Nudger Roll (REP 7.5)

PL 18.5 5-132 WC 7655/7665
1 059K26591 Retard Roll (REP 7.5)
2 – Lower Feeder Assembly
3 006K23131 Retard Shaft Assembly
7 007E78170 Gear (15T)
8 007E89760 Gear (22T)
9 013E23600 Bearing
11 – Retard Bracket (P/O PL 18.6 Item
2)
12 – Slide (P/O PL 18.6 Item 2)
15 – Lower Frame (P/O PL 18.6 Item 2)
17 – Spring (P/O PL 18.6 Item 2) (REP
7.7)

WC 7655/7665 5-133 PL 18.6
PL 18.7 HCF Top Cover Unit
1 013E17100 Bearing
2 – Bracket
3 – Pivot Bracket
4 802K67080 Top Cover Assembly
5 – Bearing
7 – Top Cover
8 – Knob
9 – Latch
10 – Latch
11 – Spring
12 059E01430 Pinch Roller
13 – Shaft
14 – Shaft
15 – Spring
16 – Spring
17 – Gasket (P/O PL 18.7 Item 4)
18 059K36260 Takeaway Roll (REP 7.10)
19 – Spring (Left) (P/O PL 18.1 Item 16)
20 – Spring (Right) (P/O PL 18.1 Item
16)
21 – Pivot Shaft (P/O PL 18.1 Item 16)
25 130K88150 Takeaway Sensor
26 110E94770 Top Cover Interlock Switch

PL 18.7 5-134 WC 7655/7665
PL 18.8 HCF Electrical and Rail
2 017E92820 Rack Caster (REP 7.9)
3 – Foot (Not Spared)
4 – Latch Lever (Not Spared)
6 801K15690 Rail
7 127K47150 Takeaway Motor
8 110E10380 Docking Interlock Switch
9 960K08930 HCF PWB (REP 7.11)
16)
11 130K55590 HCF Size Sensor R and L

WC 7655/7665 5-135 PL 18.8
PL 21.1 A/P Finisher
1 – A/P Finisher (Not Spared) (REP
12.50, ADJ 12.2)
2 – I/F Module (REP 12.3)
3 – Booklet Maker
4 – Booklet Tray

PL 21.1 5-136 WC 7655/7665
PL 21.2 Finisher Cover: 1 of 2
1 – Top Cover (Not Spared) (REP
12.43)
2 – Tray Spring Guide (Not Spared)
(REP 12.47)
3 050K51270 Top Tray (Not Spared) (REP 12.45)
4 – Eject Cover (Not Spared) (REP
12.46)
5 050K51280 Stacker Tray (Not Spared) (REP
12.58)
6 – Bottom Cover (Not Spared)
7 017E98040 Caster
8 017E97230 Caster
9 – Rear Lower Cover (Not Spared)
(REP 12.42)
10 – H-Transport Connector Cover (Not
Spared)
11 – Rear Upper Cover (Not Spared)
(REP 12.41)
12 – Nut M12X1.25 (Not Spared)

WC 7655/7665 5-137 PL 21.1
PL 21.3 Finisher Cover: 2 of 2
1 – Front Top Cover (Not Spared) (REP
12.44)
2 110E97990 Front Door Interlock Switch
3 802K75100 Front Door Assembly (REP 12.40)
5 – Inner Cover (P/O PL 21.3 Item 3)
7 – Front Door (P/O PL 21.3 Item 3)
8 – Handle
9 – I/F Cover (Not Spared)
10 – I/F Upper Cover (P/O PL 21.3 Item
3)
11 – Door Plate (P/O PL 21.3 Item 3)
12 – Upper Bracket (P/O PL 21.3 Item 3)
13 121E92890 Magnet (P/O PL 21.3 Item 3)
15 – Latch (P/O PL 21.3 Item 3)
17 – Lower Bracket (P/O PL 21.3 Item 3)
18 015K73210 IOT Docking Plate Assembly
20 – Docking Plate (Not Spared)
23 – Download Access Switch (Not
Spared)
24 059K41381 I/F Module (REP 12.3)
26 – I/F Rear Cover (Not Spared) (REP
12.1)
27 – I/F Top Cover (Not Spared) (REP
12.2)
28 – Label (Instruction) (Not Spared)

PL 21.3 5-138 WC 7655/7665
PL 21.4 Finisher Stack
1 – Stacker Tray Bracket (Not Spared)
2 041K94720 Left Carriage Assembly
3 – Stacker Drive Belt (P/O PL 21.4
Item 2) (REP 12.60)
4 – Left Carriage Bracket (P/O PL 21.4
Item 2)
5 019E58660 Belt Clamp (P/O PL 21.4 Item 8)
6 809E56850 Spring
7 – Carriage Bearing
8 041K94730 Right Carriage Assembly
9 023E21520 Stacker Drive Belt (P/O PL 21.4
Item 8) (REP 12.60)
10 130E88340 Upper Limit Sensor
11 – Right Carriage Bracket (P/O PL
21.4 Item 8)
12 – Stacker Sensor Actuator (P/O PL
21.4 Item 8)
13 802K67140 Stack Height Sensor (Front, Rear)
14 – Elevator Drive Shaft (Not Spared)
16 020E37720 Pulley (18T)
17 130K88770 Stacker Encoder Sensor, Stacker
No Paper Sensor (No Paper),
Upper Limit Sensor (Limit)
18 020E37710 Clutch Pulley
19 807E08990 Clutch Gear
20 809E56860 Spring
21 – Washer
23 146E01770 Stacker Encoder
24 015K65900 Elevator Motor Assembly
25 – Elevator Motor Drive Belt (P/O PL
21.4 Item 24)
26 – Elevator Motor (P/O PL 21.4 Item
24)
27 – Down Load Interlock Switch

WC 7655/7665 5-139 PL 21.4
PL 21.5 Finisher Punch
1 801K16780 Puncher Frame Assembly (REP
12.52)
2 – Puncher Unit Harness (P/O PL 21.5
Item 9)
3 – Puncher Motor Cover (P/O PL 21.5
Item 9)
4 015K65880 Puncher Move Motor
5 – Frame Assembly Holder (Not
Spared)
6 015K65840 Sensor Registration Bracket
Assembly
7 – Front Punch Cover (Not Spared)
8 130E88350 Side Registration Sensor 1 (Reg 1)
and 2 (Reg 2) (P/O PL 21.5 Item 6)
9 – Punch Bracket Assembly
10 – Left Punch Cover (Not Spared)
11 – Guide Assembly (P/O PL 21.5 Item
9)
12 127K46120 Punch Motor Assembly (P/O PL
21.5 Item 9)
13 130E85800 Punch Motor Sensor (P/O PL 21.5
Item 14)
14 – Punch Motor Bracket Assembly
15 130E85790 Front Punch Sensor (Front), Home
Punch Sensor (Home), Hole Select
Punch Sensor (Hole) (P/O PL 21.5
Item 9)
9)
17 130K88770 Punch Move Home Sensor,
Puncher Box Set Sensor (P/O PL
21.5 Item 18)
18 015K65830 Punch Move Home Sensor Assem-
bly
19 – Puncher Waste Bin
20 – Punch Move Home Bracket (P/O
PL 21.5 Item 18)
21 – Punch Motor Bracket (P/O PL 21.5
Item 14)
22 – Registration Sensor Bracket (P/O
PL 21.5 Item 6)
23 – Punch Bracket (P/O PL 21.5 Item
9)

PL 21.5 5-140 WC 7655/7665
PL 21.6 Finisher Stapler
1 – Staple Cartridge (Not Spared)
2 029K92151 Stapler Assembly (REP 12.53)
3 – Stapler Cover (Not Spared)
4 – Stapler Holder (Not Spared)
5 130K88770 Stapler Move Position Sensor
6 – Stapler Harness Guide (Not
Spared)
7 – Staple Harness (Not Spared)
8 – Upper Stapler Carriage (Not
Spared)
9 041K94750 Stapler Move Motor
10 001E66640 Stapler Rail (REP 12.54)
11 – Stapler Frame (Not Spared)

WC 7655/7665 5-141 PL 21.6
PL 21.7 Finisher Eject: 1 of 3
1 – Eject Chute Assembly (REP 12.67)
2 121E92890 Magnet (Not Spared)
3 121K34620 Sub Paddle Solenoid
4 – Solenoid Bracket (Not Spared)
5 – Pinch Spring (Not Spared)
6 – Cyclone Paddle (P/O PL 21.7 Item
7)
7 – Eject Pinch Shaft Assembly
8 809E56880 Solenoid Spring
9 – Paddle Shaft
10 015K65860 Eject Clamp Motor Assembly (with
11-13)
11 – Eject Clamp Motor (P/O PL 21.7
Item 10)
12 – Eject Clamp Bracket (P/O PL 21.7
Item 10)
13 130E88782 Eject Clamp Home Sensor
14 011K97710 Eject Cam Follower
15 413W77559 Bushing
16 807E04700 Gear (23T)
17 413W11660 Bushing
18 807E04750 Cam Gear (70T)
19 807E08990 Gear (23T)
20 807E04740 Gear (68T/20T)
21 – Wire Clip (Not Spared)
22 – Switch Bracket (Not Spared)
23 110E11590 Eject Cover Switch
24 – Entrance Knob (Not Spared)
25 – Wire Clamp (Not Spared)

PL 21.7 5-142 WC 7655/7665
1 – Compiler Tray Assembly (REP
12.57)
2 130K88770 Tamper Home Sensor (Front, Rear)
(P/O PL 21.8 Item 1)
3 130K88780 Compiler Tray No Paper Sensor
(P/O PL 21.8 Item 1)
4 – Sensor Actuator (P/O PL 21.8 Item
1)
6 127K40310 Front Tamper Motor (P/O PL 21.8
Item 1)
7 127K40270 Rear Tamper Motor (P/O PL 21.8
Item 1)
8 962K27671 Compiler Harness (P/O PL 21.8
Item 1)
9 – Eject Roll Shaft Assembly
10 – Set Clamp Paddle (P/O PL 21.8
Item 9)
11 – Paddle Guide (Not Spared)
12 413W77559 Bushing (Not Spared)
13 – Bushing (Not Spared)
14 807E04760 Gear (39T)
15 121K34630 Set Clamp Clutch (34T)
16 120E24310 Set Clamp Actuator
17 015K65850 Eject Motor Assembly
18 130E88782 Set Clamp Home Sensor (P/O PL
21.8 Item 17)
19 – Inner Cover (Not Spared) (REP
12.48)

WC 7655/7665 5-143 PL 21.8
1 – Sensor Bracket Assembly
2 – Compiler Sensor Harness (P/O PL
21.9 Item 1)
3 130K88190 Compiler Exit Sensor (P/O PL 21.9
Item 1)
5 – Upper Exit Chute (Not Spared)
6 – Lower Exit Roll (Not Spared)
7 – Lower Exit Roll Chute Assembly
8 – Lower Exit Roll Chute (P/O PL 21.9
Item 7)
9 – Bushing (P/O PL 21.9 Item 7)
10 022K67870 Exit Pinch Roller 1 (P/O PL 21.9
Item 7)
11 022K67880 Exit Pinch Roller 2 (P/O PL 21.9
Item 7)
12 – Paddle Shaft (P/O PL 21.9 Item 7)
(REP 12.59)
13 423W25554 Synchronous Belt (55T) (P/O PL
21.9 Item 7)
14 – Pulley (17T) (Not Spared)
15 022K67860 Paddle Drive Shaft (Not Spared)
17 413W66250 Bearing (Not Spared)
18 020E37690 Pulley (20T)
20 020E37660 Pulley (20T)
21 020E37670 Pulley (44T/20T)

PL 21.9 5-144 WC 7655/7665
PL 21.10 Finisher Transport: 1 of 2
1 – Upper Exit Open Chute Assembly
2 – Pinch Roller (P/O PL 21.10 Item 1)
1)
6 – Transport Gate (Not Spared)
7 – Buffer Gate (Not Spared)
8 121E92890 Magnet (P/O PL 21.10 Item 14)
9 413W11660 Bushing
10 – Top Buffer Chute Assembly
10)
12 130K88190 Buffer Path Sensor (P/O PL 21.10
Item 10) (REP 12.67)
13 022K67890 Buffer Roll (REP 12.64)
14 054K27160 Bottom Buffer Chute Assembly
(REP 12.65)
15 022K67860 Exit Pinch roller (P/O PL 21.10 Item
14)
16 – Upper Entrance Chute Assembly
17 022K67850 Entrance Pinch Roller (P/O PL
21.10 Item 16)
16)
19 130E87370 Transport Entrance Sensor (P/O PL
21.10 Item 16)
20 022K71410 Entrance Roll
21 127K40281 Finisher Transport Motor
22 – Motor Bracket (Not Spared)
23 423W87054 Finisher Transport Motor Belt
25 – Tension Spring (Not Spared)
26 – Tension Bracket (Not Spared)
28 807E04711 Gear (46T)
29 020E37660 Pulley (20T)
30 012E11991 Buffer Link
31 807E04700 Gear (23T)
32 015K65810 Transport Gate Solenoid
33 012E11980 Transport Link
34 015K65821 Buffer Gate Solenoid, Booklet Gate
Solenoid
35 – Booklet Gate (Not Spared)
36 – Knob (Not Spared)

WC 7655/7665 5-145 PL 21.10
PL 21.11 Finisher Transport: 2 of 2
1 054K28220 Lower Top Exit Chute Assembly
2 – Upper Top Exit Chute Assembly
3 127K40281 Registration Motor (Reg) and Exit
Motor (Exit)
4 – Motor Bracket (Not Spared)
5 423W86454 Exit Motor Drive Belt
6 423W40054 Registration Motor Drive Belt
7 – Gear (20T)
8 121E92890 Magnet
9 413W11660 Bushing
11 – Pinch Roller (P/O PL 21.11 Item 10)
12 005E19650 Spring (P/O PL 21.11 Item 10)
13 – Shaft (P/O PL 21.11 Item 10)
15 130E87410 Gate Sensor (P/O PL 21.11 Item
14) (REP 12.62)
16 – Sensor Harness (P/O PL 21.11
Item 14)
14)
18 022K71430 Transport Roll
19 020E37680 Pulley (53T/23T)
21 020E37690 Pulley (20T)
23 – Tension Bracket (Not Spared)
24 – Tension Spring (Not Spared)
25 – Pulley (20T/20T)
26 022K71500 Roller Assembly

PL 21.11 5-146 WC 7655/7665
PL 21.12 Finisher Electrical
1 – Left Harness Bracket (Not Spared)
2 – Right Harness Bracket (Not
Spared)
3 960K07590 H-Transport PWB
4 – Harness
5 960K07314 Finisher PWB (REP 12.68)
6 – Finisher PWB Bracket (Not Spared)
7 – Finisher PWB Cover (Not Spared)
8 962K36610 AC Inlet Harness
9 105K21081 Finisher LVPS
19 – Booklet PWB Bracket (Not Spared)
20 960K04671 Booklet PWB

WC 7655/7665 5-147 PL 21.12
PL 21.13 Finisher Harness
1 – Main Sensor Harness (Not Spared)
2 – Main Drive Harness (Not Spared)
3 – Interface Harness (Not Spared)
4 – Transport Entrance Sensor Har-
ness (Not Spared)
5 – Buffer Sensor Harness (Not
Spared)
6 – Top Exit Sensor Harness (Not
Spared)
7 – Top Sensor Harness (Not Spared)
8 – Punch Drive Harness (Not Spared)
9 – Punch Sensor Harness (Not
Spared)
10 – LVPS Harness (Not Spared)
11 – Interlock Harness (Not Spared)

PL 21.13 5-148 WC 7655/7665
PL 21.15 Booklet Accessory
3 – Right Rail
5 – Booklet Tray Assembly
6 – Knob Screw (Not Spared)
7 130E88770 Booklet Drawer Set Sensor
11 015K67241 Connector
12 801K16552 Booklet Drawer Assembly (REP
12.55, ADJ 12.4, ADJ 12.5, ADJ
12.8, ADJ 12.9)
13 – Left Rail (Not Spared)
14 962K29221 Tray Harness

WC 7655/7665 5-149 PL 21.15
PL 21.16 Booklet Component - 1
3 003E59690 Stopper
5 407W07717 Gear (17T)
6 407W07731 Gear (31T)
7 – Shaft (Not Spared)
8 – Ball Bearing (Not Spared)
9 003K13680 Knob
10 – Stapler (Not Spared) (REP 12.56,
ADJ 12.6, ADJ 12.7, ADJ 12.10)
11 029K92041 Staple
12 015K67280 Latch
14 – Front Cover (Not Spared)
16 – Left Cover (Not Spared)
18 893E51380 Label
19 893E55730 Label
20 – Paper Skew Guide Kit
21 038K88480 Paper Guide (Center)
22 038K88490 Paper Guide (Front)
23 – Paper Guide (Clinch) (P/O PL
21.16 Item 20)

PL 21.16 5-150 WC 7655/7665
PL 21.17 Booklet Component -2 (End
Guide)
1 – Compiler Chute (Not Spared)
2 127K46170 Booklet End Guide Motor
3 020E37210 Pulley
4 807E02050 Gear Pulley (40T/20T)
5 – Washer (Not Spared)
6 423W86254 Belt
7 130E82540 Booklet End Guide Home Sensor
10 807E02070 Gear (14T)
11 – Booklet Paddle Motor (P/O PL
21.17 Item 27)
12 – Gear (14T) (P/O PL 21.17 Item 27)
18 – Shaft (P/O PL 21.17 Item 28)
17 – Roll (Not Spared)
19 – Gear (14) (P/O PL 21.17 Item 28)
20 – Paddle (P/O PL 21.17 Item 28)
22 – End Guide (Not Spared)
23 – Support Bracket (Not Spared)
24 – Adjust Bracket (Not Spared) (ADJ
12.4)
25 – Chute (Front) (Not Spared)
26 – Chute (Rear) (Not Spared)
27 015K60410 Booklet Paddle Motor Assembly
28 006K22960 Paddle Shaft Assembly
29 – Paper Guide (Not Spared)

WC 7655/7665 5-151 PL 21.17
PL 21.18 Booklet Component -3
2 – Wire Harness
3 130K88780 Knife Home Sensor, Knife Folder
Sensor
4 – Chute (Not Spared)
6 – Actuator (Not Spared)
8 – Joint (Not Spared)
13 015K67270 Knife
14 – Guide (Not Spared)
17 807E02060 Gear (42T)
19 130E87410 Booklet Compile No Paper Sensor

PL 21.18 5-152 WC 7655/7665
1 – Front Tamper Guide
2 – Rear Tamper Guide (P/O PL 21.19
Item 8)
4 – Rack (P/O PL 21.19 Item 8)
6 – Roll (P/O PL 21.19 Item 8)
7 130E82540 Booklet Tamper Home Sensor
(Front and Rear)
8 038K87371 Rear Tamper Assembly
9 127K48210 Booklet Tamper Motor (Front and
Rear)
10 – Bracket (Not Spared) (Not Spared)
12 013E25490 Roll
13 – Frame (Not Spared)

WC 7655/7665 5-153 PL 21.19
1 022K71020 Booklet Pre-Folding Roll
2 022K71040 Booklet Pre-Folding Nip Roll
3 022K66870 Booklet Folding Roll
4 022K66880 Booklet Folding Nip Roll
7 013E25480 Bearing
8 – Tension Plate 1 (Not Spared)
9 809E59991 Spring (ADJ 12.7)
10 – Tension Plate 2 (Not Spared)
11 809E59981 Spring
12 – Booklet Eject Roll (Not Spared)
13 – Pulley (16T) (Not Spared)
14 – Flange (Not Spared)
15 807E02040 Gear Pulley (20T/25T)
16 423W46754 Belt
17 007E89980 Gear (16T)
18 007E89990 Gear (38T/18T)
19 007E89970 Gear (18T)
20 807E09510 Gear (16T)
21 007E77770 Gear (38T)

PL 21.20 5-154 WC 7655/7665
(Chute)
5 130E87370 Booklet In Sensor
8 022K70810 Booklet In Roll
10 807E09510 Gear (16T)
12 807E09500 Gear (27T)
15 054K23391 Upper Exit Chute Assembly
16 003K13150 Knob
18 – Upper Exit Chute (P/O PL 21.21
Item 15)
21 130E87410 Booklet Folder Roll Exit Sensor
22 – Lower Exit Chute (Not Spared)
23 121E89590 Magnet
24 – Static Eliminator

WC 7655/7665 5-155 PL 21.21
2 – Booklet Fold Motor (P/O PL 21.22
Item 24)
4 – Booklet Paper Path Motor
7 007E77620 Gear (45T)
8 007E77610 Gear (43T/14T)
9 007E77600 Gear (44T/16T)
10 121K31361 Knife Solenoid
11 807E01750 Gear (27T/34T)
13 809E41620 Spring
20 809E41570 Spring
22 807E02080 Gear (48T/18T)
23 – Link (Not Spared)
24 015K60350 Booklet Fold Motor Assembly
25 127K46170 Booklet Paper Path Motor Assem-
bly

PL 21.22 5-156 WC 7655/7665
PL 21.23 Booklet Tray Component
1 050E19901 Tray
2 – Upper Tray (Not Spared)
4 127K38051 Tray Belt Drive Motor
7 – Gear Pulley (Not Spared)
9 – Belt (Not Spared)
15 130K64301 Booklet No Paper Sensor
20 – Lower Tray (Not Spared)
21 604K13841 Actuator Assembly

WC 7655/7665 5-157 PL 21.23
PL 21.25 I/F Module Component
(Drive)
1 030K76921 Decurler Transport Motor Assembly
2 – Decurler Transport Motor
3 – Motor Bracket
4 – Gear (34T/20T)
5 – Decurler Transport Motor Belt
6 – Collar
7 – Bearing
8 – Gear (34T/25T)
9 – Collar
10 – Gear (24T)
11 005E19610 Clutch
12 005K06730 Clutch
13 – Tension Bracket
14 – Tension Spring
16 003K13600 Knob
17 – Label (1c)
18 – Shaft
19 – Cover Bracket
20 – Wire Harness

PL 21.25 5-158 WC 7655/7665
(Decurler)
1 – Bracket
2 – Sensor Bracket
3 130K88780 Decurler Home Sensor
4 – Gear (34T)
5 005E19600 Clutch
6 – Decurler Arm
8 005K06730 Clutch
9 – Gear (15T)
10 – Ball Bearing
11 – Gear (21T/35T)
13 – Shaft
14 – Actuator
15 121K24610 Decurler Cam Clutch
16 – Decurler Cam
18 – Cam Shaft

WC 7655/7665 5-159 PL 21.26
(Chute)
1 – Exit Upper Chute Assembly
2 – Knob
3 – Label (1d)
4 – Eliminator
5 – Exit Chute Assembly
7 130K88970 Decurler Out Sensor
8 – Wire Harness
9 – Low Chute Assembly
10 – Knob
11 – Label (1b)
12 022K67850 Pinch Roll Assembly
13 – Upper Chute Assembly
15 009E94910 Spring
16 – Wire Harness
17 – Plate
18 – Docking Plate
19 – Spring
20 – Entrance Chute Assembly
21 – Label (1a)
22 121E92890 Magnet (25N)
23 – Magnet Bracket
24 – Magnet (40N)

PL 21.27 5-160 WC 7655/7665
PL 21.28 Finisher Top Tray (5 Places)
1 – Gear (16T)
2 – Gear (16T)
3 – Bearing
4 – Bearing
5 – Stud Screw
6 – Wire Harness
7 022K71420 Top Tray Exit Roll (REP 7.32)
8 – Arm
9 – Tray Guide
10 – Bracket
11 130E87370 Top Tray Full Sensor
12 030K76880 Top Tray Offset Motor
13 – Gear (P/O PL 21.28 Item 12)
15 – Top Tray Offset Motor
16 130K88782 Top Tray Offset Sensor
17 054K28190 Upper Chute Assembly
18 – Slide Rail Assembly
19 – Upper Chute
20 130K88190 Top Tray Exit Sensor
21 – Eliminator
22 – Paper Guide
23 – Lower Chute
24 – Wire Harness

WC 7655/7665 5-161 PL 21.28
Common Hardware BB 252W29450 Nylon Washer (8)
BC 271W10850 Pin (1.6x8)
Item Part Description BD 271W16050 Dowel Pin (2x10)
A 112W27677 Screw (M3x6) BE 271W21050 Dowel Pin (2.5x10)
B 102W27678 Countersunk Hear Screw (M3x6) BF 271W21250 Dowel Pin (2.5x12)
C 112W27698 Pan Head Screw (M3x6) BG 271W21650 Dowel Pin (2.5x16)
D 112W28078 Screw (M3x10: White) BH 271W28050 Dowel Pin (3x10)
E 113W20457 Screw (M3x4) BJ 271W28250 Dowel Pin (3x12)
F 112W29498 Sems Screw BK 271W28650 Dowel Pin (3x16)
G 113W20478 Screw (M3x4: White) BL 271W28850 Dowel Pin (3x20)
H 113W20578 Screw (M3x4:White) BM 285W15851 Spring Pin (2x6)
J 113W20678 Screw (M3x6:White) BN 285W16251 Spring Pin (2x12)
K 113W20878 Screw (M3x8:White) BP – Spring Pin (2.5x14)
L 113W21078 Screw (M3x10:White) BQ 285W28051 Spring Pin (3x10)
M 113W21278 Screw (M3x12:White) BR 351W29250 Retaining Ring (8)
N 113W21478 Screw (M3x14:White) BS 351W52250 Retaining Pin
P 113W21678 Screw (M3x16:White) BT 354W15278 E-Clip
Q 113W22578 Screw (M3x25:White) BU 354W19278 E-Clip (2.5:White)
R 113W27588 Pan Head Screw (M3x5:White) BV 354W21278 E-Clip (3:White)
S – Screw (M3x6) BW 354W24278 E-Clip (4:White)
T 113W28088 Pan Head Screw (M3x10:White) BX 354W24254 KL-Clip (4)
U – Pan Head Screw (M3x12) BY – E-Clip
V 113W35578 Pan Head Screw (M4x5) BZ 354W26278 E-Clip (5:White)
W – Pan Head Screw (M4x8) CA 354W27254 KL-Clip (6)
X – Pan Head Screw (M4x8) CB 354W27278 E-Clip (6:White)
Y – Pan Head Screw (M4x8) CC – E-Clip
Z – Pan Head Screw (M3x10) CD 153W36678 Tapping Screw
AA – Pan Head Screw (M4x6) CE 153W15888
AB 114W27678 Tapping Screw (3Mx6:White) CF 153W16288 Tapping Screw (M4x12)
AC 114W27878 Bind Head Screw (M3x8) CG 158W27663 Screw (M3x6)
AD 141W35551 Setscrew (M4x5) CH 112W27659 Sems Screw (M3x6)
AE 153W17688 Tapping Screw (3x6:White) CJ 141W27451 Setscrew
AF 153W17888 Tapping Screw (3x8:White) CK 285W16051 Spring Pin (2x10)
AG 153W18088 Tapping Screw (3x10:White) CL 113W20688 Screw (M5x6)
AH 153W27878 Tapping Screw (3x8:White) CM 113W27551 Screw (M3x5)
AJ 158W27678 Screw (M3x6:White) CN 113W16051 Screw (M3x10)
AK 153W27688 Round Point Screw (M3x6:White) CP 220W24378 Flange Nut (4M:White)
AL 158W27863 Screw (M3x8) CQ 113W28888 Pan Head Screw (M3x20:White)
AM 158W27878 Screw (M3x8:White) CR 153W27678 Tapping Screw (3x6:White)
AN 158W28078 Screw (M3x10:White) CS 102W28478 Countersunk Head Screw (M3x14)
AP – Screw (M3x12) CT 256W21278 Spring Washer (3:White)
AQ – Screw (M3x16) CU 153W18288 Tapping Screw (3x12:White)
AR 158W35678 Screw (M4x4:White) CV 113W36878 Screw m4x20:White0
AS 158W35878 Screw (M4x8:White) CW 251W19278 Washer (2.5)
AT 220W21278 Flange Nut (M3:White) CX 113W27488 Pan Head Screw (M3x4:White)
AU 232W21178 Clinch Nut CY 113W20857 Screw (M5x8)
AV 232W24278 Clinch Nut
AW 252W24250 Nylon Washer (4)
AX 252W26450 Nylon Washer
AY – Nylon Washer
AZ – Nylon Washer
BA – Nylon Washer

PL 21.2 5-162 WC 7655/7665
Accessing UI Diagnostics
Procedure
1. Simultaneously press and hold the *, #, and Stop buttons on the UI.
2. On the Service Diagnostics Login screen, enter 6789, then select Enter.
3. The machine will reboot. This may take several minutes.
4. When the Service Diagnostics screen is displayed, you will see the following tab choices:
Service Information
This is the default tab for UI Service Diagnostics. It contains the following:
General information (serial #, product code, image count, s/w version, IP address).
dC120, dC122, dC108, and dC135
Diagnostics
This tab contains:
dC330 and dC612.
Adjustments
This tab contains:
dC131, dC301, dC527, dC671, dC673, dC675, dC740, dC919, dC924, dC937,
dC945, dC950, dC956, and dC991.
Maintenance
This tab contains:
dC120, dC122, dC135, and dC710.
Call Closeout
The selections within this tab allow you to choose which subsystems are rebooted
when you exit UI diagnostic mode.
5. Select the desired routine within one of these tabs and touch Launch Routine to call up
diagnostic routines. These routines are essentially the same as the like-named routine in
the PWS tool (while the look of the screen may vary slightly, the functions are the same).

PWS Diagnostic mode The data listed in Table 1 will be displayed.
The following procedure describe how to enter the Diagnostics mode with the PWS. Table 1 Machine Data displayed in Service Entry
Procedure Heading Description
The following procedure describes how to enter Diagnostic Navigator with the PWS. Product Code Displays a code allocated to each machine type.
Serial Number Displays the 6 (XC) or 10 (XE) digit number allocated to
1. Connect the Portable Work Station (PWS) to the machine (Figure 1). each machine.
Total Copies Displays the total number of copies/prints
Remove cover and connect PWS Copies Since Last Call Displays the total number of copies/prints since the last
power cord and adaptor
CSE visit (complete closeout).
SW Version Displays current IOT software version
Last 40 Faults History Displays the faults that have occurred since the last com-
ID, Description, Occurrences plete closeout.
CRU/HFSI Displays CRU and HFSI component and percentage of life
Type, Name, Remaining remaining.
PWS
USB A Last 40 Faults Occurrences Displays current (active) faults in the machine.
USB B
Port
Port Fault Name, Code, Fault
Count,
6. If communication is lost between the PWS and the machine, an error window will open.
USB
A/B
Cable
Figure 1 Connecting the PWS
2. At the PWS, enter the GSNLock Password and select OK.

3. From the Start menu in the lower left corner, select Programs\Xerox Applications (this
machine) Diagnostics Navigator.
4. The Diagnostics Navigator screen will display.
a. Check that Local USB Connection default is in Select Connection Mode window.
Check that Use Current Database default is in Select Database Source window.
Select Continue. The PWS Service Entry (dC100) window displays.
b. While the machine and PWS communicate, the machine UI will display the mes-
sage, Diagnostics are active. The system is not available. Please wait
5. Machine data is displayed on the Service Entry Screen. When the system has obtained
the machine data, it displays Ready at the upper left corner of the Service Entry Screen.

DC Quick 2. Using the DC Quick pull-down menu (upper-right side of Diagnostics Service Entry
Screen), select the desired dC routine.
Once in the Service Mode, diagnostic routines can be selected from the DC Quick menu.
Table 1 is a complete list of dC routines that are available from the DC Quick pull-down
menu.
Procedure
Table 1 dC Routines
dC code Name Description
100 Service Entry Screen 1. Displays the Service Routine Tabs.
2. Lists Active Faults
3. Lists the item names of the HFSIs that exceeded life expectancy.
4. Lists the jams that have occurred since the last Call Closeout.
5. Displays IOT S/W Version.
6. Lists the total copies/prints
102 Software Upgrade Allows the machine software to change
104 System Usage Counters History of system usage
105 System Configuration Install Phase (system), Install Phase (Main Controller), Product Identifier, Product Type, System Configuration, Line Frequency, Line Voltage, Cus-
tomer Service Number, and Power Saver (current mode), Market Region Platform Options, NVRam Size and System Settings “Apply” Button.
108 Software Versions System Software identifiers
109 Billing Counts Billing Counter Data
111 ESS Logging ESS Log type, current status, results, Faults that may have occurred, Debug Logging Enable/Disable buttons and “GetLog File Button.
114 ESS/Network Error Log Occurrences of ESS shutdowns, errors, and warnings.
115 Maintenance Diagnostic Data Machine usage data
120 Fault Counters Number of Fault events from the last Complete Closeout (performed in Service Exit) to the current copy count.
122 Shut-down History Most recent 40 Faults
124 ESS Fault Counts Occurrences of ESS Faults
129 Automatic Setting: Adjust System The IOT lead registration and side registration are matched.
Registration
131 NVM access: Read/Write NVM Reference or set/change the NVM data.
132 Set Machine Serial Number. Sets the Machine Serial Number with assistance of service support.
Read Billing Meter Information Reads Billing Meter Information for MCU PWB.
133 Time Adjust System Time, System Date, Time Display Format, and GMI Offset.
135 Service Data Part replacement life expectancy (threshold) and current value (usage). Allows changing the replacement life expectancy to a preset value in the
HFSI Counter PWS database and reset the current value.
140 Analog Monitor
188 Service Mode Exit Screen Requirements for exit from the Service Mode.
301 NVM initialization Initiates NVM Data initialization
303 CCM POST Self Test Routine Provides access to a group of diagnostic tests that also run at system boot and application loading.
312 ESS Echo tests Network echo tests by Protocol
314 Connectivity Tests Connectivity Tests by Protocol
327 Admin Test Resets Admin Pin
330 Component Check: Component Instructions and results of the Input Component Check and Output Component Check
Control 1. You can monitor each Input Component or check the operation of each Output Component.
2. You can simultaneously check multiple Input Components and Output Components up to 11 total.

Table 1 dC Routines
dC code Name Description
355 Image Disk Diagnostics Tests Image Disk, Displays Manufacturer, Model Number, Serial Number, Firmware Revision Level, Disk Size and Pass / Fail
361 Save Restore Save and restore NVM values.
362 Compare Compares NVM values with stored NVM values.
372 IOT Configuration Number of paper trays and finishing devices installed.
373 Configuration Sheet Enables and Disables Configuration Sheet Printing on Power Up.
374 Software Options Displays the status of software options
375 ESS Network Configuration Backup and Restore network connectivity settings.
Backup and Restore
402 Software Verify
527 Size Detection Test size detection capabilities.
606 ESS Test Patterns Enables ESS test printing according to composition and media size.
612 Color Test Pattern Print Generates test pattern from different pattern generators in the machine (IOT, IIT, CCM PWB, Network Controller PWB). Patterns for use in identifying
IQ problems, setting registration, and performing adjustments
640 Video Path Test EPC Memory walking, Video Path integrity, and ESS <-> CCM communication.
671 Regi-Con Cycles Measurement cycle check
673 Regi-Con Cycles Control Sensor check
675 Regicon Color Registration/Skew setup
710 No Paper Run Tests paper feed and transportation subsystem without feeding paper.
726 Paper Timing Tests Enables testing of times between
740 MSI Side Guide Adjustment Sets the Side Guide for Min. and Max
919 Color Balance
924 TRC Adjustment Manually fine adjust each color (low/mid/high density) in PG.
931 In/Out Adjusts the Inboard to Outboard Density (smile correction)
937 ProCon On/Off Enables Printing and measures Process Control functions with the Process Controls either on or off for comparison.
945 IIT calibration 1. Calculate and set the white reference compensation coefficient.
2. Correct the IIT sensitivity variation.
950 ATC Calibration Enter ATC Sensor Calibration code into NVM.
956 Belt Edge Learn Belt Edge Sensor Set up
991 Tone Up / Tone Down Increases or decreases the toner concentration

dC100 Service Entry dC102 Software Upgrade
When entering Diagnostics, this routine allows you to view faults in progress, Non-Zero Jams Purpose
and HFSI items requiring replacement. Service entry allows you to view product information, Enables change to machine software.
such as:
• Product Code
Initial Actions
• Serial Number Latest software release CD must be available.
• Total Images
1. Set up the PWS:
• Images Since Last Call
a. Ensure that it is connected with AC power adapter
• (IOT) Software Version
b. Disable PWS Virus Scan.
Procedure c. Disable PWS Power Save.
NOTE: The following two steps are precautionary; the saving and restoring of NVM is an auto-
2. Check the CRU/HFSI. matic part of this routine. If, however, the routine is not successfully completed, you may need
3. Check the Last 40 Faults History. This is a chronological listing of all shutdown faults this information to restore the machine to its previous configuration.
that have occurred since the last service exit with the Complete Closeout option selected.
Check for any faults that have a high number of occurrences. 2. Print a configuration report (GP 6). Ensure that the Configuration Report is enabled during
4. Check the Last 40 Faults Occurrences. This lists the last 40 different fault codes that have power on.
occurred, and gives the number of occurrences for each. If any faults in progress are dis- 3. Enter the PWS Diagnostic mode. Perform NVM Save Restore (dC361). Save the IOT
played, troubleshoot accordingly. Critical NVM. Note the name of the file and the location where it will be saved.
5. Select the Refresh button to have the PWS request and receive the latest information on Procedure
Total Copies, Copies Since Last Call, Non-Zero Jams or CRU/HFSI. 1. Place the software CD into the CD drive.
3. The tool now presents you with a choice between Automatic Upgrade or Single Com-
ponent upgrade:
• Automatic Upgrade requires minimal manual intervention; you are only required to
hook up the PWS and choose the software to be loaded. This is typically the choice
you would make when upgrading from one level of software to a newer version.
• Platform Upgrade is very manual, allowing the CSE to choose the platform to be
upgraded as well as individual file(s) for platforms. (Example - IIT platform contains
IISS,DADF, and ExtMem files; each of them may be selected independently for
upgrade).
If you needed to load a version of software older than the version currently running,
or if you wanted to reload the same version to fix a possible corrupt file, you would
choose this option.
4. Select the desired tab, then select Start.
5. The PWS will ask you to confirm, then display a message instructing you to wait. The
machine will restart, then the UI will display a series of progress bars. These will incre-
ment as the download progresses.
6. When the machine has entered download mode (this may take up to 4 minutes) the PWS
will ask you to point to the location of the software.
a. In the Software Upgrade window, click on Select File. A new window will open.
b. Select Browse for Software Version. A standard Windows file tree will open.
c. Double click on your CD drive.
d. Double click on the inst folder.
e. Select (but do not open) the software folder (the name will be similar to
“040.032.50740,” and will vary with the version of software)

f. Select OK to choose highlighted folder. dC104 System Usage Counters
g. Select OK to Select System Software Version for Download.
Purpose
7. Select Forced Upgrade or Upgrade. Forced Upgrade reloads all software, regardless of
Displays a history of system usage.
the level currently installed, and requires approximately 15 minutes. Upgrade only installs
software that is newer than what is currently installed, and requires at least 2 minutes and
up to 15 minutes if all platforms are at lower software levels. Procedure
8. When all software has been transferred, the machine will reboot. Wait until configuration 1. Enter the PWS Diagnostic mode.
sheet prints (printers) or Ready is displayed (copiers) in UI (PWS USB cable must remain 2. Select the Maintenance tab.
connected). Satisfy any customer message such as paper size confirmation. Then select 3. Select the HFSI/Counter tab.
Finish on PWS. Compare the new report to the report made in step 2 of the Initial
4. Select System Usage (dC104).
Actions. Make any changes required to match original report
5. Select from the following:
NOTE: If the Configuration Report was originally disabled at power up, enter tools mode • Filter By: - Individual service may be selected (Default is All)
and return it to the original state.
• Display Counters with zero value - (default is selected)
• Refresh - Refreshes the screen to display current data.
• Save - Saves the displayed data as a .txt file on the PWS. A standard Windows
Save As screen will open.

dC105 System Configuration dC108 Software Versions
Purpose Purpose
This routine displays the current system configuration, and allows certain parameters to be Displays the currently installed version number for CCM, Network Controller, and UI
changed.
.
Procedure
1. Enter the PWS Diagnostic mode. Procedure
2. Select the Adjustments tab. 1. Enter the PWS Diagnostic mode.
3. Select the Configuration tab. 2. Select the Adjustments tab.
4. Select System Cfg (dC105). 3. Select the Software Tools tab.
5. Select from the following configuration options for detailed information: 4. Select SW Ver (dC108). Software levels will be displayed.
• Install phase (System)
Choose one of the following to indicate current status:
– Manufacturing
– Customer Install
– Customer Setup
– Install Complete
• Install Phase (Main Controller)
Choose one of the following to indicate current status:
– Manufacturing
– Customer Install
– Customer Setup
– Install Complete
• Product Identifier (read-only)
• Power Saver
– Power Saver enabled
– Power Off enabled
– Power Off timeout
• Market Region
Choose one of the following to indicate where the machine is installed:
– XC (NASG/NAOO)
– XE (ESG)
• Platform Options Select any installed options.
• System Config
– Digital Copier
– Digital Copier / Printer
NOTE: Changes to some configuration settings may result in an immediate power down/
reboot of the system.
6. If any changes are made, select Apply.

dC109 Billing Counts dC111 ESS Logging
Purpose Purpose
Displays Billing Counter data. Enables or disables logging of events, state, processes, and errors that occur within the net-
work Controller, for the purpose of process tracking and problem analysis/diagnosis.
Procedure
2. Select the Maintenance tab. 1. Enter the PWS Diagnostic mode.
3. Select the HFSI/Counter tab. 2. Select the Diagnostics tab.
4. Select Billing Counts (dC109). 3. Select the ESS/Network tab.
5. Select from the following: 4. Select Logging (dC111).
• Filter By: (You can limit the list to a single Service ID. Default is All) 5. Select from the following ESS log types:
• Display Counters with zero value - (default is selected) • State/Processing Log
• Refresh - Refreshes the screen to display current data. • Event Log
• Save - Saves the displayed data as a .txt file on the PWS. A standard Windows • Shutdown Fault Log
Save As screen will open. • Error / Warning Log
• Completed Job Log
• Debug Log
6. Select Get Log File to access the logs. Logs will be written to a .log file on the PWS that
can be read with a text editor such as WordPad

dC114 ESS/Network Error Log dC115 Maintenance Diagnostic Data
Purpose Purpose
Retrieves logged messages related to Shutdowns, Errors and Warnings that can be saved or Provides method of viewing HFSI/Counter diagnostic data for the purpose of usage tracking,
printed for the purpose of process tracking and problem analysis/diagnosis. for problem analysis/diagnosis.
Procedure Procedure
1. Enter the PWS Diagnostic mode. 1. Enter the PWS Diagnostic mode.
2. Select the Diagnostics tab. 2. Select the Maintenance tab.
3. Select the ESS/Network tab. 3. Select the HFSI/Counter tab.
4. Select Error Log (dC114). 4. Select Diagnostic Data (dC115).
5. Select the type, source, and layout of the desired log 5. The following options are displayed:
• Select Log • Filter By: (You can limit the list to a single Service ID. Default is All)
– Shutdown • Display Counters with zero value - (default YES)
– Errors and Warnings • Reset Counter
– All • Reset All
• Retrieve from • Refresh - Refreshes the screen to display current data.
– ESS • Save - Saves the displayed data as a .txt file on the PWS. A standard Windows
– File Save As screen will open.
• Retrieve by
– Last x
– Time
6. Click on Retrieve to generate the log file. You will have the option of recording all, or only
a partial set of the errors.
7. Select the desired output:
• Print Report prints report on connected machine-
• Clear Report deletes the file
• Save Report saves the displayed data as a .txt file on the PWS. A standard Win-
dows Save As screen will open.

dC120 Fault Counter dC122 Shutdown History
Purpose Purpose
Displays the number of occurrences of each IOT fault since the last Service Exit with the Com- To display the Last 40 faults.
plete Closeout option selected.
NOTE:
NOTE: 1. faults detected while in Service Mode are not counted.
• The machine does not count the faults detected while in the Service Mode. 2. An Interlock open while the machine is stopped is not counted.
• The machine does not count interlock open detected faults while the Main Processor is 3. If multiple faults occurred in the machine, the primary fault is recorded.
stopped.
Procedure
Procedure 1. Enter the Diagnostic Mode.
1. Enter the Diagnostic Mode. 2. Select dC122 from the DC Quick menu.
2. Select dC120 from the DC Quick menu. 3. The system displays the faults that occurred in Customer Mode since the last service call
3. The screen displays all fault codes in the machine database by Id, Name, Chain-Link of closeout, up to a maximum of 40 faults.
the fault code, and any occurrences of the fault that have occurred since the last time the 4. Select the Hist Occur tab for a summary account
Complete Closeout option was selected when exiting Diagnostic Mode.
5. To clear the shutdown history, select Complete Closeout in the Service Mode Exit
4. By clicking on the column headers, you can sort the display.
screen. Exiting from the Service Mode clears all data in the Shut-Down History.
5. If you highlight an entry, the description of the fault will be displayed in the lower window.
6. If machine data was previously saved to diskette, and Diagnostic Mode was entered with
the Use Saved Database or Browse for Database option selected, the previous fault his-
tory will display in the P1 column. Up to 7 iterations of saved data may be displayed.
7. You can display all faults (default setting) or limit the list to a single Chain.

dC124 ESS Fault Counts dC128 Finisher Setup
Purpose Purpose
To display all ESS Faults. This procedure allows access to the NVM locations affecting the Booklet Maker folding and
staple position setup. Refer to ADJ 12.5 for instructions
Procedure
1. Enter the Diagnostic Mode. Refer to Entering Diagnostic Navigator.
2. Select the Maintenance tab.
3. Select the Faults tab.
4. Select ESS Flt Counts (dC124).
5. The system displays a list of common Chain 016 (ESS) faults, and lists the number of
occurrences of each that occurred in Customer Mode since the last service call closeout.
6. If you highlight an entry, the description of the fault will be displayed in the lower window.

dC129 System Registration Setup dC131 NVM Read/Write
Purpose Purpose
This procedure is used to align the Lead Edge and Side Edge of the developed image with Reads, sets or changes the NVM data.
media fed from the various paper trays. Refer to ADJ 9.7 for instructions
Procedure
Module Selection
2. Select Adjustments in the Service Entry Screen.
3. Select NVM tab.
4. Select Read/Write (DC131).
5. Select Perform FTP.
6. Select an NVM Area from NVM Areas window.
NOTE: For NVM Areas IOT/Finisher and Scan Services, you can select NVM locations either
by entering a Chain/Link number or by entering an Index number. All other NVM Areas accept
only Index numbers.
7. In NVM Values window scroll to the desired NVM location, or enter the NVM value in the
Find NVM window.
8. In New Value window enter new NVM value.
9. Select Write Value to load new NVM value.

dC132 Serial Number Synchronize dC133 Time
Purpose Purpose
This procedure is used to maintain serial number and billing data integrity when certain PWBs Allows easy access to change System Time, System Date, Time Display format, and GMT Off-
must be replaced. This data is stored at three locations; the MCU NVM PWB the CCM NVM set.
PWB, and the IIT/IPS PWB. This procedure allows the data in all three locations to be synchro-
nized in case of replacement of one of the PWBs, or due to data corruption associated with one Procedure
of the following faults: 1. Enter the PWS Diagnostic mode.
• 16-801 2. Select the Adjustments tab on the Service Entry Screen.
• 22-352 3. Select the Configuration tab.
Procedure 4. Select Time (DC133). The Time settings are displayed.
1. Notify service support. 5. Make selections from the following categories:
a. Call service support for instructions. a. System Time
b. Complete reserialization form provided by service support. • Hour (1-12 w/ 12 hour clock, 1-24 w/ 24 hour clock)
2. Reserialize machine. • Minute
a. Enter the PWS Diagnostic mode. • Second
b. Select the Adjustments tab • AM (12 hour clock only)
c. Select the Configuration tab • PM (12 hour clock only)
d. Synchronize Serial Number. b. System Date
• Select S/N Sync (DC132). • Day (1-31)
• Select Generate Id. • Month (1-12)
• Call service support and report Unique Machine Identifier. • Year
• Enter Password from service support into Submit Password. c. Time Display Format
• Select Submit Password. d. GMT Offset
Serial numbers are now synchronized.
NOTE: Changes to configuration settings may result in an immediate power down/reboot of
the system.
6. If any changes are made, select Apply.

dC135 HFSI Counters dC140 Analog Monitor
Purpose Purpose
This routine displays the percentage of service life remaining for the periodic replacement This routine allows you to monitor the status of certain analog machine sensors (Fuser temper-
parts. ature sensors and paper tray size sensors). Temporary change of output values is possible.
Procedure NOTE: At launch, there were no Output components enabled for this product. The instructions
Reading and resetting HFSI regarding outputs are included for future expansion.

2. Select dC135 from the DC Quick menu. 1. Enter the PWS Diagnostic mode.
3. The CRU/HFSI screen lists the serviceable items and gives the % of life remaining. 2. Select dC140 from the DC Quick menu.
4. Refer to Detailed Maintenance Activities in Section 1. Perform the listed Service Action for 3. The system displays the Analog Monitor Screen.
all HSFI counters that are at or near end of life.
a. The system displays the analog output component names and the analog input com-
5. To reset the count after replacing the parts, select the appropriate HFSI item, then select ponent names with the Chain Link Numbers (ID column) in the table in the order of
the Reset Counter button. Chain Link number.
b. The status of all output components show Inactive. The Value columns are blank.
4. To run an output component check:
a. Select a component to check.
b. Select Start in the output component check.
c. The output component in the machine is switched on.
d. The PWS changes the output component status to Active.
e. You can switch on an input component to monitor the output component in the
machine.
NOTE: If the component has a runtime restriction, the component is switched on for
that period and automatically switched off.
NOTE: Some components cannot be energized at the same time as another compo-
nent. If you activate such a combination of components, the first component
switched on will be automatically switched off.
NOTE: If the component cannot be automatically turned off, the following message
appears: Cannot check the component. Stop another output component.
Checking multiple components

1. To check multiple components simultaneously, repeat Step 4a through 4e.
2. To stop the check, select Stop while the component is selected, or select Stop All, which
switches off all output components.
Changing output levels
1. You can temporarily change the output level of some output component by using the [+] or
[-] to increment/decrement the output level by 1.
2. Select the component whose output level you want to change. Select [+] to increment or [-
] to decrement.
3. Increment or decrement the output level by 1. The new output level is input into the sys-
tem and the Analog Monitor shows the new output level in the Level column. If the output
level entered is out of the range, the Information screen shows the following message:!
Invalid value. Enter again. (A value that is out of the range is a value that is higher than
the upper limit or lower than the lower limit defined by the machine.)

dC188 Exiting Diagnostic Navigator dC301 NVM Initialization
Procedure Purpose
1. Select the Service Exit on the PWS Screen. The Service Exit (DC188) screen displays. This procedure may be needed when the machine cannot recover for some unknown reasons,
2. If PWS is in Stand Alone mode, select Exit PWS and PWS tool closes. including problems such as producing blank copies/prints, continuously declaring system
3. If PWS is connected to machine, select Complete Closeout or Temporary Closeout. faults, etc. It is also required as part of the software upgrade process.
• Complete Closeout resets the Shutdown History (DC122), Fault Counter (DC120),
and the number of images since last call.
Initial Actions
• Disconnect any Foreign Interface devices.
• Temporary Closeout does not reset these counters.
• Obtain all of the following information:
4. Message ‘Would you like to save...” appears.
– Saved Machine Settings - a known-good diskette or a new recording, if possible.
Select Yes to save machine data. The Save Machine Settings dialog box opens. The fol-
lowing options exist: – NVM value factory setting report (typically it is located in the Tray 1 pocket)
• Select Save and a file is automatically saved in the Data folder: – Any customer setting Auditron account from the system administrator
– Before selecting Save, the name can be changed in the File Name window. – Any setting changes (specifically NVM settings) shown on the machine’s service log.
– The location the file is saved in can be changed in Save In window. The file – Any customer settings in the Tools mode.
can be saved on diskette inserted into a: drive. • If possible, save Critical NVM (dC361).
– Select Save and the diagnostic tool closes and machine reboots. Disconnect Procedure
PWS from machine. 1. Enter the PWS Diagnostic mode.
• Select Cancel and diagnostic tool closes and machine reboots. Disconnect PWS 2. Select the Adjustments tab.
from machine.
3. Select the NVM tab.
5. Select No to close diagnostic tool and reboot machine. Disconnect PWS from machine.
4. Select the Init (DC301, DC306) tab. The NVM Initialize screen is displayed
5. There are several selectable areas of NVM that can be individually initialized. The proce-
dure that sent you here directs what areas to initialize.
Areas are:
• Atlanta Job Based Accounting Agent
• Copy Service
• DC Platform Manager
• Fault Log Service
• Foreign Interface Service
• Image Processing Service
• Internal Image Disk
• Internal Image Print Service
• IOT/Finisher
• Mark Service
• MF Print Server
• MF Scan Server
• Queue Utility
• Scan Service
• System Management Service
• TripleA Service
• UI Client
• Video Manager Service
6. Select an NVM area and select Start to initialize the area.

7. After the initialization is complete, use the data accumulated in Initial Actions to restore dC303 CCM Self Test
the machine to its previous configuration.
Purpose
Provides access to a group of diagnostic tests that also run at system boot and application
loading.
Procedure
2. Select the Diagnostics tab on the Service Entry (DC100) screen.
3. Select the POST tab.
4. Select CCM Self Test (DC303).
5. Select individual tests by clicking on the test name (Table 1). Select Tests to run all tests.
6. Select Start to run the test(s).
Table 1 Test Descriptions

Test Activity Action if Failed
SDRAM Test checks memory banks and performs a simple Replace CCM NVM
read/write test to memory PWB (PL 11.7).
Flash ROM Test Performs a checksum on ROM Replace CCM NVM
PWB (PL 11.7).
NVM Integrity Performs a pattern check to determine battery Replace CCM NVM
Check failure PWB (PL 11.7).
FDI Daughter Checks FIA Replace CCM PWB (PL
Card Present 11.7).
EPC Memory Test Checks EPC memory banks and performs a Perform dC640 Video
simple write/read test to memory Path Tests and perform
corrective action.
Video Processing Performs read/write tests to various registers on Replace CCM PWB (PL
Test the video processing ASIC on the CCM. 11.7).
IOT/IIT Spider on Performs read/write tests on the Spider chip on Replace CCM PWB (PL
PCI Test the PCI bus. 11.7).
SATA Test Initializes drive and verifies the Serial ATA HDD Replace HDD (PL 14.1).
controller/drive interface is enabled and a few
commands to the drive.
ESS Alive Message is sent from CCM to ESS to validate Disconnect and recon-
that ESS is communicating nect Controller compo-
nents and external IOT
connectors.
IOT Alive Message sent from CCM to IOT to validate that Check external IOT con-
IOT is communicating. nectors.
IIT Alive Message sent from CCM to the IIT to validate Disconnect and recon-
that IIT is communicating nect external IOT con-
nectors.
Wall Clock Test Verifies that the wall clock ticked within 1.5 sec- Replace the CCM NVM
onds PWB (PL 11.7).

Table 1 Test Descriptions dC312 ESS Echo Tests
Test Activity Action if Failed Purpose
UI Present A message is sent to the UI. UI sends an 'alive' Replace Control Panel Tests the machine’s capability to communicate on the network.
message back to CCM. If the CCM does not (User Interface Assem-
receive a message back from the UI within a bly) (PL 17.3). Procedure
time-out period, a message is posted on the
Select the communications protocol to be tested then select Start. Protocols that are not
PWS
enabled will be greyed out.

dC314 ESS Connectivity Tests dC327 Pin Reset
Purpose Purpose
Tests the machine’s capability to communicate on the network. Allows the System Administrator Pin to be reset to default if the System Administrator has lost
the password that he/she has set.
Procedure
1. Select the communications protocol to be tested. Protocols that are not enabled will be Procedure
greyed out. 1. Enter the PWS Diagnostic mode.
2. Select Start. The machine will attempt to communicate with the network. 2. Select the Adjustments tab on the Service Entry (DC100) screen.
3. To view the test log, select FTP Log, then View Log. 3. Select the Configuration tab.
4. Select Pin Reset (DC327).
5. Select the Reset button. This will set the password to the default value of 1111.

dC330 Component Control dC355 Hard Disk Diagnostics/Setup
Purpose Purpose
The purpose of dC330 Component Control is to display the logic state of input signals and to To test the integrity of the Image Disk.
energize output components.
Procedure
NOTE: Refer to the PWS for a list of all components arranged by Input/Output, and Chain/Link
number.
2. Select the Diagnostics tab on the Service Entry (DC100) screen.
Procedure 3. Select the POST tab.
1. Enter the PWS Diagnostic mode. 4. Select Image Disk (DC355). The test runs automatically and results are posted as pass or
2. Select dC330 from the DC Quick menu. fail
3. The dC330 screen is displayed. The display indicates the following:
• Input/Output Components
• ID Number
• Active Stack (lists IDs and state for all component currently being activated or moni-
tored)
4. The Component Control Codes are arranged in categories, such as: Processor, System,
Finisher, etc. Select the appropriate vertical tab.
CAUTION
Some components have special machine safety requirements, such as removing the IBT
assembly before running the IBT Drive, etc. These caution statements are listed in the Quick-
Help window for each code. Be careful to read and fully comply with these messages, in order
to avoid machine damage.
5. Activate the desired component code by double clicking on the ID number or by clicking
once on the ID number then selecting the Start Button. The ID’s will display in the Active
Stack.
NOTE: If the component has a runtime restriction, the component is switched on for that period
and automatically switched off.
6. Press the Stop or Stop All button, or double click the active component in the Active
Stack box to end the test. The ID and Active Stack components are removed from the
Active Stack box.
Stacking Component Codes
NOTE: Some components cannot be energized at the same time as another component. If you
activate such a combination of components, the first component switched on will be automati-
cally switched off. If the component cannot be automatically turned off, the following message
appears:! Cannot check the component. Stop another output component
1. To stack several codes, select the first code and press Start, then select the next code
and press Start. Continue to enter up to eleven codes.
2. The selected ID appears in the ID column of the Active Stack box and the state changes
to Run; H or L as applicable.
3. Stop a highlighted component by pressing Stop or double click the active component in
the Active Stack Box
4. To switch Off all components and clear the screen, press Stop All.

dC361 NVM Save Restore dC362 NVM Compare
Purpose Purpose
Provides a method to capture the state of NVM to a file and write NVM file back to the NVM Provides a method to compare the state of NVM to a stored NVM file.
device when desired.
Procedure
Procedure 1. Enter the PWS Diagnostic mode.
1. Enter the PWS Diagnostic mode. 2. Select the Adjustments tab on the Service Entry Screen.
2. Select the Adjustments tab on the Service Entry Screen. 3. Select the NVM tab.
3. Select the NVM tab. 4. Select Compare (DC362).
4. Select Save/Restore (DC361). 5. Select Compare Now to compare current NVM Values with a set of saved NVM Values.
5. Select FAX NVM, All NVM or IOT Critical NVM.
6. Select Save to save NVM.
a. The name can be changed in the File Name window.
b. The location the file is saved in can be changed in Save In window by clicking the
arrow button and pulling down alternate locations. The file can also be saved on
diskette inserted into a: drive.
c. Select Save and the file is saved.
7. Select Restore to restore NVM.
a. In File View window select file containing NVM restore data, or navigate to location
of file with NVM Restore data. Select file
b. Select OK. NVM will be restored from NVM restore data file.

dC372 IOT Configuration dC373 Config Sheet
Purpose Purpose
Displays machine configuration. Enables or disables the printing of the Configuration Sheet during Power Up.
Procedure Procedure
2. Select the Adjustments tab. 2. Select the Diagnostics tab.
3. Select the Configuration tab. 3. Select ESS/Network tab.
4. Select IOT Cfg (DC372). 4. Select Config Sheet (DC373).
5. The following will be displayed: 5. Select Start Job to print out a Config Sheet.
• Number of Internal Paper Trays 6. Check or uncheck Disable Config Sheet on Power Up.
• External Feeders
• Output Device (Finisher, OCT, or SCT) attached

dC374 Software Options dC375 ESS Network Config Backup Restore
Purpose Purpose
This routine displays the status of all software options, and allows you to enable or disable pre- Provides a method to backup network configuration information to ensure the availability of
viously-installed options. most current settings in the event of a system failure.
Procedure Procedure
2. Select the Adjustments tab. 2. Select the Adjustments tab on the Service Entry Screen.
3. Select the Software Tools tab. 3. Select the Software Tools tab on the Adjustments Screen.
4. Select SW Options (dC374). 4. Select Net Cfg B/R (DC375).
A list of software options and status is displayed. Installed options will be listed as either 5. Select Save Configuration to save the Configuration data to the “NetworkConfigura-
Enabled or Disabled. Options that are not installed will be listed as Installation tion.icg” file in the Data folder.
Required. 6. Select Upload Configuration to open the contents of the saved file. The values in the file
5. Enable or disable an option. will be displayed on the screen. Select Yes to upload the data to the machine.
a. Select the option.
b. Select Enable or Disable.
c. Verify that Option successfully enabled or Option successfully disabled is dis-
played in lower window.

dC402 ESS Software Verify dC527 DADF Document Calibration
Purpose Purpose
Verifies software integrity and repairs problems that may be caused by corrupted ESS soft- This procedure calibrates the document size detection circuitry in the DADF.
ware.
Perform this adjustment whenever any the following occur:
Procedure • Replacement of the DADF.
1. Enter the PWS Diagnostic mode. • When an error is detected after replacing components of the DADF.
2. Select the Adjustments tab. • When a size detection error is reported.
3. Select the Software Tools tab. Refer to ADJ 5.7 for instructions.
4. Select SW Verify (DC402). The ESS Software Verify Screen displays.
5. Select Start Test. The Software Verification and Repair process begins.
6. Select Save Results to save the file to the Data Folder if required.

dC606 ESS Test Patterns dC612 Test Pattern Print
Purpose Purpose
Allows composition and media size test printing to help troubleshoot ESS/Network image qual- Outputs the built-in test patterns, to help identify Image Quality problems. Refer to the IQ25
ity problems. PWS Test Pattern RAP for trouble shooting procedures using this routine.
Procedure Procedure
2. Select the Diagnostics tab. 2. Select dC612 from the DC Quick menu.
3. Select the Test Patterns tab. 3. Select the Pattern from the menu.
4. Select ESS Test Ptrn (DC606).
NOTE: Not all of the following parameters are applicable to all test patterns; and some test pat-
5. Select Composition. A geometric test pattern will be output in either Postscript or PCL terns require a specific set of parameters; refer to Table 1.
format.
4. Select the Paper Tray.
6. This routine requires either 11 x17”/A3, or 8.5 x11”/A4 LEF paper in Tray 1.
If you open the paper tray to change size, but do not get a “Confirm paper tray status” NOTE: If you open the paper tray to change size, but do not get a “Confirm paper tray sta-
screen on the UI, you must exit diagnostics in order to confirm the change. Reenter diag- tus” screen on the UI, you must exit diagnostics in order to confirm the change. Reenter
nostics and continue with the procedure. diagnostics and continue with the procedure.
7. Select Start Job.
5. Select Simplex/Duplex
6. Select Paper Type
7. Select Screen Type
8. Select Color Mode
9. Set the number of prints to output in the Print Count Box and select Start.
Table 1 Test Patterns

Color
# Description Source Paper Size
Mode Screens
1 Alignment Grid IOT 11x17/A3 All 300C
2 45 degree Grid IOT 11x17/A3 All 300C
3 Color Registration Measurement IOT 11x17/A3 4C 300C
4 Color Registration Visual IOT 11x17/A3 4C 300C
5 Banding IOT LTR/A4 4C 150C, 200C
SEF 200R, 300C
6 TED/Starvation IOT LTR/A4 All All
SEF
7 ATC Adjustment IOT LTR/A4 All All
LEF
8 ATC Check IOT LTR/A4 All All
LEF
9 ProCon IOT LTR/A4 All All
LEF
10 16 Tone IOT 11x17/A3 All All
11 Halftone (Cin 0 ~ 100%) IOT 11x17/A3 All All

Table 1 Test Patterns Table 1 Test Patterns
Color Color
# Description Source Paper Size # Description Source Paper Size
Mode Screens Mode Screens
12 IN-OUT Adjust (Primary) IOT 11x17/A3 4C, All 46 Pre IPS/YMCK Vertical Stripe IIT 11x17/A3 4C Bi-tone-ED
Y,M,C,K (Ext memory)
13 IN-OUT Adjust (Secondary) IOT 11x17/A3 3C, All
R,G,B
14 IN-OUT Adjust (Single Color) IOT LTR/A4 Y,M,C,K, All
SEF R,G,B
15 Highlight adjustment IOT LTR/A4 All All
SEF
16 Color Patch 182 IOT LTR/A4 All All
SEF
17 Gradation IOT 11x17/A3 All All
18 SS Direction Density adjustment (YC) IOT 11x17/A3 All All
19 SS Direction Density adjustment (MK) IOT 11x17/A3 All All
20 Finisher Staple/Fold IOT 11x17/A3 All All
21 IIT Analog gradation RGB IIT 11x17/A3 3C Bi-tone-ED
22 IIT Analog gradation BW IIT 11x17/A3 BW Bi-tone-ED
23 Pre IPS/FS Incremental RGB IIT 11x17/A3 3C Bi-tone-ED
24 Pre IPS/FS Incremental BW IIT 11x17/A3 BW Bi-tone-ED
25 Pre IPS/SS Incremental RGB IIT 11x17/A3 3C Bi-tone-ED
26 Pre IPS/SS Incremental BW IIT 11x17/A3 BW Bi-tone-ED
27 Pre IPS/ Grid BW IIT 11x17/A3 BW Bi-tone-ED
28 Pre IPS/ Shading Data Color IIT 11x17/A3 4C Bi-tone-ED
29 Pre IPS/ Shading Data BW IIT 11x17/A3 BW Bi-tone-ED
30 Pre IPS/YMCK Vertical Stripe IIT 11x17/A3 4C Bi-tone-ED
31 Pre IPS/8 Tone Patch IIT 11x17/A3 4C Bi-tone-ED
32 Pre IPS/Solid IIT 11x17/A3 4C Bi-tone-ED
33 Post IPS/ Grid /4C IIT 11x17/A3 4C Bi-tone-ED
34 Post IPS/ Grid /BW IIT 11x17/A3 BW Bi-tone-ED
35 Post IPS/FSRE/ Grid IIT 11x17/A3 4C Bi-tone-ED
36 Post IPS/FSRE/ Diagonal Grid IIT 11x17/A3 4C Bi-tone-ED
37 Post IPS/Bit pattern/Bi-tone/BW IIT 11x17/A3 BW Bi-tone-ED
38 Post IPS/Bit pattern/Bi-tone/4C IIT 11x17/A3 4C Bi-tone-ED
39 Post IPS/Bit pattern/Contone/BW IIT 11x17/A3 BW 200R
40 Post IPS/Bit pattern/Contone/4C IIT 11x17/A3 4C 200R
41 Pre IPS/FS Incremental (Ext Bypass) IIT 11x17/A3 4C Bi-tone-ED
42 Pre IPS/SS Incremental (Ext Bypass) IIT 11x17/A3 4C Bi-tone-ED
43 Pre IPS/YMCK Vertical Stripe (Ext IIT 11x17/A3 4C Bi-tone-ED
Bypass)
44 Pre IPS/FS Incremental (Ext memory) IIT 11x17/A3 4C Bi-tone-ED
45 Pre IPS/SS Incremental (Ext memory) IIT 11x17/A3 4C Bi-tone-ED

dC640 Video Path Tests dC671 RegiCon Measurement Cycle Control
Purpose Purpose
Provides a method to test EPC memory, video path integrity, and ESS <-> CCM communica- This procedure checks and adjusts color registration.
tion. • Performs measurement to determine the condition of the registration control.
• Checks that the Belt control etc. are operating normally.
Procedure • Measures/displays the amount of color shift relative to Black in the Fast Scan/Slow Scan
1. Enter the PWS Diagnostic mode. direction.
2. Select Diagnostics tab on the Service Entry Screen. • Displays the results as either OK or NG
3. Select the POST tab. For instructions, refer to ADJ 9.9.
4. Select Video Path (DC640) tab.
5. Select from the following tests:
• EPC Memory Walking (approximately 6 minutes runtime)
• Video Path Integrity (less than 1 minute runtime)
• ESS <-> CCM (less than 1 minute runtime)
• Embedded Fax (less than 1 minute runtime)
6. Select Start. For any failure, replace the CCM PWB (PL 14.2).

dC673 RegiCon Sensor Check Cycle Control dC675 RegiCon Setup Cycle Control
Purpose Purpose
This is a self-diagnostic cycle for checking that the registration detection system is operating This is a setup procedure to be used after replacement of the ROS, the Transfer Belt, or the
normally. Color shift is detected using a Cyan patch. Any misregistration detected in the MOB IBT Assembly
sensor is displayed on the UI screen. This result is compared with the target value to determine
the OK or NG status. Correction is not performed. For instructions, refer to ADJ 9.8.
For instructions, refer to ADJ 9.10.

dC710 No Paper Run dC726 Paper Path Timing
Purpose Purpose
This routine operates all of the media feed and transport functions without actually feeding This procedure allows you to monitor the timing of paper feed/transport past a selected sensor
media, to enable examination of the subsystem operation. during repeated print cycles, and displays the result graphically.
NOTE: Even though no paper is fed, Tray 1 must be loaded with 8.5 x 11 or A4 paper in order Procedure
to run this routine. 1. Enter the Diagnostic Mode. Refer to PWS Diagnostic mode.
If you open the paper tray to change size, but do not get a “Confirm paper tray status” screen 2. Select dC726 from the DC Quick menu.
on the UI, you must exit diagnostics in order to confirm the change. Reenter diagnostics and
3. Select the sensor to be monitored by clicking on one of the rows in the central table.
continue with the procedure.
4. Select a paper tray where applicable (some sensor selections do not allow a choice of
Procedure trays).
1. Enter the Diagnostic Mode. Refer to Entering Diagnostic Navigator.
NOTE: If you open the paper tray to change size, but do not get a “Confirm paper tray sta-
2. Select the Maintenance tab. tus” screen on the UI, you must exit diagnostics in order to confirm the change. Reenter
3. Select the Paper Path tab. diagnostics and continue with the procedure.
4. Select No Paper Run (DC710).
5. Enter the number of sheets to be fed. The default value is 20.
5. Select Color Mode (Color or Fast Black).
6. Select Start. A histogram of the results, and the minimum, nominal, and maximum times
6. Enter the number (1 - 99) of simulated print cycles you wish to run. Select Start to acti- for the run will be displayed when the run finishes.
vate.
7. Select Stop to immediately halt the Routine.

dC740 Tray 5 Guide Adjustment dC919 Color Balance
Purpose Purpose
This procedure calibrates the paper size detection circuits for Tray 5. This procedure allows you to perform fine adjustment of the center value of the low density/
medium density/high density output balance for each color for copy images.
Refer to ADJ 7.1 for instructions
Refer to ADJ 9.6 for instructions.

dC924 TRC Adjustment dC931 In/Out Density Adjust
Purpose Purpose
This procedure allows you to perform a manual density adjustment. It sets an offset amount of This procedure corrects Inboard to outboard density variation of each of the primary colors
the ADC-LUT created by the ADC patch to finely adjust the gradation. (YMCK) independently by adjusting the Laser Diode output as it scans
Refer to ADJ 9.4 for instructions. Refer to ADJ 9.11 for instructions.

dC937 ProCon On/Off Print dC945 IIT Calibration
Purpose Purpose
This procedure prints out the Process Control Test Pattern in two different modes. The compar- This procedure sets the following:.
ison between the two prints can help isolate process control-related image quality problems. • White Reference Correction Coefficient.
• IIT sensitivity dispersion (CCD Calibration).
• Platen-to-Lens-to-CCD alignment (Optical Axis)
Refer to ADJ 5.11 and ADJ 5.12 for instructions.

dC950 ATC Sensor Setup dC956 Belt Edge Learn
Purpose Purpose
To set the calibration values [ATC Correction Coefficient], [ATC Correction Offset] in NVM to This procedure calibrates the Belt Edge Sensor. This adjustment is required after replacement
calibrate the new ATC Sensor of either the Transfer Belt or the Belt Edge Sensor.
Refer to ADJ 9.2 for instructions. to ADJ 9.13 for instructions

dC991 Tone Up/Tone Down
Purpose
This procedure compares measured toner concentration against a target, and allows manual
adjustment of TC.

GP 5 Image Quality Calibration GP 6 Printing Configuration Reports
This procedure details the method by which customers can calibrate the Image Quality in Purpose
either Print or Copy mode. This procedure describes the procedure for accessing Configuration Reports.
Procedure Procedure
NOTE: It is not necessary to enter SA mode (log in) in order to perform this procedure. A Configuration Report can be produced in three ways:
1. Press the Machine Status button on the UI. 1. Switching power off then on (if configured)
2. Select Tools. 2. Through use of dC373 in the Diagnostic Navigator
3. Select Device Settings. 3. In tools mode from the local UI:
4. In the Configuration Group, select either Copy Calibration or Print Calibration. NOTE: It is not necessary to enter SA mode (log in) in order to perform this procedure.
5. The steps to perform the procedure will be displayed on the UI; take care to follow the
• Press the Machine Status button on the UI.
instructions exactly.
• Select Tools.
• Select Connectivity & Network Setup.
• Select Configuration Report.

GP 7 Network Printing Simulation 17. Select Yes when asked if you want to print a test page. Correct printing indicates a func-
tioning network connection.
Purpose
This procedure details a method of troubleshooting network printing problems.
Using the Simulator
To use this simulator tool on different machines, modify the Setup as follows:
Prerequisites
1. Print a new System Settings List (Configuration Report). Refer to GP 6.
• Crossover Cable and a PWS equipped with a Network Interface Card.
2. Reconfigure the PWS IP Address per step 2 in Setup.
• User software CD or driver files downloaded and extracted to a folder on the PWS.
3. Click the Windows Start button.
• Windows 2000/Windows XP
4. Select Settings, then Printers and Faxes.
Procedure 5. Right-click on the name of the test printer you created, and select Properties
Setup
6. Select the Ports tab, then click on Configure Port...
1. Print the System Settings List (Configuration Report). Refer to GP 6.
7. Enter the printer’s IP address then click on OK.
2. Configure the PWS IP Address:
a. Right click on the My Network Places icon.
b. Select Properties to bring up the Network and Dial-up Connections window.
c. Right click on Local Area Connection and select Properties.
d. Select the General tab and scroll down to Internet Protocol (TCP/IP). Highlight TCP/
IP and select Properties.
e. Select the Use the following IP address radio button.
f. Enter an IP address one digit different than the machine IP address listed on the
Configuration Report (ex., if the machine IP address is 12.138.147.44, enter
12.138.147.45 or 12.138.147.43).
g. Enter 255.255.255.0 for Subnet mask.
3. Connect the PWS to the printer with the Crossover Cable.
4. Click the Windows Start button.
5. Select Settings, then Printers and Faxes.
6. Select Add Printer.
7. On the Add Printer Wizard screen, click Next.
8. On the next screen, select Local printer, then click Next.
9. When the Add Printer Wizard asks you to select the printer port, select Create a new
port. In the Type: menu, select Standard TCP/IP Port, then click Next. This will open the
Add Standard TCP/IP Printer Port Wizard. Click Next.
10. Enter the IP address of the printer. Click Next.
11. Select Custom, then click on Settings...
12. in the Protocol box, select LPR. In the LPR Settings box, type print for Queue Name:,
then click OK.
13. Click Next. Click Finish to return to the Add Printer Wizard.
14. If the printer driver was previously loaded on the PWS, select the printer from the list and
click Next. Otherwise, click Have Disk. Print Drivers can be found on the customer’s User
Software CD. The drivers can be downloaded from the Controller via Web Tools. The lat-
est driver can also be downloaded from the Xerox website. Navigate to the CD or down-
loaded driver for your PWS’ operating system. Click OK.
15. On the Name Your Printer screen, enter a name for the printer. Do not set this printer as
the default. Click Next.
16. Select Do not share...

GP 12 Software Option Installation • Solid RED Diode indicates “incorrect insertion”, should remain on until the SIM is
removed.
Purpose • Flashing Green LED indicates “activity” should flash for 5 seconds @ 500ms inter-
To install software options such as Network Scanning, Internet Fax, Server Fax, etc. using vals.
SIMS. This is normally a customer procedure but at times it may be required that you reinstall • Solid Green Diode indicates “Successful Installation”. (Until card is removed)
these options. This is especially true if an AltBoot is performed on the machine. Normally the
• Flashing Red LED (@ 500ms intervals until card is removed) indicates “Incomplete
only procedure you would have to do is re-enable the options in the Tools menu. If the selec-
Error” or “Failed SIM.”
tions are grayed out they must be reinstalled. The SIMS should be located in a static free enve-
lope inside the door located on the right side of Tray 2. 4. You may have to reboot the machine for the change to take effect. You can check to see if
the option has been installed in the Tools menu.
Procedure 5. Repeat procedure as necessary to install all the customer options that are required by the
1. Remove the SIMs from the right side of Tray 2. customer.
2. Insert the SIM for a feature that has to be re-installed as shown in Figure 1. NOTE: When an option is installed it is automatically enabled except for Immediate Image
Overwrite. This option should be enabled only by the customer.
Figure 1 Inserting SIM Cards
3. As each SIM is inserted, the status will be indicated by an LED display as shown in Figure
1. The LEDs are located on the CCM PWB and are visible through small square holes in
the frame above (Green) and below (Red) the SIM socket. The following list describes
the LED display status:
• Solid Green Diode indicates “correct insertion”, should remain on for 2 seconds.

GP 13 Cloning Network Configurations Connecting to the machine
Purpose 1. Connect the Crossover Cable between the PWS and the Network Controller.
2. Open Internet Explorer
This procedure is designed to be used by System Administrators to copy Network Configura-
tion settings to multiple devices on the network such as Scan to File and/or Scan to Email 3. Enter the machine’s IP address in the Address line and select Go.
configuration settings.It can also be used to backup and restore Network Controller settings 4. When the CentreWare Internet Services window opens, select the Properties Tab.
that are lost during an Altboot software load. Click on the General Settings link, then the Cloning link (Figure 1).
Establishing a LAN connection

The following steps establish a correctly configured Local Area Network (LAN) connection so
that the PWS can communicate with the Network Controller. Once the settings are established
they will remain in effect until changed.
NOTE: Record the original data for every place you make a change. You may or may not need
to reset the IP address, depending on PWS usage and local network practice
1. Record any selections that you change, so that you can restore your original configuration
when finished.
2. Print a Configuration Report (GP 6).
NOTE: With Windows 98 perform steps 3 through 12. With Windows 2000/XP, perform
steps 13 through 22.
3. Right click on the Network Neighborhood icon.

4. Select Properties.
5. Under the Configuration tab, select TCP/IP (etherlink card).
6. Select Properties. Figure 1 Cloning Screen
7. Under the IP Address tab, select the Specify an IP address radio button.
5. Scroll down the page to see critical information about the cloning process (Figure 2). Click
8. Enter an IP address one digit different than the machine IP address listed on the Config- the View Feature Details link to get a list of data that is backed up and/or restored using
uration Report. the Cloning Feature.
9. Enter 255.255.255.0 for Subnet mask.
10. Select OK to close the window.
11. Select OK to close the Network Neighborhood window.
12. You must reboot the PWS to load the settings. Procedure is complete.
NOTE: Windows 2000/XP Network Controller Configuration Setup steps 13 through 22.
13. Right click on the My Network Places icon.

14. Select Properties to bring up the Network and Dial-up Connections window.
15. Right click on Local Area Connection and select Properties.
16. Select the General tab and scroll down to Internet Protocol (TCP/IP). Highlight TCP/IP
and select Properties.
17. Select the Use the following IP address radio button.
18. Enter an IP address one digit different than the machine IP address listed on the Config-
uration Report (ex., if the machine IP address is 12.138.147.44, enter 12.138.147.45 or
12.138.147.43).
20. Select OK to close the TCP/IP Properties window
21. Select OK to close the Local Area Connection Properties window.
22. You must reboot the PWS to load the settings. Figure 2 Important Notes!

Saving settings to a Clone file GP 14 Everything you ever wanted to know about AltBoot
1. Select the Clone button under the View Feature Details link (Figure 1). Introduction
NOTE: If the customer has enabled Administrator Password, you will be asked for a user The AltBoot Tool provides a direct connection from the PWS to the Network Controller to diag-
name and password. Defaults are admin as the user name, and 1111 for the password. nose and repair boot problems, or for loading Controller software.
CAUTION
There are several service routines available within AltBoot. You can:
Do NOT attempt to open the clone file as it may cause the file to become corrupt.
• force a reboot from the boot routine on the ESS HDD. You can monitor the progress via
2. Right click on Cloning.dlm to save the clone file (Figure 3). the program steps displayed on the PWS.
NOTE: When the file is saved, a .txt extension may automatically be placed at the end of • force a reboot from an alternate boot routine resident within the AltBoot tool.
the file name. Before loading this clone file, navigate to the saved file, right-click on the file • reload Network Controller software
and select Rename. The correct format for the file name is xxxxxxxx.dlm. • run diagnostics on the ESS software and the HDD.
The following sections explain the setup and use of the AltBoot Tool:
PWS connections for AltBoot
Starting AltBoot
Viewing the Network Controller boot sequence
Loading Network Controller software
AltBoot Diagnostic Menu
NOTE: With Windows 98 perform steps 1 through 10. With Windows 2000/XP, perform steps
11 through 19.
The following steps establish a correctly configured Local Area Network (LAN) connection so
that the AltBoot tool on the PWS can communicate with the Network Controller. Once the set-
tings are established they will remain in effect until changed.
NOTE: Record the original data for every place you make a change. You may or may not need
to reset the IP address, depending on PWS usage and local network practice
1. Record any selections that you change, so that you can restore your original configuration
Figure 3 Saving the Clone File if required.
2. Right click on the Network Neighborhood icon.
Using the Clone file 3. Select Properties.
4. Under the Configuration tab, select TCP/IP (etherlink card).
NOTE: This procedure can be done from ANY PC connected to the network or the PWS con-
nected to the machine using an Ethernet crossover cable. The only requirement on the PC is 5. Select Properties.
an Internet Browser. 6. Under the IP Address tab, select Specify an IP address radio button.
7. Enter 192.168.0.10 for IP address.
1. Open Internet Explorer
2. Enter the machine’s IP address in the Address line and select Go.
9. Select OK to close the window.
3. When the CentreWare Internet Services window opens, select the Properties Tab.
Click on the General Settings link, then the Cloning link (Figure 1). 10. Select OK to close the Network Neighborhood window.
4. Scroll to the bottom of the page (Figure 2). 11. You must reboot the PWS to load the settings. Procedure is complete.
5. Use the Browse button to navigate to the clone file, or type the full path to the file. NOTE: Windows 2000/XP Network Controller Configuration Setup steps 12 through 19.
Click the Install button. If the machine does not reboot after two minutes, power the
12. Right click on the My Network Places icon.
machine off/on.
13. Select Properties to bring up the Network and Dial-up Connections window.
6. Verify the cloned settings with a new Configuration Report.
14. Right click on Local Area Connection and select Properties (Figure 1).

PWS connections for AltBoot
The hardware connections for the AltBoot Tool are different from the Diagnostic Navigator con-
nections. In addition to the laptop, you will need the following components:
• PWS Serial Cable.
• PWS Ethernet Crossover Cable
• Female/Female Null Modem Adapter
Connect the PWS as shown in Figure 3:
1. Disconnect the customer’s Ethernet Cable if connected.
2. Connect the PWS to AC power.
3. Connect one end of the Ethernet Crossover Cable to the PWS NIC Card Port. Connect
the other end to the Network Interface Connection on the Network Controller.
4. Connect the Serial Cable to the PWS serial port.
NOTE: Even though the Null Modem Adapter has the same connector on both ends, it can
only be connected one way; you must match up the screws and screw posts.
5. Connect the Null Modem Adapter to the Serial Port on the Network Controller.
6. Connect the Serial Cable to the Null Modem Adapter
Figure 1 Preparing to Configure Network Controller
Remove cover and connect
15. Select the General tab and scroll down to Internet Protocol (TCP/IP). Highlight TCP/IP PWS power cord and adapter
and select Properties.
16. Select the Use the following IO address radio button.
17. Enter 192.168.0.10 for IP address.
18. Enter 255.255.255.0 for Subnet mask. DIsconnect Customer
Ethernet Cable
19. Select OK to close the TCP/IP Properties window
Serial
Cable
Ethernet
Crossover
Cable
Null
Modem
Adapter
Figure 3 Connecting the PWS
Figure 2 Configuring Network Controller

Starting AltBoot
It is important to perform the following steps prior to attempting an AltBoot:
20. Select OK to close the Local Area Connection Properties window. 1. Ensure that the network controller is powered down.
21. You must reboot the PWS to load the settings. 2. Connect the PWS to the Network Controller (see PWS connections for AltBoot).

3. Start the AlternateBoot Application (the AltBoot tool was loaded when you installed Diag- Procedure
nostic Navigator, and the default location is C:\Xerox\WCPS\AlternateBoot. 1. Start the AltBoot tool (see Starting AltBoot). After a few seconds a message similar to the
NOTE: To save the text strings displayed during the AltBoot process, select Start Logging in following will appear:
the File pull-down menu in the AlternateBoot window. Select Stop Logging when the informa- ===============================
tion has been captured. ALTERNATE BOOT Ver 4.0
4. Power on the Network Controller. After a few seconds a message similar to the following ===============================
will appear: System ID => Xerox Denali v1.00
=============================== BIOS ID => American Megatrends Inc. 070309 02/27/2005
ALTERNATE BOOT Ver 4.0 Board ID => Celestica ISR P2 CMYI33404000118
=============================== uP ID => AMD mobile AMD Geode(tm)NX 01800 MHz
System ID => Xerox Denali v1.00 Main Revision => 4.12a
BIOS ID => American Megatrends Inc. 070309 02/27/2005 ===============================
Board ID => Celestica ISR P2 CMYI33404000118 Explanation: the System BIOS hands off boot up control.
uP ID => AMD mobile AMD Geode(tm)NX 01800 MHz Troubleshooting:
Main Revision => 4.12a • If this menu is not displayed and no beeps are heard, suspect a defective network
=============================== controller PWB or CPU not seated correctly.
• If this menu is not displayed and two beeps are heard, approximately 30 sec. after
Press any key for the AltBoot menu
power on, check for the following:
5. You have five seconds to press a key in the AltBoot Terminal Window in order to interrupt
– a defective connection between the Network Controller PWB and the disk drive.
the normal boot process. When interrupted, the following menu appears in the terminal
window: – a defective network controller disk drive.
=============================== • If this menu is not displayed and three beeps are heard repeatedly, suspect loose,
– MAIN MENU defective or missing network controller memory. Check the memory PWB connec-
tions.
===============================
2. The PWS then displays:
1) Continue Boot-Up
Press any key for the AltBoot menu
2) PWS Boot
Explanation:
3) Diagnostic Menu
• Pressing a key within 5 seconds will bring up the AltBoot Menu. If you do nothing,
4) Reboot System
the default action is to continue with the HDD boot (this is the same as typing 1 on
=============================== the AltBoot menu). A single beep will be heard when the interrupt time expires.
Selection: = > • The BIOS then queries the bus for the Network Controller HDD.
6. Type the number of the desired option and hit Return: Troubleshooting:
• Option 1 will perform a normal boot from the network controller hard disk (see View- • If the boot sequence stops at the interrupt statement, suspect no software image on
ing the Network Controller boot sequence). the Network Controller HDD, no power to the Network Controller HDD, a bad con-
• Option 2 is used to perform the PWS Boot process (see Loading Network Controller nection from the Network Controller HDD, or a defective Network Controller HDD.
software). • If the start button appears to be locked up, the machine reboots / resets and the net-
• Option 3 will allow you to run simple diagnostics (see AltBoot Diagnostic Menu). work controller will not boot up. Remove and reconnect the HDD data on the Net-
• Option 4 restarts the boot process. work Controller PWB. Install a new Network Controller PWB.
Viewing the Network Controller boot sequence 3. If you allowed the timer to expire, or if you selected 1 from the AltBoot menu, the following
message will appear on the PWS:
NOTE: To save the text strings displayed during the AltBoot process, select Start Logging in GRUB Loading stage 1.5.
the File pull-down menu in the AlternateBoot window. GRUB loading, please wait.....
This procedure allows you to monitor the process of the Network Controller boot sequence, in Press any key to continue.
order to identify the point of failure. GRUB version 0.92 (639K / 12928 upper memory)
Explanation: The BIOS (Pre boot) attempts to load the Network Controller software from
the HDD, and hand off the boot up procedure to the Linux Custom OS.

Troubleshooting: If the boot sequence stops at “loading...”, suspect corrupted software ===============================
on the network controller HDD, a loss of power, or bad connection to the Network Control- System ID => Xerox Denali v1.00
ler HDD or a defective Network Controller HDD:
BIOS ID => American Megatrends Inc. 070309 02/27/2005
4. Several lines of code will scroll across the PWS, then the following will be displayed:
Board ID => Celestica ISR P2 CMYI33404000118
Booting Linux CUSTOM
uP ID => AMD mobile AMD Geode(tm)NX 01800 MHz
after the 5 second timer, you will see:
Main Revision => 4.12a
Booting CUSTOM
===============================
followed by:
2. Press any key within 5 seconds of seeing the above message. In a few seconds, you will
Linux version 2.4.20-31.9.1.4xerox-denali.opt see the following:
Explanation: The Linux Custom OS has taken over the boot up and a File System check ===============================
is being performed.
MAIN MENU
Troubleshooting: If the boot sequence stops or if any error messages appear in this sec-
===============================
tion (bad block on partition), suspect a defective Network Controller HDD.
1) Continue Boot-Up
5. Many, many lines of code will be displayed as the system software is loaded; eventually
2) PWS Boot
you will see a message similar to the following:
**************************************************************** 3) Diagnostic Menu
************ ESS System is 'OPERATIONAL *********** 4) Reboot System
**************************************************************** ===============================
Explanation: Network Controller software is loaded and the Network Controller will now Selection: = >
attempt to synchronize with the CCM. 3. Enter 2 and hit the Return key. This will display the following menu:
Critical Check: If this message is not displayed, suspect corrupt or missing Network ===============================
Controller software, or a bad Network Controller PWB. NETWORK / SERIAL BOOT MENU
6. This message should be followed by: ===============================
********************************************************************************* 1) Return to Main Menu
*****ESS System 'SYNCHRONIZED' with SYSTEM MANAGER **** 2) Download Linux Netboot Image
********************************************************************************* ===============================
*********** DIGITAL COPIER PLATFORM 'AVAILABLE *************** Selection: = >
********************************************************************************* 4. Enter 2 and hit the Return key. This will open a file request window. The tool is looking for
********************** UI PLATFORM 'AVAILABLE *********************** the Linux Kernel Image to download. The expected file is named “linux.netboot.” If this file
is not listed in the window, either the window is not pointing to the correct folder, or the file
*********************************************************************************
may have been encoded with a different extension.
Troubleshooting: If these messages are not received, check the FireWire cable and the
The standard path is E:\inst\040.032.50xxx\ess (your CD drive may have a different let-
FireWire PWBs installed in the CCM module and in the Network Controller.
ter assigned). Navigate to this location.
Loading Network Controller software If the file is still not found, select All Files (*.*) in the Files of Type scroll box. The file
This routine allows you to download Network Controller (ESS) software from the PWS directly should now be shown as “linux.netboot.xxx.”
to the Network Controller. This may be required if normal loading via dC102 was unsuccessful. When you have located the file, double-click on it in its window.
5. After a brief pause while the selected file loads, a second file request window will open,
CAUTION
requesting the user to select the Linux root file system to download. The expected file will;
This procedure will repartition the disk and install software. There is a chance that some or ALL
have a name similar to “kfs0402048.01.gz.” Double click on this file.
of the system's configuration settings will be lost. Printing a configuration report is strongly rec-
ommended before proceeding. Ensure that the System Administrator has recorded all perti- 6. After this file is downloaded, the altboot application will display a tree menu requesting the
user to select the directory in which the disk image resides.
nent Setup data, and that SIM cards for all options are available.
The standard path is E:\inst\040.032.50xxx\ess (your drive may have a different letter
1. Start the AltBoot tool (see Starting AltBoot). After a few seconds a message similar to the
assigned). Select the directory.
following will appear:
7. There will be some initial startup steps (such as; uncompress the needed utilities) before
===============================
the network configuration menu appears:
ALTERNATE BOOT Ver 4.0
Hostname: localhost

IP Address: 169.254.137.94 Select from the list the file you wish to download:
Netmask: 255.255.252.0 1) ecn04003250xxx.dlm
Broadcast: 13.231.135.255 Normally there is only one file on the CD. If you are presented with a choice, select the
Gateway: 13.231.132.1 appropriate image to download based on the “xxx” portion of the name; this should indi-
cate the software level.
Are these correct (y/n)?
Type 1 and hit Return
8. Type Y and hit Return.
14. The partitioning is then checked and new file systems created on all but the ‘a’ partition.
9. More code will scroll down the screen, then you will see the following menu:
The ‘a’ partition is used for storing nonvolatile data that needs to be saved across installa-
Alternate Boot - compatible from E4.2 onward
tions.
Select from the list the action you wish to perform:
15. Altboot then downloads the image file. Progress is shown on the Network File Transfer
1) Repair (Recreate) ESS Disk Partitions window.
2) Display ESS Disk Partition Information 16. The file is then extracted (uncompress) and installed on the hard drive. This step will take
3) Verify ESS Software 3-5 minutes, and MUST NOT be interrupted!
4) Reset ESS configuration to defaults 17. The tool then dismounts the hard drive and reboots to use the image on the hard drive.
5) Install ESS software Upgrade Complete
6) Install UK Release Dismounting ESS disk...
7) Boot ESS disk ******************************************************************
8) Quit to shell The machine will now be rebooted
10. Type 5 and hit Return. ******************************************************************
11. Next you will get the following warning and be asked if you wish to proceed. The default Proceed? [Yn]
answer is YES. 18. Type y and hit Return
****************************************************************** 19. The AltBoot tool will now restart, as described in Viewing the Network Controller boot
This procedure will repartition the disk and install software. sequence. Allow the process to run without intervention.
If you are downgrading, there is a chance that some or NOTE: After Altboot is finished, and the Network Controller has performed its second reboot,
ALL of the system's configuration settings will be lost. the User Interface may display System Fault. Call for Assistance and/or display Status Code
Printing a configuration report is strongly recommended 16-503. If this occurs, Follow the instructions from the fault frame to reboot the machine
before proceeding! (Switch power off then on).
****************************************************************** AltBoot Diagnostic Menu
Proceed? [Yn] <CR> TBD
12. The next series of choices determine the release image (.DLM) to download:
******************************************************************
About to determine the appropriate release image to install on the disk.
******************************************************************
Proceed? [Yn] <CR>
Next altboot will display the settings predetermined for the FTP transfer of the disk image:
FTP Server IP Address: 169.254.137.93
FTP Server Path: /upgrade
FTP Login: anonymous
1) Set FTP Server IP Address 3) Set FTP Login
2) Set FTP Server Path 4) Continue
Enter option: 4
There should be no reason to modify these settings, so select 4
13. Altboot then queries the FTP server to determine what image files are available and pre-
sents what it finds as a menu to the user:

Space Requirements Component Weights
Installation space requirements are shown in Figure 1 and Figure 2.
Table 1 Shipping Weights
Component Weight (approx.)
Copier/Printer 265 kg (583 lb.)
UI and mounting wing 10.3 kg (22.7 lb.)
HCF 34 kg (75 lb.)
Finisher 80 kg (176 lb.) Adv.
106 kg (233 lb.) Pro.
Network Controller 5.9 kg (13 lb.)
Environmental Requirements
• Temperature: 10 ~ 32 degrees Centigrade
• Humidity 15 ~ 85% (no condensation - max. humidity@ 32 degrees = 62%, 85% @ 28
degrees)
• Altitude: 8600 feet max.
• Must be level +/- 5 mm front-to-rear; 10 mm side-to-side
• Ambient Light: 3,000 lux max (no direct sunlight) max.
Figure 1 With OCT
Figure 2 With Finisher

Product Specifications Warmup Time
Product Codes • At Power On: 150 sec.
• From Sleep mode: 150 sec.
Table 1 DocuColor Product Codes • From Low Power mode: 30 sec.
Item Product Code FCOT
DocuColor 250/240 IOT 120 VAC VGW TBD
DocuColor 250/240 IOT 220 VAC VGY
Professional Finisher (XC) VKP
Copy Speed
• B/W (plain paper; simplex; fed from Trays 1~4)
Advanced Finisher (XC) VKM
– letter size LEF: 55 ppm (WC 7655), 65 ppm (WC 7665)
Professional Finisher (XE) VKL
– A3/11x17 in.: __ppm (WC 7655), 32 ppm (WC 7665)
Advanced Finisher (XE) VKN
• Color (plain paper; simplex; fed from Trays 1~4)
2000 Sheet HCF VKK
– letter size LEF: __ppm (WC 7655), 50 ppm (WC 7655)
User Interface (XC) VVC
– A3/11x17 in.: __ppm (WC 7655), 25 ppm (WC 7655)
User Interface (XE) VVD
EFI Bustle Print Controller WUP Paper Capacities
EFI Standalone Print Controller WYM
Table 3 Paper Capacities
CREO Bustle Print Controller YCC
Specification Paper Trays 1 - 4 Tray 5 (Bypass) Tray 6 (HCF)
Table 2 WorkCentre Product Codes Paper Sizes Tray 1 & 2 Min.: 100 x 140 mm A4, 8.5 x 11 in., or B5
Item Product Code Min.: A5 SEF (148x210 mm) (postcard) LEF only
Max: A3/11 x 17 in. Max: SRA3/12 x 19 in.
WorkCentre 7655/7665 IOT 120 VAC (XC) VDR
WorkCentre 7655/7665 IOT 120 VAC (GSA) VDRN Trays 3 & 4
WorkCentre 7655/7665 IOT 220 VAC (XE) VDT A4, 8.5 x 11 in., or B5 LEF
Professional Finisher (XC) VKP only
Advanced Finisher (XC) VKM Paper Weights Optimum: 24 lb./90 gsm Range: 64 - 300 gsm Range: 64 - 220 gsm
Range: 64 - 220 gsm (280 gsm for coated
Professional Finisher (XE) VKL
paper)
Advanced Finisher (XE) VKN Capacities 24 3110 sheets total: 250 sheets 2000 sheets
2000 Sheet HCF VKK lb. (90 gsm) • Tray 1: 500 sheets
User Interface (XC) VUW • Tray 2: 500 sheets
User Interface (XE) VUY • Tray 3: 870 sheets
Network Controller WKW • Tray 4: 1140 sheets
Network Controller with S2X WYM
Foreign Device Interface YRC
Voltage Requirements
• Single phase (two wires plus ground)
• 110 VAC/60 Hz (99 - 121 VAC, 55 to 62 Hz)
• 220 - 240 VAC/50 Hz (198 to 255 VAC, 48.5 to 51.5 Hz)
Power Consumption
• 2.2 KVA maximum
• 300 watts in low power mode
• 95 watts in sleep mode

IIT/DADF Specifications Finisher Specifications
Electrical
Table 4 DADF Specifications AC power from the IOT feeds separate DC Power supply; power consumption: 90W
Document Size: Platen Max size: 334 x 452 mm
Max scannable area: 297 x 432 mm Paper
Document Size: DADF 5.5” x 8.5” (A5) LEF to 11” x 17” SEF (A3) • Applicable Paper Weight (Table 5)
Max: 297 x 432 mm
Min.: 148.5 x 210 mm Table 5 Paper Weights
Document Weight: DADF Min.: 28 gsm Output Tray Mode Weight
Max: 200 gsm/32lb (110 gsm in Duplex mode)
Document Capacity: DADF 250 sheets 80 gsm or less Top Tray Stack 52~280gsm
150 sheets 81 to 128 gsm Offset 52~216gsm
100 sheets 128 to 200 gsm Punch 52~200gsm
R/E Capability: Variable Percentages: 25% to 400% in 1% increments Stacker Tray Stack 52~216gsm
Preset Percentages: Offset 52~216gsm
• 25% Punch 52~200gsm
• 50% (A3 to A5) Staple 52~90gsm
• 64% (11 x17 in. to 8.5 x 11 in.) Booklet Tray Booklet 60~90gsm
• 70% (A3 to A4; B4 to B5) w-Fold 60~105gsm
• 100%
• 129% (8.5 x 11 in. to 11 x17 in.)
• 141% (A4 to A3; B5 to B4) • Function according to Paper Size/Orientation (Table 6)
• 400% *= Punching allowed only for specific punch configuration:
Presets can be changed in Tools mode 2=JP/EU 2-hole, 3 = US 3-hole, 4=EU 4-hole punch.
Table 6 Function vs. Paper Size

Top Top Top Stacker Stacker Stacker Stacker
Paper Tray: Tray: Tray: Tray: Tray/ Tray: Tray:
Size Offset Stack Punch* Stack Offset Punch * Staple Booklet
A5SEF No Yes No No No No No No
A5LEF No Yes No No No No No No
B5 SEF No Yes No No No No No No
B5 LEF Yes Yes *2 Yes Yes *2 Yes No
8x10SEF Yes Yes *2 Yes Yes *2 Yes No
8x10LEF Yes Yes *2,3 Yes Yes *2,3 Yes No
Letter SEF Yes Yes *2 Yes Yes *2 Yes Yes
Letter LEF Yes Yes Yes Yes Yes Yes Yes No
A4SEF Yes Yes *2 Yes Yes *2 Yes Yes
A4LEF Yes Yes Yes Yes Yes Yes Yes No
Legal SEF Yes Yes *2 Yes Yes *2 Yes Yes
B4 SEF Yes Yes *2,3 Yes Yes *2,3 Yes Yes
A3SEF Yes Yes Yes Yes Yes Yes Yes Yes
Ledger Yes Yes Yes Yes Yes Yes Yes Yes
12x18SEF No Yes No Yes No No No Yes

No Product Name Assigned ?-3 6.4.30
Table 6 Function vs. Paper Size Common Tools
Top Top Top Stacker Stacker Stacker Stacker
Paper Tray: Tray: Tray: Tray: Tray/ Tray: Tray: Table 1 Common Tools
Size Offset Stack Punch* Stack Offset Punch * Staple Booklet Description Part Number
12x19SEF No Yes No No No No No No
Screw Driver (-) 3 x 50 600T40205
SRA3SEF No Yes No Yes No No No Yes
Screw Driver (+) 6 x 100 600T1989
Screw Driver (+) NO.1 499T356
Stapling
Stubby Driver (+) (-) 600T40210
• Stapling Positions
Screw Driver (-) 100MM 499T355
• Staple Position
Spanner and Wrench 5.5 x 5.5 600T40501
• Front Staple (Corner)
Spanner and Wrench 7x 7 600T40502
• Rear Staple (Corner)
Hex Key Set 600T02002
• Rear Staple (Straight)
Box Driver 5.5MM 600T1988
• Dual Staple (Straight)
Side Cutting Nipper 600T40903
• Stapled Set Alignment
Round Nose Pliers 600T40901
• Maximum misalignment of the stapled paper bundle is less than 1.3mm for 95% or
Digital Multi-meter Set 600T2020
more sets.
• Maximum number of sheets that can be stapled is 50 sheets (90gsm or less). Interlock Cheater 600T91616
Booklet Silver Scale 150MM 600T41503

CE Tool Case 600T1901
• Set Size: 15 sheets (90gsm) or 14 sheets (90gsm) + 1 Cover Paper (220gsm)
• Punch and Mixed Size are prohibited. Magnetic Screw Pick-up Tool 600T41911
Output Tray Capacity Scriber Tool 600T41913

Magnetic pickup 600T41911
Table 7 Loupe 600T42008
Output Tray Stapling Off Stapling Conditions Flash Light 600T1824
Top Tray 500 sheets - Paper trays may not support irregular Brush 600T41901
paper sizes below A4/Letter with width Tester Lead Wire (red) 600T 9583
shorter than 200mm and length above Tester Lead Wire (black) 600T2030
longer than 400mm.
Stacker (No Booklet) 3000 sheets 200 sets or Paper size smaller than A4/Letter
3000 sheets
Stacker (No Booklet) 1500 sheets 200 sets or Paper size larger than A4/Letter
1500 sheets
Stacker (No Booklet) 300 sheets 300 sheets When paper larger than the previous
paper in both width and length direc-
tions is stacked
Stacker (with Booklet) 1500 sheets 200 sets or Paper size smaller than A4/Letter
1500 sheets
Stacker (with Booklet) 1500 sheets 100 sets or Paper size larger than A4/Letter
1500 sheets
Stacker (with Booklet) 300 sheets 300 sheets When paper larger than the previous
paper in both width and length direc-
tions is stacked
Booklet Tray 20 set 20 set Staple: 15 sheets/set, Staple Off: 5
sheets/set, Bi-Fold: 1 sheet/set

6.4.30 ?-4 No Product Name Assigned
Product Tools and Test Patterns Cleaning Materials
Table 1 Tools and Test Patterns Table 1 Cleaning Materials
Description Part Number NASG Part ESG Part
Description
Number Number
Color Test Pattern 82E13120
Geometric Test Pattern 82E8220 Cleaning fluid 43P48 8R90034
(8oz., Formula A)
HVPS test probe (1/10X) 600T1653
Film remover (8 oz.) 43P45 8R90176
HVPS test probe adapter 600T1996
Lens/mirror cleaner 43P81 8R90178
Copy Paper Carrying Case 600T1999
Lint-free (white) cleaning cloth 19P3025 19P3025
Copy Paper Zip Lock Bag 600T2000
Lint-free Optics cleaning cloth 499T90417 499T90417
Xerox Color Xpressions Plus 24# 11×17 in, 3R5465
Cleaning towels 35P3191 600S4372
Colotech + - 90 gsm - A3 3R94642
Drop cloth 35P1737 35P1737
Service and Machine NVM Log 700P97436
Cotton Swab 35P2162 35P2162
Serial cable 600T2058
Network Interface (Crossover) cable 600T02252
Parallel printer cable 117E19340
PWS power cord adapter 600T2018
Miniature Probe 600T02177
Machine Resident Disk Kit 300K63850
(Machine Settings Floppy)
USB Cable 600T02231

Machine Consumables Glossary of Terms
Table 1 Consumables Table 1
Name Part Number Term Description
Color Drum Cartridge 13R00603 A/D Analog to Digital refers to conversion of signal
Black Drum Cartridge 13R00602 A3 Paper size 297 millimeters (11.69 inches) x 420 millimeters (16.54 inches).
Black Toner Cartridge 6R01219 - NASG, DMO-W A4 Paper size 210 millimeters (8.27 inches) x 297 millimeters (11.69 inches).
6R01223 - ESG, DMO-E AC Alternating Current is type of current available at power source for machine.
Cyan Toner Cartridge 6R01222 - NASG, DMO-W ACT Advanced Customer Training: teaches customers to perform some of service that is
6R01226 - ESG, DMO-E normally performed by Xerox Service Representative.
Magenta Toner Cartridge 6R01221 - NASG, DMO-W ADJ Adjustment Procedure
6R01225 - ESG, DMO-E Bit Binary digit, either 1 or 0, representing an electrical state.
Yellow Toner Cartridge 6R01220 - NASG, DMO-W CCD Charge Coupled Device (Photoelectric Converter)
6R01224 - ESG, DMO-E
CD 1:Circuit Diagram; 2: Compact Disc
Waste Toner Bottle 8R12990
Chip Integrated Circuit (IC)
Booklet Maker Staple Cartridge 8R12925
CRU Customer Replaceable Unit
Staple Cartridge (A/P Finisher) 008R12964
CYMK Toner colors for machine; Y=yellow, C=cyan, M=magenta, and K=black
Staple Refills (A/P Finisher) 008R12941
DADF Duplexing Automatic Document Feeder
Scorotron (K) 13R00604
DC Direct Current is type of power for machine components. Machine converts AC
Fuser 8R12988- 110 Volt
power from power source to DC power.
8R12989 - 220 Volt
DMM Digital Multimeter is generic name for meter that measures voltage, current, or elec-
trical resistance.
Duplex 2-sided printing or copying
EME Electromagnetic Emissions are emitted from machine during normal operation and
power of these emissions are reduced by machine design features.
ESD Electrostatic Discharge. A transfer of charge between bodies at different electrostatic
potential.
FS Fast Scan (direction) - Inboard-to Outboard
GND Ground
HFSI High Frequency Service Item
HVPS High Voltage Power Supply
Hz Hertz (Cycles per second)
IIT Image Input Terminal - the Scanner/CCD portion of the machine
IOT Image Output Terminal - the ROS/Xero/paper handling/ fusing portion of the
machine
IQ Image Quality
KC 1000 copies
LCD Liquid Crystal Display
LE Lead Edge of copy or print paper, with reference to definition of term TE
LED Light Emitting Diode
LEF Long Edge Feed
LTR Letter size paper (8.5 x 11 inches)
LUT Look Up Table - array of NVM locations that store process control data
LVPS Low Voltage Power Supply

6.4.30 ?-6 No Product Name Assigned
Table 1
Term Description
MF Multi-Function
MN Multinational
NIC Network Interface Card
NVM Non Volatile Memory
OEM Original equipment manufacturer
OGM On-going Maintenance
PC Personal Computer
PJ Plug Jack (electrical connections)
PL Parts List
P/O Part of (Assembly Name)
PWB Printed Wiring Board
PWS Portable Workstation for Service
R/E Reduction/Enlargement refers to features selection or components that enable
reduction or enlargement
RAM Random Access Memory
RAP Repair Analysis Procedure for diagnosis of machine status codes and abnormal con-
ditions
REP Repair Procedure for disassembly and reassembly of component on machine
RIS Raster Input Scanner
ROM Read Only Memory
ROS Raster Output Scanner - Device that transfers digitally processed image, using laser
light, to photoreceptor.
SAD Solid Area Density
SCP Service Call Procedure
SEF Short Edge Feed
Self- An automatic process that is used to check Control Logic circuitry. Any fault that is
test detected during self-test is displayed by fault code or by LEDs on PWB.
SIMM Single Inline Memory Module used to increase printing capacity
Simplex Single sided copies
SS Slow Scan (direction) - LE - to - TE
TE Trail Edge of copy or print paper, with reference to definition of term LE
UI User Interface
UM Unscheduled Maintenance
USB Universal Serial Bus
W/ With - indicates machine condition where specified condition is present
W/O Without - indicates machine condition where specified condition is not present
XBRA Xerox Brazil
XE Xerox Europe - also referred to as ESG (European Solutions Group)
XLA Xerox Latin America
XMEX Xerox Mexico
YCMK Toner colors for machine; Y=yellow, C=cyan, M=magenta, and K=black

Change Tags WC 7655/7665 IOT/Processor (P) Tags
Change Tag Introduction The following IOT/Processor change tags have been issued for the WorkCentre 7655/7665:
Important modifications to the copier are identified by a tag number which is recorded on a tag
matrix: TAG: P50
• The tag matrix for the IOT is molded into the inside of the Front Door. CLASS: N
• The tag matrix for the Finisher is a label affixed to the inside of the Finisher Front Door USE:
• The tag matrix for the Network Controller is a label affixed to the Controller MFG SERIAL NUMBERS:
This section describes all of the tags associated with the machine, as well as multinational NAME: RoHS Compliance Certification
applicability, classification codes, and permanent or temporary modification information. PURPOSE: Tag 50 indicates compliance with EU Directive 2002/96/EC, “Restriction of the
Use of Hazardous Substances in Electrical and Electronic Equipment “
Classification Codes KIT NUMBER:
A tag number may be required to identify differences between parts that cannot be inter- REFERENCE:
changed, or differences in diagnostic, repair, installation, or adjustment procedures.
A tag number may also be required to identify the presence of optional hardware, special non-
volatile memory programming, or whether mandatory modifications have been installed. Each
tag number is given a classification code to identify the type of change that the tag has made.
The classification codes and their descriptions are listed in Table 1.
Table 1
Classification Code Description
M Mandatory tag.
N Tag not installed in the field.
O Optional tag.
R Repair tag.

WC 7655/7665 Finisher (F) Tags WC 7655/7665 Network Controller (N) Tags
The following change tags have been issued for the WorkCentre 7655/7665 Advanced/Profes- The following change tags have been issued for the WorkCentre 7655/7665 Network Control-
sional Finisher: ler:
TAG: F50 TAG: N50

CLASS: N CLASS: N
USE: USE: All
MFG SERIAL NUMBERS: MFG SERIAL NUMBERS:
NAME: RoHS Compliance Certification NAME: RoHS Compliance Certification
PURPOSE: Tag 50 indicates compliance with EU Directive 2002/96/EC, “Restriction of the PURPOSE: Tag 50 indicates compliance with EU Directive 2002/96/EC, “Restriction of the
Use of Hazardous Substances in Electrical and Electronic Equipment. “ Use of Hazardous Substances in Electrical and Electronic Equipment. “
KIT NUMBER: KIT NUMBER:
REFERENCE: REFERENCE:

Plug/Jack Locator
How to use the Plug/Jack Location List
• To find the location of a connector, find its Illustration Number in the Plug/Jack Location
List section. Then, refer to the corresponding Illustration and item number in the Plug/
Jack Location illustration section.
• The Plug/Jacks in the Plug/Jack Location List are identified by the following method:
• J250 represents Jack 250.
• P250 represents Plug 250.
• CN1 represents Connector 1.
• P/J250 represents Double Plug 250.
Figure 1 7001

Plug/Jack Location List Table 1 Plug/Jack List
P/J No. Figure No. Item Subassembly
Table 1 Plug/Jack List
P/J11 Figure 35 9 Power Unit (LVPS)
P/J12 Figure 36 13 Power Unit (AC Drive)
J1 Figure 28 Network Controller P/J13A Figure 36 14 Power Unit (AC Drive)
J1 Figure 27 CCM PWB P/J13B Figure 36 15 Power Unit (AC Drive)
P/J1 Figure 2 12 User Interface P/J14 Figure 36 26 Power Unit (AC Drive)
P/J1 Figure 47 9 Finisher AC Filter P/J15 Figure 36 7 Power Unit (AC Drive)
P/J1 R2 Figure 11 8 ROS J15 Figure 27 CCM PWB
P/J1BK Figure 11 9 ROS P/J16 Figure 36 6 Power Unit (AC Drive)
P/J1AK Figure 11 10 ROS J17 Figure 27 CCM PWB
P/J1 R1 Figure 11 14 ROS P/J17 Figure 36 12 Power Unit (AC Drive)
P/J1BM Figure 11 15 ROS J18 Figure 27 CCM PWB
P/J1AM Figure 11 16 ROS J19 Figure 27 CCM PWB
P/J2 Figure 52 4 Tray Module Rear J20 Figure 27 CCM PWB
P/J2 Figure 2 6 User Interface J22 Figure 27 CCM PWB
P/J2 Figure 47 10 Finisher LVPS J22 Figure 28 Network Controller
J2 Figure 27 CCM PWB J23 Figure 28 Network Controller
P/J3 R1 Figure 11 17 ROS J25 Figure 28 Network Controller
P/J3 R2 Figure 11 11 ROS J30 Figure 27 CCM PWB
P/J3 Figure 2 5 User Interface J32 Figure 28 Network Controller
P/J3 Figure 2 11 User Interface P/J60A Figure 30 17 IOT Rear
J3 Figure 27 CCM PWB P/J60B Figure 30 17 IOT Rear
J4 Figure 27 CCM PWB P/J60C Figure 30 17 IOT Rear
P4 Figure 28 Network Controller P/J60D Figure 30 17 IOT Rear
J4A R1 Figure 11 2 ROS P/J61A Figure 21 4 Fuser Assy
J4A R2 Figure 11 7 ROS P/J61B Figure 21 9 Fuser Assy
P/J4B R1 Figure 11 18 ROS P/J62A Figure 21 3 Fuser Assy
P/J4B R2 Figure 11 12 ROS P/J62B Figure 21 11 Fuser Assy
P/J5 R1 Figure 11 3 ROS P/J63A Figure 21 5 Fuser Assy
P/J5 R2 Figure 11 13 ROS P/J63B Figure 21 10 Fuser Assy
P/J5 Figure 2 2 User Interface P/J70A Figure 31 11 IOT Rear
P5 Figure 28 Network Controller P/J70B Figure 31 11 IOT Rear
J6 Figure 27 CCM PWB P/J70C Figure 31 11 IOT Rear
P/J6 Figure 2 4 User Interface P/J80 Figure 30 16 IOT Rear
P/J6 R1 Figure 11 1 ROS P/J81 Figure 31 10 IOT Rear
P/J6 R2 Figure 11 4 ROS J101 Figure 27 CCM PWB (Riser PWB)
J7 Figure 28 Network Controller P/J101 Figure 32 2 Tray 1-4 Feeder
P/J7 Figure 2 7 User Interface (UI I/F PWB) J102 Figure 27 CCM PWB (Riser PWB)
P/J7 Figure 2 10 User Interface (Switch/LED PWB) P/J102 Figure 32 3 Tray 1-4 Feeder
P/J10 Figure 2 8 User Interface P/J103 Figure 32 4 Tray 1-4 Feeder
J11 Figure 28 Network Controller P/J104 Figure 22 6 Drawer Frame
P/J11 Figure 2 9 User Interface P/J105 Figure 22 4 Drawer Frame

Table 1 Plug/Jack List Table 1 Plug/Jack List
P/J No. Figure No. Item Subassembly P/J No. Figure No. Item Subassembly
P/J106 Figure 22 2 Drawer Frame P/J145A Figure 30 17 IOT Rear
P/J107 Figure 22 3 Drawer Frame P/J145B Figure 30 17 IOT Rear
P/J108 Figure 25 3 Inverter Transport P/J146 Figure 21 12 Fuser Assy
P/J110 Figure 25 11 Inverter Transport P/J148 Figure 22 5 Drawer Frame
P/J113 Figure 18 10 MSI P/J151 Figure 21 2 Fuser Assy
P/J114 Figure 18 8 MSI P/J152 Figure 24 9 Waste Bottle
P/J115 Figure 18 9 MSI P/J153 Figure 24 8 Waste Bottle
P/J116 Figure 18 4 MSI P/J154 Figure 31 8 IOT Rear
P/J117 Figure 18 5 MSI P/J155 Figure 15 3 IBT Belt Unit
P/J120 Figure 19 3 Registration Assy P/J158 Figure 20 1 BTR Roll Assy
P/J121 Figure 19 8 Registration Assy P/J159 Figure 20 2 BTR Roll Assy
P/J122 Figure 19 5 Registration Assy P/J160 Figure 17 3 MOB Assy
P/J126 Figure 19 4 Registration Assy P/J171C Figure 31 6 IOT Rear
P/J128 Figure 34 3 Paper Size Sensor P/J171K Figure 31 14 IOT Rear
P/J129 Figure 34 5 Paper Size Sensor P/J171M Figure 31 24 IOT Rear
P/J130 Figure 34 6 Paper Size Sensor P/J171Y Figure 31 26 IOT Rear
P/J131 Figure 34 4 Paper Size Sensor P/J172C Figure 12 3 Dispenser Unit
P/J132 Figure 33 4 Feed Out Sensor P/J172K Figure 12 2 Dispenser Unit
P/J133A Figure 33 3 Feed Out Sensor P/J172Y Figure 12 6 Dispenser Unit
P/J133B Figure 33 2 Feed Out Sensor P/J173 Figure 21 8 Fuser Assy
P/J133C Figure 33 5 Feed Out Sensor P/J174 Figure 23 5 HVPS
P/J133D Figure 34 7 Paper Size Sensor P/J200 Figure 21 1 Fuser Assy
P/J134C Figure 14 3 Dispenser Unit P/J201C Figure 13 11 Dispenser Unit
P/J134K Figure 14 4 Dispenser Unit P/J201K Figure 13 13 Dispenser Unit
P/J134M Figure 14 2 Dispenser Unit P/J201M Figure 13 9 Dispenser Unit
P/J134Y Figure 14 1 Dispenser Unit P/J201Y Figure 13 7 Dispenser Unit
P/J135 Figure 17 2 MOB Assy P/J202K1 Figure 13 1 Dispenser Unit
P/J136 Figure 17 5 MOB Assy P/J202K2 Figure 13 2 Dispenser Unit
P/J138 Figure 17 6 MOB Assy P/J202C Figure 13 3 Dispenser Unit
P/J139 Figure 17 4 MOB Assy P/J202M Figure 13 4 Dispenser Unit
P/J140C Figure 13 10 Dispenser Unit P/J202Y Figure 13 5 Dispenser Unit
P/J140K Figure 13 12 Dispenser Unit P/J203 Figure 15 1 IBT Belt Unit
P/J140M Figure 13 8 Dispenser Unit P/J204 Figure 15 2 IBT Belt Unit
P/J140Y Figure 13 6 Dispenser Unit P/J205 Figure 30 3 IOT Rear
P/J142A Figure 12 7 Dispenser Unit P/J206 Figure 30 4 IOT Rear
P/J142B Figure 12 1 Dispenser Unit P/J207 Figure 30 1 IOT Rear
P/J144 Figure 24 11 P/J207K Figure 30 7 IOT Rear

P/J208 Figure 30 2 IOT Rear J335 Figure 27 CCM PWB (BP PWB)
P/J208K Figure 30 6 IOT Rear P341 Figure 11 2 ROS
P/J209 Figure 30 9 IOT Rear P341 Figure 11 7 ROS
P/J210 Figure 30 8 IOT Rear P/J345AC Figure 11 5 ROS
P/J211 Figure 30 13 IOT Rear P/J345AY Figure 11 20 ROS
P/J212 Figure 30 14 IOT Rear P/J345BC Figure 11 6 ROS
P/J215 Figure 30 10 IOT Rear P/J345BY Figure 11 19 ROS
P/J216 Figure 30 12 IOT Rear P/J400 Figure 26 10 MCU PWB
P/J219 Figure 22 7 Drawer Frame P/J401 Figure 26 17 MCU PWB
P/J220 Figure 32 1 Tray 1-4 Feeder P/J402 Figure 26 18 MCU PWB
P/J221 Figure 25 6 Inverter Transport P/J403 Figure 26 16 MCU PWB
P/J225 Figure 18 3 MSI P/J407 Figure 26 8 MCU PWB
P/J229 Figure 19 1 Registration Assy P/J410 Figure 26 11 MCU PWB
P/J230 Figure 19 7 Registration Assy P/J411 Figure 26 24 MCU PWB
P/J233 Figure 37 4 Tray Module Rear P/J412 Figure 26 9 MCU PWB
P/J239 Figure 23 7 HVPS P/J414 Figure 26 20 MCU PWB
P/J241 Figure 30 15 IOT Rear J418 Figure 27 CCM PWB
P/J242 Figure 35 7 Power Unit (LVPS) P418 Figure 26 7 MCU PWB
P/J243 Figure 24 10 Exit Fan P/J420 Figure 26 21 MCU PWB
P/J244A Figure 24 1 Exit Fan JA421 Figure 26 5 MCU PWB
P/J244B Figure 24 2 Exit Fan JB421 Figure 26 6 MCU PWB
P/J244C Figure 24 3 Exit Fan JA422 Figure 26 3 MCU PWB
P/J244D Figure 24 4 Exit Fan JB422 Figure 26 4 MCU PWB
P/J245 Figure 25 10 Inverter Transport JA423 Figure 26 2 MCU PWB
P/J246 Figure 25 12 Inverter Transport JB423 Figure 26 1 MCU PWB
P/J247C Figure 31 5 IOT Rear JA424 Figure 26 26 MCU PWB
P/J247Y Figure 31 3 IOT Rear JB424 Figure 26 25 MCU PWB
P/J248C Figure 12 12 Dispenser Unit P/J430 Figure 29 9 IOT Driver PWB
P/J248K Figure 23 3 HVPS P/J431 Figure 29 13 IOT Driver PWB
P/J248M Figure 12 9 Dispenser Unit P/J432 Figure 29 12 IOT Driver PWB
P/J248Y Figure 12 8 Dispenser Unit P/J433 Figure 29 4 IOT Driver PWB
P/J250 Figure 31 9 IOT Rear P/J434 Figure 29 10 IOT Driver PWB
P/J252 Figure 16 3 IBT Belt Unit P/J435 Figure 29 16 IOT Driver PWB
P/J253 Figure 15 8 IBT Belt Unit P/J436 Figure 29 18 IOT Driver PWB

P/J437 Figure 29 15 IOT Driver PWB P/J589 Figure 16 1 IBT Belt Unit
P/J438 Figure 29 19 IOT Driver PWB P/J591 Figure 23 1 HVPS
P/J439 Figure 29 11 IOT Driver PWB P/J592 Figure 23 6 HVPS
P/J440 Figure 29 14 IOT Driver PWB P/J593 Figure 29 3 IOT Drawer PWB
P/J442 Figure 29 17 IOT Driver PWB P/J594 Figure 29 8 IOT Drawer PWB
P/J443 Figure 29 2 IOT Driver PWB P601 Figure 15 4 IBT Belt Unit
P/J444 Figure 29 1 IOT Driver PWB P601A Figure 15 4 IBT Belt Unit
P/J445 Figure 29 5 IOT Driver PWB P601B Figure 15 4 IBT Belt Unit
P/J460 Figure 37 16 Tray Module Rear J601 Figure 31 15 IOT Rear
P/J461 Figure 37 5 Tray Module Rear J601A Figure 31 15 IOT Rear
P/J462 Figure 37 1 Tray Module Rear J601B Figure 31 15 IOT Rear
P/J463 Figure 37 13 Tray Module Rear P602 Figure 15 5 IBT Belt Unit
P/J464 Figure 37 14 Tray Module Rear P602A Figure 15 5 IBT Belt Unit
P/J465 Figure 37 10 Tray Module Rear P602B Figure 15 5 IBT Belt Unit
P/J466 Figure 37 15 Tray Module Rear J602 Figure 31 16 IOT Rear
P/J467 Figure 37 8 Tray Module Rear J602A Figure 31 16 IOT Rear
P/J468 Figure 37 12 Tray Module Rear J602B Figure 31 16 IOT Rear
P/J469 Figure 37 9 Tray Module Rear P/J603A Figure 31 7 IOT Rear
P/J501 Figure 35 2 Power Unit (LVPS) P/J603B Figure 31 7 IOT Rear
P/J502 Figure 52 2 Tray Module Rear P/J604 Figure 31 20 IOT Rear
P/J502 Figure 47 12 Finisher P/J605 Figure 31 19 IOT Rear
P/J503 Figure 35 4 Power Unit (LVPS) P606 Figure 20 4 2nd BTR Roll Assy
P/J504 Figure 35 5 Power Unit (LVPS) P606A Figure 20 4 2nd BTR Roll Assy
P/J505 Figure 52 3 Tray Module Rear P606B Figure 20 4 2nd BTR Roll Assy
P/J505 Figure 47 11 Finisher J606 Figure 31 22 IOT Rear
P506 Figure 35 10 Power Unit (LVPS) J606A Figure 31 22 IOT Rear
P/J507 Figure 35 3 Power Unit (LVPS) J606B Figure 31 22 IOT Rear
P/J508 Figure 35 1 Power Unit (LVPS) P607 Figure 20 3 2nd BTR Roll Assy
P/J509 Figure 35 6 Power Unit (LVPS) P607A Figure 20 3 2nd BTR Roll Assy
P/J510 Figure 36 8 Power Unit (AC Drive) P607B Figure 20 3 2nd BTR Roll Assy
P/J511 Figure 36 10 Power Unit (AC Drive) J607 Figure 31 21 IOT Rear
P/J513 Figure 36 9 Power Unit (AC Drive) J607A Figure 31 21 IOT Rear
P/J514 Figure 36 5 Power Unit (AC Drive) J607B Figure 31 21 IOT Rear
P/J515 Figure 36 11 Power Unit (AC Drive) P/J608 Figure 19 2 Registration Assy
P/J565 Figure 35 8 Power Unit (LVPS) P/J609 Figure 19 10 Registration Assy
P/J581 Figure 16 2 IBT Belt Unit P612 Figure 21 7 Fuser Assy
P/J582 Figure 52 1 Tray Module Rear P612A Figure 21 7 Fuser Assy
P/J584 Figure 23 2 HVPS P612B Figure 21 7 Fuser Assy
P/J585 Figure 23 4 HVPS J612 Figure 31 25 IOT Rear
P/J587 Figure 29 6 IOT Driver PWB J612A Figure 31 25 IOT Rear
P/J588 Figure 29 7 IOT Drawer PWB J612B Figure 31 25 IOT Rear

P/J616 Figure 17 1 MOB Assy P/J679B Figure 31 17 IOT Rear
P/J616A Figure 17 1 MOB Assy P/J680 Figure 52 5 Tray Module Rear
P/J616B Figure 17 1 MOB Assy P/J680A Figure 52 5 Tray Module Rear
P/J620 Figure 24 5 HVPS P/J680B Figure 52 5 Tray Module Rear
P/J624A Figure 12 4 Dispenser Unit P/J695 Figure 21 17 Fuser Assy
P/J624B Figure 12 4 Dispenser Unit P/J700 Figure 8 1 DADF
P/J625 Figure 12 5 Dispenser Unit P/J702 Figure 8 4 DADF
P/J629 Figure 22 1 Drawer Frame P/J703 Figure 8 3 DADF
P/J630 Figure 19 9 Registration Assy P/J708 Figure 9 4 IPS
P/J637 Figure 31 23 IOT Rear P/J709 Figure 9 3 IPS
P/J638 Figure 18 2 MSI J710 Figure 8 13 IIT
P/J639 Figure 18 1 MSI P710 Figure 9 6 IPS
P/J642 Figure 21 6 Fuser Assy P/J712 Figure 8 11 IIT
P647 Figure 14 5 Dispenser Unit P/J717 Figure 9 8 IPS
J647 Figure 31 4 IOT Rear P/J718 Figure 9 7 IPS
P648 Figure 14 6 Dispenser Unit P/J719 Figure 9 20 IPS
J648 Figure 31 2 IOT Rear P/J720 Figure 9 2 IPS
P/J651 Figure 24 6 HVPS P/J723 Figure 9 22 IPS
P/J652 Figure 24 7 HVPS P/J725 Figure 8 5 IIT
P/J653A Figure 12 11 Dispenser Unit P/J727 Figure 8 15 IIT
P/J653B Figure 12 10 Dispenser Unit P/J728 Figure 8 7 IIT
P/J661 Figure 33 10 Feed Out Sensor P/J729 Figure 8 12 IIT
P/J664 Figure 34 2 Paper Size Sensor P732 Figure 9 16 IPS
P/J665 Figure 33 1 Feed Out Sensor P/J733 Figure 9 19 IPS
P/J668 Figure 34 1 Paper Size Sensor P/J736 Figure 9 9 IPS
P/J669 Figure 25 9 Inverter Transport P/J737 Figure 9 10 IPS
P/J675 Figure 19 6 Registration Assy P/J744 Figure 9 14 IPS
P/J678 Figure 31 18 IOT Rear P/J745 Figure 7 12 DADF
P/J678A Figure 31 18 IOT Rear P/J746 Figure 7 11 DADF
P/J678B Figure 31 18 IOT Rear P/J747 Figure 7 13 DADF
P/J679A Figure 31 17 IOT Rear P749 Figure 9 15 IPS

P/J750 Figure 9 21 IPS P/J792 Figure 3 14 DADF
P/J751 Figure 6 9 DADF P/J793 Figure 3 9 DADF
P/J757 Figure 6 3 DADF J801 Figure 10 4 OCT
P/J758 Figure 6 6 DADF J801A Figure 10 4 OCT
P/J760 Figure 6 5 DADF J801B Figure 10 4 OCT
P/J761 Figure 4 2 DADF P/J803 Figure 10 5 OCT
P764 Figure 4 3 DADF P/J806 Figure 10 3 OCT
P/J766 Figure 4 5 DADF P903 Figure 37 11 Tray Module Rear
P/J767 Figure 4 4 DADF P910 Figure 37 17 Tray Module Rear
P/J768 Figure 7 9 DADF P/J7261 Figure 8 10 IIT
P/J769 Figure 5 5 DADF P/J7262 Figure 8 2 IIT
P/J772 Figure 5 3 DADF P/J8175 Figure 50 5 Finisher Booklet Rear
P/J773 Figure 5 1 DADF P/J8176 Figure 49 5 Finisher Booklet Front
P/J778 Figure 3 1 DADF P/J8181A Figure 50 4 Finisher Booklet Rear
P/J779 Figure 3 19 DADF P/J8181B Figure 50 4 Finisher Booklet Rear
P/J787 Figure 3 17 DADF P/J8190A Figure 49 3 Finisher Booklet Front
P/J788 Figure 3 11 DADF P/J8190B Figure 49 3 Finisher Booklet Front
P/J790 Figure 3 6 DADF P/J8191B Figure 49 1 Finisher Booklet Front

P/J8196B Figure 49 9 Finisher Booklet Front P/J8331 Figure 47 2 Finisher
P/J8197A Figure 49 8 Finisher Booklet Front P/J8332 Figure 46 17 Finisher Rear
P/J8197B Figure 49 8 Finisher Booklet Front P/J8333 Figure 46 14 Finisher Rear
P8201 Figure 50 3 Finisher Booklet Rear P/J8334 Figure 46 5 Finisher Rear
J8201 Figure 50 9 Finisher Booklet Rear P/J8335 Figure 46 4 Finisher Rear
P8202 Figure 50 7 Finisher Booklet Rear P/J8336 Figure 46 24 Finisher Rear
J8202 Figure 51 6 Finisher Booklet PWB P/J8338A Figure 46 22 Finisher Rear
P8203 Figure 50 8 Finisher Booklet Rear P/J8338B Figure 46 22 Finisher Rear
J8203 Figure 51 7 Finisher Booklet PWB P/J8339 Figure 46 1 Finisher Rear
P/J8300 Figure 48 6 Finisher PWB P/J8340 Figure 42 2 Finisher Transport
P/J8301 Figure 48 7 Finisher PWB P/J8341 Figure 46 20 Finisher Rear
P/J8303A Figure 46 10 Finisher Rear P/J8344 Figure 45 3 Finisher Puncher Unit
P/J8303B Figure 46 10 Finisher Rear P/J8345 Figure 46 11 Finisher Rear
P/J8304 Figure 48 1 Finisher PWB P/J8346 Figure 45 8 Finisher Puncher Unit
P8311 Figure 48 14 Finisher PWB P/J8353 Figure 45 6 Finisher Puncher Unit
P/J8312A Figure 46 8 Finisher Rear P/J8354 Figure 43 3 Finisher Stapler Unit
P/J8312B Figure 46 8 Finisher Rear P/J8355 Figure 46 15 Finisher Rear
P/J8313 Figure 48 11 Finisher PWB P/J8356 Figure 43 1 Finisher Stapler Unit
P/J8316 Figure 48 9 Finisher PWB P/J8359 Figure 44 2 Finisher Tamper Unit
P/J8317 Figure 48 13 Finisher PWB P/J8360 Figure 44 3 Finisher Tamper Unit
P/J8318A Figure 46 16 Finisher Rear P/J8361 Figure 44 1 Finisher Tamper Unit
P/J8318B Figure 46 16 Finisher Rear P/J8362A Figure 44 5 Finisher Tamper Unit
P/J8319 Figure 41 7 Finisher Transport P/J8362B Figure 44 5 Finisher Tamper Unit
P/J8320 Figure 42 1 Finisher Transport P/J8363A Figure 44 4 Finisher Tamper Unit
P/J8321 Figure 41 2 Finisher Transport P/J8363B Figure 44 4 Finisher Tamper Unit
P/J8322 Figure 41 3 Finisher Transport P/J8364 Figure 42 3 Finisher Transport
P/J8324 Figure 46 25 Finisher Rear P/J8365 Figure 41 6 Finisher Transport
P/J8325 Figure 46 23 Finisher Rear P/J8371 Figure 47 7 Finisher
P/J8326 Figure 47 4 Finisher P/J8373 Figure 47 6 Finisher
P/J8327 Figure 47 3 Finisher P/J8376 Figure 48 16 Finisher PWB
P/J8328 Figure 46 21 Finisher Rear P/J8377 Figure 51 3 Finisher Booklet PWB
P/J8330 Figure 47 1 Finisher P/J8378 Figure 51 2 Finisher Booklet PWB

P/J8383 Figure 41 5 Finisher Transport P/JA422 Figure 26 3 MCU PWB
J8384 Figure 41 4 Finisher Transport P/JA423 Figure 26 2 MCU PWB
P/J8385A Figure 46 2 Finisher Rear P/JA424 Figure 26 26 MCU PWB
P/J8385B Figure 46 2 Finisher Rear P/JB421 Figure 26 6 MCU PWB
P/J8386 Figure 46 3 Finisher Rear P/JB422 Figure 26 4 MCU PWB
P/J8389 Figure 48 3 Finisher PWB P/JB423 Figure 26 1 MCU PWB
P/J8391A Figure 46 26 Finisher Rear P/JB424 Figure 26 25 MCU PWB
P/J8391B Figure 46 26 Finisher Rear CN1 Figure 2 3 UI (User Interface)
P/J8392 Figure 42 4 Finisher Transport CN1-1 Figure 36 20 Power Unit (AC Drive)
P/J8393A Figure 46 27 Finisher Rear CN1-2 Figure 36 23 Power Unit (AC Drive)
P/J8393B Figure 46 27 Finisher Rear CN1-3 Figure 36 21 Power Unit (AC Drive)
P/J8394 Figure 46 6 Finisher Rear CN2 Figure 2 1 User Interface
P/J8396 Figure 47 5 Finisher CN2-1 Figure 36 17 Power Unit (AC Drive)
P/J8400 Figure 40 6 Finisher I/F Module CN2-2 Figure 36 16 Power Unit (AC Drive)
P/J8405 Figure 51 4 Finisher Booklet PWB CN4-3 Figure 36 3 Power Unit (AC Drive)
P/J8406 Figure 51 10 Finisher Booklet PWB CN4-4 Figure 36 2 Power Unit (AC Drive)
P/J8407 Figure 51 9 Finisher Booklet PWB F1 Figure 7 2 DADF
P/J8408 Figure 51 8 Finisher Booklet PWB F2 Figure 7 1 DADF
P/J8409 Figure 46 9 Finisher Rear FS001 Figure 38 4 HCF
P/J8411A Figure 51 1 Finisher Booklet PWB FS002 Figure 38 4 HCF
P/J8411B Figure 51 1 Finisher Booklet PWB FS003 Figure 38 9 HCF
P/J8429 Figure 51 5 Finisher Booklet PWB FS004 Figure 38 9 HCF
P/J8432 Figure 41 1 Finisher Transport FS2E Figure 36 22 Power Unit (AC Drive)
P/J8434A Figure 46 7 Finisher Rear FS2L Figure 36 22 Power Unit (AC Drive)
P/J8434B Figure 46 7 Finisher Rear FS2N Figure 36 22 Power Unit (AC Drive)
P/J8454A Figure 40 5 Finisher I/F Module FS64 Figure 21 16 Fuser Assy
P/J8454B Figure 40 5 Finisher I/F Module FS65 Figure 21 14 Fuser Assy
P/J8455A Figure 40 1 Finisher I/F Module FS84 Figure 36 25 Power Unit (AC Drive)
P/J8455B Figure 40 1 Finisher I/F Module FS85 Figure 36 25 Power Unit (AC Drive)
P/J8460 Figure 47 13 Finisher FS86 Figure 36 25 Power Unit (AC Drive)
P/J8461A Figure 47 8 Finisher PF/JF01 Figure 39 4 HCF
P/J8461B Figure 47 8 Finisher PF/JF02 Figure 39 5 HCF
P/JA421 Figure 26 5 MCU PWB PF/JF03 Figure 39 6 HCF

Table 1 Plug/Jack List Plug/Jack Location Illustrations
PF/JF04 Figure 39 7 HCF
PF/JF56A Figure 38 10 HCF
PF/JF56B Figure 38 10 HCF
Figure 2 User Interface (j0tz71002)

Figure 3 DADF 1/5 (j0tz71005) Figure 4 DADF 2/5 (j0tz71006)

Figure 5 DADF 3/5 (j0tz71007) Figure 6 DADF 4/5 (j0tz71008)

Figure 7 DADF 5/5 (j0tz71009) Figure 8 IIT

Figure 9 IPS (j0tz71013) Figure 10 OCT (j0tz71015)

Figure 11 ROS (j0tz71016) Figure 12 Dispenser Unit 1/3 (j0tz71017)

Figure 13 Dispenser Unit 2/3 (j0tz71018) Figure 14 Dispenser Unit 3/3 (j0tz71019)

Figure 15 IBT Belt Unit 1/2 (j0tz71020) Figure 16 IBT Belt Unit 2/2 (j0tz71021)

Figure 17 MOB Assembly (j0tz71022) Figure 18 MSI (j0tz71023)

Figure 19 Registration Assembly (j0tz71024) Figure 20 2nd BTR Roll Assembly (j0tz71025)

Figure 21 Fuser Assembly (j0tz71026) Figure 22 Drawer Frame (j0tz71027)

Figure 23 HVPS S4,S5 (j0tz71028) Figure 24 Exit Fan, Waste Bottle Full Sensor (j0tz71029)

Figure 25 Inverter Transport (j0tz71030) Figure 26 MCU PWB (j0tz71031)

J4 J30
(CCM) J22
J335 J23
(BP PWB) J3
J1 P4
J418
(BP PWB)
J20
J32
J18
J15
P5 J11
J17
J25
J2 J22
J1
J6
J19 J101
(Riser) (Riser)
J102
J7 J25
(RAM)
Figure 27 CCM PWB
Figure 28 Network Controller

Figure 29 IOT Driver PWB,HVPS (j0tz71034) Figure 30 IOT Rear 1/2 (j0tz71035)

Figure 32 Tray 1-4 Feeder (j0tz71037)
Figure 31 IOT Rear 2/2 (j0tz71036)

Figure 33 Feed Out Sensor 1-3 (j0tz71038) Figure 34 Paper Size Sensor (j0tz71039)

Figure 35 Power Unit (LVPS) Figure 36 Power Unit (AC Drive PWB, Reset Switch)

Figure 37 Tray Module Rear (j0tz71042a) Figure 38 HCF 1/2 (j0tz71043)

Figure 39 HCF 2/2 (j0tz71044) Figure 40 Finisher I/F Module (j0tz71045)

Figure 41 Finisher Transport 1/2 (j0tz71046) Figure 42 Finisher Transport 2/2 (j0tz71047)

Figure 43 Finisher Stapler Unit (j0tz71048) Figure 44 Finisher Tamper Unit (j0tz71049)

Figure 45 Finisher Puncher Unit (j0tz71050) Figure 46 Finisher Rear (j0tz71051)

Figure 47 Finisher PWB,LVPS (j0tz71052) Figure 48 Finisher PWB (j0tz71053)

Figure 49 Finisher Booklet Front (j0tz71054) Figure 50 Finisher Booklet Rear (j0tz71055)

Figure 51 Finisher Booklet PWB (j0tz71056)
Figure 52 Tray Module Rear (j0tz710429b)

IOT ACH WIRENET
INLET RESET
SWITCH ZCT MAIN POWER
SWITCH
FS2L FS31L FS32L P80 J80 J60B J60A J80 P80
1 2 2 1 1 1 1
BLK BLK BLK BLK
AC DRIVE PWB
CIRCUIT
BREAKER
CN1-1 J17 J17 P14 J14 J70A NETWORK
6 3 1 1 CONTROLLER 1.1
BLK OUTLET
RELAY1
P12 J12
DC POWER 1 1
GENERATION
F101 P13A J13A J81 P81 J70A PWS 1.1

1 1 1 OUTLET
BLK BLK
RELAY2
2.5
IIT LOW VOLTAGE
P13B J13B J83 P2 POWER SUPPLY
4 7 1
BLK
2.2
CN2-1 J11 MAIN LOW VOLTAGE
4 POWER SUPPLY
BLK
1.1
CN3-1 FS1L FINISHER
OUTLET
BLK
FUSER
RELAY 4 P61B 10.2
1 MAIN LAMP 1
BLK
THERMOSTAT
J15 J612 J695 FS64 FS65 P62B 10.2
1 5 1 1 MAIN LAMP 2
BLK BLK BLK BLK
P63B 10.2
1 SUB LAMP
BLK
IOT ACN WIRENET
INLET RESET
SWITCH ZCT MAIN POWER
SWITCH
FS2N FS31N FS32N P80 J80 J60D J60C J80 P80
WHT WHT 4 4 1 1 3 3
WHT WHT
AC DRIVE PWB
CIRCUIT
BREAKER
CN1-2 J17 J17 P14 J14 J70A NETWORK
4 1 2 3 CONTROLLER 1.1
WHT OUTLET
RELAY 3
2.5
IIT LOW VOLTAGE
P13B J13B J83 P2 POWER SUPPLY
3 5 3 2
WHT
DC POWER
GENERATION
2.2
CN2-2 J11 MAIN LOW VOLTAGE
3 POWER SUPPLY
WHT
1.1
CN3-2 FS1N FINISHER
OUTLET
WHT
P12 J12
P13A J13A J81 P81 J70B PWS 1.1

2 3 1
3 OUTLET
WHT WHT
RELAY 5 PT303 J16 J612 P612 P63A 10.2

1 3 3 1 SUB LAMP
WHT WHT
PT303 P62A 10.2

2 2 2 1 MAIN LAMP 2
WHT WHT
PT303 P61A 10.2

4 1 1 1 MAIN LAMP 1
WHT WHT
IOT +3.3VDC WIRENET
AC DRIVE PWB CCM PWB UI PWB SW/LED PWB 4.1
3.1
J515 J19
DC POWER 1 1 J18 P3 P7 P7
GENERATION GRY 28 28 21 21
WHT
2 2 42 42
GRY
3 3 43 43
GRY
+3.3VDC 44 44
LCD PWB LCD DISPLAY 4.2
4 4 PANEL
GRY 45 45
P6 J2 J3
46 46 2 36 39
4 37 40
5 39
+3.3VDC
+3.3VDC
7 40
MCU PWB BP PWB
+12VDC P/J418 P335 J4

FROM IOT +12VDC TO 98 A3 (MCU DETECT)
+3.3VDC
J407 P679A J679A J639 P639 J113 TRAY 5 PAPER

A3 8 3 8 7 1 7.5
GRY GRY YEL SIZE SENSOR
FROM IOT +5VDC +5VDC

(2 OF 6) TO TRAY MODULE PWB
+3.3VDC
J403 J461 J467 J128 TRAY 1 PAPER
A10 A9 A4 1 7.1
GRY GRY SIZE SENSOR
J131 TRAY 4 PAPER

B9 B10 B3 1 7.4
GRY GRY SIZE SENSOR
J130 TRAY 3 PAPER

B6 1 7.3
GRY SIZE SENSOR
J129 TRAY 2 PAPER

B10 1 7.2
GRY SIZE SENSOR
IOT +3.3 V RTN WIRENET
AC DRIVE PWB CCM PWB BP PWB MCU PWB TRAY MODULE

J515 J19 PWB J407 P679A J679A J639 P639 J113 TRAY 5 PAPER 7.5
6 A1 P/J335 A1 10 1 10 5 2 SIZE SENSOR
DC POWER VIO GRY GRY YEL
GENERATION 7 A2 12,20,22 P/J418
VIO 30,32,40 50,100
8 A3 42,50,52 J403 J461 P174 J174 ENVIRONMENT 10.3
+3.3VDC VIO 60,61,66 A11 A8 A14 2 1 SENSOR
RETURN 9 A4 GRY GRY
72,80,81
VIO 90,91,100
10 A5 101,110 J466 P670 J670 J112 R/H COVER 2.1
111,120 B8 B11 1 14 1 2
GRY GRY YEL SWITCH
P/J335 P/J418
54 7
J467 J128 TRAY 1 PAPER 7.1
113 58 A2 3 SIZE SENSOR
GRY
44 17
103 68 J129 TRAY 2 PAPER 7.2
B8 3 SIZE SENSOR
34 27 GRY
93 78
J130 7.3
B4 3 TRAY 3 PAPER
24 37 SIZE SENSOR
GRY
83 88
IIT/IPS PWB J131 TRAY PAPER 7.4
B1 3 SIZE SENSOR
P336 P719 GRY
3,6,9,12, 3,6,9,12,
,
15,18,28, ,
15,18,28, 3.2
31,34,37, 31,34,37,
38,40,42, 38,40,42,
44,46,49 44,46,49
UI
UI PWB 4.2
LCD PWB LCD
7, 8 7, 8 1,3,6,7,8
10, 13 3,6,9,12 3,5,8,11
P/J18 P/J 3 10, 13 12,16,17 J3
16, 17 16, 17 15,18,21 J6 J2 14,17,20
18,22,26
18, 19 18, 19 24,27,30 23,26,29
20, 21 20, 21 27,28,32
33,36,38 32,35,38
24, 35 24, 35 36
IOT +5 VDC WIRENET (1 OF 6)
IOT DRIVER PWB DRAWER UNIT
MAIN LOW VOLTAGE POWER
SUPPLY J439 J607A P607A J609 P609 J121 8.10
A3 18 3 5 1 1 PRE REG. SENSOR
YEL YEL GRY
F5001 J508 J430 J608 P608 J122 8.10

ON/ +5VDC REG. SENSOR
OFF 4 6 A10 11 10 4 3 1
GRY YEL YEL GRY
J460
3 6 TO IOT +5 VDC (6 OF 6) J126 8.10
GRY A13 8 13 1 6 1 OHP SENSOR
YEL YEL GRY
F5002 J400
2 2 TO IOT +5 VDC (2 OF 6)
GRY J607B P607B P629 J629 J159 9.28
POST 2ND BTR
B3 17 3 4 3 1 SENSOR
YEL YEL GRY
J505 IIT LOW VOLTAGE 2.5 J158 2ND BTR CONTACT/ 9.28
1 1 POWER SUPPLY B6 14 6 1 6 1 RETRACT SENSOR
GRY YEL YEL GRY
J105 10.11
B11 9 11 1 DUP PATH SENSOR
F4002 J501 YEL YEL
1 CCM PWB UI PWB
+5VDC 4.1 J104 10.11
F4001 J19 J18 32, 33 J3 32, 33 B14 6 14 1 DUP IN SENSOR
2 6 YEL YEL
GRY 49,50 49,50
J607A P607A J106 10.11
B16 5 16 1 DUP OUT SENSOR
YEL YEL
J607B P607B J148 FUSER ENTRANCE 10.4

B17 3 17 1 SENSOR
YEL YEL
J434 P680
7 3 TO IOT +5 VDC (6 OF 6)
GRY
IBT UNIT
J443 J603B P603B J601B P601B J204 9.18

B18 3 18 2 18 1 IBT DRIVE MOTOR
YEL YEL YEL
J155 9.20
1 20 1 19 1 3 IBT BELT SENSOR
YEL YEL YEL
J157 1ST BTR CONTACT/ 9.23

6 15 6 14 6 1 RETRACT SENSOR
YEL YEL YEL
MCU PWB
FROM IOT +5VDC J400 PTC1

(1 OF 6) 2 TO IOT +3.3VDC WN
J405 J612A P612A P642 J642 J149 10.4
A3 8 3 1 3 1 FUSER EXIT SENSOR
YEL YEL YEL
J612B P612B J173 10.1

A17 3 7 1 FUSER NIP SENSOR
YEL YEL
MOB ADC ASSEMBLY

J406 P616A J616A J136 9.24
A8 9 8 1 TMA SENSOR
GRY YEL
J138 9.24
A14 3 14 1 MOB CENT SENSOR
GRY YEL
P616B J616B J138 9.25

B10 7 10 1 MOB IN SENSOR
GRY YEL
J160 9.25
B16 1 16 1 MOB OUT SENSOR
GRY YEL
J135 9.25
B4 13 4 1 HUMI/TEMP SENSOR
GRY YEL
J407 P679 J679 J639 P639 SJ33 SJ33 P638 J638 J117 7.11
A6 A5 A6 5 10 1 2 1 9 1 MSI LIFT UP SENSOR
GRY WHT YEL YEL GRY
P665 J665 J133A TRAY 1 FEED OUT 8.5

A11 3 1 3 J118 MSI NO PAPER 7.5
GRY GRY SENSOR 3 4 6 1
YEL GRY SENSOR
J408 J208K DRUM MOTOR 9.6

A10 1 J119 MSI PRE FEED 8.3
GRY ASSEMBLY K 6 7 3 1
YEL GRY SENSOR
J212 FUSER DRIVE 10.1

A18 1 MOTOR J114 7.11
GRY 4 1 MSI DOWN SENSOR
YEL
J208 DRUM MOTOR YMC 9.7 J115 MSI PAPER SET 7.5
B10 1 PWB 5 1 SENSOR
GRY YEL
J206 DEV. YMC DRIVE 9.11

B18 1 MOTOR
GRY
TO IOT +5 VDC (3 OF 6 )
FROM IOT +5VDC 2 OF 6)
MCU PWB
J412 P620 J620 J144 FRONT DOOR 2.1
1 1 10 A2 INTERLOCK SWITCH
GRY GRY
J413 J647 P647 P134K J134K 9.12

A8 1 8 1 3 ATC SENSOR K
YEL GRY
P134C J134C 9.14

A5 4 5 1 3 ATC SENSOR C
YEL GRY
J648 P648 P134Y J134C 9.14

A11 4 3 1 3 ATC SENSOR Y
YEL GRY
P134M J134M 9.14

A14 1 6 1 3 ATC SENSOR M
YEL GRY
J171C J171C 9.1

B1 6 1 XERO CRUM C PWB
YEL
J171M J171M 9.2

B7 6 1 XERO CRUM M PWB
YEL
J171Y P171Y 9.2

B13 6 1 XERO CRUM Y PWB
YEL
J171K P171K 9.1

A15 6 1 XERO CRUM K PWB
YEL
J414 P624A J624A J172Y P172Y TONER CARTRIDGE 9.4

A7 8 7 6 1 CRUM PWB Y/M
YEL YEL
J172C/K2 P172C/K2 TONER CARTRIDGE 9.4

A1 14 1 6 1 CRUM PWB C/K2
YEL YEL
P624B J624B J653A LOW TONER SENSOR 9.15

B4 11 4 2 PWB
YEL YEL
P172K1 J172K1 TONER CARTRIDGE 9.3

B6 9 6 6 1 PWB K1
YEL YEL
J416 J210 9.5

A7 1 MAIN MOTOR PWB
GRY
P649 J649 J154 BCR CLEANER MOT 9.29

A12 1 3 1 POSITION SENSOR
GRY GRY
IOT +5 VDC WIRENET ( 4 OF 6)
MCU PWB
FROM
IOT +24VDC (3 OF 8) ROS ASSY
LDD PWB Y 6.1

+6VDC JA421 J345A Y
TO 2 49
+5VDC
3 48
MPD PWB (Y/M) 6.1
JB421 J345B Y J4A R1 J1 R1
2 49 3 6
GRY
3 48
LDD PWB M 6.2

JA422 J1A M
49 2
J4B R1
48 3 3 4
GRY
JB422 J1B M
49 2
J3 R1 J5 R1 6.5
48 3 3 1 SOS PWB Y/M
FROM
IOT +24VDC (3 OF 8)
LDD PWB C 6.3

JA423 J345A C
+6VDC 2 49
TO
+5VDC
3 48
MPD PWB (C/K) 6.3
JB423 J345B C J4A R2 J1 R2
2 49 3 1
GRY
3 48
LDD PWB K 6.4

JA424 J1A K
49 2
J4B R2
48 3 3 4
GRY
JB424 J1B K
49 2
J3 R2 J5 R2 6.6
48 3 3 1 SOS PWB C/K
OCT (OPTION)
J434 P680 J801 SJ802 SJ802 J805 REAR POSITION 10.13
FROM IOT +5 VDC (1 OF 6) 7 1
3 10 6 1 SENSOR
GRY RED YEL
J806 FRONT POSITION 10.13

7 1 SENSOR
YEL
P804 J804 J807 TRAY FULL SENSOR 10.13

8 1 3 1 SENSOR
YEL YEL
HCF (OPTION)
HCF PWB
JF01 PF54 JF54 PF67 TRAY 6 FEED OUT 8.8
FROM IOT 3 1 3 1
24VDC (6 OF 8) GRY GRY SENSOR
+5VDC PF53 JF53 7.6

6 1 3 1 TRAY 6 IN SENSOR
GRY RED
PF52 JF52 TRAY 6 PAPER SIZE 7.6

9 1 3 1
GRY RED SENSOR (A4)
PF51 JF51 TRAY 6 PAPER SIZE 7.6

12 1 3 1
GRY RED SENSOR (LETTER)
PF02 PF56B JF56B PF62 TRAY 6 STACK 7.12

3 1 6 1 HEIGHT SENSOR
GRY GRY
PF61 TRAY 6 PRE FEED 8.3

6 4 3 1 SENSOR
GRY GRY
PF56A JF56A PF60 TRAY 6 7.12

9 1 6 1 PAPER SENSOR
GRY GRY
TRAY MODULE
FROM IOT +5VDC J508 J460 J463 P661 J661 J101 7.7
(1 OF 6) TRAY 1 STACK J465 J242 P242
3 6 A7 9 7 3 HEIGHT SENSOR 9.33
GRY GRY A3 3 3 BLOWER FAN MOTOR
GRY
J102 TARY 1 PAPER 7.7

A10 6 10 3 J233 8.4
GRY GRY SENSOR A13 4 TAKE AWAY MOTOR
GRY
J103 TRAY 1 PRE FEED 8.1

A15 1 15 1 SENSOR P669 J669 J108 10.8
GRY GRY B4 13 3 1 INVERT IN SENSOR
GRY GRY
P664 J664 J101 TRAY 4 STACK 7.10

B7 9 7 3 J111 10.9
GRY GRY HEIGHT SENSOR IOT EXIT SENSOR
B7 10 6 1
GRY GRY
J102 TRAY 4 PAPER 7.10

B10 6 10 3 SENSOR J246 P246 10.12
GRY GRY B8 9 7 2 1 DUPLEX 2 FAN
GRY GRY

B15 1 15 1 SENSOR J245 P245 10.12
GRY GRY B10 7 9 2 1 DUPLEX 1 FAN
GRY GRY
P668 J668 J133D TRAY 4 FEED OUT 8.6

B18 1 3 1 SENSOR J467 J153 WASTE BOTTLE SET 9.32
GRY GRY 7 1
GRY SENSOR
J464 P662 J662 J101 TRAY 2 STACK 7.8

A7 GRY 9 7 3 P671 J671 J110 10.8
GRY HEIGHT SENSOR A10 1 3 1 INVERT END SENSOR
GRY GRY

A10 6 10 3 J469 J152 WASTE BOTTLE FULL 9.32
GRY GRY SENSOR 3 1
GRY SENSOR

A15 1 15 1 SENSOR
GRY GRY
P666 J666 J133B TRAY 2 FEED OUT 8.5

A18 1 3 1 SENSOR
GRY GRY
P663 J663 J101 TRAY 3 STACK 7.9

B7 9 7 3 HEIGHT SENSOR
GRY GRY

B10 6 10 3 SENSOR
GRY GRY

B15 1 15 1 SENSOR
GRY GRY
P667 J667 J133C TRAY 3 FEED OUT 8.6

B18 1 3 1 ASSY
GRY GRY
A
IOT 5V RTN WIRENET (1 OF 10)

SUPPLY
IOT PWB
MCU PWB 3.6
ON/ +5VDC J508 J430 J431 J402
OFF RETURN 5 5 2 49
VIO
J460 42 9
6 5 TO IOT +5V RTN (10 OF 10)
VIO
49 2
J400
7 1 TO IOT +5V RTN (3 OF 10) J432 J401
VIO 2 49
49 2
J505 2.5
8 2 IIT LOW VOLTAGE J434 P680
WHT POWER SUPPLY 3 2 TO IOT +5V RTN (8 OF 10)
VIO
P678
4 2 TO IOT +5V RTN (9 OF 10)
VIO
IBT UNIT
+5VDC J501 J443 J603 P603 J601B P601B J155 TRANSFER BELT 9.20
RETURN 4 CCM PWB 3 18 3 17 3 1 HOME SENSOR
UI PWB YEL YEL YEL
J156 TRANSFER BELT 9.20

8 13 8 12 8 3 EDGE SENSOR
J19 J18 J3 YEL YEL YEL
3, 34 3, 34
3 14
VIO 36, 39 36, 39
J204 9.18
17 4 17 3 17 2 IBT DRIVE MOTOR
YEL YEL YEL
J157 1ST BTR CONTACT/ 9.23

4 17 4 16 4 3 RETRACT SENSOR
YEL YEL YEL
IOT_+5V RTN ( 2 OF 10)

FROM IOT 5V RTN (1 OF 10)
IOT PWB
DRAWER UNIT
J439 J607A P607A J609 P609 J121 8.10

A5 16 5 3 3 3 PRE REG. SENSOR
YEL YEL GRY
J608 P608 J122 8.10

A8 13 8 6 1 3 REG. SENSOR
YEL YEL GRY
J126 TRANSPARENCY 8.10

A11 10 11 3 4 3 SENSOR
YEL YEL GRY
J607B P607B P629 J629 J159 POST 2ND BTR 9.28

B1 19 1 6 1 3 SENSOR
YEL YEL GRY
J158 2ND BTR CONTACT/ 9.28

B4 16 4 3 4 3 RETRACT SENSOR
YEL YEL GRY
J105 DUPLEX PATH 10.11

B9 11 9 3 SENSOR
YEL YEL
J104 10.11
B12 8 12 3 DUPLEX IN SENSOR
YEL YEL
J607A P607A J106 DUPLEX OUT 10.11

B14 7 14 3 SENSOR
YEL YEL
J607B P607B J148 FUSER ENTRANCE 10.4

B15 5 15 3 SENSOR
YEL YEL
MCU PWB
J508 J400 J405 J612 P612 P642 J642 J149 10.4
FROM IOT +5V RTN (1 OF 10) 7 1 A1 A10 A1 3 1 3 FUSER EXIT SENSOR
YEL YEL YEL
J173 10.1
A15 B5 B5 YEL 3 FUSER NIP SENSOR
YEL
J612A P612A P151 J151 10.3

A4 7 4 3 1 NC REAR SENSOR
YEL YEL
P150 J150 10.3

A7 4 7 3 1 NC CENTER SENSOR
YEL YEL
J612B P612B P146 J146 10.3

A11 9 1 2 1 HEAT ROLL SENSOR
YEL YEL
P200 J200 T42 10.3

A13 7 3 2 1 FUSER FUSE
YEL YEL
J603A P603A J601A P601A J589 9.21

B9 12 9 12 9 1 1ST BTR HVPS 9.22
YEL YEL YEL
MOB ADC ASSEMBLY

J406 P616A J616A J136 9.24
A4 13 4 5 ADC SENSOR
GRY YEL
J139 CENTER MOB 9.24

A13 4 13 2 SENSOR
GRY YEL
P606B J606B J138 9.25

B9 8 9 2 INNER MOB SENSOR
GRY YEL
J160 9.25
B15 2 15 3 OUTER MOB SENSOR
GRY YEL
J135 9.25
B2 15 2 3 HUM/TEMP SENSOR
GRY YEL
TO IOT +5V RTN (4 OF 10)

FROM IOT +5V RTN (3 OF 10)
MCU PWB
J407 P679 J679 J639 P639 SJ33 SJ33 P638 J638 J117 TRAY 5 LIFT UP 7.11
A4 A7 A4 7 8 7 9 3 7 3 SENSOR
GRY WHT YEL YEL GRY
P665 J665 J133A TRAY 1 FEED OUT 8.5

A12 2 2 2 J118 TRAY 5 PAPER 7.5
GRY GRY SENSOR 10 6 4 3
YEL GRY SENSOR
J408 J208K 9.6 J119 TRAY 5 PRE FEED 8.3

A9 2 DRUM MOTOR K PWB 8 9 1 3
GRY YEL GRY SENSOR
J212 FUSER DRIVE 10.1 J114 TRAY 5 DOWN 7.11

A17 2 MOTOR 11 3 SENSOR
GRY YEL
J115 TRAY 5 PAPER SET 7.5

J208 DRUM MOTOR YMC 9.7 12 3
B9 2 YEL SENSOR
GRY PWB
J206 9.11
B17 2 Y,M,C DEV. MOTOR
GRY
J410 P650 J650 CHARGE 9.8

A1 2 1 SCOROTRON
GRY
J585 9.12
A4 6 DEV.BIAS(K)HVPS
GRY
J410 J585 9.26

B16 5 2ND BTR HVPS
GRY
J411 P680B
B11 2 TO IOT +5V RTN ( 7 OF 10)
GRY

J413 J647 P647 MARKING DRAWER 2.1

A1 8 1 INTERLOCK
YEL YEL
P134K J134K 9.12

A6 3 6 3 1 ATC SENSOR K
YEL GRY
P134C J134C 9.14

A3 6 3 3 1 ATC SENSOR C
YEL GRY
J648 P648 P134Y J134C 9.14

A9 6 1 3 1 ATC SENSOR Y
YEL GRY
P134M J134M 9.14

A12 3 4 3 1 ATC SENSOR M
YEL GRY
J171C P171C 9.1

B2 5 2 XERO CRUM PWB C
YEL
J171M P171M 9.2

B8 5 2 XERO CRUM PWB M
YEL
J171Y P171Y 9.2

B14 5 2 XERO CRUM PWB Y
YEL
J171K P171K 9.1

A16 5 2 XERO CRUM PWB K
YEL
J416 J210 9.5

A6 2 MAIN MOTOR PWB
GRY
(COLOR M/C ONLY)

P649 J649 J154 BCR CLEANER 9.29
A10 3 1 3 POSITION SENSOR
GRY GRY
J588 DEV. BIAS (YMC) 9.13

B2 8 HVPS
J675 P675 J120 TRAY 5 PRE-REG. 8.7

B10 3 1 YEL 3 SENSOR
GRY
(SEE IOT_+5VRTN-6)
MCU PWB
J414 P624A J624A J172C/K2 P172C/K2 TONER CARTRIDGE 9.4

A2 13 2 5 2 CRUM PWB C,K2
YEL YEL
P142A J142A DISPENSE COVER 2.1

A13 2 13 2 1 SWITCH1
YEL YEL
J172Y P172Y TONER CARTRIDGE 9.4

A8 8 7 5 2 CRUM PWB Y,M
YEL YEL
LOW TONER
SENSOR PWB
P624B J624B J653A J653B J140Y LOW TONER SENSOR 9.15
B5 10 5 1 4 3 Y
YEL YEL YEL
J140M LOW TONER SENSOR 9.15

7 3 M
YEL
J140C LOW TONER SENSOR 9.15

10 3 C
YEL
J140K LOW TONER SENSOR 9.15

1 3 K
YEL
P172K1 J172K1 TONER CARTRIDGE 9.3

B7 8 7 5 2 PWB K1
YEL YEL
P142B J142B DISPENSE COVER 2.1

B12 3 12 2 1 SWITCH 2
YEL YEL

ROS ASSY
LDD PWB Y
6.1
4,21,22 JA421 J345A Y 47,30,29
30,31, 21,20,
32,49 19,2
25 26
MPD PWB (Y/M) 6.1
4,21,22 JB421 J345B Y 47,30,29 J4A R1 J1 R1
30,31, 21,20, 1 3
32,49 VIO
19,2
LDD PWB M 6.2
47,30,29 JA422 J1A M 4,21,22 J4B R1

21,20, 30,31 1 6
VIO
19,2 32,49
26 25
47,30,29 JB422 J1B M 4,21,22 J3 R1 J5 R1 6.5

21,20, 30,31 1 3 SOS PWB Y/M
19,2 32,49
LDD PWB C 6.3

4,21,22 JA423 J345A C 47,30,29
30,31, 21,20,
32,49 19,2
25 26
MPD PWB (C/K) 6.3
4,21,22 JB423 J345B C 47,30,29 J4A R2 J1 R2
30,31, 21,20, 1 3
32,49 VIO
19,2
LDD PWB K 6.4
47,30,29 JA424 J1A K 4,21,22 J4B R2

21,20, 30,31 1 6
VIO
19,2 32,49
26 25
47,30,29 JB424 J1B K 4,21,22 J3 R2 J5 R2 6.6

21,20, 30,31 1 3 SOS PWB C/K
19,2 32,49
J439 J607B P607B P107 DUPLEX DRAWER 2.1

B7 B13 B7 2 INTERLOCK
YEL YEL
OCT (OPTION)
J434 P680 J801 SJ802 SJ802 10.13
FROM IOT +5V RTN (1 OF 10) 3 1
2 1 2 OCT DETECT
VIO BLK WHT
J805 REAR POSITION 10.13

3 3 SENSOR
YEL
J806 FRONT POSITION 10.13

4 3 SENSOR
YEL
P804 J804 J807 TRAY FULL SENSOR 10.13

5 3 1 3 SENSOR
YEL YEL
FINISHER
J411 P680B J680B J8300 3.5
FROM IOT +5V RTN (4 OF 10) B11 2 11 5
GRY ORN
FINISHER MAIN PWB
J434 P680 J8301
FROM IOT +5V RTN (1 OF 10) 3 2 1
VIO BLK
HCF (OPTION)
HCF ASSY
J434 P678 J678 JF04 JF01 PF54 JF54 PF67 TRAY 6 FEED OUT 8.8
FROM IOT +5V RTN (1 OF 10) 4 2 2 1 3 1 3 SENSOR
VIO VIO VIO VIO
PF53 JF53 7.6

4 3 1 3 TRAY 6 IN SENSOR
VIO BLK
PF52 JF52 TRAY 6 SIZE SENSOR 7.6

7 3 1 3
VIO BLK (A4)
PF51 JF51 TRAY 6 SIZE SENSOR 7.6

10 3 1 3 (LETTER)
VIO BLK
PF02 PF56B JF56B PF62 TRAY 6 STACK 7.12

1 3 4 3
VIO GRY HEIGHT SENSOR
PF61 TRAY 6 PRE FEED 8.3

4 6 1 3 SENSOR
VIO GRY
PF56A JF56A PF60 TRAY 6 PAPER 7.12

7 3 4 3
VIO GRY SENSOR
JF08 FS003 HOME POSITION 1.20

1
VIO SWITCH
TRAY
MODULE
PWB A
J508 J460 J463 P661 J661 J101 TRAY 1 STACK 7.7
FROM IOT +5V RTN (1 OF 10) 6 5 A8 8 8 2
GRY GRY HEIGHT SENSOR
J102 7.7 J465 J233 8.4

TRAY 1 PAPER 5
A11 5 11 2 SENSOR A12 TAKEAWAY MOTOR
GRY GRY GRY
J103 TRAY 1 PRE FEED 8.1 P669 J669 J108 10.8

A13 3 13 3 SENSOR B2 15 1 3 INVERT IN SENSOR
GRY GRY GRY GRY
P664 J664 J101 TRAY 4 STACK 7.10 J111 10.9

B8 8 8 2 B5 12 4 3 IOT EXIT SENSOR
GRY GRY HEIGHT SENSOR GRY GRY
J102 TRAY 4 PAPER 7.10 J467 J153 WASTE BOTTLE SET 9.32
B11 5 11 2 SENSOR A5 3 SENSOR
GRY GRY GRY
J103 TRAY 4 PRE FEED 8.2 P671 J671 J110 10.8

B13 3 13 3 A8 3 1 3 INVERT END SENSOR
GRY GRY SENSOR GRY GRY
P668 J668 J133D TRAY 4 FEED OUT 8.6 J469 J152 WASTE BOTTLE FULL 9.32
B16 3 1 3 SENSOR 1 3 SENSOR
GRY GRY GRY
J464 P662 J662 J101 TRAY 2 STACK 7.8

A8 8 8 2 HEIGHT SENSOR
GRY GRY

A11 5 11 2 SENSOR
GRY GRY

A13 3 13 3 SENSOR
GRY GRY
P666 J666 J133B TRAY 2 FEED OUT 8.5

A16 3 1 3 SENSOR
GRY GRY
P663 J663 J101 TRAY 3 STACK 7.9

B8 8 8 2 HEIGHT SENSOR
GRY GRY

B11 5 11 2 SENSOR
GRY GRY

B13 3 13 3 SENSOR
GRY GRY
P667 J667 J133C TRAY 3 FEED OUT 8.6

B16 3 1 3 SENSOR
GRY GRY
A
IOT +12 VDC WIRENET
AC DRIVE PWB
DC POWER
GENERATION
J513 FS31 1.1

1
YEL 5 RESET SWITCH
+12VDC
MAIN LOW VOLTAGE POWER SUPPLY
DC POWER
GENERATION
MCU PWB 2.2
F3002 J504 J400 F1
ON/OFF 5 7 TO IOT +3.3 VDC
BRN
+12VDC
IIT/IPS PWB 2.2, 2.5

J712 J720
6 1 2 TO IIT +10 VDC
BRN BRN
TO IIT +5 VDC (2 OF 2)
F3001
7,8 N.C
CCM PWB 2.2

+12VDC F2002 J503 P19
3 7
BRN
F2001
4 N.C
IOT 12V RTN WIRENET
MAIN LOW VOLTAGE POWER SUPPLY
DC POWER
GENERATION
J504 J400 2.2

ON/OFF 4 8 MCU PWB
VIO
+12VDC
RETURN
IIT/IPS PWB 2.2 2.5
J712 J720
3 2 1 TO IIT 5V RTN
VIO VIO
+12VDC J503 P19

RETURN 2.2
2 15 CCM PWB
VIO

SUPPLY
DC POWER
GENERATION
F6001 J509 J460
1 1 TO IOT +24VDC (2 OF 8)
ORN
J430
2 8 TO IOT +24VDC (3 OF 8)
ORN
+24VDC
PSDC PWB 2.5

F6003 J712 J732 F1 +24VDC
3 3 3 TO
+12VDC
F2 +24VDC +12VDC
TO TO TO IIT +3.3VDC/3.3V RTN
+12VDC +3.3VDC
J506 CN4-2
3
ORN
CN4-1 TO IOT +24VDC (7 OF 8)
4
ORN
TRAY MODULE PWB 2.5
J460 F1 F2 J463 P661 J661 J220 7.7

FROM IOT +24VDC (1 OF 8) 1 A3 13 3 4
GRY GRY
TRAY 1 LIFT/FEED
MOTOR
A4 12 4 3
GRY GRY
F5 P664 J664 J220 7.10

B3 13 3 4
GRY GRY TRAY 4 LIFT/FEED
MOTOR
B4 12 4 3
GRY GRY
F3 J464 P662 J662 J220 7.8

A3 13 3 4
GRY GRY
TRAY 2 LIFT/FEED
MOTOR
A4 12 4 3
GRY GRY
F4 P663 J663 J220 7.9

B3 13 3 4
GRY GRY TRAY 3 LIFT/FEED
MOTOR
B4 12 4 3
GRY GRY
J465 J242 P242 9.28

A1 5 1 BLOWER FAN MOTOR
GRY
J233 8.4
A16 1 TAKE AWAY MOTOR
GRY
J465 P669 J669 P224 J224 RELEASE INVERT 10.7

B12 5 11 2 1 SOLENOID
GRY GRY
P223 P223 INVERT GATE 10.7

B15 2 14 2 2 SOLENOID
GRY GRY
F7 J466 P670 J670 J222 10.9

4 11 4 5
GRY YEL
EXIT MOTOR
7 8 7 2
GRY YEL
F6 J221 10.7
10 5 10 5
GRY YEL
INVERT MOTOR
13 2 13 2
GRY YEL
L/H COVER 2.1

INTERLOCK TRAY MODULE
SWITCH PWB
J468 J132 J132 J468 J465 J235 P235 TAKEAWAY CLUTCH 8.4
1 1 3 2 A8 2 1 2
ORN ORN GRY
J234 P234 TAKEAWAY CLUTCH 8.4

A10 2 1 1
GRY
IOT DRIVER PWB

J509 J430 J434 P678
2 8 5 1 TO IOT +24VDC (6 OF 8)
ORN ORN
FROM IOT +24 VDC (1 OF 8) MOB ADC ASSEMBLY
MCU PWB
J445 J400 J406 P616A J616A J136 9.24
3 4 A2 15 2 7 ADC SENSOR
ORN GRY YEL
F5 +24VDC
TO TO IOT +5VDC (5 OF 6)
+6VDC 410 J239 P239 9.33
B1 4 1 CC FAN
GRY
J412 P679 J679 J116 BYPASS COVER 2.1

6 1 1 INTER LOCK SWITCH
ORN
J416 J248K P248K 9.30

A8 2 1 ERASE LAMP K
GRY
UI
CCM PWB
UI PWB J5 CN1 4.3
2 2
J3 INVERTER PWB
P19 J18
4 8 26 26 3 3
ORN
F6 J422 J604 P604 J602B P602B J253 P253 IBT STEERING 9.19
5 6 5 6 5 1 5 MOTOR
YEL YEL YEL
F7 J252 P252 1ST BTR RETRACT 9.23

10 1 10 1 10 1 5 MOTOR
YEL YEL YEL
TO IOT +24VDC (4 OF 8)
FROM IOT +24VDC (3 OF 8)
IOT DRIVER PWB
J433 J241 P241 FUSER EXHAUST 10.5

1 4 1 FAN
GRY
J215 P215 DEV. K DRIVE 9.10

8 2 1 CLUTCH
GRY
J216 P216 2ND BTR RETRACT 9.27

10 2 1 CAM DRIVE CLUTCH
GRY
J435 P679B J679B J639 P639 P227 J227 TRAY 5 NUDGER 7.11
8 5 8 12 3 2 1 SOLENOID
GRY YEL YEL
J436 J644 P644 P248C J248C 9.31

A1 14 1 2 1 ERASE LAMP C
GRY GRY
P248M J248M 9.31

A3 12 3 2 1 ERASE LAMP M
GRY GRY
P248Y J248Y 9.31

A5 10 5 2 1 ERASE LAMP Y
GRY GRY
J436 J202Y P202Y YELLOW TONER 9.17

B2 1 2 CARTRIDE MOTOR
GRY
J202M P202M MAGENTA TONER 9.17

GRY
J202C P202C CYAN TONER 9.17

GRY
J202K2 P202K2 K2 TONER 9.17

B8 1 2 CARTRIDGE MOTOR
GRY
J202K1 P202K1 K1 TONER 9.17

B10 1 2 CARTRIDGE MOTOR
GRY
F5 P250 J250 BCR/SCOROTRON 9.29

B15 1 5 CLEANER MOTOR
TO IOT +24VDC (5 OF 8)
FROM IOT +24VDC (4 OF 8)
IOT DRIVER PWB
J438 P620 J620 J652 P652 J244C 10.6

1 10 1 3 2 2 1 EXIT ROLL FAN 3
GRY BLU BLU
J244D 10.6
4 1 2 1 EXIT ROLL FAN 4
BLU
J651 P651 J244A 10.6

3 8 3 3 2 2 1 EXIT ROLL FAN 1
GRY GRY GRY
J244B 10.6
4 1 2 1 EXIT ROLL FAN 2
GRY
J243 INVERTER FRONT 10.6

5 6 5 2 1 FAN
GRY GRY
F4 J440 J606B P606B J219 10.10

2 15 2 5
YEL YEL
DUPLEX MOTOR
5 12 5 2
YEL YEL
HCF (OPTION)
TRANSPORT COVER 2.4
INTERLOCK SWITCH
HCF PWB
J434 P678 J678 JF04 F1 JF05 FS001 FS002

FROM IOT +24VDC (3 OF 8) 5 1 1 1
ORN ORN ORN ORN
+24VDC
TO HCF PWB
+5VDC
JF05
TO IOT 5VDC (5 2
ORN
OF 6)
K1
F2 JF06 PF56 JF56 PF58 JF58
3 2 2 7.12
ORN WHT WHT TRAY 6 LIFT/FEED
MOTOR
4 5 5
ORN WHT BLK
F3 PF57 JF57
9 5 3 8.8
ORN WHT TRAY 6 TAKEAWAY
DC COM MOTOR
10 4 4
ORN BLK
F4 PF56A JF56A
13 6 1
ORN GRY
PF59 JF59 TRAY 6 NUDGER 7.12

2 1 SOLENOID
ORN
AC DRIVE PWB IOT DRIVER PWB

J437 J229 8.9
15 2
RL400 RL401 ORN
J506 CN4-2 F400 J514 J430 F1 PRE REG. MOTOR
3 8 2 13 5
ORN ORN ORN
FROM IOT +24 VDC
(1 OF 8)
CN4-1 F3 J440 J606B P606B J630 P630 J230 8.9
4 11 6 11 2 5 2
ORN YEL YEL YEL
REG. MOTOR
8 9 8 5 2 5
YEL YEL YEL
F9 J437 P679 J679 J225 8.7

17 1
3 2
ORN BLU
TRAY 5 FEED MOTOR
19 4 5
ORN BRN
F401 J437 J637 P637 P605 J605 J602 P602 J203 9.18
7 4 1 1 1 1 1 IBT DRIVE MOTOR
ORN ORN ORN ORN ORN
J211 FUSER DRIVE 10.1

3 1 MOTOR
ORN
J207K 9.6
5 1 DRUM MOTOR K PWB
ORN
J205 9.11
7 1 Y,M,C DEV. MOTOR
ORN
J207 DRUM MOTOR YMC 9.7

9 1 PWB
ORN
J209 9.5
11 1 MAIN MOTOR PWB
ORN
F402 J400
5 6 TO IOT +24VDC (8 OF 8)
ORN
F202 J513 P516

3 1 (FOR VOLTAGE CHECK)
MCU PWB
J514 J400 J405 J603A P603A J601A P601A J581 9.21

FROM IOT +24VDC (7 OF 8) 5 6 B15 6 15 6 15 1 1ST BTR HVPS 9.22
ORN YEL YEL YEL
ROS ASSY
J409 P247 C J7 R2 J6 R2 6.6
1 5 1 5 ROS MOTOR C,K
GRY ORN
P247 Y J7 R1 J6 R1 6.5
6 5 1 5 ROS MOTOR Y,M
GRY ORN
J410 J585 9.12

A9 1 DEV. BIAS (K) HVPS
GRY
J584 9.8
CHARGE (K)/ 9.30
B10 1 PRECLEAN HVPS
GRY
J582 9.26
B20 1 2ND BTR HVPS
GRY
J587 9.9
A19 1 HVPS S7
GRY
J416 J588 DEV. BIAS (YMC) 9.13

B9 1 HVPS
MAIN LOW VOLTAGE POWER TRAY MODULE

SUPPLY 2.3
PWB
J460
4
DC POWER
GENERATION
J509 J460 J465 J242 9.33
10 3 A2 4 2 BLOWER FAN MOTOR
VIO GRY
9 A7
VIO
+24VDC
RETURN J233 8.4
A15 2 TAKEAWAY MOTOR
GRY
IOT DRIVE PWB

MCU PWB
J430 J445 J400 J409 J240 P240 10.5
7 2 3 14 1 4 REAR COOLING FAN
VIO GRY
J410 J239 P239 9.33

2.5 B4 1 4 CC FAN
GRY
PSDC PWB
HCF (OPTION)
J712 J732
8 8 4 TO IIT +3.3VDC/3.3V RTN J411 P678A J678A JF03 3.4
A5 2 5 2 HCF PWB
GRY YEL
CCM PWB UI PWB INVERTER

PWB
P19 J18 4.3
J3 J5 CN1
1 18 25 25 4 4
VIO
5 5
J433 J241 P241 FUSER EXHAUST 10.5

4 1 4 FAN
GRY
J506 CN4-4
1
BLU
CN4-3 TO IOT +24V RTN (2 OF 2)
2
BLU
AC DRIVE PWB IOT DRIVER PWB
J506 CN4-4 J514 J430 J437 J637 P637 P605 J605 J602 P602 J203 9.18
1 1 1 2 1
2 1
2 2
1 2 IBT DRIVE MOTOR
BLU VIO VIO VIO VIO VIO
FROM IOT+24V RTN
(1 OF 2)
CN4-3 J211 FUSER DRIVE 10.1
2 2 3 4 2 MOTOR
BLU VIO VIO
J207K 9.6
6 2 DRUM MOTOR K PWB
VIO
J209 9.5
12 2 MAIN MOTOR PWB
VIO
J205 9.11
8 2 Y,M,C DEV. MOTOR
VIO
J207 DRUM MOTOR Y,M,C 9.7

10 2 PWB
VIO
MCU PWB
J514 J400 J405 J603A P603A J601A P601A J581 9.21
4 5 B14 7 14 7 14 YEL 2 1ST BTR HVPS 9.22
VIO YEL YEL
ROS ASSY
J409 P247 C J7 R2 J6 R2 6.6
2 4 2 4 ROS MOTOR C,K
GRY VIO
P247 Y J7 R1 J6 R1 6.5
P516 7 4 2 4 ROS MOTOR Y,M
3 GRY VIO
J410 J585 9.12

A8 2 DEV.BIAS (K) HVPS
GRY
J584 9.8
CHARGE (K)/ 9.30
B9 2 PRECLEAN HVPS
GRY
J582 9.26
B19 2 2ND BTR HVPS
GRY
J587 9.9
A18 2 HVPS S7
GRY
J416 J588 9.13

B8 2 DEV.BIAS(YMC)HVPS
GRY
7-37
IIT +24 VDC/+24V RTN WIRENET
IIT +24V LOW VOLTAGE 2.5

POWER SUPPLY
IIT/IPS PWB 2.5
J502 +24VDC P/J712 +24VDC J720 F3
DC POWER 3 3 4 TO DADF +24 VDC
GENERATION ORN ORN
+24VDC +24VDC F1 J721 +24VDC

4 4 5 1 5.12
ORN ORN WHT
CARRIAGE MOTOR
+24VDC
2
BLK
J723 +24VDC J702 5.13

4 4
+24VDC
5 5
LAMP BALLAST PWB
24V RTN
1 1
24V RTN
2 2
24V RTN
5 5 3
24V RTN P750 24V RTN J752 A9-A6 2.6

6 6 6 19-27 DADF PWB
B5-B9
J722 24V RTN J731 P731 5.13

B6 1 4 IPS FAN
VIO BLK
24V RTN J730 P730 5.13

B10 1 4 LAMP FAN
VIO BLK
IIT +3.3 VDC/+3.3V RTN WIRENET
PSDC PWB
J712 J732 J749

FROM IOT +24 VDC (1 OF 8) 3 3 1 N.C
EXTENSION MEMORY
PWB 2.5
J744 J737
1 1
GRY
2 2
GRY
25,26, P/J733
8 8 85,86
GRY
9 9
GRY
J712 J732
FROM IOT +24V RTN (1 OF 2) 8 4 3 3
VIO 1,8,10,15,
17,22,23,
4 4
VIO 24,27,28,
38,47,60,
6 6 61,62,68,
VIO
75,82,84,
7 7 87,88,98,
VIO 107,117,
120
IIT +5 VDC WIRENET
IIT/IPS PWB
LENS/CCD PWB 5.15

J712 J720 +12VDC F4 J710 J700
FROM IOT +12VDC) 1 2 TO A12 19
BRN +5VDC
A13 20
B11 21
B12 22
F2 J722 J728 5.12

A3 1 IIT REG. SENSOR
GRY
J725 PLATEN ANGLE 5.4

A12 3 SENSOR
GRY
J709 J708 2.6

2 2 BDEC PWB
GRY
DADF PWB 2.6

P750 J752
35 A4
36 A5
18 B10
+5VDC J710 J700 5.15

TO B13 23
-3VDC
LENS/CCD PWB
+5VDC J710
TO A7 11
+3.3VDC
B6 12
BDEC PWB 2.6

P/J714
73
IIT +5V RTN WIRENET
IIT/IPS PWB
LENS/CCD PWB 5.15
J712 J720 J710 J700
FROM IOT_+12VRTN) 2 1 A1 1
VIO
B1
B5 9
A6 10
B10
A11
B17 31
A19 34
B20 37
A22 40
B22
J722 J728 5.12
A1 3 IIT REG. SENSOR
VIO
J727 P727 PLATEN INTERLOCK 5.4

A4 2 1 SWITCH
VIO
J7261 5.4
A6 3 APS SENSOR 1
VIO
J7262 5.4
A9 3 APS SENSOR 2
VIO
J725 PLATEN ANGLE 5.4

A13 2 SENSOR
VIO
J729 P729 5.14

B14 1 4 CCD FAN
VIO BLK
BDEC PWB 2.6

J709 J708
1 1
VIO
4 4
VIO
DADF PWB 2.6

P750 J752
32 A1
33 A2
30 A3
IIT +10 VDC WIRENET
IIT/IPS PWB
LENS/CCD PWB 5.15

J712 J720 +12VDC J710 J700
FROM IOT +12VDC 1 2 TO A14 24
BRN +10VDC
B14 25
A15 26
DADF +5 VDC WIRENET
IIT/IPS PWB DADF PWB
P750 J752 F2 J754 J761 DADF STACK HEIGHT 5.2

18 B10 A3 1 SENSOR
GRY
J762 5.5
35 A4 A6 1 DADF FEED SENSOR
GRY
J763 5.6
36 A5 A9 1 PRE-REG. SENSOR
GRY
J765 5.6
B3 1 DADF APS SENSOR 1
GRY
J766 5.6
GRY
A
J767 5.6
GRY
J755 J786 L/H COVER 5.1

A3 1 INTERLOCK SENSOR
GRY
J757 P795 J795 J774 DADF EXIT 5.10
A3 4 3 1 SENSOR 1
J791 GRY GRY
5.1
B7 1 DOCUMENT SET LED
GRY
J775 DADF EXIT 5.10
A6 1 6 1 SENSOR 2
J756 P797 J797 J769 GRY GRY
DOCUMENT SET 5.1
A3 4 3 1 SENSOR
GRY GRY
J794 P794 J776 5.7
A9 1 3 1 DADF REG. SENSOR
J770 GRY GRY
5.2
A6 1 6 1 BOTTOM SENSOR
GRY GRY
P792 J792 J777 5.9
B3 7 3 1 INVERT SENSOR 1
J798 GRY GRY
TRAY INTERLOCK 5.2
A9 1 SENSOR
GRY
J778 PLATEN EXIT 5.8
B6 4 6 1 SENSOR
P796 J796 J771 5.3 GRY GRY
TRAY APS
B3 7 3 1 SENSOR 1
GRY GRY
J779 5.7
B9 1 9 1 LEAD REG. SENSOR
J772 5.3 GRY GRY
TRAY APS
B6 4 6 1 SENSOR 2
GRY GRY
P793 J793 J780 5.9
B12 1 3 1 INVERT SENSOR 2
J773 5.3 GRY GRY
TRAY APS
B9 1 9 1 SENSOR 3
GRY GRY
A
DADF +5V RTN WIRENET
A
IIT/IPS PWB DADF PWB
P750 J752 J754 J761 DADF STACK HEIGHT 5.2

30 A3 A1 3 SENSOR
VIO
J757 P795 J795 J774 DADF EXIT 5.10
J762 5.5 A1 6 1 3
32 A1 A4 3 DADF FEED SENSOR VIO VIO SENSOR 1
VIO
J775 DADF EXIT 5.10
J763 5.6 A4 3 4 3
33 A2 A7 3 PRE-REG. SENSOR VIO VIO SENSOR 2
VIO
J794 P794 J776 5.7
J765 5.6 A7 3 1 3 DADF REG. SENSOR
B1 3 DADF APS SENSOR 1 VIO VIO
VIO
P792 J792 J777 5.9
J766 5.6 B1 9 1 3 INVERT SENSOR 1
VIO
J778 PLATEN EXIT 5.8
J767 5.6 B4 6 4 3 SENSOR
VIO
J779 5.7
J755 J767 L/H COVER 5.1 B7 3 7 3 LEAD REG. SENSOR
A1 3 INTERLOCK SENSOR VIO VIO
VIO
P793 J793 J780 5.9
J756 P797 J797 J769 DOCUMENT SET 5.1 B10 3 1 3 INVERT SENSOR 2
A1 6 1 3 SENSOR VIO VIO
VIO VIO
J770 5.2
A4 3 4 3 BOTTOM SENSOR
VIO VIO
J798 TRAY INTERLOCK 5.2

A7 3 SENSOR
VIO
P796 J796 J771 TRAY APS 5.3

B1 9 1 3 SENSOR 1
VIO VIO
J772 TRAY APS 5.3

B4 6 4 3 SENSOR 2
VIO VIO
J773 TRAY APS 5.3

B7 3 7 3 SENSOR 3
VIO VIO
A
DADF +24 VDC WIRENET
IIT/IPS PWB
FROM FEEDER
IIT +24 VDC 5.1
COVER
DADF PWB INTERLOCK DADF PWB
SWITCH
P750 J752 F1 J753 F2 F1 J753 J758 5.2
1 B1 2 1 1 DADF TRAY MOTOR
ORN ORN RED
6 N.C
2 B2
J754 P764
A10 2 1 N.C
ORN
3 B3 J760 J782 5.6
P768 5.5 A1 5
B10 2 1 DADF FEED CLUTCH ORN DADF PRE-REG.
ORN MOTOR
4 B4 A6 2
J755 P787 5.7 ORN
A4 3 1 BAFFLE SOLENOID
ORN
5 A14 P784 J784
P788 5.9 A7 1 6 5.8
A7 2 1 EXIT GATE SOLENOID ORN WHT
ORN PLATEN MOTOR
6 A13 A12 6 1
P789 SIMP/DUP GATE 5.9 ORN BLK
B1 3 1 SOLENOID
ORN
7 A12 J781 5.5
P790 INVERT ROLL NIP/ 5.9 A13 2
B4 2 1 RELEASE SOLENOID ORN
ORN DADF FEED MOTOR
8 A11 B3 5
ORN
9 A10 P783 J783

B4 1 6 5.7
ORN WHT
DADF REG. MOTOR
B9 6 1
ORN BLK
J785 5.10
B10 2
ORN
DADF EXIT MOTOR
B15 5
ORN
FINISHER +5 VDC WIRENET (1 OF 4)
FINISHER PWB
J8302 J8303A J8303B J8319 TRANSPORT 12.11
3 1 3 1 ENTRANCE SENSOR
GRY GRY
J8391A J8391B J8320 COMPILER EXIT 12.24

6 1 3 1 SENSOR
GRY GRY
F7
PS (CHIP FUSE)
+24VDC J8312A J8312B J8321 TOP TRAY EXIT 12.21
FROM FIN +24 VDC (1 OF 4) TO 9 1 3 1 SENSOR
GRY GRY
+5VDC
J8393A J8393B J8322 TOP TRAY FULL 12.21

12 1 3 1 SENSOR
GRY GRY
J8318A J8318B J8392 BUFFER PATH 12.12

15 1 3 1 SENSOR
GRY GRY
J8440A J8440B J8330 STACKER HEIGHT 12.31

18 3 3 3 SENSOR 2
GRY GRY
J8331 STACKER HEIGHT 12.31

23 3 SENSOR 1
GRY
J8324 EJECT CLAMP HOME 12.28

28 1 SENSOR
GRY
J8325 SET CLAMP HOME 12.29

31 1 SENSOR
GRY
J8328 STACKER ENCODEER 12.30

34 1 SENSOR
GRY
J8441A J8441B J8326 STACKER NO PAPER 12.30

37 4 3 1 SENSOR
GRY GRY
J8327 UPPER LIMIT 12.30

40 1 6 1 SENSOR
GRY GRY
TO FIN +5 VDC (2 OF 4)
FROM FIN +5VDC (1 OF 4)
FINISHER
PWB
J8307 J8355 P8355 J8353 PUNCH BOX SET 12.10

1 1 1 SENSOR
GRY GRY
J8352 PUNCH MOVE HOME 12.23

4 1 SENSOR
GRY
J8333 P8333 J8351 12.10

7 18 1 SIDE REG. 2 SENSOR
GRY GRY
J8350 12.10
GRY GRY
J8349 PUNCH MOTOR 12.22

13 12 1 SENSOR
GRY GRY
J8348 HOME PUNCH 12.23

18 7 3 SENSOR
GRY GRY
J8347 FRONT PUNCH 12.23

21 4 3 SENSOR
GRY GRY
J8346 HOLE SELECT 12.23

24 1 3 PUNCH SENSOR
GRY GRY
J8308 J8356 12.27

11 5 STAPLER ASSEMBLY
GRY
J8354 STAPLER MOVE 12.26

18 1 HOME SENSOR
GRY
J8309 J8461B J8461A J8359 COMPILER TRAY NO 12.24

GRY GRY
J8360 FRONT TAMPER 12.25

6 14 6 1 HOME SENSOR
GRY GRY
J8361 REAR TAMPER HOME 12.25

9 11 9 1 SENSOR
GRY GRY
TO FIN +5VDC (3 OF 4)
FROM FIN +5VDC (2 OF 4)
H-TRANSPORT PWB
FINISHER
PWB
J8310 J8329 J8396 J8455A J8455B J8403 DECURLER OUT 12.8
14 17 6 1 3 1 SENSOR
YEL GRY GRY
J8454A J8454B J8402 DECURLER IN 12.8

9 1 3 1 SENSOR
GRY GRY
J8404 DECURLER HOME 12.7

15 1 SENSOR
GRY GRY
J8316 J8377 12.2

1 15 BOOKLET PWB
BLU
J8376 J8434A J8434B J8432 TRANSPORT GATE 12.11

3 1 3 1 SENSOR
GRY GRY
6 N.C
J8389 J8386 TOP TRAY OFFSET 12.21

9 1 SENSOR
GRY
BOOKLET PWB
BOOKLET
J8405 J8202 P8202 J8176 TAMPER 12.16
3 A12 A3 1 HOME SENSOR
GRY GRY (FRONT)
BOOKLET
J8177 TAMPER 12.16
6 A9 A6 1 HOME SENSOR
GRY GRY
(REAR)
PS BOOK F7
+24VDC (CHIP FUSE)
J8378 TO J8178 BOOKLET COMPILER 12.14
FROM FIN +24 VDC (1 OF 4) 3 BOOK 9 A6 A9 1 NO PAPER SENSOR
GRY GRY
+5VDC
J8196A J8196B J8179 KNIFE FOLDING 12.17

11 A4 A11 4 3 1 SENSOR
GRY GRY GRY
J8180 KNIFE HOME 12.17

6 1 SENSOR
GRY
J8182 12.14
19 B10 B5 1 BOOKLET IN SENSOR
GRY GRY
J8197A J8197B J8183 BOOKLET FOLDER 12.14

22 B7 B8 1 3 1 ROLL EXIT SENSOR
GRY GRY GRY
J8185 BOOKLET END GUIDE 12.19

28 B1 B14 1 HOME SENSOR
GRY GRY
J8429 BOOKLET DRAWER 12.13

25 1 SET SENSOR
GRY
BOOKLET TRAY
J8408 J8411A J8411B J8460 J8403 BOOKLET NO PAPER 12.20

9 3 6 6 3 SENSOR
GRY GRN
FINISHER +5V RTN WIRENET (1 OF 4)
FINISHER PWB
J8302 J8303A J8303B J8319 TRANSPORT 12.11

1 3 1 3 ENTRANCE SENSOR
VIO VIO
J8391A J8391B J8320 COMPILER EXIT 12.24

4 3 1 3 SENSOR
VIO VIO
J8312A J8312B J8321 TOP TRAY EXIT 12.21

7 3 1 3 SENSOR
VIO VIO
J8393A J8393B J8322 TOP TRAY FULL 12.21

10 3 1 3 SENSOR
VIO VIO
J8318A J8318B J8392 BUFFER PATH 12.12

DC COM 13 3 1 3 SENSOR
VIO VIO
(+5VRTN)
J8440A J8440B J8330 STACKER HEIGHT 12.31

16 5 1 5 SENSOR 2
VIO VIO
J8331 STACKER HEIGHT 12.31

21 5 SENSOR 1
VIO
J8324 EJECT CLAMP HOME 12.28

26 3 SENSOR
VIO
J8325 SET CLAMP HOME 12.29

29 3 SENSOR
VIO
J8328 STACKER ENCODER 12.30

32 3 SENSOR
VIO
J8441A J8441B J8326 STACKER NO PAPER 12.30

35 6 1 3 SENSOR
VIO VIO
J8327 UPPER LIMIT 12.30

38 3 4 3 SENSOR
VIO VIO
TO FIN +5V RTN (2 OF 4)

FROM FIN +5V RTN (1 OF 4)
FINISHER
PWB
J8307 J8355 P8355 J8353 PUNCH BOX SET 12.10
3 3 3 SENSOR
VIO VIO
J8352 PUNCH MOVE HOME 12.23

6 3 SENSOR
VIO
J8333 P8333 J8351 12.10

VIO VIO
J8350 12.10
VIO VIO
J8349 PUNCH MOTOR 12.22

15 10 3 SENSOR
VIO VIO
J8348 HOME PUNCH 12.23

17 8 2 SENSOR
VIO VIO
J8347 FRONT PUNCH 12.23

20 5 2 SENSOR
VIO VIO
J8346 HOME SELECT 12.23

23 2 2 PUNCH SENSOR
VIO VIO
J8308 J8356 12.27

15 1 STAPLER ASSEMBLY
VIO
J8354 STAPLER MOVE 12.26

16 3 HOME SENSOR
VIO
J8309 J8461B J8461A J8359 COMPILER TRAY NO 12.24

GRY GRY
J8360 FRONT TAMPER 12.25

4 16 4 3 HOME SENSOR
GRY GRY
J8361 REAR TAMPER HOME 12.25

7 13 7 3 SENSOR
GRY GRY

H-TRANSPORT PWB
FINISHER
PWB
J8310 J8329 J8396 J8455A J8455B J8403 DECURLER OUT 12.8
13 18 4 3 1 3 SENSOR
YEL VIO VIO
J8454A J8454B J8402 DECURLER IN 12.8

7 3 1 3 SENSOR
VIO VIO
J8404 DECURLER HOME 12.7

13 3 SENSOR
VIO VIO
J8314 J8365 FINISHER DOOR 12.3

3 2A INTERLOCK SWITCH
YEL
J8316 J8377
2 14
BLU
15 1
BLU
J8376 J8434A J8434B J8432 TRANSPORT GATE 12.11

1 3 1 3 SENSOR
VIO VIO
4 N.C
J8389 J8386 TOP TRAY OFFSET 12.21

7 3 SENSOR
VIO
BOOKLET PWB
J8316 J8377 J8405 J8202 P8202 J8176 BOOKLET FRONT 12.16

2 14 1 A14 A1 3 TAMPER
BLU VIO VIO HOME SENSOR
J8177 BOOKLET REAR 12.16
15 1 4 A11 A4 3 TAMPER
BLU VIO VIO HOME SENSOR
J8178 BOOKLET COMPILER 12.14

7 A8 A7 3 NO PAPER SENSOR
VIO VIO
J8196A J8196B J8179 KNIFE FOLDING 12.17

12 A3 A12 3 1 3 SENSOR
VIO VIO VIO
J8180 KNIFE HOME 12.17

4 3 SENSOR
VIO
J8182 12.14
17 B12 B3 3 BOOKLET IN SENSOR
VIO VIO
J8197A J8197B J8183 BOOKLET FOLDER 12.14

20 B9 B6 3 1 3 ROLL EXIT SENSOR
VIO VIO VIO
J8185 BOOKLET END GUIDE 12.19

26 B3 B12 3 HOME SENSOR
VIO VIO
J8429 BOOKLET DRAWER 12.13

23 3 SET SENSOR
VIO
J8406 J8203 P8203 J8189 P8189 J8201 12.18

25 20 20 5 6
YEL YEL YEL
BOOKLET STAPLER
ASSEMBLY
27 21 21 6 7
YEL YEL YEL
BOOKLET TRAY
J8408 J8411A J8411B J8460 J8403 BOOKLET NO PAPER 12.20

11 1 8 8 1 SENSOR
VIO BRN
FINISHER PWB BOOKLET PWB 12.2
FINISHER LVPS PS
+24VDC BOOK
PS+24VDC J8317 J8378 TO +5VDC TO FIN +5VDC
3 3 BOOK (4 OF 4)
ORN
+24VDC +5VDC
POWER PS
GENERATION +24VDC +5VDC
TO TO FIN +5VDC (1 OF 4) +24VDC +24VDC TO FIN +24 VDC
J502 J8315 1 1
1 1 +5VDC ORN (4 OF 4)
ORN
K1 K2
+24VDC TO FIN +24 VDC
2 4
ORN (2 OF 4)
INTLK ON
+24VDC
1 2
J8313
ORN ORN
EJECT COVER 12.3 FINISHER FRONT 12.3

SWITCH DOOR SWITCH
J8364 J8365 J8365

J8364 2 1B 1A
1 ORN ORN
ORN
FINISHER PWB
J8304 J8334 12.9

4 2
ORN
J8315 FINISHER EXIT
1 MOTOR
6 5
ORN
FROM FIN +24 VDC (1 OF 4)
F6
J8335 12.9
4 8 2
ORN
FINISHER
REG.STRATION
MOTOR
10 5
ORN
J8336 12.28
12 2
ORN
EJECT MOTOR
14 5
ORN
J8342 12.9
16 2
ORN
FINISHER
TRANSPORT MOTOR
18 5
ORN
F1
(CHIP FUSE) J8338B P8338A SET CLAMP 12.29
22 2 1 CLUTCH
ORN
J8340 SUB PADDLE 12.24

26 1 SOLENOID
ORN
J8341 TRANSPORT GATE 12.11

28 2 SOLENOID
ORN
J8394 BUFFER GATE 12.12

34 2 SOLENOID
ORN
TO FIN +24 VDC (3 OF 4)

FROM FIN +24 VDC (2 OF 4)
FINISHER
PWB
J8306 J8344 12.22

2 5
ORN
PUNCHER MOVE
MOTOR
3 2
ORN
J8308 J8358 12.26

4 5
ORN
STAPLER MOVE
MOTOR
6 2
ORN
F2
(CHIP FUSE) J8309 J8461B J8461A J8363B J8363A FRONT TAMPER 12.25
11 9 11 5 2 MOTOR
GRY GRY
J8362B J8362A REAR TAMPER 12.25

16 4 16 5 2 MOTOR
GRY GRY
J8389 J8385B P8385B

1 5 2 12.21
ORN
TOP TRAY OFFSET
MOTOR
2 2 5
ORN
H-TRANSPORT PWB
H-TRA F1
J8310 J8329 (CHIP FUSE) J8396 J8401 12.7
1 30 17 1 DECURLER CLUTCH
YEL ORN ORN
J8453 12.6
2 29 29 2
YEL ORN ORN
DECURLER
TRANSPORT MOTOR
30 1 30 5
YEL ORN ORN
(BOOKLET M/C ONLY)
BOOKLET PWB
J8405 J8202 P8202 J8181B J8181A 12.17

15 B14 B1 2 1 KNIFE SOLENOID
ORN ORN
BOOK F4
J8378 (CHIP FUSE) RT3 T ‹ J8408 J8409 BOOKLET GATE 12.10
FROM FIN +24 VDC (1 OF 4) 3 2 2 SOLENOID
ORN
J8406 J8203 P8203 J8187 12.19

5 8 8 3
ORN ORN
BOOKLET END GUIDE
MOTOR
7 11 11 6
ORN ORN
J8188 12.13
9 24 24 3
ORN ORN
BOOKLET PAPER
PATH MOTOR
11 27 27 6
ORN ORN
RT4 T ‹ J8186 BOOKLET PADDLE 12.19

15 18 18 2 MOTOR
ORN ORN
RT2 T ‹ J8190B J8190A BOOKLET FRONT 12.15

21 13 13 5 2 TAMPER MOTOR
ORN ORN
J8191B J8191A BOOKLET REAR 12.15

23 29 29 5 2 TAMPER MOTOR
ORN ORN
FINISHER +24V RTN WIRENET
FINISHER PWB
DC COM
(+5VRTN) TO FIN +5V RTN (1 OF 4)
J8301 J680 P680 J434

2 4 1 IOT PWB
BRN VIO
FINISHER LVPS
H-TRANSPORT PWB 12.5
+24VRTN
(EARLY TYPE ONLY)
J502 J8315 J8310 J8371 J8373 J8383 DOWNLOAD ACCESS 12.5
5 2 3 28 1 2 SWITCH
BLU YEL VIO
4 27
YEL
6 5
BLU
29 2
YEL
BOOKLET PWB
BOOKLET TRAY
J8317 J8378 J8408 J8411A J8411B J8460 12.20

2 2 4 8 1 1
BLU VIO WHT/
ORN TRAY BELT DRIVE
MOTOR
4 4 5 7 2 2
BLU VIO ORN
8 4 5 5
VIO WHT/BLU
WorkCentre 7655/7665 TABLE OF CONTENTS
BLOCK SCHEMATIC FUNCTIONAL AREA 1 - INPUT POWER FUNCTIONAL AREA 7 - MEDIA SUPPLY AND FEEDING (CONT’D) FUNCTIONAL AREA 10 - FUSER/POST-FUSER
DIAGRAMS 1.1 AC INPUT POWER
1.2 AC POWER ON
7.8 TRAY 2 PAPER STACKING
TRANSPORTATION
10.1 FUSER DRIVE CONTROL)
February, 2006
7.10 TRAY 4 PAPER STACKING 10.2 FUSER HEAT CONTROL
FUNCTIONAL AREA 2 - SWITCHED POWER 7.11 TRAY 5 (NO HCF/STANDARD HCF) PAPER STACKING 10.3 FUSER HEAT MONITORING
2.1 IOT INTERLOCK SWITCHING 7.12 STANDARD HCF OPTION (TRAY 6) PAPER STACKING 10.4 FUSING
2.2 DC POWER GENERATION (IOT +3.3/+5/+12 VDC) 7.13 RESERVED 10.5 FUSER FAN CONTROL (1 OF 2)
2.3 DC POWER GENERATION (IOT +24 VDC) 7.14 RESERVED 10.6 FUSER FAN CONTROL (2 OF 2)
2.4 DC POWER GENERATION (INTLK +24 VDC) 7.15 RESERVED
2.5 DC POWER GENERATION (IIT - 1 OF 2) 7.16 RESERVED 10.7 INVERTER (1 OF 2)
2.6 DC POWER GENERATION (IIT - 2 OF 2) 7.17 RESERVED 10.8 INVERTER (2 OF 2)
2.7 RESERVED 7.18 RESERVED 10.9 FUSED PAPER EXIT
10.10 DUPLEX TRANSPORTATION (1 OF 2)
FUNCTIONAL AREA 3 - MACHINE RUN CONTROL FUNCTIONAL AREA 8 - MEDIA TRANSPORTATION 10.11 DUPLEX TRANSPORTATION (2 OF 2)
3.1 PWB COMMUNICATION (IOT) 8.1 TRAY 1,2 PAPER FEEDING 10.12 DUPLEX PAPER COOLING
3.2 PWB COMMUNICATION (CCM - IIT) 8.2 TRAY 3, 4 PAPER FEEDING 10.13 RESERVED
3.3 PWB COMMUNICATION (IIT - DADF) 8.3 TRAY 5 / STANDARD HCF PAPER FEEDING
3.4 PWB COMMUNICATION (MCU-HCF) 8.4 TAKEAWAY DRIVE FUNCTIONAL AREA 11 - PRINT EXITING
3.5 PWB COMMUNICATION (MCU-FINISHER) 8.5 TRAY 1, 2 TRANSPORTATION 11.1 OCT (OPTION)
3.6 PWB COMMUNICATION (MCU-IOT DRIVE) 8.6 TRAY 3, 4 TRANSPORTATION
3.7 NETWORK CONTROLLER 8.7 TRAY 5 (NO HCF/STANDARD HCF) TRANSPORTATION FUNCTIONAL AREA 12 - FINISHING
8.8 STANDARD HCF OPTION (TRAY 6) PAPER 12.1 C-FINISHER DC POWER GENERATION
FUNCTIONAL AREA 4 - USER INTERFACE TRANSPORTATION 12.2 C-FINISHER DC POWER DISTRIBUTION
4.1 CONTROL PANEL SWITCH/LED 8.9 REGISTRATION DRIVE
4.2 UI LCD CONTROL 8.10 REGISTRATION 12.3 C-FINISHER INTERLOCK SWITCHING
4.3 UI TOUCH PANEL AND BACKLIGHT CONTROL 8.11 RESERVED 12.4 C-FINISHER DETECTION & COMMUNICATIONS
8.12 RESERVED 12.5 C-FINISHER PWB COMMUNICATIONS
FUNCTIONAL AREA 5 - IMAGE INPUT 8.13 RESERVED 12.6 C-FINISHER I/F DRIVE CONTROL
5.1 DOCUMENT SET AND INTERLOCK 8.14 RESERVED 12.7 C-FINISHER DECURLER CONTROL
5.2 DOCUMENT STACKING 8.15 RESERVED
5.3 DOCUMENT SIZE SENSING - DADF 8.16 RESERVED 12.8 C-FINISHER I/F TRANSPORTATION
5.4 DOCUMENT SIZE SENSING - PLATEN 12.9 C-FINISHER DRIVES
5.5 DOCUMENT FEEDING FUNCTIONAL AREA 9 - XEROGRAPHICS 12.10 C-FINISHER BOOKLET / PUNCH TRANSPORT
5.6 DOCUMENT PREREGISTRATION 9.1 DRUM LIFE CONTROL (C, K) 12.11 C-FINISHER TRANSPORT / TOP TRAY GATING
5.7 DOCUMENT REGISTRATION 9.2 DRUM LIFE CONTROL (Y, M) 12.12 C-FINISHER BUFFER TRANSPORT
5.8 DOCUMENT SCAN POSITIONING 9.3 TONER CARTRIDGE LIFE CONTROL (K1)
5.9 DOCUMENT INVERSION 9.4 TONER CARTRIDGE LIFE CONTROL (Y, M, C, K2) 12.13 BOOKLET DRIVE
5.10 DOCUMENT EXIT 9.5 XEROGRAPHIC DRIVES CONTROL 12.14 BOOKLET TRANSPORTATION
5.11 DRIVE TRANSMISSION 9.6 BLACK DRUM (K) DRIVE CONTROL 12.15 BOOKLET TAMPER CONTROL (1 OF 2)
5.12 CARRIAGE CONTROL 9.7 Y,M,C DRUMS DRIVE CONTROL 12.16 BOOKLET TAMPER CONTROL (2 OF 2)
5.13 DOCUMENT ILLUMINATION 9.8 BLACK CHARGING AND EXPOSURE 12.17 BOOKLET KNIFE CONTROL
5.14 IMAGE EXPOSURE 9.9 CHARGING AND EXPOSURE - Y,M,C
5.15 COPY/SCAN IMAGE INPUT PROCESSING (1 OF 3) 9.10 BLACK DEVELOPER DRIVE CONTROL 12.18 BOOKLET STAPLE CONTROL
5.16 COPY/SCAN IMAGE INPUT PROCESSING (2 OF 3) 9.11 Y,M,C DEVELOPER DRIVE CONTROL 12.19 BOOKLET END GUIDE CONTROL
5.17 COPY/SCAN IMAGE INPUT PROCESSING (3 OF 3) 9.12 BLACK DEVELOPMENT 12.20 BOOKLET TRAY CONTROL
5.18 PRINT IMAGE INPUT PROCESSING (1 OF 2) 9.13 YELLOW, MAGENTA, CYAN DEVELOPMENT 12.21 C-FINISHER TOP TRAY STACKING
5.19 PRINT IMAGE INPUT PROCESSING (2 OF 2) 9.14 YELLOW, MAGENTA, CYAN DEV. MONITORING 12.22 C-FINISHER PUNCH DRIVE
9.15 TONER DISPENSE CONTROL (1 OF 3)
FUNCTIONAL AREA 6 - IMAGE OUTPUT 9.16 TONER DISPENSE CONTROL (2 OF 3) 12.23 C-FINISHER PUNCH HOLE CONTROL
6.1 YELLOW LASER CONTROL 9.17 TONER DISPENSE CONTROL (3 OF 3) 12.24 C-FINISHER COMPILING
6.2 MAGENTA LASER CONTROL 9.18 TRANSFER BELT DRIVE CONTROL 12.25 C-FINISHER TAMPER CONTROL
6.3 CYAN LASER CONTROL 9.19 TRANSFER BELT STEERING CONTROL 12.26 C-FINISHER STAPLE POSITIONING
Prepared by: 6.4 BLACK (K) LASER CONTROL 9.20 TRANSFER BELT POSITION MONITORING 12.27 C-FINISHER STAPLER CONTROL
6.5 LASER SCAN Y,M DRIVE CONTROL 9.21 1ST TRANSFER (1 OF 3)
6.6 LASER SCAN C,K DRIVE CONTROL 9.22 1ST TRANSFER (2 OF 3) 12.28 C-FINISHER EJECT DRIVE
Xerox Corporation 6.7 RESERVED 9.23 1ST TRANSFER (3 OF 3) 12.29 C-FINISHER SET CLAMP CONTROL
Global Knowledge and 9.24 IMAGE REGISTRATION CONTROL (1 OF 2) 12.30 C-FINISHER STACKER DRIVE
FUNCTIONAL AREA 7 - MEDIA SUPPLY AND FEEDING 9.25 IMAGE REGISTRATION CONTROL (2 OF 2) 12.31 C-FINISHER STACK HEIGHT DETECTION
Language Services 7.1 TRAY 1 PAPER SIZE SENSING 9.26 2ND TRANSFER AND CLEANING (1 OF 3)
Bldg. 845-17S 7.2 TRAY 2 PAPER SIZE SENSING 9.27 2ND TRANSFER AND CLEANING (2 OF 3)
800 Phillips Road 7.3 TRAY 3 PAPER SIZE SENSING 9.28 2ND TRANSFER AND CLEANING (3 OF 3)
7.4 TRAY 4 PAPER SIZE SENSING 9.29 BCR AND COROTRON CLEANING DRIVE CONTROL
Webster, NY 14580 7.5 TRAY 5 (NO HCF/STANDARD HCF) PAPER SIZE 9.30 BLACK DRUM CLEANING
SENSING 9.31 Y,M,C DRUM CLEANING
7.6 STANDARD HCF OPTION (TRAY 6) PAPER SIZE 9.32 WASTE TONER DISPOSAL
Copyright SENSING AND TRAY SET 9.33 BLOWER AND CC FAN CONTROL
© Xerox Corporation 2006 7.7 TRAY 1 PAPER STACKING 9.34 RESERVED
A B C D E F G H J
1.1 AC INPUT POWER AC DRIVE PWB (P/O POWER UNIT)

PL11.3
RESET MAIN
POWER
SWITCH SWITCH +3.3VDC 3
(P/O PL11.2 MAIN SWITCH ON 1.2
1 POWER J511 P80 J80 J145B J145A J80 P80 J511 ON/OFF J510 (L) +3.3VDC
CIRCUIT 1 6 6 1 1 5 5 2 2
INLET UNIT) BREAKER BLU BLU MONITOR GRY
PL11.3 DC COM AC TO
ACH FS31 FS32 CN1-1 J17 J60B J60A J17 J14 NETWORK
1 2 6 2 2 1 1 1 1 3 1
GND BLK BLK BLK BLK CONTROLLER 3.7
TH1
ACN CN1-2 J60D J60C
GN/ 3 4 4 4 4 1 1 3 3 1 3
YL WHT WHT WHT WHT
1 CN1-3 J13A
1 1
GRN F101 OUTLET
2 FOR
2 PWS
3
RESET
SWITCH OPEN DC POWER
FS31 (L)+12VDC J513 GENERATION J13B POWER ON AC
AC 7 2.5
6 4 (IIT LVPS)
BLU PROTECT
DC COM CIRCUIT +12VDC 5
+12VDC
5 1
YEL
+12VDC CN2-1 POWER ON AC
(ACDRV) 2.2
+12VDC (MAIN LVPS)
CN2-2
3
RELAY 1
DC COM POWER ON AC
2.4 2.2
3 (AC DRIVE PWB)
ACH
MAIN POWER ON RELAY 2

1.2
(H)+3.3VDC J510 CN3-2
1
GRY ON/OFF DC COM OUTLET
4
1.2 READY POWER ON DELAY FOR
(H)+3.3VDC CIRCUIT POWER ON
ACH CN3-1 FINISHER
13
GRY
ZERO CROSS ZERO CROSS
ZERO CROSS 10.2
DETECT SIGNAL J510 SIGNAL
8
RELAY 3 GRY
DC140 [10-204] DC140 [10-204]

DC COM VOLTAGE 2.1
V IN SENSE V IN SENSE
SENSE 9
CIRCUIT 4 GRY
5 POWER ON
ACN
PLUG-IN AC
10.2
(AC DRIVE PWB)
6 WHEN MAIN SWITCH IS SWITCHED OFF ( DETECTED BY ON/OFF MONITOR)

NOTE: FRAME GROUND ON THE PRIMARY SIDE AND GND ON THE SECONDARY SIDE NOTE: 3
1 DELAY CIRCUIT STARTS OPERATING. AFTER SPECIFIED TIME, OUTPUT VOLTAGE IS CUT OFF.
ARE CONDUCTING. (IOT : 3 SEC; ESS : 40 SEC)
INPUT INTERRUPT CIRCUIT CUTS OFF AC INPUT IF PROBLEMS SUCH AS
2 DC140 [10-204] NORMAL RANGE::
CURRENT LEAKAGE OR OVERVOLTAGE ARE DETECTED. 4 100-200V AC :551-697
208V AC OR MORE : 576-858
A B C D E F G H J
1.2 AC POWER ON
MCU PWB BP PWB CCM PWB BP PWB MCU PWB
PL11.1 PL11.7 PL11.7 PL11.7 PL11.1
1
+3.3V READY POWER ON 1
1.1 MAIN SWITCH ON 1.1
(L) +3.3VDC J407 P/J418 J335 J4 J4 J335 P/J418 J407 (H)+3.3VDC
B15 95 76 15 46 B4
GRY GRY
1
B2 2.2 2.3
GRY READY POWER ON
B1
+3.3V GRY
DC COM MAIN POWER ON 1
1.1 DC140 [10-204] 1.1
V IN SENSE 2 (H)+3.3VDC
B8 16 45 B16
GRY
2 GRY
1 +3.3V
POWER UP
STATUS
74 97
POWER SAVE
4.1 SWITCH ON
(H) +3.3VDC J18
30
3
+3.3V IIT RESET
(H)+3.3VDC 2.5
J3
50
4 MAIN SWITCH
AC DRIVE PWB
FINISHER OUTLET
SEMI P.
STAND- LOW LOW SLEEP SWITCH
5 BY POWER POWER OFF RESET SWITCH
NOTE: MAIN POWER ON ON ON ON OFF OFF
RDY POWER ON ON ON OFF OFF OFF POWER UNIT
1 USING THREE SIGNAL LINES, CCM PWB
CONTROLS LOW POWER/SLEEP/SEMI LOW LVPS ENABLE/ AC POWER IN
ON OFF OFF OFF OFF
POWER. IIT RESET SIGNAL
THE TABLE SHOWS THE RELATION IN EACH PWS OUTLET
+3.3VDC O O O O ×
MODE BETWEEN OUTPUT POWER AND
COMBINATION OF MAIN POWER ON SIGNAL, +5VDC O O O × ×
CCM
READY POWER ON SIGNAL AND LVPS +12VDC O O O × ×
ENABLE/IIT RESET SIGNAL OPERATIONS. +24VDC O O × × ×
+5VDC O O × × ×
+12VDC O O × × ×
6 IOT
2 DC140 [10-204] NORMAL RANGE : +24VDC O O × × ×
100-200VAC: 551-697 FUSER AC O O × × × MAIN LOW VOLTAGE
208VAC OR MORE: 576-858 POWER SUPPLY
+5VDC O × × × ×
IIT +12VDC O × × × ×
+24VDC O × × × ×
A B C D E F G H J
2.1 IOT INTERLOCK SWITCHING
MCU PWB FRONT DOOR MCU PWB

PL11.1 INTERLOCK PL11.1 FRONT DOOR
1 SWITCH DC330 [077-303] 2.3
FRONT DOOR +3.3VDC CLOSED
PL12.1
INTLK CLOSED
J412 P620 J620 J144 J144 J620 P620 (H)+5VDC J412
1 1 10 A2 B2 9 2 2 077-300
GRY GRY GRY
+5VDC FRONT DOOR
MSI INTLK BYPASS/FRONT DOOR DC COM
CLOSED INTLK CLOSED CLOSED 2.4
(H)+24VDC (H)+24VDC J407 (H)+24VDC
B1 A1 B1 8 3 3 B12
ORN ORN GRY
INTERLOCK
RELAY ON 2.4
7 4 4 (L)+24VDC
ORN B11
2 BYPASS GRY
COVER
INTERLOCK DC330 [077-304] DC COM
SWITCH BYPASS INTLK +3.3VDC FAULT CODES
PL8.2 CLOSED 093-205:
P679 J679 J116 J116 J679 P679 (H)+24VDC DISPENSE COVER OPEN
6 1 1 3 2 5 077-304
ORN RED BLK ORN
+24VDC 077-300:
DC COM FRONT COVER INTERLOCK OPEN
DISPENSE
COVER DC330 [093-205] 077-301:
SWITCH 1 DISPENSE COVER L/H COVER INTERLOCK OPEN
PL6.3 SW 1 CLOSED
J414 P624A J624A P142A J142A J142A P142A J624A P624A (L) +3.3VDC J414 077-302:
A13 2 13 2 1 2 1 14 1 A14 L/H COVER INTERLOCK OPEN
3 YEL YEL
077-303:
TRANSFER MODULE OPEN
DISPENSE
COVER DC330 [093-205] 09-597
DISPENSE COVER 077-304:
SWITCH 2 TRAY 5/BYPASS INTERLOCK OPEN
PL6.3 SW 2 CLOSED
P624B J624B P142B J142B J142B P142B J624B P624B (L) +3.3VDC
B12 3 12 2 1 2 1 13 2 B13 093-300:
YEL YEL DRUM CARTRIDGE MODULE OPEN
DRUM CARTRIDGE DRUM CARTRIDGE 2.3

MODULE INTLK MODULE CLOSED
DC330 [093-206]
DRUM CARTRIDGE
4 MODULE CLOSED
J413 J647 P647 P647 J647 (H)+24VDC J413 BP PWB CCM PWB
A1 8 1 2 7 A2 093-300 PL11.7 PL11.7
YEL YEL
+3.3VDC
DC COM
L/H COVER P/J418 J4
J335
INTERLOCK TRAY MODULE PWB 96 76
DC330 [077-300]
SWITCH PL11.3
TRAY MODULE PL2.19 L/H COVER
PWB +3.3VDC
INTLK CLOSED
PL11.3
J468 J132 J132 J469 J461 (L)+3.3VDC J403
1 1 3 2 A2 A17 077-301
ORN GRY
+24VDC DC COM
5 R/H COVER DC330 [077-300]
INTERLOCK L/H INTLK R/H COVER
SWITCH ON +24VDC INTLK CLOSED
PL10.3
J466 P670 J670 J112 J112 J670 P670 J466 (L)+3.3VDC
1 14 1 2 1 2 13 2 A1 A18 077-302
GRY YEL GRY GRY
DC COM
TRANSFER IOT DRIVER DC330 [077-302]
IOT DRIVER MODULE PWB TRANSFER
PWB INTERLOCK PL11.1 MODULE
PL11.1 +3.3VDC
CLOSED
J439 J607 P607 P107 P107 P607 J607 J439 J432 (L)+3.3VDC J402
B7 B13 B7 2 1 B8 B12 B8 36 15 077-303
6 YEL YEL
DC COM
FLAT
CABLE
A B C D E F G H J
2.2 DC POWER GENERATION (IOT +3.3/+5/+12 VDC) NOTE:

1 OVERCURRENT PROTECTION:
AC DRIVE PWB (P/O POWER UNIT) IF +3.3VDC OUTPUT IS SHORTED, ALL OUTPUT IS TERMINATED.
PL11.3 CCM PWB TO RESTORE POWER, REPAIR THE SHORT, POWER OFF,
CCM RISER PWB
DC POWER PL11.7 ALLOW 60 SEC, AND THEN POWER ON AGAIN.
PL11.7 J101 J102
1 GENERATION
J515 +3.3VDC J19 J6 OVERVOLTAGE PROTECTION:
A10, A14, A16, IF OUTPUT REACHES 4.5V, OUTPUT IS TERMINATED.
1 A1
GRY +3.3VDC A21, A27, A33, TO RESTORE THE OUTPUT, POWER OFF, ALLOW 60 SEC
1.1 POWER ON AC 2 A2
1 GRY +3.3VDC +3.3 VDC A39, A45, A53, THEN POWER ON AGAIN
(AC DRIVE PWB) 3 3
+3.3VDC 3 A3 A54, B19, B25,
GRY +3.3VDC B31, B36, B41, OVERCURRENT PROTECTION:
4 A4
GRY DC COM B43, B54, B59 2 IF 5V OR 12V IS SHORTED, ALL OUTPUT IS TERMINATED.
6 B1 TO RESTORE POWER, REPAIR THE SHORT, POWER OFF,
VIO DC COM ALLOW 5 SEC, THEN POWER ON AGAIN.
7 B2
VIO DC COM
8 B3 +5VDC A5, A8, A61, A62, OVERVOLTAGE PROTECTION:
VIO DC COM B5, B5, B61, B62 IF AN OUTPUT REACHES VALUE IN TABLE, ALL OUTPUTS
DC COM 9 B4
VIO ARE TERMINATED. TO RESTORE THE OUTPUT, POWER OFF,
2
DC COM ALLOW 5 SEC THEN POWER ON AGAIN. OVER
A18, A24, A30, OUTPUT VOLTAGE
A35, A37, A42, 3 STD. PCI SLOTS:
MAIN LVPS (P/O POWER UNIT) DC COM 4 J101 IS 32 BIT CONNECTOR FOR FAX PWB. +5VDC +6VDC
PL11.3 A48, A56, B3,
DC POWER J102 IS 64 BIT CONNECTOR FOR FIREWIRE +12VDC +15VDC
GENERATION B15, B17, B22,
B28, B34, B38, PWB. +24VDC +28VDC
F4001 J501 +5VDC
2 A6 B46, B57 4 SEE WIRENETS FOR UI POWER INPUTS.
+5VDC
4 +5 VDC A2
DC COM IMAGE HARD DISK
3 B6 PL 11.8
VIO J30
J11 F1001 1
1.1 POWER ON AC 4 F2002 J503
3 (MAIN LVPS) BLK 3 A7
BRN 2
3 +12VDC 4 +12 VDC 3
WHT DC COM
2 B7 DC COM 4
1 VIO
DC COM +5 VDC IOT DRIVER PWB
PL 11.1
GRN/YEL DC COM J508 +5 VDC J430
2 4 6
GRY
+5 VDC TRAY
DC COM MODULE PWB
5 5 PL11.3
VIO
DC COM
4 F5001 +5 VDC J460
+5VDC 3 6
GRY
+5 VDC
DC COM
6 5
VIO
READY MCU PWB DC COM
POWER ON J507 J403 J461
2 PL11.1 A10 A9
1.2 GRY +5VDC GRY
ON/ F5002 +5 VDC J400 PTC1 TO
OFF 2 2 +3.3VDC B9 B10
BRN GRY
DC COM CR8
3 +5 VDC +3.3 VDC
GRY GRN AV REF +3.3 VDC
5 DC COM AV REF
7 1 A11 A8
VIO GRY
+12VDC B8 B11
F3002 J504 +12VDC F1 TO GRY
5 7 +3.3VDC
BRN DC COM
+3.3 VDC
+12VDC +12 VDC
DC COM CR7
4 8 GRN
VIO
DC COM
+12VDC
6 +12VDC 2.5
6 BRN
TO IIT
DC COM
3
VIO
DC COM
A B C D E F G H J
2.3 DC POWER GENERATION (IOT +24 VDC)
MAIN LVPS (P/O POWER UNIT)

1 PL11.3 TRAY MODULE PWB MCU PWB
PL11.3 PL11.1
DC POWER
GENERATION TRAY +24VDC
F2 FRONT
TRAY F2 +24VDC 2.1 DOOR
F6001 F1 F3 CLOSED
J509 J460
1 1 1 TRAY F3 +24VDC
ORN F4 TRANSFER
TRAY F4 +24VDC MODULE 2
10 3 2.1
VIO F5 CLOSED
TRAY F5 +24VDC
DC COM DC COM
F6 AC DRIVE PWB POLYGON
2 TRAY F6 +24VDC (P/O POWER 6.6
LOCK C,K
F7 UNIT)
TRAY F7 +24VDC PL11.3
POLYGON LD POWER
6.5 ENABLED
LOCK Y,M
J506 +24VDC CN4-2
3
ORN +24VDC CN4-1
4
ORN DC COM CN4-4
1 +24 VDC
BLU CN4-3
DC COM +6VDC
2 +24VDC
BLU J400 TO
4 TO
+24VDC +6VDC LD
3 DC COM DC COM +5VDC
ACH J11
1.1 POWER ON AC 4 3
(MAIN LVPS) BLK +24 VDC LD +5 VDC
ACN (C,Y,M,K)
3 IOT DRIVER PWB DC COM
WHT PL11.1
1 J509 J430 J445 +24VDC
GN/YL 2 8 3
ORN
DC COM F10
DC COM CCM PWB
9 7 2
VIO PL11.7
READY DC COM
POWER F6003 DC COM +24VDC J19
READY 4 8 4.1
ON J507 5 +24VDC (TO UI ASSY)
1.2 POWER 2 ORN
4 ON GRY ON/ DC COM +24 VDC
OFF 1 16
DC COM
3 8
GRY VIO J434 DC COM
6
ORN
DC COM
HCF ASSEMBLY
5
ORN HCF PWB
PL18.8
4
P678 JF04 F1 +24 VDC
3 1 TO
2 +5 VDC
5 +5 VDC
DC COM 2 4
F2
IOT F2 +24VDC 1 2
F3 VIO
NOTE: IOT F3 +24VDC
F4 4 3
1 OVERCURRENT PROTECTION: IOT F4 +24VDC VIO
IF 24V OUTPUT IS SHORTED, 24V OUTPUT IS TERMINATED, F5 DC COM
TO RESTORE POWER, REPAIR THE SHORT, POWER OFF, IOT F5 +24VDC
ALLOW 5 SEC, AND THEN POWER ON AGAIN. F6
IOT F6 +24VDC
OVERVOLTAGE PROTECTION F7
IOT F7 +24VDC
IF +24V OUTPUT REACHES +28 VDC , OUTPUT IS TERMINATED. F8
6
TO RESTORE THE OUTPUT, POWER OFF, ALLOW 5 SEC AND IOT F8 +24VDC
THEN POWER ON AGAIN.
+24VDC
2.5
+24VDC (TO PSDC PWB)
DC COM
A B C D E F G H J
2.4 DC POWER GENERATION (INTLK +24 VDC)
AC DRIVE PWB (P/O POWER UNIT)

PL11.3
1 IOT DRIVER PWB
FRONT DOOR PL11.1
2.1 CLOSED RL400 RL401 F1
(H)+24VDC J510 F403 F1 +24VDC INTLK
5
DC COM F3
F3 +24VDC INTLK
INTERLOCK
2.1 RELAY ON F400
(L)+24VDC J514 J430 F9
6 8 2 F9 +24VDC INTLK
ORN
F401
7 4
ORN
2
+24VDC INTLK
+24 VDC 1 1
TH2 VIO
F202
2 3
VIO
DC COM DC COM
+24VDC TO FUSER 10.1
3 MCU PWB
PL11.1
F402 J400
5 6
+24VDC INTLK
4 5
DC COM DC COM
4
HCF TOP HCF PWB
HCF PWB F2
PL18.8 COVER PL18.8 F2 HCF +24VDC INTLK
INTERLOCK DC330 [078-300]
PL18.7 HCF COVER F3
INTLK CLOSED F3 HCF +24VDC INTLK
K1
JF05 FS001 FS002 (H)+24VDC JF05
1 2 F4
F4 HCF +24VDC INTLK
+24 VDC
HCF +24VDC INTLK
+3.3 VDC
5
FAULT CODES
DOCKING 078-300:
INTERLOCK DC COM 078-300
HCF TOP COVER OPEN
SWITCH DC COM
PL18.8 DC330 [078-301) +5VDC 078-301:
HCF DOCKED HCF UNDOCKED
JF08 FS003 FS004 (L)+5VDC JF08
1 2
078-301
DC COM
6
A B C D E F G H J
2.5 DC POWER GENERATION (IIT - 1 OF 2)
IOT IIT
IIT/IPS PWB
1 PL13.7
1.2 IIT RESET IIT RESET 2.6
(H)+3.3VDC P719 (H)+3.3VDC
50
IIT +24V LVPS

PL11.3
POWER ON AC ACH J83 P2 DC POWER

1.1 1 1 GENERATION P720
(IIT LVPS) 4
ORN 2.6
ACN +24 VDC
3 2 5
2 ORN
MAIN LVPS
(P/O POWER T28 5 3 J502 +24 VDC J712 3 +24 VDC
UNIT) 3 3 VIO
PL11.3 DC COM +24 VDC
4 4 6
VIO 2.6
IIT LVPS +24VDC +12 VDC
ENABLE DC COM 2
J508 5 5
+5 VDC J505 BRN
1 1 DC COM
GRY ON/ 6 6 1 +12 VDC
+5 VDC OFF VIO EXT. MEMORY PWB
DC COM +12 VDC PL13.7
8 2 1 DC COM
WHT
DC COM P/J717 J737
3 2
5 5
+24 VDC
7
DC COM
DC COM
8
+12 VDC
2.2
+12VDC TO IIT PSDC
PL13.8
DC COM
J732 +24 VDC
3 TO J744 J737
ORN +12 VDC 1 1
+24 VDC GRY
2.3 4
+24VDC TO PSDC PWB VIO 2 2
4 DC COM GRY
DC COM
8 8
GRY
9 9
+12 VDC GRY
TO
+3.3VDC +3.3 VDC
J744 3 3
5 ON/ VIO
OFF
4 4
VIO
6 6
VIO
5
7 7
DC COM
6
A B C D E F G H J
2.6 DC POWER GENERATION (IIT - 2 OF 2)
1
IIT/IPS PWB BDEC PWB
PL13.8 PL13.8
2.5 F4
+12 VDC
+12 VDC
TO (F4) +5 VDC
+5 VDC F2
2.5 IIT RESET +5 VDC

(H)+3.3VDC ON/ TO
OFF -3 VDC P/J714
71
2 -3 VDC
+12 VDC
TO +5 VDC
2.5 ANALOG TO 73
+12 VDC 10 VDC +3.3VDC
+3.3 VDC +3.3 VDC
10VDC
J709 J708
2 2
GRY
(F2) +5 VDC +5 VDC
3 1 1
VIO
4 4
VIO
DADF PWB
DC COM DC COM PL14.3
P750 J752 F2
35 A4
36 A5
18 B10 +5 VDC
4 (F2) +5 VDC 32 A1
33 A2
30 A3
1-9 B1-B4
A10-A14
2.5 DC COM DC COM F1
+24 VDC A6-A9
19-27
B5-B9
+24 VDC
5
6
A B C D E F G H J
3.1 PWB COMMUNICATION (IOT) FAULT CODES

003-316: IOT-CCM COMMUNICATION FAIL
062-346: UI - CCM TIMEOUT FAULT
CCM PWB BP PWB MCU PWB BP PWB CCM PWB 062-347: UI - CCM COMMUNICATION FAULT
1 CCM RISER PL11.7 PL11.7 PL11.1 PL11.7 PL11.7 CCM RISER
PWB PWB
FAX PWB PL11.7 PL11.7 FAX PWB
PL11.7 CCM-IOT IOT-CCM PL11.7
J101 P/J418 P/J418 J101
FAX DATA FROM COMMAND J4 J335 J335 J4 STATUS FAX DATA TO
TELEPHONE 79 92 42 19 003-316
J6 TELEPHONE
SYSTEM DOWNLOAD DOWNLOAD J6 SYSTEM
CLOCK ACKNOW-
78 93 LEDGE
DOWNLOAD 44 17
START
77 94
DOWNLOAD SLP
FIREWIRE +3.3VDC
RESET FIREWIRE
PWB 18 43 PWB
2 PL11.7 POWER UP 100 6 PL11.7
J102 STATUS J102 IEEE 1394B
74 97 DC COM DC COM DATA TO
3.7 IEEE-1394B MCU PORT NETWORK 3.7
DATA TO CCM +3.3VDC DETECT
BP 98 2 1 CONTROLLER
DETECT
PORT 49 +3.3VDC DC COM
1
DC COM
3
NVM PWB
PL11.1
+3VDC P/J420
MCU PWB
5
CCM PWB UI PWB CCM PWB
PL11.7 PL17.4 PL11.7
ESS-UI UI
J18 COMMAND + P3 P3 STATUS + J18
UI 22 15 17 23 UI
COMMAND ESS-UI STATUS 003-346
UI
COMMAND - STATUS - 003-347
47 16 18 48
MCU NVM PWB CCM PWB

A B C D E F G H J
3.2 PWB COMMUNICATION (CCM - IIT)
CCM PWB
PL11.7
CCM PWB IIT/IPS PWB
PL11.7 ESS-IPS PL13.8 IPS-ESS
J3 COMMAND + P719 P719 STATUS + J3
24 24 22 22 FAULT CODES
ESS-IPS IPS-ESS 062-210: IISS HOT LINE FAIL
COMMAND - 062-210 STATUS -
23 23 21 21 062-211: IPS EPROM FAIL
DOWNLOAD 062-311 062-220: IPS-EXT. CONNECTION FAIL
CLOCK + 062-392
20 20 RBT 062-278: IIT-EXT. COMMUNICATION FAIL
DOWNLOAD +3.3VDC
2 25 IIT POWER 062-310: IPS-CCM COMMUNICATION FAIL
CLOCK - 062-310
19 19 STATUS 062-311: IIT SOFTWARE LOGIC FAIL
25
062-345: IPS EPROM FAIL
DOWNLOAD
START DC COM RBT 062-392: IPS MEMORY FAIL
41 41 +3.3VDC
DOWNLOAD
DC COM ACKNOWLEDGE
39 39
RAM DC COM
062-211
EPROM 062-345
3
EXTENSION MEMORY PWB IIT/IPS PWB
PL13.8 PL13.8
IPS-EXT EXT-IPS
BDEC PWB COMMAND P/J717 P/J717 STATUS
PL13.8 27 28
P/J714 DOWNLOAD 062-278
DOWNLOAD ACKNOWLEDGE 062-220
CLOCK 2
26 063-220
DOWNLOAD
063-230
START
1 065-210
065-215
+3.3VDC
065-216
4 EXT RESET
30
PAGE SYNC
31
EPROM 063-210
063-210: EXTENSION EPROM FAIL
063-220: IPS-EXT PAGE SYNC FAIL
063-230: EXT MEMORY CAPACITY FAIL
5
065-210: EXTENSION PAGE MEMORY FAIL 1
6
A B C D E F G H J
3.3 PWB COMMUNICATION (IIT - DADF)
1 IIT/IPS PWB DADF PWB

PL13.8 PL14.3
IIT/IPS PWB
IPS-DADF PL13.8 FAULT CODES
P750 COMMAND+ J751 DADF-IPS
IPS-DADF 005-275:
11 8 J751 STATUS+ P750 DADF-IPS
COMMAND IPS-DADF DADF RAM FAIL
6 10 STATUS
COMMAND- DADF-IPS 062-277 005-280:
29 7 5 STATUS- DADF EPROM FAIL
28
PLATEN +5VDC 062-277:
PLATEN CLOSED DC330 [005-083] IIT/IPS-DADF
6.1 +3.3VDC COMMUNICATION FAIL
CLOSED (L)+5VDC DOCUMENT READY
13 4
2 (L)+3.3VDC
DC COM 3 16
DC COM DC COM
31 1 DC330 [062-240] +3.3VDC
DADF DETECTED TP182
DC COM DC COM (L)+3.3VDC
2 34
DADF +5VDC
RESET DC COM
(L)+5VDC J752
12 B12 +3.3VDC
DC COM SHEET AT
J752 DADF REG. SENSOR
+5VDC B11 17
3 DADF START DC COM +3.3VDC
15 B13
DADF PAGE SYNC
DC COM B14 14
IIT-DADF
CABLE DC COM IIT-DADF
PL14.3 CABLE
PL14.3
RAM
005-275
EPROM 005-280
4
6
A B C D E F G H J
3.4 PWB COMMUNICATION (MCU-HCF)
HCF (OPTION)
MCU PWB
PL11.1 HCF PWB MCU PWB
PL18.8 PL11.1
MCU-HCF HCF-MCU
2 JF03 JF03
J411 COMMAND+ P678B J678B J678B P678B STATUS+ J411
A7 8 1 14 12 3 6 A9
GRY YEL YEL GRY FAULT CODES
MCU-HCF HCF-MCU
COMMAND- STATUS- 077-312:
A8 7 2 13 11 4 5 A10
GRY YEL +5VDC YEL GRY FEEDER COMMUNICATION
HCF FEED FAULT
OUT REQUEST DC330 [078-200] +3.3VDC
A13 2 7 8 SHEET AT HCF
GRY YEL
DC COM PAPER SENSOR
7 8 1 A14 077-312
YEL GRY
+5VDC
HCF FEED
STOP P678A J678A
3 A3 4 3 4
GRY YEL HCF +3.3VDC
DC COM YEL DETECT
J678A P678A (L)+3.3VDC
1 6 1 A6
YEL GRY
+3.3VDC SYS RESET DC COM
/LV SQ
A4 3 4 3
GRY YEL
DC COM
+5VDC
SELECT
A5 2 5 2
4 GRY YEL
DC COM
6
A B C D E F G H J
3.5 PWB COMMUNICATION (MCU-FINISHER)
FINISHER
MCU PWB MCU PWB
PL11.1 FINISHER PWB PL11.1
PL21.12 FINISHER-MCU FAULT CODES
MCU-FINISHER J8300 STATUS+ J680B P680B J411
J411 P680B J680B COMMAND + J8300 13 3 10 B3
GRY GRY 012-334:
B1 12 1 15 FINISHER-MCU
GRY ORN DOWNLOAD MODE FAILURE
MCU-FINISHER STATUS- 012-334
12 4 9 B4
COMMAND - GRY GRY
B2 11 2 14 047-310:
GRY 047-310
MCU-FINISHER COMMUNICATION FAULT
DC 330 [014-111] +5VDC +3.3VDC
2 PAPER AT IOT EXIT SENSOR FINISHER
(H)+5VDC DETECT(L)+3.3VDC
B6 7 6 10 11 5 8 B5
GRY WHT WHT GRY
DC COM DC COM
+3.3VDC FINISHER FINISHER

LVPS ENABLED J8315
B7 6 7 9 3 LVPS 12.1
GRY YEL YEL ENABLED
6
COMMUNICATION YEL
SELECT
B11 2 11 5
3 GRY ORN
DC COM
IOT DRIVER PWB

PL11.1 J434 P680 J8301
3 2 1
1 4 2
DC COM DC COM
4
6
A B C D E F G H J
3.6 PWB COMMUNICATION (MCU-IOT DRIVE)
IOT DRIVER PWB MCU PWB

PL11.1 PL11.1
+3.3VDC FAULT CODES

IOT CONNECTED
J432 (L)+3.3VDC J402
50 1 045-312 045-312:
IOT DRIVE CONNECT FAIL
1 50
2
49 2
2 49
DC COM FLAT DC COM
CABLE
J431 J401
50 1
3
1 50
DC COM
49 2
42 9
2 49
DC COM
FLAT
4 CABLE
6
A B C D E F G H J
3.7 NETWORK CONTROLLER

S2X PWB
PL11.8 NETWORK CONTROLLER PWB
PL11.8
1 J100
P1 J11 FIREWIRE PWB
PL11.8
5.15 SCAN DATA 5.19
TO S2X PWB
J32
5.18
PORT IEEE 1394B
1 DATA TO
CCM 3.1
COPY. SCAN
N.C. POWER DATA TO IPS
SUPPLY
PL11.8
J23 SATA
DATA
AC TO
1.1 NETWORK SYSTEM DISK
3 CONTROLLER J4 P4 +12VDC
1 DRIVE
PL11.8
2,3 DC COM J7
+5VDC
4
512 MB
SYSTEM
MEMORY
J1
POWER
4 20/
COOLING FAN J22

PL11.8 TO/FROM
CUSTOMER NETWORK
J5
1
MOT
2
5 FIREWIRE PWB
PL11.8 HEATSINK/
FAN
J32 ASSEMBLY
IEEE 1394B
DATA TO PL11.8
NETWORK PORT
3.1
CONTROLLER 1 J25
1
+5VDC
2 MOT
6 3
DC COM
A B C D E F G H J
4.1 CONTROL PANEL SWITCH/LED

SW/LED PWB
UI PWB PL17.3 UI PWB
PL17.4 PL17.4
CONTROL PANEL SWITCHES
P7 SCAN 0 (ROW) P7
1 9 9 2
SCAN 1 (ROW)
10 10 3
SCAN 2 (ROW)
11 11
SCAN 3 (ROW)
12 12 SW1 SW9 SW17 SW25
P7 KEY 0 P7
1 1
SW2 SW10 SW18 SW26 KEY 1
2 2
SW3 SW11 SW19

KEY 2
3 3
2
SW4 SW12 SW20 SW28 KEY 3
4 4
SW5 SW13 SW21 SW29
KEY 4
5 5
SW6 SW22 SW30
KEY 5
6 6
SW7 SW31 KEY 6

7 7
3
SW8 SW32 KEY 7
8 8
POWER SAVE
POWER SAVE POWER SAVE SWITCH ON 1.2
SWITCH ON P3 (H)+3.3VDC
CCM PWB 25 25 30
PL11.7
+3.3VDC
NOTES:
LED 1
+24VDC 1 REFER TO IOT WIRENETS FOR POWER/GND DISTRIBUTION
4 LED 2
LED 1 (INT)
14 14 SCAN
LED 3
LED 2 (PWR SAVE) SW_
15 15 = KEY
LED 4 2
LED 3 (ALL SVCES)
16 16
LED 4
LED 4 (JOB STATUS)
17 17
LED 5 (MACH STATUS)
18 18 SWITCH LEGEND SWITCH LEGEND SWITCH LEGEND
3
J18 P3 LED 8
4 4 22 22 SW1 0 SW10 4 SW25 C
LED 7 SW2 1 SW11 5 SW26 CLEAR ALL

5
29 29 23 23 SW3 2 SW12 6 SW28 LOG IN/OUT
LED 6
5 5 24 24 SW4 3 SW13 INTERRUPT MACHINE
SW29
SW5 START SW17 # STATUS
+24VDC
26 26 13 13 SW6 STOP SW18 7 JOB
SW30
+24VDC +24VDC +24VDC SW7 LANGUAGE SW19 8 STATUS
+5VDC SW8 DIAL PAUSE SW20 9 ALL

1 1 SW32
SERVICES
+5VDC +5VDC
SW9
* SW22 HELP
6 +3.3VDC
1 1 21 21
+3.3VDC +3.3VDC +3.3VDC
DC COM
1 1 26 26
DC COM DC COM DC COM
A B C D E F G H J
4.2 UI LCD CONTROL

UI PWB LCD PWB LCD DISPLAY
CCM PWB PL17.4 PL17.4 PL17.4
PL11.7
1
P6 LCD_R0 J2 J3
34 6 9
DC COM
J18 UI CMD+ P3 LCD_R1
22 22 34 7 10
LCD_R2
UI CMD- 32 9 11
47 47 LCD_R3
31 10 13
LCD_R4
29 12 14
STATUS+ LCD_R5
23 23 28 13 15
STATUS- LCD_G0
48 48 26 15 19
2 LCD_G1
25 16 20
LCD_G2
23 18 21
USB DATA + LCD_G3
6 6 22 19 23
USB DATA - LCD_G4
31 31 20 21 24
LCD_G5
19 22 25
UI CABLE
LCD_B0
17 24 29
DC COM LCD_B1
16 25 30
3 LCD_B2
14 27 31
LCD_B3
13 28 33
LCD_B4
11 30 34
LCD_B5
10 31 35
DATA ENABLE
8 33 37
V_SYNC
40 1 5 LCD
H_SYNC
39 2 4
CLOCK
37 4 2
4 1 1 FLAT
CABLE
+3.3VDC +3.3VDC
H
1 1
DC COM DC COM LCD PANEL
FLAT V
H800 X V600
CABLE X3(RGB)
1
5
+3.3VDC +3.3VDC
1
1 REFER TO IOT WIRENETS FOR POWER/GND DISTRIBUTION DC COM DC COM
6
A B C D E F G H J
4.3 UI TOUCH PANEL AND BACKLIGHT CONTROL
SW/LED PWB UI PWB INVERTER PWB BACK

1 VR PWB PL17.3 PL17.4 PL17.4
PL17.3 LIGHT
PL17.4
BACK LIGHT CN2 VH1
J5 ON/OFF CN1 2
J11 J10 J7 J7 1 1 PNK
3 3 19 19 VH2
3
BRIGHT CONTROL PNK
VR1 6 6 GND
CONTRAST 1
2 2 20 20 BLK
2 2
1 1
3 3
DC COM DC COM
2 VR CABLE +24VDC +24VDC
PL17.3 4 4
5 5
DC COM DC COM
TOUCH PANEL
PL17.4
3 INVERTER PWB
BACK LIGHT P1
1 Y2 1 Y2
X1 X1 X2
2 2
Y1
TOUCH 3
LCD 3 Y1
PANEL
PWB X2
4 4
4
LCD
DISPLAY
UI PWB VR PWB
5
SW/LED PWB
6
A B C D E F G H J
5.1 DOCUMENT SET AND INTERLOCK

TRAY UP/DOWN
5.2 DRIVE
1
FEEDER COVER
INTERLOCK
SWITCH
OPERATOR
LOADED
DOCUMENT DOCUMENT
SET LED
2 DOCUMENT
SET SENSOR
DADF PWB
PL14.3 DC330 [005-084] DOCUMENT SET
LED
DOCUMENT SET PL14.4
LED ON
(L)+5VDC
J755 J791
B6 2
YEL L/H COVER INTERLOCK
DC COM SENSOR
B7 1
GRY
3
DADF PWB
PL14.3
+5VDC
DC330 [005-102]
DOCUMENT AT +5VDC FAULT CODES
J756 P797 J797 J769 SET SENSOR
A3 4 3 1 J769 J797 P797 (L)+5VDC J756 005-940 005-940
GRY GRY 2 2 5 A2
+5VDC YEL YEL 005-941 NO ORIGINAL IN DADF
A1 6 1 3 005-941
VIO VIO DOCUMENT SET DOCUMENT COUNT
DC COM
SENSOR PL14.16 MISMATCH
INTLK ON
4 +24VDC
FEEDER
COVER DC330 [005-212]
INTERLOCK FEEDER COVER
SWITCH +5VDC
CLOSED
PL14.5 (H)+24VDC 005-305
J753 F2 F1 J753 DADF FEEDER COVER
2 1 005-305
ORN ORN OPEN (RUNNING)
+24VDC DC COM
DC330 [005-223]
L/H COVER +5VDC
J786 CLOSED
5 J755 (L)+5VDC
A3 1 J786 J755
GRY 2 A2 005-309 005-309
+5VDC YEL L/H COVER
OPEN (RUNNING)
A1 3
VIO L/H COVER
DC COM INTERLOCK
SENSOR PL14.5
TD TEST POINT : BETWEEN DADF PWB J755-B6(+) AND GND(-)

1 WITH SET LED OFF, APPROX. +3.7VDC
6
A B C D E F G H J
5.2 DOCUMENT STACKING
STACKED DOCUMENT 5.5
1
DADF STACK HEIGHT SENSOR
TRAY UP/DOWN
5.1
DRIVE
DADF PWB
PL14.3
DADF
2 TRAY
MOTOR
TRAY MOTOR 1
J758 ON +24V CLOCK
2
YEL
BOTTOM SENSOR
DC COM
ON +24V CLOCK
3
ORN
DC COM
ON +24V CLOCK
4 MOT
BRN
DC COM TRAY INTERLOCK SENSOR
3 ON +24V CLOCK
5
BLK
DC COM
+24V DC
1
RED
INTLK ON
+24VDC DADF PWB
PL14.3
+5VDC 005-160 FAULT CODES

DC330 [005-203] 005-283
J754 J761 STACK HEIGHT SET
A3 1 (H)+5VDC J754 005-919 005-160
GRY J761
2 A2 005-942 DADF TRAY LIFT UP JAM
4 YEL YEL
005-281
A1 3 DADF TRAY LIFT DOWN
VIO DADF STACK FAIL
HEIGHT SENSOR
PL14.17 005-282
DC330 [005-214]
J756 TRAY INTERLOCK DADF TRAY LIFT UP FAIL
J798
A9 1 J798 CLOSED(L)+5VDC J756 005-306 (NO DOCUMENT)
2 A8
YEL 005-283
DADF LEVEL SENSOR
A7 3 LOGIC FAIL
5 TRAY INTERLOCK 005-306
SENSOR PL14.5 DADF TRAY INTERLOCK
OPEN (RUNNING)
005-919
DC330 [005-202] DADF TRAY LIFT UP
P797 J797 J770 DOC. TRAY AT BOTTOM FAIL (DOCUMENT SET)
A6 1 6 1 J770 J797 P797 (H)+5VDC 005-281
GRY 2 5 2 A5 005-942
YEL 005-282
+5VDC DADF TRAY LOADING
FAULT
A4 3 4 3
VIO
6 BOTTOM SENSOR
PL 4.16
DC COM
NOTE:
1 DC330 [005-086]=TRAY LIFT UP [005-087]=TRAY LIFT UP (IN JOB)
[005-091] TRAY MOTOR CW [005-092] TRAY MOTOR CCW
A B C D E F G H J
5.3 DOCUMENT SIZE SENSING - DADF DADF PWB

PL14.3
DADF PWB
PL14.3
1 DC330 [005-215]
APS SENSOR 1 +5VDC
J756 P796 J796 J771 BLOCKED
B3 7 3 1 J771 J796 P796 (H)+5VDC 1 J756
GRY GRY 2 2 8 B2
YEL YEL
3 FAULT CODES:
B1 9 1
VIO VIO 005-194
TRAY APS SENSOR 1 005-196 005-194
PL14.16 SIZE MISMATCH JAM
005-197
ON SLOW SCAN MIX SIZE
DC330 [005-216]
APS SENSOR 2 +5VDC 005-196
2 J772 BLOCKED SIZE MISMATCH JAM ON
B6 4 6 1 J772 (H)+5VDC 1 NO MIX SIZE
GRY GRY 2 5 5 B5
YEL YEL 005-197
PROHIBITED COMBINATION
B4 6 4 SIZE JAM
3
VIO VIO
TRAY APS SENSOR 2
PL14.16
DC330 [005-217]
APS SENSOR 3
BLOCKED +5VDC
J773 (H)+5VDC
B9 1 9 1 1
3 GRY GRY J773
2 8 2 B8
+5VDC YEL YEL
B7 3 7 3
VIO VIO
TRAY APS SENSOR 3
DC COM PL14.16
4 NOTE: DOC SIZE IN SLOW SCAN IS DETERMINED BY THE COUNT OF PULSES OF PRE REGI MOTOR
1 TRAY APS SENSOR 1
FOR A PERIOD FROM PRE REGI SENSOR ON TO FEED SENSOR OFF.
DOC SIZE IN THE FAST SCAN DIRECTION IS DETERMINED BY A COMBINATION OF OUTPUTS OF TRAY APS SENSORS 1~3 AND
NO. 1~NO.3 APS SENSORS IN FEEDER.
THE TABLE SHOWS THE RELATION BETWEEN DOC WIDTH (MM) IN FAST SCAN AND COMBINATION OF TRAY APS SENSORS 1~3 OUTPUTS.
DOC WIDTH (MM) SENSOR SENSOR SENSOR

IN FAST SCAN 1 2 3
288.2-300.0 ON OFF ON
TRAY APS SENSOR 2
273.2-288.1 ON OFF OFF
5 261.9-273.1 ON ON OFF
235.0-261.8 ON ON ON
213.0-234.9 OFF OFF ON
206.6-212.9 OFF OFF OFF
194.1-206.5 OFF ON OFF
165.0-194.0 OFF ON OFF
128.0-164.9 OFF ON ON
TRAY APS SENSOR 3
6
A B C D E F G H J
5.4 DOCUMENT SIZE SENSING - PLATEN
PLATEN IIT/IPS PWB

IIT/IPS PWB INTERLOCK PL13.8
1 PL13.8 SWITCH
PL13.6 DC330 [062-300] +5VDC
PLATEN INTERLOCK FAULT CODES
MAGNET (F2)
SWITCH CLOSED
J722 J727 P727 P727 J727 (L)+5VDC J722 005-304:
A4 2 1 2 1 A5 PLATEN
VIO YEL INTERLOCK OPEN
005-304
+5VDC WHILE RUNNING
DC330 [062-301] 062-300
(F2)
J725 PLATEN CLOSED
062-300:
A12 3 J725 (L)+5VDC
GRY 1 A14 PLATEN
YEL INTERLOCK OPEN
2 +5VDC
(F2) A13 2
VIO PLATEN ANGLE
SENSOR PL13.6
APS SENSOR DC330 [062-251] +5VDC

+5VDC ENABLE DOCUMENT AT (F2)
(H) +5VDC J7261 APS SENSOR 1
A8 1 J7261 (L)+5VDC
2 A7
A6 3
APS SENSOR 1
3 PL13.4
DC330 [062-253] +5VDC
DOCUMENT AT (F2)
J7262 APS SENSOR 2
A11 1 J7262 (L)+5VDC
2 A10
A9 3
APS SENSOR 2
PL13.4
DC COM
PLATEN ANGLE SENSOR
DC330 [062-253]
APS SENSOR 2 DOCUMENT AT
APS SENSOR2 PLATEN INTERLOCK SWITCH
(L)+5VDC
5
APPROX. +1.2VDC BETWEEN J725-3(+) AND GND(-)
WITH THE SENSOR CONNECTED
APS SENSOR 1
A B C D E F G H J
5.5 DOCUMENT FEEDING
STACKED
5.2 DOCUMENT
1
DADF FEED
SENSOR
DADF FEED CLUTCH
DADF PWB
PL14.3
2
DADF FEED DADF FEED
MOTOR ON 1 MOTOR
PL14.6
J760 +24V CLOCK J781
A14 3 INVERTER ROLL
DRIVE 5.9
DC COM
ON +24V CLOCK
A15 1
BLU
DC COM
ON +24V CLOCK
B1 4
BLU DADF FEED MOTOR
DC COM MOT
B2 ON +24V CLOCK
3 6
BLU
DC COM FED
5.6
A13 2 DOCUMENT
ORN
B3 5
ORN
INTLK ON DADF FEED
+24VDC DC330 [005-062] CLUTCH
FEED CLUTCH ON PL14.6
J754 (L)+24VDC P768
B11 1 2
BLU DADF PWB FAULT CODES
4 DC COM PL14.3 005-121
ORN DADF FEED SENSOR
B10 2 1 ON JAM
+24VDC 005-141
DADF FEED SENSOR
OFF JAM
DADF FEED SENSOR 005-150

DC330 [005-204] DADF FEED SENSOR
PL4.17 DOCUMENT AT
J762 +5VDC 005-121 OFF JAM
A4 3 DADF FEED SENSOR 005-141 (PUNCHED DOC MODE)
GRY (L)+5VDC J754
DC COM J762 005-150
VIO 2 A5 005-190
YEL 005-190
5 FEED MOTOR LOGIC FAIL
A6 1 005-906
VIO
+5VDC 005-906
DADF FEED SENSOR
STATIC JAM
NOTE 1 THE OPERATING SPEED AND ROTATION DIRECTION DEPEND ON THE DIAG CODE.
DIAG CODE OPERATING DIAG CODE OPERATING

SPEED SPEED
DC330[005-001] 55MM/SEC DC330[005-008] 293.3MM/SEC
DC330[005-002] 73.3MM/SEC DC330[005-009] 330MM/SEC
DC330[005-003] 82.5MM/SEC DC330[005-010] 400MM/SEC
6
DC330[005-004] 110MM/SEC DC330[005-013] 440MM/SEC
DC330[005-005] 146.7MM/SEC DC330[005-014] REVERSE
700MM/SEC
DC330[005-006] 165MM/SEC
DC330[005-074] 460MM/SEC
DC330[005-007] 220MM/SEC
A B C D E F G H J
5.6 DOCUMENT PREREGISTRATION
DADF TRAY
5.5
FED DOCUMENT
1
INVERT
5.9
DOCUMENT
PRE-REG.
SENSOR
NO3. APS
DADF PWB SENSOR
PL14.3
1
DADF DADF PRE-
PRE-REG.MOTOR ON REG.MOTOR
J760 +24V CLOCK J782 PL14.7 NO1. APS
A2 6 SENSOR
BLU
DC COM NO2. APS
ON +24V CLOCK DOCUMENT
3 A3 4 SENSOR
BLU TO
REGISTRATION 5.7
DC COM
ON +24V CLOCK
A4 3
BLU
DC COM MOT
ON +24V CLOCK
A5 1
BLU
DC COM DADF PWB
A1 5 PL14.3
ORN
A6 2
INTLK ON ORN
4
+24VDC PRE- NOTE: 1
REG.SENSOR DC330 [005-206] FAULT CODES
PL14.17 DOCUMENT AT +5VDC 005-122: COMPONENT OPERATING
J754 J763 CONTROL CODE SPEED
A7 3 PRE-REG.SENSOR SIMPLEX PRE-REG. SENSOR ON JAM
VIO J763 (L)+5VDC J754 005-122
DC COM 2 A8 DC330[005-015] 55MM/SEC
005-135 005-135:
A9 1 PRE-REG. SENSOR ON JAM (SIDE 2)
GRY 005-144 DC330[005-016] 73.3MM/SEC
+5VDC DADF APS 005-151
SENSOR 1 DC330 [005-218] 005-144:
DOCUMENT AT +5VDC 005-198 DC330[005-017] 82.5MM/SEC
J765 PL14.17 TOO EARLY TO PRE-REG. SENSOR ON JAM
B1 3 DADF APS SENSOR 1 005-199
J765 (L)+5VDC DC330[005-018] 110MM/SEC
VIO 005-907 005-151:
DC COM 2 B2 PRE-REG. SENSOR OFF JAM DC330[005-019] 146.7MM/SEC
5 B3 1 (PUNCHED DOC MODE)
GRY DC330[005-020] 165MM/SEC
+5VDC 005-198:
DADF APS
SENSOR 2 DC330 [005-219] TOO SHORT SIZE JAM DC330[005-021] 220MM/SEC
PL14.17 DOCUMENT AT +5VDC
J766 DADF APS SENSOR 2 005-199
B4 3 DC330[005-022] 293.3MM/SEC
VIO J766 (L)+5VDC 005-284 TOO LONG SIZE JAM
DC COM 2 B5 DC330[005-023] 330MM/SEC
005-914
B6 1 005-284
GRY APS SENSOR LOGIC FAIL DC330[005-024] 440MM/SEC
+5VDC
005-907 DC330[005-025] 700MM/SEC
DADF APS PRE-REG. SENSOR STATIC JAM
DC COM SENSOR 3 DC330 [005-220] DC330[005-076] 460MM/SEC
PL14.17 DOCUMENT AT +5VDC 005-914
J767 DC330[005-077] 750MM/SEC
6 B7 3 DADF APS SENSOR 3 NO. 1/2/3 APS SENSOR STATIC JAM
+5VDC VIO J767 (L)+5VDC
2 B8 CCW
YEL DC330[005-089] (650 MM/SEC)
B9 1
GRY
A B C D E F G H J
5.7 DOCUMENT REGISTRATION
1
5.6 DOCUMENT TO REGISTRATION
LEAD REG.
SENSOR
DADF PWB
PL14.3
2
1 DADF REG.
MOTOR
DADF REG. MOTOR PL14.8
J760 ON +24V CLOCK P783 J783
B5 2 5
BLU BRN
DC COM
ON +24V CLOCK
B6 3 4
BLU BLU
DC COM
ON +24V CLOCK
B7 4 3
BLU YEL
DC COM MOT
ON +24V CLOCK
B8 5 2
3 BLU RED
DC COM REG. SENSOR DOCUMENT
BAFFLE SOLENOID
B4 ORN 1 6 TO
WHT 5.8
SCAN
B9 6 1
ORN BLK
INTLK ON
+24VDC
DADF PWB
PL14.3
FAULT CODES
DADF REG. 005-123:
4 SENSOR DC330 [005-110] SIMPLEX REG. SENSOR ON JAM
J757 J794 P794 J776 DADF REG. SENSOR 005-125 005-124:
A9 1 3 1 J776 P794 J794 (L)+5VDC J757 005-136 SIMPLEX LEAD REG. SENSOR ON JAM
GRY 2 2 2 A8
+5VDC YEL YEL 005-152
005-908 005-125:
A7 3 1 3 REG. SENSOR OFF JAM
VIO
DC COM 005-136:
LEAD REG. DC330 [005-207] REG. SENSOR ON JAM (SIDE 2)
SENSOR DOCUMENT AT +5VDC
P792 J792 J779 PL14.8 LEAD REG. SENSOR 005-152:
B7 3 7 3 005-124
VIO J779 J792 P792 (L)+5VDC 005-153 REG. SENSOR OFF JAM (PUNCHED DOC MODE)
DC COM 2 8 2 B8 005-909
YEL YEL 005-153:
5 B9 1 9 1
GRY LEAD REG. SENSOR OFF JAM (PUNCHED DOC MODE)
+5VDC BAFFLE
SOLENOID 005-908
DC330 [005-065] 2 PL14.7 NOTE: REG. SENSOR STATIC JAM
BAFFLE SOLENOID PULL OPERATING OPERATING
J755 (L)+24VDC P787 1 DIAG CODE SPEED DIAG CODE SPEED 005-909
A5 2 2 LEAD REG. SENSOR STATIC JAM
BLU
DC COM DC330[005-026] 55MM/SEC DC330[005-034] 330MM/SEC
A4 3 1 DC330[005-027] 73.3MM/SEC DC330[005-035] 440MM/SEC

ORN
+24VDC BAFFLE SOLENOID HOLD DC330[005-028] 82.5MM/SEC REVERSE
(L)+24VDC DC330[005-036]
A6 1 3 35.2MM/SEC
BLU DC330[005-029] 110MM/SEC
6 DC COM DC330[005-078] 460MM/SEC
DC330[005-030] 146.7MM/SEC
REVERSE
DC330[005-031] 165MM/SEC DC330[005-079]
WHEN DC330[005-065] IS TURNED ON, THE SOLENOID PULLS FOR 100MS 110MM/SEC
2
THEN HOLDS FOR 220MS,THEN TURNS OFF.
DC330[005-032] 220MM/SEC REVERSE
DC330[005-080] 220MM/SEC
DC330[005-033] 293.3MM/SEC
A B C D E F G H J
5.8 DOCUMENT SCAN POSITIONING
PLATEN MOTOR
PLATEN EXIT SENSOR

2 DOCUMENT
5.7
TO SCAN
DADF PWB
PL14.3
1 PLATEN
MOTOR SCANNED
DADF PLATEN MOTOR PL14.9 5.10 5.9
J760 ON +24V CLOCK P784 J784 DOCUMENT
A8 2 5
3 BLU BRN
DC COM
ON +24V CLOCK
A9 3 4
BLU BLU
DC COM DOCUMENT
ON +24V CLOCK
A10 4 3 ON PLATEN
BLU YEL 6.2
GLASS
DC COM MOT
ON +24V CLOCK
A11 5 2
BLU RED
DC COM
A7 1 6
4 ORN WHT
A12 6 1
ORN BLK
INTLK DADF PWB
+24VDC PL14.3 FAULT CODES
005-126:
OUT SENSOR ON JAM
005-127:
OUT SENSOR OFF JAM
PLATEN EXIT
SENSOR DC330 [005-208] 005-154:
PL14.22 DOCUMENT AT +5VDC 005-126 OUT SENSOR OFF JAM
J757 P792 J792 J778 (PUNCHED DOC MODE)
5 B4 6 4 3 PLATEN EXIT SENSOR 005-127
VIO VIO J778 J792 P792 (L)+5VDC J757
DC COM 2 5 5 B5 005-154 005-910:
B6 4 6 1 005-910 OUT SENSOR
GRY GRY STATIC JAM
+5VDC A
NOTE:
1
DIAG CODE SPEED DIAG CODE SPEED
DC330[005-037] 55MM/SEC DC330[005-044] 220MM/SEC
6 DC330[005-038] 73.3MM/SEC DC330[005-045] 293.3MM/SEC
DC330[005-039] 82.5MM/SEC DC330[005-046] 330MM/SEC
DC330[005-041] 110MM/SEC DC330[005-047] 440MM/SEC
DC330[005-042] 146.7MM/SEC CCW
DC330[005-085] 460MM/SEC
DC330[005-043] 165MM/SEC
A B C D E F G H J
5.9 DOCUMENT INVERSION
INVERTER ROLL
1 5.4 DRIVE
ZONE INVERTED 5.6
G2 DOCUMENT
5.7 SCANNED
DOCUMENT
B D
ZONE INVERT SENSOR 1

C B1
2
DADF PWB A
PL14.3 DC330 [005-069] EXIT GATE A
EXIT GATE SOLENOID INVERT SENSOR 2
SOLENOID ON PL14.11
J755 (L)+24VDC P788
A8 1 2
BLU
DC COM
A7 2 1
ORN
+24VDC
DC330 [005-070] SIMP/DUP GATE

3
INVERT ROLL SOLENOID
INVERT ROLL B
NIP RELEASE NIP RELEASE
SOLENOID ON SOLENOID
(L)+24VDC P790 PL14.11
B5 1 2
BLU
DC COM
B4 2 1
ORN
+24VDC
SIMP/DUP
DC330 [005-068] GATE
4 SOLENOID
SIMP/DUP GATE(SIMP) PL14.11
(L)+24VDC P789
B2 2 2
BLU
DC COM
B1 3 1
ORN DC330 [005-067] DADF PWB
+24VDC PL14.3
SIMP/DUP GATE (DUP)
(L)+24VDC
B3 1 3
BLU
DC COM
5 C
INVERT DC330 [005-211]
SENSOR 1 DOCUMENT AT +5VDC
J757 P792 J792 J777 PL14.22 INVERT SENSOR 1 FAULT CODES
B1 9 1 3 (L)+5VDC
VIO VIO J777 J792 P792 J757
DC COM 2 2 8 B2 005-130:
YEL INVERT SENSOR ON JAM
B3 7 3 1 005-130
GRY GRY
+5VDC 005-133 005-133:
005-157 INVERT SENSOR OFF JAM
005-913
INVERT D 005-918 005-157:
SENSOR 2 DC330 [005-226] INVERT SENSOR OFF JAM (PUNCHED DOC MODE)
PL14.21 DOCUMENT AT
B1 P793 J793 J780 INVERT SENSOR 2
3 1 3 005-913:
6 0 VIO VIO J780 J793 J793 (L)+5VDC INVERT SENSOR 1 STATIC JAM
DC COM 2 2 2 B11
B1
1 3 1 005-918:
2 GRY GRY INVERT SENSOR 2 STATIC JAM
+5VDC
A B C D E F G H J
5.10 DOCUMENT EXIT
5.7 SCANNED
DOCUMENT
ZONE
D3
DOCUMENT
TO EXIT TRAY
2
DADF EXIT
SENSOR 2 DADF EXIT
DADF EXIT
DADF PWB SENSOR 1 MOTOR
PL14.3 DADF EXIT
1 SENSOR 1
DADF EXIT
DADF EXIT MOTOR MOTOR
PL14.10
J760 ON +24V CLOCK J785
B11 1
BLU
DC COM
ON +24V CLOCK
B12 3
BLU
3 DC COM
ON +24V CLOCK
B13 6
BLU DADF EXIT
MO ZONE
DC COM SENSOR 2
ON +24V CLOCK T G2
B14 4
BLU
DC COM
B10 2
ORN
B15 5 EXIT GATE

ORN SOLENOID
INTLK FAULT CODES
4 +24VDC DADF PWB 005-128:
PL14.3 DADF EXIT SENSOR 1 ON JAM (SIMPLEX)
DADF EXIT 005-129:
SENSOR 1 DC330 [005-209] DADF EXIT SENSOR 1 OFF JAM (SIMPLEX)
J757 P795 J795 J774 005-129
A1 6 1 3 DADF EXIT SENSOR 1 005-137:
VIO J774 J795 P795 (L)+5VDC J757 005-138 DADF EXIT SENSOR 2 ON JAM (SIMPLEX)
2 2 5 A2 005-142
YEL YEL
A3 4 3 1 005-155 005-138:
GRY 005-911 DADF EXIT SENSOR 1 ON JAM (DUPLEX)
005-142:
DADF EXIT DADF EXIT SENSOR 2 OFF JAM (DUPLEX)
SENSOR 2 DC330 [005-210]
5 PL14.23 DOCUMENT AT +5VDC
J775 005-143:
A4 3 4 3 DADF EXIT SENSOR 2 005-137 DADF EXIT SENSOR 2 OFF JAM
VIO J775 (L)+5VDC 005-143
DC COM 2 5 2 A5 005-158
YEL YEL 005-155:
A6 1 6 1 005-912 DADF EXIT SENSOR 1 OFF JAM (PUNCHED) (SIMPLEX)
GRY
+5VDC
005-156:
DADF EXIT SENSOR 1 OFF JAM (PUNCHED) (DUPLEX)
NOTE:
005-158:
1 DIAG CODE OPERATING DIAG CODE OPERATING DADF EXIT SENSOR 2 OFF JAM (PUNCHED DOC MODE)
SPEED SPEED
DC330[005-048] 55MM/SEC DC330[005-054] 220MM/SEC 005-911:
DADF EXIT SENSOR 1 STATIC JAM
6 DC330[005-049] 73.3MM/SEC DC330[005-057] 293.3MM/SEC
005-912:
DC330[005-050] 82.5MM/SEC DC330[005-058] 330MM/SEC DADF EXIT SENSOR 2 STATIC JAM
DC330[005-051] 110MM/SEC DC330[005-059] 440MM/SEC
DC330[005-052] 146.7MM/SEC DC330[005-060] 700MM/SEC
DC330[005-053] 165MM/SEC DC330[005-061] 460MM/SEC
A B C D E F G H J
5.11 DRIVE TRANSMISSION
TAKE AWAY ROLL NUDGER ROLL

1 (PRE REG. MOTOR) (FEED MOTOR)
PRE REG. MOTOR
REG. MOTOR PRE REG. ROLL

(PRE REG. MOTOR)
2 DOCUMENT
PATH
REG. ROLL TRAY MOTOR

(REG. MOTOR)
FEED MOTOR
4
EXIT MOTOR
5
NO.1 EXIT ROLL
NO.2 EXIT ROLL INVERT ROLL (EXIT MOTOR)
(EXIT MOTOR) (FEED MOTOR)
PLATEN MOTOR
PATEN EXIT ROLL

6
(PLATEN MOTOR)
A B C D E F G H J
5.12 CARRIAGE CONTROL
1
DC330 [062-005] (SCAN)
IIT/IPS PWB CARRIAGE
PL13.8 DC330 [062-006] (RETURN) MOTOR
PL13.7
CARRIAGE MOTOR ON
J721 +24V CLOCK /B
3
ORN
DC COM
CLOCK B
4
BLU
DC COM
2
CLOCK /A
5
YEL
DC COM MOT
CLOCK A
6 CARRIAGE
RED A DRIVE 5.13
DC COM
+24VDC
1
WHT
3
+24VDC
2
BLK
F1
+24VDC
IIT/IPS PWB
PL13.8
FAULT CODES
F2
TD +5VDC 062-360:
4 1 DC330 [062-212]
J722 J728 IIT REG. SENSOR BLOCKED CARRIAGE POSITION FAIL
A3 1 J728 (H) +5VDC J722 062-360
GRY 2 A2
YEL 062-389 062-389:
CARRIAGE OVERRUN
F2 FAIL (SCAN END)
+5VDC A1 3
VIO
DC COM
IIT REG. SENSOR
PL13.6 A
5
TD TEST POINT : J728-1(+) TO GND(-) = +1.2VDC
1
6
A B C D E F G H J
5.13 DOCUMENT ILLUMINATION
5.12 CARRIAGE
DRIVE
1
IPS FAN
LAMP FAN
IIT/IPS PWB LAMP BALLAST PWB LAMP BALLAST

PL13.8 PL13.9
EXPOSURE PWB
DC330 [062-002]
LAMP ON LAMP
J723 (L) +3.7VDC J702 PL13.9
2 3 3
J703
DC COM 1
ILLUMINATION
REMOTE
6 6
DC COM 2 N.C
+24VDC
4 4
5.14
3 N.C ILLUMINATION
F1 +24VDC
5 5
3 EXPOSURE LAMP
+24VDC
DC COM 4
1 1
DC COM
2 2
DC COM IIT/IPS PWB

PL13.8
LAMP FAN +3.3VDC

PL13.6 DC330 [062-282]
+24VDC
(F1) DC330 [062-015] LAMP FAN FAIL
4 LAMP FAN ON P730 J730 (H) +3.3VDC J722
J722 (H) +24VDC J730 P730 3 2 B9 062-356
B7 4 1
ORN RED WHT YEL
MOT
FAULT CODES
062-355:
B10 1 4 IPS FAN FAIL
VIO DC COM BLK
DC COM 062-356:
LAMP FAN FAIL
5
DC330 [062-004] (LOW) IPS FAN +3.3VDC

+24VDC PL13.6
(F1) DC330 [062-014] (HIGH) DC330 [062-281]
IPS FAN ON IPS FAN FAIL
(H) +24VDC J731 P731 P731 J731 (H) +3.3VDC
B3 4 1 3 2 B5 062-355
ORN RED WHT YEL
IPS FAN
SPEED HIGH
(L) +4.3VDC
B4 3 2 MOT
YEL BRN
DC COM
6
DC COM
B6 1 4
VIO BLK
DC COM
A B C D E F G H J
5.14 IMAGE EXPOSURE
IIT/IPS PWB
PL13.8
CCD FAN A IIT/IPS PWB

PL13.6 PL13.8
F2 DC330 [062-017]
+5VDC CCD FAN ON
J722 (H) +5VDC J729 P729
B11 4 1
GRY RED +3.3VDC
DC330 [062-280] FAULT CODES
2 CCD FAN FAIL
P729 J729 (H) +3.3VDC J722
MOT 3 2 B13 062-357 062-357:
WHT YEL CCD FAN FAIL
DC COM
B14 1 4
VIO BLK
DC COM
3 5.13
ILLUMINATION
5.8 DOCUMENT ON
PLATEN GLASS
LAMP
4
LENS AND CCD
LENS CCD 5.15

EXPOSED IMAGE
5
COOLING AIR
6
A B C D E F G H J
5.15 COPY/SCAN IMAGE INPUT PROCESSING (1 OF 3) CCM PWB

IIT/IPS PWB PL11.7
PL13.8
LENS/CCD
PL13.6 BW LS P719 SERIAL DATA B1 + P336 J3 J4 P335
IIT/IPS PWB J700 RTN J710 2 2
1 PL13.8 7 B4 . YELLOW VIDEO 5.16
.. DATA AND CONTROL
CL LS RTN SERIAL DATA B1 - 16
J710 J700 8 A5 1 1 ..
P ACS CCD
A2 2 .
SHP RTN SERIAL DATA A2 +
P SDOA 14 A8 062-371 8 8
B2 3
VCLK RTN 062-380 SERIAL DATA A2 -
P SCKA 16 A9 062-386 7 7
A3 4
V OUT BW1-4 B15,A16 .. MAGENTA VIDEO 5.16
CCD BW LS 27-30 SERIAL DATA C2 + . DATA AND CONTROL
B3 5 B16,A17 11 11 16
..
CCD CL LS V OUT R1,R2 SERIAL DATA C2 - .
A4 6 32,33 A18,B18 10 10
2 POR V OUT G1,G2
B8 15 35,36 B19,A20 SERIAL DATA D2 +
17 17
CCDCLK1 V OUT B1,B2
B9 17 38,39 A21,B21 . CYAN VIDEO 5.17
SERIAL DATA D2 - .. DATA AND CONTROL
PING PONG 16 16 16
A10 18 13 B7 .
SERIAL DATA A1 + ..
FLAT 27 27
B13 23 CABLE
SERIAL DATA A1 -
-3VDC 26 26
A7,B6 12,11 BDEC PWB
PL13.8 SERIAL DATA C1 + .. BLACK VIDEO 5.17
30 30 . DATA AND CONTROL
+3.3VDC J714 P714 16
3 A12,A13 20,22 .
B11,B12 19,21 SERIAL DATA C1 - ..
29 29
F4+5VDC
B14 25 SERIAL DATA D1 +
A14,A15 24,26 33 33 J1
ANA 10VDC SERIAL DATA D1 - ..
EXTENSION 32 32 ..
A1 1 MEMORY PWB
PL13.8 SERIAL DATA B2 + ..
B1 36 36 . RAW SCAN
.. DATA TO 3.7
A6 10 SERIAL DATA B2 - S2X
J717 P717 120
35 35 ..
B10
4 +3.3VDC ..
A11 J718 P718 ..
SCAN READY ..
B5 9 43 43
.
B17 31 DC COM SERIAL CLOCK 1 +
5 5
A19 34
SERIAL CLOCK 1 -
B20 37 4 4
062-362
A22 40 SERIAL CLOCK 2 + 062-790
14 14
B22 FLAT
CABLE SERIAL CLOCK 2 -
5 DC COM 13 13 FAULT CODES
+3.3VDC 062-362:
WM SENSED X HARD FAIL
47 47
062-371:
+3.3VDC LAMP FAIL
5.14 DC COM
EXPOSED IMAGE
BR SENSED 062-380:
48 48
PLATEN AGC FAIL
DC COM 062-386:
CCM PWB IIT-CCM PLATEN AOC FAIL
PL11.7 +3.3VDC
DC330 [062-272] CABLE
PL13.2 062-790:
SCAN START
6 P336 (L) +3.3VDC P719 X DETECT FAIL
45 45
IIT-CCM CABLE
DC COM PL13.2
A B C D E F G H J
5.16 COPY/SCAN IMAGE INPUT PROCESSING (2 OF 3)
CCM PWB BP PWB MCU PWB

PL11.7 PL11.7 PL11.1
1
J4 J 335 P/J 418
VIDEO DATA Y7 VIDEO DATA Y7
58 3
117 54
57 4
116 55
VIDEO DATA Y3 5 VIDEO DATA Y3
56
115 56
2
VIDEO DATA Y1 VIDEO DATA Y1 SWITCHED
55 6
YELLOW VIDEO
5.15 YELLOW VIDEO VIDEO DATA Y0 VIDEO DATA Y0 DATA AND CONTROL 6.1
DATA AND CONTROL 114 57
(COPY/SCAN)
VALID Y VALID Y
118 53
VIDEO CLOCK Y VIDEO CLOCK Y
51 10
PAGE REQUEST Y PAGE REQUEST Y
119 52
LINE REQUEST Y LINE REQUEST Y
59 2
3 TAG Y3 TAG Y3
54 7
TAG Y2 TAG Y2
113 58
TAG Y1 TAG Y1
53 8
TAG Y0 TAG Y0
112 59
VIDEO DATA M7 VIDEO DATA M7

48 13
107 64
4 47 14
106 65
46 15
105 66
VIDEO DATA M1 VIDEO DATA M1 SWITCHED
45
45 16
MAGENTA VIDEO
5.15 MAGENTA VIDEO VIDEO DATA M0 VIDEO DATA M0 DATA AND CONTROL 6.2
DATA AND CONTROL 104 67 (COPY/SCAN)
VALID M VALID M
108 63
5
VIDEO CLOCK M VIDEO CLOCK M
41 20
PAGE REQUEST M PAGE REQUEST M
109 62
LINE REQUEST M LINE REQUEST M
49 12
TAG M3 TAG M3
44 17
TAG M2 TAG M2
103 68
TAG M1 TAG M1
43 18
6 TAG M0 TAG M0
102 69
A B C D E F G H J
5.17 COPY/SCAN IMAGE INPUT PROCESSING (3 OF 3)

PL11.7 PL11.7 PL11.1
1
J4 J 335 P/J 418
VIDEO DATA C7 VIDEO DATA C7
38 23
97 74
37 24
96 75
36 25
95 76
2
VIDEO DATA C1 VIDEO DATA C1 SWITCHED
35 26
CYAN VIDEO
5.15 CYAN VIDEO VIDEO DATA C0 VIDEO DATA C0 DATA AND CONTROL 6.3
DATA AND CONTROL 94 77
(COPY/SCAN)
VALID C VALID C
98 73
VIDEO CLOCK C VIDEO CLOCK C
31 30
PAGE REQUEST C PAGE REQUEST C
99 72
LINE REQUEST C LINE REQUEST C
39 22
3 TAG C3 TAG C3
34 27
TAG C2 TAG C2
93 78
TAG C1 TAG C1
33 28
TAG C0 TAG C0
92 79
VIDEO DATA K7 VIDEO DATA K7

28 33
87 84
4 VIDEO DATA K5 VIDEO DATA K5
27 34
86 85
26 35
85 86
VIDEO DATA K1 VIDEO DATA K1 SWITCHED
25
45 36
5.15 BLACK VIDEO BLACK VIDEO
DATA AND CONTROL VIDEO DATA K0 VIDEO DATA K0 DATA AND CONTROL 6.4
84 87 (COPY/SCAN)
VALID K VALID K
5 88 83
VIDEO CLOCK K VIDEO CLOCK K
21 40
PAGE REQUEST K PAGE REQUEST K
89 82
LINE REQUEST K LINE REQUEST K
29 32
TAG K3 TAG K3
24 37
TAG K2 TAG K2
83 88
TAG K1 TAG K1
23 38
6 TAG K0 TAG K0
82 89
A B C D E F G H J
5.18 PRINT IMAGE INPUT PROCESSING (1 OF 2)

PL11.7 PL117 PL11.1
CCM RISER PWB
1 PL11.7
P/J 391 P/J 418

VIDEO DATA Y7
FIREWIRE PWB 58 3
PL11.7
VIDEO DATA Y6
157 54
VIDEO DATA Y5
57 4
J102 P101 J6 VIDEO DATA Y4
156 55
5 VIDEO DATA Y3
2 56
VIDEO DATA Y2
155 56
VIDEO DATA Y1
55 6
YELLOW VIDEO
PORT1 57 VIDEO DATA Y0 DATA AND CONTROL 6.1
IMAGE (IEEE-1349 ) 154 (PRINT)
3.7 DATA FROM NETWORK
CONTROLLER VALID Y
158 53
VIDEO CLOCK Y
51 10
PAGE REQUEST Y
159 52
3 LINE REQUEST Y
59 2
TAG Y3
54 7
TAG Y2
153 58
TAG Y1
53 8
TAG Y0
152 59
VIDEO DATA M7
48 13
4 VIDEO DATA M6
147 64
VIDEO DATA M5
47 14
VIDEO DATA M4
146 65
VIDEO DATA M3
46 15
VIDEO DATA M2
145 66
VIDEO DATA M1
45 16 MAGENTA VIDEO
VIDEO DATA M0 DATA AND CONTROL 6.2
5 144 67 (PRINT)
VALID M
148 63
VIDEO CLOCK M
41 20
PAGE REQUEST M
149 62
LINE REQUEST M
49 12
TAG M3
44 17
TAG M2
143 68
6 TAG M1
43 18
TAG M0
142 69
A B C D E F G H J
5.19 PRINT IMAGE INPUT PROCESSING (2 OF 2)

1 PL11.7 PL11.7 PL11.1
P/J 391 P/J 418

VIDEO DATA C7
38 23
CCM RISER PWB VIDEO DATA C6
PL11.7 137 74
VIDEO DATA C5
37 24
FIREWIRE PWB VIDEO DATA C4
PL11.7 136 75
VIDEO DATA C3
J102 P101 J6 36 25
2 VIDEO DATA C2
135 76
VIDEO DATA C1 SWITCHED
35 26
CYAN VIDEO
77 VIDEO DATA C0 DATA AND CONTROL 6.3
134 (PRINT)
VALID C
138 73
PORT1
IMAGE (IEEE-1349 ) VIDEO CLOCK C
3.7 31 30
DATA FROM NETWORK
CONTROLLER PAGE REQUEST C
139 72
LINE REQUEST C
3 39 22
TAG C3
34 27
TAG C2
134 78
TAG C1
33 28
TAG C0
132 79
VIDEO DATA K7
28 33
VIDEO DATA K6
4 127 84
VIDEO DATA K5
27 34
VIDEO DATA K4
126 85
VIDEO DATA K3
26 35
VIDEO DATA K2
125 86
VIDEO DATA K1 SWITCHED
25 36
BLACK VIDEO
VIDEO DATA K0 DATA AND CONTROL 6.4
124 87 (PRINT)
5 VALID K
128 83
VIDEO CLOCK K
21 40
PAGE REQUEST K
129 82
LINE REQUEST K
29 32
TAG K3
24 37
TAG K2
123 88
TAG K1
6 23 38
TAG K0
122 89
A B C D E F G H J
6.1 YELLOW LASER CONTROL
6.5 LASER BEAM

Y,M TO MPD
1
ROS ASSY Y,M

PL5.1
MPD PWB
MCU PWB LDD PWB Y Y,M
PL11.1 VIDEO DATA
JA421 J345A Y
5-20 Y 46-31
33-48 18-3
P/J 418 LD RESET YMC MONITOR 6.2
VIDEO DATA Y7 23 28 J4A R1 J1 R1 J1 R1 MONITOR M
3 Y
LD DATA Y 2 2 5
2 VIDEO DATA Y6 24 27 YEL
54 CRUD Y YEL
VIDEO DATA Y5 25 26
4 1 3
VIDEO DATA Y4 DC COM VIO
55 SCR START Y DC COM
VIDEO DATA Y3 26 25
5 SCCNTY Y MCU PWB
VIDEO DATA Y2 27 24 DC COM PL11.1
SWITCHED 56 APC START Y
YELLOW VIDEO VIDEO DATA Y1 28 23 3 1
GRY
DATA AND CONTROL 6 MONSW Y FAULT CODES
VIDEO DATA Y0 29 22 LD Y
(PRINT) +5VDC
57 061-310:
5.18 VALID Y
SWITCHED 53 CLAPPER 1 FAIL
3 YELLOW VIDEO VIDEO CLOCK Y DC330 [061-208]
5.16 DATA AND CONTROL 10 J345B Y LD ALARM Y JB421 061-310 061-326:
(COPY/SCAN) 26 25 061-334 ROS CONNECT (Y)
061-336 FAIL
PAGE REQUEST Y
52 061-341
061-334:
061-600 Y/M ROS VDD FAIL
CD SBL J345A Y JA421 061-604
LINE REQUEST Y JB421 J345B Y 50 1
2 Y 061-336:
5-20 46-31 Y/M ROS VDD DOWN
33-48 18-3 DC COM FAIL
1 50
TAG Y3 VIDEO DATA Y
7 23 28 061-341:
LD CLOCK Y J345B Y JB421 +3.3VDC ROS LD (Y) FAIL
TAG Y2 24 27 1 50
58
4 061-600:
ROS CONNECT Y 061-326 ROS DATA (Y) FAIL
SCUD Y 50 1
26 25 061-604:
TAG Y1 CKAPC Y ROS LD (Y) ALARM
8 27 24 FLAT
TAG Y0 OFCAN Y CABLE
59 28 23 Y,M PL5.1
VREF Y
30 21
DC330 [061-005]
LASER Y,M ON
LD LASER BEAM Y 6.5
5
LD Y
JA421 +5VDC J345A Y
2 49
LD Y +5VDC
3 48
4,21,22,29, DC COM
47,30,29,
31,32,49 21,20,19,2
DC COM DC COM
LD Y
JB421 +5VDC J345B Y
2 49
LD Y +5VDC
3 48
6
LD Y +5VDC 4,21,22,29, DC COM 47,30,29, LD Y
31,32,49 21,20,19,2 +5VDC
DC COM DC COM
FLAT
CABLE
Y,M PL5.1
A B C D E F G H J
6.2 MAGENTA LASER CONTROL

ROS ASSY Y,M
PL5.1
1
LDD PWB M
6.1
MONITOR M J4B R1 MCU PWB
2 PL11.1
YEL
MCU PWB FAULT CODES

PL11.1 JA422 J1A M
VIDEO DATA M 061-310 061-310:
46-31 5-20 CLAPPER 1 FAIL
061-334
18-3 33-48
DC330 [061-209] 061-336
P/J 418 LD RESET YMC 061-327:
VIDEO DATA M7 28 23 J1B M LD ALARM M JB422 061-342 ROS CONNECT (M) FAIL
2 13 LD DATA M 25 26 061-601
VIDEO DATA M6 27 24 061-605 061-334:
64 CRUD M
VIDEO DATA M5 26 25 Y/M ROS VDD FAIL
14
VIDEO DATA M4 DC COM J1A M JA422 061-336:
65 SCR START M 1 50 Y/M ROS VDD DOWN FAIL
VIDEO DATA M3 25 26
15 SCCNTY M ROS CONNECT M 061-342:
SWITCHED VIDEO DATA M2 24 27 50 1 DC COM ROS LD (M) FAIL
MAGENTA VIDEO 66 APC START M
DATA AND CONTROL VIDEO DATA M1 23 28 +3.3VDC
5.18 16 MONSW M J1B M JB422 061-601:
(PRINT) VIDEO DATA M0 22 29 50 1 ROS DATA (M) FAIL
67
SWITCHED 061-327 061-605:
3 VALID M 1 50 ROS LD (M) ALARM
MAGENTA VIDEO 63
5.16 DATA AND CONTROL VIDEO CLOCK M JB422 J1B M FLAT
(COPY/SCAN) 20 46-31 CD SBL M 5-20 CABLE
18-3 33-48 Y,M PL5.1
VIDEO DATA M DC330 [061-005]
28 23
LD CLOCK M LASER Y,M ON
PAGE REQUEST M 27 24
62
LINE REQUEST M
12
SCUD M
25 26
CKAPC M 6.5
TAG M3 24 27 LD LASER BEAM M
17 OFCAN M
4 23 28
TAG M2 VREF M
68
21 30
TAG M1
18
TAG M0
69
JA422 J1A M
LD M +5VDC
49 2
LD M +5VDC
5 48 3
47,30,29, DC COM 4,21,22,29, 4,21,22,29,

21,20,19,2 31,32,49 31,32,49
DC COM JB422 DC COM
LD M +5VDC J1B M
49 2
LD M +5VDC
48 3
LD M 47,30,29, DC COM 4,21,22,29, LD M
+5VDC +5VDC
21,20,19,2 31,32,49
DC COM DC COM
FLAT
6 CABLE
Y,M PL5.1
A B C D E F G H J
6.3 CYAN LASER CONTROL

ROS ASSY C,K
PL5.1
6.6 LASER BEAM
1 C, K TO MPD
MCU PWB
PL11.1 LDD PWB C
J345A C MPD PWB
JA423 C,K
5-20 VIDEO DATA C 46-31
33-48 18-3
P/J 418 LD RESET YMC
VIDEO DATA C7 23 28 MONITOR 6.4
LD DATA C C J4A R2 J1 R2 J1 R2 MONITOR K
23
2 24 27 2 2 5
VIDEO DATA C6 CRUD C YEL
74 25 26
VIDEO DATA C5 1 3
24 DC COM VIO
SCR START C
VIDEO DATA C4 26 25 DC COM DC COM
75 SCCNTY C
VIDEO DATA C3 27 24 3 1
SWITCHED GRY
5.19 25 APC START C MCU PWB
CYAN VIDEO 28 23 LD C
VIDEO DATA C2 +5VDC PL11.1
DATA AND CONTROL 76 MONSW C
(PRINT) 29 22 FAULT CODES
VIDEO DATA C1
SWITCHED 26 DC330 [061-210] 061-311:
CYAN VIDEO 061-311
VIDEO DATA C0 J345B C LD ALARM C JB423 CLAPPER 2 FAIL
3 5.17 DATA AND CONTROL 77 26 25 061-335
(COPY/SCAN) 061-337 061-328:
VALID C JB423 J345B C J345A C JA423 061-343 ROS CONNECT (C) FAIL
73 5-20 CD SBL C 46-31 50 1 061-602
VIDEO CLOCK C 33-48 18-3 061-606 061-335:
30 VIDEO DATA C DC COM C/K ROS VDD FAIL
23 28 1 50
PAGE REQUEST C 061-337:
72 LD CLOCK C
24 27 J345B C JB423 +3.3VDC C/K ROS VDD DOWN FAIL
LINE REQUEST C SCUD C 1 50
22 26 25 061-343:
TAG C3 CKAPC C ROS CONNECT C ROS LD (C) FAIL
27 27 24 50 1 061-328
OFCAN C
TAG C2 28 23 061-602:
78 VREF C ROS DATA (C) FAIL
4 30 21 FLAT
TAG C1 CABLE
28 DC330 [061-007] 061-606:
C,K PL5.1 ROS LD (C) ALARM
LASER C, K ON
TAG C0
79
LD
6.6
LASER BEAM C
JA423 LD C +5VDC J345A C

2 49
LD C +5VDC
3 48
4,21,22,29, DC COM 47,30,29,

31,32,49 21,20,19,2
DC COM J345B C DC COM
JB423 LD C +5VDC
2 49
LD C +5VDC
3 48
6
LD C 4,21,22,29, DC COM 47,30,29, LD C
+5VDC +5VDC
31,32,49 21,20,19,2
DC COM FLAT DC COM
CABLE
C,K PL5.1
A B C D E F G H J
6.4 BLACK (K) LASER CONTROL

ROS ASSY C,K
PL5.1
1 LDD PWB K
6.3
MONITOR K J4B R2
2
YEL
MCU PWB
PL11.1
MCU PWB FAULT CODES
PL11.1 JA424 J1A K
46-31 VIDEO DATA K 5-20 061-311:
18-3 33-48 CLAPPER 2 FAIL
P/J 418 LD RESET K
VIDEO DATA K7 28 23 061-329:
33 LD DATA K DC330 [061-211] ROS CONNECT (K)
VIDEO DATA K6 27 24 J1B K LD ALARM K JB424 061-311 FAIL
2 84 CRUD K 25 26
VIDEO DATA K5 26 25 061-335
061-335:
34 061-337
VIDEO DATA K4 DC COM C/K ROS VDD FAIL
SWITCHED 061-340
5.19 85 SCR START K
BLACK VIDEO VIDEO DATA K3 25 26 J1A K 061-603
JA424 061-337:
DATA AND CONTROL 35 SCCNTY K 1 50 061-607 C/K ROS VDD DOWN
(PRINT) VIDEO DATA K2 24 27
86 FAIL
ROS CONNECT K
SWITCHED VIDEO DATA K1 50 1 DC COM
36 APC START K 061-340:
BLACK VIDEO VIDEO DATA K0 23 28 ROS LD (K) FAIL
5.17 DATA AND CONTROL 87 MONSW K J1B K JB42K +3.3VDC
(COPY/SCAN) 22 29 50 1
VALID K 061-603:
3 83 50 1 ROS DATA (K) FAIL
VIDEO CLOCK K 1 50 061-329
40 JB424 J1B K
PAGE REQUEST K 46-31 CD SBL K 5-20 061-607:
82 FLAT ROS LD (K) ALARM
LINE REQUEST K 18-3 33-48 CABLE
32 VIDEO DATA K C, K PL5.1
TAG K3 28 23
37 LD CLOCK K
TAG K2 27 24 DC330 [061-007]
88 SCUD K LASER C,K ON
TAG K1 25 26 HI SPD
38 CKAPC K
TAG K0 24 27 DC330 [061-008]
89 OFCAN K LASER C,K ON
23 28 LO SPD
VREF K
4 21 30
6.6
LD LASER BEAM K
JA424 LD K +5VDC J1A K

49 2
5 LD K +5VDC
48 3
47,30,29, DC COM 4,21,22,29,

21,20,19,2 31,32,49
DC COM JB424 DC COM
LD K +5VDC J1B K
49 2
LD K +5VDC
48 3
LD K 47,30,29, DC COM 4,21,22,29, LD K
+5VDC +5VDC
21,20,19,2 31,32,49
DC COM DC COM
6 FLAT
CABLE
C,K PL5.1
A B C D E F G H J
6.5 LASER SCAN Y,M DRIVE CONTROL

MCU PWB
PL11.1
POLYGON
1 ROS ASSY Y,M
PL5.1 LOCK 2.3
MCU PWB ROS MOTOR Y,M Y,M
PL11.1 DC330 061-001] (HI SPD)
DC330 061-002] (LO SPD) DC330 [061-200] +5VDC
ROS MOTOR Y,M ON
J409 (L)+6VDC P247 Y J7 R1 J6 R1 ROS MOTOR Y,M
8 3 3 3 J6 R1 J7 R1 P247 Y READY(L)+5VDC J409
GRY YEL 2 4 2 9 061-320
YEL GRY
DC COM ROS MOTOR
CLOCK FAULT CODES
10 1 5 1
GRY YEL 061-313:
DC COM MOT A SOS LONG Y,M FAIL
2 6 5 1 5 061-317:
GRY ORN
SOS SHORT Y,M FAIL
+24VDC
7 4 2 4 061-320:
GRY VIO ROS MOTOR Y,M FAIL
DC330 [061-202]
DC COM NO SOS FAIL Y,M 061-323:
NO SOS Y,M FAIL
LDD PWB SOS PWB Y,M B LDD PWB DC330 [061-204] LD M
M M SOS LONG FAIL Y,M +5VDC 061-338:
J3 R1 J5 R1 SOS STOP Y,M FAIL
1 3 DC330 [061-206] 061-313
J5 R1 J3 R1 J1A M SOS SHORT FAIL Y,M JA422 061-317
DC COM 2 2 30 21
061-323
3 FLAT 061-338
3 1
CABLE
LD M Y,M PL5.1
+5VDC
B
LASER BEAM Y,M
TO SOS
LDD PWB Y
LDD PWB M
MPD PWB Y,M LASER BEAM 6.1

4 Y,M TO MPD
6.1
LASER BEAM Y
A
6.2
LASER BEAM M
5
SCANNED 9.9
YELLOW IMAGE
SCANNED 9.9
MAGENTA IMAGE
6
A B C D E F G H J
6.6 LASER SCAN C,K DRIVE CONTROL
1
MCU PWB
PL11.1
POLYGON
ROS ASSY C,K
PL5.1 LOCK 2.3
MCU PWB ROS MOTOR C,K C,K
PL11.1 DC330 061-003] (HI SPD) DC330 [061-201]
DC330 061-004] (LO SPD) ROS MOTOR C,K +5VDC
ROS MOTOR C,K ON READY
J409 (L)+6VDC P247 C J7 R2 J6 R2
3 3 3 3 J6 R2 J7 R2 P247 C (L)+5VDC J409
GRY YEL 2 4 2 4 061-321
YEL GRY
DC COM ROS MOTOR
CLOCK FAULT CODES
5 1 5 1
2 GRY YEL 061-315:
SOS LONG C,K FAIL
DC COM MOT A
1 5 1 5 061-319:
GRY ORN SOS SHORT C,K FAIL
+24VDC
061-321:
2 4 2 4 ROS MOTOR C,K FAIL
GRY VIO DC330 [061-203]
DC COM NO SOS FAIL C,K
061-325:
DC330 [061-205] NO SOS C,K FAIL
LDD PWB K SOS PWB C,K B LDD PWB K SOS LONG FAIL C,K LD K
+5VDC 061-339:
J3 R2 J5 R2 DC330 [061-207] SOS STOP C,K FAIL
1 3 061-315
3 J5 R2 J3 R2 J1A K SOS SHORT FAIL C,K JA424 061-319
DC COM 2 2 30 21
061-325
061-339
3 1 FLAT
CABLE
LD K C,K PL5.1
+5VDC
LDD PWB C
LASER BEAM C,K B
4 TO SOS
LDD PWB K
MPD PWB C,K

LASER BEAM 6.3
C,K TO MPD
6.3
LASER BEAM C
5 A
6.4
LASER BEAM K
SCANNED 9.9
CYAN IMAGE
SCANNED 9.8
BLACK IMAGE
6
A B C D E F G H J
7.1 TRAY 1 PAPER SIZE SENSING
TRAY MODULE TRAY 1 PAPER SIZE SENSOR

PWB PL2.1
1 PL11.3
J467 J128
A4 1
GRY
AV REF
+3.3VDC
A2 3
GRY MCU PWB
DC COM PL11.1
TRAY
SW4 SW3 SW2 SW1 MODULE AVREF
PWB DC140 [071-200] +3.3VDC
PL11.3
TRAY 1 SIZE SENSOR
J128 J467 J461 J403 STATUS CODES
OUTPUT SIGNAL
2 A3 B18 B1 07-514-01:
2 GRY GRY 07-546-01
+3.3VDC TRAY 1 OPEN
DC330 [071-202] 07-514-01
TRAY 1 SW5 ON 07-546-01:
SW5
(L)+3.3VDC TRAY 1 MEDIA OR TYPE MISMATCH
4 A1 B17 B2
GRY GRY
NOTE: 1 PAPER SIZE IS SENSED BY VOLTAGE VALUE CORRESPONDING TO COMBINED RESISTANCE VALUE OF
PAPER SIZE SENSOR AND SW5 ON/OFF. THE TABLE SHOWS THE RELATION BETWEEN PAPER SIZE,
AND SWITCH ON/OFF COMBINATION PATTERN AND VOLTAGE VALUE.
3 ANY COMBINATION OTHER THAN THE LISTED ONES LEADS TO UNDEFINED SIZE.
VOLTAGE
PAPER SIZE S1 S2 S3 S4 S5
(J403-B1)
NO TRAY OFF OFF OFF OFF OFF 3.08

A5S
3 OFF OFF ON OFF OFF 2.65
5.5"X8.5"S
B5S OFF OFF ON ON ON 2.44
8.5"X13"S OFF ON OFF ON OFF 2.03 SW2 SW1
8.5"X14"S OFF ON OFF ON ON 2.03

4
A4S OFF ON ON OFF OFF 1.82
8.5"X11"S OFF ON ON OFF ON 1.82 SW3
8"X10"S OFF ON ON ON ON 1.61

12.6"X19.2"S
13"X19"S( 3 ON OFF OFF OFF ON 1.42 SW4
SRA3 S
13"X18"S 3 ON OFF OFF ON ON 1.21
12"X18"S
A4L ON OFF ON OFF OFF 1.00 SW5
5 A3S ON OFF ON ON OFF 0.80
B5L
3 ON ON OFF OFF ON 0.60
7.25"X10.5"L
8 FOLD S ON ON OFF ON OFF 0.40
B4S ON ON OFF ON ON 0.40
8.5"X11"L ON ON ON OFF OFF 0.20
16 FOLD L
3 ON ON ON OFF ON 0.20
7.25"X10.5"L
11"X17"S ON ON ON ON ON 0.00
6
2 DC140[ 071-200] DISPLAYS TRAY 1 PAPER SIZE A/D VALUE.
THE VALUE IS NORMALLY IN THE OUTPUT RANGE BELOW:
11"X17" LOADED = 0~63
A5 SEF LOADED = 800~863
TRAY SLID OUT = 928~1023
3 SWITCHING BETWEEN THE PAPER SIZES IS DONE IN DIAG.
A B C D E F G H J
TRAY MODULE TRAY 2 PAPER SIZE SENSOR

PWB PL2.1
1 PL11.3
J467 J129
B10 1
GRY
AV REF
+3.3VDC
B8 3
GRY MCU PWB
DC COM PL11.1
TRAY
SW4 SW3 SW2 SW1 MODULE AVREF
PWB DC140 [072-200] +3.3VDC
PL11.3
TRAY 2 SIZE SENSOR
J129 J467 J461 OUTPUT SIGNAL J403 STATUS CODES
2 2 A3 B16 B3
GRY GRY 07-546-02 07-514-02:
DC330 [072-202] +3.3VDC TRAY 2 OPEN
07-514-02
SW5 TRAY 2 SW5 ON 07-546-02:
(L)+3.3VDC
4 B7 B15 B4 TRAY 2 MEDIA OR TYPE MISMATCH
GRY GRY
PAPER SIZE SENSOR AND SW5 ON/OFF. THE TABLE SHOWS THE RELATION BETWEEN PAPER SIZE,
3 ANY COMBINATION OTHER THAN THE LISTED ONES LEADS TO UNDEFINED SIZE.
VOLTAGE
PAPER SIZE S1 S2 S3 S4 S5
(J403-B3)
NO TRAY OFF OFF OFF OFF OFF 3.08

A5S OFF OFF ON OFF OFF 2.65
5.5"X8.5"S 3
B5S OFF OFF ON ON ON 2.44
8.5"X13"S OFF ON OFF ON OFF 2.03 SW2 SW1
8.5"X14"S OFF ON OFF ON ON 2.03

4
A4S OFF ON ON OFF OFF 1.82
8.5"X11"S OFF ON ON OFF ON 1.82 SW3
8"X10"S OFF ON ON ON ON 1.61
12.6"X19.2"S
13"X19"S( 3 ON OFF OFF OFF ON 1.42 SW4
SRA3 S
13"X18"S 3 ON OFF OFF ON ON 1.21
12"X18"S
A4L ON OFF ON OFF OFF 1.00 SW5
5 A3S ON OFF ON ON OFF 0.80
B5L
3 ON ON OFF OFF ON 0.60
7.25"X10.5"L
8 FOLD S ON ON OFF ON OFF 0.40
B4S ON ON OFF ON ON 0.40
8.5"X11"L ON ON ON OFF OFF 0.20
16 FOLD L
3 ON ON ON OFF ON 0.20
7.25"X10.5"L
11"X17"S ON ON ON ON ON 0.00
6
2 DC140[ 072-200] DISPLAYS TRAY 2 PAPER SIZE A/D VALUE.
11"X17" LOADED = 0~63
A5 SEF LOADED = 800~863
3 SWITCHING BETWEEN THE PAPER SIZES IS DONE IN DIAG.
A B C D E F G H J
TRAY MODULE
PWB TRAY 3 PAPER SIZE SENSOR
1 PL11.3 PL2.3 1
J467 +3.3VDC J130
B6 1
GRY
MCU PWB
AV REF PL11.1
+3.3VDC DC COM
B4 3
GRY
DC COM TRAY
MODULE 2
SW3 SW1 PWB AVREF
PL11.3 +3.3VDC
DC140 [073-200] STATUS CODES
TRAY 3 SIZE SENSOR 07-514-03:
J130 J467 J461 OUTPUT SIGNAL J403 07-546-03
2 2 B5 B14 B5 TRAY 3 OPEN
GRY GRY
07-514-03 07-546-03:
TRAY 3 MEDIA OR TYPE MISMATCH
3 PAPER SIZE SENSOR. THE TABLE SHOWS THE RELATION BETWEEN PAPER SIZE,
ANY COMBINATION OTHER THAN THE LISTED ONES LEADS TO UNDEFINED SIZE.
VOLTAGE
PAPER SIZE SW1 SW3
(J403-B5)
NO TRAY OFF OFF 3.08

B5L/7.25"X10.5"L OFF ON 2.65
8.5"X11"L ON OFF 1.42
4
A4L ON ON 1.00
SW3 SW1
2
DC140[ 073-200] DISPLAYS TRAY 3 PAPER SIZE A/D VALUE.
A4 LEF LOADED = 304~367
B5 LEF LOADED = 800~863
6
A B C D E F G H J
TRAY MODULE
PWB TRAY 4 PAPER SIZE SENSOR
1 PL11.3 PL2.3 1
J467 +3.3VDC J131
B3 1
GRY
MCU PWB
AV REF PL11.1
+3.3VDC DC COM
B1 3
GRY
DC COM TRAY
MODULE 2
SW3 SW1 PWB AVREF
PL11.3 +3.3VDC
TRAY 4 SIZE SENSOR 07-514-04:
J131 J467 J461 OUTPUT SIGNAL J403 07-546-04
2 TRAY 4 OPEN
2 B2 B13 B6
GRY GRY 07-514-04 07-546-04:
3 PAPER SIZE SENSOR. THE TABLE SHOWS THE RELATION BETWEEN PAPER SIZE,
ANY COMBINATION OTHER THAN THE LISTED ONES LEADS TO UNDEFINED SIZE.
VOLTAGE
PAPER SIZE SW1 SW3
(J403-B5)
NO TRAY OFF OFF 3.08

B5L/7.25"X10.5"L OFF ON 2.65
8.5"X11"L ON OFF 1.42
4
A4L ON ON 1.00
SW3 SW1
2
DC140[ 074-200] DISPLAYS TRAY 4 PAPER SIZE A/D VALUE.
A4 LEF LOADED = 304~367
B5 LEF LOADED = 800~863
6
A B C D E F G H J
7.5 TRAY 5 (NO HCF/STANDARD HCF) PAPER SIZE SENSING

TRAY 5 A
PAPER
SIZE MCU PWB
MCU PWB SENSOR PL11.1
1 PL11.1 PL3.5
1
J407 P679A J679A J639 P639 J113
A3 8 3 8 7 1 DC140 [075-200]
GRY GRY YEL TRAY 5 SIZE SENSOR
AV REF J113 P639 J639 J679A P679A OUTPUT SIGNAL J407
+3.3VDC 3 6 9 2 9 A2 07-535 STATUS CODES
YEL ORN GRY
A1 10 1 10 5 2 07-535:
GRY GRY YEL DC COM TRAY 5 EMPTY
DC COM
07-546-05:
TRAY 5 MEDIA OR
2 DC330 [075-202] TYPE MISMATCH
+3.3VDC
SHEET AT
SJ33 SJ33 P638 J638 J118 TRAY 5 PAPER SENSOR
A6 5 6 5 10 1 3 4 6 1 J118 J638 P638 (L)+3.3VDC
GRY WHT YEL YEL GRY 2 5 5 11 4 7 4 A7 07-546-05
GRY YEL YEL GRY
+5VDC
A4 7 4 7 8 7 10 6 4 3
GRY GRY YEL YEL GRY
DC COM
TRAY 5 PAPER SENSOR
PL3.7 B
+5VDC
DC330 [075-203]
3 J115 TRAY 5 PAPER SET
5 1 J115 (H)+5VDC
YEL 2 12 3 8 3 A8
YEL YEL GRY
12 3
YEL
C TRAY 5 PAPER SET
SENSOR
PL3.5
4
1 PAPER WIDTH (FAST SCAN) IS SENSED BY VOLTAGE VALUE CORRESPONDING TO COMBINED RESISTANCE VALUE OF MSI PAPER SIZE SENSOR.
THE TABLE SHOWS THE RELATION BETWEEN PAPER SIZE (WIDTH) AND VOLTAGE VALUE.
VOLTAGE VOLTAGE
PAPER SIZE PAPER SIZE
(P639-6) (P639-6)
POSTCARD S 2.91 B5L
1.07
A6S 2.88 B4S
B6S 2.58 16 FOLD L
C 1.01
5.5"X8.5"S 2.50 8 FOLD S
5
A5S 2.38 8.5"X11"L
0.82
B5S 1.98 11"X17"S
A5L A4L
A4S
1.65
A3S
*0.62
8.5"X11"S 12"X18"S 0.56 * REF
8.5"X12.4"S 12.6"X17.7"S 0.34 PAPER LENGTH (SIZE IN SLOW SCAN) IS SENSED BY
8.5"X13"S
*1.59 13"X19"S 0.23 HOW LONG PAPER TAKES TO PASS ON REGI. SENSOR.
8.5"X14"S
6 8"X10"L 1.75
A
A B C D E F G H J
7.6 STANDARD HCF OPTION (TRAY 6) PAPER SIZE SENSING AND TRAY SET
HCF PWB
HCF PWB PL18.8
PL18.8
DC330 [078-202] +5VDC
1 TRAY 6 SIZE SENSOR
JF01 PF51 JF51 A (LETTER) BLOCKED
12 1 3 1 JF51 PF51 (H)+5VDC JF01
GRY RED 2 2 2 11
BLU YEL
+5VDC
10 3 1 3
VIO BLK
TRAY 6 SIZE SENSOR 1
DC COM
(LETTER)
PL18.8
+5VDC
TRAY 6 SIZE SENSOR 07-546-06 07-514-06:
2 PF52 JF52 B (A4) BLOCKED
9 1 3 1 JF52 PF52 (H)+5VDC 07-514-06 TRAY 6 OPEN
GRY RED 2 2 2 8
BLU YEL 07-546-06:
+5VDC
7 3 1 3
VIO BLK
DC COM TRAY 6 SIZE SENSOR
(A4)
PL18.8
+5VDC
DC 330 [078-204]
PF53 JF53 C TRAY 6 TRAY IN DETECTED
6 1 3 1 JF53 PF53 (H)+5VDC
3 GRY RED 2 2 2 5
+5VDC BLU YEL
4 3 1 3
VIO BLK
DC COM
TRAY 6 IN SENSOR B
PL18.1 A
NOTE:
1 PAPER SIZE IS DETERMINED BY COMBINATION OF OUTPUTS OF TRAY SIZE SENSORS, AS FOLLOWS:
TRAY 6 PAPER SIZE TRAY 6 PAPER SIZE

PAPER SIZE SENSOR (A4) SENSOR (LETTER)
A4L OFF ON
*B5L OFF OFF

5 7.25"X10.5"L C
8.5"X11"L ON OFF
**NON-STANDARD - -
* SWITCHING BETWEEN THE PAPER SIZES CAN BE DONE IN DIAG.

DC131[742-013] (0: SENSED PAPER SIZE, 1: B5L/16 FOLD, 2: 7.25"X10.5")
**WIDTH: 297~330MM, LENGTH: 210~241MM
6
A B C D E F G H J
TRAY MODULE PWB

1 PL11.3
MCU PWB TRAY 1 LIFT/
PL11.1 TRAY 1 LIFT/FEED +5VDC FEED
MOTOR DIRECTION MOTOR TRAY 1
FEED=(H)+5VDC PL2.6 8.1
J404 LIFT =(L)+5VDC J462 J463 CLOCK A P661 J661 J220 FEED DRIVE
B7 B10 A6 10 6 1
GRY GRY
GRY +5VDC
DC COM DC COM
TRAY 1
TRAY 1 LIFT/FEED CLOCK B
MOTOR CLOCK STACKED 8.1
A5 11 5 2
B6 B11 GRY GRY PAPER
GRY
DC COM
DC COM DC330 [071-001] (PRE FEED)
DC330 [071-002] (FEED) CLOCK /A
2 A2 14 2 5
DC330 [071-004] (LIFT) +5VDC GRY GRY
TRAY 1 LIFT/FEED MOTOR ON DC COM MOT
(L)+5VDC
B5 B12 CLOCK /B
GRY A1 15 1 6
GRY GRY
DC COM
+5VDC DC COM
MOTOR CURRENT 1
FEED=(L)+5VDC
LIFT =(H)+5VDC A4 12 4 3
GRY GRY
B4 B13
GRY
DC COM
+5VDC A3 13 3 4
MOTOR CURRENT 2 GRY GRY
3 FEED=(H)+5VDC TRAY F2
LIFT =(H)+5VDC +24VDC
B3 B14
GRY
DC COM B A
OPERATOR
LOADED PAPER
4
TRAY MCU PWB
MODULE PL11.1
PWB TRAY
PL11.3 MODULE
PWB DC330 [071-200] +3.3VDC
PL11.3 TRAY 1 STACK HEIGHT
J463 P661 J661 J101 SENSOR LIFT UP
A7 9 7 3 J101 J661 P661 J463 J461 (H)+3.3VDC J403 FAULT CODES
GRY GRY 1 9 7 A9 B6 B13 071-210
GRY GRY GRY 071-210:
+5VDC
TRAY 1 LIFT FAULT
A8 8 8 2 STATUS CODES
GRY GRY
5 DC COM TRAY 1 STACK HEIGHT 07-544:
SENSOR TRAY 1 EMPTY
PL2.6 A
+3.3VDC
DC330 [071-201]
J102 TRAY 1 EMPTY
A10 6 10 3 J102 (H)+3.3VDC
GRY GRY 1 12 4 A12 B7 B12 07-544
+5VDC GRY GRY GRY
A11 5 11 2
6 GRY GRY
DC COM TRAY 1 PAPER
SENSOR
PL2.6 B
A B C D E F G H J
TRAY MODULE PWB

1 PL11.3
PL11.1 TRAY 2 LIFT/FEED +5VDC FEED
MOTOR DIRECTION MOTOR TRAY 2
FEED=(H)+5VDC PL2.8 8.1
J404 LIFT =(L)+5VDC J462 J464 CLOCK A P662 J662 J220 FEED DRIVE
A4 A13 A6 10 6 1
GRY GRY
GRY +5VDC
DC COM DC COM
TRAY 2
TRAY 2 LIFT/FEED CLOCK B
MOTOR CLOCK STACKED 8.1
A5 11 5 2
A5 A12 GRY GRY PAPER
GRY
DC COM
DC COM
DC330 [072-001] (FEED) CLOCK /A
A2 14 2 5
2 DC330 [072-002] (LIFT) +5VDC GRY GRY
TRAY 2LIFT/FEED MOTOR ON DC COM MOT
(L)+5VDC
A6 A11 CLOCK /B
GRY A1 15 1 6
GRY GRY
DC COM
+5VDC DC COM
MOTOR CURRENT 1
FEED=(L)+5VDC
LIFT =(H)+5VDC A4 12 4 3
GRY GRY
A7 A10
GRY
DC COM
+5VDC A3 13 3 4
A8 A9
GRY
DC COM B A
OPERATOR
LOADED PAPER
4
TRAY MCU PWB
MODULE PL11.1
PWB TRAY
PL11.3 MODULE
PWB DC330 [072-200] +3.3VDC
A7 9 7 3 J101 J662 P662 J464 J461 (H)+3.3VDC J403
GRY GRY 1 9 7 A9 B2 B17 072-210
+5VDC GRY GRY GRY
FAULT CODES
A8 8 8 2 072-210:
GRY GRY TRAY 2 LIFT FAULT
5 DC COM TRAY 2 STACK HEIGHT
SENSOR
PL2.8 A STATUS CODES
07-545:
TRAY 2 EMPTY
+3.3VDC
DC330 [072-201]
J102 TRAY 2 EMPTY
A10 6 10 3 J102 (H)+3.3VDC
GRY GRY 1 12 4 A12 B3 B16 07-545
+5VDC GRY GRY GRY
A11 5 11 2
GRY GRY
6 TRAY 2 PAPER
DC COM
SENSOR
PL2.8 B
A B C D E F G H J
TRAY MODULE PWB

1 PL11.3
PL11.1 TRAY 3 LIFT/FEED +5VDC FEED TRAY 3 8.2
MOTOR DIRECTION MOTOR FEED DRIVE
FEED=(H)+5VDC PL2.10
J404 LIFT =(L)+5VDC J462 J464 CLOCK A P663 J663 J220
B12 B5 B6 10 6 1
GRY GRY
GRY +5VDC
DC COM DC COM TRAY 3
TRAY 3 LIFT/FEED CLOCK B STACKED
MOTOR CLOCK 8.2
B5 11 5 2 PAPER
B11 B6 GRY GRY
GRY
DC COM
DC COM
DC330 [073-001] (FEED) CLOCK /A
B2 14 2 5
(L)+5VDC
B10 B7 CLOCK /B
GRY B1 15 1 6
GRY GRY
DC COM
+5VDC DC COM
MOTOR CURRENT 1
FEED=(L)+5VDC
LIFT =(H)+5VDC B4 12 4 3
GRY GRY
B9 B8
GRY
DC COM
+5VDC B3 13 3 4 A
B8 B9 B
GRY
DC COM
OPERATOR
LOADED PAPER
4
TRAY MCU PWB
MODULE PL11.1
PWB TRAY
PL11.3 MODULE
PWB DC330 [073-200] +3.3VDC
B7 9 7 3 J101 J663 P663 J464 J461 (H)+3.3VDC J403
GRY GRY 1 9 7 B9 A15 A4 073-210 FAULT CODES
+5VDC GRY GRY GRY 073-210:
TRAY 3 LIFT FAULT
B8 8 8 2
GRY GRY
5 DC COM TRAY 3 STACK HEIGHT STATUS CODES
SENSOR
PL2.10 A 07-533:
TRAY 3 EMPTY
+3.3VDC
DC330 [073-201]
J102 TRAY 3 EMPTY
B10 6 10 3 J102 (H)+3.3VDC
GRY GRY 1 12 4 B12 A14 A5 07-533
+5VDC GRY GRY GRY
B11 5 11 2
GRY GRY
6 TRAY 3 PAPER
DC COM
SENSOR
PL2.10 B
A B C D E F G H J
TRAY MODULE PWB

1 PL11.3
PL11.1 TRAY 4 LIFT/FEED +5VDC FEED TRAY 4 8.2
MOTOR DIRECTION MOTOR FEED DRIVE
FEED=(H)+5VDC PL2.12
J404 LIFT =(L)+5VDC J462 J463 CLOCK A P664 J664 J220
A9 A8 B6 10 6 1
GRY GRY
GRY +5VDC
DC COM DC COM TRAY 4
TRAY 4 LIFT/FEED CLOCK B STACKED
MOTOR CLOCK 8.2
B5 11 5 2 PAPER
A10 A7 GRY GRY
GRY
DC COM
DC COM
DC330 [074-001] (FEED) CLOCK /A
B2 14 2 5
(L)+5VDC
A11 A6 CLOCK /B
GRY B1 15 1 6
GRY GRY
DC COM
+5VDC DC COM
MOTOR CURRENT 1
FEED=(L)+5VDC
LIFT =(H)+5VDC B4 12 4 3
GRY GRY
A12 A5
GRY
DC COM
+5VDC B3 13 3 4 A
A13 A4 B
GRY
DC COM
OPERATOR
LOADED PAPER
4
TRAY MCU PWB
MODULE PL11.1
PWB TRAY
PL11.3 MODULE
PWB DC330 [074-200] +3.3VDC
B7 9 7 3 J101 J664 P664 J463 J461 (H)+3.3VDC J403
GRY GRY 1 9 7 B9 A11 A8 074-210 FAULT CODES
+5VDC GRY GRY GRY 074-210:
TRAY 4 LIFT FAULT
B8 8 8 2
GRY GRY
5 DC COM TRAY 4 STACK HEIGHT STATUS CODES
SENSOR
PL2.12 A 07-534:
TRAY 4 EMPTY
+3.3VDC
DC330 [074-201]
J102 TRAY 4 EMPTY
B10 6 10 3 J102 (H)+3.3VDC
GRY GRY 1 12 4 B12 A10 A9 07-534
+5VDC GRY GRY GRY
B11 5 11 2
GRY GRY
6 TRAY 4 PAPER
DC COM
SENSOR
PL2.12 B
A B C D E F G H J
7.11 TRAY 5 (NO HCF/STANDARD HCF) PAPER STACKING
MCU PWB
PL11.1
MCU PWB
PL11.1 DC330 [075-200] +3.3VDC
1 TRAY 5 UP
J407 P679A J679A J639 P639 SJ33 SJ33 P638 J638 J117
A6 5 6 5 10 1 2 1 9 1 J117 J638 P638 P639 J639 J679A P679A (H)+3.3VDC J407 FAULT CODES
YEL 2 8 2 14 1 10 1 A10 075-210
GRY YEL BLU GRY
+5VDC 075-210:
A4 7 4 8 7 9 3 7 3 TRAY 5 LIFT FAULT
7 YEL GRY TRAY 5 LIFT UP
DC COM SENSOR 075-211:
PL3.7 A TRAY 5 DOWN FAULT
DC330 [075-201] +3.3VDC
J114 TRAY 5 DOWN
4 1 J114 (H)+3.3VDC
YEL 2 13 2 9 2 A9 075-211
BLU GRY
2 YEL
11 3
YEL
TRAY 5 DOWN
SENSOR B
PL3.5
TRAY 5 NUDGER C
IOT DRIVER PWB DC 330 [075-003] (HIGH) SOLENOID
PL11.1 DC 330 [075-004] (LOW) PL3.6
TRAY 5 NUDGER
SOLENOID ON
J401 J431 J435 (L)+24VDC P679B J679B J639 P639 P227 J227
10 41 7 6 7 11 4 1 2
3 GRY YEL YEL
DC COM
8 5 8 12 3 2 1
GRY YEL YEL
IOT
+24VDC TRAY 5 LIFT MOTOR
DC 330 [075-005] (LIFT) TRAY 5 LIFT MOTOR
DC 330 [075-006] (DOWN) +5VDC DIRECTION PL3.3
+24VDC
TRAY 5 LIFT MOTOR ON LIFT = (H)+24VDC
(H)+24VDC P226 J226 D
DOWN = (L)+24VDC
11 40 5 8 5 14 1 1 2
GRY WHT YEL
DC COM DC COM
4 MOT
TRAY 5 LIFT MOTOR TRAY 5 LIFT MOTOR
DIRECTION +5VDC DIRECTION
+24VDC
LIFT = (L)+5VDC LIFT = (L)+24VDC
DOWN = (H)+5VDC DOWN = (H)+24VDC
12 39 6 7 6 13 2 2 1
GRY WHT
DC COM FLAT DC COM
CABLE
C
A
5
D
NUDGER ROLL
8.7 DRIVE
TRAY 5 STACKED 8.3

PAPER
B
A B C D E F G H J
7.12 STANDARD HCF OPTION (TRAY 6) PAPER STACKING
TRAY 6 LIFT/ HCF FEED 8.3

1 HCF PWB FEED MOTOR DRIVE
PL18.8 PL18.4
DC330 [078-003] (FEED)
DC330 [078-004] (LIFT)
TRAY 6 LIFT/FEED MOTOR
JF06 ON +24V CLOCK A PF56 JF56 PF58 JF58
1 1 1
BLU WHT ORN
DC COM
CLOCK B C
6 4 4
BLU WHT RED B
DC COM HCF STACKED 8.3
PAPER
2
CLOCK /A
2 3 3
BLU WHT BLU
DC COM MOT
CLOCK /B A
5 6 6
BLU WHT YEL
DC COM
3 2 2
ORN WHT WHT
4 5 5
ORN WHT BLK
HCF F2
+24VDC
DC330 [078-001] (LOW POWER) TRAY 6

DC330 [078-002] (HIGH POWER) NUDGER A
TRAY 6 NUDGER SOLENOID
SOLENOID ON PL18.4 OPERATOR
(L)+24VDC PF56A JF56A PF59 JF59 LOADED PAPER
14 5 2 1 2
BLU GRY BLU
4
+24VDC
13 6 1 2 1
ORN GRY ORN HCF PWB
HCF F4 PL18.8
+24VDC
+5VDC
DC330 [078-200]
PF02 PF60 TRAY 6 EMPTY
9 1 6 1 PF60 JF56A PF56A (H)+5VDC JF02
GRY GRY 2 5 2 8 07-543
GRY YEL
+5VDC
FAULT CODES
5 078-250:
7 3 4 3 TRAY 6 LIFT FAULT
VIO GRY
DC COM
TRAY 6 PAPER SENSOR
PL18.5 B STATUS CODES
07-543:
TRAY 6 EMPTY
DC330 [078-201] +5VDC
TRAY 6 STACK HEIGHT
PF56B JF56B PF62 SENSOR LIFT UP
3 1 6 1 PF62 JF56B PF56B (H)+5VDC
GRY GRY 2 5 2 2 078-250
GRY YEL
+5VDC
6
1 3 4 3
VIO GRY
DC COM TRAY 6 STACK HEIGHT
SENSOR
PL18.5 C
A B C D E F G H J
8.1 TRAY 1,2 PAPER FEEDING
1
7.7 TRAY 1 FEED
DRIVE
TRAY 1 FED 8.5
PAPER
7.7 TRAY 1 STACKED

PAPER
2
TRAY MODULE TRAY MODULE MCU PWB

PWB PWB PL11.1
PL11.3 PL11.3 DC330 [071-100]
A +5VDC
J463 P661 J661 J103 PAPER AT TRAY 1
A15 1 15 1 PRE-FEED SENSOR
GRY GRY J103 J661 P661 J463 J461 (L)+5VDC J403
+5VDC 2 14 2 A14 B8 B11
GRY GRY GRY
A13 3 13 3
3 GRY GRY
DC COM TRAY 1 PRE FEED
SENSOR
PL2.6
B DC330 [072-100] +5VDC

A15 1 15 1 PRE-FEED SENSOR
GRY GRY J103 J662 P662 J464 (L)+5VDC
+5VDC 2 14 2 A14 B4 B15
GRY GRY GRY
A13 3 13 3
GRY GRY
4 SENSOR
PL2.8
7.8 TRAY 2 FEED

DRIVE
TRAY 2 FED 8.5
PAPER
5 B
7.8 TRAY 2 STACKED

PAPER
6
A B C D E F G H J
8.2 TRAY 3, 4 PAPER FEEDING
1
7.9 TRAY 3 FEED
DRIVE
TRAY 3 FED
8.6
PAPER
7.7 TRAY 3 STACKED

PAPER
2
TRAY MODULE TRAY MODULE MCU PWB

PWB PWB PL11.1
PL11.3 PL11.3 DC330 [073-100]
A +5VDC
B15 1 15 1 PRE-FEED SENSOR
GRY GRY J103 J663 P663 J464 J461 (L)+5VDC J403
+5VDC 2 14 2 B14 A13 A6
GRY GRY GRY
B13 3 13 3
3 GRY GRY
SENSOR
PL2.10
B DC330 [074-100] +5VDC

B15 1 15 1 PRE-FEED SENSOR
GRY GRY J103 J664 P664 J463 (L)+5VDC
+5VDC 2 14 2 B14 A7 A12
GRY GRY GRY
B13 3 13 3
GRY GRY
4 SENSOR
PL2.12
7.10 TRAY 4 FEED

DRIVE
TRAY 4 FED 8.6
PAPER
5 B
7.10 TRAY 4 STACKED

PAPER
6
A B C D E F G H J
8.3 TRAY 5 / STANDARD HCF PAPER FEEDING

MCU PWB
PL11.1
MCU PWB
PL11.1 DC330 [ 075-100]
PAPER AT TRAY 5 +5VDC
1 J407 P679A J679A J639 P639 SJ33 SJ33 P638 J638 J119 FAULT CODES
A6 5 6 5 10 1 6 7 3 1 PRE FEED SENSOR
YEL GRY J119 J638 P638 P639 J639 J679A P679A (L)+5VDC J407
+5VDC 2 2 8 9 6 5 6 A5 075-100 075-100:
GRY YEL WHT GRY TRAY 5 MISFEED
A4 7 4 7 8 7 8 9 1 3
YEL GRY
TRAY 5 PRE FEED
DC COM SENSOR
PL3.7
7.11 TRAY 5 STACKED TRAY 5 PRE FED 8.7

PAPER PAPER
8.7
TRAY 5 FEED DRIVE
3
STD. HCF (OPTION)

HCF PWB
HCF PWB PL18.8
PL18.8 DC330 [ 078-100]
PF02 PF56B JF56B PF61
6 4 3 1 PRE FEED SENSOR
GRY GRY PF61 JF56B PF56B (L)+5VDC PF02
+5VDC 2 2 5 5
GRY YEL
4 6 1 3
5 VIO GRY
TRAY 6 PRE FEED
DC COM SENSOR
PL18.5
7.12 HCF STACKED TRAY 6 PRE FED 8.8

PAPER PAPER
6 7.12 HCF FEED

DRIVE
A B C D E F G H J
8.4 TAKEAWAY DRIVE

TAKEAWAY
CLUTCH 1
1 MCU PWB TRAY MODULE TAKEAWAY MOTOR

PL11.1 PWB PL2.20
DC330 [077-001] PL11.3
TAKEAWAY
MOTOR ON
J403 (L)+5VDC J461 J465 J233 TAKEAWAY
A1 A18 A14 3 MOTOR
GRY GRY
DC COM MOT
A
A13 4
GRY
+5VDC
2 A12 5 B
GRY
DC COM
TAKEAWAY
CLUTCH 2
A16 1
GRY
TRAY C
+24VDC
A15 2
GRY
DC COM
D
E
3 TAKEAWAY
CLUTCH 1
DC330 [077-002] DC330 [077-002] PL2.20
TAKEAWAY TAKEAWAY
CLUTCH 1 ON CLUTCH 1 ON
J404 (H)+3.3VDC J462 (L)+24VDC J234 P234
B2 B15 A11 1 2
GRY GRY
DC COM
A10 2 1
GRY
INTLK
+24VDC TAKEAWAY
CLUTCH 2
4 DC330 [077-003] DC330 [077-003] PL2.20 TAKEAWAY
TAKEAWAY TAKEAWAY ROLL 1
CLUTCH 2 ON CLUTCH 2 ON 8.5
J235 P235 DRIVE
(H)+3.3VDC (L)+24VDC
B1 B16 A9 1 2 A
GRY GRY
DC COM TAKEAWAY
ROLL 2 8.5
A8 2 1 DRIVE
GRY B
INTLK
+24VDC
TAKEAWAY
ROLL 3 8.6
5 DRIVE
C
TAKEAWAY
ROLL 4 8.6
DRIVE
D
TAKEAWAY
ROLL 5 8.6
DRIVE
E
6
A B C D E F G H J
8.5 TRAY 1, 2 TRANSPORTATION
1 MCU PWB
PL11.1
MCU PWB FAULT CODES
PL11.1 071-101:
DC330 [071-101] +5VDC
PAPER AT TRAY 1 071-101 TRAY 1 MISFEED
J407 P665 J665 J133A FEED OUT SENSOR
A11 3 1 3 J133A J665 P665 (L)+5VDC J407 072-102
GRY 1 3 1 A13 073-102 072-101:
+5VDC GRY GRY TRAY 2 MISFEED
074-102
078-101
A12 2 2 2 072-102:
GRY TRAY 2 FEEDOUT SENSOR ON JAM
DC COM
TRAY 1 FEED OUT
SENSOR TRAY 073-102:
2
PL2.16 A MODULE TRAY 3 FEEDOUT SENSOR 1 ON JAM
PWB
PL11.3 074-102:
TRAY MODULE
PWB TRAY 4 FEEDOUT SENSOR 1 ON JAM
PL11.3
DC330 [072-101]
PAPER AT TRAY 2 +5VDC 078-101:
J464 P666 J666 J133B FEED OUT SENSOR TRAY 6 FEEDOUT SENSOR 1 ON JAM
A18 1 3 1 J133B J666 P666 J464 J461 (L)+5VDC J403
GRY 2 2 2 A17 B5 B14 072-101
+5VDC GRY GRY GRY
(CH1.5)
A16 3 1 3
3 GRY
DC COM
(CH1.5) TRAY 2 FEED OUT 8.10
SENSOR TRAY FED PAPER
PL2.18 B
TAKEAWAY
8.4 ROLL 1 A
DRIVE
TRAY 1 FED
8.1 TRAY 1 FED PAPER
PAPER ZONE
4 ZONE B4
F4
TAKEAWAY
8.4 ROLL 2 B
DRIVE
TRAY 2 FED
8.1 TRAY 2 FED PAPER
PAPER ZONE
ZONE B5
F5
5
8.8 HCF FED
PAPER
8.6 TRAY 3,4 FED

PAPER
6
A B C D E F G H J
8.6 TRAY 3, 4 TRANSPORTATION
1 TRAY MCU PWB

TRAY MODULE MODULE PWB
PWB PL11.1
PL11.3 DC330 [073-101]
PL11.3 PAPER AT TRAY 3 +5VDC
J464 P667 J667 J133C FEED OUT SENSOR FAULT CODES
B18 1 3 1 J133C J667 P667 J464 J461 (L)+5VDC J403 073-101 073-101:
GRY 2 2 2 B17 A12 A7 TRAY 3 MISFEED
+5VDC GRY GRY GRY 074-103
074-103:
B16 3 1 3 TRAY 4 FEEDOUT SENSOR 3 ON JAM
GRY
DC COM
TRAY 3 FEED OUT 074-101:
SENSOR TRAY 4 MISFEED
PL2.18 A
2
DC330 [074-101]
J463 P668 J668 J133D
B18 1 3 1 FEED OUT SENSOR
GRY J133D J668 P668 J463 (L)+5VDC
+5VDC 2 2 2 B17 A6 A13 074-101
GRY GRY GRY
B16 3 1 3
GRY
DC COM
TRAY 4 FEED OUT
3 SENSOR
PL2.18 B
TRAY 3, 4 FED 8.5
PAPER
TAKEAWAY
8.5 ROLL 5
DRIVE
TAKEAWAY
8.5 ROLL 4
DRIVE
4
TAKEAWAY
8.5 ROLL 3 A
DRIVE
5 8.2 TRAY 3 FED

PAPER
8.2 TRAY 4 FED

PAPER
6
A B C D E F G H J
8.7 TRAY 5 (NO HCF/STANDARD HCF) TRANSPORTATION
IOT DRIVER PWB

1 PL11.1
MCU PWB DC330 [075-001](300MM/S) TRAY 5 FEED
PL11.1 TRAY 5 +5VDC DC330 [075-002](220MM/S) MOTOR
FEED MOTOR TRAY 5 FEED MOTOR ON PL3.6
J401 CURRENT J431 J435 +24V CLOCK /B P679B J679B J225
13 38 4 9 4 6
GRY GRY
DC COM DC330 [075-001](300MM/S) DC COM
DC330 [075-002](220MM/S) +5VDC CLOCK B
TRAY 5 FEED MOTOR ON 3 10 3 4
GRY GRY
(L)+5VDC
14 DC COM
CLOCK /A
2 DC COM 37 2 11 2 3
GRY ORN
TRAY 5 +5VDC DC COM MOT A
FEED MOTOR
CLOCK CLOCK A
15 36 1 12 1 1
GRY ORN
DC COM DC COM
FLAT
CABLE J437 P679 J679
17 3 2
ORN BLU
F9 INTLK
+24VDC-1
19 4 5
ORN BRN
3
MCU PWB
PL11.1
DC330 [077-108]
PAPER AT +5VDC FAULT CODES
J416 J675 P675 J120
B12 1 3 1 TRAY 5 PRE REG. SENSOR 075-109:
GRY YEL J120 P675 J675 (L)+5VDC J416 TRAY 5 PRE-REG. SENSOR ON JAM
+5VDC 2 2 2 B11 075-109
4
YEL GRY
B10 3 1 3
GRY YEL
DC COM
TRAY 5 PRE-REG.
SENSOR A
PL2.16 B
NUDGER ROLL 7.11
DRIVE
8.3
TRAY 5 FEED DRIVE
5
8.10
TRAY 5 FED PAPER
8.3 TRAY 5 PRE FED
PAPER
6
8.9 TRAY 5 PRE REG.
ROLL DRIVE
B
A B C D E F G H J
8.8 STANDARD HCF OPTION (TRAY 6) PAPER TRANSPORTATION
8.3 TRAY 6 PRE FED HCF FED 8.5

1 PAPER PAPER
A
HCF PWB
PL18.8 DC330 [078-005] (242 MM/S)
DC330 [078-006]500 MM/S)
DC330 [078-007] (640 MM/S) TRAY 6
TRAY 6 TAKEAWAY TAKEAWAY
2 MOTOR ON MOTOR
JF06 +24V CLOCK A PF57 JF57 PL18.8
7 2 6
BLU ORN
DC COM
CLOCK B
12 3 5
BLU RED
DC COM
CLOCK /A
8 6 2
BLU BLU
DC COM MOT
3
CLOCK /B
11 7 1
BLU YEL
DC COM
9 5 3
ORN WHT
HCF PWB
10 4 4 PL18.8
ORN BLK
F3
+24VDC
4
DC330 [078-101] FAULT CODES

+5VDC
PAPER AT TRAY 6
JF01 PF54 JF54 PF67 078-151:
FEED OUT SENSOR
3 1 3 1 PF67 JF54 PF54 (H)+5VDC PF01 078-151 TRAY 6 FEEDOUT SENSOR ON CHECK
GRY GRY 2 2 2 2
YEL YEL 078-901
+5VDC 078-901:
TRAY 6 FEEDOUT SENSOR STATIC JAM
1 3 1 3
VIO VIO
DC COM TRAY 6 FEED OUT
SENSOR
5 PL18.7 A
6
A B C D E F G H J
8.9 REGISTRATION DRIVE

MSI PRE REG. 8.7
ROLL DRIVE
A
1
PRE REG. 8.10
ROLL DRIVE
B
MCU PWB A
IOT DRIVER PWB REG. 8.10
PL11.1
PL11.1 ROLL DRIVE
DC330 [077-004] 640 MM/S PRE REG. C C
DC330 [077-005] 320 MM/S MOTOR
+5VDC DC330 [077-006] 220 MM/S PL2.17
PRE REG. MOTOR PRE REG. MOTOR
J401 CLOCK J431 J437 ON +24C CLOCK A J229 TRANSPARENCY SENSOR 8.10
19 32 20 1
+5VDC BLU
2
DC COM DC COM
PRE REG. MOTOR
ON(L)+5VDC CLOCK /A 8.10
18 33 18 3 REG. SENSOR
+5VDC BLU
DC COM DC COM
PRE REG. MOTOR
CURRENT 1 CLOCK B
17 34 16 4
+5VDC BLU
DC COM DC COM MOT
PRE REG. MOTOR
CURRENT 2 CLOCK /B
16 35 14 6
BLU
3 DC COM DC COM
B
15 2
ORN
13 5
ORN PRE REG. SENSOR 8.10
F1
INTLK
+24VDC
DC330 [077-007] 430 MM/S REG. MOTOR

4 DC330 [077-008] 320 MM/S PL4.4
+5VDC DC330 [077-009] 220 MM/S
REG. MOTOR ON
REG. MOTOR CLOCK J440 +24V CLOCK /A J606B P606B J630 P630 J230
37 14 7 10 7 6 1 6
YEL YEL
+5VDC
DC COM REG. MOTOR DC COM
ON(L)+5VDC CLOCK A
36 15 9 8 9 4 3 4
YEL YEL
+5VDC
DC COM REG. MOTOR DC COM
CURRENT 1 CLOCK B
35 16 10 7 10 3 4 3
5 YEL YEL
+5VDC
DC COM REG. MOTOR DC COM MOT
CURRENT 2 CLOCK /B
34 17 12 5 12 1 6 1
YEL YEL
DC COM DC COM
FLAT
CABLE 11 6 11 2 5 2
YEL YEL
8 9 8 5 2 5
YEL YEL
6 F3
INTLK
+24VDC
A B C D E F G H J
8.10 REGISTRATION
IOT DRIVER MCU PWB
PWB PL11.1
PL11.1
IOT DRIVER
PWB DC33O [077-100] +5VDC
1 J439 J607A P607A J609 P609 J121 PAPER AT 071-104
PL11.1
A3 18 3 5 1 1 PRE REG. SENSOR 072-104
YEL YEL GRY J121 P609 J609 P607A J607A (L)+5VDC J439 J432 J402 073-104 FAULT CODES
+5VDC 2 2 4 4 17 A4 45 6
GRY YEL YEL 074-104 071-104:
077-118 TRAY1 PRE REG. SENSOR ON JAM
A5 16 5 3 3 3 078-100
YEL YEL GRY 071-105:
DC COM TRAY1 REG. SENSOR ON JAM
T29 T30 PRE REG. SENSOR
PL4.5 A 072-104:
GRN TRAY2 PRE REG. SENSOR ON JAM
072-105:
DC33O [077-101] 071-105 TRAY2 REG. SENSOR ON JAM
PAPER AT +5VDC
J608 P608 J122 072-105 073-104:
2 A10 11 10 4 3 1 REG. SENSOR TRAY3 PRE REG. SENSOR ON JAM
YEL YEL GRY J122 P608 J608 (L)+5VDC 073-105
+5VDC 2 2 5 9 12 A9 48 3 074-105 073-105:
GRY YEL YEL TRAY3 REG. SENSOR ON JAM
075-135
A8 13 8 6 1 3 077-123 074-104:
YEL YEL GRY 078-102 TRAY4 PRE REG. SENSOR ON JAM
DC COM 074-105:
REG. SENSOR
PL4.4 B TRAY4 REG. SENSOR ON JAM
075-135:
TRAY 5 REG. SENSOR ON JAM
DC33O [077-102] 077-118:
SHEET AT +5VDC
J126 PRE REG. SENSOR ON JAM (DUPLEX)
A13 8 13 1 6 1 TRANSPARENCY SENSOR
3 YEL YEL GRY J126 (L)+5VDC 077-123:
+5VDC 2 5 2 12 9 A12 47 4 REG. SENSOR ON JAM (DUPLEX)
GRY YEL YEL
078-100:
FLAT PRE REG SENSOR ON JAM (HCF)
A11 10 11 3 4 3
YEL YEL GRY CABLE
TRANSPARENCY 078-102:
DC COM REG SENSOR ON JAM (HCF)
SENSOR
PL4.4 C
C B
8.7 REGISTERED 9.21

TRAY 5 FED PAPER PAPER
8.9 REG.
5 ROLL DRIVE
8.9 PRE REG. A

ROLL DRIVE
10.11 DUP. FED DUP. FED

PAPER PAPER
ZONE ZONE
F6 B6
6
8.5 TRAY FED
PAPER
A B C D E F G H J
9.1 DRUM LIFE CONTROL (C, K)
1 MCU PWB XERO CRUM PWB K A MCU PWB

PL11.1 PL6.5 PL11.1
J413 MUTE J171K P171K +3.3VDC
A18 3 4 FAULT CODES
YEL
P171K J171K J413 091-313:
CRUM DATA K CRUM/ASIC COMMUNICATION FAIL
5 2 A19 091-313
DATA YEL 091-401
A17 4 3 091-401:
YEL 091-913 DRUM (K) NEAR END-OF-LIFE
091-914
091-915 091-431:
A15 6 1 091-916 DRUM (C) NEAR END-OF-LIFE
YEL XERO CRUM
091-921
+5VDC TAG K 091-913:
2 DRUM (K) END-OF-LIFE
A16 5 2
YEL
DC COM 091-914:
MCU/DRUM (K) COMMUNICATION FAIL
091-915:
WRONG DATA IN DRUM (K) CRUM
XERO CARTRIDGE K
PL6.1 091-916:
DC COM CRUM (K) DATA MISMATCH
091-919:
MCU/DRUM (C) COMMUNICATION FAIL
XERO CRUM PWB C B 091-313
3 PL6.5 091-921:
091-431 DRUM (K) NOT IN POSITION
MUTE J171C P171C 091-916
+3.3VDC
B4 3 4 091-919 091-923:
YEL WRONG DATA IN DRUM (C) CRUM
091-923
P171C J171C CRUM DATA C
5 2 B5 091-926
YEL 091-926:
DATA 091-929 DRUM (C) CRUM DATA MISMATCH
B3 4 3 091-934
YEL
091-929:
XERO CRUM DRUM (C) NOT IN POSITION
B1 6 1 TAG C
YEL 091-934:
+5VDC DRUM (C) END-OF-LIFE
4 B2 5 2
YEL
DC COM
XERO CARTRIDGE C
PL6.1 A
DC COM B
6
A B C D E F G H J
9.2 DRUM LIFE CONTROL (Y, M)
1 MCU PWB XERO CRUM PWB M A MCU PWB

PL11.1 PL6.5 PL11.1
J413 MUTE J171M P171M +3.3VDC
B10 3 4
YEL FAULT CODES
091-313 091-313:
P171M J171M CRUM DATA M J413
5 2 B11 091-421 CRUM/ASIC COMMUNICATION FAIL
DATA YEL 091-916
B9 4 3 091-918 091-411:
YEL DRUM (Y) NEAR END-OF-LIFE
091-922
091-925 091-421:
B7 6 1 091-928 DRUM (M) NEAR END-OF-LIFE
YEL XERO CRUM
091-933
+5VDC TAG M
2 091-917:
B8 5 2 MCU/DRUM (Y) COMMUNICATION FAIL
YEL
DC COM 091-920:
WRONG DATA IN DRUM (Y) CRUM
091-922:
XERO CARTRIDGE M WRONG DATA IN DRUM (M) CRUM
PL6.1
DC COM 091-924:
DRUM (Y) CRUM DATA MISMATCH
091-925:
DRUM (M) CRUM DATA MISMATCH
XERO CRUM PWB Y B
3 PL6.5 091-927:
091-313 DRUM (Y) NOT IN POSITION
MUTE J171Y P171Y +3.3VDC
B16 3 4 091-411 091-928:
YEL
091-917 DRUM (M) NOT IN POSITION
P171Y J171Y CRUM DATA Y
5 2 B17 091-920
DATA YEL 091-924 091-932:
B15 4 3 091-927 DRUM (Y) END-OF-LIFE
YEL
091-932 091-933:
XERO CRUM DRUM (M) END-OF-LIFE
B13 6 1 TAG Y
YEL
+5VDC
4 B14 5 2
YEL
DC COM
XERO CARTRIDGE Y
DC COM PL6.1
A
B
6
A B C D E F G H J
9.3 TONER CARTRIDGE LIFE CONTROL (K1)
MCU PWB FAULT CODES

1 TONER CARTRIDGE PL11.1
093-912:
MCU PWB CRUM PWB K1 TONER K EMPTY
PL11.1 PL6.3
093-924:
J414 MUTE P624B J624B P172K1 J172K1 +3.3VDC TONER CRUM K1 COMMUNICATION FAIL
B9 6 9 3 4
YEL YEL 093-912
093-925:
J172K1 P172K1 J624B P624B CRUM DATA K1 J414 093-924 TONER CRUM K1 DATA FAIL
5 2 10 5 B10 093-925
YEL YEL
DATA 093-926 093-926:
B8 7 8 4 3 093-932 TONER CRUM K1 DATA MISMATCH
YEL YEL
093-932:
CARTRIDGE EXCHANGE TIME OVER
B6 9 6 6 1 TONER
2 YEL YEL CARTRIDGE TAG
+5VDC K1
B7 8 7 5 2
YEL YEL
DC COM
DC COM TONER CARTRIDGE K1

PL6.1
3
6
A B C D E F G H J
9.4 TONER CARTRIDGE LIFE CONTROL (Y, M, C, K2)

MCU PWB
TONER PL11.1
MCU PWB CARTRIDGE
PL11.1 CRUM PWB C,K2 +3.3VDC
1
PL6.3 CRUM DATA 09-587
J414 MUTE P624A J624A J172C,K2 P172C,K2 P172C,K2 J172C,K2 C,K2 J624A P624A J414 093-912
A4 11 4 3 4 5 2 5 10 A5 093-918 FAULT CODES
YEL YEL YEL YEL
093-929 093-912: K TONER EMPTY
093-932
DATA 093-935 093-918: TONER CRUM K2 COMMUNICATION FAIL
A3 12 3 4 3
YEL YEL TONER TONER 093-936
CARTRIDGE 093-939 093-927: TONER CRUM Y COMMUNICATION FAIL
CARTRIDGE C
TAG C PL6.1 093-940
SEL A 093-928: TONER CRUM M COMMUNICATION FAIL
A6 9 6 1 6
YEL YEL 093-929: TONER CRUM C COMMUNICATION FAIL
2 093-932: CARTRIDGE EXCHANGE TIME OVER
A1 14 1 6 1
YEL YEL
093-933: TONER CRUM Y DATA FAIL
+5VDC
A2 13 2 5 2 TONER TONER 093-934: TONER CRUM M DATA FAIL
YEL YEL CARTRIDGE CARTRIDGE K2
DC COM TAG K2 PL6.1 093-935: TONER CRUM C DATA FAIL
093-936: TONER CRUM K2 DATA FAIL

093-937: TONER CRUM Y DATA MISMATCH
093-938: TONER CRUM M DATA MISMATCH
3 093-939: TONER CRUM C DATA MISMATCH

093-940: TONER CRUM K2 DATA MISMATCH
TONER 09-596
CARTRIDGE CRUM +3.3VDC 09-586
PWB Y,M CRUM DATA STATUS CODES
PL6.3 093-927
SEL A J172Y P172Y P172Y J172Y Y,M 093-928
A12 3 12 1 6 5 2 11 4 A11 09-596: Y TONER EMPTY
YEL YEL YEL YEL 093-932
093-933 09-586: M TONER EMPTY
093-934
MUTE 093-937 09-587: C TONER EMPTY
A10 5 10 3 4
YEL YEL 093-938
TONER TONER
CARTRIDGE CARTRIDGE Y
4 DATA TAG Y PL6.1
A9 6 9 4 3
YEL YEL
A7 8 7 6 1
YEL YEL
+5VDC
A8 7 8 5 2 TONER TONER
YEL YEL CARTRIDGE CARTRIDGE M
DC COM TAG M PL6.1
TONER CARTRIDGE
CRUM PWB C,K2
6 TONER CARTRIDGE
CRUM PWB Y,M
A B C D E F G H J
9.5 XEROGRAPHIC DRIVES CONTROL
MAIN MOTOR ASSY

PL1.4
1 MCU PWB
DC330 [042-001] (320MM/S) MAIN MOTOR PWB PL11.1
DC330 [042-002] (220MM/S)
DC330 [042-003] (110MM/S)
MCU PWB +5VDC +3.3VDC
PL11.1 DC330 [042-004] (73.33MM/S) FAULT CODES
MAIN MOTOR ON MAIN MOTOR 042-325:
J416 (L)+5VDC J210 J210 FAIL SIGNAL J416
A5 3 7 A1 042-325 MAIN MOTOR FAIL
GRY GRY
DC COM +5VDC
1
MAIN MOTOR GAIN 1
A4 4
GRY MAIN
2 MOTOR
DC COM +5VDC
1
MAIN MOTOR GAIN 2
A3 5
GRY
DC COM +5VDC MOT
A
MAIN MOTOR CLOCK
A2 6
GRY
DC COM
3 +5VDC
A7 1
GRY
+5VDC
DC COM
A6 2
GRY
DC COM
IOT DRIVER PWB

PL11.1 J437 +24VDC J209 XERO CLEANER 9.30
4 11 1 K DRIVE
ORN
A
INTLK C
+24VDC-2
TONER RECLAIM 9.32
B
DC COM AUGER DRIVE
12 2 B
VIO
DC COM D
9.10
BLACK DEV. DRIVE
C
2ND BTR RETRACT 9.27

5 1 CAM DRIVE
D
MOTOR SPEED GAIN 1 GAIN 2
320MM/S HIGH HIGH

220MM/S LOW HIGH
110MM/S HIGH LOW
73.33MM/S LOW LOW
6
A B C D E F G H J
9.6 BLACK DRUM (K) DRIVE CONTROL
DRUM MOTOR ASSY K

1 PL1.1
DRUM MOTOR K PWB MCU PWB
DC330 [042-005] (320MM/S) PL11.1
DC330 [042-006] (220MM/S)
MCU PWB DC330 [042-007] (110MM/S)
+5VDC +3.3VDC
PL11.1 DC330 [042-008] (73.33MM/S)
DRUM MOTOR K ON BLACK DRUM MOTOR FAULT CODES
J408 (L)+5VDC J208K J208K FAIL SIGNAL J408 042-323:
A8 3 4 A7 042-323
GRY GRY BLACK DRUM MOTOR FAIL
DC COM +5VDC
2 1
DRUM MOTOR K GAIN 1
A6 5
GRY
DRUM
DC COM +5VDC MOTOR K
1
DRUM MOTOR K GAIN 2
A5 6
GRY
DC COM +5VDC MOT
REF CLOCK BLACK DRUM 9.8

A4 7
GRY DRIVE
3 DC COM +5VDC
REVERSE
A3 8
GRY
DC COM
+5VDC
A10 1
GRY
+5VDC
4 DC COM
A9 2
GRY
DC COM
IOT DRIVER PWB

PL11.1
J437 +24VDC J207K
5 1
ORN
INTLK
+24VDC-2
5
DC COM
6 2
VIO
DC COM
6 320MM/S HIGH HIGH

220MM/S LOW HIGH
110MM/S HIGH LOW
73.33MM/S LOW LOW
A B C D E F G H J
9.7 Y,M,C DRUMS DRIVE CONTROL
DRUM MOTOR Y,M,C PWB MCU PWB

PL1.2 PL11.1
1 MCU PWB DC330 [042-009] (220MM/S)
PL11.1 DC330 [042-010] (110MM/S)
DC330 [042-011] (73.33MM/S) +5VDC +3.3VDC
FAULT CODES
DRUM MOTOR Y,M,C YELLOW DRUM MOTOR
J408 ON(L)+5VDC J208 J208 FAIL SIGNAL J408
B8 3 4 B7 042-320 042-320:
GRY GRY YELLOW DRUM MOTOR FAIL
DC COM +5VDC +3.3VDC
042-321:
DRUM MOTOR Y,M,C 1 MAGENTA DRUM MOTOR MAGENTA DRUM MOTOR FAIL
GAIN 1 FAIL SIGNAL 042-321
B4 7 5 B6
GRY GRY 042-322:
CYAN DRUM MOTOR FAIL
DC COM +5VDC +3.3VDC
2 DRUM MOTOR Y,M,C 1 CYAN DRUM MOTOR
GAIN 2 FAIL SIGNAL 042-322
B3 8 6 B5
GRY GRY
DC COM +5VDC
REF CLOCK
B2 9
GRY
DC COM +5VDC
REVERSE
B1 10
GRY
3 DC COM Y,M,C DRUM 9.9
DRUM DRIVE
MOTOR
+5VDC ASSY Y
B10 1
GRY PL1.2
+5VDC 4
DC COM MOT
B9 2
GRY
DC COM 6
4 IOT PWB J437 J207

PL11.1 +24VDC DRUM
9 1 MOTOR
ORN
ASSY M
INTLK PL1.2
+24VDC-2
4
DC COM
10 2
VIO
DC COM MOT
6
1
5
DRUM
MOTOR
MOTOR SPEED GAIN 1 GAIN 2 ASSY C
PL1.2
220MM/S LOW HIGH 4
110MM/S HIGH LOW
MOT
73.33MM/S LOW LOW
6
6
A B C D E F G H J
9.8 BLACK CHARGING AND EXPOSURE
1 MCU PWB
SCOROTRON PL11.1
MCU PWB PL6.1 DC330 [091-202]
PL11.1 NEW COROTRON
PRESENT
J410 P650 J650 FUSE J650 P650 (L)+3.3VDC J410 091-403 FAULT CODES
A1 2 1 2 1 A2
GRY GRY 091-404
FUSE 091-312:
DC COM +3.3VDC SCOROTRON HVPS FAIL
CUT SIGNAL
091-320:
SCOROTRON OPEN CIRCUIT
CHARGE (K) / PRECLEAN
HVPS 091-403:
2 PL11.2 DC330 [091-204] +3.3VDC SCOROTRON NEAR END-OF-LIFE
DC330 [091-007] SCOROTRON FAIL
SCOROTRON PWM J584 J584 (H)+3.3VDC 091-404:
091-312 SCOROTRON AT END-OF-LIFE
B8 3 5 B6 091-320
GRY GRY
DC330 [091-007]
SCOROTRON GRID PWM
B7 4
GRY
SCOROTRON
VOLTAGE
B10 1
GRY
INTLK
+24VDC J591 SCOROTRON GRID VOLTAGE
3 B9 2 1
GRY
DC COM
CHARGING K
BLACK DRUM SCOROTRON

9.6
DRIVE CHARGED
DRUM DRUM
K
4
9.30 CLEANED
BLACK DRUM
EXPOSURE K
5 DRUM
K
EXPOSED 9.12
DRUM
6.6 SCANNED
BLACK IMAGE
6
A B C D E F G H J
9.9 CHARGING AND EXPOSURE - Y,M,C

HVPS S7
MCU PWB PL11.1
PL11.1
J410 BCR LOW F SEL J587
1 A10 10
GRY
DC330 [091-006] CONTROL
DC COM
BCR AC CLOCK
A17 3
GRY
DC330 [091-003]
BCR AC Y PWM
A12 8
GRY
DC330 [091-003]
BCR DC Y PWM J593 BCR BIAS Y
A11 9 1
GRY
DC330 [091-004]
BCR AC M PWM CHARGING Y
2 A14 6
GRY
DC330 [091-004]
BCR DC M PWM BCR BIAS M BCR Y
A13 7 4
GRY
DC330 [091-005]
BCR AC C PWM CHARGING M DRUM Y
A16 4
GRY
DC330 [091-005]
BCR DC C PWM BCR BIAS C BCR M
A15 5 6
GRY
CHARGING C DRUM M
3 A19 1
GRY
INTLK
+24VDC BCR C CHARGED
A18 2 DRUM Y
GRY
DC COM
DRUM C
EXPOSURE Y
CHARGED
DRUM M DRUM Y
9.31 CLEANED
Y,M,C DRUM
4 EXPOSURE M
9.7 Y,M,C DRUM
DRIVE CHARGED
DRUM C
DRUM M
EXPOSURE C
EXPOSED 9.12
DRUM Y,M,C
SCANNED CYAN DRUM C
6.6
IMAGE
5
6.5 SCANNED MAGENTA
IMAGE
6.5 SCANNED YELLOW

IMAGE
6
A B C D E F G H J
9.10 BLACK DEVELOPER DRIVE CONTROL
1
MCU PWB IOT DRIVER PWB
PL11.1 PL11.1 A DEV. K DRIVE
DC330 [093-022] DC330 [093-022]
DEV. K DRIVE +5VDC DEV. K CLUTCH
CLUTCH ON DRIVE CLUTCH ON PL1.4
J402 (L)+5VDC J432 J433 (L)+24VDC J215 P215
45 6 9 1 2
GRY
DC COM FLAT DC COM
CABLE
8 2 1
GRY
IOT
+24VDC
2
3
9.12
BLACK DEV. DRIVE
9.5 BLACK DEV. DRIVE

A
6
A B C D E F G H J
9.11 Y,M,C DEVELOPER DRIVE CONTROL
Y,M,C DEV. MOTOR MCU PWB

MCU PWB DC330 [093-019] (220MM/S) PL1.6 PL11.1
1 PL11.1 DC330 [093-020] (110MM/S)
DC330 [093-021] (73.33MM/S) +5VDC DEV. MOTOR +3.3VDC
Y,M,C DEV. MOTOR ON FAIL
J408 (L)+5VDC J206 J206 (H)+3.3VDC J408 FAULT CODES
B16 3 4 B15 093-320 093-320:
GRY +5VDC GRY
YMC DEV. MOTOR FAIL
DC COM
1
DEV. MOTOR GAIN 1
B14 5
GRY
+5VDC
DC COM MOT
DEV. MOTOR GAIN 2 1
B13 6
2 GRY +5VDC
DC COM
REFERENCE CLOCK
B12 7
GRY +5VDC
DC COM
BRAKE
B11 8
GRY
DC COM
B18 1
GRY Y,M,C DEVELOPER 9.13
+5VDC DRIVE
3
B17 2
GRY
DC COM
IOT DRIVER PWB

PL11.1 J437 J205
7 1
ORN
INTLK
+24VDC-2
8 2
VIO
DC COM
4
220MM/S LOW HIGH

110MM/S HIGH LOW
73.33MM/S LOW LOW
5
6
A B C D E F G H J
9.12 BLACK DEVELOPMENT
BLACK MCU PWB

DEVELOPER PL11.1
1 HOUSING
PL6.6 FAULT CODES
MCU PWB 092-656:
PL11.1 ATC SENSOR BLACK ATC
J413 J647 P647 P134K J134K J134K P134K P647 J647 SENSOR SIGNAL J413 092-656 BLACK ATC SENSOR OUTPUT SIGNAL FAIL
A8 1 8 1 3 2 2 7 2 A7 092-660
YEL GRY YEL YEL 092-660:
+5VDC BLACK ATC SENSOR FAIL
A6 3 6 3 1
YEL VIO A
DC COM
DEV. BIAS (K) HVPS

2 DC330 [093-017] PL11.2 DEVELOPED 9.21
K1 DEV. AC BIAS BLACK IMAGE
J410 PWM J585
A7 3 DRUM
GRY K
DC330 [093-017]
K2 DEV. AC BIAS BLACK DEV. MAGNET
PWM HOUSING ROLL K
A6 4 BLACK DEV. PL6.6
GRY J592 BIAS VOLTAGE
DC330 [093-016] 1
BLACK DEV. DC BIAS
PWM
A5 5
GRY A
3
ATC
A9 1 SENSOR K
GRY
INTLK
+24VDC
A8 2
GRY
DC COM
BLACK DEV. BIAS
AC MONITOR
A3 7
GRY
V OUT
MONITOR
4 A4 6
GRY
DC COM
9.8 EXPOSED
DRUM
5 9.15 DISPENSED
TONER
9.10
BLACK DEV. DRIVE
6
A B C D E F G H J
9.13 YELLOW, MAGENTA, CYAN DEVELOPMENT
1 DEV. BIAS (YMC) HVPS

PL11.1
MCU PWB DC330 [093-011]
PL11.1 Y,M,C DEV.
J416 AC BIAS 1 PWM J588
B7 3
GRY
DC330 [093-011]
Y,M,C DEV.
AC BIAS 2 PWM DRUM
B6 4 YELLOW
Y
GRY DEVELOPED 9.21
YELLOW
DC330 [093-010] IMAGE
YELLOW DEV. YELLOW DEV. DEV. HOUSING
DC BIAS PWM J594 BIAS VOLTAGE MAG
2 YELLOW
B5 5 1 ROLL
GRY ATC 9.14
DC330 [093-012] SENSOR
MAGENTA DEV. MAGENTA DEV.
DC BIAS PWM BIAS VOLTAGE
B4 6 3 ATC
GRY
DC330 [093-014] SENSOR
CYAN DEV. CYAN DEV. DRUM MAGENTA
DC BIAS PWM BIAS VOLTAGE M DEVELOPED
MAGENTA 9.21
B3 7 5 IMAGE
GRY DEV. HOUSING
MAG
3 ROLL
B9 1
GRY
INTLK
+24VDC
B8 2 ATC
GRY SENSOR
DC COM
DRUM CYAN
Y,M,C DEV. BIAS C DEVELOPED 9.21
AC MONITOR CYAN IMAGE
B1 9 DEV. HOUSING
GRY
V OUT
MONITOR MAG MAGENTA
ROLL ATC 9.14
4 B2 8 SENSOR
GRY
DC COM
ATC
SENSOR
YELLOW
DEVELOPER
DRIVE
CYAN MAGENTA
DEVELOPER DEVELOPER
DRIVE DRIVE
5
9.11 Y,M,C DEVELOPER
DRIVE EXPOSED
YELLOW
DRUM
EXPOSED EXPOSED
CYAN MAGENTA
9.9 EXPOSED DRUM DRUM DISPENSED
DRUM Y,M,C YELLOW
TONER
DISPENSED DISPENSED
6 CYAN MAGENTA
9.15 DISPENSED TONER TONER
TONER
A B C D E F G H J
9.14 YELLOW, MAGENTA, CYAN DEV. MONITORING
1
YELLOW DEVELOPER
HOUSING MCU PWB
MCU PWB PL11.1
PL11.1 PL6.6
ATC SENSOR
YELLOW ATC
J413 J648 P648 P134Y J134Y J134Y P134Y P648 J648 SENSOR SIGNAL J413 092-653
A11 4 3 1 3 2 2 2 5 A10
YEL GRY YEL YEL 092-657 FAULT CODES
+5VDC 092-653:
YELLOW ATC SENSOR OUTPUT SIGNAL FAIL
A9 6 1 3 1 092-654:
2 YEL VIO MAGENTA ATC SENSOR OUTPUT SIGNAL FAIL
DC COM
092-655:
CYAN ATC SENSOR OUTPUT SIGNAL FAIL
092-657:
YELLOW ATC SENSOR FAIL
MAGENTA DEVELOPER
HOUSING
PL6.6 092-658:
MAGENTA ATC SENSOR FAIL
ATC SENSOR
MAGENTA ATC 092-659:
3 P134M J134M J134M P134M SENSOR SIGNAL CYAN ATC SENSOR FAIL
092-654
A14 1 6 1 3 2 2 5 2 A13
YEL GRY YEL YEL 092-658
+5VDC
A12 3 4 3 1
YEL VIO
DC COM
4 CYAN DEVELOPER
HOUSING
PL6.6
ATC SENSOR
CYAN ATC
J647 P647 P134C J134C J134C P134C P647 J647 SENSOR SIGNAL 092-655
A5 4 5 1 3 2 2 4 5 A4
YEL GRY YEL YEL 092-659
+5VDC
A3 6 3 3 1
YEL VIO
5 DC COM
6
A B C D E F G H J
MCU PWB FAULT CODES

1 PL11.1
1 LOW TONER SENSOR PWB 093-313:
MCU PWB PL6.3 LOW TONER +3.3VDC TONER FILLING INTERRUPT
PL11.1 093-313
TONER DETECTED
J414 SELECT A P624B J624B J653A P1 P1 J653A J624B P624B (L)+3.3VDC J414 093-314 093-314:
B2 13 2 4 3 3 12 B3 093-315 YELLOW DISPENSER FAULT
YEL YEL YEL YEL
093-316
DC COM 093-315:
1 093-317 MAGENTA DISPENSER FAULT
TONER 093-600
SELECT B 093-601 093-316:
B1 14 1 5
YEL YEL 093-602 CYAN DISPENSER FAULT
DC COM 093-603
093-317:
SELECTOR LOW TONER BLACK DISPENSER FAULT
CIRCUIT SENSOR K
2 B4 11 4 2 PL6.4 093-600:
YEL YEL
+5VDC +5VDC P2 J653B J140K YELLOW DISPENSER NEAR-FAULT
(CH1.5) 2 2
YEL 093-601:
B5 10 5 1 YELLOW DISPENSER NEAR-FAULT
YEL YEL 1 3
DC COM DC COM YEL 093-602:
(CH1.5) DC COM CYAN DISPENSER NEAR-FAULT
LOW TONER 093-603:
SENSOR Y BLACK DISPENSER NEAR-FAULT
DISPENSE MOTOR PL6.4
9.16
Y,M,C,K DRIVE J140Y
5 2
3 YEL
9.17 CARTRIDGE MOTOR 4 3

Y,M,C,K1,K2 DRIVE YEL
DC COM
LOW TONER
SENSOR M
K PL6.4
TONER CARTRIDGE
MOTOR K1
J140M
8 2
YEL
DISPENSE 7 3
MOTOR K YEL NOTES: 1 LOW TONER SENSOR MONITORING DETERMINED BY
4 DC COM DC330 CODE INPUT, WHICH GENERATES TONER SELECT
TONER CARTRIDGE
MOTOR K2 LOW TONER SIGNALS, WHICH DETERMINE WHICH TONER SENSOR IS
SENSOR C CONNECTED TO THE MONITORING INPUT (SEE TABLE)
PL6.4
LOW TONER
SENSOR K J140C LOW TONER TONER TONER
11 2 DC330 SELECT A SELECT B
YEL SENSOR
10 3 093-200 Y LOW LOW

Y,M,C YEL
DC COM 093-201 M HIGH LOW
093-202 C LOW HIGH
5 093-203 K HIGH HIGH

DISPENSE TONER CARTRIDGE DISPENSED 9.12
MOTOR Y,M,C MOTOR Y,M,C TONER K
DISPENSED 9.13
TONER Y,M,C
LOW TONER
SENSOR Y,M,C
6
A B C D E F G H J
1 IOT DRIVER PWB

MCU PWB PL11.1 YELLOW
PL11.1
DC330 [093-006] DISPENSE
YELLOW DISPENSE +5VDC MOTOR
YELLOW DISPENSE MOTOR ON
MOTOR ON J436 (H)+24VDC J644 P644 P625 J625 J201Y P201Y PL6.4
J402 (L)+5VDC J432 A14 1 14 1 8 1 2
42 9 GRY GRY YEL
MOT
DC COM YELLOW DISPENSE MOTOR ON
(L)+24VDC
A13 2 13 2 7 2 1
GRY GRY YEL
MAGENTA
2 DC330 [093-007] DISPENSE
MAGENTA DISPENSE +5VDC
MAGENTA DISPENSE MOTOR ON MOTOR
MOTOR ON (H)+24VDC J201M P201M PL6.4
(L)+5VDC A12 3 12 3 6 1 2
41 10 GRY GRY YEL
MAGENTA DISPENSE MOTOR ON MOT

DC COM
(L)+24VDC
A11 4 11 4 5 2 1
GRY GRY YEL
CYAN
3 CYAN DISPENSE +5VDC
CYAN DISPENSE MOTOR ON MOTOR
MOTOR ON (H)+24VDC J201C P201C PL6.4
(L)+5VDC A10 5 10 5 4 1 2
40 11 GRY GRY YEL
CYAN DISPENSE MOTOR ON MOT

DC COM
(L)+24VDC
A9 6 9 6 3 2 1
GRY GRY YEL
BLACK
+5VDC MOTOR
BLACK DISPENSE BLACK DISPENSE MOTOR ON
4 MOTOR ON (H)+24VDC J201K P201K PL6.4
(L)+5VDC A8 7 8 7 2 1 2
39 12 GRY GRY YEL
FLAT MOT
BLACK DISPENSE MOTOR ON
DC COM CABLE
(L)+24VDC
A7 8 7 8 1 2 1
GRY GRY YEL
IOT
+24VDC
Y,M,C,K DISPENSE
9.15
MOTOR DRIVE
6
A B C D E F G H J
1 MCU PWB IOT DRIVER PWB

PL11.1 PL11.1
K1 TONER
DC330 [093-004] +5VDC CARTRIDGE
CARTRIDGE MOTOR
BLACK (K1) CARTRIDGE
MOTOR ON MOTOR K1 ON PL6.8
J402 (L)+5VDC J432 J436 (L)+24VDC J202K1 P202K1
33 18 B9 2 1
GRY
DC COM DC COM MOT
B10 1 2
GRY
2 IOT
+24VDC
K2 TONER
BLACK (K2) CARTRIDGE CARTRIDGE MOTOR
MOTOR ON MOTOR K2 ON PL6.8
(L)+5VDC (L)+24VDC J202K2 P202K2
34 17 B7 2 1
GRY
DC COM DC COM MOT
B8 1 2
GRY
IOT
3 +24VDC
CYAN TONER
CYAN CARTRIDGE CYAN CARTRIDGE MOTOR
MOTOR ON MOTOR ON PL6.8
(L)+5VDC (L)+24VDC J202C P202C
35 16 B5 2 1 CARTRIDGE MOTOR 9.15
GRY
Y,M,C,K1,K2 DRIVE
DC COM DC COM MOT
B6 1 2
GRY
IOT
+24VDC
4 MAGENTA
DC330 [093-002] +5VDC TONER
MAGENTA CARTRIDGE MAGENTA CARTRIDGE CARTRIDGE
MOTOR ON MOTOR ON MOTOR
(L)+5VDC (L)+24VDC J202M P202M PL6.8
36 15 B3 2 1
GRY
DC COM DC COM MOT
B4 1 2
GRY
IOT
+24VDC
YELLOW
5 DC330 [093-001] TONER
+5VDC
YELLOW CARTRIDGE YELLOW CARTRIDGE CARTRIDGE
MOTOR ON MOTOR ON MOTOR
(L)+5VDC (L)+24VDC J202Y P202Y PL6.8
37 14 B1 2 1
GRY
DC COM DC COM MOT
FLAT
CABLE
B2 1 2
GRY
IOT
+24VDC
6
A B C D E F G H J
TRANSFER BELT 9.21

9.18 TRANSFER BELT DRIVE CONTROL DRIVE
MCU PWB
PL11.1 IBT DRIVE MOTOR
1 1 PL7.4 IBT CLEANER 9.26
IOT AUGER DRIVE
DRIVER IBT DRIVE +5VDC
PWB MOTOR ON
PL11.1
J402 J432 J443 (L)+5VDC J603B P603B J601B P601B J204
30 21 16 5 16 4 16 3
YEL YEL
+5VDC
DC COM IBT DRIVE
MOTOR
GAIN 1 1
29 22 15 6 15 5 15 4
YEL YEL
+5VDC
DC COM IBT DRIVE MOT
MOTOR 1
GAIN 2
2 28 23 14 7 14 6 14 5
YEL YEL
+5VDC
DC COM REFERENCE
CLOCK
27 24 13 8 13 7 13 6
YEL YEL
+5VDC
DC COM
REVERSE
26 25 12 9 12 8 12 7
YEL YEL
DC COM FLAT
CABLE 18 3 18 2 18 1 TRANSFER BELT HOME SENSOR
YEL YEL (BSD 9.20)
3 +5VDC
17 4 17 3 17 2
YEL YEL YEL
DC COM
J437 J637 P637 P605 J605 J602 P602 J203
1 1 1 3 1
ORN ORN ORN ORN
INTLK
+24VDC-2
2 2 2 2 2
VIO VIO VIO VIO
4 DC COM
MCU PWB
PL11.1
IOT
DRIVER
NOTE: PWB +3.3VDC
PL11.1 FAULT CODES
1 COMPONENT CONTROL SETS SIGNAL LEVEL OF GAIN1 AND GAIN2 SIGNALS,
WHICH DETERMINES MOTOR SPEED (SEE TABLE) J204 P601B J601B P603B J603B J443 J432 J402 042-324:
8 11 9 11 10 11 39 12 042-324 IBT DRIVE MOTOR
YEL YEL
FAIL
5 COMPONENT
CONTROL CODE
DC330 [042-012] 320MM/S HIGH HIGH

DC330 [042-013] 220MM/S LOW HIGH
DC330 [042-014] 110MM/S HIGH LOW
DC330 [042-015] 73.33MM/S LOW LOW
6
A B C D E F G H J
9.19 TRANSFER BELT STEERING CONTROL
IBT STEERING
1 IOT PWB MOTOR
PL11.1 PL7.4
MCU PWB IBT STEERING +5VDC
PL11.1 MOTOR DIRECTION
CW(H)+5VDC IBT STEERING MOTOR ON
J401 CCW(L)+5VDC J431 J442 +24V CLOCK A J604 P604 J602B P602B J253 P253
41 10 4 7 4 7 4 2 4
YEL YEL YEL
2 +5VDC
DC COM DC COM
IBT STEERING
MOTOR CLOCK CLOCK /A
40 11 3 8 3 8 3 3 3
YEL YEL YEL
+5VDC
DC COM IBT STEERING DC COM
MOTOR ON
(L)+5VDC CLOCK B
39 12 2 9 2 9 2 4 2 MOT
YEL YEL YEL
DC COM DC COM
IBT STEERING +5VDC
MOTOR CURRENT CLOCK /B
HIGH CURRENT(H)+5VDC 1 10 1 10 1 5 1
YEL YEL YEL
3 LOW CURRENT(L)+5VDC
38 13 DC COM
FLAT
DC COM
CABLE 5 6 5 6 5 1 5
YEL YEL YEL
IOT F6
+24VDC
DC330 FUNCTION
4 042-016 (CW/HIGH CURRENT)

042-017 (CCW/HIGH CURRENT)
042-018 (CW/LOW CURRENT)
042-035 (RESET)
TRANSFER
BELT EDGE
SENSOR
(BSD 9.20)
6
A B C D E F G H J
9.20 TRANSFER BELT POSITION MONITORING
IOT PWB
PL11.1
1
J443 J603B P603B J601B P601B J155
1 20 1 19 1 3
YEL YEL YEL J155
+5VDC 2
YEL
3 18 3 17 3 1
YEL YEL YEL
DC COM TRANSFER BELT HOME
SENSOR
PL7.5
MCU PWB
2 PL11.1
TRANSFER BELT EDGE
SENSOR
TRANSFER BELT +5VDC PL7.4
EDGE SENSOR
J402 LED ON J432 J156
21 30 10 11 10 10 10 1 J156
YEL YEL YEL 2
FLAT YEL
DC COM
CABLE
8 13 8 12 8 3
YEL YEL YEL
DC COM
3
9 12 9 11 9
YEL YEL YEL
2 19 2 18 2
YEL YEL YEL
MCU PWB
PL11.1
4
DC330 [042-200] +5VDC
TRANSFER BELT AT FAULT CODES
J432 HOME POSITION J402
(H)+5VDC
41 10 042-326 042-326:
BELT HOME POSITION TOO LONG
042-327:
BELT POSITION FAIL
TRANSFER BELT 042-328:

042-327
EDGE SENSOR BELT EDGE SENSOR FAIL
042-328
5 SIGNAL
31 20 042-600 042-600:
042-601 BELT WALK FAIL
FLAT 042-602
CABLE 042-601:
BELT EDGE LEARN FAIL
042-602:
BELT EDGE CHECK FAIL
6
A B C D E F G H J
9.21 1ST TRANSFER (1 OF 3)
1ST BTR HVPS

PL7.4
MCU PWB
1 PL11.1
DC330 [094-009]
1ST BTR
J405 (K) PWM J603A P603A J601A P601A J581 1ST BTR K VOLTAGE
B10 11 10 11 10 6 K
YEL YEL YEL
MCU PWB
PL11.1
B15 6 15 6 15 1
YEL YEL YEL
INTLK +24VDC
+24VDC
2
B14 7 14 7 14 2
YEL YEL YEL
DC COM DC COM 1ST BTR
I OUT I OUT (K)
J589 MONITOR J589 P601A J601A P603A J603A MONITOR J405
B9 12 9 12 9 1 K 9 1 20 1 20 B1
YEL YEL YEL YEL YEL YEL
DC COM
DC COM
1ST BTR
V OUT (K)
V OUT MONITOR
MONITOR 8 2 19 2 19 B2
3 YEL YEL YEL
9.12 DEVELOPED K
BLACK IMAGE
IMAGE 9.24
PATTERN
9.13 DEVELOPED
Y IMAGE
9.13 DEVELOPED
M IMAGE
4
9.13 DEVELOPED
C IMAGE
MOB ADC ASSY

9.18 TRANSFER BELT CONTAMINATED 9.30
DRIVE DRUM K
9.23 1ST BTR CONTACT/ K C M Y

5 RETRACT DRIVE
A A
CONTAMINATED 9.31
DRUM Y,M,C
9.22 1ST BTR Y

VOLTAGE
Y
9.22 1ST BTR M

VOLTAGE
M IMAGE ON
TRANSFER 9.26
6 9.22 1ST BTR C BELT
VOLTAGE
C
A B C D E F G H J
1 1ST BTR HVPS

MCU PWB PL7.4
PL11.1
Y
DC330 [094-006]
1ST BTR ‚ˆ³’ ˆÓ 1ST BTR Y 9.21
J405 (Y) PWM J603A P603A J601A P601A J581 1ST BTR Y VOLTAGE VOLTAGE
B13 8 13 8 13 3
YEL YEL YEL
M
DC330 [094-007]
1ST BTR 1ST BTR M 9.21
(M) PWM 1ST BTR M VOLTAGE VOLTAGE
B12 9 12 9 12 4
2 YEL YEL YEL
C
DC330 [094-008]
1ST BTR 1ST BTR C 9.21
(C) PWM 1ST BTR C VOLTAGE VOLTAGE
B11 10 11 10 11 5
YEL YEL YEL
MCU PWB
B15 6 15 6 15 1 PL11.1
YEL YEL YEL 1ST BTR
INTLK +24VDC I OUT I OUT (Y)
3 +24VDC MONITOR J589 P601A J601A P603A J603A MONITOR J405
Y 3 7 14 7 14 B7
YEL YEL YEL
B14 7 14 7 14 2
YEL YEL YEL
DC COM DC COM DC COM
1ST BTR
V OUT (Y)
J589 V OUT MONITOR
B9 12 9 12 9 1 MONITOR 2 8 13 8 13 B8
Y
DC COM A GND
A GND
1ST BTR
4 I OUT I OUT (M)
MONITOR MONITOR
M 5 5 16 5 16 B5
YEL YEL YEL
DC COM
1ST BTR
V OUT (M)
V OUT MONITOR
MONITOR 4 6 15 6 15 B6
YEL YEL YEL
M
A GND
5 1ST BTR
I OUT I OUT (C)
MONITOR MONITOR
C 7 3 18 3 18 B3
YEL YEL YEL
DC COM
1ST BTR
V OUT (C)
V OUT MONITOR
MONITOR 6 4 17 4 17 B4
YEL YEL YEL
C
6 A GND
A B C D E F G H J
1ST BTR
RETRACT
1 IOT DRIVER PWB 1ST BTR MOTOR
MCU PWB PL11.1 RETRACT PL7.4
PL11.1 DC33O [094-001] (CONTACT) MOTOR ON
DC33O [094-002] (RETRACT) +5VDC J442 +24V CLOCK /B J604 P604 J602B P602B J252 P252
1ST BTR RETRACT 9 2 9 2 9 2 4
MOTOR ON YEL YEL YEL
J401 (L)+5VDC J431 DC COM
42 9
+5VDC CLOCK B
DC COM 8 3 8 3 8 3 3
1ST BTR RETRACT YEL YEL YEL
MOTOR CLOCK DC COM
43 8
CLOCK /A
DC COM FLAT 7 4 7 4 7 4 2 MOT A
CABLE YEL YEL YEL
2 DC COM
CLOCK A
6 5 6 5 6 5 1
YEL YEL YEL
DC COM
10 1 10 1 10 1 5
YEL YEL YEL
F7
+24VDC
J443 J603B P603B J601B P601B J157

3 6 15 6 14 1 1 J157
YEL YEL YEL 2
+5VDC YEL
4 17 4 16 4 3
YEL YEL YEL
DC COM
1ST BTR CONTACT/
B RETRACT SENSOR
PL7.4
5 16 5 15 5
YEL YEL YEL
4
MCU PWB
PL11.1
A DC33O [094-200] +3.3VDC
1ST BTR IN FAULT CODES
B CONTACT POSITION
J432 (L)+5VDC J402 094-320
32 19 094-320:
094-321
FLAT 1ST BTR RETRACT FAIL
CABLE
094-321:
1ST BTR CONTACT FAIL
1ST BTR CONTACT/ 9.21

6 RETRACT DRIVE
A B C D E F G H J
9.24 IMAGE REGISTRATION CONTROL (1 OF 2)
MOB ADC ASSY (1 OF 2) MCU PWB FAULT CODES

PL11.2 PL11.1
1 MCU PWB DC330 [089-001] (HI PWR) 089-600: 092-649:
PL11.1 DC330 [089-002] (LO PWR) CENTER MOB A RC SAMPLE LATERAL FAIL-A1 ADC SHUTTER OPEN FAIL
CENTER MOB SENSOR SENSOR +5VDC
LED B ON CENTER 089-602: 092-650:
+3.3VDC 089-600 RC SAMPLE BLOCK FAIL-A1-CNT ADC SHUTTER CLOSE FAIL
HI PWR(H)+0.8VDC MOB SENSOR
J406 LO PWR(H)+0.5VDC P616A J616A J139 J139 J616A P616A LED B SIGNAL J406 089-602
A9 8 9 10 8 11 6 A11 089-605 089-605: 092-651:
GRY CENTER MOB SENSOR YEL YEL GRY ADC SENSOR FAIL/V CLEAN FAIL
+5VDC 089-608 RC SAMPLE BLOCK FAIL-B-#1-CNT
LED A ON CENTER
DC COM HI PWR(H)+0.8VDC MOB SENSOR 089-611
089-608: 092-652:
LO PWR(H)+0.5VDC LED A SIGNAL 089-614 RC SAMPLE BLOCK FAIL-B-#2-CNT ADC PATCH FAIL
A10 7 10 9 5 12 5 A12
GRY YEL YEL GRY 089-616
089-617 089-611: 092-663:
RC SAMPLE BLOCK FAIL-B-#3-CNT MINISETUP ADC FAIL
2 +5VDC
A14 3 14 1 089-614:
GRY YEL 092-649 RC SAMPLE BLOCK FAIL-B-#4-CNT
+5VDC ADC SENSOR
092-650
SIGNAL 089-616:
A7 092-651
DC COM GRY RC DATA OVERFLOW FAIL
A13 4 13 2 092-652
GRY YEL 092-663
DC COM 089-617:
DC330 [092-002] RC DATA OVERRANGE FAIL
ADC SENSOR ADC SENSOR
LED 1(DIFFUSE) ON B
(L)+5VDC J136 J136
A6 11 6 3 2 7 10
GRY YEL YEL
3 DC COM
DC330 [092-001]
ADC SENSOR
LED 2 (SPECULAR) ON
(L)+5VDC
A5 12 5 4
GRY YEL
DC COM
+5VDC
A8 9 8 1
GRY YEL
+5VDC ADC
DC COM SENSOR
A4 13 4 5 SHUTTER
GRY YEL SOLENOID
DC COM DC330 [092-004]
4 SHUTTER OPEN
(L)+24VDC CN2
A3 14 3 6 1
GRY YEL
DC COM
+24VDC
A2 15 2 7 2
GRY YEL
+24VDC DC330 [092-005]
SHUTTER CLOSE
(L)+24VDC
A1 16 1 8 3
GRY YEL
DC COM INNER MOB
HUM/TEMP
5 SENSOR SENSOR
(BSD 9.25) (BSD 9.25)
ADC OUTER MOB

SENSOR SENSOR
9.21 (BSD 9.25)
IMAGE PATTERN
6
CENTER MOB
SENSOR
A B C D E F G H J
9.25 IMAGE REGISTRATION CONTROL (2 OF 2)
MOB ADC ASSY

PL11.2
1 MCU PWB
MCU PWB DC330 [089-001] (HI PWR) PL11.1
PL11.1 DC330 [089-002] (LO PWR) OUTER MOB
OUTER MOB SENSOR SENSOR +5VDC
LED B ON OUTER FAULT CODES
+3.3VDC
HI PWR(H)+0.8VDC MOB SENSOR
J406 LO PWR(H)+0.5VDC P616B J616B J160 J160 J616B P616B LED B SIGNAL J406 089-600:
B11 6 11 10 8 13 4 B13 089-600
GRY YEL YEL GRY RC SAMPLELATERAL FAIL-A1
+5VDC 089-603
OUTER 089-606
DC COM MOB SENSOR 089-601:
089-609 RC SAMPLEBLOCK FAIL-A1-IN
LED A SIGNAL
B12 5 12 9 5 14 3 B14 089-612
GRY YEL YEL GRY 089-615 089-603:
089-616 RC SAMPLEBLOCK FAIL-A1-OUT
2 089-617
+5VDC
B16 1 16 1 089-604:
GRY YEL
RC SAMPLEBLOCK FAIL-B-#1-IN
+5VDC
089-606:
DC COM RC SAMPLEBLOCK FAIL-B-#1-OUT
B15 2 15 2
GRY YEL
DC COM 089-607:
RC SAMPLEBLOCK FAIL-B-#2-IN
DC330 [089-001] (HI PWR)
DC330 [089-002] (LO PWR) 089-609:
INNER MOB SENSOR INNER MOB +5VDC RC SAMPLEBLOCK FAIL-B-#2-OUT
+3.3VDC LED B ON SENSOR INNER 089-600
HI PWR(H)+0.8VDC MOB SENSOR 089-601 089-610:
3 LO PWR(H)+0.5VDC J138 J138 LED B SIGNAL RC SAMPLEBLOCK FAIL-B-#3-IN
B5 12 5 10 8 7 10 B7 089-604
GRY INNER MOB SENSOR YEL YEL GRY +5VDC 089-607 089-612:
LED A ON INNER 089-610 RC SAMPLEBLOCK FAIL-B-#3-OUT
DC COM HI PWR(H)+0.8VDC MOB SENSOR 089-613
LO PWR(H)+0.5VDC LED A SIGNAL 089-613:
B6 11 6 9 5 8 9 B8 089-616
GRY YEL YEL GRY RC SAMPLEBLOCK FAIL-B-#4-IN
089-617
089-615:
+5VDC RC SAMPLEBLOCK FAIL-B-#4-OUT
B10 7 10 1
GRY YEL 089-616:
+5VDC RC DATA OVERFLOW FAIL
DC COM 089-617:
4 B9 8 9 2 RC DATA OVERRANGE FAIL
GRY YEL
DC COM 092-661:
TEMPERATURE SENSOR FAIL
092-662:
HUM/TEMP HUMIDITY SENSOR FAIL
SENSOR
+5VDC J135 J135 RHV

B4 13 4 1 2 3 14 B3
GRY YEL YEL GRY
+5VDC 092-661
AVREF
+3.3VDC 092-662
5
DC COM
B2 15 2 3 TH2
GRY YEL 4 1 16 B1
DC COM YEL GRY
6
A B C D E F G H J
9.26 2ND TRANSFER AND CLEANING (1 OF 3)
2ND BTR HVPS

MCU PWB PL11.3
1 PL11.1 DC330 [094-010] (CURRENT)
DC330 [094-011] (VOLTAGE)
J410 2ND BTR PWM J582 2ND BTR VOLTAGE
B18 3 A
GRY
DC330 [094-014] (CLEAN)
2ND BTR CLEANER PWM
B17 4
GRY
MCU PWB
PL11.1
B20 1 2ND BTR I OUT
GRY J582 MONITOR 1 J410
INTLK +24VDC 8 B13
+24VDC GRY
I OUT
2 MONITOR 2ND BTR I OUT
MONITOR 2
B19 2 9 B12
GRY GRY
DC COM DC COM
DC COM
B16 5 2ND BTR V OUT

GRY V OUT BIAS MONITOR
BIAS 10 B11
DC COM A GND MONITOR GRY
3 A GND
2ND BTR V OUT
MONITOR 1
6 B15
GRY
V OUT
MONITOR 2ND BTR V OUT
MONITOR 2
7 B14
GRY
A GND
9.18 IBT CLEANER IBT CLEANING
AUGER DRIVE
WASTE TONER 9.32

FROM IBT
9.21 IMAGE ON TRANSFER

BELT
8.10 REGISTERED
PAPER
UNFUSED 10.4
PRINT
9.27 2ND BTR CONTACT/

6 RETRACT DRIVE
A
A B C D E F G H J
DC330 [094-003] (CONTACT)

MCU PWB IOT DRIVER PWB DC330 [094-004] (CONTACT)
PL11.1 PL11.1 DC330 [094-005] (CLUTCH ON) 2ND BTR CAM
CLUTCH
DC330 [094-005] +5VDC DC330 [094-005] PL1.4
2ND BTR 2ND BTR
CAM CLUTCH ON CAM CLUTCH ON
J402 (L)+5VDC J432 J433 (L)+24VDC J216 P216
44 7 11 1 2
GRY
DC COM FLAT DC COM
2 CABLE
10 2 1
GRY
IOT
+24VDC
2ND BTR
9.5 RETRACT
CAM DRIVE
5
2ND BTR CONTACT/
RETRACT DRIVE 9.26
6
A B C D E F G H J

IOT MCU PWB
IOT DRIVER PL11.1
DRIVE PWB
1 PL11.1
PWB DC 330 [094-201] +3.3VDC
PL11.1 2ND BTR RETRACTED
J439 J607B P607B P629 J629 J158
B6 14 6 1 6 1 J158 J629 P629 P607B J607B (L)+3.3VDC J439 J432 J402 094-322
YEL YEL GRY 2 5 2 5 15 B5 34 17 FAULT CODES
+5VDC GRY YEL YEL 094-323
077-120:
B4 16 4 3 4 3 POST 2ND BTR SENSOR ON JAM
YEL YEL GRY
DC COM 094-322:
2ND BTR CONTACT/ 2ND BTR RETRACT FAIL
RETRACT SENSOR
PL7.9 094-323:
2ND BTR CONTACT FAIL
2
DC 330 [094-202]
PAPER AT +3.3VDC
J159
B3 17 3 4 3 1 POST 2ND BTR SENSOR
YEL YEL GRY J159 (L)+3.3VDC
+5VDC 2 2 5 2 18 B2 35 16 077-120
GRY YEL YEL
B1 19 1 6 1 3
YEL YEL GRY FLAT
DC COM POST 2ND BTR
SENSOR CABLE
PL7.9
2ND BTR CONTACT/RETRACT SENSOR
POST 2ND BTR SENSOR
6
A B C D E F G H J
9.29 BCR AND COROTRON CLEANING DRIVE CONTROL
DC330 [091-009] (CW) IOT DRIVER PWB BCR/

1 MCU PWB DC330 [091-010] (CCW) PL11.1 SCOROTRON
PL11.1 BCR/SCOROTRON CLEANER
CLEANER MOTOR +5VDC MOTOR
DIRECTION BCR/SCOROTRON PL6.9
CW(L)+5VDC CLEANER MOTOR
J401 CCW(H)+5VDC J431 J436 ON +24V CLOCK A P250 J250
48 3 B14 2 4
+5VDC GRY
DC COM BCR/SCOROTRON DC COM
CLEANER MOTOR
CLOCK CLOCK /A
47 4 B13 3 3
+5VDC GRY
DC COM BCR/SCOROTRON DC COM
CLEANER MOTOR ON
(L)+5VDC CLOCK B
2 46 5 B12 4 2 MOT
GRY
DC COM +5VDC DC COM
BCR/SCOROTRON
CLEANER MOTOR CLOCK /B
CURRENT 1 B11 5 1
45 6 GRY
DC COM
DC COM +5VDC
BCR/SCOROTRON
CLEANER MOTOR B15 1 5
CURRENT 2 GRY
44 7 IOT F5
+24VDC
DC COM
3 FLAT
CABLE
A
BCR CLEANER 9.31

DRIVE
SCOROTRON 9.30
CLEANER DRIVE
5
MCU PWB
PL11.1
+3.3VDC
BCR CLEANER
J416 P649 J649 J154 POSITION SENSOR FAULT CODES
A12 1 3 1 J154 J649 P649 SENSED(H)+3.3VDC J416
GRY GRY 2 2 2 A11 091-311
GRY GRY 091-311:
+5VDC CC CLEANER MOTOR FAIL
A10 3 1 3
GRY GRY
6 DC COM
BCR CLEANER
POSITION SENSOR
PL6.9 A
A B C D E F G H J
9.30 BLACK DRUM CLEANING
MCU PWB
PL11.1 CHARGE (K)/PRECLEAN
1 HVPS
PL11.2
DC330 [091-008]
J410 PRE CLEAN COROTRON PWM J584 PRE CLEAN COROTRON
B5 6 A
GRY
B10 1
GRY
INTLK
+24VDC
B9 2
GRY
2 DC COM
DC330 [091-002] ERASE LAMP K B

ERASE LAMP K PL6.5
ON
J416 (L)+24VDC J248K P248K
A9 1 2
GRY
DC COM
3
A8 2 1
GRY
+24VDC
(CH1.7)
4
9.29 COROTRON
CLEANER DRIVE
B
A
CLEANING
9.5 XERO CLEANER BLADE
K DRIVE
5
WASTE TONER 9.32
FROM DRUM K
CLEANING DRUM
BRUSH K
9.21 CONTAMINATED CLEANED 9.8

DRUM K BLACK DRUM
6
A B C D E F G H J
9.31 Y,M,C DRUM CLEANING
MCU PWB IOT DRIVER PWB

PL11.1 PL11.1
1
+5VDC A ERASE LAMP Y

DC330 [091-001) YELLOW ERASE PL6.5
Y,M,C ERASE LAMPS ON LAMP ON
J402 (L)+5VDC J432 J436 (L)+24VDC J644 P644 P248Y J248Y
38 13 A6 9 6 1 2
GRY GRY
FLAT
DC COM CABLE DC COM
9.29 BCR CLEANER

2 DRIVE
+24VDC
A5 10 5 2 1
GRY GRY
CONTAMINATED IOT
9.21 +24VDC
Y,M,C DRUMS B ERASE LAMP M
MAGENTA ERASE PL6.5
LAMP ON
(L)+24VDC P248M J248M
A4 11 4 1 2
GRY GRY
CLEANING C CLEANING M CLEANING Y
+24VDC
A3 12 3 2 1
GRY GRY
C BCR B BCR A BCR
CLEANER CLEANER CLEANER IOT
CLEANING CLEANING CLEANING +24VDC
C ERASE LAMP C
BLADE BLADE BLADE CYAN ERASE PL6.5
BCR BCR BCR LAMP ON
(L)+24VDC P248C J248C
A2 13 2 1 2
4 GRY GRY
DRUM DRUM DRUM

C M Y
+24VDC
A1 14 1 2 1
GRY GRY
IOT
+24VDC
(CH1.7)
5
WASTE TONER 9.32

FROM Y,M,C DRUMS
CLEANED 9.9
Y,M,C DRUMS
6
A B C D E F G H J
9.32 WASTE TONER DISPOSAL
MCU PWB
TRAY TRAY PL11.1
1 MODULE MODULE
PWB PWB
PL11.3 PL11.3
DC330 [091-200] +5VDC
WASTE BOTTLE
J467 J153 IN POSITION
7 1 J153 J467 J461 (H)+5VDC J403
GRY 2 6 A4 A15 091-910
+5VDC GRY GRY
FAULT CODES
5 3 091-400:
GRY WASTE BOTTLE NEAR FULL
DC COM WASTE BOTTLE SET
SENSOR 091-910:
PL6.11 WASTE BOTTLE NOT IN POSITION
2 A
091-911:
DC330 [091-201] WASTE BOTTLE FULL
WASTE BOTTLE +3.3VDC
J469 J152 NEAR FULL
3 1 J152 J469 (H)+3.3VDC 091-400
GRY 2 2 A3 A16
GRY 091-911
+5VDC GRY
1 3
GRY
DC COM WASTE BOTTLE FULL
SENSOR
3 PL6.5 B
9.5 TONER RECLAIM

AUGER DRIVE
9.26 WASTE TONER

4 FROM IBT
9.30 WASTE TONER

FROM DRUM K
WASTE TONER
9.31 FROM DRUM
Y,M,C
6
A B C D E F G H J
9.33 BLOWER AND CC FAN CONTROL
MCU PWB TRAY

PL11.1 DC330 [042-021] (HI SPD) MODULE PWB BLOWER FAN
1 PL11.3 PL9.1 TRAY MCU PWB
DC330 [042-022] (LO SPD) MODULE PL11.1
BLOWER FAN PWB
J403 PWM J461 J465 J242 P242 PL11.3 +5VDC FAULT CODES
A2 A17 A4 2 4 BLOWER FAN FAIL
GRY GRY
P242 J242 J465 J461 (H)+5VDC J403 042-331:
DC COM 042-331
5 1 A5 A16 A3 BLOWER MOTOR FAN FAIL
A3 3 3 GRY GRY GRY 042-603
GRY
+5VDC 042-603
SUCTION FILTER END OF LIFE
A1 5 1
GRY MOT A
2 TRAY
+24VDC
A2 4 2
GRY
DC COM
3
CC FAN
DC330 [042-023] (HI SPD) PL9.3
DC330 [042-024] (LO SPD)
CC FAN
J410 J239 P239 VACUUM OZONE
PWM
B2 3 2 FROM CHARGE
GRY SCOROTRON
DC COM MOT B
B1 4 1 B
GRY
+24VDC
4 B4 1 4
GRY
DC COM
VACUUM
AIRBORNE TONER
AND OZONE
5
A
6
A B C D E F G H J
10.1 FUSER DRIVE CONTROL

MCU PWB
2 PL11.1
MCU PWB DC330 [010-203] +3.3VDC
PL11.1 FUSER NIP SENSOR
1 J405 J612B P612B J173 BLOCKED
A17 3 7 1 J173 P612B J612B (H)+3.3VDC J405
YEL YEL 2 6 4 A16 010-321
+5VDC YEL YEL
A15 5 5 3
YEL YEL FAULT CODES
DC COM 010-321:
FUSER NIP SENSOR FUSER NIP FAIL
PL8.1 A
010-330:
FUSER MOTOR FAIL
DC330 [010-001] (320MM/S) FUSER DRIVE MOTOR
DC330 [010-002] (220MM/S) PL1.3
2 DC330 [010-003] (110MM/S)
DC330 [010-004] (77.33MM/S) +5VDC +3.3VDC
FUSER DRIVE MOTOR ON FUSER DRIVE MOTOR FAIL
J408 (L)+5VDC J212 J212 (H)+3.3VDC J408
A16 3 8 A11 010-330
GRY +5VDC GRY
DC COM
1 FUSER DRIVE MOTOR
GAIN 1
A15 4
GRY +5VDC
DC COM 10.4
1 FUSER DRIVE MOTOR
GAIN 2 FUSER DRIVE
3 A14 5
GRY +5VDC
DC COM
FUSER DRIVE MOTOR
REFERENCE CLOCK
A13 6
GRY +5VDC
DC COM FUSER DRIVE MOTOR A
REVERSE
(H)+5VDC VACUUM
A12 7 MOT TRANSPORT 10.4
GRY DRIVE
DC COM
A18 1
4 GRY
+5VDC
A17 2
GRY
DC COM
IOT DRIVER PWB

PL11.1
J437 J211
3 1
ORN
INTLK
5 +24VDC-2
4 2
VIO
DC COM
NOTE: 1
FUSER DRIVE MOTOR CONTROLLED BY GAIN1, GAIN2
NIP RELEASE
2
FUSER NIP FUSER NIP
MOTOR SPEED GAIN 1 GAIN 2 SENSOR SENSOR
6
320MM/S HIGH HIGH
220MM/S LOW HIGH
110MM/S HIGH LOW
73.33MM/S LOW LOW
A B C D E F G H J
10.2 FUSER HEAT CONTROL

POWER UNIT
PL11.3
1
MCU PWB
PL11.1 AC DRIVE PWB
DC330 [010-007] MAIN LAMP 1
MAIN LAMP 1 ON PT301 PL8.1
J407 (L)+24VDC J510 MAIN LAMP 1
B7 10 J16 J612 P612 ON ACH P61A
GRY 4 1 1 1
WHT WHT
DC COM
P61B
1
+24VDC BLK
2
DC330 [010-008] MAIN LAMP 2

MAIN LAMP 2 ON PT302 PL8.1
(L)+24VDC MAIN LAMP 2
B6 11 ON ACH P62A
GRY 2 2 2 1
DC COM WHT WHT
P62B
1
+24VDC BLK
3
ZERO +3.3VDC
DC330 [010-009] SUB LAMP
1.1 CROSS SUB LAMP ON PT303 PL8.1
SIGNAL J407 (L)+24VDC SUB LAMP
B9 B5 12 ON ACH P63A
GRY 1 3 3 1
WHT WHT
DC COM
CE12 P63B
1
+24VDC BLK
RL5
4
PLUG IN
ACN
FUSER RELAY ON THERMOSTAT

(L)+3.3VDC +24VDC PL8.1
B13 4 ON/OFF
GRY
RL4 J15 P695 J695 FS64 FS65
DC COM 1
1 5 5
BLK BLK BLK BLK
5 PLUG IN
ACH
PLUG-IN AC +24VDC
1.1
(AC DRIVE PWB)
PLUG-IN T21
ACH 6 6 T20
6 GRN GRN
PLUG-IN
ACN
A B C D E F G H J
10.3 FUSER HEAT MONITORING
MCU PWB
PL11.1
1 MCU PWB FUSER FUSE A +3.3VDC

PL11.1 PL8.1 DC330 [010-202]
NEW FUSER PRESENT
J405 J612B P612B P200 J200 T42 T41 J200 P200 P612B J612B (L)+3.3VDC J405
A13 7 3 2 1 2 1 4 6 A15
DC COM FAULT CODES
010-311:
AV REF FUSER HEAT ROLL STS DISCONNECT FAIL
HEAT ROLL SENSOR B +3.3VDC
PL8.1 DC140 [010-206]
HEAT ROLL SENSOR 010-319:
P146 J146 J146 P146 SIGNAL FUSER NC SENSOR DIFFERENTIAL AMP FAIL
A11 9 1 2 1 2 1 8 A12
YEL YEL YEL YEL
DC COM 010-320:
HEAT ROLL OVER TEMPERATURE FAIL
2
DC140 [010-200] (INF) AV REF
NC CENTER SENSOR C +3.3VDC 010-322:
PL8.1 DC140 [010-202] (DIFFERENCE)
NC CENTER SENSOR FUSER CENTER NC SENSOR DISCONNECT FAIL
J612A P612A P150 J150 J150 P150 P612A J612A VD SIGNAL
A7 4 7 3 1 3 1 9 2 A9 010-311 010-323:
YEL YEL YEL YEL FUSER REAR NC SENSOR DISCONNECT FAIL
DC140 [010-201] (TEMP) 010-319
DC COM
NC CENTER SENSOR 010-320
010-326:
VC SIGNAL 010-322 WAIT HEAT ROLL FUSER ON TIME FAIL
2 2 8 3 A8
YEL 010-323
YEL
010-326 010-327:
DC140 [010-203] (INF) AV REF 010-327 STANDBY HEAT ROLL FUSER ON TIME FAIL
NC REAR SENSOR D +3.3VDC
PL8.1 DC140 [010-205] (DIFFERENCE)
3 NC REAR SENSOR
P151 J151 J151 P151 VD SIGNAL
A4 7 4 3 1 3 1 6 5 A6
YEL YEL YEL YEL
DC COM DC140 [010-204] (TEMP)
NC REAR SENSOR
VC SIGNAL
2 2 5 6 A5
ENVIRONMENT E YEL YEL
AV REF
SENSOR +3.3VDC
PL11.2 DC140 [010-206]
ENVIRONMENT SENSOR
J407 P174 J174 J174 P174 SIGNAL J407
A14 2 1 2 1 A15
GRY GRY
DC COM
4
A C
D
B MAIN LAMP 1
(BSD10.2)
5
E
THERMOSTAT
(BSD10.2) MAIN LAMP 2
(BSD10.2)
10.4
SUB LAMP FUSING HEAT
(BSD10.2)
6
A B C D E F G H J
10.4 FUSING
MCU PWB
PL11.1
1 IOT DRIVER
PWB IOT DRIVER
PL11.1 DC330 [010-200] PWB +5VDC
J439 J607B P607B J148 PAPER AT FUSER PL11.1
B17 3 17 1 ENTRANCE SENSOR
YEL YEL J148 P607B J607B J439 J432 J402
(L)+5VDC
+5VDC 2 16 4 B16 33 18
YEL YEL
FLAT
B15 5 15 3 CABLE
YEL YEL
DC COM FUSER ENTRANCE FAULT CODES
SENSOR A 077-103:
PL4.2
FUSER EXIT SENSOR OFF JAM STRAIGHT
2
077-106:
MCU PWB DC330 [010-201] FUSER EXIT SENSOR ON JAM
+5VDC
PL11.1 PAPER AT FUSER
J405 J612A P612A P642 J642 J149 EXIT SENSOR 077-107:
A3 8 3 1 3 1 J149 J642 P642 P612A J612A (L)+5VDC J405 077-103 FUSER EXIT SENSOR OFF JAM INVERT
YEL YEL YEL 2 2 2 2 9 A2 077-106
YEL YEL YEL
+5VDC 077-107
A1 10 1 3 1 3
YEL YEL YEL
DC COM
FUSER EXIT SENSOR B
3 PL8.1
10.1
FUSER DRIVE
HOT AIR
TO REAR 10.5
COOLING FAN
10.3
FUSING HEAT
4
A HOT AIR
B TO FUSER 10.5
9.21 UNFUSED EXHAUST FAN
IMAGE ON PAPER
FUSED IMAGE 10.8

ON PAPER
5
10.1 VACUUM TRANSPORT
DRIVE
SUCTION TO 10.5
VACUUM TRANSPORT FAN
6
A B C D E F G H J
10.5 FUSER FAN CONTROL (1 OF 2)

MCU PWB
PL11.1
MCU PWB REAR COOLING FAN
PL11.1 PL9.1 +3.3VDC
1 DC330 [042-034]
+24VDC REAR COOLING FAN
REAR COOLING FAN ON FAULT CODES
J409 (H)+24VDC J240 P240 P240 J240 FAIL SIGNAL J409
11 4 1 3 2 13 042-313 042-313:
GRY GRY REAR COOLING FAN FAIL
042-330:
14 1 4 FUSER EXHAUST FAN FAIL
GRY MOT A
DC COM
+5VDC
IOT DRIVER PWB
PL11.1 FUSER EXHAUST FAN
J432 FAIL SIGNAL J402
2 38 13 042-330
FLAT
CABLE FUSER EXHAUST FAN
PL9.2
FUSER EXHAUST FAN
J433 FAIL SIGNAL J241 P241
3 2 3
GRY
DC330 [042-020]
FUSER EXHAUST FAN
J402 J432 ON SIGNAL
48 3 2 3 2
GRY
DC COM MOT B
3
1 4 1
GRY
IOT A
+24VDC
4 1 4
GRY
DC COM
DC330 [042-026] (HI SPD)
+5VDC DC330 [042-027] (LO SPD) VACUUM TRANSPORT
INTLK VACUUM TRANSPORT FAN
+24VDC
FAN ON PL9.2
(H)+24VDC J238 P238
4 47 4 5 3 1 C
GRY VACUUM TRANSPORT
DC COM FAN SPEED
HIGH SPEED (L)+3.4VDC
LOW SPEED (H)+3.4VDC
46 5 7 1 3 MOT C
GRY
DC COM FLAT
B
CABLE
6 2 2
GRY
HOT AIR DC COM
10.4 TO REAR
COOLING FAN
5
HOT AIR
10.4 TO FUSER
EXHAUST FAN
10.4 SUCTION TO
VACUUM TRANSPORT FAN
6
A B C D E F G H J
10.6 FUSER FAN CONTROL (2 OF 2)

IOT DRIVER PWB
PL11.1
MCU PWB DC330 [042-028] +5VDC INVERTER FRONT
1 PL11.1 INVERTER INVERTER FAN
FRONT FAN ON FRONT FAN ON PL9.3
J402 (L)+5VDC J432 J438 (L)+24VDC P620 J620 J243 P243
31 20 6 5 6 1 2
GRY GRY
DC COM DC COM MOT A
5 6 5 2 1
GRY GRY
IOT
+24VDC
DC330 [042-029] +5VDC

EXIT ROLL EXIT ROLL EXIT ROLL FAN 1
2 FANS 1,2,3,4 ON FAN 1,2 ON PL9.3
(L)+5VDC (L)+24VDC J651 P651 J244A P244A
32 19 4 7 4 1 4 1 2
GRY GRY GRY
DC COM FLAT DC COM MOT B
CABLE
3 2 1
GRY GRY
EXIT ROLL FAN 2

PL9.3
J244B P244B
3 8 3 3 2 1 2
GRY GRY GRY GRY
3 IOT MOT
+24VDC C
1 2 1
GRY
EXIT ROLL EXIT ROLL FAN 3

FAN 3,4 ON PL9.3
(L)+24VDC J652 P652 J244C P244C
2 9 2 1 4 1 2
GRY BLU BLU
DC COM MOT D
3 2 1
BLU BLU
4
EXIT ROLL FAN 4
PL9.3
J244D P244D
1 10 1 3 2 1 2
C GRY BLU BLU BLU
IOT MOT E
B +24VDC
D 1 2 1
E BLU
5
A
10.9
COOLING AIR TO EXIT
10.8
COOLING AIR TO INVERTER
6
A B C D E F G H J
10.7 INVERTER (1 OF 2)
EXIT MOTOR
INVERT IN SENSOR IOT EXIT SENSOR (BSD 10.9)
(BSD 10.8) (BSD 10.9)
1
MCU PWB
PL11.1 TRAY MODULE PWB
PL11.3
DC330 [077-013] (INVERT)
DC330 [077-014] (EXIT) INVERT A
DC330 [077-015] (DUPLEX) MOTOR B
INVERT MOTOR DIRECTION +5VDC PL10.2
INVERT(L)+5VDC INVERT MOTOR
EXIT(H)+5VDC J466 ON +24V CLOCK A P670 J670 J221
J404 DUPLEX(H)+5VDC J462 11 4 11 4
B16 B1 GRY YEL A
GRY +5VDC C
DC COM
DC COM
2 INVERT MOTOR CLOCK /A
CLOCK 9 6 9 6
B15 B2 GRY YEL
GRY +5VDC DC COM
DC COM
INVERT MOTOR ON CLOCK B
(L)+5VDC 12 3 12 3
B14 B3 GRY YEL
GRY +5VDC DC COM MOT
DC COM INVERT END SENSOR
INVERT MOTOR CLOCK /B
CURRENT 14 1 14 1 (BSD 10.8)
B13 B4 GRY YEL
GRY
DC COM
DC COM
3 13 2 13 2
GRY YEL
10 5 10 5
GRY YEL
TRAY F6
+24VDC
INVERT GATE INVERT ROLL
DC330 [077-011] SOLENOID 10.8
+5VDC DRIVE
INVERT GATE SOLENOID INVERT GATE SOLENOID PL10.5
GATE IN GATE IN
(L)+5VDC J465 (L)+24VDC P669 J669 P223 J223
A15 A2 B16 1 15 1 3
4 GRY GRY YEL
DC COM DC COM INVERT GATE 10.8
DRIVE
B15 2 14 2 2
DC330 [077-012] +5VDC GRY YEL
INVERT GATE SOLENOID TRAY INVERT GATE SOLENOID
EXIT +24VDC EXIT
(L)+5VDC (L)+24VDC
A14 A3 B14 3 13 3 1
GRY GRY YEL B
DC COM DC COM
RELEASE C
5 DC330 [077-016] +5VDC INVERT
RELEASE INVERT SOLENOID RELEASE INVERT SOLENOID SOLENOID
RELEASE RELEASE PL10.5
J403 (L)+5VDC J461 (L)+24VDC P224 J224
B18 B1 B13 4 12 1 2
GRY GRY YEL NIP/RELEASE 10.8
DC COM DC COM DRIVE
B12 5 11 2 1
GRY YEL
TRAY
+24VDC
6
A B C D E F G H J
10.8 INVERTER (2 OF 2)
MCU PWB
1 PL11.1
TRAY TRAY
MODULE MODULE
PWB PWB DC330 [077-103]
PL11.3 PL11.3 PAPER AT +5VDC
J465 P669 J669 J108 INVERT IN SENSOR
B4 13 3 1 J108 J669 P669 J465 J461 (H)+5VDC J403
GRY GRY 2 2 14 B3 B9 B10
+5VDC GRY GRY GRY
B2 15 1 3
GRY GRY
DC COM INVERT IN SENSOR
2 PL10.4 A
DC330 [077-203]
PAPER AT +5VDC
J467 P671 J671 J110 INVERT END SENSOR
A10 1 3 1 J110 J671 P671 J467 (H)+5VDC
GRY GRY 2 2 2 A9 A5 A14
+5VDC GRY GRY GRY
A8 3 1 3
GRY GRY
DC COM INVERT END SENSOR
PL10.1 B
FUSED IMAGE
3 ON PAPER
10.4 SHEET TO 10.9

A EXIT
10.7 INVERT GATE

DRIVE
10.9 INVERT IN AND

DECURLER ROLL DRIVE
4
10.6 COOLING AIR
TO INVERTER
ZN
F6
10.7 INVERT ROLL

DRIVE
10.7 NIP/RELEASE
DRIVE
SHEET TO 10.11
ZN DUPLEX
B C5
6
A B C D E F G H J
10.9 FUSED PAPER EXIT

MCU PWB
PL11.1
FAULT CODES
1 TRAY TRAY 077-109:
MODULE MODULE IOT EXIT SENSOR ON JAM STRAIGHT
PWB PWB
PL11.3 PL11.3 DC330 [077-107] +5VDC
PAPER AT 077-111:
J465 P669 J669 J111 IOT EXIT SENSOR 077-109 IOT EXIT SENSOR ON JAM INVERT
B7 10 6 1 J111 J669 P669 J465 J461 (H)+5VDC J403 077-111
GRY GRY 2 5 11 B6 B12 B7
GRY GRY GRY 077-113 077-113:
+5VDC IOT EXIT SENSOR OFF JAM STRAIGHT
077-115
B5 12 4 3 077-115:
GRY GRY IOT EXIT SENSOR OFF JAM INVERT
IOT EXIT SENSOR
DC COM PL10.4 A
2
TRAY MODULE PWB
PL11.3 EXIT MOTOR
MCU PWB PL10.3
PL11.1 +5VDC
EXIT MOTOR ON
EXIT MOTOR J466 +24V CLOCK A P670 J670 J222
J404 CLOCK J462 5 10 5 4
A1 A16 GRY YEL
GRY
DC COM
DC COM
+5VDC CLOCK /A
DC330 [077-010] 3 12 3 6
EXIT MOTOR ON GRY YEL
3 (L)+5VDC DC COM
A2 A15
GRY CLOCK B INVERT IN AND
DC COM 6 9 6 3 DECURLER ROLL 10.8
+5VDC GRY YEL DRIVE
DC COM MOT
EXIT MOTOR
CURRENT CLOCK /B
A3 A14 8 7 8 1
GRY GRY YEL
DC COM DC COM
7 8 7 2
GRY YEL
TRAY F7
4 +24VDC
4 11 4 5
GRY YEL
COOLING AIR
10.6 TO EXIT
SHEET TO 10.13
OCT TRAY
10.8 SHEET TO A SHEET TO 12.5

EXIT FINISHER
6
A B C D E F G H J
DUPLEX MOTOR
MCU PWB IOT DRIVER PWB PL4.2
PL11.1 PL11.1
+5VDC
DUPLEX MOTOR DC330 [077-018]
DIRECTION DUPLEX MOTOR ON
J401 CW(H)+5VDC J431 J440 +24V CLOCK J606B P606B J219
25 26 3 14 3 4
YEL YEL
2 +5VDC
DC COM DC COM
DUPLEX MOTOR
CLOCK CLOCK /A
24 27 1 16 1 6
YEL YEL
+5VDC
DC COM DC330 [077-018] DC COM
DUPLEX MOTOR ON
(L)+5VDC CLOCK B
23 28 4 13 4 3 DUPLEX ROLL
10.11
YEL YEL DRIVE
+5VDC
DC COM DC COM MOT
DUPLEX MOTOR
CURRENT CLOCK /B
22 29 6 11 6 1
3 YEL YEL
DC COM FLAT DC COM
CABLE
2 15 2 5
YEL YEL
IOT F4
+24VDC
5 12 5 2
YEL YEL
6
A B C D E F G H J
IOT MCU PWB

DRIVER PL11.1
IOT DRIVER PWB
1 PWB DC330 [077-104]
PL11.1 +5VDC
PL11.1 PAPER AT FAULT CODES
J439 J607B P607B J104 DUPLEX IN SENSOR
B14 6 14 1 J104 P607B J607B J439 J432 J402 077-129:
(H)+5VDC 077-129
YEL YEL 2 13 7 B13 42 9 DUPLEX IN SENSOR ON JAM
+5VDC YEL YEL
077-130:
B12 8 12 3 DUPLEX OUT SENSOR ON JAM
YEL YEL
DC COM DUPLEX IN SENSOR
PL4.3 A
DC330 [077-105]
PAPER AT +5VDC
2 J105 DUPLEX PATH SENSOR
B11 9 11 1 J105 (H)+5VDC
YEL YEL 2 10 10 B10 43 8
+5VDC YEL YEL
B9 11 9 3
YEL YEL
DUPLEX PATH
DC COM SENSOR
PL4.3 B
DC330 [077-106]
PAPER AT +5VDC
J607A P607A J106 DUPLEX OUT SENSOR
3 B16 5 16 1 J106 P607A J607A (H)+5VDC
YEL YEL 2 15 6 A15 44 7 077-130
+5VDC YEL YEL
FLAT
B14 7 14 3 CABLE
YEL YEL
DC COM DUPLEX OUT SENSOR
C PL4.3
DUPLEX FED 8.10

PAPER
4
B
C
DUPLEX MOTOR
(BSD 10.10)
10.10 DUPLEX ROLL

DRIVE
10.12 COOLING AIR

TO DUPLEX
10.8 PAPER TO
6 DUPLEX
A B C D E F G H J
10.12 DUPLEX PAPER COOLING
1 MCU PWB TRAY MODULE PWB

PL11.1 PL11.3
DUPLEX
+5VDC FAN 1
DC330 [042-028] PL10.5
DUPLEX FANS 1, 2 ON DUPLEX FAN 1 ON
J404 (L)+5VDC J462 J465 (L)+5VDC P669 J669 J245 P245
A16 A1 B11 6 10 1 2
GRY GRY GRY
DC COM DC COM MOT A
B10 7 9 2 1
GRY GRY
+5VDC
2
DUPLEX
FAN 2
PL10.5
DUPLEX FAN 2 ON
(L)+5VDC J246 P246
B9 8 8 1 2
GRY GRY
MOT B
B8 9 7 2 1
GRY GRY
3 +5VDC
COOLING AIR 10.11

TO DUPLEX
6
A B C D E F G H J
11.1 OCT (OPTION)
IOT DRIVER PWB

1 PL11.1
MCU PWB DC330 [047-001] (CW (REAR))
PL11.1 DC330 [047-002] (CCW (FRONT)) +5VDC IOT OCT MOTOR
OCT MOTOR DIRECTION +24VDC PL16.3
CW(L)+5VDC OCT MOTOR CW (REAR)
J401 CCW(H)+5VDC J431 J444 (H)+24VDC P680A J801A P803 J803
8 43 6 1 10 1 2
+5VDC IOT GRY ORN ORN
DC COM DC COM +24VDC MOT A
OCT MOTOR ON OCT MOTOR CCW (FRONT)
(L)+5VDC (H)+24VDC
7 44 5 2 9 2 1
GRY ORN ORN IOT
DC COM FLAT DC COM DRIVER
CABLE PWB
2 PL11.1
J805
IOT DRIVER 1 J805 J801A P680A J444 J431
PWB YEL 2 6 5 2 46
PL11.1 J434 P680 J801 SJ802 SJ802 WHT WHT GRY
7 3 10 6 OCT D
GRY RED YEL DETECT
+5VDC 3 B
7 YEL
YEL B REAR POSITION
SENSOR A 5 6 1 45
8 PL16.3 WHT WHT WHT GRY
YEL E
3 2 1 2 A
3 VIO BLK WHT J806
B 1 J806
DC COM
3 YEL 2 7 4 3 47
YEL GRY GRY GRY
F
4 C
YEL C 3 C
YEL
5 FRONT POSITION J804 P804
10.9 PAPER TO YEL SENSOR 2 2 8 3 4 48
OCT TRAY PL16.3 YEL GRY GRY GRY
G
P804 J804 J807

4 1 3 1
YEL YEL J807
D 2
YEL
MCU PWB
3 1 3 PL11.1
YEL YEL D
DC330 [047-201] +3.3VDC
TRAY FULL SENSOR REAR POSITION
SENSOR D
PL16.3 SENSOR BLOCKED
(H)+3.3VDC J401
5
B 047-210
+3.3VDC
5 DC330 [047-203]
OCT INSTALLED FAULT CODES
E
(L)+3.3VDC 047-930:
6 047-310 OCT TRAY FULL
A DC330 [047-200] 047-210:

+3.3VDC
FRONT POSITION OCT OFFSET FAIL
F SENSOR BLOCKED
(H)+3.3VDC 047-310:
4
OCT/IOT COMMUNICATION FAIL
C +5VDC
DC330 [047-202]
6 G OCT TRAY FULL
(L)+5VDC
3 047-930
FLAT
CABLE
A B C D E F G H J
12.1 C-FINISHER DC POWER GENERATION
FINISHER LVPS FINISHER PWB

2 PL21.12 PL21.12
12.2
+24 VDC PS +5 VDC
TO +5 VDC
12.2
ACH J2 J502 +24 VDC PS J8315 +24 VDC PS
4 1 1
BRN ORN
HARNESS GND
ASSEMBLY GN/YL
AC INLET ACN +24 VDC +24 VDC PS K1 K2
3 POWER 2 4 12.2
BLU ORN +24 VDC
GENERATION
3
+24 VDC
1 INTLK
GN/YL (CH12.3)
T1 T2 RETURN 5 2
DC COM VIO
12.2
DC COM
6 5
DC COM VIO
DC COM
4 FINISHER LVPS
ENABLED (H) +3.3 VDC J505
PS ENABLE / 3
12.4 YEL
FINISHER RESET +24 VDC
FINISHER LVPS CONTROL
ENABLED (H) +3.3 VDC
4
YEL
6
A B C D E F G H J
12.2 C-FINISHER DC POWER DISTRIBUTION
1 FINISHER PWB
PL21.12
H-TRANSPORT
+5 VDC PWB
PL21.12 1
12.1 F7
+5 VDC CH12 ALL J8310 +5 VDC J8371 +5 VDC
14 17
YEL
CR4 DC COM CH12 ALL
GRN BOOKLET PWB
12.1 18 PL21.12
DC COM CH12 ALL DC COM DC COM
13
YEL
CH12 ALL
J8316 +5 VDC J8377 +5 VDC
2 1 15
F1 +24 VDC BLU
DC COM CH12 ALL
2 14
F2 CH12 ALL BLU
+24 VDC DC COM DC COM
15 1 1
BLU
F3 CH12 ALL CH12 ALL
+24 VDC
1 H-TRANSPORT PWB
F4 CH12.22 PL21.12
+24 VDC
J8310 +24 VDC J8371 F1 +24 VDC +24 VDC
CH12.19 1 30 R2 BOOK
F5 +24 VDC YEL
+24 VDC CH12 ALL
2 29 +24 VDC CH12.16
3 12.1 F6 CH12.27 YEL
+24 VDC +24 VDC +24 VDC R3 BOOK
30 1 1
YEL
DC COM CH12 ALL +24 VDC CH12 ALL
R4 BOOK
CH12 ALL DC COM DC COM
3 28 +24 VDC CH12 ALL
YEL R5
DC COM CH12 ALL BOOK
4 27
YEL
DC COM +24 VDC CH12.19
29 2 F8 BOOK
YEL
+5 VDC CH12.14
+24 VDC J8317 +24 VDC J8378 F4 BOOK
4 1 1
ORN
12.1 CH12 ALL
+24 VDC PS +24 VDC PS +24 VDC PS +24 VDC PS +5 VDC
3 3 TO +5 VDC
ORN BOOK CR4
+24 VDC PS DC COM CH12 ALL
2 2 GRN
BLU
CH12.3 DC COM
4 4
BLU DC COM CH12 ALL
NOTES: REFER TO WIRENETS FOR DC

1
POWER DISTRIBUTION
A B C D E F G H J
12.3 C-FINISHER INTERLOCK SWITCHING
1 FINISHER PWB
PL21.12
+24 VDC
INTLK CLOSED
(H) +24 VDC J8313
2 +24 VDC
ORN K1 F7 DIST
CH12 ALL
FINISHER
2 FRONT DOOR K2
INTERLOCK 1
SWITCH DC COM
PL21.3
J8365 J8365
1B 1A
FINISHER PWB +5 VDC
PL21.12 FAULT CODES
FRONT DOOR
EJECT OPEN (H) +24 VDC J8314 012-300:
COVER 2A 2B 2 012-302
YEL FINISHER EJECT
SWITCH
COVER OPEN
PL21.7 NC J8364
3 2
J8313 J8364 EJECT COVER
1 1 OPEN (H) +24 VDC 012-302:
ORN 3 1
+24 VDC PS YEL 012-300 FINISHER FRONT
NO DOOR OPEN
8314
3
YEL
DC COM

1
POWER DISTRIBUTION
A B C D E F G H J
12.4 C-FINISHER DETECTION & COMMUNICATIONS
MCU PWB
PL11.1 MCU PWB
PL11.1
FINISHER
1 FINISHER PWB
PL21.12 FINISHER-MCU FAULT CODES
MCU-FINISHER J8300 STATUS+ J680B P680B J411
J411 P680B J680B COMMAND + J8300 13 3 10 B3
GRY GRY 012-334:
B1 12 1 15 FINISHER-MCU
GRY ORN DOWNLOAD MODE FAILURE
2 MCU-FINISHER STATUS- 012-334
12 4 9 B4
COMMAND - GRY GRY
B2 11 2 14 047-310:
GRY 047-310
MCU-FINISHER COMMUNICATION FAULT
DC 330 [014-111] +5VDC +3.3VDC
PAPER AT IOT EXIT SENSOR FINISHER
(H)+5VDC DETECT(L)+3.3VDC
B6 7 6 10 11 5 8 B5
GRY WHT WHT GRY
DC COM DC COM
+3.3VDC FINISHER FINISHER

LVPS ENABLED J8315
B7 6 7 9 3 LVPS 12.1
3 GRY YEL YEL ENABLED
6
COMMUNICATION YEL
SELECT
B11 2 11 5
GRY ORN
DC COM
IOT DRIVER PWB

PL11.1
4
J434 P680 J8301
3 2 1
1
1 4 2
DC COM DC COM
5
1

1
POWER DISTRIBUTION
A B C D E F G H J
12.5 C-FINISHER PWB COMMUNICATION
FINISHER
PWB
PL21.12 H-TRANSPORT FINISHER PWB
PWB PL21.12
PL21.12
+5 VDC
J8310 RS232-C TXD J8371
27 4 RS232-C
YEL
J8371 RXD J8310
2 3 28
J8384 PWS RXD J8373
3 4
YEL
DOWNLOAD PWS TXD

CONNECTOR 2 YEL
3
DC COM
5 5
VIO
DC COM
3 DOWNLOAD
ACCESS
SWITCH 1 +5 VDC
RS232-C
DOWNLOAD
J8383 SELECT SIGNAL
1 2 5 26
YEL
2 1
VIO
DC COM
BOOKLET
4 MAKER PWB
PL21.12
J8316 RESET J8377

3 13 SUB-CPU
BLU
J8377 OUT CTRL 8316 FAULT CODES
10 6
BLU
SUB-CPU TXD 012-335:
5 11 SUB-CPU 012-335
BLU BOOKLET SUB CPU COMM FAIL
TXD
12 4
BLU
SUB-CPU IN CTRL
7 9
5 BLU

1
POWER DISTRIBUTION
A B C D E F G H J
12.6 C-FINISHER I/F DRIVE CONTROL
DC330 [14-093 TO 094]

FINISHER H-TRANSPORT DECURLER
DECURLER
3 PWB PWB TRANSPORT
PL21.12 PL21.12 TRANSPORT MOTOR MOTOR
ON (H) +24 VDC CLOCK PL21.25
J8310 MOTOR CLOCK J8371 J8396 CLOCK A J8400
7 24 25 1
YEL BLU
DC COM 12.7
MOTOR RESET CLOCK /A DECURLER DRIVE
8 23 26 3
YEL BLU
DC COM
MOTOR CRU CLOCK B
9 22 27 4
YEL BLU
DC COM MOT
4 MOTOR ENABLE CLOCK /B
22 9 28 6
YEL BLU
DC COM
MOTOR BRAKE +24 VDC
23 8 29 2
YEL ORN
+24 VDC
30 5
1 ORN
+24 VDC
DECURLER TRANSPORT 12.8

ROLL DRIVE

1
POWER DISTRIBUTION
A B C D E F G H J
12.7 C-FINISHER DECURLER CONTROL
1 FINISHER
PWB
PL21.12 H-TRANSPORT DECURLER
PWB CAM A
1 PL21.12 CLUTCH
PL21.26
DECURLER CAM
J8310 CLUTCH ON (L) +24 VDC J8371 J8396 J8401
15 16 16 2
YEL BLU
DC COM
17 1
ORN
+24 VDC
2
DECURLER H-TRANSPORT FINISHER PWB
1 HOME SENSOR B PWB PL21.12
PL21.26 PL21.12 FAULT
J8404 CODES
13 3 +5 VDC
DECURLER HOME
VIO
DC COM SENSOR BLOCKED
J8404 J8396 J8371 J8310 012-330: DECURLER
(H) +5 VDC
2 14 19 12 012-330 HOME SENSOR OFF FAIL
15 1 012-332 012-332: DECURLER
GRY
+5 VDC HOME SENSOR ON FAIL
3
DECURLER
12.6
DRIVE
4
12.8
5 DECURLER ROLL DRIVE

1
POWER DISTRIBUTION
A B C D E F G H J
12.8 C-FINISHER I/F TRANSPORTATION
H-TRANSPORT
PWB DECURLER IN A
1 PL21.12 SENSOR H-TRANSPORT FINISHER PWB
DOUBLE PL21.27 PWB PL21.12
PLUG PL21.12
FAULT
J8396 J8454A J8454B J8402 CODES
7 3 1 3 DOUBLE DC330 [14-190] +5 VDC
VIO VIO PLUG DECURLER IN SENSOR 012-112: DECURLER IN
J8402 J8454B J8454A J8396 J8371 PAPER SENSED (H) +5 VDC J8310 012-112 SENSOR ON JAM
2 2 2 8 13 18 012-901
9 1 3 1 YEL YEL YEL 012-901: PAPER AT
GRY GRY DECURLER IN SENSOR
+5 VDC
(CH12.2)
DECURLER B
2 1 OUT SENSOR
DOUBLE PL21.27
PLUG
J8455A J8455B J8403
4 3 1 3 DOUBLE DC330 [14-191] +5 VDC
VIO VIO PLUG
DC COM DECURLER OUT SENSOR 012-162: DECURLER
J8403 J8455B J8455A PAPER SENSED (H) +5 VDC 012-162 OUT SENSOR ON JAM
2 2 2 5 12 19 012-902
6 1 3 1 YEL YEL YEL 012-902: PAPER AT
GRY GRY DECURLER OUT SENSOR
+5 VDC
12.10
DECURLED SHEET
DECURLER
TRANSPORT
12.6
ROLL DRIVE
4
B
12.7 DECURLER
ROLL DRIVE
10.9 SHEET TO
FINISHER

1
POWER DISTRIBUTION
A B C D E F G H J
12.9 C-FINISHER DRIVES
FINISHER PWB EXIT MOTOR

PL21.12 2
PL21.11 TOP TRAY
J8304 CLOCK A J8334 EXIT ROLL 12.21
1 2 1 A DRIVE
BLU A
DC COM
CLOCK /A
1 3
BLU
SUB-PADDLE 12.24
DC COM
CLOCK B DRIVE
3 4 B
BLU
DC COM MOT
CLOCK /B TOP TRAY
5 6
BLU TRANSPORT 12.21
DC COM ROLL DRIVE
2
+24 VDC
6 5
ORN
+24 VDC COMPILER EXIT 12.24

4 2
ORN DRIVE
+24 VDC C
REGISTRATION
1 MOTOR
PL21.11 BUFFER ROLL 12.12
3
CLOCK A J8335 B DRIVE
7 1
3 BLU
DC COM
CLOCK /A
9 3
BLU ENTRANCE ROLL 12.10
DC COM DRIVE
CLOCK B
11 4 C
BLU
DC COM MOT
CLOCK /B COMPILE 12.24
13 6
BLU PADDLE DRIVE
D D
DC COM
4 +24 VDC
10 5
ORN
+24 VDC
8 2
ORN
+24 VDC
FINISHER
1 TRANSPORT
MOTOR
4 PL21.10
CLOCK A J8342
23 1
5 BLU
DC COM
CLOCK /A
25 3
BLU
DC COM
CLOCK B NOTES:
27 4 1
REFER TO WIRENETS FOR DC
BLU POWER DISTRIBUTION
DC COM MOT
CLOCK /B 2 DC330 [14-007] EXIT MOTOR FWD (SLOW)
29 6
BLU DC330 [14-008] EXIT MOTOR FWD (FAST)
DC330 [14-010] EXIT MOTOR REVERSE
DC COM
6 +24 VDC DC330 [14-003] REGISTRATION MOTOR FWD (SLOW)
18 5 3
ORN DC330 [14-004] REGISTRATION MOTOR FWD (FAST)
DC330 [14-006] REGISTRATION MOTOR REVERSE
+24 VDC
16 2 4 DC330 [14-001] TRANSPORT MOTOR SPEED 1
ORN DC330 [14-002] TRANSPORT MOTOR SPEED 2
+24 VDC
A B C D E F G H J
12.10 C-FINISHER BOOKLET / PUNCH TRANSPORT
12.22 PUNCH POSITION

1 DRIVE
12.22 PUNCH
DRIVE
SIDE REG
1 SENSOR SIDE REG
12.9 ENTRANCE 2 SENSOR
ROLL DRIVE
PUNCHED /
12.8 UNPUNCHED 12.11
2 DECURLED SHEET SHEET
PUNCHER
BOX SET
BOOKLET SENSOR
PWB
PL21.12 BOOKLET GATE SHEET TO
SOLENOID BOOKLET
1 PL21.10 12.14
DC330 [13-069] MAKER
SHEET TO BOOKLET
J8408 MAKER (L) +24 VDC J8409
3 1
BLU
3 DC COM +24 VDC
2 2
DC330 [13-068] ORN
+24 VDC SHEET TO STACKER
(L) +24 VDC
1 3
BLU
DC COM FINISHER PWB
PL21.12
PUNCHER DC330 [14-275] FAULT

BOX SET +5 VDC CODES
PUNCHER WASTE BIN
SENSOR PRESENT
PL21.5 J8353 P8355 J8355 (L) +5 VDC J8307
4 2 2 2 012-949 012-949: PUNCHER WASTE
YEL BIN NOT DETECTED
FINISHER
PWB
PL21.12 1
J8307 J8355 P8355 J8353
1 1 1
GRY GRY
3 3 3
VIO VIO
5
SIDE REG 1 SENSOR
PL21.5 +5 VDC
DC330 [14-200]
J8333 P8333 J8350
12 13 3 EDGE DETECTED
VIO J8350 P8333 J8333 (H) +5 VDC
2 14 11
YEL
10 15 1
GRY SIDE REG 2 SENSOR
PL21.5 012-247 012-247: FINISHER SIDE
DC330 [14-201] +5 VDC
J8351 REG SENSOR OFF FAIL
9 16 3 EDGE DETECTED
VIO J8351 (H) +5 VDC
6 DC COM 2 17 8
YEL
7 18 1
GRY
+5 VDC
NOTES: 1 REFER TO WIRENETS FOR DC

POWER DISTRIBUTION
A B C D E F G H J
12.11 C-FINISHER TRANSPORT, TOP TRAY GATING
12.21
SHEET TO TOP TRAY
1 TRANSPORT ENTRANCE SENSOR GATE SENSOR
12.10 PUNCHED / 12.12

UNPUNCHED SHEET SHEET TO BUFFER
FINISHER
PWB
2 PL21.12
TRANSPORT GATE
DC330 [14-011] SOLENOID
PL21.10
SHEET TO TOP
J8304 TRAY (L) +24 VDC J8341
30 1
BLU
DC COM
+24 VDC
28 2
ORN
+24 VDC DC330 [14-012]
SHEET TO STACKER
3 (L) +24 VDC
32 3
BLU
DC COM
FINISHER PWB FAULT

TRANSPORT PL21.12 CODES
DOUBLE ENTRANCE SENSOR
4 PLUG PL21.10 DOUBLE +5 VDC
DC330 [14-100] 012-132:
J8302 J8303A J8303B J8319 PLUG
1 3 1 3 SHEET AT ENTRANCE TRANSPORT ENTRANCE
VIO J8319 J8303A J8303B SENSOR (H) +5 VDC J8302 012-132 SENSOR ON JAM
2 3 1 2
YEL YEL 012-935
3 1 3 1 012-935:
GRY TRANSPORT ENTRANCE
SENSOR STATIC JAM
DOUBLE GATE SENSOR

PLUG PL21.11 +5 VDC
DOUBLE DC330 [14-102]
J8376 J8434A J8434B J8432 PLUG
5 1 3 1 3 SHEET AT GATE 012-125:
VIO J8432 J8343A J8343B SENSOR (L) +5 VDC J8376 012-125 GATE SENSOR ON JAM
DC COM 2 3 1 2 012-920
YEL YEL 012-920:
1 3 1 3 1 GATE SENSOR
GRY
+5 VDC STATIC JAM

1
POWER DISTRIBUTION
A B C D E F G H J
12.12 C-FINISHER BUFFER TRANSPORT
GATE IN COMPILER POSITION

12.11 SHEET TO
BUFFER
GATE IN BUFFER POSITION
BUFFER 12.24
SHEET TO
ROLL
COMPILER
2 12.9 BUFFER
ROLL DRIVE
BUFFER
PATH
SENSOR
FINISHER
PWB
PL21.12
3 BUFFER GATE
SOLENOID
DC330 [14-015]
PL21.10
SHEET TO COMPILER
J8304 (L) +24 VDC J8394
35 1
BLU
DC COM
+24 VDC
34 2
ORN
+24 VDC DC330 [14-016]
SHEET TO BUFFER
(L) +24 VDC
36 3
4 BLU
DC COM
FINISHER PWB
PL21.12
FAULT CODES
BUFFER PATH DOUBLE DC330 [14-101] +5 VDC 012-142:
SENSOR PLUG BUFFER PATH
SHEET IN BUFFER
PL21.10 J8392 J8318B J8318A PATH (H) +5 VDC J8302 012-142 SENSOR ON JAM
5 2 2 2 14
012-900
YEL
012-900:
BUFFER PATH
SENSOR STATIC JAM
DOUBLE
PLUG
J8302 J8318A J8318B +5 VDC J8392
15 1 3 1
GRY GRY
+5 VDC
DC COM
13 3 1 3
1 VIO VIO
DC COM
6

1
POWER DISTRIBUTION
A B C D E F G H J
12.13 BOOKLET DRIVE
BOOKLET IN 12.14
DC330 [13-064] 350 MM/SEC ROLL DRIVE
1 A
DC330 [13-065] 277.6 MM/SEC
DC330 [13-066] 250 MM/SEC
FINISHER PWB BOOKLET PWB DC330 [13-067] 50 MM/SEC BOOKLET BOOKLET FOLD 12.14
PL21.12 PL21.12 PAPER PATH MOTOR ON PAPER PATH ROLL DRIVE
MOTOR B
+5 VDC PL21.22
PAPER PATH 8406 CLOCK A J8203 J8188
J8316 MOTOR CLOCK J8377 12 22 1
11 5 BLU
YEL
DC COM CLOCK /A
SUB-CPU TXD 10 23 2
2 5 11 BLU
YEL
CLOCK B
SUB-CPU RXD 8 25 4
4 12 BLU
YEL MOT
CLOCK /B
SUB-CPU OUT 6 26 5
6 10 BLU
YEL
+24 VDC
SUB-CPU IN 9 24 3
7 9 ORN
3 YEL
+24 VDC
11 27 6
ORN
+24 VDC
BOOKLET
FOLDER ROLL
DC330 [13-008] MOTOR
BOOKLET FOLDER PL21.22
+24 VDC ROLL MOTOR FWD BOOKLET EJECT 12.14
J8407 (H) +24 VDC J8175 ROLL DRIVE
3 1 2 C
4 DC330 [13-009] BLU
DC COM BOOKLET FOLDER
+24 VDC
MOT
ROLL MOTOR REV
(H) +24 VDC
4 17 1 BOOKLET KNIFE
ORN 12.17
DRIVE
DC COM D
1 BOOKLET
BOOKLET PWB
DRAWER SET FAULT CODES
5 PL21.12
SENSOR
PL21.15 012-264:
J8405 J8429
23 3 +5 VDC BOOKLET DRAWER
VIO DC330 [13-104]
BROKEN
DC COM BOOKLET DRAWER
J8429 CLOSED (H) +5 VDC J8405 012-264
2 24 012-307:
YEL 012-307 BOOKLET DRAWER
25 1
GRY INTERLOCK OPEN
+5 VDC

1
POWER DISTRIBUTION
A B C D E F G H J
12.14 BOOKLET TRANSPORTATION
FAULT CODES
012-113: 012-180:
BOOKLET IN SENSOR BOOKLET FOLDER ROLL
ON JAM EXIT SENSOR OFF JAM
1
012-114: 012-266:
BOOKLET IN SENSOR BOOKLET COMPILER NO
OFF JAM 1 PAPER SENSOR FAIL
012-115: 012-936:
BOOKLET FOLDER PAPER REMAIN AT
ROLL EXIT SENSOR BOOKLET IN SENSOR
SHEET TO ON JAM
12.10 BOOKLET
MAKER
DRAWER BOOKLET PWB

CONNECTOR A
PL21.12
12.13 BOOKLET IN BOOKLET J8202 P8202
ROLL DRIVE PWB 1 1 D
D BOOKLET IN SENSOR DC330 [13-135] 1
PL21.12 PL21.21
DRAWER PAPER AT
BOOKLET FOLD +5 VDC
12.13 J8405 CONNECTOR BOOKLET IN
ROLL DRIVE J8182
17 B12 B3 3 SENSOR (H) +5 012-113
E VIO VIO J8182 P8202 J8202 VDC J8405 G
2 B4 B11 18 012-114
E F
BOOKLET EJECT 012-936
3 12.13 19
GRY
B10 B5 1
ROLL DRIVE GRY
F B
BOOKLET
12.15
TAMPER DRIVE BOOKLET
G COMPILE NO
PAPER
12.17 BOOKLET KNIFE SENSOR DC330 [13-139]
+5 VDC H
DRIVE PL21.18 PAPER AT BOOKLET
H J8178
7 A8 A7 3 COMPILE NO PAPER
VIO VIO J8178 SENSOR (H) +5 VDC
12.18 BOOKLET 2 A8 A7 8 012-266
STAPLE DRIVE C
4 9 A6 A9 1
I GRY GRY
I
12.19 BOOKLET END
GUIDE DRIVE
J BOOKLET
FOLDER ROLL
12.19 BOOKLET
DOUBLE EXIT SENSOR
PADDLE DRIVE
PLUG PL21.21 DC330 [13-103]
K +5 VDC
PAPER AT BOOKLET K
J8197A J8197B J8183
20 B9 B6 3 1 3 FOLDER ROLL EXIT
VIO VIO VIO J8183 SENSOR (L) +5 VDC 012-115
DC COM 2 B7 B8 21
012-180
5 22 B7 B8 1 3 1
GRY GRY GRY J
+5 VDC

1
POWER DISTRIBUTION
A B C D E F G H J
12.15 BOOKLET TAMPER CONTROL (1 OF 2)
BOOKLET 12.14
BOOKLET TAMPER DRIVE
FINISHER BOOKLET PWB TAMPER MOTOR
PWB PL21.12 DRAWER DOUBLE (FRONT)
PL21.12 2 CONNECTOR PLUG PL21.19
J8406 CLOCK A J8203 P8203 J8190B J8190A BOOKLET
18 14 14 4 3 TAMPER HOME
BLU BLU 12.16
SENSOR FRONT
DC COM
2 CLOCK /A
20 12 12 6 1
BLU BLU
+5 VDC DC COM
MOTOR CLOCK B
CLOCK 16 15 15 3 4
BLU BLU
J8316 J8377
13 3 DC COM MOT
YEL CLOCK /B
14 16 16 1 6
DC COM BLU BLU
BOOKLET
DC COM TAMPER HOME
+24 VDC 12.16
21 13 13 5 2 SENSOR REAR
ORN ORN
3 +24 VDC
NC 2 5
1 1
BOOKLET
TAMPER MOTOR
DOUBLE (REAR)
3 PLUG PL21.19
CLOCK A J8191B J8191A
26 30 30 4 3
BLU BLU
+5 VDC DC COM
4 MOTOR CLOCK /A
28 28 28 6 1
CLOCK BLU BLU
12 4
YEL DC COM
CLOCK B
DC COM 24 24 24 3 4
BLU BLU
DC COM MOT
CLOCK /B
22 22 22 1 6
BLU BLU
DC COM
+24 VDC
23 23 23 5 2
ORN ORN
5 +24 VDC
NC 2 5

POWER DISTRIBUTION
2 DC330 [13-048 13-051] REV - SPEED 1 SPEED 4

DC330 [13-052 13-055] FWD - SPEED 1 SPEED 4
FWD IS HOME DIRECTION, REV IS TAMP DIRECTION
6
3
DC330 [13-056 13-059] FWD - SPEED 1 SPEED 4
DC330 [13-060 13-063] REV - SPEED 1 SPEED 4
FWD IS HOME DIRECTION, REV IS TAMP DIRECTION
A B C D E F G H J
12.16 BOOKLET TAMPER CONTROL (2 OF 2)
12.15 BOOKLET TAMPER

HOME SENSOR FRONT BOOKLET BOOKLET FINISHER PWB
TAMPER PWB PL21.12
HOME PL21.12
SENSOR DRAWER FAULT CODES
+5 VDC
(FRONT) CONNECTOR DC 330 [13-134]
PL21.19 J8176 P8202 J8202 J8405 FRONT TAMPER AT 012-225: FRONT TAMPER
2 A13 A2 2 J8377 HOME POSITION J8316 012-225 HOME SENSOR ON JAM
YEL YEL 7 9
YEL 012-226
2 012-226: FRONT TAMPER
BOOKLET DRAWER HOME SENSOR OFF JAM
PWB CONNECTOR
PL21.12
J8405 J8202 P8202 J8176
3 A12 A3 1
GRY GRY
1 A14 A1 3
VIO VIO
BOOKLET 012-229: REAR TAMPER

TAMPER HOME SENSOR ON JAM
3 HOME
SENSOR +5 VDC
DC 330 [13-136] 012-230:
(REAR) REAR TAMPER AT
PL21.19 J8177 REAR TAMPER
HOME POSITION 012-229
2 A5 A10 5 8 8 HOME SENSOR OFF
YEL YEL YEL 012-230
JAM
J8177
6 A9 A6 1
GRY GRY
+5 VDC
4
4 A11 A4 3
VIO VIO
DC COM
BOOKLET
12.15 TAMPER HOME
SENSOR REAR

1
POWER DISTRIBUTION
A B C D E F G H J
12.17 BOOKLET KNIFE CONTROL
BOOKLET 12.14
KNIFE DRIVE
12.13 BOOKLET
KNIFE DRIVE
B
BOOKLET
PWB
PL21.12 KNIFE
SOLENOID
DRAWER DC330 [013-010] DOUBLE PL21.22
CONNECTOR KNIFE SOLENOID PLUG A
J8405 J8202 J8202 ON (L) +24 VDC J8181B J8181A
16 B13 B2 1 2
3 BLU GRY
15 B14 B1 2 1
ORN VIO
+24 VDC
KNIFE HOME A
SENSOR
PL21.18
J8180
2
4
SHORTING
PLUG BOOKLET PWB
PL21.12
J8196B J8180
6 1 FAULT CODES
GRY SHORTING DRAWER
DC 330 [13-101] +5 VDC
J8196A PLUG CONNECTOR
12 A3 A12 3 4 3 BOOKLET KNIFE AT HOME 012-243: BOOKLET KNIFE
VIO VIO VIO J8196B J8196A P8202 J8202 POSITION (H) +5 VDC J8405 012-243 HOME SENSOR ON JAM
DC COM 5 2 A13 A2 13
YEL YEL YEL 012-265
012-265: BOOKLET KNIFE
KNIFE FOLDER B HOME SENSOR OFF JAM
SENSOR DC 330 [13-140] +5 VDC
5 PL21.18 BOOKLET KNIFE AT FOLD
J8179 POSITION (H) +5 VDC 012-2261: BOOKLET KNIFE
1 2 2 5 A10 A5 10 012-261 FOLD SENSOR FAULT
YEL YEL YEL
J8179
11 A4 A11 4 3 1
GRY GRY GRY
+5 VDC
1 3
6 VIO

1
POWER DISTRIBUTION
A B C D E F G H J
12.18 BOOKLET STAPLE CONTROL
BOOKLET 12.14
STAPLE DRIVE
1
A
2
B
BOOKLET BOOKLET STAPLER

PWB DC330 [13-017] ASSEMBLY
PL21.12 BOOKLET PL21.16
STAPLE DRAWER
+24 VDC MOTOR ON CONNECTOR STAPLE
J8407 MOTOR + J8203 P8203 J8189 P8189 J8201 MOTOR
3 2 3 3 1 1
ORN ORN
DC COM
+24 VDC
MOT
MOTOR -
1 19 19 4 5
BLU BLU
DC COM
BOOKLET A
1 LOW STAPLE BOOKLET PWB
SWITCH DRAWER DC330 [13-107] PL21.12
FRONT CONNECTOR LOW STAPLES
4 J8406 J8201 P8189 J8189 J8203 P8203 J8406
FRONT (H) +5 VDC
25 20 20 5 6 2 2 4 4 29
YEL YEL YEL YEL YEL YEL 2
FAULT CODE
BOOKLET 012-246: BOOKLET

012-246
LOW STAPLE STAPLER FAULT
SWITCH REAR DC330 [13-108]
SWITCH LOW STAPLES
REAR (H) +5 VDC
27 21 21 6 7 3 3 5 5 30
5 DC COM

POWER DISTRIBUTION
2 VIRTUAL SIGNALS:
6 DC330 [13-106]
BOOKLET STAPLE ERROR (H) +5 VDC
DC330 [13-105]
BOOKLET STAPLE READY (L) +5 VDC
A B C D E F G H J
12.19 BOOKLET END GUIDE CONTROL
1 BOOKLET PWB BOOKLET END

PL21.12 DRAWER GUIDE MOTOR
CONNECTOR PL21.17
FINISHER J8406 CLOCK A J8203 P8203 J8187
PWB 2 7 7 2
PL21.12 BLU BLU
1 +5 VDC DC COM
MOTOR CLOCK /A
4 6 6 1
J8316 CLOCK J8377 BLU BLU
14 2
YEL DC COM
CLOCK B
DC COM 1 9 9 4
BLU BLU
2 DC COM MOT
CLOCK /B
3 10 10 5
BLU BLU
DC COM
+24 VDC
5 8 8 3
ORN ORN
+24 VDC
7 11 11 6
ORN ORN
+24 VDC BOOKLET END 12.14
DRIVE GUIDE
3 BOOKLET A
DC330 [13-021] PADDLE MOTOR
BOOKLET PADDLE PL21.17
MOTOR ON (L) +24 VDC J8186 A C
13 2 2 1
BLU BLU
DC COM
MOT
+24 VDC BOOKLET
15 18 18 2 12.14
ORN ORN PADDLE DRIVE
+24 VDC B
BOOKLET C B
END GUIDE
4 HOME FINISHER PWB
SENSOR DRAWER PL21.12
PL21.17 CONNECTOR
J8185 P8202 J8202 J8405 J8377 FAULT CODES
2 B13 B2 27 6
YEL YEL +5 VDC
DC330 [13-137] 012-227: BOOKLET
END GUIDE AT HOME END GUIDE HOME
POSITION (L) +5 VDC J8316 012-227 SENSOR OFF JAM
10
YEL 012-228
J8185 012-228: BOOKLET
1 END GUIDE HOME
5 SENSOR ON JAM
1
3
B12 B3 26
VIO VIO
DC COM
B14 B1 28
GRY GRY
+5 VDC

1
POWER DISTRIBUTION
A B C D E F G H J
12.20 BOOKLET TRAY CONTROL
BOOKLET PWB BOOKLET TRAY

PL21.12
TRAY BELT
DRIVE MOTOR
2 DC330 [013-020] DOUBLE PL21.23
+24 VDC TRAY BELT DRIVE PLUG
J8408 MOTOR ON (H) +24 VDC J8411A J8411B J8460
6 6 3 3
WHT/GRN A
DC COM TRAY BELT DRIVE
7 MOTOR ON (H) +24 VDC 5 4 4
BLU
MOT
DC COM
4 8 1 1
WHT/ORN
DC COM
5 7 2 2
3 ORN
DC COM
DC COM BOOKLET PWB

8 4 5 5 PL21.12
1 WHT/BLU BOOKLET NO A
DC COM
PAPER
SENSOR
PL21.23
+5 VDC J8403 DOUBLE DC330 [013-139]
9 3 6 6 3 PLUG +5 VDC
BOOKLET NO STATUS CODES
GRN
+5 VDC PAPER SENSED
J8403 J8460 J8411B J8411A (H) +5 VDC J8408
2 7 7 2 10 12-582 12-582:
DC COM
4 11 1 8 8 1 WHT/BRN YEL BOOKLET FULL
BRN STACK
DC COM

1
POWER DISTRIBUTION
A B C D E F G H J
12.21 C-FINISHER TOP TRAY STACKING
FINISHER PWB
PL21.12
FINISHER PWB DOUBLE TOP TRAY FULL A
PL21.12 PLUG SENSOR +5 VDC
1 DOUBLE DC330 [14-215] STATUS CODES
J8302 J8393A J8393B J8322 PL21.28 PLUG
10 3 1 3 TOP TRAY FULL
VIO VIO J8322 J8393B J8393A (H) +5 VDC J8302 12-530: FINISHER TOP
2 2 2 11 12-530
YEL YEL TRAY FULL
12 1 3 1
GRY GRY
TOP TRAY EXIT B

SENSOR
DOUBLE PL21.28
PLUG FAULT CODES
2 J8312A J8312B J8321 DC330 [14-115]
7 3 1 3 DOUBLE +5 VDC 012-171: TOP TRAY EXIT
PAPER AT TOP
VIO VIO PLUG SENSOR ON JAM
TRAY EXIT SENSOR
J8321 J8393B J8393A (H) +5 VDC 012-171 012-172: TOP TRAY EXIT
2 2 2 8 012-172 SENSOR OFF JAM
9 1 3 1 YEL YEL 012-907
GRY GRY 012-907: PAPER AT TOP
TRAY EXIT SENSOR
TOP TRAY C
OFFSET
SENSOR
PL21.28
3
J8389 J8386 DC330 [14-216]
7 3 +5 VDC
VIO TOP TRAY OFFSET
DC COM SENSOR NOT 012-270: TOP OFFSET
J8386 HOME (H) +5 VDC J8389 012-270 HOME SENSOR ON FAIL
2 8
YEL YEL 012-271 012-271: TOP OFFSET
9 1
GRY HOME SENSOR OFF FAIL
1 +5 VDC
DC330 [14-097 TO 098]

1 TOP TRAY OFFSET
TOP TRAY
4 MOTOR ON (H) +24
OFFSET MOTOR
VDC CLOCK DOUBLE PL21.28
PLUG
B J8389 CLOCK A J8385B J8385B
3 6 1
D BLU
DC COM
CLOCK /A
5 4 3
SHEET TO TOP BLU
12.11
TRAY DC COM
CLOCK B
4 3 4
C BLU
5 12.9 TOP TRAY TRANSPORT DC COM MOT D
ROLL DRIVE CLOCK /B
6 1 6
BLU
TOP TRAY EXIT A
12.9 DC COM
ROLL DRIVE +24 VDC
1 5 2
ORN
+24 VDC
2 2 5
ORN
+24 VDC

1
POWER DISTRIBUTION
A B C D E F G H J
12.22 FINISHER PUNCH DRIVE
FINISHER PWB PUNCHER MOVE

PL21.12 MOTOR
1 PL21.5
2
J8306 CLOCK A J8344
7 1
BLU
DC COM
CLOCK /A PUNCHER
5 3
BLU MOVE
DC COM MOTOR
CLOCK B
6 4
BLU
DC COM MOT
2 CLOCK /B PUNCH POSITION 12.10
1 6 DRIVE
BLU
DC COM
+24 VDC
2 5
ORN
+24 VDC
3 2
ORN
+24 VDC
3
PUNCH MOTOR
MOTOR PL21.5
3 +24 VDC PUNCH
FWD (H)
J8332 J8345 MOTOR
+24 VDC
1 1
ORN ORN
DC COM MOTOR
+24 VDC
MOT
REV (H)
+24 VDC
2 2
BLU BLU
DC COM
PUNCH 12.10
MOTOR FINISHER PUNCH DRIVE
4 SENSOR PWB
1 PL21.5 PL21.12
J8349 PUNCH
2 +5 VDC MOTOR
DC 330 [14-274]
MOTOR PULSE SENSOR
(H) +5 VDC J8307
14
J8307 J8333 +5 VDC J8349

13 12 1
GRY GRY
+5 VDC DC COM
15 10 3
5 VIO VIO
DC COM NOTES: REFER TO WIRENETS FOR DC
1
POWER DISTRIBUTION
PUNCHER MOVE MOTOR COMPONENT CONTROL:

2 DC330 [14-070] MOVE FRONT LO SPEED
DC330 [14-071] MOVE FRONT HI SPEED
DC330 [14-072] MOVE REAR LO SPEED
DC330 [14-073] MOVE REAR HI SPEED
PUNCH MOTOR COMPONENT CONTROL:
3 DC330 [14-074] HOME (REV) (2 HOLE)
DC330 [14-077] PUNCH (FWD) (2 HOLE)
6
DC330 [14-075] HOME (REV) (3 HOLE)
DC330 [14-076] HOME (REV) (4 HOLE)
A B C D E F G H J
12.23 C-FINISHER PUNCH HOLE CONTROL
PUNCH FINISHER PWB

MOVE PL21.12 FAULT CODES
HOME
1 SENSOR DC 330 [14-270] +5 VDC
012-322:
PL21.5 PUNCH MOVE HOME PUNCH MOVE HOME
J8352 POSITION (H) +5 VDC J8307 012-322 SENSOR OFF FAIL
2 5
YEL 012-323 012-323:
FINISHER
PWB PUNCH MOVE HOME
PL21.12 HOLE SENSOR ON FAIL
1 SELECT
PUNCH DC 330 [14-273] +5 VDC
J8307 J8352
4 1 SENSOR PUNCH IN POSITION
GRY
PL21.5 J8346 J8333 (H) +5 VDC
2 3 22
6 3 YEL YEL
VIO
2
FRONT
PUNCH
SENSOR DC 330 [14-272] +5 VDC
J8333 J8346
24 1 1 PL21.5 PUNCH AT FRONT
GRY GRY
J8347 POSITION (H) +5 VDC
2 6 19
23 2 3 YEL YEL
VIO VIO
PUNCH
HOME
SENSOR DC 330 [14-271] +5 VDC
J8347 012-320:
21 4 1 PL21.5 PUNCH AT HOME PUNCH HOME
3 GRY GRY
J8348 POSITION (H) +5 VDC 012-320 SENSOR ON FAIL
2 9 16
20 5 3 YEL YEL 012-321
VIO VIO 012-321:
PUNCH HOME
SENSOR OFF FAIL
J8348
18 7 1
GRY GRY
+5 VDC
17 8 3
VIO VIO
DC COM
4
PUNCH MOVE
HOME SENSOR
PUNCH HOLE
SELECT SENSOR
PUNCH FRONT
SENSOR
PUNCH HOME
SENSOR

1
POWER DISTRIBUTION
A B C D E F G H J
12.24 C-FINISHER COMPILING
12.9
SUB PADDLE DRIVE
1
12.9 COMPILE
PADDLE DRIVE
12.9 COMPILER EXIT DRIVE A
B
2
12.12
SHEET TO COMPILER SET READY 12.28
FOR EJECT
12.27
STAPLER DRIVE C
3 STAPLER
COMPILER TRAY
COMPILER C
TRAY NO FINISHER PWB
PAPER PL21.12
SENSOR DC330 [14-151] FAULT CODES
PL21.8 DOUBLE +5 VDC
J8359 SHEET IN
2 PLUG COMPILER TRAY 012-161:
FINISHER J8461A J8461B (H) +5 VDC J8309 FINISHER SET EJECT JAM
4 012-161
PWB 2 18 2
GRY 012-905 012-905:
PL21.12 DOUBLE
PLUG PAPER AT COMPILER TRAY
PAPER SENSOR
J8309 J8461B J8461A J8359
3 17 3 1
GRY GRY
1 19 1 3
GRY VIO
COMPILER EXIT B
DOUBLE SENSOR DC330 [14-150]
PLUG PL21.9 +5 VDC 012-151:
DOUBLE SHEET EXITING
J8302 J8391A J8391B J8320 COMPILER TRAY EXIT
5 4 3 1 3 PLUG TO COMPILER
SENSOR OFF JAM
GRY GRY J8320 J8391B J8391A (H) +5 VDC J8302 012-151
+5 VDC 2 2 2 5 012-152 012-152:
6 1 3 1 YEL 012-903 COMPILER TRAY EXIT
VIO VIO SENSOR ON JAM
DC COM
1 012-903:
SUB- PAPER AT COMPILER TRAY
A EXIT SENSOR
PADDLE
DC330 [14-013] SOLENOID
PADDLE IN DOWN PL21.7
J8304 POSITION (L) +24 VDC J8340
24 2
BLU BLU
6
26 1
ORN ORN
+24 VDC NOTES: REFER TO WIRENETS FOR DC
1
POWER DISTRIBUTION
A B C D E F G H J
12.25 C-FINISHER TAMPER CONTROL
REAR
TAMPER
FINISHER PWB MOTOR COMPILER TRAY
1 PL21.12 DOUBLE DC330 [14-026 ~ 031] DOUBLE PL21.8
PLUG REAR TAMPER PLUG
J8309 CLOCK A J8461B J8461A MOTOR ON J8362B J8362A
15 5 15 6 1 A
BLU
CLOCK /A
17 8 12 4 3
BLU
CLOCK B
18 7 13 3 4 MOT
BLU
2
CLOCK /B
19 6 14 1 6
BLU
DC COM +24 VDC

16 9 11 5 2
ORN
1 +24 VDC
FRONT
TAMPER
DC330 [14020 ~ 025] DOUBLE MOTOR
FRONT TAMPER PLUG PL21.8
3
CLOCK A MOTOR ON J8363B J8363A
10 10 10 6 1
BLU
CLOCK /A
12 8 12 4 3
BLU
CLOCK B
13 7 13 3 4 MOT
BLU
CLOCK /B
4 14 6 14 1 6
BLU B
DC COM +24 VDC

11 9 11 5 2
ORN
1 +24 VDC FINISHER PWB FAULT CODES
PL21.12
A DC330 [14-221]
REAR TAMPER +5 VDC 012-224:
HOME SENSOR DOUBLE REAR TAMPER IN REAR TAMPER HOME
PL21.8 PLUG HOME POSITION SENSOR OFF FAIL
J8361 J8461A J8461B (H) +5 VDC J8309 012-224
2 8 12 8 012-263:
5 YEL 012-263 REAR TAMPER HOME
SENSOR ON FAIL
FRONT B DC330 [14-221]
TAMPER HOME +5 VDC
FRONT TAMPER IN
SENSOR HOME POSITION
J8361 PL21.8 J8360 (H) +5 VDC 012-221 012-221:
9 11 19 1 2 5 15 5 FRONT TAMPER HOME
GRY YEL 012-223
SENSOR ON FAIL
012-223:
7 13 7 3
VIO FRONT TAMPER HOME
SENSOR OFF FAIL
J8360
6 6 14 6 1
GRY
+5 VDC
1 4 16 4 3 NOTES: REFER TO WIRENETS FOR DC
VIO 1
POWER DISTRIBUTION
DC COM
A B C D E F G H J
12.26 C-FINISHER STAPLE POSITIONING
DC330 [014-041 TO 042]

FINISHER PWB DC330 [014-044 TO 045] STAPLER MOVE
PL21.12 STAPLER MOVE MOTOR MOTOR A
ON +24 VDC CLOCK PL21.6
J8308 CLOCK A J8358

5 1
BLU
2 DC COM
CLOCK /A
3 3
BLU
DC COM
CLOCK B
1 4
BLU
DC COM MOT
CLOCK /B
2 6
BLU
DC COM
+24 VDC
6 2
3 ORN
+24 VDC
4 5
ORN
+24 VDC
FINISHER PWB
STAPLER PL21.12
1 HOME A
POSITION
SENSOR DC330 [014-241]
PL21.6 FAULT CODES
DC COM J8354 STAPLER
4 16 3 +5 VDC
VIO AT HOME
012-295:
DC COM POSITION
J8354 J8308 STAPLER MOVE SENSOR ON
(H) +5 VDC 012-295
+5 VDC 2 17 FAIL
YEL 012-296
18 1
GRY
+5 VDC 012-296:
STAPLER MOVE SENSOR OFF FAIL

1
POWER DISTRIBUTION
A B C D E F G H J
12.27 C-FINISHER STAPLER CONTROL
STAPLER ASSEMBLY
DC330 [014-046] PL21.6
FINISHER PWB STAPLE MOTOR CW (HEAD CLOSED)
PL21.12 DC330 [014-047]
STAPLE MOTOR CCW (HEAD OPEN)
STAPLE MOTOR STAPLE

+24 VDC CW (H) +24 VDC MOTOR
2 J8308 J8357
CCW (L) +24 VDC
10 1
ORN
STAPLE MOTOR
DC COM CW (H) +24 VDC
CCW (L) +24 VDC
9 2
ORN
STAPLE MOTOR
CW (L) +24 VDC MOT
CCW (H) +24 VDC
8 3
BLU
STAPLE MOTOR
DC COM CW (L) +24 VDC
3 CCW (H) +24 VDC
7 4
BLU
12.24
STAPLER DRIVE
+5 VDC J8356
11 5
GRY
+5 VDC +5 VDC
DC COM
15 1
VIO FINISHER PWB
DC COM DC COM
T4 T3 PL21.12
GRN
4 LOW STAPLE
SENSOR
DC330 [014-242] +5 VDC STATUS CODES

DC COM LOW STAPLES
J8356 (H) +5 VDC J8308 12-525:
2 14 12-525
YEL STAPLER EMPTY
+5 VDC 12-526:
STAPLE READY STAPLER FEED READY FAIL
SENSOR 12-527:
5 DC330 [014-243] +5 VDC FINISHER STAPLE STATUS NG
DC COM STAPLER READY

(L) +5 VDC
3 13 12-526
YEL FAULT CODES
+5 VDC 012-291:
STAPLER FAIL
STAPLE HEAD
HOME SENSOR
DC330 [014-244] +5 VDC

DC COM STAPLE HEAD HOME
6 (L) +5 VDC 012-291
4 12 12-527
YEL
+5 VDC

POWER DISTRIBUTION
A B C D E F G H J
12.28 C-FINISHER EJECT DRIVE
FINISHER PWB
PL21.12
1 EJECT CLAMP FINISHER PWB
HOME SENSOR PL21.12
PL21.7 FAULT CODES
DC330 [14-250]
J8302 J8324 +5 VDC 012-260:
EJECT CLAMP IN
28 1 EJECT CLAMP HOME
GRY HOME POSITION
+5 VDC J8324 (L) +5 VDC J8302 012-260 SENSOR ON FAIL
2 27
26 3 012-282 012-282:
VIO EJECT CLAMP HOME
DC COM
SENSOR OFF FAIL
1
2
EJECT CLAMP
DC330 [14-052] MOTOR
+24 VDC EJECT CLAMP MOTOR PL21.7
J8304 CW (H) +24 VDC J8339
31 1
BLU
DC COM DC330 [14-053]
+24 VDC
MOT
EJECT CLAMP MOTOR
CCW (H) +24 VDC
33 2
ORN
3 DC COM
EJECT MOTOR
1 PL21.8
CLOCK A J8336
15 1
BLU
DC COM
CLOCK /A
17 3
BLU
4 DC COM
CLOCK B
19 4
BLU
DC COM MOT
CLOCK /B
21 6
BLU
DC COM
+24 VDC
14 5
ORN
+24 VDC
12 2
5 ORN
+24 VDC
12.24 SET READY

FOR EJECT

1
POWER DISTRIBUTION
A B C D E F G H J
12.29 C-FINISHER SET CLAMP CONTROL
EJECT MOTOR
2 (SEE BSD 12.28)
3 FINISHER PWB
PL21.12
SET
CLAMP
DC330 [14-050] CLUTCH
CLUTCH ON PL21.8
J8304 (L) +24 VDC J8338B J8338A
20 1 2
BLU
DC COM
22 2 1
ORN
+24 VDC
4
SET CLAMP HOME FINISHER PWB

SENSOR PL21.12 FAULT CODES
PL21.8 DC330 [14-251]
J8302 J8325 +5 VDC 012-283:
SET CLAMP IN
31 1 SET CLAMP HOME
GRY HOME POSITION
+5 VDC J8325 (L) +5 VDC J8302 012-283 SENSOR ON JAM
2 30
29 3 012-284 012-284:
VIO SET CLAMP HOME
1 DC COM SENSOR OFF JAM
5

1
POWER DISTRIBUTION
A B C D E F G H J
12.30 C-FINISHER STACKER DRIVE
UPPER
LIMIT
STACKER SENSOR
FINISHER PWB
PL21.12 ELEVATOR ENCODER
DC330 [14-061] MOTOR SENSOR STACKER
+24 VDC STACKER TRAY PL21.4 NO
J8305 DOWN (H) +24 VDC
1 PAPER
3 BLU SENSOR
DC COM DC330 [14-060]
+24 VDC
MOT
STACKER TRAY
UP (H) +24 VDC
2
ORN
DC COM
1 STACKER FINISHER PWB

ENCODER SENSOR PL21.12
PL21.4 DC330 [14-263]
J8302 J8328 +5 VDC
4 ENCODER
34 1
GRY INDEXED
J8328 (L) +5 VDC J8302
2 33
32 3 YEL
VIO
UPPER LIMIT
DOUBLE SENSOR
PLUG PL21.4
DOUBLE DC330 [14-260] FAULT CODES
J8441A J8441B J8327 +5 VDC
PLUG STACKER TRAY
40 1 6 1
GRY GRY AT UPPER LIMIT 012-212:
5 J8327 J8441B J8441A (H) +5 VDC STACKER TRAY UPPER LIMIT FAULT
2 5 5 39 012-212
38 3 4 3 YEL
VIO VIO
STATUS CODES
STACKER NO 12-533:
PAPER SENSOR STACKER TRAY FULL (PROFESSIONAL FINISHER)
PL21.4
J8326 DC330 [14-262] +5 VDC 12-574:
37 4 3 1 STACKER TRAY FULL (ADVANCED FINISHER)
GRY GRY STACKER EMPTY
+5 VDC J8326 (H) +5 VDC 12-533
2 2 2 36 12-574
35 6 1 3 YEL
6 VIO VIO
DC COM

1
POWER DISTRIBUTION
A B C D E F G H J
12.31 C-FINISHER STACK HEIGHT DETECTION
A B
D C
2
STACK A STACK B
FINISHER HEIGHT HEIGHT FINISHER PWB
PWB SENSOR (1) SENSOR (1) PL21.12
PL21.12 DOUBLE FRONT REAR
PLUG +5 VDC
PL21.4 PL21.4 J8331 +5 VDC J8302
J8302 J8440A J8440B J8330 3 23
16 5 1 5 GRY
DC330 [14-264]
VIO VIO
STACK DETECTED
(H) +5 VDC
4 22
4 18 3 3 3 YEL
GRY GRY
STACK HEIGHT
1 SYNC CLOCK
2 24
YEL
STACK HEIGHT FAULT CODES
2 SYNC CLOCK 012-211:
1 25 STACKER TRAY FAULT
YEL
012-211 012-213:
012-213 STACKER TRAY LOWER LIMIT FAULT
STACK C STACK D 12-528
HEIGHT HEIGHT 12-531
5 DOUBLE
SENSOR (2) SENSOR (2)
REAR FRONT PLUG
+5 VDC
PL21.4 PL21.4 J8330 J8440B J8440A +5 VDC
J8331 3 3 3 18
21 5 GRY DC330 [14-264]
VIO STATUS CODES
DC COM STACK DETECTED 12-528:
(H) +5 VDC STACKER LOWER SAFETY WARNING (ADVANCED FINISHER)
4 2 4 17
YEL 12-531:
23 3
GRY STACKER LOWER SAFETY WARNING (PROFESSIONAL FINISHER)
+5 VDC STACK HEIGHT
2 SYNC CLOCK
1 2 4 2 19
YEL
6
STACK HEIGHT
1 SYNC CLOCK
1 5 1 20
YEL NOTES: REFER TO WIRENETS FOR DC
1
POWER DISTRIBUTION

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WC7655/7665 This equipment generates, uses and can radiate radio frequency energy, and if not installed

***Xerox Private Data***

©Copyright 2006 Xerox Corporation. All rights reserved.

Global Knowledge & Language Services

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Webster, New York 14580-9791

Printed in the United States of America.

Preliminary Working Document 0/0/00 Section Name

Service Manual Revision Section 2 Status Indicator RAPs

Section 3 Image Quality

Section 5: Parts Lists

Section 6: General Procedures/Information

Preliminary Working Document 0/0/00 Section Name

Section Name 0/0/00 Preliminary Working Document

Machine Safety Icons

Figure 1 Laser Hazard Symbol

Laser Hazard Statement

Preliminary Working Document 0/0/00 Section Name

Figure 6 Illustration Symbols

Section Name 0/0/00 Preliminary Working Document

There is +5 VDC from TP7 to TP68.

Other examples of a statement found in a RAP might be:

• There is -15 VDC from TP21 to TP33.

Figure 7 Signal Nomenclature

Voltage Measurement and Specifications

Table 1 Voltage Measurement and Specifications

Logic Voltage Levels

Table 2 Logic Levels

Preliminary Working Document 0/0/00 Section Name

Section Name 0/0/00 Preliminary Working Document

Preliminary Working Document 0/0/00 Section Name

Section Name 0/0/00 Preliminary Working Document

Preliminary Working Document 0/0/00 Section Name

Section Name 0/0/00 Preliminary Working Document

Preliminary Working Document 0/0/00 Section Name

Section Name 0/0/00 Preliminary Working Document

Preliminary Working Document 0/0/00 Section Name

Section Name 0/0/00 Preliminary Working Document

Preliminary Working Document 0/0/00 Section Name

Section Name 0/0/00 Preliminary Working Document

Preliminary Working Document 0/0/00 Section Name

Section Name 0/0/00 Preliminary Working Document

Preliminary Working Document 0/0/00 Section Name

Section Name 0/0/00 Preliminary Working Document

NOTE: If a fault code is displayed while performing a diagnostics procedure, go to

Preliminary Working Document 0/0/00 Section Name

Section Name 0/0/00 Preliminary Working Document

Check Table 1 for message or condition

Section Name 0/0/00 Preliminary Working Document

Table 1 WorkCentre HFSI Actions

Preliminary Working Document 0/0/00 Section Name

3. Refer to Cleaning Procedures for detailed cleaning instructions. Cleaning Procedures

1. Feed Components (Rolls and Pads)

Section Name 0/0/00 Preliminary Working Document

Preliminary Working Document 0/0/00 Section Name

Initial Actions Initial Actions

Perform the following: Perform the following:

Preliminary Working Document 0/0/00 Section Name

Initial Actions Initial Actions

Perform the following: Perform the following:

Section Name 0/0/00 Preliminary Working Document

Initial Actions Initial Actions

Replace the HCF PWB (PL 18.8).

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