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Electrical 

Engineering  Knowledge
Cl
Class 2
2

Ghayoor Abbas
g.abbas@gcns.ac.uk
bb @ k

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 1


Alternators

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Alternators – Introduction
Rating of Alternators
Power Voltage/frequency pf
ƒ100 kW –
ƒ100 kW 2MW ƒ440V @ 60Hz
ƒ440V @ 60Hz ƒApprox. 0.8
ƒApprox 0 8
ƒ380V @ 50Hz

P = 3 × VL × I FLC × pf
500 = 3 × 440 × I FLC × 0.83
I FLC = 790.5 A

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Alternators – Working Principle

Electromagnetic Induction

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Alternators – Parameters
Voltage
ƒ Rated voltage – known as rms – of an alternator is in fact
its useful voltage which is slightly less than maximum
voltage

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 5


Alternators – Parameters
Size of emf

E ∝ n .Φ
V = E − ( I .Z )
ƒ n: rotational speed of the rotor poles (rev/s)
ƒ Φ: strength of magnetic flux

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Alternators – Parameters
Size of f

f = n. p

ƒ n: rotational speed of the rotor poles (rev/s)


ƒ p: pairs of magnetic poles

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 7


Alternators – Parameters
Significance of mathematical relationships

ƒ A good understanding of these relationships is


important for understanding the alternator voltage and
f
frequency controll strategies
i
ƒ Frequency
q y of an alternator is related to the real p
power
(kW) it supplies
ƒ Terminal voltage of an alternator is related to the
reactive power (kVAr) it supplies

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 8


Alternators – Parameters
Real Power (kW) →f → n
ƒ Controlled through the torque exerted by the prime‐
mover
ƒ When more power (torque x speed) is to be provided
then
h prime‐mover
i needs
d to push h harder
h d against
i the
h
retarding torque (armature reaction) exerted in the
opposite directing by the magnetic field inside the
ggenerator ((different from electromagnet’s)
g )

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Alternators – Parameters
Real Power (kW): an example
ƒ Suppose the load on the alternator suddenly increases
(by starting a motor)
ƒ This will cause reduction in the load impedance
ƒ Which will cause increased current in the armature
g
windings
ƒ Which in turn will increase the armature reaction
ƒ A
Armature reaction,
i now, will
ill slow
l theh generator down
d
ƒ pp y constant supply
In order to supply pp y frequency,
q y, ggenerator
will now speed up
ƒ PM torque is adjusted by the governor
24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 10
Alternators – Parameters
Reactive Power (kVAr) → E →Φ
ƒ d.c. field current ↑ = rotor magnetic field ↑
ƒ Increased rotor magnetic field,
field in turn increases,
increases stator
(armature) emf
ƒ Stator emf causes current to flow (if connected to a
load))
ƒ Nature of armature current (leading, lagging) depends
on Zload
ƒ But terminal voltage is determined by rotor magnetic
field (excitation)

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 11


Alternators – Parameters
Reactive Power (kVAr) → E →Φ
ƒ Conclusion: terminal voltage is function of armature emf
– increasing d.c. field(exciting) increases the terminal
voltage and decreasing d.c. field decreases the terminal
voltage as well.
well
ƒ Let us study the position of the rotor magnetic field and
the stator magnetic field.
ƒ The angle between rotor and stator magnetic field
remains fixed as both rotate in synchronicity

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 12


Alternators – Parameters
Reactive Power (kVAr) → E →Φ

The significance of the stator field’s angle in relation to the


rotor field is that it affects the amount of physical force or
torque exerted on the rotor (by prime-mover). This torque is
greater
g eate tthee more
o e pe
perpendicular
pe d cu a tthe
e fields
e ds a
are
e to eac
each ot
other.
e

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 13


Alternators – Parameters
Reactive Power (kVAr) → E →Φ

Lagging pf: over excitation Leading pf: under excitation

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Alternators – Parameters
Reactive Power (kVAr) → E →Φ

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Alternators – Construction

Rotor

Stator

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Alternators – Construction
Stator
ƒ Stator is housed inside a fabricated steel frame
ƒ Stator core is assembled from laminated steel
(laminations are coated with insulating varnish to reduce
eddies)
ddi )
ƒ Laminated arrangement
g is there to p
prevent circulation of
unwelcome eddy currents
ƒ Stator core also incorporates the axial slot around the
inner periphery of the cylindrical core
ƒ Slotted laminations are built into a pack with a number
of distance p
pieces for coolingg
24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 17
Alternators – Construction
Stator
ƒ Substantial endplates are welded at ends to hold the
laminations firmly
ƒ Core slots carry three phase windings which are
di l d 120° in
displaced i space and d time
i
ƒ Ends of pphase windings g are brought
g out at the terminal
(star configuration is the most popular)

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 18


Alternators – Construction
Stator
ƒ Phase windings are made of high conductivity copper

R2 S2 T2

R1 S1 T1

R1 ,S1 and T1 are connected to form a neutral point while R2 ,S2 and T2
Conduct the power to the CB at MSB

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 19


Alternators – Construction
Rotor
ƒ The rotor of a main alternator provides the field
excitation (magnetic field) from its electromagnetic
poles
ƒ Poles
P l are wound d with
i h fine
fi
pp a multitude of
wire wrapped
times to which d.c. is provide
through
h h slip
li rings
i
ƒ There are two types
yp
ƒ Salient Pole
ƒ Cylindrical Pole
24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 20
Alternators – Construction
Salient Pole Rotor
ƒ In this type, insulated field windings are wound around
an even number of poles that protrude out of the rotor

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Alternators – Construction
Salient Pole Rotor

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Alternators – Construction
Salient Pole Rotor

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Alternators – Construction
Salient Pole Rotor

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Alternators – Construction
Salient Pole Rotor
ƒ Projecting poles are either keyed or bolted onto the
shaft hub
ƒ This type of rotor is used with medium and slow shat
speeds
d (1800 rpm and d below)
b l )
ƒ Projecting
j g ppoles of high
g speed
p would be subjected
j to
severe stress as a result of centrifugal force, therefore
on high speed machines cylindrical rotors are employed
ƒ The number of poles is determined by the supply
f
frequency f and
d the
h speed d n off the
h prime‐mover
i

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 25


Alternators – Construction
Cylindrical Rotor
ƒ This type is used with high speed (above 1800 rpm)
machine (steam or gas turbines)
ƒ In this type of rotor the poles do not project out of the
rotor
ƒ y
Cylindrical rotor is mounted on a solid shaft
ƒ Rotor body is made up of circular steel plates securely
joined together with insulation in between
ƒ Laminated rotor also has axial slots cut into it that
accommodate field windings

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 26


Alternators – Construction
Cylindrical Rotor

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Alternators – Construction
Cylindrical Rotor

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Alternators – Construction
Cylindrical Rotor
ƒ Field windings are made of varnished copper and are
insulated from the slots
ƒ Field windings are wedged into axial slots around the
steell rotor
ƒ Unwound sections of the rotor form the p pole faces
between the winding slots
ƒ Using a cylindrical type of construction with the poles
being built into the rotor minimises the effects of
centrifugalif l forces
f
ƒ Small diameter is compensated p for byy length
g – strength/
g /
stiffness
24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 29
Alternators – Construction
Shaft stray currents
ƒ Stray magnetic flux causes nuisance in the form of arcing
across the bearing surfaces
ƒ This flux will induce emf along the generator shaft
causing i current to circulate
i l through
h h the
h shaft,
h f bearing
b i
and bedplate
ƒ Induced shaft currents result in arcing damaging the
bearing races,
races housing and degradation of lubricating oil
film – bearing damage
ƒ Affects
ff are prevented d by b insulating
i l i the h shaft
h f bearings
b i b
by
a thin layer of insulating material beneath the bearing
pedestal
24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 30
Alternators – Field Excitation
Excitation
ƒ Generators require d.c. current to energize its magnetic 
field
ƒ This current is called field current whose source can be 
a battery, d.c. generator or a rectified a.c. source 
b d ifi d
(exciter)
ƒ Therefore, excitation is the process of supplying correct 
d c field current to the magnetic poles of the rotor in
d.c. field current to the magnetic poles of the rotor in 
order to produce correct voltage output at the 
generator terminals (E α n . Φ)
generator terminals (E α n Φ)
ƒ Excitation current controls, also, the pf and the torque
24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 31
Alternators – Field Excitation
Excitation

Rotary Static
dc
d.c. ac
a.c.

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Alternators – Field Excitation
Brushless Excitation
ƒ Eliminates the need of slip‐rings and brushes (reduced 
maintenance) by installing a small alternator on the
maintenance) by installing a small alternator on the 
shaft – phase windings rotate while the filed windings 
are fixed in the generator casing
are fixed in the generator casing
ƒ Field winding as supplied d.c. field current from an AVR
ƒ 3‐phase a.c. current generated in the exciter pass 
through a rectifier assembly on the shaft and then to
through a rectifier assembly on the shaft and then to 
main alternator field windings

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 33


Alternators – Field Excitation
Brushless Excitation

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Alternators – Field Excitation
Brushless Excitation

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Alternators – Field Excitation
Response times
ƒ Rotary exciter’s sudden voltage dip (15%) correction 
time may be typically up to one second
time may be typically up to one second
ƒ Voltage has to change for the AVR to register the 
d i i f
deviation from normal and then adjust the excitation 
l d h dj h i i
for correction
ƒ With static excitation, on the other hand, response 
times as low as 0 1 second can be achieved to correct a
times as low as 0.1 second can be achieved to correct a 
same sudden voltage dip of 15 %
ƒ Static excitation makes use of load current from the 
i i i k fl d f h
alternator to maintain voltage as load increases  
24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 36
Alternators – Field Excitation
Static Excitation
ƒNo AVR
ƒSlip‐rings

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Alternators – Field Excitation
Static Excitation
ƒ The d.c. field current is derived from the alternator 
output – without the necessity for rotary exciter
output  without the necessity for rotary exciter
ƒ A 3‐phase transformer with two primary windings (one 
series and one shunt with alternator output) feeds 
i d h ih l )f d
current from its secondary winding through a 3‐phase 
rectifier to main field windings
ƒ Excitation for the no
Excitation for the no‐load
load condition is provided by the 
condition is provided by the
shunt‐connected primary (designed to give sufficient 
current) for no load voltage
current) for no load voltage

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 38


Alternators – Field Excitation
Static Excitation
ƒ Load current in the series primary windings contribute 
the additional input to the excitation system to
the additional input to the excitation system to 
maintain alternator terminal voltage as the load 
increases
ƒ Variations in the load current directly alter excitation 
and the rotor field strength to keep the voltage 
pp y g
approximately right
ƒ Equipment may be located with generator casing or 
inside the main switchboard
inside the main switchboard
ƒ It also has slip‐rings and brushgear
24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 39
Alternators – AVR
Intro
ƒ Electrical loads vary constantly
ƒ Application of some loads (small) is un noticed
Application of some loads (small) is un‐noticed
ƒ While that of others is noticeable – in the form voltage 
dip
ƒ Dips are nuisance and counter
are nuisance and counter‐productive
productive  for electrical 
for electrical
equipments 
ƒ If ll
If allowed to sustain –
d i may result in power disruption
l i di i
ƒ , , g p
Generators are, therefore, designed to operate within 
close voltage fluctuation bands (85% ‐ 120%)

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 40


Alternators – AVR
Intro
ƒ Dip correction measures manipulate the field current 
(E α n . Φ)
(E α n . Φ)
ƒ They may include compounding of generator or solid 
state circuitry known as Automatic Voltage Regulators
i i k A i V l R l
ƒ An AVR will bringg the rated voltageg back within 1.5
seconds

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 41


Alternators – AVR
AVR Performance
ƒ Application of a heavy load will cause a sudden voltage 
dip – departure from steady state voltage value
dip  departure from steady state voltage value
ƒ Maximum lower limit is set at 85% of rated voltage
ƒ Deviation is sensed by an AVR
which corrects it within 1 5s
which corrects it within 1.5s
known as transient stage

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Alternators – AVR
Unregulated Generator Response

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Alternators – AVR
Operation

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Alternators – AVR
Operation
ƒ Voltage sensing unit senses the generator output 
voltage and outputs a transformed/ rectified
voltage and outputs a transformed/ rectified 
proportional low volt signal
ƒ This signal is then compared with a pre‐set d.c. value 
Thi i l i h d ih d l
(normal voltage value) produced by a reference circuit 
of zener diodes
ƒ Depending on the difference, an error signal is output 
Depending on the difference an error signal is output
from the comparator which is then amplified and made 
suitable for the field circuit regulating thyristors
suitable for the field circuit regulating thyristors

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 45


Alternators – Parallel Operation
Intro
ƒ Generator is first brought up to its synchronous speed 
(while still electrically disconnected from the busbar)
(while still electrically disconnected from the busbar)
ƒ With instrumentation on the MSB, the frequency and 
the relative phase angle between the incoming and the 
h l i h l b h i i d h
busbar are carefully compared
ƒ Small adjustments are made on the generator speed to 
match the phase precisely
match the phase precisely
ƒ When matched, incoming is connected with the busbar 
b l i
by closing the CB 
h
ƒ Load sharing is then performed
g p
24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 46
Alternators – Parallel Operation
Conditions – 1
ƒ A small difference of voltage will produce a circulating 
current between incoming and busbar of the
current between incoming and busbar of the 
acceptable magnitude
ƒ A large difference of voltage between incoming and 
Al diff f l b i i d
busbar would be like a short‐circuit
ƒ Incoming voltage is set by adjusting the rotor field 
excitation current and simultaneously checking the
excitation current and simultaneously checking the 
effect of adjustment on the voltmeter on synchronising 
panel (E α
panel – (E α n . Φ)  
n Φ)

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 47


Alternators – Parallel Operation
Conditions – 2
ƒ Incoming frequency is set by adjusting the speed of the 
prime‐mover
prime mover through governor control and 
through governor control and
simultaneously checking the effect of adjustment on 
the voltmeter on synchronising panel (f = (N/60) . p)
the voltmeter on synchronising panel – (f = (N/60) p)

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 48


Alternators – Parallel Operation
Conditions – 3
ƒ The phase voltages of the incoming and the busbar
should be in the synchronism at the moment the
incoming is connected to busbar by closing the
incoming’ss circuit breaker
incoming
ƒ Synchronising lamps or synchroscope may be used to
identify this particular timing

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 49


Alternators – Parallel Operation

(1) Synchronising Lamps


(1) Synchronising Lamps

B
Busbar
b
R
Y
B
2

1 3

2 3 1
RYB Phasors

Incoming
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Alternators – Parallel Operation
(1) Synchronising Lamps
ƒ 3 lamps
ƒ Lamp 1 connected in the same phase
ƒ Lamps 2 and 3 connected across different phases as
shown
ƒ Difference in frequencies will cause lighting of the
lamps in rotation
ƒ Clockwise:
Cl k i incoming
i i is
i runningi too fast
f
ƒ Anti‐clockwise: incomingg is runningg too slow
ƒ Correct timing: lamp 1 is dark and lamps 2 and 3
are equally bright
24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 51
Alternators – Parallel Operation

(2) Synchroscope Method


(2) Synchroscope Method

B
Busbar
b
R
Y
B Slow Fast

RYB

Incoming
24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 52
Alternators – Parallel Operation
(2) Synchronising Method
ƒ Synchroscope indicator is connected to the rotor
ƒ Rotor is influenced by the resulting magnetic forces
of the two sets of windings
ƒ Difference in frequencies will cause imbalance in
the forces and thus the indicator will rotate
ƒ ACW rotation will indicate the incoming running
slow
ƒ CW rotation means incoming is running too fast
ƒ At same frequencies indicator will take vertical
position
24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 53
Alternators – Parallel Operation

(2) Synchronising Method
(2) Synchronising Method
ƒ This position is hard to achieve in practice
ƒ Therefore breaker is closed when the indicator is
otat g sslowly
rotating o y C CW (about 4 seco seconds
ds pe
per
revolution), breaker is closed between 5‐to and 5‐
past the 12
12’OO clock synchroscope position

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 54


Alternators – Parallel Operation

Past Paper: July ’08

Explain, with the aid of a circuit diagram, the operation 
Explain, with the aid of a circuit diagram, the operation
of a synchroscope.  (10)

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 55


Alternators – Parallel Operation
R Y B Suggested Answer B Y R
Busbar Incoming

Pole

Pole

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Alternators – Parallel Operation

Suggested s e
Suggested Answer
Construction
ƒ A synchroscope, as shown in the diagram, consists of
two sets of windings, fixed and moving (armature)
ƒ Armature, in turn, consists of two windings electrically
connected together in parallel fashion across the
incoming machine’s two phases
ƒ One of the armature winding is connected via an
inductor and the other throughg a resistor.
ƒ Current through inductor would lag the voltage by 90°
while the current through resistor would be in phase
24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 57
Alternators – Parallel Operation

Suggested Answer
Suggested s e
ƒ Respective currents passing through armature windings
wouldld result
lt in
i two
t magnetic
ti fields
fi ld outt off step
t with ith
each other by 90°
ƒ Both the magnetic fields combine together and
produce a rotating magnetic field – armature
armature’ss rotating
magnetic field
ƒ R t ti magnetic
Rotating ti field’s
fi ld’ speed
d off rotation
t ti (frequency)
(f )
reflects the frequency of the incoming machine
ƒ Armature windings are mounted on a rotor with
pointer which is free to rotate about its centre
24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 58
Alternators – Parallel Operation

Suggested Answer
Suggested s e
ƒ Fixed set of windings are connected in series in
conjunction
j ti with ith a resistor
i t that
th t ensures that
th t currentt is
i
always in phase with the supply voltage
ƒ This set of winding is connected across the same
phases of the busbar as those of the armature
ƒ Passage of current will produce a magnetic field in the
fi d windings
fixed i di b t this
but thi field
fi ld would
ld be
b alternating
lt ti in i
nature rather than rotating (no phase lag).
ƒ Frequency of alternation would directly reflect the
busbar frequency
24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 59
Alternators – Parallel Operation

Suggested s e
Suggested Answer
Operation
ƒ Synchroscope operates due to the interaction of
rotating magnetic field of the armature and the
alternating magnetic field of the fixed windings
ƒ Interaction implies that like poles will tend to repel
each other and vice versa
ƒ When the frequencies of the busbar and incoming are
y
synchronous, the p
pointer assumes a stationaryy vertical
position because the south poles are now lined up with
the north poles
24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 60
Alternators – Parallel Operation

Suggested Answer
Suggested s e
ƒ Pointer will be vertically up when both the frequencies
are synchronous
h b t also
but l are in i phase
h – maximum
i
values are attained at the same instant in time
ƒ But the pointer will be vertically down and be
stationary when the frequencies are same but the are
out of phase
ƒ In
I case both
b th the
th frequencies
f i are nott same, then
th the
th
pointer will have to keep rotating so that opposite
poles are kept aligned – CW rotation will indicate
incomingg beingg faster and vice versa
24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 61
Alternators – Parallel Operation
Effects of “asynchronous” closing of CB
ƒ At the instant of closing the circuit breaker “CB”, the
voltage
g p phase difference causes a large g circulation
current between the machine which produces a
large magnetic force to pull the generator voltages
into synchronism.
ƒ This
h means rapid d acceleration
l off one rotor and d
deceleration of other. The large forces may
physically damage the generators and their prime‐
movers and the large g circulatingg current mayy tripp
each generator breaker : Blackout, danger,
embarrassment
24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 62
Alternators – Load Sharing

ƒ Alternators supply active power (kW) and reactive


power (kVAr) thus they are rated in apparent power
(kVA)
ƒ Therefore, after correct synchronisation has been
achieved and the incoming taken onto the busbar,
busbar it
is necessary to achieve fair load sharing between
th two
the t machines
hi
ƒ Or, alternatively, total load may be transferred to
the incoming machine

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 63


Alternators – Load Sharing

ƒ kW load of the machines is governed through


generator governor (automatically when running in
parallel)
ƒ kVAr load is controlled through AVR trimmer or
manual voltage regulator
ƒ An overall balance of load sharing for kW and kVAr
can be observed by comparing the power factor
meters (cosΦ) of each generator

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 64


Alternators – Main Circuit Breakers
Types
ƒ The type of breakers basically refer to the medium in 
which it breaks (opening of contacts).
which it breaks (opening of contacts).

1. Air Circuit Breakers (LV Systems)
2. Vacuum/ SF6* Circuit Breakers (HV Systems)
2 Vacuum/ SF6 Circuit Breakers (HV Systems)

* Sulphur Hexafluoride
Sulphur Hexafluoride

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 65


Alternators – Main Circuit Breakers
Air Circuit Breakers

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 66


Alternators – Main Circuit Breakers
Air Circuit Breakers
ƒ A breaker consists of moving and fixed contacts
ƒ When current (rating: 600 6000A) is interrupted on
When current (rating: 600‐6000A) is interrupted on 
opening of the contacts, arc is created
ƒ Arc control devices are known as turbulators or 
p p
explosion pots
ƒ Arc is chopped into a number of small arcs by the arc‐
chute

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 67


Alternators – Main Circuit Breakers
1. Arc chute
2 Stake of refractory plates
2.
3. Arc runners
4. Fixed arcing contacts
5 Moving
5. M i arc contactt t
6. Fixed main contact
7. Moving main contact
8. Upper conductor
9. Lower conductor
10. Disconnecting contacts
11. Puffer
12. Pole operating rod
13 Operating mechanism
13.

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 68


Alternators – Main Circuit Breakers

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 69


Alternators – Main Circuit Breakers
Air Circuit Breakers – Operating Mechanism
ƒ Different mechanisms for different types
ƒ Mechanisms store potential energy in some elastic
Mechanisms store potential energy in some elastic 
medium which is charged from a low power source 
over a longer period of time
l i d f i
ƒ gy g p g, p
Energy storage mechanisms can be spring, pneumatic 
or hydraulic
ƒ Cams are incorporated to transmit the mechanical
Cams are incorporated to transmit the mechanical 
force for operation of the circuit breaker
ƒ Springs are used for LV circuit breakers 

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 70


Alternators – Main Circuit Breakers
Air Circuit Breakers – Spring Charging Mechanism
ƒ Energy is stored in the closing spring available for 
closing the contacts as commanded by the closing latch
closing the contacts as commanded by the closing latch
ƒ Spring mechanism consists of a charging motor and 
charging ratchet, a closing cam, closing springs, tripping 
h i h l i l i i i i
springs and a toggle link
ƒ Charging motor facilitates the automatic re‐charging of 
the closing springs immediately following a closing
the closing springs immediately following a closing 
operation
ƒ The charged springs are held in position by the closing 
h h d i h ld i ii b h l i
latch
24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 71
Alternators – Main Circuit Breakers
Air Circuit Breakers – Spring Charging Mechanism
ƒ In order to release the spring energy, either an 
electrically operated solenoid closing coil , or manual
electrically operated solenoid closing coil , or manual 
closing lever is operated

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 72


Alternators – Main Circuit Breakers
Air Circuit Breakers – Maintenance
ƒ No EPTW No maintenance No excuse
ƒ No possibility of accidental re connection
No possibility of accidental re‐connection
ƒ Re‐connection to be made ONLY after EPTW has been 
closed‐out
ƒ Plan well before time
Plan well before time
ƒ Availability of spares?
ƒ Manufacturer’s instruction are to be strictly followed

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 73


Alternators – Main Circuit Breakers
Air Circuit Breakers – Procedure
1. Inspection: careful scrutiny of all components without 
dismantling
2. Servicing: ensures that equipment is kept in an 
acceptable condition. Normally does not involve 
bl di i N ll d i l
dismantling and is typically limited to cleaning, 
lubrication and adjustments as per (O&M) manual  
3
3. Examination: involves partial dismantling for
Examination: involves partial dismantling for 
measurements and NDT 
4. Overhaul: involves repairing and replacing parts (found 
h l i l ii d l i (f d
to be below standard by examination)
24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 74
Alternators – Main Circuit Breakers
Air Circuit Breakers – Procedure
ƒ ACBs are to be removed from service and then 
inspected (at least once a year)
inspected (at least once a year)
ƒ Maintenance would mainly require the cleaning and 
l bi i
lubrication 
ƒ p
The main contacts should be inspected for 
discoloration, pitting, burning and deposits of foreign 
materials
ƒ The main contacts should not be sanded but they could 
b d
be dressed with a burnishing tool
d i h b i hi l

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 75


Alternators – Main Circuit Breakers
Air Circuit Breakers – Procedure

ƒ If
If the main contacts are severely burned, pitted or 
the main contacts are severely burned pitted or
eroded, they should be replaced
ƒ Lubrication of the parts such as trip latch, spring 
p
release latch and cam follower must also be performed 
in accordance with the manufacturer’s instructions
ƒ After lubrication ACB is to be operated several times to 
After lubrication ACB is to be operated several times to
test it for smooth functioning

24 May 2009 School of Marine Engineering ‐ GCNS, "GA" 76

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