SENR1064-06

May 2004 Electrical Connectors and Functions

Jack/Plug Functional Description
J1/P1 Electronic Control Module (ECM) Connector (key C)
J2/P2 Electronic Control Module (ECM) Connector (key D)
TOP VIEW J3/P3 Customer Connector (40-Pin)
Inlet Air
J114/P114 Auxiliary Temperature Sensor Connector (3-Pin)
Temperature J109/P109 Auxiliary Pressure Sensor Connector (3-Pin)
Fuel Pressure Caterpillar Supplied Sensor
Sensor Connector Engine Service J20/P20 Primary Speed/Timing Sensor Connector (3-Pin)
P89
P49 Tool Connector Customer J21/P21 Coolant Temperature Sensor Connector (3-Pin)
Connector (Specific Arrangements Only)
J60
J3 J22/P22 Oil Pressure Sensor Connector (3-Pin)
Turbocharger Compressor Outlet Pressure Sensor Connector
J23/P23
(3-Pin)
P26 Timing Calibration Connector (2-Pin)
J27/P27 Atmospheric Pressure Sensor Connector (3-Pin)
Injectors
J34/P34 Coolant Level Sensor Connector (3-Pin)
10 & 12
P58 Timing Calibration J35/P35 Throttle Position Sensor Connector (3-Pin)
(TC) Probe J42 Customer Installed Service Tool Connector
Connector
J26/P26 J43/P43 Fuel Temperature Sensor Connector (3-Pin)
J44/P44 Secondary Speed/Timing Sensor Connector (3-Pin)
Injectors Injectors
6&8 9 & 11 J45/P45 Injection Actuation Pressure Sensor Connector (3-Pin)
P57 P54 Injection Actuation Pressure Control Valve Sensor Connector-
J46/P46
Injectors (2-Pin)
Timing Calibration 5&7 J49/P49 Fuel Pressure Sensor Connector (3-Pin)
(TC) Probe P53 Injection Actuation ECM
Connector Connector J51/P51 Engine Oil Temperature Sensor Connector (3-Pin)
Pressure Sensor ECM
J26/P26 J2/P2 J52/P52 #1, #3 Hydraulic Electronic Unit Injector Connector (4-Pin)
Electronics Electronic Connector
Ground Control J1/P1 J53/P53 #5, #7 Hydraulic Electronic Unit Injector Connector (4-Pin)
ECM
Connector
J2/P2
Stud Module
3412E Industrial Engine J54/P54
J56/P56
#9, #11 Hydraulic Electronic Unit Injector Connector (4-Pin)
#2, #4 Hydraulic Electronic Unit Injector Connector (4-Pin)
Customer Caterpillar Supplied
ECM
Connector
J1/P1
Fuel Pressure
Sensor Connector
P49
Connector
J3
Engine Service
Tool Connector
J60
Electrical System J57/P57

J58/P58
#6, #8 Hydraulic Electronic Unit Injector Connector (4-Pin)
#12, #10 Hydraulic Electronic Unit Injector Connector
(4-Pin)
Electronics J60 Service Tool Connector (9-Pin)
Electronic Injection Actuation Ground
Control Stud J89/P89 Inlet Air Temperature Sensor Connector (3-Pin)
Pressure Control
Module Valve Connector 4CR1-UP
J46/P46
BDT1-UP
Injectors
1&3 BFT1-UP
P52

Primary Engine
Speed/Timing
Sensor Connector
J20/P20
Atmospheric
Injectors Pressure
2&4 Sensor
P56

Intake Manifold
(Boost)
(Turbo Outlet)
Engine Coolant Pressure Sensor
Injection Actuation Atmospheric
Temperature Pressure Sensor Connector J23/P23
Pressure Sensor
Sensor Connector J45/P45 Connector J27/P27
J2 J1
Injection Actuation
Pressure Control Valve
Fuel
Temperature Sensor
Engine Oil
Pressure Sensor Engine Oil
Temperature Sensor
Atmospheric
Pressure Sensor
Electronic Control Module

© 2004 Caterpillar Printed in U.S.A.

All Rights Reserved

4-Pin DT Connector
Electronic Control Module (ECM) J60 102-8814 Seal
Caterpillar Supplied
Timing Calibration Engine Service
(TC) Probe
Tool Connector
12 HEUI Injectors
3E-3376 Receptacle As. 3E-3377 Wedge 3E-3374 Wedge 3E-3373 Plug As.
Electronics
Ground Stud 102-8804 Receptacle Kit 102-8809 Plug Kit

Wire Gauge Pin # Socket #

P26/J26
14 9W-0852 9W-0844

16 - 18 8T-8729 8T-8730

40-Pin Deutsch Connector

J3 Customer
Connector
P3 110-6844 Seal
Battery
9-Pin HD10 Receptacle
Disconnect
+ -
Battery
Switch 24VDC E D

SENR1064-06
Secondary 110-6845 Plug As.
Primary Breaker C

Speed/Timing Sensor SMMS or A

B
Speed/Timing Sensor
F
J

P20/J20 110-6845 Plug As. G H

Primary Engine or
Speed/Timing Sensor 110-6846 Plug As.
Keyswitch (Service Replacement)
8T-8736 Receptacle
P44/J44 15 Amp 110-6846 Plug As.
Secondary Engine Breaker 15 Amp
Speed/Timing Sensor Breaker

16 Page, JVD
12 Hydraulic Wire Gauge Pin # Socket # Wire Gauge Pin # Socket #
Fuel System Block Diagram Electronic Unit J46/P46
14 9W-0852 9W-0844 14 9W-0852 9W-0844
Injection Actuation
To Lubrication System
Injectors Pressure Control 16 - 18 8T-8729 8T-8730 16 - 18 8T-8729 8T-8730
Valve (IAPCV) P45/J45 OEM Installed Switches:
Injection Actuation PTO Enable
Pressure Sensor
Engine PTO Ramp Up/Down 3-Pin DT Connector
Oil Temperature P27/P27 PTO Interrupt 102-8813 Seal
Sensor Remote Shutdown
Oil Pressure Atmospheric
Sensor Pressure Sensor Starting Aid Override
P22/J22
Overspeed Verify
Intake Manifold Engine Oil
(Boost) Cold Start Pressure Sensor Intermediate Engine Speed
(Turbo Outlet) Oil High Pressure
Maintenance Due Reset
Pressure Sensor Reservoir
J23/P23 Torque Limit 3E-3371 Wedge
Oil Manifold 3E-3368 Wedge
Intake Manifold J35/P35 3E-3307 Receptacle As. 104-2921 Plug As.
Cooldown Pressure Sensor Throttle
Injection Actuation
Fuel Temperature P21/J21 102-8803 Receptacle Kit 102-8808 Plug Kit
High Circuit Pressure Sensor Position Sensor
Pressure Sensor Engine Coolant
Temperature Sensor P34/J34
Oil Pump Coolant
High Pressure Level Sensor Wire Gauge Pin # Socket #
Oil Manifold P43/J43
Fuel P109/J109 14 9W-0852 9W-0844
Temperature Sensor Auxiliary
Oil 16 - 18 8T-8729 8T-8730
P51/J51 Pressure Sensor
Filter
Injection Engine Oil P114/J114
Actuation ECM Temperature Sensor Auxiliary
Pressure Temperature Sensor
J89/P89 40-Pin DRC Connector
Control P49/J49
Valve Intake Manifold Air

40
Fuel

40

10
Temperature Sensor

10

20

30

40
Oil

39
Pressure Sensor

38
Cooler Fuel 3E-8557 Bolt

37
Transfer

36

16

26

36
6
36
Pump Warning Lamp
Inlet Air Shutoff
Hydraulic Electronic

DRC16-40S
DEUTSCH IPD
Solenoid & Relay

15

25

35
5
Diagnostic Lamp

35
Unit Injectors (HEUI)

35
Pressure

5
34
Regulating NOTE: Maintenance Ether
Lubrication Primary

33
Valve Components within Solenoid & Relay 3E-4367 Ring
Due Lamp

32
Oil Pump Fuel Filter

11

21

31
1
31

1
31
Water this area are
Separator recommendations
Secondary Customer Installed J42 10 15
Engine Monitoring 8T-9834 Connector As.
9X-3132 Seals

Fuel Filter Service Tool 5 20

System (EMS)
Engine Coolant Connector 0 25 Display Modules Wire Gauge Pin # Socket #
Temperature 9X-1343 Receptacle As.
Sensor 14 9W-0852 9W-0844
Oil Fuel 16 - 18 8T-8729 8T-8730
Sump Tank
 MAIN UNIT
(NOTE E)
OPTIONAL EMS DISPLAY MODULES

TACHOMETER QUAD GAGE

(NOTE E) (NOTE E)

15
10 20
OPTIONAL REMOTE
5 25 TACHOMETER OR
QUAD GAGE
0 RPM X100 30 (NOTES E & J)

14
15
25
34
35
20
23
13

33

10
11
12
16
17
18
19
21
22
24
26
27
28
29
30
31
32
36
37
38
39
40
1
2
5

7
4

3
6
8
9

1
2
3
4
5
6

1
2
3
4
5
6
7
8
1
2
3
4
5
6
(NOTE D)

+24V 1
- BAT. 2
US/METRIC 3
SCROLL FORWARD 4 (NOTE F)
CAT DATA LINK - 5
CAT DATA LINK + 6
UNUSED 7
WARNING LAMP 8
WARNING 9
BACKLIGHT LAMP PWR 10
SCROLL BACKWARD 11
12
(NOTE J)
INJECTORS INJECTORS INJECTORS INJECTORS INJECTORS INJECTORS
#1 #3 #5 #7 #9 #11 #10 #12 #6 #8 #2 #4

GY-16
WH-16

OR-16
PU-16

GY-16
WH-16

OR-16
PU-16

GY-16
WH-16

OR-16
PU-16

GY-16
WH-16

OR-16
PU-16

GY-16
WH-16

OR-16
PU-16

GY-16
WH-16

OR-16
PU-16
1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4

1
2
3
4
J2/P2 P52 P53 P54 P58 P57 P56
INJECTOR 1 16 A701/GY A701/GY

A705/BU
F728/BR
A707/PU
F728/BR

F730/GY
A711/PU
F730/GY

A710/GY
F731/OR
A712/BR
F731/OR

A706/GY
F729/GN
A708/BR
F729/GN

A702/PU
F727/BU
A704/GN
F727/BU
F709/OR
INJECTOR 2 40 A702/PU A703/BR
INJECTOR 3 26 A703/BR F726/YL
INJECTOR 4 34 A704/GN A705/BU
INJECTOR 5 32 A705/BU A707/PU
INJECTOR 6 28 A706/GY F728/BR
INJECTOR 7 38 A707/PU F709/OR
INJECTOR 8 22 A708/BR A711/PU
INJECTOR 9 37 A709/OR F730/GY
INJECTOR 10 18 A710/GY F731/OR
INJECTOR 11 31 A711/PU A712/BR (NOTE J)
INJECTOR 12 12 A712/BR A710/GY
START C OFF
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
INJECTOR COMMON 1&3 5 F726/YL F729/GN
RELAY ON B
INJECTOR COMMON 2&4 11 F727/BU A708/BR
INJECTOR COMMON 5&7 17 F728/BR A706/GY S ST
INJECTOR COMMON 6&8 21 F729/GN F727/BU AIR SHUTOFF
INJECTOR COMMON 9&11 27 F730/GY A704/GN R SOLENOID
INJECTOR COMMON 10&12 33 F731/OR A702/PU
CB (P49)
KEYSWITCH 15A 997/OR A +5V
C SIGNAL FUEL PRESSURE
IAPCV RETURN 35 E797/WH E797/WH F714/PK SENSOR
INJECTION ACTUATION 993/BR B RETURN
IAPCV 29 E798/PK E798/PK E798/PK 1
ENGINE COOLANT TEMPERATURE 9 995/BU 995/BU E797/WH 2 PRESSURE CONTROL VALVE (NOTE K)
15A
FUEL TEMPERATURE 15 A751/YL A751/YL P46 (P114)
ATMOSPHERIC PRESSURE 20 A747/GY A747/GY 412/BU 1 + A +8V
NOT USED AUXILIARY TEMPERATURE
INTAKE MANIFOLD PRESSURE 23 A746/PK A746/PK 998/BR 2 C SIGNAL
CB SENSOR (131-0427)
ENGINE OIL PRESSURE 8 994/GY 994/GY B RETURN
ALTERNATOR (NOTE B)
INLET AIR TEMPERATURE 14 F713/OR F713/OR J45 G S
FUEL PRESSURE 2 F714/PK F714/PK 997/OR A +5V CB
INJECTION ACTUATION PRESSURE GND (P34)
SOLENOID RETURN 7 E799/BR 998/BR 993/BR B RETURN (NOTE C) MTR BAT
SENSOR 15A A +8V
AIR SHUTOFF SOLENOID 13 F701/BR 997/OR E796/GN C SIGNAL COOLANT LEVEL
NOT USED 19 F700/BU 993/BR C SIGNAL
SENSOR (111-3794)
THROTTLE POSITION SENSOR 24 F702/GN 412/BU J20 B RETURN
STARTING
AUXILIARY TEMPERATURE SENSOR 25 G468/GN E795/YL 996/GN A +12V MOTOR CB
PRIMARY SPEED/TIMING
MAINTENANCE CLEAR SWITCH 1 F426/BU E796/GN 998/BR B RETURN SENSOR (NOTE B)
SPARE 3 F737/YL 999/WH 999/WH C SIGNAL (P19B)
BATTERY A +5V
4 F732/PK
DISCONNECT C SIGNAL AUXILIARY PRESSURE
6 J44 SENSOR (161-9932)
996/GN SWITCH B RETURN
10 996/GN A +12V SECONDARY SPEED/TIMING
996/GN 996/GN (NOTE B)
30 993/BR 998/BR B GND SENSOR
(P35)
36 997/OR F732/PK C SIGNAL + -
998/BR 998/BR C SIG
39 998/BR THROTTLE POSITION
998/BR 998/BR A + BAT.
998/BR P21 SENSOR (161-8906)
998/BR B - BAT.
997/OR F714/PK 997/OR A +5V ENGINE COOLANT TEMPERATURE
J1/P1 993/BR F714/PK F714/PK 993/BR B GND SENSOR BATTERY
997/OR
DIGITAL SENSOR RETURN 29 998/BR 995/BU C SIGNAL
997/OR
ANALOG SENSOR POWER (+5V) 36 997/OR E799/BR
997/OR J3/P3
ANALOG SENSOR RETURN 30 993/BR F701/BR J23
997/OR 997/OR INTAKE MANIFOLD PRESSURE ETHER
NOT USED 26 412/BU F700/BU 997/OR A +5V 150(4)/OR 1 +BAT. (UNSWITCHED)
997/OR 997/OR (BOOST) VALVE
ENGINE OIL TEMPERATURE 31 E795/YL F702/GN 993/BR B GND 150(6)/OR 2 +BAT. (UNSWITCHED)
997/OR (TURBO OUTLET)
SPEED/TIMING SENSOR POWER 32 996/GN G468/GN A746/PK C SIGNAL F701/BR 4 AIR SHUTOFF SOLENOID
997/OR SENSOR
INJECTION ACTUATION PRESSURE 37 E796/GN F426/BU E799/BR 5 SOLENOID COMMON
997/OR
PRIMARY SPEED/TIMING 38 999/WH F737/YL J27 G468/GN 11 AUXILIARY TEMP SENSOR
997/OR
SECONDARY SPEED/TIMING 39 F732/PK 997/OR A +5V ATMOSPHERIC PRESSURE F719/BR 36 COOLANT LEVEL SENSOR
33 993/BR B GND SENSOR A700/OR 8 DIGITAL SNSR PWR (+8V) STARTING AID SW
993/BR
REMOTE SHUTDOWN SWITCH (NO) 2 F715/PU A747/GY C SIGNAL 998/BR 9 DIGITAL SNSR RETURN
993/BR
INTERMEDIATE SPEED SWITCH 8 F716/WH F714/PK 20 FUEL PRESSURE SENSOR MAINTENANCE CLEAR SW
993/BR
J1939 SHIELD 15 A234/BK J22 19
993/BR 993/BR
J1939 DATA + 10 K900/YL 997/OR A +5V ENGINE OIL PRESSURE G469/BU 33 AUXILIARY PRESS. SENSOR TORQUE LIMIT SW
993/BR 993/BR
J1939 DATA - 16 K990/GN 993/BR B GND SENSOR F702/GN 10 THROTTLE POSITION SENSOR
993/BR (NOTE H)
OVERSPEED VERIFY SWITCH 13 F722/OR 994/GY C SIGNAL 997/OR 14 ANLG SNSR PWR (+5V) REMOTE SHUTDOWN SW
993/BR
KEYSWITCH 23 113/OR 993/BR 15 ANLG SNSR RETURN
993/BR
PTO ENABLE SWITCH 14 F717/YL P51 F709/BU 22 ETHER START VALVE RELAY INTERMEDIATE SPEED SW
993/BR
SENR1064-06

PTO RAMP UP SWITCH 20 F718/BU 997/OR A +5V ENGINE OIL TEMPERATURE F720/GN 38 STARTING AID SW
PTO RAMP DOWN SWITCH 19 F721/GY 993/BR B GND SENSOR F426/BU 12 MAINTENANCE CLEAR SW OVERSPEED VERIFY SW
AUXILIARY PRESSURE SENSOR 17 G469/BU E795/YL C SIGNAL F710/BR 21 TORQUE LIMIT SW
DIAGNOSTIC LAMP 22 F707/WH F715/PU 27 REMOTE SHUTDOWN SW PTO INTERUPT SW
WARNING LAMP 27 F706/PU P43 F716/WH 28 INTERMEDIATE SPEED SW
STARTING AID SWITCH 25 F720/GN 997/OR A +5V FUEL TEMPERATURE F722/OR 40 OVERSPEED VERIFY SW PTO ENABLE SW
ETHER START VALVE RELAY 34 F709/BU 993/BR B GND SENSOR F708/YL 23 PTO INTERRUPT SW
DIGITAL SENSOR POWER (+8V) 35 A700/OR A751/YL C SIGNAL F717/YL 29 PTO ENABLE SW
+BATTERY (UNSWITCHED)(NOTE B) 4 150/OR 150(4)/OR F700/BU 3 NOT USED
16 Page, JVD

MAINTENANCE OVERDUE LAMP 21 F424/YL F718/BU 30 PTO RAMP UP SW PTO RAMP

COOLANT LEVEL SENSOR 24 F719/BR P89 F721/GY 39 PTO RAMP DOWN SW UP/DOWN SWITCH
PTO INTERUPT SWITCH 28 F708/YL 997/OR A +5V F424/YL 13 MAINTENANCE OVERDUE LAMP
993/BR B RETURN INLET AIR TEMPERATURE
TORQUE LIMIT SWITCH 40 F710/BR SENSOR F707/WH 24 DIAGNOSTIC LAMP
TIMING CALIBRATION (TC) PROBE + 18 F723/PK F713/OR C SIGNAL F706/PU 25 WARNING LAMP
TIMING CALIBRATION (TC) PROBE - 12 F724/PU F737/YL 37 SPARE
+BATTERY (UNSWITCHED) 6 150/OR 150(6)/OR NOTE K 113/OR 26 KEYSWITCH INPUT MAINTENANCE
ATA DATA LINK - 1 E793/BU 892/BR 6 CAT DATA LINK - OVERDUE LAMP
ATA DATA LINK + 7 E794/YL J49 893/GN 7 CAT DATA LINK +
CAT DATA LINK - 3 892/BR 997/OR A 997/OR A +5V E794/YL 31 ATA DATA LINK +
993/BR B 993/BR B RETURN FUEL PRESSURE DIAGNOSTIC LAMP
CAT DATA LINK + 9 893/GN SENSOR E793/BU 32 ATA DATA LINK -
-BATTERY 5 229/BK F714/PK C A745/WH C SIGNAL A234/BK 16 BARE
-BATTERY 11 229/BK NOTE W K900/YL 17 YL
K990/GN 18 GN WARNING LAMP
A
ELECTRONIC CONTROL MODULE B
F723/PK 1 F723/PK 34 REMOTE TC PROBE + A + BAT.
F724/PU 2 F724/PU 35 REMOTE TC PROBE - C
B - BAT.
P26 J26 CABLE AS C
TERMINATION RESISTOR A SERVICE TOOL CONNECTOR 165-0200
120 ohms TIMING CALIBRATION E CAT DATA LINK -
174-3016 B CABLE A MAX LENGTH 30 METERS
TC PROBE CONNECTOR D CAT DATA LINK +
C J60 153-2707 B F J1939 DATA +
150/OR A +BAT. C MAX LENGTH 1 METER G J1939 DATA -
P154
229/BK B -BAT. MAX LENGTH 40 METERS J ATA DATA LINK +
A234/BK C J1939 SHIELD MAX LENGTH 40 METERS
ELECTRONICS H ATA DATA LINK -
GROUND 893/GN D CAT DATA LINK +
892/BR E CAT DATA LINK - A TERMINATION
STUD 120 ohms (J42)
K900/YL F J1939 DATA + B RESISTOR
(NOTE A) CUST. SUPPLIED ENG
K990/GN G J1939 DATA - C 174-3016
SERVICE TOOL CONN
E793/BU H ATA DATA LINK -
E794/YL J ATA DATA LINK + CABLE TEE
133-0970

NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST NOTE E: ONE MAIN EMS MODULE IS REQUIRED FOR EACH DESIRED NOTE H: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY
HAVE A DIRECT WIRE CONNECTION TO BATTERY (-). THIS MONITORING STATION. THE TACHOMETER AND/OR QUAD (-) THE ECM DISABLES THE FUEL INJECTION SIGNAL.
CONNECTION CAN BE MADE AT THE STARTER (-) TERMINAL. GAGE UNITA ARE OPTIONAL AND WILL NOT OPERATE THIS ACTION CAUSES THE ENGINE TO SHUTDOWN WHILE
WITHOUT CONNECTION TO A MAIN EMS MODULE. LEAVING THE ECM POWERED TO MONITOR ENGINE NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY
NOTE B: TO AVOID LOSS OF JOB DATA STORED BY THE ECM, DIAGNOSTICS. WIRES WITHOUT CATERPILLAR ENGINEERING APPROVAL
DISCONNECT SWITCHES SHOULD NOT INTERRUPT EITHER NOTE F: THE DEFAULT SETTING FOR THE EMS IS METRIC UNITS. = Circuit Connection
IF METRIC UNITS ARE REQUIRED NO CONNECTION IS UNLESS OTHERWISE SPECIFIED:
THE ECM BATTERY (-) OR UNSWITCHED BATTERY (+) LINES. NOTE J: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL
NEEDED. IF U.S. UNITS ARE REQUIRED, A PERMANENT ALL WIRES TO BE 18 AWG OR LARGER SAE J1128 TYPE
INSTALLATION DETAILS. = Circuit Connection (Harness Splice)
NOTE C: PLACE APPROPRIATE CIRCUIT PROTECTION. CONNECTION TO BATTERY (-) IS REQUIRED. SEE SAE J1708
NOTE D: PIN 22 ON THE EMS MAIN MODULE 40 PIN CONNECTOR NOTE G: 16 AWG WIRE NOTE K: THIS OPTIONAL FEATURE NOT AVAILABLE ON ALL SYSTEMS. ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE
MUST BE CONNECTED TO BATTERY (-) FOR PROPER
THIS SCHEMATIC IS FOR THE 3412E INDUSTRIAL ENGINE (S/N: 4CR, BDT, & BFT)
NOTE W: FUEL PRESSURE EXTENSION USED FOR RIGHT-HAND ENGINES. CERTAIN ENGINE FEATURES. CONTACT CATERPILLAR
ABBREVIATION OPERATION. ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL HARNESS CHG
230-4490 01 (ENGINE/CUSTOMER)
COMPONENTS ARE SHOWN WITH THE KEY OFF 179-7087 00 (INJECTOR HARNESS)
IAPCV INJECTION ACTUATION PRESSURE CONTROL VALVE 132-3144 00 (FUEL PRESSURE EXTENSION: NOTE W)