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& SEPARATION

NATURALGAS FILTRATION
fromnaturalgas
solid& liquidimpurities
Toseparate
rangecovers:
Ourwide manufacturing
o DRYGASFILTERSTYPEFPFIL
o COALESCINGFILTERS TYPEFPFIL
r MULTISTAGESEPAMTORS ORVANESIN
FITTEDWITH EITHERCYCLONES
COMBINATION WITHCOALESCING FILTER
CARTRIDGESTYPEFPFS
o KNOCK OUTDRUMSEPARATORS TYPEFPVS/ FPMCS

Installationconfigurations Vefticalor Horizontal


Separationefficiencies Dependingon the type selectedseparationefficiencies
typically99.5o/oremovalof all solid& liquidpafticles
greaterthan 5 micronssizecanbe achieved.
Connection sizes 1"NBto 24'TlB
Inlet pressure Upto149Bar( Cl.900)
Internals Choiceof Fibreglasscartridges, Multicyclones
& vaneseparation elements
Choiceof shellclosures Quickopeningor Boltedclosuresavailable.

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TFDWffi TDSNo,-FPFS-2K03

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FPFS - Filter Separators are high efficiency multi srage
separatorsfor removalof liquidand solid particlesfrom
streamovertheentireoperatingrange.

o 100%Removalof all liquid& solidparticles5.0 micronsand


larger/99%removalofsolid0.5to.0micron.
. Capacityto handlehighliquidloads& slugs.
a Horizontalor verticaldesignwith quick openingclosuresfor
easyreplacementof filterelement"
. Choiceof vane or cycloneseparationelementsdependingon
application.
r Simple maintenancerugged constructionquick turnaround
withminimaldowntime.

The FPFS seriesof FilterSeparatoris a multi-stageseparatorthat


provides optimalremovalof bothliquidsandsolidsfroma gasstream.As
The contaminated gas passesthroughthe filterseparatorit mustpass
throughseveraldistinctstagesor regions.Each stagehas a specific
purposeand the cumulativeeffectprovidesa virtualcontaminant free
gas.Whetherthefilterseparatoris a verticalfilter withvane(FPFSW)or
a horizontalfilter with vane (FPFSHV),the contaminatedgas
encounters a largeinletplenumwhichcontainsfiltersupporttubesor cyclonerisertubes.Thegasvelocityreduces
in the plenum andbulkseparation of largerparticlesoccursdueto gravity.Furtherseparation occursas a resultof
impingement of the contaminants on the laybrinthof tubes which resultsin coalescinginto largeparticleswhich
dropto the lower portionof the inletchamber.In addition as the gas lries to negotiate
this maze of tubes a
centrifugal force is imparted on the gas which removes solid& liquidparticles downto 10 microns.
In the type
FPFSVCthecentrifugal forceis impartedas gaspassesintothecyclohes. Theseparatedliquidand contaminants
aredrainedto the sump.Next,the gas mustpassthroughthe filterelements. The solidparticlesarecapturedon
the surfaceof the filterand in the depthof the filtermedia.The fine liquidparticlesflowthroughthe elementand
coalesce withotherliquidparticles to formlargerparticles. Theselargerparticlesemergefromthefinalseparation
region.Thefilterelementsare staggeredto providemaximumfilteringareaand equalflowdistribution acrossall
filters.Finallythe gas mustpassthroughthe finalseparation chambei.Thisstageutiliseseithervaneor cyclon6
type separatorelementswhichremovevirtuallyall coalescedliquidflowingfromthe filterelements.Vanesare
mountedeitherparallelor perpendicular to the gas flow. In Horizontaltype filter separators(FPFS HV) the
contaminants arecollectedin a separatereservoir connected to the mainshellwhileintheverticaltype(FPFSVC
& FPFSW)the contaminants arecollected inthemainvesselitselfoutofthegasflow.
The FPFS HV & FPFS W are guaranteedto remove100%of all liquiddroplets5 micronand largerand 99% of
droplets0.5- 5 microns.The separationefficiencyof solidsis '100%of particles3 micronand largerand99% of those
0.5to 3 micron.The FPFSVC hasthe sameefficiencyfor dry soildwhilefor liquidit willguaranteethatthe gas outlet
will not containmorethan 0.015litreper 1000m3of gas. The FPFSVC is recommended wherelargerquantitiesof
entrainmentor suddenliquidslugs are expected.This type of filteradditionallyoffersthe advantageof minimum
maintenance.

o Ahead of natural gas regulatingstations,city gates and distributionfacilitesto remove water, condensed
hydrocarbons, pipescale& sand.
o Removalof gas pipelinecontaminantson the suction side of compressorstationsto prevent damage to
compressors & cylinderwear.
o Aheadof gasstoragefields to preventinjectionandwithdrawalofsolids& liquids.
o Aheadof gas processingplantsto removesolids& liquidsto preventfoulingof processequipmentsand poisoning
of catalystbeds.

TABLE1 : (SEENOTE1) MODEL


HORIZONTAL FILTER SEPARATORS
N(]ZZLE A N S I8 1 6 . 5F L G FPFSHV
SIZE 300 600
# # 900#
2" 0 51 51
3' 25 76 76
4" 51 102 102
6" 51 152 152
B" 25 102 152 VANESEPARATION
ELEMENT
10" 51 152 203
QUICK
12" 76 127 178 OPENING
CLOSURE
14" 102 229 254
16" 102 254 254 CONDENSAT
18" 76 203 254 COLLECTIONSUMP
20" 102 229 305
24" 127 NOTE 1: ADD VALUES IN TABLE I TO DIM' S A.C"&E FOR FLANGE
279 356
RATINGS HIGHER THAN 150#

NOTE 1 : ADD VALUESIN TABLE 1 TO DIM'SA, C, & E FOR FLANGE RATINGSHIGHERTHAN 150#

VESSEL INLET ( N O r E1 )
TYPE B D F G H
DIA OUTLET A c E
62 168 2" 19 8 1 254 1092 1575 533 864 483 1575
82 219 2" 2184 254 1143 1727 686 889 508 1727
103 273 3" 2438 280 1194 1930 BB9 914 533 1930
124 324 4" 2667 280 1245 2133 1041 940 559 2133
144 356 4" 2794 304 1295 2209 1143 965 559 2209
166 416 o 3150 356 1397 2438 1346 991 584 2438
186 457 o 3302 381 1499 2591 1499 1067 635 2591
208 508 B' 3530 381 1549 2896 1676 1092 660 2896
248 609 8" 3988 406 1701 3200 19 8 1 1194 737 3200
2610 660 10' 4242 432 1752 3352 2184 1219 762 3352
2810 711 10" 4394 432 1803 3505 2337 1245 787 3505
3012 762 12" 4648 457 1854 3657 2515 1270 812 3657
3212 813 12" 5 10 5 457 1905 4267 2972 1295 838 4267
3414 864 14" 5385 483 2006 4419 3175 1372 889 4419
3616 914 16" 5613 486 2057 4724 3352 1397 914 4724
4216 1067 16" 6375 533 2235 5 18 1 3 8 10 1499 1016 5 18 1
4818 1214 1B' 6807 610 2438 5639 4318 1575 1092 5639
5420 1372 20" 7772 660 2641 6248 4800 1709 1194 6248
6024 1524 24" 8484 686 2794 6858 5334 1778 1276 6B5B
6624 1676 24" 8458 737 2997 6705 5181 I 905 1371 6705
7224 1829 24" 8890 762 3150 7010 5562 1918 1448 7010
VANESEPARATION
ELEMENT
Flangeto FlangeDim= A
vEssEtIiltEI BOTT
TYPE
DIA OUTI.ET
B c D E F
ctRctE
ct"150 ct-300cr..600;r..900
62 I680D 2 " N B 533 533 533 584 2641 584 1067 3200 406 232
83 219 a 584 584 635 635 2641 584 1067 3276 432 282
104 273 4 635 635 635 686 2769 609 1092 3454 432 337
126 324 6 762 762 762 812 2896 660 1117 3632 457 387
146 356 6 812 812 812 863 2896 660 1117 3632 457 4 1 9
168 406 I 863 863 914 9 1 4 3099 737 I 1 4 3 3860 483 470
u0urD I 188 457
TEVET I 914 914 965 965 3099 737 1143 3 9 11 483 521
C()NTBOTTER
2010 508 10 t016 r016 1067 t117 3454 889 11 6 8 4293 508 572
2410 609 t0 I067 | 067 1117 | 1 6 8 3454 889 I 1 6 8 4368 533 6 7 3
2610 660 10 t117 t117 11 6 8 t 2 1 9 3454 889 11 6 8 4394 553 724
2812 711 12 |1 6 8 r168 1219 t276 3 8 10 041 11 9 4 4800 559 825
3012 762 12 |2 1 9 1219 1276 1321 3 8 10 041 11 9 4 4826 559 9 7 8
3214 813 14 t276 r395 1321 t422 3820 041 1219 4927 584 I 1 3 0
3414 864 14 t321 t371 1371 1473 3860 041 1219 4978 584 1283
3616 914 16 |395 t448 11 4 8 |549 3 9 11 041 1245 5004 609 1435
4216 1067 16 t473 t524 1524 |626 4216 1 9 4 1245 5410 635 I 588
4 8 18 1214 18 |6 5 1 |6 5 1 1701 | 7 5 3 4267 1 9 4 1276 5461 635 1740
5420 1372 20 t727 t727 1778 |829 4470 276 1295 5690 660 1892
6020 1524 20 |879 |879 1930 |9 8 1 4470 276 1295 5740 7 1 1 2045
6824 16 7 6 24 t032 ,_032 2083 tl34 4724 346 1422 6223 737
7424 1829 24 lt 84 l 18 4 2235 t286 4724 346 1422 6325 812
| | BotT
ctRct
E
7830 19 8 1 30 1438 1438 2489 1540 4876 346 1422 6502 863

o Designed,fabricated& stampedin accordancewith ASME code sectionVIII DIV.I


o Finalstageof vane separationelementfor separationof finestsolid & liquidcoalescedparticles.
o & higherdesignpressureavailableon request.
Specialmaterialconfigurations
o Dimensions are in mm
o Dimensionsmay be subjectto changesdependingon actualpressureand flow parameters.

SINGLECYCLONE
ELEMENT vEssEt INTET Flangeto FlangeDim= A BOtT
MODEL DIA B G D E F
OUTI.ET
ct-150 cr-300cr.600Gt-900 crBctE
OD
A TYP.
62 16800 2"NB 254 254 254 305 2667 864 127 3225 406 232
83 219 J 280 280 280 330 2692 864 152 3302 406 282
104 273 4" 605 605 330 330 2794 864 178 3480 432 337
126 323 6" 381 381 432 432 2972 914 178 3683 432 387
146 356 o 406 406 406 406 2972 914 178 3860 457 419
166 406 406 457 457 457 2572 914 178 3860 457 470
186 457 o 432 483 483 483 2972 914 178 4267 483 521
208 508 I' 457 508 508 508 3175 914 178 3988 483 572
248 610 d 508 508 508 559 3175 914 203 4064 508 673
2610 660 10" 584 584 584 635 3277 965 229 4216 533 724
3 0 10 762 10' 610 610 660 660 3327 1016 229 4 3 1I 559 825
3612 914 12" 686 686 736 736 3530 1067 254 4648 584 978
4214 I 067 14" 762 762 813 864 3734 1168 279 4724 635 11 3 0
4 8 16 1219 16' 838 838 889 940 3937 1168 305 4775 660 1283
5418 1372 18" 965 965 1016 1067 4140 1168 330 5156 711 1435
6020 1524 20" 1041 1092 I 092 11 9 4 4267 1215 356 5410 736 r 588
6620 I 676 20" 1118 1118 1118 1270 4 3 1I 1270 356 5 9 1I 787 1740
7224 r 828 L+ 11 9 4 11 9 4 1245 1295 4750 1372 406 6375 813 1892
7824 I981 24 1295 1295 1346 1397 4775 1473 406 6553 864 2045

o Designed,fabricated
& stamped in accordance
withASMEcodesection VIII DIV.I
o Firststagemulti-cyclone
tubebundleforimproved preliminary
solids& liquidsseparation.
o Specialmaterial & higherdesignpressure
configurations available
on request.
o Dimensions arein mm
o Dimensions maybesubject to changesdependingon actualpressureandflowparameters.
FPFSVC
3612 A600 11 DIV] 22

STANDARDISED ACCESSORIES
STANDARDISED ACCESSORIES
C Y C T OSNI ZE/EO T Y .
MATERIAT SPECIFICATI()N
ENDC(]NNECTIt)N RATING
VESSEL DIA. / TINE SIZE
BASIC M()DEL
STANDABDISED ACCESSORIES
2 I . S P E C IFATTA N F
GAEC I N G S
22.I-ABGER TIOUID STORAGE SUMP
24.NON,STANDARD SIZES

Part Material Material Material


PartName
No. 10 1l 17
1 Bodv
, Shell'l
' S A5 1 6G r . 7 0 S A5 1 6G r . 7 0 sA312TP316
1a PadPlalesJ {lmpact tested)
2 Bt]TTOM HEAD S A5 1 6G r . 7 0 S A5 1 6G r . 7 0 . S 5 sA240TYP. 316
3 NOZZTE PIPE A 1 0 6G r . B 4333Gr.6 A3r2TP316
4 NOZZ / ACCESS FLANGE A 1 0 5 A 350tF2 A 1 8 2F 3 1 6
5 O()C ASSLY. A105 A 350LF2 A 1 8 2t 3 1 6
5A SEGIIENT RING A105 A 350LF2 A 1 8 2F 3 1 6
5B COVER SEAT P T F/EVIION P T F/EVITON PIFE /VIT()N
5C PRESSURE RING A105 A 350Lt2 A 1 8 2F 3 1 6
5D LIFTING COVER A105 A 350tF2 A 1 8 2F 3 1 6
5E JACK BOLTS A 193Gr.B7 /2H A 320Gt,L1 17 A 193Gr.B8/8
6 HOLDING BOLTS A 193Gr87/2H A 320GtL7l7 A 193Gi.BB/8
1 CYCTONE/VANE SUPPt]RTs A 5 1 6 . 7 0 sA516.70 A 3 l 2T 3 16
I cYct0NEs c.r.400BHN c.t.400BHN s.s.ALtoY MODEL-FPFSVV
s VANE BTADES c.l./sA5l6 GR.70 s A 5 1G 6 R.60 Ni.cAsT/sA240-316 VIRTICAI.
VANE
FII.TER
SEPARATORS
10 IITTTR / CYCTONE
TUBES S A1 0 6G R . B sA333GR.6 s A3 1 2T P 3 1 6
1l CARTRIDGE FITTER GLASS FIBRE GLASS FIBRE GTASS FIBRE
12 TIE,ROD A 1 9 3G r . B 7 A 320t7 A 1 9 3G rB g
13 S K I R/ B
T ASE lS:2062 S A5 1 6G R , 7 O sA240 TP304
14 DAVIT A 1 0 5/ 4 1 0 6 A 1 0 5/ A 1 0 6 A 1 0 /54 1 0 6
15 DRAIN / TEVETPIPE A 1 0 5/A106 A 350LFziA333.6 A 3 1,23 1 6
16 NAIV]E PLATE A tst304 Atst304 AISr304

M O D E L- F P F S H V
HORIZONTAT
VANE FILTERSEPARATOBS

HeadOffice & Works : Plot No. 170,Sector7.


PCNTDA InduskialArea,Bhosari, pune- 411026,India.
Tel. : +91-20-27119647tZTiigBiS t
FLASH POINT Fax : +91-20-27128019
EQUIPMENTSPVT.LTD. Email : murli_99@satyam.net.in
Web : www.flashpointequipnrents.fi=[

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