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Narayana 156
Narayana 156
The objective of this seminar report is to study the automobile application of autotronics and find its
range of utilization and also to study how it will improve the performance of the vehicle. This report
briefly describes a few automobile applications of autotronics mainly in following domains:
Braking system
Steering system
Suspension system
Transmission system
Autotronics is the blend of Automobile + Electronics. The advanced development of vehicles in the last
few years was based mainly on electrical and electronic componentsand modules. There is no end in
sight to this development. All main functional areas are strongly influenced by the field of electronics or
even made possible by it: e.g. anti-lock brake systems, low emission and reduced fuel consumption
through electronic motor management systems, anti-theft and electronic diagnosis systems.Analysts
estimate that more than 80 percent of all automotive innovation now stems from electronics.
For long-haul serial communication between various automotive subsystems such as anti-lock brakes,
airbag deployment, engine Control, and GPS navigation, the CAN, LIN, and MOST protocols are the most
popular serial buses implemented in today’s vehicles.
By definition, automotive Electronic systems are embedded mixed-signal systems because they feature
multiple analog sensors and analog motor controls under digital control. For years, traditional
oscilloscopes have been the primary tool-of choice among automotive electronic system design
engineers.
To understand the phenomenal growth of the automotive electronics in Asia Pacific, we first need to
understand the evolution of this industry on a global front. To improve efficiency of system
communication and to reduce cost, all of today’s automotive designs employ a variety of serial bus
communication protocols. The I 2C and SPI protocols are most often used for chip-to-chip
communication within electronic control units (ECUs). For long-haul serial communication between
various automotive subsystems such as anti-lock brakes, airbag deployment, engine Control, and GPS
navigation, the CAN, LIN, and MOST protocols are the most popular serial buses implemented in today’s
vehicles.
By definition, automotive Electronic systems are embedded mixed-signal systems because they feature
multiple analog sensors and analog motor controls under digital control. For years, traditional
oscilloscopes have been the primary tool-of choice among automotive electronic system design
engineers to measure the quality of both analog and digital signals. But traditional analog and digital
oscilloscopes have many limitations, including lack of complex serial triggering and limited input
channels of acquisition. However, a new class of measurement tools called mixed signal oscilloscopes.
The demands made on braking systems are increasing steadily. Therefore, the development and
introduction of an electronic braking system (EBS) is a logical step. EBS increases traffic safety through
reduced stopping distance and improved brake stability. The full diagnosis and surveillance functions as
well as the display of brake Lining wear offer an effective fleet logistics. By actuating the brake pedal the
driver defines the deceleration request. The EBS ECU transmits this input electronically To all braking
system components.
The braking system's shorter response timesprovide a more comfortable and finelytunedbraking feeling,
independent of thevehicle’s load situation. EBS provides the basis for the integration of further safety
systems like e.g. WABCO ESC (Electronic Stability Control). ESC is a system which independently
intervenes in critical driving situations and adjusts engine and brake control. Within physical limits, ESC
protects vehicles from rollover, skidding, spinning and jack-knifing.
EBS Components
The braking system has an integrated brake management function which always regulates the
endurance brake when the brake pedal is activated based on an optimum delay of the vehicle. Optimum
service brake wear is attained through the distribution of endurance and service brake. This function is
an important part of delay control. The integration of endurance brake can be deactivated via the
switch.
The control logic determines from the wheel rotation speed whether one or more wheels can be
blocked and decides whether to decrease, maintain, or increase the braking pressure on it.
Just like in the ABS function, while the vehicle is in motion, the electronic control system determines
whether the wheels are in the stable area of the μ slip curve. In case of wheel-spin, the engine output
and/or driving axle wheel braking is adjusted by the axle modulator via the CAN bus and engine control
system. An activated traction control system is displayed on the functions display.
When the brake is applied partially, the braking pressure distribution is adjusted, not withstanding the
available wear signals, i.e. the detected wear difference. The pressure on the wheel brakes with more
lining wear is reduced slightly, whereas the pressure on the wheel brakes with less lining wear is
increased adequately, so that there is no change in the overall braking rate required by the driver.
Advantages of EBS
EBS reduces service costs considerably. -The electronic braking system has a lot of functions. The aim is
to maximize braking safety at reduced costs, for instance by optimizing wheel brake lining wear. -
Setting pressure, according to wear criteria, to the front and rear axle results in uniform lining wear.
Overall wear is minimized by making the load on all wheel brakes uniform. Moreover, servicing and
lining replacement are done at the same time. This reduces down-time costs.
Depending on the vehicle utilization profile and other factors, this also means considerable savings for
the vehicle user. In terms of wheel brake service costs alone, a firsthand owner will save more money
with an electronically braked bus than with a vehicle with a conventional braking system.
Automatic Traction Control (ATC) is integrated in EBS. EBS creates axlewise brake wear harmonization by
performing slight braking pressure transfers from the axle with a higher degree of wear to the one with
less wear. This promotes more even brake wear and increases vehicle operational time. In addition, non-
wearing Brake control (retarder and engine brake) is integrated in the service brake application via the
EBS brake management, ensuring a low overall brake wear . It is only used in case of malfunction in the
electric section of the system. During trailer operation, automatic truck-trailer compatibility is provided.
Truck-trailer compatibility control ensures that each vehicle unit brakes according to its individual
weight. This results in an optimal coupling force between towing vehicle and trailer.
• ABS
• Traction Control
INTRODUCTION
Unknown11:40homemechanic2
Autotronics engineering
The Autotronics is referred to as modern automotive technology and also commonly known as
Automotive Mechatronics Autotronics is the combination of automobile and electronics while hybrid
refers to technology that uses two or more distinct power sources to move the vehicle. It deals with
computer controlled motor vehicle systems such as Engine Control Unit (ECU-airbag, engine, ABS),
engine management, electronic transmission, GPS-based navigation system, stability management
systems.
The student will also acquire knowledge and skills on automotive electronic problem-solving
techniques using state – of – the – art testing and diagnostic equipment to maintain, troubleshoot
and repair electrical and electronics systems used in various automotive vehicles. The graduates
can be employed in the automotive industry and specialized service centers.
Future careers:-
Autotronics Specialist
Specialist/Advisor
Autotronics Diagnostician
Stairs
BY
ABSTRACT
The paper describes an Autotronics course addressing the current and anticipated
skill shortages of car mechanics and employers in car garages.Autotronics could be
describe as an artificial word that combines automotive sector and electronics
content. It has without doubt been at the heart of every meaningful automobile
industrial breakthrough recorded in the last two centuries and is continually
transforming maintenance operations with endless discovery of new techniques. In
Africa, there is need to provide effective industrious and institution affiliations
where autotronics skill acquisition can be used to reduce unemployment among our
teaming youths and enhances the maintenance skills of our incompetent
mechanics. In advanced countries of the world, autotronics plays important role in
their socio-economic development of their citizens. The course uses an innovative,
blended learning approach, which combines multimedia with sophisticated
classroom training in order to meets the standards and challenges of modern
automotive technologies worldwide. The course contains a comprehensive suite of
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INTRODUCTION
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AUTOTRONICS
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control, suspension control, anti-lock braking and airbag control, climate control,
GPS-based navigation system, stability management system, instrumentation,
infotainment, etc. Systems such as steering systems, collision warning, voice
recognition, Internet access, night vision enhancement and collision avoidance
systems [1, 2, 7, and 5].
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SKILLS ACQUISITION CENTRES IN AFRICA
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The course breaks down into three course modules made up of the following
thematic areas as shown below:
The second level activities include testing various sensorsand their circuits
(temperature sensor, throttle position sensor,MAP sensor, Knock sensor, MAF
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sensor); reading and interpreting automotive manual data; testing actuators with
Pulse Width modulation (relay, EGR valve); measuring computer outputs; using
diagnosis flowchart to localize trouble in sensor/actuator/circuitry; relate trouble
symptom with the reason of its appearance.
Teaching aims in this module concern learner ability to read and interpret
automotive manual data, ability to choose and apply different testing methods of
vehicle sensors and actuators; ability to test and diagnose temperature sensors and
their circuits; relate measured data with expected reaction of control modules,
ability to test and diagnose different automotive sensors and their circuits; ability
to relate troubles with engine behavior, ability to test motors and relate trouble
symptoms with reason of its appearance; ability to relate troubles with vehicle
behavior, understanding pulse width modulation for controlling actuators. The
summary of the course outline is as shown:
• Basics of Sensors and Actuators
• Automotive Computers
• Gasoline Engine Management Systems
• Diesel Engine Management Systems
• Practical Training for the Level 2 covers Sensors’ and Actuators’ Diagnosis and
Services
The last level accentuates upon OBD (On-board Diagnostic) data retrieval andDTC
(Diagnostic Trouble codes) diagnosis by using liveexperiments with scan OBDII
Tool.
Teaching aims in this module concern trainee’s preparation to perform a scan tester
diagnosis on a car, their ability to use the scan tool software and hardware to read
data from an EOBD compliant car and analyze this data, the learner readiness to
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• List and describe the principle of operation of modern vehicles diagnostic tools &
equipment.
• List and describe the used modern motor vehicles diagnostic techniques.
• Troubleshoot problems of all type professionally.
• And ultimately be able to carry out maintenance on vehicles according to the
respective manufactures’ specifications.
RECOMMENDATIONS
In view of the fact that this initiative hinges on the fact that trainees will become
self-employed and employers which will reduce pressure on labour market, the
following recommendations are made practical.
• Skill acquisition centres should be established for Autotronics.
• Practical skills necessary for self-employment in Autotronics are to be identified.
• The skill area of Autotronics should be segmented for both small and medium car
garages.
• Adequate training and instructional materials should be provided in the training
centres.
• Commercial banks should extend their credit services to the development of car
garages.
• Investment guarantee agencies for establishment of car garages to cater for the
limited-resource entrepreneur with the business potential should be established.
CONCLUSION
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(individual learner’s pace, use of multimedia, etc.) and the possibility of applying
theoretical knowledge acquired directly on the real car.
It is our belief that action taken in this direction will empower youth for economic
and social development and indeed will promote the modern automotive
technology for sustainable development in Africa.
REFERENCES
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[9] Maina, N.S. (2007): “Engineering Education In Nigeria. Problems and way
Forward”. Proceedings of the International Conference. Nigerian society of
Engineers pp129 – 132.
[10] EZENWAKA B.C and TIJANI A. “Practical skill up-grading in refrigeration
and air conditioning: a veritable tool for youth empowerment for economic and
social development in Nigeria”
[11] TIJANI A. and GIRBO A. A. “Welding and fabrication: tools for
promoting indigenous technology for sustainable development”
4 COURSE IMPLEMENTATION
LECTURE: 2 HOURS PER WEEK FOR 14 WEEKSTUTORIALS: 3 HOURS PER
WEEK FOR 8 WEEKSLAB: 3 HOURS PER WEEK FOR 3
WEEKSASSIGNMENTS: 3 HOURS PER WEEK FOR 3 WEEKS
5 COURSE EVALUATION MID TEST: 15% FINAL TEST: 50% QUIZ (2X):
10%
ASSIGNMENTS (3X): 10%PROJECT: 15%
9 ABSABS is an acronym for anti-lock braking system. First developed and patented
in 1936, ABS is actually derived from the German term "antiblockiersystem."Anti-
lock brakes are designed to prevent skidding and help drivers maintain steering
control during an emergency stopping situation.In cars equipped with conventional
brakes, the driver pumps the brakes, whereas in cars equipped with four-wheel ABS,
the driver keeps a firm foot on the brake, allowing the system to rapidly and
automatically pump the brakes.
10 Traction ControlTraction Control is used to prevent the drive wheels from losing
grip when accelerating.Traction control is an enhancement of ABS that can also be
used to balance the traction torques in all drive wheels
14 ARCVehicles lean when cornering due to the weight transfer imposed by lateral
acceleration acting on the suspension. Factors contributing to the roll angle of the
vehicle include vehicle height and suspension stiffness.ARC system uses
hydraulic/pneumatic and electronic technology to reduce or eliminate the vehicle roll
angle in cornering, which improves handling. This improvement to vehicle handling
can help reduce rollover risk.
15 ARC System
17