DESIGN OF HOIST GIRDER WITH 5T CAPACITY

GIVEN
Load, P
Unsupported length of beam at major axis, lx
Unsupported length of beam at minor axis, ly
Braced length, Lb
a
b
Concentrated load, P (with 25% safety factor)
Ra
Rb
P
Va a b
Vb
A B
M1 L
M2 (larger moment)
E
Fy
𝑑�=(𝑀𝑎𝑗𝑜𝑟 𝑎𝑥𝑖𝑥 𝑢𝑛𝑠𝑢𝑝𝑝𝑜𝑟𝑡𝑒𝑑
𝑙𝑒𝑛𝑔𝑡ℎ)/30

ASSUMING COMPACT SECTION, Sa

�_𝑎=𝑀/0.66
𝐹�

TRIAL SECTION BASED ON MIN SECTION MODULUS

d (in) x w (lb/ft)
W 12 65
A 12,323.00 mm2
𝑑≥𝑑_� 307.85 mm OK!
tw 9.91 mm
bf 304.80 mm
t 15.37 mm
w 97.00 kg/m
rt 83.31 mm
Ix 2.22E+08 mm4
Sx 1.44E+06 mm3 RECOMPUTE!
rx 134.11 mm
Iy 7.20E+07 mm4
Sy 4.77E+05 mm3
ry 76.71 mm

CHECK SECTION FOR COMPACTNESS

�_𝑓/
10.8
〖 2𝑡
〗 _𝑓 ≤
 �_𝑓/
〖 2𝑡
〗 _𝑓 ≤
𝑑/𝑡_𝑤
≤ 106.68

�_1= 〖 200� 〗 _𝑓/

√(𝐹_� ) ≥ �_�

�_2=137900/((𝐹_� 𝑑)/
(�_𝑓 𝑡_𝑡 )) ≥ �_�

〖 � ���������� ����ℎ� �� �ℎ� ����������� ������

〖 , � 〗 _�
�_�
Laterally unsuported length of the compression flange,
Hence, allowable bending stress,𝐹�

COMPUTE FOR Cb:

M1
M2
�_�=1.75+1.05(𝑀_1/𝑀_2 )−0.3(𝑀_1/𝑀_2 )^2 ≤2.3

√((703000�_�)/𝐹_� ) ≤ �_�/𝑟_𝑡 ≤
√((3520000�_�)/𝐹_� )

53.24 ≤ 24.01 ≤ 119.14

𝐹_�=(2/3−(𝐹_� ( 〖
〖�_�/𝑟_𝑇 ) 〗 ^2)/( 〖 10.55𝑥10 〗 ^6 �_� ))𝐹_�

ACTUAL SECTION MODULUS, Sa

�_𝑎=(𝑀�𝑎𝑥+
(𝑤�^2)/8)/𝐹� ≤ �_𝑥

CHECKING DEFLECTION:
�_𝑥 =( 〖𝑃𝑎〗 ^2
�^2)/3�𝐸�+ 5.56
(5𝑤�^4)/384𝐸� ≤

W12X65 STIFFENED
 40,000.00 kg
2,000.00 mm
2,000.00 mm
2,000.00 mm
1,000.00 mm moving load analysis
1,000.00 mm
490,500.00 N
245,250.00 N moving load analysis
245,250.00 N moving load analysis
245,250.00 N moving load analysis
245,250.00 N moving load analysis
B N-mm moving load analysis
245,250,000.00 N-mm moving load analysis
200,000.00 Mpa
248.00 Mpa

66.67 mm

1,498,350.44 mm3

9.92 CONDITION SATISFIED, COMPACT!

 31.06 CONDITION SATISFIED, COMPACT!

3,870.96 mm CONDITION SATISFIED

8,461.79 mm CONDITION SATISFIED

3,870.96 mm
2,000.00 mm COMPACT, USE Fb = 0.66Fy
163.68 Mpa

-
245,250,000.00 N-mm

1.00 CONDITION SATISFIED

CONDITION SATISFIED

161.97 Mpa

1,517,106.78 mm3 SECTION NOT ADEQUATE, RECOMPUTE!

1.85 mm SECTION IS ADEQUATE!

DESIGN OF HOIST GIRDER WITH 5T CAPACITY
GIVEN
Load, P
Unsupported length of beam at major axis, lx
Unsupported length of beam at minor axis, ly
Braced length, Lb
a
b
Concentrated load, P (with 25% safety factor)
Ra
Rb
P
Va a b
Vb
A B
M1 L
M2 (larger moment)
E
Fy
𝑑�=(𝑀𝑎𝑗𝑜𝑟 𝑎𝑥𝑖𝑥 𝑢𝑛𝑠𝑢𝑝𝑝𝑜𝑟𝑡𝑒𝑑
𝑙𝑒𝑛𝑔𝑡ℎ)/30

ASSUMING COMPACT SECTION, Sa

�_𝑎=𝑀/0.66
𝐹�

TRIAL SECTION BASED ON MIN SECTION MODULUS

d (in) x w (lb/ft)
W 12 65
A 12,323.00 mm2
𝑑≥𝑑_� 307.85 mm OK!
tw 9.91 mm
bf 304.80 mm
t 15.37 mm
w 97.00 kg/m
rt 83.31 mm
Ix 2.22E+08 mm4
Sx 1.44E+06 mm3 RECOMPUTE!
rx 134.11 mm
Iy 7.20E+07 mm4
Sy 4.77E+05 mm3
ry 76.71 mm

CHECK SECTION FOR COMPACTNESS

�_𝑓/
10.8
〖 2𝑡
〗 _𝑓 ≤
 �_𝑓/
〖 2𝑡
〗 _𝑓 ≤
𝑑/𝑡_𝑤
≤ 106.68

�_1= 〖 200� 〗 _𝑓/

√(𝐹_� ) ≥ �_�

�_2=137900/((𝐹_� 𝑑)/
(�_𝑓 𝑡_𝑡 )) ≥ �_�

〖����������� ����ℎ� �� �ℎ� ����������� ������ , � 〗 _�

�_�
Laterally unsuported length of the compression flange,
Hence, allowable bending stress,𝐹�

COMPUTE FOR Cb:

M1
M2
�_�=1.75+1.05(𝑀_1/𝑀_2 )−0.3(𝑀_1/𝑀_2 )^2 ≤2.3

√((703000�_�)/𝐹_� ) ≤ �_�/𝑟_𝑡 ≤
√((3520000�_�)/𝐹_� )

53.24 ≤ 48.01 ≤ 119.14

𝐹_�=(2/3−(𝐹_� ( 〖� _�/𝑟_𝑇 ) 〗 ^2)/( 〖 10.55𝑥10 〗 ^6 �_� ))𝐹_�

ACTUAL SECTION MODULUS, Sa

�_𝑎=(𝑀�𝑎𝑥+
(𝑤�^2)/8)/𝐹� ≤ �_𝑥

CHECKING DEFLECTION:
�_𝑥 =( 〖𝑃𝑎〗 ^2
�^2)/3�𝐸�+ 11.11
(5𝑤�^4)/384𝐸� ≤

W12X65 STIFFENED
 20,000.00 kg
4,000.00 mm
4,000.00 mm
4,000.00 mm
2,000.00 mm moving load analysis
2,000.00 mm
245,250.00 N
122,625.00 N moving load analysis
122,625.00 N moving load analysis
122,625.00 N moving load analysis
B 122,625.00 N
N-mm
moving load analysis
moving load analysis
245,250,000.00 N-mm moving load analysis
200,000.00 Mpa
248.00 Mpa

133.33 mm

1,498,350.44 mm3

9.92 CONDITION SATISFIED, COMPACT!

 31.06 CONDITION SATISFIED, COMPACT!

3,870.96 mm CONDITION NOT SATISFIED

8,461.79 mm CONDITION SATISFIED

3,870.96 mm
4,000.00 mm NON COMPACT USE Fb = 0.6Fy or less
148.80 Mpa

-
245,250,000.00 N-mm

1.00 CONDITION SATISFIED

CONDITION SATISFIED

151.90 Mpa

1,660,975.40 mm3 SECTION NOT ADEQUATE, RECOMPUTE!

7.44 mm SECTION IS ADEQUATE!

SPREADER BEAM
GIVEN
Load, P
Unsupported length of beam at major axis, lx
Unsupported length of beam at minor axis, ly
Braced length, Lb
a
b
Concentrated load, P (with 25% safety factor)
Ra
Rb
P
Va a b
Vb
A B
M1 L
M2 (larger moment)
E
Fy
𝑑�=(𝑀𝑎𝑗𝑜𝑟 𝑎𝑥𝑖𝑥 𝑢𝑛𝑠𝑢𝑝𝑝𝑜𝑟𝑡𝑒𝑑
𝑙𝑒𝑛𝑔𝑡ℎ)/30

ASSUMING COMPACT SECTION, Sa

�_𝑎=𝑀/0.66
𝐹�

TRIAL SECTION BASED ON MIN SECTION MODULUS

d (in) x w (lb/ft)
W 12 65
A 12,323.00 mm2
𝑑≥𝑑_� 307.85 mm OK!
tw 9.91 mm
bf 304.80 mm
t 15.37 mm
w 97.00 kg/m
rt 83.31 mm
Ix 2.22E+08 mm4
Sx 1.44E+06 mm3 OK!
rx 134.11 mm
Iy 7.20E+07 mm4
Sy 4.77E+05 mm3
ry 76.71 mm

CHECK SECTION FOR COMPACTNESS

�_𝑓/
10.8
〖 2𝑡
〗 _𝑓 ≤
 �_𝑓/
〖 2𝑡
〗 _𝑓 ≤
𝑑/𝑡_𝑤
≤ 106.68

�_1= 〖 200� 〗 _𝑓/

√(𝐹_� ) ≥ �_�

�_2=137900/((𝐹_� 𝑑)/
(�_𝑓 𝑡_𝑡 )) ≥ �_�

〖 � ���������� ����ℎ� �� �ℎ� ����������� ������

〖 , � 〗 _�
�_�
Laterally unsuported length of the compression flange,
Hence, allowable bending stress,𝐹�

COMPUTE FOR Cb:

M1
M2
�_�=1.75+1.05(𝑀_1/𝑀_2 )−0.3(𝑀_1/𝑀_2 )^2 ≤2.3

√((703000�_�)/𝐹_� ) ≤ �_�/𝑟_𝑡 ≤
√((3520000�_�)/𝐹_� )

53.24 ≤ 72.02 ≤ 119.14

𝐹_�=(2/3−(𝐹_� ( 〖
〖�_�/𝑟_𝑇 ) 〗 ^2)/( 〖 10.55𝑥10 〗 ^6 �_� ))𝐹_�

ACTUAL SECTION MODULUS, Sa

�_𝑎=(𝑀�𝑎𝑥+
(𝑤�^2)/8)/𝐹� ≤ �_𝑥

CHECKING DEFLECTION:
�_𝑥 =( 〖𝑃𝑎〗 ^2
�^2)/3�𝐸�+ 16.67
(5𝑤�^4)/384𝐸� ≤

W12X65 STIFFENED
 12,000.00 kg
6,000.00 mm
6,000.00 mm
6,000.00 mm
3,000.00 mm
3,000.00 mm
147,150.00 N
73,575.00 N
73,575.00 N
73,575.00 N
B 73,575.00 N
N-mm
220,725,000.00 N-mm
200,000.00 Mpa
248.00 Mpa

200.00 mm

1,348,515.40 mm3

9.92 CONDITION SATISFIED, COMPACT!

 31.06 CONDITION SATISFIED, COMPACT!

3,870.96 mm CONDITION NOT SATISFIED

8,461.79 mm CONDITION SATISFIED

3,870.96 mm
6,000.00 mm NON COMPACT USE Fb = 0.6Fy or less
148.80 Mpa

-
220,725,000.00 N-mm

1.00 CONDITION SATISFIED

CONDITION SATISFIED

135.10 Mpa

1,665,485.31 mm3 SECTION NOT ADEQUATE, RECOMPUTE!

15.28 mm SECTION IS ADEQUATE!

SPREADER BEAM
GIVEN
Load, P
Unsupported length of beam at major axis, lx
Unsupported length of beam at minor axis, ly
Braced length, Lb
a
b
Concentrated load, P (with 25% safety factor)
Ra
Rb
P
Va a b
Vb
A B
M1 L
M2 (larger moment)
E
Fy
𝑑�=(𝑀𝑎𝑗𝑜𝑟 𝑎𝑥𝑖𝑥 𝑢𝑛𝑠𝑢𝑝𝑝𝑜𝑟𝑡𝑒𝑑
𝑙𝑒𝑛𝑔𝑡ℎ)/30

ASSUMING COMPACT SECTION, Sa

�_𝑎=𝑀/0.66
𝐹�

TRIAL SECTION BASED ON MIN SECTION MODULUS

d (in) x w (lb/ft)
W 12 65
A 12,323.00 mm2
𝑑≥𝑑_� 307.85 mm OK!
tw 9.91 mm
bf 304.80 mm
t 15.37 mm
w 97.00 kg/m
rt 83.31 mm
Ix 2.22E+08 mm4
Sx 1.44E+06 mm3 OK!
rx 134.11 mm
Iy 7.20E+07 mm4
Sy 4.77E+05 mm3
ry 76.71 mm

CHECK SECTION FOR COMPACTNESS

�_𝑓/
10.8
〖 2𝑡
〗 _𝑓 ≤
 �_𝑓/
〖 2𝑡
〗 _𝑓 ≤
𝑑/𝑡_𝑤
≤ 106.68

�_1= 〖 200� 〗 _𝑓/

√(𝐹_� ) ≥ �_�

�_2=137900/((𝐹_� 𝑑)/
(�_𝑓 𝑡_𝑡 )) ≥ �_�

〖 � ���������� ����ℎ� �� �ℎ� ����������� ������

〖 , � 〗 _�
�_�
Laterally unsuported length of the compression flange,
Hence, allowable bending stress,𝐹�

COMPUTE FOR Cb:

M1
M2
�_�=1.75+1.05(𝑀_1/𝑀_2 )−0.3(𝑀_1/𝑀_2 )^2 ≤2.3

√((703000�_�)/𝐹_� ) ≤ �_�/𝑟_𝑡 ≤
√((3520000�_�)/𝐹_� )

53.24 ≤ 96.03 ≤ 119.14

𝐹_�=(2/3−(𝐹_� ( 〖
〖�_�/𝑟_𝑇 ) 〗 ^2)/( 〖 10.55𝑥10 〗 ^6 �_� ))𝐹_�

ACTUAL SECTION MODULUS, Sa

�_𝑎=(𝑀�𝑎𝑥+
(𝑤�^2)/8)/𝐹� ≤ �_𝑥

CHECKING DEFLECTION:
�_𝑥 =( 〖𝑃𝑎〗 ^2
�^2)/3�𝐸�+ 22.22
(5𝑤�^4)/384𝐸� ≤

W12X65 STIFFENED
 7,000.00 kg
8,000.00 mm
8,000.00 mm
8,000.00 mm
4,000.00 mm
4,000.00 mm
85,837.50 N
42,918.75 N
42,918.75 N
42,918.75 N
B 42,918.75 N
N-mm
171,675,000.00 N-mm
200,000.00 Mpa
248.00 Mpa

266.67 mm

1,048,845.31 mm3

9.92 CONDITION SATISFIED, COMPACT!

 31.06 CONDITION SATISFIED, COMPACT!

3,870.96 mm CONDITION NOT SATISFIED

8,461.79 mm CONDITION SATISFIED

3,870.96 mm
8,000.00 mm NON COMPACT USE Fb = 0.6Fy or less
148.80 Mpa

-
171,675,000.00 N-mm

1.00 CONDITION SATISFIED

CONDITION SATISFIED

111.57 Mpa

1,606,951.33 mm3 SECTION NOT ADEQUATE, RECOMPUTE!

21.76 mm SECTION IS ADEQUATE!

SPREADER BEAM
GIVEN
Load, P
Unsupported length of beam at major axis, lx
Unsupported length of beam at minor axis, ly
Braced length, Lb
a
b
Concentrated load, P (with 25% safety factor)
Ra
Rb
P
Va a b
Vb
A B
M1 L
M2 (larger moment)
E
Fy
𝑑�=(𝑀𝑎𝑗𝑜𝑟 𝑎𝑥𝑖𝑥 𝑢𝑛𝑠𝑢𝑝𝑝𝑜𝑟𝑡𝑒𝑑
𝑙𝑒𝑛𝑔𝑡ℎ)/30

ASSUMING COMPACT SECTION, Sa

�_𝑎=𝑀/0.66
𝐹�

TRIAL SECTION BASED ON MIN SECTION MODULUS

d (in) x w (lb/ft)
W 12 65
A 12,323.00 mm2
𝑑≥𝑑_� 307.85 mm RECOMPUTE!
tw 9.91 mm
bf 304.80 mm
t 15.37 mm
w 97.00 kg/m
rt 83.31 mm
Ix 2.22E+08 mm4
Sx 1.44E+06 mm3 OK!
rx 134.11 mm
Iy 7.20E+07 mm4
Sy 4.77E+05 mm3
ry 76.71 mm

CHECK SECTION FOR COMPACTNESS

�_𝑓/
10.8
〖 2𝑡
〗 _𝑓 ≤
 �_𝑓/
〖 2𝑡
〗 _𝑓 ≤
𝑑/𝑡_𝑤
≤ 106.68

�_1= 〖 200� 〗 _𝑓/

√(𝐹_� ) ≥ �_�

�_2=137900/((𝐹_� 𝑑)/
(�_𝑓 𝑡_𝑡 )) ≥ �_�

〖 � ���������� ����ℎ� �� �ℎ� ����������� ������

〖 , � 〗 _�
�_�
Laterally unsuported length of the compression flange,
Hence, allowable bending stress,𝐹�

COMPUTE FOR Cb:

M1
M2
�_�=1.75+1.05(𝑀_1/𝑀_2 )−0.3(𝑀_1/𝑀_2 )^2 ≤2.3

√((703000�_�)/𝐹_� ) ≤ �_�/𝑟_𝑡 ≤
√((3520000�_�)/𝐹_� )

53.24 ≤ 120.03 ≤ 119.14

𝐹_�=(2/3−(𝐹_� ( 〖
〖�_�/𝑟_𝑇 ) 〗 ^2)/( 〖 10.55𝑥10 〗 ^6 �_� ))𝐹_�

ACTUAL SECTION MODULUS, Sa

�_𝑎=(𝑀�𝑎𝑥+
(𝑤�^2)/8)/𝐹� ≤ �_𝑥

CHECKING DEFLECTION:
�_𝑥 =( 〖𝑃𝑎〗 ^2
�^2)/3�𝐸�+ 27.78
(5𝑤�^4)/384𝐸� ≤

W12X65 STIFFENED
 4,000.00 kg
10,000.00 mm
10,000.00 mm
10,000.00 mm
5,000.00 mm
5,000.00 mm
49,050.00 N
24,525.00 N
24,525.00 N
24,525.00 N
B 24,525.00 N
N-mm
122,625,000.00 N-mm
200,000.00 Mpa
248.00 Mpa

333.33 mm

749,175.22 mm3

9.92 CONDITION SATISFIED, COMPACT!

 31.06 CONDITION SATISFIED, COMPACT!

3,870.96 mm CONDITION NOT SATISFIED

8,461.79 mm CONDITION NOT SATISFIED

3,870.96 mm
10,000.00 mm NON COMPACT USE Fb = 0.6Fy or less
148.80 Mpa

-
122,625,000.00 N-mm

1.00 CONDITION SATISFIED

CONDITION SATISFIED

81.34 Mpa

1,653,794.26 mm3 SECTION NOT ADEQUATE, RECOMPUTE!

25.81 mm SECTION IS ADEQUATE!

SPREADER BEAM
GIVEN
Load, P
Unsupported length of beam at major axis, lx
Unsupported length of beam at minor axis, ly
Braced length, Lb
a
b
Concentrated load, P (with 25% safety factor)
Ra
Rb
P
Va a b
Vb
A B
M1 L
M2 (larger moment)
E
Fy
𝑑�=(𝑀𝑎𝑗𝑜𝑟 𝑎𝑥𝑖𝑥 𝑢𝑛𝑠𝑢𝑝𝑝𝑜𝑟𝑡𝑒𝑑
𝑙𝑒𝑛𝑔𝑡ℎ)/30

ASSUMING COMPACT SECTION, Sa

�_𝑎=𝑀/0.66
𝐹�

TRIAL SECTION BASED ON MIN SECTION MODULUS

d (in) x w (lb/ft)
W 12 65
A 12,323.00 mm2
𝑑≥𝑑_� 307.85 mm RECOMPUTE!
tw 9.91 mm
bf 304.80 mm
t 15.37 mm
w 97.00 kg/m
rt 83.31 mm
Ix 2.22E+08 mm4
Sx 1.44E+06 mm3 OK!
rx 134.11 mm
Iy 7.20E+07 mm4
Sy 4.77E+05 mm3
ry 76.71 mm

CHECK SECTION FOR COMPACTNESS

�_𝑓/
10.8
〖 2𝑡
〗 _𝑓 ≤
 �_𝑓/
〖 2𝑡
〗 _𝑓 ≤
𝑑/𝑡_𝑤
≤ 106.68

�_1= 〖 200� 〗 _𝑓/

√(𝐹_� ) ≥ �_�

�_2=137900/((𝐹_� 𝑑)/
(�_𝑓 𝑡_𝑡 )) ≥ �_�

〖 � ���������� ����ℎ� �� �ℎ� ����������� ������

〖 , � 〗 _�
�_�
Laterally unsuported length of the compression flange,
Hence, allowable bending stress,𝐹�

COMPUTE FOR Cb:

M1
M2
�_�=1.75+1.05(𝑀_1/𝑀_2 )−0.3(𝑀_1/𝑀_2 )^2 ≤2.3

√((703000�_�)/𝐹_� ) ≤ �_�/𝑟_𝑡 ≤
√((3520000�_�)/𝐹_� )

53.24 ≤ 144.04 ≤ 119.14

𝐹_�=(2/3−(𝐹_� ( 〖
〖�_�/𝑟_𝑇 ) 〗 ^2)/( 〖 10.55𝑥10 〗 ^6 �_� ))𝐹_�

ACTUAL SECTION MODULUS, Sa

�_𝑎=(𝑀�𝑎𝑥+
(𝑤�^2)/8)/𝐹� ≤ �_𝑥

CHECKING DEFLECTION:
�_𝑥 =( 〖𝑃𝑎〗 ^2
�^2)/3�𝐸�+ 33.33
(5𝑤�^4)/384𝐸� ≤

W12X65 STIFFENED
 3,000.00 kg
12,000.00 mm
12,000.00 mm
12,000.00 mm
6,000.00 mm
6,000.00 mm
36,787.50 N
18,393.75 N
18,393.75 N
18,393.75 N
18,393.75 N
B N-mm
110,362,500.00 N-mm
200,000.00 Mpa
248.00 Mpa

400.00 mm

674,257.70 mm3

9.92 CONDITION SATISFIED, COMPACT!

 31.06 CONDITION SATISFIED, COMPACT!

3,870.96 mm CONDITION NOT SATISFIED

8,461.79 mm CONDITION NOT SATISFIED

3,870.96 mm
12,000.00 mm NON COMPACT USE Fb = 0.6Fy or less
148.80 Mpa

-
110,362,500.00 N-mm

1.00 CONDITION SATISFIED

CONDITION SATISFIED

44.38 Mpa

2,872,707.53 mm3 SECTION NOT ADEQUATE, RECOMPUTE!

35.61 mm RECOMPUTE!