METHOD STATEMENT

UPGRADING & REHABILITATION OF TRACK

STRUCTURE

DESIGN MIX REPORT

GCSB/DMIA/KVDT/REV0

Action Name Designation Signature

Prepared by Roif Samsual Kamar Site Engineer

 TABLE OF CONTENTS

PAGE

1.0 Part I Physical and Mechanical Properties of Materials 3

2.0 Part II Laboratory Mix Design for ACB 28 - Binder Course - C 4

-(JKR/SPJ/1988)

3.0 Part III Laboratory Mix Design for ACW 14 - Wearing Course - C 18
-(JKR/SPJ/1988)

4.0 Part IV Attachments 20

Mechanical Properties Test Reports:

A) Specific Gravity & Water Absorption

B) Independent Laboratory Test Report

Part I Physical and Mechanical Properties of Materials
A) Material Classification

Material Sources

37.5mm HQP - Sg Buloh

20.0 mm HQP - Sg Buloh
19.0mm HQP - Sg Buloh
10.0mm HQP - Sg Buloh
Quarry Dust HQP - Sg Buloh
Filler / Cement La - Farge Cement
Bitumen 60/70 (Petronas)
B) Specific Gravity & Water Absorption
Specific gravity and water absorption of aggregate were determined in accordance with BS 812 the results as
shown below:

Type of agg Bulk Apparent Water Absorption

Density Density

HB ( 23mm-38mm ) 2.600 - 0.46

HB ( 19mm-23mm ) 2.619 - 0.32
HB ( 10mm-19mm ) 2.613 - 0.34
HB ( 7mm-10mm ) 2.610 - 0.49
HB ( 0mm-7mm ) 2.608 - 0.55
Filler - Cement 3.10 -

C)Summary of Physical and Mechanical tests of aggregate tested by independent laboratory, the
results and required parameter are as follow jkr/spj/2008:
They shall conform to the following physical and mechanical quality requirement as JKR/SPJ/2008 S4-24

Item Type of tests (coarse Results Required Test

aggregate) by

1 Los Angeles Abrasion Value 24.0% not more than 25% not CML
more than 18% not
2 Soundness (5 cycle) 0.64% CML
more than 25%
3 Flakiness Index (20mm agg) 15.0% CML
not more than 2%
4 Water Absorption 0.52% CML
not less than 40 (for
5 Polished Stone Value (PSV) 51.4 WC only) not more CML
Aggregate Crushing Value than 30%
6 24.0% CML

Item Type of tests (Fine Results Required Test

aggregate) by

1 Sand Equivalent 71.0% not less than 45% not CML

less than 45%
2 Fine agg angularity 48.0% CML
not more than 10mg/g
3 Methylene Blue 3.00g CML
not more than 20% not
4 Soundness (5 cycle) 0.86% more than 2% CML
5 Water Absorption 0.48% CML

D) Physical and mechanical properties of aggregates

Sieve analysis of hot bin aggregates
Representative sample on each types of aggregate were taken and sieve analysis were carried out. The
mean grading results are shown in the following table

Type of HB ( HB ( HB ( HB ( HB ( HB ( Cement
agg 23mm- 23mm- 19mm- 10mm- 7mm- 0mm-
38mm ) 28mm ) 23mm ) 19mm ) 10mm ) 7mm )

Bin 5 Bin 4 Bin 3 Bin 3 Bin 2 Bin 1

HQP Sg HQP Sg HQP Sg HQP Sg HQP Sg HQP Sg

Source
Buloh Buloh Buloh Buloh Buloh Buloh La Farge

Sieve size
mm
 37.5 100.0 100.0 100.0
28.0 23.2 46.7 95.4
20.0 3.6 3.6 54.6
14.0 3.1 2.8 10.7
100.0
10 2.7 1.8 2.7 100.0
89.7
5 2.5 . 90.1
1.8
3.35 73.4
1.1
1.18 100.0 49.1
0.425 17.7 28.0 100
0.150 12.7 12.0 98.2
0.075 11.2 5.7 94.6

Part II Laboratory Mix Design for ACB 28 - Binder Course -C

-jkr/spj/1988
A) Blending of Aggregates
The aggregate were blended with the following proportion to achive a smooth curve falling within the
specification. Details are shown in the attached " Aggregates Hot Bin Combine grading".
The best results is obtained by blending the aggregates with the following proporation :

Type of Aggregate / Bin No Percentage Used

HB ( 23mm-38mm ) 10
HB ( 19mm-23mm ) 10
HB ( 10mm-19mm ) 21
HB ( 7mm-10mm ) 10
HB ( 0mm-7mm ) 47
Filler - Cement 2

B) Composition of Design Mixture

The aggregates were sieved into various sizes and recombined into singles specimen according to proposed
gradation. These sample were then mixes with various percentage of bitumen content at
0.5 % increments. The mixture was fried by using hand fraying method at 150 °C to 160°C,
Temperature of mixture was control at 135°C and compacted by a 4.55kg mechanical auto compactor at 75
blows per sides.
The bulk specific gravity test will be performed as soon as the freshly compacted specimens have cooled to
room temperature. After the bulk specific gravity of the test specimens have been determined,the specimen
shall be then immersed in water at 60 °C ± 1 ° C for 30 to 40 minutes before the stability and flow test are
performed.
Details of the composition of design mixture at various bitumen content are shown below :

% Bitumen by wt. of Wt. of Bitumen Wt. of Combined Total wt.of mixture

mixture aggregates (gm

4.0 46.3 1110 1156.3

4.5 52.3 1110 1162.3
5.0 58.4 1110 1168.4
5.5 64.6 1110 1174.6
6.0 70.9 1110 1180.9
C) Specific gravity of mixed aggregates
Since the specific gravity of individual aggregates and its percentage used is known, the bulk specific gravity
for the total aggregate is calculated as below :

Percentage Used
Type of Aggregates Bulk S .G
%

HB ( 23mm-38mm ) P1 10 G1 2.600

HB ( 19mm-23mm ) P2 10 G2 2.619

HB ( 10mm-19mm ) P3 21 G3 2.613

HB ( 7mm-10mm ) P4 10 G4 2.610

HB ( 0mm-7mm ) P5 47 G5 2.608

Filler - Cement P6 2 G6 3.10

Gsb = 100

+ + + + +
P1 P2 P3 P4 P5 P6
G1 G2 G3 P4 G5 G6
= 100

10 + 10 + 21 + 10 + 47
+ 3.846154
2.600 2.619 2.613 2.610 2.6083.818251
3.846153846 8.03674 3.83141762 19.53256209 8.036739
3.818251
= 2.618 3.831418

19.53256
D) Marshall Properties at Different Bitumen Content
Listed Below are the summarised date from the attached Marshall test results :

Bitumen Bulk Air VFA % Stability Flow Stiffness

Content Density Voids Kg mm Kg/mm

% %

4.0 2.318 5.91 60.61 1205.1 2.3 524.0

4.5 2.329 4.75 68.38 1299.2 2.5 511.8

5.0 2.340 3.61 76.04 1323.0 2.9 464.2

5.5 2.327 2.45 78.42 1308.6 3.2 408.9

6.0 2.320 3.07 81.64 1234.0 3.5 352.6

E) Determination of Optimum Bitumen Content

Value @ Mean
Marshall Properties % Optimum Optimum Specific Limit

Bitumen Content Bitumen Content

Density 5.00 2.339

Stability 5.00 1330 >400 Kg

 Flow' @ 3 mm 4.40 3.6 >2-4mm

Void Filled wt Bitumen

4.70 75 65-80
@ 75%

Air Voids' @ 4.0 % 5.20 2.8 3% - 7%

Stiffness 475 >225 Kg/mm

Mean Optimum
4.9
Bitumen Content

Thus, a mixture with Bitumen Content of 4.9 % by weight is recommended for this mix.
The grading of the above proposed laboratory mixes and aggregates confirmed to the requirments of the
specification. For your acknowledgment, these Design Mix are suitable and have passed to be used for your
projects. Therefore, the above mixes are recommended.
APPROVED BY:

REGIONAL Q.C MANAGER

Hairul Azize Abd Hamid
HANSON QUARRY PRODUCTS SDN. BHD.
HOTBINCOMBINE GRADING BUKIT RAJA
TYPE OF MIX : ACB-28 BINDER COURSE-CEMENT (JKR/SPJ/1988) Table 4.8 06.02.2018
Sampling Date :
20.02.2018
PROJECT :
CLIENT : Testing Date :

AGG. Sieve Size % Sieve Size

SIZE
37.5 28.0 20.0 14.0 10.0 5.0 3.35 1.18 0.425 0.150 0.075 USED 37.5 28.0 20.0 14.0 10.0 5.0 3.35 1.18 0.425 0.150 0.075
B5 (23- 100 23.2 3.6 3.1 2.7 2.5 0 10 10.0 2.3 0.4 0.3
38m
B4 (23- 100 100 46.7 3.6 2.8 1.8 0 10 10.0 10.0 4.7 0.4
28m
B3 (19- 100 100 95.4 54.6 10.7 2.7 0 21 21.0 21.0 20.0 11.5 2.2 0.6
23mm
B2 (7- 100 100 100 100 100 17.7 12.7 11.2 0 10 10.0 10.0 10.0 10.0 10.0 1.8 1.3 1.1 0.0
12mm)
B1 (0- 100 100 100 100 100 90.1 73.4 49.1 28 12 5.7 47 47.0 47.0 47.0 47.0 47.0 42.3 34.5 23.1 13.2 5.6 2.7
7mm)
Cement 100 100 100 100 100 100 100 100 100 98.2 94.6 2 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 1.9
100 100 92.3 84.1 71.1 61.2 46.7 37.8 26.2 15.2 7.6 4.6
100 80 72 58 50 36 30 18 11 5 3
 PLANT LOCATION

Spec. 100 100 93 82 75 58 52 38 25 14 8

Limit
 PLANT LOCATION

MARSHALL TEST RESULT

MIX DESCRIPTION : ACB 28 - Binder Course -C JKR/SPJ/1988
: Asphalt Batch Plant - Bkt Raja
% Specific Correlation Stiffness
Mass (g) Void Stability (kN)
Bit. Gravity
Spec. Bulk Air
Spec. by Filled wt Ratio Flow (kn/mm)
Height Vol. Voids VMA (%)
No wt. In Air In SSD Bulk Max. Bitumen Measured Adjusted
Water in Air Theoretical (mm)
(mm) (cc) (%)
of (%)
mix

a b c d e f g h I j k l m n o p q

dg 100(i- 100 100(k-j) lmFpr op

100 h) - k
f-e b + 100- (10
b I 0-b)h
Gb
Gsb Gsb

1 62.7 1153.6 656.7 1154.6 497.9 2.317 1.013 440 1131.9 2.3

2 63.0 1154.1 658.2 1156.2 498.0 2.317 1.008 470 1203.3 2.4

3 63.1 1154.5 659.3 1156.9 497.6 2.320 1.006 480 1226.9 2.1
4.0
4 62.8 1152.4 658.6 1155.8 497.2 2.318 1.011 490 1258.5 2.4

Average 2.318 2.464 5.91 15.00 60.61 1205.1 2.3 524.0

9800.0 2.1
 PLANT LOCATION

6 63.0 1162.2 664.1 1164.2 500.1 2.324 1.008 490 1254.5 2.5

7 62.7 1161.5 665.0 1162.9 497.9 2.333 1.013 510 1311.9 2.7

8 63.2 1158.5 664.4 1161.1 496.7 2.332 1.005 515 1314.3 2.6
4.5
9 62.6 1159.3 662.6 1160.5 497.9 2.328 1.014 500 1288.3 2.3

Average 2.329 2.446 4.75 15.03 68.38 1292.2 2.5 516.9

2.6

MIXING TEMP : 135 ° C - 150 ° C PROVING RING FACTOR (Fpr) : 2.54

REMARKS 60 ° C ± 1° C
:
2.618
TESTING TEMP :BULK S.G OF AGG. (Gsb) :
60/70

BIT. PEN. GRADE :EFFECTIVE S.G OF AGG. (Gse)

1.02
:VERIFIED BY : Edition No. 4 HM-A/TEC/F14

S.G OF BITUMEN (Gb) :APPARENT S.G OF AGG. (Gsa) :Rev.0 02nd Jan 2018
1176.8
1170.5
MARSHALL TEST RESULT
MIX DESCRIPTION : ACB 28 - Binder Course - C JKR/SPJ/1988 : Asphalt Batch Plant - Bkt Raja

% Bit. Spec. Bulk Air Void Correlation Flow Stiffness

Spec. by wt. Height Mass Vol. Specific Voids VMA (%) Filled wt
Ratio Stability (kN) (mm) (kn/mm)
No (g) Gravity Bitumen
of mix (mm) (cc) (%)
 PLANT LOCATION

(%)

a b c d e f g h I j k l m n o p q
100 lmFpr
100 -
b 100- 100(i-
f-e (100-b)h
+ b h)
100(k-j)
Gsb
dg Gb Gsb I k op

9 63.5 1164.9 668.4 1166.8 498.4 2.337 1.000 480 1219.2 2.9

10 63.6 1165.2 670.1 1167.5 497.4 2.343 0.998 500 1268.0 2.7

11 63.4 1165.5 670.5 1168 497.5 2.343 1.002 580 1475.5 2.8
5.0
12 63.1 1167.7 669.9 1169.4 499.5 2.338 1.006 520 1329.2 3.0
Average 2.340 2.428 3.61 15.09 76.04 1323.0 2.9 456.2

13820 3.6

13 63.2 1170.2 669.4 1172.1 502.7 2.328 1.005 525 1339.8 3.0
14 63.4 1168.2 669.1 1170.9 501.8 2.328 1.002 500 1272.0 3.1

15 63.4 1171.3 668.8 1173.3 504.5 2.322 1.002 510 1297.4 3.4
5.5
16 64 1170.5 670.3 1172.5 502.2 2.331 0.992 530 1335.7 3.3
Average 2.327 2.410 3.45 16.00 78.42 1311.2 3.2 409.8

4
MIXING TEMP : 135 ° C - 150 ° C PROVING RING FACTOR (Fpr) : 2.54 REMARKS :
 PLANT LOCATION

TESTING TEMP :BULK S.G OF AGG. (Gsb) :

60 ° C ± 1° C 2.618
BIT. PEN. GRADE :EFFECTIVE S.G OF AGG. (Gse)
:VERIFIED BY 60/70 :
Edition No. 4 HM-A/TEC/F14
S.G OF BITUMEN 1.02 (Gb) :APPARENT S.G OF AGG. (Gsa)
:Rev.0 02nd Jan 2018
MARSHALL TEST RESULT
MIX DESCRIPTION : ACB 28 - Binder Course - C JKR/SPJ/1988
: Asphalt Batch Plant - Bkt Raja
Void
% Bit. Spec. Bulk Air
Spec. Mass Specific Filled wt Correlation Flow Stiffness
by wt. Height Vol. Voids VMA (%) Stability (kN)
No (g) Gravity Bitumen
Ratio (mm) (Kn/mm)
of mix (mm) (cc) (%)
(%)

a b c d e f g h I j k l m n o p q

dg 100 100(i- 100 100(k-j) lmFpr op

h) - k
b 100- (100
f-e + b I -b)h
Gb Gsb Gsb

17 64.2 1174.6 671.2 1177.0 505.8 2.322 0.989 540 1356.6 3.3

18 6.0 64.0 1175.5 670.2 1176.6 506.4 2.321 0.992 490 1234.9 3.6

19 62.9 1176.7 670.7 1178.0 507.3 2.320 1.010 470 1205.2 3.7
 PLANT LOCATION

20 63.7 1174.6 668.0 1175.3 507.3 2.315 0.997 450 1139.4 3.4

Average 2.320 2.393 3.07 16.71 81.64 1234.0 3.5 352.6

MIXING TEMP : 135 ° C - 150 ° C PROVING RING FACTOR (Fpr) : 2.54

REMARKS 60 ° C ± 1° C
:
2.618
TESTING TEMP :BULK S.G OF AGG. (Gsb) :
60/70

BIT. PEN. GRADE :EFFECTIVE S.G OF AGG. (Gse)

1.02
:VERIFIED BY : Edition No. 4 HM-A/TEC/F4

:
S.G OF BITUMEN (Gb) :APPARENT S.G OF AGG. (Gsa) Rev.0 02nd Jan 2018
Bit 4.0 4.5 5.0 5.5 6.0 Bit 4.0 4.5 5.0 5.5 6.0 Bit 4.0 4.5 5.0 5.5 6.0
cont cont cont

Stabilit 1205. 1292. 1323. 1311. 1234. Flow 2.30 2.50 2.90 3.20 3.50 Densit 2.31 2.32 2.34 2.32 2.32
y 1 2 0 2 0 y 8 9 0 7 0
 Bit 4.0 4.5 5.0 5.5 6.0 Bit 4.0 4.5 5.0 5.5 6.0 Bit 4.0 4.5 5.0 5.5 6.0
cont cont cont
VFA 60.6 68.4 76.0 78.4 81.6 Air 5.91 4.75 3.61 3.45 3.1 Air 524.0 516.9 464.2 408.9 352.6
Voids Voids

Marshall Properties Density Stability % VIM @ 5.0 % % VFA @ 72.5 Stiffnes Flow '@3mm AVE OBC %
% Kg/cu.m % Kg/mm

% Bitumen Content @ 5.00 5.00 4.40 4.70 5.20

Optimum Curves

Value @ Average Opt Binder 2.339 1330 3.6 75 475 2.8 4.9
Content

Specification Limit >450 Kg 3 - 7 65-80 >225 Kg/mm 2-4mm

Part III Laboratory Mix Design for ACW 14 - Wearing Course-C
-JKR/SPJ/1988
A) Blending of Aggregates
The aggregate were blended with the following proportion to achive a smooth curve falling within the
specification. Details are shown in the attached " Aggregates Hot Bin Combine grading".
The best results is obtained by blending the aggregates with the following proporation :

Type of Aggregate / Bin No Percentage Used

HB ( 10mm-19mm ) 18
HB ( 7mm-10mm ) 14
HB ( 0mm-7mm ) 66
Filler - Cement 2

B) Composition of Design Mixture

The aggregates were sieved into various sizes and recombined into singles specimen according to proposed
gradation. These sample were then mixes with various percentage of bitumen content at
0.5 % increments. The mixture was fried by using hand fraying method at 150 °C to 160°C,
Temperature of mixture was control at 135°C and compacted by a 4.55kg mechanical auto compactor at 75
blows per sides.
The bulk specific gravity test will be performed as soon as the freshly compacted specimens have cooled to
room temperature. After the bulk specific gravity of the test specimens have been determined,the specimen
shall be then immersed in water at 60 °C ± 1 ° C for 30 to 40 minutes before the stability and flow test are
performed.
Details of the composition of design mixture at various bitumen content are shown below :

% Bitumen by wt. of Wt. of Bitumen Wt. of Combined Total wt.of mixture

mixture aggregates (gm

5.0 58.4 1110.0 1168.4

5.5 64.6 1110.0 1174.6
6.0 70.9 1110.0 1180.9
6.5 77.2 1110.0 1187.2
7.0 83.5 1110.0 1193.5
C) Specific gravity of mixed aggregates
Since the specific gravity of individual aggregates and its percentage used is known, the bulk specific gravity
for the total aggregate is calculated as below :

Percentage Used
Type of Aggregates Bulk S .G
%

HB ( 10mm-19mm ) P1 18 G1 2.613

HB ( 7mm-10mm ) P2 14 G2 2.610

HB ( 0mm-7mm ) P3 66 G3 2.608

Filler - Cement P4 2 G4 3.10

Gsb = 100
P1 P2 + + P3 P4
+
G1 G2 G3 P4
= 100

18 + 14 + 66 + 2
6.888634
2.613 2.610 2.608 3.10 5.363985
6.888633754 25.3067 0.64516129 38.20452819 25.30675
5.363985
= 2.615 0.645161

38.20453
D) Marshall Properties at Different Bitumen Content
Listed Below are the summarised date from the attached Marshall test results :

Bitumen Bulk Air VFA % Stability Flow Stiffness

Content Density Voids Kg mm Kg/mm

% %

5.0 2.307 4.89 69.83 1231.2 2.6 467.6

5.5 2.326 3.41 78.63 1331.9 3.2 416.2

6.0 2.329 2.59 84.11 1307.9 3.3 392.4

6.5 2.321 2.22 86.95 1274.5 3.5 364.2

7.0 2.312 1.89 89.33 1237.7 3.7 331.5

E) Determination of Optimum Bitumen Content

Value @ Mean
Marshall Properties % Optimum Optimum Specific Limit
 Bitumen Content Bitumen Content

Density 5.80 2.326

Stability 5.50 1330 >500 Kg

Flow' @ 3 mm 5.30 3.2 >2-4mm

Void Filled wt Bitumen

5.70 78.5 75-85
@ 75%

Air Voids' @ 4.0 % 5.30 3.4 3% - 5%

Stiffness 416 >250 Kg/mm

Mean Optimum
5.5
Bitumen Content

Thus, a mixture with Bitumen Content of 5.5 % by weight is recommended for this mix.
The grading of the above proposed laboratory mixes and aggregates confirmed to the requirments of the
specification. For your acknowledgment, these Design Mix are suitable and have passed to be used for your
projects. Therefore, the above mixes are recommended.
APPROVED BY:

REGIONAL Q.C MANAGER

Hairul Azize Abd Hamid
 HANSON QUARRY PRODUCTS SDN. BHD. HOTBIN COMBINE GRADING
BUKIT RAJA
TYPE OF MIX : ACW-14 WEARING COURSE-CEMENT (JKR / SPJ / 1988) Table 4.8
Sampling Date : 06.02.2018 PROJECT :
20.02.2018
CLIENT : Testing Date :

AGG. %
SIZE
20.0 14.0 10.0 5.0 3.35 1.18 0.425 0.150 0.075 USED 20.0 14.0 10.0 5.0 3.35 1.18 0.425 0.150 0.075
B3 (12- 95.4 54.6 10.7 2.7 0 18 17.2 9.8 1.9 0.5
19mm)
B2 (7- 100 100 100 17.7 12.7 11.2 0 14 14.0 14.0 14.0 2.5 1.8 1.6 0.0
12mm)
B1 (0- 100 100 100 90.1 76.4 49.1 28.0 12.0 5.7 66 66.0 66.0 66.0 59.5 50.4 32.4 18.5 7.9 3.8
7mm)
Cement 100 100 100 100 100 100 100 98.2 94.6 2 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 1.9
100 99 91.8 83.9 64.4 54.2 36.0 20.5 9.9 5.6
Spec. 100 80 68 52 45 30 17 7 4
Limit
100 95 90 72 62 45 30 16 10
 MARSHALL TEST RESULT
MIX DESCRIPTION : ACW 14 - Wearing Course-C - JKR/SPJ/1988 PLANT
LOCATION : Asphalt Batch Plant - Bkt Raja

% Specific Air
Mass (g) Void Stability (KG)
Bit. Gravity Voids
Spec. Bulk
Spec. by Filled wt Correlation Flow Stiffness
Height Vol. (%) VMA (%)
No wt. In Air In SSD Bulk Max. Bitumen Measured Adjusted
Water in air (cc) Theoretical Ratio (mm) (KG/mm)
(mm)
of (%)
mix

a b c d e f g h i j k l m n o p q

dg 100(I- 100 100(k-j) lmFpr op

100 h) - k
f-e b + 100- (10
b I 0-b)h
Gb
Gsb Gsb

2 62.7 1161.3 658.8 1162.9 504.1 2.304 1.013 460 1183.3 2.7

3 62.9 1162.9 661.2 1164.2 503.0 2.312 1.010 475 1218.0 2.8
5.0
4 62.4 1161.0 659.4 1163.1 503.7 2.305 1.018 500 1292.4 2.4

Average 2.307 2.425 4.89 16.19 69.83 1231.2 2.6 473.5

5.5
7 62.5 1166.4 665.7 1168.4 502.7 2.320 1.016 510 1316.1 3.3

8 63.3 1167.1 667.4 1168.7 501.3 2.328 1.003 520 1325.0 3.2

9 63.1 1166.9 667.3 1168.3 501.0 2.329 1.006 530 1354.7 3.1

Average 2.326 2.408 3.41 15.95 78.63 1331.9 3.2 416.2

MIXING TEMP : 135°C - 150 ° C PROVING RING :

FACTOR (Fpr) : 2.54 REMARKS TESTING TEMP :
60 ° C ± 1° C

BULK S.G OF AGG. (Gsb) : 2.615

60/70

:
BIT. PEN. GRADE 1.02
:VERIFIED BY
Edition No. 4 HM-
S.G OF BITUMEN (Gb) :
A/TEC/F14
1176.8
Rev.0 02nd
1170.5 Jan 2018

1181.2
MIX DESCRIPTION : ACW 14 - Wearing Course-C - JKR/SPJ/1988
PLANT LOCATION : Asphalt Batch Plant - Bkt Raja

Spec. Specific Void

% Mass (g) Bulk Air Stability (N)
Height Gravity Filled wt Correlation Flow Stiffness
Spec. Bit. Vol. Voids VMA (%)
No by (mm) In Air In Bitumen
SSD in (cc) Bulk Max. Ratio Measured Adjusted (mm) (N/mm)
wt. (%)
Water air Theoretical (%)
 of
mix
100 -
dg 100 100(I- 100(k-j) lmFpr op
h) (10 k
+ 0-b)h
f-e 100- I
b b Gsb
Gb Gsb

10 63.1 1163.2 665.8 1165.9 500.1 2.326 1.006 485 1239.7 3.4

11 63.4 1164.7 666.4 1166.4 500.0 2.329 1.002 540 1373.8 3.2
6.0
12 63.4 1164.9 667.0 1166.7 499.7 2.331 1.002 515 1310.2 3.4

Average 2.329 2.391 2.59 16.29 84.11 1307.9 3.3 396.3

14 63.5 1179.4 674.1 1182.1 508.0 2.322 1.000 500 1270.0 3.3

15 6.5 63.8 1179.8 673.6 1182.5 508.9 2.318 0.995 490 1238.7 3.5

16 64.4 1180.5 675.4 1183.6 508.2 2.323 0.986 525 1314.9 3.7

Average 2.321 2.374 2.22 17.01 86.93 1274.5 3.5 364.1

MIXING TEMP : 135°C - 150 ° C PROVING RING FACTOR (Fpr) :
2.54 REMARKS :
TESTING TEMP : BULK S.G OF AGG. (Gsb) :
60 ° C ± 1° C

2.615
60/70

BIT. PEN. GRADE 1.02 :VERIFIED B:

S.G OF BITUMEN (Gb) :

Edition No. 4 HM-A/TEC/F14 Rev.0 02nd Jan 2018

HM-A/8.2.4/F3
Rev: 0
01st June. 2011
MARSHALL TEST RESULT
MIX DESCRIPTION : ACW : Asphalt Batch Plant - Bkt Raja

14 - Wearing Course-C - JKR/SPJ/1988 PLANT LOCATION

Spec. % Mass Specific Void Correlation Flow

VMA (%) Stability (N) Stiffness
No Bit. (g) Gravity Filled wt Ratio (mm)
 by Spec. In Air In SSD in Bulk Bulk Max. Air Bitumen Measured Adjusted (N/mm)
wt. Height Water air Vol. Theoretical Voids (%)
(mm) (cc) (%)
of
mix

a b c d e f g h I j k l m n o p q

dg 100 100(I- 100 100(k-j) lmFpr op

h) - k
b (10
+ I 0-b)h
f-e
100-b
Gsb
Gb
Gsb

18 64.0 1185.9 677.2 1188.1 510.9 2.321 0.992 515 1297.9 3.8

19 63.9 1184.6 672.4 1187.3 514.9 2.301 0.994 480 1211.6 3.6
7.0
20 64.3 1186.3 676.5 1188.9 512.4 2.315 0.988 500 1254.2 3.6

Average 2.312 2.357 1.89 17.76 89.33 1254.5 3.7 339.1

MIXING TEMP : 135°C - 150 ° C PROVING RING FACTOR (Fpr) : 2.54 REMARKS :
TESTING TEMP : BULK S.G OF AGG. (Gsb) :
60 ° C ± 1° C

2.615
60/70 :

BIT. PEN. GRADE 1.02 :VERIFIED BY

Edition No. 4 HM-
S.G OF BITUMEN (Gb) : A/TEC/F14 Rev.0
02nd Jan 2018
01st June. 2011

Bit 5.0 5.5 6.0 6.5 7.0 Bit 5.0 5.5 6.0 6.5 7.0 Bit 5.0 5.5 6.0 6.5 7.0
cont cont cont
 Stabilit 1231. 1331. 1307. 1274. 1237. Flow 2.60 3.20 3.30 3.50 3.70 Densit 2.30 2.32 2.32 2.32 2.31
y 2 9 9 5 7 y 7 6 9 1 2

Bit 5.0 5.5 6.0 6.5 7.0 Bit 5.0 5.5 6.0 6.5 7.0 Bit 5.0 5.5 6.0 6.5 7.0
cont cont cont
VFA 69.83 78.63 84.11 86.95 89.33 Air 4.89 3.41 2.59 2.22 1.9 Air 473.5 416.2 396.3 364.1 339.1
Voids Voids

Marshall Properties Density Stability % VIM @ 5.0 % % VFA @ 50.0 Stiffnes Flow '@3mm AVE OBC %
% Kg/cu.m % Kg/mm
% Bitumen Content @ 5.80 5.50 5.30 5.70 5.30
Optimum Curves

Value @ Average Opt Binder 2.326 1330 3.4 78 416 3.2 5.5
Content

Specification Limit >500 Kg 3 - 5 75-85 >250 Kg/mm 2-4mm

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