PMC

Engineer
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QA/QC Report Form Contract No
Project: Modifications
Report type: Table-A: Summary of Materials / Products Specification and QA/QC Test Requirements Date

Compliance Limit and /or Condition (tolerance in Frequency of QC Test (rate of Location and proficiency of those Third Party Lab confirmation
Sr. No. Specification Reference Applicable Test Applicable Standard Method of reporting (forms, text) Remarks
+-) sampling) undertaking QC tests (YES/NO)

1. Embankment Filling & Formation

BS 1377 Part Cl 9.2: 1990 Every 5000 M³
1.1 Sieve Analysis 0.063mm ≤ 20% Project Site Lab Test report
ADM 9027: 1996 One Sample

BS 1377 P 4: 1990 Cl 3.5 & 3.6 Every 5000 M³

1.2 MDD/OMC N/A Project Site Lab Test report
AMD 13925 - 2002 One Sample
BS 1377 P 4: 1990 T 7 Every 5000 M³
1.3 CBR ≥15% Project Site Lab Test report
AMD 13925 - 2002 One Sample
BS 1377 P 2: 1990 Cl 4.5 Every 5000 M³
1.4 Liquid Limit ≤ 40% Project Site Lab Test report
AMD 9028 : 1996 One Sample
BS 1377 P 2: 1990 Cl 5.4 Every 5000 M³
1.5 Plasticity index ≤6 Project Site Lab Test report
AMD 9028 : 1996 One Sample
Vol 3.1
BS 1377 P 3: 1990 M 3 Every 5000 M³
1.6 General Spec Organic Impurities ≤ 2% Third Party Laboratory Test report
AMD 9028-1998 One Sample
Clause 2/13.1, 13.2 & 13.3
BS 1377 P3: 1990 M 7.3 Every 5000 M³
1.7 Acid Soluble Chloride ≤ 2% Third Party Laboratory Test report
AMD 9028-1998 One Sample
BS 1377 P3: 1990 M 5.5 Every 5000 M³
1.8 Acid Soluble Sulphate ≤ 2% Third Party Laboratory Test report
AMD 9028-1998 One Sample
BS 1377 P 3: 1990 M 7&5 Every 5000 M³
1.9 Water Slouble Salt ≤ 5% Third Party Laboratory Test report
AMD 9028-1998 One Sample
BS 1377 P 3: 1990 M 6.3 Every 5000 M³
1.1 Corbonate Contant of the Soil 30 - 40% Third Party Laboratory Test report
AMD 9028-1998 One Sample
BS 1377 P 3: 1990 M 9 Every 5000 M³
1.11 PH Value 7-9 Third Party Laboratory Test report
AMD 9028-1998 One Sample

1.12 FDT - Embankment ≤ 1.5m below subgrade ≥ 95% of MDD 3FDT / 2250 M² Project Site Lab Test report
Vol 3.1 BS 1377 Part 9: 1990
1.13 General Spec FDT - Embankment ≥ 1.5m below subgrade Cl: 2.2 ≥ 90% of MDD 3FDT / 2250 M² Project Site Lab Test report
Clause 2/16 & 2/20 AMD 8264 - 1995
1.14 Formation ≥95% 3FDT / 2250 M² Project Site Lab Test report

2. Granular Subbase
General Spec As per Specification
2.1 Sieve Analysis BS 1377 P 2: 1990 CL 9.2 One Sample Every 3000 M³ Project Site Lab Test report
Clause 3/6 envelope Cl 3/6.2

2.2 MDD/OMC BS 1377 P 4: 1990 M 3.6 ≥ 2.00 Mg/m³ One Sample Every 3000 M³ Project Site Lab Test report
Vol 3.1
2.3 General Spec CBR BS 1377 P 4: 1990 T 7 ≥ 40% One Sample Every 3000 M³ Project Site Lab Test report
Clause 3/6
ASTM C 131 : 2014
2.4 Los Angeles Abrasion ≤ 30% One Sample Every 3000 M³ Third Party Laboratory Test report
ASTM C 535 : 2016

2.5 Soundness Magnesium ASTM C 88: 1999A ≤ 12% Once for source Approval Third Party Laboratory Test report
Page 1 of 42
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Compliance Limit and /or Condition (tolerance in Frequency of QC Test (rate of Location and proficiency of those Third Party Lab confirmation
Sr. No. Specification Reference Applicable Test Applicable Standard Method of reporting (forms, text) Remarks
+-) sampling) undertaking QC tests (YES/NO)

2.5 Soundness Magnesium ASTM C 88: 1999A ≤ 12% Once for source Approval Third Party Laboratory Test report

2.6 Liquid Limit BS 1377 P 2: 1990 M 4.5 ≤ 35% One Sample Every 3000 M³ Project Site Lab Test report

2.7 Plasticity index BS 1377 P 2: 1990 M 5.4 ≤6 One Sample Every 3000 M³ Project Site Lab Test report

2.8 Vol 3.1 Sulphate Content BS EN 1744-1: 1998 ≤ 0.5% Once for source Approval Third Party Laboratory Test report
General Spec
Clause 3/6 BS 1377 Part 9: 1990
2.9 Chloride Content ≤ 1% Once for source Approval Third Party Laboratory Test report
Cl: 2.1 or 2.2
BS 1377 Part 9: 1990
2.10 Organic Impurities ≤ 0.2% Once for source Approval Third Party Laboratory Test report
Cl: 2.1 or 2.2
BS 1377 Part 9: 1990
2.11 Linear Shrinkage ≤3% Once for source Approval Third Party Laboratory Test report
Cl: 2.1 or 2.2
BS 1377 Part 9: 1990
2.12 FDT ≥ 95% of MDD 3 FDT / 1500 M² Project Site Lab Test report
Cl: 2.1 or 2.2

3. Aggregate Roadbase

As per Specification
3.1 Sieve Analysis BS 1377 P 2: 1990 CL 9.2 One Sample Every 1000 M³ Project Site Lab Test report
envelope Cl 3/8.3

3.2 Liquid Limit BS 1377 P 2: 1990 M 4.5 ≤ 25% One Sample Every 1000 M³ Project Site Lab Test report
Vol 3.1
3.3 General Spec Plasticity index BS 1377 P 2: 1990 M 5.4 ≤6 One Sample Every 1000 M³ Project Site Lab Test report
Clause 3/7
3.4 Sand Equivalent ASTM D 2419 : 2014 ≥ 40 One Sample Every 1000 M³ Project Site Lab Test report

ASTM C 131 : 2014

3.5 Los Angeles Abrasion ≤ 30% One Sample Every 1000 M³ Third Party Laboratory Test report
ASTM C 535 : 2016
Flakiness Index
3.6 BS 812 : 1990 P 105, section 105.1 ≤ 35% Once for source Approval Project Site Lab Test report
(Coarse Aggregate)
Elongation Index
3.7 BS 812 : 1990 P 105, section 105.2 ≤ 35% Once for source Approval Project Site Lab Test report
(Coarse Aggregate)

3.8 Vol 3.1 Soundness ASTM C 88: 2005 ≤ 12% Once for source Approval Third Party Laboratory Test report
General Spec
Clause 3/7 BS 1377 Part 3: 1990
3.9 Organic Matter Contant ≤ 0.2% Once for source Approval Third Party Laboratory Test report
M3

3.10 Acid Soluble Chloride BS 812 : 1998 Part 117 ≤ 0.2% Once for source Approval Third Party Laboratory Test report

3.11 Acid Soluble Sulphate BS EN 1744-1: 1998 ≤ 0.5 % Once for source Approval Third Party Laboratory Test report

3.12 MDD/OMC BS 1377 P 4: 1990 M 3.6 ≥ 2.20 Mg/m³ One Sample Every 1000 M³ Project Site Lab Test report

Page 2 of 42
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Report type: Table-A: Summary of Materials / Products Specification and QA/QC Test Requirements Date

Compliance Limit and /or Condition (tolerance in Frequency of QC Test (rate of Location and proficiency of those Third Party Lab confirmation
Sr. No. Specification Reference Applicable Test Applicable Standard Method of reporting (forms, text) Remarks
+-) sampling) undertaking QC tests (YES/NO)

3.12 MDD/OMC BS 1377 P 4: 1990 M 3.6 ≥ 2.20 Mg/m³ One Sample Every 1000 M³ Project Site Lab Test report

CBR
3.13 BS 1377 P 4: 1990 T 7 ≥ 80% One Sample Every 1000 M³ Project Site Lab Test report
@ 98% of MDD
Vol 3.1
Aggregate Crushing
3.14 General Spec BS 812 P 110: 1990 ≤ 25% Once for source Approval Project Site Lab Test report
Value
Clause 3/7
≤ 2.0% Corse Agg
3.15 Water Absorption ASTM C 128 & 127: 2007 Once for source Approval Project Site Lab Test report
≤ 2.3% Fine Agg
BS 1377 Part 9: 1990
3.16 FDT ≥ 98% of MDD 3 FDT / 900 M² Project Site Lab Test report
Cl: 2.1 or 2.2

4. Wet Mix Macadam

As per section 3/15.1 of General

4.1 Sieve Analysis BS 1377 P 2: 1990 CL 9.2 One Sample Every 1000 M³ Project Site Lab Test report
specification

4.2 Liquid Limit BS 1377 P 2: 1990 M 4.5 ≤ 25% One Sample Every 1000 M³ Project Site Lab Test report
Vol 3.1
4.3 General Spec Plasticity index BS 1377 P 2: 1990 M 5.4 ≤6 One Sample Every 1000 M³ Project Site Lab Test report
Clause 3/7
4.4 Sand Equivalent ASTM D 2419 : 2014 ≥ 40 One Sample Every 1000 M³ Project Site Lab Test report

ASTM C 131 : 2014

4.5 Los Angeles Abrasion ≤ 30% One Sample Every 1000 M³ Third Party Laboratory Test report
ASTM C 535 : 2016

4.6 Flakiness Index (Coarse Aggregate) BS 812 : 1990 P 105, section 105.1 ≤ 30% Once for source Approval Project Site Lab Test report

4.7 Elongation Index (Coarse Aggregate) BS 812 : 1990 P 105, section 105.2 ≤ 30% Once for source Approval Project Site Lab Test report

4.8 Soundness ASTM C 88: 2005 ≤ 12% Once for source Approval Third Party Laboratory Test report

4.9 Organic Matter Contant BS 1377 Part 3: 1990M 3 ≤ 0.2% Once for source Approval Third Party Laboratory Test report
Vol 3.1
4.10 General Spec Acid Soluble Chloride BS 812 : 1998 Part 117 ≤ 0.1% Once for source Approval Third Party Laboratory Test report
Clause 3/7
4.11 Acid Soluble Sulphate BS EN 1744-1: 1998 ≤ 0.5 % Once for source Approval Third Party Laboratory Test report

4.12 Linear Shrinkage BS 1377 P2 - 1990, Method 6.5 ≤ 3.0% Once for source Approval Third Party Laboratory Test report

4.13 MDD/OMC BS 1377 P 4: 1990 M 3.6 ≥ 2.30 Mg/m³ One Sample Every 1000 M³ Project Site Lab Test report

CBR
4.14 BS 1377 P 4: 1990 T 7 ≥ 80% One Sample Every 1000 M³ Project Site Lab Test report
@ 100% of MDD

4.15 Aggregate Crushing Value BS 812 P 110: 1990 ≤ 25% Once for source Approval Project Site Lab Test report

Page 3 of 42 Vol 3.1

General Spec
Clause 3/7
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Compliance Limit and /or Condition (tolerance in Frequency of QC Test (rate of Location and proficiency of those Third Party Lab confirmation
Sr. No. Specification Reference Applicable Test Applicable Standard Method of reporting (forms, text) Remarks
+-) sampling) undertaking QC tests (YES/NO)

4.15 Aggregate Crushing Value BS 812 P 110: 1990 ≤ 25% Once for source Approval Project Site Lab Test report
Vol 3.1
4.16 General Spec Water Absorption ASTM C 128 & 127: 2007 ≤ 2.0% Once for source Approval Project Site Lab Test report
Clause 3/7
4.17 FDT BS 1377 Part 9: 1990Cl: 2.1 or 2.2 ≥ 100% of MDD 3 FDT / 750 M² Project Site Lab Test report

5. Bitumen Courses

Every 2000 M³
5.1 Sieve Analysis ASTM C 136 : 2014 N/A Project Site Lab Test report
One Sample
Asphalt ASTM C 131 : 2014 ≤ 30% Base & Binder course Every 2000 M³
5.2 Corse Aggregate Los Angeles Abrasion Third Party Laboratory Test report
ASTM C 535 : 2016 ≤ 25% Wearing course One Sample
Vol 3.1
General Spec Aggregate Crushing ≤ 25% Base & Binder course Every 2000 M³
5.3 BS 812 P 110: 1990 Project Site Lab Test report
Clause 3/22 & 3/47 Value ≤ 20% Wearing course One Sample
Soundness Every 2000 M³
5.4 ASTM C 88: 2005 ≤ 10% Third Party Laboratory Test report
Mgso4 One Sample
Every 2000 M³
5.5 Acid Soluble Chloride BS 812 : 1998 Part 117 ≤ 0.1% Third Party Laboratory Test report
One Sample
Every 2000 M³
5.6 Acid Soluble Sulphate BS EN 1744 - 1: 1998 ≤ 0.5% Third Party Laboratory Test report
Asphalt One Sample
Corse Aggregate
≤ 30% Base & Binder course Every 2000 M³
5.7 Vol 3.1 Flakness Index BS 812 : 1990 P 105, section 105.1 Project Site Lab Test report
≤ 25% Wearing course One Sample
General Spec
Clause 3/22 & 3/47 BS 812 : 1990 P 105, section ≤ 30% Base & Binder course Every 2000 M³
5.8 Elongation Index Project Site Lab Test report
105.2 ≤ 25% Wearing course One Sample
Every 2000 M³
5.9 Water Absorption ASTM C 127 : 2007 ≤ 2% Project Site Lab Test report
One Sample
Every 2000 M³
5.10 Sieve Analysis ASTM C 136 : 2014 N/A Project Site Lab Test report
One Sample
Soundness Every 2000 M³
5.11 ASTM C 88 : 2005 ≤ 10% Third Party Laboratory Test report
Mgso4 One Sample
Asphalt Every 2000 M³
5.12 Fine Aggregate Plastic Index BS 1377 Part 2 : 1990 T 5 NP Project Site Lab Test report
One Sample
Vol 3.1
General Spec Every 2000 M³
5.13 Acid Soluble Chloride BS 812 : 1988 Part 117 ≤ 0.1% Third Party Laboratory Test report
Clause 3/23 & 3/47 One Sample
Every 2000 M³
5.14 Acid Soluble Sulphate BS EN 1744 : 1998 ≤ 0.5% Third Party Laboratory Test report
One Sample
Every 2000 M³
5.15 Water Absorption ASTM C 128 : 2007 ≤ 2.3% Project Site Lab Test report
One Sample
Vol 3.1 General Spec
5.16 Sieve Analysis ASTM D 5444 : 2005 As per the Spec & JMF Limit One Sample every 300 Tonnes Project Site Lab Test report
Clause 3/27 & 3/47

Page 4 of 42
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Compliance Limit and /or Condition (tolerance in Frequency of QC Test (rate of Location and proficiency of those Third Party Lab confirmation
Sr. No. Specification Reference Applicable Test Applicable Standard Method of reporting (forms, text) Remarks
+-) sampling) undertaking QC tests (YES/NO)

Vol 3.1 General Spec

5.17 Bitumen Content ASTM D 6307 : 2005 As per the Spec & JMF Limit One Sample every 300 Tonnes Project Site Lab Test report
Clause 3/27 & 3/47
9800 N for Base & Binder 11760 N for One set of Marshall from Daily
5.18 Marshall Stability ASTM D 6927 : 2006 Project Site Lab Test report
Wearing Course Prodection
Marshall Flow mm 8 - 16 One set of Marshall from Daily
5.19 Asphalt Compacted Courses ASTM D 6927 : 2006 Project Site Lab Test report
in 0.25mm for Base, Binder & Wearing Prodection
Vol 3.1
General Spec ≥ 1225 One set of Marshall from Daily
5.20 Stifness N/0.25mm ASTM D 6927 : 2006 Project Site Lab Test report
Clause 3/27 & 3/47 for Base, Binder & Wearing Prodection

4-8 One set of Marshall from Daily

5.21 VIM DMS-9 : 2001 Project Site Lab Test report
for Base,Binder & Wearing Prodection

≥13 for base, '≥14 for binder, ≥15 for One set of Marshall from Daily
5.22 VMA % DMS-9 : 2001 Project Site Lab Test report
wering course Prodection
50-65 for Base, 50-70 for Binder & One set of Marshall from Daily
5.23 Asphalt Compacted Courses VFB % DMS-9 : 2001 Project Site Lab Test report
Wearing Course Prodection
Vol 3.1
General Spec One set of Cores from 100 LM. from
5.24 Core Thickness ASTM D 3549 : 2003 - 3mm Project Site Lab Test report
Clause 3/27 & 3/47 each traffic Lane
97 - 101.8% of Base &
One set of Cores from 100 LM. from
5.25 Compaction of Mix ASTM D 2726 : 2005 Binder Course, 98 - 101.8% Project Site Lab Test report
each traffic Lane
Wearing Course

6. Bitumen Binder (60 - 70 Grade)

Penetration 0.1mm Third Party Laboratory / Test report / Manufacturer Test

6.1 ASTM D 5 : 2013 60 - 70
@ 25 deg.C Manufacture labortory Report. Formats
Third Party Laboratory / Test report / Manufacturer Test
6.2 Specific Gravity ASTM D 70 : 2018 -
Manufacture labortory Report. Formats

Third Party Laboratory / Test report / Manufacturer Test

6.3 Flash Point ASTM D 92 : 2016 ≥ 232⁰C
Manufacture labortory Report. Formats

Third Party Laboratory / Test report / Manufacturer Test

6.4 Ductility @ 25⁰C ASTM D 113 : 2017 ≥ 100 cm
Vol 3.1 One Sample full Testing for Source Manufacture labortory Report. Formats
General Spec Approval and every 80 tons, Third Party Laboratory / Test report / Manufacturer Test
6.5 Clause 3/26 & 3/47 Solubility trichloroethylene ASTM D 2042 : 2015 ≥ 99% Penetration & Softening Point Manufacture labortory Report. Formats
Thin film oven 3.2mm Third Party Laboratory / Test report / Manufacturer Test
6.6 ASTM D 1754 : 2014 ≤ 0.80 %
163 deg, 5 hr loss on heating Manufacture labortory Report. Formats

Penetration of residue % Third Party Laboratory / Test report / Manufacturer Test

6.7 ASTM D 5 : 2013 ≥ 52%
of original Manufacture labortory Report. Formats

Ductility of residue at Third Party Laboratory / Test report / Manufacturer Test

6.8 ASTM D 113 : 2017 ≥ 50
25⁰C, 5cm/min. cm Manufacture labortory Report. Formats
6.9 Kinematic Viscosity ASTM D 2170 : 2007 ≥ 240 centistokes Third Party Laboratory / Test report / Manufacturer Test
Manufacture labortory Report. Formats

Page 5 of 42
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Compliance Limit and /or Condition (tolerance in Frequency of QC Test (rate of Location and proficiency of those Third Party Lab confirmation
Sr. No. Specification Reference Applicable Test Applicable Standard Method of reporting (forms, text) Remarks
+-) sampling) undertaking QC tests (YES/NO)

Vol 3.1 General Spec One Sample full Testing for Source Third Party Laboratory / Test report / Manufacturer Test
6.10 Softening Point ASTM D 36 : 2006 48 - 52⁰C
Clause 3/26 & 3/47 Approval and every 80 tons, Manufacture labortory Report. Formats

7. Prime Coat (MC - 70)

Saybolt Furol Viscosity One Sample for every 5 Tonnes or Third Party Laboratory / Test report / Manufacturer Test
7.1 ASTM D88 : 2005 60 - 120
@50⁰C part thereof Manufacture labortory Report. Formats
One Sample for every 5 Tonnes or Third Party Laboratory / Test report / Manufacturer Test
7.2 Flash Point, Tag open Cup ASTM D 3143 : 2013 ≥ 38⁰C
part thereof Manufacture labortory Report. Formats
One Sample for every 5 Tonnes or Third Party Laboratory / Test report / Manufacturer Test
7.3 Distillate (% of total distillation to 360 deg.C
part thereof Manufacture labortory Report. Formats
One Sample for every 5 Tonnes or Third Party Laboratory / Test report / Manufacturer Test
7.4 To 225 ⁰C ≤ 20%
part thereof Manufacture labortory Report. Formats

General Spec One Sample for every 5 Tonnes or Third Party Laboratory / Test report / Manufacturer Test
7.5 To 260 ⁰C ASTM D 2026 : 2015 20 - 60%
Clause 3/48 part thereof Manufacture labortory Report. Formats
One Sample for every 5 Tonnes or Third Party Laboratory / Test report / Manufacturer Test
7.6 To 316 ⁰C 65 - 90%
part thereof Manufacture labortory Report. Formats

Residue from distillation to One Sample for every 5 Tonnes or Third Party Laboratory / Test report / Manufacturer Test
7.7 ASTM D 2026 : 2015 ≥ 55%
360 ⁰C, % by volume difference part thereof Manufacture labortory Report. Formats

Penetration 25 ⁰C, One Sample for every 5 Tonnes or Third Party Laboratory / Test report / Manufacturer Test
7.8 ASTM D 5 : 2013 120 - 250
100g 5 sec, 0.1mm part thereof Manufacture labortory Report. Formats
Test report / Manufacturer Test
7.9 Rate of Application ASTM D 3142 : 2017 0.7 - 1.5 litres / M² As directed by Engineer Project Site Lab
Report. Formats

8. Tack Coat (SS1h)

One Sample for every 5 Tonnes or Third Party Laboratory / Test report / Manufacturer Test
8.1 Cement mixing Testing ASTM D 6935 : 2017 ≤ 2%
part thereof Manufacture labortory Report. Formats
Saybolt Furol Viscosity One Sample for every 5 Tonnes or Third Party Laboratory / Test report / Manufacturer Test
8.2 ASTM D 88 : 2013 20 - 100
@25⁰C part thereof Manufacture labortory Report. Formats
One Sample for every 5 Tonnes or Third Party Laboratory / Test report / Manufacturer Test
8.3 Sieve Test ASTM D 6933 : 2013 ≤ 0.1%
part thereof Manufacture labortory Report. Formats
Vol 3.1
Residue from distillation to One Sample for every 5 Tonnes or Third Party Laboratory / Test report / Manufacturer Test
8.4 General Spec ASTM D 6997 : 2012 ≥ 57%
260 ⁰C, part thereof Manufacture labortory Report. Formats
Clause 3/49
Penetration 25 ⁰C, One Sample for every 5 Tonnes or Third Party Laboratory / Test report / Manufacturer Test
8.5 ASTM D 5 : 2013 40 - 90
100g 5 sec, part thereof Manufacture labortory Report. Formats
One Sample for every 5 Tonnes or Third Party Laboratory / Test report / Manufacturer Test
8.6 Solubility in Trichloro Ethylene ASTM D 2042 : 2015 ≥ 97.5%
part thereof Manufacture labortory Report. Formats
Ductility @ 25 ⁰C, One Sample for every 5 Tonnes or Third Party Laboratory / Test report / Manufacturer Test
8.7 ASTM D 113 : 2017 ≥ 40 cm
5 cm/min. 5cm part thereof Manufacture labortory Report. Formats
Vol 3.1
Test report / Manufacturer Test
8.8 General Spec Rate of Application ASTM D 3142 : 2017 0.3 - 0.6 litres / M² As directed by Engineer Project Site Lab
Clause 3/49 Report. Formats
Page 6 of 42
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Compliance Limit and /or Condition (tolerance in Frequency of QC Test (rate of Location and proficiency of those Third Party Lab confirmation
Sr. No. Specification Reference Applicable Test Applicable Standard Method of reporting (forms, text) Remarks
+-) sampling) undertaking QC tests (YES/NO)
Vol 3.1
Test report / Manufacturer Test
8.8 General Spec Rate of Application ASTM D 3142 : 2017 0.3 - 0.6 litres / M² As directed by Engineer Project Site Lab
Clause 3/49 Report. Formats

9. Concrete Coarse Aggregate

9.1 Grading BS EN 933-1 : 2012 As per Standard Per 1000 M³ Project Site Lab Test Reports

Natural, uncrushed/crushed
9.2 Per 1000 M³ Project Site Lab Test Reports
BS EN 933-1 : 2012 or ≤ 1%
Material Finer than 0.075mm
ASTM C 117 : 2004
9.3 Crushed Rock ≤ 1% Per 1000 M³ Project Site Lab Test Reports

Clay Lumps and friable

9.4 ASTM C 142 : 1997 ≤ 1% Per 4000 M³ Project Site Lab Test Reports
Particles

9.5 Light weight pieces ASTM C 123 : 2014 ≤ 0.5% Per 2000 M³ Third Party Laboratory Test Reports

9.6 Water Absorption ASTM C 127 : 2007 ≤ 2% Per 2000 M³ Project Site Lab Test Reports

Vol 3.1
Specific Gravity
9.7 General Spec ASTM C 127 : 2007 ≥ 2.6 Per 2000 M³ Project Site Lab Test Reports
Apparent
Clause 4/4
Shall Content in aggregate
9.8 BS EN 933 - 7 : 1998 ≤ 10% Per 2000 M³ Third Party Laboratory Test Reports
Coarser than 4mm

BS 812 : 1990 P 105, section

9.9 Flakiness Index ≤ 30% Per 2000 M³ Project Site Lab Test Reports
105.1

BS 812 : 1990 P 105, section

9.10 Elongation Index ≤ 30% Per 2000 M³ Project Site Lab Test Reports
105.2

9.11 Partially Crushed faces DMS-8 : 2001 100% Per 2000 M³ Project Site Lab Test Reports

BS 812 Part : 117

9.12 Acid Soluble Chloride ≤ 0.02% Per 1000 M³ Third Party Laboratory Test Reports
Appendix C

9.13 Acid Soluble Sulphate BS EN 1744-1 : 1998 ≤ 0.03% Per 1000 M³ Third Party Laboratory Test Reports

Soundness
9.14 Vol 3.1 ASTM C 88 : 2005 ≤ 12% Each 48 concrete Days / 2000 M³ Third Party Laboratory Test Reports
Mgso4
General Spec
9.15 Clause 4/4 10% Fine Value BS 812 Part 111 : 1990 ≥ 100KN Each 72 concrete Days / 4000 M³ Project Site Lab Test Reports

Page 7 of 42
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Compliance Limit and /or Condition (tolerance in Frequency of QC Test (rate of Location and proficiency of those Third Party Lab confirmation
Sr. No. Specification Reference Applicable Test Applicable Standard Method of reporting (forms, text) Remarks
+-) sampling) undertaking QC tests (YES/NO)

9.16 Vol 3.1 Empact Value BS 812 Part 112 : 1990 ≤30% Each 72 concrete Days / 4000 M³ Project Site Lab Test Reports
General Spec
Clause 4/4 ATM C 131 : 2006
9.17 Los Angeles Abrasion ≤30% Each 72 concrete Days / 4000 M³ Third Party Laboratory Test Reports
ASTM C 535 : 2003

One time at the start of the project

9.18 Drying Shrinkage BS 812 Part 120 : 1989 ≤0.05% Third Party Laboratory Test Reports
Vol 3.1 /Source change
General Spec
Clause 4/4 ASTM C 295 : 2012 One time at the start of the project
9.19 Potential Reactivity of Aggregate Innocuous Third Party Laboratory Test Reports
ASTM C 289 : 2015 /Source change

10. Concrete Fine Aggregate

BS EN 933 : 2001 &

10.1 Grading As per Standard Per 500 M³ Project Site Lab Test Reports
BS EN 933-1 : 2012

Natural, uncrushed/crushed
10.2 Per 500 M³ Project Site Lab Test Reports
BS EN 933 : 2001 or ≤ 3%
Material Finer than 0.075mm
ASTM C 117 : 2004
10.3 Crushed Rock ≤ 7% Per 500 M³ Project Site Lab Test Reports

Clay Lumps and friable

10.4 ASTM C 142 : 1997 ≤ 1% Per 4000 M³ Project Site Lab Test Reports
Vol 3.1 Particles
General Spec
10.5 Clause 4/4 Light weight pieces ASTM C 123 : 2014 ≤ 0.5% Per 2000 M³ Third Party Laboratory Test Reports

The Color of the supernatant liquid isn

10.6 Organic Impurities ASTM C 40 : 2004 Per 2000 M³ Third Party Laboratory Test Reports
lighter than standard color solution

10.7 Water Absorption ASTM C 128 : 2007 ≤ 2.3% Per 2000 M³ Third Party Laboratory Test Reports

Specific Gravity
10.8 ASTM C 128 : 2007 ≥ 2.6 Per 2000 M³ Third Party Laboratory Test Reports
Apparent

BS 812 Part : 117

10.9 Acid Soluble Chloride ≤ 0.03% Per 1000 M³ Third Party Laboratory Test Reports
Appendix C

10.10 Acid Soluble Sulphate BS EN 1744-1 : 1998 ≤ 0.3% Per 1000 M³ Third Party Laboratory Test Reports
Vol 3.1
General Spec
Soundness One time at the start of the project
10.11 Clause 4/4 ASTM C 88 : 2005 ≤ 12% Third Party Laboratory Test Reports
Mgso4 /Source change

ASTM C 295 : 2012 One time at the start of the project

10.12 Potential Reactivity of Aggregate Innocuous Third Party Laboratory Test Reports
ASTM C 289 : 2015 /Source change

Page 8 of 42
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Compliance Limit and /or Condition (tolerance in Frequency of QC Test (rate of Location and proficiency of those Third Party Lab confirmation
Sr. No. Specification Reference Applicable Test Applicable Standard Method of reporting (forms, text) Remarks
+-) sampling) undertaking QC tests (YES/NO)

11. Water For Concrete

Vol 3.1 General Spec

11.1 Chloride as C 1 ASTM D 512 : 2004 250 ppm Third Party Laboratory Test Reports
Clause 4/6 Table 4.4.

11.2 Sulphate as SO4 ASTM D 516 : 2002 350 ppm Third Party Laboratory Test Reports
For Concerned agencies no test
required or other than Concerned
11.3 Vol 3.1 Alkali Carbonates and bicarbonates ASTM D 513 : 2006 500 ppm Third Party Laboratory Test Reports
agencies twice a week or as directed
General Spec
by the Engineer.
Clause 4/6
11.4 Table 4.4. Total Dissolved Solids BS 1377 : Part 3 : 1990 : Test 8 2000 ppm Third Party Laboratory Test Reports

11.5 PH Value ASTM D 1293 : 1999 7-9 Third Party Laboratory Test Reports

12. Concrete Cement - (SRC) BS 4027 - 1996, Class 42.5N or ASTM C 150 Type V

12.1 Acid Soluble Alkali Level BS EN 196-2 : 2005 0.6% Max. Once for Source Approval Third Party Laboratory Test Reports

Vol 3.1
12.2 General Spec Heat of Hydration BS 4550 Part 3 Sec.3.8 : 2003 290KJ/Kg at 7 days Once for Source Approval Third Party Laboratory Test Reports
Clause 4/1

12.3 Specific Surface (Fineness) BS EN 196 Part 6 : 1992 280 - 375 m2/Kg Once for Source Approval Third Party Laboratory Test Reports

12.4 Chloride Content BS EN 196-2 : 2005 0.1% Max. Once for Source Approval Third Party Laboratory Test Reports
Vol 3.1
General Spec
Clause 4/1
12.5 Tricalcium Aluminate BS EN 196-2 : 2005 3.5% Max. Once for Source Approval Third Party Laboratory Test Reports

13. Concrete Cement - (OPC) BS EN 197 - 1 : 2000, Class 42.5N or ASTM C 150 Type I

13.1 Acid Soluble Alkali Level BS EN 196-2 : 2005 0.6% Max. Once for Source Approval Third Party Laboratory Test Reports

Vol 3.1
13.2 General Spec Heat of Hydration BS 4550 Part 3 Sec.3.8 : 1978 290KJ/Kg at 7 days Once for Source Approval Third Party Laboratory Test Reports
Clause 4/1

13.3 Specific Surface (Fineness) BS EN 196 Part 6 : 992 280 - 375 m2/Kg Once for Source Approval Third Party Laboratory Test Reports

Page 9 of 42
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+-) sampling) undertaking QC tests (YES/NO)

13.4 Chloride Content BS EN 196-2 : 2005 0.1% Max. Once for Source Approval Third Party Laboratory Test Reports
Vol 3.1
General Spec
Clause 4/1
13.5 Tricalcium Aluminate BS EN 196-2 : 2005 4 - 13% Once for Source Approval Third Party Laboratory Test Reports

14. Concrete Mix

BS 1881 Part 125 : 2013 & All mixes are to be designed once for
14.1 Concrete Mix Design - Concrete Plant Test Reports
BS EN 12350-1 : 2000 approval

14.2 Slump test BS EN 12350-2 : 2001 As per the mix design From Each Transit mixture load Project Site Lab Test Reports
Vol 3.1
General Spec One at the time of mix design of
14.3 Bleeding ASTM C 232 : 2007 ≤ 0.5% Third Party Laboratory Test Reports
Clause 4/16 concrete

BS 1881 Part 5 / BS EN 772 : 98 & BS ≤ 0.05% Drying Shrinkage

14.4 Drying Shrinkage & Wetting Expansion as instructed by the Engineer Third Party Laboratory Test Reports
EN-771-2 : 2003 ≤ 0.03% Wettign Expansion

Once at the time of Mix design of

14.5 Air content ASTM C 231 : 2017 ≤ 2% Third Party Laboratory Test Reports
concrete

14.6 Rapid Chloride Permeability ASTM C 1202 : 2007 ≤ 1000 coulombs Each 2000 m³ of structural concrete Third Party Laboratory Test Reports

14.7 Fresh concrete density BS EN 12350 Part 6 : 2000 N.G during the Mix design Project Site Lab Test Reports

14.8 Hardened concrete density BS EN 12390 Part 7 : 2000 N.G As per the specification Project Site Lab Test Reports

14.9 Compressive Strength BS EN 12390 Part 3 : 2000 N.G As per the specification Project Site Lab Test Reports
Vol 3.1
General Spec Depth of Water Peneteration Test @ 7 & 28 ≤ 15mm for 7 Days . ≤
14.10 BS EN 12390 Part 8 : 2000 Each 2000 m³ of structural concrete Third Party Laboratory Test Reports
Clause 4/16 Days 10mm for 28 Days

14.11 Initial Surface water Absorption Test (ISAT) BS 1881 Part 208 : 1996 ≤ 0.2 ml/m²/sec Each 2000 m³ of structural concrete Third Party Laboratory Test Reports

14.12 Water Absorption of Hardened concrete BS 1881 Part 122 : 1983 ≤ 2.0% Each 2000 m³ of structural concrete Third Party Laboratory Test Reports

14.13 Tensile Strength BS EN 12390 Part 6 : 2000 N.G Not Specified Third Party Laboratory Test Reports

Splitting Tensile Strenght of Concrete Once at the time of Mix design of

14.14 ASTM C 496 : 1996 N.G Third Party Laboratory Test Reports
Cylinder concrete

Once at the time of Mix design of

14.15 Flexural Strength of concrete Prism BS EN 12390 Part 5 : 2009 N.G Third Party Laboratory Test Reports
concrete
Vol 3.1
Page 10 of 42 General Spec
Clause 4/16
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Vol 3.1
Mix with OPC 0.30 % Mix with
14.16 General Spec Acid Soluble Chloride contet of concrete mix BS 812 Part 124 : 2009 Each 1000 m³ of structural concrete Third Party Laboratory Test Reports
SRC 0.06 %
Clause 4/16
Acid Soluble Sulphate content of concrete Mix with OPC 3.70% Mix with
14.17 BS -1881 : 1988 Each 1000 m³ of structural concrete Third Party Laboratory Test Reports
mix SRC 3.70 %

15. Deformed Reinforcement Bars, GR 500 B

15.1 Vol 3.1 Tensile BS 4449 : 2005 Yield Strength : Min 500 Mpa. Tensile Each Size 100 Ton Third Party Laboratory Test Reports
General Spec strenght : 1.08 x yield & Elongation Min :
15.2 Clause 4/8 Bend BS 4449 : 2005 5.0 Each Size 100 Ton Third Party Laboratory Test Reports

15.3 Vol 3.1 Rebend BS 4449 : 2005 Each Size 100 Ton Third Party Laboratory Test Reports
Max : C - 0.24; S - 0.055; P - 0.055; N -
General Spec
0.014: C - 0.52
15.4 Clause 4/9 Chemical BS 4449 : 2005 Each Size 100 Ton Third Party Laboratory Test Reports

16. Polyethylene sheet

General Spec
16.1 Grade ASTM D882 : 2012 As per the Standard Once for source Approval Third Party Laboratory Test Reports
Clause 4/24.13

17. Paving Blocks & Laying Course

Once for source Approval

17.1 Dimensions & Tolerence ± 3mm Third Party Laboratory Test Reports
BS 6717: 1993 Annex A & B and after as directed by Engineer
Paving Blocks
Vol 3.1 Local Order No. 44 : 1990 49 N/mm² Avg of 10 Nos Once for source Approval
17.2 Compressive Strength Third Party Laboratory Test Reports
General Spec 40 N/mm² Individual Block and after as directed by Engineer
Cl.5/2
Once for source Approval
17.3 Water Absorption ASTM C 140 : 1999 ≤ 4% Third Party Laboratory Test Reports
and after as directed by Engineer

4mm Retained ≤ 10 % Once for source Approval

17.4 Sieve Analysis BS 812 Part 103 : Project Site Lab Test Reports
0.075mm Passing ≤ 3 % and after as directed by Engineer
Laying Course
Vol 3.1 Once for source Approval
17.5 Sulphate Content BS EN 1744 Part 1 : 1998 ≤ 0.3 % Third Party Laboratory Test Reports
General Spec and after as directed by Engineer
Cl.5/4
Once for source Approval
17.6 Chloride Content BS 812 Part 117 App. C : 1988 ≤ 0.5 % Third Party Laboratory Test Reports
and after as directed by Engineer

Page 11 of 42
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18. Kerbs

18.1 Dimensions & Tolerence BS 7263 Part 1 : 2001 ≤ 3 mm Every 1000 nos Third Party Laboratory Test Reports

Vol 3.1
18.2 General Spec Transvese Strength BS 7263 Part 1 : 2001 ≥ 22.2 Kn Every 1000 nos Third Party Laboratory Test Reports
Cl.5/6

18.3 Water Absorption BS 7263 Part 1 : 2001 ≤3% Every 1000 nos Third Party Laboratory Test Reports

19. Thermoplastic Road Marking

General Spec
19.1
Cl. 5/9.2, 5/9.10, 5/9.11 & 5/11
Relative Density BS 3262 Part 3 : 1989 2.0 (Approx.) Once for Source Approval Third Party Laboratory Test Reports

BS EN 1427 : 2007
19.2 Softening Point 95 Min. Once for Source Approval Third Party Laboratory Test Reports
BS 2000 : 2007

19.3 Luminance (White as delivered) BS 3262 Part 1 : 1989 70 Min. Once for Source Approval Third Party Laboratory Test Reports

19.4 Luminance (White as Re-melted) BS 3262 Part 1 : 1989 65 Min. Once for Source Approval Third Party Laboratory Test Reports

19.5 Luminance (Yellow as delivered) BS 3262 Part 1 : 1989 50 Min. Once for Source Approval Third Party Laboratory Test Reports
Vol 3.1
General Spec
19.6 Luminance (Yellow as Re-melted) BS 3262 Part 1 : 1989 45 Min. Once for Source Approval Third Party Laboratory Test Reports
Cl. 5/9.2, 5/9.10, 5/9.11 &
5/11
19.7 Heat Stability (White) BS 3262 Part 1 : 1989 65 Min. Once for Source Approval Third Party Laboratory Test Reports

19.8 Heat Stability (Yellow) BS 3262 Part 1 : 1989 45 Min. Once for Source Approval Third Party Laboratory Test Reports

19.9 Flow Resistance after 48 Hrs BS 3262 Part 1 : 1989 25 Max. Once for Source Approval Third Party Laboratory Test Reports

19.10 Skid Resistance BS 3262 Part 1 : 1989 45 Min. Once for Source Approval Third Party Laboratory Test Reports

Page 12 of 42
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+-) sampling) undertaking QC tests (YES/NO)

Sieve size - % retained

0.850 mm - 0 to 5
0.600 mm - 5 to 20
19.11 Glass Beads Gradation BS 6088 : 1981 Once for Source Approval Third Party Laboratory Test Reports
0.300 mm - 30 to 75
Vol 3.1
0.180 mm - 10 to 30
General Spec
less 0.180 - 0 to 15
Cl. 5/9.1 & 5/9.5

19.12 Spherical shape BS 6088 : 1981 Min 70% Once for Source Approval Third Party Laboratory Test Reports

20. Traffic Signs - Aluminum Extruded Flanks (ASTM B221, Alloy 6063 - T5)

Vol 3.1
20.1 Gen.Spec. Tensile Strength ASTM B557M : 2015 150 Mpa Min. Once for Source Approval Third Party Laboratory Test Reports
Cl.5/14 & Particular Specs

20.2 Yield Strength ASTM B557M : 2015 110 Mpa Min. Once for Source Approval Third Party Laboratory Test Reports
Vol 3.1
Gen.Spec.
20.3 Elongation ASTM B557M : 2015 8% Min. Once for Source Approval Third Party Laboratory Test Reports
Cl.5/14 & Particular Specs
Cl.5/49
20.4 Chemical Properties ASTM E34 : 1998 Asper ASTM B221 Once for Source Approval Third Party Laboratory Test Reports

21. Traffic Signs - Post (ASTM A36)

21.1 Tensile Strength ASTM A370 : 2014 400 - 550 Mpa Once for Source Approval Third Party Laboratory Test Reports

21.2 Vol 3.1 Yield Strength ASTM A370 : 2014 250 Mpa Min. Once for Source Approval Third Party Laboratory Test Reports
General Spec
Cl.5/14 & Particular Specs
21.3 Cl.5/49 Elongation ASTM A370 : 2014 21% Min Once for Source Approval Third Party Laboratory Test Reports

21.4 Chemical Properties ASTM E415 : 2015 Asper ASTM A36 Once for Source Approval Third Party Laboratory Test Reports

22. Traffic Signs - Aluminum Sheet (BS 1470, Grade AA1100-H14)

22.1 Vol 3.1 Tensile Strength ASTM B557M : 2015 400 - 550 Mpa Once for Source Approval Third Party Laboratory Test Reports
General Spec
Cl.5/14 & Particular Specs
22.2 Cl.5/49 Yield Strength ASTM B557M : 2015 250 Mpa Min. Once for Source Approval Third Party Laboratory Test Reports

22.3 Vol 3.1 Elongation ASTM B557M : 2015 21% Min Once for Source Approval Third Party Laboratory Test Reports
General Spec
Page 13 of 42Cl.5/14 & Particular Specs
Cl.5/49
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22.3 Vol 3.1 Elongation ASTM B557M : 2015 21% Min Once for Source Approval Third Party Laboratory Test Reports
General Spec
Cl.5/14 & Particular Specs
22.4 Cl.5/49 Chemical Properties ASTM B557M : 2015 Asper BS 1470 Once for Source Approval Third Party Laboratory Test Reports

23. Metal Beam Guard Rail

23.1 Tensile Strength of Steel BS 4360 Grade 43A : 1990 As per Standerd Once for Source Approval Third Party Laboratory Test Reports

Vol 3.1
23.2 General Spec Galvanized Coating Thickness BS EN ISO 1461 : 2001 As per Standerd Once for Source Approval Third Party Laboratory Test Reports
Cl.5/21
Load Test 10 KN
23.3 NG Deflection ≤ 200 mm Once for Source Approval Third Party Laboratory Test Reports
(For Driven Posts)

24. Stone Pitching

24.1 Specific Gravity ASTM C 127 : 2007 2.65 Min. Once for Source Approval Project Site Laboratory Test Reports

Vol 3.1
24.2 General Spec Water Absorption ASTM C 127 : 2007 2 % Max. Once for Source Approval Project Site Laboratory Test Reports
Cl.5/27

24.3 Los Angeles Abrasion ASTM C 535 : 2016 30 % Max. Once for Source Approval Project Site Laboratory Test Reports

25. Gabion Box (Wire)

25.1 Opening NG 80x100 mm As directed by Engineer Project Site Laboratory Test Reports
Vol 3.1
General Spec
Cl.5/30
25.2 Mesh wire dia NG 2.7mm As directed by Engineer Project Site Laboratory Test Reports

26. Gabion Box (Rock)

26.1 Specific Gravity ASTM C 127 : 2007 2.60 Min Once for Source Approval Project Site Laboratory Test Reports
Vol 3.1 General Spec
Cl.5/30
26.2 Water Absorption ASTM C 127 : 2007 2 % Max. Once for Source Approval Project Site Laboratory Test Reports

Page 14 of 42
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Sr. No. Specification Reference Applicable Test Applicable Standard Method of reporting (forms, text) Remarks
+-) sampling) undertaking QC tests (YES/NO)

Vol 3.1 General Spec

26.3 Soundness (MgSO4) ASTM C131 : 2014 12 % Max. Once for Source Approval Third Party Laboratory Test Reports
Cl.5/30

27. Chain Link Fence (PVC Coated)

Third Party Laboratory / Test report / Manufacturer Test

27.1 Flexibility (Conical Mandrel) - Pass 3 mm Once for Source Approval
Factory Testing Report. Formats

Third Party Laboratory / Test report / Manufacturer Test

27.2 Adhesion (2mm Crosshatch) BS 3900 - E6 : 1974 Pass G T O Once for Source Approval
Factory Testing Report. Formats
Vol 3.1
Third Party Laboratory / Test report / Manufacturer Test
27.3 General Spec Enrich Cupping BS 3900 - E4 : 1974 Pass > 7 mm Once for Source Approval
Factory Testing Report. Formats
Cl.5.31
Third Party Laboratory / Test report / Manufacturer Test
27.4 Hardness (400 gms) BS 3900 - E2 : 1970 Pass - No Penetration to Substrate Once for Source Approval
Factory Testing Report. Formats

Third Party Laboratory / Test report / Manufacturer Test

27.5 Impact Resistance BS 6496 Cl. 16 : 1984 Pass 2.3J direct and reverse Once for Source Approval
Factory Testing Report. Formats

Pass at 1000 Hrs

Salt Spary ASTM B 117 @ 35 deg. C, Acetic Third Party Laboratory / Test report / Manufacturer Test
27.6 ASTM B 117 : 2016 No more Corrosion Area more than 2 Once for Source Approval
Acid /Salt Spray BS 6496 Cl. 15 Factory Testing Report. Formats
mm from Scribe

Pass at 1000 Hrs No blistering or Loss of Third Party Laboratory / Test report / Manufacturer Test
27.7 Cyclic Humidity BS 3900 - F2 : 1973 Once for Source Approval
gloss Factory Testing Report. Formats

Vol 3.1 Pass - No blistering or loss of gloss after Third Party Laboratory / Test report / Manufacturer Test
27.8 Distilled water immersion BS 3900 - G5 : 1976 Once for Source Approval
General Spec 24 Hrs Factory Testing Report. Formats
Cl.5.31
Pass - No blistering or loss of gloss or Third Party Laboratory / Test report / Manufacturer Test
27.9 Sulphur Dioxide BS 3900 - F8 : 1976 Once for Source Approval
discoloration after 240 Hrs Factory Testing Report. Formats

Exterior Durability, 12 months Florida 40 Excellent performance slight even loss of Third Party Laboratory / Test report / Manufacturer Test
27.10 BS 6496 Cl. 4.10 : 1984 Once for Source Approval
deg. C gloss, no checking, cracking or flaking Factory Testing Report. Formats

None in excess of minimum in ASTM D Third Party Laboratory / Test report / Manufacturer Test
27.11 Chalking ASTM D 4214 : 2007 Once for Source Approval
4214: 07 Factory Testing Report. Formats

28. Water Proofing Membranes

Vol 3.2 Part 1

Third Party Laboratory/ Test report / Manufacturer Test
28.1 Particular Spec Thickness - 1.5 mm Min. Once for Source Approval
Factory Testing Report. Formats
Cl.PS 5/36.15.3
Vol 3.2 Part 1
Longitudinal =149 N/mm Tansverse = Third Party Laboratory/ Test report / Manufacturer Test
28.2 Particular Spec Tear Resistance Longitudinal & Transverse ASTM D 1004 : 2013 Once for Source Approval
Cl.PS 5/36.15.3 135 N/mm Factory Testing Report. Formats

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Third Party Laboratory/ Test report / Manufacturer Test

28.3 Adhesion to Primed Concrete. ASTM D 1000 : 2017 > 1.75N/mm Once for Source Approval
Factory Testing Report. Formats

Third Party Laboratory/ Test report / Manufacturer Test

28.4 Adhesion to Self. ASTM D 1000 : 2017 > 1.75N/mm Once for Source Approval
Factory Testing Report. Formats

Third Party Laboratory/ Test report / Manufacturer Test

28.5 Puncture Resistance ASTM E 154 : 2013 > 220 N/65mm Once for Source Approval
Factory Testing Report. Formats

Water Absorption (After 24 hrs. & After 35 24 Hrs. < 0.15 % Third Party Laboratory/ Test report / Manufacturer Test
28.6 ASTM D 570 : 2010 Once for Source Approval
Vol 3.2 Part 1 Days) 35 Days. < 0.95 % Factory Testing Report. Formats
Particular Spec
Cl.PS 5/36.15.3 Third Party Laboratory/ Test report / Manufacturer Test
28.7 Moisture Vapour Transmission Rate ASTM E 96 : 2016 180 N/mm Once for Source Approval
Factory Testing Report. Formats

Third Party Laboratory/ Test report / Manufacturer Test

28.8 Adhesive Softening Point ADTM D 36 : 2014 >103⁰C Once for Source Approval
Factory Testing Report. Formats

Longitudinal =210 % Tansverse = 160 Third Party Laboratory/ Test report / Manufacturer Test
28.9 Elongation Film (Longitudinal & Transverse) ADTM D 638 : 2014 Once for Source Approval
% Factory Testing Report. Formats

Longitudinal =4.2N/mm² Tansverse = Third Party Laboratory/ Test report / Manufacturer Test
28.10 Tensile Strength ADTM D 638 : 2014 Once for Source Approval
4.8 N/mm² Factory Testing Report. Formats

29. Rubberized bitumen Emulsion

Third Party Laboratory/ Test report / Manufacturer Test

29.1 Gen.Specs. Sec.5 Cl.5/37 Rubber Content (Dried Film) NG ≥ 10% Once for Source Approval
Factory Testing Report. Formats

30. Water Stops (PVC)

Third Party Laboratory/ Test report / Manufacturer Test

30.1 Tensile Strength 13.7 N/mm² Once for Source Approval
Vol 3.2 Part 1 BS 2571 : 1990 Factory Testing Report. Formats
Particular Spec. BS 2782 : 2011
PS 5/38 Cl.5/38.3 CRD-C-572 Third Party Laboratory/ Test report / Manufacturer Test
30.2 Elongation at Break 300% Once for Source Approval
Factory Testing Report. Formats

Third Party Laboratory/ Test report / Manufacturer Test

30.3 Hardness - Shore A NA 75-90 Once for Source Approval
Factory Testing Report. Formats
Vol 3.2 Part 1
Third Party Laboratory/ Test report / Manufacturer Test
30.4 Particular Spec. BS Softness BS 2571 - 1990 42-52 Once for Source Approval
Factory Testing Report. Formats
PS 5/38 Cl.5/38.3
Third Party Laboratory/ Test report / Manufacturer Test
30.5 Specific Gravity BS 2571 - 1990 1.3 Once for Source Approval
Factory Testing Report. Formats

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Sr. No. Specification Reference Applicable Test Applicable Standard Method of reporting (forms, text) Remarks
+-) sampling) undertaking QC tests (YES/NO)

31. Filler Board for Expansion Joint

ASTM D1751 : 1994/ Third Party Laboratory/ Test report / Manufacturer Test
31.1 Asphalt Content Min 20% Once for Source Approval
ASTM D545 - 1999 Factory Testing Report. Formats

Third Party Laboratory/ Test report / Manufacturer Test

31.2 Recovery at 50% compression ASTM D1751 : 1994 Min 70% Once for Source Approval
Factory Testing Report. Formats
Vol 3.1 Gen, Spec.
Section 5, Cl5/39
Third Party Laboratory/ Test report / Manufacturer Test
31.3 Extrusion at 50% compression ASTM D1751 : 1994 Max 0.25 Inch Once for Source Approval
Factory Testing Report. Formats

Third Party Laboratory/ Test report / Manufacturer Test

31.4 Compressive Strength at 50% compression ASTM D1751 : 1994 Max 1250 psi Once for Source Approval
Factory Testing Report. Formats

32. Non-Metallic Friction Ties and Fixings

Particular Spec. ASTM C1354 - 2015 Third Party Laboratory/ Test report / Manufacturer Test
32.1 Ultimate Tensile Strenght 50 KN Each delivery
PS 5/46 Cl.4.6 / BS 1881 Part 207 - 1992 Factory Testing Report. Formats

33. Fill Material for MSE Wall

Vol 3.2 Part 1 BS 1377 Part 2: 1990 T 4.5 Third Party Laboratory/
33.1 PI 6 Max. As directed by Engineer Test Report
Particular Spec. Cl.5/46.4.8 AMD 9028 : 1996 Factory Testing

Third Party Laboratory/

33.2 Conductivity NG NG As directed by Engineer Test Report
Factory Testing
Vol 3.2 Part 1
Particular Spec. Cl.5/46.4.8
BS 1377 P 3: 1990 M 9 Third Party Laboratory/
33.3 PH Value 7-9 As directed by Engineer Test Report
AMD 9028-1998 Factory Testing

BS 1377 P3: 1990 M 7.3

33.4 Chloride Content & Sulphate content ≤ 2% As directed by Engineer Third Party Laboratory Test Report
AMD 9028-1998

33.5 Permeability NG NG As directed by Engineer Third Party Laboratory Test Report

Vol 3.2 Part 1 BS 1377 P7: 1990

33.6 Angle of internal fraction As per design As directed by Engineer Third Party Laboratory Test Report
Particular Spec. Cl.5/46.4.8 Clause 5.5.4, single stage test

BS 1377 P 4: 1990 Cl 3.5 & 3.6, AMD

33.7 MDD/OMC N.G As directed by Engineer Project Site Laboratory Test Report
13925 - 2002

BS 1377 P2 : 1992 Cl: 9.2

33.8 Gradation As per design As directed by Engineer Project Site Laboratory Test Report
AMD 9027 : 1996

Vol 3.2 Part 1

33.9 Coefficient of uniformity Calculation As per design As directed by Engineer Project Site Laboratory Test Report
Particular Spec. Cl.5/46.4.8

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Sr. No. Specification Reference Applicable Test Applicable Standard Method of reporting (forms, text) Remarks
+-) sampling) undertaking QC tests (YES/NO)

34. Post Tension Strand

Vol 3.2 Part 1

34.1 Particular Spec. Tensile Strength of Steel Strands ASTM A416/A416M : 2017 Min. 260.7 KN breaking Load As directed by Engineer Third Party Laboratory Test Report
PS 4/36.2.1

35. Post Tension Grout

Immediately after mixing ≤ 25 S

to be tested at outlet & inlet for each
35.1 Fluidity Test As per the specification after 30 mints ≤ 25 S Third Party Laboratory Test Report
duct during Grouting operation
At duct outlet ≥ 10 S
Vol 3.2 Part 1 2 test per day (One Sample from the
2% after 3 hrs or max 4% when
35.2 Particular Spec. Bleeding As per the specification mixer & one sample from the duct Third Party Laboratory Test Report
measured @ 18C in a covered cylinder
PS 4/36.2.4 outlet)
&
35.3 Structral General note Volume Change As per the specification 0% to 3% 1 test Per day Third Party Laboratory Test Report
CA-2014-248-DTD-SGD-1020
1 test per day or a minimum of two
Min. 30 Mpa @ 7days
35.4 Compressive Strength BS EN 196 : 2001 test per grouting operation whichever Third Party Laboratory Test Report
Min. 50 Mpa @ 28 days
is less

36. Special Coating System for Exposed Concrete Surface (Primer & Top Coat)

Vol.3 Gen Spec.5/43 &

36.1 Vol 3.2 Part 1 Particular Dryfilm Thickness ASTM D 6132 : 2008 ≤ 250 to 300microns As directed by Engineer Third Party Laboratory Test Report
Spec.PS 5/43
Vol.3 Gen Spec.5/43 &
36.2 Vol 3.2 Part 1 Particular Adhesion ASTM D 4541 : 2002 ≤ 1.0 Mpa As directed by Engineer Third Party Laboratory Test Report
Spec.PS 5/43

37. Geotextile

37.1 Weight BS EN 965 : 1995 135g/m² Once for Source Approval Third Party Laboratory Test Report

Vol 3.1
37.2 General Spec Tensile Strength ASTM D 1682 : 1975 1.6KN Once for Source Approval Third Party Laboratory Test Report
Cl: 2/22
Vol 3.2 Part 1
37.3 Particular Spec. Grab Strength (N) ASTM D 4632 : 2015 Min. 800 Once for Source Approval Third Party Laboratory Test Report
PS 6/60.9

37.4 Puncture Strength (N) ASTM D 4833 : 2013 Min. 355 Once for Source Approval Third Party Laboratory Test Report

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Sr. No. Specification Reference Applicable Test Applicable Standard Method of reporting (forms, text) Remarks
+-) sampling) undertaking QC tests (YES/NO)

37.5 Vol 3.1 General Spec Brust Strength (kPo) ASTM D 3788 : 1989 Min. 2000 Once for Source Approval Third Party Laboratory Test Report
Cl: 2/22 & Vol 3.2 Part 1
Particular Spec.
37.6 PS 6/60.9 Trapezoid Tear (N) ASTM D 4533 : 2015 Min. 220 Once for Source Approval Third Party Laboratory Test Report

37.7 Permeability (m/s) NA Min. 10-4 Once for Source Approval Third Party Laboratory Test Report
Vol 3.1
General Spec
Cl: 2/22
37.8 Apparent Opening Size (mm) ASTM D 4751 : 2016 Min. 0.6 Once for Source Approval Third Party Laboratory Test Report
Vol 3.2 Part 1
Particular Spec.
PS 6/60.9 Ultraviolet Degradation
37.9 ASTM D 4355 : 2014 70 to 150h Once for Source Approval Third Party Laboratory Test Report
Percent Relined Strength)

38. uPVC Pipes Class C

Third Party Laboratory/ Test report / Manufacturer Test

38.1 Wall Thickness BS 3506 : 1969 Max. 6.6mm Once upon Approval
Factory Testing Report. Formats

Impact resistance Resistance to external Third Party Laboratory/ Test report / Manufacturer Test
38.2 ISO 4422 : 1996 <TIR-10% Once upon Approval
Blows Factory Testing Report. Formats

Section 6/60.3.9.1/2 of DIN8061 : 2016 / Third Party Laboratory/ Test report / Manufacturer Test
38.3 Heat Reversion Test <5% Once upon Approval
Particular Specification ISO 2505 : 2015 Factory Testing Report. Formats

Third Party Laboratory/ Test report / Manufacturer Test

38.4 Resistance to Acetone ISO 3472 : 1975 No Delamination Once upon Approval
Factory Testing Report. Formats

Third Party Laboratory/ Test report / Manufacturer Test

38.5 Resistance to Sulphuric acid BS 3506 : 1969 0.032>-0.013 Once upon Approval
Factory Testing Report. Formats

39. GRE Pipes

As per table 10 of AWWA C950 for Class Third Party Laboratory/ Test report / Manufacturer Test
39.1 Hoop tensile Strength ASTM D2290 : 2016 Once upon Approval
150 Psi Factory Testing Report. Formats

As per table 11 of AWWA C950 for Class Third Party Laboratory/ Test report / Manufacturer Test
39.2 Axial tensile stress for GRP Pipe ASTM D 638 : 2014 Once upon Approval
Vol 3.2 Part 1 150 Psi Factory Testing Report. Formats
Particular Spec.
PS 6/60.10 Axial tensile stress for GRP Flange / Flange Third Party Laboratory/ Test report / Manufacturer Test
39.3 ASTM D 638 : 2014 70 Mpa Min. Once upon Approval
fitting Factory Testing Report. Formats

Third Party Laboratory/ Test report / Manufacturer Test

39.4 Initial Hoope stress failure for molded fitting ASTM D 1599 : 2014 3.5 x rated working presure Once upon Approval
Factory Testing Report. Formats

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 PMC
Engineer
Contractor
Supplier
QA/QC Report Form Contract No
Project: Modifications
Report type: Table-A: Summary of Materials / Products Specification and QA/QC Test Requirements Date

Compliance Limit and /or Condition (tolerance in Frequency of QC Test (rate of Location and proficiency of those Third Party Lab confirmation
Sr. No. Specification Reference Applicable Test Applicable Standard Method of reporting (forms, text) Remarks
+-) sampling) undertaking QC tests (YES/NO)

Vol 3.2 Part 1

Third Party Laboratory/ Test report / Manufacturer Test
39.5 Particular Spec. initial pipe stiffness ASTM D 2412 : 2011 10000 pa Min. Once upon Approval
PS 6/60.10 Factory Testing Report. Formats

40. Ductile Iron Manhole Covers and Frames (BS EN 124: 1994)

Third Party Laboratory/ Test report / Manufacturer Test

40.1 Load Test BS EN 124 : 1994 CLASS D 400 Once upon Approval
Vol 3.2 Part 1 Factory Testing Report. Formats
Particular Spec.
PS 6/60.3.5 Third Party Laboratory/ Test report / Manufacturer Test
40.2 Epoxy Paint Thickness NG 300 Mic. Once upon Approval
Factory Testing Report. Formats

41. Detectable Warning Tape

Tensile Strength Third Party Laboratory/ Test report / Manufacturer Test

41.1 ASTM D 882 : 2012 125kg/sq.m Once upon Approval
Vol 3.2 Part 1 (Longitudinal) Factory Testing Report. Formats
Particular Spec.
PS 6/60.3.6 Tensile Strength Third Party Laboratory/ Test report / Manufacturer Test
41.2 ASTM D 882 : 2013 105kg/sq.m Once upon Approval
(Laterally) Factory Testing Report. Formats

Third Party Laboratory/ Test report / Manufacturer Test

41.3 Width BS 2782-P 6, M: 630A : 1991 150 & 300 mm Once upon Approval
Vol 3.2 Part 1 Factory Testing Report. Formats
Particular Spec.
PS 6/60.3.6 Third Party Laboratory/ Test report / Manufacturer Test
41.4 Thickness BS 2782-P 6, M: 630A : 1991 250 Mic. Once upon Approval
Factory Testing Report. Formats

42. Street LightColumns & Bracket

3.1, General Specs Clause Third Party Laboratory/ Test report / Manufacturer Test
42.1 Galvanising Coating Weight & Thickness BS EN ISO 1461 : 1999 714 g/m2 & 100 mic. Min. DFT As directed by Engineer
7/7/B.8 Factory Testing Report. Formats

43. Anchor Bolts

Min 355 (Max 16mm dia) Third Party Laboratory/ Test report / Manufacturer Test
43.1 Yield Strength BS EN 10204 : 2004 Once for the source Approval
Min 345 (16mm to 20mm) Factory Testing Report. Formats

Third Party Laboratory/ Test report / Manufacturer Test

43.2 Tensile Strength BS EN 10204 : 2004 490 - 620 Mpa Once for the source Approval
Factory Testing Report. Formats
Vol 3.1, General Specs
Clause 7/7/B.8
Third Party Laboratory/ Test report / Manufacturer Test
43.3 Elongation BS EN 10204 : 2004 18- 20% Once for the source Approval
Factory Testing Report. Formats

Third Party Laboratory/ Test report / Manufacturer Test

43.4 Galvanising Coating Weight & Thickness BS EN ISO 1461 : 1999 714 g/m2 & 100 mic. Min. DFT Once for the source Approval
Factory Testing Report. Formats

Remarks: As per contract specifications, there is no requirement for Quality Confirmation Tests. However in case of any requirment the confirmity tests will be conducted in third party laboratory other than the laboraotry conducting QC tests

Page 20 of 42
 PMC
Engineer
Contractor
Supplier
QA/QC Report Form Contract No
Project: Modifications
Report type: Table-A: Summary of Materials / Products Specification and QA/QC Test Requirements Date

Compliance Limit and /or Condition (tolerance in Frequency of QC Test (rate of Location and proficiency of those Third Party Lab confirmation
Sr. No. Specification Reference Applicable Test Applicable Standard Method of reporting (forms, text) Remarks
+-) sampling) undertaking QC tests (YES/NO)

Prepared By Reviewed & Checked By

Contractor QA/QC Engineer Contractor Material Engineer

Name Name Name

Signature Signature - Signature

Date: Date - Date

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