GROUP 2 ELECTRICAL CIRCUIT

MACHINE SERIAL NO. : -#0062 (1/2)

4-3
MACHINE SERIAL NO. : -#0062 (2/2)

RH SIDE ENG. SIDE

4-4
MACHINE SERIAL NO. : #0063- (1/2)

4-5
MACHINE SERIAL NO. : #0063- (2/2)

RH SIDE ENGINE SIDE

ENG. SIDE

4-6
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery Battery relay Fusible linkŭCN-60(1)Ů I/connŭCN-5(1)Ů I/connŭCN-40(1)Ů
Fuse boxŭNo.19Ů I/connŭCN-38(4)Ů I/connŭCN-6(4)Ů Room lampŭCL-1(2)Ů
Cassette radioŭCN-27(7)Ů
Fuse boxŭNo.18Ů I/connŭCN-38(3)Ů I/connŭCN-8(6)Ů ClusterŭCN-57(6)Ů
CPU controllerŭCN-50(10)Ů
Fuse boxŭNo.17Ů I/connŭCN-38(2)Ů Flasher unitŭCR-11(2)Ů
Fuse boxŭNo.16Ů I/connŭCN-38(1)Ů Start key switchŭCS-2(1)Ů
ƓI/conn : Intermediate connector

2) CHECK POINT

Engine Start switch Check point Voltage

‫ ڸ‬- GND (Battery 1 EA) 10 ~ 12.5V

‫ ڹ‬- GND (Battery 2 EA) 20 ~ 25V
OFF OFF
‫ ں‬- GND (Battery relay) 20 ~ 25V
‫ ڻ‬- GND (Fusible link ) 20 ~ 25V
Ɠ GND : Ground

4-7
POWER CIRCUIT

4-8
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Battery relay(M8, B+ terminal) Fusible linkŭCN-60(1)Ů
I/connŭCN-5(1)Ů I/connŭCN-40(1)Ů Fuse boxŭNo.16Ů I/connŭCN-38(1)Ů
Start switchŭCS-2(1)Ů

(1) When start key switch is in ON position

Start switch ONŭCS-2(2)Ů I/connŭCN-4(10)Ů Battery relayŭM4 terminalŮ
Battery relay operating(All power is supplied with the electric component)
Start switch ONŭCS-2(3)Ů I/connŭCN-36(1)Ů
Fuse boxŭNo.1Ů
Fuse boxŭNo.3Ů
Fuse boxŭNo.2Ů I/connŭCN-36(3)Ů I/connŭCN-1(3)Ů
Fuel cut-offŭCN-79Ů

(2) When start key switch is in START position

Start switch STARTŭCS-2(5)Ů Start safety relayŭCR-5(2)‫(آ‬4)Ů I/connŭCN-1(1)Ů
Start relayŭCR-23(1)Ů

2) CHECK POINT

Engine Start switch Check point Voltage

‫ ڸ‬- GND (Battery)
‫ ڹ‬- GND (Start key)
‫ ں‬- GND (Battery relay)
Operating Start ‫ ڻ‬- GND (Start B+) 20 ~ 25V
‫ ڼ‬- GND (Start M)
‫ ڽ‬- GND (Start relay)
‫ ھ‬- GND (Battery relay)

Ɠ GND : Ground

4-9
STARTING CIRCUIT

4 - 10
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the Battery
relay(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
AlternatorūIŬterminal I/connŭCN-1(2)Ů CPU Alternator power level
ŭCN-51(18)Ů
,
Charging lampŭCN-53(7)Ů I/connŭCN-7(7)Ů Cluster charging warning lamp
ŭCN-56(7)Ů

(2) Charging flow

Alternator B+ terminal Battery relay (M8) Battery(+) terminal
Fusible linkŭCN-60(2)Ů
I/connŭCN-5(2)Ů I/connŭCN-40(2)Ů Fuse Box

2) CHECK POINT

Engine Start switch Check point Voltage

‫ ڸ‬- GND (Battery voltage)
‫ ڹ‬- GND (Battery relay)
‫ ں‬- GND (Alternator B terminal)
ON ON ‫ ڻ‬- GND (Alternator I terminal) 20 ~ 27V
‫ ڼ‬- GND (CPU)
‫ ڽ‬- GND (CPU)
‫ ھ‬- GND (Cluster)

Ɠ GND : Ground

4 - 11
CHARGING CIRCUIT

4 - 12
4. HEAD LIGHT AND CLEARANCE LAMP CIRCUIT
1) OPERATING FLOW
Fuse box (No.12) I/connŭCN-37(1)Ů
Main light switchŭCS-21(1), (4)Ů
I/connŭCS-12(1)Ů RH multifunction switch(IG)
passing function operating by RH multifunction
up and down.

(1) Main light switch ON : 1st step

Main light switch ONŭCS-21(5)Ů
I/connŭCN-7(9)Ů Cluster illumination lamp ON
ŭCN-56(9)Ů
LH clearance lamp ONŭRear:CL-15(4), Front:CL-24(1)Ů
I/connŭCN-11(10)Ů RH clearance lamp ON
ŭRear:CL-16(4), Front:CL-25(1)Ů
I/connŭCN-3(3)Ů Number plate lamp ONŭCL-21(2)Ů

(2) Main light switch ON : 2nd step

Main light switch ONŭCS-21(2)Ů Switch indicator lamp ONŭCS-21(9)Ů
I/connŭCS-12(2)Ů ‫ ڸ‬or ‫ڹ‬
‫ ڸ‬RH multifunction switch : Lo
I/connŭCS-12(4)Ů Head light low beam ONŭCL-3(1), CL-4(1)Ů
‫ ڹ‬RH multifunction switch : Hi
I/connŭCS-12(6)Ů Head light high beam ONŭCL-3(2), CL-4(2)Ů

2) CHECK POINT

Engine Start switch Check point Voltage

‫ ڸ‬- GND(Fuse box)
‫ ڹ‬- GND(Switch power input)
‫ ں‬- GND(Switch power output)
‫ ڻ‬- GND(Switch power output)
STOP ON 20 ~ 25V
‫ ڼ‬- GND(Switch power input)
‫ ڽ‬- GND(Head lamp)
‫ ھ‬- GND(Clearance lamp)
‫ ڿ‬- GND(Numberplate lamp)

Ɠ GND : Ground

4 - 13
HEAD LIGHT AND CLEARANCE LAMP CIRCUIT

4 - 14
5. WORK LAMP CIRCUIT
1) OPERATING FLOW
Fuse box (No.13) I/connŭCN-37(2)Ů Work light switchŭCS-36(5)Ů
Work light switchŭCS-36(6)Ů

Ɠ When work light switch ON

Work light switch ONŭCS-36(1),(2)Ů I/connŭCN-7(10)Ů Cluster work lamp ONŭCN-56(10)Ů
I/connŭCN-4(6)Ů I/connŭCN-10(2)Ů
Work light ONŭCL-5(2), CL-6(2)Ů
Switch indicator lamp ONŭCS-36(9)Ů

CHECK POINT
2)

Engine Start switch Check point Voltage

‫ ڸ‬- GND(Fuse box)
‫ ڹ‬- GND(Switch power output)
STOP ON ‫ ں‬- GND(Switch power input) 20~25V
‫ ڻ‬- GND(Cluster)
‫ ڼ‬- GND(Work lamp)
Ɠ GND : Ground

4 - 15
WORK LAMP CIRCUIT

4 - 16
6. BEACON LAMP CIRCUIT
1) OPERATING FLOW
Fuse box (No.10) I/connŭCN-36(11)Ů Beacon lamp switchŭCS-23(6)Ů

Ɠ When lamp switch ON

Beacon lamp switch ONŭCS-23(2)Ů I/connŭCN-6(6)Ů I/connŭCN-14(3)Ů
Beacon lamp ONŭCL-7Ů
Switch indicator lamp ONŭCS-23(9)Ů

2) CHECK POINT

Engine Start switch Check point Voltage

‫ ڸ‬- GND (Fuse box)
‫ ڹ‬- GND (Switch power input)
STOP ON 20 ~ 25V
‫ ں‬- GND (Switch power output)
‫ ڻ‬- GND (Beacon lamp)
Ɠ GND : Ground

4 - 17
BEACON LAMP CIRCUIT

4 - 18
7. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
Fuse box (No.5) I/connŭCN-36(6)Ů Inter wiper relayŭCR-6(4)Ů
Wiper relayŭCR-4(2),(6)Ů
Washer tankŭCN-22(2)Ů
I/connŭCN-6(2)Ů I/connŭCN-13(3)Ů
Wiper motorŭCN-21(3)Ů
(1) Washer switch ON
Washer switch ONŭCS-11(2)‫( آ‬1)Ů Inter wiper relayŭCR-6(1) ‫( آ‬3)Ů
Wiper switchŭCS-11(7) ‫( آ‬5)Ů
Wiper relayŭCR-4(4) ‫( آ‬1)Ů
I/connŭCN-6(1)Ů I/connŭCN-13(1)Ů
I/connŭCN-21(1)Ů Wiper motor operating
Washer tankŭCN-22(2) ‫( آ‬1)Ů Washer operating
(2) Wiper switch ON : INT position
Wiper switch ONŭCS-11(2) ‫( آ‬4)Ů Inter wiper relayŭCR-6(6) ‫( آ‬4), CR-6(4) ‫( آ‬3)
ON/OFFŮ Wiper switchŭCS-11(7) ‫( آ‬5)Ů Wiper relayŭCR-4(4) ‫( آ‬1)Ů
I/connŭCN-6(1)Ů I/connŭCN-13(1)Ů I/connŭCN-21(1)Ů
Wiper motor intermittently operating
(3) Wiper switch ON : Lo and Hi position
Wiper switch ONŭCS-11(2) ‫( آ‬5) or (6)Ů Wiper relayŭCR-4(4) ‫( آ‬1)Ů
I/connŭCN-6(1)Ů I/connŭCN-13(1)Ů I/connŭCN-21(1)Ů Wiper motor operating
(4) Auto-parking(when switch OFF)
Wiper motorŭCN-21(1)Ů OFF Fuse box(No.5) I/connŭCN-36(6)Ů
I/connŭCN-6(2)Ů I/connŭCN-13(3)Ů Wiper motorŭCN-21(3) ‫( آ‬4)Ů
Wiper motor stop

2) CHECK POINT

Engine Start switch Check point Voltage

‫ ڸ‬- GND (Fuse box)
‫ ڹ‬- GND (INT wiper relay)
‫ ں‬- GND (INT wiper RY washer output)
‫ ڻ‬- GND (INT wiper RY INT power output)
‫ ڼ‬- GND (INT wiper RY power input)
STOP ON ‫ ڽ‬- GND (INT wiper RY INT output) 20~25V
‫ ھ‬- GND (Relay power input)
‫ ڿ‬- GND (Relay coil)
‫ ۀ‬- GND (Relay output)
‫ ہ‬- GND (Wiper power input)
‫ ۂ‬- GND (Wiper motor)
Ɠ GND : Ground

4 - 19
WIPER AND WASHER CIRCUIT

4 - 20
CONTROLLER CIRCUIT

4 - 21
ELECTRIC CIRCUIT FOR HYDRAULIC

4-22