WELCOME TO POWER RUBBER

INDUSTRIES PVT.LTD.
AN ISO: 9001- 2000 CERTIFIED COMPANY
 HISTORY
In the year, 1976, a small group of people having more than 2 decades of expertise in the
Engineering field along with some technologists and engineers came together to form a Rubber
Components Manufacturing Unit.

A Company established to create high performance and high-quality rubber components that would cater
to a complex and dynamic market. Initially the Company focused on developing business as OE
supplier to Automobile manufacturers for their need of rubber components. Gradually, the Company
gained its reputation as one of the major supplier for qualitative products and services especially for most of the critical
rubber components being used by the Automobile manufacturers. Over the past couple of years the Company has
concentrated on developing new high-tech products for various segments of Industries and developed some critical import
substitutes for its customers.

As we look back, we find that it has been a very fruitful, rewarding and progressive years. Today the organization has
transformed into a professional one with an ISO: 9001 certification, with superior technology to produce components that
are world class. Qualified professionals having hands-on experience in their respective fields, manage the company. We
emphasizes on 3 M (Man, Machine and Method) with the objective of customer satisfaction through continuous
improvement and excellence in different areas leading to a continuous growth.

Over the years we have truly blossomed, not just in our skills, but also in our product ideas, our craftsmanship and our
services.

This continuing growth is the dividend of our commitment to our customers. Our dedication is mirrored in our wide
spectrum of products, each of which has been borne out of a unique need of demanding customers.

With innovation, diversification & vision, the pillars of our philosophy Power Rubber operates with the belief that there is
no resting for us in today’s highly competitive world economy.
 DETAILS
Name of the Firm : Power Rubber Industries Pvt.Ltd

Status : Private

Factory & Office : Jay Vailankani Ind.Estate,Behind Tirupati Gas go down, Mira Bhayandar Rd.Bhayandar (East)
Thane Pin : 401 105, Maharashtra, India

Phone No : +91 22 28195644 / 45

Fax No. : +91 22 28195611

E-mail Address : spiindia@vsnl.com

Website : www.stridentpolymers.com

Sales Tax Registration No. : VAT No.27300255087V w.e.f 01.04.2006

CST No.27300255087C w.e.f 01.04.2006

PAN No. : AAFCS0225B

E.C.C. Code No. : AAFCS0225BXM001

TAN No. : MUMS16092G

Automotive Sector
• Tata Motors Limited
• Hindustan Motors Limited
• Mahindra & Mahindra
Limited
• IFB Automotive Systems &
Seating Ltd
• Gabriel (India) Limited
• Land Cruiser
• Hindustan Hardy Spicer’s
Limited
• Jamna Auto Limited
Railways
• Indian Railways
• HMTD Engineering Pvt.
Limited
• Greysham International Pvt.
Limited
• Greysham & Co
OUR CLIENTS
Light / Heavy Commercial
Vehicles
• TATA Motors Limited
• Eicher Motors Limited
• Swaraj Mazda Limited
• Mahindra & Mahindra
Limited
• Bed Ford Trucks
• Hindustan Hardy Spicer’s
Limited
• Kalyani Brakes Limited
• Mahindra Sona
Power And Transmission
• Amara Raja Batteries Limited •
• Harsha Electronics Pvt.
Limited
• Crompton Greaves Limited •
• EMI Transmission Limited
• International Transmission •
Products Pvt. Ltd
• Reliance Thermal Power
Station
• Siemens Ltd
Tractors & Tillers
• Tractors & Farm Equipments
Limited
• Mahindra Tractors
• Punjab Tractors Limited
• Eicher Tractors Ltd
• VST Tillers & Tractors Limited
• TIL Tractors Limited
Engineering Industry
• Deltech Controls Limited
• Virgo Engineers Pvt. Limited
• Ornate Precision Engineers
Mody Industry (F.C.) Pvt. Ltd
• Greaves Limited
Stafford Valves
• Jindal Steels Limited
Premium Engineering Works
• Jamna Auto Industries Ltd
• Shyam industries Limited
• Standard Radiators Limited
 RANGE OF PRODUCTS
ELASTOMERIC SPRINGS

Engine Mounting
Flexible Mounting
Cab Mounting
Sandwich Mounting
Antivibration Mounting
Body Mounting
Silent Block Bushes
Insulator
Axle Bumper & Bump stop
Cutless Bearing / Neoprene Rubber Bearing
Armour Gripped Spacers
Centre Bearings

COUPLINGS

Gear Coupling
Flexible Coupling

EXTRUDED PRODUCTS

Window Channel
Door Beading
Glazing Rubber
Sponge Cord
Sponge Profile
Tubing
 RANGE OF PRODUCTS
MOULDED COMPONENTS

Grommet
Gaskets
Polymer inserted Diaphragms
Duct Boot
Connectors
Rings
Snubber
Seals
Rubber Seats
Rubber Pads
Butterfly valve Liner

EXPANSION / FLEXIBLE JOINTS

Expansion Joints
Flexible Connector
Flexible Separator
Rubber Bellows for Bus Duct

HOSES

Water Hoses
Air Hoses
Radiator Hoses
Oil + Solvent Hoses
Suction + Discharge Hoses
 ELASTOMERIC SPRINGS
RUBBER TO METAL BONDED PRODUCTS

TYPICAL APPLICATIONS
Application Type of Product Base Process Performance test
Polymer
Automotive , Industrial , Railways , Transfer Moulding Bond Test
Construction & Bridges Engine Mounting NR Endurance Test
Fatigue Test
Automotive , Industrial & Machinery Flexible Mounting Transfer or Separation Test
NR, CR Compression Flex Test
Automotive Cab Mounting NR Transfer or Bond Test
Compression
Automotive , Defence , Industrial , Endurance Test
Railway, Construction & Bridges Mounting NR Transfer Moulding Flex Test
Bond Test
Automotive , Defence , Industrial , Anti Vibration Injection Moulding Endurance Test
Railway , Construction & Bridges Mounting NR Flex Test , Bond Test
Fatigue Test
Automotive & Railways Body Mounting NR, CR Transfer or
Compression Bond Test
Automotive , Defence & Industrial Silent Block Bushes Injection Moulding Torque Test
NR Bond Test
Various Application Insulators NR, CR Transfer Moulding Bond Test
Fatigue Test
Automotive & Machinery Axle Bumpers & Transfer Moulding Separation Test
Bump stops NR Endurance Test
Fatigue Test
Shipping & Machinery Cutless Bearing CR, NBR Injection Moulding Swell Test
 ELASTOMERIC SPRINGS
SUSPENSION BUSHES/SILENT BLOCKS

These Silent Block Bushes are used for the purpose of shock absorbance. You can choose from various options available with us. Silent
Block Bushes that we manufacture are highly durable.

In these types of bushes the rubber NR used is of high quality & is securely bonded between inner & outer metal to give maximum axial,
radial & tortional stiffness. These are manufactured in injection type of moulding machines. The dimensions of the metal parts are
controlled by grinding process. To get maximum bonding strength the metal parts are chemically treated PHOSPHATISED before
adhesive application

FEATURES:
Product consists of two concentric sleeves with rubber securely bonded between them. Designed to take up torsional movements and axial
and radial loads. The rubber is pre stressed to give maximum dynamic strength and durability.
-The bonded rubber takes up the full movement.
-Lubrication or other bearing maintenance is not required.
-The sleeves also have excellent sound and vibration isolation capacity, which makes structures, fitted both silent and vibration free.

APPLICATION:
-Product used to solve bearing problems in vibrating and oscillating constructions.

Linkage systems in:

- Cars * Railway carriages * Tractors * Trucks * Agricultural Machinery* Bulldozers * Vibratory screens
 ELASTOMERIC SPRINGS
CUTLESS BEARING

Cutless bearings refer to rubber lined bearings operating with water lubrication on an elasto-hydrodynamic principle.
The fluted design of the bearing utilizes basis lubrication principles to allow formation of hydrodynamic water wedges
at the bearing surfaces by flow of water from the grooves.

Cutless bearings have a wide spectrum of marine applications, which include propeller shaft bearings in stern tubes or
struts, rudder bearings and cutter bearings, in a variety of craft. Besides marine applications, cutless bearings are also
used in hydroelectric turbines, centrifugal pumps and other water submersible devices.

When used in propeller shaft housing, the cutless bearing provides a structural support with built-in resilience that
allows the bearing to yield in sympathy with the bending of the boats structure and thus prevents shaft bearing
misalignment or shaft wear. The bearing also reduces vibration and the volume of noise being transmitted into the
boat. It also absorbs shock and has an advantage of being almost maintenance free.

The name cutless is derived from the ability of such bearings to pass abrasive materials such as sand and marine
organisms across its surface and into the flushing grooves. These abrasive particles do not embed into the bearing
surface and cause little cutting and wearing of the shaft.
Manufacturing Process:

Fluted Cylindrical Cutless Bearing can be prepared either by starve type bearing whereby the lining is prepared as an
individual strip or by a full moulded bearing design whereby the lining is prepared as a continuous cylinder, usually
press moulded. In both cases, the lining is usually bonded to a backing shell by an adhesive process.

Cutless bearings were normally made according to fixed length, internal diameter (I. D.) and outer diameter (O. D.)
measurements. Besides the standard range available in the market, they can also be made according to request.
Grooves in the inner lining can vary in numbers and size depending on their suitability during service. The lining material
were normally made from ebonite rubber but can also be made from a softer material. Compression moulding was
normally used with suitable formulated compounds for both backing shell and the inner liner.
 ELASTOMERIC SPRINGS
(AUTOMOTIVE DRIVELINE SUPPORT BEARINGS

PRI driveline center support bearings are certified by SPICER (India) and are interchangeable with all major truck
applications. The Components can equip the most popular light-duty pick-ups, vans, mid-size trucks, school buses and
heavy duty highway vehicles.

Our bearings are constructed with frames made from reinforced heavy-gauge, cold-rolled steel for added strength,
resulting in increased durability and service life. The bearing inserts are pre-greased and sealed at the factory, with a
second grease barrier applied between the sealed bearing and dust shields to maximize protection – ready to install right
out of the box.

Design Attributes
•Design features radius edges, reinforced angles and elongated mounting holes.
• Housed unit comes ready to install for easy maintenance.
• Interchangeable with other brands.
•Reinforced design increases durability, extends service life and decreases operating costs-per-mile.

Application:
•Propeller Shaft of Passenger Cars, Utility Vehicles, LCV, MCV, HCVs

Typical Features:
•Designed to withstand dynamic centrifugal force as well as high-speed rotary movement.
•Rubber designed to withstand vibration and ozone properties. Properties & performance (Load deflection, endurance,
dynamic, mechanical & physical properties).
 COUPLINGS

PRI produces a wide range of standard and customized coupling products. These products include large gear
couplings, elastomeric couplings and Flexible couplings.
Our products are used by Power transmission and other manufacturing and processing companies all over the world.

Our coupling provides sturdy connection between to pipe lines or shafts. The couplings are highly effective for
maintaining connection along the pipe, for sealing critical machine components or equipment where dust proofing is
required. Our coupling is widely known for its versatility in various sealing and fitting applications. Available in variety of
specification, these couplings have an excellent cushioning property.

Type of Product Polymer Reinforcement Process Performanc Application

e
Gear Coupling NR, CR, NR, CR, Transfer or Torque test Industrial ,
NBR, SBR NBR, SBR Compression Fatigue test Automotive,
Moulding Separation test Engineering
&

Flexible Coupling
 EXTRUDED PRODUCTS

Typical products Polymers Application

Window channel NR Automotive
Door Beading EPDM Defense
Glazing Rubber CR Railways
Sponge Cord Silicone Electrical & Electronics
Sponge Profile NBR Pharmaceuticals & Industrials
Tubing Various General Applications

PRI specializes in manufacturing various kinds of rubber extrusions like extruded rubber products,
extruded profiles.

The manufacturing techniques used for these extrusions are in line with international standards and
comply with ASTM (American Society for Testing & Materials) specifications.

Depending upon the end application these extrusions are manufactured in various sizes, shapes and
cross sections and can be made in EPDM, CR, NBR and NR etc.
 MOULDED PRODUCTS

We are known as a distinguished Rubber Molded Components manufacturer. Our rubber

mold components are manufactured under the able guidance of highly qualified engineers.
These rubber molded components are highly durable and a masterpiece of engineering. Our
products are highly reliable and are known for their quality and performance.

Typical Products Specification Process

Grommets As per Transfer Moulding
SAE, or
Gaskets ASTM, Compression Moulding
O Rings JIS,
TY,
Rubber Pads IS
Sealings &
BS
 ELASTOMER MOOSE

Polymer Metal Process Typical Rubber property

1.Tensilestrength : 130kg/cm² min
2.Elongation : 200% minimum break
High Strength 3.Hardness : 70±5shore A
CR Corrosion
Resistance Transfer 4.Ageing at (70°c for 168 hrs)
Aluminium Moulding • Change in hardness : 7°shoreA(max)
Alloy (6061-T6) • Change in tensile : 15% max
• Change in elongation : –25% max

5.Electrical resistance at 500V : 0.1 to 1 mega

6.Ozone resistance 300hrs at 50ppm : no cracks

Application:

Armour Grip suspension with insert is designed to reduce the static and dynamic stresses at the
conductor support point so that conductor is protected against the effect of wind induced motion and
suspension inserts are made in various sizes to fit different conductor known as Moose, Bersimis, Zebra,
Panther etc..
 EXPANSION JOINT

FUNCTIONS
• To provide stress relief in ducting system by absorbing any difference in dimension caused by thermal change.
• To protect equipment by reducing equipment vibration.
• To provide simple connection of misaligned pipes.
The table given below gives information about various polymers, fabric as well as metals, which can be moulded
to form the Expansion Joints.

Polymer Fabric Metal Type Size Range Performance Capacity

test
Base on dia
Pressure Test up to
CR 25kg/cm²
NBR Canvas Single arch, Permissible
EPDM Rayon MG Multi arch, 50mm movement Axial Up to
NR Polyester Aluminum Sleeve type, to compression Test 200mm
Butyl Nylon Joint Type, 3000mm
Hyplon Glass-Fabric Wide arch Axial Elongation Up to
Silicone Test 75mm
SBR
Transverse Test Up to
75mm
 BUSDUCT BELLOW

Type:
Rectangular Flange Bellow
Circular Flange Bellow
Rubber Sleeves
Slip on type round bellow

Function:
To take care of Thermal Expansion and contraction of Bus duct enclosure
To prevent transmission of vibration of electrical equipment like generator etc. to Bus duct.
To take care of the civil tolerance during Bus duct installation.

Typical Material Properties:

Material
Hardness
Elongation at Break
Tensile Strength before Ageing
Insulation Resistance at 500 kV
: EPDM or CR or Hypalon
: 40  50 SHORE A
: 350% (Min.)
: 70 Kg / Cm2 (Min).
: >100 Mega ohms
 HOSES

Type Reinforcement Polymer Performance Test Application

Water Hose Knitting EPDM Pressure test, Adhesion Industrial

Test, Ozone resistance
Branch Hoses Knitting EPDM Burst Test, Adhesion Test
High Temperature Test, Automotive
Ozone Resistance Test
Silicon Hoses Glass Fabric Silicon Adhesion Test, Pressure Industrial &
Test, High Temperature Test Automotive
Vacuum Hoses Braiding wire NR, CR, Adhesion Test , Test Industrial
EPDM Vaccum collapse Test
Radiator Knitting EPDM Pressure Test, Adhesion Test Automotive
Hoses Ozone Resistance Test
Agricultural Braiding or Knitting NR, CR, Adhesion Test, Burst Test
Hose EPDM Ozone Resistance Test Agriculture
Washing Braiding or knitting EPDM Adhesion Test, Burst Test General
Hoses application
Air Hoses Knitting EPDM, CR Pressure Test, Adhesion Automotive &
Test, High Temperature Test Railways
 MANUFACTURING FACILITIES

Machine Load Pressure Max.Size of Heating Features

Capacity Capacity Platten Capacity
_
Kneader Machine 100 to 150 PSI Automatic & Manual
35Kg 140°Cmax
Mixing Mill 35Kg _ 14” x 38” 70°Cmax Manual

Mixing Mill 25Kg _ 12” x 32” 70°Cmax Manual

Automatic load &
Transfer Moulding unload of Moulds /
4.500 Kg 250Ton 26”  24” 200°Cmax
Dies
Hydraulic Press (8 0.200 Gm to 12”  12” to
50Ton to 200Ton
Nos) 5.000 kg 24”  24” 170°C max Manual
Manual Press 0.100 to 12”  12” to
( 6 Nos ) 1.500 Kg 20”  20” 170°C Manual
Extruders
3 HP to 7.5 HP 1.5” to 3.5”
( 3 Nos ) 500 Kg 60°Cmax Manual
1meter dia 
Vulcanizer
_ 80 PSI 2 ½ meter length 162c max Manual
( 2 Nos )
 MANUFACTURING FACILITIES

Machine Load Pressure Max.Size of Heating Features

Capacity Capacity Platten Capacity
Knitting Machine 20mmdia
_ _ _
(2 Nos) 80mm dia Automatic
Braiding Machine
_ _ _ _ Manual
(2 Nos)
Boiler (2 Nos) _ _ _ _ Manual
Wrapping
_ _ _ _ Manual
Machine
Ovens (2 Nos) _ _ _ _ Manual

Posphating Unit _ _ _ _ Manual

Shot Blasting _ _ _ _ Manual

 TEST EQUIPMENTS

Description Type of Testing

Oscillation Disc Rheometer Curing rate of scorch time
Ozone Test Chamber (Dynamic) Ozone Test
Profile Projector Dimensional Check
Tensile Testing Machine Mechanical properties
Universal Testing Machine Mechanical properties
Resilience Tester Resilience
Endurance Tester Fatique properties
Torsion Stiffness Tester Bond Test Under Torque Load
Shore A Hardness Tester Hardness
Compressor Vacuum Tester Vacuum collapse Test
Melting Point Apparatus Chemical Test
Digital Ph Meter Chemical Test
Mono Pan Balance General
Specific Gravity Balance Rubber chemical Testing
Softening Point Apparatus Chemical Test
Cold Chamber Brittleness Test
Bench Centre General
Ovens Ageing Test
Muffle Furnance Ash content Test
Din Abrasion Tester Abrasion Test
Hot Plate General
Surface Plate General
Rockwell Hardness Tester Hardness Testing
Vernier Dimensional checking
Height Gauge Dimensional checking
Compression Set Apparatus Compression Test
Hose Endurance Testing Machine Performance Test
Burst Pressure Testing Machine Pressure Test
 CAPABILITY TO PROCESS VARIOUS POLYMERS

 NATURAL RUBBER (NR)  HYPALON

 STYRENE BUTADIENE  SILICONE

 EPDM  POLYURETHANE

 NITRILE (NBR)  FLUROSILICON

 BUTYL  EPICHLOROHYDRIN

 XNBR  POLY BUTADIENE (PBR)

 HNBR  FLUROCARBON (VITON)

 CHLORINATED POLYETHYLENE
 TPE (EPDM-PP BLEND)
 POLYACRYLIC  EPOXIDISED NATURAL RUBBER

 CHLOROPRENE