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TEST PACK CONTENTS

SQ No. Title Description

1 Test Pack Cover Page Client review/approval signature of Test Pack and current Rev.

2 Test Pack Contents Test Pack page numbering and discription.

3 Test Pack technical Information Gives detailed technical information of the specific Test Pack.

4 Pre-Preparation Punchlist Test pack punchlist log sheet.

5 Preparation Checklist Gives detailed instructions for work to be carried out before testing.

Gives the required position of ALL Valves within the Test Pack
6 Valve Isolation
during testing.

7 Energisation Notice Client authorization/confirmation to proceed with testing.

8 Toolbox Talk Safety Checklist Test pack safety assessment checklist.

Gives detailed report of the leak rate, location and status of the leak
9 Leak Description Report
found.

10 De-Energisation Notice Test depressurization confirmation.

Gives detailed instruction for work to be carried out on completion


11 Reinstatement Checklist
of testing.
12 Test Pack Drawing List List of Test Pack Drawing.

13 Leak Test Equipment Schematic Schematic diagram of Leak Test Equipment.

14 Test Pack Legend Indicates the colour codes of the test pack marked up P&ID's

15 Witness Joint Resister Gives details of untested joints/flanges within the test pack limits

16 Test Completion Certificate Certificate, which will be submitted upon completion of the test.

Colour marked P&ID, which indicates the test scope, system limits
17 Test Pack P&ID
and relevant information/instruction as per test pack requirement.

Standard installation details to be reffered to drawings and verified


18 Standard Installation Details
on field
TEST PACK TECHNICAL INFORMATION

RANG DONG FIELD DEVOLOPMENT PROVISION OF


Project Name: CONTRUCTION FOR WHP-E1 FOUR SLOTS EXTENSION
Client Doc No.:

Company: JVPC Project No.: E1-4S


Test Pack Name: Process Hydrocarbon Test Pack No.: LTP#1
Installation/ Site: POS Workshop/ Offshore SYSTEM No:
Estimated Free Volume 2.85 m³
OPP Set Point 31.0 BarG
25% of Test Pressure 8.5 BarG 24.30 Volume m³
50% of Test Pressure 17.1 BarG 48.59 Volume m³
75% of Test Pressure 25.6 BarG 72.89 Volume m³
Test Pressure 34.1 BarG 97.19 Volume m³
Desgin Pressure / PSV Set point 31 BarG
Estimated Test Time TOTAL: Mins
P&ID WHP-E1-P-D-1042
Injection Point Location #1 Location Line 6'' - PL - F - 1155
Remark Remove PG
P&ID NA
Jumper Point #1 Location NA
Remark NA
P&ID WHP-E1-P-D-1042
Monitoring Point Location #1 Location Line 6'' - PL - F - 1155
Remark Use PI 176B for monitoring
SYSTEM DEPRESSURISATION

Note : Check valve for depressurising

P&ID WHP-E1-P-D-1005
Depressurisation Point
Location : Location End of line 8'' - PL - F -1131
PRIMARY VENT #1
Remark Use flange have manual valve
P&ID NA
Depressurisation Point
Location : Location NA
SECONDARY VENT #1
Remark NA
TEST PACK DRAWING LIST

PROVISION OF CONTRUCTION FOR WHP-E1


Project Name: Client Doc No.:
FOURS SLOTS EXTENSION

Company: JVPC Project No.: E1-4S

Test Pack Name: Process Hydrocarbon Test Pack No.: LTP#1

Installation/ Site: POS Workshop System No.:

No P&ID No P&ID REV TEST PACK REV

1 WHP-E1-P-D-1040 1 B
2 WHP-E1-P-D-1042 2 B
3 WHP-E1-P-D-1005 30 B
4
5
6
7
8
9
10
PRE-PREPARATION PUNCHLIST

PROVISION OF CONTRUCTION FOR WHP-E1 FOURS


Project Name: Client Doc No.:
SLOTS EXTENSION

Company: JVPC Project No. E1-4S

Test Pack Name: Process Hydrocarbon Test Pack No LTP#1

Installation/ Site: POS Workshop System No.

Item Category Completed


P&ID No PUNCH LIST ITEM
No A B By Date

10

11

12

13

14

15

16

17

18

19

Category:
A= MUST BE COMPLETED BEFORE TESTING CAN COMMENCE
B= WILL NOT STOP TEST ALTHOUGH REQUIRES ATTENTION.
PREPARATION CHECKLIST
Project Name: PROVISION OF CONTRUCTION FOR WHP-E1 FOURS SLOTS EXTENSION Client Doc No.:

Company: JVPC Project No.: E1-4S


Test Pack Name: Process Hydrocarbon Test Pack No.: LTP#1
Installation/ Site: POS Workshop System No.:
Material
Item Drawing Number Valve iso No. Description Location Action Required POS CLIENT
Requirement

1 WHP-E1-P-D-1042 42-13 Manual Valve 6'' - PL - F -1157 Closed NA


2 WHP-E1-P-D-1042 42-14 Manual Valve 6'' - PL - F -1154 Closed NA
3 WHP-E1-P-D-1042 42-15 Manual Valve 6'' - PL - F -1155 Closed NA
4 WHP-E1-P-D-1042 42-16 Manual Valve 6'' - PL - F -1156 Closed NA
5 WHP-E1-P-D-1005 Blind 14'' - PL - F -1130 Inserted NA

Opened the valve for de-


6 WHP-E1-P-D-1005 Flange with manual valve 8'' - PL - F -1131 NA
pressurizing

7 WHP-E1-P-D-1042 42-01 Manual Valve 2'' - DC -F -3036 Opened NA


8 WHP-E1-P-D-1042 42-02 Manual Valve 2'' - DC - F - 3036 Opened NA
9 WHP-E1-P-D-1042 FV175A Control Valve 6'' - PL - F -1157 Opened NA
10 WHP-E1-P-D-1042 FV175B Control Valve 6'' - PL - F -1157 Opened NA
11 WHP-E1-P-D-1042 42-04 Manual Valve 2'' - DC - F - 3037 Opened NA
12 WHP-E1-P-D-1042 42-05 Manual Valve 2'' - DC - F - 3037 Opened NA
13 WHP-E1-P-D-1042 FV176A Control Valve 6'' - PL - F -1154 Opened NA
14 WHP-E1-P-D-1042 FV176B Control Valve 6'' - PL - F -1154 Opened NA
15 WHP-E1-P-D-1042 42-07 Manual Valve 2'' - DC - F - 3038 Opened NA
16 WHP-E1-P-D-1042 42-08 Manual Valve 2'' - DC - F - 3038 Opened NA
17 WHP-E1-P-D-1042 FV177A Control Valve 6'' - PL - F -1155 Opened NA
18 WHP-E1-P-D-1042 FV177B Control Valve 6'' - PL - F -1155 Opened NA
19 WHP-E1-P-D-1042 42-10 Manual Valve 2'' - DC - F - 3035 Opened NA
20 WHP-E1-P-D-1042 42-11 Manual Valve 2'' - DC - F - 3035 Opened NA
21 WHP-E1-P-D-1042 FV178A Control Valve 6'' - PL - F -1156 Opened NA
22 WHP-E1-P-D-1042 FV178B Control Valve 6'' - PL - F -1156 Opened NA
23 WHP-E1-P-D-1042 Blind 3''-DC- F- 3015 Inserted NA
POS JVPC
Name: Name:
Signature: Signature:
Date: Date:
VALVE ISOLATIONS
PROVISION OF CONTRUCTION FOR WHP-E1 FOURS SLOTS
Project Name: Client Doc No.:
EXTENSION
Company: JVPC Project No.: E1-4S
Test Pack Name: Process Hydrocarbon Test Pack No.: LTP#1
Installation/ Site: POS Workshop System No.:
P&ID No: Iso No: Size Rating Valve No. Con Man Status POS CLIENT
WHP-E1-P-D-1042 42-13 6'' #1500 42-13 ü Closed
WHP-E1-P-D-1042 42-14 6'' #1500 42-14 ü Closed
WHP-E1-P-D-1042 42-15 6'' #1500 42-15 ü Closed
WHP-E1-P-D-1042 42-16 6'' #1500 42-16 ü Closed
WHP-E1-P-D-1042 3'' #1500 Blind Closed
WHP-E1-P-D-1005 8'' #1500 Flange Closed
WHP-E1-P-D-1005 14'' #1500 Blind Closed

POS JVPC
Name: Name:
Signature: Signature:
Date: Date:
TOOL BOX TALK SAFETY CHECKLIST
PROVISION OF CONTRUCTION FOR WHP-E1
Project Name Client Doc No.:
FOURS SLOTS EXTENSION

Company JVPC Project No.: E1-4S


Test Pack Name Process Hydrocarbon Test Pack No.: LTP#1
Installation/ Site POS Workshop System No.:
STT Hazard Yes No
1 Has the Risk Assessment been reviewed?
2 Have the Test Pack specific hazards been identified?
3
Have Personal been made aware of the safety hazards of the operations
to be undertaken?
4 Have venting points been identified and records for the approved
Nitrogen injection points?
5 Have nitrogen cylinder been secured?
6 Have high pressure flexible hoses been secured?
7 Has the agreed work/test area has been barriered off and Warning signs
erected?
8
Have current/correct work permits for operations been obtained?
9 Has valve checklist been completed and signed off?
10 Have temporary systems been inspected as required?
11
The test area is to be checked for presence of unwanted personnel?

P.A announcement made prior to the start of testing stating:-


Nitrogen testing is about to take place in (test area). All
12
unauthorized personnel stay clear of the area observe all signs and
barriers

13 Has any of the leak testing team got any further safety related
observations?
14 IS THERE ANY VALID SAFETY REASON THAT ANY TEAM MEMBER CAN SUGGEST THAT WILL
PREVENT NITROGEN OPERATIONS?
Personnel Attending Meeting
Company Signature Company Signature

POS JVPC
Name: Name:
Signature: Signature:
Date: Date:
ENERGISATION NOTICE

PROVISION OF CONTRUCTION FOR WHP-E1


Project Name Client Doc No.:
FOURS SLOTS EXTENSION

Company JVPC Project No.: E1-4S


Test Pack Name Process Hydrocarbon Test Pack No.: LTP#1
Installation/ Site POS Workshop System No.:

STATEMENT Discipline Engineer Commissioning Leader


The test pack is mechanically complete with all piping, Punch list category
"A", items signed off.
The test pack instrumentation is complete with all instrument punch list
category "A" items signed off.
There is no further work planned affecting the system.
Commissioning Engineers
Instrument Engineer Commissioning Leader
Name Name

Signature Signature

Date Date
Comments : Comments :

The test limits, pressure and method statement have been reviewed and agreed.
TEST PACK IS READY FOR NITROGEN LEAK TEST
POS JVPC
Name : Name :

Signature : Signature :

Date : Date :

Comments : Comments :
LEAK DESCRIPTION REPORT

Project Name: PROVISION OF CONTRUCTION FOR WHP-E1 FOURS SLOTS EXTENSION Client Doc No.:

Company: JVPC Project No.: E1-4S


Test Pack Name: Process Hydrocarbon Test Pack No.: LTP#1
Installation/ Site: POS Workshop System No.:

Test Pressure
Leak Rate Scfy Flange NA POS Initial Re-test 1 Re-test 2 Re-test 3 Final
(Barg):
Equipment Tag Date
Leak No P&ID Number Position and Description Number Attained pressure
Barg
1
2
3
4
5
6

POS JVPC
Name: Name:

Signature: Signature:

Date: Date:
DE-ENERGISATION NOTICE

PROVISION OF CONTRUCTION FOR WHP-E1


Project Name: Client Doc No.:
FOURS SLOTS EXTENSION

Company: JVPC Project No.: E1-4S


Test Pack Name: Process Hydrocarbon Test Pack No.: LTP#1
Installation/ Site: POS Workshop System No.:
1. Test Pack has been depressurised to zero bar and all Secondary Vents have been opened to Vent as per Technical
Information and P&ID's.

2. Check all inline Control Valves are in correct postion (OPEN) as per Valve Isolation List.

POS JVPC

Name: Name:
Initial Test
Sign: Sign:

Date: Date:

Name: Name:
Re-Test 1
Sign: Sign:

Date: Date:

Name: Name:
Re-Test 2
Sign: Sign:

Date: Date:

Name: Name:
Re-Test 3
Sign: Sign:

Date: Date:

Name: Name:
Re-Test 4
Sign: Sign:

Date: Date:

Name: Name:
Final
Sign: Sign:

Date: Date:
WITNESS JOINT REGISTER

PROVISION OF CONTRUCTION FOR WHP-E1


Project Name: Client Doc No.:
FOURS SLOTS EXTENSION

Company: JVPC Project No.: E1-4S

Test Pack Name: Process Hydrocarbon Test Pack No.: LTP#1

Installation/ Site: POS Workshop System No.:

W.J. No P&ID No. Description

1 WHP-E1-P-D-1040 4 points at Down stream of CV 0125A/0126A/ 0127A/ 0128A

2
WHP-E1-P-D-1042 Line 3''-DC - F -3015

3
WHP-E1-P-D-1005 Flange, connected with 2'' - DC - F - 3006

4
WHP-E1-P-D-1005 Flange, connected with 3'' - DC - F - 3015

5
WHP-E1-P-D-1005 Flange, connected with HHP Production Header

6
WHP-E1-P-D-1005 Flange, connected with Test Header
REINSTATEMENT CHECKLIST

Project Name: PROVISION OF CONTRUCTION FOR WHP-E1 FOURS SLOTS EXTENSION Client Doc No.:

Company: JVPC Project No.: E1-4S


Test Pack Name: Process Hydrocarbon Test Pack No.: LTP#1
Installation/ Site: POS Workshop System No.:

Valve Material POS CLIENT


Item Drawing Number Description Location Action Required
iso No. Requirement
Sign Sign
1 WHP-E1-P-D-1042 Blind 3'' - DC -F - 3015 Removed NA
2 WHP-E1-P-D-1005 Blind 14'' - PL - F - 1130 Removed NA
3 WHP-E1-P-D-1005 Flange for venting 8'' - PL - F - 1131 Removed NA
4 WHP-E1-P-D-1042 PG 177B 6'' - PL - F - 1155 Re-install NA

POS JVPC

Name: Name:
Sign: Sign:
Date: Date:
TEST COMPLETION CERTIFICATE

PROVISION OF CONTRUCTION FOR WHP-E1 FOURS


Project Name: Client Doc No.:
SLOTS EXTENSION

Company: JVPC Project No.: E1-4S

Test Pack Name: Process Hydrocarbon Test Pack No.: LTP#1

Installation/ Site: POS Workshop System No.:

Test Complete: Test Pressure: BarG


System Description :

Test Type Nitrogen Leak Test Test Medium

Total Equipment
Item Range Serial Number

Test Pack Remarks


P&ID Remark Comment

POS JVPC
Accepted by : Accepted by :
Signature : Signature :
Date : Date :

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