Professional Documents
Culture Documents
00
REVISION HISTORY
AG&P
CLIENT
AG&P
CLIENT
AG1 Special Economic Zone, Batangas Heavy Fabrication, Yard 1, San Roque, Bauan, Batangas, 4201, Philippines
Phone: +63 (43) 740 5800 l www.agpglobal.com
1
Piping Pressure Test Package
DOCUMENT INDEX
PROJECT : SOLID KILN 4 NEW CEMENT LINE
SYSTEM: AB - Potable Water
EXPANSION PROJECT
TEST PACKAGE: AGP-22050-TP-PIP-E01-1297.00 AREA : 843
2 PG PRESSURE GAUGE
3 F FILLING POINT
4 D DRAINING POINT
5 V VENT POINT
6 B BLINDING POINT
7 C CLOSE POSITION
8 O OPEN POSITION
9 P PLUGGING POINT
11 RI REMOVED INTERNALS
18 TS TEMPORARY SPOOL
N
SHOP MATERIALS
AGP-22050-TP-PIP-E01-1098.00
ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF AG&P IS PROHIBITED.
B
FIELD MATERIALS
6
P/N QTY SIZE (IN) DESCRIPTION ITEM CODE
7 Thd
6 1 ½ AUTOMATIC EXHAUST VALVE
O 8
VG-1
7 1 2 VALVE, CAST IRON, GLOBE, CL125, FF, ASME B16.5, BB-BG-OS&Y, PIPE-VLV-0674
HANDWHEEL OPERATED, ASTM A126 CLASS B, BRONZE TRIM, MSS
SP-70
6 Thd 8 1 ½ VALVE, BRONZE, GLOBE, CL150, NPT, UB-SG-ISRS, HANDWHEEL PIPE-VLV-0666
SEE ISO
AGP-22050-FAD-PIP-E01-3101.97 OPERATED, ASTM B62, BRONZE TRIM, MSS-SP-80
843-16-04-151_S-2
E 1072.479M 9 2 2 GASKET, NON METAL, RF, CL150, NON-ASBESTOS, FLAT RING, PIPE-GSK-0458
N 949.347M GARLOCK, 1.6MM THK
EL +77.700M
10 8 5/8 BOLT, CS, MACHINE, C/W HEAVY HEX NUT, ASTM A307 GR. B, ASTM STRL-FAS-1626
PROPRIETARY AND CONFIDENTIAL
MK-AGP-22050-FAD-PIP-E01-3101.96-2
A194 GR. 2H, ASME B18.2.1, 70MM L
212
20 WELD SUMMARY
3 <3> 2
E 1073.359M
N 948.822M WELD NO. SIZE (IN) TYPE LOCATION WELD NO. SIZE (IN) TYPE LOCATION
EL +77.700M
B 1 2.00 BW SHOP 2 2.00 BW SHOP
3 0.50 OLET SHOP 4 2.00 FW SHOP
O 7
VG-4 5 0.50 TH FIELD 6 0.50 TH FIELD
4
7 0.50 TH FIELD
G9 B10 5 Thd
2"X1/2"NS MK-AGP-22050-FAD-PIP-E01-3101.96-1
F5 G9 B10 3 PIPE CUT LENGTH
S
2 "N
<2> 1 ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS
31
9 1 804 mm 2 2 237 mm 2
3
<1> 1 3 112 mm ½
N 949.019M
19 0
7 88
SHOP RED LINE
1
SEPT 23, 2022 RECEIVED
Sep 24, 2022
2
JM ROXAS
_________________
________
CONST. ENG'G
4
GENERAL NOTES:
1. FOR ALL PIPE SUPPORTS, REFER TO AG&P PIPE SUPPORT FABRICATION DRAWINGS.
2. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE NOTED.
3. SHOP TO PROVIDE CUTTING AND WELDING ALLOWANCE.
4. FLANGE BOLT HOLES SHALL STRADDLE NATURAL CENTERLINES.
5. FOR FIELD FIT−UP WELD (FFW) AND SITE ADJUSTMENT FOR THREADED CONNECTION, 150MM ALREADY ADDED ON PIPE CUT LENGTH.
6. PAINT CODE
A. P1 − PAINTING REQUIRED.
B. INSULATED PIPING − PAINTING NOT REQUIRED. CHANGE
7. PIPE CUT LENGTH FOR PIPE BENDS ARE MANUALLY CALCULATED. AS-BUILT DRAWING
ANY DISCREPANCY, FOLLOW IFC DRAWING. − SHOP WELD FW − FIELD WELD FFW − FIELD FIT−UP WELD NO CHANGE AG&P SIGNATURE
INSPECTION REQUIREMENTS INSULATION REQUIREMENTS IDENTIFICATION DATA PIPING DATA ATLANTIC, GULF & PACIFIC
VALUE INSULATION MAT'L LINE NUMBER 2"−843−AB−151 CONDITION TEMP (°C)
PRESS
(barg)
COMPANY OF MANILA INC.
VISUAL TEST (VT) 100% INSULATION THICK CLIENT DWG. NO. 843-16-04-151_S-1 OPERATING AMB 5.88 CUSTOMER: CEMEX PHILIPPINES - SOLID CEMENT CORPORATION
RADIOGRAPHY (RT) TRACING REQUIREMENTS REV. NO. 0 DESIGN AMB 5
PROJECT: SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT
MAGNETIC PARTICLE TEST (MPT) TRACING CODE REFERENCE P&ID TEST MEDIUM WATER
LIQUID PENETRANT (PT) PAINTING REQUIREMENTS LINE LIST DATA TEST PRESS (barg) 7.5 8.82 PIPING ISOMETRIC DRAWING
SHEET CONTENT:
2"-843-AB-151
ULTRASONIC TESTING (UT) PAINT CODE P1 SYSTEM CODE AB - POTABLE WATER SHOP FIELD
DIA. INCH (Ø)
HARDNESS TESTING CLEANING REQUIREMENTS PIPING CLASS T1 6.5 1.5 STRUCTURE: AREA 843
PWHT N CHEMICAL CLEANING N/A STRESS CALC NO SURFACE AREA (m²) 0.48 J.O.A. 22050 P.O. NO. -
WEIGHT (kg) 27.04 AG&P DWG.NO. REV
19 MAY 2022 ISSUED FOR CONSTRUCTION TLB NVD / EDA MOG
0
N
SHOP MATERIALS
AGP-22050-TP-PIP-E01-1098.00
ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF AG&P IS PROHIBITED.
934
4
39 Thd 2"X1"NS 24
3 WELD SUMMARY
PROPRIETARY AND CONFIDENTIAL
1100
<14> 2 39
MK-AGP-22050-FAD-PIP-E01-3101.97-17 <17> 2
O 55 WELD NO. SIZE (IN) TYPE LOCATION WELD NO. SIZE (IN) TYPE LOCATION
40 Thd 34 Thd 5
1 2.00 SOF SHOP 2 1.00 OLET SHOP
MK-AGP-22050-FAD-PIP-E01-3101.97-14
SCREWED END 3 1.00 OLET SHOP 4 0.50 OLET SHOP
E 1072.479M 35 Thd N 951.112M 5 0.50 OLET SHOP 6 1.00 OLET SHOP
N 952.557M
EL +76.600M
B 9
VG-1
MK-AGP-22050-FAD-PIP-E01-3101.97-10 4 7 1.00 OLET SHOP 8 2.00 BW SHOP
STEM WEST 28 N 950.832M SEE ISO 9 1.00 TH FIELD 10 1.00 TH FIELD
<15> 2 0
SCREWED END AGP-22050-FAD-PIP-E01-3101.96
MK-AGP-22050-FAD-PIP-E01-3101.97-15 S N 950.639M 11 1.00 TH FIELD 12 1.00 TH FIELD
E 1069.859M 20 "N 843-16-04-151_S-1
36 Thd
N 952.172M 26 1/2 5 E 1072.479M 13 1.00 TH FIELD 14 1.00 TH FIELD
EL +77.100M 2"X1/2"NS 3 N 949.347M
25 Thd 19 2"X1"NS N 949.484M EL +77.700M 15 1.00 TH FIELD 16 1.00 TH FIELD
3 4
SCREWED END S
17 0.50 TH FIELD 18 0.50 TH FIELD
E 1072.479M <10> 3 20 2 "N
26
N 951.356M
EL +76.600M
B <13> 3 32 Thd 26 Thd 1/
5 2"X1"NS
19
21
0.50
0.50
TH
TH
FIELD
FIELD
20
22
0.50
0.50
TH
TH
FIELD
FIELD
18 Thd 2"X1/2"NS 4
300
11
MK-AGP-22050-FAD-PIP-E01-3101.97-13 27 Thd 56 23 0.50 TH FIELD 24 0.50 TH FIELD
8 8 17 Thd
25 0.50 TH FIELD 26 0.50 TH FIELD
900
933
31 Thd 30 Thd 19 Thd <6> 3 B 2
27 0.50 TH FIELD 28 0.50 TH FIELD
8 <12> 3 13 Thd F7
13 29 0.50 TH FIELD 30 0.50 TH FIELD
<11> 3 MK-AGP-22050-FAD-PIP-E01-3101.97-6 <4> 2 6
31 0.50 TH FIELD 32 0.50 TH FIELD
MK-AGP-22050-FAD-PIP-E01-3101.97-11 10 28 Thd MK-AGP-22050-FAD-PIP-E01-3101.97-4
60 14 Thd 33 1.00 TH FIELD 34 1.00 TH FIELD
900
934
1
8 SCREWED END 35 1.00 TH FIELD 36 1.00 TH FIELD
E 1069.859M O
1100
1100
<7> 3 N 950.072M 9 Thd 37 1.00 TH FIELD 38 1.00 TH FIELD
MK-AGP-22050-FAD-PIP-E01-3101.97-12 29 Thd EL +77.100M 39 1.00 TH FIELD 40 1.00 TH FIELD
<2> 2
21 Thd 15 Thd
24 Thd
MK-AGP-22050-FAD-PIP-E01-3101.97-7 MK-AGP-22050-FAD-PIP-E01-3101.97-2
300
INSPECTION REQUIREMENTS INSULATION REQUIREMENTS IDENTIFICATION DATA PIPING DATA ATLANTIC, GULF & PACIFIC
VALUE INSULATION MAT'L LINE NUMBER 2"−843−AB−151 CONDITION TEMP (°C)
PRESS
(barg)
COMPANY OF MANILA INC.
VISUAL TEST (VT) 100% INSULATION THICK CLIENT DWG. NO. 843-16-04-151_S-2 OPERATING AMB 5.88 CUSTOMER: CEMEX PHILIPPINES - SOLID CEMENT CORPORATION
RADIOGRAPHY (RT) TRACING REQUIREMENTS REV. NO. 0 DESIGN AMB 5
PROJECT: SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT
MAGNETIC PARTICLE TEST (MPT) TRACING CODE REFERENCE P&ID TEST MEDIUM WATER
LIQUID PENETRANT (PT) PAINTING REQUIREMENTS LINE LIST DATA TEST PRESS (barg) 7.5 8.82 PIPING ISOMETRIC DRAWING
SHEET CONTENT:
2"-843-AB-151
ULTRASONIC TESTING (UT) PAINT CODE P1 SYSTEM CODE AB - POTABLE WATER SHOP FIELD
DIA. INCH (Ø)
HARDNESS TESTING CLEANING REQUIREMENTS PIPING CLASS T1 9 24 STRUCTURE: AREA 843
PWHT N CHEMICAL CLEANING N/A STRESS CALC NO SURFACE AREA (m²) 2.02 J.O.A. 22050 P.O. NO. -
WEIGHT (kg) 54.09 AG&P DWG.NO. REV
20 MAY 2022 ISSUED FOR CONSTRUCTION TLB NVD / EDA MOG
0
N
SHOP MATERIALS
AGP-22050-TP-PIP-E01-1098.00
ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF AG&P IS PROHIBITED.
MK-AGP-22050-FAD-PIP-E01-3101.98-2 5 Thd 1 157 2 PIPE, CS, SCH 40, ERW, BE, ASTM A53 GR.B, ASME B36.10M PIPE-CST-0199
EL +78700M 2 19776 1¼ PIPE CS, SCH 40, ERW, MNPT, ASTM A53 GR.B, ASME B36.10M PIPE-CST-0295
6
3 1819 1 PIPE, CS, SCH 40, ERW, MNPT, ASTM A53 GR.B, A SME B36.10M PIPE-CST-0299
1
4 1 2 x 1¼ REDUCER, CS, CONCENTRIC, SCH 40, BW, WELDED, ASTM A234 GR. PIPE-FIT-1313
4 Thd WPB, ASME B16.9
767
<2> 2
P/N QTY SIZE (IN) DESCRIPTION ITEM CODE
<3> 2 5 2 1¼ COUPLING, MI, FULL, CL300, THREADED, FNPT, ASTM A197, ASME
924
MK-AGP-22050-FAD-PIP-E01-3101.98-1 B16.3
6 Thd 3
MK-AGP-22050-FAD-PIP-E01-3101.98-4 6 2 1¼ ELBOW, MI, 90°, LR, CL300, THREADED, FNPT, ASTM A197, ASME PIPE-FIT-1334
B16.3
5 4
2"X1.1/4"NS 7 1 1¼ x 1 TEE, REDUCING, MI, CL300, THREADED, FNPT, ASTM A197, ASME
1 B16.3
47 2
17
7 Thd 8 1 1¼ VALVE, BRONZE, GLOBE, CL150, NPT, UB-SG-ISRS, HANDWHEEL PIPE-VLV-0669
1.1/4"X1"NS OPERATED, ASTM B62, BRONZE TRIM, MSS-SP-80
<4> 2
157
E 1059.894M
7 <1> 1 9 1 1 VALVE, BRONZE, GLOBE, CL150, NPT, UB-SG-ISRS, HANDWHEEL PIPE-VLV-0414
MK-AGP-22050-FAD-PIP-E01-3101.98-5 OPERATED, ASTM B62, BRONZE TRIM, MSS-SP-80
PROPRIETARY AND CONFIDENTIAL
8 Thd
WELD SUMMARY
11 Thd 5
9 Thd
WELD NO. SIZE (IN) TYPE LOCATION WELD NO. SIZE (IN) TYPE LOCATION
<5> 2 1
10 Thd FW 1 2.00 BW FIELD 2 2.00 BW SHOP
SEE ISO 3 1.25 BW SHOP 4 1.25 TH FIELD
85 17 Thd
48 AGP-22050-FAD-PIP-E01-3101.97 5 1.25 TH FIELD 6 1.25 TH FIELD
843-16-04-151_S-2
N 1072.479M 7 1.25 TH FIELD 8 1.25 TH FIELD
MK-AGP-22050-FAD-PIP-E01-3101.98-8 E 953.302M 9 1.25 TH FIELD 10 1.25 TH FIELD
<9> 3 EL +77.776M
1675
VG-1
MK-AGP-22050-FAD-PIP-E01-3101.98-6 STEM SOUTH PIPE CUT LENGTH
1633
<7> 2
O 19 Thd
ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS
225
N 953.302M
<8> 2 EL +76.800M
16 Thd B D
MK-AGP-22050-FAD-PIP-E01-3101.98-7
SCREWED END
E 1055.009M
N 953.302M
EL +76.800M
GENERAL NOTES: B D
1. FOR ALL PIPE SUPPORTS, REFER TO AG&P PIPE SUPPORT FABRICATION DRAWINGS.
2. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE NOTED.
3. SHOP TO PROVIDE CUTTING AND WELDING ALLOWANCE.
4. FLANGE BOLT HOLES SHALL STRADDLE NATURAL CENTERLINES.
5. FOR FIELD FIT−UP WELD (FFW) AND SITE ADJUSTMENT FOR THREADED CONNECTION, 150MM ALREADY ADDED ON PIPE CUT LENGTH.
6. PAINT CODE
A. P1 − PAINTING REQUIRED.
B. INSULATED PIPING − PAINTING NOT REQUIRED. CHANGE
7. PIPE CUT LENGTH FOR PIPE BENDS ARE MANUALLY CALCULATED. AS-BUILT DRAWING
ANY DISCREPANCY, FOLLOW IFC DRAWING. − SHOP WELD FW − FIELD WELD FFW − FIELD FIT−UP WELD NO CHANGE AG&P SIGNATURE
INSPECTION REQUIREMENTS INSULATION REQUIREMENTS IDENTIFICATION DATA PIPING DATA ATLANTIC, GULF & PACIFIC
VALUE INSULATION MAT'L LINE NUMBER 2"−843−AB−151 CONDITION TEMP (°C)
PRESS
(barg)
COMPANY OF MANILA INC.
VISUAL TEST (VT) 100% INSULATION THICK CLIENT DWG. NO. 843-16-04-151_S-3 OPERATING AMB 5.88 CUSTOMER: CEMEX PHILIPPINES - SOLID CEMENT CORPORATION
RADIOGRAPHY (RT) TRACING REQUIREMENTS REV. NO. 0 DESIGN AMB 5
PROJECT: SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT
MAGNETIC PARTICLE TEST (MPT) TRACING CODE REFERENCE P&ID TEST MEDIUM WATER
LIQUID PENETRANT (PT) PAINTING REQUIREMENTS LINE LIST DATA TEST PRESS (barg) 7.5 8.82 PIPING ISOMETRIC DRAWING
SHEET CONTENT:
2"-843-AB-151
ULTRASONIC TESTING (UT) PAINT CODE P1 SYSTEM CODE AB - POTABLE WATER SHOP FIELD
DIA. INCH (Ø)
HARDNESS TESTING CLEANING REQUIREMENTS PIPING CLASS T1 3.25 22.25 STRUCTURE: AREA 843
PWHT N CHEMICAL CLEANING N/A STRESS CALC NO SURFACE AREA (m²) 2.96 1 02 JUN 2022 UPDATE PIPE CUT LENGTH TLB NVD / EDA MOG J.O.A. 22050 P.O. NO. -
WEIGHT (kg) 1 79.30 AG&P DWG.NO. REV
19 MAY 2022 ISSUED FOR CONSTRUCTION TLB NVD / EDA MOG
0
Report No :
Line Inspection Summary List Date :
Page : of
Shop Field
Radiographic
Isometric / Spool Information Welding Details Mat'l Information Item 1 Mat'l Information Item 2
Testing Liquid Magnetic
VI Ferrite PMI Report PWHT HT Report
Penetrant Particle
AG&P Isometric Rev. Piping Mat'l Spool Joint Joint Date Welder Welder Material Material Result RT Report Report No. No. Report No. No.
Line No. Size Sch WPS No. Heat No. Heat No. Result Report No. Report No.
Drawing No. No. Class Type No. No. Type Welded Code 1 Code 2 Specification Specification No.
Name
Signature
Date
Rev. 1, 08-Sept-2022
AGP-00000-FR-X-91-0001.00
PRESSURE TEST CHECKLIST
Sheet __ of __
REMARKS
DESCRIPTION
OPERATING PRESSURE
TEST PRESSURE
TEST MEDIUM
TIME STARTED
HOLDING TIME
SURFACE TEMPERATURE
AMBIENT TEMPERATURE
REMARKS
SIGN
DATE
PROJECT : J. O. A. No. :
CUSTOMER : DATE :
MODULE No. :
CLEANING METHOD
CLEANING RESULT
ACCEPTED REJECTED
CLEANING LIMIT/EXTENT
FROM :
TO :
REMARKS
PREPARED BY WITNESSED BY
NAME
SIGN
DATE
PROJECT : J. O. A No. :
PREPARED BY APPROVED BY
SIGN
NAME
DATE
FINAL ACCEPTANCE
REMARKS
NAME
SIGN
DATE
Negative to Indication
Source-film-weld position
Misalignment (MA)
Lack of Fusion (LF)
Excessive Scatter
Viewing (S or C)
Undercut (UC)
Porosity (PR)
Sensitivity
Crack (CR)
Accepted
Rejected
Density
Others
Line No. / Weld
Code
REMARKS
Identification
NDE LEVEL I/II (ASNT) NDE LEVEL II (ASNT) CUSTOMER / TPI REP.
NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 1, 04 Nov. 2019
AGP-00000-FR-N-13-0002.00
LIQUID PENETRANT EXAMINATION
REPORT Sheet of
WELDING
DESCRIPTION PROCESS /
DRAWING JOINT NO. DISCONTINUITIES DISPOSITION
(SHOP MARK) WELDER'S
CODE
NOTE:
CHEMICAL BRAND BATCH NO.
REPORT
Sheet of
(ATTACHMENT)
Report No.
SKETCH OF INDICATION
Calibration Information
Unit Under Test (UUT) Standard Identification Quality Records
Calibration Data
Calibration Notes
Sign
Name
Date
Calibration Approval
Remarks
Sign
Name
Date
B : Testing can proceed. Corrective action to be completed and punchlist cleared after test. ITEM NO. :
PRE-HYDROTEST POST HYDROTEST
NAME
SIGN
DATE