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Document No.: AGP-22050-TP-PIP-E01-1297.

00

Document Title.: TEST PACKAGE

Project: SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT

Client: CEMEX PHILIPPINES - SOLID CEMENT CORPORATION

SYSTEM AB - Potable Water AREA 843

TEST TYPE HYDROSTATIC TEST MEDIUM WATER

TEST PRESSURE 8.82 Barg OPERATING PRESSURE 5.88 Barg

REVISION HISTORY

Rev. Description Date Prepared by Checked by Approved by

RELEASED FOR TESTING

Action by Name Signature Date

AG&P

CLIENT

RELEASED FOR ACCEPTANCE

Action by Name Signature Date

AG&P

CLIENT

AG1 Special Economic Zone, Batangas Heavy Fabrication, Yard 1, San Roque, Bauan, Batangas, 4201, Philippines
Phone: +63 (43) 740 5800 l www.agpglobal.com

1
Piping Pressure Test Package

DOCUMENT INDEX
PROJECT : SOLID KILN 4 NEW CEMENT LINE
SYSTEM: AB - Potable Water
EXPANSION PROJECT
TEST PACKAGE: AGP-22050-TP-PIP-E01-1297.00 AREA : 843

DOCUMENT TITLE YES N/A

1 TEST PACK INFORMATION SYMBOL MATRIX  


2 ISOMETRIC DRAWING LIST  
3 HIGHLIGHTED LINE LIST  
4 MARKED-UP ISOMETRIC DRAWING  
5 MARKED-UP P&ID  
6 LINE INSPECTION SUMMARY LIST  
7 PRESSURE TEST CHECKLIST  
8 PRESSURE TEST REPORT  
9 LINE/SYSTEM CLEANING REPORT  
10 DISMANTLING AND REINSTATEMENT CHECKLIST  
11 PRESSURE TEST REGISTER  
12 RADIOGRAPHIC EXAMINATION REPORT  
13 LIQUID PENETRANT EXAMINATION REPORT  
14 CALIBRATION REPORT  
15 PUNCHLIST  

Test Pakage No.: AGP-22050-TP-PIP-E01-1297.00


Piping Pressure Test Package
2
Piping Pressure Test Package

TEST PACK INFORMATION SYMBOL MATRIX


ITEM NO. SYMBOL DESCRIPTION

1 PSV LOCATION OF PSV

2 PG PRESSURE GAUGE

3 F FILLING POINT

4 D DRAINING POINT

5 V VENT POINT

6 B BLINDING POINT

7 C CLOSE POSITION

8 O OPEN POSITION

9 P PLUGGING POINT

10 R REMOVED FOR HYDRO TEST

11 RI REMOVED INTERNALS

12 WC WELD CAP FOR HYDRO TEST

13 TP TEST PLUG FOR HYDRO TEST

14 TC THREADED CAP FOR HYDRO TEST

15 THP THREADED PLUG

16 HA HOSE WITH ADAPTOR

17 S TO BE SERIES WITH/TO BE TESTED WITH

18 TS TEMPORARY SPOOL

19 TEST BOUNDARY / LIMIT INDICATOR

TEST MANIFOLD W/ PRESSURE INDICATOR AND RELIEF


20 TM
VALVE AT LOWEST POINT

Test Pakage No.: AGP-22050-TP-PIP-E01-1297.00


Piping Pressure Test Package
3
Piping Pressure Test Package

ISOMETRIC DRAWING LIST

PROJECT : SOLID KILN 4 NEW CEMENT LINE


SYSTEM: AB - Potable Water
EXPANSION PROJECT

TEST PACKAGE: AGP-22050-TP-PIP-E01-1297.00 AREA : 843

NO ISOMETRIC DRAWING NO. LINE NUMBER REV. NO.

1 AGP-22050-FAD-PIP-E01-3101.96 2"-843-AB-151 REV.0


2 AGP-22050-FAD-PIP-E01-3101.97 2"-843-AB-151 REV.0
3 AGP-22050-FAD-PIP-E01-3101.98 2"-843-AB-151 REV.1

Test Pakage No.: AGP-22050-TP-PIP-E01-1297.00


Piping Pressure Test Package
4
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ATLANTIC GULF & PACIFIC COMPANY.

N
SHOP MATERIALS
AGP-22050-TP-PIP-E01-1098.00
ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF AG&P IS PROHIBITED.

P/N QTY SIZE (IN) DESCRIPTION ITEM CODE


SMLS A106 6265-036-2319
1 1041 2 PIPE, CS, SCH 40, ERW, BE, ASTM A53 GR.B, ASME B36.10M PIPE-CST-0199
SMLS TEMP-PIPE-0056
2 112 ½ PIPE CS, SCH 40, ERW, MNPT, ASTM A53 GR.B, ASME B36.10M PIPE-CST-0292
6265-036-2173
3 1 2x½ THREDOLET, CS, CL 3000, NPT, ASTM A105 PIPE-FIT-0447
SMLS 6265-036-1874
4 1 2 ELBOW, CS, 90°, LR, SCH 40, WELDED, BW, ASTM A234 GR.WPB, PIPE-FIT-1305
R ASME B16.9
6265-036-2067
5 1 2 FLANGE, CS, SLIP-ON, CL150, RF, ASTM A105, ASME B16.5 PIPE-FLG-0344

B
FIELD MATERIALS
6
P/N QTY SIZE (IN) DESCRIPTION ITEM CODE
7 Thd
6 1 ½ AUTOMATIC EXHAUST VALVE
O 8
VG-1
7 1 2 VALVE, CAST IRON, GLOBE, CL125, FF, ASME B16.5, BB-BG-OS&Y, PIPE-VLV-0674
HANDWHEEL OPERATED, ASTM A126 CLASS B, BRONZE TRIM, MSS
SP-70
6 Thd 8 1 ½ VALVE, BRONZE, GLOBE, CL150, NPT, UB-SG-ISRS, HANDWHEEL PIPE-VLV-0666
SEE ISO
AGP-22050-FAD-PIP-E01-3101.97 OPERATED, ASTM B62, BRONZE TRIM, MSS-SP-80
843-16-04-151_S-2
E 1072.479M 9 2 2 GASKET, NON METAL, RF, CL150, NON-ASBESTOS, FLAT RING, PIPE-GSK-0458
N 949.347M GARLOCK, 1.6MM THK
EL +77.700M
10 8 5/8 BOLT, CS, MACHINE, C/W HEAVY HEX NUT, ASTM A307 GR. B, ASTM STRL-FAS-1626
PROPRIETARY AND CONFIDENTIAL

MK-AGP-22050-FAD-PIP-E01-3101.96-2
A194 GR. 2H, ASME B18.2.1, 70MM L
212

20 WELD SUMMARY
3 <3> 2
E 1073.359M
N 948.822M WELD NO. SIZE (IN) TYPE LOCATION WELD NO. SIZE (IN) TYPE LOCATION
EL +77.700M
B 1 2.00 BW SHOP 2 2.00 BW SHOP
3 0.50 OLET SHOP 4 2.00 FW SHOP
O 7
VG-4 5 0.50 TH FIELD 6 0.50 TH FIELD
4
7 0.50 TH FIELD
G9 B10 5 Thd
2"X1/2"NS MK-AGP-22050-FAD-PIP-E01-3101.96-1
F5 G9 B10 3 PIPE CUT LENGTH
S
2 "N
<2> 1 ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS
31
9 1 804 mm 2 2 237 mm 2
3
<1> 1 3 112 mm ½

N 949.019M

19 0
7 88
SHOP RED LINE

1
SEPT 23, 2022 RECEIVED
Sep 24, 2022
2
JM ROXAS
_________________
________
CONST. ENG'G
4

GENERAL NOTES:
1. FOR ALL PIPE SUPPORTS, REFER TO AG&P PIPE SUPPORT FABRICATION DRAWINGS.
2. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE NOTED.
3. SHOP TO PROVIDE CUTTING AND WELDING ALLOWANCE.
4. FLANGE BOLT HOLES SHALL STRADDLE NATURAL CENTERLINES.
5. FOR FIELD FIT−UP WELD (FFW) AND SITE ADJUSTMENT FOR THREADED CONNECTION, 150MM ALREADY ADDED ON PIPE CUT LENGTH.
6. PAINT CODE
A. P1 − PAINTING REQUIRED.
B. INSULATED PIPING − PAINTING NOT REQUIRED. CHANGE
7. PIPE CUT LENGTH FOR PIPE BENDS ARE MANUALLY CALCULATED. AS-BUILT DRAWING
ANY DISCREPANCY, FOLLOW IFC DRAWING. − SHOP WELD FW − FIELD WELD FFW − FIELD FIT−UP WELD NO CHANGE AG&P SIGNATURE

INSPECTION REQUIREMENTS INSULATION REQUIREMENTS IDENTIFICATION DATA PIPING DATA ATLANTIC, GULF & PACIFIC
VALUE INSULATION MAT'L LINE NUMBER 2"−843−AB−151 CONDITION TEMP (°C)
PRESS
(barg)
COMPANY OF MANILA INC.
VISUAL TEST (VT) 100% INSULATION THICK CLIENT DWG. NO. 843-16-04-151_S-1 OPERATING AMB 5.88 CUSTOMER: CEMEX PHILIPPINES - SOLID CEMENT CORPORATION
RADIOGRAPHY (RT) TRACING REQUIREMENTS REV. NO. 0 DESIGN AMB 5
PROJECT: SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT
MAGNETIC PARTICLE TEST (MPT) TRACING CODE REFERENCE P&ID TEST MEDIUM WATER

LIQUID PENETRANT (PT) PAINTING REQUIREMENTS LINE LIST DATA TEST PRESS (barg) 7.5 8.82 PIPING ISOMETRIC DRAWING
SHEET CONTENT:
2"-843-AB-151
ULTRASONIC TESTING (UT) PAINT CODE P1 SYSTEM CODE AB - POTABLE WATER SHOP FIELD
DIA. INCH (Ø)
HARDNESS TESTING CLEANING REQUIREMENTS PIPING CLASS T1 6.5 1.5 STRUCTURE: AREA 843

PWHT N CHEMICAL CLEANING N/A STRESS CALC NO SURFACE AREA (m²) 0.48 J.O.A. 22050 P.O. NO. -
WEIGHT (kg) 27.04 AG&P DWG.NO. REV
19 MAY 2022 ISSUED FOR CONSTRUCTION TLB NVD / EDA MOG
0

REV. DATE DESCRIPTION DRAWN BY CHK'D. BY APR'D. BY AGP−22050−FAD−PIP−E01−3101.96 0


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ATLANTIC GULF & PACIFIC COMPANY.

N
SHOP MATERIALS
AGP-22050-TP-PIP-E01-1098.00
ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF AG&P IS PROHIBITED.

SEE ISO P/N QTY SIZE (IN) DESCRIPTION ITEM CODE


AGP-22050-FAD-PIP-E01-3101.98
843-16-04-151_S-3
E 1072.479M 1 3872 2 PIPE, CS, SCH 40, ERW, BE, ASTM A53 GR.B, ASME B36.10M PIPE-CST-0199
N 953.302M
EL +77.776M 2 3999 1 PIPE, CS, SCH 40, ERW, MNPT, ASTM A53 GR.B, ASME B36.10M PIPE-CST-0299
3 9168 ½ PIPE CS, SCH 40, ERW, MNPT, ASTM A53 GR.B, ASME B36.10M PIPE-CST-0292
4 4 2x1 THREDOLET, CS, CL 3000, NPT, ASTM A105 PIPE-FIT-1342
MK-AGP-22050-FAD-PIP-E01-3101.97-1 5 2 2x½ THREDOLET, CS, CL 3000, NPT, ASTM A105 PIPE-FIT-0447
N 952.557M 6 1 2 ELBOW, CS, 90°, LR, SCH 40, WELDED, BW, ASTM A234 GR.WPB, PIPE-FIT-1305
ASME B16.9
6 2"X1"NS 7 1 2 FLANGE, CS, SLIP-ON, CL150, RF, ASTM A105, ASME B16.5 PIPE-FLG-0344
8 4
<1> 1 7 N 951.356M FIELD MATERIALS
12
0 2
6
P/N QTY SIZE (IN) DESCRIPTION ITEM CODE
O 907 37 Thd 8 6 ½ ELBOW, MI, 90°, LR, CL300, THREADED, FNPT, ASTM A197, ASME PIPE-FIT-1331
1100

MK-AGP-22050-FAD-PIP-E01-3101.97-16 <16> 2 B16.3


38 Thd 9 4 1 VALVE, BRONZE, GLOBE, CL150, NPT, UB-SG-ISRS, HANDWHEEL PIPE-VLV-0414
33 Thd
VG-1 OPERATED, ASTM B62, BRONZE TRIM, MSS-SP-80
STEM WEST
9

934
4
39 Thd 2"X1"NS 24
3 WELD SUMMARY
PROPRIETARY AND CONFIDENTIAL

1100

<14> 2 39
MK-AGP-22050-FAD-PIP-E01-3101.97-17 <17> 2
O 55 WELD NO. SIZE (IN) TYPE LOCATION WELD NO. SIZE (IN) TYPE LOCATION
40 Thd 34 Thd 5
1 2.00 SOF SHOP 2 1.00 OLET SHOP
MK-AGP-22050-FAD-PIP-E01-3101.97-14
SCREWED END 3 1.00 OLET SHOP 4 0.50 OLET SHOP
E 1072.479M 35 Thd N 951.112M 5 0.50 OLET SHOP 6 1.00 OLET SHOP
N 952.557M
EL +76.600M
B 9
VG-1
MK-AGP-22050-FAD-PIP-E01-3101.97-10 4 7 1.00 OLET SHOP 8 2.00 BW SHOP
STEM WEST 28 N 950.832M SEE ISO 9 1.00 TH FIELD 10 1.00 TH FIELD
<15> 2 0
SCREWED END AGP-22050-FAD-PIP-E01-3101.96
MK-AGP-22050-FAD-PIP-E01-3101.97-15 S N 950.639M 11 1.00 TH FIELD 12 1.00 TH FIELD
E 1069.859M 20 "N 843-16-04-151_S-1
36 Thd
N 952.172M 26 1/2 5 E 1072.479M 13 1.00 TH FIELD 14 1.00 TH FIELD
EL +77.100M 2"X1/2"NS 3 N 949.347M
25 Thd 19 2"X1"NS N 949.484M EL +77.700M 15 1.00 TH FIELD 16 1.00 TH FIELD
3 4
SCREWED END S
17 0.50 TH FIELD 18 0.50 TH FIELD
E 1072.479M <10> 3 20 2 "N
26
N 951.356M
EL +76.600M
B <13> 3 32 Thd 26 Thd 1/
5 2"X1"NS
19
21
0.50
0.50
TH
TH
FIELD
FIELD
20
22
0.50
0.50
TH
TH
FIELD
FIELD
18 Thd 2"X1/2"NS 4
300

11
MK-AGP-22050-FAD-PIP-E01-3101.97-13 27 Thd 56 23 0.50 TH FIELD 24 0.50 TH FIELD
8 8 17 Thd
25 0.50 TH FIELD 26 0.50 TH FIELD
900

933
31 Thd 30 Thd 19 Thd <6> 3 B 2
27 0.50 TH FIELD 28 0.50 TH FIELD
8 <12> 3 13 Thd F7
13 29 0.50 TH FIELD 30 0.50 TH FIELD
<11> 3 MK-AGP-22050-FAD-PIP-E01-3101.97-6 <4> 2 6
31 0.50 TH FIELD 32 0.50 TH FIELD
MK-AGP-22050-FAD-PIP-E01-3101.97-11 10 28 Thd MK-AGP-22050-FAD-PIP-E01-3101.97-4
60 14 Thd 33 1.00 TH FIELD 34 1.00 TH FIELD
900

934
1
8 SCREWED END 35 1.00 TH FIELD 36 1.00 TH FIELD
E 1069.859M O

1100
1100
<7> 3 N 950.072M 9 Thd 37 1.00 TH FIELD 38 1.00 TH FIELD
MK-AGP-22050-FAD-PIP-E01-3101.97-12 29 Thd EL +77.100M 39 1.00 TH FIELD 40 1.00 TH FIELD
<2> 2
21 Thd 15 Thd
24 Thd
MK-AGP-22050-FAD-PIP-E01-3101.97-7 MK-AGP-22050-FAD-PIP-E01-3101.97-2
300

20 Thd <8> 3 10 Thd 9


9 PIPE CUT LENGTH
VG-1
8 VG-1 STEM WEST
STEM WEST <3> 2
MK-AGP-22050-FAD-PIP-E01-3101.97-9 <9> 3 11 Thd ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS
76
0
23 Thd <5> 2
MK-AGP-22050-FAD-PIP-E01-3101.97-3 1 3872 mm 2 2 888 mm 1
8 3 112 mm 1 4 887 mm 1
MK-AGP-22050-FAD-PIP-E01-3101.97-8 12 Thd
22 Thd 5 113 mm 1 6 2561 mm ½
SCREWED END
E 1072.479M 7 865 mm ½ 8 725 mm ½
MK-AGP-22050-FAD-PIP-E01-3101.97-5 N 949.484M
EL +76.600M 9 283 mm ½ 10 2561 mm ½
16 Thd 11 865 mm ½ 12 1025 mm ½
SCREWED END 13 283 mm ½ 14 888 mm 1
E 1072.479M 15 112 mm 1 16 861 mm 1
N 950.639M
EL +76.600M 17 139 mm 1
GENERAL NOTES: B
1. FOR ALL PIPE SUPPORTS, REFER TO AG&P PIPE SUPPORT FABRICATION DRAWINGS.
2. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE NOTED.
3. SHOP TO PROVIDE CUTTING AND WELDING ALLOWANCE.
4. FLANGE BOLT HOLES SHALL STRADDLE NATURAL CENTERLINES.
5. FOR FIELD FIT−UP WELD (FFW) AND SITE ADJUSTMENT FOR THREADED CONNECTION, 150MM ALREADY ADDED ON PIPE CUT LENGTH.
6. PAINT CODE
A. P1 − PAINTING REQUIRED.
B. INSULATED PIPING − PAINTING NOT REQUIRED. CHANGE
7. PIPE CUT LENGTH FOR PIPE BENDS ARE MANUALLY CALCULATED. AS-BUILT DRAWING
ANY DISCREPANCY, FOLLOW IFC DRAWING. − SHOP WELD FW − FIELD WELD FFW − FIELD FIT−UP WELD NO CHANGE AG&P SIGNATURE

INSPECTION REQUIREMENTS INSULATION REQUIREMENTS IDENTIFICATION DATA PIPING DATA ATLANTIC, GULF & PACIFIC
VALUE INSULATION MAT'L LINE NUMBER 2"−843−AB−151 CONDITION TEMP (°C)
PRESS
(barg)
COMPANY OF MANILA INC.
VISUAL TEST (VT) 100% INSULATION THICK CLIENT DWG. NO. 843-16-04-151_S-2 OPERATING AMB 5.88 CUSTOMER: CEMEX PHILIPPINES - SOLID CEMENT CORPORATION
RADIOGRAPHY (RT) TRACING REQUIREMENTS REV. NO. 0 DESIGN AMB 5
PROJECT: SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT
MAGNETIC PARTICLE TEST (MPT) TRACING CODE REFERENCE P&ID TEST MEDIUM WATER

LIQUID PENETRANT (PT) PAINTING REQUIREMENTS LINE LIST DATA TEST PRESS (barg) 7.5 8.82 PIPING ISOMETRIC DRAWING
SHEET CONTENT:
2"-843-AB-151
ULTRASONIC TESTING (UT) PAINT CODE P1 SYSTEM CODE AB - POTABLE WATER SHOP FIELD
DIA. INCH (Ø)
HARDNESS TESTING CLEANING REQUIREMENTS PIPING CLASS T1 9 24 STRUCTURE: AREA 843

PWHT N CHEMICAL CLEANING N/A STRESS CALC NO SURFACE AREA (m²) 2.02 J.O.A. 22050 P.O. NO. -
WEIGHT (kg) 54.09 AG&P DWG.NO. REV
20 MAY 2022 ISSUED FOR CONSTRUCTION TLB NVD / EDA MOG
0

REV. DATE DESCRIPTION DRAWN BY CHK'D. BY APR'D. BY AGP−22050−FAD−PIP−E01−3101.97 0


THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ATLANTIC GULF & PACIFIC COMPANY.

N
SHOP MATERIALS
AGP-22050-TP-PIP-E01-1098.00
ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF AG&P IS PROHIBITED.

P/N QTY SIZE (IN) DESCRIPTION ITEM CODE

MK-AGP-22050-FAD-PIP-E01-3101.98-2 5 Thd 1 157 2 PIPE, CS, SCH 40, ERW, BE, ASTM A53 GR.B, ASME B36.10M PIPE-CST-0199
EL +78700M 2 19776 1¼ PIPE CS, SCH 40, ERW, MNPT, ASTM A53 GR.B, ASME B36.10M PIPE-CST-0295
6
3 1819 1 PIPE, CS, SCH 40, ERW, MNPT, ASTM A53 GR.B, A SME B36.10M PIPE-CST-0299
1
4 1 2 x 1¼ REDUCER, CS, CONCENTRIC, SCH 40, BW, WELDED, ASTM A234 GR. PIPE-FIT-1313
4 Thd WPB, ASME B16.9

MK-AGP-22050-FAD-PIP-E01-3101.98-3 FIELD MATERIALS

767
<2> 2
P/N QTY SIZE (IN) DESCRIPTION ITEM CODE

<3> 2 5 2 1¼ COUPLING, MI, FULL, CL300, THREADED, FNPT, ASTM A197, ASME

924
MK-AGP-22050-FAD-PIP-E01-3101.98-1 B16.3
6 Thd 3
MK-AGP-22050-FAD-PIP-E01-3101.98-4 6 2 1¼ ELBOW, MI, 90°, LR, CL300, THREADED, FNPT, ASTM A197, ASME PIPE-FIT-1334
B16.3
5 4
2"X1.1/4"NS 7 1 1¼ x 1 TEE, REDUCING, MI, CL300, THREADED, FNPT, ASTM A197, ASME
1 B16.3
47 2
17
7 Thd 8 1 1¼ VALVE, BRONZE, GLOBE, CL150, NPT, UB-SG-ISRS, HANDWHEEL PIPE-VLV-0669
1.1/4"X1"NS OPERATED, ASTM B62, BRONZE TRIM, MSS-SP-80
<4> 2

157
E 1059.894M
7 <1> 1 9 1 1 VALVE, BRONZE, GLOBE, CL150, NPT, UB-SG-ISRS, HANDWHEEL PIPE-VLV-0414
MK-AGP-22050-FAD-PIP-E01-3101.98-5 OPERATED, ASTM B62, BRONZE TRIM, MSS-SP-80
PROPRIETARY AND CONFIDENTIAL

8 Thd

WELD SUMMARY
11 Thd 5
9 Thd
WELD NO. SIZE (IN) TYPE LOCATION WELD NO. SIZE (IN) TYPE LOCATION
<5> 2 1
10 Thd FW 1 2.00 BW FIELD 2 2.00 BW SHOP
SEE ISO 3 1.25 BW SHOP 4 1.25 TH FIELD
85 17 Thd
48 AGP-22050-FAD-PIP-E01-3101.97 5 1.25 TH FIELD 6 1.25 TH FIELD
843-16-04-151_S-2
N 1072.479M 7 1.25 TH FIELD 8 1.25 TH FIELD
MK-AGP-22050-FAD-PIP-E01-3101.98-8 E 953.302M 9 1.25 TH FIELD 10 1.25 TH FIELD
<9> 3 EL +77.776M
1675

<6> 2 11 1.25 TH FIELD 12 1.25 TH FIELD


13 1.25 TH FIELD 14 1.25 TH FIELD
12 Thd
15 1.25 TH FIELD 16 1.25 TH FIELD
6 18 Thd 17 1.00 TH FIELD 18 1.00 TH FIELD
13 Thd 19 1.00 TH FIELD 20 1.00 TH FIELD
9
1900

VG-1
MK-AGP-22050-FAD-PIP-E01-3101.98-6 STEM SOUTH PIPE CUT LENGTH
1633

<7> 2
O 19 Thd
ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS
225

14 Thd <10> 3 1 157 mm 2 2 663 mm 1¼


3 6000 mm 1¼ 4 6000 mm 1¼
MK-AGP-22050-FAD-PIP-E01-3101.98-9 5 1 474 mm 1¼ 6 4834 mm 1¼
8 20 Thd 1
1900

VG-1 7 1605 mm 1¼ 8 201 mm 1¼


STEM EAST 9 1 1648 mm 1 10 171 mm 1

O 15 Thd SCREWED END


E 1059.894M
267

N 953.302M
<8> 2 EL +76.800M

16 Thd B D
MK-AGP-22050-FAD-PIP-E01-3101.98-7

SCREWED END
E 1055.009M
N 953.302M
EL +76.800M

GENERAL NOTES: B D
1. FOR ALL PIPE SUPPORTS, REFER TO AG&P PIPE SUPPORT FABRICATION DRAWINGS.
2. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE NOTED.
3. SHOP TO PROVIDE CUTTING AND WELDING ALLOWANCE.
4. FLANGE BOLT HOLES SHALL STRADDLE NATURAL CENTERLINES.
5. FOR FIELD FIT−UP WELD (FFW) AND SITE ADJUSTMENT FOR THREADED CONNECTION, 150MM ALREADY ADDED ON PIPE CUT LENGTH.
6. PAINT CODE
A. P1 − PAINTING REQUIRED.
B. INSULATED PIPING − PAINTING NOT REQUIRED. CHANGE
7. PIPE CUT LENGTH FOR PIPE BENDS ARE MANUALLY CALCULATED. AS-BUILT DRAWING
ANY DISCREPANCY, FOLLOW IFC DRAWING. − SHOP WELD FW − FIELD WELD FFW − FIELD FIT−UP WELD NO CHANGE AG&P SIGNATURE

INSPECTION REQUIREMENTS INSULATION REQUIREMENTS IDENTIFICATION DATA PIPING DATA ATLANTIC, GULF & PACIFIC
VALUE INSULATION MAT'L LINE NUMBER 2"−843−AB−151 CONDITION TEMP (°C)
PRESS
(barg)
COMPANY OF MANILA INC.
VISUAL TEST (VT) 100% INSULATION THICK CLIENT DWG. NO. 843-16-04-151_S-3 OPERATING AMB 5.88 CUSTOMER: CEMEX PHILIPPINES - SOLID CEMENT CORPORATION
RADIOGRAPHY (RT) TRACING REQUIREMENTS REV. NO. 0 DESIGN AMB 5
PROJECT: SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT
MAGNETIC PARTICLE TEST (MPT) TRACING CODE REFERENCE P&ID TEST MEDIUM WATER

LIQUID PENETRANT (PT) PAINTING REQUIREMENTS LINE LIST DATA TEST PRESS (barg) 7.5 8.82 PIPING ISOMETRIC DRAWING
SHEET CONTENT:
2"-843-AB-151
ULTRASONIC TESTING (UT) PAINT CODE P1 SYSTEM CODE AB - POTABLE WATER SHOP FIELD
DIA. INCH (Ø)
HARDNESS TESTING CLEANING REQUIREMENTS PIPING CLASS T1 3.25 22.25 STRUCTURE: AREA 843

PWHT N CHEMICAL CLEANING N/A STRESS CALC NO SURFACE AREA (m²) 2.96 1 02 JUN 2022 UPDATE PIPE CUT LENGTH TLB NVD / EDA MOG J.O.A. 22050 P.O. NO. -
WEIGHT (kg) 1 79.30 AG&P DWG.NO. REV
19 MAY 2022 ISSUED FOR CONSTRUCTION TLB NVD / EDA MOG
0

REV. DATE DESCRIPTION DRAWN BY CHK'D. BY APR'D. BY AGP−22050−FAD−PIP−E01−3101.98 1


AGP-22050-FRM-IAT-Q01-0013.00

Report No :
Line Inspection Summary List Date :
Page : of
Shop Field
Radiographic
Isometric / Spool Information Welding Details Mat'l Information Item 1 Mat'l Information Item 2
Testing Liquid Magnetic
VI Ferrite PMI Report PWHT HT Report
Penetrant Particle
AG&P Isometric Rev. Piping Mat'l Spool Joint Joint Date Welder Welder Material Material Result RT Report Report No. No. Report No. No.
Line No. Size Sch WPS No. Heat No. Heat No. Result Report No. Report No.
Drawing No. No. Class Type No. No. Type Welded Code 1 Code 2 Specification Specification No.

Record Acceptance QC Inspector QC Supervisor Customer Representative

Name

Signature

Date
Rev. 1, 08-Sept-2022
AGP-00000-FR-X-91-0001.00
PRESSURE TEST CHECKLIST
Sheet __ of __

LINE SERVICE : P& ID :


REV. No. :
ISO / ORTHO DWG. : DATE :

ACTIVITY YES NO N/A

1 BEFORE PRESSURE TEST


1.1 Correct drawing revision.
1.2 Piping conforms to drawing.
1.3 Instrument piping to first Block Valve.
1.4 Equipment isolated.
1.5 Valves test thru or remove.
1.6 System supports adequate for hydro test.
1.7 Spring cans blocked.
1.8 Welding complete.
1.9 Radiographic Test complete.
1.10 Liquid Penetrant Test complete.
1.11 Ultrasonic Test complete.
1.12 Magnetic Particle Test complete.
1.13 Post Weld Heat Treatment complete.
1.14 Positive Material Identification complete.
1.15 Hardness Testing complete.
1.16 Water analysis complete.
1.17 Coordinates acceptable.
1.18 Pressure gauge calibration & calibration certificate correct.
2 DURING PRESSURE TEST
2.1 Ambient conditions suitable for hydro test.
2.2 Systems vented during filling.
2.3 Gauge installed as near low point as practical.
2.4 Test media acceptable. (e.g. Quality, Temperature)
3 AFTER PRESSURE TEST
3.1 Flush lowest point possible.
3.2 Vent during draining system.
3.3 Dry systems.
3.4 Seal weld threaded vent/drains.
3.5 Pull blinds.
3.6 Set spring hanges.
3.7 Air blowing.

REMARKS

INSPECTION CARRIED OUT BY CHECKED BY APPROVED BY


PRESSURE TEST SUPERVISOR QC INSPECTOR CUSTOMER'S REPRESENTATIVE
NAME
SIGN
DATE

Rev. 0, 30 Jul 2019


AGP-22050-FRM-
IAT-Q01-0017.00
PRESSURE TEST REPORT
Sheet of

PROJECT : REPORT No. :

J. O. A. No. / CUSTOMER : DATE :

DESCRIPTION

TEST PACKAGE No. : TYPE OF TEST :


EQUIPMENT No./NAME : PART TESTED :
LINE No. : DATE TESTED :

OPERATING PRESSURE

TEST PRESSURE

PRESSURE GAUGE SERIAL No. 1) 2)

TEST MEDIUM

TIME STARTED

HOLDING TIME

SURFACE TEMPERATURE

AMBIENT TEMPERATURE

TEST RESULTS ACCEPTED REJECTED

REMARKS

PRESSURE / HYDRO TEST


QC INSPECTOR QC SUPERVISOR CUSTOMER'S REP
SUPERVISOR

SIGN

DATE

Rev. 0, 25 Oct 2022


AGP-00000-FR-X-91-
0005.00
LINE / SYSTEM CLEANING REPORT
Sheet of

PROJECT : J. O. A. No. :
CUSTOMER : DATE :
MODULE No. :

LINE/SYSTEM CLEANING DATA

LINE SERVICE/SYSTEM : TEST PACKAGE No. :


LINE No. : LEAK/PRESSURE TEST
ISOMETRIC DRAWING No. : REPORT No. :
P & ID No. :

CLEANING METHOD

WATER FLUSHING STEAM BLOWING AIR BLOWING

CLEANING RESULT

ACCEPTED REJECTED

CLEANING LIMIT/EXTENT

FROM :

TO :

REMARKS

PREPARED BY WITNESSED BY

NAME
SIGN
DATE

Rev. 0, 16 Mar 2021


AGP-00000-FR-X-91-
0007-00
DISMANTLING AND REINSTATEMENT SHEET
Sheet of

PROJECT : J. O. A No. :

TEST PACKAGE : DURATION :

TYPE OF TEST : TEST PRESSURE :

DESIGN PRESSURE : REVISION :

P & ID No. : DATE :

ITEMS FOR DISMANTLING/REINSTATEMENT

PREPARED BY APPROVED BY
SIGN
NAME
DATE

FINAL ACCEPTANCE

REMARKS

PIPING ENGINEER SUPERVISOR QC INSPECTOR CUSTOMER'S REP.


SIGN
NAME
DATE

Rev. 0, 21 Mar 2021


AGP-00000-FR-X-91-0003.00

PRESSURE TEST REGISTER


Sheet of

PROJECT : RECORD No. :


CUSTOMER : DATE :
J.O.A. No. :

TEST PACK PRESSURE TEST FLUSHING CHEMICAL CLEANING REINSTATEMENT


LINE No. REMARKS
No. REPORT No. DATE REPORT No. DATE REPORT No. DATE REPORT No. DATE

PIPING ENGINEER QC INSPECTOR CUSTOMER REPRESENTATIVE

NAME
SIGN
DATE

Rev. 0, 30 Jul 2019


AGP-00000-FR-N-13-0004.00
RADIOGRAPHIC EXAMINATION REPORT
Sheet of

CUSTOMER : REPORT No. :


JOA NO. / PROJECT : NDT REQ. No. :
DRAWING No. : DATE :
WELDING PROCESS : MATERIAL : REF. DOC. NO. / REV.
SPECIFICATION/CODE : YEAR : SOURCE USED : SIZE :
ACCEPTANCE CRITERIA : CURIES : kV :
IQI STD: TYPE: LOCATION (SS or FS): FILM USED: MFR: TYPE:
GEOMETRIC UNSHARPNESS : UG = Fd/D : F= d= D= METHOD OF EXPOSURE :
SCREENS : DWE-SWV SWE-SWV
TYPE : Pb FRONT THK. : BACK THK. : SHIMS (MAT'L/THK.):
DWE-DWV
EXPOSURE TIME :

EXPOSURE TECHNIQUE SKETCH: (SOURCE/FILM-WELD/POSITION)

A B C Geometric Unsharpness (UG) mm D E F G


Welding Process / Welder's

Lack of Penetration (LF)

Tungsten Inclusion (TG)

Negative to Indication
Source-film-weld position

Root Concavity (RC)

Misalignment (MA)
Lack of Fusion (LF)

Burn Through (BT)


Slag Inclusion (SL)
Location Marker

Excessive Scatter
Viewing (S or C)

Excess Pen (EP)


Dia / Thickness

Undercut (UC)
Porosity (PR)
Sensitivity

Crack (CR)

Accepted

Rejected
Density

Others
Line No. / Weld
Code

REMARKS
Identification

SKETCH : (Attached if necessary)

EXAMINED BY: INTERPRETED / EVALUATED BY:

NDE LEVEL I/II (ASNT) NDE LEVEL II (ASNT) CUSTOMER / TPI REP.
NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 1, 04 Nov. 2019
AGP-00000-FR-N-13-0002.00
LIQUID PENETRANT EXAMINATION
REPORT Sheet of

PROJECT : REPORT NO. :


J.O.A./CUSTOMER : NDT REQUEST NO. :
STRUCTURE : DATE EXAMINED :
REF. DOC. NO. / REV. TIME EXAMINED :
ACCEPTANCE CRITERIA : SURFACE CONDITION :
SPECS./STANDARD : LIGHT METER/SERIAL NO. :
INFRARED THERMOMETER LIGHTING EQUIPMENT :
SERIAL NO. : LIGHT INTENSITY :
INFRARED THERMOMETER CALIBRATION
CERTIFICATE NO. :

TEST METHOD : TYPE :


SOLVENT REMOVABLE VISIBLE DYE
WATER WASHABLE FLUORESCENT

CLEANER : SURFACE TEMPERATURE :


MAGNAFLUX ARDROX OTHERS °C

PENETRANT : PENETRATION TIME :


MAGNAFLUX ARDROX OTHERS MINUTES

DEVELOPER : DEVELOPING TIME :


MAGNAFLUX ARDROX OTHERS MINUTES

WELDING
DESCRIPTION PROCESS /
DRAWING JOINT NO. DISCONTINUITIES DISPOSITION
(SHOP MARK) WELDER'S
CODE

NOTE:
CHEMICAL BRAND BATCH NO.

SKETCH OF INDICATION : (Attached if necessary)

EXAMINED / EVALUATED BY: REVIEWED BY:

PT Level II PT Level II CUSTOMER / TPI REP.


NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 1, 04 Nov 2019
LIQUID PENETRANT EXAMINATION AGP-00000-FR-N-13-0002.00

REPORT
Sheet of
(ATTACHMENT)

Report No.

SKETCH OF INDICATION

EXAMINED / EVALUATED BY: REVIEWED BY:

PT Level I/II PT Level II CUSTOMER / TPI REP.


NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 1, 04 Nov 2019
AGP-00000-FRM-GEN-Q01-
CALIBRATION REPORT 0005.00

Calibration Information
Unit Under Test (UUT) Standard Identification Quality Records

Instrument Type : Test Equipment : Service Report No. :


Manufacturer : Certificate No. : Reference Doc. No. :
Serial/Control No. : Traceability : Calibration Interval :
Range : Serial No. : Calibration Date :
Accuracy : Range : Calibration Due Date :
Scale Division : Accuracy : Location :
Requesting Dept. : Validity : Room Temperature :
Humidity :

Calibration Data

Calibration Notes

Instrument Technician Supervisor

Sign
Name
Date

Calibration Approval

Please check: Accepted Rejected

Remarks

QC Inspector QC Supervisor / Manager

Sign
Name
Date

Rev. 2, 25 Aug. 2022


AGP-00000-FR-Z-13-0001.00
PUNCHLIST
Sheet of

PROJECT : TEST PACK NO. : MODULE NO. :

J. O. A. No. / CUSTOMER : AREA : DISCIPLINE :

CATEGORY PIPING TANKS


A : Testing cannot proceed until corrective action has been completed and punchlist cleared VESSEL OTHERS (pls. specify)

B : Testing can proceed. Corrective action to be completed and punchlist cleared after test. ITEM NO. :
PRE-HYDROTEST POST HYDROTEST

COMPLETED BY & DATE CUSTOMER'S


ITEM NO. DRAWING NO. LINE NO. ITEM DESCRIPTION AND LOCATION CATEGORY RAISED BY
PRODUCTION QC INSPECTOR

NAME
SIGN
DATE

Rev. 0, 29 Oct 2018

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