P225 Report Sample

SITE ACCEPTANCE TEST REPORT
PROJECT: PROTECTION RELAY TESTING _ HASSYAN CCPP PHASE 1 (4*600 MW)

CLIENT M/S. NOMAC GULF COAL ENERGY L.L.C PAGE 1 of 13
RELAY TESTING COMPANY M/S. GENFOCUS ELECTROMECHANICAL DATE 08-12-13
LOCATION HASSYAN CCPP PHASE 1 (4*600 MW) HV SWITCHGEAR REF: Unit 2
TESTING OF PROTECTION RELAY
1. GENERAL RELAY DATA
SL NO. PARAMETER DESCRIPTION

1 FEEDER NAME UNIT 2_COAL PULVERIZER E
2 MAKE SCHNEIDER ELECTRIC
3 MODEL P225
4 SERIAL NO 39699986/06/19
5 ORDER CODE P225CA0W11280CB
6 SOFTWARE EASERGY STUDIO V 9.3.5
7 LINE CT RATIO 300/1 A
8 GROUND CT RATIO 200/1A
9 PT RATIO 10000/110 V
10 DRAWING REFERENCE 20BBA11
2. GENERAL INSPECTION_ INTIAL AND FINAL CHECK LIST

SL.NO KIND OF CHECKS REMARKS
1 VISUAL INSPECTION NO DAMAGES OBSERVED
2 DISTRUBANCE RECORDER TRIGGERED CHECKED
3 EVENTS TRIGGERED CHECKED
4 START AND TRIP LED – CHECK CHECKED _FOUND HEALTHY
5 HMI AND FRONT COMMUNICATION CHECK CHECKED
6 RELAY EARTHING CHECKED
7 CHECKS OF SETTINGS TESTED WITH APPROVED SETTINGS
8 SECONDARY INJECTION TEST INJECTED FROM TB
9 SYSTEM TIME SETTINGS CHECKED & CORRECTED
TESTED BY WITNESSED BY WITNESSED /APPROVED BY APPROVED BY

NAME NITHIN RAJ
SIGNATURE
DATE 07-12-2023
COMPANY

10 CHECK OF RELAY SUPPLY VOLTAGE +ve to E -ve to E +ve to –ve
+130 Vdc -89 Vdc +220 Vdc

11 CHECK OF TRIPPING CIRCUITS CHECKED UPTO CIRCUIT BREAKER (TEST POSTION )
13 IEC 61850 COMMUNICATION NOT APPLICABLE IN THIS RELAY
14 INITIAL & FINAL RELAY BACKUP FILE DONE
15 CHECKED WITH APPROVED SETTINGS DONE
16 CT CIRCUIT NORMAILSED DONE
17 VT CIRCUIT NORMAILSED DONE
18 RELAY WATCHDOG CONTACT CHECKED DONE
19 RELAY CONFIGURATION ACCORDING TO SCHEME OK
20 BINARY INPUT/OUTPUT ISOLATION NORMAILSED DONE
3. PROTECTION FUNCTIONS ENABLED:
SL.NO Functions ANSI STATUS

1 OVER CURRENT _STAGE 1 51 ENABLED
2 OVER CURRENT _STAGE 2 50 ENABLED
3 GROUND FAULT /EARTH FAULT_STAGE 1 50N ENABLED
4 NEGATIVE SEQUENCE /UNBALANCE 46 ENABLED
5 UNDER VOLTAGE 27 ENABLED
6 LOCKED ROTOR 51 LR ENABLED
7 EXCESSIVE LONG START 48 ENABLED
8 THERMAL OVERLOAD 49 ENABLED
4. MEASUREMENTS
A. PHASE CT MEASUREMENT

NAME NITHIN RAJ
SIGNATURE
DATE 07-12-2023
COMPANY

CURRENT READ ON RELAY DISPLAY (A)

PHASE INJECTED CURRENT INJECTED (A)
IB IC
IA
L1-E 1∠0° 299.87 0.00 0.00

L2-E 1∠-120° 0.00 299.87 0.00
L3-E 1∠120° 0.00 0.00 299.75
L1-L2-L3 1∠0°-∠-120°∠120° 299.87 299.87 299.87
B. NEGATIVE SEQUENCE MEASURMENTS
CURRENT READ ON RELAY DISPLAY (A)

PHASE INJECTED CURRENT INJECTED (A)
NEGATIVE SEQUENCE
POSTIVE SEQUENCE
L1-E 1∠0°
L2-E 1∠120° 0.00 300.0
L3-E 1∠-120°
C. PHASE SIDE VT
VOLTAGE READ ON RELAY DISPLAY (V)

PHASE INJECTED VOLTAGE INJECTED (V)
VA VB VC VAB VAC VBC
L1-E 63.51 5746.65 0.00 0.00 5746.65 5746.65 0.00
∠0°
L2-E 63.51 ∠-120° 0.00 5746.9 0.00 5746.65 0.0 5746.65
L3-E 63.51 ∠120° 0.00 0.00 5746.2 0.0 5746.65 5746.65
L1-L2-L3 63.51∠0°-∠-120°∠120° 5746.65 5746.65 5746.65 9958.67 9958.67 9958.67
D. NEUTRAL CT MEASURMENTS
PHASE CURRENT INJECTED (A) CURRENT READ ON RELAY DISPLAY (A)
In 200.95
1∠0°
E. POWER MEASUREMENTS

NAME NITHIN RAJ
SIGNATURE
DATE 07-12-2023
COMPANY

CURRENT Apparent Power (MVA) Active Power(MW) Reactive Power(MVAR) Power Factor
ANGLE (deg)
Expt Actual Expt Actual Expt Actual Expt Actual
0 5.1961 5.174 5.1961 5.174 0.0 0.0 1.0 1.0
45 5.1961 5.175 3.674 3.655 3.674 -3.666 0.707 0.70
90 5.1961 5.170 0.00 0.0 5.1961 -5.174 0.0 0.0
135 5.1961 5.172 -3.674 -3.660 3.674 -3.646 -0.707 -0.70
180 5.1961 5.175 -5.1961 -5.175 0.0 0.0 -1.0 -1.00
225 5.1961 5.172 -3.6742 -3.649 -3.674 3.664 -0.707 -0.70
270 5.1961 5.172 0.0 0.00 -5.196 5.173 0.0 0.00
315 5.1961 5.175 3.674 3.658 -3.674 3.640 0.707 0.70
360 5.1961 5.196 5.1961 5.1961 0.0 0.0 1 1.0
NOTE : Injected current & Voltage are Nominal values
PROTECTIONS FUNCTIONS (ALL PROTECTION SETTINGS DEPENDS ON CURENT TRANSFORMER RATIO)
5. OVER CURRENT- STAGE 1- I>
Settings:
START VALUE I> 0.20* In
OPERATE DELAY TYPE IDMT
OPERATING CURVE TYPE LTI(IEC)
TMS 0.325
a) PICK UP TEST
PHASE RELAY SETTING (A) PICKUP CURRENT(A) DROP OFF CURRENT (A)
L1-L2 0.221 0.211
L1-L3 0.20 0.211 0.210
L2-L3 0.211 0.210
L1-L2-L3 0.220 0.210

b) Operating Timing Test
PHASE RELAY SETTING TMS 2 Times 5 Times

NAME NITHIN RAJ
SIGNATURE
DATE 07-12-2023
COMPANY

(A) Calculated (s) Operated Time(s) Calculated (s) Operated Time(s)
L1-L2 39.0 39.46 9.750 9.827
9.816
L1-L3 39.0 39.46 9.750
0.20 0.325
9.828
L2-L3 39.0 39.53 9.750
L1-L2-L3 39.0 39.41 9.750 9.820
Operating Time Equation :
I = Injected Current
Is = Setting Current
6. OVER CURRENT- STAGE 2 - I>>
Settings:
NAME NITHIN RAJ
SIGNATURE
DATE 07-12-2023
COMPANY

START VALUE I>> 2.10* In

OPERATE DELAY TYPE DMT
OPERATING CURVE TYPE DT
Time 0.00 Sec
a) PICK UP TEST
L1-L2 2.110 2.00
L1-L3 0.20 2.110 2.00
L2-L3 2.110 2.00
L1-L2-L3 2.110 2.00
a) Operating Timing Test

PHASE RELAY SETTING (A) TIME (ms) INJECTED CURRENT(A) OPERATING TIME TEST (ms)
L1-L2 2.520 33.0
L1-L3 2.730 34.20
2.100 0.00
L2-L3 2.940 30.70
L1-L2-L3 3.150 25.50
7. GROUND /EARTH FAULT – 50N Ien>>
Settings:
START VALUE I>> 0.05* Ien

OPERATING CURVE TYPE DT
TIME 0.00 Sec
a) PICK UP TEST
N 0.050 0.050 0.047

PHASE RELAY SETTING (A) TIME (ms) INJECTED CURRENT(A) OPERATING TIME TEST (ms)
N 0.050 50 0.100 71.70
8. NEGATIVE SEQUENCE PROTECTION_46
Settings:
START VALUE I2> 0.04* In

NAME NITHIN RAJ
SIGNATURE
DATE 07-12-2023
COMPANY


Time 0.00 Sec
b) PICK UP TEST
L1-L2-L3 0.040 0.040 0.035

PHASE RELAY SETTING (A) TIME (ms) INJECTED CURRENT(A) OPERATING TIME TEST (s)
L1-L2-L3 0.050 10.03
Note: Changed L2 and L3 Phase Angle & inject current above the default settings.
LOCKED ROTOR PROTECTION -51LR
Settings:
I Stall Detection 0.50*In
TIME I STALL 200 ms
OPERATING CURVE TYPE IEC DT
a) Operating Timing Test

L1-L2-L3 0.50 0.600 4.822
Note: WITHOUT CB CLOSE STATUS ,WILL NOT OPERATE THIS PROTECTION
9. EXCESSIVE LONG START -48
Settings:
b) Operating Timing Test _MOTOR START UP A

NAME NITHIN RAJ
SIGNATURE
DATE 07-12-2023
COMPANY

L1-L2-L3 0.600 9.024
Note: WITHOUT CB CLOSE STATUS ,WILL NOT OPERATE THIS PROTECTION
10. MOTOR THERMAL OVER LOAD PROTECTION _49
Settings:
Thermal Threshold
Te1
Te2
Tr
Thermal Alarm
Thermal FORBID THRESHOLD
a) PICK UP TEST _ ONLY ALARM & RESTART
PHASE RELAY SETTING _PICK UP RELAY SETTING _FORBID ALARM _PICKUP RESTART _DROP OFF
L1-L2-L3 70% 50 % 70 % 49 %
 Thermal Overload Alarm Observed at 70 %
 FORBID Thermal Level at 49 %
b) THERMAL ALARM START OPERATIONAL CHECKS _WITHOUT CB STATUS (MOTOR STOP CONDITION)
INTIAL THERMAL VALUE = 0 % Te1=Te2= 30 Minutes
PHASE RELAY SETTING (A) 4 Times *In 10 Times*In
Operated Time(s) Operated Time(s)
L1-L2-L3 0.2*In 322.3 50.59
THERMAL ALARAM SETTINGS IS 70% OF THERMAL STATE VALUE

c) THERMAL ALARM START OPERATIONAL CHECKS _WITH CB STATUS (MOTOR RUNNING CONDITION)
PHASE RELAY SETTING (A) 4 Times *In 10 Times*In
Operated Time(s) Operated Time(s)

NAME NITHIN RAJ
SIGNATURE
DATE 07-12-2023
COMPANY

L1-L2-L3 0.2*In 80.61 12.67 Sec
THERMAL ALARAM SETTINGS IS 70% OF THERMAL STATE VALUE
d) THERMAL OVERLOAD OPERATIONAL CHECKS _ WITH CB STATUS (MOTOR RUNNING CONDITION)

6 Times 10 Times
RELAY SETTING (A)
PHASE
Operated Time(s)
Calculated (s) Operated Time(s) Calculated (s)
18.12
L1-L2-L3 50.75
0.2*In
e) THERMAL OVERLOAD OPERATIONAL CHECKS _ WITHOUT CB STATUS (MOTOR STOP CONDITION)
INTIAL THERMAL VALUE = 0 % Tr = 90 Minutes

6 Times 10 Times
PHASE RELAY SETTING (A)
Operated Time(s)
Operated Time(s)
L1-L2-L3 0.2*In 202.9 72.39
f) THERMAL OVERLOAD OPERATIONAL CHECKS _ INTIAL THERMAL VALUE = 90 %
INTIAL THERMAL VALUE = 90 % Tr = 90 Minutes

6 Times
PHASE RELAY SETTING (A)
Operated Time(s)
L1-L2-L3 0.2*In 5.459
NOTE: REFER THERAL CHARACTERSTICS CURVE FOR TIMIMG

NAME NITHIN RAJ
SIGNATURE
DATE 07-12-2023
COMPANY

11. UNDER VOLTAGE – PHHPTUV_27
Settings:
START VALUE V > *PU
OPERATE DELAY TYPE IEC DT

NAME NITHIN RAJ
SIGNATURE
DATE 07-12-2023
COMPANY

OPERATING CURVE TYPE ms
Time IEC DT
a) PICK UP TEST
PHASE RELAY SETTING (V) PICKUP CURRENT(V) DROP OFF CURRENT (V)
L1-L2-L3 31.50 34.00

PHASE RELAY SETTING (V) TIME (ms) INJECTED VOLTAGE (V) OPERATING TIME TEST (s)
L1-E 20.0 9.021

L1-E 20.0 9.022
L2-E 20.0 9.018
L1-L2-L3 20.0 9.021
Note: WITHOUT CB CLOSE STATUS , THIS PROTECTION WILL NOT OPERATE
12. TCS FUNCTIONAL CHECKS (EQUATION A)
Settings: (EQUATION A)
EQU. A RISING TIMER 0.50S
ASSIGNED LOGICAL INPUTS LOGICAL INUT 1 & 3
a) OPERATIONAL SCENARIO AND TIMING _TCS (EQUATION A)
INPUT STATUS OPERATED TIME

SL NO OPERATION LED 7 _TCS
INPUT-1 INPUT-3 (ms)

NAME NITHIN RAJ
SIGNATURE
DATE 07-12-2023
COMPANY

CASE 1 HIGH HIGH NOT OPERATED -- NOT OPERATED
520.5 OPERATED
CASE 2 HIGH LOW OPERATED
520.5 OPERATED
CASE 3 LOW HIGH OPERATED
520.5 OPERATED
CASE 4 LOW LOW OPERATED
Equation A operation depends on logical inputs 1& 3 , if any logical inputs fail /low , this logic will operate and led 7 gives indication
13. BINARY OUTPUT
OUTPUT ASSIGNED VERIFIED

BINARY OUTPUT -1 LOCKOUT RELAY TRIP
 OVER CURRENT (STAGE 1& 2)
 EARTH FAULT (STAGE 1)
 NEGATIVE SEQUENCE OK
 THERMAL OVERLOAD
 EXCESS LONG START
 tIstall
 LOCKED ROTOR
BINARY OUTPUT -2 PROTECTION TRIP OK

 THERMAL ALARM
 OVER CURRENT STAGE 1& 2
 EARTH FAULT STAGE 1
 NEGATIVE SEQUENCE
 tIstall
 LOCKED ROTOR
 UNER VOLTAGE TRIP
BINARY OUTPUT -3 UNDER VOLTAGE TRIP OK

NAME NITHIN RAJ
SIGNATURE
DATE 07-12-2023
COMPANY

BINARY OUTPUT -4 FAULT TRIP INDICATION OK

 THERMAL ALARM
 OVER CURRENT STAGE 1& 2
 EARTH FAULT STAGE 1
 NEGATIVE SEQUENCE
 tIstall
 LOCKED ROTOR
 START NB LIMIT
 T BETEWEEN 2 START
BINARY OUTPUT -5 CLOSE BLOCK OK

 THERMA FORBID START
 START NB LIMIT
 T BETEWEEN 2 START
14. LED DESCRIPITION
LED ASSIGNED VERIFIED
LED -5 OVER CURRENT PROTECTION ( STAGE 1& 2) OK

LED -6 EARTH FAULT PROTECTION (STAGE 1) OK
LED-7 TCS OK
LED-8  THERMAL ALARM OK
 THERMAL OVERLOAD
 EXCES LONG START
 tIstall
 LOCKED ROTOR
 FORBIDDEN START
 UNDER VOLTAGE
15. BINARY INPUT
LED ASSIGNED VERIFIED
BINARY INPUT -1 TCS STATUS- 1 OK

BINARY INPUT-2 CB CLOSE STATUS OK
BINARY INPUT-3 TCS STATUS- 2 OK
BINARY INPUT -4 CB SERVICE POSITION OK
BINARY INPUT -5 CB TEST POSTION OK
BINARY INPUT -6 CB SPRING CHARGED OK
BINARY INPUT -7 REMOTE /LOCAL STATUS OK
BINARY INPUT -8 EARTH SWITCH CLOSE STATUS OK
BINARY INPUT -9 SPARE OK
NAME NITHIN RAJ
SIGNATURE
DATE 07-12-2023
COMPANY


16. REMARKS
 Negative Sequence Protection _Led Not Assigned

 AS Per Under voltage approved setting, If any Phase failure happens this protection will not operate , need to
upgrade the settings
 According to the recommended Thermal Overload setting, we discovered that the Inhibit is in YES condition.
Whenever the motor's thermal state level rises above 90%, it will cause a block mode.
17. EQUIPMENT DETAILS:
S. NO INSTRUMENT NAME MAKE MODEL SERIAL NO CALIBRATION VALID
1 RELAY TEST KIT OMICRON CMC 356 LC104U 13-04-2024

NAME NITHIN RAJ
SIGNATURE
DATE 07-12-2023
COMPANY

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SITE ACCEPTANCE TEST REPORT

PROJECT: PROTECTION RELAY TESTING _ HASSYAN CCPP PHASE 1 (4*600 MW)

TESTING OF PROTECTION RELAY

1. GENERAL RELAY DATA

SL NO. PARAMETER DESCRIPTION

2. GENERAL INSPECTION_ INTIAL AND FINAL CHECK LIST

1 VISUAL INSPECTION NO DAMAGES OBSERVED

2 DISTRUBANCE RECORDER TRIGGERED CHECKED

3 EVENTS TRIGGERED CHECKED

4 START AND TRIP LED – CHECK CHECKED _FOUND HEALTHY

5 HMI AND FRONT COMMUNICATION CHECK CHECKED

6 RELAY EARTHING CHECKED

7 CHECKS OF SETTINGS TESTED WITH APPROVED SETTINGS

8 SECONDARY INJECTION TEST INJECTED FROM TB

9 SYSTEM TIME SETTINGS CHECKED & CORRECTED

TESTED BY WITNESSED BY WITNESSED /APPROVED BY APPROVED BY

PROJECT: PROTECTION RELAY TESTING _ HASSYAN CCPP PHASE 1 (4*600 MW)

10 CHECK OF RELAY SUPPLY VOLTAGE +ve to E -ve to E +ve to –ve

+130 Vdc -89 Vdc +220 Vdc

13 IEC 61850 COMMUNICATION NOT APPLICABLE IN THIS RELAY

14 INITIAL & FINAL RELAY BACKUP FILE DONE

15 CHECKED WITH APPROVED SETTINGS DONE

16 CT CIRCUIT NORMAILSED DONE

17 VT CIRCUIT NORMAILSED DONE

18 RELAY WATCHDOG CONTACT CHECKED DONE

19 RELAY CONFIGURATION ACCORDING TO SCHEME OK

20 BINARY INPUT/OUTPUT ISOLATION NORMAILSED DONE

3. PROTECTION FUNCTIONS ENABLED:

SL.NO Functions ANSI STATUS

4 NEGATIVE SEQUENCE /UNBALANCE 46 ENABLED

5 UNDER VOLTAGE 27 ENABLED

6 LOCKED ROTOR 51 LR ENABLED

7 EXCESSIVE LONG START 48 ENABLED

8 THERMAL OVERLOAD 49 ENABLED

TESTED BY WITNESSED BY WITNESSED /APPROVED BY APPROVED BY

PROJECT: PROTECTION RELAY TESTING _ HASSYAN CCPP PHASE 1 (4*600 MW)

CURRENT READ ON RELAY DISPLAY (A)

L1-E 1∠0° 299.87 0.00 0.00

L3-E 1∠120° 0.00 0.00 299.75

L1-L2-L3 1∠0°-∠-120°∠120° 299.87 299.87 299.87

B. NEGATIVE SEQUENCE MEASURMENTS

CURRENT READ ON RELAY DISPLAY (A)

VOLTAGE READ ON RELAY DISPLAY (V)

PHASE CURRENT INJECTED (A) CURRENT READ ON RELAY DISPLAY (A)

TESTED BY WITNESSED BY WITNESSED /APPROVED BY APPROVED BY

PROJECT: PROTECTION RELAY TESTING _ HASSYAN CCPP PHASE 1 (4*600 MW)

0 5.1961 5.174 5.1961 5.174 0.0 0.0 1.0 1.0

45 5.1961 5.175 3.674 3.655 3.674 -3.666 0.707 0.70

90 5.1961 5.170 0.00 0.0 5.1961 -5.174 0.0 0.0

135 5.1961 5.172 -3.674 -3.660 3.674 -3.646 -0.707 -0.70

180 5.1961 5.175 -5.1961 -5.175 0.0 0.0 -1.0 -1.00

225 5.1961 5.172 -3.6742 -3.649 -3.674 3.664 -0.707 -0.70

270 5.1961 5.172 0.0 0.00 -5.196 5.173 0.0 0.00

315 5.1961 5.175 3.674 3.658 -3.674 3.640 0.707 0.70

360 5.1961 5.196 5.1961 5.1961 0.0 0.0 1 1.0

NOTE : Injected current & Voltage are Nominal values

PROTECTIONS FUNCTIONS (ALL PROTECTION SETTINGS DEPENDS ON CURENT TRANSFORMER RATIO)

5. OVER CURRENT- STAGE 1- I>

L1-L3 0.20 0.211 0.210

L2-L3 0.211 0.210

L1-L2-L3 0.220 0.210

TESTED BY WITNESSED BY WITNESSED /APPROVED BY APPROVED BY

PROJECT: PROTECTION RELAY TESTING _ HASSYAN CCPP PHASE 1 (4*600 MW)