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Respon

sibilities SITE TEST REPORT


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CSD Contractor’s name: Hitachi Energy
Sub.Contractor’s name: MRC
Name of Substation: Mobile Substation Semi-Trailer 115KV HV GIS-SS-01 Contract No.: 4500448311

LINE DIFFERENTIAL PROTECTION RELAY – MICOM P546 Page 1 of 8


Panel No: = 6LA+R Equip. No.: 87L2 Dwg. Ref.: XD-MOB107

1. GENERAL DATA AND INFORMATION.

Panel No: 6LA+R Designation 87L2


Make GE Rated current 1600/1 A
Serial No: 36183972/09/22 VT Ratio 115 KV/115 V
Model No: P54691RR7S0790M Aux: Voltage 110-250VDC/ 100-240VAC
Application DIFF. WITH DIST & DEF PROTN Software version P54691RR7S0790M

2. MECHANICAL CHECK AND VISUAL INSPECTION:

With relay de-energized condition

ITEM DESCRIPTION CHECKED

1 Inspect for any physical damage or defects. OK


2 Verify connections as per approved drawings. OK
3 Check that serial no. of relay matching with serial no. of display. OK
4 Check case earthing OK
5 Watchdog contacts (M11-M12 closed, M13-M14 open) OK

3. ELECTRICAL TEST:

1. Function Test: With relay energized condition


ITEM DESCRIPTION CHECKED
1 Watchdog contacts (M11-M12 open, M13-M14 closed) OK
Set Clock to local time OK
2 Date & time
Time maintained when Aux. Supply removed OK
Make Test Mode Enable under commissioning menu to check ALARM
3
LED (Yellow)
OK
Make Test Mode Enable under commissioning menu to check OUT OF
4
SERVICE LED (Yellow)
OK
5 Apply any fault condition to check TRIP LED (Red) OK
Apply Test LEDs under commissioning menu to check all 8 programmable
6
LEDs.
OK
Measured FIELD SUPPLY Between terminals M7 – M9 OK
7
Voltage Between terminals M8 – M10 OK
8 Disturbance report check OK
9 DC loss test OK

DATE: 23/11/ 2023


TESTING ENGINEER SEC- Engineer
Sec Id No: MRC – 006 Id. No.:
Signature: ________________ Signature: _____________________
Name : MALIK KHALID Name :
SITE TEST REPORT

Contractor’s name: Hitachi Energy


Sub.Contractor’s name: MRC
Name of Substation: Mobile Substation Semi-Trailer 115KV HV GIS-SS-01 Contract No.: 4500448311

LINE DIFFERENTIAL PROTECTION RELAY – MICOM P546 Page 2 of 8


Panel No: = 6LA+R Equip. No.: 87L2 Dwg. Ref.: XD-MOB107

1. MEASURMENTS CHECK:

1.1 CURRENT INPUTS CHECK:

DISPLAYED DISPLAYED
INPUT APPLIED CT RATIO
SECONDARY VALUE PRIMARY VALUE
CURRENT VALUE (A) APPLIED
(A) (A)
IA 1.0 ∟0 ⁰ 1.002∟-0.198 1601∟-0.125
IB 1.0 ∟-120 ⁰ 1600/1 1.003∟-120.2 1602∟-120.1
IC 1.0 ∟120 ⁰ 1.003∟119.9 1605∟120.1
Limits: Typically ± 1%, but ± 0.5% between 0.2 - 2In/Vn; Current: 0.05 to 3 In ± 1% of reading as per TM Page: 16-17

1.3 VOLTAGE INPUTS CHECK:

APPLIED DISPLAYED
INPUT VT RATIO DISPLAYED
VALUE SECONDARY VALUE
VOLTAGE APPLIED PRIMARY VALUE(KV)
(V) (V)
VAB 115 ∟0 ⁰ 115.0∟30.1 115.0∟30.0
VBC 115 ∟-120 ⁰ 115.0∟-90.2 115.0∟-90.02
VCA 115 ∟120 ⁰ 115/√3 115.0∟150.1 115.0∟150.1
VA 66.4 ∟0 ⁰ /0.115/√3 Kv 66.38∟0.3 66.37∟0.02
VB 66.4 ∟-120 ⁰ 66.41∟-120.2 66.40∟-120.1
VC 66.4 ∟120 ⁰ 66.43∟120.0 66.42∟120.0
Accuracy: 1.0% of reading Voltage: 0.05 to 2 Vn

DATE: 23/11/ 2023


TESTING ENGINEER SEC- Engineer
Sec Id No: MRC – 006 Id. No.:
Signature: ________________ Signature: _____________________
Name : MALIK KHALID Name :
SITE TEST REPORT

Contractor’s name: Hitachi Energy


Sub.Contractor’s name: MRC
Name of Substation: Mobile Substation Semi-Trailer 115KV HV GIS-SS-01 Contract No.: 4500448311

LINE DIFFERENTIAL PROTECTION RELAY – MICOM P546 Page 3 of 8


Panel No: = 6LA+R Equip. No.: 87L2 Dwg. Ref.: XD-MOB107

SETTING CHECK:
Ensure all the settings are applied for used functions and printout the enclosed setting [  ].

2. DISTANCE FUNCTION CHECK:


2.1 IMPEDANCE REACH CHECK:
Item Description Checked
1 Print out from FREJA attached OK
Impedance tolerance: +/- 10 % for all zones.

2.2 OPERATING TIME TESTING:


Item Description Checked
1 Print out from FREJA attached OK

3. VTS FUNCTION TEST:

Setting:
VTS time delay = 5.0 Sec
VTS I> inhibit = 10.00 A
VTS I2> inhibit = 0.05 A

3.1 Loss of one or two phases test: (Under load Condition)


Fixed setting: V2 = 10 volt, I2> inhibit less than setting.
Set Time Measured Time
Phase Pick up Drop Off V2 = 10KV
(sec) (Sec)
AN 36.43 37.93 10.13 5.02
BN 36.42 37.93 9.999 5.02
CN 36.43 37.93 10.00 5.03
5.0
AB 36.42 37.92 10.00 5.02
BC 36.43 37.93 9.999 5.02
CA 36.43 37.93 10.00 5.03
 Measured VTS I2> inhibit =0.049 A

DATE: 23/11/ 2023


TESTING ENGINEER SEC- Engineer
Sec Id No: MRC – 006 Id. No.:
Signature: ________________ Signature: _____________________
Name : MALIK KHALID Name :
SITE TEST REPORT

Contractor’s name: Hitachi Energy


Sub.Contractor’s name: MRC
Name of Substation: Mobile Substation Semi-Trailer 115KV HV GIS-SS-01 Contract No.: 4500448311

LINE DIFFERENTIAL PROTECTION RELAY – MICOM P546 Page 4 of 8


Panel No: = 6LA+R Equip. No.: 87L2 Dwg. Ref.: XD-MOB107

3.2 Loss of all 3 phase voltages: (Under load condition test)


Fixed Setting: a- for fuse fail pick up; V1=10 volts.
b- for fuse fail reset; V1=30 volts.

Pick up measurement Reset measurement


voltage(v) voltage(v)
10.02 30.04

3.3 Absence of 3 phase volts on line Energization test :


1. Apply 3 phase current less than VTS I> inhibit with no volts and Check no tripping [ OK ]

2. Apply 3 phase current greater than VTS I> inhibit with no volts and Check zone 1 tripping occurred [ OK ]

 Measured VTS I> = 9.992 A


 Activate Binary Input( BI-1) connected to MCB/VTS address DDB-438 and check VTS Fail
Indication. [ OK ]

4. SOTF TEST:
SETTING:
-SOTF active with
FUNCTION SETTNG MEASURE TIME
TOC reset delay 0.5 sec 0.515 sec
TOC delay 0.2 sec 0.226 sec

Setting: All Zones Enabled


Apply fault condition and at the same time apply CB Manual Close Pulse within the time set in TOC Reset Delay,
relay shall be tripped by SOTF (Instantaneously). If CB Manual Close Pulse is received after TOC Reset Delay
time then, the relay shall be tripped on Zone timing’s..

Measured Time
SOTF IN External detection WITH OUT SOTF
(m sec) (m sec)
Zone 1 25 21
Zone 2 28 427
Zone 3 23 832

DATE: 23/11/ 2023


TESTING ENGINEER SEC- Engineer
Sec Id No: MRC – 006 Id. No.:
Signature: ________________ Signature: _____________________
Name : MALIK KHALID Name :
SITE TEST REPORT

Contractor’s name: Hitachi Energy


Sub.Contractor’s name: MRC
Name of Substation: Mobile Substation Semi-Trailer 115KV HV GIS-SS-01 Contract No.: 4500448311

LINE DIFFERENTIAL PROTECTION RELAY – MICOM P546 Page 5 of 8


Panel No: = 6LA+R Equip. No.: 87L2 Dwg. Ref.: XD-MOB107

5. Scheme Communication Logic:


Setting:
 Aid Dist delay = 0 m sec
 TRev Guard = 117 m sec

I. Permissive Over Reach Scheme:


Send Logic : CS=ZM1&ZM2 : _____________
Trip Logic : Trip=ZM2+CR : _____________
Trip without CR : ___421 ___m Sec.
Trip with CR : ____21____m Sec.
Time Send : ____17_ __m Sec.

I. Current Reversal Logic Check (Permissive Over Reach Scheme):

Apply a reverse / forward fault to check: t rev guard:

Fault type t rev guard setting (m sec) t rev guard measured (m sec)
Reverse/ forward 100 121

6. Fault Locator Function:


Line Length: 14.2 km ФL: 83 degree
Fault Type Fault Impedance () Expected display (%) Actual display (%)
A-N 2.339 ∟80.25◦ 25 24.60
B-N 4.678 ∟80.25◦ 50 49.61
C-N 7.018 ∟80.25◦ 75 74.69
A-B 1.70 ∟83.0◦ 25 24.48
B-C 3.40 ∟83.0◦ 50 49.72
C-A 5.10 ∟83.0◦ 75 74.64
A-B-C 6.80 ∟83.0◦ 100 98.91

7. AIDED DEF TEST (INSTANTANEOUS)


Settings:
Vn> (3Vo) = 3 V
IN >FW (3Io) =220 mA Polarization = Zero sequence
IN >RV (3Io) = 130 mA RCA: -60° degree

DEF Start DEF Reset


Injection Angle Boundary Angle Limit
(mA) (mA)

DATE: 23/11/ 2023


TESTING ENGINEER SEC- Engineer
Sec Id No: MRC – 006 Id. No.:
Signature: ________________ Signature: _____________________
Name : MALIK KHALID Name :
SITE TEST REPORT

Contractor’s name: Hitachi Energy


Sub.Contractor’s name: MRC
Name of Substation: Mobile Substation Semi-Trailer 115KV HV GIS-SS-01 Contract No.: 4500448311

LINE DIFFERENTIAL PROTECTION RELAY – MICOM P546 Page 6 of 8


Panel No: = 6LA+R Equip. No.: 87L2 Dwg. Ref.: XD-MOB107
FWD 330-150 0.221 0.215 330.4-150.1
REV 150-330 0.131 0.126 150.2-330.3

POLARIZING VOLTAGE (3V0) PICKUP AND DROP OFF TEST:

Note:
 Apply 3phase volts healthy voltage inject only one phase current for this test to the phase under test and
reduce voltage of phase under test.
 Vo=Vn/3= (Va+Vb+Vc)

Vn(3V0) setting Vn (3V0) measured (V)


(V) Pick up Drop off
3 2.97 2.94

I. SCHEME TEST:
DEF Scheme:
 Aid DEF delay = 90.0 m sec

Scheme: permissive over reach


Send Logic : Forward Fault : ______________
Trip Logic : Forward Fault + CR : ______________
Trip Time Measured with CR : _____121.5____m Sec
Trip Time Measured without CR :_ NA ___mSec
Send Time : _____30.4____m Sec

II. Current Reversal Logic Check (Permissive Over Reach Scheme):


 Apply a reverse / forward fault to check: t rev guard:

TR with t rev guard


Fault type
t rev guard setting Send Time
measured Time
(m sec) (m sec)
(m sec)
Reverse/ forward 100 215.6 128.1

8. Current differential bias characteristic (87-1)

DATE: 23/11/ 2023


TESTING ENGINEER SEC- Engineer
Sec Id No: MRC – 006 Id. No.:
Signature: ________________ Signature: _____________________
Name : MALIK KHALID Name :
SITE TEST REPORT

Contractor’s name: Hitachi Energy


Sub.Contractor’s name: MRC
Name of Substation: Mobile Substation Semi-Trailer 115KV HV GIS-SS-01 Contract No.: 4500448311

LINE DIFFERENTIAL PROTECTION RELAY – MICOM P546 Page 7 of 8


Panel No: = 6LA+R Equip. No.: 87L2 Dwg. Ref.: XD-MOB107
Item Description Setting
1 IS1 0.30 A
2 Is2 2.0 A
3 K1 30 %
4 K2 150 %
5 T 0.0 Sec

I. Pick-up test
I min = [ Is1/ (1-0.5K1) ] x 0.5
Actual Trip
Expected Trip
Expected Pickup Actual Pickup Drop-off Time
Fault Type Time
In Amp In Amp In Amp in m-sec at
in m-sec
2 x I Pickup
A-N 0.180 0.129 <40 ms 27.9
B-N 0.176A 0.180 0.130 <40 ms 28.3
C-N 0.179 0.130 <40 ms 28.5

Limits: Pick-up: Formula ±10% ; Drop-off: 0.75 x Formula ±10% . P544&6/EN/TM/M Page: 16-10

II. Lower slope test (Injected current < Is2)


I Diff I > [ K1 * I bias) + Is1 ] x 0.5

Bias current Differential Expected


Measured Actual Trip
Injected in current inject differential Expected Trip
value of diff. Time
Phase (Amps) in phase current Time
current in m-sec at
for tripping in m-sec
(Amp) 2 x I Pickup
A B C A B C (Amp)
1.5 X 0.379 23 ms
1.5 X 0.375 A 0.377 <40 ms 26 ms
1.5 X 0.377 25 ms

III. Upper slope test (Injected current > Is2)


I Diff I > [ (K2 * I Bias – { (K2-K1) IS2 } + IS1 ]x 0.5

DATE: 23/11/ 2023


TESTING ENGINEER SEC- Engineer
Sec Id No: MRC – 006 Id. No.:
Signature: ________________ Signature: _____________________
Name : MALIK KHALID Name :
SITE TEST REPORT

Contractor’s name: Hitachi Energy


Sub.Contractor’s name: MRC
Name of Substation: Mobile Substation Semi-Trailer 115KV HV GIS-SS-01 Contract No.: 4500448311

LINE DIFFERENTIAL PROTECTION RELAY – MICOM P546 Page 8 of 8


Panel No: = 6LA+R Equip. No.: 87L2 Dwg. Ref.: XD-MOB107

Bias current Differential Expected


Actual Trip
Injected in current inject differential Measured value Expected Trip
Time
Phase (Amps) in phase current of diff. current Time
in m-sec at
for tripping (Amp) in m-sec
2 x I Pickup
A B C A B C (Amp)

3.0 X 1.212 23 ms

3.0 X 1.2 A 1.212 <40 ms 26 ms

3.0 X 1.210 22 ms

9. Breaker fails function:

Description Setting ( A ) Pick up Drop off


B.FAIL 1 TRIP 1 1.000 0.999
B.FAIL 2 TRIP 1 1.000 0.999

Description Setting ( m Sec ) Measured ( m Sec ) Remark


B.FAIL 1 TIMER 150 173 
B.FAIL 2 TIMER 150 171 
Limit: < 12 ms

10. Binary inputs and output checked: []

11. Test Equipment’s Used


Item Test Equipment Serial Number Calibration date Calibration due date
1 FREJA 300 1402796 23-SEP-2023 22-SEP-2024
2 Multimeter – Fluke 177 32560406 26-Oct-2023 25-Oct-2024

DATE: 23/11/ 2023


TESTING ENGINEER SEC- Engineer
Sec Id No: MRC – 006 Id. No.:
Signature: ________________ Signature: _____________________
Name : MALIK KHALID Name :

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