6BB+BS Reb650 B

FINAL SETTING TEST REPORT
Contractor’s name: Hitachi

Sub.Contractor’s name: MRC
Contract No.: 4500448311 Name of substation: Mobile Substation Semi-Trailer 115KV HV GIS-SS-01
HIGH Z DIFFERENTIAL PROTECTION RELAY(REB650)
Page 1 of 9
Dwg. Ref.: XD-MOB109 Equip. No.: 87B/95B-1B Panel/Bay No: 6BB+BS
1. GENERAL DATA AND INFORMATION
: 2000/1 CT Ratio : 87B/95B-1B Designation No

: NA VT Ratio : Hitachi Energy Manufacturer
: 100-240V AC ,48- 250V DC Aux. Supply : ABB-REB650 Model No.
: 60.00 Hz Frequency : T2240021 Sl.No.
2. MECHANICAL CHECK AND VISUAL INSPECTION
CHECKED DESCRIPTION ITEM

OK Inspect for physical damage / defects. 1.
OK Verify connections as per approved drawings. 2.
OK Check tightness of all connections. 3.
3. ELECTRICAL TESTS
3.1. Function Test
CHECKED DESCRIPTION ITEM

OK Test switch/plug checked for correct function. 1.
OK Case earthing checked. 2.
OK Indications checked. 3
OK Alarm contacts checked. 4
OK Trip contacts checked. 5
3.2. Metering Check:
3.2.1. Current Measurement Check:
Observed Primary Current

Expected Primary Current(A) Injected Sec Current (A) Phase
(A)
0 1023 1000 0.5 R
-120 1511 1500 0.75 Y
120 1992 2000 1.0 B

Limit Current = ± 5% of Ir Voltage = ± 5% of Ur
DATE: 01/11/ 2023

SEC- Engineer TESTING ENGINEER
Sec Id No: MRC – 006
Signature: ________________ Signature: ________________
Name : Name :MALIK KHALID

Page 2 of 9
3.2.2. Measured Value (HPZDIFF):
Observed Current (A) Observed Voltage (V) Expected Current (A) Injected Voltage (V) Phase
0.042 76 0.041 75
0.056 101 0.055 100 R
0.084 151 0.083 150

Limit Current = ± 0.5% of Ir Voltage = ± 0.5% of Ur
0.042 76 0.041 75
0.056 101 0.055 100 Y
0.084 151 0.083 150

0.042 76 0.041 75
0.056 101 0.055 100 B
0.084 151 0.083 150

DATE: 01/11/ 2023


Page 3 of 9
4. SECONDARY INJECTION
4.1. Over current Protection:
Over current Protection : (OC4SPTOC: 1) IDMT Ib=1A
Operational Accuracy : ± 1.0% of I at I > Ir Reset Ratio : >0.95

Measured Current (A)
Current Setting (A) Phase
Actual Reset ratio
Dropoff (A) Pickup (A)
(Dropoff / Pickup)
0.98 0.983 1.003 R
0.98 0.982 1.002 1 Y
0.98 0.981 1.001 B
4.2. Over current Protection Operating Times (OC4SPTOC: 1)
Operational Accuracy : ± 0.5% ± 25 ms @ definite time mode
Measured Time in Secs TMS Final Setting in Secs Injected Current (A) Phase
0.029 R
0.029 0.0 1.2 Y
0.030 B
DATE: 01/11/ 2023


Page 4 of 9
4.3 High Z Differential Protection:
Relay tested By Current Injection Method. Series Resistance Assumed
R -Series Resistance Set = 1800.1 Ohms

Y -Series Resistance Set = 1800.2 Ohms
B -Series Resistance Set = 1799.8 Ohms
4.3.1. U> Alarm Pickup / Drop Off Test:( USED AS CT SUPV FUNCTION)

Voltage Final Set (V)
Measeured Voltage Measeured Current Expected Current U= 15 V Phase
I=U/R
40.3 0.023 0.022 R
40.2 0.024 0.022 40 Y
40.3 0.023 0.022 B
4.3.2. U> Trip Pickup / Drop Off Test: ( BUS BAR PROTECTION)

Voltage Final Set (V)
Measeured Voltage Measeured Current Expected Current U= 160 V Phase
I=U/R
101 0.056 0.055 R
101 0.056 0.055 100 Y
101 0.056 0.055 B
DATE: 01/11/ 2023


Page 5 of 9
4.3.3. U> Alarm Timing Test:
5.07 R
5.08 5.0 0.05 Y
5.07 B
4.3.4 U> Trip Timing Test:
0.028 R
0.029 0.0 0.11 Y
0.027 B
5. INPUTS AND OUTPUTS TESTS:

INPUT OPTO-ISOLATORS CHECKS (With Relay Energized):
Go to CONFIGURATION - MONITORING,
I/O STATUS,
then go to BINARY INPUTS VALUES
to check the values after giving pulse on each BI.
DATE: 01/11/ 2023


Page 6 of 9
RESULT TEST METHOD

OPTO
REMARKS Display FALSE to (Energize only one at a time with
INPUT NO.
TURE 125V DC Station Battery voltage)
X324
ZONE A PROTN. IN  N/A  Yes ENERGIZE TB NO. X324 : 2 – 1 BI 1
ZONE A PROTN. OUT  N/A  Yes ENERGIZE TB NO. X324 : 5 – 4 BI 2
BB-1A-CT SHORTING  N/A  Yes ENERGIZE TB NO. X324 : 6 – 4 BI 3
AC SUP. FAIL  N/A  Yes ENERGIZE TB NO. X324 : 9 - 8 BI 4
UNDER TEST  N/A  Yes ENERGIZE TB NO. X324 : 10 – 8 BI 5
INDICATION DC FAIL  N/A  Yes ENERGIZE TB NO. X324 : 13 – 12 BI 6
AC SUPPLY FAIL  N/A  Yes ENERGIZE TB NO. X324 : 14 – 12 BI 7
SPARE  N/A  Yes ENERGIZE TB NO. X324 : 17 – 16 BI 8
X329
SPARE  N/A  Yes ENERGIZE TB NO. X329 : 9 - 8 BI 13
OUTPUT RELAYS CHECKS (With Relay Energized):
DATE: 01/11/ 2023


Page 7 of 9
Test Procedure:
Go to IED CONFIGURATION,
TESTS, IED TEST, TEST MODE : ON,
then go to BINARY OUTPUTS-CHANGE THE POSITION OF EACH BO FROM FULSE TO TURE FROM HMI,
then check contact resistance.
RESULT TEST METHOD

OUTPUT
REMARKS Contact Checked (Energize only one relay at a time by
RELAY No.
≤ 0.2Ω Test ON in ‘IED TEST’)
X317
SPARE  N/A  Yes CONTACT OPERATED X317 : 1 – 2 (N/O) BIO1
CT SUPVN. ALARM  N/A  Yes CONTACT OPERATED X317 : 7 – 8 (N/O) BIO4
X321
BB-C OPTD  N/A  Yes CONTACT OPERATED X321 : 1 – 2 (N/O) BIO10
SPARE  N/A  Yes CONTACT OPERATED X321 : 13 – 15 (N/C) BIO16
DATE: 01/11/ 2023


Page 8 of 9
X326
INDICATION LED TEST

LED Checks:
Go to hardware test to view the physical position of the LED.
Function Result Display On or Off OPTO Input Number
87B-R-PH TRIP  N/A  Yes LED 1

87B-Y-PH TRIP  N/A  Yes LED 2
87B-B-PH TRIP  N/A  Yes LED 3
87B-R-PH START  N/A  Yes LED 4
87B-Y-PH START  N/A  Yes LED 5
87B-B-PH START  N/A  Yes LED 6
CT SUPV R-PH START  N/A  Yes LED 7
CT SUPV Y-PH START  N/A  Yes LED 8
CT SUPV B-PH START  N/A  Yes LED 9
CT SUPV OPTD  N/A  Yes LED 10
PROT OUT  N/A  Yes LED 11
SPARE  N/A  Yes LED 12
DATE: 01/11/ 2023


Page 9 of 9
7. Equipment Used
Calibration Due Date Calibration Date Serial No Equipment Name Sr.No
22-SEP-2024 23-SEP-2023 1402796 FREJA 300 1
25-Oct-2024 26-Oct-2023 32560406 Multimeter – Fluke 177 2
DATE: 01/11/ 2023


6BB+BS Reb650 B

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FINAL SETTING TEST REPORT

Contractor’s name: Hitachi

1. GENERAL DATA AND INFORMATION

: 2000/1 CT Ratio : 87B/95B-1B Designation No

2. MECHANICAL CHECK AND VISUAL INSPECTION

CHECKED DESCRIPTION ITEM

3.1. Function Test

CHECKED DESCRIPTION ITEM

3.2. Metering Check:

3.2.1. Current Measurement Check:

Observed Primary Current

0 1023 1000 0.5 R

-120 1511 1500 0.75 Y

120 1992 2000 1.0 B

DATE: 01/11/ 2023

Contractor’s name: Hitachi

0.056 101 0.055 100 R

0.084 151 0.083 150

0.056 101 0.055 100 Y

0.084 151 0.083 150

0.056 101 0.055 100 B

0.084 151 0.083 150

DATE: 01/11/ 2023

Contractor’s name: Hitachi

4.1. Over current Protection:

Over current Protection : (OC4SPTOC: 1) IDMT Ib=1A

Operational Accuracy : ± 1.0% of I at I > Ir Reset Ratio : >0.95

0.98 0.982 1.002 1 Y

0.98 0.981 1.001 B

4.2. Over current Protection Operating Times (OC4SPTOC: 1)

Operational Accuracy : ± 0.5% ± 25 ms @ definite time mode

0.029 0.0 1.2 Y

DATE: 01/11/ 2023

Contractor’s name: Hitachi

Relay tested By Current Injection Method. Series Resistance Assumed

R -Series Resistance Set = 1800.1 Ohms

Operational Accuracy : ± 1.0% of I at I > Ir Reset Ratio : >0.95

40.3 0.023 0.022 R

40.2 0.024 0.022 40 Y

40.3 0.023 0.022 B

Operational Accuracy : ± 1.0% of I at I > Ir Reset Ratio : >0.95

101 0.056 0.055 100 Y

101 0.056 0.055 B

DATE: 01/11/ 2023

Contractor’s name: Hitachi

4.3.3. U> Alarm Timing Test:

5.08 5.0 0.05 Y

4.3.4 U> Trip Timing Test:

0.029 0.0 0.11 Y

5. INPUTS AND OUTPUTS TESTS:

DATE: 01/11/ 2023

Contractor’s name: Hitachi

RESULT TEST METHOD

OUTPUT RELAYS CHECKS (With Relay Energized):

DATE: 01/11/ 2023

Contractor’s name: Hitachi

RESULT TEST METHOD

DATE: 01/11/ 2023

Contractor’s name: Hitachi

INDICATION LED TEST

Function Result Display On or Off OPTO Input Number

87B-R-PH TRIP  N/A  Yes LED 1

DATE: 01/11/ 2023