Document No.: AGP-22050-TP-PIP-E01-1004.

00

Document Title.: TEST PACKAGE

Project: SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT

Client: CEMEX PHILIPPINES - SOLID CEMENT CORPORATION

SYSTEM CBA - Low Pressure AREA 852

Fuel Oil Feed
TEST TYPE HYDROSTATIC TEST MEDIUM WATER

TEST PRESSURE 7.5 Barg 30 Barg DESIGN PRESSURE 20 Barg

change to OPERATING PRESSURE

REVISION HISTORY

Rev. Description Date Prepared by Checked by Approved by

RELEASED FOR TESTING

Action by Name Signature Date

AG&P

CLIENT

RELEASED FOR ACCEPTANCE

Action by Name Signature Date

AG&P

CLIENT

AG1 Special Economic Zone, Batangas Heavy Fabrication, Yard 1, San Roque, Bauan, Batangas, 4201, Philippines
Phone: +63 (43) 740 5800 l www.agpglobal.com

1
 Piping Pressure Test Package

DOCUMENT INDEX
PROJECT : SOLID KILN 4 NEW CEMENT LINE
SYSTEM: CBA - Low Pressure Fuel Oil Feed
EXPANSION PROJECT
TEST PACKAGE: AGP-22050-TP-PIP-E01-1004.00 AREA : 852

DOCUMENT TITLE YES N/A

1 TEST PACK INFORMATION SYMBOL MATRIX 5 5

2 ISOMETRIC DRAWING LIST 5 5
3 HIGHLIGHTED LINE LIST 5 5
4 MARKED-UP ISOMETRIC DRAWING 5 5
5 MARKED-UP P&ID 5 5
6 WELDING INSPECTION CHECKLIST 5 5
7 PRESSURE TEST CHECKLIST 5 5
8 PRESSURE TEST REPORT 5 5
9 PRESSURE TEST REGISTER 5 5
10 RADIOGRAPHIC EXAMINATION REPORT 5 5
11 LIQUID PENETRANT EXAMINATION REPORT 5 5
12 CALIBRATION REPORT 5 5
13 PUNCHLIST 5 5

Test Pakage No.: AGP-22050-TP-PIP-E01-1004.00

Piping Pressure Test Package
2
 Piping Pressure Test Package

TEST PACK INFORMATION SYMBOL MATRIX

ITEM NO. SYMBOL DESCRIPTION

1 PSV LOCATION OF PSV

2 PG PRESSURE GAUGE

3 F FILLING POINT

4 D DRAINING POINT

5 V VENT POINT

6 B BLINDING POINT

7 C CLOSE POSITION

8 O OPEN POSITION

9 P PLUGGING POINT

10 R REMOVED FOR HYDRO TEST

11 RI REMOVED INTERNALS

12 WC WELD CAP FOR HYDRO TEST

13 TP TEST PLUG FOR HYDRO TEST

14 TC THREADED CAP FOR HYDRO TEST

15 THP THREADED PLUG

16 HA HOSE WITH ADAPTOR

17 S TO BE SERIES WITH/TO BE TESTED WITH

18 TS TEMPORARY SPOOL

19 TEST BOUNDARY / LIMIT INDICATOR

TEST MANIFOLD W/ PRESSURE INDICATOR AND RELIEF

20 TM
VALVE AT LOWEST POINT

Test Pakage No.: AGP-22050-TP-PIP-E01-1004.00

Piping Pressure Test Package
3
 Piping Pressure Test Package

ISOMETRIC DRAWING LIST

PROJECT : SOLID KILN 4 NEW CEMENT LINE

SYSTEM: CBA - Low Pressure Fuel Oil Feed
EXPANSION PROJECT

TEST PACKAGE: AGP-22050-TP-PIP-E01-1004.00 AREA : 852

NO ISOMETRIC DRAWING NO. LINE NUMBER REV. NO.

1 AGP-22050-FAD-PIP-E01-3701.32 2"-852-CBA-009 REV.0

Test Pakage No.: AGP-22050-TP-PIP-E01-1004.00

Piping Pressure Test Package
4
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF ATLANTIC GULF & PACIFIC COMPANY.

N
SHOP MATERIALS
AGP-22050-TP-PIP-E01-1004.00
ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF AG&P IS PROHIBITED.

z P/N QTY SIZE (IN) DESCRIPTION ITEM CODE

y x
3 1 7620 2 PIPE, CS, SCH 40, ERW, BE, ASTM A53 GR.B, ASME B36.10M PIPE-CST-0199
2 1 2 x 1¼ REDUCER, CS, CONCENTRIC, SCH 40, BW, WELDED, ASTM A234 GR. PIPE-FIT-1313
WPB, ASME B16.9
3 4 2 ELBOW, CS, 90°, LR, SCH 40, WELDED, BW, ASTM A234 GR.WPB, PIPE-FIT-1305
ASME B16.9
4 1 2 FLANGE, CS, SLIP-ON, CL150, RF, ASTM A105, ASME B16.5 PIPE-FLG-0344
5 1 1¼ FLANGE, CS, SOCKETWELD, CL150, RF, ASTM A105, ASME B16.5 PIPE-FLG-0492
2
67 7
FW FIELD MATERIALS
8

2 P/N QTY SIZE (IN) DESCRIPTION ITEM CODE

97
6 2 2 PIPE SUPPORT ST-006
7 1 2 PIPE SUPPORT ST-004
<4> 1 8 1 1.25 GASKET, 1.6MM THK, NON METAL, RF, CL150, NON-ASBESTOS, FLAT
6 32 RING TYPE, GARLOCK
13
ST-006-1032 9 1 2 GASKET, 1.6MM THK, NON METAL, RF, CL150, NON-ASBESTOS, FLAT
MK-AGP-22050-FAD-PIP-E01-3701.32-3
RING TYPE, GARLOCK
602
10 4 1/2 STUD BOLT, C/W 2 HEAVY HEX NUTS, ASTM A193 GR. B7, ASTM A194 STRL-FAS-0383
FW
GR. 2H, ASME B18.2.1, L=70MM
PROPRIETARY AND CONFIDENTIAL

6
603 11 4 5/8 STUD BOLT, C/W 2 HEAVY HEX NUTS, ASTM A193 GR. B7, ASTM A194 STRL-FAS-0403
ST-006-1033
FW 59 GR. 2H, ASME B18.2.1, L=85MM
3
<3> 1
6
WELD SUMMARY
CONN TO
3 852-03/04-331-04/OUTLET
1.25 in RFFE 150 WELD NO. SIZE (IN) TYPE LOCATION WELD NO. SIZE (IN) TYPE LOCATION
E 782.387M
5 N 961.450M 9 1 1.25 SW SHOP 2 2.00 BW SHOP
EL +77.165M
3 2.00 BW FIELD 4 2.00 BW SHOP
5 2.00 BW SHOP 6 2.00 BW SHOP
3
F5 G8 B10 EL+79.580M 7 2.00 BW FIELD 8 2.00 BW SHOP
MK-AGP-22050-FAD-PIP-E01-3701.32-1 2X1.1/4"NS
9 2.00 BW SHOP 10 2.00 BW FIELD
2 1 10 11 2.00 FW SHOP 601 2.00 SUP FIELD
B F D TM FFW
602 2.00 SUP FIELD 603 2.00 SUP FIELD
2
<1> 1
MK-AGP-22050-FAD-PIP-E01-3701.32-2 MK-AGP-22050-FAD-PIP-E01-3701.32-4 PIPE CUT LENGTH
2416

1031
ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS ITEM NO. LENGTH (MM) SIZE (IN.) REMARKS
<2> 1 <5> 1
1 375 mm 2 2 2264 mm 2
601 3 820 mm 2 4 3061 mm 2
FW 5 1101 mm 2
ST-004-1153
7 CONN TO
852-17/18-336-04/INLET
2 in RFFE 150
E 782.972M
N 958.237M
5 EL +78.548M
38 11

0
3 10
FFW
4

F4 G9 B11

B V PG
3
EL +77.165M

GENERAL NOTES:
1. FOR ALL PIPE SUPPORTS, REFER TO AG&P PIPE SUPPORT FABRICATION DRAWINGS.
2. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS OTHERWISE NOTED.
3. SHOP TO PROVIDE CUTTING AND WELDING ALLOWANCE.
4. FLANGE BOLT HOLES SHALL STRADDLE NATURAL CENTERLINES.
5. FOR FIELD FIT−UP WELD (FFW) AND SITE ADJUSTMENT FOR THREADED CONNECTION, 150MM ALREADY ADDED ON PIPE CUT LENGTH.
6. PAINT CODE CHANGE
A. P1 − PAINTING REQUIRED. AS-BUILT DRAWING
B. INSULATED PIPING − PAINTING NOT REQUIRED. − SHOP WELD FW − FIELD WELD FFW − FIELD FIT−UP WELD NO CHANGE AG&P SIGNATURE

INSPECTION REQUIREMENTS INSULATION REQUIREMENTS IDENTIFICATION DATA PIPING DATA ATLANTIC, GULF & PACIFIC
VALUE INSULATION CODE LINE NUMBER 2"−852−CBA−009 CONDITION TEMP (°C)
PRESS
(barg)
COMPANY OF MANILA INC.
VISUAL TEST (VT) 100% INSULATION THICK 50mm CLIENT DWG. NO. 852-16-04-905_S-1 OPERATING 60 4.91 CUSTOMER: CEMEX PHILIPPINES - SOLID CEMENT CORPORATION
RADIOGRAPHY (RT) PAINTING REQUIREMENTS REV. NO. 0 DESIGN 80 20
PROJECT: SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT
MAGNETIC PARTICLE TEST (MPT) PAINT CODE P1 REFERENCE P&ID TEST MEDIUM WATER

LIQUID PENETRANT (PT) CLEANING REQUIREMENTS LINE LIST DATA TEST PRESS (barg) 30 7.5 PIPING ISOMETRIC DRAWING
SHEET CONTENT:
CBA - LOW PRESSURE FUEL OIL
2"-852-CBA-009
ULTRASONIC TESTING (UT) CHEMICAL CLEANING NO SYSTEM CODE SHOP FIELD
FEED
DIA. INCH (Ø)
HARDNESS TESTING PIPING CLASS T2 15.25 6 STRUCTURE: AREA 852

PWHT N STRESS CALC NO SURFACE AREA (m²) 1.59 J.O.A. 22050 P.O. NO. -
WEIGHT (kg) 48.09 AG&P DWG.NO. REV
05 MAY 2022 ISSUED FOR CONSTRUCTION JVN/TLB NVD / EDA MOG
0

REV. DATE DESCRIPTION DRAWN BY CHK'D. BY APR'D. BY AGP−22050−FAD−PIP−E01−3701.32 0

 AGP-22050-FR-T-13-
0001.00
WELDING INSPECTION CHECKLIST
Sheet of

PROJECT : SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT AG&P DRAWING No. : SEE ISOMETRIC DRAWING LIST REV. No.

J. O. A. No. / CUSTOMER : 22050 / CEMEX PHILIPPINES - SOLID CEMENT CORPORATION CUSTOMER DWG. REF. NO. : N/A
ITEM DESCRIPTION : LOCATION:

PIPING STRUCTURAL SHOP ERECTION

BATCH / PROCESS REPORT NO. / DATE

MTC
WELD SIZE & MILL CERT. LOT NO. DATE WELDER'S
DESCRIPTION JOINT No. HEAT NO. PAGE NDE
TYPE THICKNESS NO. (WELD'G WELDED CODE
NO. WPS NO. VISUAL
CONS.) RT UT MT PT

QC INSPECTOR QC SUPERVISOR CLIENT

SIGNATURE
NAME
DATE
Rev. 1, 20 Nov. 2020
 AGP-22050-FR-T-13-0026.00
PRESSURE TEST CHECKLIST
Sheet __ of __

LINE SERVICE : P& ID :

REV. No. :
ISO / ORTHO DWG. : SEE ISOMETRIC DRAWING LIST DATE :

ACTIVITY YES NO N/A

1 BEFORE PRESSURE TEST

1.1 Correct drawing revision.
1.2 Piping conforms to drawing.
1.3 Instrument piping to first Block Valve.
1.4 Equipment isolated.
1.5 Valves test thru or remove.
1.6 System supports adequate for hydro test.
1.7 Spring cans blocked.
1.8 Welding complete.
1.9 Radiographic Test complete.
1.10 Liquid Penetrant Test complete.
1.11 Ultrasonic Test complete.
1.12 Magnetic Particle Test complete.
1.13 Post Weld Heat Treatment complete.
1.14 Positive Material Identification complete.
1.15 Hardness Testing complete.
1.16 Water analysis complete.
1.17 Coordinates acceptable.
1.18 Pressure gauge calibration & calibration certificate correct.
2 DURING PRESSURE TEST
2.1 Ambient conditions suitable for hydro test.
2.2 Systems vented during filling.
2.3 Gauge installed as near low point as practical.
2.4 Test media acceptable. (e.g. Quality, Temperature)
3 AFTER PRESSURE TEST
3.1 Flush lowest point possible.
3.2 Vent during draining system.
3.3 Dry systems.
3.4 Seal weld threaded vent/drains.
3.5 Pull blinds.
3.6 Set spring hanges.
3.7 Air blowing.

REMARKS

INSPECTION CARRIED OUT BY CHECKED BY APPROVED BY

AG&P PRESSURE TEST SUPERVISOR AG&P QC INSPECTOR CLIENT
NAME
SIGN
DATE

Rev. 0, 10 May 2021

 AGP-22050-FR-T-13-0027.00
PRESSURE TEST REPORT
Sheet __ of __

SOLID KILN 4 NEW CEMENT LINE

Project Report No.
EXPANSION PROJECT

22050 / CEMEX PHILIPPINES - SOLID

JOA / Customer Test Package No AGP-22050-TP-PIP-E01-1004.00
CEMENT CORPORATION

Equipment No. Line No.

TYPE OF TEST: HYDRO 5 PNEUMATIC 5 DATE TESTED:

DESIGN PRESSURE: 20 Barg TEST PRESSURE: 30 Barg

PRESSURE GAUGE SERIAL No. ________________________ CALIBRATION CERT NO. __________________________________

PRESSURE GAUGE SERIAL No. ________________________ CALIBRATION CERT NO. __________________________________

PRESSURE/TEMP RECORDER CHART No. __________________________________ SN: _________________________________

TEST MEDIUM: ________________________________ TIME START: _________________ TIME END: ______________________

HOLDING TIME: ___________________ SURFACE TEMPERATURE: ________________ AMBIENT TEMP: ___________________

TEST RESULT 5 ACCEPTED 5 REJECTED

REMARKS

Inspected By AG&P PMT CLIENT

Name

Signature

Date

Rev. 0, 10 May 2021

 AGP-22050-FR-T-13-0028.00

PRESSURE TEST REGISTER

Sheet of

PROJECT : SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT RECORD No. :
CUSTOMER : CEMEX PHILIPPINES - SOLID CEMENT CORPORATION DATE :
J.O.A. No. : 22050

TEST PACK PRESSURE TEST FLUSHING CHEMICAL CLEANING REINSTATEMENT

LINE No. REMARKS
No. REPORT No. DATE REPORT No. DATE REPORT No. DATE REPORT No. DATE

PIPING ENGINEER QC INSPECTOR CLIENT

NAME
SIGN
DATE

Rev. 0, 10 May 2021

 AGP-22050-FR-N-13-0001.00
RADIOGRAPHIC EXAMINATION REPORT
Sheet of

CUSTOMER : CEMEX PHILIPPINES - SOLID CEMENT CORPORATION REPORT No. :

JOA NO. / PROJECT : 22050 / SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT NDT REQ. No. :
DRAWING No. : SEE ISOMETRIC DRAWING LIST DATE :
WELDING PROCESS : MATERIAL : REF. DOC. NO. / REV.
SPECIFICATION/CODE : YEAR : SOURCE USED : SIZE :
ACCEPTANCE CRITERIA : CURIES : kV :
IQI STD: TYPE: WIRE LOCATION (SS or FS): FILM USED: MFR: TYPE:
CONTRAST METER :
GEOMETRIC UNSHARPNESS : UG = Fd/D : F= d= D= METHOD OF EXPOSURE :
SCREENS : DWE-SWV SWE-SWV
TYPE : Pb FRONT THK. : BACK THK. : SHIMS (MAT'L/THK.):
DWE-DWV
EXPOSURE TIME :

EXPOSURE TECHNIQUE SKETCH: (SOURCE/FILM-WELD/POSITION)

A B C D E F G
Welding Process / Welder's

Geometric Unsharpness (UG)

Lack of Penetration (LP)

Tungsten Inclusion (TG)

Negative to Indication
Source-film-weld position

Root Concavity (RC)

Misalignment (MA)
Burn Through (BT)
Lack of Fusion (LF)
Slag Inclusion (SL)
Location Marker

Excessive Scatter
Viewing (S or C)

Excess Pen (EP)

Dia / Thickness

Undercut (UC)
Porosity (PR)
Sensitivity

Crack (CR)

Accepted

Rejected
Density

Others
Line No. / Weld
Code

mm

REMARKS
Identification

SKETCH : (Attached if necessary)

EXAMINED BY: INTERPRETED/EVALUATED BY: CONFIRMED BY:

NDE LEVEL I/II (ASNT) NDE LEVEL II (ASNT) QC CLIENT

NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 0, 28 May. 2019
 AGP-22050-FR-N-13-0002.00
LIQUID PENETRANT EXAMINATION
REPORT Sheet of

SOLID KILN 4 NEW CEMENT LINE

PROJECT : EXPANSION PROJECT REPORT NO. :
22050 / CEMEX PHILIPPINES - SOLID
J.O.A./CUSTOMER : CEMENT CORPORATION NDT REQUEST NO. :
STRUCTURE : DATE EXAMINED :
REF. DOC. NO. / REV. TIME EXAMINED :
ACCEPTANCE CRITERIA : SURFACE CONDITION :
SPECS./STANDARD : LIGHT METER/SERIAL NO. :
INFRARED THERMOMETER LIGHTING EQUIPMENT :
SERIAL NO. : LIGHT INTENSITY :
INFRARED THERMOMETER CALIBRATION
CERTIFICATE NO. :

TEST METHOD : TYPE :

SOLVENT REMOVABLE VISIBLE DYE
WATER WASHABLE FLUORESCENT

CLEANER : SURFACE TEMPERATURE :

MAGNAFLUX ARDROX OTHERS °C

PENETRANT : PENETRATION TIME :

MAGNAFLUX ARDROX OTHERS MINUTES

DEVELOPER : DEVELOPING TIME :

MAGNAFLUX ARDROX OTHERS MINUTES

WELDING
DESCRIPTION JOINT PROCESS /
DRAWING DISCONTINUITIES DISPOSITION
(SHOP MARK) NO. WELDER'S
CODE

NOTE:
CHEMICAL BRAND BATCH NO.

SKETCH OF INDICATION : (Attached if necessary)

EXAMINED /
REVIEWED BY: CONFIRMED BY:
EVALUATED BY:

PT Level II PT Level II QC CLIENT

NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 1, 26 June 2019
 LIQUID PENETRANT EXAMINATION AGP-22050-FR-N-13-0002.00

REPORT
Sheet of
(ATTACHMENT)

Report No.

SKETCH OF INDICATION

EXAMINED /
REVIEWED BY: CONFIRMED BY:
EVALUATED BY:

PT Level II PT Level II QC CLIENT

NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE NAME/SIGN/DATE
Rev. 1, 26 June 2019
 CALIBRATION REPORT AGP-22050-FR-E-93-0001.00

Calibration Information
Unit Under Test (UUT) Standard Identification Quality Records

Instrument Type : Test Equipment : Service Report No. :

Manufacturer : Certificate No. : Reference Doc. No. :
Serial/Control No. : Traceability : Calibration Interval :
Range : Serial No. : Calibration Date :
Accuracy : Range : Calibration Due Date :
Scale Division : Accuracy : Location :
Requesting Dept. : Validity : Room Temperature :
Humidity :

Calibration Data

Calibration Notes

Instrument Technician Supervisor

Sign
Name
Date

Calibration Approval

Please check: Accepted Rejected

Remarks

QC Inspector QC Supervisor / Manager

Sign
Name
Date

Rev. 1, 16 Jan 2019

 AGP-22050-FR-T-13-0005.00
PUNCHLIST
Sheet of

PROJECT : SOLID KILN 4 NEW CEMENT LINE EXPANSION PROJECT TEST PACK NO. : AGP-22050-TP-PIP-E01-1004.00 TANK NO. :
22050 / CEMEX PHILIPPINES - SOLID CEMENT
J. O. A. No. / CUSTOMER : CORPORATION AREA : 852 DISCIPLINE :

CATEGORY PIPING TANKS

A : Testing cannot proceed until corrective action has been completed and punchlist cleared VESSEL OTHERS (pls. specify)
B : Testing can proceed. Corrective action to be completed and punchlist cleared after test. ITEM NO. :
PRE-LEAK TEST POST LEAK TEST

COMPLETED BY & DATE CUSTOMER'S

ITEM NO. DRAWING NO. LINE NO. ITEM DESCRIPTION AND LOCATION CATEGORY RAISED BY
PRODUCTION QC INSPECTOR

NAME
SIGN
DATE

Rev. 2, 12 Jul 2012