SUWAIDI INDUSTRIAL SERVICES, CO. LTD.

HAZARD IDENTIFICATION PLAN

INSTALL VESSEL NOZZLES AND ANCILLARY MODIFICATIONS
Saudi Arabian Oil Company-Uthmaniyah GOSP-9
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Class A Hazard: Those hazards that have a potential to cause death or permanent disability to people, permanent damage to equipment or structure.
Class B Hazard: Those hazards that have a potential to cause serious injury or major downtime in the use of plant, equipment or structure.
Class C Hazard: Those hazards that have a potential to cause minor injury or illness or minor damage to plant, equipment or structure.

SN AREA/LOCATION WORK ACTIVITY CLASS POTENTIAL HAZARD CONTROL MEASURES

I. GOSP-9 1.0 Work preparation. B, C 1.1 Hazards in confine 1.1(a) Obtain Confined Space
D-1 HPPT Vessel Secure necessary space during joint Entry Permit for vessel entry.
work permits; pre- inspection like Comply all requirements. Take
Scope: inspection; supply of oxygen deficiency, necessary precautions by having
 Install additional materials and presence of ready at worksite rescue
vessel nozzles, equipment. hazardous process equipment, standby man and
4units-2”x300# residues or other personal protection.
 Modify existing contaminants. 1.1(b) Double check with
nozzles proponent representatives on
(shortening), isolation status after purging or
2units-2”x300# cleaning. Isolation points must be
 Modify weir plate tagged. Comply with SA G.I.
Install additional 6.012
ladder rung 1.1(c) Ensure fresh air inside
vessel by conducting gas tests and
know the actual oxygen level, LEL,
etc.
1.1(d) Ensure sufficient air volume
for ventilation using mechanical
ventilator.

C 1.2 Physical hazards- 1.2(a) Define and use proper

tripping, bumping, access. Entry points clear of
falling, etc. obstruction.
1.2(b) Equip personnel with
complete PPE.

Hazard Identification Plan Install Vessel Nozzles and Ancillary Facilities Saudi Aramco RFQ 3000106123 Rev:00 August 2005 1
 SUWAIDI INDUSTRIAL SERVICES, CO. LTD.
HAZARD IDENTIFICATION PLAN
INSTALL VESSEL NOZZLES AND ANCILLARY MODIFICATIONS
Saudi Arabian Oil Company-Uthmaniyah GOSP-9
--------------------------------------------------------------------------------------------------------------------------------------------------------------
--------------------------------
Class A Hazard: Those hazards that have a potential to cause death or permanent disability to people, permanent damage to equipment or structure.
Class B Hazard: Those hazards that have a potential to cause serious injury or major downtime in the use of plant, equipment or structure.
Class C Hazard: Those hazards that have a potential to cause minor injury or illness or minor damage to plant, equipment or structure.

SN AREA/LOCATION WORK ACTIVITY CLASS POTENTIAL HAZARD CONTROL MEASURES

1.2(c) For other special hazards,

specialized equipment shall be
provided such as full body harness
when working atop temporary
platforms more than minimum
required height.
1.2(d) Provide sufficient
illumination inside vessel, and
sufficient lighting fixtures at night.

2.0 Cut, weld, grind,
bevel, and fit-up of
new nozzles inside
vessel and in
modification of
existing nozzles.
A,B,C 2.1 Exposure to residue
or process waste
materials, explosive or
oxygen deficient and
other atmospheric
hazards as a result of
hotworks.
A, B, C 2.2 Lack of fresh air;
development of heat-
related illness due to
the present climatic
condition (high ambient
temperature).
2.1(a) Obtain Hot Work Permit
and comply all the provisions as
per SA G.I. 2.100.
2.1(b) Provide mechanical
ventilation.
2.1(c) Request for atmospheric
monitoring/regular gas testing
from operations.
2.1(d) Provide trained fire watch
round the clock.
2.2(a) Ensure sufficient supply of
make-up air inside vessel and
undisturbed steady airflow.
2.2(b) Observe ideal rest-work
cycle, and provide steady supply
of iced water.

Hazard Identification Plan Install Vessel Nozzles and Ancillary Facilities Saudi Aramco RFQ 3000106123 Rev:00 August 2005 2
 SUWAIDI INDUSTRIAL SERVICES, CO. LTD.
HAZARD IDENTIFICATION PLAN
INSTALL VESSEL NOZZLES AND ANCILLARY MODIFICATIONS
Saudi Arabian Oil Company-Uthmaniyah GOSP-9
--------------------------------------------------------------------------------------------------------------------------------------------------------------
--------------------------------
Class A Hazard: Those hazards that have a potential to cause death or permanent disability to people, permanent damage to equipment or structure.
Class B Hazard: Those hazards that have a potential to cause serious injury or major downtime in the use of plant, equipment or structure.
Class C Hazard: Those hazards that have a potential to cause minor injury or illness or minor damage to plant, equipment or structure.

SN AREA/LOCATION WORK ACTIVITY CLASS POTENTIAL HAZARD CONTROL MEASURES

B 2.3 Burns upon contact 2.3(a) Use full body protection;

with hot surface, tuck-in loose trousers/sleeves.
welding slag or sparks.

A,B,C 2.4 Electrical hazards 2.4(a) Use portable tools of

from welding, power
tools or internal
electrical equipment.
double-insulation, receptacles are
GFCI equipped. All electrical
equipment must be of approved-
type to hazardous locations (Class
I Division 1)

A,B,C 2.5 Fire conflagration or 2.5(a) Trained fire watch is

explosion mandatory in hotworks with ready
portable fire fighting equipment
and supply of firewater.
2.5(b) Welding blankets must be
constructed in such a manner so
as to totally contain slag and
sparks.
2.5(c) If possible, wetting down of
internal surface of vessel is
maintained to avoid any
pyrophoric reaction.

3.0 Modification of A,B,C Same associated Same mitigating measures

Hazard Identification Plan Install Vessel Nozzles and Ancillary Facilities Saudi Aramco RFQ 3000106123 Rev:00 August 2005 3
 SUWAIDI INDUSTRIAL SERVICES, CO. LTD.
HAZARD IDENTIFICATION PLAN
INSTALL VESSEL NOZZLES AND ANCILLARY MODIFICATIONS
Saudi Arabian Oil Company-Uthmaniyah GOSP-9
--------------------------------------------------------------------------------------------------------------------------------------------------------------
--------------------------------
Class A Hazard: Those hazards that have a potential to cause death or permanent disability to people, permanent damage to equipment or structure.
Class B Hazard: Those hazards that have a potential to cause serious injury or major downtime in the use of plant, equipment or structure.
Class C Hazard: Those hazards that have a potential to cause minor injury or illness or minor damage to plant, equipment or structure.

SN AREA/LOCATION WORK ACTIVITY CLASS POTENTIAL HAZARD CONTROL MEASURES

weir plate and hazards in Items 1.1 to applicable from Items 1.1 (a) to
installation of 2.5 above 2.5(c) above.
additional ladder
rung. Work activities
include cutting,
welding, grinding, and
associated works.

4.0 Conduct of X-Ray
field test for weld
joints.
C 4.1 Exposure to
radioisotope rays.
4.1 (a) Coordination with NDT
Contractor in complying with the
SA Work Permit System.
4.2(b) Area isolation by barricade,
prior information dissemination.

5.0 Hydrotesting of B 5.1 Exposure to high 5.1(a) No unauthorized crew in

new nozzles and line pressure test medium, the vicinity.
accessories. and failure of 5.1(b) Test crew to isolate test
components due to area by installing barricade/sign.
overpressure. 5.2(c) Test crew to pre-inspect
gauges, fittings, valves, and
threads for defects.

6.0 Housekeeping C 6.1 Slipping, tripping, 6.1(a) Housekeeping crew to

falling, struck by avoid haste especially on last hour
loose/unstable objects. of shift.

Hazard Identification Plan Install Vessel Nozzles and Ancillary Facilities Saudi Aramco RFQ 3000106123 Rev:00 August 2005 4
 SUWAIDI INDUSTRIAL SERVICES, CO. LTD.
HAZARD IDENTIFICATION PLAN
INSTALL VESSEL NOZZLES AND ANCILLARY MODIFICATIONS
Saudi Arabian Oil Company-Uthmaniyah GOSP-9
--------------------------------------------------------------------------------------------------------------------------------------------------------------
--------------------------------
Class A Hazard: Those hazards that have a potential to cause death or permanent disability to people, permanent damage to equipment or structure.
Class B Hazard: Those hazards that have a potential to cause serious injury or major downtime in the use of plant, equipment or structure.
Class C Hazard: Those hazards that have a potential to cause minor injury or illness or minor damage to plant, equipment or structure.

SN AREA/LOCATION WORK ACTIVITY CLASS POTENTIAL HAZARD CONTROL MEASURES

II. GOSP-9 Please Note: Please Note: Please Note:

D-201 HPPT
Vessel Similar scope of Has similar potential Has similar control measures
work to Item I, hazard with Item I with Item I.
Scope: hence same work
 Install additional activity applies.
vessel nozzles,
4units-2”x300#
 Modify existing
nozzles
(shortening),
4units-2”x300#
 Modify weir plate
Install additional
ladder rung

III. GOSP-9 Please Note: Please Note: Please Note:

D-2 LPPT Vessel
Similar scope of Has similar potential Has similar control measures
Scope: work to Item I, hazard with Item I with Item I.
hence same work
Install vessel activity applies.
nozzles, 2units-
2”x300#

Hazard Identification Plan Install Vessel Nozzles and Ancillary Facilities Saudi Aramco RFQ 3000106123 Rev:00 August 2005 5
 SUWAIDI INDUSTRIAL SERVICES, CO. LTD.
HAZARD IDENTIFICATION PLAN
INSTALL VESSEL NOZZLES AND ANCILLARY MODIFICATIONS
Saudi Arabian Oil Company-Uthmaniyah GOSP-9
--------------------------------------------------------------------------------------------------------------------------------------------------------------
--------------------------------
Class A Hazard: Those hazards that have a potential to cause death or permanent disability to people, permanent damage to equipment or structure.
Class B Hazard: Those hazards that have a potential to cause serious injury or major downtime in the use of plant, equipment or structure.
Class C Hazard: Those hazards that have a potential to cause minor injury or illness or minor damage to plant, equipment or structure.

SN AREA/LOCATION WORK ACTIVITY CLASS POTENTIAL HAZARD CONTROL MEASURES

IV. GOSP-9 Please Note: Please Note:

D-401 HPPT
Vessel Please Note: Has similar potential Has similar control measures
hazard with Item I with Item I.
Similar scope of
Scope: work to Item I,
Install vessel hence same work
nozzles, 1unit- activity applies.
2”x300#

V. GOSP-9 Please Note: Please Note:

D-213 WOSEP Please Note:
Has similar potential Has similar control measures
Scope: Similar scope of hazard with Item I with Item I.
Modification of oil work to Item I,
weir hence same work
activity applies.

VI. GOSP-9
D-211 Dehydrator Please Note: Please Note: Please Note:

Scope: Similar scope of Has similar potential Has similar control measures
Install vessel work to Item I, hazard with Item I with Item I.
nozzles, 2units- hence same work
3”x150# activity applies.

Hazard Identification Plan Install Vessel Nozzles and Ancillary Facilities Saudi Aramco RFQ 3000106123 Rev:00 August 2005 6