Document 3CA932722 Operations Parts and Maintenance Manual

1616 Meridian Road N.E.
Calgary, AB T2A 2P1

CANADA
Ph: 001 403 569-2222
Fax: 001 403 569-2294
Intermediate Coiled Tubing Unit
NOV Hydra Rig Document Number 3CA932722
Built for:
TricaN Corporation
Job Number 7389
Model No. 3CD020999
Serial No. 01738907U-1
01738907U-2
01738907U-3
01738907U-4
Operations, Parts and Maintenance Manual
JOB #7389
Serial Number: 01738907U-1
01738907U-2
01738907U-3
01738907U-4
Operations Parts and Maintenance Manual

. Document #3CA932722 © April 2007 NOV Hydra Rig
Published By NOV HYDRA RIG
CALGARY, ALBERTA CANADA
CONFIDENTIAL/PROPRIETARY NOTICE
This manual contains confidential and proprietary information of Hydra
Rig. It is provided to customers of Hydra Rig, in confidence, with the
understanding that it is not to be copied or reproduced without the
expressed, written consent from Hydra Rig. Copies of this manual may be
obtained through Hydra Rig Sales Department. All copyrights and patent
rights are reserved
Document Number 3CA932722 Revision April 2007 © April 2007 Hydra Rig NOV
Intermediate Coiled Tubing Unit Table of Contents
Table of Contents
Table of Contents .............................................................................................................................. 1
List of Drawings ................................................................................................................................ 1
1 General Information .............................................................................................................. 2-1
1.1 General Assembly Drawings..................................................................................................... 2-2
1.2 Model and Serial Numbers ....................................................................................................... 2-3
1.3 Approximate Fluid Reservoir Capacities ................................................................................ 2-4
1.4 General Safety Recommendations ........................................................................................... 2-5
Qualified Personnel..............................................................................................................................................2-5
Protective Equipment ...........................................................................................................................................2-5
Safety Practices ....................................................................................................................................................2-5
Unauthorized Personnel .......................................................................................................................................2-5
High Pressures .....................................................................................................................................................2-5
Unauthorized Maintenance ..................................................................................................................................2-5
Lifting ..................................................................................................................................................................2-5
Use of Solvents or Paints .....................................................................................................................................2-5
Compressed Air Usage.........................................................................................................................................2-6
Moving Parts........................................................................................................................................................2-6
Visibility ..............................................................................................................................................................2-6
Pre-Start ...............................................................................................................................................................2-6
Transporting the Unit ...........................................................................................................................................2-6
1.5 General Maintenance Instructions........................................................................................... 2-7
Daily Maintenance ...............................................................................................................................................2-8
Weekly Maintenance............................................................................................................................................2-8
Monthly Maintenance ..........................................................................................................................................2-8
Every Six Months.................................................................................................................................................2-8
1.6 Lubrication Guide ..................................................................................................................... 2-9
Cabin and Stairway Lubrication Points................................................................................................................2-9
Rear Module Lubrication Points ........................................................................................................................2-10
Tubing Reel and Spooler Arm Lubrication Points .............................................................................................2-10
2 Wetkit Module ........................................................................................................................ 2-1
2.1 Wetkit Drawings ............................................................................................................................... 2-2
2.2 Hydraulic Fluid Considerations ............................................................................................... 2-3
2.3 Unit Lubrication Requirements and Recommendations ....................................................... 2-4
2.4 Wet Kit Operational Summary ................................................................................................ 2-5
Hydraulic Functional Overview ...........................................................................................................................2-5
2.5 Wet Kit Specifications ............................................................................................................... 2-6
Filters ...................................................................................................................................................................2-6
Pumps...................................................................................................................................................................2-6
Mis. Specifications...............................................................................................................................................2-6
Batteries ...............................................................................................................................................................2-6
Document Number 3CA932722 Revision April 2007 © April 2007 Hydra Rig NOV Page TOC-1
2.6 PTO/Pump Spacer..................................................................................................................... 2-7

2.7 Component Manufacturer Supplied Information .................................................................. 2-8
2.8 MSDS Sheets .............................................................................................................................. 2-9
3 Control Cab Module............................................................................................................... 3-1
3.1 Control Cab Module Drawings ................................................................................................ 3-2
3.2 Control Cabin Operational Summary ..................................................................................... 3-3
3.3 Specifications.............................................................................................................................. 3-3
3.4 Control Panel ............................................................................................................................. 3-4
3.5 Auxiliary Control Panel ............................................................................................................ 3-8
3.6 Cabin Lift Control Panel .......................................................................................................... 3-9
3.7 Control Panel Component OEM Manual.............................................................................. 3-10
4 Tubing Reel Module............................................................................................................... 4-1
4.1 Tubing Reel Module Drawings................................................................................................. 4-2
4.2 Specifications.............................................................................................................................. 4-3
Dimensions ..........................................................................................................................................................4-3
4.3 Hydraulic Maximum Flows and Pressures ............................................................................. 4-3
4.4 Recommended Greases and Fluids .......................................................................................... 4-3
4.5 Grease Zerk and Lube Zone Locations ................................................................................... 4-4
4.6 Tubing Reel Operational Summary......................................................................................... 4-5
4.7 Component Manufacturer Supplied Information .................................................................. 4-8
4.8 Certification and Test Documents............................................................................................ 4-9
Vanoil Equipment Inc ..........................................................................................................................................4-9
Hydra Rig 1502 Iron Pressure Tests ....................................................................................................................4-9
5 Front and Rear Deck Module................................................................................................ 5-1
5.1 Trailer Deck Module Drawings................................................................................................ 5-2
5.2 Front Deck Functional Description.......................................................................................... 5-3
5.3 Electrical (Genset) Functional Overview................................................................................. 5-3
5.4 Rear Deck Module Functional Description............................................................................. 5-4
5.5 Auxiliary Hose Reels ................................................................................................................. 5-4
5.6 Power Hose Reel Assembly....................................................................................................... 5-4
Dimensions ..........................................................................................................................................................5-4
5.7 Dual Hose Reel ........................................................................................................................... 5-5
5.8 Five Bank Directional Control Valve....................................................................................... 5-5
5.9 National Crane........................................................................................................................... 5-5
5.10. Manufacturer Supplied Documentation.................................................................................. 5-6

Hose Reel Certifications ......................................................................................................................................5-6
RT 40 Injector Certifications ...............................................................................................................................5-6
National Crane Certifications and Test Documents .............................................................................................5-6
Intermediate Coiled Tubing Unit List of Drawings
List of Drawings
1.1 Tractor and Trailer GA Drawings
Tractor Module Assembly ...........................................................................................................3CB011130
Intermediate CTU Trailer - Trican...............................................................................................3CD020999
Intermediate CTU Trailer Module Assembly ..............................................................................3CD021204
2.1 System Schematics
Hydraulic
Tractor Module Hydraulic/Pneumatic Schematic........................................................................3CD191129
Hydraulic Schematic Int CTU Cabin Trican................................................................................3CB092084
Hose Reel Int CTU Hose Reels Trican .......................................................................................3CB092085
Hydraulic Schematic, Int CTU Trailer Trican .............................................................................3CB092086
Hydraulic Schematic, Tubing Reel ..............................................................................................3CB492171
Electrical Schematics
Schematic Overall........................................................................................................................3CB091733
Schematic Overall Detail 1 ..........................................................................................................3CB091734
Schematic Joystick Modified .......................................................................................................3CB091737
Schematic BOP Remote Box ......................................................................................................3CB091738
Schematic Tractor .......................................................................................................................3CB091739
AC Distribution 1.........................................................................................................................3CB092321
AC Distribution 2 ........................................................................................................................3CB092322
Electrical Schematic Crane ..........................................................................................................3CB092495
Schematic Overall BOP ...............................................................................................................3CB091741
Schematic Cab Lift Box...............................................................................................................CB0911742
3.1Control Cabin Module
Control Cabin Module Assembly ................................................................................................282-D-300
Large Control Cabin Interior Assembly.......................................................................................282-D-305
Platform Module Assembly .........................................................................................................282-D-200
Main Control Panel Assembly .....................................................................................................282-D-675
Cabin/Scissor Lift Assembly .......................................................................................................282-D-302
Document Number 3CA932722 Revision April 2007 © April 2007 Hydra Rig NOV i
Intermediate Coiled Tubing Unit List of Drawings
4.1 Tubing Reel Module

Tubing Reel 113"x 85.5" Core x 68" F/F Assembly ...................................................................3CD401003
Spooler Arm Assembly 282 Series Large Tubing Reel ...............................................................3CD411595
Tubing Counter RC-203 Meters Assembly .................................................................................CD416218
Drive Reel/Spooler Drive Assembly............................................................................................3CD411653
Reel Piping (Standard) Assembly ................................................................................................3CB421690
Tubing Reel Bulkhead Panel Assembly.......................................................................................3CB462384
Trailer Deck Modules
5.1 Front Deck
Deck Front Module Assembly .....................................................................................................3CD161389
Electrical Box Assembly..............................................................................................................282-B-617
Rear Deck
Rear Deck Module Assembly ......................................................................................................3CD021233
Injector Power Hose Reel Assembly ...........................................................................................280-B-510
Lube Motor/Pump Assembly .......................................................................................................3CB332080
B.O.P./Return Reel 'Stand Assembly...........................................................................................282-D-031
Split Hose Reel (24 x 40(dia.) x 16) Assembly ...........................................................................260-D-400
Rotary Swivel Assembly, 10 Port (½” ORB) ..............................................................................260-B-085
Rotary Swivel Assembly 12 Port .................................................................................................260-B-088
B.O.P. Valve Mount Assembly 282 Series..................................................................................282-B-333
Crane Installation ........................................................................................................................3CD061896
Document Number 3CA932722 Revision April 2007 © April 2007 Hydra Rig NOV ii
Intermediate Coiled Tubing Unit Section 1
Operations, Parts and Maintenance Manual General Information
1 General Information
1.1 General Assembly Drawings............................................................................................... 2-2
1.2 Model and Serial Numbers ....................................................................................................2-3
1.3 Approximate Fluid Reservoir Capacities .............................................................................2-4
1.4 General Safety Recommendations ........................................................................................2-5
Qualified Personnel.......................................................................................................................................... 2-5
Protective Equipment ....................................................................................................................................... 2-5
Safety Practices ................................................................................................................................................ 2-5
Unauthorized Personnel ................................................................................................................................... 2-5
High Pressures ................................................................................................................................................. 2-5
Unauthorized Maintenance .............................................................................................................................. 2-5
Lifting .............................................................................................................................................................. 2-5
Use of Solvents or Paints ................................................................................................................................. 2-5
Compressed Air Usage..................................................................................................................................... 2-6
Moving Parts.................................................................................................................................................... 2-6
Visibility .......................................................................................................................................................... 2-6
Pre-Start ........................................................................................................................................................... 2-6
Transporting the Unit ....................................................................................................................................... 2-6
1.5 General Maintenance Instructions........................................................................................2-7
Daily Maintenance ........................................................................................................................................... 2-8
Weekly Maintenance........................................................................................................................................ 2-8
Monthly Maintenance ...................................................................................................................................... 2-8
Every Six Months............................................................................................................................................. 2-8
1.6 Lubrication Guide ..................................................................................................................2-9
Cabin and Stairway Lubrication Points............................................................................................................ 2-9
Rear Module Lubrication Points .................................................................................................................... 2-10
Tubing Reel and Spooler Arm Lubrication Points ......................................................................................... 2-10
Document Number 3CA932722 Revision April 2007© April 2007 Hydra Rig NOV Page 2-1
1 General Information
1.1 General Assembly Drawings
Tractor and Trailer GA Drawings
Tractor Module Assembly .............................................................................3CB011130
Intermediate CTU Trailer - Trican.................................................................3CD020999
Intermediate CTU Trailer Module Assembly ................................................3CD021204
1.2 Model and Serial Numbers

Unit Weight (Estimated: No Tubing)..............................63,035lbs (28,592kg)
Job Number ........................................................................7389

Description..........................................................................Intermediate Series CTU
Date of Manufacture ...........................................................2007
Customer .............................................................................Trican Well Service
Unit Model Number............................................................3CD020999

Trailer Model ......................................................................Peerless: CH 45-3A
National Crane Model Number ..........................................647E
Unit Serial Number .............................................................01738907U-1

Trican Serial Number .........................................................420018
Wet Kit Model Number ......................................................3CB011130
Wet Kit Serial Number .......................................................01738907P-1
Tubing Reel Model Number ...............................................3CD401003
Van Oil Rotating Joint Serial Number................................N061240
Control Cab Model Number ...............................................282D300
Control Cab Serial Number ................................................01738907C-1
Injector Model ....................................................................RT40
Injector Serial Number........................................................01738907-1
National Crane Serial Number............................................292648

National Crane Serial Number............................................292647

National Crane Serial Number

National Crane Serial Number
1.3 Approximate Fluid Reservoir Capacities
Hydraulic System 130USG
Tubing Oiler Lube Reservoir 20USG
Back Up Hand Pump 6USG
1.4 General Safety Recommendations

The following are general safety precautions. Personnel must understand and apply these
precautions during all phases of operation and maintenance of this equipment.
1.4.1 Qualified Personnel

Only qualified personnel should be authorized to operate and perform maintenance on
this equipment.
1.4.2 Protective Equipment
Personnel operating and performing maintenance on this equipment should wear suitable
protective clothing.
1.4.3 Safety Practices
Overall good safety practices should be adhered to at all times when setting up, operating,
shutting down, and maintaining this equipment. It is the equipment owner’s/operator’s
responsibility to ensure that good safety practices and personnel training programs are
maintained.
1.4.4 Unauthorized Personnel
Keep unauthorized personnel away from the unit when operating, servicing, or
performing maintenance.
1.4.5 High Pressures
Ensure that the pressure in piping connected to the unit has been bled to zero (0) before
attempting to disconnect any equipment.
1.4.6 Unauthorized Maintenance
Do not attempt unauthorized disassembly or maintenance of components. Some
components, such as accumulators, store fluids under pressure. Contact your
representative for further information.
1.4.7 Lifting
Equipment used in lifting and moving the unit must be of sufficient rating to handle the
weight involved.
1.4.8 Use of Solvents or Paints
Keep cleaning solvents or paints in approved safety containers and in minimum
quantities. Some solvents or paints may be toxic to the skin, eyes, and respiratory tract.
Observe manufacturer’s warning labels and safety directives. Use solvents, paints, and
other volatile/aromatic chemicals in well-ventilated and authorized areas. Discard rags
that have been soiled with chemicals in approved disposal containers.
1.4.9 Compressed Air Usage

Use of compressed air can create an environment of propelled foreign particles. Air
pressure used for cleaning should be reduced to less than 30 PSI/2 bar and used with
effective chip guarding and personal protective equipment. Never direct compressed air
towards other personnel.
1.4.10 Moving Parts
Keep hands, hair, clothing, jewelry, rags, and tools away from moving parts.
1.4.11 Visibility
Do not attempt to operate equipment with obstructed visibility. Never operate equipment
between sunset and sunrise without suitable lighting.
1.4.12 Pre-Start
Before starting the unit, ensure that all operating controls are in the proper start-up
position.
1.4.13 Transporting the Unit
Ensure that all components are secured before transporting the unit to another location.
1.5 General Maintenance Instructions

Successful field operation of machinery is a partnership of practices. Appropriate design
principles, conscientious fabrication techniques, capable start-up care and procedures put a unit
in field ready condition, capable of performing well over a long period. Responsible and
appropriate field maintenance must then be initiated and executed to ensure maximum
operational life expectancy.
Hydraulic system failures are commonly caused by system contamination. The symptoms of a
contaminated system, short of complete catastrophic component failure, are:
• a progressive loss of force and speed;
• erratic behavior of the operating functions;
• sticking spools; and
• leaking rod seals.
Lack of an appropriate lubrication program is also a common cause of component and system
failure Maintenance of fluid viscosity and chemical composition through temperature and
moisture control is essential.
Important instructions and procedures should be followed when replacing or repairing
components in the field. Contact Hydra Rig NOV for details and assistance.
1.5.1 Daily Maintenance

• Check hydraulic fluid reservoir level. Fill if necessary.
• Ensure quick disconnects are cleaned and connected properly.
• Check for evidence of hydraulic leaks. Replace damaged hoses as necessary, and reroute
any twisted hoses.
• Inspect for leaking hydraulic cylinders, motors, pumps, and controls. Repair or replace as
necessary.
1.5.2 Weekly Maintenance

• Check skate accumulator N2 pressure,
• Check skate roller chain tension.
• Visually inspect hydraulic fluid for evidence of moisture contamination or discoloration.
1.5.3 Monthly Maintenance

• Replace all hydraulic and reservoir breathers.
• Verify function-operating speeds.
• Check hydraulic fluid for contamination levels.
1.5.4 Every Six Months

• Recheck circuit and function operating maximum set pressures. Reset, if necessary.
• Inspect all hoses for wear and replace as necessary.
• Verify sequence of operation of major functions.
1.6 Lubrication Guide

This guide is included for reference only. It may not include all lubrication points for this unit.
Operators and maintenance personnel must inspect the unit to be sure they are aware of and
servicing all the lubrication points when servicing this unit.
a) Check all pivot areas. Where there is no grease fitting grease may need to be applied
generally over the surface area.
b) Clean the grease nipple before servicing. This will help keep debris out of the lubrication
area.
c) Refer to the lubricant recommendations in this manual or your company documentation
for the correct grade of lubricant.
Cabin and Stairway Lubrication Points
Pivot points on
stair assembly
Rear Module Lubrication Points
A. Injector Pivot Points

B. Injector Arch
C. Injector Hose Reel: Both sides and top of pillow block bearing.
D. BOP Return Reel Both sides of support stand
Tubing Reel and Spooler Arm Lubrication Points
A. Top of rotary swivel and planetary brake

B. Top and bottom of spooler lift cylinders
C. Cam Follower and Guide Rollers
D. Drive assembly bearings.
E. Reel stand swivel cylinders
Operations, Parts and Maintenance Manual Wetkit Module
2 Wetkit Module
2.1 Wetkit Drawings 2-2
2.2 Hydraulic Fluid Considerations 2-3
2.3 Unit Lubrication Requirements and Recommendations 2-4
2.4 Wet Kit Operational Summary 2-5
Hydraulic Functional Overview 2-5
2.5 Wet Kit Specifications 2-6
Filters 2-6
Pumps 2-6
Mis. Specifications 2-6
Batteries 2-6
2.6 PTO/Pump Spacer 2-7
2.7 Component Manufacturer Supplied Information 2-8
2.8 MSDS Sheets 2-9
Document Number 3CA932722 Revision April 2007 © April 2007 Hydra Rig NOV Page 2-1
2.1 Wetkit Drawings

Hydraulic
Tractor Module Hydraulic/Pneumatic Schematic.................................................... 3CD191129
Hydraulic Schematic Int CTU Cabin Trican............................................................ 3CB092084
Hose Reel Int CTU Hose Reels Trican ................................................................... 3CB092085
Hydraulic Schematic, Int CTU Trailer Trican ......................................................... 3CB092086
Hydraulic Schematic, Tubing Reel.....................................................................3CB492171
2.2 Hydraulic Fluid Considerations

Conformance
The hydraulic oil used for this system may not be suitable for all season use, depending on the ambient
temperature encountered. The operating temperature should be monitored and should not exceed the oil
manufacturer’s limits. If alternate oils are required for extreme operating temperatures, the selection of
alternates should consider the following criteria:
• The lowest temperature of the fluid that the hydraulic system will be started and allowed to idle at
low pressure. The fluid viscosity should not be above 4000 SUS (862 CST) at this temperature.
• The highest temperature at which the system will be run is at maximum engine speed (rpm)
and/or system pressure. The fluid viscosity should not be below 100 SUS (20 CST) at this
temperature.
Contamination
Hydraulic fluid must be kept free of contaminants to be effective. Hydraulic fluid contamination is a
common source of poor system performance and /or pump failure.
Improper storage and handling are common sources of contamination Drums containing hydraulic fluid
should only be opened to transfer the contents to a system. When drums are not being accessed to transfer
product, then they should be closed using a proper seal.
Drums containing hydraulic fluid should be stored in a covered structure. If not stored in a covered
facility the container should be properly closed and covered with a tarp. If empty hydraulic fluid drums
are used to store other fluids including used or dirty hydraulic fluid; the drums should be clearly labeled.
This will help to prevent this fluid from being added to a system and contaminating it.
Poor maintenance procedure can also be a source of contamination. Care must be exercised to keep
contaminants from entering open reservoirs while working on the system. Personal items that could fall
from pockets or maintenance items that are small enough to drop in to the reservoir through the fill
opening should be secured or kept away from the opening. Items used during maintenance should be
audited when the service is finished to ensure nothing was left in the system unintentionally.
Maintenance considerations that help to eliminate or mitigate the consequences of contamination should
include:
• Regular fluid and filter changes at appropriate times.
• Inspection of filter elements for excessive filings
Maintenance personnel should be aware that hydraulic fluid contamination may appear as a problem in
another system.
If fluid contamination is suspected in a hydraulic system; then the system should be carefully inspected
until the source of the contamination is found and the fluid filtered or replaced before it is returned to the
system.
2.3 Unit Lubrication Requirements and Recommendations

The lubrication recommendations made here can be used as a guide to the use of other companies’
products, and should not be limited to the product examples herein enclosed.
Hydraulic System Oil: Univis Extra N22 (Year Round)
Transfer Case/Gear Boxes
Injector Mobil Delvac TOS 75W90
Injector chain lubricating oil Winter Chain saw oil
Grease Unirex EP2
FabcoTransfer Case Mobiltrans 50
Brevini Reel Drive Mobil Delvac Synthetic 75W90
See individual OEM equipment documentation for individual component lubrication requirements.
2.4 Wet Kit Operational Summary
Hydraulic Functional Overview
The wet kit module is mounted on the customer supplied tractor chassis behind the sleeper on a sub-
assembly (skid) bolted to the tractor rails. It is designed to provide the hydraulic utilities to operate the
coiled tubing unit modules. Supply for the hydraulic system is provided by a 130 USG capacity reservoir.
This reservoir is equipped with two glass sight levels of capacity, one displaying the capacity with the
accumulators discharged and one with the accumulators charged. The implications of these two
conditions should be understood to ensure correct reservoir fill levels.
The tractor engine supplies power to run the pumps through a P.T.O. and power transfer case. The tractor
air reservoir provides air for the CTU system's pneumatic functions.
The hydraulic pumps are mounted on a dual pump drive that is turned by a driveshaft from the power
transfer case. One closed loop variable displacement pump provides hydraulic flow dedicated to Injector
in- hole and out-hole functions. This pump is pressure compensated with an internal charge pump. The
CTU Reel, has dedicated flow from an assigned hydraulic pump. Another variable displacement pump
provides an auxiliary pressure compensated supply to electrically activated directional valves.
The hydraulic pump system is augmented by alternative sources to provide emergency back up hydraulic
pressure to the unit in case of pump/power failure.
a) Two 11 gallon accumulators.
b) One 5 gallon accumulator.
c) A hand operated emergency pump is mounted in the control cabin on the floor. This pump is
equipped with its own reservoir and will enable limited operations in the case of all other hydraulic
system failure.
The hydraulic oil is protected from heating above 150°F by a thermostatic valve installed on the return to
tank line. If the thermostatic valve senses the oil is becoming over heated it routes it past an electrically
controlled cooling fan.
The wet kit hydraulic system is protected from contamination by filters mounted on the wet kit skid.
2.5 Wet Kit Specifications
Filters
Part Number Description
602-0244 High Pressure Filter – Pressure Compensated Supply
602-0283 High Pressure Filter – Injector
602-1502 Low Pressure Filter - Injector Charge
203-2120 Servo Filter Element Closed Loop System
602-0283 High Pressure Filter - Reel
602-1411 High Pressure Return
602-2710
602-1413
Pumps
Description Part Number Operating Capacity
Injector Drive Pump 601-1055 110 GPM.
Tubing Reel Pump 601-1049 40 GPM
Pressure Compensated Auxiliary Supply 601-0705 18 GPM Max
Mis. Specifications
Connections Quick Disconnects to Bulkheads
Air Reservoir Tractor Air Supply
Hydraulic Oil Max Temp. 150°F
Controls BOP Bleed
Hydraulic Fan –ON/OFF
Batteries
D.C. Power for the CT unit is supplied from the tractor batteries, located on the passenger side of the unit.
2.6 PTO/Pump Spacer
This spacer is used between the customer supplied Fabco PTO and the Injector hydraulic supply pump
NOVHR Part Number 601-1055.
2.7 Component Manufacturer Supplied Information

For more information on the tractor module, please see the Kenworth manual.
Power Take Off User Guide
• NOV Hydra Rig Part Number 601-1050
Pump Data Sheets
• Injector Drive Pump 601-1055
• Tubing Reel Pump 601-1049
• Pressure Compensated Auxiliary Supply 601-0705
NOV HYDRA RIG
PART NUMBER 601-1050
USER'S GUIDE
Injector Pump
Data Sheet
HR Part Number 601-1055
Injector Pump
Data Sheet
Reel Pump
Data Sheet
Hydraulic Axial Piston
Pressure Compensated Pump
HRNOV PART NUMBER 601-0705
Pump Characteristics Sheet
Technical Data
These are the expected characteristics of this equipment.
2.8 MSDS Sheets

• Univis Extra (Year Round)
• Mobil Delvac 75W90
• Mobiltrans 50
UNIVIS
UNIVISEXTRA
EXTRA
SUPER MULTI-GRADE HYDRAULIC OIL
SUPER MULTI-GRADE HYDRAULIC OIL
October 2003
October 2003
UNIVIS EXTRA offers the following features and Primary Applications

benefits:
Severe Canadian conditions demand a winter
¨ Longer pump life hydraulic oil with the same outstanding low
temperature viscosity properties as UNIVIS N22, but
¨ Year round grade in many cases with more protection at the "high" end, when ambient
temperatures in the spring take sudden jumps.
¨ Excellent shear stability
Responding to these demands, Esso Petroleum
¨ Less chance of catastrophic pump failure developed and field tested a product which will do
exactly that.
¨ Energy savings
¨ Reduction of number of oils in use Performance Features
Longer Pump Life
The ability to operate hydraulic equipment within
manufacturer's specified viscosity limits for a greater
portion of the year, particularly in spring and fall
operations, should result in extended pump life.
Year Round Grade in Many Cases

Because of its "multi-season" behavior, in many
cases (especially in intermittently operation
equipment), the operator can save the expense of
seasonal oil changes.
Excellent Shear Stability

The Viscosity Index Improver technology used
provides extra resistance to shear down and viscosity
loss during service, adding stay-in-grade protection.
Less Chance of Catastrophic Pump Failure

UNIVIS EXTRA protects against cavitation in cold
weather due to too viscous a fluid; conversely, the
problem of getting caught with a light winter oil in
unseasonable warm weather will be avoided.
Energy Savings
On cold spring and fall mornings, the equipment may
be able to function after a shorter period of warm-up
time, therefore saving time and fuel.
*Trademarks of Imperial Oil Limited. Imperial Oil, Licensee. Lubricants and Specialties, Marketing Technical Services
ÔTrademark of Exxon Corporation. Imperial Oil, Licensee. Helplines: 1-800-268-3183
Reduction of Number of Oils in Use
UNIVIS EXTRA meets the requirements of most
types of pumps, i.e. vane, axial piston, radial piston
and gear over a wide temperature range. where
different oils may have been necessary to meet all
these varied demands, UNIVIS EXTRA just may be
the only grade necessary for all of an operator's
equipment. this will reduce the cost of inventory and
potential for misapplication.
Wide Temperature Range Protection popular UNIVIS N line. In the Vicker's 35VQ25
As mechanical harvesting machines and other pump test, excellent pass protection was obtained.
logging equipment become more sophisticated, the
demands on the hydraulic fluids increase Rust protection is an important feature and UNIVIS
proportionally. It is not unusual to find three or four EXTRA passes the severe synthetic sea water rust
separate hydraulic circuits - each with its own pumps test - ASTM D665B.
and sometimes hydraulic motors operating from one
central hydraulic oil reservoir. Pressures in the 3000 Oxidation resistance is outstanding at low as well as
psi (21,000 KPa) range are not uncommon, and the very high bulk oil temperatures, giving the oil long
oil must be of the highest quality to get the most out service life.
of these systems. Table 1 shows that most hydraulic
equipment manufacturers recommend the oil to be in Effective foam inhibitors eliminate foam which can
a narrow "viscosity band: for maximum efficiency lead to "spongy" systems.
and component life. For example, Vickers
recommends a range of 13 to 54 cSt. The viscosity- Excellent demulsibility allows free water caused by
temperature graph, Figure1 shows that UNIVIS N22 condensation to settle rapidly; water should be drawn
reaches the lower viscosity limit of 13 cSt at 57°C off frequently.
(135°F). UNIVIS EXTRA does not "thin out" to 13
cSt until it reaches a temperature of 70°C (158°F°). Cleanliness
On the other hand, UNIVIS EXTRA reaches 54 cSt To achieve maximum component life the oil should
at 23°C, similar to UNIVIS N 32. be kept clean by scrupulous handling and in-system
fine filtration. Follow filtration recommendations
It can easily be seen that this "super-multi-grade" closely for best results.
behavior of UNIVIS EXTRA enhances the protection
of hydraulic equipment operating in extreme climatic NOTE
conditions. Viscosity ranges discussed in this bulletin are the
manufacturer's recommended ideal ranges. Lower
Low Temperature Performance viscosities can be tolerated for short periods. Check
It is of the utmost importance that the hydraulic fluid you operator's manual for details. It follows that the
flows to the intake of the pump instantly when installation of an accurate temperature gauge in the
starting. Too thick or heavy a fluid creates cavitation hydraulic tank will be of great help to the operator to
which can lead to instant damage to pumps. assist in ensuring that the oil stays in the safe
temperature range.
Esso Petroleum's experience has shown that 9,300
cSt is the maximum viscosity whereby a fluid will If a change-over becomes necessary, the wide
not cause cavitation in properly designed systems application range of Univis extra also reduces
under normal conditions. UNIVIS EXTRA reaches possible pump damage caused by incomplete
this limit at -40°C, matching UNIVIS N 22 in low drainage during the change-out. This occurs when
temperature performance. enough winter oil is left in the system to seriously
affect the summer oil viscosity.
Full load can be applied when the oil reaches
viscosities recommended by the manufacturer. For Precautions
example, Rexroth's limit for axial piston pumps is UNIVIS EXTRA is manufactured from high quality
100 cSt or 11°C and the ideal operating range for petroleum base stocks, carefully blended with
these pumps is 36 cSt to 16 cSt or 36°C to 64°C. selected additives. As with all petroleum products,
good personal hygiene and careful handling should
Other Performance Features always be practiced. Avoid prolonged contact to
UNIVIS EXTRA meets major pump manufacturers' skin, splashing into the eyes, ingestion or vapour
performance application requirements and can inhalation. Please refer to our ESSO Material Safety
therefore be used in a wide variety of equipment, Data Sheet for further information.
reducing the number of fluids required.
Note: This product is not controlled under Canadian
UNIVIS EXTRA exhibits the same excellent wear WHMIS legislation.
protection characteristics as the balance of the
TABLE 1
MACHINE BUILDERS' VISCOSITY GUIDELINES FOR HYDRAULIC OILS
Start-up (1)
Operating
Manufacturer Equipment (Under Load) Optimum
Minimum Maximum
cSt
cSt cSt
(2)
Denison Piston Pumps 13 - - 24-31
Bulletin 440 Vane Pumps 10 107 860 30
(low speed & pressure)
Racine FA; RA; K 15 216 864 26-45
Form No S-106 Q; Q6; SV-10, 15,
(7-81) 20, 25 21 216 864 32-54
SV-40; 80 & 100 32 216 864 43-64
Radial Piston 10 65 162 21-54
Axial Piston 14 450 647 32-65
Vickers In-line Piston 13 54 220 -
Data Sheet I286-S Angle Piston, Vane
Gear, Pumps &
Motors 13 54 860 -
MHT Vane Motors 13 54 110 -
Sundstrand Piston Pumps,
Series 30 6.4 - - 13
Other Piston Units 9.0 - - 13
Rexroth Axial Piston Pumps 16 100 1000 16-36
Vane Pumps 16 200 800 25-160
(V2 Model) 16 160
Radial Piston Pumps 10 200 -
Gear Pumps &
Motors (G2-G4) 10 300 1000 -
(G8-G10) 10 3000 - -
(GM) 20 300 1000 -
(1) Imperial Oil experience shows that most systems can be started at 9300 cSt under no load conditions. Full load can be applied when the start-
up (under load) viscosity is reached (see above).
(2) Viscosity index of fluid to be 100 or above.
Typical Properties
UNIVIS EXTRA
Viscosity cSt
@ 40°C 32.8
@ 100°C 7.6
Viscosity Index 213
Temperature °C @ 9300 cSt -40
Pour Point °C -54
Flash Point, COC °C 170
Rust Inhibition Characteristics,
24hrs. @ 60°C (synthetic sea water) pass
Demulsibility, after 30 minutes
oil/water/emulsion (mL) 40-40-0
The values shown above are representative of current production. Some are controlled by manufacturing and performance
specifications while others are not. All may vary within modest ranges.
Page 1 of 6
____________________________________________________________________________________________________
Date Prepared: January 25, 2002

Supersedes: April 12, 2000
MSDS Number: 16303
______________________________________________________________________________
1. PRODUCT INFORMATION
Product Identifier: EXXON UNIVIS EXTRA
Application and Use:

Hydraulic fluid
Product Description:
Mixture of paraffinic and naphthenic hydrocarbons (saturated and

unsaturated), and additives.
______________________________________________________________________________
REGULATORY CLASSIFICATION
WHMIS:
Not a controlled product
CEPA: CANADIAN ENVIRONMENTAL PROTECTION ACT

All components of this product are either on the Domestic
Substances List (DSL) or are exempt.
TDG INFORMATION (RAIL/ROAD):

Not Regulated in Canada.
Please be aware that other regulations may apply.

______________________________________________________________________________
TELEPHONE NUMBERS MANUFACTURER/SUPPLIER:
Emergency 24 hr. (519) 339-2145 IMPERIAL OIL

Technical Info. (800) 268-3183 Products Division
240 4th Avenue S.W.
Calgary, Alberta
T2P 3M9
______________________________________________________________________________
_____________________________________________________________________________________________________
MSDS No: 16303 EXXON UNIVIS EXTRA
Page 2 of 6
2. REGULATED COMPONENTS
The following components are defined in accordance with sub-paragraph 13(a)
(i) to (iv) or paragraph 14(a) of the Hazardous Products Act:
NAME % CAS #
Not applicable
______________________________________________________________________________
3. TYPICAL PHYSICAL & CHEMICAL PROPERTIES

Physical State: Liquid
Specific gravity: not available
Viscosity: 32.00 cSt at 40 deg C
Vapour Density: not available
Boiling Point: not available
Evaporation rate: <0.1 (1= n-butylacetate)
Solubility in water: negligible
Freezing/Pour Point: -48 deg C ASTM D97
Odour Threshold: not available
Vapour Pressure: <0.1 kPa at 20 deg C
Density: 0.86 g/cc
Appearance/odour: Yellow oil, petroleum odour
______________________________________________________________________________
4. HEALTH HAZARD INFORMATION

NATURE OF HAZARD
INHALATION:
Negligible hazard at normal temperatures (up to 38 deg C).

Elevated temperatures or mechanical action may form vapours, mists or
fumes which may be irritating to the eyes, nose, throat and lungs.
Avoid breathing vapours or mists.
EYE CONTACT:
Slightly irritating, but will not injure eye tissue.
SKIN CONTACT:
Low toxicity.
Frequent or prolonged contact may irritate the skin.
INGESTION:
Low toxicity.
ACUTE TOXICITY DATA:
Based on animal testing data from similar materials and products,
_____________________________________________________________________________________________________
Page 3 of 6
the acute toxicity of this product is expected to be:

Oral : LD50 > 5000 mg/kg (Rat)
Dermal : LD50 > 3160 mg/kg (Rabbit)
Inhalation : LC50 > 5000 mg/m3 (Rat)
OCCUPATIONAL EXPOSURE LIMIT:
ACGIH recommends:
For oil mists, 5 mg/m3.
Local regulated limits may vary.
______________________________________________________________________________
5. FIRST AID MEASURES

INHALATION:
Vapour pressure of this material is low and as such inhalation under

normal conditions is usually not a problem. If overexposed to oil
mist, remove from further exposure. Administer artificial
respiration if breathing has stopped. Keep at rest. Call for
prompt medical attention.
EYE CONTACT:
Flush eyes with large amounts of water until irritation subsides. If

irritation persists, get medical attention.
SKIN CONTACT:
Flush with large amounts of water. Use soap if available.

Remove severely contaminated clothing (including shoes) and launder
before reuse.
If irritation persists, seek medical attention.
INGESTION:
If swallowed, DO NOT induce vomiting. Keep at rest. Get prompt medical

attention.
______________________________________________________________________________
6. PREVENTIVE AND CORRECTIVE MEASURES

PERSONAL PROTECTION:
The selection of personal protective equipment varies, depending upon

conditions of use.
In open systems where contact is likely, wear safety goggles, chemical-
resistant overalls, and chemically impervious gloves.
Where only incidental contact is likely, wear safety glasses with side
shields. No other special precautions are necessary provided skin/eye
contact is avoided.
Where concentrations in air may exceed the occupational exposure limits
_____________________________________________________________________________________________________
Page 4 of 6
given in Section 4 and where engineering, work practices or other means

of exposure reduction are not adequate, approved respirators may be
necessary to prevent overexposure by inhalation.
ENGINEERING CONTROLS:
The use of local exhaust ventilation is recommended to control

emissions near the source. Laboratory samples should be handled in a
fumehood. Provide mechanical ventilation of confined spaces.
HANDLING, STORAGE AND SHIPPING:
Keep containers closed. Handle and open containers with care.

Store in a cool, well ventilated place away from incompatible materials.
In keeping with good personal hygiene practices, wash hands thoroughly
after handling the material.
Empty containers may contain product residue. Do not pressurize
cut, heat, or weld empty containers. Do not reuse empty containers
without commercial cleaning or reconditioning.
LAND SPILL:
Eliminate source of ignition. Keep public away. Prevent additional

discharge of material, if possible to do so without hazard.
Prevent spills from entering sewers, watercourses or low areas. Contain
spilled liquid with sand or earth.
Recover by pumping or by using a suitable absorbant.
Consult an expert on disposal of recovered material. Ensure disposal in
compliance with government requirements and ensure conformity to local
disposal regulations. Notify the appropriate authorities immediately.
Take all additional action necessary to prevent and remedy the adverse
effects of the spill.
WATER SPILL:
Remove from surface by skimming or with suitable absorbents. If allowed

by local authorities and environmental agencies, sinking and/or suitable
dispersants may be used in unconfined waters.
Consult an expert on disposal of recovered material. Ensure disposal in
compliance with government requirements and ensure conformity to local
disposal regulations. Notify the appropriate authorities immediately.
Take all additional action necessary to prevent and remedy the adverse
effects of the spill.
______________________________________________________________________________
7. FIRE AND EXPLOSION HAZARD

Flashpoint and method: 160 deg C COC ASTM D92
Autoignition: NA Flammable Limits: LEL: NA UEL: NA
GENERAL HAZARDS:
Low Hazard; liquids may burn upon heating to temperatures at or above the
_____________________________________________________________________________________________________
Page 5 of 6
flash point.
Toxic gases will form upon combustion.
FIRE FIGHTING:
Use water spray to cool fire exposed surfaces and to protect personnel.
Shut off fuel to fire.
Use foam, dry chemical or water spray to extinguish fire.

Respiratory and eye protection required for fire fighting personnel.
A self-contained breathing apparatus (SCBA) should be used for all indoor
fires and any significant outdoor fires. For small outdoor fires, which
may easily be extinguished with a portable fire extinguisher, use of an
SCBA may not be required.
HAZARDOUS COMBUSTION PRODUCTS:
Smoke, carbon monoxide, carbon dioxide and traces of oxides of sulphur
______________________________________________________________________________
8. REACTIVITY DATA
STABILITY:
This product is stable. Hazardous polymerization will not occur.
INCOMPATIBLE MATERIALS AND CONDITIONS TO AVOID:
Strong oxidizing agents
HAZARDOUS DECOMPOSITION:
none
______________________________________________________________________________
9. NOTES
All components of this product are listed on the U.S. TSCA inventory.
THREE YEAR WHMIS REVIEW.
REVISION SUMMARY:
Since 12 April 2000, this MSDS has been revised in Section(s):
7
______________________________________________________________________________
10. PREPARATION
Date Prepared: January 25, 2002
Prepared by: Lubricants & Specialties
IMPERIAL OIL
Products Division
240 4th Avenue S.W.
Calgary, Alberta
_____________________________________________________________________________________________________
Page 6 of 6
T2P 3M9
(800) 268-3183
______________________________________________________________________________
CAUTION: " The information contained herein relates only to this product or
material and may not be valid when used in combination with any other product
or material or in any process. If the product is not to be used for a purpose
or under conditions which are normal or reasonably foreseeable, this
information cannot be relied upon as complete or applicable. For greater
certainty, uses other than those described in Section 1 must be reviewed
with the supplier. The information contained herein is based on the
information available at the indicated date of preparation. This MSDS is for
the use of Imperial Oil customers and their employees and agents only.
Any further distribution of this MSDS by Imperial Oil customers is
prohibited without the written consent of Imperial Oil."
_____________________________________________________________________________________________________
Product Name: MOBIL DELVAC SYNTHETIC GEAR OIL 75W-90
Revision Date: 22Nov2005
Page 1 of 7
______________________________________________________________________________________________________________________
MATERIAL SAFETY DATA SHEET

SECTION 1 PRODUCT AND COMPANY IDENTIFICATION
PRODUCT
Product Description: Synthetic Base Stocks and Additives
MSDS Number: 10525
Intended Use: Gear oil
COMPANY IDENTIFICATION
Supplier: Imperial Oil Products Division
111 St. Clair Avenue West
Toronto, ONT. M5W 1K3 Canada
24 Hour Environmental / Health Emergency 519-339-2145
Telephone
Transportation Emergency Phone Number 519-339-2145
Product Technical Information 1-800-268-3183
Supplier General Contact 1-800-567-3776
SECTION 2 COMPOSITION / INFORMATION ON INGREDIENTS
* All concentrations are percent by weight unless ingredient is a gas. Gas concentrations are in percent by volume.
SECTION 3 HAZARDS IDENTIFICATION

This material is not considered to be hazardous according to regulatory guidelines see Section 15.
HEALTH EFFECTS
Low order of toxicity. Excessive exposure may result in eye, skin, or respiratory irritation. High-pressure
injection under skin may cause serious damage.
NFPA Hazard ID: Health: 0 Flammability: 1 Reactivity: 0

HMIS Hazard ID: Health: 0 Flammability: 1 Reactivity: 0
Note: This material should not be used for any other purpose than the intended use in Section 1 without expert advice.
Health studies have shown that chemical exposure may cause potential human health risks which may vary from
person to person.
SECTION 4 FIRST AID MEASURES
INHALATION
Remove from further exposure. For those providing assistance, avoid exposure to yourself or others. Use
adequate respiratory protection. If respiratory irritation, dizziness, nausea, or unconsciousness occurs, seek
immediate medical assistance. If breathing has stopped, assist ventilation with a mechanical device or use
mouth-to-mouth resuscitation.
Page 2 of 7
______________________________________________________________________________________________________________________
SKIN CONTACT
Wash contact areas with soap and water. If product is injected into or under the skin, or into any part of the
body, regardless of the appearance of the wound or its size, the individual should be evaluated immediately by
a physician as a surgical emergency. Even though initial symptoms from high pressure injection may be
minimal or absent, early surgical treatment within the first few hours may significantly reduce the ultimate extent
of injury.
EYE CONTACT
Flush thoroughly with water. If irritation occurs, get medical assistance.
INGESTION
First aid is normally not required. Seek medical attention if discomfort occurs.
SECTION 5 FIRE FIGHTING MEASURES
EXTINGUISHING MEDIA
Appropriate Extinguishing Media: Use water fog, foam, dry chemical or carbon dioxide (CO2) to extinguish
flames.
Inappropriate Extinguishing Media: Straight streams of water
FIRE FIGHTING
Fire Fighting Instructions: Evacuate area. Prevent run-off from fire control or dilution from entering streams,
sewers or drinking water supply. Fire-fighters should use standard protective equipment and in enclosed
spaces, self-contained breathing apparatus (SCBA). Use water spray to cool fire exposed surfaces and to
protect personnel.
Hazardous Combustion Products: Aldehydes, Sulphur Oxides, Incomplete combustion products, Oxides of
carbon, Smoke, Fume
FLAMMABILITY PROPERTIES
Flash Point [Method]: >150°C (302°F) [ ASTM D-92]
Flammable Limits (Approximate volume % in air): LEL: 0.6 UEL: 7.0
Autoignition Temperature: N/D
SECTION 6 ACCIDENTAL RELEASE MEASURES
NOTIFICATION PROCEDURES
In the event of a spill or accidental release, notify relevant authorities in accordance with all applicable
regulations.
SPILL MANAGEMENT
Land Spill: Stop leak if you can do so without risk. Recover by pumping or with suitable absorbent.
Water Spill: Stop leak if you can do so without risk. Confine the spill immediately with booms. Warn other
shipping. Remove from the surface by skimming or with suitable absorbents. Seek the advice of a specialist
before using dispersants.
Page 3 of 7
______________________________________________________________________________________________________________________
Water spill and land spill recommendations are based on the most likely spill scenario for this material;
however, geographic conditions, wind, temperature, (and in the case of a water spill) wave and current direction
and speed may greatly influence the appropriate action to be taken. For this reason, local experts should be
consulted. Note: Local regulations may prescribe or limit action to be taken.
ENVIRONMENTAL PRECAUTIONS
Large Spills: Dyke far ahead of liquid spill for later recovery and disposal. Prevent entry into waterways,
sewers, basements or confined areas.
SECTION 7 HANDLING AND STORAGE
HANDLING
Prevent small spills and leakage to avoid slip hazard.
Static Accumulator: This material is a static accumulator.
STORAGE
Do not store in open or unlabelled containers.
SECTION 8 EXPOSURE CONTROLS / PERSONAL PROTECTION
Exposure limits/standards for materials that can be formed when handling this product: When mist can occur,
the following are recommended: 5 mg/m³ (mineral oil) - ACGIH TLV; 10 mg/m³ (mineral oil) - ACGIH STEL.
NOTE: Limits/standards shown for guidance only. Follow applicable regulations.
ENGINEERING CONTROLS
The level of protection and types of controls necessary will vary depending upon potential exposure conditions.
Control measures to consider:
No special requirements under ordinary conditions of use and with adequate ventilation.
PERSONAL PROTECTION
Personal protective equipment selections vary based on potential exposure conditions such as applications,
handling practices, concentration and ventilation. Information on the selection of protective equipment for use
with this material, as provided below, is based upon intended, normal usage.
Respiratory Protection: If engineering controls do not maintain airborne contaminant concentrations at a

level which is adequate to protect worker health, an approved respirator may be appropriate. Respirator
selection, use, and maintenance must be in accordance with regulatory requirements, if applicable. Types of
respirators to be considered for this material include:
For high airborne concentrations, use an approved supplied-air respirator, operated in positive pressure mode.
Supplied air respirators with an escape bottle may be appropriate when oxygen levels are inadequate,
gas/vapour warning properties are poor, or if air purifying filter capacity/rating may be exceeded.
Page 4 of 7
______________________________________________________________________________________________________________________
Hand Protection: Any specific glove information provided is based on published literature and glove
manufacturer data. Work conditions can greatly effect glove durability; inspect and replace worn or damaged
gloves. The types of gloves to be considered for this material include:
No protection is ordinarily required under normal conditions of use.
Eye Protection: If contact is likely, safety glasses with side shields are recommended.
Skin and Body Protection: Any specific clothing information provided is based on published literature or
manufacturer data. The types of clothing to be considered for this material include:
No skin protection is ordinarily required under normal conditions of use. In accordance with good
industrial hygiene practices, precautions should be taken to avoid skin contact.
Specific Hygiene Measures: Always observe good personal hygiene measures, such as washing after
handling the material and before eating, drinking, and/or smoking. Routinely wash work clothing and protective
equipment to remove contaminants. Discard contaminated clothing and footwear that cannot be cleaned.
Practise good housekeeping.
ENVIRONMENTAL CONTROLS
See Sections 6, 7, 12, 13.
SECTION 9 PHYSICAL AND CHEMICAL PROPERTIES
Typical physical and chemical properties are given below. Consult the Supplier in Section 1 for additional data.
GENERAL INFORMATION
Form: N/D
Colour: Amber
Odour: Characteristic
Odour Threshold: N/D
IMPORTANT HEALTH, SAFETY, AND ENVIRONMENTAL INFORMATION

Relative Density (at 15 °C): 0.856
Flash Point [Method]: >150°C (302°F) [ ASTM D-92]
Boiling Point / Range: > 316°C (600°F)
Vapour Density (Air = 1): > 2 at 101 kPa
Vapour Pressure: < 0.013 kPa (0.1 mm Hg) at 20ºC
Evaporation Rate (N-Butyl Acetate = 1): < 1
pH: N/A
Log Pow (n-Octanol/Water Partition Coefficient): > 3.5
Solubility in Water: Negligible
Viscosity: >140 cSt (140 mm²/sec) at 40ºC
Oxidizing properties: See Sections 3, 15, 16.
OTHER INFORMATION
Freezing Point: N/D
Melting Point: N/A
Pour Point: -36°C (-33°F)
SECTION 10 STABILITY AND REACTIVITY

Page 5 of 7
______________________________________________________________________________________________________________________
STABILITY: Material is stable under normal conditions.
CONDITIONS TO AVOID: Excessive heat. High energy sources of ignition.
MATERIALS TO AVOID: Strong oxidizers
HAZARDOUS DECOMPOSITION PRODUCTS: Material does not decompose at ambient temperatures.
HAZARDOUS POLYMERIZATION: Will not occur.
SECTION 11 TOXICOLOGICAL INFORMATION
Acute Toxicity
Route of Exposure Conclusion / Remarks
INHALATION
Toxicity (Rat): LC50 > 5000 mg/m³ Minimally Toxic. Based on test data for structurally similar
materials.
Irritation: No end point data. Negligible hazard at ambient/normal handling temperatures.
Based on assessment of the components.
INGESTION
Toxicity (Rat): LD50 > 2000 mg/kg Minimally Toxic. Based on test data for structurally similar
materials.
Skin
Toxicity (Rabbit): LD50 > 2000 mg/kg Minimally Toxic. Based on test data for structurally similar
materials.
Irritation (Rabbit): Data available. Negligible irritation to skin at ambient temperatures. Based on test
data for structurally similar materials.
Eye
Irritation (Rabbit): Data available. May cause mild, short-lasting discomfort to eyes. Based on test
CHRONIC/OTHER EFFECTS
Contains:
Synthetic base oils: Not expected to cause significant health effects under conditions of normal use, based on
laboratory studies with the same or similar materials. Not mutagenic or genotoxic. Not sensitising in test
animals and humans.
Additional information is available by request.
CMR Status: None.
--REGULATORY LISTS SEARCHED--

1 = IARC 1 3 = IARC 2B 5 = ACGIH A1
2 = IARC 2A 4 = ACGIH ALL 6 = ACGIH A2
SECTION 12 ECOLOGICAL INFORMATION
The information given is based on data available for the material, the components of the material, and similar materials.
Page 6 of 7
______________________________________________________________________________________________________________________
ECOTOXICITY
Material -- Not expected to be harmful to aquatic organisms.
MOBILITY
Base oil component -- Low solubility and floats and is expected to migrate from water to the land. Expected to
partition to sediment and wastewater solids.
SECTION 13 DISPOSAL CONSIDERATIONS
Disposal recommendations based on material as supplied. Disposal must be in accordance with current applicable
laws and regulations, and material characteristics at time of disposal.
DISPOSAL RECOMMENDATIONS
Product is suitable for burning in an enclosed controlled burner for fuel value or disposal by supervised
incineration at very high temperatures to prevent formation of undesirable combustion products.
REGULATORY DISPOSAL INFORMATION

Empty Container Warning (where applicable): Empty containers may retain residue and can be dangerous.
DO NOT PRESSURISE, CUT, WELD, BRAZE, SOLDER, DRILL, GRIND OR EXPOSE SUCH CONTAINERS
TO HEAT, FLAME, SPARKS, STATIC ELECTRICITY, OR OTHER SOURCES OF IGNITION; THEY MAY
EXPLODE AND CAUSE INJURY OR DEATH. Do not attempt to refill or clean container since residue is difficult
to remove. Empty drums should be completely drained, properly bunged and promptly returned to a drum
reconditioner. All containers should be disposed of in an environmentally safe manner and in accordance with
governmental regulations.
SECTION 14 TRANSPORT INFORMATION
LAND (TDG) : Not Regulated for Land Transport
LAND (DOT) : Not Regulated for Land Transport
SEA (IMDG) : Not Regulated for Sea Transport according to IMDG-Code
AIR (IATA) : Not Regulated for Air Transport
SECTION 15 REGULATORY INFORMATION
WHMIS Classification: Not controlled
This product has been classified in accordance with hazard criteria of the Controlled Products Regulations and the
(M)SDS contains all the information required by the Controlled Products Regulations.
CEPA: All components of this material are either on the Canadian Domestic Substances List (DSL), exempt, or have
Page 7 of 7
______________________________________________________________________________________________________________________
been notified under CEPA.
NATIONAL CHEMICAL INVENTORY LISTING: DSL, TSCA
The Following Ingredients are Cited on the Lists Below: None.

1 = TSCA 4 3 = TSCA 5e 5 = TSCA 12b
2 = TSCA 5a2 4 = TSCA 6 6 = NPRI
SECTION 16 OTHER INFORMATION

N/D = Not determined, N/A = Not applicable
THIS SAFETY DATA SHEET CONTAINS THE FOLLOWING REVISIONS:

Revision Changes: Not Applicable
-----------------------------------------------------------------------------------------------------------------------------------------------------
WHMIS Classification: Not controlled
-----------------------------------------------------------------------------------------------------------------------------------------------------
The information and recommendations contained herein are, to the best of Imperial Oil's knowledge and belief, accurate
and reliable as of the date issued. Imperial Oil assumes no responsibility for accuracy of information unless the
document is the most current available from an official Imperial Oil distribution system. The information and
recommendations are offered for the user's consideration and examination, and it is the user's responsibility to satisfy
itself that they are suitable and complete for its particular use. If buyer repackages this product, legal counsel should be
consulted to insure proper health, safety and other necessary information is included on the container. Appropriate
warnings and safe-handling procedures should be provided to handlers and users. Alteration of this document is strictly
prohibited. Except to the extent required by law, republication or retransmission of this document, in whole or in part, is
not permitted.
-----------------------------------------------------------------------------------------------------------------------------------------------------
DGN: 5008529 (1010351)
-----------------------------------------------------------------------------------------------------------------------------------------------------
Copyright 2002 Imperial Oil Limited, All rights reserved
Prepared By: Imperial Oil Limited, IH and Product Safety

Product Name: MOBILTRANS HD 50
Revision Date: 13Dec2006
Page 1 of 7
______________________________________________________________________________________________________________________
MATERIAL SAFETY DATA SHEET

SECTION 1 PRODUCT AND COMPANY IDENTIFICATION
PRODUCT
Product Description: Base Oil and Additives
MSDS Number: 18213
Intended Use: Manual transmission fluid
COMPANY IDENTIFICATION
Supplier: Imperial Oil Products Division
240 4th Avenue
Calgary, ALBERTA. T2P 3M9 Canada
24 Hour Environmental / Health Emergency 519-339-2145
Telephone
Transportation Emergency Phone Number 519-339-2145
Product Technical Information 1-800-268-3183
Supplier General Contact 1-800-567-3776
SECTION 2 COMPOSITION / INFORMATION ON INGREDIENTS
No Reportable Hazardous Substance(s) or Complex Substance(s).
SECTION 3 HAZARDS IDENTIFICATION

This material is not considered to be hazardous according to regulatory guidelines see Section 15.
HEALTH EFFECTS
Low order of toxicity. Excessive exposure may result in eye, skin, or respiratory irritation. High-pressure
injection under skin may cause serious damage.
NFPA Hazard ID: Health: 0 Flammability: 1 Reactivity: 0

HMIS Hazard ID: Health: 0 Flammability: 1 Reactivity: 0
Note: This material should not be used for any other purpose than the intended use in Section 1 without expert advice.
Health studies have shown that chemical exposure may cause potential human health risks which may vary from
person to person.
SECTION 4 FIRST AID MEASURES
INHALATION
Remove from further exposure. For those providing assistance, avoid exposure to yourself or others. Use
adequate respiratory protection. If respiratory irritation, dizziness, nausea, or unconsciousness occurs, seek
immediate medical assistance. If breathing has stopped, assist ventilation with a mechanical device or use
mouth-to-mouth resuscitation.
Page 2 of 7
______________________________________________________________________________________________________________________
SKIN CONTACT
Wash contact areas with soap and water. If product is injected into or under the skin, or into any part of the
body, regardless of the appearance of the wound or its size, the individual should be evaluated immediately by
a physician as a surgical emergency. Even though initial symptoms from high pressure injection may be
minimal or absent, early surgical treatment within the first few hours may significantly reduce the ultimate extent
of injury.
EYE CONTACT
Flush thoroughly with water. If irritation occurs, get medical assistance.
INGESTION
First aid is normally not required. Seek medical attention if discomfort occurs.
SECTION 5 FIRE FIGHTING MEASURES
EXTINGUISHING MEDIA
Appropriate Extinguishing Media: Use water fog, foam, dry chemical or carbon dioxide (CO2) to extinguish
flames.
Inappropriate Extinguishing Media: Straight streams of water
FIRE FIGHTING
Fire Fighting Instructions: Evacuate area. Prevent run-off from fire control or dilution from entering streams,
sewers or drinking water supply. Fire-fighters should use standard protective equipment and in enclosed
spaces, self-contained breathing apparatus (SCBA). Use water spray to cool fire exposed surfaces and to
protect personnel.
Hazardous Combustion Products: Oxides of carbon, Smoke, Fume, Sulphur Oxides, Incomplete
combustion products, Aldehydes
FLAMMABILITY PROPERTIES
Flash Point [Method]: 220°C (428°F) [ ASTM D-92]
SECTION 6 ACCIDENTAL RELEASE MEASURES
NOTIFICATION PROCEDURES
In the event of a spill or accidental release, notify relevant authorities in accordance with all applicable
regulations.
SPILL MANAGEMENT
Land Spill: Stop leak if you can do so without risk. Recover by pumping or with suitable absorbent.
Water Spill: Stop leak if you can do so without risk. Confine the spill immediately with booms. Warn other
shipping. Remove from the surface by skimming or with suitable absorbents. Seek the advice of a specialist
before using dispersants.
Page 3 of 7
______________________________________________________________________________________________________________________
Water spill and land spill recommendations are based on the most likely spill scenario for this material;
however, geographic conditions, wind, temperature, (and in the case of a water spill) wave and current direction
and speed may greatly influence the appropriate action to be taken. For this reason, local experts should be
consulted. Note: Local regulations may prescribe or limit action to be taken.
ENVIRONMENTAL PRECAUTIONS
Large Spills: Dyke far ahead of liquid spill for later recovery and disposal. Prevent entry into waterways,
sewers, basements or confined areas.
SECTION 7 HANDLING AND STORAGE
HANDLING
Prevent small spills and leakage to avoid slip hazard.
Static Accumulator: This material is a static accumulator.
STORAGE
Do not store in open or unlabelled containers.
SECTION 8 EXPOSURE CONTROLS / PERSONAL PROTECTION
Exposure limits/standards for materials that can be formed when handling this product: When mists / aerosols
can occur, the following are recommended: 5 mg/m³ - ACGIH TLV, 10 mg/m³ - ACGIH STEL.
NOTE: Limits/standards shown for guidance only. Follow applicable regulations.
ENGINEERING CONTROLS
The level of protection and types of controls necessary will vary depending upon potential exposure conditions.
Control measures to consider:
PERSONAL PROTECTION
Personal protective equipment selections vary based on potential exposure conditions such as applications,
handling practices, concentration and ventilation. Information on the selection of protective equipment for use
with this material, as provided below, is based upon intended, normal usage.
Respiratory Protection: If engineering controls do not maintain airborne contaminant concentrations at a

level which is adequate to protect worker health, an approved respirator may be appropriate. Respirator
selection, use, and maintenance must be in accordance with regulatory requirements, if applicable. Types of
respirators to be considered for this material include:
For high airborne concentrations, use an approved supplied-air respirator, operated in positive pressure mode.
Supplied air respirators with an escape bottle may be appropriate when oxygen levels are inadequate,
gas/vapour warning properties are poor, or if air purifying filter capacity/rating may be exceeded.
Page 4 of 7
______________________________________________________________________________________________________________________
Hand Protection: Any specific glove information provided is based on published literature and glove
manufacturer data. Work conditions can greatly effect glove durability; inspect and replace worn or damaged
gloves. The types of gloves to be considered for this material include:
No protection is ordinarily required under normal conditions of use.
Eye Protection: If contact is likely, safety glasses with side shields are recommended.
Skin and Body Protection: Any specific clothing information provided is based on published literature or
manufacturer data. The types of clothing to be considered for this material include:
No skin protection is ordinarily required under normal conditions of use. In accordance with good
industrial hygiene practices, precautions should be taken to avoid skin contact.
Specific Hygiene Measures: Always observe good personal hygiene measures, such as washing after
handling the material and before eating, drinking, and/or smoking. Routinely wash work clothing and protective
equipment to remove contaminants. Discard contaminated clothing and footwear that cannot be cleaned.
Practise good housekeeping.
ENVIRONMENTAL CONTROLS
See Sections 6, 7, 12, 13.
SECTION 9 PHYSICAL AND CHEMICAL PROPERTIES
Typical physical and chemical properties are given below. Consult the Supplier in Section 1 for additional data.
GENERAL INFORMATION
Colour: Amber
Odour: Characteristic
Odour Threshold: N/D
IMPORTANT HEALTH, SAFETY, AND ENVIRONMENTAL INFORMATION

Relative Density (at 15 °C): 0.89
Flash Point [Method]: 220°C (428°F) [ ASTM D-92]
Boiling Point / Range: > 316°C (600°F)
Vapour Density (Air = 1): > 2 at 101 kPa
Vapour Pressure: < 0.013 kPa (0.1 mm Hg) at 20°C
Evaporation Rate (N-Butyl Acetate = 1): N/D
pH: N/A
Log Pow (n-Octanol/Water Partition Coefficient): > 3.5
Solubility in Water: Negligible
Viscosity: [N/D at 40°C] | 18.6 cSt (18.6 mm²/sec) at 100°C
Oxidizing properties: See Sections 3, 15, 16.
OTHER INFORMATION
Freezing Point: N/D
Melting Point: N/A
Pour Point: -15°C (5°F)
DMSO Extract (mineral oil only), IP-346: < 3 %wt
SECTION 10 STABILITY AND REACTIVITY

Page 5 of 7
______________________________________________________________________________________________________________________
STABILITY: Material is stable under normal conditions.
CONDITIONS TO AVOID: Excessive heat. High energy sources of ignition.
MATERIALS TO AVOID: Strong oxidizers
HAZARDOUS DECOMPOSITION PRODUCTS: Material does not decompose at ambient temperatures.
HAZARDOUS POLYMERIZATION: Will not occur.
SECTION 11 TOXICOLOGICAL INFORMATION
Acute Toxicity
Route of Exposure Conclusion / Remarks
INHALATION
Toxicity (Rat): LC50 > 5000 mg/m³ Minimally Toxic. Based on test data for structurally similar
materials.
Irritation: Data available. Negligible hazard at ambient/normal handling temperatures.
Based on assessment of the components.
INGESTION
Toxicity (Rat): LD50 > 2000 mg/kg Minimally Toxic. Based on test data for structurally similar
materials.
Skin
Toxicity (Rabbit): LD50 > 2000 mg/kg Minimally Toxic. Based on test data for structurally similar
materials.
Irritation (Rabbit): Data available. Negligible irritation to skin at ambient temperatures. Based on test
Eye
Irritation (Rabbit): Data available. May cause mild, short-lasting discomfort to eyes. Based on test
CHRONIC/OTHER EFFECTS
For the product itself:
Repeated and/or prolonged exposure may cause irritation to the skin, eyes, or respiratory tract.
Contains:
Base oil severely refined: Not carcinogenic in animal studies. Representative material passes IP-346, Modified
Ames test, and/or other screening tests. Dermal and inhalation studies showed minimal effects; lung non-
specific infiltration of immune cells, oil deposition and minimal granuloma formation. Not sensitising in test
animals.
Additional information is available by request.
CMR Status: None.

1 = IARC 1 3 = IARC 2B 5 = ACGIH A1
2 = IARC 2A 4 = ACGIH ALL 6 = ACGIH A2
Page 6 of 7
______________________________________________________________________________________________________________________
SECTION 12 ECOLOGICAL INFORMATION
The information given is based on data available for the material, the components of the material, and similar materials.
ECOTOXICITY
Material -- Not expected to be harmful to aquatic organisms.
MOBILITY
Base oil component -- Low solubility and floats and is expected to migrate from water to the land. Expected to
partition to sediment and wastewater solids.
PERSISTENCE AND DEGRADABILITY

Biodegradation:
Base oil component -- Expected to be inherently biodegradable
BIOACCUMULATION POTENTIAL
Base oil component -- Has the potential to bioaccumulate, however metabolism or physical properties may
reduce the bioconcentration or limit bioavailability.
SECTION 13 DISPOSAL CONSIDERATIONS
Disposal recommendations based on material as supplied. Disposal must be in accordance with current applicable
laws and regulations, and material characteristics at time of disposal.
DISPOSAL RECOMMENDATIONS
Product is suitable for burning in an enclosed controlled burner for fuel value or disposal by supervised
incineration at very high temperatures to prevent formation of undesirable combustion products.
REGULATORY DISPOSAL INFORMATION

Empty Container Warning (where applicable): Empty containers may retain residue and can be dangerous.
DO NOT PRESSURISE, CUT, WELD, BRAZE, SOLDER, DRILL, GRIND OR EXPOSE SUCH CONTAINERS
TO HEAT, FLAME, SPARKS, STATIC ELECTRICITY, OR OTHER SOURCES OF IGNITION; THEY MAY
EXPLODE AND CAUSE INJURY OR DEATH. Do not attempt to refill or clean container since residue is difficult
to remove. Empty drums should be completely drained, properly bunged and promptly returned to a drum
reconditioner. All containers should be disposed of in an environmentally safe manner and in accordance with
governmental regulations.
SECTION 14 TRANSPORT INFORMATION
LAND (TDG) : Not Regulated for Land Transport
LAND (DOT) : Not Regulated for Land Transport
SEA (IMDG) : Not Regulated for Sea Transport according to IMDG-Code
AIR (IATA) : Not Regulated for Air Transport

Operations, Parts and Maintenance Manual Control Cab
3 Control Cab Module

3.1 Control Cab Module Drawings 3-2
3.2 Control Cabin Operational Summary 3-3
3.3 Specifications 3-3
3.4 Control Panel 3-4
3.5 Auxiliary Control Panel 3-8
3.6 Cabin Lift Control Panel 3-9
3.7 Control Panel Component OEM Manual 3-10
3.1 Control Cab Module Drawings

Control Cabin Module
Control Cabin Module Assembly ............................................................................ 282-D-300
Large Control Cabin Interior Assembly................................................................... 282-D-305
Platform Module Assembly ..................................................................................... 282-D-200
Main Control Panel Assembly ................................................................................. 282-D-675
Cabin/Scissor Lift Assembly 282-D-302
Electrical Schematics
Schematic Overall.................................................................................................... 3CB091733
Schematic Overall Detail 1 ...................................................................................... 3CB091734
Schematic Joystick Modified ................................................................................... 3CB091737
Schematic BOP Remote Box .................................................................................. 3CB091738
Schematic Tractor ................................................................................................... 3CB091739
AC Distribution 1..................................................................................................... 3CB092321
AC Distribution 2 .................................................................................................... 3CB092322
Electrical Schematic Crane ...................................................................................... 3CB092495
Schematic Overall BOP ........................................................................................... 3CB091741
Schematic Cab Lift Box........................................................................................... CB0911742
3.2 Control Cabin Operational Summary

Functional Overview
The control cabin provides an enclosed environment in which the operating personnel of the Coiled
Tubing Unit carries out many of their of their duties. The main control console from which the coiled
tubing unit is operated and monitored is located in the control cabin. The cabin is equipped with heaters
and an air conditioning unit to provide a more comfort environment during operations. A chair is
available for the operator and auxiliary personnel are provided with a bench seat.
During transport the cabin is in the lowered position on a rubber shock absorbing mount. During
operations a scissor lift raises the cabin to enable operating personnel to observe the operation of the unit.
A hydraulic counterbalance valve prevents the cabin from lowering unless hydraulically lowered and
further protection against creep or unwanted lowering is provided by a mechanical lock.
The front window is constructed of laminated safety glass ¼ inch thick. The window is equipped with 2
electric wipers.
A stairway secured into place allows access to the cabin when it is elevated.
3.3 Specifications
Weight (Estimated) 5,000 lbs. (2,268kg)
Dimensions
Width 8.5 ft.
Depth 8.5 ft.
Height 84 inches.
Elevated Position (App.) 40 inches above trailer deck.
Lights External Flood lights on front
Electrical Outlets 110 Volt Inside and Outside
3.4 Control Panel

The control panel provides an interface for the operation of the Coiled Tubing Unit functions.
Functional Description
Figure 3-1; Control Panel Layout
This Figure is for Reference Only

For Full Layout View See Drawing Number 282-D-675
1. BOP Panel
• Blind/Blind Shear (Close/Open) – A toggle switch that operates a set of rams that opens
and closes the blind and shear rams on the BOP. In the event of a well control emergency
these cut off and seal the down hole tubing stem.
• Shear (Close/Open) - Opens and closes the shear rams on the BOP. In the event of a well
control emergency these cut off the down hole tubing stem
• Slips (Close/Open) - Opens and closes the wedging devices that hold the tubing string in
place.
• Pipe/Pipe Slip (Close/Open) – A toggle switch that opens and closes a set of slips with
more aggressive tubing grippers.
• Annular/Pipe Seal (Close/Open) – A toggle switch that opens and closes a seal around the
outside of the tubing string.
• B.O.P. Pressure - A 0-5,000psi gauge that displays the hydraulic pressure to the BOP
system.
• B.O.P. Activate - A pushbutton switch to activate the B.O.P.
2. Circulating Pressure – A gauge that indicates the pressure of the fluid in the tubing string.
3. Spooler Arm (Up/Down) – A toggle switch that allows the operator to direct the vertical
movement of the tubing spooler.
4. String Weight - An electronic analog meter that indicates the weight of the tubing string in the
hole.
5. Injector Lube (Chain/Stripper) – A toggle switch that allows the operator to direct a spray of
lubricating oil to the chain or the stripper components of the injector.
6. Wellhead Pressure – A gauge that measures the pressure at the wellhead.
7. Skate Pressure – A gauge that indicates the clamping pressure of the skates on the tubing.
8. Skates Pressure Release/Apply - A switch used to apply or release skate pressure.
9. Stripper Pack/Retract - A switch that controls the function of the stripper around the tubing
string.
10. Stripper Pressure - A 0-5,000 psi gauge indicating the hydraulic pressure to the tubing stripper
providing a seal around the pipe string.
11. Chain Tension Pressure - A gauge that indicates the vertical tension pressure of the skate
chains.
12. Chain Tension Pressure - A rotary dial control that allows hydraulic pressure controlling the
vertical tension of the skate chains to be dialed up or down.
13. Engine Speed – A remote tachometer that allows the operator to read the truck engine speed
while operating from the control cabin.
14. Coolant Temperature – A gauge that allows the operator to monitor the engine coolant
temperature from the control cabin.
15. Volts - A voltmeter that displays the condition of the truck's charging system.
16. Oil Pressure – A gauge that displays the truck engine oil pressure.
17. Circuit Breakers – Provide protection from overload to their assigned electrical component or
circuit.
18. Toggle Switches - Control the operation of assigned cabin accessories.
19. Wiper (Off/On) – Switch that turns the windshield wipers on or off.
20. Power (Off/On) – Master disconnect switch for cabin 12V power.
• Green Lens – Illuminates to indicate cabin power is on.
21. Horn – Push to operate unit horn.

22. Throttle Control:
• On/Off – Toggle switch.
• Green Lens - illuminates too indicate throttle control is turned on.
• Increase/Decrease – A toggle switch to control engine rpm.
23. Engine Kill (Run) – Control Valve. Pull up to run engine, push to shut down engine.
24. Chain Tension – Allows the tension on the skate chains to be dialed up or down.
25. Injector Motor Shift – Operates a pressure reducing valve that shifts the injector motor to high
gear for in- hole or out-hole operations.
26. Stripper – A pressure reducing valve that increases or decreases the hydraulic pressure to the
stripper.
27. Injector Motor Shift Pressure – A 0-600psi gauge that displays the hydraulic pressure to the
injector motor.
28. Skate Pressure – A pressure reducing valve that increase or decreases skate hydraulic pressure.
29. Skate Pilot Pressure – A pressure reducing valve that increases or decrease the hydraulic pilot
pressure to the skates.
30. Out- Hole Pressure Control – A relief valve that controls the hydraulic pressure to the injector
during out - hole operations
31. In- Hole Pressure Control – A relief valve that controls the hydraulic pressure to the injector
during in – hole operations.
32. Gauges
a) Injector Brake Pressure – Displays hydraulic pressure to the injector brake circuit.
b) In- Hole Pressure – Displays the hydraulic pressure supplied to the injector during in – hole
operations.
c) Out- Hole Pressure – Displays the hydraulic pressure supplied to the injector during out – hole
operations.
33. Injector Fine Speed Control – A rotary switch that provides a greater degree of incremental
control over the Injector speed during in-hole or out-hole operations.
34. Switch
a.) In-Hole - Select this switch for fine speed control of the injector during in – hole operation of
the injector.
b.) Joystick – Selects joystick (Stroker) control of the injector. Deselects the Injector Fine Speed
Control.
c.) Out-Hole - Select this switch for fine speed control of the injector during out – hole operation
of the injector.
35. Injector Speed Control (In- Hole/ Out/Hole) A joystick style control that allows selection of
the injector direction and speed.
36. Brake Release – A green indicator light that illuminates when the injector brake is applied.
37. Reel Drag Pressure – A relief valve that hydraulically controls the tubing reel's drag
(resistance to the injector pull).
38. Reel Drag Pressure – A 0-300psi gauge that displays the hydraulic pressure corresponding to
the tubing reel's drag.
39. Spooler Override – An electronic joystick that allows manual control of the spooler arm
during in – hole or out – hole operations.
40. Reel Planetary Brake (Off/On) – A ball valve that controls hydraulic flow to the tubing reel's
planetary brake.
41. Tubing Clamp (Off/On) – Toggle switch.
42. Gauges
a.) Press. Comp. Circuit Pressure – A 0-3000 psi gauge that displays the hydraulic pressure in
the pressure compensated circuit.
b.) Injector Charge Pressure – A 0-600psi gauge that displays the charge pressure of the closed
loop pump.
c.) Reel Brake Pressure – A 0-600psi gauge that displays the hydraulic pressure in the reel
brake circuit.
3.5 Auxiliary Control Panel
Figure 3-2; Auxiliary Control Panel

This panel contains controls and gauges to operate and monitor the following.
1. Back up Supply Pressure – A 0-3000psi gauge that displays the hydraulic pressure in the hand
pump supplied circuit.
2. BOP (On/Off) - A 2 way ball valve that allows the hand to supply hydraulic flow to the BOP
circuit.
3. Skate Chain A 2 way ball valve that allows the hand to supply hydraulic flow to the injector skates
and chains.
4. Stripper ON/OFF – A 2 way ball valve that allows the hand to supply hydraulic flow to the
stripper.
5. Hand Pump Tank Fill – A three way ball valve that allows the Hand Pump reservoir to be filled.
6. Hand Pump Level Sight Glass – Allows visual monitoring of the hand pump reservoir's
fill level.
3.6 Cabin Lift Control Panel

This panel is located outside, below the control cabin on the Driver's Side of the unit.
Figure 3-3: Cabin Lift Control Panel

• Cab Lift Raise/Lower – A toggle switch that allows raising and lowering of the control cab.
• Spooler Arm RAISE/LOWER – A toggle switch that allows the tubing reel spooler arm to be
raised or lowered.
• Spooler Override+/- – A toggle switch that allows the operator control of the tubing reel spooler
arm.
• Driver's Side Trailer Jack RAISE/LOWER – A toggle switch that allows raising or lowering
of the trailer's driver side hydraulic landing pad.
• Driver's Side Trailer Jack RAISE/LOWER – A toggle switch that allows raising or lowering
of the trailer's driver side hydraulic landing pad.
Warning:
The potential for personal injury or equipment damage is high while raising or lowering the
control cabin. It is extremely important that good safety practices be observed during these
operations. Follow a check list that establishes personnel safety and priority operational
procedure.
3.7 Control Panel Component OEM Manual

• SG Meter User's Manual
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Operations, Parts and Maintenance Manual Tubing Reel
4 Tubing Reel Module

4.1 Tubing Reel Module Drawings 4-2
4.2 Specifications 4-3
Dimensions 4-3
4.3 Hydraulic Maximum Flows and Pressures 4-3
4.4 Recommended Greases and Fluids 4-3
4.5 Grease Zerk and Lube Zone Locations 4-4
4.6 Tubing Reel Operational Summary 4-5
4.7 Component Manufacturer Supplied Information 4-8
4.8 Certification and Test Documents 4-9
Vanoil Equipment Inc 4-9
Hydra Rig 1502 Iron Pressure Tests 4-9
4.1 Tubing Reel Module Drawings

Tubing Reel 113"x 85.5" Core x 68" F/F Assembly ............................................... 3CD401003
Spooler Arm Assembly 282 Series Large Tubing Reel ........................................... 3CD411595
Tubing Counter RC-203 Meters Assembly ............................................................. CD416218
Drive Reel/Spooler Drive Assembly........................................................................ 3CD411653
Reel Piping (Standard) Assembly ............................................................................ 3CB421690
Tubing Reel Bulkhead Panel Assembly................................................................... 3CB462384
4.2 Specifications
4.2.1 Dimensions
Weight of Empty Reel with Stand (Est.) ..................................8,500 lbs (3.9 kg.)
Flange Diameter........................................................................113 inches (2.8 m)
Core Diameter...........................................................................85.5 inches (2.2 m)
Drum Width .............................................................................68 inches (1.7m)
4.3 Hydraulic Maximum Flows and Pressures

Flows are theoretical values for reference only.
Part #601-0708
Reel Drive Motor Displacement ..............................................105.5ml/rev
Part # 601-0001: Motor:
Spooler Override and Lift Circuit .............................................1,500 PSIG
Reel motor case drain, protected by a check valve set at: ........70 PSIG (crack)
Reel motor brake, protected by a relief valve set at:.................1,000 PSIG
4.4 Recommended Greases and Fluids

See the gear box manual provided for a list of recommended lubricants and procedures for this unit.
4.4.1 Grease
Hydra Rig recommends an extreme pressure grade 2 (EP2) lithium based grease for all bearings
and components provided with means of lubrication (such as grease zerks).
4.4.2 Spray Lubricant

A general spray lubricant with a graphite additive is recommended for the non-critical moving
parts (for example, hinges, pins, etc.)
An anti-seize compound is recommended when removing and installing fasteners and coating
exposed threads and rods.
CAUTION:
DO NOT LUBRICATE COMPONENTS OF THE REEL WHILE THE REEL IS ROTATING.
4.5 Grease Zerk and Lube Zone Locations

Illustrations are for reference only; use visual inspection as well as drawings to locate lubrication points.
Figure 4-1; Grease Zerk Locations (Reference only)
A. Swivel shaft (on housing).

B. Lift Cylinders (top and bottom).
C. Carriage Assembly V Rollers and Cam Follower.
D. Sprockets on levelwind drive assembly
E. Reel stand swivel cylinders.
4.6 Tubing Reel Operational Summary

The coiled tubing reel is designed to store the entire tubing string. These reels are built to customer
specifications.
The reel is an integral part of the coiled tubing unit. The reel drum is supported on an axle and is rotated
by a hydraulic motor and direct drive gear box. This drive system has a dual function. when uncoiling the
tubing, injecting into the well, the motor acts as a constant-torque brake keeping the tubing tight on the
reel and creating tension between the reel assembly and injector head. When coiling the tubing pulling out
of the well, the motor is attempting to revolve the reel at a faster rate than the injector pulls the pipe out of
the hole, increasing coiled tubing tension as it spools onto the drum.
A chain drive, taken from the drive shaft synchronizes the rotation of the wheel with the winding
mechanism (level wind). This controls the coiling process, so the tubing coils align correctly. Should the
spooling of the tubing not correspond to the drum rotation, an override control is provided in the control
cabin that the operator can control. A hydraulic drive motor is coupled to the leadscrew through a friction
clutch assembly. When operated, the motor breaks the friction of the clutch pads and drives the lead
screw, thus moving the levelwind assembly left or right. This levelwind equipment is contained on a level
wind arm that can be lowered or raised from the cabin to ensure that the tubing is kept at a proper angle to
the injector head.
The inner end of the coiled tubing string is welded to a hammer union. This union is attached to a
plumbing arrangement with the last piece connected to the hub of the reel. To allow the circulation of
fluids and gases into the tubing while running in or out of the hole, a high-pressure swivel joint is located
at the end of the reel shaft. Any oil field fluid or gas, such as acid or nitrogen, can be pumped through the
connecting pipework, the swivel joint, and down the coiled tubing while the reel is in motion, and to any
pressure up to 15,000 PSI or the operational limit of the coiled tubing itself.
Usually, electrical and mechanical depth odometers, both mounted on the spooling arm, are used. Their
measuring wheels are rotated by frictional contact with the tubing as it passes by. Finally, an oiler system
operated from the control cabin coats the coiled tubing with an oil-based corrosion inhibitor to ensure
long life.
Reel Drive Circuit (Refer to Hydraulic/Pneumatic Schematic)

The reel drive circuit receives its hydraulic power from the wet kit hydraulics and through the control
panel in the control cabin. The pump supplies approximately 40 GPM maximum and has its supply
pressure limited to 3,200 PSIG by a variable pressure limiting valve.
During in-hole operation the tubing is stripped from the reel by the injector. The reel’s resistance,
(controlled from the console by the reel drag control) maintains a constant tension on the tubing. There is
a constant tension between the tubing reel and the injector while the tubing is being injected into the well.
This allows the injector to pull the tubing off the reel smoothly. The tension on the tubing is increased
when it is removed from the well, allowing the reel to maintain a tight wrap while the injector is pulling
the tubing.
Reel Brake Circuit (Refer to Hydraulic/Pneumatic Schematic)
The reel brake is located on the reel drive motor. A safety relief valve set at 1,000 PSIG protects the reel
brake circuit from over pressurization. Without hydraulic pressure directed to the brake, its springs
frictionally lock the brake pads against the reel and drive motor shaft. This secures the reel when the
valve is shifted to the “on” position. Reel brake slip torque is pre-set manually to prevent over-tension
between reel and injector head.
Levelwind Raise/Lower Circuit (Refer to Hydraulic/Pneumatic Schematic)
The levelwind raise/lower circuit is operated by an electric over hydraulic switch on the control panel
(Spooler Arm UP/DOWN). Selecting the "UP" or Down on the electrical switch activates a valve that is
part of a solenoid activated 7 port valve assembly. Hydraulic fluid is directed through this valve into the
appropriate hydraulic cylinders to raise or lower the spooler arms.
Levelwind Drive Circuit (Refer to Hydraulic/Pneumatic Schematic)

The levelwind circuit is a continuous chain drive from a sprocket on the tubing reel drum to another
sprocket on the levelwind arm with interchangeable sprockets for tubing size. A friction clutch is located
in the hub of the sprocket on the leadscrew.
Spooler Override Circuit (Refer to Hydraulic/Pneumatic Schematic)
The spooler override circuit is operated from the spooler override electronic joystick control on the cabin
control panel. The spooler is used by the operator to correct the tracking of the tubing when it is not
winding correctly on the reel.
Note: The Spooler Arm and the Spooler Override controls are also located on the Cabin Lift control panel
located on the driver side of the front trailer deck.
4.7 Component Manufacturer Supplied Information

Brevini Riduttori: Planetary Partner: Installation and Maintenance Manual
Mico: Modular Multiple Disc Brake (SAE C size): Service Instructions
Vanoil Equipment Inc.: 2” 4130 Rotating Joint Assembly: Operations Manual
• Drawings for packing retainer tool
Modular
The 545 Series "C" Mount Brakes have been replaced
b y the 547 Series "C" Mount Brakes. Use these in-
structions to service both the 545 and 547 Series. If
MULTIPLE
you do not find your specific model number in TABLE
DISC BRAKE
(SAE C size)
SERVICE INSTRUCTIONS 0 - 1
TABLE 1
Model
Number
Lining Bearing
Kit
O-ring
Kit
Spring
Kit
Red
Springs
Blue
Springs
Total Rotor
Quantity
Rotor
Stacking
A m a n t
1
0~ ~
3 12-501-004 12-501-238 12-501-239 12-501-008 4 4 5 Figure 1

13-547-016 12-501-222 12-501-220 12-501-219 12-501-221 8 4 5 Flgure 1
13-547-022 12-501-014 12-501-006 12-501-002 12-501-008 8 6 '6 Flgure 4
13-547-024 12-501-004 12-501-006 12-501-002 12-501-008 8 2 .6 Figure 4
13-547-026 12-501-014 12-501-006 12-501-002 12-501-008 8 2 '6 Figure 4
13-547-028 12-501-222 12-501-360 12-501-219 12-501-221 4 2 5 Figure 1
13-547-030 12-501-014 12-501-006 12-501-002 12-501-008 8 6 '6 Figure 4
13-547-034 12-501-014 12-501-006 12-501-002 12-501-008 8 6 '6 Figure 4
13-547-036 12~501-014 12-501~006 12-501-002 12-501-008 8 6 '6 Figure 4
13-547-038 12-501-014 12-501-006 12-501~002 12-501-008 8 6 '6 Figure 4
13~547.044 12-501-014 12-501-006 12-501-002 12-501-092 14 0 '6 F~gure4
13-547-046 12~501-014 12-501-006 12-501-002 12-501-008 0 4 '6 Figure 4
13-547-048 12-501-004 12-501-006 12-501002 12-501-008 8 4 5 Figure 1
13-547-052 12-501-004 12-501-006 12-501-002 12-501-008 0 8 3 Figure 7
13-547-054 12-501-004 12-501-006 12-501-002 12-501-008 4 0 5 Figure 5
13-547-058 12-501-004 12-501-006 12-501-002 12-501-008 0 6 5 Figure 1
13-547-064 12-501-014 12-501-006 12-501-002 12-501-008 0 6 '6 Figure 4
13-547-066 12-501-004 12-501-006 12-501-002 12-501-008 8 2 2 F~gure8
13-547-068 12-501~004 12-501-357 12-501-356 12-501-008 4 2 5 Figure 1
13-547-072 12-501-004 12~501-006 12-501-002 12-501-008 4 2 5 Ftgure 1
13-547-074 12-501-014 12-501-006 12-501-002 12-501-008 4 2 '6 Flgure 4
13-547-076 12-501-004 12~501-006 12-501-002 12-501-008 4 4 5 Figure 1
13-547-078 12-501-W4 12-501-006
12-501-006
12-501-002 12r501~008 4 4 5 Figure 1 1
13-547-082 12~501-014 12-501-002 12-501-008 6 0 '6 Figure 4
13-547~084 12-501-004 12-501-006 12-501-002 12-501-008 6 2 5 Figure 1
13-547486 12-501-004 12-501-006 12-501-002 12-501-008 6 2 5 Figure 1
13-547-090 12-501-004 12-501.006 12-501-002 12-501-008 8 0 5 Figure 1
13-547-092 12-501-004 12-501-006 12-501-002 12-501-008 8 0 5 Flguie 1
13-547~094 12~501-004 12-501-006 12~501-002 12-501-008 8 0 5 Figure 1
13-547-096 12-501-004 12~501-006 12-501-002 12-501008 8 0 5 Flgure 1
13-547-098 12-501-014 12-501-006 12-501-002 12-501-008 6 4 '6 Figure 4
13-547~102 12-501-004 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
13-547-104 12-501-004 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
*' 13-547-106 12-501-146 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
13-547-108 12-501-004 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
13-547-110 12-501-004 12-501-006 12~501-002 12-501-008 8 4 5 Fcgure 1
13-547-116 12-501-004 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
13-547-118 12-501-014 12-501-006 12-501-002 12-501-008 8 6 '6 Figure 4
1 13-547-120 12-501-004 12-501-006 12-501-002 12-501-008 4 4 5 Figure 1
13~547-I24 12-501-004 12-501-006 12-501-002 12-501-008 8 0 5 Figure 1
13-547-130 12-501-014 12-501-006 12-501-002 12-501-008 6 0 '6 Figure 4
13-547~132 12-501-004 12-501-006 12-501-002 12-501-008 8 0 5 Figure 1
13-547-134 12-501-004 12-501-006 12-501-002 12-501:008 8 4 5 Figure 1
13-547-164 12-501-014 12-501-006 12-501-002 12-501-008 8 2 '6 Figure 4
13~547.166 12-501-014 12~501-006 12-501-002 12-501-008 0 6 '6 Flgure 4
13-547-182 12-501-014 12-501-006 12-501-002 12-501-008 6 4 '6 Figure 4
13-547-190 12-501-004 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
13-547-204 12-501-014 12-501-006 12-501-002 12-501-008 6 0 '6 Figure 4
13-547-208 12-501-004 12-501-006 12-501-002 12-501-008 4 2 5 Figure 1
13-547-210 12~501-004 12~501.182 12-501~002 12-501-008 8 0 5 Figure 1
13-547-212 12-501-004 12-501-006 12-501-002 12-501-008 8 4 5 Figure 1
*
Uses two dllierenl thicknesses of rotors
Co*>,""e"
" One of the rotors is a speed sensor rotor
SECTION A
OPERATIONS
MANUAL – ASSEMBLY DRAWINGS
AND BILLS OF MATERIALS
4.8 Certification and Test Documents

4.8.1 Vanoil Equipment Inc
• For Complete Swivel Certification Documentation See accompanying CD
Hydra Rig 1502 Iron Pressure Tests
• 10,000 psi pressure test charts.
Pressure Tested at Hydra Rig NOV
Meridian Road Facility; Calgary, Alberta
HRNOV Reel Number 01738907R-1
Test performed in three stages to 10,000 psi

1. Pressured and held at 3,300 psi.
HR Reel Number 01738907R-2
Test Performed in three stages to 10,000 psi

HR NOV Part Number 01738907R-3

HR NOV Part Number 01738907R-4

HR NOV Part Number 01738907R-5 Spare Reel

Operations, Parts and Maintenance Manual Front and Rear Deck
Module
5 Front and Rear Deck Module

5.1 Trailer Deck Module Drawings 5-2
5.2 Front Deck Functional Description 5-3
5.3 Electrical (Genset) Functional Overview 5-3
5.4 Rear Deck Module Functional Description 5-4
5.5 Auxiliary Hose Reels 5-4
5.6 Power Hose Reel Assembly 5-4
Dimensions 5-4
5.7 Dual Hose Reel 5-5
5.8 Five Bank Directional Control Valve 5-5
5.9 National Crane 5-5
5.10. Manufacturer Supplied Documentation 5-7
Hose Reel Certifications 5-7
RT 40 Injector Certifications 5-7
National Crane Certifications and Test Documents 5-7
Module
5.1 Trailer Deck Module Drawings

Front Deck
Deck Front Module Assembly 3CD161389
Electrical Box Assembly...............................................................................................282-B-617
Rear Deck
Rear Deck Module Assembly 3CD021233
Injector Power Hose Reel Assembly ............................................................................280-B-510
Lube Motor/Pump Assembly 3CB332080
B.O.P./Return Reel 'Stand Assembly 282-D-031
Split Hose Reel (24 x 40(dia.) x 16) Assembly 260-D-400
Rotary Swivel Assembly, 10 Port (½” ORB) 260-B-085
Rotary Swivel Assembly 12 Port 260-B-088
B.O.P. Valve Mount Assembly 282 Series 282-B-333
Crane Installation .........................................................................................................3CD061896
Module
5.3 Front Deck Functional Description

The front deck provides a mounting platform for the unit's control cabin, genset and genset fuel
tank as well as some integral but less conspicuous components.
The front deck module supports a bulkhead panel for hydraulic connections from the wet
kit.Many of the valves used in the hydraulic controls are mounted in the space between the
contol cabin mount platform and the trailer deck..The two 11 gallon accumulators installed to
provide hydraulic support to the BOP unit in case of equipment failure are mounted on the front
deck , along with the 5 gallon accumulator that provides back up support to the injector and
stripper.
The hose guide assembly stores the hoses prominently and is mounted on the extreme front edge
of the front deck.
5.4 Electrical (Genset) Functional Overview

The A.C. electrical functions of the CT unit are supplied by a diesel engine powered generator
mounted on the front deck of the trailer
The engine powering the generator has its own unique set of operating parameters and
maintenance requirements. It is important to read the operator's manual supplied for this engine
in order to operate and maintain this component properly.
The generator is rated 12kW and is capable of supplying 12 or 24 Volt single phase 60Hz power.
A Voltmeter and Hertz Meter are installed on the overhead console in the control cabin and
allow monitoring of these generator functions.
CAUTION: THIS GENERATOR SUPPLIES POWER IN A SUFFICIENT AMPERAGE TO
CAUSE SERIOUS PERSONAL INJURY.
PERSONELL USING THIS GENERATOR SHOULD UNDERSTAND AND EXCERCISE
APPROPRIATE PRECAUTIONS WHEN OPERATING THIS OR ANY OTHER
ELECTRICAL EQUIPMENT.
Module
5.5 Rear Deck Module Functional Description

The 20 gallon injector/stripper lube oil reservoir is carried at the front of the rear deck. It is
mounted between the rails so the top of the reservoir is nearly flush with the trailer decking with
only the fill spout protruding upwards past the deck. The rear deck of the trailer provides a
platform for the injector and the B.O.P systems as well as the 5 bank directional control valve
that control them hydraulically.
In addition it carries:
Hose reels that carry hydraulic fluid to these units during operations;
Ladders to allow personnel onto the deck and catwalks provide safe and convenient access to this
equipment for operations and service personnel;
Two 500W work lights on telescopic poles are provided.
Toolboxes on the trailer sides provide storage for equipment, tools and other items needed for
operations of the coiled tubing unit.
5.6 Auxiliary Hose Reels

These reels are controlled hydraulically by the first three banks on the five bank directional
control valve. These hose reels store the hydraulic hoses that supply fluid to components at the
rear of the unit. Because of the elevated position of these components during unit operation;
there must be a means to store lengths of hydraulic hose with the capability of paying out as
much hose as is necessary to position the component and reeling the hose back as the module
supplied approaches deck level.
5.7 Power Hose Reel Assembly

5.7.1 Dimensions
Flange to Flange width.................................................................................... 17in.I.D. 19⅛in O.D.
Inner Spool Diameter Core ....................................................................................................... 40in.
Height across Reel ..................................................................................................................... 62in
This reel carries the hoses that supply the injector power during in- hole and out hole operations.
Located on the passenger side of the trailer.
Module
5.8 Dual Hose Reel

These two reels are piggy backed on the driver's side of the trailer. They store the hoses that
supply the injector hydraulic and the B.O.P. functions.
5.9 Five Bank Directional Control Valve

Hydraulic Control Module
Injector, BOP and Hose Reel
Bank 1
Injector Power Hose Reel –.
Bank 2
Injector Control Hose –
Bank 3
BOP Hose Reel
Bank 4
Injector Tilt UP/DOWN – Controls the Injector Tilt cylinder.
Bank 5
Auxiliary – left open for future allocation.
National Crane
The Trican Intermediate Coiled Tubing Unit is equipped with a 20 ton capacity National Crane.
This unit has its own reference manuals, safety guides and reference drawings. The operations
personnel of this unit should take the time to become familiar with the features and controls of
this machinery.
Only personnel familiar with the safety considerations unique to equipment capable of lifting
materials overhead should be operating this equipment. On site conditions regarding safe
operating limits in wind ratings, stability, center of gravity and general safe lifting parameters
may limit the loading parameters of this unit; always be aware of the limits imposed by on site
conditions. .
Always follow your company procedures regarding safe slinging and lifting techniques.
Module
The load diagram for this unit is included below for reference. If there is a conflict between this
diagram and the diagram provided in the National manual refer to your operations manager for
correct operational guidelines.
Module
Manufacturer Supplied Component Information

Refer to the accompanying CD for documentation on these components
• Kubota engine manual
• Stamford A.C Generator; Installation, Service and Maintenance Manual
• National Crane
Module
5.11 Certifications and Test Documents

Hose Reel Certifications
• 10 Port Swivel Hydro Test
• 12 Port Swivel Hydro Test
RT 40 Injector Certifications
• RT40 Pull Test

• Injector Cage Magnetic Particle Inspection
Crane Certifications (Refer to National Crane Manual for Details on this Component)
Strongco Stability Test
Structural InspectionCertificate
Injector Pull Test Record Low Gear
Date 23-Jan-07 Cell ZS
Technicians Dan R -30000
Work Order Cell FS
Injector Model 3CB301017 30000
Injector Serial Number RT40 01738907-1 Mech Adv
Load cell/Pin Serial Numbers 1189565 2
Customer: Trican
Theoretical
Charge pressure 300 Pull/psi 13.6
Seq# Hydr Pressure Net Hyd PressurePin 1 mA Pin 1 Pull Total Pull Pull/psi
1 0 0 12.245 0 0
3 500 200 12.573 2460 2460 12.30
4 750 450 12.812 4253 4253 9.45
5 1000 700 13.274 7718 7718 11.03
6 1250 950 13.584 10043 10043 10.57
7 1500 1200 13.981 13020 13020 10.85
8 1750 1450 14.461 16620 16620 11.46
9 2000 1700 14.909 19980 19980 11.75
10 2250 1950 15.249 22530 22530 11.55
11 2500 2200 15.564 24893 24893 11.31
12 2750 2450 15.888 27323 27323 11.15
13 3000 2700 16.776 33983 33983 12.59
14 3250 2950 16.953 35310 35310 11.97
15 3500 3200 17.219 37305 37305 11.66
16 3750 3450 17.496 39383 39383 11.42
17 4000 3700 17.85 42038 42038 11.36
18 4250 3950 18.761 48870 48870 12.37
19 4500 4200 18.822 49328 49328 11.74
INJECTOR PULL TEST LOW GEAR

60000
50000
40000
Pull (lbs)
30000 Pin 1 Pull

Total Pull
20000
10000
0
0 1000 2000 3000 4000 5000
Net Hyd. Pressur (psi)
Injector Pull Test Record High Gear
Work Order Cell FS
Customer: Trican
Theoretical
1 0 0 12.406 0 0
3 500 200 12.408 15 15 0.07
4 750 450 12.408 15 15 0.03
5 1000 700 12.41 30 30 0.04
6 1250 950 12.422 120 120 0.13
7 1500 1200 12.439 247 247 0.21
8 1750 1450 12.898 3690 3690 2.54
9 2000 1700 12.898 3690 3690 2.17
10 2250 1950 12.898 3690 3690 1.89
11 2500 2200 12.899 3697 3697 1.68
12 2750 2450 12.901 3712 3712 1.52
13 3000 2700 12.902 3720 3720 1.38
14 3250 2950 12.908 3765 3765 1.28
15 3500 3200 12.924 3885 3885 1.21
16 3750 3450 12.955 4118 4118 1.19
17 4000 3700 13.004 4485 4485 1.21
18 4250 3950 13.027 4657 4657 1.18
19 4500 4200 13.063 4928 4928 1.17
INJECTOR PULL TEST HIGH GEAR

6000
5000
4000
Pull (lbs)
3000
Pin 1 Pull
2000 Total Pull
1000
0
0 1000 2000 3000 4000 5000
-1000
Work Order Cell FS
Customer: Trican
Theoretical
1 0 0 12.308 0 0
3 500 200 12.537 1718 1718 8.59
4 750 450 12.697 2917 2917 6.48
5 1000 700 13.025 5378 5378 7.68
6 1250 950 13.448 8550 8550 9.00
7 1500 1200 13.869 11708 11708 9.76
8 1750 1450 14.292 14880 14880 10.26
9 2000 1700 14.664 17670 17670 10.39
10 2250 1950 15.059 20633 20633 10.58
11 2500 2200 15.612 24780 24780 11.26
12 2750 2450 16.037 27968 27968 11.42
13 3000 2700 16.313 30038 30038 11.13
14 3250 2950 16.684 32820 32820 11.13
15 3500 3200 17.043 35513 35513 11.10
16 3750 3450 17.33 37665 37665 10.92
17 4000 3700 18.163 43913 43913 11.87
18 4250 3950 18.366 45435 45435 11.50
19 4500 4200 18.801 48698 48698 11.59

60000
50000
40000
Pull (lbs)
30000 Pin 1 Pull

Total Pull
20000
10000
0
0 1000 2000 3000 4000 5000
Injector Pull Test Record High Gear
Work Order Cell FS
Customer: Trican
Theoretical
1 0 0 12.34 0 0
3 500 200 12.483 1073 1073 5.36
4 750 450 12.484 1080 1080 2.40
5 1000 700 12.484 1080 1080 1.54
6 1250 950 12.486 1095 1095 1.15
7 1500 1200 12.491 1133 1133 0.94
8 1750 1450 12.505 1238 1238 0.85
9 2000 1700 12.53 1425 1425 0.84
10 2250 1950 12.553 1598 1598 0.82
11 2500 2200 12.582 1815 1815 0.83
12 2750 2450 12.624 2130 2130 0.87
13 3000 2700 12.664 2430 2430 0.90
14 3250 2950 12.699 2693 2693 0.91
15 3500 3200 12.74 3000 3000 0.94
16 3750 3450 12.78 3300 3300 0.96
17 4000 3700 12.838 3735 3735 1.01
18 4250 3950 12.886 4095 4095 1.04
19 4500 4200 12.904 4230 4230 1.01
INJECTOR PULL TEST HIGH GEAR

4500
4000
3500
3000
Pull (lbs)
2500 Pin 1 Pull

2000 Total Pull
1500
1000
500
0
0 1000 2000 3000 4000 5000
Date March 29.07 Cell ZS
Technicians Tina M -30000
Work Order 7389-3 Cell FS
Injector Model RT-40-3CB301017 30000
Injector Serial Number 01738907-03 Mech Adv
Customer: Trican
Theoretical
Seq# Hydr Pressure Net Hyd PressurePin 1 mA Pin 1 Pull Total Pull Load Link Pull/psi
1 0 0 12.7 0 0 0
3 500 200 12.77 525 525 740 2.63
4 750 450 13.05 2625 2625 2880 5.83
5 1000 700 13.39 5175 5175 5660 7.39
6 1250 950 13.85 8625 8625 9040 9.08
7 1500 1200 14.19 11175 11175 11500 9.31
8 1750 1450 14.73 15225 15225 15500 10.50
9 2000 1700 15.13 18225 18225 18580 10.72
10 2250 1950 15.46 20700 20700 21340 10.62
11 2500 2200 15.99 24675 24675 24780 11.22
12 2750 2450 16.13 25725 25725 27400 10.50
13 3000 2700 16.53 28725 28725 29000 10.64
14 3250 2950 17.31 34575 34575 34640 11.72
15 3500 3200 17.58 36600 36600 36680 11.44
16 3750 3450 17.81 38325 38325 38540 11.11
17 4000 3700 18.18 41100 41100 41000 11.11
18 4250 3950 18.72 45150 45150 44700 11.43
19 4500 4200 19.24 49050 49050 48700 11.68

60000
50000
40000
Pull (lbs)
30000 Pin 1 Pull

Load Link
20000
10000
0
0 1000 2000 3000 4000 5000
Unit Serial Number RT40 01738907-1

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1616 Meridian Road N.E.

Calgary, AB T2A 2P1

Intermediate Coiled Tubing Unit

NOV Hydra Rig Document Number 3CA932722

Operations Parts and Maintenance Manual

Published By NOV HYDRA RIG

CALGARY, ALBERTA CANADA

2.6 PTO/Pump Spacer..................................................................................................................... 2-7

5.10. Manufacturer Supplied Documentation.................................................................................. 5-6

4.1 Tubing Reel Module

1.2 Model and Serial Numbers

Job Number ........................................................................7389

Unit Model Number............................................................3CD020999

Unit Serial Number .............................................................01738907U-1

Unit Serial Number .............................................................01738907U-2

Unit Serial Number .............................................................01738907U-3

Control Cab Serial Number ................................................01738907C-3

1.4 General Safety Recommendations

1.4.1 Qualified Personnel

1.4.9 Compressed Air Usage

1.5 General Maintenance Instructions

1.5.1 Daily Maintenance

1.5.2 Weekly Maintenance

1.5.3 Monthly Maintenance

1.5.4 Every Six Months

1.6 Lubrication Guide

Cabin and Stairway Lubrication Points

Rear Module Lubrication Points

A. Injector Pivot Points

Tubing Reel and Spooler Arm Lubrication Points

A. Top of rotary swivel and planetary brake

2.1 Wetkit Drawings

2.2 Hydraulic Fluid Considerations

2.3 Unit Lubrication Requirements and Recommendations

2.4 Wet Kit Operational Summary

Hydraulic Functional Overview

2.5 Wet Kit Specifications

2.6 PTO/Pump Spacer

2.7 Component Manufacturer Supplied Information

2.8 MSDS Sheets

UNIVIS EXTRA offers the following features and Primary Applications

Year Round Grade in Many Cases

Excellent Shear Stability

Less Chance of Catastrophic Pump Failure

MACHINE BUILDERS' VISCOSITY GUIDELINES FOR HYDRAULIC OILS

Date Prepared: January 25, 2002

Application and Use:

Mixture of paraffinic and naphthenic hydrocarbons (saturated and

CEPA: CANADIAN ENVIRONMENTAL PROTECTION ACT

TDG INFORMATION (RAIL/ROAD):

Please be aware that other regulations may apply.

TELEPHONE NUMBERS MANUFACTURER/SUPPLIER:

Emergency 24 hr. (519) 339-2145 IMPERIAL OIL

3. TYPICAL PHYSICAL & CHEMICAL PROPERTIES

4. HEALTH HAZARD INFORMATION

Negligible hazard at normal temperatures (up to 38 deg C).

Slightly irritating, but will not injure eye tissue.

ACUTE TOXICITY DATA:

Based on animal testing data from similar materials and products,

the acute toxicity of this product is expected to be:

OCCUPATIONAL EXPOSURE LIMIT:

Local regulated limits may vary.

5. FIRST AID MEASURES

Vapour pressure of this material is low and as such inhalation under