Instruction Manual for Alfa Laval Freshwater Generator

Alfa Laval
Instruction Manual
Ex Libris ermo83@mail.ru
Ermo
Odessa
Alfa Laval Desalt ApS
Instruction Manual
for Freshwater Generator
Type JWP-26-C801100
_-. ___
Document Number 026 WE07PT4
ON7947/R:OO/97.05.0I
Your reference C 721275 Hull B170/1/9
Alfa Laval Separation ApS

Desalt Division
Maskinvej 5
DK-2860 S~rborg
(Copen hagen) Denmark
Tel. +45 39 53 60 00
Fax +45 39 53 65 66
Ex Libris ermo83@mail.ru
Ermo
Odessa
Instruction Manual
Type J WP-26-G80/100
TABLE OF CONTENTS
Safety instructions and warnings
System description
1.0 Working principle ............................................ 10
1.1 Freshwater quality ............................................ 10
1.2 Main components ............................................ 11
Operating instructions
1.0 Starting and stopping procedure ................................ 13
1.1 Starting ..................................................... 13
1.1.1 Evaporation ........................................... 14
1.1.2 Condensation ......................................... 14
1.2 Adjustment of hot water flow................................... 15
1.3 Adjustment of sea cooling water ................................ 16
1.4 Stopping the plant ............................................ 16
1.5 Long term standstill .......................................... 17
Maintenance
1.0 Why you need to perform regular maintenance duties.............. 18
1.1 overhaul intervals ............................................ 19
1.2 Maintenance of separator vessel ................................ 20
1.3 Maintenance of evaporator section .............................. 20
1.4 Maintenance of condenser section .............................. 22
1.5 Renewal of plate heat exchanger gaskets ........................ 24
1.5.1 Removal of old gaskets ................................. 24
1.5.2 Cleaning .............................................. 24
1.5.3 Preparation of new gaskets .............................. 25
1.5.4 Fitting new gaskets .................................... 25
Instruction Manual
Type J WP-26-C80/100
Chemical dosing of scale control chemicals

1.0 Prevention of scaling .......................................... 26
1.1 .............................................. 26
Feed water ratio
1.2 Chemical dosage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1.2.1 Scale inhibitor dosage equipment for feed water . . . . . . . . . . . . . 27
1.2.2 Safety precautions with the use of chemicals ............... 28
Trouble-shooting
1.0 Testsheet ................................................... 29
1.1 Trouble shooting table ........................................ 29
Maintenance of major components

1.0 Maintenance of freshwater pump types PVVF 1525.1532.2040 . . . . . . . . 33
1.1 Overhaul of the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
1.1.1 Clearance ............................................. 34
1.1.2 Dismantling pump shaft ................................. 35
2.0 Maintenance of ejector pump ................................... 38
2.1 Overhaul of the pump ......................................... 38
2.1.1 Clearance ............................................. 40
2.1.2 Dismantling pump shaft ................................. 41
3.0 Salinometer type NS10-M1IM2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.1 Technical specification ........................................ 42
3.2 Installation (for NS10-M2 only) .................................. 43
3.3 Instructions for use ........................................... 43
3.3.1 Testing the instrument .................................. 43
3.3.2 Adjustment of alarm level ................................ 44
3.3.3 Maintenance ...........................................45
Instruction Manual
4.0 Salinometer type DS.20 ........................................ 46

4.1 Technical specification ........................................ 46
4.2 Installation (for DS-20)........................................ 46
4.3 Instructions for use ........................................... 47
4.3.1 Testing the instrument .................................. 47
4.3.2 ............................... 47
Adjustment of alarm level
4.3.3 Maintenance .......................................... 48
Spare parts
1.0 Ordering spare parts .......................................... 49
1.1 ALFA LAVAL service ......................................... 49
FWG Order Specification

Instruction Manual
Type J WP-26-C80h00
Safety instructions and warnings
If you do not completely understand the information in this manual, do not hesitate
to contact your local Alfa Laval representative - or call Alfa Laval Desalt directly.
telephone +45 (for Denmark) 39 53 60 00
telefax +45 (for Denmark) 39 53 65 66
The following symbols in this manual point out safety precautions. It means your
attention is needed and your safety is involved.
This symbol is used to indicate the presence of a hazard which can

or will cause severe personal injury, if the warning is ignored.
Certain passages of the text will be marked with a caution mark. This
mark indicates the presence of hazard which will or can cause
property damage if the instructions are not observed
Instruction Manual
NOTE:
This type of instruction indicates a situation which, if not avoided,

could result in damage to the equipment
It is the owner's and operator's responsibility to see that any person

involved with the use or operation of this equipment follow all safety
instructions.
Read all safety instructions carefully and insist that they be followed by
those working with you and for you. Not following the instructions may
cause severe personal injury or damage the equipment beyond repair.
Do not allow this equipment to be used if it is faulty or the operator does

not understand the proper use.
The freshwater generator is not to be operated in polluted water or

w~tnin20 miles from the coast.
Freshwater must not be produced from polluted water, as the produced water can
be unsuitable for human consumption.
If manuals are translated to local language the unit comply with the EEC
Machinery Directive and EN 292-112 standards. For EEC land installations
manuals MUST be available in local language before installing and operating the
unit.
The unit also comply with EN 50081-2 and EN 50082-2 "Industry" with regards to
the EMC directive from EEC.
Instruction Manual
Noise hazards
Use ear protection in noisy environments.
Crush hazards
Use correct lifting tools.
Do not work under hanging load.
Burn hazard
Wear gloves to avoid burns by hot surfaces.
Cut hazards
Wear gloves to avoid cuts by sharp edges when handling
machined parts.
Wear helmet to avoid cuts by sharp edges during maintenance

of the equipment.
NOTE:
Max. ambient temperature for the equipment is 45°C (1 13°F).
Min. ambient temperature for the equipment is 0°C (32°F).

Instruction Manual
Type JWP-26-C80/100
System description
1.0 WORKING PRINCIPLE
The combined brrnetarr ejector driven by the ejector pump creates a vacuum in
the system in order to lower the evaporation temperature of the feedwater.
The feedwater is introduced into the evaporator section through an ofifice,

and is distributed into every second plate channel (evaporation channels).
The hot water is distributed into the remaining channels, thus transferring its heat
to the feedwater in the evaporation channels.
~ a v i n i r e a c h e dboiling temperature - which is lower than at atmospheric pressure

- the feed water undergoes a partial evaporation, and the mixture of generated
vapour and brine enters the separator vessel, where the brine is separated from
the vapour and extracted by the combined brinelair ejector.
Having passed a demister the vapour enters every second plate channel in the
condenser section.
The sea water supplied by the combined cooling/ejector water pump distributes
itself into the remaining channels, thus absorbing the heat being transferred from
the condensing vapour.
The produced freshwater is extracted by the freshwater pump and led to the
freshwater tank.
1.I FRESHWATER QUALITY
To continuously check the quality of the produced freshwater, a salinometer is

provided together with an electrode unit fitted on the freshwater pump delivery
side.
If the salinity of the produced freshwater exceeds the chosen maximum value, the
dump valve and alarm are activated to automatically dump the produced
freshwater to the bilge.
Instruction Manual
Type J WP-26-C8OA00
If there are no special requirements from the authorities, the produced freshwater
can be used directly as drinking water.
MAIN COMPONENTS
The freshwater generator consists of the following components
1. Evaporator section
The evaporator section consists of a plate heat exchanger and is

enclosed in the separator vessel.
2. Separator vessel
The separator separates the brine from the vapour
3. Condenser section
Just like the evaporator section the condenser section consists of a plate
heat exchanger enclosed in the separator vessel.
4. Combined brinelair ejector
The ejector extracts brine and incondensable gases from the separator
vessel.
5. Ejector pump
Normally, the ejector pump is delivered by Alfa Laval, and the ejector
pump is a single-stage centrifugal pump.
This pump supplies the condenser with sea water and the brinelair ejector
with jet water as well as feed water for evaporation.
Freshwater pump
The freshwater pump is a single-stage centrifugal pump.
The freshwater pump extracts the produced freshwater from the

condenser, and pumps the water to the freshwater tank.
Instruction Manual
Type J WP-26-C80A00
Salinometer
The salinometer continuously checks the salinity of the produced water

The alarm set point is adjustable.
Control panel
Normally, the control panel is delivered by Alfa Laval. It contains motor

starters, running lights, salinometer, contacts for remote alarm and is
prepared for startlstop.
Instruction Manual
Type J WP-26-C8O/lOO
Operating instructions
Freshwater must not be produced from polluted water, as the produced water will
be unsuitable for human consumption.
1.0 STARTING AND STOPPING PROCEDURE
Before starting up please observe instructions for feedwater

treatment, see "Chemical dosing of scale control chemicals"
Please refer to PI-diagram (see "FWG Order Specification").
1.1 STARTING
1. Open valves on the suction and discharge side of the ejector pump
PU-SC-01.
2. Open overboard valve for combined brinelair ejector.
3. Close air screw VA-E1-01 on the separator.

Instruction Manual
4. Start ejector pump PU-SC-01 to create a vacuum of min. 90%.-

Pressure at combined brine/air eiector inlet minimum 300 kPa (3.0 kp/
__
Back pressure at combined brine/air ejector outlet maximum 60 kPa
-- -
(0.6 kp/cm2.).
-/
1.I .I Evaporation
-
When there is a minimum of 90 % vacuum (after maximum 10 minutes),
5. Open valve for feedwater treatment, if any.
6. Open hot water inlet and outlet valves.
7. Start hot water supply to distiller by adjusting bypass valve step-wise

1O°C, until the desired jacket water temperature is reached.
The boiling temperature now rises, while the obtained vacuum drops to
approx. 85%.
This indicates that evaporation has started.
1.I .2 Condensation
After approx. 3 minutes the boiling temperature will drop again, and nor-
mal vacuum is re-established.
8. Open valve to freshwater tank.
9. Switch on salinometer
10. Start freshwater pump PU-FR-01/PU-FR-02 .

Instruction Manual
Type J WP-26-C80/lOO
NOTE:
The freshwater pump pressure must be between 120 and 160 kPa
(1.2 - 1.6 kp/cm2.).
After starting the freshwater pump the flow sight glass must be empty.
If water remains in the flow sight glass, please refer to "Trouble

shooting"
1.2 ADJUSTMENT OF HOT WATER FLOW
Please refer to "FWG Order Specification" for specified hot water flow.
In order to obtain the specified flow of hot water, it is necessary to adjust the
bypass valve until desired flow is achieved.
Instruction Manual
The flow can be calculated as follows:
MJw= KJwx cap.m3/24h= m3/h

At JW
Where:
M~~= Flow of hot water in one hour
K~~ = Constant=25.6 for 1. stage freshwater generator

K~~ = Constant=15.52 for 2. stage freshwater generator
AtJW= Difference in temperature hot water in and out.
Cap. m3/24h= Freshwater production in 24 hours, i.e. production in 5

min.times 288.
Example: cap. m3/24h = 15m3
1.3 ADJUSTMENT OF SEA COOLING WATER
The sea cooling water flow is correct, when the pressure at the inlet of the
combined aidbrine ejector is between 300 and 400 kPa (3.0 - 4.0 kp/cm2.).
1.4 STOPPING THE PLANT
1. Stop hot water supply to distiller.
2. Close valve for feedwater treatment, if any.
3. Stop freshwater pump PU-FR-01/PU-FR-02.

Instruction Manual
4. Switch off salinometer.
5. Stop ejector pump PU-SC-01.
6. Open air screw VA-El-01.
7. Close valves on the suction and discharge side of the ejector pump.
8. Close overboard valve for combined brinelair ejector.
9. Close the valve to freshwater tank
All valves must be shut, while the distiller is out of operation.

Except air screw.
1.5 LONG TERM STANDSTILL
If the distiller is out of operation for a period longer than 14 days, please observe
"Maintenance of separator vessel".
Instruction Manual
Type JWP-26-C80A00
Maintenance
1.0 WHY YOU NEED TO PERFORM REGULAR MAINTENANCE

DUTIES
Regular maintenance of the plant will improve performance and availability.
The maintenance schedule on the following pages will tell you how often service
should be performed on the main components.
As the actual operating conditions of the plant are of major influence on the life
time, the overhaul dates are not obligatory but only recommended intervals.
When the plant has been in operation for a longer period of time and experience
has been established as to the actual performance, it will be possible to adapt the
maintenance schedule.
For service on minor components please refer to component instructions

Instruction Manual
1.I OVERHAUL INTERVALS
OPERATING
COMPONENT ACTION
HOURS
-=vaporator section 8000 h (or as
:lean in inhibited acid bath
required)
:ondenser section :lean with pure freshwater and brush
Separator vessel
See separator instructions
~ i t hanodes
vleasure seal ring and impeller.
2ombined
Examine mechanical shaft seal,
3jector/cooling
:ooling water pipe passage.
~ a t e rpump with
vlegger-test electric motor. Clean
notor
lump thoroughly before reassembly.
Freshwater
3xtraction pump See above
with motor
vleasure nozzles and diffusor and
Sombined airtbrine
:ompare to measurements in
ejector
echnical specification.
3sassembly and inspect for damage.
Demister l e a n in inhibited acid bath
Manometers Adjust with control manometer
See "Maintenance
of salinometer See "Maintenance of salinometer type
Salinometer
typeNSl 0-MI /M2/ NS10-MI /M2/DS-20
DS-20
Instruction Manual
1.2 MAINTENANCE OF SEPARATOR VESSEL
The front cover and the pressure plates for the heat exchanger sections (evapora-
tor and condenser) are made of stainless steel with a special chemical treatment.
This treatment will re-establish normal surface oxidation after work-up at the
factory. The preparation is a natural protection of the stainless steel.
To preserve this natural protection DO NOT scrape or scratch the

inside surface of the front cover.
Whenever the separator vessel is opened,
check that the anodes are functioning
If the anodes are not functioning and/or worn, replace them.
NOTE!
If the unit is stopped for a longer period than 14 days,
open front covers and clean unit inside with freshwater.
Let the unit dry out completely, before closing covers.
1.3 MAINTENANCE OF EVAPORATOR SECTION
Clean evaporator as follows:
1. Remove bolts in front cover, and open.

Instruction Manual
2. Loosen the
2 nuts for P-16 distiller
in plate stack gradually, so that no nut is carrying the entire load alone
3. Remove plate stack.
4. Submerge plates completely in a hot, inhibited acid bath at maximum

50%. For further instructions see "Chemical dosing of scale control
chemicals".
Always follow carefully the suppliers instructions when using

inhibited acids.
Remember to neutralize according to suppliers instructions.
5. Examine plates and gaskets for possible damage, and remove damaged
plates and/or replace damaged gaskets.
6. If a defective plate is found, remove the plate together with one of the
adjacent plates.
NOTE!
The assembly measurements must be reduced with

2.8 mm for P-16 distiller
per plate, if plates are removed from plate stack.
Instruction Manual
The ES and EE plate cannot be removed but must always be

replaced with a corresponding plate.
7. Reassemble evaporator section in accordance with assembly scheme.
8. Tighten plate stack to measurements stated in technical specification.
9. Pressure test evaporator section before closing front cover.
The evaporator section is pressure tested by letting hot water

circulate through the section with bypass valve for hot water in normal
running position.
10. When the evaporator section is found to be tight, close front cover and
tighten bolts.
11. Retighten, when vacuum has been re-established.
1.4 MAINTENANCE OF CONDENSER SECTION
Clean condenser as follows:
1. Remove bolts in front cover, and open.
2. Loosen the
in plate stack gradually, so that no nut is carrying the entire load alone.
3. Remove plate stack.
4. Scrub plates with a soft brush and plain hot water at maximum 50 %.
5. Examine plates and gaskets for possible damage, and remove damaged
plates and/or replace damaged gaskets.
Instruction Manual
Type J WP-26-C8O/lO 0
6. If a defective plate is found, remove the plate and one of the adjacent
plates.
NOTE!
The assembly measurements must be reduced with

per plate, if plates are removed from plate stack.
The KS and KE plate cannot be removed but must always be

replaced with a corresponding plate.
7. Reassemble condenser section in accordance with assembly scheme.
8. Tighten plate stack to measurements stated in technical specification.
9. Pressure test condenser section before closing front cover.
The condenser section is pressure tested by letting sea water from the
combined cooling water/ejector pump circulate through the section.
Before starting the combined ejector/cooling water pump, the feed

water must be sealed off.
Instruction Manual
10. When the condenser section is found to be tight, close front cover and
tighten bolts.
11. Retighten, when vacuum has been re-established.
1.5 RENEWAL OF PLATE HEAT EXCHANGER GASKETS
1.5.1 Removal of old gaskets
Pull the old gaskets out of groove.
If the gasket cannot come off directly, heat the back of the gasket groove with a
hot-air blower or butane gas burner.
Pay attention not to overheat the plates.
You will obtain a suitable temperature, if the flame is held 10 to 15 cm behind the
plate.
DO NOT use acetylene gas
1.5.2 Cleaning
Charred or loose glue and rubber remains must be removed, e.g. using a rotating
stainless steel brush. The width should be adapted (040-50 mm, width 8-10 mm).
Thin layers of glue which are difficult to remove, may remain.
Clean the gasket groove with a clean cloth, dipped in a solvent (acetone, methyl
ethyl ketone, trichlorethylene etc.).
Instruction Manual
Be careful when handling these solvents, as they may be hazardous

to your health. Observe suppliers' instructions.
Gaskets, that have only loosened slightly, can be glued on. Clean gasket
groove carefully with a sharp tool. Then clean the loose part of the gasket
with emery cloth or sandpaper. Then clean groove and gasket with a
solvent, and glue.
1.5.3 Preparation of new gaskets
Dry new gaskets with a clean cloth that has been slightly moistened with a solv-
ent.
1.5.4 Fitting new gaskets
1. Apply a thin layer of glue to both gasket and groove.
2. Let the glue dry for 10-15 minutes.
3. Fit new gasket into groove.
Gaskets may sometimes be slightly short or long.
Short gaskets should be stretched before being fitted into the groove.
Long gaskets should be fitted into the grooves at the plate ends first and
then gradually be pushed into the towards the middle.
If necessary, tape gasket into groove.

Instruction Manual
Chemical dosing of scale control

chemicals
1.0 PREVENTION OF SCALING
During the evaporation of sea water there is always a risk of scaling on the
heating surfaces. This will lead to a reduction of the K-values of the heating
surface and decreasing freshwater production and reduction of plant efficiency.
In order to effectively prevent scaling the operators must be aware of the factors
influencing the scale formation:
1.1 FEED WATER RATIO
The feedwater ratio is an extremely important factor. It is defined by the

relationship between the feedwater amount fed into the plant and the produced
amount of freshwater.
If the feedwater ratio is reduced, the concentration will rise in the plant
subsequently resulting in scale formations.
Two things may shift the feedwater ratio: first of all direct adjustment of the
feedwater system, and secondly exceeding the maximum freshwater production
laid out for the plant. The operators must observe the following rules at all times.
DO NOT adjust feedwater system.

Instruction Manual
1.2 CHEMICALDOSAGE
In order to control scale formations on the heating surfaces and continuously

ensure long operation periods without acid cleaning the plant, it is absolutely
necessary to dose scale control additives to the feedwater. The operators must
follow the instructions for chemical dosing given by the chemical supplier carefully.
If the distiller is operated at boiling temperatures above 45°C without

chemicals, frequent cleaning of the evaporator will be necessary.
We recommend that you do not operate the freshwater distiller

without recommended chemical dosage at boiling temperatures
above 45°C.
1.2.1 Scale inhibitor dosage equipment for feed water
Please refer to drawing, see "FWG Order Specification"
When adding chemicals mix thoroughly to ensure a homogenous blend of

chemicals and water.
Use a fully soluble scale inhibitor, e.g. on polymere basis. The following products
can be recommended:
NALFLEET Evaporator treatment 9-913
AMEROYAL EVAPORATOR TREATMENT
HEXAMETHAPHOSPHATE
1. Mix the required quantity for 24 hours operation in the tank according to
maker's instructions.
Instruction Manual
Adjust flowmeter to cover the maximum freshwater output from the

distiller.
Flush the dosage system regularly.
1.2.2 Safety precautions with the use of chemicals
1. USE eye protection and gloves. Avoid direct skin contact,

eye contact or contact with clothes.
2. CLEAN empty containers before disposal.
3. If chemicals are spilled on clothes, rinse with water and

dispose off clothes.
4. If chemicals are spilled on the floor, rinse with water and

suck remaining chemicals off with sand. Clean the spot
immediately afterwards.
5. Scale inhibito~is hazardous, if consumed in a concentrated

solution. If consumed by mistake:
IMMEDIATELY SEEK MEDICAL ATTENTION.
6. If eyes get in contact with the chemicals, rinse for at least 20

minutes.
IMMEDIATELY SEEK MEDICAL ATTENTION.
Instruction Manual
1.0 TESTSHEET
Before taking any action, please fill in a test sheet to find possible causes of
malfunctions.
Test sheets can be found in the back of this binder.
1.I TROUBLE SHOOTING TABLE
Problem Cause Consequence Action
Drop in production due to Partially blocked feed water Dismantle evaporator

Scaling of heat exchanger
lower boiling temperature and orifice andlor sludge deposits section, and clean evaporator
plates on vapour side.
lower t over evaporator. on hot water side. and orifice.
Drop in production due to Sludge on the heat
Dismantle condenser
higher boiling temperature exchanger plates on the sea
section, and clean.
and lower t over condenser. water side.
Production drop due to lower Inlet channel in evaporator1

boiling temperature and Dismantle evaporator1
condenser plate stack
higher t over evaporator1 condenser section, and
blocked, e.g. with rust scales,
clean.
condenser. gasket fragments etc.
Not sufficient flow to

Too low ejector pump See instructions for low flow
condenser section and
pressure. ejector pump, below.
ejector.
Carry out a pressure test at

Leakages Low vacuum. max. 150 kPa (1.5 kplcm2)
(21.8 PSI).
Production drop due to low Foreign bodies in ejector Inspect nozzles, and clean.
vacuum (normal vacuum Blocking.
nozzles. Replace nozzles, if damaged.
above 90%).
Too high back pressure
downsteam of ejector. Max Check overboard pipe and
Production drop valves for blocking I
60 kPa (0.6 kplcm') (8.7
PSI). functionability.
Non-return valve in air

extraction pipe defect. I Replace non-return valve
Instruction Manual
Vot sufficient flow to

roo low ejector pump See "Sea cooling water flow"
:ondenser section and
xessure.
sjector.
4ir in condenser Production drop Vent condenser.
roo high back pressure Check overboard pipe and

lownstream of ejector Max. Production drop valves for blocking /
30 kPa (0.6 kplcm2) (8.7 PSI) functionability.
-lot water temperature too Reduce to specified

System overheating.
iigh. temperature.
Carry out a pressure at max.

Leakages. Low vacuum. 150 kPa (1.5 kp/cm2)(21.8
PSI).
Foreign bodies in ejector Inspect nozzles, and clean.

Blocking Replace nozzles, if damaged.
iozzles.
'reduction drop due to high
loiling temperature. Too low ejector pump
pressure. Minimum pressure Clean, or replace pressure
Pressure gauge defect.
300 kPa (3.0 kp/cm2)(43.5 gauge.
PSI).
Not sufficient pressure and

Suction strainer blocked. flow to condenser section Clean suction strainer.
and ejector.
Valves on suction or Examine and overhaul

See above.
pressure pipe defect defective valves.
Leakage from suction pipe to Repair.

See above.
Pump.
Check pump maximum

mpeller / seal ring defective. See above.
clearance is 1.0 mm.
'ump rotating in wrong Interchange phases.

See above
lirection.
Instruction Manual
Produced freshwater Check suction pipe

Suction pipe leakage. escapes overboard through ?specially unions and
ejector. :onnections. Repair.
Mechanical seal in
See above Replace mechanical seal.
freshwater pump defect.
sight glass overflow. Normal Impeller / seal ring in

lack pressure for freshwater Check pump. Max. clearance
freshwater extraction pipe See above.
lump is 120 - 160 kPa (1.2 - 0.9 mm.
defect.
I .6 kp/cmz) (17.4 - 23.2 PSI).
Except for JWP-16-C40
jenerator type, where the Pump rotating in wrong
See above Interchange phases
nax. back pressure is 80 direction.
(Pa (0.8 kp/cmz) (11.6 PSI).
Valves to freshwater tank High freshwater extraction

Check all valves
closed. pump pressure.
Inlet filter for water clock

See above. Clean filter
blocked.
'reduction drop according to Examine water clock. Let the

Nater clock - in spite of
produced water flow through
iormal pressure and
Defective water clock. water clock into a 10 1 pail,
:emperatwe and no visible
and check production with a
~verflowin sight glass and
stop watch.
Jacuum pipe.
Check that demister is fitted

Dumping of produced
Demister not fitted correctly. against baffle and front
freshwater.
cover.
Front cover gasket defect or

Replace front cover gasket.
not fitted correctly.
-
See separate instructions for

High brine level (normal level
Insufficient brine extraction. insufficient brine extraction,
10 - 20 mm).
below.
Examine electrode unit for

Salinity too high (more than
Electrode unit defective or cracks. Check that it is fitted
2.0 ppm).
dirty. correctly. Clean, if
necessary.
Open distiller and pressure

test condenser. Max. 600
kPa (6.0 kp/cm2) (87 PSI). If
there is a defecitve plate,
remove together with
Leakage in condenser
adjacent plate assemble
section.
plate stack according to new
plate number with reduced
assembly measurements.
Check plate gaskets and
replace, if necessary.
Instruction Manual
Action
High boiling ternperature, low See special instructionsfor

Ejector pump pressure too
vacuum. Salinrty higher than too low Pjector purnp
low.
2.0 ppm. pressure, above.
Foreign bodies in ejector Check nozzles, and clean.

See above.
nozzles. Replace damaged nozzles.
nsufficient brine extraction -

Too high back pressure Examine overboard pipe and
Nine level in sight glass See above.
downstream of ejector. valves.
iigher than 20 mm.
Wrong dimension of Examine orifice dimension -

See above.
feedwater oriice. check technical specification.
Non-returnvalve in brine Examine valve and repair, or

See above.
suction pipe of ejector defect. replace.
Open distiller and pressure

test condenser. Max. 600
kPa (6.0 kpIcm2) (87 PSI). If
there is a defective plate,
'requent refill of freshwater remove together with
Leakage in evaporator
upansion tank due to lose of adjacent plates assemble
section.
lot water. plate stack according to new
plate number wth reduced
assembly measurements.
Check plate gaskets and
replace, if necessary.
High boiling ternperature, low

Ejector nozzles defective. Replace nozzles.
rlacuum.
Check dimensions on spare

Wrong dimension of parts list, See List og spare
feedwater inlet orifice part drawi rigs", and replace if
necessary.
knormal amperage
Examine with stetoscope,
xmsumption of ejector purnp High temperature in motor
Beanngs in motor defectwe and replace bearings, if
notor. ands, and excessive noise
defective.
Examine and replace

Contactor defective. =requent motor stops
contactor set, if defective.
Max. 5% difference in
Breaking of phases. See above
amperage between phases.
Instruction Manual
Type J WP-26-C80A00
Maintenance of major components
1.0 MAINTENANCE OF FRESHWATER PUMP TYPES PVVF 1525-1532-

2040
The following instructions must be carefully observed whenever it becomes

necessary to overhaul'or repair the freshwater pump.
Please refer to drawing for item references in the text.
1.1 OVERHAUL OF THE PUMP
1. Remove the nuts 14 on the pump casing 1.
2. Lift motor with pump cover 4 and impeller 2 clear of pump casing 1.
3. Unscrew countersunk screw 20 (right hand thread).
4. Remove impeller. Normally, it can be removed without using dismantling

tools.
Instruction Manual
Type JWP-26-C80A00
Remove key 19.
Remove the mechanical shaft seal 22.
Inspect the ceramic ring, the carbon ring and the spring.
Replace mechanical shaft seal, if necessary.
It is recommended to grease the shaft and seat for the ceramic ring with
glycerine in order to make it easier to assemble the mechanical shaft seal.
Please also observe separate instructions for mechanical shaft seal
delivered together with the seal.
Fit carbon ring, spring and spring holder on pump shaft.
Inspect impeller and the drilled sealing water channel for clogging, and
clean.
Remember to replace gasket 3.
Reassemble in reverse order.
1.1.1 Clearance
In connection with the inspection be sure to measure the impeller and wear ring
17 in order to secure that the clearance is no more than 0.5 mm on the diameter.
The pump shaft 11 must only be dismantled, if pump shaft or

electric motor bearing has to be replaced.
In this case carefully observe "Dismantling pump shaft".

Instruction Manual
1.1.2 Dismantling pump shaft
1. Disassemble pump as described above.
2. Unscrew pointed screws 11.
3. Carefully insert two screw drivers behind the pump shaft, and loosen it.
If the pump shaft does not come loose, use the special dismantling tools
shown below.
The tool is not Alfa Lava1 Desalt supply.
The tool consists of a pipe (A), a disc (B) with hole for the screw (C) and a
nut (D), washer (E).
Please note that the length L must be shorter than the length I.
Instruction Manual
Place pipe around the shaft. Screw screw with nut and wa er into the
threaded hole (M12) on the shaft end.
Loosen shaft by tightening the nut while holding on to the screw.
DO NOT grind the motor shaft.
4. Mount the new pump shaft on the motor shaft.
5. Make sure that the pump shaft fits the motor shaft without any
obstructions, before final shaft fitting as follows:
Tap onto the end of the pump shaft with a RUBBER hammer.
6. Tighten pointed screws 11 as follows:

Instruction Manual
Type J WP-26-C80A00
NOTE!
The torque should be 30 Nm (3.0 kpm) and the maximum wobble 60

p.m.
7. Check the wobble of the pump shaft with a dial indicator.
8. Assemble the pump as described above.
COPVFEOI .PM4
Instruction Manual
Type J WP-26-C80A00
2.0 MAINTENANCE OF EJECTOR PUMP
(If supplied from Alfa Laval)
The following instructions must be carefully observed whenever it becomes

necessary to overhaul or repair the above mentioned pump. Please refer to
drawing for item references in the text.
2.1 OVERHAUL OF THE PUMP
1. Remove the set screws 19 in pump cover 2.
Motor with motor bracket 6, pump cover 2, and impeller 5 can now be
lifted clear of the pump casingl.
2. Unscrew the screw 22 (right-hand thread).
3. Remove impeller
Instruction Manual
Type J WP-26-C80A00
NOTE!
Normally, the impeller can be removed without using dismantling

tools.
If not, you can fit dismantling screws into the two threaded holes in
the impeller.
4. Remove the key 26 and the mechanical seal 8 (including spring holder,
spring and carbon ring).
5. Inspect the ceramic ring, the carbon ring and the spring. Replace, if
necessary.
If mechanical seal has to be replaced, proceed as follows:
Unscrew set screw 20 to remove pump cover 2 from motor

bracket 6 in order to gain acces to ceramic ring.
In order to make it easier to assemble the mechanical seal, the shaft and
ring seat may be greased with glycerine. Please also refer to separate
instructions for mechanical seal delivered together with the seal.
After fitting the ceramic ring, fit pump cover 2 to motor bracket 6.
Fit carbon ring, spring and spring holder.
6. Clean drilled cooling water channel in pump cover 2.
7. Inspect impeller and threaded holes for clogging.
8. Remember to change the O-ring 7.
9. Reassemble in reverse order.

Instruction Manual
2.1 .I Clearance
In connection with the inspection, the impeller 5 and wear rings 10 are measured
in order to secure that the clearance is not larger than stated in the diagram
below.
I Wear ring 0 Clearance maxlmum Clearance minimum
If the clearance is too big, replace wear rings as follows:
1. Unscrew contersunk screws 25.
2. Pull out wear (seal) rings.
3. Fit new wear rings and tighten countersunk screws.

Instruction Manual
Type J WP-26-C80A00
The pump shaft may only be dismantled, if pump shaft or bearings,

in the electric motor have to be replaced.
Carefully observe instructions for "Dismantling pump shaft"
2.1.2 Dismantling pump shaft
If the shaft 4 has to be dismantled due to a defect or if electric motor bearing has
to be replaced, proceed as follows:
1. Unscrew pointed screws 16.
2. Remove shaft 4. Normally this can be done without using dismantling

tools.
DO NOT grind the motor shaft.
3. Fit shaft 4.
4. In order to make sure that the coupling is fitted correctly, tap at the shaft
end with a RUBBER hammer.
5. Tighten pointed screws 16 with a torque of 35 Nm (3.5 kpm).
COCNLEOI .PM4
41
Instruction Manual
Type J WP-26-C80A00
3.0 SALINOMETER TYPE NS10-M1lM2
(If supplied from Alfa Laval)
3.1 TECHNICAL SPECIFICATION
Function Measuring (digital display) and

supervising salinity of freshwater produced
by seawater desalination.
Supply voltage 220 VAC + 10 %.

lOO,llO,l27,
Frequency
Power consumption Salinometer 5VA; solenoid valve (dump

valve) max. 45VA.
Salinity display 0 - 19.9 ppm (digital display).
CAUTION:
When salinity exceeds 19.9 ppm "1 " is displayed.
Temperature correction Automatic in the range 5 - 85°C.
Alarm level Can be set to any value between 0 - 19.9

PPm.
Test Can be checked by test switch.
Fuses F1 = 3A for solenoid valve and buzzer.

F2 = 0.2A for mains input.
External meter output Full scale DC 2V.
Max. ambient temperature
Protection degree
42
Instruction Manual
INSTALLATION (FOR NS10-M2 ONLY)
1. Open front cover and remove rear cover of salinometer.
2. Select internal voltage select terminals according to the main supply

voltage.
3. Fit rear cover
4. Screw salinometer on to bulkhead with three screws.
5. Connect necessary cables to the terminals.
6. Close front cover.
7. Test salinometer function (see instructions for use).
3.3 INSTRUCTIONS FOR USE
1. Switch on main switch.
2. Switch on alarm buzzer.
Green pilot lamp should light up. LED displays the measured salinity.
When salinity exeeds 19.9ppm, only "I is displayed.

"
3.3.1 Testing the instrument
The salinometer must be tested at least once a month

Instruction Manual
Type J WP-26-C8OA00
1. Turn spring return switch "TEST" on.
The display should read 5 ppm 2 0.5 ppm.
If the alarm level is less than 5 ppm, the salinometer will give an alarm.
3.3.2 Adjustment of alarm level
1. Switch "MAIN" on.
2. Switch alarm buzzer off.
3. Remove cover (screw) in potentiometer "ALARM LEVEL".
4. Set spring return switch "ALARM S E T on.
Alarm level is displayed.
5. Adjust potentiometer to desired alarm level by holding the switch "ALARM

BUZZER" in ON position.
6. Mount the cover.
7. Switch alarm buzzer on.
The salinometer is now ready for use.
If the salinity exceeds the alarm level,
Red pilot lamp lights up.
Solenoid valve is activated.
Buzzer (if fitted) and external alarm system is activated.
Cancel buzzer and external alarm system by switching "ALARM BUZZER" off.
Solenoid valve is not affected.
Switch "ALARM BUZZER" on as soon as the salinity is normal again; i.e. when the
red pilot lamp is off.
Instruction Manual
Type J WP-26-C80A00
3.3.3 Maintenance
If a fuse blows, find the reason and exchange the fuse.
Remove electrode unit and inspect/clean after every 2000 hours of

operation.
For ordering spare parts please refer to spare parts drawing and parts list, see
"FWG Order Specification".
Instruction Manual
4.0 SALINOMETER TYPE DS-20
4.1 TECHNICAL SPECIFICATION
Function Measuring (Dot Bar) and supervising

salinity of freshwater produced by
seawater desalination.
Supply voltage
Frequency
Power consumption Salinometer 1OVA
Relay contacts Max. load 100 VA
Salinity display 0,5 - 20 ppm (Dot Bar).
Temperature correction Automatic in the range 5 - 85°C.
Alarm level Can be set to any value between

0,5 - 20 ppm.
Test Can be checked by test switch, 10 ppm.
Output 4-20 mA Current Loop
Max. ambient temperature
Protection degree
4.2 INSTALLATION (FOR DS-20)
1. Open front cover.
2. Select correct voltage select according to the main supply voltage 115 V
or 230 VAC
3. Screw salinometer on to bulkhead with six nuts.

Instruction Manual
4. Connect necessary cables to the terminals.
5. Close front cover.
6. Test salinometer function (see instructions for use).
4.3 INSTRUCTIONS FOR USE
1. Switch on mains.
2. Switch on sec. alarm.
Green pilot LED should light up. Dot. Bar displays the measured salinity.
4.3.1 Testing the instrument
WARNING:
The salinometer must be tested at least once a month, and the

electrode unit must be cleaned.
1. Push TEST switch on.
The Dot Bar should read 10 ppm.
If the alarm level is less than 10 ppm, the salinometer will give an alarm.
4.3.2 Adjustment of alarm level

Instruction Manual
1. Switch "MAINS" on.
2. Push sec. alarm off.
3. Adjust Alarm Set to desired alarm level by using the switchs.
4. Switch "Sec. Alarm" on.
The salinometer is now ready for use.
If the salinity exceeds the alarm level,
The two red alarm LEDS flash.
Solenoid valve is activated.
Buzzer (if fitted) and external alarm system is activated.
Cancel buzzer and external alarm system by switching "Sec. Alarm" off. Solenoid
valve is not affected.
Switch "Sec. Alarm" on as soon as the salinity is normal again; i.e. when the two
red LEDS is off.
4.3.3 Maintenance
CAUTION:
Remove electrode unit and inspect/clean after every 1000 hours of

operation. Use a clean and dry rag.
Avoid tuchning the electrodes with the fingers.
Instruction Manual
Type J WP-26-C8Ob00
Spare parts
1.0 ORDERING SPARE PARTS
When ordering spare parts please always state:
1. Serial number
2. Capacity 20 M;/2 VY
3. Designation
4. Spare parts drawing number
5. Position number
6. Article number
In order to identify article numbers, please refer to FWG Order

Specification and other drawings.
When ordering parts for pumps proceed as follows:
1. Find article number in the list of drawings.
2. Check spare part drawing and item list with corresponding article number
to identify the item to be ordered.
1.1 ALFA LAVAL SERVICE
The Alfa Laval group is represented in all major ports of the world.
DO NOT hesitate to contact your Alfa Laval representative if you have any
questions, problems or require spare parts.
FWG Order Snecification
IN/.: Date: BPCS: Serial no.: Page 112
JSY 97.03.05 37685 N-007947
Technical data
Type of distiller: JWP-26-C80B Capacity [rn3124h]: 20 NEINK: 60160
Power supply, rnainlcontrol Main [Volt 1 Hz]: 3 x 440/60 Control [Volt]: 220
Jacket water temperature Inlet r c ] : 79 outlet r c ] : 68,6
Jacket water flowlpressure drop Flow [rn3h]: 45 Pressure drop [bar]: 0,39
Heat consumption from jacket water [Mcalh]: 516 or [kW]: 600
Seawater temperature Met PC]: 32 outlet r c ] : 41,4
- - - -
Seawater flowlpressure drop Flow [rn3h]: 49 Pressure drop [bar]: 0,46

I
1Capacity [rn3124h]: I
I
I~lternativeheating: steam: -
Isteam flowlpressure: IFlow [kgh]: 1pressure [bar]: -
Pump / motor data

I - --
Fresh water
-
1 Ejector water I Brine water I Hot water
-
Norninel flow x pressure [ m3/h x rnwc]: 1,05 x 24 49 ~ 4 2

Marked output power [kW]: 0,75 17,8
Consumed electrical power [kW]: 0,56 12,2
Current [A]: 1,6 28,s
l ~ o t a t i speed
n ~ [rpm]: 1 3360 1 3505 1 I
Quality data
Certificate: Workshop *) Connections: DIN I
Extra / s~eclaleaui~ment -
GL type approval certificate
Note:
Max. inlet temperature for evaporator section must NEVER exceed 100°C (212°F)
Max. inlet pressure for condenser section must not exceed 4 bar g (400 kPa)
Max. ambient temperature for freshwater generator is 45°C (113°F)

3-QP-01-I-04-QFlIl R:01
FWG Order S~ecification
INl: Date: BPCS no.: Serial no.: Page 2R
J SY 97.03.05 37685 N-007947
.Documentation
General description, freshwater generator Doc.No. 9.2.2.1
Technical data, freshwater generator Doc.No. 9.2.2.2.3
Dimension drawing, freshwater generator Doc.No. 9.2.2.5.1
Technical data, pump and motor Doc.No. 9.2.2.2.4
Dimension drawing, ejector pump Doc.No. 9.2.5.2.3
Dimension drawing, control panel 985 16565
Dimension drawing, salinometer
Dimension drawing, feed water treatment Doc.No. 9.2.9.3.2
I
Flow chart, excl. options
Equipment specification Doc.No. 9.2.2.4.1
Vertical plant positioning DOCNO.9.2.8.1
Electric diagram 985 16564
Assembly scheme 984.70139
Spare parts, distiller 985 16349-83
Spare parts, steam arrangement
Spare parts, steam injector

JBL Q'IY U/M DESCRIPTION DRAWING NO. ARTICLE NO. MATERIAL
EA FRONT COVER
EA MOTOR 71B-2 380/440V 50/60HZ
COMBINED BRINE/AIR EJECrOR
FRESHWATER PUMP
SOLENOID VALVE 1/2".
PLATE P-26 KS/ES
PLATE P-26 KE/EE
PLATE P-26 KV
PLATE P-26 KD
ORIFICE D=10,0 (FEED WATER)
PLATEP-xi KS/ES 119291-2183
PLATE P-26 KE/EE 119281-4116 TITAN/NITRIL
PLATE P-26 EV 119479-2103 TITAN/KITRIL
PLATE P-26 ED 119281-3103 TITAN/NITRIL
CLAMPING BOLT 984 58083 984 58083-03 IS0 683/13/86 ; TYPE 20A
SUPPORTING SHAFT 984 58182 984 58182-03 IS0 683/13/74 ; TIPE 11
DEMISTER 984 58034 984 58034-80
ACCESSORIES: ACCESSORIES
ELECTRICAL PANEL. 985 16565 985 16565-80
EJECTOR P W 984.10302.00 984 10337-00
EA MOMR 160M-2 380/440V 50/60HZ 985 00033-81 FOR EJECTOR PIPE'
EA FEED WATER TREATRENT, S W 985 14867 985 14867-80
EA SPARE PARTS KIT 985 16541 S P -U- U 7
I I
h: Alfa Laval I SPECIFICATION PARTS LIST

I PRINTED: 97.05.01 PAGE NO. 1 OF 1
Alfa Laval Marine & Power
General description Doc. No. 9.2.2.1
Freshwater Generator JW(S)P-26-C80(B)/C100 Edition 96.10
Application ter, front cover and pressure plates.

Seawater pipes in CuNi.
Conversion of seawater into fresh water by va- The freshwater generator is equipped for jacket
cuum distillation. For drinking, process water, water heating and with a combined condenser
and domestic use on ships and rigs, and in small cooling and ejector water system. Furthermore the
power stations. Max. salinity 2 ppm. freshwater generator is equipped with dump valve,
water clock, automatic feed water regulator, com-
bined brinelair ejector, instruments, freshwater
Capacity pump with electric motor, internal piping and bed
frame.
The JW(S)P-26-C80(B)/C100covers a capacity
range from 4 to 33 m3/24h,depending on the
heating medium and seawater temperature. The Options
capacities shown below are at a seawater tem-
perature of 32OC. Flanges: DIN, JIS or ANSI
Power/control: 3 x 380 V 50 Hz 100/110/220 V

Heating 3 x 440 V 60 Hz 10011101220 V
medium 'C
3 x 460 V 60 Hz 110 V (ul)
Colours: Alfa blue (C 303-8)

Green (Munsell 7.5 BG 712)
Grey (Munsell2.5 G712)
Additional equipment necessary for operation
- Ejector pumplelectric motor.

- Control panel with motorstarters and salinome-
ter.
Working principle
- Feed water treatment.
The seawater to be distilled evaporates at a tem-
perature of about 40°C as it passes between the Optional equipmenttdesign
hot plates in the evaporator.
This evaporating temperature corresponds to a - Steam heating systems type JWSP.
vacuum of approximately 93OA which is main- - Hot Water Loop Module for steam boosting of
tained by the brinelair ejector. jacket water.
The vapours generated pass through a demister - Salinometer.
where any drops of seawater entrained are - Manual motor starters and salinometer.
removed and fall to the bottom of the distiller - Remote startlstop.
chamber. - Special painting (colour).
The vapours continue to the condenser where - Water clock by-pass.
they condense to fresh water as they pass - Return pipe to brine sump.
between the cold plates. - Electric panel build-on the unit.
- Optional spares kit for 1, 2 or 5 years of opera-
tion.
Basic Equipment - Steel box for spares kit.
- Class test certificate.
Titanium plate heat exchanger in evaporator and - Freshwater treatment equipment.
condenser.
Red brass separator and stainless steel demis-
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the riaht to chanae such soecifications when necessarv.
Technical data Doc. No. 9.2.2.2.3
Freshwater Generator JW(S)P-26-C80B Edition 96.1 0
Power consumption Materials
Ejector and 50 Hz Separator: Red brass

freshwater pump:
Front cover: Stainless steel
Bed frame: Steel (painted)
Pressures Pipe for brine

bar(g) discharge: Red brass
Max. jacket water
pressure: 4.0 Evaporatorlconden-
ser plates: Titanium
Max. back pressure
to freshwater tank: 1.3 Demister: Stainless steel
Max. seawater pressure Pipe for seawater: CuNi 90110

to inlet condenser: 4.0
Pipe for fresh water: CuNi 90110
Min. seawater pressure
to ejector: 3.O Combined brinelair
ejector: Housing: Red brass
Max. back pressure Nozzle: Stainless steel
at ejector outlet: 0.6
Flange for evapora-
Max. back pressure torlcondenser: SG-iron (hot dip gal-
for safety valve on vanized)
steam equipment: 1.O
Max. steam pressure

for steam equipment: 7.0 Pipe: Steel (painted)
Normal operation Steam injector: Housing: Cast iron

pressure for steam (painted)
equipment: 2-4.5 Nozzle: Stainless steel
Back pressure to con- Shipping data

densate well for steam
equipment: 0.6-0.8 Freshwater generator, complete with ejector
pump, electrical panel, dosing unit and standard
Temperatures spares.
Seawater temperature: Weight: net: 700 kg, gross: 790 kg

Jacket water temperature:
Dimensions: l x w x h: 2200 x 1300 x 1620 mm
Flow
Volume: 4.6 m3
Seawater flow:
Jacket water flow:
Illustrations,indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
Alfa Laval Marine & Power A
Dimensional drawing Doc. No. 9.2.2.5.1
Freshwater Generator JWP-26480 (B) Edtion 96.04
Illustrations, indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the riaht to chanae such soecificationswhen necessarv.
Pump and Motor for JW(S)P-26-C80B Edition 96.10
I No. of ~ l a t e sNEINK:
Freshwater
PVVF-1532 CNL 80-80120(
Motor type
Nom. flow x pressure m3/hx mwc
Impeller size 50 Hz : mm
Impeller size 60 Hz : mm
Rotating speed 50 Hz : RPM
Rotating speed 60 Hz : RPM
3 x 380 V 50 Hz;
Rated output power kW
Consumed power kW
Current (full load) A
Current (start) A
3 x 440 V 60 Hz;
Rated output power kW
Consumed power kW
Current (full load) A
Current (start) A
3~460V60Hz: .
Rated output power
Consumed power
Current (full load)
Current (start)
iiiustrations, indicationsof material, dimensions and weights etc herein, do not constitute any commitment on our part.
Dimensional drawing Doc. No. 9.2.5.2.3
Ejector Pump CNL 80-801200 Edition 96.1 0
RANGES ACCORDlNG TO:

ANSI 150 Ib 816.5 DIN 2632 / JIS 82220-1990
WEIGHT CABLE
EJECTOR PUMP MOTOR FLANGE A B (INCL. MOTOR) GLANDS
TYPE WE TYPE mm mm
Kg
CNL 80-801200 160 M MN/JIS/ANSI 827,5 (32.5') 4925 (19.4') 142 (312 Ibs) PG 29
CNL 80-80/200 160 L MN/JIS/ANSI 827,5 (325') 4925 (19.4') 151 (332 Ibs) PG 29
MECHANICAL PROTECTION INSULATION COWNG SYSTEM SHAFT SEAL POLES FOR MOTOR
IP 55 CLASS F FAN COOLED MEW. SEAL 2 POLES
0wg.no. 985 17500 R 01
Illustrat~ons,
indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
Feed Water treatment 130 liter - Edtion 96.04
a
CONNECT ACCORDING TO FLOW CHART
Tank for solution of

scole inhibitor
Not to be placed lower
than distiler foundation.
Recommendation
Use fully soluble scale inhibitor for instance on polymere basis.

Mix quantity required for 24 hours operation in tank according to
maker's instruction and adjust dosage to cover max. freshwater
output from distiller.
Flush regularly.
1 Flowmeter incl. reg. valve 7 Connection 318" x 114"

2 Nipple 318" x 118" 8 Connection 118" x 10
3 Non return valve 318" 9 Connection 112" x 10
4 Hose connection 318" x 10 10 Ball Valve 112"
5 Hose clip 11 PE tank (130 1)
6 Hose 318" (4000 mm)
Illustrations,indications of material, dimensions and weighrs erc. herein, do not wnsUrute any commitment on our part.
Flow Chart Doc. No. 9.2.2.3.1
Freshwater Generator JWP-26-C80(B) Edtion 96.04
Illustrations,indications of material, dimensions and weights etc. herein, do not constitute any commitment on our part.
Equipment specification Doc. No. 9.2.2.4.1
Freshwater Generator JW(S)P-26-C80(B) Edtion 96.04
Eaui~ment s u ~ ~ l i ebyd Alfa Laval:

Tag No. Description Artide No. Connection
hk
EW-ES-ol Ejector See specification -
FGES-01 flow sight gloss 984 35686-00 112' BSP
fl-FR-ol Water meter 985 42600-03 112' BSP
OC-FE-ol Orlfla see spdficath -
PI-ES-ol Pressure gauge 984 30305-00 114' BSP
PI-El -ol Manolvowum gauge 984 30343-00 318' BSP
PI-FR-ol Pressure gauge 984 50306-00 114' BSP
w-FR-01 Freshwater pump see specification -
w-SC-01 Ejector Pump See specification -
QT-FR-ol Electrode unit 984 2wIo-00 -
TI-6-ol Thermometer 984 30366-00 1 p BSP
TI-€1-01 'Ihmmter 984 30366-00 1/2s BSP
VA-€Sol Non return vdve 984 35501-01 DN 50
VA-ES-02 Non return vdve 984 35686-00 1 p BSP
VA-El -0l Ari screw 984 40939-03 114' BSP
VA-El-02 Safety valve 984 35360-00 1' BSP
VA-FE-02 !$ring loaded valve 984 35535-00 DN40
VA-FR-ol Ban valve 984 35683-00 1/2s BSP
VA-FR-03 Sprfngloadedvahre 984 35166-00 -
VA-FR-04 Non return vdve 984 35672-00 1' BSP
VA-FR-06 Sdtnoid valve See specification -
Control pone1 see specification -
Steama
IS-SS-ol Steam injector See specification -
PI-sol Mono/vowum gauge 984 30285-00 318' BSP
TI-so1 'Ihemrometer 984 30366-00 112" BSP
TI-so2 Thmometer 984 30366-00 1 p BSP
VA-SS-01 Butterfly vdve 984 35619-00 DN80
VA-SS-02 Safety valve See specification -
VA-SS-03 Bdl valve 984 35616-00 318. BSP
VA-SS-04 Seated vdve 985 56110-04 314' BSP
VA-SS-05 Butterfly vdve See spec*fication -
Normdly supplied by Afa Lml
9T.lpe JWSP
Illustrations, indicationsof material, dimensions and weights etc. herein, do not constitute any commitment on our part.
We reserve the rioht to change such soecifications when necessarv.
ASSEMBLY SCHEME
P-26-C
FRESH WFITER
PUMP
EJECTOR PUMP
CONNECTION FOR EXTERNAL S I G N A L
MAIN SNITCH NC.
CONNECTION F O P EXTERNRL S I G N R L
MRIN SWITCH NC.
REMOVE JUMPER BEFORE I N S T Q L L I N G TO

SAFETY SHUT OFF O E V I C E OR PCU I .
F W PUMP RUNNING NO
CONNECTION FOR REMOTE ALARM.

THERMRL OVERLORD FRESH WATER PUMP
CONNECTION FOR RENOTE RLRRM.

THERMRL OVERLORD EJECTOR PUMP I
REMOTE S T A R T / S T O P
REMOVE JUMPER
BEFORE I N S T A L L I N G
FRESH WRTER PUMP
REMOTE STRRT/STOP
REMOVE JUMPER
BEFORE I N S T R L L l N G
EJECTOR Pump t
EXT METER
: F U L L SCRLE 2 V OC
ELECTROOE U N I T
EXTERNRL RLRRN N C CONTRCT
EXTERNRL R L Q R N . N O CONTRCT
BUZZER
S O L E N O I O VALVE NO
S O L E N O I D VALVE NC
p orfepq sporejorts
pease s a enl nu ber.
BUBL glY
' U/M DESCRIPTION DRAWING NO. ARTICLE NO. MATERIAL REMARKS
SET SCREW M12 x 40 DIN 912 985 00002-15 QU- 8.8 ; DELTA-MAGNI
WASHER M12 985 32512-16 IS0 683/13/86 ; TYPE 20A
NlJl M12 DIN 934 985 00001-71 QUALITY 8 ; DELTA-MAGNI
FRONT COVER 984 58226-80
ZINC ANODE 984 58033-80
BRINE PIPE P-26-C80 984 58239-01
NON RETURN FLAP 0 50 984 35501-01
MOTOR Ml' 71 B 984 20313-00
COE~BRJEDBRINE/AIR
EJECTOR 984 12288-00
AIR VALVE 1/4" BSP 984 40939-03 BRASS
GASKET FOR FRONT COVER 984 58058-01
SEPARATOR P-26 984 58215-01
FLANGE 0 80 DIN 984 58068-03
SEAWATER PIPE FROM CONDENSER 984 58112-80
mERmmETER W/POCKET 984 30366-00
WATER HETER 985 42600-03
NON RETURN VALVE 1/2" BSP 984 35671-00 IS0 426/2/83
PRESSURE GAUGE 0-600 WA 984 30297-00
ELECTRODE FOR NS 10 984 22500-00
SAFETP VALVE 1" BSP 984 35360-00 BRASS
NON RETURN VALVE 1/T1BSP
VACUUM PIPE
FRESHWATER PIPE TO PUMP
SPARE PART DRAWING PRINTED: 96.01.24 PAGENO. 20F 4

FRESHWATER DISTILLER 440/220 BY :KHJ DRAWING NO. 985 16349 R: 02
Alfr Laval Desalt A/S
JWP-26-C80 DIN ARTICLE NO. 985 16349-83
COPCHUGEN MM(*RI(
BUBL Q'l'Y U/H DESCRIPTION DRAWING NO. ARTICLE NO. MATERIAL REMBRKS
SPRING LOADED VALVE MVF-25-2.5 984.35177.00 984 35177-00

PRESSURE GAUGE 0-300 WA 984 30298-00
FRESHWATER PIPE FROM PUMP 985 12699 985 12699-80
SPRING LOADED VALVE MV-15-1.0 984.35166.00 984 35166-00 BRONZE
BALL VALVE 1/2" BSP 984 35683-00
FRESHWATER PUMP 984.10230.00 984 10231-00
COMPOUND GAUGE -100-+200KF'A 984 30308-00
PIPE FOR FEED WATER 984 58070 984 58070-80
SIGHT GLASS INCL. GASKET 984 57862 984 57862-81
GASKET 984 57861 984 57861-01
SCREW M6 X 16 (SET) HFC 1790 984 40906-19 IS0 683/13/86 ; TYPE 20A
PRESSURE GAUGE COCK l/4" BSP EV 5100-8 984 35533-00
OLEN NO ID VALVE 112". 9W.23482.O 984 23486-00
BED FRAME 985 12705 985 12705-80

SET SCREW MI6 x 40 DIN 912 985 00002-16 QUALITY 8.8 ; DELTA-MAGNI
RUBBER SLEEVE 984 58085 984 58085-01
RUBBER SLEEVE 984 58120 984 58120-01
snm BOLT ~ 1 6x 43 984 58183 984 58183-01
HEAT EXCHANGER-CONDENSER SEE SPECIF1C.K
ORIFICE D=10,9 (FEED WATER) 984 57863 984 57863-20
RUBBER SLEEVE 984 58084 984 58084-01
HEAT EXCHANGER-EVAPORATOR SEE SPECIF1C.E
CLAMPING BOLT L=435 984 58083 984 58083-04 IS0 683/13/86 ; TYPE 20A
SPARE PART DRAWING PRINTED: 96.01.24 PAGE NO. 3 OF 4

FRESHWATER DISTILLER 440/220 BY :KHJ DRAWING NO. 985 16349 R: 02
JWP-26-C80 DIN ARTICLE NO. 985 16349-83
COPEHUQN DWARU
f
BUBL QTY u DESCRIPTION DRAWING NO. ARTICLE NO. KATWIBL REHBRKS
47 8.CK)OOO EA WASHER H24 985 32510-28 IS0 683/13/86 ; TYPE 20A

48 8.00000 EA NUT M24 984 57822 984 57822-01
49 4.00000 EA SUPPORTING SHAPT L=435 984 58182 984 58182-04 IS0 683/13/74 ; TYPE 11
1 50
2. EA PRESSURE PLATE 984 58024 984 58024-01
SPARE PART DRAWING PRINTED: 96.01.24 PAGE NO. 4 OF 4

FRESHWATER DISTILLER 440/220
I BY :KHJ DRAWING NO. 985 16349 R: 02
copan*Qw DW*RI(
JWP-26-C80 DIN
I ARTICLE NO. 985 16349-83
1 01 1 New drawinq in CAD k9.02.9d AJE I H J ~I EWA
T R eno .
VI - 1
i Revisim I Date I
I
Revised I Reviewed I Apptowd
I I
"Ie FRESHWATER PUMP

PWF- 1532 kkmbu Alfr Lavrl Desalt A/S
PWF-2040 CODIUO)( OOY*l*
g ISO
27.06.84
Scale
AJ
Weigh1
Repl. fw 984.1 0230.00 rev. 01
method E
:;: drawing
rev. Repl. by rev.
BUBL QTY U/M DESCRIPTION DRAWING NO. , ARTICLE NO. KATERIAL REMARKS
PUMP H O U U G RG 5
IME'EUtER 0 116 RG 9
GASKET 985 13380 UNILION

PUMP COVER RG 5
m COMPLETE AISI 316

SCREW M8 X 16 (SFX) HFC 473 HARDENED STEEL ; EL. ZINCED
SCREW MS X 8 (POINTED) HFC 710 STEEL ;KVBL. 45 H
SCREW H8 X 20 (SE2) HFC 473 HARDENED STEEL ; EL. ZINCED
SEAL RING 984 57785 IS0 1338/77 ; CU PB5 S6 ZN5
PLUG 1/8". BRONZE BRASS
KEY IS0 683/13/86 ; TYPE 20A
SCREW MS X 16 C
(O)- HFC 1795 IS0 683/13/86 ; TYPE 20A
MECH. SEAL 316 C/CE
WASHER 984 57763 IS0 683/13/86 ; TPPE 20A
FRESHWATER PUMP PRINTED: 95.12.08 PAGE NO. 2 OF 2

PWF-1532.2X-012 BY : BGU DRAWINGNO. 984.10230.00 R: 02
Alfa Laval Desalt A/S
CWCWAW MMARn
17,5 L/MIN, 24 HWC, 3360 ARTICLE NO. 984 10231-00
Scale I construct I
NtREX ENGINEERING
COPENHAGEN DENMARK
Replacement for:
SOLENOID VALVE Drawing No:
DANFOSS
Replaced by:
.*a= T..^i" L Yrrh nl.l?%
BUBL QTY U/H DESCRIPTION DRAWING NO. ARTICLE NO. MATERIAL REMARKS
1 1.000000 EA COlL FOR SOLENOID VALVE

2 1.000000 EA SOLENOID VALVE EVSI 15
3 1.OOOOOO EA PLUG
25 .000000 EA SPARE PART SET l/2" NO
-
1?,. Alfa Laval SOLENOID VALVE 1/2". PRINTED:96.11.20 PAGENO. 1OF 1
Alfa Laval Separation AIS 220V 50/60 CS NO-EVSI BY : PGR DRAWING NO. 984.23482.0
Desalt Division
Copenhagen, Denmark ARTICLE NO. 984 23486-00 R: 01
d
lUBL U/n DESCRIPTION DRAWING NO. ARTICLE NO. HBTERIAL
EJECTOR HOUSING RG 5
IN'IEHEDIATE HOUSING RG 5
SET SCREW M8 X 25 HFC 1790 IS0 683/13/86 ; TYPE 20A
O-RING NnluL
NOZZLE 0 24 AISI 329
NOZZLE 0 33.4 RG 5
DIFFUSOR 0 38 RG 5
FLANGE D I N ST.00
COMBINED PRINTED: 95.07.18 PAGENO. 2OF 2
Alfa Laval Desalt A/S BRINE/AIR EJECTOR BY : RKS DRAWING NO. 984.12200.00 R: 04
COPD(H~N m u m 24,0/33,4/38,0 DIN ARTICLE NO. 984 12288-00
-
ln
0
a.
V)
U
L
0
a
a
-
Z
0
-
I-
0
0
a
0
C x
0 P
u N
V) x
w - 0
a - -
O L W
x - I
DL QTY U/M DESCRIPTION DRAWING NO. ARTICLE NO. MATERIAL REMARKS
BOX 400 X 600 X 200
MAIN SWITCH 40 D l OETL

HANDLE FOR MAIN SWITCH (BLACK)
AUX CONTACT OETLZX 50
AUX. CONTACT CA7-10
AUX. CONTACT CA7-01
CONTACTOR B9 220V/50-60CS
CONTACTOR B50 220V/50-60CS
THERMAL RELAY (1.3-1.81)
THERMAL RELAY T75 (22-32)
FUSE BASE (GLASS FDSES) SAKS
FUSE BASE (DZ 11) 5SF1002-4A
FUSE BASE (DZ 11) 5SF1002-4A
FUSE CAP 5SH 202 E-27
FUSE CAP KII 5SH 112
FUSE CAP KII 5SH 112
FUSE 6A DZ I1
FUSE 6A DZ I1
ADAPTER SCREW 6A DZ
ADAPTER SCREW 6A DZ
UNIVERSAL TRANSFORMER
PILOT LAMP 240V
GLASS FOR PILOT LAMP (GREEN) 984 21622-02 4621 1H5/2H3
b: Alfa Laval
Alfa Laval Separation AIS
I ELECTRICAL PANEL. PRINTED: 96.07.31
BY : OZA
PAGE NO. 1 OF
DRAWING NO. 985 16565
3
Desalt Division
UBL U/M DESCRIPTION DRAWING NO. ARTICLE NO. MATERIAL REMARKS
EA GLASS FOR PILOT LAMP (WHITE) 2H8

EA PUSH BUTTON (ON) 1S5/2S3
EA PUSH BUTTON (OFF) 1~4.3/2s2.3
EA PLATE FOR PUSH BUTPON (GREEN) 1S5./2S3
EA PLATE FOR PUSH BUTPON (RED) 1S4.3/2S2.3
EA TERMINAL WDK 2,s
EA TERMINAL WDU 2,s
EA TERMINAL WDU 6
EA GLAND PG 29
EA GLAND PG 21
EA GLANDPG13,5
EA NUT PG 29
EA NUT PG 21
EA NUT PG 13,s
EA NUT PG 16
EA BLIND FI!ll'ING BL 16
EA SUSPENSION 308
EA DRAWING FILE 3080
EA DOOR STOP SZ
EA FUSE 1 A 51(25 1F3.0-1F3.1
EA SALINOETER NS 10-MI 3P2
EA CLAMP FOR SALINOMETER 3P2
EA COIL B50/B75 220V 50/60~S SPARE PARTS
b: Alfa Laval ELECTRICAL PANEL.

(DIAGR:985 16564 R: 00)
PRINTED:96.07.31
BY :OZA
PAGENO. 20F

3

Desalt Division ARTICLE NO. 985 16565-80 R: 01
Copenhagen, Denmark
3UBL qlr U/M DESCRIPTION DRAWING NO. ARTICLE NO. MATERIAL REMARKS
SPARE PARTS
F10216
1?,.Alfa Laval
Desalt Division
Copenhagen, Denmark i ELECTRICAL PANEL.
(DIAGR:985 16564 R: 00)
PRINTED: 96.07.31
BY : OZA
PAGE NO. 3 OF
3
ARTICLE NO. 985 16565-80 R: 01

BUBL QTY u/M DESCRIPTION DRAWING NO. ARTICLE NO. MATERIAL REMARKS
HOUSING INCL. ITEM 7+10+25

COVER INCL. ITM 7+9+25
BASE 984 10301-03 GG 25
SHAFT COMPLETE 984 10302-04 AISI 329

IMPELLER 0 172 984 10337-05 AL.BRZ.
MOTOR BRACKET 984 10306-06 IS0 185/61 ; GRADE 250
O-RING 984
- - 40999-03
ECH. SEAL 984 10724-11 316 C/CE
WEAR RING INCL. SCREX 984 10301-14 AL.BRZ.
WEAR RING INCL. SCREWS 9 M 10308-06 AL.BRZ.
WASHER 9 M 10301-16 AISI 329
SPRING WASHER 016 HFC 1837 I 984 40901-12 IS0 683/13/74 ; TYPE 11
SPRING WASHER 012 HFC 1842 984 40901-18 IS0 683/13/86 ; TYPE 201
SCREW MI0 X 12 (POINTED) HFC 1792 984 40910-22 IS0 683/13/86 ; TYPE 20A
COUPLING INCL. POINTED SCREWS 984 10336-07 AL.BRZ.
SET SCREW M16 X 40 HFC 1886 984 40916-20 IS0 683/13/74 ; TYPE 11
SCREW MlO X 35 (SET) HFC 1790 984 40910-13 IS0 683/13/86 ; TYPE 201
SCREW M8 X 20 (SET) HFC 1790 984 40908-06 IS0 683/13/86 ; TYPE 20A
SET SCREW I410 X 30 HFC 1886 984 40910-23 IS0 683/13/74 ; TYPE 11
SCREW M12 X 30 (SET) HFC 1790 9 M 40912-15 IS0 683/13/86 ; TYPE 201
PLUG 3/8"" BSP FTHPT 984 40944-03 IS0 683/13/86 ;TYPE 20A
EJECTOR PUMP PRIKED: 93.09.15 PAGE NO. 2 OF 3

c~~-80-80/200
DIN/JIS BY : AJE DRAWING NO. 984.10302.00 R: 06
I
Alfa Lavsl Desall A/S 56 M/H, 42 MWC, 3500RPH ARTICLE NO. 984 10337-00
cOWunMa( W A R K
JACKET WATER INLET
CONSTANT PRESS. VALVE
FEED WATER INLET/ FEED WATER ORIFICE

/------
I Freshwater from
hydrophor
130 1 PE tank for g

s d u t i i of scale inhibitor.
Not to be placed lower
than distiller foundation.
0I
- 5
4
I PARTS LIST -83 ADDED
PART UST ADDED
1961106
I
180895 CSM
I&,' PSI&
I I
JBN
I I
JBN
3 NEW PRINT; REV. 02- DISAPPERED 110895 LGR HPA HPA
1 21 MAR. FOR TANK PVC TO PE 11410941 fBJ I HJO I HJO
Recommendation 1 CORRECTlON CONCERNING ORIFICE 300694 fBJ HJO HJO
Revision Dote Revised Reviewed Approve
Use fully soluable scale inhibitor for instance on p d p e r e basis mlmlmlcwlj 'k
Mix quantity required far 24 hours' operation in tank according to
maker's instruction and adjust dosage to cover man fresh water
"" FEED WATER TREATMENT 0'
output from distiller. SCALE INHIBITOR AItm Lavd Domalt A/S
flush regulary. DOSAGE EQUIPMENT Q.owroD( oourr*
Dole
14.01.93
Dram
0 1 1 Reviewed
AX
Approved
AMS - Repl. IN 985 14867 rev. 01
Is0
melhod E
s.!ci &owing
W*l
iw"985 Repl. by 14867
rev.
Q.@ cm rct
BUBL QTY U/M DESCRIPTION DRAWING NO. ARTICLE NO. MATERIAL
--.*---
REMARKS -
FLOWMETER INCG. REG. VALVE ACRPL
NIPPLE 3/8" BSP X 1/8" BSP IS0 426/2/83 ; CU ZN39 PB3
NON RE!CURN VALVE 3/8" BSP BRASS
HOSE CONNECTION 3/8" BSP X 10 IS0 426/2/83 ; CU ZN39 PB3
HOSE CLIP sT.37
HOSE 3/8" PLASTIC
HOSE CONNECTION 1/8" BSP X 10 IS0 426/2/83 ; CU ZN39 Pi33
HOSE CONNECTION 1/2" BSP X 10 IS0 426/2/83 ; CU ZN39 PB3
EA VALVE 1/2" BSP
EA TANK 130 L
FEED WATER TREA!llEN!T, SUE I PRINTED:95.08.11 PAGENO. 20F 2

INHIBITOR DOSAGE EQUIPMENT I BY : LGR DRAWING NO. 985 14867 R: 03
J ARTICLE NO. 985 14867-80

Scale
I NlREX ENGINEERING
COPENHAGEN DENMARK
checked
revised
Replacement for: 984.3 561 5-00

SPRING LOADED VALVE Drawing No:
MVF-25 - 2.5
ITEM QTY DESCRIPTION LGT DRAWING NO ARTICLE NO MATERIAL REMARKS
SET SCREW MI0 X 45 HFC 473 984.40910.09 8.8

WASHER ~MM
10
(l! HFC 1831 984.40901.08 AISI 316
COVER 984.35615.03 BRASS
SPRING GUIDE 984.35615.04 DELRIN
SPRING 984.35615.05 SPRING STEEL
SPRING HOUSING 984.35615.06 BRASS
DIAPHGRAM DISC. 384.35615.07 DELRIN

SET SCREW M6 X 12 HFC 1790 984.40906.14 AISI 316
DIAPHRAGM 984 58197 R:01 984.35615.09 NITRIL
VALVE SEAT 984.35177.01 DELRIN
VALVE HOUSING 984.35177.02 RG 5
SPRING LOADED VALVE DATE : 89/02/07 PAGE NO. 02 OF 02 PAGES

MVF-25-2.5 INIT.: JKP DRAWING NO. 984.35177.00
REPLACES: 984.35615.00 DEP. : ARTICLE NO. 984.35177.00
a ALFA-LAVAL
NlREX ENGINEERING
Scale
checked
COPENHAGEN DENMARK
revised I
Replacement for:
SPRING LOADED VALVE Drawing No:
MV-15
Replaced by:
1265 Tutein 6 Koch 01 -13362
lUBL QTY U/H DESCRIPTION DRAWING NO. ARTICLE NO. MATERUlG
SET SCREW M5 X 50 HFC 1790 984 40906-26 IS0 683/13/86 ; WE 20A

SPRING GUIDE 984 35685-02 RG 5
SPRING 984 3x85-03 AISI 304
DISTANCE BUSHXNG L=38 YM 984 35172-01 NSI 304
DIAPHGRAM DISC. 984 35615-07 DELRIN
+SPRING H
' OUSING 984 35166-02 BRASS
SET SCREW M6 X 12 HFC 1790 984 40906-14 IS0 683/13/86 ; 'l'YPE 20A
+VALVE HOUSING 984 35166-03 RG 5
DIAPHRAGM 984 58197 984 35615-09
VALVE SEAT 984 35166-04
b~Alfa Laval
Aifa Laval Separation AIS
SPRING LOADED VALVE MV-15-1.0
I PRINTED: 97.03.07
BY :KHJ
PAGENO. 1OF 1
DRAWING NO. 984.35166.00
Desalt Division
10215
- .
1 1.000000 EA .
MECH SEAL 984 10230-08 316 C/CE
FOR F.W. PUMP
1 1.000000 EA MECH. SEAL . 35 984 10724-11 316 C/CE FOR EJECrOR PUMP
2 1.000000 EA BALL BEXUNG 6203 Z-C 3 984 20638-00

FOR F.W. PUMP MOTOR
2 1.000000 EA BALL BEARING 6209 Z C3 984 20626-00 FOR EJEC. PUMP NOTOR
3 1.000000 EA GASKET FOR FRONT COVER 984 58058 984 58058-01 FOR GENERATOR
h Alfa Laval
Alfa Lava1 Separation AIS
SPARE PARTS KIT
JWP-~~-C~OB
PRINTED:97.05.01 PAGENO. 1OF 1
BY : HNJ W M N G NO. 985 16541
Desalt Division
Copenhagen, Denmark
FlM15
TEST SHEET for Fresh water generator H
Vessel Date Location
Distiller serial no. Type Capacity m3/24h
.c 3 NO. of plates Date for latest

.~n
2g evaporator cleaning
NO. of plates Date for latest
in condenser cleaning
From
To
E
C- Difference min.
To mJ
Y
-0$2
0
From mJ
a
d
Difference m5
iz Total output M 4 h
Jacket water inlet "C
Jacket water outlet 'C
.-p
d
ma
9r
(CI L,
. Difference 'C
bP Jacket water Row m5M
g2 Feed water "C
Y
0
m
7
Boiling temperature "C
Vacuum Oh
Circulated water in "C

C~rculatedwater out "C
.-r
d
Difference "C
m
- L
Flow of circ.water m3/H
Feed water "C
!&z
-=
a a
Boiling temperature "C
t
m
Vacuum 016
5
Steam pressure bar
Flow of steam kgM
Sea water inlet "C
55
c
V)
Sea water outlet "C
a
2 Difference "C
8 Sea water flow m5/H
Page 1 of 2
TEST SHEET for Freshwatergenerator
I Sign.
Page 2 of 2

Instruction Manual for Alfa Laval Freshwater Generator

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Instruction Manual for Alfa Laval Freshwater Generator

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Alfa Laval

Document Number 026 WE07PT4

Your reference C 721275 Hull B170/1/9

Alfa Laval Separation ApS

Safety instructions and warnings

Chemical dosing of scale control chemicals

Maintenance of major components

4.0 Salinometer type DS.20 ........................................ 46

FWG Order Specification

Safety instructions and warnings

telephone +45 (for Denmark) 39 53 60 00

telefax +45 (for Denmark) 39 53 65 66

This symbol is used to indicate the presence of a hazard which can

This type of instruction indicates a situation which, if not avoided,

It is the owner's and operator's responsibility to see that any person

Do not allow this equipment to be used if it is faulty or the operator does

The freshwater generator is not to be operated in polluted water or

Wear helmet to avoid cuts by sharp edges during maintenance

Max. ambient temperature for the equipment is 45°C (1 13°F).

Min. ambient temperature for the equipment is 0°C (32°F).

1.0 WORKING PRINCIPLE

The feedwater is introduced into the evaporator section through an ofifice,

~ a v i n i r e a c h e dboiling temperature - which is lower than at atmospheric pressure

1.I FRESHWATER QUALITY

To continuously check the quality of the produced freshwater, a salinometer is

The freshwater generator consists of the following components

The evaporator section consists of a plate heat exchanger and is

The separator separates the brine from the vapour

4. Combined brinelair ejector

The freshwater pump is a single-stage centrifugal pump.

The freshwater pump extracts the produced freshwater from the

The salinometer continuously checks the salinity of the produced water

Normally, the control panel is delivered by Alfa Laval. It contains motor

1.0 STARTING AND STOPPING PROCEDURE

Before starting up please observe instructions for feedwater

Please refer to PI-diagram (see "FWG Order Specification").

2. Open overboard valve for combined brinelair ejector.

3. Close air screw VA-E1-01 on the separator.

4. Start ejector pump PU-SC-01 to create a vacuum of min. 90%.-

5. Open valve for feedwater treatment, if any.

6. Open hot water inlet and outlet valves.

7. Start hot water supply to distiller by adjusting bypass valve step-wise

This indicates that evaporation has started.

8. Open valve to freshwater tank.

10. Start freshwater pump PU-FR-01/PU-FR-02 .

If water remains in the flow sight glass, please refer to "Trouble

1.2 ADJUSTMENT OF HOT WATER FLOW

The flow can be calculated as follows:

MJw= KJwx cap.m3/24h= m3/h

M~~= Flow of hot water in one hour

K~~ = Constant=25.6 for 1. stage freshwater generator

AtJW= Difference in temperature hot water in and out.

Cap. m3/24h= Freshwater production in 24 hours, i.e. production in 5

Example: cap. m3/24h = 15m3

1.3 ADJUSTMENT OF SEA COOLING WATER

1.4 STOPPING THE PLANT

1. Stop hot water supply to distiller.

2. Close valve for feedwater treatment, if any.

3. Stop freshwater pump PU-FR-01/PU-FR-02.

4. Switch off salinometer.

5. Stop ejector pump PU-SC-01.

6. Open air screw VA-El-01.

8. Close overboard valve for combined brinelair ejector.