IMPACT 4.07.

13 14/06/2019

Chassis ID Path
A 769983 2931/Repair//EGR valve, replace

Model Identity
FH (4) 144756366

Publish date ID/Operation

22/02/2019 29317-2

29317-2 EGR valve, replace

Illustrations may differ slightly from the actual vehicle being serviced. However, key
components addressed in this information are represented as accurately as possible.

All threaded fasteners that do not have a tightening torque specification in the information are
tightened to a standard torque. Standard torques are available in the following specification.➠ 
Standard tightening torques

DANGER
Risk of serious injury.
The vehicle can be set in motion if appropriate safety precautions have not been taken.

▶ Before starting the engine, place the gear lever in neutral and apply the parking brake.

CAUTION
Heat shield
The sound baffle is also a heat shield to prevent hot air from reaching surrounding components.

▶ Always reinstall the heat shield/sound baffle after repair. Inspect for damage and replace if
necessary.

1 Perform this procedure when the condition below is met.

Conditions
● If the vehicle has an alarm.

▶ Set the key in position II.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.13 14/06/2019

▶ Hold down the button (1).

▶ Press the button (2).

Note
Check that the LED lamp for alarm status illuminates and shines constantly, which indicates
service mode.

2 Perform this procedure when the condition below is met.

Conditions
● Activate the workshop mode ‘Hibernate’.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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▶ Remove the key from the starter switch (1).

▶ Press the button for the warning flashers (2).

▶ Press and hold down the warning flasher button (3).

Conditions
● Hold in the button for at least 5 seconds.

Tech data

If the process was successful: The courtesy light and interior light
are off when the door is opened.

▶ Wait for at least 30 seconds (4).

▶ Disconnect the cable from the negative terminal (5).

3 Lock the roof spoiler.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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4 Place the gear lever in neutral.

5 Apply the parking brake.

6 Exit the cab.

Note
Ensure that all the doors are closed.

7 Open the front cover.

WARNING
Risk of serious injury.
A cab that is not tilted to the end position constitutes a safety risk.

▶ Always tilt the cab to the end position. Never perform any work under the cab before it has been
tilted to the end position.

CAUTION
Risk of material damage.
Damage may occur to the cab.

▶ Make sure that there is adequate space in front of the vehicle before tilting the cab.

8 Tilt the cab forward.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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9 Remove the sound baffle.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.13 14/06/2019

10 Disconnect the connector.

11 Remove the cable.

12 Remove the cable ties.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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13 Remove the screws.

14 Remove the pipes.

Note
Mark the positions.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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15 Remove the screws and the spacers.

16 Remove the valve.

17 Clean the contact surfaces.

18 Install the gaskets.

Note
Use new parts.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.13 14/06/2019

19 Install the valve.

20 Apply assembly compound to the screws.

21 Install the screws and spacers.

22 Torque tighten the screws.

Tightening torque

EGR (Exhaust Gas Recirculation) valve, 1. 25 ±4 Nm

screw
2. 52 ±4 Nm

3. Loosen the screws.

≈ 90°

4. 25 ±4 Nm

5. 52 ±4 Nm

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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23 Install the O-rings.

Note
Use new parts.

DANGER
Risk of material damage, serious personal injury or death.
Connections that are not tightened in accordance with specified tightening torques may cause
leakage.

▶ Tighten connections according to service information.

24 Install the pipes.

Note
Respect the positions.

25 Install the screws.

26 Torque tighten the screws.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.13 14/06/2019

Tightening torque

Oil pipe, screws 24 ±4 Nm

27 Install the cable.

28 Connect the connector.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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29 Install the cable ties.

30 Connect the cable to the negative terminal (1).

31 Apply protectant to battery terminals and cable terminals.

Note
Use recommended anti-corrosion spray.

32 Insert the key (2).

33 Perform this procedure when the condition below is met.

Conditions
● If the vehicle has an alarm.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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▶ Set the key in position II.

▶ Hold down the button (1).

▶ Press the button (2).

Note
Check that the LED lamp for alarm status goes out.

34 Install the exhaust hose on the exhaust pipe.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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35 Place the gear lever in neutral.

Note
Ensure that the handbrake is applied.

36 Start the engine (3).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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37 Check the repair for leakage.

38 Install the sound baffle.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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WARNING
Risk of serious injury.
A cab that is not tilted to the end position constitutes a safety risk.

▶ Always tilt the cab to the end position. Never perform any work under the cab before it has been
tilted to the end position.

39 Tilt back the cab.

40 Lower the front cover.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.13 14/06/2019

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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