IMPACT 4.07.

150 11/25/2022

Chassis ID Path
M357 3403 2140/Repair//Valves and Engine Injectors, Adjustment

Model Identity
GR 154307246

Publish date ID/Operation

1/13/2021 2140-05-03-01

21414-3 Valves and Engine Injectors, Adjustment

Illustrations may differ slightly from the actual vehicle being serviced. However, key
components addressed in this information are represented as accurately as possible.

All threaded fasteners that do not have a tightening torque specification in the information are
tightened to a standard torque. Standard torques are available in the following specification.➠ 
Standard Tightening Torques

Special tools

88800232 88840317

Preparatory tasks

1 Remove the plug.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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2 Install the cranking tool (A).

Required material
CRANKING TOOL 88840317

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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3 This step contains 2 alternatives.

Select one of the valid alternatives below.

Alternative 1 / 2
▶ Remove the screws.

▶ Remove the pipe.

▶ Remove the sealing ring.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.150 11/25/2022

Alternative 2 / 2
▶ Remove the pipe.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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4 Remove the screws.

5 Remove the valve cover.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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6 Remove the sealing strip.

7 Remove the screws.

8 Remove the leaf springs.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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9 Markings 1-6 apply to the adjustment of the inlet valves and the unit injectors. Markings E1-E6
apply to the adjustment of the exhaust valves and engine brake rocker arms.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.150 11/25/2022

10 Note the camshaft marking.

Tech data
Adjust the inlet valve rocker arm 1-2-3-4-5-6
Adjust the exhaust valve rocker arm (and the exhaust E1-E2-E3-E4-E5-E6
brake rocker arm, if applicable)
Adjust the injector rocker arm 1-2-3-4-5-6

Note
The marking can be for the adjustment of several cylinders.

Note
When checking or adjusting, the mark must be centered between the lines on the
camshaft cap.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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11 Rotate the crankshaft to the next mark.

Note
Rotate the crankshaft in the normal engine rotation direction.
Ask another person for help.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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12 Check the valve clearance.

Tech data
Inlet valve, rocker arm, clearance 0.2 ±0.05 mm
(0.008 ±0.002 in)

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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13 Perform this procedure when the condition below is met.

Conditions
● If the valve clearance is not correct

▶ Loosen the nut (A).

▶ Adjust the screw (B) until the feeler blade can be moved but there is some resistance.

▶ Prevent the screw from turning (B), and tighten the nut (A) to torque.

Tightening torque
Rocker arm, lock nut 38 ±4 Nm
(28 ±3 lbf⋅ft)

14 This step contains 2 alternatives.

Select one of the valid alternatives below.

Alternative 1 / 2

Conditions
● Rocker arm with adjustment screw.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.150 11/25/2022

▶ Check the valve clearance.

Tech data
Exhaust valve, rocker arm, clearance 0.8 ±0.05 mm
(0.031 ±0.002 in)

▶ If the valve clearance is not correct.

▶ Loosen the nut (A).

▶ Adjust the screw (B) until the feeler blade can be moved but there is some resistance.

▶ Prevent the screw from turning (B), and torque-tighten the nut (A).

Tightening torque
Rocker arm, lock nut 38 ±4 Nm
(28 ±3 lbf⋅ft)

Alternative 2 / 2

Conditions
● Rocker arm with shim.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.150 11/25/2022

▶ Check the valve clearance.

Tech data
Exhaust valve, rocker arm, clearance 0.8 ±0.05 mm
(0.031 ±0.002 in)

Note
Use a feeler gauge.

▶ If the valve clearance is not correct.

▶ Remove the screw.

▶ Remove the shim.

▶ Install the shim with thickness (A).

A=B+C−D

B Old shim, thickness

[mm]
C Measured valve clearance
[mm]
D Correct valve clearance
[mm]
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.150 11/25/2022

▶ Install the screw.

▶ Torque tighten the screw.

Tightening torque
Valve caliper, lock screw 38 ±4 Nm
(28 ±3 lbf⋅ft)

▶ Check the valve clearance.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.150 11/25/2022

15 Leave the feeler gauge in place between the rocker arm and the valve caliper.
Service hint
The feeler gauge eliminates the exhaust valve clearance.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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16 Check the clearance using the setting tool (C).

Tech data
Exhaust brake, rocker arm, clearance 2.85 ±0.07 mm
(0.1122 ±0.0028 in)

Required material
SETTING TOOL 88800232

17 Perform this procedure when the condition below is met.

Conditions
● If the valve clearance is not correct.

▶ Loosen the nut (A) and screw (B).

▶ Install the setting tool (C).

▶ Tighten the screw (B) until the exhaust valve just begins to open.

▶ Loosen the screw (B) until the setting tool (C) can be moved but with some resistance.

▶ Prevent the screw from turning (B), and torque-tighten the nut (A).
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.150 11/25/2022

Tightening torque
Exhaust, rocker arm, lock nut 52 ±4 Nm
(38 ±3 lbf⋅ft)

▶ Remove the feeler gauge and setting tool.

▶ Re-check clearance using the control tool (C).

Tech data
Exhaust brake, rocker arm, clearance (Re-check) 3.20 mm
(0.126 in)

Required material
SETTING TOOL 88800232

Service hint
This is not an adjustment but a check to ensure that all the steps have been followed
correctly.

Note
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.150 11/25/2022

If the control tool CANNOT be inserted, reset the clearance.

18 Loosen the nut (A).

19 Loosen the screw (B).

Note
Make sure that there is clearance between the screw (B) and the top of the injector.

20 Adjust the screw (B) until the screw (B) contacts the top of the injector.
Note
Make sure that the rocker arm roller lies against the camshaft.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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21 Angle tighten the screw (B).

Tech data
Injector, adjusting screw 240 ±20°

Service hint
Put an alignment mark on the rocker arm to ensure that the adjustment screw is not
moving while tightening the lock nut.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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22 Perform this procedure when the condition below is met.

Conditions
● If an extension bar/adapter are used for torque tightening

▶ The example shows a 450 mm long torque wrench and an extension bar/adapter (1) 50 mm
long. The required assembly torque, T, is 48 +-8 Nm. The calculation based on the example
gives a torque setting, C, of 43 Nm. This results in a tolerance of +- 6 Nm.
Note
The torque wrench setting given in the specifications must be adapted to suit the
increased length of the wrench and tool combination.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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▶ Ensure that the wrench and tool remain aligned during the tightening.

23 Prevent the screw (B) from turning and torque-tighten the nut (A).

Tightening torque
Injector, rocker arm, lock nut 52 ±4 Nm
(38 ±3 lbf⋅ft)

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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24 Adjust the other rocker arms in the same way.

Service hint
Ask another person for help.

25 Install the leaf springs.

Note
Ensure that the push rod is correctly placed.

26 Install the screws.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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27 Torque tighten the screws.

Tightening torque
Leaf spring, screw 25 ±3 Nm
(18 ±2 lbf⋅ft)

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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28 Clean the groove.

29 Install the sealing strip.

Note
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.150 11/25/2022

Use a new part

30 Remove the old sealant from the contact surfaces (A).

Note
Ensure that the surfaces are completely clean of sealant.

31 Apply sealant (A).

Tech data
Sealant, bead thickness 2 mm
(0.08 in)

Note
Use recommended sealant.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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32 Install the valve cover.

33 Install the screws.

34 Tighten the screws to torque.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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Tightening torque
Valve cover, screw Tightening sequence: 1–20
24 ±4 Nm
(18 ±3 lbf⋅ft)

35 This step contains 2 alternatives.

Select one of the valid alternatives below.

Alternative 1 / 2
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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▶ Install the sealing ring.

Note
Use a new part.

▶ Install the pipe.

▶ Install the screws.

Alternative 2 / 2
▶ Install the pipe.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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Closing tasks

1 Remove the cranking tool (A).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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2 Install the plug.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.07.150 11/25/2022

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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