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LIBAO YIN et al: AN ACCURATE CALCULATION MODEL OF CARBON EMISSIONS IN COAL FIRED ...

An Accurate Calculation Model of Carbon Emissions in Coal Fired Power Plant

Libao Yin1,*, Lili Tan2, Qisheng Xu1,Jingyu Ran2, Zhongqing Yang2

1
Electric Power Research Institute of Guangdong Power Grid Co.,Ltd, Guangzhou, Guangdong, China
2
Key Laboratory of Low-grade Energy Utilization Technologies and Systems, Chongqing University, Chongqing, China

Abstract — Greenhouse gases from human activity have enormously influenced natural ecology. At present, China has been the
biggest greenhouse emission country in the world. Accurate calculation of carbon emissions from coal fired power plant is one of
the prerequisites for the realization of carbon emission reduction. Based on the life cycle of coal-fired and the actual operation state
of the power plant, this study identifies the calculating boundary of the power plant carbon emission and proposes a highly
accurate model to calculate the carbon emission. Carbon emissions from the exploiting, dressing, washing, coal transporting,
denitration and denitrification can be calculated separately by using this carbon emission calculation model.

Keywords - carbon emission; coal-fired power plant; counted model; emission factor

I. INTRDUCTION methods are mainly based on coal combustion, wet


desulphurization .Chinese coal-fired power plant
Currently, electric energy is the most widely used greenhouse gas emissions calculation tool was issued in
secondary energy, but the primary energy consumption for 2013,which is based on the cooperation of World Resources
generating electricity are still fossil fuels - coal and Institute and China Electricity Council, in order to calculate
petroleum. Carbon dioxide emissions from electricity the carbon dioxide emissions and performance of Chinese
production accounted for 30% of total emissions of the coal-fired power plants[2]. However, the calculation range
world. Electricity from coal accounts for 80 percent in of carbon emissions only contains the process of
China (the world average is 40%)[1].Some countries combustion and desulphurization. It needs to be continued.
announces its greenhouse gas reduction targets in the The premise of measurement method are supervision
Copenhagen conference. In the mean time, there are means approved by countries or relevant departments. EU
increasing signs that the emission reduction promised by Core Inventory of Air Emissions gets CO2 emissions data of
these economies can slow global warming effectively. The plants by monitoring waste emissions and emissions
requirements of the sustainable development and density of thermal power project., which cost more and
environmental protection force us to figure out more need effective flue gas monitoring equipment. The
effective and more accurate monitoring and analysis Continuous Emission Monitoring System monitors the
technology solution in such a trend. So the carbon dioxide exhaust gas flow rate(velocity) and CO2 concentration
emissions and optimizing the utilization of resources of continuously by monitoring tools or online measurement
coal-fired power plants has gradually become a hot topic of facilities. Then multiplying these two can obtain transient
government, researcher and so on. The annual carbon emissions. Finally total emissions can be got by statistical
dioxide emissions of China is about 6 billion tons in recent calculation. This method has higher precision ,but it cost
years, which is about 1/5 of the global total emissions. more too. Only in America, the CEMS runs perfect
Kyoto Protocol: from 2005 to 2012, greenhouse gas currently .The existing CEMS in China is not ideal. There
emissions must be reduced by an average of 5.2% in 1990, are non-dispersive infrared gas analyzer method, volume
while carbon dioxide in greenhouse gases is 60%.The titration and gas chromatographic method for analyzing the
action of controlling greenhouse effect has entered into the concentration of CO2.Non-dispersive infrared gas analyzer
substantive stage of CO2 emission state responsibility. In method is widely applied. However, the shortage of this
order to solve these problems, we need not only qualitative method is that the influence of CO, hydrocarbon and vapor
theoretical understanding, but also need to establish a can not be eliminated.
mathematical model method for counting, which can Material balance method is based on the mass
effectively control the greenhouse effect. Therefore, conservation law, that is, the total quality of a material input
Accurate calculation of carbon emissions from coal fired device is equal to the sum of substance quality after the
power plant is one of the prerequisites for the realization of reaction. Material balance method is a quantitative analysis
carbon emission reduction. of the consumption of coal in power generation process.
Based on a lot of literature research, there are mainly IPCC factor method[3] is the most commonly used
five general methods for calculating the Chinese coal-fired method, as public information from intergovernmental
power plants’ emissions of carbon dioxide, which include panel on climate change says. The calorific value of coal is
measurement method, material balance method, the IPCC the key in this method. The consistency between sampling
factor method, model method and life cycle method. These frequency, sampling method,(The consumption of coal in

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LIBAO YIN et al: AN ACCURATE CALCULATION MODEL OF CARBON EMISSIONS IN COAL FIRED ...

monitoring period)and NCV(Net heating value of coal in carbon emissions of this part of the energy should be
monitoring period) can affect calculation results directly[4]. regarded as indirect emissions; while the energy consumed
When the calculation accuracy needn’t to be high, and time by auxiliary equipment is produced by its own power plant,
is short, and statistical data is not in detail, this method can this part of the
be applied. But the coefficient of carbon emissions can be electricity emissions have included in the direct emissions ,
different under the influence of technical merit, production don't have to regard as indirect emissions to calculate;
condition, energy use, manufacturing process and so on. So (3) the combustion auxiliary equipment can directly
the method is alive with indefinite factors. there should be produce a carbon emissions contains emergency/standby
complete data records before calculation. generator, black start engine , etc, these devices are used in
Model method is mainly used for calculating the special circumstances, the resulting carbon emissions can
terminal carbon dioxide emissions through the research of be neglected;
energy inputs and technology level. Currently, Some (4) the most of direct carbon emissions generated in the
economists developed a combined model[5],the model process of combustion, which can not be ignored;
demonstrates the relationship between energy consumption (5) the carbon capture system development is not yet
and CO2 emissions, using carbon intensity or carbon mature, the indirect carbon emission in decarburization
emissions coefficient multiplying the energy usage. The process mainly concentrated in fixed carbon transport and
accuracy of this method is low, but the calculation is simple. burial process;
Life cycle method[6] is used to calculate carbon dioxide (6) the process of denitrification in a thermal power
emissions "from cradle to grave". This method needs plant is mainly producing a greenhouse gas nitrogen oxide
tracking energy and raw materials in all process of emissions without direct emissions of carbon dioxide.
production of this product, and then forms a chain of energy, While the indirect emissions of denitrification process are
and makes quantitative and qualitative analysis on mainly produced by the process of the catalyst.
emissions of each link in the chain. Due to power system is
opening energy system, indirect emissions are very complex,
it is difficult to circles that the edge of calculation, and the Pre-combustion
discharge coefficient is provided by the IPCC default values,
there is an error.
This paper presents a study of carbon emissions
calculation model with low cost, easy operation and high
accuracy in coal fired power plant.
Coal mining Coal washing transportation

II. RESEARCH METHODS


A. Determine the calculation range of carbon emission in combustion
coal-fired power plant
Using the life cycle method, to track the process of
producing coal and energy used, raw materials ,combined
with the actual situation of coal power plant, we can Coal furnace combustion
determine the entire cycle of coal power generation of
carbon emissions related processes. Figure 1 shows that the
Post-combustion
whole cycle of coal combustion power generation can be
divided into pre-combustion, combustion, post-combustion.
Carbon emission source before Combustion mainly
consists of coal mining, coal washing, coal transportation;
Carbon emission source in combustion mainly consists of
coal combustion process and auxiliary combustion process, desulfurization decarburization   denitration
such as internal combustion engines, emergency / standby
generator, reciprocating engine, compressor, fire pumps,
auxiliary process of black start engine; Carbon emission Figure 1. process of carbon emission
source after combustion consists mainly of desulfurization
and decarbonization process, denitration process. B. Calculation model of carbon emissions from coal fired
Carbon dioxide emissions include mining, coal washing, power plant
coal fuel transportation, coal combustion, desulfurization,
decarburization decarburization and denitration process, for Based on the carbon emissions range of the coal-fired
the following reasons: power plant: coal mining, coal washing, coal transportation
(1) carbon emissions are closely related to coal mining process and combustion of coal and desulfurization,
and coal transport. denitration, decarburization process. As shown in (1), Wgr ,
(2) the energy of coal mining, coal washing, coal
transportation process is the outsourcing of electricity, W3 , Ws , Wn , Wc represent each process of carbon

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LIBAO YIN et al: AN ACCURATE CALCULATION MODEL OF CARBON EMISSIONS IN COAL FIRED ...

emissions and need to be calculated separately. I propose 12:Molar mass of carbon dioxide,dimensionless;
the calculation method of each part in the following section. 44:Molar mass of carbon element,dimensionless;
Wg  Wgr  W3  Ws +Wn  Wc (1) Q net , ar :as-received basis net calorific value of coal,MJ/kg;
Wg :total CO2 emission from the coal-fired plant, t; Cheat :Carbon content of per unit heat value provided by
Wgr :CO2 emissions from coal combustion, t; Guidelines for the establishment of a provincial greenhouse
gas inventories ( Trial Implementation),t c/ trillion J;
W3 :CO2 emission generated coal mining, coal washing, R:Carbon oxidation rate,provided by the user,which can
coal transportation process; be opted the average value of coal-fired boilers from the
Ws :CO2 emissions generated during the desulfurization provincial list, 98%;
process, t; (2) can opt measured or calculated carbon content of
coal, combined the carbon content in ash, carbon content
Wn :CO2 emissions generated by denitrification process, t;
of coal and ash yield to characterize oxidation degree of
Wc :CO2 emissions generated by decarburization process, t. carbon in coal.
From (3), incomplete combustion heat loss can be
C. Calculation of carbon emissions in process of applied to characterize the oxidation of carbon in coal
combustion approximately. The heat released from coal combustion
In June 2013, the World Resources Institute released a comes from carbon, hydrogen, sulfur, and the carbon
calculation platform [7] to calculate CO2 emission in element is the largest,The contribution of hydrogen and
coal-fired power plant, taking into account the differences sulfur is very small , so it can be roughly considered that
of data measurement and record between different coal there is a certain linear correlation between the heat of coal
power plant, including a variety of calculation methods for combustion and the oxidized carbon element . (4) is
calculating carbon emissions in the process of coal approximate to calculate the CO2 emission of coal
combustion. It is convenient to select appropriate method combustion, and the accuracy of calculation is lower than
according to the data of coal quality and oxidation degree that of (2).
in power plant. Coal combustion is not only the most (4) is different from (2),(3) that the user does not have to
important process to complete power generation or heating, provide ash carbon content or ash value. Cheat opted carbon
but also the main source of carbon emissions. The following content of per unit heat value in the provincial list of units.
3 carbon balance equations are used in the tool. Coal fired Users just need the monthly coal consumption, coal and low
power plant can select appropriate calculation model calorific value of coal, oxidation rate data, so as to calculate
according to the accuracy of the industrial analysis data. the monthly and annual CO2 emissions. The accuracy of (4)
44 is low, which used to estimate the carbon emissions in the
Wgr  Wcoal  (Car  Aar  C) (2)
12 combustion process.
Through the comparison of the above three Equations,
44 (2) is used as the model of carbon emissions in the process
Wgr  Wcoal  Car  (1  q4 )  (3)
12 of combustion. It required the data of C ar , Aar , C that the
44 power plant needs the element analysis and ash carbon
Wgr  Wcoal  Qnet , ar  Cheat  R   1000 (4)
12 content analysis. Then users can use the data to calculate
Wgr :CO2 emissions from coal combustion,t; the carbon emissions in the combustion process by (2).

Wcoal :Consumption of raw coal (Statistics),t; D. Calculation of carbon emissions in process of coal
C ar : weighted average carbon content of raw mining, washing and transportation
Coal(weighted average, statistical value), %; At present, emission factor method is the most effective
way to calculate the 3 processes with low cost. we can
Aar :ash content of raw coal(ash content),%; easily calculate this 3 processes, as shown in (5).
q4 :solid- unburning hot loss of boiler(statistical value),%, W3 =( M e  S e  Te )  E/ 1000 (5)
which can opt the statistical values of units in the factory, M e :CO2 emission resulting from the raw coal required to
The following reference values can be opted without
generate a unit of coal-fired electricity in the mining
statistical values:Soft coal, lignite, q4 =1%;Lean coal,
process,g/ kW·h;
R =1.5%;Anthracite, q4 =2.5%;Inferior anthracite, q4 S e :CO2 emission of the raw coal required to generate a
=4%。 unit of coal-fired electricity in the selection and coal
C :Average carbon content, that is the average carbon washing processes,g/ kW·h;
content in percentage of coal ash quantity; Te :CO2 emission of the raw coal required to generate a unit

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LIBAO YIN et al: AN ACCURATE CALCULATION MODEL OF CARBON EMISSIONS IN COAL FIRED ...

of coal-fired electricity in coal transportation,g/kW·h; include:(Limestone/lime) gypsum method, seawater method,


E :the generating capacity of power plant,MW·h; double alkali method, sodium sulfite cycle method,
The carbon emission factors[8] in TableⅠare used in magnesium oxide method, etc. Dry process desulfurization
this paper, Based on the following two points to consider: process mainly includes: the process of the absorption of
the method, the method of electron beam irradiation,
(1)The coal mining, coal washing, coal transportation
adsorption, etc.. Technology of semidry desulfurization
process of carbon emission factors are calculated by using
mainly includes: spray drying, circulating fluidized bed, wet
general data of China coal or authoritative statistical
ash circulating, flue gas injection, etc.. As the power
analysis of the data, it can be applied to coal-fired power
of sweetener can be provided by the rplant directly, the
plants Chinese.(2)The calculation process of carbon
indirect carbon emissions generated by sweetener will not
emission factors is considered comprehensively. The
be calculated twice. Therefore, the carbon emissions
process of coal mining is taken into account in the indirect
generated by the chemical reactions in the process of
carbon emissions caused by energy consumption, coal
desulfurization are considered. By consulting the principle
consumption and loss of coal spontaneous combustion; coal
of all kinds of flue gas desulphurization technology, the
washing process is mainly indirect carbon emissions
principle of the carbon dioxide emission is summarized by
generated by the consumption of electrical energy; coal
transport process is taken into consider the indirect carbon the different kinds of desulfurization agent in Table Ⅱ.
emissions of different modes of transport diesel or (1)Using limestone as desulfurizer:
electricity consumption. 44
Ws  Limestone consumption(t ) C a CO3 content(%)
TABLE I. CARBON EMISSION FACTORS OF 100
(2)Using lime as desulfurizer:
VARIOUS PROCESSES 44
Ws  Lime consumption(t ) C a O content(%)
Process Carbon emission factor g/kW·h 72
(3)Using magnesia as desulfurizer:
coal mining M e 38.3210
44
coal washing Se 0.3139 Ws  Toner consumption(t ) C content(%)
12
coal transportation Te 9.8990 (4)using seawater as desulfurizer:
44
total 48.5339 Ws  SO2 absorption dose(t )
64
(5)the others:
E. Carbon emissions produced by desulphurization in
Ws  0
post-combustion
From Table Ⅱ, we know that it will produce carbon
TABLE II. CARBON EMISSIONS FROM DIFFERENT emissions in the process of reaction if using limestone, lime,
DESULFURIZATION
Magnesium Oxide and seawater as desulfurizing agent. the
Desulfurization Chemical equation for corresponding carbon emissions can be calculated
agent the process of carbon emissions according to the chemical Equation.
Limestone 
Ca CO3  H  HSO3 

2 2
Ca  SO3  H 2 O  CO2 F. Estimation of carbon emissions in denitration and
decarburization.
Lime C a CO3   C a O  CO2
calcination
1) denitration 
(Lime preparation process) The denitrification technology[9] mainly include: Low
nitrogen combustion technology (LNB), air staging (OFA),
Magnesium oxide C  M g S 0 3  CO2  M g O  SO2 selective catalytic reduction (SCR), selective non catalytic
(Regeneration process of sulphuric acid) reduction (SNCR) and SNCR/SCR mixed flue gas
Seawater HCO3
2 
 H  CO 2  H 2 O desorption technology. This paper mainly analyzes the SCR
technology.
The indirect carbon emissions in the process of SCR
Citrate denitrification are mainly considered Preparation and
replacement of the catalyst and the reducing agent. Carbon
Acticarbon emissions produced by construction process, equipment
manufacturing or installation is small, can be neglected.
Because of the lack of energy consumption statistics for the
The state of the flue gas desulfurization technology can preparation of the catalyst and the reducing agent, the
be divided into three categories: wet, dry and semidry. The energy consumed by the economic cost can be estimated.
method of Wet desulphurization process mainly

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LIBAO YIN et al: AN ACCURATE CALCULATION MODEL OF CARBON EMISSIONS IN COAL FIRED ...

Denitration operating costs is shown in Fig.2 [10]. The for 1% of total carbon emissions in power plant and its
method of estimating carbon emissions by (6) is presented proportion is similar to that of coal transportation process.
in this paper. 2) Decarburization 
CCS technology[11] is mainly divided into two aspects:
0.05% 1.35% 0.49% 0.33% 5.04% capture of carbon dioxide and carbon dioxide sequestration.
10.35% 8.93% insurance Carbon capture process is mainly divided into three
23.52% premium methods:
overhaul cost (1)After combustion system separate CO2 from flue gas
25.96%
financial cost
generated by primary fuel combustion, with solution
adsorption desorption principle, chemical solvents such as
23.96%
reducing agent amines, MHI.s KS-1 technology, and physical solvent such
cost as Rectisol and selexol mixed solvent;
(2)With before combustion system, the fuel reacted to
Figure 2. the proportion of the SCR denitration cost (%) H2 and CO in high temperature and high pressure , then
separated for power and heating. It’s easy to capture the
high concentration of CO2, such as IGCC (integrated
Wn  Fn   c  k c / p    t  10 2 (6) gasification combined cycle and NGCC system (natural gas
combined cycle system);
Wn : Carbon emissions of denitrification,t; (3)Oxygen enriched combustion system adopted pure
Fn :Denitration equipment operating costs; oxygen as primary fuel in combustion, it generated flue gas
include water vapor and CO2. The flue gases produced by
 c :The proportion of denitration catalyst cost to the total this method has high CO2 concentrations (90% of the
operating costs,%; volume). And then it collected the CO2 from the flue gas by
removaling pollutant and cooling compression.
kc :The proportion of the electricity cost to the total cos in Carbon sequestration methods are mainly devided into:
the process of catalyst production,%; geological storage, ocean sequestration, surface
p :Industrial electricity price,yuan/ kW·h; sequestration and biological sequestration.
 :Carbon emission factor of power,g/ kW·h ; Due to the lack of statistics about carbon capture system
t :The running time of denitration equipment,year. energy consumption .From the point of decarburization
economic cost[12], this paper analysised with the predictive
value of decarbonization equipment .Each part of the costs
TABLE III. DENITRIFICATION DATA are shown in Table Ⅳ,the predictive value is shown in
Table Ⅴ. The indirect carbon emissions (7) is raised. The
Index Data Remarks Source
data used in the Equation are shown in Table Ⅵ.
Cost ratio of 23.52% the proportion of [16]
Wc  ( Fc  t c  85% / S c    Fc  f c  75% / S c   )  10 (7)
3
denitrification catalyst cost to the
catalyst  c total denitrification
equipment operation TABLE IV. CCS SYSTEM COST
cost
CCS System component Cost range
The 6.29% the proportion of Empirical data
Capture from a coal fired power 15~75 dollars /t Net capture
proportion of power consumption
plant
energy for catalyst producting
Transport 1~8 dollars /t CO2 Transport volume
consumption to the total cost of the
Geological storage 0.5~8 dollars /t CO2 Injection
for catalyst.
quantity
producting
Geological storage: Monitoring 0.1~0.3 dollars /t CO2 Injection
catalyst k c
and inspection quantity
Industrial 0.576yua 35-110kV China electric
Marine Storage 5~30 dollars /t CO2 Injection quantity
electricity n/kWh Industrial electricity power industry
price p data
The required parameters are refered to Table Ⅲ.It used TABLE V. PREDICTION OF THE RELEVANT PARAMETERS FOR THE
to estimate the indirect carbon emissions generated by EXISTING AND NON TRAPPING TECHNOLOGY IN CHINA (2015)
denitrification. For example, a power plant adopting SCR
Power plant type Unit to coal quantity t/h Unit CO2 emissions Mt
denitration equipment, its cost of annual operating is 2477.7
Existing and non 164 381
million yuan. The following results are calculated by
trapping(2050)
putting the data into (6).
Existing capture 209 56
Wn  2477.7  23.52%  6.29% / 0.576  805.8831  1  10 2 2050 capture 175 27
The indirect carbon emission generated by the power technology
plant denitration per year is about 51285t, which account forecast

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LIBAO YIN et al: AN ACCURATE CALCULATION MODEL OF CARBON EMISSIONS IN COAL FIRED ...

using the carbon balance method:


44
TABLE VI. DECARBURIZATION DATA Wgr  Wcoal  (Car  Aar  C) ;
Index Data Remarks Source 12
Carbon capture Carbon captured Operation of (3)there are desulphurization methods used in the
by unit hours set carbon capture different coal fired power plant, calculation method of
Fc (t/h) equipment carbon emissions in the process of desulfurization process
Transportation 4.5 dollars /t CO2 Intermediate is based on different desulfurization principle;
CO2 transportation values in table (4)A precise calculation model is built for calculating
cost tc Transport cost 2.6
volume
carbon emissions in coal-fired power plant:
4.2 dollars /t CO2 Intermediate W g  W gr  W3  Ws +Wn  Wc
Storage cost fc CO2 sequestration values in table
Transport cost 2.6
In contrast to other model, it considered Indirect carbon
volume emissions generated by coal mining, coal washing, coal
The proportion of 85% Empirical value transportation, desulfurization denitration and
diesel decarburization. According to the actual situation of
consumption in Chinese coal-fired power plants, select the suitable carbon
transportation emission factors. But the data of denitration decarburization
costs
The proportion of 75% Empirical value
is not perfect currently, the calculation method of
storage cost in corresponding carbon emissions needs to be improved.
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