Testing and Commissioning of Plumbing Pumps

CCC Project No. 1018 QD Project No.
1268
CONSOLIDATED CONTRACTORS
GROUP S.A.L. (Offshore)
NILE CORNICH PROJECT(NCP)
CAIRO- EGYPT
METHOD STATEMENT OF TESTING, STARTUP & COMMISSIONING FOR
Document No.
REV.
Plumbing Pumps MS-1018-0215A 1.00
CONTENTS
1. Purpose.
2. Scope of work.
3. Responsible persons.
4. Supervision.
5. Control & Monitoring.
6. Health & safety.
7. Safety Equipment and PPE Requirements.
8. Risk Assessment & LOTO.
9. Sequence of Testing and Start Up
9.1 Electrical Sequence of operation
9.1.1 Check the installation with Electrical Supply isolated.
9.1.2 Check the installation with the Electrical supply available.
9.1.3 Release for Mechanical team to test and commission for the
Mechanical works.
9.2 Mechanical Sequence of Testing and Start Up
9.2.1 Pumps Visual Checks
9.2.2 Pump pre-starting up Procedure
9.2.3 Starting pump
10. Testing equipment
11. Attachment:
a. Plumbing Pumps Checklist (2 pages).
b. Risk Assessments and LOTO.
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CCC Project No. 1018 QD Project No. 1268
CAIRO- EGYPT
Document No.
REV.
1. Purpose:
To define the Testing, Start-up and Commissioning methodology for Plumbing Pumps at
NILE CORNICH PROJECT.
The scope of method statements covers the preparation, and conduct of testing,
start-up and commissioning and a brief of system normal operation.
2. Scope:
The scope of this method statement covers the Commissioning and Testing of
Plumbing Pumps installed in this project in accordance with project technical
specification.
Scope of MS includes the following pumps & accessories:
Item No. Qty Service Model
PCP - L24 - 01 3 Potable Cold Water HYDRO MPC-F 3 CR 32-3, 5.5 KW
PCP - L24 - 02 3 Potable Cold Water HYDRO MPC-F 3 CR 32-6, 11 KW
PCP - L20 - 01 4 Potable Cold Water HYDRO MPC-F 4 CR 32-6, 11 KW
PCP - L20 - 02 3 Potable Cold Water HYDRO MPC-F 3 CR 32-6 SD
PCP - B4 - 01 4 Potable Cold Water HYDRO MPC-F 4 CR 32-8, 15 KW
PCP - B4 - 02 4 Potable Cold Water HYDRO MPC-F 4 CR 32-8, 15 KW
PCP - B4 - 03 4 Potable Cold Water HYDRO MPC-F 4 CR 20-08 SD
PCP - B4 - 04 2 Potable Cold Water HYDRO MPC-S 2 CR64-06-02,30KW
PCP - B4 - 05 2 Potable Cold Water HYDRO MPC-S 2 CR 45-6, 22 KW
NPCP - L24 - 01 1 Non Potable Cold water HYDRO MPC-F 2 CR 05-20, 3KW
NPCP - L19 - 01 1 Non Potable Cold water HYDRO MPC-F 2CR 05-22, 4KW
NPCP -B4 - 01 1 Non Potable Cold water HYDRO MPC-F 4 CR 20-7
BD-01 ( NEW REFRENCE )

S13 booster set 1 Make up pump for cooling tower
HYDRO MPC-F 3 CR 32-8
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Item No. Qty Service Model
HRP - L24 - 01 2 Hot water Circulating Pump TP40-120/2B-A-F-Z-BUBE 400Y

HRP - L24 - 02 2 Hot water Circulating Pump TP50-180/2B-A-F-Z-AUUE 400Y
HRP - L2 - 02 2 Hot water Circulating Pump TP32-320/2A-F-B-BAQE
HRP - L3 - 03 2 Hot water Circulating Pump TP 40-270/2 B A-F-Z-BUBE
HRP - L3 - 04 2 Hot water Circulating Pump TP 32-230/2 B A-F-Z-BUBE

FLSP - 1 ( Fire 2 Sump Pump SLV.80.80.75.2.51D
Fighting Lift Sump
FLSP - 2(Fire
Pump) 2 Sump Pump SLV.80.80.75.2.51D
Fighting Lift Sump
BP-1
Pump) 2 Sump Pump MDV.65.80.30.2.50/450.SE
(Sewage system)
BP-2 ( 2 Sump Pump MDV.65.80.22.2 50D/450.SE
Sewage system)
SP - 1 (Foul Water) 2 Sump Pump SLV.80.80.110.2.51D
N/A 1 CHEMICAL CIRCULATIONS PUMP DMX 321-6
N/A 1 WATER TREATMENT PUMP DDI 222 60-10 50
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3. Responsible persons:
1. Project Manager - will have the overall responsibility of the Project for execution, quality
and safety. Also he will maintain the planning progress and coordination of works with
main contractor.
2. Project Engineers / Site Engineers - will be responsible for the day to day activities on
site, for materials, drawings, testing & commissioning and allocation of Departmental
resources to work areas on Site. The Project Engineer will report to the Project
Manager.
3. Supervisor - will be directly responsible for the day-to-day job on site, for coordinating
work with the technicians or any other staff assign to his area.
4. QA/QC Department - will be overseeing the quality requirements and quality control
measures for the Project in coordination with the Project Engineer as outlined in the
DSIQA Manual.
5. Safety Officer —will be responsible for the Health and Safety aspects on site as per the
Main Contractor and DSI Safety requirements.
6. Commissioning In charged - The Commissioning In charged from the manufacturer will
oversee the overall activities related to commissioning and will sign all commissioning
reports.
7. Consultant In charged - The Design Engineer must approve all Commissioning Data
and Methodology.
4. Supervision:
All work will be directly controlled by the onsite trade foremen under specialist supplier
supervision, who will ensure that the safe means of working as given by this method
statement is complied with. The foreman will liaise with the main contractor concerning
any overlapping issues with the main contractor or other sub-contractors.
5. Control & Monitoring:
5.1 All technicians will be required to comply with the site rules.
5.2 All technicians will be experienced and trained in the work that they are
undertaking.
5.3 Any trainee will be supervised by experienced technicians.
5.4 Site supervisors will coordinate with site foreman.
5.5 Further training will be provided if it is found necessary.
5.6 Power tools will be 220v or less and shall be subject to portable appliance testing.
5.7 Only trained persons will erect mobile scaffolding.
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6. Health & safety (Activity Hazard Analysis):
6.1 All individual operations will be set up and expedited to ensure they comply with
CCC’S Health, Safety and Environmental Plan and Procedures.
6.2 All Subcontractors personnel will follow a Safety Induction before joining their
respective work locations.
6.3 Electrical site engineer to ensure that correct and appropriate tools are used.
6.4 All tradesmen are to ensure that the area is left clean, tidy and free from rubbish.
6.5 Lockout- Tag out procedures is attached.
6.6 SMDS is not applicable.
7. Safety Equipment and PPE Requirements:
7.1 Safety Helmet.

7.2 Safety foot wears.
7.3 Gloves where necessary for handling the materials.
7.4 Safety glasses to be worn at all time.
7.5 All operatives will be made aware of first aid and emergency procedures as
well as the site rules at the site induction on their first arrival to site.
7.6 Reflective phosphoric vest.
8. Risk Assessment
S/N Reference Description

1 RA-1018-110-03 Working From Mobile Scaffold
2 RA-1018-110-07 MEP Services Installation
Copies of the above RA & LOTO are attached.
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9. Sequence of Testing and Start Up

9.1 Electrical Sequence of operation
9.1.1 Check the installation with Electrical Supply isolated:

Prior to the initial running of any electrically driven pump, valve or other Mechanical
equipment the following procedures should be adopted.
Check:
(a) The local isolation of motor and control circuits.
(b) That there are no enshrouded live components within the panels.
(c) That the panels, switchgears and VFD are clean.
(d) That the motor and surrounding areas are clean and dry.
(e) That the transit packing has been removed from contactors and other equipment.
(f) That there is no mechanical damage to switchgears and those thermostats are of a
suitable range to operate at ambient temperature.
(g) That all mechanical checks on the pump and motor or valve are completed.
(h) That all connections are tight on bus bars and wirings.
(i) That the internal links on the starter are correct.
(j) That all power and control wirings have been completed in detail to the circuit
diagram, paying special attention to circuit for start-delta connected or specially
wound motors.
(k) That the fuse ratings are correct.
(l) That the starter overloads are set correctly in relation to the motor name-plate full
load current.
(m) That the dashpots are charged with the correct fluid and the time adjustments and
levels are identical.
(n) That insulation tests on the motor have been performed satisfactorily.
(o) That the adjustable thermal cut-outs are set correctly
(p) That all cover plates are fitted.
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9.1.2 Check the installation with the Electrical supply available:

Check:
(a) Check that the declared voltage range is available on all supply phases.
(b) Where motor powers are substantial or reduced voltage starting or complex
interlocks are involved, the control circuit logic and the starter operation should be
tested before the motor is rotated. The supply should first be isolated by the
withdrawal of the power fuses not associated with the control circuit or the
disconnection of cables.
The ―red‖ phase shall be used for control circuit normally. The control circuit fuse
must be checked to ensure that it is rated to give the correct discriminatory
protection to the control circuit cables.
The control circuit should be activated and the starter operation observed. Adjust
the timers. Check for positive operation of all contactors, relays and interlocks.
Finally, open the isolators, reinstate the power connections and close the isolators.
(c) Where small motors have direct-on-line starting and simple control circuits, the
starter operation, etc., should be checked when first starting the motor.
(d) Never energize electronic valve motors until the required mechanical checks have
been completed.
9.1.3 Release for Mechanical team to test and commission for the Mechanical
works:
(a) A light load should be sustained until the commissioning engineer is satisfied from
the checks and from motor insulation test readings that further load may be
applied. Repetitive starting of the motor should be avoided to prevent over-
stressing of the fuses, switchgear and motor.
(b) Gradually open the discharge valve from closed position until the motor current
reaches either the design value or the motor full load current, whichever is the
lower.
(c) Check the pump pressure developed by means of the pump altitude gauges
against the design pressure. If excessive pressure is developed at this stage, the
cause should be investigated and rectified.
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(d) Adjust the discharge valve so that the flow as determined roughly from the pump
characteristic is between 100 and 110 per cent of the design value.
Note that:
 The motor full load current is not exceeded.
 The pump should be run in accordance with the manufacturer’s
recommendations and should be under fairly continuous observation. It should
not be left running outside normal working hours unless attended;
 Check that the bearings and motor temperature remain steady, that no noise or
vibration develops and that no bolts or fixing works is loose.
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9.2 Mechanical Sequence of Testing and Start Up
9.2.1 Pumps Visual Checks
a. Ensure that the pump installation is complete and mechanical

completion is approved.
b. Ensure that no damage occurs between mechanical completion & pre-
commissioning.
c. Repair all damages to the equipment paint finish.
d. Ensure that the pumps are identified location wise and service wise.
e. Note the details of each motor such as make, model number, frame
size, KW rating and RPM.
f. Ensure the pump shafts are rotated by hand freely.
g. Ensure that electrical power connections and earthing is proper.
h. Ensure that the field wiring is pre-tested for continuity and insulation
resistance.
i. Ensure that all the relevant valves are in open position. Pump discharge
valve should be in closed position.
j. Direction of rotation and RPM shall be checked during commissioning.
k. Check the pumps are properly bolted.
l. Check for proper installation of pressure gauges.
m. Check identification and labeling for equipment.
9.2.2 Pump pre-starting up
a. Ensure that all the pre-commissioning checks are carried out successfully.
b. Ensure the discharge valve is closed.
c. Open the suction valve & allow water to flow into the pump.
d. Start the pump and record shut – off head.
e. Open the discharge valve fully & record the head of the pump.
f. Check pumps for overheating by feeling it physically by hand (there is
no specific criteria for checking the overheating of pump).
g. Check for any undue vibration/noise (it is just physical hearing of undue
vibration / noise during operation).
h. Calculate the actual pump performance and plot actual performance
curve.
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i. Check current, voltage & rpm of the motor & record the values.
j. Check & ensure that the pumps shut off at low water level.
k. The wiring diagram of pump controls & schematic piping shall be
displayed near or inside the control panel.
9.2.3 Starting pump
Please see next pages which describe the startup

procedures recommended by Manufacturer’s for each
pump type and controller.
Page 11 of 15
GRUNDFOS INSTRUCTIONS
SL1 and SLV pumps

1.1 - 11 kW, 50 Hz
Installation and operating instructions

9. Startup 9.2 Operating modes
English (GB)
The pumps are designed for intermittent operation (S3).
Warning
When completely submerged, the pumps can also operate
Before starting work on the pump, make sure that continuously (S1).
the fuses have been removed or the mains switch S3, intermittent operation:
has been switched off. Make sure that the power
Operating mode S3 means that within 10 minutes the pump must
supply cannot be accidentally switched on.
be in operation for 4 minutes and stopped for 6 minutes.
Make sure that all protective equipment has been
See fig. 12.
connected correctly.
In this operating mode, the pump is partly submerged in the
The pump must not run dry. pumped liquid, i.e. the liquid level reaches at minimum the top of
the cable entry on the motor housing. See fig. 2.
Warning
The pump must not be started if the atmosphere P
in the tank is potentially explosive.
Operation
TM04 4527 1509

Warning
4 min. 6 min.
It may lead to personal injuries or death to open
the clamp while the pump is operating. Stop
10 min. t
9.1 General startup procedure
Fig. 12 S3, intermittent operation
This procedure applies to new installations as well as after
service inspections if startup takes place some time after the S1, continuous operation:
pump was placed in the tank.
In this operating mode, the pump can operate continuously
1. Remove the fuses and check that the impeller can rotate without being stopped for cooling. See fig. 13. Being completely
freely. Turn the impeller by hand. submerged, the pump is sufficiently cooled by the surrounding
liquid. See fig. 2.
Warning
The impeller can have sharp edges - wear P
protective gloves.
Operation
2. Check the condition of the oil in the oil chamber. See also
TM04 4528 1509

section 10.1 Inspection.
3. Check that the system, bolts, gaskets, pipework and valves
etc. are in correct condition. Stop
4. Mount the pump in the system. t
5. Switch on the power supply.
Fig. 13 S1, continuous operation
6. Check whether the monitoring units, if used, are operating
satisfactorily.
7. For pumps with WIO sensor, switch on the IO 113 and check
that there are no alarms or warnings. See section 8.6 IO 113.
8. Check the setting of air bells, float switches or electrodes. Min. 10 cm
9. Check the direction of rotation. See section 9.3 Direction of
Alarm
rotation.
Start
10. Open the isolating valves, if fitted.
11. Check that the liquid level is above the motor for S1 operation
and above the cable entry for S3 operation. See fig. 14. If the
minimum level is not reached do not start the pump.
12. Start the pump and let the pump run briefly, and check if the
liquid level is falling.
Stop S1 operation
13. Observe if the discharge pressure and input current are
normal. If not there might be air trapped inside the pump. Stop S3 operation
TM04 2654 2808
Trapped air can be removed from the pump

Note housing by tilting the pump by means of the
lifting chain when the pump is in operation.
In case of abnormal noise or vibrations from the

pump, other pump failure or power supply failure Fig. 14 Start and stop levels
or water supply failure, stop the pump
Caution Make sure that the effective volume of the tank does not become
immediately. Do not attempt to restart the pump
until the cause of the fault has been found and so low that the number of starts per hour exceeds the maximum
the fault corrected. permissible number.
After one week of operation or after replacement of the shaft seal,
check the condition of the oil in the chamber. For pumps without
sensor, this is done by taking a sample of the oil. See section
10. Maintenance and service for procedure.
Every time the pump has been removed from the tank, go through
the above procedure when starting up again.
15
Hydro MPC
6.1.4 Vibration dampers 6.2 Electrical installation
English (GB)
To prevent the transmission of vibrations to buildings, we
Warning
recommend to isolate the booster system foundation from
building parts by means of vibration dampers. The electrical installation should be carried out
by an authorised person in accordance with local
Which is the right damper varies from installation to installation,
and a wrong damper may increase the vibration level. Vibration regulations and the relevant wiring diagram.
dampers should therefore be sized by the supplier of vibration • The electrical installation of the system must comply with
dampers. If the booster system is installed on a base frame with enclosure class IP54.
vibration dampers, expansion joints should always be fitted on • Make sure that the system is suitable for the power supply to
the manifolds. This is important to prevent the booster system which it is connected.
from "hanging" in the pipework. • Make sure that the wire cross-section corresponds to the
6.1.5 Expansion joints specifications in the wiring diagram.
Expansion joints are installed for the following reasons: 6.3 Start-up
• to absorb expansions/contractions in the pipework caused by
changing liquid temperature
2. Wait for the first display to appear.
• to reduce mechanical strains in connection with pressure
surges in the pipework 3. The first time the CU 352 is switched on, a start-up wizard will
guide the user through the basic settings.
• to isolate mechanical structure-borne noise in the pipework
(only rubber bellows expansion joints). 4. Follow the instructions in each display.
5. When the wizard is completed, check that all pumps are set to
Expansion joints must not be installed to "Auto" in menu "Status".
Note compensate for inaccuracies in the pipework
6. Go to menu "Operation".
such as centre displacement of flanges.
7. Select operating mode "Normal" and press [ok].
Fit expansion joints at a distance of minimum 1 to 1 1/2 times the
8. The system is now ready for operation.
nominal flange diameter from the manifold on the suction as well
as on the discharge side. This prevents the development of
turbulence in the expansion joints, resulting in better suction
conditions and a minimum pressure loss on the pressure side.
TM02 4981 1902 - TM02 4979 1902
Fig. 6 Examples of rubber bellows expansion joints without

and with limiting rods
Expansion joints with limiting rods can be used to minimise the

forces caused by the expansion joints. We always recommend
expansion joints with limiting rods for flanges larger than DN 100.
The pipework should be anchored so that it do not stress the
expansion joints and the pump. Follow the supplier’s instructions
and pass them on to advisers or pipe installers.
9
SL1 and SLV pumps

1.1 - 11 kW, 50 Hz

9. Startup 9.2 Operating modes
English (GB)
The pumps are designed for intermittent operation (S3).
Warning
When completely submerged, the pumps can also operate
Before starting work on the pump, make sure that continuously (S1).
the fuses have been removed or the mains switch S3, intermittent operation:
has been switched off. Make sure that the power
Operating mode S3 means that within 10 minutes the pump must
supply cannot be accidentally switched on.
be in operation for 4 minutes and stopped for 6 minutes.
Make sure that all protective equipment has been
See fig. 12.
connected correctly.
In this operating mode, the pump is partly submerged in the
The pump must not run dry. pumped liquid, i.e. the liquid level reaches at minimum the top of
the cable entry on the motor housing. See fig. 2.
Warning
The pump must not be started if the atmosphere P
in the tank is potentially explosive.
Operation
TM04 4527 1509

Warning
4 min. 6 min.
It may lead to personal injuries or death to open
the clamp while the pump is operating. Stop
10 min. t
9.1 General startup procedure
Fig. 12 S3, intermittent operation
This procedure applies to new installations as well as after
service inspections if startup takes place some time after the S1, continuous operation:
pump was placed in the tank.
In this operating mode, the pump can operate continuously
1. Remove the fuses and check that the impeller can rotate without being stopped for cooling. See fig. 13. Being completely
freely. Turn the impeller by hand. submerged, the pump is sufficiently cooled by the surrounding
liquid. See fig. 2.
Warning
The impeller can have sharp edges - wear P
protective gloves.
Operation
2. Check the condition of the oil in the oil chamber. See also
TM04 4528 1509

section 10.1 Inspection.
3. Check that the system, bolts, gaskets, pipework and valves
etc. are in correct condition. Stop
4. Mount the pump in the system. t
Fig. 13 S1, continuous operation
6. Check whether the monitoring units, if used, are operating
satisfactorily.
7. For pumps with WIO sensor, switch on the IO 113 and check
that there are no alarms or warnings. See section 8.6 IO 113.
8. Check the setting of air bells, float switches or electrodes. Min. 10 cm
9. Check the direction of rotation. See section 9.3 Direction of
Alarm
rotation.
Start
10. Open the isolating valves, if fitted.
11. Check that the liquid level is above the motor for S1 operation
and above the cable entry for S3 operation. See fig. 14. If the
minimum level is not reached do not start the pump.
12. Start the pump and let the pump run briefly, and check if the
liquid level is falling.
Stop S1 operation
13. Observe if the discharge pressure and input current are
normal. If not there might be air trapped inside the pump. Stop S3 operation
TM04 2654 2808
Trapped air can be removed from the pump

Note housing by tilting the pump by means of the
lifting chain when the pump is in operation.
In case of abnormal noise or vibrations from the

pump, other pump failure or power supply failure Fig. 14 Start and stop levels
or water supply failure, stop the pump
Caution Make sure that the effective volume of the tank does not become
immediately. Do not attempt to restart the pump
until the cause of the fault has been found and so low that the number of starts per hour exceeds the maximum
the fault corrected. permissible number.
After one week of operation or after replacement of the shaft seal,
check the condition of the oil in the chamber. For pumps without
sensor, this is done by taking a sample of the oil. See section
10. Maintenance and service for procedure.
Every time the pump has been removed from the tank, go through
the above procedure when starting up again.
15
TP, TPD
7. Start-up Open systems where the liquid level is below the
pump inlet:
English (GB)
7.1 Flushing the pipe system The suction pipe and the pump must be filled with
liquid and vented before the pump is started.
The pump is not designed to pump 1. Close the discharge isolating valve and open the
liquids containing solid particles such isolating valve in the suction pipe.
as pipe debris and welding slag. 2. Loosen the air vent screw. See fig. 14.
Before starting up the pump, the pipe
Caution system must be thoroughly cleaned, 3. Remove the plug from one of the pump flanges,
flushed and filled with clean water. depending on the pump location.
The warranty does not cover any 4. Pour liquid through the priming port until the
damage caused by flushing the pipe suction pipe and the pump are filled with liquid.
system by means of the pump. 5. Replace the plug and tighten securely.
6. Tighten the air vent screw.
7.2 Priming The suction pipe can to some extent be filled with
liquid and vented before it is connected to the pump.
Do not start the pump until it has been A priming device can also be installed before the
Caution
filled with liquid and vented. To ensure pump.
correct venting, the vent screw should
point upwards.
Closed systems or open systems where the
liquid level is above the pump inlet: Air vent screw
1. Close the discharge isolating valve and loosen
TM03 8126 0507

the air vent screw in the motor stool. See fig. 14.
Warning
Pay attention to the direction of the
vent hole, and ensure that the escaping
liquid does not cause injury to persons
or damage to the motor or other Fig. 14 Position of air vent screw
components.
In hot-liquid installations, pay special 7.3 Checking the direction of rotation
attention to the risk of injury caused by Do not start the pump to check the direction of
scalding hot liquid. rotation until it has been filled with liquid.
In cold-liquid installations, pay special
attention to the risk of injury caused by The direction of rotation should not be
the cold liquid. checked with the motor alone, as an
Note adjustment of the shaft position is
2. Slowly open the isolating valve in the suction required when the coupling has been
pipe until a steady stream of liquid runs out of the removed.
vent hole.
3. Tighten the air vent screw and completely open The correct direction of rotation is shown by arrows
the isolating valve(s). on the motor fan cover or on the pump housing.
20
7.4 Starting 7.6 Frequency of starts and stops
English (GB)
1. Before starting the pump, completely open the
isolating valve on the suction side of the pump Maximum number of starts per hour
and leave the discharge isolating valve almost
Frame
closed. Number of poles
size
2. Start the pump.
2 4 6
3. Vent the pump during starting by loosening the
air vent screw in the motor stool until a steady 56-71 100 250 350
stream of liquid runs out of the vent hole.
See fig. 14. 80-100 60 140 160
112-132 30 60 80
Warning
Pay attention to the direction of the 160-180 15 30 50
vent hole, and ensure that the escaping 200-225 8 15 30
liquid does not cause injury to persons
or damage to the motor or other 250-315 4 8 12
components.
• On twin-head pumps, the duty and standby
In hot-liquid installations, pay special pumps should be alternated on a regular basis,
attention to the risk of injury caused by i.e. once a week, to ensure an even distribution
scalding hot liquid. of the operating hours on both pumps.
In cold-liquid installations, pay special Pump change can be effected either manually or
attention to the risk of injury caused by automatically by installing a suitable pump
the cold liquid. controller.
4. When the piping system has been filled with • If twin-head pumps are used for pumping
liquid, slowly open the discharge isolating valve domestic hot water, the duty and standby pumps
until it is completely open. should be alternated on a regular basis, i.e. once
a day, to avoid blocking of the standby pump due
7.5 Shaft seal run-in to deposits (calcareous deposits, etc.).
Automatic pump change is recommended.
The seal faces are lubricated by the pumped liquid,
meaning that there may be a certain amount of
leakage from the shaft seal.
When the pump is started up for the first time, or
when a new shaft seal is installed, a certain run-in
period is required before the leakage is reduced to
an acceptable level. The time required for this
depends on the operating conditions, i.e. every time
the operating conditions change, a new run-in period
will be started.
Under normal conditions, the leaking liquid will
evaporate. As a result, no leakage will be detected.
However, liquids such as kerosene will not
evaporate. The leakage may therefore be seen as a
shaft seal failure.
21
MD1, MDV Multilift

7. Start-up • Power consumption
When the lifting station has been installed correctly and con- See pump nameplate.
nected in accordance with local regulations, and the controller • Cable entry
settings, if any, have been made, the lifting station can be started Make sure that the cable entry is watertight and that the
up. cables are not bent sharply and/or pinched.
Before starting any work on pumps used for pump- • Impeller
ing liquids which might be hazardous to health,
Check the impeller for possible wear. Replace defective parts.
thorough cleaning/venting of pumps, tank, etc. must
be carried out according to local regulations. • Shaft seal
Before making any connections in the LCD 110 or Check for possible water in the oil of the pump oil chamber.
work on lifting stations, etc., it must be ensured that • Ball bearings
the electricity supply has been switched off and that Check the pump for noisy operation.
it cannot be accidentally switched on. A general overhaul of the pump is usually required in case of
Start-up must be carried out by authorized personnel. defective ball bearings or poor motor function.
This work should be performed by the pump manufacturer or
Procedure:
an authorized service workshop.
1. If, during installation of the lifting station, it has been neces- For further information, see the installation and operating in-
sary to disconnect the LCD 110 from the station, make sure structions for the pump.
that the terminals are connected as before the disconnection.
See also section 6.5 Wiring diagrams. 8.1 Mechanical maintenance
2. The settings of the motor protection relay must be correct. • Check for possible deposits and/or sludge build-up in the col-
3. Switch on the electricity supply. lecting tank.
If a wrong phase sequence is indicated on the controller con- • Check for possible blockage on the inlet side of the lifting sta-
trol panel, interchange two phases in the control cabinet. tion. A blockage will typically be a large solid object.
4. Open all isolating valves. • Check the gaskets of connections to the stationary system (at
5. Test-run the pumps for maximum 1 minute by pushing the valves, etc.).
ON-OFF-AUTO selector switch into position ON ( ), see sec- • Check the tank for cracks and deformations. These may occur
tion 5.7 Reset button and ON-OFF-AUTO selector switch. in case of faulty assembly and therefore excessive stress on
6. Push the ON-OFF-AUTO selector switch into position the tank.
AUTO ( ), see section 5.7. Note: The above list is not complete. The lifting station may be in-
7. Supply liquid (clean water) to the tank until the pump starts. stalled in environments which require thorough and regular main-
Stop the liquid supply and check that the tank is empty/the liq- tenance.
uid level has fallen to stop level.
7.1 Direction of rotation 9. Electrical maintenance

After starting up the lifting station, check that the direction of rota- • Check the gaskets of the LCD 110 cabinet front and those of
the Pg cable entries.
tion of the pump is correct. Check the direction of rotation by
measuring the amperage with an ammeter. A wrong direction of • Check the cable entries.
rotation will result in a very high current value. • Check the controller functions.
If the cables between controller and pumps have been discon- • Check and clean the level sensor. Check for correct function-
nected, point 1. in section 7. Start-up must be observed. ing when submerged in water. See “Cleaning the level sensor”
If a wrong phase sequence is indicated on the controller control below.
panel, interchange two phases in the control cabinet. • If the LCD 110 has been installed in a particularly aggressive
environment, it is advisable to check the contacts of the motor
8. Maintenance and service protection relay in order to identify possible chemical attack re-
sulting in corrosion.
With normal usage, the MD1 and MDV Multilift lifting stations re-
In typical installations, the motor protection relay contacts will
quire a minimum of maintenance.
work for several years and do not require any inspection.
Before carrying out maintenance and service on lift-
ing stations used for pumping liquids which might be Note: The above list is not complete. The LCD 110 may be in-
stalled in environments which require thorough and regular main-
hazardous to health, make sure that the lifting sta-
tenance.
tion has been thoroughly flushed with clean water
and that the discharge pipe has been drained. Rinse Cleaning the level sensor:
the parts in water after dismantling. Make sure that Procedure:
the isolating valves have been closed. The work
must be carried out in accordance with local regula- 1. Push the ON-OFF-AUTO selector switch into position OFF
tions. ( ), see section 5.7 Reset button and ON-OFF-AUTO selector
switch.
Before making any connections in the LCD 110 or
work on lifting stations, etc., it must be ensured that 2. Loosen the cover with level sensor by turning the union nut
the electricity supply has been switched off and that counter-clockwise.
it cannot be accidentally switched on. 3. Lift the level sensor carefully out of the tank. Do not lift it by
Pumps in normal operation should be checked at least once a means of the cable.
year. Note: The cover must always point upwards.
Local regulations must be observed. 4. Check for possible deposits on or in the level sensor tube.
These periodical checks of the lifting station should be carried out 5. Scrape off any deposits. If necessary, rinse the level sensor
by authorized personnel and must among other things comprise with clean water at low pressure, but do not flush the sensor
electrical and mechanical maintenance. The following points tube.
should be checked: 6. Check the level sensor by lowering it slowly into water.
Note: The controller must be under voltage, but the motor
must be disconnected.
16
Dedicated Controls
6. Commissioning 6.3.1 Configuration by wizard
English (GB)
When the system is started up for the first time, a step-by-step
6.1 Start-up configuration wizard will start. This configuration wizard helps the
After having carried out the mechanical, hydraulic and electrical user to configure the system. When the configuration is
installation, proceed as follows: completed, the system is ready for operation.
2. Wait for the first display to appear.
3. The first time the CU 362 is switched on, there are two
options:
– A configuration wizard guides the user through specific
TM04 6455 0610

settings.
See section 6.3.1 Configuration by wizard.
– The user configures the system by use of PC Tools.
See section 6.3.2 Configuration by PC Tool.
4. Follow the instructions in each display. Fig. 11 Configuration by wizard
The system is now ready for operation.
Help
6.2 Taking Dedicated Controls out of operation Press to display the relevant help text. All the elements in the
Switch off the main switch to take the system out of operation. display have a selectable help text.
Warning Wizard display setting Description

The conductors in front of the main switch are
Display language Select the desired language.
still energised.
Welcome -
Lock the main switch with a padlock to ensure
that it cannot be accidentally switched on. Date and time Set date and time.
An individual pump is taken out of operation by switching off the Units Select units.
power supply to the corresponding motor-protective circuit Installation name Enter the installation name.
breaker, automatic circuit breaker or fuse.
Primary settings Select the settings required.
It is recommended to stop one pump at a time. Stopping one
Modules installed Select the modules installed.
pump at a time minimises pressure surges in the discharge pipe.
Select float switch function.
6.3 Quick start Float switch function See section 5.4 Float switch
When the system is started up for the first time, the pumps are set connection.
to "Out of operation". This ensures that the pumps do not start Select the type of level sensor
until the system configuration has been completed. installed.
Set up level sensor
For information about the CU 362 operator display, see software See section 5.5 Analog level
description on the CD-ROM supplied with the Dedicated Controls sensors.
control cabinet. Set the analog inputs.
Analog inputs
The Dedicated Controls can be configured and put into operation See section 6.4.1 Analog inputs.
in two ways: Start and stop levels Enter start and stop levels.
• configuration by wizard
Warning -
• configuration by use of PC Tools.
Pump and system options -
Set the digital inputs.
Digital inputs
See section 6.5.2 Digital inputs.
Select and set up the
Communication settings communication.
See section 6.3.3 Communication.
The system configuration is
completed, and the system is
ready for operation.
To set up advanced functions,
Configuration completed
see software description on the
CD-ROM supplied with the
Dedicated Controls control
cabinet.
15
DDI 222
Dosing pump

6.2 Connecting the power supply cable 7. Start-up/shutdown
English (GB)
Warning Warning
Disconnect the power supply before connecting Risk of chemical burns!
the power supply cable! Wear protective clothing (gloves and goggles)
Before connecting the power supply cable, check when working on the dosing head, connections
that the rated voltage stated on the pump or lines!
nameplate corresponds to the local conditions!
Do not make any changes to the power supply Before each start-up, check the dosing head
cable or plug! screws.
After initial start-up and after each time the
The pump can be automatically started by diaphragm is changed, tighten the dosing head
Caution
connecting the power supply! Caution screws.
After approximately 6-10 operating hours or two
The assignment between the plug-and-socket
days, cross-tighten the dosing head screws
Caution connection and the pump must be labelled
using a torque wrench.
clearly (e.g. by labelling the socket outlet).
Torque: 7 Nm (+ 1 Nm).
• Do not switch on the power supply until you are ready to start
the pump. 7.1 Initial start-up / subsequent start-up
6.2.1 Versions without mains plug 7.1.1 Checks before start-up
Warning • Check that the rated voltage stated on the pump nameplate
corresponds to the local conditions!
The pump must be connected to an external
clearly labelled mains switch with a minimum • Check that all connections are secure and tighten, if
contact gap of 3 mm in all poles. necessary.
• Connect the pump to the mains in accordance with local • Check that the dosing head screws are tightened with the
electrical installation regulations. specified torque and tighten, if necessary.
• Check that all electrical connections are correct.
Warning
7.1.2 Assisting suction for systems without flooded suction
IP65 can only be ensured if the power supply
cable is connected with IP65 protection. At the dry suction/discharge valves:
1. Remove the suction line.
6.2.2 Version with mains plug
2. Hold a small container of water directly next to the suction
• Insert the mains plug in the mains socket. valve and draw water until the dosing head is full.
Warning 3. Reinsert the suction line.
The electronic printed circuit board may be live 7.1.3 Starting the pump
even if the mains voltage is not connected! 1. Open the suction and discharge isolating valves, if installed.
The printed circuit board may only be replaced
2. Depressurise the system on the discharge side of the pump:
by service personnel authorised by Grundfos.
– Open the system deaeration and evacuation valve.
3. Let the pump run in continuous operation:
– Switch on the power supply.
– Press the "Start/Stop" button and keep it pressed.
– The pump switches to continuous operation at maximum
stroke frequency.
4. Leave the pump running until the dosing head and the valves
are filled with medium and dosing medium flows from the
deaeration line on the discharge side.
5. Close the system deaeration and evacuation valve.
The pump is now ready for operation.
7.1.4 Tightening dosing head screws

diaphragm is changed, tighten the dosing head
screws.
Caution After approximately 6-10 operating hours or two
days, cross-tighten the dosing head screws using
a torque wrench.
Torque: 7 Nm (+ 1 Nm).
17
DMX 226
Dosing pump

7. Commissioning
English (GB)
7.1 Checks before start-up
• Check that the rated voltage stated on the pump nameplate
corresponds to the local conditions!
• Check that all connections are secure and tighten,
if necessary.
• Check that the dosing head screws are tightened with the
specified torque and tighten, if necessary.
• Check that all electrical connections are correct.
7.2 Start-up
Before start-up, replace the screw plug by the

deaeration screw!
Caution
During transport, the deaeration opening must be
closed with the screw plug!

diaphragm is changed, tighten the dosing head
screws.
Caution After approximately 6-10 operating hours or
two days, cross-tighten the dosing head screws
using a torque wrench.
Maximum torque: 6 Nm.
1. Open the suction and discharge isolating valves (15, 16),

if installed.
2. Open the deaeration valve (17), if installed, in the discharge
line, or relieve the pressure on the discharge side so that the
medium can run out without a counterpressure.
4. Pumps with AR control unit only: Press the "Start/Stop" button
and keep it pressed.
– The pump switches to continuous operation.
5. Set the stroke-length adjustment knob to 100 %.
6. Leave the pump running until the dosed medium is free of air
bubbles.
7. Close the deaeration valve (17), if installed.
The pump is now ready for operation.
17 16
TM03 6307 4506
15
Fig. 17 Initial start-up
21
CAIRO- EGYPT
Document No.
REV.
10. Testing equipment:

The following instruments are required for startup and commissioning of Chilled Water Pumps:
a. Digital Multi-meter.
b. Tachometer.
c. Pressure gauge.
d. Clamp Ammeter.
e. Portable hand tools.
11. Attachment:
a. Plumbing Pumps Checklist (2 pages).
b. Risk Assessments and LOTO.
Page 12 of 15
CAIRO- EGYPT
Document No.
REV.
Plumbing Pumps CHECKLIST Form No. FM-1018-215A1
MS-1018-0215A 1.00
Pump No: Make: Model:

Serial Number: Flow: Head:
Impeller Size: Motor Make: Motor Model:
Motor HP: Motor Speed: Volts:
Amps: Hz: Phase:
Efficiency: Serial Number: Service Factor:
VFD Data:
Other Data
Associated checklists:
Other ___________________________________________
Part .1 Physical Installation Checks
Check Yes/No Comments

General Installation
Label permanently affixed
Pumps installed in place and properly grouted, bases filled
Vibration isolation devices installed and functional
Field alignment, if required, completed
Seismic anchoring installed
Pressure gauges and sensors installed
Pump and motor lubricated
Piping
Pipe fittings completed and piping properly supported
No leaks in pipe fittings and accessories at pump
Piping and pump properly insulated
Strainers in place and cleaned out
Piping system properly flushed
Valves properly tagged
Electrical and Controls
Disconnect switches in place and labeled
Electrical connections tight
Proper grounding installed for components and unit
Motor overloads calibrated
Control system interlocks hooked up and functional
Control devices, tubing and wiring complete
Other
Page 13 of 15
CAIRO- EGYPT
Document No.
REV.
MS-1018-0215A 1.00

VFD
VFD powered up and wired to controlled equipment
VFD interlocked to control system
Pressure or other controlling sensor properly located and
per drawings and calibrated
Controller location not subject to excessive temperatures
Controller location not subject to excessive moisture or dirt
Controller size matches motor size
Internal settings designating the application are correct
Appropriate Volts vs Hz curve is being used
Accel and decel times are around 10-50 seconds, except
for special applications. Actual decel = Actual accel =
Upper frequency limit set at 100%, unless explained
otherwise
Unit is programmed with written programming record
available
Other
Final
Startup report completed with this checklist attached
Safety controls tested, calibrated and safe operating
ranges for this equipment provided to the commissioning
agent
Internal settings designating the application are correct
Other
Checklist items of Part 1 are all successfully completed for given trade: Yes No
Mechanical Engineer Date Electrical Engineer Date
TAB Contractor Date Main Contractor Date
Approvals: This filled-out checklist has been reviewed and Approved.
Consultant: Date Owner’s Representative Date
Page 14 of 15
CAIRO- EGYPT
Document No.
REV.
MS-1018-0215A 1.00
Part. 2 Operational Checks

Check if Okay. Enter N/A if not applicable. Enter Note number if deficient.
Ensure that the pump turns freely by hand, or with some
gentle mechanical help
Ensure that all protective guarding is securely fixed in
position.
The pump must be fully primed on start up.
Fill the pump casing with liquid and rotate the shaft by hand
to remove any air trapped in the impeller.
Ensure entrained air is removed from pumps, prior to
starting, through the air vent on the seal flush line. Open
vent until clear of air.
Ensure that all protective guarding is securely fixed in
position.
Bump‖ or energize the motor momentarily and check that
the rotation corresponds with the directional arrow on the
pump casing (clockwise when viewed from drive end.).
Start the pump with the discharge valve closed and the
suction valve open, and then gradually open the discharge
valve when the motor is at operating speed.
The discharge valve may be ―cracked‖ or open slightly at
start up to help eliminate trapped air
When stopping the pump: Close the discharge valve and
de-energize the motor.
Should the pump be noisy or vibrate on start-up a common
reason is overstated system head.
Some adjustment may be required to the drive settings to
make the pump suitable for the system as installed.
Checklist items of Part 2 are all successfully completed for given trade… ___Yes ____No
Mechanical Engineer Date Electrical Engineer Date
TAB Contractor Date Main Contractor Date
Approvals: This filled-out checklist has been reviewed and Approved.
Consultant: Date Owner’s Representative Date
Page 15 of 15
NILE CORNICHE PROJECT (NCP)
CAIRO - EGYPT
Document No. Rev.
LOTO Method Statement MS - 1018 - 000 1.00
WARNING Any employee bypassing or tampering with the LOTO System

Will be Immediately Terminated from the project without the possibility of
being re hired
Contents:
1. SCOPE
2. PURPOSE
3. Responsibility
4. Key Persons contact information
5. Authorization Permit
6. Training
2
1. SCOPE
This Method Statement applies to all equipment, lines and circuits that receive energy from
electrical power, hydraulic fluid under pressure, compressed gas/air, startup circuits, machine and
equipment during maintenance, inspections, test and electrical safety precautions.
2. PURPOSE
This Method Statement establishes the minimum requirements for lockout of energy sources that could
cause injury to personnel. All employees shall comply with the procedure.
3. Responsibility
The responsibility for seeing that this procedure is followed is binding upon all employees. All
employees shall be instructed in the safety significance of the lockout procedure by HSE Manager (or on
behalf of him). Each new or transferred affected employee shall be instructed by HSE Manager in the
purpose and use of the lockout procedure. Also the T&C Manager, Electrical and Mechanical
Construction Managers are responsible to coordinate with the HSE Manager to determine the persons
which will be involved to implement the LOTO procedures and to ensure compliance.
LOTO Advisor : Mr. Mike Thompson.

LOTO Coordinator: HSE Manager Mr. Ahmed Sarhan.
T&C Manager: Mr. Adriaan Stephanus.
Electrical Construction Manager: Eng. Mohamed Husni.
Mechanical Construction Manager: Eng. Ahmed Abdel Monem.
Employees that are competent to actually performer the isolation and de-isolation of the system
involved: DSI staff will achieve the duties in corporation with specialist suppliers, names of persons
involved shall be submitted to get the required permits prior commence the job.
4. Key Persons contact information

Mr. Mike Thompson Mob: 0121 108 3358 email: mthompson@ccc.com.eg
Mr. Ahmed Sarhan. 0100 893 5017 ahmad2sarhan77@gmail.com
Mr. Adriaan Stephanus. 0101 245 1777 adriaan.stephanus@drakescull.com.
Eng. Mohamed Husni 0106 608 1004 mohamed.husni@drakescull.com
Eng. Ahmed Abdel Monem 0120 222 5969 ahmed.aonem@drakescull.com
5. Authorization Permit
Access to plant rooms and electrical control equipment must be limited to authorized personnel
who are members of the T&C staff. Staff member names shall be submitted to CCC- HSE Department
to issue the ID(s) and get the permit to start the work.
6. Training
All employees involved with Lock-out/Tag-out must be trained. The standard sets out three training
aspects of a Lock-out/Tag-out program:
6.1. Training authorized employees to recognize applicable hazardous energy sources. An authorized
employee is a person who locks out or tags out machines or equipment in order to perform servicing
or testing on that machine or equipment.
6.2. Training affected employees about the purpose and use of the energy-control procedure. An
affected employee is a person whose job requires him or her to operate or use a machine or piece of
equipment on which service or testing is being performed under Lock-out/Tag-out or whose job
requires him or her to be in an area where the service or testing is being performed.
3
6.3. Training of employees whose work operations are or may be in the area where energy control
operations are taking place must include the procedure and prohibition on attempting to restart or
re-energize equipment or machines that are locked or tagged out.
Employee retraining is required for authorized and affected employees when there is a change in
their job assignments, machines, equipment or processes that present new hazards or when there
are new energy-control procedures.
7. Type of Locks
Locked out electrical box Bleeding air pressure Example of blinding
Example of blanking Example of bleeder valve
Example of bleeder valve Example of locks Example of safety lockouts

4
8. Type of Tag
Tag Front will be as below sample and back side will include the "Name, Date…etc.)
Example of TAG Example of TAG & LOCK
9. LOTO Register
9.1 Forms: A4 size registers with tag no., equipment location, person responsible, reason, time &
date attached and date removed.
9.2 Documentation und updating: HSE Department Manager office the coordinator appointed will
document and update.
10. Keys
10.1 Location: Key box shall be located in HSE Department Manager office.
10.2 Logs: Key logs to be kept near key box.
10.3 Spare Keys: To be kept in the CCC HSE Manager office.
10.4 Example: The isolation will required to HVAC 3 locks, 1st for the employee doing the work,
2nd for the Senior LOTO Engineer at the system Mechanical/Electrical and 3 rd lock with DSI
Site Manager.
The 1st lock to be applied is the employee lock.
2nd Senior LOTO Engineer.
3rd DSI Site Manager.
The locks will be removed in revers order.
11.Procedures for Isolation and De Isolation

As per system requirements, please refer to the attached sample for Isolation and De Isolation
procedures.
5
12.Sample of Isolation and De Isolation Certificate.
- Please find the attached sample of "Lock out Permit for Nile Cornice project".
- Once a system is isolated with a permit and certified, it shall stay in effect until a De- Isolation
permit and certificate and issued.
- The permits must be signed by:
1. Person doing work
2. Senior LOTO Engineer at the system Mechanical/Electrical
3. DSI Site Manager.
It shall stay in effect until a De- Isolation permit issued and signed by the same people.
4. Isolation and De-Isolation permits will be kept on site during work. When the system is de-
isolated, all the permits will be kept on file in the DSI- HSE Manager office.
6
Lock out Permit for Nile Cornice project
Control of Hazardous energy during commissioning and testing period.
Date: __________________ Location: _______________________
Equipment or machine Requiring Lockout/Tag out: _______________________

_______________________________________________________________
Equipment serial Number or identification number: _______________________
Employee’s involved: Full Name and Contact and lock number:

1._______________________________________________________________
2._____________________________________________________________
3._____________________________________________________________
4.______________________________________________________________
5._______ _______________ _______________________________________
6._________________ ____________________________________________
Has employee identified all source of energy? Yes No

Indicate all Energy sources: electrical. Hydraulic. Pneumatics Gravity
Heat or steam Chemicals Stored energy other.
Are employees able to systematically demonstrate de- energization procedures
For the equipment? Yes No
Comments: ________________________________________________________
__________________________________________________________________
_________________________________________________________________
Is the correct equipment used during isolation of all energy sources? Yes
No
Comments: ________________________________________________________
__________________________________________________________________
Was all affected personnel in area been notified about the system that is locked
out? Yes No
1
Are responsible personnel aware of procedure to release equipment from
lockout/tag out? Yes No
Comments: ________________________________________________________
__________________________________________________________________
__________________________________________________________________
Are employees aware of responsibilities regarding this permit related to safe
keeping of keys and emergency procedures? Yes No
Signature of authorized personnel: __________________Title: ____________
__________________Title: ____________
__________________Title: ____________
__________________Title: ____________
2
Isolation Procedure:
Lockout, Tag and Testing Procedure for Electrical & Non-electrical Systems
Position
No. Instruction
Responsible
1 General Safety Requirements
Training/instruction: Ensure all employees have received all

A Field Supervisor
required training as required by (company) H&S Program
PPE requirements: Ensure all employees have all necessary

B Field Supervisor
PPE as required, including individually keyed locks and tags
2 Safety Planning / Hazard Assessment
Identify isolation requirements: The supervisor or a qualified

designate (authorized journeyman) must assess the work
area to determine what equipment is being worked on,
and/or what nearby equipment may pose a hazard and
needs to be isolated/locked and tagged out of service.
Field Supervisor
This includes reviewing drawings of the entire system to be
A / Qualified
de-energized/de-activated to determine what must be
Designate
isolated and confirming these requirements with client.
Physical inspection of the system must also be performed:

to ensure the isolation points identified are adequate; to
verify isolation points; ensure drawings are accurate and;
ensure all isolation components are in acceptable condition.
Maintain isolation log/records: A formal isolation log/record

must be maintained for all equipment/systems that require
multiple isolations (3 or more)
Field Supervisor
B This log must identify the equipment/system being isolated, / Qualified
the date of isolation, the date the isolation was removed, the Designate
lock number, the name of the person who performed the
isolation, contact information (phone number) and the name
of the supervisor.

Testing and Commissioning of Plumbing Pumps

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Testing and Commissioning of Plumbing Pumps

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CCC Project No. 1018 QD Project No.

Item No. Qty Service Model

PCP - L24 - 01 3 Potable Cold Water HYDRO MPC-F 3 CR 32-3, 5.5 KW

PCP - L24 - 02 3 Potable Cold Water HYDRO MPC-F 3 CR 32-6, 11 KW

PCP - L20 - 01 4 Potable Cold Water HYDRO MPC-F 4 CR 32-6, 11 KW

PCP - L20 - 02 3 Potable Cold Water HYDRO MPC-F 3 CR 32-6 SD

PCP - B4 - 01 4 Potable Cold Water HYDRO MPC-F 4 CR 32-8, 15 KW

PCP - B4 - 02 4 Potable Cold Water HYDRO MPC-F 4 CR 32-8, 15 KW

PCP - B4 - 03 4 Potable Cold Water HYDRO MPC-F 4 CR 20-08 SD

PCP - B4 - 04 2 Potable Cold Water HYDRO MPC-S 2 CR64-06-02,30KW

PCP - B4 - 05 2 Potable Cold Water HYDRO MPC-S 2 CR 45-6, 22 KW

NPCP -B4 - 01 1 Non Potable Cold water HYDRO MPC-F 4 CR 20-7

BD-01 ( NEW REFRENCE )

Item No. Qty Service Model

HRP - L24 - 01 2 Hot water Circulating Pump TP40-120/2B-A-F-Z-BUBE 400Y

HRP - L19 - 02 2 Hot water Circulating Pump TP32-230/2B-A-F-Z-AUUE 400Y

HRP - L2 - 01 2 Hot water Circulating Pump TP40-190/2B-A-F-Z-AUUE 400Y

HRP - L2 - 02 2 Hot water Circulating Pump TP32-320/2A-F-B-BAQE

HRP - L3 - 01 2 Hot water Circulating Pump TP32-60/2B-A-F-Z-AUUE 400Y

HRP - L3 - 02 2 Hot water Circulating Pump TP50-60/2B-A-F-Z-AUUE 400Y

HRP - L3 - 03 2 Hot water Circulating Pump TP 40-270/2 B A-F-Z-BUBE

HRP - L3 - 04 2 Hot water Circulating Pump TP 32-230/2 B A-F-Z-BUBE

SP - 2 (Foul Water) 2 Sump Pump SLV.80.80.110.2.51D

SP - 3 (Foul Water) 2 Sump Pump SLV.80.80.92.2.51D

N/A 1 CHEMICAL CIRCULATIONS PUMP DMX 321-6

N/A 1 WATER TREATMENT PUMP DDI 222 60-10 50

5. Control & Monitoring:

6. Health & safety (Activity Hazard Analysis):

7. Safety Equipment and PPE Requirements:

7.1 Safety Helmet.

S/N Reference Description

Copies of the above RA & LOTO are attached.

9. Sequence of Testing and Start Up

9.1.1 Check the installation with Electrical Supply isolated:

9.1.2 Check the installation with the Electrical supply available:

9.2 Mechanical Sequence of Testing and Start Up

9.2.1 Pumps Visual Checks

a. Ensure that the pump installation is complete and mechanical

9.2.2 Pump pre-starting up

9.2.3 Starting pump

Please see next pages which describe the startup

SL1 and SLV pumps

Installation and operating instructions

TM04 4527 1509

TM04 4528 1509

Trapped air can be removed from the pump

In case of abnormal noise or vibrations from the

Fig. 6 Examples of rubber bellows expansion joints without

Expansion joints with limiting rods can be used to minimise the

SL1 and SLV pumps

Installation and operating instructions

TM04 4527 1509

TM04 4528 1509

Trapped air can be removed from the pump

In case of abnormal noise or vibrations from the

TM03 8126 0507

MD1, MDV Multilift

7.1 Direction of rotation 9. Electrical maintenance

TM04 6455 0610

Warning Wizard display setting Description

Installation and operating instructions

After initial start-up and after each time the

Date: Location: _____

Signature of authorized personnel: ______Title: