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Irjet V5i1308 PDF
Irjet V5i1308 PDF
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Abstract - Heat exchanger as the name indicates it transfers because the shell and tube heat exchangers are robust due to
heat from one fluid to another which are at different their shape.
temperatures. Heat exchangers are devices built for efficient
heat transfer from one fluid to another and are widely used Several thermal design features must be considered when
in engineering processes. Some examples are intercoolers, designing the tubes in the shell and tube heat exchangers:
pre-heaters, boilers and condensers in power plants. The There can be many variations on the shell and tube design.
heat transfer efficiency depends on both design of heat Typically, the ends of each tube are connected to plenums
exchanger and property of working fluid. Some important (sometimes called water boxes) through holes in tube sheets.
design parameters such as the pitch ratio, tube length, and The tubes may be straight or bent in the shape of a U, called
tube layer as well as baffle spacing. In this project, the heat U-tubes.
transfer efficiency is improved by implementing the full
baffle design and travel tube design and analyzing it through
CFD flow simulation to find the approximate heat transfer
rates. From the simulation results the optimum baffle design
and travel tube design for maximum heat transfer rate is
identified. Also this project deals with find the suitable fluid
for maximum heat transfer rate.
1. INTRODUCTION
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1421
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072
These design values and procedure are taken from the base
MODELLING paper “Heat transfer enhancement of shell and tube heat
Creating 3D model of heat exchanger with full baffle using exchanger”.
and travel tube Modeling software like SolidWorks.
3.1 Model of Heat exchanger
MODELLING CHANGES
Finding maximum inclination of baffle & creating various
models with change the design of travel tube.
ANALYSIS
CFD analysis on 3D model in SolidWorks
CONCLUSION
Comparing the temperature drop of various inclination and
for respective design of travel tube; optimum angle for
maximum temperature drop is obtained
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1422
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072
Fig -5: Cut section of heat exchanger Fig -8: Step Tube
4. ANALYSIS PARAMETERS
Fluid: Water
Heat Exchanger: - Material - Stainless steel 321, Counter
flow shell & tube exchanger.
Initial temperature: Hot fluid = 90oC
Cold fluid = 26oC
Flow rate: Hot & Cold fluid = 0.0027 m3/s
Environmental Condition: 27oC, 1 atm & heat transfer
coefficient 5 W/m2K
Fig -9: Combine of Angle and Step Tube
Fig -11: Analysis of Step Tube min & max temp values
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1423
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072
Fig -12: Analysis of Angle + Step Tube min & max temp
values Fig -14: Temperature distribution – 15o inclined baffle
Table -2: various tube analysis result table
6.3 Baffle Inclined to 25o :-
Temp different
Type of tube In temp oc Out temp c
o
oc
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1424
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072
7. COOLANT FLUID
From the baffle arrangement flow analysis results The flow simulation analysis is carried out for
the 35o inclinations of baffle gives good heat various baffle arrangement heat exchangers and
transfer rate comparing other inclination angles. maximum heat transfer angle of the baffle arrange
was found by result comparison .from the
CuO nano particles was selected as a coolant fluid comparisons of the result 35o baffle arrangement
which was added with water and used as a coolant gives better heat transfer results.
medium.
For maximum heat transfer rate the flow tube design
CuO nano particles was cheap and easily available was changed and best design was found by multi
also from the latest research results ( Copper Oxide model optimization method. From the basic flow
Nanomaterials Prepared by Solution methods, Some analysis results the angle and step tube combined
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1425
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072
REFERENCES
© 2018, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1426