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Learning Objectives:
There are several types of pumps used in fluid transfer, but the
most common used in today’s HVAC systems is the centrifugal
pump. Types of centrifugal pumps include volute or axial flow
pumps. The volute takes water from the impeller and discharges
the water perpendicular to the shaft. A centrifugal pump with a
diffuser casing (axial flow pump) discharges the water parallel to
the pump shaft.
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total horizontal and vertical length of piping, the piping elbows and
tees (fittings), the valves in the system, miscellaneous piping
accessories, the equipment coils, the minimum system pressure to
be maintained, and net positive suction head required (if
applicable).
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The use of two-way valves in the system allowed the flow rate at
the equipment to be reduced to match the coil loads. The increase
in pressure in the system by closing the valves sends a signal back
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Selecting a pump
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To calculate the pressure losses associated with the piping, the rule
of thumb is to use 2 to 3 ft per 100 ft of piping as a pressure loss
and also maintain a maximum velocity of 8 to 10 ft/second (fps).
Erosion of the piping can occur if the velocity is too high. In the
above calculation, 2.5 ft per 100 ft of piping was used for pressure
losses.
Now that the flow rate and pressure loss are known for the system,
the selection of the pumps can begin. At this point in the selection
process, a pump curve will be required. Before we pull out the
manufacturer catalogs or research it online, first we have to
determine the best type of pump for this application. The way that
this is determined is by reviewing the manufacturer’s literature to
determine the operating range of each type of pump. Circulator
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of the BEP.
In determining the proper pump, there are other factors besides the
pump curve and efficiency that must be evaluated. The operating
cost over the life of the system is a crucial element as well. The
vertical in-line pump represented above operates at 11.39 brake
horsepower (bhp)/8.50 kW at full load. For simplicity, we can
assume that the vertical in-line pump operates 24/7, and 74,400
kWh are consumed. If the cost of electricity is $0.10/kWh, an
annual operating cost of $7440 is incurred by the owner. The end-
suction pump represented above operates at 10.71 bhp/7.99 kW at
full load. Using the same operating hours as the vertical in-line
pump, the operating cost incurred by the owner for the end-suction
pump is $7000 per year. An annual savings of $440 in operating
cost each year is calculated for the end-suction pump.
As one can see by the operating cost, the end-suction pump not
only operates at a more suitable point on the pump curve, but also
has a reduced operating cost when compared to the vertical in-line
pump. For realistic operating cost analysis, the pump operating
hours should be determined based on the load profile of the facility
for which the pump is being selected. In lieu of calculating the
operating cost based on 24/7 full load operation, an equivalent full
load operating hours should be inserted in the calculations.
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