Professional Documents
Culture Documents
8D - Step by Step
8D - Step by Step
Supplier Approvals :(must be approved by Supplier Plant, Quality and Production Manager prior to close by Autoliv)
Note: Supplier to complete all cells that are colored yellow. No Yellow cell should be left blank, if needed mark "N/A".
Summary Page is pulled from the data provided in the Yellow blanks, do not alter the Summary Page.
Plant Manager Date
NCM Number 2014 1527 Supplier Name and ID Arcosa Quality Manager Date
PN(s): 629317000E
PROBLEM RANK CHAR. ID (CHECK BOX) PROBLEM STATEMENT
CC X SC 8-D Completion Date:
C Duplicate PKG ID-UNIT on box
CIP NA
WHY(1) WHY(2) WHY(3) WHY(4) WHY(5) The root cause for this specific occurrence is…
Label software was programing incorrectly
What is the immediate cause of the <--- What is the cause of the <--- What is the cause of the <--- What is the cause of the <--- What is the cause of the
problem? previous cause? previous cause? previous cause? previous cause? The root cause for non-detection is…
Lack training in procedure of PPAP to Engineering and Quality department.
The root cause for the system failure is…
(Use this area to visually document before and after conditions) ie, process, tooling, inspection
SPECIFIC
Why was the problem not detected <--- What is the cause of the <--- What is the cause of the <--- What is the cause of the <--- What is the cause of the
and contained at the source? previous cause? previous cause? previous cause? previous cause?
DETECTION
(Protect)
What in the current system allowed <--- What is the cause of the <--- What is the cause of the <--- What is the cause of the <--- What is the cause of the
the problem to occurr? previous cause? previous cause? previous cause? previous cause?
SYSTEMIC
(Prevent)
4b Identify Root Cause (Brainstorming) 4c Identify Root Cause (Fishbone, Org Chart, Mind-Map, etc)
N/A N/A
Material
N/A N/A
N/A N/A
Man
Method
N/A N/A
Other
N/A N/A
2 of 7 pages
2b: Problem Statement (Photos) Supplier Approvals :(must be approved by Supplier Plant, Quality and Production Manager prior to close by Autoliv)
Should be:
3 of 7 pages
Containment Checksheet
Briefly describe containment activity Date Started 9-Dec-14
Date Ended 10-Dec-14
We don't have material at Arcosa warehouse. Material for the next shipment will be
marking with a green dot certified for 1st defect reported.
Scope
1. Determine Containment Criteria (Bookends)
Affected Dates 9-Dec-14 to 10-Dec-14
Part Numbers 629317000
628616500
3. Clean Point
4 of 7 pages
7. Yokoten Worksheet
1. Problem Description 2. Photo or Sketch Supplier Information
Supplier Name: Arcosa
Part Number: 12-9-14
NCM Number: 2014 1527
Completed DARs from recent
Duplicate PKG ID-UNIT on box shipments.
3. Read Across
Product Information System Prevention Detection
preventive maintenance?
it possible to produce
Was the failure mode for
specifications according
Final Assessment: Is
Final Assessment: Is
Short Term/Long Term
What methods are used
Non-conformance in
conformance to ship
this NCM considered in
automated inspection,
inspection method for
to work instructions?
standard documents
inspection verified?
What is the current
current process?
meets the drawing
If there is 100%
requirements? producing and shipping a
undetected?
part numbers that could product with this defect
this defect?
be affected, i.e. all parts
detected?
drawing?
product?
corrective actions must be
with same process, studs, assigned if both Final
etc.?
nuts Assessment areas are marked
yes.
5 of 7 pages
7. Document Review
Y N
1. Did the CA change the process Flow? X If so, please attach revised document below
Y N
2. Did the CA change the PFEMA? X If so, please attached portion of revised document below
Y N
3. Did the CA change the CP? X If so, please attached portion of revised document below
6 of 7 pages
8-D Summary Sheet
1 NCM Number 2014 1527
Part Number(s): 629317000E Supplier Name and ID Arcosa Date:
Duplicate PKG ID-UNIT on box
2 Problem Statement:
236 236
3 Short Term Containment: Sorting Activities Total Qty Sorted Total Defects Found
4 Root Causes
Label software was programing incorrectly
a. Specific The root cause for this specific occurrence is…
5 Date
Long Term Countermeasures:
Complete
Systemic CA Training to all departments involved into the PPAP procedure. (P20-0104). 6-Jan-15
7 of 7 pages