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102-1-上自仪电动头说明书manual de actuador eléctrico PDF
102-1-上自仪电动头说明书manual de actuador eléctrico PDF
,LTD
NO.11 AUTOMATION INSTRUMENTATION FACTORY
main
main technical parameters
techincal………………………… 2
产品结构图见中页
GUARANTEE:
From the date which the electric actuator left the factory within 18 months,
精诚立人 if the product has quality problems caused by design or manufacture, our factory
promise to free commission, repair or change the product.
精心立事
精品立业
23
WIRING DIAGRAM OTHER DIAGRAM summary
AI/MI range of intelligent actuator basic to the technology intrduced from ROTORK in England adopting
today’s most advanced large-scale integrated circuit is a new generation actuator with intelligence、digit
PROFIBUS-DP FIELDBUS COMMUNICATION INTERFACE HART FIELDBUS COMMUNICATION INTERFACE
and multi-functions.
Implemet standard:Q/YXBM 470-2206《AI/MI intelligent electric actuator and explosion-proof intelligent
○
21 Profibus DP COM1 GND
electric actuator》
○
22 Profibus DP COM1-A IN
+ HART The working principle
○
23 Profibus DP COM1-B
○
22 -
The AI/MI range of intelligent actuator is driven by 3 phase asynchronism electromotor which
○
32 Profibus DP COM2 GND ○
A finally rotate the output shaft through the worm and worm gear. With the shift mechanism the actuator
○
26 Profibus DP COM2-A OUT ○
23 can be operated handly or electrically: When the handle of the shift mechanism is engaged in the
manual position, rotating the handwheel will drive the output shaft through the clutch; when actuator
○
27 Profibus DP COM2-B
is operated by electricity, the shift mechanism will return to the electic position automatically
and clutch mesh with worm gear then the output shaft is driven by motor.
The rotation of output shaft is transmitted to Hall effect pulse sensor through speed mechanism
and the axial moving aroused by worm axial force is transmitted to switch mechanism, both of which
are used to control travel and torque.
ESD PROTECTION ESD PROTECTION CONTROL CIRCUIT The director of the intelligent electric actuator accepts the analog-value、switch-value signal
or fieldbus signal and makes the position of the output-shaft consistent with the input signal,
ESD protection signal could exceed any INTERNAL POWER SUPPLY EXTERNAL POWER SUPPLY
accomplishes the location. You can also locate position that control system has set up according to
existing local and remote signal. Responding to
interlock control、2 wire remote control or ESD signal.
ESD, actuator could open valve or close valve,
even keep the current position. ESD is available main character:
ESD
under the contact maintained. Actuator is active
once contact closing or breaking. ESD ● Classic device of mechanical torque protection working stable
Without special demand, the manufacture set- and reliable
ting: high signal is available (contact closing), ● Hall effect pulse sensor with high precision
the responding of ESD is to close the valve. ESD CONTROL WIRE/+ve ● Powerful large-scale integrated chip
cannot exceed the motor overheat protection 、
● Remote control make operation easier(supply both English and
local-stop、interlock startup or spare interrupt CONTROL WIRE/-ve
Chinese menu)
relay.The setting of ESD can modify by remote
controller(refers to AI/MI range installation ● Non intrusive setting-double sealiing without through shaft
and maintenance instruction). design
function:
CLOSE
●
●
indication contact state
→
contact type selection(normal open or close)
★close interlock
openning valve
★handwheel
★overtorque
operation★overtorque protection when
● ESD override protection ★ow battery ★inner power down ★phase missing
● interruptertimer setting ★inner system failure★position signal loss★local wiring failure
22 1
Main Technical Parameters WIRING DIAGRAM REMOTE CONTROL CIRCUIT
TWO-WIRE CONTROL
● duty
工作制:type: 1)AI(S2可逆、断续运行,25%的接通持续率,接通次数≤630次/小时)
(S2 reversible、intermittent operation,25% continued access rate,access nummer≤630/h)
INTERNAL POWER SUPPLY EXTERNAL POWER SUPPLY
2)MI(S4可逆、断续运行,25%的接通持续率,630次/小时≤接通次数≤1200次/小时)
(S4 reversible、intermittent operation,25% continued access rate,630/h≤access nummer≤1200/h)
TWO-WIRE CONTROL: TWO-WIRE CONTROL: TWO-WIRE CONTROL: TWO-WIRE CONTROL:
OPEN VALVE WHEN EXCITATED, CLOSE VALVE WHEN EXCITATED, OPEN VALVE WHEN EXCITATED, CLOSE VALVE WHEN EXCITATED,
● input
输入信号: 1)analog signal:4~20mA.DC input resistance 250Ω CLOSE VALVE WHEN NOT EXCITED OPEN VALVE WHEN NOT EXCITED CLOSE VALVE WHEN NOT EXCITED OPEN VALVE WHEN NOT EXCITED
(OPEN PRIORITY) (CLOSE PRIORITY) (OPEN PRIORITY) (CLOSE PRIORITY)
signals: 2)switch signal plus ≥150ms
3)Profibus-DP、HART(selected)
● output
输出信号: 1)4-20mA.DC load resistance≤750Ω
signals: 2)Profibus-DP、HART(selected) CLOSE
CLOSE
CLOSE
CLOSE
● mechanical
机械输出: 1)AI multi-turn ≥6r 34~8000Nm OPEN
output: 2)MI multi-turn ≥6r 17~544Nm OPEN
OPEN
3)AI part-turn 0~90° 300~60000Nm OPSN
4)MI part-turn 0~90° 116~6884Nm
5)MIL linear ≤100mm 7.94~41.4kN
● basic
基本误差: error:1)AI、MI multi-turn ≤±1% CONTROL WIRE/+ve CONTROL WIRE/+ve
2)AI、MI part-turn ≤±1%
All settings and adjustments are made using CONTROL WIRE/-ve
3)MIL linear(travel≥25mm) ≤±1% CONTROL WIRE/-ve
the supplied infra-red Setting Tool.
● dead
死区: zone 0.1~9.9% adjustable(default setteng is 0.5%) ANALOG PROPORTIONAL CONTROL AND ANALOG PROPORTIONAL CONTROL AND
INTERNAL POWER SUPPLY REMOTE MANUAL CONTROL EXTERNAL POWER SUPPLY REMOTE MANUAL CONTROL
● midway
中途限 位: 1)openning limit 60%~100%
positive 2)closing limit 0%~40% + +
ANALOG INPUT ANALOG INPUT
stop: -
-
● mechanical
机械间隙: 1)AI、MI multi-turn ≤1°
DIGITAL CONTROL
clearance: 2)AI、MI part-turn
≤1°
CONTROL WIRE/-ve
3)MIL linear(travel≥25mm) ≤1mm
ANALOG CONTROL
● forbidden
禁止运行时间:0~99s adjustable
running time: ANALOG CONTROL
● power
供电电源:3 phase 3 wire,380V.AC±10%,50Hz±1% CONTROL WIRE/+ve
supply:
DIGITAL CONTROL
xplosion-
● e防爆等级: 1)remote controller——intrinsically safe ExibⅡBT4
proof rating
(隔爆型)
(explosion-
2)actuator———explosion-proof ExdⅡBT4
proof type): CLOSE
● output
输出触点容量:250V.AC,5A;
contactor 30V.DC,5A(fieldbus 220V.AC,0.5A;30V.DC,1A) CLOSE
capacity:
OPEN
circum-
● 环境条件: 1)ambient temperature:-25℃~+70℃(explosion-proof: -20℃~+60℃) OPEN
stances: 2)relative humidity: 5%~95% STOP/MAINTAIN
3)atmosphere pressure:86~106kPa STOP/MAINTAIN
4) gas medium:no corrosive air exist ANALOG CONTROL ONLY
●anti
抗干扰指标: +
interference 1)external magnetic field: ≤400A/m,50Hz ANALOG INPUT ANALOG OUTPUT
index : -
2)common mode interferance: 250V,50Hz
3)series mode interference: AC 1V, frequency 50Hz,phase 0~360°
4)electrostatic discharge: 4kV -
5)electrical fast transient burst:power supply terminal:1000V;
input signal terminal:500V +
6)radio frequency interference:frequency:80~1000MHz,field:3V/m,distance:1m USER CONNECT
7)surge interference: 1kV
2 21
WIRING DIAGRAM REMOTE CONTROL CIRCUIT models classified by travel
Remote control system is wired referring to the diagram, and standard actua-
tors have no connections at leaving the factory.
Remote control input takes the ray-isolation interface, which can bear 2KV
high voltage.Standard actuator is anode switch control(Cathode switch control
selected).
Actuator can use the remote control signals following:
1)The range of the power supplied by consumer: 20-60V AC/DC(Voltage between
control wire/+Ve and control wire/-Ve)
2)The range of the internal power supply of the actuator:Rating 24V DC ,5W
(120V AC,15W selected). The draw current of control input: 24V DC ,5mA;120V
AC,12mA
3)“ON”Min. voltage:20V “OFF”Max. voltage: 3V
4)Signal Min. time: AI-300ms,MI-100ms
5)Max. capacitance of remote control:2uF(pin to pin)
STROKE CONTROL
INTERNAL POWER SUPPLY EXTERNAL POWER SUPPLY
CLOSE
CLOSE
STOP
OPEN OPEN
20 3
specifications muiti-turn(AI) WIRING DIAGAM BASIC TYPE
output output motor rated
type speed torque Max stem(mm)
flang
remark power current fuse(A) WIRING DIAGRAM——Basic type
(ISO5210)
(r.p.m) (Nm) (kW) (A) The basic type wiring diagram of actuator : A3000-000,based on midway、power-off state.
18 34
24 34 0.31 1.6
36 31
M
7AI 26(32) F10 5 W
48 27 4 3
72 27 0.31 1.7 3 V 4 3
2 1
96 22 2 1
3 PHASE POWER SUPPLY
U
6 5 380/400/415V
18 68 MUTUAL
INDUCTOR 6 5 50Hz
24 68 0.31 1.8 5 (
36 61 J22
11AI 26(32) F10 1
48 54 MAGNETIC RING C1 C2 2
22*14*8 3
72 54 0.31 2.1 10
96 43
24 108 J1 TO TORQUE SWITCHES
_
13AI 36 95 26(32) F10 0.31 2.5 10 J12 J11 2 INTERNAL 24 V DC SUPPLY
1 INTERNAL 24 V DC SUPPLY +
48 81 POWER SUPPLY & DRIVER PCB
J13 J2
18 163 J3 J4 2 INTERNAL 24 V DC SUPPLY
_
24 163 0.75 3.2 J7 1 INTERNAL 24 V DC SUPPLY +
36 135
14AI 38(51) F14 15
48 108 J5 J2
72 108 1.1 3.8
96 81
J1 J10
18 305 LOCAL J7
24 305 0.75 3.2 15 CONTROL 1
36 257 PANEL
16AI 38(51) F14
48 203
72 203 1.1 3.8 15 32
96 149 J8
+
18 542 BATTERY -
MAGNETIC RING
24 542 1:15.5 1.5 6.2 25 14*8*7
36 508 (side hand J1 J6
30AI 54(67) F16 TORQUE
48 407 wheel maybe
SENSOR
72 407 added) 2.2 11 30
J12
96 325 REMOTE INDICATION
11
12 MONITOR RELAY
18 1020 5
2)The value of maximum stem diameter between parentheses is AZ type driving bush, which may be selected by the clients
STATES OF TORQUE SWITCHES' CONTACTS
ARE SETTED BY THE FACTORY) A3000-000
who need large diameter stem.
3)The high speed of 144rpm and 192rpm can be offered
4) High-speed models are not proposed to be used in interlock condition.
5)IS15 is the gearbox which is used to get the higher torque.
4 19
TERMINAL FUNCTION Profibus-DP specifications multi-turn(MI)
○9 ○
33 72
18
102
271
○
10
S3 CONTACT,BREAK AT FULLY SHUT
○
34 24 271 1:15.5
(side hand
○
11 ○
35 30MI 36 253 54(67) 89 F16
wheel maybe
2.56 5.9 25
48 203
○
12
S4 CONTACT,BREAK AT FULLY OPEN
○
36
72 203
added)
○
13 ○
37 OPEN INTERLOCK 18 544
1:12.75
○
14
S5 CONTACT, INDICATE ON CLOSE LIMIT
○
38 CLOSE INTERLOCK
40MI
24
36
544
487 64(76) 180 F25
(side hand
3.7 9.1 35
○
15 ○
39 48 406
wheel maybe
added)
○
16
S6 CONTACT, INDICATE ON OPEN LIMIT
○
40 72 406
○
17 ○
41
output output screw note:1)The minimum rotation of output shaft
○
18
S7 CONTACT,TORQUE TRIP ON MIDWAY
○
42
MONITOR RELAY
type speed
(mm/s)
thrust
(kN)
travel(mm) diameter/lead
(mm)
is suggested more than 6, and the
maximum is not limited.
○
19 ○
43
0.9 7.94 10 2)The value of maximum stem diameter
○
20 ○
44
7MIL
1.2 7.94 16 between parentheses is AZ type bush,
which maybe be selected by the clients
○
21 Profibus DP 1 GND ○
45 1.8
2.4
7.3
6.35
25
40 who need large diameter stem.
○
22 Profibus DP 1-A ○
46 0.9 15.9
25/3 3)High-speed models are not proposed to
25 be used in interlock condition.
○
23 Profibus DP 1-B ○
47
11MIL
1.2 15.9
40 4)For any special travel or thrust please
1.8 14.3 60 contact us.
2.4 12.7
2.1 22.1
40
2.8 22.1
14MIL 60
4.2 18.5 100
5.6 14.7
38/7
2.1 41.4
2.8 41.4 60
16MIL
4.2 35.2 100
5.6 27.8
18 5
specifications part-turn(AI/MI with gearbox) TERMINAL FUNCTION BASIC TYPE
Wiring mode of intelligent actuator corresponding to its function, so costumer can connect
multi-turn output multi-turn output
90°speed 90°speed terminal based on demand of automatic control system and function of actuator.
type speed torque type speed torque
(s/90°*) (s/90°*)
(r.p.m) (Nm) (r.p.m) (Nm)
25 27
18 33.5 171 23 29
26
7AI/MOYF40 24 25 300 21
22
24 28
30
31
7MI/MOYF40 24 25 171 19 33
20 32
11AI/MOYF40 24 25 600
36 17 157 17
18 34
35
11AI/MOBF64 24 40 800 1 2
16 36
18 33.5 341 15 37
13AI/MOBF64 24 40 1000 14 38
11MI/MOYF40 24 25 341 3 E
36 18.5 1300 PLUG , 13
12 40
39
14AI/MODF44 36 17 301 11 10 42 41
24 27.5 1600 PLUG 8 44
18 53.5 635 9 6 4 46 43
36 15 2000 7 45
16AI/MOFF36 5 47
11MI/MOBF64 24 40 635 Terminal function of actuator:
24 22.5 2500
36 27 560
16AI/MOFF57
36 24 3300
18 37 1152 ○1 ○
24 OPEN OVER TORQUE(NORMALLY OPEN)
24 36 4000
24 27.5 1152 ○2 380V POWER SUPPLY ○
25 ESD
30AI/MOJF50 24 31.5 6000
14MI/MODF44 36 18.5 959 ○3 ○
26 ANALOGUE INPUT(+)
40AI/MOJF50
36 21 8000
48 14 767 ○E GND ○
27 ANALOGUE INPUT(-)
24 31.5 10000
72 9.5 767 ○4 INTERNAL 24V DC SUPPLY(-) ○
28 OPEN OVER TORQUE(NORMALLY OPEN)
40AI/MOPF65 24 41 16000
70AI/MOPF65 24 41 20000
18 30 1866 ○5 INTERNAL 24V DC SUPPLY(+) ○
29 CLOSE OVER TORQUE(NORMALLY OPEN)
40AI/s3.84/MOTF50 48 60 40000
48 11.5 1244 ○8
S2 CONTACT,MAKE AT FULLY OPEN
○
32
70AI/s3.84/MOTF50 48 60 60000
72 7.5 1244 ○9 ○
33 REMOTE CLOSE
16MI/MOFF57
48 18 1776 ○
10
S3 CONTACT,BREAK AT FULLY SHUT
○
34 REMOTE SELECTION、STOP/MAINTAIN
72 12 1776 ○
11 ○
35 REMOTE OPEN
6 17
FIELDBUS PRODUCT contour size ISO5210
FUCTIONS OF HART
A-A
Communication function of HART fieldbus(Available option)。
All the states and parameters can be obtained with the HART communication, and most
4 bores position
parameters can be set by HART.
paralled to the
Data of actuator: actuator motor’s axis
(1) Operating parameters:it includes position value, input signal, operating state, 8 bores position
action times, fault signal etc.They are transmitted from the actuator to the host by HART.
These are periodic and single directional transmitted parameters.
(2) Setting parameters:all setting parameters of actuator can be reset by infra-red
setting tool and transmitted to the HART host, or resetted by the HART host and transmit-
ted to the actuator. These are nonperiodic and bidirectional transmitted parameters.
OPERATING PARAMETERS
SETTING PARAMETERS
FUCTIONS OF PROFIBUS-DP
16 7
mounting size JB2920 SELECTION OF ELECTRICAL FUNCTION
spline
14 9
contour size multi-turn with side handwheel contour and mounting size
part-turn without carriage
n×Md h(depth)
mm
gearbox type A1 A2 B B1 b C ΦD ΦD1 ΦD2 ΦD3 H H1 β n×Md h(depth) weight(kg)
MOYF40 40 72.88 81 10 14 48.8 150 125 66.5 45 255 153 45 4×M12 22 13
MOBF64 57 111.1 90 8 18 64.4 230 140 88 60 314 183 45 4×M16 22 26
MODF44 58 137.8 105 9 22 85.4 290 165 120.6 80 377 210 45 4×M20 24 44
mm MOFF36 61 137.8 124 25 22 87.4 310 254 120.6 82 402 224 0 8×M16 25 57
type A1 A2 A3 A4 B B1 B2 C H1 H2* weigh*(kg) MOFF57 61 137.8 124 25 22 87.4 310 254 120.6 82 410 232 0 8×M16 25 57
MOJF50* 70 181 144 9 28 106.4 360 254 152 100 445 256 22.5 8×M16 28 98
30AI/MI 432 192 317 495 808 262 392 265 388 530 120
MOJF50** 70 181 144 9 28 106.4 360 254 152 100 448 259 22.5 8×M16 28 109
40AI/MI 511 199 396 501 874 287 461 324 423 538 173
MOPF65 80 265 213 3 40 164.4 570 280 245.7 155 637 342 22.5 8×M16 35 295
70AI 486 212 371 487 1014 296 580 430 445 555 193 MOTF50 108 380 267 -4* 28 106.4 785 299 190 100 786 437.5 22.5 8×M20 62 726
90AI 486 212 371 487 1014 296 580 430 447 557 206 S3.84/MOTF50* 108 380 267 -4* 28 106.4 785 299 190 100 1029 680.5 22.5 8×M20 62 816
S3.84/MOTF50** 108 380 267 -4* 36 148.4 785 356 190 140 1029 680.5 22.5 8×M20 62 816
95AI 486 212 371 487 1029 296 595 445 447 557 206
note:1)The position of the key slot showed in the figureis is the ultimate position that the actuator is totally closed.
note:1)The dotted line in the figure is the placeholder for disassembly. 2)The minus of “-4*” represents access
2)The value between parentheses in the figure is the size of 30MI control box’s cover. 3)For coutour size please refer to the multi-turn actuator.
3)The values of H2 and weight of JB2120 product need to be added with the flang’s the thickness and weight. 4)The value of weight in the table is the weight of gearbox only.
For more details, please refer to JB2920.
10 13
contour and mounting size linear travel contour size multi-turn with IS15
I (magnify)
4×φD0
K direction
EQS φD1
2×φD0
clients’stem clients’stem
EQS φD1
mm
type travel D D1 D2 bore D0 Md H H' Hmin B B' weight(kg)*
10 138 80 60 2/4 10 M8 255 319 109 20 22 8 12.7'
16 138 80 60 2/4 10 M8 255 319 102 20 22 8 12.7'
7MIL 25 138 80 60 2/4 10 M8 255 319 97 20 22 8 12.7'
10、16、25 150 80 60 2/4 10 M8 255 319 90 20 22 8 12.7'
40 150 105 80 4 12 M12×1.25 255 319 90 20 22 8 12.7'
25 138 80 60 2/4 10 M8 255 319 97 20 22 8 12.7'
25 150 80 60 2/4 10 M8 280 381 135 20 22 8.5 13.2'
40 158 105 80 4 12 M12×1.25 280 381 128 20 22 8.5 13.2'
11MIL
40 150 105 80 4 12 M12×1.25 280 381 135 20 22 8.5 13.2'
60 158 118 95 4 14 M16×1.5 280 381 137 20 22 8.5 13.2'
60 150 118 95 4 14 M16×1.5 280 381 135 20 22 8.5 13.2'
40 175 105 80 4 12 M16×1.5 460 486 200 30 30 20 34'
60 175 118 95 4 14 M16×1.5 387 420 139 30 30 18.5 32'
14MIL 60 175 118 95 4 14 M16×1.5 460 486 200 30 30 20 34'
100 175 130 100 4 18 M20×1.5 387 420 122 30 30 18.5 32'
100 200 130 100 4 18 M20×1.5 460 486 200 30 30 20 34'
60 175 118 95 4 14 M16×1.5 387 420 139 30 30 18.5 32'
60 175 118 95 4 14 M16×1.5 460 506 220 30 30 20 35'
16MIL
100 175 130 100 4 18 M20×1.5 387 420 122 30 30 18.5 32'
100 200 130 100 4 18 M20×1.5 460 506 220 30 30 20 35' weight:535 Kg
note:1)The value of Hmin is the size when clients’stem is in the lowest position.
2)The carriage with the travel about 25mm has 6 bores for client to choose to mount it.
3)The larger carriage on the right of the picture can be selected in shake-proof and
dust-proof circumstances. The 16MIL should match the larger carriage normally.
4)The value of weight in the table is the weight of carriage together with the screw. ‘ represents the note: dimension in mm.
weight of larger carriage.
5)For any special travel or mounting size please contact us. For the contour size please refer to the multi-turn actuator.
12 11
configuration
್ঢ়
handwheel
ঢ়
worm gear
gear box
ئ
worm ᅖ߈മັ
shift handle
್ܰσ
torque spring
ॏࡧӰܾ
ٲݯڑ
switch Ѣঢ়ٲݯ
machanism gear mechanism ٲݯڑთࢴ
switch mechanism cover
wiring
ࠄຬժآ cover
battery
Ԩѝ
ᄘԘᆶ
thrust base
Վᅀඊ
driving bush
tighten nut
ࣈࠥ
control box’s cover
ࣅᄥັთࢴ
ೊГғ display
watching
wiring
ࠄຬժᆐ૭terminal
selection knob
ࣅᄥັ
control box ӳส༨
wiring plug
ࠄຬశ
߬ঠࠄ҈୶
contactor
relay
څൟޟԨ୶ mainᅖࣅ͐
board
on-off knob
ڑ༨