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Construction and Building Materials 95 (2015) 850–859

Contents lists available at ScienceDirect

Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

The effect of the cementitious paste thickness on the performance


of pervious concrete
Anthony Torres a,⇑, Jiong Hu b, Amy Ramos a
a
Texas State University, 601 University Dr., San Marcos, TX 78666, United States
b
University of Nebraska-Lincoln, The Peter Kiewit Institute, Omaha, NE 68182, United States

h i g h l i g h t s

 Developed a new method to characterize cement paste thickness of pervious concrete.


 Related cement paste thickness with key performance criteria of pervious concrete.
 Validated the effect of design variables on the cementitious paste thickness.

a r t i c l e i n f o a b s t r a c t

Article history: The performance of pervious concrete is dictated by the void structure features such as the size of coarse
Received 11 May 2015 aggregate, void volume, void size, void distribution, and the amount of cement used. Pervious concrete
Received in revised form 24 July 2015 consists of coarse aggregate surrounded by a thin layer of Portland cement paste. The amount of cement
Accepted 28 July 2015
used affects the aggregate coating thickness, which has an effect on the porosity and other mechanical
Available online 30 July 2015
properties of the concrete. The void size is not purely governed by the size of coarse aggregate, but the
aggregate size, gradation, and the thickness of cement paste. A higher porosity of the material does
Keywords:
not ensure a higher permeability, as the permeability is a function of the void surface area, void size,
Pervious concrete
Cementitious paste
and distribution. In this study a correlation is made between key pervious concrete properties such as
Porosity the porosity, permeability, compressive and tensile strength versus the cement paste thickness. A thicker
Compaction cement coating will lead to a lower percolation rate by reducing the porosity, however, this could have a
Performance positive effect on other desirable mechanical properties, such as compressive/tensile strength and perme-
Runoff ability. This research focus on proportioning the coarse aggregate, cement content, and the void content
in order to correlate the cement paste thickness to the key properties of pervious concrete. This was com-
pleted through a controlled concrete mix-design, a controlled laboratory preparation technique and an
analysis of the hardened concrete cross-section.
Published by Elsevier Ltd.

1. Introduction quality degradation in the United States [1]. Most of this runoff is
due to impervious pavements in large parking areas, roadways,
1.1. Background and roofs. Pervious concrete is a sustainable alternative to
impervious pavements that can greatly influence the control of
Pervious concrete is a sustainable alternative to conventional runoff and NPS pollution. It is documented that pervious concrete
paving materials as it facilitates water infiltration while maintain- helps in groundwater recharge.
ing its structural performance. The ability to allow water to pene- Pervious concrete consists of coarse aggregate surrounded by a
trate through this material allows for a superior storm-water thin layer of Portland cement paste. The amount of cement used
run-off control and control of nonpoint source pollution (NPS). affects the aggregate coating thickness, which has an effect on
NPS pollution results from land runoff, precipitation, drainage the porosity and other mechanical properties of the concrete. The
and seepage and has been identified as a cause of receiving water infiltration performance of pervious concrete is dictated by the
void structure features such as the size of coarse aggregate, void
⇑ Corresponding author. volume, void size, void distribution, and the amount of cement
E-mail addresses: anthony.torres@txstate.edu (A. Torres), jionghu@hotmail.com used [2]. A higher porosity of the material does not ensure a higher
(J. Hu), ajr93@txstate.edu (A. Ramos). permeability, as the permeability is a function of the void surface

http://dx.doi.org/10.1016/j.conbuildmat.2015.07.187
0950-0618/Published by Elsevier Ltd.
A. Torres et al. / Construction and Building Materials 95 (2015) 850–859 851

area and void size [3]. The void size is not purely governed by the mix-design and the laboratory compaction technique was limited
size of coarse aggregate, but both the aggregate size and the thick- to three compaction energy levels. The paste thickness was ana-
ness of cement paste. In this study a correlation will be made lyzed by specimen cross-sectional analysis of the hardened con-
between the porosity versus the cement paste thickness. A thicker crete and hand measurements. This study aims to establish new
cement coating will lead to a lower percolation rate by reducing understanding of pervious concrete through a unique investigation
the porosity, however, this could have an effect on other desirable of the material to help guide future mixture designs. This was mea-
mechanical properties, such as strength, absorption, freeze/thaw sured by investigating the effect of the cementitious paste thick-
capabilities, durability, etc. Reports have shown that pervious con- ness on the performance of pervious concrete, such as strength,
crete is to have a void content in the range of 11–35% [4,5]. The permeability, and porosity.
work by Kevern et al. [6] describes that pervious concrete contains
two types of void systems: (i) intentionally designed porosity that 2. Experimental program
facilitates water penetration and (ii) entrained air in the mortar
(cementitious material) that surrounds the aggregate. Montes 2.1. Materials
et al. define the porosity of pervious concrete as the percent vol-
ume of voids with respect to the total volume of the specimen. It Two sizes of aggregate were used in this study in order to deter-
is further articulated by describing the ‘‘effective porosity’’. The mine how the paste thickness correlates with varying sizes of
effective porosity is described as the portion of the total void space aggregate. The two sizes are 9.54-mm (3/8-in.) and 6.35-mm
that is active in the fluid permeability process, which excludes the (1/4-in.) limestone, which were obtained from local quarries in
‘‘inactive porosity’’ sights. Montes et al. point out that not all the Hays County, Texas. The two sizes were chosen to reflect typical
porous spaces are effective in holding and available for fluid flow, pervious concrete coarse aggregate sizes [8]. Type I/II cement
which is grouped as the ‘‘inactive porosity’’. Some porous spaces was used, which was obtained locally. The specific gravity, water
can be isolated (closed off) from other void spaces and will not absorption, voids, and unit weight of each aggregate size is shown
be able to transmit fluid. This behavior is expected in highly com- in Table 1.
pact or small coarse aggregate (4.75 mm) pervious concrete as In order to focus this study on the cementitious paste thickness,
smaller voids have the ability to retain the trapped fluid due to sur- other variables were minimized as much as possible, such as
face tension effects and capillary action. Wimberly et al. [7] report aggregate type, cement type, water-to-cement ratio, sample
the effective porosity as the fraction of total porosity that was size, admixtures, supplementary cementitious materials, etc.
allowed to drain in 30 min, called the ‘‘rapid flow’’ porosity, in Therefore, only a single aggregate type, a single cement type, and
which a the fluid would rapidly flow, or drain, from the pervious no admixtures were used for this study.
concrete sample. However, this method has an increase in variabil-
ity due to the high possibility of unknowns. 2.2. Mixture proportions
Despite the efforts outlined above, describing the characteriza-
tion of the void systems of pervious concrete, there is still uncer- Six mixtures with a water-cement ratio of 0.33 were propor-
tainty in how different pervious concrete mixtures will affect the tioned based on the methods described in ACI 522 R-10 [8]. The
void systems within the concrete. The coarse aggregate in pervious experimental design consisted of two limestone aggregate sizes
concrete is typically single-sized [8], in which the coarse aggregate and three compaction levels as described in Section 2.3. Due to
is all the same size. In this case, the remaining variables in the the three compaction levels and two aggregate sizes the total vary-
design mixture will be the amount of cement, the amount of water ing mixtures amounted to 18 sample groups, as shown in Table 2.
and the amount of compaction energy. Adjusting any of these vari- Mixtures were prepared using a rotating drum mixer and mixed in
ables will inherently affect the paste thickness surrounding the accordance to ASTM C192-15 [9].
aggregate, therefore affecting the void system. Thicker paste thick-
ness surrounding the aggregate results in a lower void percentage
2.3. Experimental methods
and thus a lower permeability (performance). These factors are
only attributed to the mixture design and other factors such as
2.3.1. Laboratory compaction techniques
placement (compaction) techniques are not considered.
Three compaction levels were used in this study to provide a
range of porosity quantities that would mimic in-place pervious
1.2. Objectives concrete systems. In order to produce a broad spectrum of com-
paction while simultaneously managing test variables the three
The objective of this study is to develop a correlation between compaction levels were (i) uncompacted, which provides the low
the cementitious paste thickness to the performance of pervious end of the compaction spectrum as the concrete was simply placed
concrete. This was completed through limiting the coarse aggre- into the molds, (ii) two layers compacted with a 9.54-mm (3/8-in.)
gate size (two sizes), proportioning the cement content (low, med- tamping rod five times per layer, which provides an approximate
ium, and high), and controlled laboratory compaction technique. middle compaction level, and (iii) three layers compacted with a
The proportioning was coordinated through a refined concrete 2.5-kg (5.5-lb) standard proctor hammer having a height of fall

Table 1
Physical properties of aggregates.

Property Standard Unit Limestone (9.54 m) Limestone (6.35 mm)


3 3
Unit weight ASTM C29 kg/m (lb/ft ) 1442 (90.0) 1458 (91.0)
Water absorption ASTM C127 % 2.33 3.54
Bulk specific gravityssda ASTM C127 – 2.57 2.58
Bulk specific gravityodb ASTM C127 – 2.51 2.52
Voids ASTM C29 % 29.36 30.15
a
ssd, saturated surface dry condition.
b
od, oven dried condition.
852 A. Torres et al. / Construction and Building Materials 95 (2015) 850–859

Table 2
Mixture proportions.

Size of limestone mm (in.) Mix name Aggregate kg/m3 (lb/yd3) Cement kg/m3 (lb/yd3) Water kg/m3 (lb/yd3)
9.54 (3/8) Unc 9.54 (HP) 1404.8 (2367.7) 388.1 (654.1) 128.1 (215.9)
Unc 9.54 (MP) 1465.3 (2469.8) 351.5 (592.5) 116 (195.5)
Unc 9.54 (LP) 1531.4 (2581.1) 311.7 (525.4) 102.9 (173.4)
2-5R 9.54 (HP) 1404.8 (2367.7) 388.1 (654.1) 128.1 (215.9)
2-5R 9.54 (MP) 1465.3 (2469.8) 351.5 (592.5) 116 (195.5)
2-5R 9.54 (LP) 1531.4 (2581.1) 311.7 (525.4) 102.9 (173.4)
3-10PH 9.54 (HP) 1404.8 (2367.7) 388.1 (654.1) 128.1 (215.9)
3-10PH 9.54 (MP) 1465.3 (2469.8) 351.5 (592.5) 116 (195.5)
3-10PH 9.54 (LP) 1531.4 (2581.1) 311.7 (525.4) 102.9 (173.4)
6.35 (1/4) Unc 6.35 (HP) 1459.6 (2460.1) 355 (598.4) 117.2 (197.5)
Unc 6.35 (MP) 1532.2 (2528.4) 311.2 (534.6) 102.7 (173.1)
Unc 6.35 (LP) 1632.9 (2752.3) 250.4 (422.1) 82.6 (139.3)
2-5R 6.35 (HP) 1459.6 (2460.1) 355 (598.4) 117.2 (197.5)
2-5R 6.35 (MP) 1532.2 (2528.4) 311.2 (534.6) 102.7 (173.1)
2-5R 6.35 (LP) 1632.9 (2752.3) 250.4 (422.1) 82.6 (139.3)
3-10PH 6.35 (HP) 1459.6 (2460.1) 355 (598.4) 117.2 (197.5)
3-10PH 6.35 (MP) 1532.2 (2528.4) 311.2 (534.6) 102.7 (173.1)
3-10PH 6.35 (LP) 1632.9 (2752.3) 250.4 (422.1) 82.6 (139.3)

Note: Unc = uncompacted; 2-5R = 2 lifts 5 rods/lift; 3-10PH = 3 lifts 10 proctor hammer blows/lift; HP = high paste content, MP = medium paste content, LP = low paste
content.

of 300 mm (12-in.), that distributes the concrete with a 100-mm that surrounds each individual aggregate in a pervious concrete
(4-in.) head, which provides an approximate high compaction system. That is the maximum length from the edge of an individual
level. ASTM C192-14 was used as a guide for selecting the desired aggregate to the outermost edge of the cement paste, which sur-
compaction levels of the cylinders and the size of cylinder molds. rounds that individual piece of aggregate. It should be pointed
The concrete specimens were cast and compacted in plastic cylin- out that this study generalizes the paste as cementitious, which
ders of 200-mm (8-in.) lengths by 100-mm (4-in.) diameter molds. could include cement and/or other supplementary cementitious
For the uncompacted specimens, the fresh concrete was collected materials (SCMs). This study only utilizes cement, but the results
from the mixer using the plastic mold as a ‘scoop’ and the opera- could be adaptable to other studies with the same overall percent
tor’s gloved hand was used to ensure the mold was full. This was of cementitious materials.
done to ensure the compaction energy was minimized. After cast- In order to quantify the cementitious paste thickness, the sam-
ing and compacting, the samples were left at room temperature ples were cut widthwise into cross-sections that were 100-mm
(22 °C) for 24 h. After that period of time, all the samples were (4-in.) wide. This step is already required in the operating proce-
demolded and stored in a concrete curing room at >98% humidity dures of the falling head permeameter [10]; therefore these cross
and a temperature of ±72°F (±22.2 °C) for 28 days in accordance to sections were utilized in order to correlate the data between the
ASTM C192-14. same samples in which other tests were completed. An example
of the cross sections taken from the samples is shown in Fig. 1.
2.3.2. Test procedures Once all cross-sections were produced a method for determin-
2.3.2.1. Cementitious paste thickness. There is no developed ing the cementitious paste thickness was implemented. There are
standard for determining the cementitious paste thickness of a two options for completing this analysis: software based or manual
pervious concrete sample; therefore a novel procedure was estab- hand measurements. Both provide their own benefits and draw-
lished for this study. First, this study defines the ‘‘cementitious backs, which are addressed here. Software based analysis may
paste thickness’’ as the average thickness of cementitious paste not be able to distinguish between extraneous features, such as

Fig. 1. Example cross-section of pervious concrete samples.


A. Torres et al. / Construction and Building Materials 95 (2015) 850–859 853

void spaces, paste that is below the analysis plane, shadows and off The two grid systems were developed in order to establish con-
color aggregate. Software based analysis requires each sample to sistent measuring point across each sample. The line spacing was
be scanned by a high-resolution scanner, such that all features selected due to the aggregate size in the respective samples, such
are visible. Next, the image needs to be processed and imported that the appropriately sized grid will be overlaid on a
into a software package capable of sophisticated measurements. cross-section with the same aggregate size. Once the respective
Each image needs to have a scale bar incorporated into the image grid was overlaid and secured in place, a digital measuring caliper
such that the software can reference each measurement. Lastly, the with a resolution of 0.05-mm ± 0.05-mm (0.001-in ± 0.001-in) was
software may not understand where to make the measurements used to measure the cementitious paste thickness while measuring
from, in regards to each edge of the aggregate or edge of the paste. across each vertical and horizontal line. The operator began with
An operator could possibly overcome most of these drawbacks, but the first horizontal line at the top of the sample and working from
due to the uniqueness of each cross-section the operation would left to right measuring across each horizontal line. As the operator
have to be adjusted for each sample. Due to these obstacles a man- measured across the line, the digital caliper was used to measure
ual method was developed that would require approximately the the length (along the gridline) of the paste until a void or piece
same amount of time required to produce the unique computa- of aggregate was encountered, at which point the process was
tional adjustments required for the alternative. repeated each time a cementitious paste edge was observed.
First, a systematic pattern was developed such that there would Finally, the length of each past thickness and the corresponding
be consistency between each sample. A two-dimensional linear line were recorded. This processes was repeated for all horizontal
grid was produced in AutoCAD that consisted of vertical and hori- and vertical lines. Fig. 3 demonstrates a single measurement being
zontal lines in a 100-mm (4-in.) circle, which is the diameter of the taken along a solitary horizontal line.
cross sectional pieces. Two separate grids were produced with the The grid system incorporates 22 (both vertical and horizontal)
spacing of both the vertical and horizontal lines at 9.54-mm measurable lines with the 9.54-mm (3/800 -in.) grid and 30 (both
(3/8-in.) and 6.35-mm (1/4-in.), which is the size of the two vertical and horizontal) measurable lines with the 6.35-mm
aggregates used in this study. The grids were printed on a transpar- (1/4-in.) grid. Each line may have approximately 3-15 measure-
ent plastic film, which are often used for overhead projector ments per line. The drawbacks to this system are the amount of
slides. The grids were than placed on top of each cross-sections time required and the human error element. However, the opera-
as shown in Fig. 2. tor’s understanding of what to disregard and what to measure

Fig. 2. Example of 9.54-mm (3/8-in.) [left] and 6.35-mm (1/4-in.) [right] grids overlaid on cross-sections of pervious concrete samples.

Fig. 3. An example of a paste thickness measurement using a grid and digital measurement calipers.
854 A. Torres et al. / Construction and Building Materials 95 (2015) 850–859

counteracts the downside of the human error element. Due to the one cross section (as outlined above) three times by the same oper-
amount of measurements taken, the human error element will ator. ASTM C670-13 [12] was used as a guide when preparing the
ultimately be averaged out. Lastly, an equivalent amount of time precision and bias measurements. The maximum average paste
is necessary for the alternative software based method. measurement difference was found to be 0.08-mm (0.0031-in.)
Therefore, the by-hand method developed was used throughout and the minimum average paste measurement difference was
this study. found to be 0.07-mm (0.0027-in.) with an average standard devi-
Utilizing the grid system introduces a slight oversight in mea- ation of 0.04. The reproducibility was also investigated by fully
surement gathering, such that the measurement taken along the measuring the paste thickness of one cross section three times
line may not always result in the largest paste thickness dimension by three different operators and the respective averages were com-
between aggregates. An example of this issue is depicted in Fig. 4. pared for variability. The reproducibility investigation revealed a
It is shown in Fig. 4, the aggregates and paste do not align per- maximum average paste measurement difference of 0.11-mm
fectly such that the measured distance is the largest paste thick- (0.0043-in.) and the minimum average paste measurement differ-
ness between the aggregate. The depiction on the right (Fig. 4B) ence was found to be 0.09-mm (0.0035-in.) with an average stan-
shows a more realistic, random, distribution of aggregate and dard deviation of 0.05. Based off these findings and the precision of
paste. The depiction in Fig. 4 only demonstrates a representation the caliper used, the results will have a ± 0.16-mm (0.0062-in.)
of the concrete mixture and only identifies measurements that variability after the correction factor (b) is applied, which is the
spans from aggregate to aggregate. It can be seen from Fig. 4B maximum result from the repeatability/reproducibility investiga-
(realistic case) that the realistic paste thickness measurements tion plus the precision of the calipers. Therefore, error bars are
(dashed line) could result in larger or smaller lengths than what used when reporting the cementitious paste thickness with the
would be measured with the grid system established for this study. value of ±0.16-mm (0.0062-in.).
It should be noted that there are more possible ‘measurement
lines’ than the ones listed in Fig. 4, such that the angle of the
2.3.2.2. Porosity and permeability. The porosity of the pervious con-
dashed line can be altered plus/minus any degree resulting in a
crete samples was determined using the method developed by
completely different ‘measurement line’ with a different length.
Montes et al. [3], which was the basis for ASTM C1754-12 [11].
Therefore, to correct for this instance a correction factor has been
ASTM C1754-12 was followed in order to guarantee accuracy with
developed such that the perpendicular (vertical/horizontal) lines
the underwater weight of the specimens.
from the respective grids are the only measurements necessary.
A falling-head permeameter was used to measure the perme-
A basic trigonometry relationship can be used to determine
ability of each sample as outlined by Neithalath et al. [10]. The pro-
the actual length of the cementitious paste thickness as shown in
cedures, developed by Neithalath et al [10], were followed to
Eq. (1).
determine the permeability of the pervious concrete samples.
measured thickness Three specimens were tested per mix name (e.g., Unc 9.54 (MP))
Actual thickness ¼ ð1Þ
cos h and the results were averaged.
Due to the difficulty of measuring each h angle an average of h
angles from 0° to 90°, at a 1° interval, were produced to develop 2.3.2.3. Compressive strength and splitting tensile strength. The com-
the correction factor shown in Eq. (2), pressive strength tests were performed in accordance with ASTM
P90 C39-15a [13]. The specimens were capped on the ends using a sul-
cos h
h¼0
b¼ ð2Þ fur compound to provide plane surfaces and ensure an even distri-
91
bution of the compressive force, which was completed in
where b is the correction factor. Computing Eq. (2) results in a cor- accordance to ASTM C617-15 [14]. The compressive force was
rection factor of 0.63, which will be applied to all measurements applied in accordance to ASTM C39-15a [13] until the specimen
taken via the developed grid method. Using the developed correc- displayed a well-defined fracture pattern. The compressive
tion factor for all measurements will produce more realistic paste strength of the specimens was determined at the age of 28-day.
thickness measurements. The splitting tensile strength tests were performed in accor-
To confirm the bias of the measurement method, the dance with ASTM C496-11 [15]. The specimens were tested using
single-operator repeatability was investigated by fully measuring a constant load until the specimens displayed a well-defined frac-
ture pattern. The splitting tensile strength of the specimens was
determined for 28-day strengths. Three specimens were tested
per mix name (e.g., Unc 9.54 (MP)) and the results were averaged
and reported. The sample variability is presented in the results
using error bars.

3. Analysis of results

3.1. Cementitious paste thickness

The process outlined in Section 2.3.2.1 to determine the cemen-


titious paste thickness of each sample results in many measure-
ments per sample, due to each horizontal and vertical line
containing multiple measurements as well as each sample contain-
ing multiple cross-sections. Therefore, a data processing and anal-
ysis technique was developed to produce a single solitary number
to represent each concrete sample. First, all the measurements
from each cross section were recorded on a table similar to that
Fig. 4. Depiction of cementitious measurements vs. realistic measurements. of Tables 3 and 4.
A. Torres et al. / Construction and Building Materials 95 (2015) 850–859 855

Table 3
Example cementitious measurement table for an uncompacted 9.54-mm (HP) sample.

Unc. 9.54-mm (HP) 1


Line designation H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 H11
Measurements (mm) 1.77 1.02 4.13 1.28 1.22 1.91 3.16 1.94 1.29 1.73 4.46
– 1.40 5.69 2.62 1.57 0.86 5.00 2.91 4.49 2.48 1.15
– 2.63 0.80 0.68 0.82 3.04 1.65 5.07 1.47 1.15 –
– – 2.08 – 2.43 1.65 2.00 1.00 3.50 – –
– – 0.50 – 0.61 2.71 1.87 – – – –
– – 1.45 – – 0.88 1.60 – – – –
– – – – – 0.49 – – – – –
Average (mm) 1.77 1.68 2.44 1.53 1.33 1.65 2.55 2.73 2.69 1.79 2.81
Maximum (mm) 1.77 2.63 5.69 2.62 2.43 3.04 5.00 5.07 4.49 2.48 4.46
Minimum (mm) 1.77 1.02 0.50 0.68 0.61 0.49 1.60 1.00 1.29 1.15 1.15

Line designation V1 V2 V3 V4 V5 V6 V7 V8 V9 V10 V11


Measurements (mm) 1.77 1.02 4.13 1.28 1.22 1.91 0.73 0.84 0.98 1.11 1.88
– 1.40 5.69 2.62 1.57 0.86 3.80 1.36 0.63 0.60 –
– 2.63 0.80 0.68 0.82 3.04 2.90 0.56 5.66 – –
– – – 2.08 2.43 1.65 1.96 4.22 4.48 – –
– – – – 0.61 2.71 0.40 3.83 – – –
– – – – – 0.88 1.80 – – – –
– – – – – – 1.11 – – – –
Average (mm) 1.77 1.68 3.54 1.67 1.33 1.84 1.81 2.16 2.94 0.86 1.88
Maximum (mm) 1.77 2.63 5.69 2.62 2.43 3.04 3.80 4.22 5.66 1.11 1.88
Minimum (mm) 1.77 1.02 0.80 0.68 0.61 0.86 0.40 0.56 0.63 0.60 1.88

Table 4
Example cementitious measurement table for 3-10PH 6.35-mm (LP) sample.

3-10PH 6.35-mm (LP) 1


Line Designation H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 H11 H12 H13 H14 H15
Measurements (mm) 0.90 1.45 2.08 4.50 5.60 0.88 1.63 5.30 1.34 2.35 0.89 0.00 0.85 0.00 1.90
– 0.45 0.50 0.64 0.30 0.48 0.55 2.00 3.10 0.74 – – 1.19 – –
– 1.40 1.45 – 1.23 1.60 – 0.80 – 0.85 – – – – –
– – – – – – – – – 1.01 – – – – –
Average (mm) 0.90 1.10 1.34 2.57 2.38 0.99 1.09 2.70 2.22 1.24 0.89 0.00 1.02 0.00 1.90
Maximum (mm) 0.90 1.45 2.08 4.50 5.60 1.60 1.63 5.30 3.10 2.35 0.89 0.00 1.19 0.00 1.90
Minimum (mm) 0.90 0.45 0.50 0.64 0.30 0.48 0.55 0.80 1.34 0.74 0.89 0.00 0.85 0.00 1.90

Line designation V1 V2 V3 V4 V5 V6 V7 V8 V9 V10 V11 V12 V13 V14 V15


Measurements (mm) 2.28 0.00 1.38 0.46 1.48 2.71 0.42 2.20 1.65 0.63 0.49 1.05 0.32 0.37 1.22
– – 0.55 – 0.25 0.88 0.40 3.83 0.45 – 0.61 – 0.67 0.26 –
– – – – 2.40 – 1.80 – 1.08 – – – – – –
– – – – – – 1.34 – – – – – – – –
Average (mm) 2.28 0.00 0.97 0.46 1.38 1.80 0.99 3.02 1.06 0.63 0.55 1.05 0.50 0.32 1.22
Maximum (mm) 2.28 0.00 1.38 0.46 2.40 2.71 1.80 3.83 1.65 0.63 0.61 1.05 0.67 0.37 1.22
Minimum (mm) 2.28 0.00 0.55 0.46 0.25 0.88 0.40 2.20 0.45 0.63 0.49 1.05 0.32 0.26 1.22

Table 3 shows example measurements taken from a single cross This is intuitive by nature, but it should be pointed out that there
section that was produced from a 9.54-mm (3/8-in.) uncompacted are cases in which a longer measurement line could result in fewer
(high paste) sample. This table represents actual measurements measurements due to a tighter compaction. For example, Table 4
taken for that particular cross section with both the horizontal represents the highest compaction level and lowest paste level
and vertical lines measured. Shown on Table 3 is the line designa- with overall lower measurements taken than Table 3.
tion area, which counts the horizontal lines from left to right as Measurement line H8 (Table 4), which is found at the center of
well as the vertical lines on the grid from top to bottom. The fol- the sample, has a longer measurement length than any other line
lowing columns are labeled H1–11 and V1–11, which correspond but contains only three measureable cementitious paste thick-
to the horizontal and vertical lines as described in nesses. In fact, H2, in this case, has the same measureable informa-
Section 2.3.2.1. That section mentions a total of 22 vertical and hor- tion as H8, although H2 is the second shortest line on the grid. The
izontal lines in the 9.54-mm (3/8-in.) grids. Table 4 represents a trend overall, however, does favor longer lines resulting in more
6.35-mm (1/4-in.) sample and corresponding grid overlay. As measureable content. Once all measureable information has been
opposed to the 9.54-mm (3/8-in.) grid, this grid contains 15 hori- extracted from the cross sections, the data per line was averaged
zontal and vertical lines for a total of 30 lines. As with Table 3, and the maximum and minimum was produced. To further consol-
the line designation area counts the measurement lines from left idate this information the average of the averages, maximum of the
to right and top to bottom with the labels of H1–15 and V1–15. maximums, and minimum of the minimums was produced. This
By inspecting Table 3, it can be seen first that the shorter the process was completed for each cross section produced per sample
line length (H1/H11/V1/V11) the less measurements per line. and an example of the information can be seen in Fig. 5.
856 A. Torres et al. / Construction and Building Materials 95 (2015) 850–859

Fig. 5. Cementitious paste thickness of Unc. 9.54-mm (HP) sample. Fig. 6. Relationship between the average cementitious paste thickness and the
porosity for 9.54-mm (3/8-in.) aggregate samples.

As shown in Fig. 5, the cementitious paste thickness quantifica-


tion process results in a solitary number per cross section per min,
max, and average parameter. The last step used to produce a single
representative number per concrete sample was to take a final
average of the four averages produced from each cross section.
As seen in Fig. 5, the four average values have a small variation
between themselves and taking a final average of these values pro-
duces a representative cementitious paste thickness value for each
cylinder. The final values for the cementitious paste thickness for
all samples can be found in Table 5.

3.2. Porosity

3.2.1. Porosity vs. cementitious paste thickness


As the cementitious paste thickness increases the active poros-
ity sites will get smaller, which results in the overall porosity of the
samples decreasing. Figs. 6 and 7 shows the relationship between
Fig. 7. Relationship between the average cementitious paste thickness and the
porosity and permeability for the three compaction levels and porosity for 6.35-mm (1/4-in.) aggregate samples.
the two different aggregate sizes.
As seen in both Figs. 5 and 6 the uncompacted samples result in is the highest compacted samples (3 lifts and 10 proctor hammer
a lower paste thickness as well as a correspondingly higher poros- blows per lift; 3-10PH) with the majority of the samples having
ity. This result is as expected due to the lack of compaction on the the thickest paste and the lowest porosity. It can be gleaned from
samples. It can be seen that the middle compaction level (2 lifts these graphs and Table 4 that the cement content plays a role in
and 5 rods per lift; 2-5R) results in a higher cementitious paste the porosity of the samples. For all six samples displayed in the
thickness and consequently lower porosity. Following this trend graph the highest paste samples are on the lower right, resulting

Table 5
Data summary.

Mix name Cementitious paste thickness, mm (in.) Porosity, % Permeability, k cm/s (in/s) Compressive strength, Mpa (psi) Tensile strength, Mpa (psi)
Unc 9.54 (HP) 3.79 (0.14) 25.60 1.05 (0.41) 12.5 (1812) 2.24 (325)
Unc 9.54 (MP) 3.24 (0.12) 28.20 1.25 (0.49) 8.3 (1204) 1.89 (274)
Unc 9.54 (LP) 2.57 (0.10) 31.20 1.69 (0.67) 3.2 (464) 1.09 (158)
2-5R 9.54 (HP) 4.69 (0.18) 22.30 0.72 (0.28) 14.8 (2146) 2.58 (374)
2-5R 9.54 (MP) 4.00 (0.15) 24.90 0.98 (0.39) 13.2 (1914) 2.44 (354)
2-5R 9.54 (LP) 3.43 (0.13) 27.10 1.19 (0.47) 10.4 (1508) 2.21 (320)
3-10PH 9.54 (HP) 5.61 (0.22) 17.98 0.42 (0.17) 17.1 (2479.5) 2.88 (418)
3-10PH 9.54 (MP) 4.87 (0.19) 20.13 0.59 (0.23) 16.4 (2378) 2.79 (405)
3-10PH 9.54 (LP) 4.19 (0.16) 22.89 0.69 (0.27) 15.1 (2190) 2.68 (389)
Unc 6.35 (HP) 4.02 (0.15) 26.41 1.15 (0.45) 12.4 (1798) 2.44 (354)
Unc 6.35 (MP) 3.64 (0.14) 28.90 1.26 (0.50) 9.9 (1435.5) 2.24 (325)
Unc 6.35 (LP) 2.98 (0.11) 31.34 1.43 (0.56) 6.5 (943) 1.83 (265)
2-5R 6.35 (HP) 4.76 (0.18) 22.89 0.72 (0.28) 16.4 (2378) 2.88 (418)
2-5R 6.35 (MP) 4.24 (0.16) 25.89 1.03 (0.41) 15.7 (2277) 2.8 (406)
2-5R 6.35 (LP) 3.79 (0.14) 27.89 1.21 (0.48) 11.9 (1726) 2.49 (361)
3-10PH 6.35 (HP) 5.59 (0.22) 18.90 0.53 (0.21) 18.6 (2697) 3.09 (448)
3-10PH 6.35 (MP) 4.91 (0.19) 20.45 0.63 (0.25) 17.9 (2595.5) 3.01 (436)
3-10PH 6.35 (LP) 4.46 (0.17) 22.27 0.74 (0.29) 16.6 (2407) 2.89 (419)
A. Torres et al. / Construction and Building Materials 95 (2015) 850–859 857

in higher cementitious paste thickness values and corresponding


lower porosity levels. The low cement content mixtures result in
the highest value for each data group, which results in low paste
thickness and high porosity. Noticed from the graphs and Table 5
is that the smaller aggregate 6.35-mm (1/4-in.) with higher paste
content show similar porosities to that of the larger aggregate,
9.54-mm (3/8-in) with lower paste content. An example of this
case is the Unc 6.35 (HP) sample with a porosity of 26.41 percent
and the 2-5R 9.54 (LP) sample with a porosity of 27.10 percent.
This is noticed within the aggregate size group, such as the com-
paction energy variable and the paste content produce similar
porosities (e.g., 3-10PH 9.54 (LP) and 2-5R 9.54 (HP)). This trend
shows that there is a correlation between the cement content in
a mixture and the compaction technique used. However, it should
be pointed out that the paste thickness is a function of the surface
area of the aggregate used and the volume of paste used as articu-
Fig. 9. Relationship between the average cementitious paste thickness and the
lated in reference [17,18]. The compaction energy simply reduces
permeability for 6.35-mm (1/4-in.) aggregate samples.
the porosity and causes more ‘bridging’ of the paste between the
aggregate particles, as shown in the realistic case of Fig. 4.
paste bridging from aggregate to aggregate from the compaction
Therefore, the trend is an artifact of the measuring technique, as
energy. It can be seen that the cement content corresponds similar
large paste thicknesses are being recorded due to the bridging of
to the porosity results, such that the higher cement content results
the paste from the induced compaction energies. Lastly, for both
in higher paste thickness and lower porosity, which is expected. It
aggregate sizes the majority of the 3-10PH samples resulted in
is observed that the low cement content results in low paste thick-
lower porosity values, which is due to the extra energy exerted
ness and high porosity. Other similarities are noticed, such as the
from the proctor hammer blows. Therefore, this result is expected
approximate results between higher cement content and lower
and explained.
compaction levels and that the smaller aggregate tests result in
3.3. Permeability generally higher permeability at similar cement paste thicknesses,
due to larger active void sites.
3.3.1. Permeability vs. cementitious paste thickness
As the cementitious paste thickness increases the permeability 3.4. Compressive strength
of the pervious concrete samples decreased. Figs. 8 and 9 demon-
strate the relationship between the cementitious paste thickness 3.4.1. Compressive strength vs. cementitious paste thickness
and the permeability of the samples. With an increase in cementitious paste thickness, an increase in
Similar to the porosity, the permeability decreases with larger compressive strength is observed. Figs. 10 and 11 display the rela-
cementitious paste thickness. This result is due to the active void tionship between the cementitious paste thickness and the 28-day
sites getting smaller as the cement paste gets larger. This result compressive strength of the samples.
is as expected as the documented trend with porosity versus per- It is shown that the least compacted and lowest cement content
meability is inversely proportional [16], therefore a similar trend samples result in the lowest compressive strength samples and the
is expected for cementitious paste thickness and permeability. highest compacted and highest cement content samples result in
Similar to the porosity results, the uncompacted results show the higher compressive strength. This result is expected as the
majority of the data having the lowest paste thickness increased compaction results in a higher density sample and supe-
(2.25-mm) and the highest permeability (1.25 cm/s). The same rior aggregate/paste interlock for higher compressive strengths.
results are noticed with the 3-10PH data, such that the majority of The higher cement content results in superior bond and coating
the data points have the highest paste thickness (3.2-mm) and of the aggregates, which results in a higher compressive strength.
consequently the lowest permeability (0.50 cm/s). As discussed Similarities continue to carry over from the porosity and perme-
previously, the higher recorded paste thickness is a result of the ability analysis, such that the cement content and compaction

Fig. 8. Relationship between the average cementitious paste thickness and the Fig. 10. Relationship between the average cementitious paste thickness and the 28-
permeability for 9.54-mm (3/8-in.) aggregate samples. day compressive strength for 9.54-mm (3/8-in.) aggregate samples.
858 A. Torres et al. / Construction and Building Materials 95 (2015) 850–859

Fig. 11. Relationship between the average cementitious paste thickness and the 28- Fig. 13. Relationship between the average cementitious paste thickness and the 28-
day compressive strength for 6.35-mm (1/4-in.) aggregate samples. day splitting tensile strength for 6.35-mm (1/4-in.) aggregate samples.

and approximately 3.1 MPa for the 6.35-mm (1/4-in.) aggregate.


methods are relatable. It is gleaned from the figures that the smal-
As with the compressive strength trend, this trend is expected, as
ler aggregate generally has higher compressive strength values as
the cement paste gets larger. It is observed that the smaller aggre-
expected. It can be seen from the graphs that the data points seem
gate samples (6.35-mm [1/4-in.]) have a slightly higher strength
to be reaching an asymptote at approximately 16 MPa for the
than the larger aggregate samples (9.54-mm. [3/8-in.]), which is
9.54-mm (3/8-in.) samples and approximately 18 MPa for the
an anticipated trend with much documentation showing that
6.35-mm (1/4-in.) samples. A result such as this is expected, as a
smaller aggregate leads to stronger concrete [4].
linear-proportionate trend would suggest that a pervious concrete
mixture could be developed with larger cementitious paste thick-
3.6. Data summary
ness to achieve higher compressive strengths. However, this can-
not be the case while still maintaining a pervious concrete
In addition to the graphs produced and discussed in the afore-
mixture. The cementitious paste thickness will reach a point where
mentioned sections, a table summarizing all the data collected
it spans from aggregate to aggregate without voids to permit water
for this study has been developed for easier readability, which
matriculation, which defeats the purpose of this material.
can be seen in Table 5. It should be noted that three samples were
tested and averaged to produce each data point (i.e. three uncom-
3.5. Splitting tensile strength pacted, 9.54-mm (HP), samples were tested and average to pro-
duce a single data point).
3.5.1. Splitting tensile strength vs. cementitious paste thickness
An increase of splitting tensile strength is recorded as the 4. Conclusions
cementitious paste thickness increases. Figs. 12 and 13 show the
relationship between the cementitious paste thickness and the A novel characterization method has been implemented on per-
28-day splitting tensile strength for each aggregate size. vious concrete that takes into account the effect of the amount of
It can be seen in Figs. 12 and 13 that the splitting tensile cement in a mixture, the size of the aggregate, and the compaction
strength follows a similar trend to that of the compressive strength method to relate the cement paste thickness to the performance of
versus cementitious paste thickness. Both trends are expected; as pervious concrete.
the paste gets thicker the strengths should increase. It is observed Based on the data obtained in this study, the following conclu-
that the splitting tensile relationship data approaches an asymp- sions may be drawn:
tote at approximately 3 MPa for the 9.54-mm (3/8-in.) aggregate
 The cement content has an effect on the cementitious paste
thickness, such that more cement content results in thicker
paste surrounding the aggregate. A relationship exists between
the aggregate size and the paste content, such that smaller
aggregate with higher paste content show similar porosities to
that of the larger aggregate with lower paste content.
 The porosity of the pervious concrete samples decreases with
an increase in cementitious paste thickness. When the paste
becomes larger, the active voids size will decrease and reduce
the porosity of the sample.
 The permeability of the pervious concrete samples decreased
with an increase in cementitious paste thickness. The larger
the paste thickness, the smaller the void space.
 The 28-day compressive strength and splitting tensile strength
increased with an increase in cementitious paste thickness up
to a point of approximately 3.5-mm (0.14-in.) for both sized
aggregates. If the paste thickness becomes too thick, the void
Fig. 12. Relationship between the average cementitious paste thickness and the 28- size is consumed resulting in a void-less concrete, which defeats
day splitting tensile strength for 9.54-mm (3/8-in.) aggregate samples. the purpose of pervious concrete.
A. Torres et al. / Construction and Building Materials 95 (2015) 850–859 859

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Concrete Test Specimens in the Laboratory, Annual Book of ASTM Standards,
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