METHOD STATEMENT 1.0 Introduction 3.0 Factors That Affects Rebound Hammer Numbers The rebound hammer is one of the most popular nondestructive testing methods used to Since the rebound hammer measures the surface investigate concrete. Its popularity is due to its hardness of the concrete, it is important to relatively low cost and simple operating understand all the items that might affect surface procedures. conditions of the concrete and thus, the rebound hammer numbers. These factors include: 2.0 Principles of The Rebound Hammer • Smoothness of the surface Ernst Schmidt, a Swiss engineer, developed the • Size and shape of the concrete sample modern rebound hammer in 1948. The rebound • The rigidity of the test area hammer measures the surface hardness of the • Age of the concrete concrete. This is accomplished by placing the • Surface moisture rebound hammer plunger against the concrete • Internal moisture (moisture gradient) surface and releasing a spring loaded weight. The amount the plunger rebounds or bounces back is • Coarse aggregates measured. This rebound number is shown on a • Type of cement scale and will be between 10 and 100. The • Forms used Impact Hammer is another name for Schmidt • Carbonation Hammer. • Location of the reinforcement • Frozen concrete
For these reasons, the user of the rebound
hammer must follow exact procedures and use engineering judgment.
4.0 Procedures for Rebound Hammer Testing
Fig 01: The Equipment
The surface of concrete gets harder as concrete
gains strength; thus, we have a method of estimating the strength of concrete. A low Fig 02: Procedure rebound number will indicate that the surface of the concrete is soft and the concrete is weak. A ASTM C805, Standard Test for Rebound high rebound number will indicate that the Numbers of Hardened Concrete, provides some concrete is hard and strong. Unfortunately, there standard procedures so that the user can have is no theoretical relationship between surface consistency when using the rebound hammer. hardness and the strength of concrete. Many things can affect concrete surface hardness. Some of these standard procedures are:
• Not used to test frozen concrete.
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• The test area must be at least 150 mm in investigated. If the rebound numbers for concrete diameter and fixed rigidly within the being investigated are approximately the same or structure. higher than the concrete that had met the project • The surface to be tested must be flat with no specifications, the tested concrete can be loose mortar. determined to be acceptable. If the rebound • The surface to be tested must be free from numbers in the area being tested were lower, then water. additional investigations would need to be done • If the layer of carbonated concrete is thick, it by the engineer. shall be removed before testing. 7.0 Engineering Judgment and Concluding • The hammer must be held in the same Remarks direction — horizontal, upward, downward and it should always be at a right angle to the The rebound hammer must be recognized for surface being tested. what it is able to measure — the surface hardness • Not used to test over reinforcement with a of concrete. When used as part of an investigative cover of less than 20 mm. process that includes an understanding of • If estimating concrete strength takes at least concrete being tested, a visual inspection, and two cores from six locations that have documentation from cubes or cores, it can be an different rebound hammer number. excellent nondestructive testing method. It is an • Take 10 rebound hammer readings at each instrument that requires engineering judgment to test area. All individual readings should be at interpret the reading and to accurately assess the least 25 mm apart. concrete. Engineering judgment can only be used • Any reading that is over six units from the when an exact procedure sought as the one average is discarded and calculates the outlined in ASTM C805 is followed. average of the remaining readings. • If two units are over six units from the PILE DYNAMICS PVT LTD average, all the readings are discard and the No 26, Field View, test is repeated. Kohuwala, Nugegoda, Sri Lanka
5.0 Rebound Hammer To Locate Requiring PDL BOUNCING HAMMER TEST
Additional Investigations Project details: Project: Client: One of the ways to use the rebound hammer is to Hammer Details: locate those areas that may need additional Model: Serial No.: investigation. In this procedure the round hammer Capacity: is used at several locations to identify those areas Resolution: that have a lower rebound number. Since the Readability: Test data: structure would have the same mixture, curing Element of Structure: Date: history, moisture content, etc., the rebound Concrete Grade: hammer can identify those areas that appear to Direction of Impact: have the weakest concrete (lowest rebound Location Readings: 1 hammer number). 2
3 6.0 Comparison of Rebound Numbers Results 4 5 6 Another procedure used is to compare rebound 7 numbers of the concrete, which is acceptable 8 9 from a recent placement. This part of the 10 structure has the concrete already evaluated by Average Reading: cores, cylinders or cubes and the concrete Compressive strength: strength met the project requirements. In this Tested by: Checked by: procedure you would determine the rebound numbers of the concrete known to be acceptable. Table 01: Sample Record Sheet The investigator would then test the concrete with the rebound hammer that needed to be