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ZT 250-315 VSD Product Description

Compressor Model: ZT 250 VSD

The Standard Compressor Package Includes:

- Air intake filter/silencer with replaceable element

- Pneumatically actuated inlet throttle valve for full-load / no-load regulation
- Fully integrated, high efficiency ABB Pulse Width Modulated (PMW) frequency
converter
- Two rotary screw compressor elements flange mounted to gear box
- High precision gears according to AGMA Q13/ DIN Class 5
- Air-cooled stainless steel pre-cooler
- Air-cooled intercooler with moisture separator and electronic condensate drain
- Air-cooled aftercooler with moisture separator and electronic condensate drain
- Intercooler relief valve(s) and discharge safety valve(s)
- Discharge check valve
- Pressure lubrication system with:
Main shaft driven eccentric ring type pump
Spin-on oil filter
Oil level gauge
Integral oil sump to gearbox
Water cooled oil cooler
- Patented gearbox breathing system
- Premium efficiency, TEFC, D-flanged, inverter duty main
drive motor
- Flexible rubber element drive coupling
- Integral base frame for compressor and drive assembly
- Full acoustical sound attenuating enclosure
- CSA/UL control cubicle with control power transformer
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- Advanced Elektronikon MKIV control and monitoring system
(see Elektronikon® Control Module description)

The Optional Full Feature Package Includes:

- Integrated, zero purge loss, IMD variable speed drive

heat of compression dryer
- No external energy required for drying process
- Integral base frame for compressor, drive, and IMD dryer
- All dryer interconnecting piping and wiring
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Datos Técnicos

APF - Oil-free Air ZT250VSD
Division -10.4 FF


ZT 250
Model
VSD
Air cooled
Cooling (COOL)
(AIR)
Integrated dryer Full feature
(IDRY) (FF)
Working pressure
10.4 bar
(PRESS)

METRIC

       
REFERENCE CONDITIONS
Absolute inlet pressure (bar(a)) 1
Relative humidity (%) 0
Air inlet temperature (°C) 20
Cooling medium Inlet (water or air) temperature (°C ) 20
Effective working pressure (bar(g)) 9
Motor shaft speed (rpm) 2000
       
LIMITATIONS
Maximum effective working pressure (bar(g)) 10.4
Minimum effective working pressure (bar(g)) 7.5
Minimum ambient temperature (°C) 0
Maximum air inlet temperature (°C) 40
Minimum cooling medium inlet temperature (°C) 0
Maximum altitude (m) 1000
Minimum motor shaft speed (rpm) 1600
Maximum motor shaft speed (rpm) 2682
Minimum air inlet temperature (°C) 0
Maximum working pressure at minimum main shaft speed (bar(g)) 9
Maximum working pressure at maximum main shaft speed (bar(g)) 7.5
Minimum speed at maximum working pressure (rpm) 1700
Maximum speed at maximum working pressure (rpm) 2350
       
PERFORMANCE DATA (174)
Free air delivery (l/s) (175)
Effective working pressure Moto 160
7.5 388.3
(bar(g)) r 0
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shaft
spee
d
(rpm)
Moto
r
Effective working pressure shaft 268
7.5 682.3
(bar(g)) spee 2
d
(rpm)
Moto
r
Effective working pressure shaft 262
8 667.6
(bar(g)) spee 5
d
(rpm)
Moto
r
Effective working pressure shaft 243
8.6 616.8
(bar(g)) spee 0
d
(rpm)
Moto
r
Effective working pressure shaft 255
8.6 649.6
(bar(g)) spee 6
d
(rpm)
Moto
r
Effective working pressure shaft 251
9 637.6
(bar(g)) spee 0
d
(rpm)
Moto
r
Effective working pressure shaft 239
10 607.4
(bar(g)) spee 5
d
(rpm)
Moto
r
Effective working pressure shaft 235
10.4 595.5
(bar(g)) spee 0
d
(rpm)
Main shaft power (kW)
Moto
r
Effective working pressure shaft 160
7.5 146.7
(bar(g)) spee 0
d
(rpm)
Moto
r
Effective working pressure 235
10.4 shaft 428.6
(bar(g)) 0
spee
d
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(rpm)

Compressed air temperature at outlet valve (°C) 40.0

Fan(s) shaft power (kW) 14.4
Fan(s) electrical power input (kW) 17.6
FAD Temperature correction factor (referred to reference conditions)

Air inlet temperature (°C) 30 1.01

Air inlet temperature (°C) 40 1.02

Power Temperature correction factor (referred to reference

conditions)

Air inlet temperature (°C) 30 1

Air inlet temperature (°C) 40 1

SER Temperature correction factor (referred to reference conditions)

Air inlet temperature (°C) 30 0.99

Air inlet temperature (°C) 40 0.981

Unload Power Temperature correction factor (referred to reference

conditions)

Air inlet temperature (°C) 30 1

Air inlet temperature (°C) 40 1

Mean Sound pressure level with uncertainty 78+3

       
DESIGN DATA
Recommended cooling water inlet pressure (bar(g)) 4.5
Number of compression stages 2
Bull gear number of teeth 154
Pinion first stage number of teeth 42
Pinion second stage number of teeth 30
Oil capacity (approx.) (l) 60
Shipping length (m) 5.260
Shipping width (m) 1.860
Shipping height (m) 2.480
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Shipping volume (m³) 24.263

Cooling air flow referred to air inlet grating compressor (m³/s) 9
Cooling air flow referred to air inlet grating converter (m³/s) 0.34
iMD800VS
Integrated dryer type
D
Converter type ABB ACS
Cooling air flow referred to air inlet grating drive motor (m³/s) 1.23
       
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Nitrogen generator

Model NGP 550

Features and benefits

• On-site nitrogen generator
• Based on Pressure Swing Adsorption (PSA) technology
• Fully automated, plug-and-play
• Including O2 monitor, service indication, Alarm settings, etc.

Performance at 7,5 bar

Purity: (%) 97.00 98.00 99.00 99.50 99.90 99.95 99.99 99.999
Flow: (N2 Nm3/hour) 1007 839 702 554 387 360.0 238.0 100.7
Air requirements: (Nm3/hour) 2503 2136 2014 1868 1770 1587 1404 916
Unit performance +/- 5%

General specifications and requirements

Inlet pressure: 7.5 bar(e)
Dew point: Inlet: +3°C
Outlet: -50°C
Outlet pressure- (97.00 to 99.90% N² purity) 6.0 bar (e)
Outlet pressure- (99.95 to 99.999% N² purity) 7.0 bar (e)
Inlet Air quality: ISO 8573-1:2010-1.4.1
Power supply: 240-110 V / 50-60 Hz
Recommended buffer size: 3000L
Min 5°C - Max 45°C
Operating conditions:
Dry and ventilated room

Dimensions and weight

Generator size: (m) 2.40 W x 2.40 L x 3.30 H
Generator weight: (kg) 4.900
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Model: DD+, DDp+, PD+, PDp+, QD+ 850

Reference conditions DD850+ DDp850+ PD850+ PDp850+ QD850+
Compressed air effective inlet pressure 100 100 100 100 100 psi(g)
Ambient air temperature 68 68 68 68 68 °F
Compressed air inlet temperature 68 68 68 68 68 °F

Principle Data
Compressed air inlet pressure Max 232 232 232 232 232
psi(g)
Min 14.5 14.5 14.5 14.5 14.5
Compressed air inlet temperature Max 150 150 150 150 95
°F
Min 34 34 34 34 34
Ambient temperature Max 150 150 150 150 95
°F
Min 34 34 34 34 34
Recommended pressure drop Max 5 5 5 5 - psi

Specific data (At reference conditions)

Rated Flow 1801 1801 1801 1801 1801 cfm
Pressure drop element - DRY 0.7 0.7 1.2 1.2 1.0 psi
Pressure drop element - WET 1.7 - 2.9 - - psi
Oil carry-over 0.1 - 0.01 - 0.003 ppm
1 µm 99.9 99.9 99.9 99.9 - %
Count efficiency 0.3 µm 99.9 99.9 100 100 - %
0.01 µm 100 100 100 100 - %
ISO 8573-1:2010 Class 2:-:2 2:-:- 1:-:1 1:-:- 1:-:1
Per Per Per Per Per
NOTE
ISO-12500-1 ISO-12500-1 ISO-12500-1 ISO-12500-1 ISO-12500-1

Design data
Number of filter elements 3 3 3 3 3
Dimension of inlet and outlet connections 4" 4" 4" 4" 4" Flange
Net w eight 310.9 310.9 310.9 310.9 310.9 lb
Dimensions: Face to Face 20.1 20.1 20.1 20.1 20.1 in
Length * 53.5 53.5 53.5 53.5 53.5 in
* Length does not include Electronic w ater drain

Correction Factors
Working pressure (psig) 14.5 29 43.5 58 72.5 87
Correction factor 0.38 0.53 0.65 0.75 0.83 0.92

Working pressure (psig) 101.5 116 145 174 203 232

Correction factor 1 1.06 1.2 1.31 1.41 1.5