You are on page 1of 17

See discussions, stats, and author profiles for this publication at: https://www.researchgate.

net/publication/257581521

ITU tailless UAV design

Article  in  Journal of Intelligent and Robotic Systems · January 2013


DOI: 10.1007/s10846-012-9695-4

CITATIONS READS

12 5,811

3 authors:

Hakki Karakas Emre Koyuncu


Istanbul Technical University Istanbul Technical University
1 PUBLICATION   12 CITATIONS    56 PUBLICATIONS   143 CITATIONS   

SEE PROFILE SEE PROFILE

Gokhan Inalhan
Istanbul Technical University
110 PUBLICATIONS   1,838 CITATIONS   

SEE PROFILE

Some of the authors of this publication are also working on these related projects:

AUTOFLY-Aid: Flight Deck Automation Support with Dynamic 4D Trajectory Management for Responsive and Adaptive Airborne Collision Avoidance View project

TÜBİTAK 1003: Control System Design for Enabling Autonomous Agile Maneuvering Execution and Planning for Unmanned Aerial Vehicles View project

All content following this page was uploaded by Emre Koyuncu on 04 December 2014.

The user has requested enhancement of the downloaded file.


J Intell Robot Syst (2013) 69:131–146
DOI 10.1007/s10846-012-9695-4

ITU Tailless UAV Design


Hakki Karakas · Emre Koyuncu ·
Gokhan Inalhan

Received: 8 May 2012 / Accepted: 9 July 2012 / Published online: 28 July 2012
© Springer Science+Business Media B.V. 2012

Abstract Nowadays, mini Unmanned Aerial Ve- Keywords Unmanned aerial vehicles ·
hicles (UAVs) are utilized in a wide range of UAV design and development · Tailless aircraft ·
reconnaissance and surveillance missions with an Flying wing aircraft
ever increasing need for endurance and range.
Thus, a slight improvement on these two pri-
mary performance parameters is considered as
a competitive advantage. In this work, a multi- 1 Introduction
functional tailless UAV concept and its design
process is presented. In comparison to existing This paper focuses on the conceptual design and
conventional UAV designs, the concept is shown analysis of a dual control (RC/autonomous mode)
to have superior aerodynamic and flight perfor- mini UAV tailored for reconnaissance and sur-
mance characteristics. In addition the detachable veillance missions. ITU Tailless UAV concept is
wing and body concept provides the much needed inspired by the cost effective role of mini UAVs
flexibility and multi-functionality for using the on civilian and military applications. Given the
UAV for a range of operation concepts, in which low manufacturing and operating cost of such
each concept requires different payloads of dis- UAVs, they are a good choice for every day high-
tinct weight and size. risk-of-loss missions such as in-situ forest fire sur-
veillance. In addition, mini UAV systems, such
as the ones used in NASA X 48 Blended Wing
Body program [1], serve as an initial prototype
and learning step before scaling up to full size
H. Karakas · E. Koyuncu
Controls and Avionics Laboratory, variants.
Istanbul Technical University, Istanbul, Turkey During the design process of a new aircraft, de-
H. Karakas termination of requirements and mission profile
e-mail: karakashak@itu.edu.tr play a key role as these two steps shape the air-
E. Koyuncu craft design process. In general, determination of
e-mail: emre.koyuncu@itu.edu.tr requirements is made by clients who will purchase
the vehicle. In this work, the design criteria are
G. Inalhan (B)
selected using the endurance time and operational
Faculty of Aeronautics and Astronautics,
Istanbul Technical University, Istanbul, Turkey characteristics of existing successful commercial
e-mail: inalhan@itu.edu.tr mini UAV characteristics. Specifically, the mini
132 J Intell Robot Syst (2013) 69:131–146

Table 1 Competitor study


Wing span Take-off weight Range Endurance Speed (km/h) Payload
Orbiter UAV 2.2 m 7 kg 20 km 3h 92.6 1.5 kg
Zala 421-04 1.6 m 4.8 kg 25 km 2h 95 1 kg
Selex-Strix 3m 8 kg 35 km 2.25 h 70 1.5 kg
Skylite-B 2.4 m 6.5 kg – 1.5 h 80 1.5 kg
Remoeye 2.72 m 6.5 kg – 1.5 h 70 1.5 kg
Skylark-1LE 2.4 m 5.5 kg – 1.5 h 70 1.5 kg
Bayraktar 2m 5 kg 20 km 1h 60 1 kg
AE-Puma 2.8 m 5.9 kg 15 km 2h 80 –
ITU Tailless 2.6 m 7.7 kg 20 km 3h 72 1.3 kg

UAV is aimed ensure further enhanced require- sign goals as to obtain smaller navigation patterns
ments such as; and slower reconnaissance fly-bys. Range require-
ment is selected as 20 km because of an already
• Aircraft’s endurance should be 3 h. available low weight, low power and lost cost
• Aircraft has to be weighted under 9 kg. communication equipment. If direct and real-time
• Aircraft’s stall speed must be under 12 m/s for link is not required, the vehicle can cover a much
easy launch capability. larger operational radius based on its endurance
• Aircraft’s loiter speed should be near 20 m/s. and cruise speeds. Wing span constraint results
• Aircraft’s range must be 20 km. from portability requirement. Operating altitude
• Payload: Day or night camera. and rate of climb values are chosen to be inline
(Interchangeable) or better in comparison to other fixed wing mini
• Wing Span should be less than 3 m. UAVs. 3D conceptual model of the ITU Tailless
• Hand launched or bungee launched. UAV is illustrated in Fig. 1.
• Landing with parachute. We chose a tailless aircraft configuration for
• Operating altitude is 250 m. our UAV because of its aerodynamic advantages
• Rate of climb to operating altitude should be [2–4]. As there are no tail or canard surfaces
below 2 min. (ROC 2.1 m/s) for longitudinal stability, there is a considerable
decrease in drag, which in fact increases the en-
Each of these requirements not only stem from durance time. Various conceptual designs and
real-life and standard operational needs, but also analysis show that tailless aircraft configurations
result from needs such as portability and ease of increase the aircraft’s overall L/D ratio and thus
operation. A short survey of the existing tailless leading to better basic flight performance [2–4].
and conventional mini UAVs, which are denoted This performance advantage can be easily ob-
as best-in-class, can be seen in Table 1. This survey served by comparing tailless mini UAVs with
on performance characteristics not only gives a
clear and competitive design goal for our concept,
but also provides an estimate of the concept air-
craft’s design values such as wing span and maxi-
mum take-off weight. The design goals and initial
size estimates position ITU Tailless UAV within
the list for a solid overall performance not only in
range but also in endurance while being compact
and light enough to be carried on a backpack.
ITU Tailless UAV’s selection of design goals
can be classified as follows: Aircraft’s endurance
time is chosen as 3 h following the best perfor-
Fig. 1 ITU Tailless UAV’s 3D model—the body/fuselage
mance in class. In comparison to other UAVs, pod and its compartments can be resized/redesigned for
ITU Tailless has slower stall and loiter speed de- different missions
J Intell Robot Syst (2013) 69:131–146 133

other conventional fixed wing mini UAVs as done


in Table 1. Specifically, the first three UAVs
which are tailless designs have better basic flight
performance in comparison to the remainder
three conventional mini UAVs. Therefore, we can
easily conclude that tailless concept is aerodynam-
ically efficient within even the best-of-class mini
UAVs.
This can be further validated from the fact that
the first three UAVs have longer endurance time,
even though they have nearly the same take-off
and payload weight in comparison to the other
conventional UAVs within the Competitor Study.
As an initial step towards ITU Tailless UAV,
a smaller flying wing variant has been designed Fig. 3 Flight test of the previously designed tailless (flying
and manufactured (Figs. 2 and 3). This initial wing) UAV
prototype provided a platform for refining our
knowledge on manufacturing and flight testing a
tailless aircraft configuration. Specifically, it was sections, we go over the design process step-by-
also experimentally observed that even though step, first starting with the initial sizing.
the tailless aircraft is aerodynamically advanta-
geous and has good maneuverability character-
istics, the stability and control characteristic is 2 Initial Sizing
greatly affected by the location of the center of
gravity. Thus the manufacturing process and pre- 2.1 W/S and P/W Selection
cision plays a critical role in the flight performance
and controllability of the tailless wing designs. W/S and P/W selection plays a critical role in
The design process that is developed for ITU design of the UAV. Specifically, these two pa-
Tailless UAV is based on an iterative “concept— rameters not only drive flight performance but
aerodynamics—performance” design loop. In also these parameters determine the size of the
page 4 this design process can be seen. In the next aircraft for a given set of aerodynamic and weight
properties. To further improve the range of fea-
sible results, a constraint diagram was developed.
The constraint diagram, as seen in Fig. 4, shows
the interrelation between P/W and W/S values
versus maximum performance characteristics over
specific mission segments.
For mini UAVs the P/W values are usually
denoted via “W/N” because of the fact that mini
UAVs generally use electric motors with Watt
ratings. For a propeller driven aircraft the main
constraint equations are [5]:
Stall Speed:
1
W/S = ρV 2 C L (1)
2 stall max
Maximum Propeller Loiter:
Fig. 2 Manufacturing process of the previously designed 
tailless (flying wing) UAV W/S = q 3C D0 π Ae (2)
134 J Intell Robot Syst (2013) 69:131–146
J Intell Robot Syst (2013) 69:131–146 135

Fig. 4 W/S and P/W 22


constraint diagram and
the in comparison 20
aircrafts’ W/S and P/W 18
values
16 Orbiter
Puma
14 Raven

P/W(W/N)
12 Metu Guventurk
Desert Hawk
10 Climb
Stall
8
Loiter
6 Climb

4
2
0 20 40 60 80 100 120
W/S (N/m^2)

Rate of Climb: Following the preliminary selection method


   2 [5], W/S and P/W values are chosen as seen in
(T/W) −G ± (T/W) − G − (4Cdo/π Ae) Table 3. It can be seen that our aircraft’s charac-
W/S =
2/q Ae teristics are comparable to Orbiter UAV because
of the fact that both UAV’s mission profile and
h
G= ClimbGradient (3) configuration are close to each other.
X
For calculating the specific values of these 2.2 Initial Weight Estimation
equations, some initial assumptions have to be
made. Some of these assumptions are made by Initial weight estimation is a crucial design step
using existing design values and the remainder as it affects all the other design parameters.
assumptions are based on design requirements. A From our laboratory’s previous experiences on
complete list of these assumptions can be seen in similar in-house developed mini UAV systems,
Table 2. the weight of the UAV can be precisely pre-
In our design calculations, take-off and land- dicted (Table 4). Survey of typical camera and
ing constraints are not used as the UAV will be video/data transmission systems shows that a max-
launched by hand (or possibly though a simple imum weight of 1.3 kg will be suffice to cover a
bungee mechanism) and the UAV will be landed range of mission types. Initial weight prediction
through a remote controlled pop-up parachute of the UAV is 7620 g, which is very close to our
(and can potentially land on the belly in smooth design goal of Wtake-off : 7.7 kg.
grass conditions). Therefore, the only notable con-
straints for take-off and landing is the total weight 2.3 Wing Geometry Calculation
of the aircraft, which is indeed within safe limits
for a hand launch and parachute recovery. After the estimation of take-off weight and W/S
ratio, the wing area can be easily predicted. How-
ever static stability property is the real driving fac-
Table 2 Initial assumptions tor for the tailless wing geometry for tailless air-
Vstall 12 m/s e 0.8
craft. Specifically there are two ways of obtaining
Vloiter 20 m/s K 0.0510
G (h/X) 0.15 Clmax 1.2
Table 3 Selected W/S
ηp 0.7 q@ 250 m 238 Selected values
and P/W values
ρ@250 m 1.19 kg/m3 Cdo 0.035 W/S 91 N/m2
ρ 1.225 kg/m3 AR 7.8 P/W 8 Watt/N
136 J Intell Robot Syst (2013) 69:131–146

Table 4 Initial weight estimation based on available prod-


ucts and experience with similar sized UAVs static stability (or flyable/controllable instability)
for tailless aircraft. One approach is to give large
Initial weight assumptions g
sweep and twist to the wing and choose an airfoil
Motor+Propeller 360
Autopilot 300
with “Cmac ≈ 0”. The other approach is to give
Antenas x2 50 small sweep and no twist to the wing and choose
Servos x2 60 an airfoil with “Cmac > 0”.
ESC 150 These two concepts are analyzed in order to
Video transmitter 250 design the most feasible and optimum aircraft
IMU 150 configuration. The analysis process is given in
Parachute 400 Fig. 5. First, some initial values are chosen for
Payload 1,300
wing geometry. After that, various wing profiles
Wing/Fuselage 1,300
Battery 3,300 are analyzed and selected for their best perfor-
Wtake−off 7,620 mance. After selecting the wing profile, each of
the two concepts’ wing geometries are changed

Fig. 5 Wing geometry


design process
J Intell Robot Syst (2013) 69:131–146 137

for optimum performance in an iterative fashion. comparison to the small sweep no twist wing mold.
Lastly, from the two concepts, one of them is se- Therefore, the second concept with no twist and
lected in terms of performance, manufacturability positive profile moment was chosen on the basis
and cost. of similar performance but easier manufacturing.
The initial analysis of the wing geometry de- In order to select the wing profile, various air-
sign process is performed by using the program foils are analyzed with XFOIL program and by us-
XFLR5. XFLR5 utilizes Vortex-Lattice-Method ing UIUC Airfoil Coordinate Database. Airfoils
which gives preliminary results from which the are compared based on their Cmac, Clmax and
configurations can be compared. Cl/Cd ratio (Fig. 6).
After the optimization of these two different For the longitudinal static stability of the flying-
wing configuration concepts, estimated values wing, airfoil’s moment around the aerodynamic
from XFLR5 were compared. The drag coefficient center must be positive. The airfoils which ensure
was found to be equal to 3.1 N for the first concept such moment characteristics are sometimes called
in trimmed loiter condition. For the second con- as reflexed airfoils because they have negative
cept we found the drag coefficient to be equal to camber near the trailing edge. The pitch up mo-
3.13 N for trimmed loiter condition. Given the fact ment of the reflexed airfoils will neutralize pitch
that the analysis was done using Vortex-Lattice- down effect of the wing’s lift. This is because of
Method, such minor differences in drag coefficient the fact that in tailless configurations with fuse-
can be ignored. Comparing from the ease of man- lage pods, aircraft’s center of gravity is generally
ufacturing perspective, if the wing with a large in front of the aerodynamic center. It can be
sweep and twist is chosen, the mold which has seen in Fig. 7, the reflexed profile helps to get
to be used in manufacturing has to be bigger stability/trimability of the aircraft as its Cmo is
and involve a much higher precision 3D CNC in greater than “0”. In addition the front position of

Fig. 6 Airfoils’ analyzes: Fauvel 14% airfoil is chosen because of positive Cm and favorable Cl/Cd value at cruise
138 J Intell Robot Syst (2013) 69:131–146

Table 5 Wing’s area and W/S 99.39 N/m2


aircraft’s Pmax
P/W 78.48 Watt/kg
S 0.76 m2
Pmax 604.3 Watt

loiter flight condition’s values. It can be seen that


the aircraft’s moment coefficient decrease with
respect to angle of attack. This behavior of the
Fig. 7 Forces around the wing of the tailless aircraft moment coefficient is important for static stability
condition. Also, moment coefficient at the zero
angle of attack is positive thus allowing us to
the cg with respect to aerodynamic center leads to trim the aircraft. In summary, the wing and airfoil
negative Cmα and thus static stability. geometry design achieves Cmα < 0 Cmo = 0.
Based on these stability reasons, the airfoils As noted in the design process, wing’s geome-
with Cmac greater than “0” (i.e. MH-78 and Fau- try is changed iteratively to obtain the optimum
vel 14% namely) are chosen as final set of candi- performance. The optimal values of W/S and P/W
dates. Focusing on Cl/Cd and Cl graphics of final are noted in Table 5.
set of candidate airfoils, we observe that Fauvel It can be seen that W/S ratio has changed from
14% has better Cl/Cd ratio. Even though this 91 to 99.39 N/m2 after this analysis phase. The
profile has lower Clmax value, a big part of the final W/S value provides a considerably good per-
loiter time will occur where Fauvel 14% airfoil formance (both in terms of flight mechanics and
has good Cl/Cd ratio. For this reason, Fauvel 14% stability) as can be seen in Fig. 4. Even though
airfoil is selected. the final value is slightly higher than our initial
For the chosen wing geometry, Cm, Cl, Cd and W/S selection, the final value provides accept-
Cl/Cd vs. alpha graphs can be seen in Fig. 8. The able climb rate. After evaluating wing’s area and
green dots in the subplots show aircraft’s trimmed aircraft’s Pmax values, wing’s taper ratio, sweep

Fig. 8 ITU Tailless UAV’s final aerodynamic configuration results from the XFLR5 program. The green dots correspond
to trimmed loiter flight condition
J Intell Robot Syst (2013) 69:131–146 139

Table 6 Wing parameters Table 7 Component drag build-up method results


Airfoil Fauvel 12% b 2.6 m Re Cf FF Q CDo
AR 8.89 croot 0.4 m Wing 507733 0.0056 1.74 1 0.022
Taper ratio 0.46 Ctip 0.185 m Fus. 1586667 0.0045 1.22 1.2 0.0067
Wing incidence 4◦ cmean 0.305 m Winglet 264973 0.0063 1.56 1.03 0.0044
Sweep 15◦ Dihedral 0◦ CD0 0.0331
CD 0.0408 D 7.39 N

degree, incidence and dihedral angles are chosen



following a straight-forward aerodynamic analy- 60 f
F Ffuselage = 1 + 3 + (7)
sis. These values and wing geometry can be seen f 400
in Table 6 respectively.
Please note that a CFD program is further used
l l
after the conceptual design to verify the results f= = (8)
of our initial analysis covering not only the wing d (4/π ) Amax
but also the complete wing and pod-fuselage com- Equations 6–8 calculates component’s form fac-
bination. The CFD analysis is further detailed in tor values. These values depend on the flow-
Section 5. encounter area of the aircraft. The associated
component drag contributions and resultant total
drag are summarized in Table 7. As an addi-
3 Aerodynamics tional safety margin, aircraft’s components’ drag
coefficients are increased by 7% for to neutralize
At this stage, using the estimated design parame- the effect of any miscellaneous drag.
ters, it is possible to calculate the drag force at the One can find energy needed for the flight dura-
loiter condition. The specific motor configuration tion by using the total drag calculation and batter-
can be further chosen using the energy approach ies’ energy/weight ratio. For ITU Tailless UAV,
which utilizes the drag force at loiter condition we assume the mini UAV standard LiPo batteries
and the batteries’ energy to weight ratio. with predefined energy densities. The complete
In our study, we use the Raymer’s “Component battery weight calculations are given in Table 8.
Build-up Method” [5] to calculate the drag force Here, for Pcruise calculation, 74% efficiency is used
at loiter. Component Build-up Method is com- for battery and motor configuration efficiency.
pactly given as Eq. 4: Note that our initial weight assumption for bat-
 
C f c F Fc Qc Swetc teries (Table 4) and the final calculated weight
CDo(subsonic) = (4) (Table 8) is very close. This is not a surprising fact
Sref
given the existing in-house know-how on similar
Equation 4 gives parasite drag coefficient using sized mini UAV platforms.
the associated parametric values in which The specific propulsion unit selection (i.e. bat-
tery and motor selection) is detailed in the next
0.455
Turb ulent C f =  2.58  0.65 section.
log10 Re 1 + 0.144M2
(5) Table 8 Weight estimate of battery
Equation 5 calculates turbulent friction coef- Pcruise 199.6870 W
ficient of the components using Reynolds number Pclimb 550 W
for each component’s form factor in which Battery Cruise 10.79 A


4
Climb 29.73 A
0.6 t t Cruise 2.95 h 31841.9 mAh
FFwing,winglet = 1 +  x  + 100 Climb 0.05 h 1486.4 mAh
c m
c c
Total 33328.47 mAh
  Weight of battery 3.291 kg
× 1.34M0.18 (cos)0.28 (6)
140 J Intell Robot Syst (2013) 69:131–146

4 Propulsion Unit Selection

4.1 Electric Motor Selection

There are two different types of electric motors


considered for ITU Tailless UAV. These motors
are namely brushed and brushless motors. The
brushed motor has an internal contact between
the brush and the armature. This contact may
cause heating especially at high rotation speeds
and can further result in additional cooling needs.
Motor cooling need is also indirectly proportional
with the efficiency of the motor.
The other motor type is brushless electric mo-
tor which generates higher torque with less heat Fig. 9 Axi 4120/20 motor specifications
because of the fact that the effective resistance of
the brushes is much higher. In addition, brushless
motors can fit much thicker wires in comparison 447 W for output and 74% efficiency. We select
to a brushed motor of equivalent size. This advan- 5s Li-Po battery, supplying 18.5 V at 40 A and
tage results in lower resistance, higher efficiency, thus 740 Watt continuously. It can be seen that
and increased torque. Based on these facts, brush- this configuration can give enough power for our
less motors have the inherent capability to spin aircraft. Also, a standard 12 × 8 inch propeller
faster, operate at higher currents, and produce is chosen from motor manufacturer’s suggestion.
more power without the performance deteriora- This propeller can be furthered changed to get
tion at high currents and temperatures. Hence, optimum performance, following the initial flight
most recent mini UAVs have been using smaller tests.
brushless type motor in order to get higher power.
A recently developed outrunner brushless mo- 4.2 Battery Selection
tor has been designed to produce high torque with
large size propellers without the need for a gear- The selected battery configuration specifications
box. As there are no contacts between the inner can be seen in Table 9. In this configuration we use
and the outer surface of the rotating part of the Thunderpower RC Pro Lite MS 16 C 8000 mAh
motor, these motors offer several advantages over 5S4P with four of these batteries connected in
brushed motors. These advantages include higher parallel to produce 32000 mAh. The energy sup-
efficiency and reliability, reduced noise, longer plied with this configuration is merely 3% less
lifetime (no brush erosion) and overall reduction than the required energy through initial estimates.
of electromagnetic interference. This indeed translates to loiter time loss of 6 min.
Following our calculation in the previous sec- However, given the fact that the drag estima-
tion (Table 7), the power required from the bat- tion was made by adding 7% miscalculated drag
tery at level flight is about 200 W. At full power, safety factor, this battery configuration is evalu-
the vehicle should be able to sustain a climb angle ated to be adequate without the need to increase
of about 8◦ , which indeed corresponds to 550 W
battery power. Therefore, our motor must sustain Table 9 Battery pack specifications
550 W power. Based on this power need and the Thunder power RC Pro Lite MS 16C 8000 mAh 5S16P
gross weight of the proposed mini UAV totaling Voltage 18.5 V
around 7.7 kg, Axi 4120/20, with the specifications Cells 5S-16P
shown in Fig. 9, is chosen. Capacity 32000 mAh
It is estimated in Table 5 that aircraft needs Max continuous discharge 16 C
604 W maximum power input for the motor and Weight 3160 g
J Intell Robot Syst (2013) 69:131–146 141

Table 10 Selected Three-dimensional


the battery size and decrease the payload design physical models for CFD
weight. analysis Steady
Stationary
Gas, air
Segregated flow solver
5 CFD Analysis K-Epsilon turbulence
model
In our design process we have used Compu-
tational Fluid Dynamics (CFD) analysis [6]. to
solve for aerodynamic properties of the complete els for surface meshes. One of them is surface
UAV including the wing and the fuselage pod. remesher and the other is surface wrapper. Sur-
Specifically, such an analysis can give deeper in- face remesher prepares the surface for volume
sight to the designer in conceptual design phase by mesh. There are three volume mesh models inside
enumerating the effects of the changes made on the Star CCM+. These are namely trimmed, poly-
the aircraft’s configuration. In addition it allows hedral and tetrahedral mesh. Tetrahedral mesh
the designer to verify initial estimations and analy- offers a simple solution and uses the least amount
sis. For the ITU Tailless UAV initial drag and lift of computation time, but this model is not ap-
estimations, we have utilized the XFLR5 program. propriate for complicated geometries. Polyhedral
To further show the associated CFD methodology mesh offers a computationally-efficient and accu-
developed for mini UAV designs, we detail our rate solution. However, the output quality of this
CFD analysis step-by-step in the next subsections. model is dependent on model quality. Trimmed
mesh is similar to polyhedral mesh in that it gives
5.1 Mesh Generation a computationally-efficient and accurate solution.
Also, trimmed mesh model is not dependent on
For CFD solutions we have utilized the Star model quality. This means that even though the
CCM+ program which has very powerful meshing model can have limited detail, it is most likely to
tools. This program not only has advantages in give reasonable solutions that match the order of
generating mesh and selecting physics models, but magnitude of aerodynamic parameters. Because
the program also provides good post-processing of these reasons, trimmed model is chosen for
tools. volume mesh (Fig. 10).
The first step for CFD analysis is modeling the
geometry. UAV’s 3D Cad model was drawn and
saved in .iges format and transferred into Star 5.2 Physical Modeling Selection
CCM+. In Star CCM+ this model is cut into
two pieces from the symmetry plane to produce Physical model selection determines all of the
a bigger mesh for more accurate solutions. environmental and numerical variables. The vari-
There were several possible models for gen- ables used in our analysis are shown in Table 10.
erating the mesh of the UAV model within the The first three parameters to be selected are
Star CCM+. Users can refine the mesh at specific about state, space and time. To simplify the com-
regions using brick, cone, cylindrical and spherical putation process, we assume that the flow is
volume tools. Also, Star CCM+ has two mod- steady and stationary. In addition, the standard

Fig. 10 Three types of


meshes: a Tetrahedral,
b Polyhedral, c Trimmed
Mesh. Trimmed Mesh is
chosen because of
computation speed and
cost
142 J Intell Robot Syst (2013) 69:131–146

Table 11 CFD solution’s values with K-Epsilon turbu-


lence model models that are considered are Spalart-Allmaras
model and K-Epsilon model.
L (N) D (N) D (N) with 50% error assumption
Spalart-Allmaras model use momentum, con-
75.2 4.74 7.11
tinuity and energy equations [7]. The Spalart-
Allmaras turbulence models solve a single
properties of fluid (density, dynamic viscosity, transport equation while also determining the
molecular weight and specific heat) are chosen. turbulent viscosity. This is in contrast to many of
There are two options for energy and flow the earlier one-equation models which solve an
solvers; namely segregated and coupled flow equation for the transport of turbulent kinetic
solver. The coupled flow mode solves momentum energy while requiring an algebraic prescription
and continuity equations together in a coupled of a length scale. However, Spalart-Allmaras is
fashion. However, segregated flow solver solves appropriate for aerospace applications with low
these equations in an uncoupled fashion. Segre- complexity models.
gated flow solver link these two equations with a The Standard K-Epsilon Model is the de facto
predictor-corrector approach [7]. version of the two-equation model that involves
Coupled flow solver offers high accuracy in transport equations for the turbulent kinetic en-
compressible problems. However this solver has ergy and the energy dissipation rate [7]. There-
a higher computational complexity and computa- fore, K-Epsilon Model is more appropriate for the
tional power need in comparison to the segregated analysis of our UAV model which has complex
flow solver. Given the low Mach number flight junctions.
regime of ITU Tailless UAV, segregated flow
solver is chosen as energy and flow solver.
Last choice is the solver model. Specifically, 5.3 CFD Solution
within our analysis we can choose from four
different Reynolds averaged Navier-Stokes solver As seen in Table 11, CFD solution using K-
models; Spalart-Allmaras, K-Epsilon, K-Omega Epsilon model gives non-contradicting values for
and Reynolds Stress Transports. Reynolds Stress our designed UAV. Calculated pressure and ve-
Transport model provides the most robust and locity distribution from CFD analysis can be seen
accurate solution across all of these models. How- in Figs. 11 and 12.
ever, Reynolds Stress Transport is also the most Note that the CFD model used in our analysis
computationally expensive model within the set did not include the propeller and the manufactur-
of four models. K-Omega model comes after the ing errors. Therefore, using the universal standard
Reynolds Stress Transport model in terms of ac- convention we obtain the final drag result of 7.11N
curacy and computational expense. Other two with 50 % error assumption.

Fig. 11 CFD velocity


distribution solution on
the UAV
J Intell Robot Syst (2013) 69:131–146 143

Fig. 12 CFD pressure


distribution solution with
K-Epsilon turbulence
model: it is seen that
pressure distribution is
same as expected: lift’s
major part is at the front
of the wing, which is
expected from reflexed
airfoils

Comparing the estimated drag force 7.39 N wing structure, we used balsa ribs and carbon-
(Table 7) and the calculated drag force 7.11 N fiber spars because of ease of manufacturing.
from CFD analysis, we observe that the estimation Balsa sheets were cut with laser CNC machine.
and the calculation provide non-contradictory In Fig. 13, it can be seen that the balsa ribs are
results. assembled together with carbon-fiber spars. This
rib structure is covered with 1 mm balsa sheets,
resulting in a total wing weight of 650 g. The
6 Manufacturing manufactured flying wing can be seen in Fig. 14.
For the flight tests, a prototype fuselage pod
ITU Tailless UAV’s first prototype was built is built for to carry the receiver, motor, batteries
using the most readily available materials from and the electronic test equipment. In addition,
the remote controlled vehicle market. For the extra weight was placed within the pod in order

Fig. 13 Internal rib


structure of the wing
144 J Intell Robot Syst (2013) 69:131–146

Fig. 14 Manufactured
wing covered with balsa
sheets

to simulate payload weight. The complete system flight tests, various maneuvers including coordi-
including the flying wing and a model fuselage pod nated turns, bank to turns, climbs and descents are
is given in Fig. 15. It is important to note that the conducted. In Figs. 16 and 17, the aircraft’s take-
fuselage pod can be easily changed for different off and loiter flight from one of the flight tests can
missions. be seen.
From the various flight tests, we concluded
that,

7 Flight Test • The aircraft is stable and the aircraft’s center


of gravity position is right for stability,
ITU Tailless UAV’s first flight tests are completed • The power system (motor + propeller) is rated
under pilot radio control in order to fully grasp its enough to sustain the desired climb rate and
aerodynamic and stability characteristics. In these loiter velocity,

Fig. 15 Complete ITU


Tailless Wing including
the test fuselage pod
J Intell Robot Syst (2013) 69:131–146 145

Fig. 16 Take-off of ITU Tailless UAV

Fig. 17 Flight of the ITU


Tailless UAV

• The drag calculations and assumptions are in- tonomous flight tests using the in-house micro-
deed realistic as the throttle stick in loiter was avionics system.
only a little under from the theoretical mid-
position corresponding to loiter.
8 Conclusion

In addition, it was also observed that the ma- In this work, the design study of a tailless air-
neuvering capability of the aircraft is higher in craft with electric propulsion system has been de-
comparison to similar sized UAVs built and tested scribed. Final system performance analyses indi-
within the laboratory. Specifically, the tailless cate that up to 20 m/s cruise speed and maximum
configuration has provided a very valuable UAV 3 h of flight endurance can be achieved while car-
platform not only because of its high performance rying a 1.3 kg payload—a superior performance
capabilities, but also via its ease of operation. in comparison to the other conventional fixed
Current work involves composite manufacturing wing UAVs within the mini class. First prototype
of the ITU Tailless Wing and performing au- has been built and its initial flight tests indicate
146 J Intell Robot Syst (2013) 69:131–146

that the design carries the desired handling quali- 2. Liebeck, R.H., et al.: Blended wing Body Analysis and
ties while satisfying the target loiter velocity and Design. AIAA (1997)
3. Nickel, K., Wolfahrt, M.: Tailless Aircraft in Theory and
climb-rate values. Current work is focused on Practice. AIAA Education Series (1994)
achieving fully autonomous flight. 4. Kroo, I., Watayama, S.: The Challenge and Promise of
Blended-wing-body Optimization. AIAA (1998)
5. Raymer, D.P.: Aircraft Design: A Conceptual Ap-
proach, 2nd edn. AIAA Education Series (1992)
References
6. Viieru, D., Albertani, R., Shyy, W., Ifju, P.: Effect of tip
vortex on wing aerodynamics of micro aerial vehicles.
1. NASA X-48B Blended Wing Body Official Page. http:// In: 22th AIAA Conference Paper, Reno (2004)
www.nasa.gov/centers/dryden/research/X-48B (2012). 7. CD-Adapco: Instruction Manual of Star CCM+ 6.04.011
Accessed 19 July 2012 (2011)

View publication stats

You might also like