Watford Control Instruments – PCB & Spare Parts Identification / Information

Model Type Covered EMS2101H / EMST2101 / EMS2102H / EMST2102H

(Low Voltage Parts Are Also Covered 110/120V 1P / EMS2103H / EMST2103H / EMS2104H /
190V/208V 3P) EMST2104H / EMS2106H / EMST2106H /
EMS2108H / EMST2108H
Variation Single-Phase and Three Phase models
Notes Turbo and Non-Turbo models

EMS220HV (Also known as Z34H) Sensor Amplifier PCB

PCB Identification Number / Part Number CK89129 (Front PCB) CK89159 (Rear PCB)
Fuse Rating (F1) 6.3A WCI Part Number 124018
Mechanical Fixing 4x M5 Screws
Electrical Connection 1x 15 Way IDC Connector
Additional Notes Potentiometers RV2/RV3 & RV4 are factory set and
should not be adjusted. Supplied as complete
module as shown in the pictures below.

Identification Pictures
 Relay PCB CK203016

PCB Identification Number / Part Number CK203016

Fuse Rating N/A
Mechanical Fixing Push on insulated PCB Standoff’s
Electrical Connection 2x 7 Way IDC Connectors (PL6& PL7 are the Motor
connections) On a “Master” Rotavolt PL6 is used
only, on a “Slave” Rotavolt PL6 & PL7 are both used.
Additional Notes The same PCB can be fitted to “Master” and “Slave”
Rotavolts, the PCB is the same for both.

Identification Pictures

Slave Amplifier PCB CK202280 – Right Hand Side / Left Hand Side Boards

PCB Identification Number / Part Number CK202280

Fuse Rating (F1 & F2) 3.15A (AS) WCI Part Number 124001
Mechanical Fixing Secured by M3 screws x4
Electrical Connection PL1 = 4 Way IDC Connector
PL1A = 4 Way IDC Connector
Pl2 = 3 Way IDC Connector
Additional Notes For the model’s EMS/T2101H & EMS/T2102H the
Stabilisers have only one “Slave Amplifier” per
phase which are located on the “Master” Rotavolt.
These are known as “Right Hand Side” PCB’s and
can be identified by the link stating RH (Right hand)
These must always be fitted on the models as stated
above. On EMS/T2103H models and above the
units will contain a “Master” Rotavolt as well as a
 “Slave” Rotavolt (The amount of “Slave” Rotavolts
will depend on the model number. A “Slave”
Rotavolt will have two Slave Amplifier PCBs fitted
and this will be one “Right Hand Side” & one “Left-
Hand Side” This is shown in the identification
pictures below.

Rotavolt Configuration for “Slave Amplifier” boards CK202280

EMS/T2101H Model 1x Master Rotavolt (RHS PCB)
EMS/T2102H Model 1x Master Rotavolt (RHS PCB)
EMS/T2103H Model 1x Master Rotavolt (RHS PCB) & 1 Slave Rotavolt
(RHS PCB & LHS PCB)
EMS/T2104H Model 1x Master Rotavolt (RHS PCB) & 1 Slave Rotavolt
(RHS PCB & LHS PCB)
EMS/T2106H Model 1x Master Rotavolt (RHS PCB) & 2 Slave Rotavolts
(RHS PCB & LHS PCB)
EMS/T2108H Model 1x Master Rotavolt (RHS PCB) & 3 Slave Rotavolts
(RHS PCB & LHS PCB)

Identification Pictures – Right Hand Side PCB

Always cross reference with the boards that were originally fitted to the Stabiliser, we recommend taking
pictures of the original board configuration before removing the PCB’s and fitting the replacement boards.
 Identification Pictures – Left Hand Side PCB

Always cross reference with the boards that were originally fitted to the Stabiliser, we recommend taking
pictures of the original board configuration before removing the PCB’s and fitting the replacement boards.

Anticipator PCB CK204170

PCB Identification Number / Part Number CK204170

Fuse Rating N/A
Mechanical Fixing Secured by M3 screws x4
Electrical Connection PL1 4 Way IDC Connector / PL2 4 Way IDC
Connector
Additional Notes Potentiometers VR1/VR2 are factory set and should
not be adjusted.
LED ON in normal operation
LED OFF only for the time that the timer forces the
voltage onto the motors (Approximately one
second)
Normal Operation:
The PCB is fitted with a small RED LED which should
be ON during normal operation and changes when
the voltage is forced to the Brush Arms, this
happens quickly so once the LED changes from ON
to OFF this is the point at which the Motor receives
the voltage. (All brush arms that are connected to a
Slave Amplifier will move at the same time)
 Identification Pictures

Master Soft Start PCB CK203015

PCB Identification Number / Part Number CK203015

Fuse Rating F1 1.25A
F2 500mA
F3 3.15A
Mechanical Fixing Secured by M3 screws x4
Electrical Connection PL1 2 Way IDC Connector (AC Power)
PL2 18 Way IDC Connector
PL4 2 Way IDC Connector
PL3 8 Way IDC Connector
PL5 6 Way IDC Connector
Additional Notes The PCB has three functions.

1- Controls the voltage from the Sensor

Amplifier to the LHS Master Rotavolt Motor
2- Controls the Soft Start function
3- Controls the Fan Alarm function.

The potentiometer RV1 is the Output voltage

adjustment pot.
D12 (LED) Normal operation this should remain
OFF, if the fan fails then D12 (LED) should turn ON.
PL4 is the Battery connector for the Soft Start
option.
 Identification Pictures

EMS Connection PCB – CK214070

PCB Identification Number / Part Number CK214070

Fuse Rating F1 1.25A
Mechanical Fixing Secured by M3 screws x4
Electrical Connection PL1 2 Way IDC Connector (AC Power)
PL2 18 Way IDC Connector
PL5 6 Way IDC Connector
Additional Notes The potentiometer RV1 is the Output voltage
adjustment pot.

Identification Pictures
 Large Thermistor PCB – CK203040

Fitted to Turbo Units ONLY

PCB Identification Number / Part Number CK203040

Fuse Rating N/A
Mechanical Fixing Secured by M3 screws x2
Electrical Connection PL1 5 Way IDC Connector
PL2 6 Way IDC Connector
PL3 6 Way IDC Connector
Additional Notes This PCB is usually located on the side of the
cooling fan.

Identification Pictures

Small Thermistor PCB CK202025

Fitted to Turbo Units ONLY

PCB Identification Number / Part Number CK202025

Fuse Rating N/A
Mechanical Fixing Secured by M3 screws x2(Via Bracket)
Electrical Connection PL1 5 Way IDC Connector
Additional Notes This PCB is usually located inside of the cooling fan.
 Identification Pictures

Master Motherboard PCB – CK215065 (Turbo Version) 2015 Onwards

PCB Identification Number / Part Number CK215065

Fuse Rating FB1 500mA
FB2 500mA
FB3 1.25A
FB5 500ma
Mechanical Fixing Secured by Insulated Standoff’s / Fixing Screws
Electrical Connection Interconnected PCBs with IDC Connectors
Additional Notes Master Motherboard / Turbo Version (Fitted 2015
onwards prior to this the PCBs were mounted on
GPO3)

Identification Pictures
 Master Motherboard PCB – CK215065 (Non-Turbo Version) 2015 Onwards

PCB Identification Number / Part Number CK215065

Fuse Rating FB1 500mA
FB2 500mA
FB3 1.25A
FB5 500ma
Mechanical Fixing Secured by Insulated Standoff’s / Fixing Screws
Electrical Connection Interconnected PCBs with IDC Connectors
Additional Notes Master Motherboard / Non-Turbo Version (Fitted
2015 onwards prior to this the PCBs were mounted
on GPO3)
Identification Pictures
 Slave Motherboard PCB – CK215065 (All Versions – Turbo & Non-Turbo) 2015 Onwards

PCB Identification Number / Part Number CK215065

Fuse Rating FB1 500mA
FB2 500mA
FB3 1.25A
FB5 500ma
Mechanical Fixing Secured by Insulated Standoff’s / Fixing Screws
Electrical Connection Interconnected PCBs with IDC Connectors
Additional Notes Slave Motherboard / Non-Turbo Version (Fitted
2015 onwards prior to this the PCBs were mounted
on GPO3)

Identification Pictures
 M.O.V Transient Suppressor Board (Single & Three Phase Versions)

PCB Identification Number / Part Number M.O.V Transient Suppressor Board

Fuse Rating F1 520A

Mechanical Fixing Secured by 2x M4 Fixing Screws

Electrical Connection Push on Connectors / Soldered Joints
Additional Notes N/A (Earlier Versions May Look Slightly Different)

Identification Pictures

Single Phase Version Three Phase Version

 S60H Motor Brush Arm Assemblies:

PCB Identification Number / Part Number S60H Motor Brush Arm Assembly
Mechanical Fixing Secured by 4x M6 Fixing Bolts
Electrical Connection Push on Connectors
Additional Notes The S60H Motor Brush Arm Assembly is fitted to
Models EMS/T2102H & Above.

Important Identification Notes:

The Motor Brush Arm Assemblies are available as four different options. They all look the same but have
slight differences between them.

On an EMS/T2102H for example this has one Rotavolt per phase and is referred to as the Master Rotavolt.

The Master Rotavolt comprises of two Motor Brush Arms. (Looking from the front of the Voltage Stabiliser)

Left Hand Side This is known as the Left-Hand Side Master Rotavolt complete with Microswitches.
Right Hand Side This is known as the Right-Hand Side Master Rotavolt without Microswitches.

Slave Rotavolts are fitted to EMS/T2104H and above, usually the Master Rotavolts are at the bottom and the
Slave Rotavolts are fitted above. The table below indicates the usual fitting of the S60H Rotavolts.

Voltage Stabiliser Model Rotavolt Configuration

EMS/T2102H-3P 3x Masters ONLY
EMS/T2104H-3P 3x Masters / 3xSlave Rotavolts
EMS/T2106H-3P 3x Masters / 6xSlave Rotavolts
EMS/T2108H-3P 3x Masters / 9xSlave Rotavolts

Slave Rotavolt Motor brush Arms: (Quantity will depend on the model type as above)

Left Hand Side This is known as the Left-Hand Side Slave Rotavolt without Microswitches.
Right Hand Side This is known as the Right-Hand Side Slave Rotavolt without Microswitches with
Power transformer Fitted.

We recommend taking a picture of the required part if the information above is not clear.

The Motors on the S60H Motor Brush Arm Assembly can be moved by hand although this should be done
with caution, always check the condition of the Copper Rotavolt Track for any signs of damage or raised
Copper turns.

The Motor Brush Arm should move from one end of the Copper track to the other with minimum resistance,
if you are unable to move the motor by hand then you may try to energise the motor with a DC Power
Supply (12VDC)
Identification Pictures of the S60H Motor Brush Arms:
 T30H Motor Brush Arm Assemblies:

PCB Identification Number / Part Number T30H Motor Brush Arm Assembly
Mechanical Fixing Secured by 4x M6 Fixing Bolts
Electrical Connection Push on Connectors
Additional Notes The T30H Motor Brush Arm Assembly is fitted to
Models EMS/T2101H (Single & Three Phase)
Occasionally They Are Fitted To An EMS/T2103H
(This would be a Slave Rotavolt if Fitted)

Important Identification Notes:

The Motor Brush Arm Assemblies are available as four different options. They all look the same but have
slight differences between them.

On an EMS/T2101H for example this has one Rotavolt per phase and is referred to as the Master Rotavolt.

The Master Rotavolt comprises of two Motor Brush Arms. (Looking from the front of the Voltage Stabiliser)

Left Hand Side This is known as the Left-Hand Side Master Rotavolt complete with Microswitches.
Right Hand Side This is known as the Right-Hand Side Master Rotavolt without Microswitches.

Slave Rotavolts are fitted to EMS/T2103H Only, usually the Master Rotavolts are at the bottom and the Slave
Rotavolts are fitted above. The table below indicates the usual fitting of the S60H/T30H Rotavolts.

Voltage Stabiliser Model Rotavolt Configuration

EMS/T2101H-3P 3x Masters ONLY
EMS/T2103H-3P 3x Masters / 3xSlave Rotavolts (The T30H’s Would
Be the Slave ONLY – The Masters would be S60H
Rotavolts)

Slave Rotavolt Motor Brush Arms: (Quantity will depend on the model type as above)

Left Hand Side This is known as the Left-Hand Side Slave Rotavolt without Microswitches.
Right Hand Side This is known as the Right-Hand Side Slave Rotavolt without Microswitches with
Power transformer Fitted.

We recommend taking a picture of the required part if the information above is not clear.

The Motors on the T30H Motor Brush Arm Assembly cannot be moved by hand, always check the condition
of the Copper Rotavolt Track for any signs of damage or raised Copper turns.

To test the Motor, use a 12VDC Power Supply to energise the Motor and see if it turns freely from one end to
the other. (Reverse the polarity of the DC Power Supply to reverse the Motor)
 T30H Motor Brush Arm Assembly Pictures:

Cooling Fan – Fitted to Rotavolt

PCB Identification Number / Part Number Rotron/Sunon Cooling Fan

Mechanical Fixing Secured by Fixing Bolts
Electrical Connection Push on Connectors
Watford Control Part Number 12031
Additional Notes Usually fitted underneath the Master Rotavolt, On
the side of the Fan housing will be the Large
Thermistor PCB and fitted within the Fan itself will
be the small Thermistor.

All Fixings to be supplied with the Fan.

On most models’ removal is a simple procedure of removing the thumbwheel screws and dropping the front
off the Fan housing and sliding the fan out.
Cooling Fan – Identification Picture