Professional Documents
Culture Documents
15.710112-V3.0 1
544 gb
Imprint
Pressure Reducing Valves 544
Operation and Service Manual
Publisher:
ALLDOS Eichler GmbH
Reetzstraße 85 • 76327 Pfinztal (Söllingen)
Postfach 1160 • 76317 Pfinztal
Tel. ++49 72 40 61-0 / Fax. ++49 72 40 61-211
Subject to change.
2
Installation Data
Owner:
Grundfos Alldos customer No.:
Contract No.:
Order No. of device:
Serial number of device:
Put into service on:
Location of device:
Used for:
Installation Diagram
3
4
544 gb
Contents
Installation Data ............................................................................................... 3
Installation Diagram ........................................................................................ 3
1 Of General Interest ................................................................................ 6
1.1 Structure of the Documentation .................................................................. 6
1.2 Using this Paper ......................................................................................... 6
1.3 Warranty ..................................................................................................... 6
2 Safety Instructions ................................................................................ 7
2.1 Application of the Product ........................................................................... 7
2.2 Obligations of the Operating Authority ........................................................ 7
2.3 Averting Dangers ........................................................................................ 7
3 Technical Data ....................................................................................... 8
3.1 General Data .............................................................................................. 8
3.2 Servomotor ................................................................................................. 8
3.3 Accessories ................................................................................................ 8
3.4 Dimensioned Drawings ............................................................................... 9
4 Installation ............................................................................................ 10
4.1 Transport and Storage .............................................................................. 10
4.2 Unpacking ................................................................................................. 10
4.3 Installation Requirements ......................................................................... 10
4.4 Mounting ................................................................................................... 11
5 Commissioning .................................................................................... 14
5.1 Preparations for Commissioning ............................................................... 14
5.1.1 Gas Connections ........................................................................... 14
5.1.2 Mounting the Manometer .............................................................. 14
5.1.3 Electrical Connections
(only Versions with Servomotor) .................................................... 14
5.2 Checks before Commissioning ................................................................. 16
5.3 Commissioning ......................................................................................... 16
6 Operation ............................................................................................. 17
6.1 Description of the Device .......................................................................... 17
6.2 Operation .................................................................................................. 18
6.2.1 Versions without Servomotor ......................................................... 18
6.2.2 Versions with Servomotor .............................................................. 18
6.3 Possible Faults .......................................................................................... 19
7 Maintenance ......................................................................................... 20
7.1 Cleaning the Valve and replacing the Gaskets ......................................... 20
7.2 Adjusting the Limit Switches (only Versions with Servomotor) ................. 21
8 Spare Parts........................................................................................... 22
8.1 Spare Parts Drawings ............................................................................... 23
5
1 Of General Interest
1.3 Warranty
Warranty in accordance with our general terms of sale and delivery shall only be
valid, if
❏ the product is used according to the information within this paper,
❏ the product is not being opened or used improperly,
❏ maintenance and repair is implemented exclusively by authorized and
qualified personnel,
❏ original spare parts are used for repairs,
❏ only parts approved by Grundfos Alldos are being used in the whole gas
dosing plant.
Warranty is not valid for typical wearing parts, e. g.
❏ gaskets, O-rings, diaphragms
6
2 Safety Instructions
7
3 Technical Data
3.2 Servomotor
Design Linear-attached actuator with no-voltage readjusting device
Regulating distance max. 25 mm
Closing time in case of power failure ca. 5.5 s (at maximum stroke)
Closing direction Running-in slide rod
Connection Internal connector block
Mains line Nominal diameter min. 1 mm2
Mains fuse (by customer) max. 6 A
Duty cycle continuous duty
Permissible ambient temperature 0 ... +50 °C
Degree of protection IP 54
Limit switches 2 path-dependent signal switches, max. load 10 A, 250 V AC
Additional features 2 path-dependent signal switches, max. load 10 A ohmic load, 5 A inductive load,
250 V AC
Manual operation 2 keys, switch for remote/local
Electrical data Index no. Voltage Nom. curent Power consumption
V000 220-240 V 50/60 Hz 22 mA 20 W
V001 110-120 V 50/60 Hz 60 mA 21,6 W
3.3 Accessories
Order no. Description
96688685 (541-010) Manometer 0-16 bar, G 1/4 (for chlorine)
96728842 (539-011) Wall mounting bracket, coated steel
96727550 (529-11) Connection set for Cu pipe 8x11 (only for G1/2, only for chlorine)
96727552 (529-112) Screwed flange pair (connection flange), groove/tongue, DN15
96727556 (529-12) Screwed flange pair (counter flange), groove/tongue, DN15
96727578 (529-22) Welding neck flange (counter flange), DIN 2635/2512, DN15
96698366 (529-24) Welding neck flange (counter flange), DIN 2635/2512, DN25
8
3.4 Dimensioned Drawings
529-12 529-112
529-14 529-113
541-010
H
~35
D
539-011
L1 T1
T2
529-11
L2
H
162
9
4 Installation
4.2 Unpacking
● Observe when unpacking:
• No humidity should get into gas-leading parts!
• No foreign matter should get into gas-leading parts!
● Check the scope of delivery.
● Mount as soon as possible after unpacking.
4.3 Installation
Requirements
CAUTION In case of non-observance:
Danger of damages!
❏ Vibration-free location.
❏ When using a chlorine evaporator:
• Mount the pressure reducing valve after the evaporator.
❏ When usin a liquid chlorine trap and filter (Grundfos Alldos LiquFilt):
• Mount the pressure reducing valve after the trap.
● Observe permissible ambient temperature!
10
4.4 Mounting
CAUTION Observe the flow direction (arrow)!
● Slightly apply glue onto the male threads of the reducers and the female
threads of the valve.
● Screw in the reducers.
● Slide the union nut onto the connection nipple.
● Apply glue to the connection nipple thread.
● Screw the connection nipple into the reducers.
CAUTION
When tightening the copper pipe, press against the adhesive
area of the connection nipple in order to avoid
damaging and thus leakiness of this area.
11
Mounting of the connecting flanges
● Clean and degrease the thread of the pressure reducing valve, the double
nipple and the connection flanges.
● Slightly apply glue to one thread of each double nipple and the female
threads of the pressure reducing valve; screw both double nipples into the
pressure reducing valve.
● Place the threaded flange with groove for the inlet side ready.
● Slightly apply glue to the thread of the grooved flange and the thread of the
inlet side double nipple; screw the grooved flange onto the nipple.
CAUTION
Instantlydefinetheflangeposition(alignmentofthemountingholes)-
if the glue has hardened, even the slightest correction will
lead to leakiness.
Danger of gas leakage!
● Slightly apply glue to the thread of the tongue-faced flange and the thread of
the outlet-side double nipple; screw the tongue-faced flange onto the nipple.
● Instantly define the accurate position of the flange.
● Wait until the glue has hardened.
CAUTION
A tight sealing is obtained, if the tongue of the counterflange is
dipped into the groove of the connection flange! This
connection can be dismantled.
● Slightly apply glue to the threads of the outlet-side pipework and female
thread of the grooved threaded flange.
12
● Screw the pipework into the grooved threaded flange.
● Place the gasket into the groove of the counterflange.
● Apply the grooved threaded flange to the tongue-faced connection flange,
position the grooved threaded flange and attach it to the connection flange
using the screws.
● Wait until the glue has hardened!
CAUTION
Do not heaten the adhesive areas; heat will destroy the adhesive
film and leads to leakiness!
● Weld the pipework with the tack-welded welding neck flange- detached from
the connection flange.
● Place the gasket into the groove of the outlet-side welding neck flange.
● Apply the welding neck flange to the connecting flange and fasten it using
the screws.
● Tack-weld the pipework to the welding neck flange.
● Unscrew the pipework with tack-welded welding neck flange from the
reducing valve and weld it.
13
5 Commissioning
14
Connection diagram
WE WE WE WE
M
~
1 S1 S2 S3 S4
- +
M
~ ~ local remote
M M 40 41 N 1 42 35 36 3 12 2 15 16 17 18 1920 21
open
close
L N PE
power supply local/remote switch limit switches
output potential-loaded output potential-free
25.544-2
15
5.2 Checks before
Commissioning
Before Commissioning:
● Check the whole system for tightness.
● If necessary, check the electrical connections.
5.3 Commissioning
The pressure reducing valve 544 is always part of a gas dosing system. Therefore
the other components determine the course of commissioning. Normally the
procedure is:
Suggested pressures
❏ 2-3 bar for Cl2
❏ 3-4 bar for NH3
16
6 Operation
17
6.2 Operation
Suggested pressures
❏ 2-3 bar for Cl2
❏ 3-4 bar for NH3
Automatic operation
No operation is necessary.
Manual operation
● At the control panel of the evaporator: Switch from automatic to manual
operation.
● Using the manual adjustment keys, adjust the valve until the manometer
shows the desired pressure.
18
6.3 Possible Faults
No gas flow (only valves with Establish power supply, possibly switch
No mains voltage.
servomotor). on the evaporator.
19
7 Maintenance
WARNING Switch off the whole system before doing cleaning and
! maintenance work!
● Replace O-rings (1.18, 1.20) and flat gasket (1.6) by new ones.
● Remount all parts in reverse sequence.
• For versions with servomotor, observe assembly dimensions:
46,5 mm (R ½")
36,5 mm (R1") min. 1 mm
20
● If present, remount the servomotor.
● Remount the valve into the line.
● Restart the system.
● Check the tightness.
● Adjust the desired back pressure.
21
8 Spare Parts
22
8.1 Spare Parts Drawings
Parts marked with * are part of the spare parts sets.
96693065 (544-101)
1.10*/1.11*
1.6*
1.5*
1.4
1.3
1.2
1.1
96729019 (544-102)
1.18*
1.7
1.5*
1.6*
1.1
23
544 gb
96729028 (544-220-10001)
1 2 3 5
6 7 12.2615-110
96729024 (544-210-10000)
1 2 3 5
6 7 12.2615-120
24
Declaration of conformity
Declaration of conformity
GB: EU declaration of conformity DE: EG-Konformitätserklärung
We, Grundfos, declare under our sole responsibility that the product Wir, Grundfos, erklären in alleiniger Verantwortung, dass das Produkt
Pressure reducing valve 544, to which this declaration relates, is in Pressure reducing valve 544, auf das sich diese Erklärung bezieht, mit
conformity with these Council directives on the approximation of the laws den folgenden Richtlinien des Rates zur Angleichung der
of the EU member states: Rechtsvorschriften der EU-Mitgliedsstaaten übereinstimmt:
Ulrich Stemick
Technical Director
Grundfos Water Treatment GmbH
Reetzstr. 85, D-76327 Pfinztal, Germany
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