1.

1 Automotive power train maintenance

1.2 Objectives of training

To deliver updated quality training mainly on automotive power train maintenance which full fill
skill gap of our clients and upgrade their performance to be competent enough in technical skill.

1.3 Description of training

The training focuses mainly to practice preventive maintenance and troubleshooting techniques
on power train system. Specifically to conduct inspection, repair, adjustment and testing: on
different type clutch , Manual gear box including transaxle and transfer case, propeller shaft and
related components, final drive and differential, axle shafts and CV joints, wheel bearings and
freewheeling hub, wheels and tires. Additionally to demonstrate basic skills on modern features
of power train system which include (Hydraulic and electronically controlled Automatic
transmission, automatically controlled 4WD, limited slip differential and Automatically
Disconnecting differential lock.)
1.4 Experiments/ Lab activities

S. No Experiments/ Lab Activities Duration Remark

(Hrs.)
Demonstration 4
1. Basics of work shop safety 2
2. Fundamentals of power train construction and operation 2
Clutch system 14
1. Diagnose different type clutch troubles 4
2. Adjust external linkages of clutch and bleed hydraulic system 4
3. Servicing internal clutch components (i.e remove, inspect, 6
repair/replace and reinstall)
Manual transmission and transaxle 24
1. Diagnose manual gear box trouble 4
2. Remove and replace different type manual gear boxes 4
3. Overhaul different type manual gear box, transaxle and 16
transfer case
 Differential and final drive line 34
1. Diagnosing differential and final drive line trouble 2
2. Remove and replace differential and final drive 4
3. Overhaul different type differential 8
4. Remove, inspect and replace propeller shafts, 2
5. Remove and replace RWD, FWD half axles and CV joints 8
6. Service wheel bearings and freewheeling hubs 4
7. Repair wheel, tire and Carry out tire rotation 6
Modern Features of power train system 4
Total experiments/ lab activity duration 80

1.5 Laboratory Info

Name of Laboratory Automotive Engineering work shop

Block No Room No Room No Phone extension
Location Automotive W/S 228
Capacity (20 trainees/group) 20trainees 2 groups at
at a time a time
1. Two functional vehicles prepared for training
2. Dead vehicle power train components
3. Automotive power train training model
4. Functional Power train units ( manual and automatic
List of Lab equipment transmission, differential, drive shafts and different type
clutches)
5. Full set hand tools
6. Update power tools SST for each lab activity

1.6 List of reference materials

1. J. Erjavec, ‘Automotive technology a systems approach’, 5th edition, 2009
2. Toyota manuals