JANUARY FEBRUARY MARCH APRIL MAY JUNE JULY AUGUST SEPTEMBER OCTOBER NOVEMBER DECEMBER

STEAM PM PLAN
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
EQUIPMENT FREQUENCY PM PLAN
W General cleaning of surroundings.
Q Checking or gearbox motor including oil level, bearing, chain and sprocket tensioning, physical condition
MAIN SCREW CONVEYOR
of blade, hangers.
A Replacement of flange bearing, sprocket and chain. .
W Checking of gear motor, chain and sprocket, flange bearing, roller, transfer screw # 1 & 2.
Q Checking of bucket elevator belt and plastic bucket
BUCKET ELEVATOR
A Checking of physical condition of belt, replacement of damaged bucket, and flatform.

M Checking of lighting.
A Repainting of outside walling. inspection of roofing for possible leak.
BIN

W Greasing of flange bearings and chain coupling

M checking of oil level of gear motor, physical condition of screw blade and hangers.
SCREW FEEDER
A Replacement of bearing,and chain coupling

W Greasing of flange bearings and chain coupling

M checking of oil level of gear motor, physical condition of screw blade and hangers.
ROTARY FEEDER
Q Replacement of bearing,and chain coupling
A
W Sand replacement, checking of ferruls ,air diffuser and boiler tube. Greasing of flange bearing of rotary valve.
M Checking of thermocouple, soothing of boiler tubes, physical condition of bricks and refractory.
BOILER 3 oil level of gear motor.
Q Checking of physical condition of rotary valve, chain and sprocket tensioning.
A Replacement of bearing and sprocket.
W Greasing plumber block bearing and coupling.
A Replacement of plumber block bearing, and motor bearing. Dynamic and static balancing of impeller.
BOOSTER FAN

W Greasing plumber block bearing and coupling and checking of pneumatic units.
A Replacement of plumber block bearing, and motor bearing. Dynamic and static balancing of impeller.
FORCE DRAFT FAN

W Checking of rotary valve and greasing of flange bearing.

M Checking of internal and physical apperance of rotary valve
AIR PRE-HEATER
Q Physical condition of APH tubes.
A Replacement of bearings, chain and sprocket.
W Cleaning, repairs and replacement of bags. leak testing of bag filter. greasing of rotaty valve.
Greasing of screw conveyor flange bearing
BAG FILTER
M Checking of pneumatic system and gasket. physical condition of rotary valve and screw blade.
A Replacement of bearings, chain and sprocket, flange bearing. checking of sequence valve.
W Greasing of rotary valves, screw conveyor bearing.
M Checking of internal and physical apperance of rotary valve
CYCLOMAX
A Checking of refractory.

W Greasing plumber block bearing and coupling.

M Monthly tensioning of belts.
INDUCE FAN
A Replacement of plumber block bearing, and motor bearing. Dynamic and static balancing of impeller.

W Cleaning of deposited ash at the bottom of chimney.

M Checking of ducting from boiler to chimney and repair for any possible leak.
CHIMNEY

W Dry cleaning and vacuuming of controls.

A Retightening of all terminal lugs, block and replacement of brittle wires..
CONTROLS

W Sand replacement, checking of ferruls ,air diffuser and boiler tube. Greasing of flange bearing of rotary valve.
M Checking of thermocouple, soothing of boiler tubes, physical condition of bricks and refractory.
BOILER 1 oil level of gear motor.
Q Checking of physical condition of rotary valve, chain and sprocket tensioning.
A Replacement of bearing and sprocket.
W Sand replacement, checking of ferruls ,air diffuser and boiler tube. Greasing of flange bearing of rotary valve.
M Checking of thermocouple, soothing of boiler tubes, physical condition of bricks and refractory.
BOILER 2 oil level of gear motor.
Q Checking of physical condition of rotary valve, chain and sprocket tensioning.
A Replacement of bearing and sprocket.
W Cleaning by removing of ash inside the room.
M Greasing of flange bearing
ASH ROOM
Q Checking of breaks and refractory
A Replacement of all bearings.
W Cleaning and removal of ash build-up inside the chamber. checking of vortex tube.
M Greasing of all flange bearings
VORSEP
Q checking of teplon gasket and replace if necessary.
A Replacement of all bearings/ balancing of scavage fan impeller.
W Draining of water and removal of sludge ash deposited at the bottom of pit.
M Checking of circulating pump and pipelines.
WET SCRUBBER
Q Checking of sprinkler heads
 JANUARY FEBRUARY MARCH APRIL MAY JUNE JULY AUGUST SEPTEMBER OCTOBER NOVEMBER DECEMBER
STEAM PM PLAN
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
EQUIPMENT FREQUENCY PM PLAN
W General cleaning of surroundings.
Q
Checking or gearbox motor including oil level, bearing, chain and sprocket tensioning,
MAIN SCREW physical condition
CONVEYOR
of blade, hangers.
A Replacement of flange bearing, sprocket and chain. .
W Checking of gear motor, chain and sprocket, flange bearing, roller, transfer screw # 1 & 2.
BUCKET Q Checking of bucket elevator belt and plastic bucket
ELEVATOR
A Checking of physical condition of belt, replacement of damaged bucket, and flatform.

M Checking of lighting.
A Repainting of outside walling. inspection of roofing for possible leak.
BIN

W Greasing of flange bearings and chain coupling

SCREW M checking of oil level of gear motor, physical condition of screw blade and hangers.
FEEDER
A Replacement of bearing,and chain coupling

W Greasing of flange bearings and chain coupling

ROTARY M checking of oil level of gear motor, physical condition of screw blade and hangers.
FEEDER
Q Replacement of bearing,and chain coupling
A

W
Sand replacement, checking of ferruls ,air diffuser and boiler tube. Greasing of flange
bearing of rotary valve.
M Checking of thermocouple, soothing of boiler tubes, physical condition of bricks and
BOILER 3
refractory. oil level of gear motor.
Q Checking of physical condition of rotary valve, chain and sprocket tensioning.
A Replacement of bearing and sprocket.
W Greasing plumber block bearing and coupling.
BOOSTER Replacement of plumber block bearing, and motor bearing. Dynamic and static balancing
FAN A of impeller.
W Checking of rotary valve and greasing of flange bearing.
AIR PRE- M Checking of internal and physical apperance of rotary valve
HEATER Q Physical condition of APH tubes.
A Replacement of bearings, chain and sprocket.
 W
Cleaning, repairs and replacement of bags. leak testing of bag filter. greasing of rotaty
valve.
Greasing of screw conveyor flange bearing
BAG FILTER Checking of pneumatic system and gasket. physical condition of rotary valve and screw
M
blade.

A Replacement of bearings, chain and sprocket, flange bearing. checking of sequence valve.
W Greasing of rotary valves, screw conveyor bearing.
M Checking of internal and physical apperance of rotary valve
CYCLOMAX
A Checking of refractory.

W Greasing plumber block bearing and coupling.

M Monthly tensioning of belts.
INDUCE FAN Replacement of plumber block bearing, and motor bearing. Dynamic and static balancing
A
of impeller.

W Cleaning of deposited ash at the bottom of chimney.

M Checking of ducting from boiler to chimney and repair for any possible leak.
CHIMNEY

W Dry cleaning and vacuuming of controls.

A Retightening of all terminal lugs, block and replacement of brittle wires..
CONTROLS

W
Sand replacement, checking of ferruls ,air diffuser and boiler tube. Greasing of flange
bearing of rotary valve.

M
Checking of thermocouple, soothing of boiler tubes, physical condition of bricks and
BOILER 1 refractory.
oil level of gear motor.
Q Checking of physical condition of rotary valve, chain and sprocket tensioning.
A Replacement of bearing and sprocket.
W
Sand replacement, checking of ferruls ,air diffuser and boiler tube. Greasing of flange
bearing of rotary valve.

M
Checking of thermocouple, soothing of boiler tubes, physical condition of bricks and
BOILER 2 refractory.
oil level of gear motor.
Q Checking of physical condition of rotary valve, chain and sprocket tensioning.
A Replacement of bearing and sprocket.
W Cleaning by removing of ash inside the room.
M Greasing of flange bearing
ASH ROOM
Q Checking of breaks and refractory
ASH ROOM

A Replacement of all bearings.

 W Cleaning and removal of ash build-up inside the chamber. checking of vortex tube.
VORSEP M Greasing of all flange bearings
Q checking of teplon gasket and replace if necessary.
A Replacement of all bearings/ balancing of scavage fan impeller.
W Draining of water and removal of sludge ash deposited at the bottom of pit.
WET M Checking of circulating pump and pipelines.
SCRUBBER Q Checking of sprinkler heads

Prepared by: Noted by: Approved by:

Joel B. Recasosa Dan C. Valerio Noel M. Oane
Steam Operations Team Leader Operations Head General Manager