KSK Mahanadi Power Company Ltd.

KMPCL/MAINT/FBFAS/01

6 X 600 MW Power Plant

Power from knowledge
SMP FOR FLUIDIZING BLOWER OF FLY ASH SILO
Issue No: 1 Issue Date: Revision: 1 Revision Date: File no: Page 1 of 27

PREVENTIVE MAINTENANCE

FOR

FLY ASH WET SYSTEM

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
 KSK Mahanadi Power Company Ltd. KMPCL/MAINT/FBFAS/01

6 X 600 MW Power Plant

Power from knowledge
SMP FOR FLUIDIZING BLOWER OF FLY ASH SILO
Issue No: 1 Issue Date: Revision: 1 Revision Date: File no: Page 2 of 27

FLOWCHART OF SMP:
APPLY PTW

ISOLATION OF EQUIPMENT

ISSUING PTW

INSPECTION OF WORK
AREA/EQUIPMENT

CARRYING OUT WORK AS PER

CHECKLIST

EQUIPMENT BOX-UP AREA

HOUSEKEEPING

SURRENDER OF PTW AND TRIAL RUN

NORMALIZATION OF EQUIPMENT

CANCELLATION OF PTW

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Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
 KSK Mahanadi Power Company Ltd. KMPCL/MAINT/FBFAS/01

6 X 600 MW Power Plant

Power from knowledge
SMP FOR FLUIDIZING BLOWER OF FLY ASH SILO
Issue No: 1 Issue Date: Revision: 1 Revision Date: File no: Page 3 of 27

CHECK LIST:
ACTIVITY TO BE DONE:-
1. Bearing Inspection.
2. Bearing Greasing.
3. Gear Box Inspection/Bearing
inspection.
4. Gear-Box Greasing
5. Rotor Clearance inspection.
6. Rotor Fin Inspection.
7. Observation

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Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
 KSK Mahanadi Power Company Ltd. KMPCL/MAINT/FBFAS/01

6 X 600 MW Power Plant

Power from knowledge SMP FOR FLUIDIZING BLOWER OF FLY ASH S
ILO
Issue No: 1 Issue Date: Revision: 1 Revision Date: File no: Page 4 of 27

PREVENTIVE MAINTANENCE

FOR

SCREW CONVEYOR

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Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
 KSK Mahanadi Power Company Ltd. KMPCL/MAINT/FBFAS/01

6 X 600 MW Power Plant

Power from knowledge SMP FOR FLUIDIZING BLOWER OF FLY ASH S
ILO
Issue No: 1 Issue Date: Revision: 1 Revision Date: File no: Page 5 of 27

CHECK LIST:
ACTIVITY TO BE DONE:-
1. Checking of Screw.
2. Inspection of Coupling.
3. Bearing Greasing.
4. Speed Reducer Oil Inspection.
5. Inspection of Seal Ring.
6. Fasteners/Mounting tightness
Checking.
7. Observation

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Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
 KSK Mahanadi Power Company Ltd. KMPCL/MAINT/FBFAS/01

6 X 600 MW Power Plant

Power from knowledge SMP FOR FLUIDIZING BLOWER OF FLY ASH S
ILO
Issue No: 1 Issue Date: Revision: 1 Revision Date: File no: Page 6 of 27

PREVENTIVE MAINTANENCE

FOR

MIXER

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
 KSK Mahanadi Power Company Ltd. KMPCL/MAINT/FBFAS/01

6 X 600 MW Power Plant

Power from knowledge SMP FOR FLUIDIZING BLOWER OF FLY ASH S
ILO
Issue No: 1 Issue Date: Revision: 1 Revision Date: File no: Page 7 of 27

CHECK LIST:
ACTIVITY TO BE DONE:-

1. Checking of Oil Level of Reducer.

2. Oil Quality Inspection of Reducer.
3. Checking of Water Flow.
4. Chain Inspection.
5. Gland adjustment and
setting/Replacement.

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Designation: Designation: Designation:
 6. Inspection of Nozzles for any kind
of Blockage.
7. Inspection for any Kind of Ash
Leakage.
8. Inspection of any kind of scrap or
Ash accumulation.
9. Inspection of Blade Fasteners/
Mounting for tightness.
10. Greasing Of Bearings.
11. Inspection Blade for Wearness.
12. Inspection of Shaft Flange Joint.
13. Inspection of End Shaft.
14. Inspection of Blade Holder Shaft.

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
 15. Observation

KSK Mahanadi Power Company Ltd.

KMPCL/MAINT/DFAES/01
6 X 600 MW Power Plant
power from knowledge
SMP FOR DRY FLY ASH EVACUATION SYSTEM
Issue Issue Date: Revision: 1 Revision Date: File no: Page 9 of 114
No: 1

PREVENTIVE MAINTANENCE

FOR

CHARGE PUMP

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
 KSK Mahanadi Power Company Ltd.
KMPCL/MAINT/DFAES/01
6 X 600 MW Power Plant
Power from knowledge
SMP FOR DRY FLY ASH EVACUATION SYSTEM
Issue Issue Date: Revision: 1 Revision Date: File no: Page 10 of 114
No: 1

CHECK LIST:
ACTIVITY TO BE DONE:-
1. Gland adjustment and setting.
2. Water Sealing Line Pressure.
3. 'V'-Belt Tension/Condition
Inspection.
4. Flange/Gasket Leakage.

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
 5. Fasteners/Mounting tightness
Checking.
6. Checking of NRV.
7. Checking of Discharge Valve.
8. Checking of Suction Valve.
9. Bearing Greasing.
10. Inspection of Pulley.
11. Checking of Shaft Sleeve.
12. Inspection of Bearings.
13. Observation

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Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
 KSK Mahanadi Power Company Ltd.
KMPCL/MAINT/DFAES/01
6 X 600 MW Power Plant
ower from knowledge
SMP FOR DRY FLY ASH EVACUATION SYSTEM
Issue Issue Date: Revision: 1 Revision Date: File no: Page 12 of 114
No: 1

PREVENTIVE MAINTANENCE

FOR
Prepared by: Reviewed by: Approved by:
Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
 HCSD PUMP

KSK Mahanadi Power Company Ltd.

KMPCL/MAINT/DFAES/01
6 X 600 MW Power Plant
Power from knowledge
SMP FOR DRY FLY ASH EVACUATION SYSTEM
Issue Issue Date: Revision: 1 Revision Date: File no: Page 13 of 114
No: 1

CHECK LIST:
ACTIVITY TO BE DONE:-
1. Visual Inspection of Oil Level in
Main Gear and Reduction Gear.
2. Visual Inspection of Hydraulic Oil.

Prepared by: Reviewed by: Approved by:

Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
 3. Visual Inspection for any kind of
Leakage, Vibration and Abnormal
sound.
4. Inspection of Valve Seat.
5. Inspection of Suction Valve.
6. Inspection of Discharge Valve.
7. Inspection of NRV Hydraulic Side.
8. Visual Inspection of Membrane.
9. Visual Inspection of Valve Rod.
10. Observation

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Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation:
Prepared by: Reviewed by: Approved by:
Signature: Signature: Signature:
Name: Name: Name:
Designation: Designation: Designation: