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--
>>CONTENTS

ω 一 刊 一 位 一 " 一 怕 一协 -m -n -M -n -n
Basics

Display

Protection

Fieldbus Control

Design Specification

G earbox

HKMIHKE Series Performance Summaries

HKML/HKEL Series Performance Summaries

HKIHKC Series Performance Summaries

HKJ/HKJM Series Performance Summaries

Actuator I nterface
 由
@
Hurko intelligent controller using MCU to
control , can receive the on-off signal ,
0:::- ._<1古工工1
proportion signal , bus signal , adaptor ..
@
e three-phase contactor or solid state relay
-、- control motor positive and reverse ,
realize the on-off operation for the
Multi-Turn Part-Turn
actuator. In the controller internal ,
integrated perfect protection circuit for
The Main Technical Characteristics
。verheating ， of phase , over torque and
1. The input voltage range:
同
so on. The controller can provide position
single-Phase 50/60Hz: 11 0 ,120,220 ,230 ,240V
e萨 signal feedback , multiple field
3-Phase 50/60Hz:200 ,230 ,240 ,380 ,400 ,4 15 ,440 ,460 ,480V
programmable relay state feedback. the
2. Using the absolute encoder, the valve position never 10st. The absolute encoder can
control signal can be divided into switch
ensure the high precision , zero wear, long life , strong anti-interference , no battery support.
type and proportion type , the power
3. Optional all electronic torque detection technology to realize the torque continuous
supply can be divided into single-phase
measurement, the over torque value can be adjusted without secondary calibration , it is
and three-phase.
unnecessa叩 to consider mechanical wear.
Switch type receive only external switch
4. Perfect bus supporting plan: Profibus-dp , Modbus , FF, Hart, Device Net five kind of bus
quantity signal , the MCU control panel
Double-stage Gearbox available.
Li near processing , output instruction after
5. Unique double speed control mechanism , can make the actuators in work process avoid
enlargement drive actuator motor remote
causing fluid surge effect.
opening or closing the action.
6. Infrared setting device and knob (magnetic isolation technique) all can set working
On the basis of switch type , the
parameters , convenient and practical , truly realize free open cover.
proportion type can receive external
7. Perfect level 3 password protection , but to di忏'e rent customers or operator separate
proportion signal.
authorization , prevent fault parameters set to actuator fault phenomenon.
Bus type: pro币 bus-dp ， Modbus , FF, Hart,
8. Provide five field programmable non-hold type relay feedback , provide an alarm non-hold
Device Net
type relay feedback , extensible four hold-type relay feedback.
9.lnput loutput signal channel have been photoelectric isolation (can bear 2000 v surge
voltage).
10. Operating temperature range: -30"C田+ 70 "C.
11. Use humidity range or less 90% RH , non-condensing around , do not contain strong
Damper Gearbox corrosive , flammable and explosive gas or dust.

08 09
 Advanced Feedback Set: Basic Settings
Settings:
Enter? Ente r? Enter?

Local Control Deadband Signal Inquires:

Mode: Adjustmen t:
Inching 1.5% Enter?

Actuator Display At Rest

The actuator has a liquid crystal display. The LCD screen is divided into four parts use to menu 一→…一
zone , alarm zone , indication zone and battery zone. The menu zone display the setting menu

主二
Local Inching
and interrl吨ate menu. The indi臼tion zone display the valve position with the way of the
percentage digi饱 1 and the graphics , the valve position display precision is 1%. The LCD
Local Inching
backlight willlight as long as main power was supplied.
The actuator has two indi臼ted lamps , the red lamp means the full close position , the green
lamp means the full open position.
The ba位:ery suppo此s the LCD display and the valve position measure while the system main C L. Overtorque
power failure. In this situation , the actuator did not re臼 ive the data 什om in什a-red setting tool
as well as the backlight and indicted lamp are not lighted. 98.8%
Local Inching

Li quid Crystal Display(LCD)

The actuator with a bitmap line LCD displ部 Its layout r句 ion 1 • area 11 and area 111. pos. Error

The area 1 for valve position display to

59.1%
Local Inching
valveposition opening in the form of l
per四 ntage

ofreal-time display the current valve pssition value;

The area 11 for control mode display; The area 111
for running status and alarm

information display (see the回5 川1e alarm information W in the subseqen t).
52.3%
Local Inching

MOT. OverThermal

30.3%
Local Inching Lost Phase

30.3%
Local Inching
10 11
 1.Torque protection 6. Valve Jammed protection
A sensor serve as overload protection for the entire valve travel , and you can setting a di仔erent Electronic latching inhibits the actuator torque protection function around 5 seconds and allows
torque volume between 40-120% of rated torque. the motor to generate 2 times rated torque to unseat the stuck valves while starting operation
signal is enabled , if the actuator in the above-mentioned second time have no movement,

2. Li mit protection control circuit will cut 0仔 the power supply of the motor to prevent the further valve damage or
motor burn ou t.
Set this function is availabili以 the actuator should stop automati臼lI y while the valve position
reach the limit position. 7. Motor thermal protection
Two thermostats are embedded in the windings for provide thermal-protection by de-energised
3. Automatic phase rotation correction motor in the event of motor over the maximum temperature.
Actuator monitor the phases and run in the correct direction regardless of the sequence of
8. Electric protection
power supply connection that is realized through a phase rotation correction Boolean logical
calculation. The input and output signal channel of circuits are designed as photoelectric isolate mode.

Without this function it may damage the valve in unconsciously.

4. Instantaneous reversal protection

The motor control logic automatically add a time-delay in switching the motor when the actuator
is ordered to reverse direction instantaneously , this function 臼 n preventing unnecessary wear
to the valve stems and gea巾oxes.
。l

5. Phase failure protection*

Actuator real time monitors all three
phases of the power supply during
operation to prevent lose phase action.
(3-phase power supply only)

12 13
 Fieldbus module advantages:
• Reduce wiring , save time during planning and
installation.
. Reduce cable , marshalling rack and dimensions
of the control cabine t.
• simple to configure
• simple to use
• widespread open standard protocol
• many compatible devices available
• redundant ∞ nfiguration available Controls(maste叶
2-wire cable
Bus termination switched on
Modbus communication
Signal or dual MODBUS modules can be included in the Hurko actuator to provide remote
serial communication to the control functions and for status feedback data. The field network Bus termination switched on
uses an RS485 data highway, either 2 or 4 wires , and can be duplicated where redundancy
is required. The communication is half duplex and the protocol used is Modbus RTU with
data rates up to 38 K baud. The actuator variables
programmable over the infra-red data link.
necessa叩 to set up the system are
•••••• • j

CAN bus communication Connection

. ..~~
The CAN bus uses CAN2.0B protocol , it is based on ISOIOS I. The signal transmission box
medium is the twisted-pair, the great communication speed is 1Mbitls, the great distance of
the communication is 10Km (5kbps) , the bus can link 110 actuators maximally.
Modbus with one segment

Profibus communication
Pofibus connectivity is possible by fitting the DP interface module within the Hurko actuator.
this allows the Hurko actuator to be integrated into a standard Profibus network. Full
compatibility with the fieldbus standard EN 50170 is provided and the module carries Foundation Fieldbus communication
Profibus certification for inter-operability. The network allows full control of the actuator and
Hurko actuator can be connected to a Foundation Fieldbus network by the inclusion of a Hurko
feedback of status data to the host. The Hurko actuator Profibus module has two
actuator FF module. The device ∞ mplies with fieldbus standard IEC 61158-2 , using a 2 wire
communication po 时s to facilitate redundant fieldbus wiring where reliability is paramount ,
electrical connection to the highway and has been certified for inter-operability. The foundation
data rates up to 1.5 M baud are suppo同ed.
highway exchanges data and control between devices and full actuator functionality is
available. Each actuator has full link scheduler capability and function blocks for analogue and
digital inputs and outputs as well as PID and the standard transducer block. Foundation
Fieldbus networks are capable of operating without a host system as a supervisor, the field
devices communicating directly between themselves.

OeMfc eNe t.. Modbus@

FOUNDATION

14 15
 )) Advanced Engineering

1.Handwheel operation: 4.Position Measurement:

Direct drive handwheel to provide Using the absolute encoder, the
reliable emergency manual valve position never 10s t. The
operation in the event of a power absolute encoder can ensure the
supply failure. high precision , zero wear, long life ,
Electric operation always has the strong anti-interference , no batte 叩

higher priority than manual suppo同.

operation , when motor is energized

that the operation 5.Motor:
state automatic switch to electric Entire seal mouse cage type
operation mode unless hand/auto asynchronous machine. It has big
lever is purposely locked into force at start moment and small
"manual operation" inertia , and can be appropriate tl。

all kinds of valve system. The

2.Non-intrusive design: motor equips a hot protector, and
Actuator covers need not be can be one phase power supply
removed for site commissioning. AII motor or three phases power
settings and adjustments are made supply motor.
using the supplied infra-red 8etting
Tool , including speed se忧ing for the
6.1nteñace unit:
actuator. After assembly in the
controlled environment of our The Interface unit including the
manufacturing facilities , air foundation and the actuation wrap.
exchanges are eliminated ,all 8etup of foundation conforms to
internal components are completely the 1805211 standard. The
protected for life. actuation wrap can be easily
connected to all kinds of valve
shafts.
3.Local operation:
There are two knobs on the electric hood of actuator ' one is a mode knob (red knob) , the other one is operating knob Cblack
knobJ .If local electromotion operation to be required ' you must make the red knob go to "LOCAL" position ' and control the
actuator by the black knob.

16 17
 The basic H Kl HKM actuator is Multi-turn electric actuator. If client need the big
output torque 臼n select V series multi-turn gearbox. If the actuator applies to
the part-turn valve , it should mount with D/C series part-turn gearbox. If applies
to the control valve as linear motion , need mount with thrust unit and bracket.

画画画
Part-Turn Worm Gearbox:
Mate阳 1 : QT450 orWCB QA15
Torque:Up to 400 ,000Nm
Ralio: Up to 2500:1
险
。 Enclosure :IP65 IP680ption
'离 Flange: IS05211
‘ 主专
、 f乙 i
‘、， 吧，
ro， 2JSO飞'J - ~
认J)

Multi-Turn Bevel Gearbox:

Material :QT450IWCBI
丁orque:Up to 100 ,OOONm

Ratio: Up to 200:1
Enclosure:IP65 IP68 Option
Flange:IS05211

兰~~>­

--,
.. ， \品 :

18 19
 4.1 HKM/HKE Series Multi-tum Modulating Duty Actuator Performance Table(Single Phase) 4.2 HKM/HKE Series Multi-tum Modulating Duty Actuator Performance Table(3-Phase)

18 24 36 48 72 96 144 192 W!l!lIll mlmIiDl 18 24 72 96 144 192

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20 21
 4.3 HKM Ll HKEL Series Li near Actuator Performance Table(Single Phase) 4 .4 HKM Ll HKEL Series Li near Actuator Performance Table(3- Phase)

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JirOIiTi'I:1阳 ".'1 t:: 1l:.J阳西 j iTl:mi lilliil~… Driving stem diameter thread pitch mm

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……· l!I1í1I9Eiii .gg:' ljjTjjTg

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阻岛刊
AEE

E;Jffiêi!I!l t!I主~皿………- 13.00 1 æmr;1tl~:VJ ~~ 1 18.43 16.26

Eriving stem diameter/thread pitch mm

EE盟 inear travel mm ……… EE盟 inear travellj'jIjj'

M出 I lI"iT;"I'ITili:m mm ………
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E副届国描画副"幅画………· 2.4 3.6 4.8 7.2
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画画画幽幽幽 29.58 22.28 21.19 14.80 - 画画温iëJ9"~ 41.87 31.15 26.12 20.74
斗

Eriving stem diameter/thread pitch mm Eriving stem diameter/thread pitch mm

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12.84 8.87 25.45 18.91 15.88 12.61

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…-
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刊
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EE盟 pe(ISO 5210) ~

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低 4mu

18m

912
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……… l ~rmm~ :VJ ~~ 1
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Eodulation stroke KN 16.34 ;t O 35.49 30.12 23.82 23.82

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ElFI12liHiI主~皿………- 31.06 q.{ .0"1 47.64 38.06 31.76 31.76

22 23
 3.1 HK/HKC Series Multi-tum ON-OFF Duty Actuator Performance Table(Single Phase) 3.2 HK/HKC Series Multi-tum ON-OFF Duty Actuator Performance Table(3-Phase)

mmII:1mIDGmD~

l:lml ;m rmll.ji. LmJ..dûj

18 24 36 48 72 96 144 192
町~帽 ed r m ……… 18 24 36 48 72 96 ,.
144 ,.
192

~
l 20 20 17 15
|… 1
34 34 34 34
11
34
11
34

同lmHIiil 24 24 20 17
HKC08 81 81 81 81 61 47

_ .Mttii.]j,rm |||| ||||

HKC14
32 28 22
|… 1
108 136 102

l~
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|阳~川 1 203 203 203 203
Ir
176
Ir
142 120
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l:lK1H1] 町lmHIiil 142 142 127 108

|R叫川 1
350 300 250

252 232 184 147 109 Eed torque N.m 400 400 298 244
r:JK1illil
11 11 ,.

圆圆圆· 610 610 542 474 474 366

,.
275

||||
1020 1020 845 680 680 542 406
,. ,.

1490 1490 1290 1020 1020 745 645 542

圆圆圆· 2030 2030 1700 1355 1355 1020 865 730

|阳叫川 1

11
11 11 Ir
1355 1355
,.

|… rque N.m 1- 3000

24 25
 3.1 Part-tum Actuator Performance Table(Single Phase)
3.1.1 HKJ Series ON-OFF Duty Actuator Part-tum Actuator Performance Table(3-Phase)

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RURdnunu· RURJvnUR-unununununununununu
RURJvnunu·
HKJ06 60 50 0.53 HKJ/HKJM06 60 50 0.25
HKJ09 90 75 0.60 HKJHKJM09 90 75 0.28
HKJ15 150 125 0.80 HKJHKJM15 150 125 0.39

『
HKJ19 190 160 1.10 HKJHKJM19 190 160 0.50

RJUPOn目nE4E

呵，&吨，-呵，-au 『
RURdRJWR-MRJWR-ukdk
RURJURURJVRURURJMRU
HHJ28 280 235 1.20 HHJHKJM28 280 235 0.40
HKJ38 380 320 1.40 HKJHKJM38 380 320 0.45
HKJ50 500 420 1.70 HKJHKJM50 500 420 0.73

『 a斗A斗''?'?'
HKJ60 600 500 1.70 HKJHKJM60 600 500 0.73

A斗。DA斗。口

a斗A斗nd句。句。
AHT。口a斗。口
atEA--atEA--
『

HKJ80 800 670 2.00 HKJHKJM80 800 670 0.80

A叶?'?'?'

HKJ100 1000 840 2.40 HKJHKJM100 1000 840 0.98

aa『

峙
HKJ150 1500 1250 1.70 HKJHKJM150 1500 1250 0.73

A斗A斗
A
斗

汀
WRJV
HKJ200 2000 1670 2.00 HKJHKJM200 2000 1670 0.80

A斗
HKJ250 2500 2100 2.40 HKJHKJM250 2500 2100 0.98

3.1.2HKJM Series Modulating Duty Actuator

n

2ι4E4E町，‘呵，‘qta
478

4EndqdqL巧，ι吨，‘呵，&吨，‘呵，‘。。。口no

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、

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Jnunununununununu
uquauRURd句49ιnuauRununu

HKJ09 0.58
1123457838n
HKJ15 0.95
HKJ19 0.95
臼仔

RuaunEn目4E

4E4E4E4E4E4EA斗A斗A斗
05000000

RUR-MRUE-vkdRdkdRJWR-u
HHJ28 0.95
HKJ38 1.30
nhu 指 MNη 臼川川

HKJ50 1.50
且
且

TAU 『
TAATA叶7'?'?'

HKJ60 1.50
A斗。口aaTOO

HKJ80 2.15
A叶ηoqJU句。

HKJ100 2 .45
At4t'a
nununu
HKJ150 1.50
HKJ200 2.15
旧

HKJ250 2 .45

26 27
 There are two kinds of base for HKlHKM actuator. Drive bush can be machined according to stem of valve

HK100 , HK150 , HK200 , H K2 01 and HK300 are integral so that simplify the connection with valve and easy to

type. HKM03 , HKM05 , HKM10 , HKM20 , HKM55 are disassembly. The design of base and drive bush of

disassemble type. HKlHKM comply with IS05211 or MSS SP-101 standard.

These two kinds of base are including flange and driving

bush that comply with ISO 5210 or MSS SP-102
stangard

争
毒草 83 type 84 type

Non-thrust type undetachable base Non-thrust type

每事
83 suitable for HK1 00-HK250 HKC100-HKC250 actuator with fixed shaft hole ,the hole and key way are comply with 1805210 standard.
84 suitable for HK1 00-HK250 actuator without shaft hole. Which need to be machined by user

Model-interface dimensions table.

Thrust Type Disassemble Base Thrusttype
Mu … HK03-14
HKM03-05
HK20-40
HKM10-20
HK60
HKM55
HK100 HK150 HK200 HK250 HK300

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阻理rrm:堕iiIm ……· 32 51 67 73 83 83
ml!D冒雪1iilllM…· 26 38 51 57 73 73

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EE霄'可mrrnl用J:"I:l"回回明……- 50 50 50

斗
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EE回可;mm阴~霄 50 60 60

EZ阴阳 F10 F14 F16 F25 F25 F30* F25 F30

83type 84type 回胃'帽哩. 33 55 80 235 258 258 238 258
81 type

Non-thrust type disassemble base Non-thrust type

28 29
 HK series actuators are suitable for intermitlent control in automatic control loops that the
system rate of change is 60 starts per hour(600 sta吐5 per hour is option). For the long stroke , it
should providing the average torque required by the valve in mid stroke does not exceed 33%
of the rated torque of the selected actuator. The HK actuator continual operation time is 15
minutes and motion proportion is 33.3%.

HKM Series are suitable for proportional control in automatic control loops that the system rate
of change is relatively high , and high accuracy continuous modulation is necessary. When
modulating applications require increased rates of starts per hour, the HKMM actuator ranges
can be operated up to a rate of 1200 starts per hour providing the average torque required by
the valve in mid stroke does not exceed 33% of the rated torque of the selected actuator.

Oil Refinery Plant Oil Depot

Sewage Treatment Plant Power Station

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