Inspection Boundary Matrix

APPENDIX - A
(Ref. Doc.: EPM-SPD-PC-P-004 Field Inspection Procedure)
INSPECTION BOUNDARY MATRIX
SITE PROJECTS DEPARTMENT

Project Control
Revision No.: 01 Active Date: September 2016 Review Cycle: 2 Years
This document is digitally signed by all Approval Authorities listed below.
Details of the approval can be audited from Q-Pulse System by opening its Document Details
Card.
Q-Pulse ID (1435)
Prepared by: Reviewed by: Verified by: Approved by:
K.T.Ahmed
Sr. Engineer, Project Control
ID#: 27035;
Date: 21-09-2016 Abdulrahman J Al Khaldi
Luqman Umar
Director-SPD
QA/QC Team Sr. Manager -TAT ID#: 5790
Iqbal Tarwala ID#: 8228
Date: 21-09-2016
Lead Engineer (TAT) / Date: 21-09-2016
DMR - SPD
ID#: 22601
Date: 21-09-2016
PROPRIETARY & CONFIDENTIAL

This document and the information contained herein is SABIC’s proprietary know-how. This document or any
part thereof should not be reproduced, stored in a retrieval system or transmitted by any means, electronic or
otherwise, or divulged without prior written permission of SABIC.
APPENDIX - A

Serial No. Activity Site QA/QC CP
Team Team Team
Civil, Architectural & Structure
1 EARTH WORK
1.1 Layout Survey, Establish and protection of Co - Ordinates. X
1.2 Investigation of U/G Facility. X
1.3 Elevation check for existing surface. X
1.4 Suitability for Re- Use of excavated Sand / Soil or Filling
X
Materials.
1.5 Compaction test witness X
1.6 Compaction test of soil for Under ground piping X
1.7 Back filling inspection of U / G piping X
1.8 Fixing of Finished Slope (Location, inclination, Surface finish,
X
Level Fixing)
1.9 Material Approvals for sweet sand, Marl, base course,
X
Aggregate, earth fill materials etc)
2 SOIL IMPROVEMENT WORK
2.1 Procedure Approval X
2.2 Investigation of U/G Facility. X
2.3 Material approval for fill material and gradation X
2.4 Testing of Improved soil X
2.5 Pilot Test X
2.6 Vibroflot test and its compaction X
3 ASPHALT WORK
3.1 Layout Survey, Establish and protection of Co - Ordinated. X
3.3 Surface/ Sub base finish (Slope and elevation) X
3.4 Approval of Asphalt Materials X
3.5 Apply Prime coat for asphalt X
3.6 Apply tack coat for asphalt. X
3.7 Visual Inspection of surface finish of Asphalt (Ponding, slope
X
and flatness)
3.8 Temperature & other tests of asphalt X
3.9 Asphalt material verification at site X
3.10 Witness for thickness of asphalt. X
4 CONCRETE WORK
4.3 Lean Concrete (Location/Elevation/Thickness) X
4.4 Trial Mix of Concrete X
4.5 Material Approval of Concrete/ Rebar/ Expansion joint/
X
construction joint and form work
4.6 Slump / Temp test of concrete X
4.7 Compressive strength of concrete X
4.8 Line, level, axis of Formwork prior to concrete pour. X
4.9 Water proof coating inspection for all U/G Concrete. X
4.10 Anchor bolt or any structure which is embedded to concrete
X
and box installation Inspection
4.11 Time for removal of Form and support. X
Page 2 of 15
APPENDIX - A

5 STRUCTURE STEEL
5.1 Dimensional inspection X
5.2 Plumb and elevation Inspection X
5.3 Torque wrench/ Distomat calibration Inspection. X
5.4 Tightening of high strength Bolt. X
5.5 Nuts/ Bolt and anchor bolt approval X
5.6 Inspection of Handrail and ladder fittings. X
5.7 Fire Proofing Materials Approval X
5.8 Wire mesh installation X
5.9 Application of fire proofing X
6 SEWER AND DRAINAGE
6.1 Installation of Pipe (Slope, elevation, co ordinated and
X
alignment of Pipe.)
6.2 Joint/ Tie - in of pipe X
6.3 Water fill test X
6.4 Gravity test X
6.5 Coating wrapping test X
6.6 Holiday test X
6.7 Water proof coating inspection under the man hole. X
6.8 Material approval for oily sewer/ sewer line pipe, coating
X
material for inside manhole.
7 BUILDING CONSTRUCTION
7.2 Footing layout/ Elevation including Anchor bolt inspection if
X
any.
7.3 Material receiving and storing X
7.4 Flood test of roofing X
7.5 Water Proofing Activities X
7.6 Weather strip and sealing of Doors / windows. X
7.7 Hydro test of PW and FW Line X
7.8 Ducting Inspection X
7.9 Door, Window & Ceiling installation Inspection. X
7.10 Material Approval all architectural material X
7.11 Material approval all Civil/ Structural material X
7.12 Blockwork X
7.13 Plastering X
7.14 Painting X
8 EQUIPMENT INSTALLATION
8.1 Tightening of Anchor bolts X
8.2 All type of grouting inspection. X
MECHANICAL
9 MATERIALS APPROVAL / VERIFICATION
9.1 Approval of mill test certificates for materials X
9.2 Verification of materials procured by Project Engineer X
9.3 Verification of materials procured by Contractor X
9.4 Approval of mill test certificates for materials Procured by
X
Contractor
Page 3 of 15
APPENDIX - A

9.5 Alloy verification (PMI & MTC’s) X
9.6 Transfer of identification marks like Heat #, Specifications…etc X
9.7 Positive materials identification ( PMI ) X
10 WELDING:
10.1 WPS / PQR approval X
10.2 Welder certification X
10.3 Dissimilar material approval ( will be covered under WPS )
X
approval
10.4 Welding rods approval X
10.5 Beveling inspection X
10.6 Fit-up X
10.7 Root pass X
10.8 Visual inspection (random) X
10.9 Visual inspection ( All ) X X
10.10 Back chipping X
10.10 PWHT ( Furnace ) X
10.12 PWHT ( Site ) X
10.13 Hardness test of welds X
11 NDT:
11.1 Selection of weld joints for NDT ( RT, DPT, MPI,…etc ) X
11.2 Radiography film interpretation/acceptance X
11.3 DPT witness/acceptance X
11.4 Thickness measurement witness X
11.5 MPI witness/acceptance X
12 FRP/ RTR U/G PIPE
12.1 Material Receiving Inspection X
12.2 Sand Bedding Inspection X
12.3 Dimensional Inspection for Elevation, Slope, Coordinates. X
12.4 Back filling of pipe zone. X
12.5 Hydro test X
12.6 Deflection Check X
12.7 Joining Pipe (Coupling, flange) X
13 EQUIPMENT INSTALLATION
13.1 Performance test for fire fighting system X
13.2 HVAC air balancing X
13.3 Noise and vibration test of structure and foundation X
13.4 Static equipment plumb, elevation inspection. X
14 GENERAL INSPECTION:
14.1 Locations X
14.2 Elevations X
14.3 Slope X
14.4 Dimensional X site X
14.5 All inside and outside Kingdom Equipment -Final Inspection
(Visual , Dimensional , Hydrotest and Performance Test for X
Rotary Equipmemt
14.6 Pre and Final Alignment of rotary equipments X
14.7 Alignment of Static Equipments. X
Page 4 of 15
APPENDIX - A

14.8 Calibration of Satefy and Relief Valves prior to installation X
14.9 Peaking and Banding for storage tanks X
14.10 Vacuum box test for storage tanks X
14.11 Foundation settlement check for storage tanks X
14.12 Vessels & tanks internal inspection prior to Box up X
14.13 Static Equipment internal component Installation Inspection X
14.14 Visual inspection of foundations prior to installation of
X
Vessels…etc
14.14 Tightening of Flange bolts X
14.16 Supports installation X
14.17 Tie-in Location & Marking X
15 PRESSURE TESTING:
15.1 Test pack approval X
15.2 Review of gauges caliberation X
15.3 Line check prior to pressure testing X
15.4 Witness of Piping system and Isolation Valves Hydrostatic test X
15.5 Witness of Pneumatic test X
15.6 Witness of leak test X
15.7 Cleaning / flushing of tested lines X
15.8 Pigging of lines X
15.9 Plugging & seal welding of high point vents after pressure tests X
15.10 Witness of DPT / MPI of high points vents welding X
16 PAINTING & INSULATION:
16.1 Materials approval X
16.2 Surface preparation X
16.3 Primer coat painting & DFT X
16.4 Intermediate coat painting & DFT X
16.5 Final coat painting & DFT X
16.6 Galvanising X shops X
16.7 Holiday testing of wrappings X
16.8 Inspection of insulation support rings X
16.9 Visual inspection of Insulation X
16.10 Stenciling X
17 RE-INSTATEMENT:
17.1 Line check after re-instatement X
17.2 Valves direction where applicable X
17.3 Proper gaskets installation X
17.4 System punchlist X X
18 PROJECT PROCEDURES:
18.1 Approval of PQP , Inspection test plans, WPS/PQR , WPQT
X
etc.
18.2 Approval of testing procedures X
18.3 Review / Approval of Q.C Dossier X
18.4 Review / Approval of As built drawings X
18.5 Approve of Vendors & Contractors shops X
ELECTRICAL
Page 5 of 15
APPENDIX - A

19 MATERIALS & EQUIPMENT APPROVAL/VERIFICATION:
19.1 Approve all electrical materials supply by the contractor. X
19.2 Physical verification of materials procured by Contractors. X
19.3 Verification of electrical equipment & materials procured. X
19.4 Verification of approve vendors by the contractor X
20 ELECTRICAL MAIN EQUIPMENT INSTALLATION
(TRANSFORMER, SWITCHGEAR/MOTOR CONTROL
CENTER , ELECTRIC MOTOR & OTHER )
20.1 Verification of final location & orientation. X
20.2 Visual Inspection of Anchoring / Bolting & alignment X
20.3 Conduit Instllation X
20.4 Cable termination X
20.5 Grounding connection X
20.6 Visual Inspection of internal electrical & mechanical connection X
21 ELECRICAL MAIN EQUIPMENT TESTING
COMMISSIONING:
21.1 Insulation Test (Megering,Hi-Potential testing) X
21.2 Functional Check for all Switches (Interlock, Control &
X
operation test)
21.3 Contact resistance test (for Main Circuit Breakers & Bus Bars) X
21.4 Transformer Ratio test X
21.5 Relay setting, testing & calibration X
21.6 Solo run test (electric motor where applied vibration,RPM,
X
directional of rotation. Bearing temperature test)
21.7 Insulation oil test X
21.8 Polarization Index testing X
21.9 Phase sequence test X
21.10 Operation test by Manual & Automatic X X
22 INSTALLATION OF POWER/CONTROL
CABLES:
22.1 Visual inspection for cable tray, conduit & cable routing X
22.2 Visual inspection cable trench & duct bank (deep/dimension) X
22.3 Visual inspection cable laying, termination & splice X
22.4 Hi-Potential,Meggering,loop & continuity test X
23 INSTALLATION OF LIGHTING:
23.1 Verification for approved layout X
23.2 Visual inspection X
23.3 Insulation resistance measurement X
23.4 Lighting circuit test X
23.5 Illumination quality test X
24 INSTALLATION OF WIRING DEVICES:
24.1 Verification for approved layout X
24.2 Visual inspection (wiring termination) X
24.3 Line circuit test X
24.5 Operation test X
25 INSTALLATION OF GROUNDING & LIGHTNING SYSTEM:
Page 6 of 15
APPENDIX - A

25.1 Verification of approved layout X
25.2 Visual inspection (cadwelding,cable laying & termination) X
25.3 Grounding resistance measurement X
25.4 Lightning electrode measurement X
25.5 Grounding Continuity test X
26 INSTALLATION OF UPS,BATTERY & BATTERY CHARGER:
26.1 Visual inspection (Panel mounting, Batteries set up with rack) X
26.2 Functional & Operation test by Manual & Automatic mode) X
26.4 Internal electrical & mechanical connection X
27 INSTALLATION OF MISCELLANEOUS EQUIPMENT (FIRE
ALARM, TELEPHONE/ PUBLIC ADDRESS/ PAGING & UHF
RADIO SYSTEM)
27.1 Visual inspection (Panel layout & mounting, Interconnection) X
27.4 Cable termination & splice X
27.5 Functional & Operation test X
CONTROL SYSTEMS
28 FIELD DEVICES (TRANSMITTERS, GAS DETECTORS,
SWITCHES, CONTROL VALVES, SENSORS, ANALYZERS,
J.B), LOCAL CONTROL PANEL & ANALYZER HOUSE
28.1 Bulk Construction Materials Spec. verification X
28.2 Instrument data sheet verification X
28.3 Physical verification of bulk construction materials procured by
X
contractor
28.4 Physical verification of Instruments, C.Valves, Sensors
X
procured by contractor
28.5 Shell & Seat Leakage test (Control Valves ) X
28.6 Instruments calibration X
28.7 Verification of approved location for Field Devices, L.Panel,
X
Analyzer House
28.8 Field Devices / Local Panel/ Analyzer House Installation X
28.9 Conduit / Cable Tray Installation X
28.10 Cable trench / Duct bank visual inspection X
28.11 Signal & Power Cable laying /pulling X
28.12 Impulse / Pneumatic Tubing Hook-up X
28.13 Tubing Pressure test / Leak test X
28.14 Grounding system installation X
28.15 Grounding system testing X
28.16 Insulation Resistance Test & Continuity check X
28.17 Field terminations X
28.18 Field Devices / Local Control Panel / Analyzers power supply
X
check
28.19 Loop check (Analyzer House / Local Control Panel) X
29 DCS/PLC/ESD/VMS (CONTROL SYSTEMS)
29.1 Received System Cabinet Components Verification X
29.2 Control System Cabinets Installation X
Page 7 of 15
APPENDIX - A

29.3 Conduit / Cable Entries / Cable Tray Installation X
29.4 Signal & Power Cable laying /pulling X
29.5 Grounding system installation X
29.6 Grounding system testing X
29.7 Insulation Resistance Test & Continuity check X
29.8 Control System Cabinets Terminations X
29.9 Communication / System Cables Routing X
29.10 Communication / System Cables Terminations X
29.11 Fiber Optic (FO) Cable Laying X
29.12 Fiber Optic (FO) Cable Testing (OTDR) & Laser Test X
29.13 Control System Cabinets Power Supply Check X
29.14 Communication Check (System /Subsystems) X
29.15 Loop check X
29.16 Functional Check ( Logic / Interlocks) X
30 CATHODIC PROTECTION SYSTEM

31 REINFORCED CONCRETE CATHODIC PROTECTION
31.1 Materials
I. Material Submittal Approval X
II. Material Delivery and inspection X X
IV. Material Storage X X
31.2 Reference Electrodes Function Test and Encapsulation
I. Manufacturer’s test certificates Approval X
II. Calibration Test Inspection X
III. Encapsulation Test Inspection X
IV. Post Encapsulation Test and Inspection X
31.3 Installation of Conductor Bar , Anode ribbons, positive
connection, system negative, instrument negative and
Positive connection kits
I. Location and Spacing Inspection X
II. Installation and Spot Welding Inspection X
III. Mechanical Integrity inspection for spot welding X
IV. Zones separated inspection according to drawings. X
V. Electrical Continuity test of anode-to-anode, anode to
X
conductor bar and anode feeder cables to anode & CB.
VI. Cad Welding inspection for IN and SN X
VII. Hammer Test for mechanical integrity of IN and SN X
VIII. Electrical Continuity test of IN and SN cables with the steel
X
reinforcement.
31.4 Installation of Reference Electrodes
I. Location inspection as per drawing X
II. Visual Inspection X
31.5 Pre-Concrete Pour Inspections
I. Visual Inspection to ensure area is clean and free of any
X X
possible electrical short circuits
II. Electrical discontinuity testing of anode and cathode X X
III. Electrical Continuity testing of reinforcement and other
X
nearby metallic components
Page 8 of 15
APPENDIX - A

31.6 Concrete Pour monitoring Inspections
I. Anode to Cathode voltage measurements at every 10mins
X X
interval
31.7 Post Pour monitoring
I. Anode to Cathode voltage measurements test X
II. Native potential of steel w.r.t embedded reference electrodes
X
test.
31.8 Junction Box Installation
II. Visual Inspection of enclosures along with all required name
X X
plates
III. Visual inspection and integrity tests of the terminals in JB X X
IV. Support post and mounting X X
31.9 Transformer Rectifier Factory Acceptance Test X TR
manufacturer premises
I. DC output ripple factor Test X
II. Temperature rise Test X
III. Efficiency Test X
IV. Dielectric Test X
31.10 Power and Grounding Cable Installation
I. Above ground conduit installation X X
II. Cable tray installation X X
III.Trench inspection (by QA/QC but was recommended earlier
X X
by Mr. Majmal to Site Team)
IV.Construction of duct bank X X
V. Underground duct bank installation X X
VI. Inspection of conduit, cable tray and trench after cable
X X
laying
VII. Insulation resistance test after cable laying X X
VIII. Grounding cable installation, termination and testing X X
31.11 Remote monitoring and control system X TR manufacturer
premises
I. Visual Inspection X
II. Accuracy checks of TR and monitoring values with software
X
values.
III. Remote control checks of TR at various current and voltage
X
outputs.
31.12 Transformer Rectifier Installation
I. Manufacturer’s test certificates approval X
X X
plates
III. Visual inspection and integrity tests of the terminals in TR X X
IV. Concrete foundation or support post and mounting X X
31.13 Pre-Commissioning
CP system circuit verification, continuity and discontinuity tests
X
inspection for positive and negative systems
Native potential test inspection X
Pre-Commissioning forms approval X
31.14 Commissioning
CP system energization inspection X
CP system polarization test inspection after one week of
X
energization
Page 9 of 15
APPENDIX - A

Initial commissioning report and forms approval X
31.15 Commissioning and 30 day acceptance
CP system performance acceptance inspection X
CP system performance report and forms approval X
32 TANK BOTTOM PLATE CATHODIC PROTECTION

32.1 Materials
II. Material Delivery and Inspection X X
32.2 Reference Electrodes Function Test
II. Calibration Test Inspection X
32.3 HDPE Liner Installation X
Sweet sand
I. Resistivity Test prior to backfilling X
II. Backfilling (Free of stones and other debris) X X
32.4 Installation of HDPE Liner, Conductor Bar , Anode ribbons
and positive connection kits
I. Location and Spacing Inspection X
II. Installation and Spot Welding Inspection X
III. Mechanical Integrity checks for spot welding X
IV. Electrical Continuity test of anode-to-anode, anode to
X
conductor bar and anode feeder cables to anode & CB.
32.5 Installation of System and Test negative connection kits
I. Location Inspection as per drawing X X
II. Cad Welding Inspection X X
III. Hammer Test for mechanical integrity X X
IV. Electrical Continuity test of System Negative and Test
X X
Negative Cables
32.6 Installation and testing of Reference Electrodes,
Monitoring tubes and Soil access tubes
I. Location inspection X
III.Calibration testing of Reference Electrodes X
32.7 Installation of Monitoring tubes, soil access holes and RE
calibration tubes
II. Visual inspection and integrity test of monitoring tubes X
X X
plates
I. DC output ripple factor test X
II. Temperature rise test X
Page 10 of 15
APPENDIX - A

III. Trench inspection (by QA/QC but was recommended
X X
earlier by Mr. Majmal to Site Team)
IV. Construction of duct bank X X
X X
laying
VIII.Grounding cable installation, termination and testing X X
premises
X
values.
X
outputs.
X X
plates
X
32.14 Commissioning
CP system polarization test inspection after one week of X
energization
33 TANK INTERNAL CATHODIC PROTECTION

33.1 Materials
II. Material Delivery and inspection X X
III. Material Storage X X
II. Function Test Inspection X
33.3 Sacrificial Anodes Function Test
Page 11 of 15
APPENDIX - A

33.4 Installation of Sacrificial Anodes
I. Location of Anodes Inspection X
II. Visual Inspection of anodes prior to installation X
III. Elevation and spacing inspection of suspended anodes X
IV. Electrical Continuity test of Anode Tail and Anode body X
33.5 Installation of Impressed Current Anodes
I. Location Inspection of Anode suspension brackets X
III. Elevation and spacing inspection of suspended anodes X
V. Anode strings inspection secured to tank bottom plate with
X
non-metallic connection
33.6 Installation of System and Test negative connection kits
I. Location inspection as per drawing X X
II. Cad Welding inspection X X
X X
Negative Cables
X X
plates
X X
X X
laying
premises
X
values.
Page 12 of 15
APPENDIX - A

X
outputs.
X X
plates
X
33.14 Commissioning
energization
34 UNDERGROUND PIPELINES CATHODIC PROTECTION

34.1 Materials
II. Material Delivery and Inspection X X
34.3 Sacrificial Anodes Function Test
34.4 Installation of Sacrificial Anodes
I. Location Inspection of Anode as per approved drawing X
III. Anodes soaked in water for 2 hours prior to installation X
34.5 Installation of Impressed Current Anodes
I. Location Inspection of Anode as per approved drawing X
III. Elevation and spacing of anodes X
V. Anode strings secured to tank bottom plate with non-metallic
X
connection
34.6 Installation of System and Test negative connection
I. Location Inspection as per drawing X X
II. Cad Welding Inspection X X
Page 13 of 15
APPENDIX - A

X X
Negative Cables
I. Location Inspection as per drawing X
34.8 Installation of CP Coupons
I. Location as per drawing X
III. Native potential Test X
34.9 Installation of Test Stations
I. Location Inspection as per drawings X
II. Visual inspection and integrity tests of the terminals X X
III. Accurate termination of cables X X
IV. Installation and integrity of Interrupter Switches. X X
X X
plates
X X
X X
laying
X
premises
X
values.
X
outputs.
34.14 Transformer Rectifier Installation X
X X
plates
Page 14 of 15
APPENDIX - A

X
34.16 Commissioning
energization
Page 15 of 15

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APPENDIX - A

(Ref. Doc.: EPM-SPD-PC-P-004 Field Inspection Procedure)

INSPECTION BOUNDARY MATRIX

SITE PROJECTS DEPARTMENT

PROPRIETARY & CONFIDENTIAL

INSPECTION BOUNDARY MATRIX

INSPECTION BOUNDARY MATRIX

INSPECTION BOUNDARY MATRIX

INSPECTION BOUNDARY MATRIX

INSPECTION BOUNDARY MATRIX

INSPECTION BOUNDARY MATRIX

INSPECTION BOUNDARY MATRIX

30 CATHODIC PROTECTION SYSTEM

INSPECTION BOUNDARY MATRIX

INSPECTION BOUNDARY MATRIX

32 TANK BOTTOM PLATE CATHODIC PROTECTION

INSPECTION BOUNDARY MATRIX

33 TANK INTERNAL CATHODIC PROTECTION

INSPECTION BOUNDARY MATRIX

INSPECTION BOUNDARY MATRIX

34 UNDERGROUND PIPELINES CATHODIC PROTECTION

INSPECTION BOUNDARY MATRIX

INSPECTION BOUNDARY MATRIX

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