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NAVIGATION AIDED AUTOPILOT

APi-800M
APi-800TM
APi-800TM-HO**

OWNER’S MANUAL

INSTALLATION/OPERATION/MAINTENANCE

MAROL CO., LTD.


KOBE, JAPAN

Control Program: Ver. 1.04


Panel Program: Ver. 1.04

MB-092100-3E
KS141205
INTRODUCTION

Thank you for purchasing the APi-800M Navigation Aided Autopilot system. This man-
ual explains correct installation, operation, maintenance and inspection of the system with
cautionary remarks. Please read this manual carefully before installing the components
and starting operation to insure correct usage of the system. If instructions are not clear,
please consult with your dealer or consult with us. Keep this manual on board in a safe and
dry place. If you transfer or resell the system, be sure to hand this manual to the new owner.
The illustrations and/or contents of this manual may slightly differ from the actual product
due to explanation purpose and changes in specification, etc.

SAFETY PRECAUTION

The following symbols are used to give instructions for correct installation, operation,
maintenance and inspection of the system.

WARNING : Involves hazards or unsafe practices which could result in severe per-
sonal injury or death.
CAUTION : Involves hazards or unsafe practices which could result in minor injury or
product or property damage.
☞ NOTE : Information which is important to proper installation, operation, mainte-
nance and inspection of the system.

Involves hazards or unsafe practices which could result


WARNING in severe personal injury or death

■ OPERATION
● Misoperation and/or malfunction of the system due to the damage to its components
may cause an accident. Severe damages to human life and the environment as
well as damages to the ship may result.
● Complete understanding of the characteristics of the system, of its capability and
limitations are required. Become familiarized with operations and pay utmost atten-
tion when using the system.
● Each steering mode has individual cautionary points for operation. Pay attention to
the explanations, cautions and warnings listed in the corresponding chapters.
● Watch the heading and surroundings around your ship. Unexpected obstacles may
cause accidents.
● When thunder/lightning occurs, do not touch metal parts or the power switch as there
is a danger of getting an electric shock by inductive lightning.

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■ EMERGENCY OPERATION
● Familiarize yourself with the emergency operation and be able to perform it smoothly
when emergency conditions should happen.
● If malfunction of the system should occur, slow down the ship and set the operation
mode to STBY (Manual) to steer the ship with the manual helm pump.

■ REMOTE MODE [REM] (remote control)


● Keep watching the heading when using the portable controller PT-10C.
● Before selecting [REM] mode, make sure all the controllers connected to the system
(PT-10C and DTX-10) are set at neutral positions. If all the controllers are not set at
neutral positions, the ship may make an unexpected turn when the mode is changed
over to [REM] mode and this may cause an accident.
● When an alarm sounds, confirm its cause immediately. If the abnormality affects the
remote control of the ship, change to the [STBY] mode.

■ AUTOPILOT MODE [AUTO]

CAUTION
CONNECTION OF OPTIONAL BEARING DEVICE FOR AUTOPILOT
● The autopilot controller/amplifier APi-800M uses the bearing sensor MMS-30 or
MMS-200 as standard.
● The APi-800M can also be connected with optional bearing device; such as,
GPS compass, electronic compass or Gyro compass along with the bearing
sensor MMS-30 or MMS-200.
● When an optional bearing device is connected, priority of autopilot bearing is
given to the optional bearing device.
● To be noted is that when using an optional bearing device, it should be used
for autopilot after output of optional bearing device is stabilized. Output of
optional devices will take some time before stabilized. Gyro compass will
take a long time before statically determinate. GPS compass may take
about three minutes or may be more before statically determinate.

WARNING
1) DO NOT TURN ON THE POWER OF OPTIONAL BEARING DEVICE while sailing in the
autopilot mode using the bearing sensor MMS-30 or MMS-200.
The autopilot reference bearing is changed from the bearing sensor MMS-30 or
MMS-200 to the optional bearing device which is not statically determinate
when it is turned on. The vessel may be controlled toward unintended head-
ing direction or meandering due to swing of bearing.
2) DO NOT TURN ON THE CONTROL/AMPLIFIER APi-800M IN THE AUTOPILOT MODE if
the optional bearing device is turned on simultaneously.
Turn on the APi-800M in the standby mode and set to the autopilot mode after
the optional device is statically determinate.

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● When the Option Terminals and NAV Terminals are not used, the heading bearing is
detected by the Pick-off Sensor MMS-30 mounted on the magnetic compass or by
the Electronic Compass MMS-200 in the [AUTO] and [NAV] modes.
● Do not leave magnetized material near the compass, MMS-30 or MMS-200. Bearing
accuracy of the compass and sensor will be affected and this may cause unex-
pected turns of the ship.
● Rudder Gain and Weather should be adjusted depending upon the ship’s cargo load,
speed and sea conditions.
● When the ship is sailing very slowly and the operation mode is changed to autopilot
mode, she may not be able to keep the autopilot heading course. Watch the
heading bearing closely and steer as necessary.
● Watch the surroundings when changing the heading while in Autopilot mode. Until
the course change is completed, watch the movement of the ship. Take safety
measures if necessary.
● A watchman is always required.

■ NAV AUTOPILOT MODE [NAV]


● In the [NAV] mode, the ship is steered according to the signals from the navigation
device connected to the NAV terminals. Position accuracy is dependent upon the
numbers and positions of the satellites receivable and the accuracy of the navigation
device. Please note that the ship does not sail exactly on course as she is affected
by winds and sea conditions.
● Depending upon the adjustment of Rudder Gain/Weather and accuracy of the
magnetic compass, deviation from the intended sailing course may become tens of
meters.
● Navigation Aided Autopilot will not locate obstacles on the heading course. A
watchman is always required and utmost attention should be paid.

■ MAINTENECE SERVICE
● In the course of maintenance, pay extra attention not to touch the moving steering
gear when getting in the steering gear room.
● Use proper fuses when replacing them. Use of improper fuses may cause damage
to the device and cause a fire.

■ FOR INSTALLATION
● Use the correct DC voltage. Do not use alternate currents or non-specified DC
power sources. Using a wrong power source may cause fires, electric shocks and/or
damage to the system components.
● Do not strain or scratch the cables. Damaged cables may cause fires or electric
shocks.
● Components such as, Controller/Amplifier, Pick-off Sensor, Electronic Compass and
Solenoid Valve Unit, are not watertight. Do not let the components get wet. Fires or
electric shocks may result. Should the component get wet, turn off the power switch
and inspect it promptly.

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Involves hazards or unsafe practices which could result
CAUTION in minor injury or product or property damage

■ OPERATION
● Do not hit the portable controller against the wall or floor as it may break.
● Do not start the engine after switching on the DC power to the system. It may cause
a malfunction due to a sharp drop of DC voltage.

■ ADJUSTING AUTOPILOT FUNCTION


● Rudder Gain and Weather should be adjusted according to the ship’s cargo load,
speed and sea conditions.
● Study the setting of the functions including Rudder Gain and Weather in everyday use
in order to select optimum settings for your ship.

■ USE OF PORTABLE CONTROLLER WHILE IN NAV MODE


● The Portable Controller can be used to change the heading course temporarily in the
NAV AUTO mode. Be aware that the ship may make a sharp turn to go back to the
preset autopilot heading course when the Portable Controller is reset to the neutral
position after a course change.

■ ALARM
● When the alarm sounds, check the cause immediately and repair the cause if nec-
essary.
● When service is required in the open sea, confirm that conditions around the ship are
safe and perform the work after stopping the ship.

■ INSTALLATION
● Do not install components at locations:
・ wet by rain or sea water splash
・ hard to service for inspection and maintenance
・ under direct sunlight and/or high heat
・ near severe vibration
● Install the Solenoid Valve Unit so that the solenoid valve is aligned to the horizontal
plane.
● Turn off the power switch during wiring work.
● Confirm the terminal marks and mark tubes of cables when making connections.
● Fix the screws and connectors securely.
● Adjusting the volumes of the circuit board may be required while the DC power is on.
Be careful not to short circuit.
● To avoid radio interference, install the Controller/Amplifier apart from any radio
communication device.

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TABLE OF CONTENTS

INTRODUCTION ……………………………………………………………………………. 2

SAFETY PRECAUTIONS ………………………………………………………………… 2

VERSION INFORMATION …………………………………………………………….. 9

Ⅰ. AUTOPILOT SYSTEM LAYOUT …………………………………………………… 10


1. KEY COMPONENTS ……………………………………………………………………........... 10
2. OPTIONAL DEVICES …..…………………………………………………………..….………. 10

Ⅱ. INSTALLATION ………………………………………………………………………........ 11
1. CONTROLLER/AMPLIFIER APi-800M, APi-800TM, APi-800TM-HO**S ……….………….. 11
1-1. APi-800M Standard Box Type ……………………………………………….……........ 11
1-2. APi-800TM Console Type ……………………………………………………………… 12
1-3. APi-800TM-HO** Full Stand Type …………………………………………………....... 12
2. MAGNETIC COMPASS AND PICK-OFF SENSOR MMS-30 ………………………………. 13
3. ELECTRONIC COMPASS MMS-200 (Optional) ……………………………………………. 14
4. SOLENOID VALVE UNIT SPF-1SV/SPF1SV-03 ……………………….……………………… 14
5. PORTABLE CONTROLLER / DIP switch setting for narrow operating angle …………… 15
6. FEEDBACK UNIT ……………………………………………………………………………….. 16
6-1. DIP Switch Setting for the type of Feedback Unit …………………………………. 16
6-2. Installation of Feedback Unit FT-10-2 ………………………………………………… 17

Ⅲ. CABLE CONNECTIONS ………………………………………………………..…… 18


1. FOR ENGINE DRIVEN POWER STEERING SYSTEM ………………………………….…...... 19
1-1. APi-800M with Solenoid Valve Unit SPF-1SV/SPF-1SV-03………………………........ 19
1-2. APi-800TM & -HO**S with Solenoid Valve Unit SPF-1SV/SPF-1SV-03…………........ 20
1-3. APi-800M with Proportional Control Solenoid Valve Unit SPF-PSV-03…………… 21
1-4. APi-800TM &-HO**S with Proportional Control Solenoid Valve Unit SPF-PSV-03.... 22
2. FOR DC MOTOR PUMP DRIVEN POWER STEERING SYSTEM …………………………….. 23
2-1. APi-800M with Solenoid Valve Unit SPF-1SV or SPF-1SV-03 ………………..……… 23
2-2. APi-800TM & -HO**S with Solenoid Valve Unit SPF-1SV or SPF-1SV-03 ………....... 24

Ⅳ. DEVICE CONNECTING OPTION TERMINALS ………………………. . 25


1. GPS COMPASS ………………………………………………………………………………... 25
2. REPEATER COMPSS RP-88N………………………………………………………………….. 25
3. GYROCOMPASS………………………………………………………………........................ 26
3-1. Input Signals and Sentences ………………………………………………………… 26
3-2. Setting of AD Converter ……………………………………………………………… 26

Ⅴ. DEVICE CONNECTING NAV TERMINALS ……………………………. 27


● Signal Standard and Receivable Acronym ……………………………………………… 27

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Ⅵ. ADJUSTMENT AFTER THE FIRST INSTALLATION …………………….. 28
1. FRONT PANEL OF APi-800M ……………………………………………………………....... 28
2. CONSOLE AND STAND TYPES OF APi-800M …………………………………………....... 29
3. CAUTIONS WHEN SWITCHING-ON THE POWER FIRST TIME ……………………………… 30
4. CONFIRM THE MOVEMENT IN THE [STBY] MODE …………………………………………. 31
5. CONFIRM THE MOVEMENT IN THE [REM] MODE …………………………………………. 31
6. FLOW ADJUSTMENT OF SOLENOID VALVE UNIT SPF-1SV/SPF-1SV-03 ………………… 32

Ⅶ. OPERATION ………………………………………………………………………………… 33
1. OPERATION MODE …………………………………………………………………………… 33
2. OPERATION PROCEDURE ……………………………………………………………………. 33
2-1. [STBY] Mode ……………………………………………………...................................... 33
(1) Steering with Manual Helm Pump ……………………………………….………. 33
(2) Push Button steering (non-follow-up control) …………………………..……… 33
2-2. [REM] Mode ……………………………………………………………………………... 34
(1) Operation Procedure ……………………………………………………………… 34
(2) Function of Multi Controllers (All Select/Auto Select) …………………………. 34
2-3. [AUTO] Mode ……………………………………………………………………………. 35
(1) Operation Procedure ……………………………………………………………… 35
(2) Setting of New Autopilot Bearing while in the [AUTO] Mode ………………… 35
(3) Selecting Dragnet Function of Portable Controller …………………………….. 36
2-4. [NAV] Mode ……………………………………………………………………………... 37
(1) Operation Procedure ……………………………………………………………… 37
(2) Operating Function of PT-10C in the [NAV] Mode …………………………….. 38
3. REFERENCE BEARING ………………………………………………………………………… 38
3-1. Priority of Reference Bearing ……………………………………………………......... 38
3-2. Switchover of Reference Bearing and Message Display ……………………….... 39
Ⅷ. FUNCTIONS & DETAILS OF ADJUSTMENT…………………………….. 40
1. LIST OF FUNCTIONS AND DEFAULT VALUES ………………………………………………. 40
2. ADJUSTABLE FUNCTIONS ……………………………………………………………………. 41
2-1. Rudder Gain and scale change ……………………………………………………… 41
2-2. Weather …………………………………………………………………………………… 42
2-3. Counter Rudder (Meeting Rudder) …………………………………………………… 42
2-4. Rudder Port-end Position ………………………………………………………………... 43
2-5. Rudder Center Position ………………………………………………………………...... 44
2-6. Rudder Starboard-end Position ………………………………………………………… 45
2-7. Trim (Neutral Compensation) …………………………………………………………… 46
2-8. Dead Zone Adjust ………………………………………………………………………… 46
2-9. Correction of Bearing Sensor …………………………………………………………… 47
2-10. Confirmation of Navigation Signals ………………………………………………….. 48
2-10-1. Confirmation of receiving sentences ………………………………………. 48
2-10-2. Confirmation of referencing sentences ……………………………………. 48
2-11. Rudder Limiter …………………………………………………………………………… 49
2-12. Alarm Sound ON/OFF ………………………………………………………………….. 50
2-13. Contrast Adjustment …………………………………………………………………… 50
2-14. Parameter Initialize………………………………………………………………………. 51
2-15. Dimmer ……………………………………………………………………………………. 51

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3. PROPORTIONAL CONTROL SOLENOID VALVE UNIT SPF-PSV-03 ………………………… 52
3-1. Features and Operation Mode ……………………………………………..………… 52
3-2. Flow Adjustment ……………………………………………………………….………… 53
3-3. Offset Pulse Adjustment ………………………………………………………………… 53
3-4. Maximum Pulse Adjustment ………………………………………………………….... 54
3-5. GAIN ……………………………………………………………………………………….. 54

Ⅸ. MAINTENANCE ………………………….……………………………………………… 55
1. ERROR DISPLAY AND COUNTERMEASURE …..……………………………………………… 55
2. ALARM DISPLAY ……………………………………………………………………………….. 55
3. FUNCTION OF DIP SWITCHES ………………………………………………………………… 56
4. TROUBLESHOOTING …… ……………………………………………………………………. 56
5. DAILY INSPECTION …………………………………………………………………………… 58
5-1. Cautions for Battery ……………………………………………………………………. 58
5-2. Inspection Items …………………………………………………………………………. 58
6. DISASSEMBLING OF APi-800TM ……………………………………………………………... 58
6-1. Remove Magnetic Compass ………………………………………………………… 59
6-2. Remove Controller/Amplifier …………………………………………………………. 59
7. SPECIFICATION OF CONTROLLER/AMPLIFIER APi-800M ………………………………… 59

APPENDIX: DIMENSIONAL DRAWINGS OF SYSTEM COMPONENTS …………………………… 60 ~


APi-800M Standard Box Type,
APi-800TM Console Type,
APi-800TM–HO**S Stand Type
MMS-30,
MMS-200
FT-10-2,
PT-10C,
SPF-1SV,
SPF-1SV-03,
SPF-PSV-03,
DTX-10,
RP-88N

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VERSION INFORMATION

z This revised manual MB-092100-3E changed the control and panel programs from Ver.
1.03 to Ver. 1.04. The change is made for the Portable Controller’s operating angle to
take over the operation; from±2 ゚ to ±5 ゚. Refer to pages 35, 36 and 38.

1. Confirm the version number


The version labels are placed on the circuit boards. Place the amplifier up side down
and take off the bottom cover by removing six machine screws as shown in the figure
below. Confirm that the version number is 1.03 or over to have the following functions.

CAUTION
Turn off the electric power source.

Control Circuit Board Version label


Remove Machine screws
Ver. 1.04

Version label
Control Circuit
Panel Circuit Board
Board Ver. 1.04

Panel Circuit
Board

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Ⅰ. AUTOPILOT SYSTEM LAYOUT

The APi-800M autopilot system requires the following key components besides the
power steering system newly or already equipped to the ship. Refer to the figure below for
the system layout for MAROL MSSA Series Power Steering System.

Gyro Compass GPS Compass


(Optional) (Optional)

Electronic HelmDTX-10(Optional)

Portable Controller PT-10C


To Battery
Power Switch

Navigation Device
(Not supplied)
Pick-off Sensor MMS-30

Magnetic Compass
Controller/Amplifier (Optional)
APi-800M

Solenoid Valve Unit


SPF-1SV (SPF-1SV-03)

Feedback Unit Engine Driven Power


FT-10-2 Unit (Optional)

1. KEY COMPONENTS
① Controller/Amplifier APi-800M (or APi-800TM or APi-800TM-HO**S)
② Pick-off Sensor MMS-30 (cable length 3m)
③ Portable Controller PT-10C (cable length 12m standard, 3m, 20m, 25m optional)
④ Feedback Unit FT-10-2 (cable length 12m standard, 20m, 25m, 30m optional)
⑤ Solenoid Valve Unit SPF-1SV (cable length 8m standard, 12m, 16m optional )
Magnetic Compass (Optional, B-150, P-150 or T-150)
2. OPTIONAL DEVICES
① Electronic Compass MMS-200 (cable length 7m)
② Electronic Helm DTX-10 (cable length 3m)
③ Solenoid Valve Unit SPF-1SV-03 or Proportional Control Solenoid Valve Unit SPF-PSV-03A
(Cable length 8m standard, 12m, 16m optional)
④ Repeater Compass RP-88N
⑤ GPS Compass (not supplied by MAROL)
⑥ Gyro Compass (not supplied by MAROL)
⑦ GPS Navigation Device (not supplied by MAROL)

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Ⅱ. INSTALLATION

☞ NOTE
For the dimensional drawings of the system components, please refer to Appendix
starting from page 60.

CAUTION
Do not install the components at locations:
● wet by rain and sea water splash
● hard to service for inspection and maintenance
● under direct sunlight and/or high heat
● near severe vibration

1. CONTROLLER/AMPLIFIER APi-800M, -800TM, -800TM-HO**S


1-1. APi-800M Standard Box Type
① Install the hanger using bolts, washers
and nuts or tapping screws at the ap- Hanger
propriate location.

② Mount the body to the hanger using


the knobs as shown in the figure right.

CAUTION Knob
Do not install the Controller/Amplifier to Washer
a place where maneuverability is hin- Control/Amplifier
dered.

③ It can be mounted on the dash, wall or ceiling.

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1-2. APi-800TM Console Type
① Install the Console so that the com-
pass centerline is set on or parallel to Ship’s Centerline Compass Centerline
the centerline of the ship as shown in
the figure right.
② Use a template to mark the bolt
holes. Use M12mm bolts. On the Should be
CAUTION centerline Parallel
● Do not install the Console to a place
where maneuverability is hindered.
● To avoid magnetic field interference,
the Console must be installed away
from the Solenoid Valve, Electric
Motor, etc. Check the magnetic
field interference. Do not leave a
magnetized tool near the Console.
● The magnetic compass has a devia-
tion correcting device. Leave
enough space for compass adjust-
ment.

1-3. APi-800TM-HO**S Full Stand Type


① Install the Stand so that the compass
centerline is set on or parallel to the
centerline of the ship as shown in the
figure 1-2① above).
② Fix the Console on the Stand using
M12mm bolts included in the set.
③ Install the Full Stand on to the floor or
on to a pedestal with bolts, washers
and nuts.

CAUTION
● Do not install the Stand to a place
where ship maneuverability is hin-
dered.
● To avoid magnetic field interference,
the Stand must be installed away
from the Solenoid Valve, Electric
Motor, etc. Check the magnetic
field interference. Do not even
leave a magnetized tool near the
Stand.
● The magnetic compass has a devia-
tion correcting device. Leave
enough space for compass adjust-
ment.

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2. MAGNETIC COMPASS AND PICK-OFF SENSOR MMS-30

WARNING
The pick-off sensor MMS-30 is very sensitive and is affected strongly by the peripheral
magnetic field. It is very dangerous if the magnetic field changes abruptly while in the
autopilot mode as the ship may make a sharp turn.
Equipment such as the Solenoid Valve, Electric Motor, etc, that produce magnetic field
should not be installed near the magnetic compass/pick-off sensor and they should be
installed away from the compass/pick-off sensor.
Magnetic field interference should be checked. Do not leave a magnetized tool near
the compass/pick-off sensor.

① Confirm that the magnetic compass


Ship’s Centerline Compass Centerline
is installed so that its centerline is set
on or parallel to the centerline of the
ship as shown in the figure right.

On the Should be
centerline Parallel

② Remove two machine screws from Centerline


the compass rim.
③ Install the pick-off sensor on to the rim
using supplied machine screws. The
arrow mark of the pick-off sensor Bow
should be matched to the centerline
of the magnetic compass as shown in
the figure right.

Tightening Torque: 0.5~0.6N-m

④ Fix the cable of the pick-off sensor


appropriately.

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3. ELECTRONIC COMPASS MMS-200 (optional)
The electronic compass MMS-200 can be installed with the box type amplifier APi-800M.
WARNING
The electronic compass is very sensitive and is affected strongly by the peripheral
magnetic field. It is very dangerous if the magnetic field changes abruptly while in the
autopilot mode as the ship may make a sharp turn. The electronic compass should not
be installed near the equipment such as solenoid valve, electric motor, etc, that pro-
duce magnetic field. If installed, it should be installed at least 2m away from these
devices. Magnetic field interference should be checked. Do not leave a magnetized
tool near the Electronic Compass.

① The Electronic Compass should be Ship’s Centerline Sensor’s Centerline


installed so that its centerline is set on or
parallel to the centerline of the ship as
shown in the figure right.
WARNING
To install the unit accurately, fix it On the
tentatively at first. After confirming centerline Should be
the installation of other components, Parallel
fix the unit securely confirming its
laying position has no hindrance.

② Secure the electronic compass with


bolts, washers and nuts. Appropriate
installation bracket should be provided
by the shipyard according to its installa-
tion location.
☞ NOTE
Provide a space of about 40cm
around the unit for inspection and
maintenance service.
Bracket should be
P.C.D. 116mm
WARNING provided by shipyard
Bracket, bolts, washers and nuts should
be of non magnetized materials.

4. SOLENOID VALVE UNIT SPF-1SV/SPF-1SV-03


① Solenoid Valve Unit should be installed
Horizontal plane
close to the power unit.

② Drill four bolt holes (φ8mm) and secure


the unit with bolts, washers and nuts.

CAUTION
Install the unit so that the solenoid
valve is aligned to the horizontal
plane.

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5. PORTABLE CONTROLLER / DIP switch setting for narrow operating angle

WARNING
To change the setting, turn off the power of Controller/Amplifier APi-800M.
When using a portable controller of other brand which has narrower operating angle
than the Marol standard portable controller, change the setting of the DIP switch SW6 of
the circuit board as shown in the figure below. The numbers 1 and 2 of the DIP switch
SW6 correspond to the connection ports of portable controllers 1 and 2.

CAUTION
● Factory setting of the DIP switch SW6 is OFF for all the switches 1, 2, 3 and 4.
● For the version 1.02 and up, 「REMOTE 3」 is used only for Marol standard controller.
● The number 3 and 4 switches are for Multi Controller Function (All Select/Auto Select)
and High Rudder Gain Ratio respectively. Refer to page 34 for Multi Controller Func-
tion and page 41 for the Scale Change of Rudder Gain.

z By setting the switch ON makes the steering control for a portable controller with nar-
rower operating angle and setting it OFF makes the steering control for the Marol stan-
dard portable controller PT-10C.
☞ NOTE
A portable controller of narrower operating angle is meant that its operating angle is
about 80% of the Marol standard portable controller PT-10C which has 40 ゚ operating
angle each side. Using a portable controller which operating angle is less than 80% of
the Marol portable controller will not operate full steering angle of the steering gear. On
the other hand, using a portable controller of wider operating angle makes the steering
gear stops at hard-over position before the portable controller reaches its full operating
angle, causing overheat of solenoid valve and hydraulic oil, resulting system malfunction.

SW6

SW9 SW8

FUSE

Setting of DIP Switch SW6


#1: Portable Controller 1
#2: Portable Controller 2
ON: For narrow operating angle
OFF: For Marol Portable Controller

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6. FEEDBACK UNIT

6-1. DIP switch setting for the type of Feedback Unit


There are two types of feedback units mentioned below. The DIP switch setting must
be done according to the type of feedback unit to be used. Refer to the figure be-
low for the location of the DIP switch SW8 on the circuit board.

■ Rotary motion type feedback unit: FT-10-**


■ Linier motion type feedback unit: FTL-20, FTL-30

CAUTION
The linier type feedback unit FTL-20 or FTL-30 is used for the liner type cylinders with
less than 220mm strokes. If it is used for the cylinders of more than 220mm stroke, the
FTL-20 or FTL-30 feedback unit will be damaged.

☞ NOTE
The factory setting of feedback unit is for the rotary type FT-10-**.
Refer to the separate manual for the installation of linier type feedback unit.

Setting of DIP Switch SW8

ON: FTL

OFF: FT

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6-2. Installation of Feedback Unit FT-10-2

CAUTION
Do not install FT-10-2 at places exposed to severe vibration, high temperature and
rain or splashed sea water. These may cause damage to FT-10-2.

6-2-1. For MAROL Linear Cylinders


① The Feedback Unit FT-10-2 can be
installed on either side of the rudder
post relative to the cylinder installation
arrangement.
② Drill four φ9mm holes and secure it
with bolts, washers and nuts.

③ Confirm the maximum steering angles


of the cylinder and decide the dis-
tance of A and B measurements ac- θ
cording to the chart shown below.
Steering Measurement
Angle A B B A
100 ㎜ 125 ㎜
70 ゚
※ 125 ㎜ ※ 154 ㎜
100 ㎜ 110 ㎜
80 ゚
※ 125 ㎜ ※ 138 ㎜
The neutral position is the
100 ㎜ 100 ㎜
90 ゚ point where the lever’s
※ 125 ㎜ ※ 125 ㎜
arrow meets the arrow
※ For MS-80 & MS-100 cylinders
mark of the name plate.
④ The matching point of the lever’s
arrow point (painted red) and the ar- 中立時、レバー矢印が
この位置になるように
設置してください。

row mark of the name plate is the


neutral position of the Feedback Unit
FT-10-2.
⑤ The FT-10-2 should be installed so that C D
its connecting rod becomes parallel
to the horizontal plane.
(The measurements C=D)
CAUTION
After correctly installed, tighten the
lock nuts of the tie rod.

- 17 -
6-2-2. For MAROL Rotary Actuators

① Except for the model MRB-50A, spe-


cially arranged direct mount Feed-
back Units are available for the mod-
els MRB-63A, MRB-75A, MRB-80A and
MRB-100A.
② The Feedback Unit is mounted directly
on to the actuator body using two
supplied bolts and washers.
③ Connect the linkage to the actuator
arm using two supplied bolts and
washers.

Ⅲ. CABLE CONNECTIONS

CAUTION
Before proceeding to the electric wiring, please check the following cautionary points:
● Turn off the power source.
● Confirm the APi-800M power supply terminal marks of (+) and (–). Never connect the
power cable in reverse. The white cable is the anode (+) and the black cable is the
cathode (-) of the DC power supply cable.
● Confirm the APi-800M terminal marks and the mark tubes of each component to be
connected. Tighten the screws securely when connecting the cables.
● When DC Motor Pump is not used, the terminals [T+] and [T-] are not used.
● When the wiring connection is finished, check again for possible short circuiting of the
wires crimped to the terminals.

CAUTION: RADIO INTERFERENCE


Depending upon the location, the Amplifier/Controller may be affected by radio interfer-
ence. The cables of autopilot and radio communication device should be laid apart as far
as possible.
When the autopilot is interfered by a radio communication device, in most cases it appears
as a change of ship’s heading. So, when the radio communication device is used and
ship’s heading changes; that means the autopilot is under radio interference.
To avoid radio interferences;
● Make as much distance as possible between the radio antennas and APi-800M,
MMS-30/Compass or MMS-200.
● The cables of autopilot and radio communication device should be laid apart as far as
possible.
● Do not install APi-800M near the coaxial cable of the antenna to the radio device.

- 18 -
1. FOR ENGINE DRIVEN POWER STEERING SYSTEM

1-1. APi-800M with Solenoid Valve Unit SPF-1SV/SPF-1SV-03


Repeater Navigation Device Portable Controller
Compass (Not supplied by MAROL) PT-10C
RP-88N
(Optional) Pick-off Sensor Selectable Options
MMS-30 Portable Electronic
Controller Helm
PT-10C DTX-10

Magnetic
Compass Power
(Optional) Source
12VDC
24VDC
Power
Switch

Selection of optional device Feedback Unit


Gyro GPS FT-10-2
-compass Compass Solenoid Valve Unit
(Not supplied (Not supplied SPF-1SV/SPF-1SV-03
by MAROL) by MAROL)

AD Converter AD-100
(Optional)

- 19 -
1-2. APi-800TM & -HO**S with Solenoid Valve Unit SPF-1SV/SPF-1SV-03

Repeater Portable Controller


Compass PT-10C Selectable Options
RP-88N Portable Electronic
(Optional) Controller Helm
PT-10C DTX-10

Navigation
Device
(Not supplied
by MAROL)

Power
Source
12VDC
24VDC
Power
Switch

Feedback Unit
FT-10-2

Solenoid Valve Unit


SPF-1SV/SPF-1SV-03
Selection of optional device
Gyro- GPS
compass Compass
(Not supplied (Not supplied
by MAROL) by MAROL)

AD Converter AD-100
(Optional)

- 20 -
1-3. APi-800M with Proportional Control Solenoid Valve Unit SPF-PSV-03

Repeater Navigation Device Portable Controller


Compass (Not supplied by MAROL) PT-10C
RP-88N
(Optional) Pick-off Sensor Selectable Options
MMS-30 Portable Electronic
Controller Helm
PT-10C DTX-10

Magnetic
Compass
(Optional)

Power
Source
12VDC
24VDC

Power
Switch

Selection of optional device

Gyro GPS Feedback Unit


-compass Compass FT-10-2
(Not supplied (Not sup-
by MAROL) plied by
Solenoid Valve Unit
MAROL)
SPF-PSV-03
AD Converter
AD-100(Optional) NOTE
Wiring connection is different
from the standard Solenoid
Valve Unit.

- 21 -
1-4. APi-800TM & -HO**S with Proportional Control Solenoid Valve Unit SPF-PSV-03

Repeater Portable Controller


Selectable Options
Compass PT-10C
RP-88N Portable Electronic
(Optional) Controller Helm
PT-10C DTX-10

Navigation
Device
(Not supplied
by MAROL)

Power
Source
12VDC
24VDC

Power
Switch

Feedback Unit
FT-10-2

Solenoid Valve Unit


Selection of optional device SPF-PSV-03

Gyro- GPS
compass Compass NOTE
(Not supplied (Not supplied Wiring connection is different
by MAROL) by MAROL) from the standard Solenoid
Valve Unit.

AD Converter AD-100
(Optional)

- 22 -
2. FOR DC MOTOR PUMP DRIVEN POWER STEERING SYSTEM

2-1. APi-800M with Solenoid Valve Unit SPF-1SV or SPF-1SV-03

Repeater Navigation Device Portable Controller


Compass (Not supplied by MAROL) PT-10C
RP-88N
(Optional) Pick-off Sensor Selectable Options
MMS-30 Portable Electronic
Controller Helm
PT-10C DTX-10

Magnetic
Compass
(Optional)

DC Motor Con-
troller CB-25-2

Terminal block of CB-25-2


Feedback
Gyrocom- GPS
Unit FT-10-2
pass Compass
(Not supplied (Not supplied
by MAROL) by MAROL) Solenoid Valve Unit
SPF-1SV/SPF-1SV-03
AD Converter AD-100
(Optional)
DC Motor Pump
HRP-**

Power Source Power


12VDC, 24VDC Switch

- 23 -
2-2. APi-800TM & -HO**S with Solenoid Valve Unit SPF-1SV or SPF-1SV-03

Repeater Portable Controller Selectable Options


Compass PT-10C Portable Electronic
RP-88N Controller Helm
(Optional) PT-10C DTX-10

Navigation
Device
(Not supplied
by MAROL)

DC Motor
Controller
CB-25-2

Feedback Unit
FT-10-2

Terminal block of CB-25-2

Solenoid Valve
Gyrocom- GPS Unit
pass Compass SPF-1SV
(Not supplied (Not supplied /SPF-1SV-03
by MAROL) by MAROL)

AD Converter AD-100
(Optional) DC Motor Pump
HRP-**

Power Source Power


12VDC, 24VDC Switch

- 24 -
Ⅳ. DEVICE CONNECTING OPTION TERMINALS

1. GPS COMPASS
Input signals and sentences are as follows:
● Input Signal ● Wire Connection
Signal Standard NMEA0183 (Ver. 1.5, 2.0 or 2.3) RH Bearing Data HOT
Sentence HDT, GGA, HDM, HDG RC Bearing Data COLD
※ HDT- Heading true. GGA-Global positioning system (GPS) fix data
HDM - Heading, magnet. HDG – Heading, deviation and variation
※ Note: GGA cannot be received for Ver. 1.5.

GPS G (Shield)

Compass RH (Data Hot)


GPS Compass
Data Output RC (Data Cold)
Connector

2. REPEATER COMPASS RP-88N


Input signals and sentences are as follows:
● Output Signal (Output cycle is 0.5 sec.) ● Wire Connection
Signal Standard NMEA0183 Ver. 2.0 TH Bearing Data HOT
Sentence HDG: Heading(magnetic sensor reading) TC Bearing Data COLD
HDT: Heading true
RSA: Rudder sensor angle

Repeater Compass
RP-88N

- 25 -
3. GYROCOMPASS

CAUTION
AD CONVERTER AD-100 is required to connect a Gyrocompass.
If the Gyrocompass outputs the following signal, AD CONVERTER AD-100 is not required.

3-1. Input signals and sentences


● Input Signal ● Wire Connection
Signal Standard NMEA0183 (Ver. 1.5 or 2.0) RH Bearing Data HOT
Sentence HDT (Heading true) RC Bearing Data COLD
※ HDT – Heading true

AD Converter G (Shield)
Gyro- Data Output
compass RH (Data Hot)
Connector
RC (Data Cold)

3-2. Setting of AD Converter (optional)


The AD Converter converts the repeater output signals of Gyrocompass to NMEA sig-
nals and transmits to the autopilot Controller/Amplifier APi-800M.
● INITIAL SETTING
① Adjust the setting of AD Converter to the bearing value of the Gyrocompass when
the Gyrocompass is first operated or when its values differ from the Gyrocompass.
② To adjust the setting, use the keys [UP] and [DOWN].
☞ NOTE
The AD Converter has a back-up function and it memorizes the bearing information
of the Gyrocompass’s bearing when it is turned off. It is not necessary to adjust the
bearing each time the Gyrocompass is turned on, but confirm the bearing value is
matched.
● DIP SWITCH
① The AD Converter can be used for most of Gyrocompasses on the market. But
depending upon the make, the DIP switch setting may be required.
② Confirm which model is used and refer to the manual of AD-100 for the DIP switch
setting.
● TRANSMITTING CYCLE
Set the transmitting cycle of NMEA data output of AD-100 at either 100ms or 200ms.
The baud rate should be set at 4800bps. The DIP switch setting is shown below.
Transmitting Cycle SW2-5 SW2-6 Sentence Baud rate SW3-2
100 ms [OFF] [ON] HDT 4800 bps [OFF]
200 ms [ON] [OFF] HDT
- 26 -
Ⅴ. DEVICE CONNECTING NAV TERMINALS

Receivable Signals and Sentences are as follow:


● Input Signal ● Wire Connection
Signal Standard NMEA0183 (Ver. 1.5, 2.0 or 2.3) RH Navigation Data HOT
Sentence AAM, BOD, BWC, VTG, XTE, RMB, APB, APA, BWR, GLL RC Navigation Data COLD

● The receivable sentences are listed and explained below.


AAM Waypoint arrival alarm. Status of arrival at waypoint.
Bearing origin to destination. Bearing angle of the line, calculated at the origin waypoint, extending to
BOD
the destination waypoint from the origin waypoint for the active navigation leg of the journey.
BWC Bearing and distance to waypoint - great circle.
VTG Course over ground and ground speed. The actual course and speed relative to the ground.
Cross-track error - measured. Magnitude of the position error perpendicular to the intended
XTE
track line and the direction to steer to return to the intended track.
Recommended minimum navigation information. Navigation data from present
RMB position to a destination waypoint provided by a Loran-C, GNSS, DECCA, navigation
computer or other integrated navigation system.
Heading/track controller (autopilot) sentence B. Contains navigation receiver warning
flag status, cross-track-error, waypoint arrival status, initial bearing from origin waypoint to
APB
destination, continuous bearing from present position to destination and recommended
heading-to-steer to destination for the active navigation leg of the journey.
APA Autopilot sentence “A”.
BWR Bearing and distance to waypoint – rhumb line
Geographic position – latitude/longitude. Latitude and longitude of present ship posi-
GLL
tion, time of position fix and status. (※ Ver. 1.5 cannot be received)

CAUTION
● For the priority of receivable sentences, refer to page 49.
● Depending upon the make, some navigation devices having NMEA0183 format may not
work for the APi-800M. Please consult with us in such a case.

G (Shield)
NAV
Navigation Device
Data Output RH (Data Hot)
Connector
RC (Data Cold)

- 27 -
Ⅵ. ADJUSTMENTS AFTER THE FIRST INSTALLATION

1. FRONT PANEL OF APi-800M


⑤ Function Display ⑫ Counter Rudder Dial
① LCD Display Area
D EAD ZO N E
RD R AN G L ⑬ Trim Dial ⑮ Bearing Dial
④ B e arin g W EAT H ER
D isplay Are a B RG C O RR ⑭ Rudder Gain Dial
N AV S I G
② Bearing Mode

DEADZONE
SET BRG RDR ANGL
WEATHER
③ Rudder Angle HEADING BRG CORR
NAV SIG
Display C. RUD TRIM R. GAIN NAV BEARING
AUTO
S T BY RE M AUT O NAV
REM
PORT SEL E C T E N TE R S T BD
STBY
ALM OFF DIMMER

⑥ Steering Mode Display ⑧ [-] Key ⑨ SELECT ⑩ Enter ⑪ [+] Key ⑦ Steeing Mode
ALM OFF DIMMER Select Switch

№ Item Explanation
① LCD Display Area Displays the items listed below. Back light is provided.
Identify the bearing displayed is either the present heading or the
② Bearing Mode
set bearing for autopilot.
③ Displays the rudder angle. The triangular lamps show the rudder
Rudder Angle Display
(solenoid valve) moving direction.
Normally it displays either the present heading or the set bearing for auto-
pilot. Which sensor is used for the bearing is confirmed by the presence of
④ Bearing Display Area
the dot after the last digit. (Ref. P37-38, Ⅶ-3) This area is also used to
display functional settings when confirming or altering.
⑤ Function Display Displays which item is under adjustment or confirmed.
⑥ Steering Mode Display Displays present steering mode.
⑦ Steering Mode Select Switch Four positions for [STBY], [REM], [AUTO] and [NAV].
⑧ Port Steering Key [-] Used for the push button steering to port and starboard. These
⑪ Starboard Steering Key [+] keys are also used to adjust the functions.
Used to confirm the functional settings. Also used to turn off the
⑨ SELECT (Alarm Off) Key
alarm when the alarm happens.
Used to alter the functional settings. This is also used to adjust the
⑩ ENTER (Dimmer) Key
brightness of back light in the normal operation modes.
Counter Rudder Dial Used to adjust the amount of counter rudder (meeting rudder) in

(Meeting Rudder) the AUTO and NAV modes. (Ref. P41, Ⅷ-2-3)
Adjust the rudder position so as to make ship sailing straight when
⑬ Trim Dial the Portable Controller PT-10C is set at the neutral position.
Adjusting range is +- 10 ゚. (Ref. P45, Ⅷ-2-7)
⑭ Rudder Gain Dial Adjust rudder gains for AUTO and NAV modes. (Ref. P40, Ⅷ-2-1)
Used in AUTO mode to set the autopilot bearing.
⑮ Bearing Dial
(Ref. P34, Ⅶ-2-3 (2)-②)

- 28 -
2. CONSOLE AND STAND TYPES OF APi-800M
The Console Type is an integrated type composed of APi-800M with a Magnetic Compass.
The magnetic compass comes with compass adjuster and adjustable illumination. The
Console Type is also provided with a Push Button Steering Controller. The Stand Type has
the above mentioned console set on top of the helm stand.

● NAMES OF THE PARTS OF THE CONSOLE TYPE

Pick-off Sensor
Illumination Adjust Dial

Magnetic Compass Douser


Compass Adjuster Compass Adjuster

Flange

Cable
Connecting
Cable Grand Panel

Push Button Push Button


Push button steering con-
PORT STARBOARD
trol has the first priority in all
the steering modes. The
rudder is moved while the
button is being pushed.

Fixing hole for Portable


Machine Screw for Controller Bracket
fixing douser (Optional)

Mounting Bolt of
Controller/
Amplifier

Plug

Compass Adjust Compass Adjust Butterfly Bolt to ground a copper plate


(C adjust) (B adjust)

- 29 -
3. CAUTIONS WHEN SWITCHING-ON THE POWER FIRST TIME
After the first installation of the components, adjustments will be required for each com-
ponent. For the engine driven power steering system, start the engine first.

CAUTION
When turning on the power for the first time, pay attention to the following:
● Confirm the hydraulic piping connection is correct.
● Confirm the electric power source and the setting of APi-800M.
● Set the operation mode at [STBY].
● Start the engine first. If the engine is started after the APi-800M is turned on, the
APi-800M may not work properly due to a sharp drop of the DC power supply.

① When the DC power is switched on, a


buzzer will sound and the beginning
screen with Display Program Version
(※.※※) will appear for a while.
② If the display shows nothing, the fuse SET BRG

HEADING

may be blown. Two fuses are pro- C. RUD TRIM R. GAIN NAV
BEARING

vided; one in the back panel (3A) and


AUTO
S T BY RE M AUT O NAV
REM
the other on the circuit board (1A) as PO RT SE L E C T E N TE R ST BD STBY
ALM OFF DIMMER

shown in the figures below. Check the


cause of blown fuse and replace the
fuse with a spare that comes with the
unit.

Fuse 1A

Fuse 3A

③ The display shows the steering mode of


STBY, ship’s heading and rudder angle
indicator. If this information does not
appear, check the power supply volt-
age and wiring connection of the DC
HEADING

BEARING
C. RUD TRIM R. GAIN NAV

power line. AUTO

S T BY
☞ NOTE PORT SE L E C T E N TE R ST BD
REM

STBY

Rated Power Supply: ALM OFF DIMMER

12VDC: 10.8~13.2V, 24VDC: 21.6~ 26.4V

- 30 -
4. CONFIRM THE MOVEMENT IN THE [STBY] MODE
① Steer the helm pump and check the
rudder angle indicator. If the rudder
indicator does not move or moves to the
opposite direction, check the wiring
connection of the solenoid operated
HEADING

BEARING
C. RUD TRIM R. GAIN NAV

valve and/or Feedback Unit FT-10-2. AUTO

S T BY REM

PO RT SE L E C T E N TE R ST BD
STBY
ALM OFF DIMMER

② Check the rudder movement by press-


ing the [-] and [+] keys. Check whether
the rudder indicator moves accordingly.
If the rudder indicator does not move or HEADING

moves to the opposite direction, check C. RUD TRIM R. GAIN NAV


BEARING

the wiring connection of the solenoid


AUTO
S T BY REM

operated valve and/or Feedback Unit PORT SE L E C T E N TE R S T BD STBY


ALM OFF DIMMER

FT-10-2.

5. CONFIRM THE MOVEMENT IN THE [REM] MODE


① Set the steering mode to [REM].
② Turn the dial of portable controller and check whether the rudder indicator moves
accordingly. If the rudder indicator does not move or moves to the opposite direc-
tion, check the wiring connection of the solenoid operated valve and/or Feedback
Unit FT-10-2.

HEADING

C. RUD TRIM R. GAIN BEARING


NAV
AUTO
RE M REM
PO RT SE L E C T EN TER S T BD
STBY
ALM OFF DIMMER

- 31 -
6. FLOW ADJUSTMENT OF SOLENOID VALVE UNIT SPF-1SV/SPF-1SV-03
The rudder working speed when operated by the portable controller PT-10C can be ad-
justed by the flow adjust bolt of the Solenoid Valve Unit SPF-1SV or SPF-1SV-03. For the
cylinders of MAROL steering systems, the oil flow rate can be adjusted by the length (L) of
the flow adjust bolt shown in the table below. Loosen the lock nut and turn the flow ad-
just bolt to the desired length. Tighten the lock nut after adjustment.
☞ NOTE
The factory setting of flow adjust bolt is 11mm for SPV-1SV and 16mm for SPF-1SV-03.
Flow adjustable range: SPF-1SV (0 ~ 14 L/min)
SPF-1SV-03 (0 ~ 40 L/min)
SPF-PSV-03 (0 ~ 25 L/min)

SPF-1SV SPF-1SV-03

Lock Nut

Flow Adjust Bolt

Lock Nut
Lock Nut

Flow Adjust Bolt Length: L (mm)

Flow Adjust Bolt


● SPF-1SV (Factory setting: L= 11 ㎜)
Cylinder/Actuator Length L (㎜) Cylinder/Actuator Length L (㎜)
MRB-50A 7.5 MS-42W, TW 10
MRB-63A 8.5 MS-42LW 11.5
MRB-75A 9.5 MS-46V * 11
MRB-80A 10 MS-46W, TW 13
MRB-100A 11 MS-55L 10.5
MSB-35 8.5 MS-55V * 11.5
MS-33V * 10 MS-55W, TW 13.5
MS-33W, TW 11.5 MS-66V * 12
MS-40V * 10.5 MS-66W, TW 14.5
MS-40W, TW 12 MS-70V * 13
MS-42 9 MS-70W, TW 15
MS-42L 9.5 MS-80V * 15
MS-42LV * 10
● SPF-1SV-03 (Factory setting is L= 16 ㎜)
Cylinder/Actuator Length L (㎜) Cylinder/Actuator Length L (㎜)
MS-55W, TW 14.5 MS-80V * 15.5
MS-66W, TW 15 MS-80W, TW 18.5
MS-70V * 14 MS-100V * 17.5
MS-70W, TW 16 MS-100W, TW 20
* Based on the head side displacement for unbalanced cylinders.

- 32 -
Ⅶ. OPERATION

1. OPERATION MODE
Four operation modes are provided:
(1) [STBY] MODE (Stand-by): Steer the ship manually by operating the helm pump. Push
button control is also available in this mode.
(2) [REM] MODE (Remote Steering): Steer the ship by the Portable Controller PT-10C
and/or DTX-10. Maximum of three portable controllers can be used.
(3) [AUTO] MODE (Autopilot):
● The ship is steered automatically by receiving signals from the bearing sensor MMS-30
or the Electronic Compass MMS-200, Gyro compass or GPS compass to keep the
predetermined set bearing.
● Changing the heading bearing can be done by the steering dial of the Portable
Controller PT-10C. The mode is changed from AUTO to REM. When the dial is reset
to the neutral position, the auto pilot function is restored to the new heading bearing.
☞ NOTE
The function of Portable Controller is different when Dragnet Function is effective.
For the explanation, refer to Ⅶ. 2-3 (3) Dragnet Function on page 36.
● ECO AUTO: When GPS compass or navigation device is connected and receives
position data of GGA or GLL, APi-800M calculates cross track error and sets a virtual
destination course and controls the ship along its line correcting drifts caused by
tidal current and wind. For details, consult with our staff.
(4) [NAV] MODE (Navigation Aided Autopilot): This autopilot mode uses the signals from
GPS navigation devices such as GPS receiver and video plotter. By setting the des-
tination waypoint, the ship will automatically keep the intended course; correcting
drifts caused by tidal current and wind.

2. OPERATION PROCEDURE
2-1. [STBY] Mode
(1) Steering with Manual Helm Pump
① Turn on the power switch and set the Mode Select Switch to the [STBY] position.
② Operate the helm to steer the ship.

Heading bearing

HEADING

C. RUD TRIM R. GAIN NAV BEARING


AUTO
STBY
REM
PORT SELECT ENTER STBD STBY
Manual mode Rudder angle display ALM OFF DIMMER

(2) Push Button steering (non-follow-up control)


Push button steering with the [+] and [-] keys can also be performed in this mode.
Pressing the [+] key makes starboard turn and pressing the [-] key makes port turn.
The rudder moves while pressing the key.
- 33 -
2-2. [REM] Mode
(1) Operation Procedure
① Set the Mode Select Switch to the [REM] position.
② Turn the dial of Portable Controller PT-10C or the wheel of DTX-10 to steer the
ship.

Heading bearing

HEADING

C. RUD TRIM R. GAIN NAV BEARING


AUTO
REM
REM
Rudder angle PORT SELECT ENTER STBD STBY
Remote mode
display Solenoid valve working direction

(2) Function of Multi Controllers


Two types of control method are available; ALL SELECT and AUTO SELECT.
① ALL SELECT (Factory setting)
Total of three portable controllers can be used simultaneously. Note that the
rudder movement becomes the sum of three controllers if three controllers are
connected.
[Example] When one controller is turned to port 10 ゚ and another controller is
also turned 10 ゚ to port, the rudder is moved 20 ゚ to port. Then the third con-
troller is turned 10 ゚ to starboard, the rudder moves back to 10 ゚ to port.
② AUTO SELECT (Select by DIP switch setting)
Only one of the three controllers has a command and taking over of com-
mand by another controller is done automatically by setting its dial to the
same dial position of the controller now in command.
[Example] The No.1 controller has a command now and its dial is set at 10 ゚ to
port. To take over the command by the No.2 controller, turn its dial to 10 ゚ to
port first. Now the No.2 controller takes over the command and operation by
the No.2 controller can be continued.

[DIP switch setting]


Set the DIP switch
SW6-3 at ON posi-
tion as shown in
the figure right.
Controller’s Function

ON: Auto Select


OFF: All Select

- 34 -
2-3. [AUTO] Mode
(1) Operation Procedure
① Operate the helm in the [STBY] mode or Portable Controller PT-10C in the [REM]
mode to bring the ship’s heading to a desired bearing.
② Set the Mode Select Switch to the [AUTO] position, then autopilot works on that
bearing.

Heading bearing

HEADING

C. RUD TRIM R. GAIN NAV BEARING


AUTO
AUTO
REM
Rudder angle Auto mode PORT SELECT ENTER STBD STBY
ALM OFF DIMMER
display Solenoid valve working direction

☞ NOTE
The bearing display shows the bow heading all the time. To confirm the auto-
pilot set bearing, press either [+] or [-] Key. The display changes from [HEAD-
ING] to [SET BRG]. After three second, the display changes to [HEADING].

(2) Setting of New Autopilot bearing while in the [AUTO] mode (two methods)
(Without Dragnet Function)
① Using Portable Controller PT-10C
Turn the dial of PT-10C more than 5 ゚ to Turn the dial more than 5 degrees
cancel the present autopilot bearing.
The operation mode is changed from
[AUTO] to [REM]. The mode display
[AUTO] stays lit and [REM] blinks. Bring
the ship’s heading to a new bearing
and reset the dial of PT-10C to the neu-
tral position. After about one second,
the operation mode goes back to
[AUTO] mode and the ship is under
autopilot for the new bearing.
② Using the Bearing Dial
New autopilot bearing can also be set by the
Bearing Dial. Confirm that the Portable Con-
troller is set at the neutral position, and then
turn the Bearing Dial. The numbers on the
bearing display blinks and changes. Turning R. GAIN NAV BEARING
clockwise makes starboard turn and turning TRIM
AUTO
counterclockwise makes port turn. After REM
ENTER STBD STBY
three seconds, the bearing display stops
blinking and the new setting is memorized. LECT

- 35 -
(3) Selecting Dragnet Function of Portable Controller (Selectable function)

This is the same function as AUTO-B of


CB-88GPS. The Controller-1 con-
nected to the 「REMOTE 1」 terminal
works as a bearing setter in the [AUTO]
mode. Operable bearing change is 0 ~ - 75 ゚ 0 ~ +75 ゚
±75 degrees from the present auto-
pilot bearing.

CAUTION
● Steering mode stays in the [AUTO] mode and this dial movement does not
cancel the originally set autopilot bearing. So, when the 「Controller 1」 is re-
set to the neutral position, the heading goes back to the preset autopilot
bearing. Head turning speed is decided by autopilot setting (fixed).
● Controllers 2 & 3 cannot be used in this case.
● The dial of Controller-1 has to be moved more than 5 degrees to activate the
function.

Normal Auto Mode Dragnet Function in Auto Mode


0° ③Restore the pre-set auto-
pilot bearing.
③New autopilot
bearing is set.

②Reset the controller to the


neutral position.
②Reset the controller
to the neutral posi-
①Turn the controller clockwise.

①Turn the controller


clockwise.

- 36 -
● Setting the dragnet function
① Press [SELECT] key.
② Press either [+] or [-] key to show [U-*] on the display. The * is the present set-
ting.
③ To change the setting, press [ENTER] key. Confirm the display is blinking and
press either [+] or [-] key to set.
④ When the setting is finished, press [ENTER] key once or [SELECT] key twice to
make the system back to the previous operation mode.

TRIM R. GAIN NAV


C. RUD BEARING
AUTO
AUTO
REM
PORT ENTER SELECT STBD STBY
ALM OFF DIMMER

U-0: Dragnet function is OFF. U-1: Dragnet function is ON. Factory setting is U-0.

2-4. [NAV] MODE


(1) Operation Procedure
① Set a destination waypoint with the navigation device.
② Bring the ship’s heading to the destination bearing in the [STBY] or [REM] mode.
③ Select the [NAV] mode. Now the ship is under [NAV] autopilot mode.
☞ NOTE
Refer to the manual of the navigation device on how to set the destination way-
point. If the destination waypoint is not set correctly, proper signals may not be
emitted from the navigation device.

Heading bearing

HEADING

C. RUD TRIM R. GAIN NAV BEARING


AUTO
NAV
NAV
REM
PO RT SEL E C T E N TER ST BD
Rudder angle display NAV mode STBY
ALM OFF DIMMER

Solenoid valve working direction

- 37 -
(2) Operating Function of PT-10C in the [NAV] Mode
The operating function of PT-10C is the same as in the [AUTO] mode. But, the op-
eration of Portable Controller PT-10C will not cancel the set destination waypoint.

① In the NAV autopilot mode, the ship’s


heading can be changed by turning Turn the dial more than 5 degrees
the dial of PT-10C controller more
than 5 degrees. The operation
mode is changed from [NAV] to
[REM]. The mode display [NAV]
stays lit and [REM] blinks.
② When the dial of PT-10C is reset to the
neutral position, the operation mode
goes back to [NAV] mode after one
second.

CAUTION
The operation by PT-10C will steer the ship but it does not cancel the set destina-
tion waypoint. Be aware that the ship may make a sharp turn to bring the ship
back to the set course when the dial of PT-10C is reset to the neutral position.

3. REFERENCE BEARING
3-1. PRIORITY OF REFERENCE BEARING
① The APi-800M uses bearing signals of
both the device connected to the
option terminal (GPS Compass or Pick-off Sensor
Gyrocompass) and the bearing sen- Gyro GPS MMS-30
sor (Pick-off Sensor MMS-30 or Elec- Compass Compass

tronic Compass MMS-200). When (Optional) (Optional)

both signals come in, priority is given AD Converter


to the device connected to the op- (optional)

tion terminal.
(For the option terminal, refer to Ⅳ.
DEVICE CONNECTING OPTION TER-
MINAL on pages 25-26) Back-up
② In the above case, MMS-30 or Priority
MMS-200 functions as a back-up to
GPS Compass or Gyrocompass.
③ When the bearing signals from the
option terminals become abnormal,
the APi-800M selects the bearing sig-
nals input from MMS-30/MMS-200
automatically after 5 seconds.
Either GPS compass, Gyrocompass or
Bearing Sensor MMS-30/MMS-200 can
be used independently.

- 38 -
④ Which heading bearing is refer-
enced is shown by the appearance DEADZONE
of the dot in the far right of the SET BRG RDR GAIN
WEATHER
bearing display. HEADING BGR CORR
The dot is showing: NAV SIG
Referencing the bearing compass
connected to the option terminal.
The dot is not showing: STBY REM AUTO NAV
Referencing the bearing sensor
MMS-30 or MMS-200. Dot

3-2. SWITCHOVER OF REFERENCE BEARING AND MESSAGE DISPLAY


① When the reference bearing is
changed while in the [STBY] or [REM] DEADZONE
mode, the presence or not of the dot SET BRG RDR GAIN
WEATHER
tells which bearing is referencing. HEADING BGR CORR
No alarm message is given. NAV SIG
② When the reference bearing is
changed while in the [AUTO] or
[NAV] mode, the buzzer sounds in- STBY REM AUTO NAV
termittently and the alarm message
[A-84] is displayed. Check the Dot
presence or not of the dot for which
bearing is referencing.

CAUTION
● When the bearing signal from the option terminal recovers, the reference
bearing is automatically changed from the bearing sensor to the bearing sig-
nals from the option terminal.
● In these modes, alarm sounds and the display A-84 appears every time the
reference bearing changes.
● Press [SELECT] (ALM OFF) key to turn off the alarm and bring the display back to
the operation mode.

③ Refer to the chart below for the type of alarm buzzer sound and the alarm status
when the reference bearing signal is changed over.

Mode Status Display Buzzer


Message Display
Before switchover After switchover Sound
STBY STBY
None No sound
REM REM
AUTO AUTO
A-84 Alarm Display Intermittent
NAV NAV

- 39 -
Ⅷ. FUNCTIONS & DETAILS OF ADJUSTMENTS

Many functions are provided for the optimum use of the system depending on the
weather and sea conditions, the speed and cargo load of the ship, etc. The following items
should be adjusted properly to suit your ship.

1. LIST OF FUNCTIONS AND DEFAULT VALUES (*Alarm can be turned OFF)


DEFAULT VALUES EFFECTIVE REF.
FUNCTION / CONTENTS
(ADJUST RANGE) MODE PAGE
Rudder Gain: Adjust the rudder moving ratio for the drift angles from 5
41
the autopilot heading course. (1~9)
Weather: Adjust the rudder sensitivity for the heading deviation 2
AUTO 42
while in the autopilot modes. (1∼9)
NAV
Counter Rudder (Meeting Rudder): Adjust the rudder moving
0
amount for the counter rudder (meeting rudder) operation 42
(0∼10)
while in the autopilot modes.
Rudder Port-end: Adjust the maximum steering angle to port. 40 ゚ Port 43
Rudder Center: Adjust the center position of the rudder. 0゚ 44
Rudder Stbd-end: Adjust the maximum steering angle to starboard. 40 ゚ Stbd. REM 45
Trim: Adjust the rudder neutral position to make the ship sail straight. 0゚ AUTO
46
(±10 ゚) NAV
Dead Zone Adjust: Adjust the increment of rudder movement. 5
46
Adjust when hunting of rudder occurs. (1~9)
Correction of Bearing Sensor: Bearing sensor MMS-30 or MMS-200 Not
should be corrected. Simple 8-point correction method is corrected STBY 47
provided. (±15 ゚)
Confirmation of navigation signals: Receiving and referencing ALL
48
navigation signals can be checked. MODES
Rudder Limiter: Max rudder operating angle in autopilot modes 6 (1~ 8) AUTO/NAV 49
Alarm sound ON/OFF *: The intermittent alarm sound for the alarms
listed in Ⅸ-2 on page 55 (A80, A81, A82 & A84) can be turned AUTO
ON 50
off. (Note: The continuous error sound for the errors listed in Ⅸ-1 NAV
on page 55 will not be turned off.)
Contrast: Adjust the contrast of LCD by a volume. Lowest All modes 50
Parameter Initialize: Set all the parameters to default values. Default values --- 51
Dimmer/backlight: Adjust the luminance of the LCD and keys. (16 levels) All modes 51
Control Method in Multi Controllers: Function of Portable Controller
REM AUTO
in multi-station control (All Select or Auto Select). All Select 34
NAV
Selectable with DIP switch setting.
Dragnet function of Portable Controller: 36
Ineffective
Selectable with display operation. AUTO ~37
ECO AUTO: Ineffective ---
Program Version of Display: Appears in the starting display for short Starting ALL 9,
period of time. display MODES 30
※ For the adjustments of proportional control solenoid valve; refer to pages 52~54.

- 40 -
2. ADJUSTABLE FUNCTIONS

2-1. RUDDER GAIN


This is the functional setting for adjusting the rudder moving angle against drift angles
from the autopilot heading bearing. When the rudder is moved 5 degrees against
drift angles of 5 degrees, the Rudder Gain is 1.

① Turn the R. GAIN (Rudder Gain) Dial to


adjust.
② Turn it clockwise makes the rudder
gain larger and turn it counterclock-
wise makes the rudder gain smaller.
BEARING
C. RUD TRIM R. GAIN NAV
☞ NOTE AUTO

The factory setting is 5 which is equiva- REM

lent to the rudder gain 1.0. PORT SELECT ENTER STBD STBY

Adjusting range is 0.2 ~ 2.5 (5.0 for high


ALM OFF DIMMER

gain).

(1) Scale change of Rudder Gain


The scale of rudder gain over the posi-
tion 7 of the rudder gain dial can be
made larger by shifting the #4 switch
of the DIP switch SW6 at ON position.

SW6-4 OFF: Standard rudder gain ratio


SW6-4 ON: High rudder gain ratio
Factory setting is OFF.
SW6-4
Scale Rudder Gain SW6-4 ON
1 0.2 0.2
2 0.4 0.4
3 0.6 0.6
4 0.8 0.8
5 1.0 1.0
6 1.3 1.3
7 1.6 2.0
8 2.0 3.0
9 2.5 5.0

- 41 -
2-2. WEATHER
When sailing on rough seas, the ship yaws too frequently. If the rudder is moved to
correct deviation of this kind, the rudder action becomes too frequent and this is not
good for the steering system. The weather adjustment is provided to adjust the devia-
tion sensitivity of autopilot for optimum rudder actions. Setting the value larger makes
the sensitivity lower (widening the dead zone) and setting it smaller makes the sensitivity
higher (narrowing the dead zone).
① Press [SELECT] key.
② Press either [+] or [-] key to select the adjusting item [WEATHER].
③ The present setting is shown in the bearing display area. The figure shown below
has the present setting of [2].
④ To change the setting, press [ENTER] key first. The display [WEATHER] blinks. Then,
press either [+] or [-] key to change the setting.
⑤ When the setting is decided, press [ENTER] key once or [SELECT] key twice to bring
the system back to previous operation mode.

WEATHER

C. RUD R. GAIN BEARING


NAV
AUTO
AUTO
REM
PORT SELECT ENTER STBD STBY
ALM OFF DIMMER

☞ NOTE: The factory setting is 2. Adjusting range is 1 ~ 9.

2.3 COUNTER RUDDER (Meeting Rudder)


When steering the ship to the desired bearing with manual steering, an experienced
operator may steer the rudder opposite to the turning direction of the ship at certain
point before reaching the desired bearing to decrease the ship’s turning inertia so as
not to go beyond the intended bearing. In the autopilot mode without the counter
rudder (meeting rudder) function, the ship may cross the intended course and then try
to get back to the intended course by opposite rudder actions. This makes the ship
meander along the intended heading course. The adjustment of Counter Rudder
should be made by considering the ship’s size, cargo load, turning speed and sea
conditions, etc.
① Turn the C. RUD (COUNTER RUDDER)
Dial to adjust.
② Turn the dial clockwise to make
counter rudder larger and turn it
counterclockwise to make it smaller.
③ When the dial is set at [0] position, the C. RUD TRIM R. GAIN NAV
BEARING

counter rudder function does not AUTO

work. REM

☞ NOTE PORT SELECT ENTER STBD STBY


ALM OFF DIMMER
The factory setting is 0.
Adjusting range is 0 ~10.

- 42 -
2-4. Rudder Port-end Position (Teaching Method in the [STBY] mode)
This is to set the cylinder’s port-end position; that is, the maximum steering angle to port
when the dial of PT-10C is fully operated to port.
① Set the operation mode to the [STBY] mode.
② Steer the helm counterclockwise to bring
the rudder to the port end position once,
then, bring back the helm about a half turns.
③ Turn the dial of Portable Controller to the
port end. Note that other portable con-
troller(s) should be set at the neutral position
if connected.
④ Press [SELECT] key to bring the display in the Rudder to the port end, then
adjust mode. bring back about a half turns.
⑤ Press either [+] or [-] key to select [RDR ANGL].
⑥ Press [ENTER] key. The display shows the blinking number [0].
⑦ Press [+] key. The alarm sounds and the port end position is memorized.
⑧ When the setting is finished, press [ENTER] key once or [SELECT] key twice to make
the system back to the previous operation mode.
☞ NOTE
● The position is memorized as the [+] key is pressed. Pay attention that the position
is not moved in the steps ① through ⑦.
● Bringing a half turn back of the helm is necessary to set the port-end by Portable
Controller within the mechanical stop end of the cylinder.

R D R A N GL

HEADING
BEARING
C. RUD TRIM R. GAIN NAV
AUTO
STBY
REM

PORT SELECT ENTER STBD STBY


ALM OFF DIMMER

☞ NOTE: Fine tuning of Port-end position


Fine tuning of the port-end position can be done as follow:
① Set the operation mode to the [REM] and turn the dial of portable controller to the
port end.
② Press [SELECT] key and select the item [RDR ANGL] by pressing either [+] or [-] key.
③ Then, press [ENTER] key. Display shows [0]. Confirm the display [RDR ANGL]
blinks.
By pressing [+] key, the port end position is adjusted to starboard.
By pressing [-] key, the port end position is adjusted to port.
④ When fine tuning is finished, press [ENTER] key once or [SELECT] key twice to make
the system back to the previous operation mode.

- 43 -
2-5. Rudder Center Position (Teaching Method in the [STBY] mode)
This is to set the cylinder’s mid position; that is, the rudder neutral position when the dial
of PT-10C is set at the neutral position.

① Set the operation mode to the [STBY] mode.


② Steer the helm to bring the rudder to the mid position.
③ Set the dial of Portable Controller to the neutral position. Note that other portable
controller(s) should also be set at the neutral position if connected.
④ Press [SELECT] key to bring the display in the adjust mode.
⑤ Press either [+] or [-] key to select [RDR ANGL].
⑥ Press [ENTER] key. The display shows the blinking number [1].
⑦ Press [+] key. The alarm sounds and the port end position is memorized.
⑧ When the setting is finished, press [ENTER] key once or [SELECT] key twice to make
the system back to the previous operation mode.

R DR A NGL

HEADING
BEARING
C. RUD TRIM R. GAIN NAV

AUTO

STBY
REM

PORT SELECT ENTER STBD STBY


ALM OFF DIMMER

☞ NOTE
The position is memorized as the [+] key is pressed. Pay attention that the position is
not moved in the steps ① through ⑦.

☞ NOTE: Fine tuning of Mid position


Fine tuning of the mid position can be done as follow:

① Set the operation mode to the [REM] and set the dial of portable controller to the
neutral (0) position.
② Press [SELECT] key and select the item [RDR ANGL] by pressing either [+] or [-] key.
③ Then, press [ENTER] key. Display shows [1]. Confirm the display [RDR ANGL]
blinks.
By pressing [+] key, the mid position is adjusted to starboard.
By pressing [-] key, the mid position is adjusted to port.
④ When fine tuning is finished, press [ENTER] key once or [SELECT] key twice to
make the system back to the previous operation mode.

- 44 -
2-6. Rudder Starboard-end Position (Teaching Method in the [STBY] mode)
This is to adjust the cylinder’s starboard end position; that is, the maximum steering an-
gle to starboard, when the dial of PT-10C is fully operated to starboard.

① Set the operation mode to the [STBY] mode.


② Steer the helm clockwise to bring the rudder
to the starboard end position once, then,
bring back the helm about a half turns.
③ Turn the dial of Portable Controller to the
starboard end. Note that other portable
controller(s) should be set at the neutral po-
sition if connected.
④ Press [SELECT] key to bring the display in the Rudder to the starboard end, then
adjust mode. bring back about a half turns.
⑤ Press either [+] or [-] key to select [RDR ANGL].
⑥ Press [ENTER] key. The display shows the blinking number [2].
⑦ Press [+] key. The alarm sounds and the port end position is memorized.
⑧ When the setting is finished, press [ENTER] key once or [SELECT] key twice to make
the system back to the previous operation mode.
☞ NOTE
● The position is memorized as the [+] key is pressed. Pay attention that the position
is not moved in the steps ① through ⑦.
● Bringing a half turn back of the helm is necessary to set the starboard-end by
Portable Controller within the mechanical stop end of the cylinder.

R D R A N GL

HEADING
BEARING
C. RUD TRIM
TR IM R. GAIN NAV
AUTO
STBY
REM
PORT SELECT ENTER STBD STBY
ALM OFF DIMMER

☞ NOTE: Fine tuning of Starboard-end position


Fine tuning of the starboard-end position can be done as follow:
① Set the operation mode to the [REM] and turn the dial of portable controller to the
port end.
② Press [SELECT] key and select the item [RDR ANGL] by pressing either [+] or [-] key.
③ Then, press [ENTER] key. Display shows [2]. Confirm the display [RDR ANGL]
blinks.
By pressing [+] key, the port end position is adjusted to starboard.
By pressing [-] key, the port end position is adjusted to port.
④ When fine tuning is finished, press [ENTER] key once or [SELECT] key twice to make
the system back to the previous operation mode.

- 45 -
2-7. Trim (Neutral Compensation)
Due to imbalances of cargo loads and sea conditions, the ship may not sail straight
even though the PT-10C is set at its neutral and the rudder at the center position. The
neutral position of the Portable Controller or the rudder position of the ship sailing
straight can be adjusted. This is also a very important function even sailing under
autopilot and should be adjusted as often as necessary.

① Sail the ship while setting the portable


controller at its neutral position. Set all
the controllers at the neutral position if
connected more than one.
② To adjust the neutral position, turn the
TRIM Dial.
BEARING
As the ship sails to port, turn the TRIM C. RUD TRIM R. GAIN NAV

dial clockwise until she sails straight. AUTO

As the ship sails to starboard, turn the REM


PORT SELECT ENTER STBD
TRIM dial counterclockwise until she ALM OFF DIMMER
STBY

sails straight.

☞ NOTE
Adjustable rudder angle is 10 ゚ each
side.

CAUTION
As the adjustment is made while sailing the ship, pay extra attention to the sea con-
dition around you.

2-8. Dead Zone Adjust


Dead zone means a non-active span of rudder action against the command signal of
the Portable Controller. When the ship is operated under the REMOTE mode, so
called “hunting” or “chattering” vibration of the rudder may occur. This phenomenon
can be eliminated by reducing the electric sensitivity; widening the dead zone.
Making the dead zone smaller increases positioning accuracy, but that may also make
“hunting” or “chattering” of the rudder. Making the dead zone wider decreases the
positioning accuracy. Set the dead zone value for optimum level. Adjustable range
is 1 through 9 and the factory setting is 5.

① Set the operation mode to the [REM].


② Press [SELECT] key and select the item [DEADZONE] by pressing either [+] or [-] key.
③ The LCD shows the present setting. In this case [5].
④ To change the setting, press [ENTER] key. Confirm the display [DEARZONE] blinks.
By pressing [+] key, the dear zone increases.
By pressing [-] key, the dear zone decreases.
Factory setting is 5. Adjusting range is 1~9.
⑤ When fine setting is finished, press [ENTER] key once or [SELECT] key twice to make the
system back to the previous operation mode.

- 46 -
DEADZONE

C. RUD TRIM R. GAIN BEARING


NAV
AUTO
REM
REM
PORT SELECT ENTER STBD STBY
ALM OFF DIMMER

2-9. Correction of Bearing Sensor


Reading of the bearing sensor may devi-
ate from the reading of the magnetic
compass for certain directions. Deviation
of the bearing sensor can be corrected.
Reference bearing can either be true
bearing or magnetic bearing. The ship
has to sail to make correction of the bear-
ing sensor and it must be carried out in the
clear open sea. Simple correction
method is provided at 8 points; 0, 45, 90,
135, 180, 225, 270 and 315 degrees. Ad-
justable range is ± 15 degrees at each
correction point mentioned above.
As an example, 350 ゚ is corrected to 0 ゚(North).
(The correct bearing is 0 ゚, but the bearing display shows 350 ゚).
① Set the steering mode to [STBY].
② Bring the ship’s heading to 0 ゚ (North).
③ Press [SELECT] key and select [BGR CORR] by pressing either [+] or [-] key.
④ Press [ENTER] key. The display [BGR CORR] blinks.
⑤ Then press [+] key. The corrected bearing is entered.
⑥ Bearing corrections for seven other directions are done in the same manner men-
tioned in ① through ⑤ above.
⑦ As the correction finishes, press [ENTER] key once or [SELECT] key twice to make the
system back to the previous operation mode.
☞ NOTE
● Correction can be made repeatedly.
● To cancel the correction, press [-] key for two seconds while the display [BGR
CORR] blinks in the step ⑤ mentioned above.
● The bearing correction is effective only for the bearing sensor. This function does
not work when GPS compass is connected and switch is turned on.
● Correction can only be made when the deviation of the bearing sensor is less than
15 ゚ on each side of 8 correcting points. If the deviation is more than 15 ゚, the
bearing sensor may be damaged or affected strongly by the peripheral magnetic
field.

- 47 -
BRG CORR
C. RUD TRIM R. GAIN BEARING
NAV

AUTO
STBY
REM
PORT SELECT ENTER STBD STBY
ALM OFF DIMMER

2-10. Confirmation of Navigation Signals

● APi-800M is receivable of ten NMEA0183 (Ver. 1.5 2.0 or 2.3) sentences listed below
and referencing sentences used by APi-800M can also be confirmed.

1 2 3 4 5 6 7 8 9
AAM BOD BWC VTG XTE RMB APB APA BWR
※ For the meaning, refer to page 27, Ⅴ. Device Connecting NAV terminals.
※ Confirmation of receiving sentences can be done in any operation mode.
※ GLL cannot be received for Ver. 1.5.

2-10-1. Confirmation of Receiving Sentences


① Press [SELECT] key and select [NAV SGL] by pressing either [+] or [-] key.
② The receiving sentences are displayed in the bearing display area with the
numeric symbol listed above one by one in the receiving sequence. The
sample figure below shows the number 7 which is APB.

NAV SIG
C. RUD TRIM R. GAIN BEARING
NAV
AUTO
STBY
REM
PORT SELECT ENTER STBD STBY
ALM OFF DIMMER

2-10-2. Confirmation of Referencing Sentences


After the step 2-10-1② above, press [ENTER] key. The set of sentences APi-800M is
referencing for its control are displayed with the numeric symbols one by one in
sequence. The sample figures below show the numbers 7 then 4, which are APB
and VTG. (Refer to the figures on the next page)

- 48 -
NAV SIG NAV SIG

STBY STBY

For the priority of the referencing sentences, refer to the table below.

● Priority of Receivable Sentences


Priority Contents
7&4 Combination of APB + VTG
Low ←→ High

3, 5, 4 & 1 Combination of BWC + XTE + VTG + AAM


9, 5, 4 & 1 Combination of BWR + XTE + VTG + AAM
6&4 Combination of RMB + VTG
8&4 Combination of APA + VTG
2, 5, 4 & 1 Combination of BOD + XTE + VTG + AAM

2-11. Rudder Limiter


This function is to limit the maximum rudder operating angle in the autopilot modes.
Rudder operating angle is decided by Rudder Gain, but it does not mean the rudder
moves 90 ゚ when the bearing deviation is 30 ゚ with rudder gain of [3]. Set the limit so
that the rudder will not move more than the limit angle in autopilot modes.
① Press [SELECT] key.
② Press either [+] or [-] key to bring the adjusting screen [F-*]. The * is the present
value.
③ To change Rudder Limit value, press [ENTER] key.
④ Confirm the display [F-*] is blinking, then press either [+] or [-] key to select the ap-
propriate value. Adjusting range is level 1~ 8 (5 ゚~ 40 ゚).
⑤ When the setting is decided, press [ENTER] key once or [SELECT] key twice to bring
the system back to previous operation mode.

C. RUD TRIM R. GAIN BEARING


NAV
AUTO
AUTO
AUTO

PORT SELECT ENTER STBD STBY


ALM OFF DIMMER

☞ NOTE
The factory setting is [F-6] (30 ゚).

- 49 -
2-12. Alarm Sound ON/OFF (selectable function)
By setting the DIP switch SW301-1 of the Panel Circuit Board at ON position, the alarm
sound can be cut off. Refer to the figure below for the location of SW301-1. It is set
at OFF position (alarm sound ON) when shipped from the factory. For the contents
of alarms, refer to Ⅸ.-2 ALARM DISPLAY on page 55.

CAUTION
Turn off the electric power source.

WARNING
z By setting this function, all the alarm sounds will be cut off. But, the display will
show the alarm number.
z This setting should be done by the customer’s responsibility and Marol shall not
have any responsibility for the accidents caused by this change.

2-13. Contrast Adjustment


With the volume VR-301(blue) of the Panel Circuit Board, contrast level of LCD can be
changed. It is set at lowest level when shipped from the factory. To make contrast
higher, turn the volume clockwise.

ON

1 2 3 4 SW301

Contrast Volume
VR301
VR-301
コンストラスト調整
Turn clockwise
DIP switch SW-301-1
ディップスイッチ SW301−1番 アラーム音設定 to make con-
右回り:「濃」設定
trast high
左回り:「淡」設定
↑Set ON to make↑ alarm sound OFF
アラーム音:鳴らさない(1番に適用)
ON
←Low 濃
淡 HIgh→
↓Set OFF to make alarm sound ON
↓ アラーム音:鳴らす(1番に適用) 1 2 3 4

SW-301 No.1 switch

- 50 -
2-14. Parameter Initialize
All the parameters are initialized to the factory setting. When an unknown phe-
nomenon occurs, perform the initialization.
① Turn off the power once.
② Turn on the power while pressing the [SELECT] key and [ENTER] key simultaneously.
③ Buzzer sound once, all the items are lit on the LCD and version number is displayed.
Then, release the [SELECT] and [ENTER] keys.
④ Previously adjusted items are initialized and set to the default values. Readjust the
settings before start using.

DEADZONE
SET BRG RDR GAIN
WEATHER
HEADING
BGR CORR
NAV SIG
R. GAIN BEARING
C. RUD TRIM NAV
AUTO
STBY REM AUTO NAV
REM
PORT SELECT
SE L E C T ENTER
E N TE R STBD STBY
ALM OFF DIMMER

2-15. Dimmer/backlight
This is to set luminance level of the display screen and adjusting dials.
① Press [ENTER] (DIMMER) key. Brightness of back light changes by pressing the [ENTER]
(DIMMER) key every time or continuously. When the brightest level reaches, buzzer
beeps.
② Brightness is set for 16 levels. The last brightness level is memorized even when the
power is turned off.

HEADING

TRIM R. GAIN BEARING


C. RUD NAV
AUTO
STBY
REM
PORT SELECT ENTER
E N TE R STBD
STBY
ALM OFF DIMMER

- 51 -
3. PROPORTIONAL CONTROL SOLENOID VALVE UNIT SPF-PSV-03

With the use of Proportional Control Solenoid Valve, smooth and precise steering perform-
ance is available.

3-1. Features and Operation Mode

OPERATION MODE
① Effective operation modes are REM, AUTO and NAV.
② Precise control of the rudder cannot be achieved under push button control as the
solenoid is electrified at fixed amperage.

FEATURES
◇ Oil flow is controlled proportionally according to the difference of the command
steering angle and the follow-up steering angle. This means that when the differ-
ence between the command angle and follow-up angle is bigger, the rudder mov-
ing speed increases and that when the difference gets smaller the rudder moving
speed decreases with precise control of solenoid valve.
◇ Compared to the conventional solenoid valve unit which has a minimum stepping
angle of 0.9 degree, the proportional control solenoid valve has a minimum stepping
angle of 0.3 degree. Thus, the rudder movement becomes much smoother and the
ship will have better straight sailing.
◇ The proportional control solenoid valve unit can be used in the tandem circuit and
since it adopts meter-in control, the power output is effectively applied to the rudder.
Since the unit has the function of supplying oil pressure according to the load, rise of
oil temperature in the system can be minimized.
◇ The unit also embodies a counter balance valve to have better control of the rudder
against counter forces to the rudder.
◇ The unit has a large margin of controllable oil flow to cope with larger ships.

Flow Liter/min.

100

Max

50

Off set
Comand Angle -
Dead Zone Follow up Agnle
0
Gain

- 52 -
3-2. Flow Adjustment
● The maximum flow rate when the solenoid is fully shifted can be adjusted to suit the
size of hydraulic steering system.
☞ NOTE
The maximum flow rate is the flow rate when the maximum pulse is set at 9.

① Loosen the lock nut and adjust the length of


the flow adjust bolt. Tighten the lock nut
after setting the flow adjust bolt.
② For the setting length of the flow adjust bolt, SPF-PSV-03
refer to the chart below for the applicable
cylinder model.
Cylinder Model Rudder Speed Length L (㎜)
MS-55W,TW 4 sec./90° 19.5
MS-66W,TW 5 sec./90° 18.5 Lock Nut Flow Adjust Bolt
MS-70W,TW 5 sec./80° 17.5
MS-80W,TW 7 sec./80° 15
MS-100W,TW 10 sec./80° 14
※ Flow adjust bolt is not provided for the pro-
portional control valve for smaller cylinder Length: L (mm)
models under MS-55W.

3-3. Offset Pulse Adjustment


CAUTION
The adjustments of OFFSET PULSE, MAXIMUM PULSE and GAIN are effective only when
the proportional control solenoid valve unit is used in the system.
● This is the adjustment of the minimum flow rate. The larger the setting value, the
minimum oil flow rate becomes larger. Set the value larger when the rudder does
not move even when the solenoid valve is operated. Set the value smaller when
the rudder makes “hunting” or “chattering” noises.
① Press [SELECT] key, then, press either [+] or [-] key to show [L-*] in the LCD bearing
display area. The [*] is the present setting.
② To change the setting, press [ENTER] key. Confirm the display [L-*] blinks; then press
either [+] or [-] to change the setting. Factory setting is 5. Adjustable range is 1~9.
③ As the adjustment is finished, press [ENTER] key once or [SELECT] key twice to bring
the system back to the previous operation mode.

TRIM BEARING
C. RUD R. GAIN NAV
AUTO
STBY
REM
PORT SELECT ENTER STBD STBY
ALM OFF DIMMER

- 53 -
3-4. Maximum Pulse Adjustment
This is the adjustment of the maximum flow rate. The larger the setting value, the
maximum oil flow rate becomes larger. Set the value larger when the rudder moves
too slowly. Set the value smaller when the rudder moves too fast.
① Press [SELECT] key, then, press either [+] or [-] key to show [H-*] in the LCD bearing
display area. The [*] is the present setting.
② To change the setting, press [ENTER] key. Confirm the display [H-*] blinks; then press
either [+] or [-] to change the setting. Factory setting is 9. Adjustable range is 1~9.
③ As the adjustment is finished, press [ENTER] key once or [SELECT] key twice to bring
the system back to the previous operation mode.

TRIM BEARING
C. RUD R. GAIN NAV
AUTO
STBY
REM
PORT SELECT ENTER STBD STBY
ALM OFF DIMMER

3-5. Gain
This is the adjustment of flow rate for the deflection of the command angle (such as
PT-10C) and the follow-up angle (FT-10-2). Set the value smaller when the rudder ac-
tion is too slow and faster and sharper rudder action is desired. Set the value larger
when slower and smoother rudder action is desired.
① Press [SELECT] key, then, press either [+] or [-] key to show [P-*] in the LCD bearing
display area. The [*] is the present setting.
② To change the setting, press [ENTER] key. Confirm the display [P-*] blinks; then press
either [+] or [-] to change the setting. Factory setting is 5. Adjustable range is 1~9.
③ As the adjustment is finished, press [ENTER] key once or [SELECT] key twice to bring
the system back to the previous operation mode.

TRIM R. GAIN BEARING


C. RUD NAV
AUTO
STBY
REM
PORT SELECT ENTER STBD STBY
ALM OFF DIMMER

- 54 -
Ⅸ. MAINTENANCE

When the alarm buzzer sounds, check the error number displayed on the LCD’s ④Bearing
Display Area and take necessary countermeasures. Press [SELECT] key to stop buzzer and
bring the LCD to normal operation mode. Confirm the contents of the error before turning
off the error status.

1. ERROR DISPLAY AND COUNTERMEASURE (Alarm sounds continuously)


No. Error Item/Contents/Probable Cause/Countermeasure Mode
Bearing Sensor:
Appears when the bearing sensor is either not connected or damaged.
AUTO
E10 ● Snapping of Cable → Replace Cable
NAV
● Disconnection or loose connector → Check the connector
● Sensor is damaged → Replace Sensor
Portable Controller PT-10C:
E11, E12 and E13 are for the portable controllers connected to the No.1,
E11 No.2 and No.3 terminals respectively.
E12 ● Snapping of Cable → Replace Cable
E13 ● Disconnection or loose connector → Check the connector
● Portable Controller or its potentiometer is damaged REM
→ Replace Portable Controller or its potentiometer AUTO
Feedback Unit FT-10-2: NAV
● Snapping of Cable → Replace Cable
● Disconnection or loose wiring → Check the wiring connection
E14
● Incorrect wiring → Check the wiring connection
● Feedback Unit or its potentiometer is damaged
→ Replace Feedback Unit or its potentiometer
No reception of NMEA 0183: (Ver. 1.5 or 2.0)
E30 NAV
→ Check the navigation device and its cable and connector.
Incomplete reception of NMEA 0183: (Ver. 1.5 or 2.0)
● Errors in NMEA 0183 data sent by the navigation device. Communica-
E31 NAV
tion speed or noise may be concerned.
→ Check the setting of the navigation device.
Lack of necessary sentences:
E32 ● The sentences APB, BWC and BOD are not included NAV
→ Check the navigation device.

2. ALARM DISPLAY (Alarm sounds intermittently) (Can make the sound silent. See page 50)
No. Error Item & Contents Mode
Appears when the heading bearing deviates more than AUTO
A80 Bearing Deviation
40 ゚ from the destination bearing. NAV
Appears when the course deviates more than 0.4NM
A81 Cross-track Error NAV
from the set course.
Appears when arrived in the arrival circle which is set by
A82 Arrival Alarm NAV
the navigation device.
Change of Appears every time the reference bearing is changed; AUTO
A84
Reference Bearing true bearing or magnetic bearing. NAV

- 55 -
3. FUNCTION OF DIP SWITCHES

The functions of DIP switches mounted on the circuit boards are listed below:

1) Control Circuit Board (SW6 / SW8)


No. FUNCTION REMARKS
SW6-1 Controller 1 By setting this switch ON, controller of narrower
SW6-2 Controller 2 operating angle can be used. (Ref. P14)
SW6-3 Function of Multi Con- Select the function of Portable Controller; ALL
troller SELECT or AUTO SELECT. (Ref. P33)
SW6-4 High rudder gain By setting this switch ON, high rudder gain ratio can
be set. (Ref. P14 & P40)
SW8 Type of feedback unit Selection of either FT-10 or FTL-30/FTL-20. (Ref. P15)

(2) Panel Circuit Board (SW301)


No. FUNCTION REMARKS
SW301-1 Alarm sound ON-OFF Alarm sound is cut off by setting this switch ON.
SW301-2 None
SW301-3 None
SW301-4 LCD Display mode Do not touch this. By setting this switch ON, the
display becomes factory testing mode.

4. TROUBLESHOOTING
● If the system shows any malfunction, turn off the electric power source and steer the
ship with the Helm Pump manually.
● Check the following matters and take necessary countermeasures.
Phenomenon Probable Cause and Countermeasure
Nothing is dis- ● The connection of the [+] [−] of the Power Cable is opposite.
played on the ➔ Correct the wiring and replace fuse if blown off.
LCD display ● Snapping of Power Cable. ➔ Replace or repair the cable.
when the switch ● Fuse of the Control Amplifier is blown out. (3A & 1A)
is turned on. ➔ Check the cause and replace fuse.
● Operation mode is in the STBY mode.
➔ Set the operation mode to the REM mode.
● Low battery voltage ➔ Check battery and charge if necessary.
(DC10~14V for DC12V system and DC20~28V for DC24V system)
● Low oil level of the Power Unit.
Operation by ➔ Check oil quantity and refill if necessary.
the Portable ● Is Power Unit running? ➔ Check the power unit.
Controller can- ● Air purging of the hydraulic system is not complete.
not be done ➔ Purge air from the hydraulic system.
● Breaking of the cable of Portable Controller.
➔ Repair the cable or replace Portable Controller.
● Portable Controller is not properly connected.
➔ Check the connection of Portable controller.
● An error is displayed. ➔ Repair the cause of error.

- 56 -
Phenomenon Probable Cause and Countermeasure
● Portable Controller is not properly functioning.
➔ Check the connection of Portable controller.
➔ Check the breaking of the cable and Portable Controller
Steers normally
● Resistance of potentiometer of Portable Controller is abnormal.
with Helm
➔ Normal resistance:
Pump, but the
Approximately 2kΩ between 4P- 6P, 1kΩ for 4P-5P and 5P-6P.
rudder moves to
● Feedback Unit is not properly functioning.
one side when
➔ Incorrect wiring of Feedback Unit.
the power
➔ Check terminal numbers and correct the wiring.
switch is turned
➔ Check the breaking of the cable and Feedback Unit.
on.
● Resistance of potentiometer of Feedback Unit is abnormal.
➔ Normal resistance:
Approximately 2kΩ between 1F- 3F, 1kΩ for 1F-2F and 2F-3F.
Steers normally ● Both the hydraulic lines A & B of the solenoid valve unit and the wiring
with Helm of 1F and 3F of Feedback Unit are opposite.
Pump, but the ➔ Correct hydraulic piping and wiring connection of Feedback Unit.
rudder is steered ● Both the hydraulic lines A & B of the solenoid valve unit and installation
to opposite of Feedback Unit are opposite.
direction when it ➔ Correct hydraulic piping and installation of Feedback Unit.
is operated by ※ If the piping connection and installation position of Feedback Unit
the Portable cannot be altered; interchange the wiring connection of 1F and 3F
Controller. of Feedback Unit, and SOL A and SOL B of the Solenoid Valve Unit.
● Portable Controller is not properly connected.
➔ Check the connection of Portable controller.
Rudder indica-
● The cable of Portable Controller is broken.
tor does not
➔ Repair the cable or replace Portable Controller.
move
● Resistance of potentiometer of Portable Controller is abnormal.
➔ Approximately 2kΩ between 4P- 6P, 1kΩ for 4P-5P and 5P-6P.
Cannot set to ● Bearing sensor is not connected properly ➔ Check wiring
[AUTO] or [NAV]. ● Bearing sensor is damaged ➔ Replace the bearing sensor
➔ Adjust the rudder neutral position with TRIM Dial. (p45).
Ship does not ● Air in the hydraulic system. ➔ Perform air purging of hydraulic system.
sail straight in ● Installation of the Feedback Unit is incomplete; loose bolt and loose
the [REM] mode connection of tie bars.
➔ Check and correct the installation of the Feedback Unit.
● Ship does not sail straight in [REM] mode either.
➔ Adjust the rudder neutral position with TRIM dial.
● Air bubble in the compass bowl is too large and the compass card
does not move smoothly. ➔ Remove air bubbles.
Ship does not
● Electronic Compass MMS-200 deviates largely from the actual bear-
sail stable in the
ing.
[AUTO] mode
➔ Relocate Electronic Compass MMS-200 or remove any compass
affecting materials away from the MMS-200.
● Rudder Gain and Weather are not adjusted right.
➔ Adjust Rudder Gain and Weather Setting to sea condition.

- 57 -
Phenomenon Probable Cause and Countermeasure
● Error is displayed. ➔ Check the error contents and remove the cause.
● Improper connection of data cable from navigation device.
➔ Check and correct wiring connection.
● Breaking of data cable of navigation device.
➔ Repair the data cable.
● Destination waypoint is not set. ➔ Set destination waypoint.
The [NAV] mode
● Incorrect setting of navigation device.
cannot be set
➔ Check and correct setting so that the amplifier receives correct
satisfactorily
data.
● Arrival circle (arrival alarm) is not set.
➔ Set arrival circle. Set at more than 0.05 NM.
● Large deviation of the heading bearing from the navigation device.
➔ Adjust Electronic Compass to bring its bearing close to that of
navigation device.

5. DAILY INSPECTION

5-1. Caution for Battery


The system may have malfunctions if the battery voltage is too high or too low against
the rated voltage. If phenomenon listed below happen, check the voltage.
z Yesterday it was working fine, but this morning it does not work.
z After sailing a while, it stops working.
z APi-800M cannot be turned on.
z The rudder makes unstable movements.

5-2. Inspection Items

ITEM CHECK POINT INSPECTION PERIOD


Battery voltage, fluid, terminal corrosion Once a month
Controller/Amplifier Rust and cut of cables, water immersion everyday
Portable Controller Corrosion and cut cables everyday
Feedback Unit Corrosion and cut cables, loose bolts and everyday
connection joints
Pick-off Sensor Corrosion and cut cables everyday
Electronic Compass Magnetized material
Helm Pump Oil leak, loose pipe fitting Every 10 days
Power Unit Oil quantity, oil leak, loose fitting Every 10 days
Hydraulic Oil Oil change, quality Once every 6 ~ 12 months

6. DISASSEMBLING OF APi-800TM

Follow the instructions on the next page when removing the magnetic compass and
Controller/Amplifier from the console.

- 58 -
6-1. Remove Magnetic Compass
① Remove four machine screws and
Pick-off Sensor
remove the douser.
② Remove Pick-off Sensor by removing Flange
two machine screws.
③ Remove four machine screws and Magnetic Compass
remove the flange from the console
body. Douser
④ Remove the compass bowl.

6-2. Remove Controller/Amplifier


① Remove the compass from the con-
sole as mentioned in 6-1 above.
② Remove the plugs.
③ Remove two Cap Screws from the
controller box.
④ Remove the controller box from the
console watching the connecting
cables carefully. Plug

Collar Cap Screw

7. SPECIFICATION OF CONTROLLER/AMPLIFIER APi-800M


Power Supply DC10.8V~DC30.0V
Power Consumption (12VDC) Solenoid ON: 2.4A, Solenoid OFF: 0.1A
(24VDC) Solenoid ON: 1.2A, Solenoid OFF: less than 0.1A
Ambient Temperature 0°∼ 50℃
Steering Mode STBY, REM, AUTO, NAV
Connectable Bearing Sensor MMS-30, MMS-200
Connectable Controller PT-10C, DTX-10
Connectable Feedback Unit FT-10-**, FTL-20A, FTL-30(A,B,C)
Connectable Device to Repeater Compass RP-88N
Option Terminal Device with NMEA0183 (Ver. 1.5 or 2.0)
(Output signal: HDG, HDT, RSA)
Applicable Input Signals to NMEA0183(Ver. 1.5 or 2.0)(HDG),
Option Terminal IEC61162-1 (HDT, GGA)
Applicable Input Signals to NMEA0183(Ver. 1.5 or 2.0)
NAV Terminal (AAM, BOD, BWC, VTG, XTE, APB, APA, RMB, GLL, BWR)
Spare Fuses 2 pcs. (125V, 1A ,φ5.2x20) & 2 pcs. (125V, 3A,φ6.4x30)

- 59 -
Controller/Amplifier: APi-800M Standard Box Type

APi−800

Controller/Amplifier: APi-800TM Console Type

- 60 -
Controller/Amplifier: APi-800TM-HO***S Stand Type

Pick-off Sensor: MMS-30

(193)

92.


60
15゚

30

R9

付属のビス(M3×20)でコンパスに取付け
Fix onto the Magnetic
Fix onto the MagneticCompass with
Compass by M3x20 M3x20
screws supplies.

L=3m machine screws supplied with the unit.


20

- 61 -
Electronic Compass: MMS-200

Feedback Unit: FT-10-2

A C D

M8 M8

42
55

3F
97

2F
13

1F


32

80 4−φ9
100

適用シリンダ 製品図番 A寸法 B寸法 C寸法 D寸法


CYLINDER DRAWING No. LENGTH A LENGTH B LENGTH C LENGTH D
配線図
CONNECTION
追加用 D01-9762111 129 100 300 16
ADDITIONAL SYSTEM シールド/Shield
黒/B 黒/B
MS-D42* D01-9762121 44 100 530 16 3F 1
赤/R 青黄/SY
MS-D33W D01-9762131 148 100 610 58 2F 2
白/W 青赤/SR
MS-D33TW 1F 3
MS-D40W / MS-D40TW D01-9762115 129 100 440 42

MS-D40V D01-9762126 129 100 440 130 B=Black, R=Red, W=White, S=Blue, Y=Yellow
MS-D46V D01-9762125 129 100 485 130
MS-D46W / MS-D46TW D01-9762114 129 100 485 42 L寸法 備考
LENGTH L NOTE
MS-D55V D01-9762124 129 100 530 130
標準
MS-D55W / MS-D55TW D01-9762112 129 100 530 42 12m STANDARD
MS-D66V / MS-D66TW D01-9762133 129 100 300 23 20m
MS-D70* / MS-D66W D01-9762113 129 100 465 23 25m オプション
MS-D80* D01-9762123 161 125 580 58 30m OPTION

MS-D100* D01-9762116 190 125 640 58   m

- 62 -
Portable Controller: PT-10C

30
20 L
φ10

40
10
T 0 STBD
63

POR
10

40
20 30

50 60
配線図 1
120 68 CONNECTION 2

3 1 6
シールド/Shield
黒/B 白/W
1 4 2 7 5
青黄/SY 赤/R 3 4
2 5
青赤/SR 黒/B
3 6
I矢視
7 VIEW I
B=Black, R=Red, W=White, S=Blue, Y=Yellow
66.5
40

製品図番
DRAWING No. D01−973102 D01−973109−21D01−973109−25D01−973109−26
L寸法
LENGTH L 12m 3m 20m 25m    m
質量
MASS 1kg 0.53kg 1.4kg 1.7kg    kg
備考 標準 オプション
NOTE STANDARD OPTION

Solenoid Operated Valve Unit: SPF-1SV


SOLb
SOLa

L1寸法(参考)
COM

使用シリンダ型式 LENGTH L1
CYLINDER MODEL
(APPROXIMATE)
MRB−50A 7.5mm
MRB−63* 8.5mm
MRB−75* 9.5mm
MRB−80* 10mm SOLa
L2

MRB−100* 11mm
MSB−*35 8.5mm A PORT
MS−*42 9mm T PORT Rc3/8
Rc3/8
MS−*42L 9.5mm
MS−*55L 10.5mm
13

MS−*33V 10mm
減少
流量調整ネジ

35
13

MS−*40V 10.5mm
A P B
210

増加
5334
80

MS−*46V 11mm
A
B

MS−*55V 11.5mm
35
T
13

MS−*66V 12mm
P


MS−*70V 13mm
MS−*80V 15mm
P PORT
MS−*33W/TW 11.5mm Rc3/8 B PORT
4−φ7.5
MS−*40W/TW 12mm Rc3/8
MS−*46W/TW 13mm 3
MS−*55W/TW 13.5mm 34.5
24 SOLb 12
MS−*66W/TW 14.5mm 54.5
MS−*70W/TW 15mm 66.5 34.5
90 62
14 A B
 〔L/min〕

12 110 167
SOLa SOLb
10

6 P L1 増加 減少
FLOW

4 INCREASE DECREASE
流量/ 

2 T

5 10 15 油圧記号 流量調整ネジ
L1〔mm〕 SYMBOL FLOW ADJUST SCREW
型式
MODEL SPF−1SV−12 SPF−1SV
製品図番
10
DRAWING No. M01−7416221 M01−74162 C部詳細
最大流量 L2寸法 備考 DETAIL C
MAX. FLOW 20L/min LENGTH L2 NOTE
流量調整範囲 標準
0∼14L/min 8m STANDARD
FLOW ADJUSTABLE RANGE
使用圧力 2 12m
WORKING PRESSURE 7.8MPa{80kgf/cm } オプション
16m OPTION
電源電圧
VOLTAGE DC12V DC24V

- 63 -
Solenoid Operated Valve Unit: SPF-1SV-03

SOLb
SOLa
COM
L1寸法(参考)
使用シリンダ型式 LENGTH L1
CYLINDER MODEL
(APPROXIMATE)
MS−*70V 14mm
SOLa
MS−*80V 15.5mm
MS−*100V 17.5mm

L2
MS−*55W/TW 14.5mm A PORT
MS−*66W/TW 15mm Rc1/2
T PORT
MS−*70W/TW 16mm Rc1/2
MS−*80W/TW 18.5mm
MS−*100W/TW 20mm
20

減少

流量調整ネジ

43
TBPAT
282
100

130
FLOW  〔L/min〕

増加
A
30

B
T

43
P
20

20

流量/ 

10

P PORT 44.5 4−φ10.5


0 B PORT
10 15 20 Rc1/2 Rc1/2
L1〔mm〕 64.5
12
35 SOLb 44.5
85 75
120 202.3
145
A B
L2寸法 備考
SOLa SOLb LENGTH L2 NOTE
標準
8m STANDARD L1
P 増加 減少
12m INCREASE DECREASE
オプション
16m OPTION

流量調整ネジ
油圧記号
SYMBOL FLOW ADJUST SCREW

最大流量
MAX. FLOW 40L/min
流量調整範囲
FLOW ADJUSTABLE RANGE 0∼40L/min C部詳細 13
使用圧力
DETAIL C

WORKING PRESSURE 7.8MPa{80kgf/cm }
電源電圧
VOLTAGE DC24V

Solenoid Operated Proportional Control Valve Unit: SPF-PSV-03


L1寸法(参考) 減少 増加
使用シリンダ型式 LENGTH L1
CYLINDER MODEL
(APPROXIMATE)
DECREASE INCREASE
MRB−*
17
流量調整ネジ無し
MS−*V No flow
adjustment screw 流量調整ネジ
MS−*55W/TW > FLOW ADJUST SCREW
MS−*55W/TW 19.5mm 145
L1

MS−*66W/TW 18.5mm 120


MS−*70W/TW 17.5mm
MS−*80W/TW 15mm 85
C部詳細
MS−*100W/TW 14mm 35 DETAIL C
SOLb
SOLa
FLOW  〔L/min〕

COM

30
257.3
L=8m
20 64.5 SOLa 75
44.5 12
流量/ 

10

C A PORT
T PORT Rc1/2

10 15 20 Rc1/2
L1〔mm〕
20

100
282

A B
43 43

4−φ10.5
TBPAT

130
A
B
T
P
20

SOLa SOLb SOLP


176

P PORT
SOLP Rc1/2
SOLb B PORT
Rc1/2
PR1
PR2
P T
油圧記号
SYMBOL L=8m
最大流量
MAX. FLOW 40L/min
流量調整範囲
FLOW ADJUSTABLE RANGE 0∼25L/min
使用圧力 2
WORKING PRESSURE 7.8MPa{80kgf/cm }
Tポート許容背圧 2
T PORT ALLOWABLE BACK PRESSURE 2.5MPa{25kgf/cm }
電源電圧
VOLTAGE DC24V

- 64 -
Electronic Helm: DTX-10

L寸法
配線図 LENGTH L 3m   m
CONNECTION 質量
3 黒/B MASS 3.5kg    kg

2 白/W 備考 標準 オプション

40 30 20 10 0 10 20 30 40

M10×1.5 NOTE STANDARD OPTION
1 黒/B 3
LP 1 6

PORT
3 黄/Y
4 2 7 5

φ114

120
140
2 緑/G 3 4

1 赤/R

A矢視

STBD
7 VIEW A
B=Black, R=Red, W=White, Y=Yellow, G=Green 1/12 TAPER 操作角度
OPERATION ANGLE ±325゚

4−φ9
10 50 10

45
70


φ180

121

64
12
42.5 10 50 10
83.5
151.5

Repeater Compass: RP-88N

150 178
PC

(221) 22 108 20 60 照明ディマー


DIMMER
D1

4−M5深さ7
78

DEPTH 7

350 0 010 0
340 20
030
330 04
0 0
32

05
31


300

060
NW

NE
90

070

30 30
270 280 2

φ190

φ163
080

090 100 1
260
250

10
SE

SW
240

120


13
23

110

0 14
22 0
150
210 160
00
180 190 2 170

L=7m
190 50
55
端子記号 接続先 線色
100 4−φ7 TERMINAL No. CONNECTION COLOR

+ DC10V∼DC32V GREEN

− DC0V BLUE
30
50

4−φ5.5 茶
TH DATA HOT BROWN

TC DATA COLD RED

PC G シールド SHIELD BLACK
D1
78
50

型式
RP−88N RP−88F
66
MODEL
製品図番
DR979004−610DR979004−640 φ1
DRAWING No.
電源電圧
VOLTAGE DC10V∼DC32V
最大消費電流
max. CURRENT INTENSITY 700mA
入力信号 NMEA0183
INPUT SIGNAL ①HDT②HDM③VTG 180

パネルカット寸法図
PANEL CUT DIMENSION

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MAROL CO., LTD.
2-1-34 Ohashi-cho, Nagata-ku, Kobe, JAPAN 653-0037
Phone: 078-611-2151
Facsimile: 078-641-2908
Home Page: http://www.marol.co.jp

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