Professional Documents
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APi-800M
APi-800TM
APi-800TM-HO**
OWNER’S MANUAL
INSTALLATION/OPERATION/MAINTENANCE
MB-092100-3E
KS141205
INTRODUCTION
Thank you for purchasing the APi-800M Navigation Aided Autopilot system. This man-
ual explains correct installation, operation, maintenance and inspection of the system with
cautionary remarks. Please read this manual carefully before installing the components
and starting operation to insure correct usage of the system. If instructions are not clear,
please consult with your dealer or consult with us. Keep this manual on board in a safe and
dry place. If you transfer or resell the system, be sure to hand this manual to the new owner.
The illustrations and/or contents of this manual may slightly differ from the actual product
due to explanation purpose and changes in specification, etc.
SAFETY PRECAUTION
The following symbols are used to give instructions for correct installation, operation,
maintenance and inspection of the system.
WARNING : Involves hazards or unsafe practices which could result in severe per-
sonal injury or death.
CAUTION : Involves hazards or unsafe practices which could result in minor injury or
product or property damage.
☞ NOTE : Information which is important to proper installation, operation, mainte-
nance and inspection of the system.
■ OPERATION
● Misoperation and/or malfunction of the system due to the damage to its components
may cause an accident. Severe damages to human life and the environment as
well as damages to the ship may result.
● Complete understanding of the characteristics of the system, of its capability and
limitations are required. Become familiarized with operations and pay utmost atten-
tion when using the system.
● Each steering mode has individual cautionary points for operation. Pay attention to
the explanations, cautions and warnings listed in the corresponding chapters.
● Watch the heading and surroundings around your ship. Unexpected obstacles may
cause accidents.
● When thunder/lightning occurs, do not touch metal parts or the power switch as there
is a danger of getting an electric shock by inductive lightning.
-2-
■ EMERGENCY OPERATION
● Familiarize yourself with the emergency operation and be able to perform it smoothly
when emergency conditions should happen.
● If malfunction of the system should occur, slow down the ship and set the operation
mode to STBY (Manual) to steer the ship with the manual helm pump.
CAUTION
CONNECTION OF OPTIONAL BEARING DEVICE FOR AUTOPILOT
● The autopilot controller/amplifier APi-800M uses the bearing sensor MMS-30 or
MMS-200 as standard.
● The APi-800M can also be connected with optional bearing device; such as,
GPS compass, electronic compass or Gyro compass along with the bearing
sensor MMS-30 or MMS-200.
● When an optional bearing device is connected, priority of autopilot bearing is
given to the optional bearing device.
● To be noted is that when using an optional bearing device, it should be used
for autopilot after output of optional bearing device is stabilized. Output of
optional devices will take some time before stabilized. Gyro compass will
take a long time before statically determinate. GPS compass may take
about three minutes or may be more before statically determinate.
WARNING
1) DO NOT TURN ON THE POWER OF OPTIONAL BEARING DEVICE while sailing in the
autopilot mode using the bearing sensor MMS-30 or MMS-200.
The autopilot reference bearing is changed from the bearing sensor MMS-30 or
MMS-200 to the optional bearing device which is not statically determinate
when it is turned on. The vessel may be controlled toward unintended head-
ing direction or meandering due to swing of bearing.
2) DO NOT TURN ON THE CONTROL/AMPLIFIER APi-800M IN THE AUTOPILOT MODE if
the optional bearing device is turned on simultaneously.
Turn on the APi-800M in the standby mode and set to the autopilot mode after
the optional device is statically determinate.
-3-
● When the Option Terminals and NAV Terminals are not used, the heading bearing is
detected by the Pick-off Sensor MMS-30 mounted on the magnetic compass or by
the Electronic Compass MMS-200 in the [AUTO] and [NAV] modes.
● Do not leave magnetized material near the compass, MMS-30 or MMS-200. Bearing
accuracy of the compass and sensor will be affected and this may cause unex-
pected turns of the ship.
● Rudder Gain and Weather should be adjusted depending upon the ship’s cargo load,
speed and sea conditions.
● When the ship is sailing very slowly and the operation mode is changed to autopilot
mode, she may not be able to keep the autopilot heading course. Watch the
heading bearing closely and steer as necessary.
● Watch the surroundings when changing the heading while in Autopilot mode. Until
the course change is completed, watch the movement of the ship. Take safety
measures if necessary.
● A watchman is always required.
■ MAINTENECE SERVICE
● In the course of maintenance, pay extra attention not to touch the moving steering
gear when getting in the steering gear room.
● Use proper fuses when replacing them. Use of improper fuses may cause damage
to the device and cause a fire.
■ FOR INSTALLATION
● Use the correct DC voltage. Do not use alternate currents or non-specified DC
power sources. Using a wrong power source may cause fires, electric shocks and/or
damage to the system components.
● Do not strain or scratch the cables. Damaged cables may cause fires or electric
shocks.
● Components such as, Controller/Amplifier, Pick-off Sensor, Electronic Compass and
Solenoid Valve Unit, are not watertight. Do not let the components get wet. Fires or
electric shocks may result. Should the component get wet, turn off the power switch
and inspect it promptly.
-4-
Involves hazards or unsafe practices which could result
CAUTION in minor injury or product or property damage
■ OPERATION
● Do not hit the portable controller against the wall or floor as it may break.
● Do not start the engine after switching on the DC power to the system. It may cause
a malfunction due to a sharp drop of DC voltage.
■ ALARM
● When the alarm sounds, check the cause immediately and repair the cause if nec-
essary.
● When service is required in the open sea, confirm that conditions around the ship are
safe and perform the work after stopping the ship.
■ INSTALLATION
● Do not install components at locations:
・ wet by rain or sea water splash
・ hard to service for inspection and maintenance
・ under direct sunlight and/or high heat
・ near severe vibration
● Install the Solenoid Valve Unit so that the solenoid valve is aligned to the horizontal
plane.
● Turn off the power switch during wiring work.
● Confirm the terminal marks and mark tubes of cables when making connections.
● Fix the screws and connectors securely.
● Adjusting the volumes of the circuit board may be required while the DC power is on.
Be careful not to short circuit.
● To avoid radio interference, install the Controller/Amplifier apart from any radio
communication device.
-5-
TABLE OF CONTENTS
INTRODUCTION ……………………………………………………………………………. 2
Ⅱ. INSTALLATION ………………………………………………………………………........ 11
1. CONTROLLER/AMPLIFIER APi-800M, APi-800TM, APi-800TM-HO**S ……….………….. 11
1-1. APi-800M Standard Box Type ……………………………………………….……........ 11
1-2. APi-800TM Console Type ……………………………………………………………… 12
1-3. APi-800TM-HO** Full Stand Type …………………………………………………....... 12
2. MAGNETIC COMPASS AND PICK-OFF SENSOR MMS-30 ………………………………. 13
3. ELECTRONIC COMPASS MMS-200 (Optional) ……………………………………………. 14
4. SOLENOID VALVE UNIT SPF-1SV/SPF1SV-03 ……………………….……………………… 14
5. PORTABLE CONTROLLER / DIP switch setting for narrow operating angle …………… 15
6. FEEDBACK UNIT ……………………………………………………………………………….. 16
6-1. DIP Switch Setting for the type of Feedback Unit …………………………………. 16
6-2. Installation of Feedback Unit FT-10-2 ………………………………………………… 17
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Ⅵ. ADJUSTMENT AFTER THE FIRST INSTALLATION …………………….. 28
1. FRONT PANEL OF APi-800M ……………………………………………………………....... 28
2. CONSOLE AND STAND TYPES OF APi-800M …………………………………………....... 29
3. CAUTIONS WHEN SWITCHING-ON THE POWER FIRST TIME ……………………………… 30
4. CONFIRM THE MOVEMENT IN THE [STBY] MODE …………………………………………. 31
5. CONFIRM THE MOVEMENT IN THE [REM] MODE …………………………………………. 31
6. FLOW ADJUSTMENT OF SOLENOID VALVE UNIT SPF-1SV/SPF-1SV-03 ………………… 32
Ⅶ. OPERATION ………………………………………………………………………………… 33
1. OPERATION MODE …………………………………………………………………………… 33
2. OPERATION PROCEDURE ……………………………………………………………………. 33
2-1. [STBY] Mode ……………………………………………………...................................... 33
(1) Steering with Manual Helm Pump ……………………………………….………. 33
(2) Push Button steering (non-follow-up control) …………………………..……… 33
2-2. [REM] Mode ……………………………………………………………………………... 34
(1) Operation Procedure ……………………………………………………………… 34
(2) Function of Multi Controllers (All Select/Auto Select) …………………………. 34
2-3. [AUTO] Mode ……………………………………………………………………………. 35
(1) Operation Procedure ……………………………………………………………… 35
(2) Setting of New Autopilot Bearing while in the [AUTO] Mode ………………… 35
(3) Selecting Dragnet Function of Portable Controller …………………………….. 36
2-4. [NAV] Mode ……………………………………………………………………………... 37
(1) Operation Procedure ……………………………………………………………… 37
(2) Operating Function of PT-10C in the [NAV] Mode …………………………….. 38
3. REFERENCE BEARING ………………………………………………………………………… 38
3-1. Priority of Reference Bearing ……………………………………………………......... 38
3-2. Switchover of Reference Bearing and Message Display ……………………….... 39
Ⅷ. FUNCTIONS & DETAILS OF ADJUSTMENT…………………………….. 40
1. LIST OF FUNCTIONS AND DEFAULT VALUES ………………………………………………. 40
2. ADJUSTABLE FUNCTIONS ……………………………………………………………………. 41
2-1. Rudder Gain and scale change ……………………………………………………… 41
2-2. Weather …………………………………………………………………………………… 42
2-3. Counter Rudder (Meeting Rudder) …………………………………………………… 42
2-4. Rudder Port-end Position ………………………………………………………………... 43
2-5. Rudder Center Position ………………………………………………………………...... 44
2-6. Rudder Starboard-end Position ………………………………………………………… 45
2-7. Trim (Neutral Compensation) …………………………………………………………… 46
2-8. Dead Zone Adjust ………………………………………………………………………… 46
2-9. Correction of Bearing Sensor …………………………………………………………… 47
2-10. Confirmation of Navigation Signals ………………………………………………….. 48
2-10-1. Confirmation of receiving sentences ………………………………………. 48
2-10-2. Confirmation of referencing sentences ……………………………………. 48
2-11. Rudder Limiter …………………………………………………………………………… 49
2-12. Alarm Sound ON/OFF ………………………………………………………………….. 50
2-13. Contrast Adjustment …………………………………………………………………… 50
2-14. Parameter Initialize………………………………………………………………………. 51
2-15. Dimmer ……………………………………………………………………………………. 51
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3. PROPORTIONAL CONTROL SOLENOID VALVE UNIT SPF-PSV-03 ………………………… 52
3-1. Features and Operation Mode ……………………………………………..………… 52
3-2. Flow Adjustment ……………………………………………………………….………… 53
3-3. Offset Pulse Adjustment ………………………………………………………………… 53
3-4. Maximum Pulse Adjustment ………………………………………………………….... 54
3-5. GAIN ……………………………………………………………………………………….. 54
Ⅸ. MAINTENANCE ………………………….……………………………………………… 55
1. ERROR DISPLAY AND COUNTERMEASURE …..……………………………………………… 55
2. ALARM DISPLAY ……………………………………………………………………………….. 55
3. FUNCTION OF DIP SWITCHES ………………………………………………………………… 56
4. TROUBLESHOOTING …… ……………………………………………………………………. 56
5. DAILY INSPECTION …………………………………………………………………………… 58
5-1. Cautions for Battery ……………………………………………………………………. 58
5-2. Inspection Items …………………………………………………………………………. 58
6. DISASSEMBLING OF APi-800TM ……………………………………………………………... 58
6-1. Remove Magnetic Compass ………………………………………………………… 59
6-2. Remove Controller/Amplifier …………………………………………………………. 59
7. SPECIFICATION OF CONTROLLER/AMPLIFIER APi-800M ………………………………… 59
-8-
VERSION INFORMATION
z This revised manual MB-092100-3E changed the control and panel programs from Ver.
1.03 to Ver. 1.04. The change is made for the Portable Controller’s operating angle to
take over the operation; from±2 ゚ to ±5 ゚. Refer to pages 35, 36 and 38.
CAUTION
Turn off the electric power source.
Version label
Control Circuit
Panel Circuit Board
Board Ver. 1.04
Panel Circuit
Board
-9-
Ⅰ. AUTOPILOT SYSTEM LAYOUT
The APi-800M autopilot system requires the following key components besides the
power steering system newly or already equipped to the ship. Refer to the figure below for
the system layout for MAROL MSSA Series Power Steering System.
Electronic HelmDTX-10(Optional)
Navigation Device
(Not supplied)
Pick-off Sensor MMS-30
Magnetic Compass
Controller/Amplifier (Optional)
APi-800M
1. KEY COMPONENTS
① Controller/Amplifier APi-800M (or APi-800TM or APi-800TM-HO**S)
② Pick-off Sensor MMS-30 (cable length 3m)
③ Portable Controller PT-10C (cable length 12m standard, 3m, 20m, 25m optional)
④ Feedback Unit FT-10-2 (cable length 12m standard, 20m, 25m, 30m optional)
⑤ Solenoid Valve Unit SPF-1SV (cable length 8m standard, 12m, 16m optional )
Magnetic Compass (Optional, B-150, P-150 or T-150)
2. OPTIONAL DEVICES
① Electronic Compass MMS-200 (cable length 7m)
② Electronic Helm DTX-10 (cable length 3m)
③ Solenoid Valve Unit SPF-1SV-03 or Proportional Control Solenoid Valve Unit SPF-PSV-03A
(Cable length 8m standard, 12m, 16m optional)
④ Repeater Compass RP-88N
⑤ GPS Compass (not supplied by MAROL)
⑥ Gyro Compass (not supplied by MAROL)
⑦ GPS Navigation Device (not supplied by MAROL)
- 10 -
Ⅱ. INSTALLATION
☞ NOTE
For the dimensional drawings of the system components, please refer to Appendix
starting from page 60.
CAUTION
Do not install the components at locations:
● wet by rain and sea water splash
● hard to service for inspection and maintenance
● under direct sunlight and/or high heat
● near severe vibration
CAUTION Knob
Do not install the Controller/Amplifier to Washer
a place where maneuverability is hin- Control/Amplifier
dered.
- 11 -
1-2. APi-800TM Console Type
① Install the Console so that the com-
pass centerline is set on or parallel to Ship’s Centerline Compass Centerline
the centerline of the ship as shown in
the figure right.
② Use a template to mark the bolt
holes. Use M12mm bolts. On the Should be
CAUTION centerline Parallel
● Do not install the Console to a place
where maneuverability is hindered.
● To avoid magnetic field interference,
the Console must be installed away
from the Solenoid Valve, Electric
Motor, etc. Check the magnetic
field interference. Do not leave a
magnetized tool near the Console.
● The magnetic compass has a devia-
tion correcting device. Leave
enough space for compass adjust-
ment.
CAUTION
● Do not install the Stand to a place
where ship maneuverability is hin-
dered.
● To avoid magnetic field interference,
the Stand must be installed away
from the Solenoid Valve, Electric
Motor, etc. Check the magnetic
field interference. Do not even
leave a magnetized tool near the
Stand.
● The magnetic compass has a devia-
tion correcting device. Leave
enough space for compass adjust-
ment.
- 12 -
2. MAGNETIC COMPASS AND PICK-OFF SENSOR MMS-30
WARNING
The pick-off sensor MMS-30 is very sensitive and is affected strongly by the peripheral
magnetic field. It is very dangerous if the magnetic field changes abruptly while in the
autopilot mode as the ship may make a sharp turn.
Equipment such as the Solenoid Valve, Electric Motor, etc, that produce magnetic field
should not be installed near the magnetic compass/pick-off sensor and they should be
installed away from the compass/pick-off sensor.
Magnetic field interference should be checked. Do not leave a magnetized tool near
the compass/pick-off sensor.
On the Should be
centerline Parallel
- 13 -
3. ELECTRONIC COMPASS MMS-200 (optional)
The electronic compass MMS-200 can be installed with the box type amplifier APi-800M.
WARNING
The electronic compass is very sensitive and is affected strongly by the peripheral
magnetic field. It is very dangerous if the magnetic field changes abruptly while in the
autopilot mode as the ship may make a sharp turn. The electronic compass should not
be installed near the equipment such as solenoid valve, electric motor, etc, that pro-
duce magnetic field. If installed, it should be installed at least 2m away from these
devices. Magnetic field interference should be checked. Do not leave a magnetized
tool near the Electronic Compass.
CAUTION
Install the unit so that the solenoid
valve is aligned to the horizontal
plane.
- 14 -
5. PORTABLE CONTROLLER / DIP switch setting for narrow operating angle
WARNING
To change the setting, turn off the power of Controller/Amplifier APi-800M.
When using a portable controller of other brand which has narrower operating angle
than the Marol standard portable controller, change the setting of the DIP switch SW6 of
the circuit board as shown in the figure below. The numbers 1 and 2 of the DIP switch
SW6 correspond to the connection ports of portable controllers 1 and 2.
CAUTION
● Factory setting of the DIP switch SW6 is OFF for all the switches 1, 2, 3 and 4.
● For the version 1.02 and up, 「REMOTE 3」 is used only for Marol standard controller.
● The number 3 and 4 switches are for Multi Controller Function (All Select/Auto Select)
and High Rudder Gain Ratio respectively. Refer to page 34 for Multi Controller Func-
tion and page 41 for the Scale Change of Rudder Gain.
z By setting the switch ON makes the steering control for a portable controller with nar-
rower operating angle and setting it OFF makes the steering control for the Marol stan-
dard portable controller PT-10C.
☞ NOTE
A portable controller of narrower operating angle is meant that its operating angle is
about 80% of the Marol standard portable controller PT-10C which has 40 ゚ operating
angle each side. Using a portable controller which operating angle is less than 80% of
the Marol portable controller will not operate full steering angle of the steering gear. On
the other hand, using a portable controller of wider operating angle makes the steering
gear stops at hard-over position before the portable controller reaches its full operating
angle, causing overheat of solenoid valve and hydraulic oil, resulting system malfunction.
SW6
SW9 SW8
FUSE
- 15 -
6. FEEDBACK UNIT
CAUTION
The linier type feedback unit FTL-20 or FTL-30 is used for the liner type cylinders with
less than 220mm strokes. If it is used for the cylinders of more than 220mm stroke, the
FTL-20 or FTL-30 feedback unit will be damaged.
☞ NOTE
The factory setting of feedback unit is for the rotary type FT-10-**.
Refer to the separate manual for the installation of linier type feedback unit.
ON: FTL
OFF: FT
- 16 -
6-2. Installation of Feedback Unit FT-10-2
CAUTION
Do not install FT-10-2 at places exposed to severe vibration, high temperature and
rain or splashed sea water. These may cause damage to FT-10-2.
- 17 -
6-2-2. For MAROL Rotary Actuators
Ⅲ. CABLE CONNECTIONS
CAUTION
Before proceeding to the electric wiring, please check the following cautionary points:
● Turn off the power source.
● Confirm the APi-800M power supply terminal marks of (+) and (–). Never connect the
power cable in reverse. The white cable is the anode (+) and the black cable is the
cathode (-) of the DC power supply cable.
● Confirm the APi-800M terminal marks and the mark tubes of each component to be
connected. Tighten the screws securely when connecting the cables.
● When DC Motor Pump is not used, the terminals [T+] and [T-] are not used.
● When the wiring connection is finished, check again for possible short circuiting of the
wires crimped to the terminals.
- 18 -
1. FOR ENGINE DRIVEN POWER STEERING SYSTEM
Magnetic
Compass Power
(Optional) Source
12VDC
24VDC
Power
Switch
AD Converter AD-100
(Optional)
- 19 -
1-2. APi-800TM & -HO**S with Solenoid Valve Unit SPF-1SV/SPF-1SV-03
Navigation
Device
(Not supplied
by MAROL)
Power
Source
12VDC
24VDC
Power
Switch
Feedback Unit
FT-10-2
AD Converter AD-100
(Optional)
- 20 -
1-3. APi-800M with Proportional Control Solenoid Valve Unit SPF-PSV-03
Magnetic
Compass
(Optional)
Power
Source
12VDC
24VDC
Power
Switch
- 21 -
1-4. APi-800TM & -HO**S with Proportional Control Solenoid Valve Unit SPF-PSV-03
Navigation
Device
(Not supplied
by MAROL)
Power
Source
12VDC
24VDC
Power
Switch
Feedback Unit
FT-10-2
Gyro- GPS
compass Compass NOTE
(Not supplied (Not supplied Wiring connection is different
by MAROL) by MAROL) from the standard Solenoid
Valve Unit.
AD Converter AD-100
(Optional)
- 22 -
2. FOR DC MOTOR PUMP DRIVEN POWER STEERING SYSTEM
Magnetic
Compass
(Optional)
DC Motor Con-
troller CB-25-2
- 23 -
2-2. APi-800TM & -HO**S with Solenoid Valve Unit SPF-1SV or SPF-1SV-03
Navigation
Device
(Not supplied
by MAROL)
DC Motor
Controller
CB-25-2
Feedback Unit
FT-10-2
Solenoid Valve
Gyrocom- GPS Unit
pass Compass SPF-1SV
(Not supplied (Not supplied /SPF-1SV-03
by MAROL) by MAROL)
AD Converter AD-100
(Optional) DC Motor Pump
HRP-**
- 24 -
Ⅳ. DEVICE CONNECTING OPTION TERMINALS
1. GPS COMPASS
Input signals and sentences are as follows:
● Input Signal ● Wire Connection
Signal Standard NMEA0183 (Ver. 1.5, 2.0 or 2.3) RH Bearing Data HOT
Sentence HDT, GGA, HDM, HDG RC Bearing Data COLD
※ HDT- Heading true. GGA-Global positioning system (GPS) fix data
HDM - Heading, magnet. HDG – Heading, deviation and variation
※ Note: GGA cannot be received for Ver. 1.5.
GPS G (Shield)
Repeater Compass
RP-88N
- 25 -
3. GYROCOMPASS
CAUTION
AD CONVERTER AD-100 is required to connect a Gyrocompass.
If the Gyrocompass outputs the following signal, AD CONVERTER AD-100 is not required.
AD Converter G (Shield)
Gyro- Data Output
compass RH (Data Hot)
Connector
RC (Data Cold)
CAUTION
● For the priority of receivable sentences, refer to page 49.
● Depending upon the make, some navigation devices having NMEA0183 format may not
work for the APi-800M. Please consult with us in such a case.
G (Shield)
NAV
Navigation Device
Data Output RH (Data Hot)
Connector
RC (Data Cold)
- 27 -
Ⅵ. ADJUSTMENTS AFTER THE FIRST INSTALLATION
DEADZONE
SET BRG RDR ANGL
WEATHER
③ Rudder Angle HEADING BRG CORR
NAV SIG
Display C. RUD TRIM R. GAIN NAV BEARING
AUTO
S T BY RE M AUT O NAV
REM
PORT SEL E C T E N TE R S T BD
STBY
ALM OFF DIMMER
⑥ Steering Mode Display ⑧ [-] Key ⑨ SELECT ⑩ Enter ⑪ [+] Key ⑦ Steeing Mode
ALM OFF DIMMER Select Switch
№ Item Explanation
① LCD Display Area Displays the items listed below. Back light is provided.
Identify the bearing displayed is either the present heading or the
② Bearing Mode
set bearing for autopilot.
③ Displays the rudder angle. The triangular lamps show the rudder
Rudder Angle Display
(solenoid valve) moving direction.
Normally it displays either the present heading or the set bearing for auto-
pilot. Which sensor is used for the bearing is confirmed by the presence of
④ Bearing Display Area
the dot after the last digit. (Ref. P37-38, Ⅶ-3) This area is also used to
display functional settings when confirming or altering.
⑤ Function Display Displays which item is under adjustment or confirmed.
⑥ Steering Mode Display Displays present steering mode.
⑦ Steering Mode Select Switch Four positions for [STBY], [REM], [AUTO] and [NAV].
⑧ Port Steering Key [-] Used for the push button steering to port and starboard. These
⑪ Starboard Steering Key [+] keys are also used to adjust the functions.
Used to confirm the functional settings. Also used to turn off the
⑨ SELECT (Alarm Off) Key
alarm when the alarm happens.
Used to alter the functional settings. This is also used to adjust the
⑩ ENTER (Dimmer) Key
brightness of back light in the normal operation modes.
Counter Rudder Dial Used to adjust the amount of counter rudder (meeting rudder) in
⑫
(Meeting Rudder) the AUTO and NAV modes. (Ref. P41, Ⅷ-2-3)
Adjust the rudder position so as to make ship sailing straight when
⑬ Trim Dial the Portable Controller PT-10C is set at the neutral position.
Adjusting range is +- 10 ゚. (Ref. P45, Ⅷ-2-7)
⑭ Rudder Gain Dial Adjust rudder gains for AUTO and NAV modes. (Ref. P40, Ⅷ-2-1)
Used in AUTO mode to set the autopilot bearing.
⑮ Bearing Dial
(Ref. P34, Ⅶ-2-3 (2)-②)
- 28 -
2. CONSOLE AND STAND TYPES OF APi-800M
The Console Type is an integrated type composed of APi-800M with a Magnetic Compass.
The magnetic compass comes with compass adjuster and adjustable illumination. The
Console Type is also provided with a Push Button Steering Controller. The Stand Type has
the above mentioned console set on top of the helm stand.
Pick-off Sensor
Illumination Adjust Dial
Flange
Cable
Connecting
Cable Grand Panel
Mounting Bolt of
Controller/
Amplifier
Plug
- 29 -
3. CAUTIONS WHEN SWITCHING-ON THE POWER FIRST TIME
After the first installation of the components, adjustments will be required for each com-
ponent. For the engine driven power steering system, start the engine first.
CAUTION
When turning on the power for the first time, pay attention to the following:
● Confirm the hydraulic piping connection is correct.
● Confirm the electric power source and the setting of APi-800M.
● Set the operation mode at [STBY].
● Start the engine first. If the engine is started after the APi-800M is turned on, the
APi-800M may not work properly due to a sharp drop of the DC power supply.
HEADING
may be blown. Two fuses are pro- C. RUD TRIM R. GAIN NAV
BEARING
Fuse 1A
Fuse 3A
BEARING
C. RUD TRIM R. GAIN NAV
S T BY
☞ NOTE PORT SE L E C T E N TE R ST BD
REM
STBY
- 30 -
4. CONFIRM THE MOVEMENT IN THE [STBY] MODE
① Steer the helm pump and check the
rudder angle indicator. If the rudder
indicator does not move or moves to the
opposite direction, check the wiring
connection of the solenoid operated
HEADING
BEARING
C. RUD TRIM R. GAIN NAV
S T BY REM
PO RT SE L E C T E N TE R ST BD
STBY
ALM OFF DIMMER
FT-10-2.
HEADING
- 31 -
6. FLOW ADJUSTMENT OF SOLENOID VALVE UNIT SPF-1SV/SPF-1SV-03
The rudder working speed when operated by the portable controller PT-10C can be ad-
justed by the flow adjust bolt of the Solenoid Valve Unit SPF-1SV or SPF-1SV-03. For the
cylinders of MAROL steering systems, the oil flow rate can be adjusted by the length (L) of
the flow adjust bolt shown in the table below. Loosen the lock nut and turn the flow ad-
just bolt to the desired length. Tighten the lock nut after adjustment.
☞ NOTE
The factory setting of flow adjust bolt is 11mm for SPV-1SV and 16mm for SPF-1SV-03.
Flow adjustable range: SPF-1SV (0 ~ 14 L/min)
SPF-1SV-03 (0 ~ 40 L/min)
SPF-PSV-03 (0 ~ 25 L/min)
SPF-1SV SPF-1SV-03
Lock Nut
Lock Nut
Lock Nut
- 32 -
Ⅶ. OPERATION
1. OPERATION MODE
Four operation modes are provided:
(1) [STBY] MODE (Stand-by): Steer the ship manually by operating the helm pump. Push
button control is also available in this mode.
(2) [REM] MODE (Remote Steering): Steer the ship by the Portable Controller PT-10C
and/or DTX-10. Maximum of three portable controllers can be used.
(3) [AUTO] MODE (Autopilot):
● The ship is steered automatically by receiving signals from the bearing sensor MMS-30
or the Electronic Compass MMS-200, Gyro compass or GPS compass to keep the
predetermined set bearing.
● Changing the heading bearing can be done by the steering dial of the Portable
Controller PT-10C. The mode is changed from AUTO to REM. When the dial is reset
to the neutral position, the auto pilot function is restored to the new heading bearing.
☞ NOTE
The function of Portable Controller is different when Dragnet Function is effective.
For the explanation, refer to Ⅶ. 2-3 (3) Dragnet Function on page 36.
● ECO AUTO: When GPS compass or navigation device is connected and receives
position data of GGA or GLL, APi-800M calculates cross track error and sets a virtual
destination course and controls the ship along its line correcting drifts caused by
tidal current and wind. For details, consult with our staff.
(4) [NAV] MODE (Navigation Aided Autopilot): This autopilot mode uses the signals from
GPS navigation devices such as GPS receiver and video plotter. By setting the des-
tination waypoint, the ship will automatically keep the intended course; correcting
drifts caused by tidal current and wind.
2. OPERATION PROCEDURE
2-1. [STBY] Mode
(1) Steering with Manual Helm Pump
① Turn on the power switch and set the Mode Select Switch to the [STBY] position.
② Operate the helm to steer the ship.
Heading bearing
HEADING
Heading bearing
HEADING
- 34 -
2-3. [AUTO] Mode
(1) Operation Procedure
① Operate the helm in the [STBY] mode or Portable Controller PT-10C in the [REM]
mode to bring the ship’s heading to a desired bearing.
② Set the Mode Select Switch to the [AUTO] position, then autopilot works on that
bearing.
Heading bearing
HEADING
☞ NOTE
The bearing display shows the bow heading all the time. To confirm the auto-
pilot set bearing, press either [+] or [-] Key. The display changes from [HEAD-
ING] to [SET BRG]. After three second, the display changes to [HEADING].
(2) Setting of New Autopilot bearing while in the [AUTO] mode (two methods)
(Without Dragnet Function)
① Using Portable Controller PT-10C
Turn the dial of PT-10C more than 5 ゚ to Turn the dial more than 5 degrees
cancel the present autopilot bearing.
The operation mode is changed from
[AUTO] to [REM]. The mode display
[AUTO] stays lit and [REM] blinks. Bring
the ship’s heading to a new bearing
and reset the dial of PT-10C to the neu-
tral position. After about one second,
the operation mode goes back to
[AUTO] mode and the ship is under
autopilot for the new bearing.
② Using the Bearing Dial
New autopilot bearing can also be set by the
Bearing Dial. Confirm that the Portable Con-
troller is set at the neutral position, and then
turn the Bearing Dial. The numbers on the
bearing display blinks and changes. Turning R. GAIN NAV BEARING
clockwise makes starboard turn and turning TRIM
AUTO
counterclockwise makes port turn. After REM
ENTER STBD STBY
three seconds, the bearing display stops
blinking and the new setting is memorized. LECT
- 35 -
(3) Selecting Dragnet Function of Portable Controller (Selectable function)
CAUTION
● Steering mode stays in the [AUTO] mode and this dial movement does not
cancel the originally set autopilot bearing. So, when the 「Controller 1」 is re-
set to the neutral position, the heading goes back to the preset autopilot
bearing. Head turning speed is decided by autopilot setting (fixed).
● Controllers 2 & 3 cannot be used in this case.
● The dial of Controller-1 has to be moved more than 5 degrees to activate the
function.
0°
0° ③Restore the pre-set auto-
pilot bearing.
③New autopilot
bearing is set.
- 36 -
● Setting the dragnet function
① Press [SELECT] key.
② Press either [+] or [-] key to show [U-*] on the display. The * is the present set-
ting.
③ To change the setting, press [ENTER] key. Confirm the display is blinking and
press either [+] or [-] key to set.
④ When the setting is finished, press [ENTER] key once or [SELECT] key twice to
make the system back to the previous operation mode.
U-0: Dragnet function is OFF. U-1: Dragnet function is ON. Factory setting is U-0.
Heading bearing
HEADING
- 37 -
(2) Operating Function of PT-10C in the [NAV] Mode
The operating function of PT-10C is the same as in the [AUTO] mode. But, the op-
eration of Portable Controller PT-10C will not cancel the set destination waypoint.
CAUTION
The operation by PT-10C will steer the ship but it does not cancel the set destina-
tion waypoint. Be aware that the ship may make a sharp turn to bring the ship
back to the set course when the dial of PT-10C is reset to the neutral position.
3. REFERENCE BEARING
3-1. PRIORITY OF REFERENCE BEARING
① The APi-800M uses bearing signals of
both the device connected to the
option terminal (GPS Compass or Pick-off Sensor
Gyrocompass) and the bearing sen- Gyro GPS MMS-30
sor (Pick-off Sensor MMS-30 or Elec- Compass Compass
tion terminal.
(For the option terminal, refer to Ⅳ.
DEVICE CONNECTING OPTION TER-
MINAL on pages 25-26) Back-up
② In the above case, MMS-30 or Priority
MMS-200 functions as a back-up to
GPS Compass or Gyrocompass.
③ When the bearing signals from the
option terminals become abnormal,
the APi-800M selects the bearing sig-
nals input from MMS-30/MMS-200
automatically after 5 seconds.
Either GPS compass, Gyrocompass or
Bearing Sensor MMS-30/MMS-200 can
be used independently.
- 38 -
④ Which heading bearing is refer-
enced is shown by the appearance DEADZONE
of the dot in the far right of the SET BRG RDR GAIN
WEATHER
bearing display. HEADING BGR CORR
The dot is showing: NAV SIG
Referencing the bearing compass
connected to the option terminal.
The dot is not showing: STBY REM AUTO NAV
Referencing the bearing sensor
MMS-30 or MMS-200. Dot
CAUTION
● When the bearing signal from the option terminal recovers, the reference
bearing is automatically changed from the bearing sensor to the bearing sig-
nals from the option terminal.
● In these modes, alarm sounds and the display A-84 appears every time the
reference bearing changes.
● Press [SELECT] (ALM OFF) key to turn off the alarm and bring the display back to
the operation mode.
③ Refer to the chart below for the type of alarm buzzer sound and the alarm status
when the reference bearing signal is changed over.
- 39 -
Ⅷ. FUNCTIONS & DETAILS OF ADJUSTMENTS
Many functions are provided for the optimum use of the system depending on the
weather and sea conditions, the speed and cargo load of the ship, etc. The following items
should be adjusted properly to suit your ship.
- 40 -
2. ADJUSTABLE FUNCTIONS
lent to the rudder gain 1.0. PORT SELECT ENTER STBD STBY
gain).
- 41 -
2-2. WEATHER
When sailing on rough seas, the ship yaws too frequently. If the rudder is moved to
correct deviation of this kind, the rudder action becomes too frequent and this is not
good for the steering system. The weather adjustment is provided to adjust the devia-
tion sensitivity of autopilot for optimum rudder actions. Setting the value larger makes
the sensitivity lower (widening the dead zone) and setting it smaller makes the sensitivity
higher (narrowing the dead zone).
① Press [SELECT] key.
② Press either [+] or [-] key to select the adjusting item [WEATHER].
③ The present setting is shown in the bearing display area. The figure shown below
has the present setting of [2].
④ To change the setting, press [ENTER] key first. The display [WEATHER] blinks. Then,
press either [+] or [-] key to change the setting.
⑤ When the setting is decided, press [ENTER] key once or [SELECT] key twice to bring
the system back to previous operation mode.
WEATHER
work. REM
- 42 -
2-4. Rudder Port-end Position (Teaching Method in the [STBY] mode)
This is to set the cylinder’s port-end position; that is, the maximum steering angle to port
when the dial of PT-10C is fully operated to port.
① Set the operation mode to the [STBY] mode.
② Steer the helm counterclockwise to bring
the rudder to the port end position once,
then, bring back the helm about a half turns.
③ Turn the dial of Portable Controller to the
port end. Note that other portable con-
troller(s) should be set at the neutral position
if connected.
④ Press [SELECT] key to bring the display in the Rudder to the port end, then
adjust mode. bring back about a half turns.
⑤ Press either [+] or [-] key to select [RDR ANGL].
⑥ Press [ENTER] key. The display shows the blinking number [0].
⑦ Press [+] key. The alarm sounds and the port end position is memorized.
⑧ When the setting is finished, press [ENTER] key once or [SELECT] key twice to make
the system back to the previous operation mode.
☞ NOTE
● The position is memorized as the [+] key is pressed. Pay attention that the position
is not moved in the steps ① through ⑦.
● Bringing a half turn back of the helm is necessary to set the port-end by Portable
Controller within the mechanical stop end of the cylinder.
R D R A N GL
HEADING
BEARING
C. RUD TRIM R. GAIN NAV
AUTO
STBY
REM
- 43 -
2-5. Rudder Center Position (Teaching Method in the [STBY] mode)
This is to set the cylinder’s mid position; that is, the rudder neutral position when the dial
of PT-10C is set at the neutral position.
R DR A NGL
HEADING
BEARING
C. RUD TRIM R. GAIN NAV
AUTO
STBY
REM
☞ NOTE
The position is memorized as the [+] key is pressed. Pay attention that the position is
not moved in the steps ① through ⑦.
① Set the operation mode to the [REM] and set the dial of portable controller to the
neutral (0) position.
② Press [SELECT] key and select the item [RDR ANGL] by pressing either [+] or [-] key.
③ Then, press [ENTER] key. Display shows [1]. Confirm the display [RDR ANGL]
blinks.
By pressing [+] key, the mid position is adjusted to starboard.
By pressing [-] key, the mid position is adjusted to port.
④ When fine tuning is finished, press [ENTER] key once or [SELECT] key twice to
make the system back to the previous operation mode.
- 44 -
2-6. Rudder Starboard-end Position (Teaching Method in the [STBY] mode)
This is to adjust the cylinder’s starboard end position; that is, the maximum steering an-
gle to starboard, when the dial of PT-10C is fully operated to starboard.
R D R A N GL
HEADING
BEARING
C. RUD TRIM
TR IM R. GAIN NAV
AUTO
STBY
REM
PORT SELECT ENTER STBD STBY
ALM OFF DIMMER
- 45 -
2-7. Trim (Neutral Compensation)
Due to imbalances of cargo loads and sea conditions, the ship may not sail straight
even though the PT-10C is set at its neutral and the rudder at the center position. The
neutral position of the Portable Controller or the rudder position of the ship sailing
straight can be adjusted. This is also a very important function even sailing under
autopilot and should be adjusted as often as necessary.
sails straight.
☞ NOTE
Adjustable rudder angle is 10 ゚ each
side.
CAUTION
As the adjustment is made while sailing the ship, pay extra attention to the sea con-
dition around you.
- 46 -
DEADZONE
- 47 -
BRG CORR
C. RUD TRIM R. GAIN BEARING
NAV
AUTO
STBY
REM
PORT SELECT ENTER STBD STBY
ALM OFF DIMMER
● APi-800M is receivable of ten NMEA0183 (Ver. 1.5 2.0 or 2.3) sentences listed below
and referencing sentences used by APi-800M can also be confirmed.
1 2 3 4 5 6 7 8 9
AAM BOD BWC VTG XTE RMB APB APA BWR
※ For the meaning, refer to page 27, Ⅴ. Device Connecting NAV terminals.
※ Confirmation of receiving sentences can be done in any operation mode.
※ GLL cannot be received for Ver. 1.5.
NAV SIG
C. RUD TRIM R. GAIN BEARING
NAV
AUTO
STBY
REM
PORT SELECT ENTER STBD STBY
ALM OFF DIMMER
- 48 -
NAV SIG NAV SIG
STBY STBY
For the priority of the referencing sentences, refer to the table below.
☞ NOTE
The factory setting is [F-6] (30 ゚).
- 49 -
2-12. Alarm Sound ON/OFF (selectable function)
By setting the DIP switch SW301-1 of the Panel Circuit Board at ON position, the alarm
sound can be cut off. Refer to the figure below for the location of SW301-1. It is set
at OFF position (alarm sound ON) when shipped from the factory. For the contents
of alarms, refer to Ⅸ.-2 ALARM DISPLAY on page 55.
CAUTION
Turn off the electric power source.
WARNING
z By setting this function, all the alarm sounds will be cut off. But, the display will
show the alarm number.
z This setting should be done by the customer’s responsibility and Marol shall not
have any responsibility for the accidents caused by this change.
ON
1 2 3 4 SW301
Contrast Volume
VR301
VR-301
コンストラスト調整
Turn clockwise
DIP switch SW-301-1
ディップスイッチ SW301−1番 アラーム音設定 to make con-
右回り:「濃」設定
trast high
左回り:「淡」設定
↑Set ON to make↑ alarm sound OFF
アラーム音:鳴らさない(1番に適用)
ON
←Low 濃
淡 HIgh→
↓Set OFF to make alarm sound ON
↓ アラーム音:鳴らす(1番に適用) 1 2 3 4
- 50 -
2-14. Parameter Initialize
All the parameters are initialized to the factory setting. When an unknown phe-
nomenon occurs, perform the initialization.
① Turn off the power once.
② Turn on the power while pressing the [SELECT] key and [ENTER] key simultaneously.
③ Buzzer sound once, all the items are lit on the LCD and version number is displayed.
Then, release the [SELECT] and [ENTER] keys.
④ Previously adjusted items are initialized and set to the default values. Readjust the
settings before start using.
DEADZONE
SET BRG RDR GAIN
WEATHER
HEADING
BGR CORR
NAV SIG
R. GAIN BEARING
C. RUD TRIM NAV
AUTO
STBY REM AUTO NAV
REM
PORT SELECT
SE L E C T ENTER
E N TE R STBD STBY
ALM OFF DIMMER
2-15. Dimmer/backlight
This is to set luminance level of the display screen and adjusting dials.
① Press [ENTER] (DIMMER) key. Brightness of back light changes by pressing the [ENTER]
(DIMMER) key every time or continuously. When the brightest level reaches, buzzer
beeps.
② Brightness is set for 16 levels. The last brightness level is memorized even when the
power is turned off.
HEADING
- 51 -
3. PROPORTIONAL CONTROL SOLENOID VALVE UNIT SPF-PSV-03
With the use of Proportional Control Solenoid Valve, smooth and precise steering perform-
ance is available.
OPERATION MODE
① Effective operation modes are REM, AUTO and NAV.
② Precise control of the rudder cannot be achieved under push button control as the
solenoid is electrified at fixed amperage.
FEATURES
◇ Oil flow is controlled proportionally according to the difference of the command
steering angle and the follow-up steering angle. This means that when the differ-
ence between the command angle and follow-up angle is bigger, the rudder mov-
ing speed increases and that when the difference gets smaller the rudder moving
speed decreases with precise control of solenoid valve.
◇ Compared to the conventional solenoid valve unit which has a minimum stepping
angle of 0.9 degree, the proportional control solenoid valve has a minimum stepping
angle of 0.3 degree. Thus, the rudder movement becomes much smoother and the
ship will have better straight sailing.
◇ The proportional control solenoid valve unit can be used in the tandem circuit and
since it adopts meter-in control, the power output is effectively applied to the rudder.
Since the unit has the function of supplying oil pressure according to the load, rise of
oil temperature in the system can be minimized.
◇ The unit also embodies a counter balance valve to have better control of the rudder
against counter forces to the rudder.
◇ The unit has a large margin of controllable oil flow to cope with larger ships.
Flow Liter/min.
100
Max
50
Off set
Comand Angle -
Dead Zone Follow up Agnle
0
Gain
- 52 -
3-2. Flow Adjustment
● The maximum flow rate when the solenoid is fully shifted can be adjusted to suit the
size of hydraulic steering system.
☞ NOTE
The maximum flow rate is the flow rate when the maximum pulse is set at 9.
TRIM BEARING
C. RUD R. GAIN NAV
AUTO
STBY
REM
PORT SELECT ENTER STBD STBY
ALM OFF DIMMER
- 53 -
3-4. Maximum Pulse Adjustment
This is the adjustment of the maximum flow rate. The larger the setting value, the
maximum oil flow rate becomes larger. Set the value larger when the rudder moves
too slowly. Set the value smaller when the rudder moves too fast.
① Press [SELECT] key, then, press either [+] or [-] key to show [H-*] in the LCD bearing
display area. The [*] is the present setting.
② To change the setting, press [ENTER] key. Confirm the display [H-*] blinks; then press
either [+] or [-] to change the setting. Factory setting is 9. Adjustable range is 1~9.
③ As the adjustment is finished, press [ENTER] key once or [SELECT] key twice to bring
the system back to the previous operation mode.
TRIM BEARING
C. RUD R. GAIN NAV
AUTO
STBY
REM
PORT SELECT ENTER STBD STBY
ALM OFF DIMMER
3-5. Gain
This is the adjustment of flow rate for the deflection of the command angle (such as
PT-10C) and the follow-up angle (FT-10-2). Set the value smaller when the rudder ac-
tion is too slow and faster and sharper rudder action is desired. Set the value larger
when slower and smoother rudder action is desired.
① Press [SELECT] key, then, press either [+] or [-] key to show [P-*] in the LCD bearing
display area. The [*] is the present setting.
② To change the setting, press [ENTER] key. Confirm the display [P-*] blinks; then press
either [+] or [-] to change the setting. Factory setting is 5. Adjustable range is 1~9.
③ As the adjustment is finished, press [ENTER] key once or [SELECT] key twice to bring
the system back to the previous operation mode.
- 54 -
Ⅸ. MAINTENANCE
When the alarm buzzer sounds, check the error number displayed on the LCD’s ④Bearing
Display Area and take necessary countermeasures. Press [SELECT] key to stop buzzer and
bring the LCD to normal operation mode. Confirm the contents of the error before turning
off the error status.
2. ALARM DISPLAY (Alarm sounds intermittently) (Can make the sound silent. See page 50)
No. Error Item & Contents Mode
Appears when the heading bearing deviates more than AUTO
A80 Bearing Deviation
40 ゚ from the destination bearing. NAV
Appears when the course deviates more than 0.4NM
A81 Cross-track Error NAV
from the set course.
Appears when arrived in the arrival circle which is set by
A82 Arrival Alarm NAV
the navigation device.
Change of Appears every time the reference bearing is changed; AUTO
A84
Reference Bearing true bearing or magnetic bearing. NAV
- 55 -
3. FUNCTION OF DIP SWITCHES
The functions of DIP switches mounted on the circuit boards are listed below:
4. TROUBLESHOOTING
● If the system shows any malfunction, turn off the electric power source and steer the
ship with the Helm Pump manually.
● Check the following matters and take necessary countermeasures.
Phenomenon Probable Cause and Countermeasure
Nothing is dis- ● The connection of the [+] [−] of the Power Cable is opposite.
played on the ➔ Correct the wiring and replace fuse if blown off.
LCD display ● Snapping of Power Cable. ➔ Replace or repair the cable.
when the switch ● Fuse of the Control Amplifier is blown out. (3A & 1A)
is turned on. ➔ Check the cause and replace fuse.
● Operation mode is in the STBY mode.
➔ Set the operation mode to the REM mode.
● Low battery voltage ➔ Check battery and charge if necessary.
(DC10~14V for DC12V system and DC20~28V for DC24V system)
● Low oil level of the Power Unit.
Operation by ➔ Check oil quantity and refill if necessary.
the Portable ● Is Power Unit running? ➔ Check the power unit.
Controller can- ● Air purging of the hydraulic system is not complete.
not be done ➔ Purge air from the hydraulic system.
● Breaking of the cable of Portable Controller.
➔ Repair the cable or replace Portable Controller.
● Portable Controller is not properly connected.
➔ Check the connection of Portable controller.
● An error is displayed. ➔ Repair the cause of error.
- 56 -
Phenomenon Probable Cause and Countermeasure
● Portable Controller is not properly functioning.
➔ Check the connection of Portable controller.
➔ Check the breaking of the cable and Portable Controller
Steers normally
● Resistance of potentiometer of Portable Controller is abnormal.
with Helm
➔ Normal resistance:
Pump, but the
Approximately 2kΩ between 4P- 6P, 1kΩ for 4P-5P and 5P-6P.
rudder moves to
● Feedback Unit is not properly functioning.
one side when
➔ Incorrect wiring of Feedback Unit.
the power
➔ Check terminal numbers and correct the wiring.
switch is turned
➔ Check the breaking of the cable and Feedback Unit.
on.
● Resistance of potentiometer of Feedback Unit is abnormal.
➔ Normal resistance:
Approximately 2kΩ between 1F- 3F, 1kΩ for 1F-2F and 2F-3F.
Steers normally ● Both the hydraulic lines A & B of the solenoid valve unit and the wiring
with Helm of 1F and 3F of Feedback Unit are opposite.
Pump, but the ➔ Correct hydraulic piping and wiring connection of Feedback Unit.
rudder is steered ● Both the hydraulic lines A & B of the solenoid valve unit and installation
to opposite of Feedback Unit are opposite.
direction when it ➔ Correct hydraulic piping and installation of Feedback Unit.
is operated by ※ If the piping connection and installation position of Feedback Unit
the Portable cannot be altered; interchange the wiring connection of 1F and 3F
Controller. of Feedback Unit, and SOL A and SOL B of the Solenoid Valve Unit.
● Portable Controller is not properly connected.
➔ Check the connection of Portable controller.
Rudder indica-
● The cable of Portable Controller is broken.
tor does not
➔ Repair the cable or replace Portable Controller.
move
● Resistance of potentiometer of Portable Controller is abnormal.
➔ Approximately 2kΩ between 4P- 6P, 1kΩ for 4P-5P and 5P-6P.
Cannot set to ● Bearing sensor is not connected properly ➔ Check wiring
[AUTO] or [NAV]. ● Bearing sensor is damaged ➔ Replace the bearing sensor
➔ Adjust the rudder neutral position with TRIM Dial. (p45).
Ship does not ● Air in the hydraulic system. ➔ Perform air purging of hydraulic system.
sail straight in ● Installation of the Feedback Unit is incomplete; loose bolt and loose
the [REM] mode connection of tie bars.
➔ Check and correct the installation of the Feedback Unit.
● Ship does not sail straight in [REM] mode either.
➔ Adjust the rudder neutral position with TRIM dial.
● Air bubble in the compass bowl is too large and the compass card
does not move smoothly. ➔ Remove air bubbles.
Ship does not
● Electronic Compass MMS-200 deviates largely from the actual bear-
sail stable in the
ing.
[AUTO] mode
➔ Relocate Electronic Compass MMS-200 or remove any compass
affecting materials away from the MMS-200.
● Rudder Gain and Weather are not adjusted right.
➔ Adjust Rudder Gain and Weather Setting to sea condition.
- 57 -
Phenomenon Probable Cause and Countermeasure
● Error is displayed. ➔ Check the error contents and remove the cause.
● Improper connection of data cable from navigation device.
➔ Check and correct wiring connection.
● Breaking of data cable of navigation device.
➔ Repair the data cable.
● Destination waypoint is not set. ➔ Set destination waypoint.
The [NAV] mode
● Incorrect setting of navigation device.
cannot be set
➔ Check and correct setting so that the amplifier receives correct
satisfactorily
data.
● Arrival circle (arrival alarm) is not set.
➔ Set arrival circle. Set at more than 0.05 NM.
● Large deviation of the heading bearing from the navigation device.
➔ Adjust Electronic Compass to bring its bearing close to that of
navigation device.
5. DAILY INSPECTION
6. DISASSEMBLING OF APi-800TM
Follow the instructions on the next page when removing the magnetic compass and
Controller/Amplifier from the console.
- 58 -
6-1. Remove Magnetic Compass
① Remove four machine screws and
Pick-off Sensor
remove the douser.
② Remove Pick-off Sensor by removing Flange
two machine screws.
③ Remove four machine screws and Magnetic Compass
remove the flange from the console
body. Douser
④ Remove the compass bowl.
- 59 -
Controller/Amplifier: APi-800M Standard Box Type
APi−800
- 60 -
Controller/Amplifier: APi-800TM-HO***S Stand Type
(193)
92.
5
1
60
15゚
30
R9
8
3
付属のビス(M3×20)でコンパスに取付け
Fix onto the Magnetic
Fix onto the MagneticCompass with
Compass by M3x20 M3x20
screws supplies.
- 61 -
Electronic Compass: MMS-200
A C D
4
M8 M8
B
42
55
3F
97
2F
13
1F
G
32
80 4−φ9
100
- 62 -
Portable Controller: PT-10C
30
20 L
φ10
40
10
T 0 STBD
63
POR
10
40
20 30
50 60
配線図 1
120 68 CONNECTION 2
3 1 6
シールド/Shield
黒/B 白/W
1 4 2 7 5
青黄/SY 赤/R 3 4
2 5
青赤/SR 黒/B
3 6
I矢視
7 VIEW I
B=Black, R=Red, W=White, S=Blue, Y=Yellow
66.5
40
8
製品図番
DRAWING No. D01−973102 D01−973109−21D01−973109−25D01−973109−26
L寸法
LENGTH L 12m 3m 20m 25m m
質量
MASS 1kg 0.53kg 1.4kg 1.7kg kg
備考 標準 オプション
NOTE STANDARD OPTION
L1寸法(参考)
COM
使用シリンダ型式 LENGTH L1
CYLINDER MODEL
(APPROXIMATE)
MRB−50A 7.5mm
MRB−63* 8.5mm
MRB−75* 9.5mm
MRB−80* 10mm SOLa
L2
MRB−100* 11mm
MSB−*35 8.5mm A PORT
MS−*42 9mm T PORT Rc3/8
Rc3/8
MS−*42L 9.5mm
MS−*55L 10.5mm
13
MS−*33V 10mm
減少
流量調整ネジ
35
13
MS−*40V 10.5mm
A P B
210
増加
5334
80
MS−*46V 11mm
A
B
MS−*55V 11.5mm
35
T
13
MS−*66V 12mm
P
C
MS−*70V 13mm
MS−*80V 15mm
P PORT
MS−*33W/TW 11.5mm Rc3/8 B PORT
4−φ7.5
MS−*40W/TW 12mm Rc3/8
MS−*46W/TW 13mm 3
MS−*55W/TW 13.5mm 34.5
24 SOLb 12
MS−*66W/TW 14.5mm 54.5
MS−*70W/TW 15mm 66.5 34.5
90 62
14 A B
〔L/min〕
12 110 167
SOLa SOLb
10
8
6 P L1 増加 減少
FLOW
4 INCREASE DECREASE
流量/
2 T
0
5 10 15 油圧記号 流量調整ネジ
L1〔mm〕 SYMBOL FLOW ADJUST SCREW
型式
MODEL SPF−1SV−12 SPF−1SV
製品図番
10
DRAWING No. M01−7416221 M01−74162 C部詳細
最大流量 L2寸法 備考 DETAIL C
MAX. FLOW 20L/min LENGTH L2 NOTE
流量調整範囲 標準
0∼14L/min 8m STANDARD
FLOW ADJUSTABLE RANGE
使用圧力 2 12m
WORKING PRESSURE 7.8MPa{80kgf/cm } オプション
16m OPTION
電源電圧
VOLTAGE DC12V DC24V
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Solenoid Operated Valve Unit: SPF-1SV-03
SOLb
SOLa
COM
L1寸法(参考)
使用シリンダ型式 LENGTH L1
CYLINDER MODEL
(APPROXIMATE)
MS−*70V 14mm
SOLa
MS−*80V 15.5mm
MS−*100V 17.5mm
L2
MS−*55W/TW 14.5mm A PORT
MS−*66W/TW 15mm Rc1/2
T PORT
MS−*70W/TW 16mm Rc1/2
MS−*80W/TW 18.5mm
MS−*100W/TW 20mm
20
減少
流量調整ネジ
43
TBPAT
282
100
130
FLOW 〔L/min〕
増加
A
30
B
T
43
P
20
20
C
流量/
10
最大流量
MAX. FLOW 40L/min
流量調整範囲
FLOW ADJUSTABLE RANGE 0∼40L/min C部詳細 13
使用圧力
DETAIL C
2
WORKING PRESSURE 7.8MPa{80kgf/cm }
電源電圧
VOLTAGE DC24V
COM
30
257.3
L=8m
20 64.5 SOLa 75
44.5 12
流量/
10
C A PORT
T PORT Rc1/2
0
10 15 20 Rc1/2
L1〔mm〕
20
100
282
A B
43 43
4−φ10.5
TBPAT
130
A
B
T
P
20
P PORT
SOLP Rc1/2
SOLb B PORT
Rc1/2
PR1
PR2
P T
油圧記号
SYMBOL L=8m
最大流量
MAX. FLOW 40L/min
流量調整範囲
FLOW ADJUSTABLE RANGE 0∼25L/min
使用圧力 2
WORKING PRESSURE 7.8MPa{80kgf/cm }
Tポート許容背圧 2
T PORT ALLOWABLE BACK PRESSURE 2.5MPa{25kgf/cm }
電源電圧
VOLTAGE DC24V
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Electronic Helm: DTX-10
L寸法
配線図 LENGTH L 3m m
CONNECTION 質量
3 黒/B MASS 3.5kg kg
1
2 白/W 備考 標準 オプション
40 30 20 10 0 10 20 30 40
2
M10×1.5 NOTE STANDARD OPTION
1 黒/B 3
LP 1 6
PORT
3 黄/Y
4 2 7 5
φ114
120
140
2 緑/G 3 4
5
1 赤/R
6
A矢視
STBD
7 VIEW A
B=Black, R=Red, W=White, Y=Yellow, G=Green 1/12 TAPER 操作角度
OPERATION ANGLE ±325゚
4−φ9
10 50 10
45
70
L
φ180
121
A
64
12
42.5 10 50 10
83.5
151.5
150 178
PC
4−M5深さ7
78
DEPTH 7
350 0 010 0
340 20
030
330 04
0 0
32
N
0
05
31
0
300
060
NW
NE
90
070
30 30
270 280 2
φ190
φ163
080
W
090 100 1
260
250
10
SE
SW
240
120
0
S
13
23
110
0
0 14
22 0
150
210 160
00
180 190 2 170
3
L=7m
190 50
55
端子記号 接続先 線色
100 4−φ7 TERMINAL No. CONNECTION COLOR
緑
+ DC10V∼DC32V GREEN
青
− DC0V BLUE
30
50
4−φ5.5 茶
TH DATA HOT BROWN
赤
TC DATA COLD RED
黒
PC G シールド SHIELD BLACK
D1
78
50
型式
RP−88N RP−88F
66
MODEL
製品図番
DR979004−610DR979004−640 φ1
DRAWING No.
電源電圧
VOLTAGE DC10V∼DC32V
最大消費電流
max. CURRENT INTENSITY 700mA
入力信号 NMEA0183
INPUT SIGNAL ①HDT②HDM③VTG 180
パネルカット寸法図
PANEL CUT DIMENSION
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MAROL CO., LTD.
2-1-34 Ohashi-cho, Nagata-ku, Kobe, JAPAN 653-0037
Phone: 078-611-2151
Facsimile: 078-641-2908
Home Page: http://www.marol.co.jp
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