Professional Documents
Culture Documents
ON
PROPERTIES OF CONCRETE USING CONPLAST
ADMIXTURE
Batch: 2014-2018
ACKNOWLEDGEMENTS
Last but not the least we want to express gratitude to my parents and
well-wishers for their constant encouragement from time to time.
Thanking all.
SL. NO. NAME REGD. NO.
1. ABSTRACT
2. INTRODUCTION
3. TYPES OF ADMIXTURE
4. DATA SHEET OF CONPLAST SP430G8
5. DATA REQUIRED FOR DESIGN MIX
I. ZONE TEST FOR FINE AGGREGATE
II. SIEVE ANALYSIS OF COARSE AGGREGATE
III. SPECIFIC GRAVITY AND WATER ABSORPTION OF FINE
AGGREGATE AND COARSE AGGREGATE
IV. ELONGATION AND FLAKINESS OF COARSE AGGREGATE
V. CRUSHING STRENGTH OF COARSE AGGREGATE
VI. AGGREGATE IMPACT VALUE
VII. ABRATION TEST
6. DESIGN MIX
7. CEMENT TEST
I. FINENESS OF CEMENT
II. NORMAL CONSISTENCY TEST
III. INITIAL SETTING TIME TEST
8. CONCRETE TEST
I. COMPACTING FACTOR TEST
II. COMPRESSIVE STRENGTH TEST
9. WATER REDUCING PROPERTIES
10.CONCLUSION
ABSTRACT
Admixtures that affect the workability of a concrete mixture will also affect
the slump, which is a test of the consistency of the mix. The slump of a mix with
the same aggregate, cement and water can vary significantly by adding an
admixture such as a high-range water-reducing admixture (super-plasticizer),
which will increase the strength and provide greatly increased workability with the
addition of excessive amounts of water. The admixture does not, however, reduce
the quality of the material.
TYPES OF ADMIXTURE
Type of chemical
Desired effect Material
admixture
Accelerators Accelerate setting and early- Calcium chloride (ASTM
(ASTM C494, strength development D98)
Type C) Triethanolamine, sodium
thiocyanate, calcium formate,
calcium nitrite, calcium nitrate
Air-entraining Improve durability in Salts of wood resins (vinsol
admixtures environments of freeze-thaw, resin)
deicing chemicals, sulfate, and Some synthetic detergents
alkali reactivity Salts of sulfonated lignin
Improve workability Salts of petroleum acids
Salts of proteinaceous material
Fatty and resinous acids and
their salts
Alkylbenzene sulfonates
Salts of sulfonated
hydrocarbons
Alkali-reactivity Reduce alkali-reactivity Pozzolans (fly ash, silica
reducers expansion fume), blast-furnace slag, salts
of lithium and barium, air-
entraining agents
Corrosion Reduce steel corrosion activity in Calcium nitrite, sodium nitrite,
inhibitors a chloride environment sodium benzoate, certain
phosphates or fluosilicates,
fluoaluminates
Permeability Decrease permeability Silica fume
reducers Fly ash (ASTM C618)
Ground granulated blast-
furnace slag (ASTM C989)
Natural pozzolans
Water reducers
Latex
Retarders (ASTM Retard setting time Lignin
C494, Type B) Borax
Sugars
Tartaric acid and salts
Super-plasticizers Flowing concrete Sulfonated melamine
(ASTM C1017, Reduce water-cement ratio formaldehyde condensates
Type 1) Reduce water demand (minimum Sulfonated naphthalene
12%) formaldehyde condensates
Lignosulfonates
Water reducer Reduce water demand at least 5% Lignosulfates
(ASTM C494, Hydroxylated carboxylic acids
Type A) Carbohydrates
(Also tend to retard set so
accelerator is often added)
Workability agents Improve workability Air-entraining admixtures
Finely-divided mineral
admixtures, except silica fume
Water reducers
Type of mineral
Desired effect Material
admixture
Cementitious Hydraulic properties Ground granulated blast-
Partial cement replacement furnace slag (ASTM C989)
Natural cement
Hydraulic hydrated lime
(ASTM C141)
Pozzolans* Pozzolanic activity Diatomaceous earth, opaline
Improve workability, plasticity, cherts, clays, shales,
sulfate resistance volcanic tuffs, pumicites
Reduce alkali reactivity, (ASTM C618, Class N)
permeability, heat of hydration Fly ash (ASTM C618, Class
Partial cement replacement F and C)
Filler Silica fume
Pozzolanic and Same as cementitious and High calcium fly ash
cementitious pozzolan categories (ASTM C618, Class C)
Ground granulated blast-
furnace slag (ASTM C989)
Nominally inert Improve workability Marble, dolomite, quartz,
Filler granite
Conplast SP430G8
Uses:-
Suitable for high performance concrete to produce pumpable concrete
To increase workability without extra water
Can be used with concrete containing micro silica and other cement
replacements.
Advantages:-
Standards compliance:-
Conplast SP430G8 complies with IS: 9103:1999, BS: 5075 Part 3 - 1985
and ASTM-C494M - 99a, 1999 Type ‘G’ as a high range water reducing admixture
& IS 2645- 2003 as an integral waterproofing compound
Description:-
Compatibility: Can be used with all types of cements except high alumina
cement. Conplast SP430G8 is compatible with other Conplast admixtures
when added separately to the mix. Site trials should be carried out to
optimize dosages.
Application instructions
Dosage:-
The optimum dosage is best determined by site trials with the concrete mix
which enables the effects of workability, strength gain or cement reduction to be
measured. Site trials with Conplast SP430G8 should always be compared with mix
containing no admixture. As a guide, the rate of addition is generally in the range
of 0.6 - 2% by weight of cement.
Over dosing:-
An over dose above the recommended level of admixture may result in high
workability, air entrainment and retardation of setting time depending on the
ambient temperature of cure. As such, more than the recommended dosage may be
used if necessary by ascertaining the performance in the lab trials only before using
in actual site conditions.
Dispensing:-
Packaging:-
Storage:-
OBJECTIVE:-
THEORY:-
This is the name given to the operation of dividing a sample of aggregate
into various fractions each consisting of particles of the same size. The sieve
analysis is conducted to determine the particle size distribution in a sample of
aggregate, which we call gradation. Many a time, fine aggregates are designated as
coarse sand, medium sand and fine sand.
PROCEDURE:-
Observation :
OBJECTIVE:
THEORY:
This is the name given to the operation of dividing a sample of aggregate into
various fractions each consisting of particles of the same size. The sieve analysis is
conducted to determine the particle size distribution in a sample of aggregate,
which we call gradation.
APPARATUS REQUIRED:-
PROCEDURE:-
OBSERVATION :
Percentage Cumulative
Weigh of Weight Percentage Cumulative
Retained on Retained of Percentage finer
I S Sieve Sieve (gms) (%) Retain (%)
40 mm 0 0 0 100
20 mm 65 3.25 3.25 96.75
12.5 mm 979 48.95 52.20 47.80
10 mm 630 31.50 83.70 16.30
4.75 mm 317 15.85 99.55 0.45
2.36 mm 9 0.45 100 100
RESULT:-
OBJECTIVE
THEORY
The fine aggregate specific gravity test (Figure 1) is used to calculate the
specific gravity of a fine aggregate sample by determining the ratio of the weight
of a given volume of aggregate to the weight of an equal volume of water.
APPARATUS
Pycnometer, A 1 000-ml measuring cylinder, well-ventilated oven, Taping
rod, Filter papers and funnel, etc.
PROCEDURE
1. A sample of about 500 g shall be placed in the tray and covered with
distilled water at a temperature of 22 to 32°C. Soon after immersion, air entrapped
in or bubbles on the surface of the aggregate shall be removed by gentle agitation
with a rod. The sample shall remain immersed for 24 ± l/2 hours.
2. The water shall then be carefully drained from the sample, by
decantation through a filter paper, any material retained being return& to the
sample. The fine aggregate including any solid matter retained on the filter paper
shall be exposed to a gentle current of warm air to evaporate surface moisture and
the material just attains a ‗free-running ‘condition. The saturated and surface-dry
sample shall be weighed (weight A).
3. The aggregate shall then be placed in the pycnometer which shall be
filled with distilled water. Any trapped air shall be eliminated by rotating the
pycnometer on its side, the hole in the apex of the cone being covered with a
finger. The pycnometer shall be dried on the outside and weighed (weight B).
4. The contents of the pycnometer shall be emptied into the tray, care
being taken to ensure that all the
Aggregate is transferred. The pycnometer shall be refilled with distilled
water to the same level as before, dried on the outside and weighed (weight C).
5. The water shall then be carefully drained from the sample by
decantation through a filter paper and any material retained returned to the sample.
The sample shall be placed in the oven in the tray at a temperature of 100 to 110°C
for 24 f l/2 hours, during which period it shall be stirred occasionally to facilitate
drying. It shall be cooled in the air-tight container and weighed (weight D).
6. Calculations— Specific gravity, apparent specific gravity and water
&sorption shall be calculated as follows:
CONCLUSION / RESULT:
OBJECTIVE:
APPARATUS:
(a) A balance of capacity about 3kg, to weigh accurate 0.5g, and of such a type
and shape as to permit weighing of the sample container when suspended in water.
(b) A thermostatically controlled oven to maintain temperature at 100-110° C.
(c) A wire basket of not more than 6.3 mm mesh or a perforated container of
convenient size with thin wire hangers for suspending it from the balance.
(d) A container for filling water and suspending the basket
(e) An air tight container of capacity similar to that of the basket
(f) A shallow tray and two absorbent clothes, each not less than 75x45cm.
THEORY:
The specific gravity of an aggregate is considered to be a measure of strength or
quality of the material. Stones having low specific gravity are generally weaker
than those with higher specific gravity values.
PROCEDURE:
(1) Specific gravity = (dry weight of the aggregate /Weight of equal volume of
water)
(2) Apparent specific gravity = (dry weight of the aggregate/Weight of equal
volume of water excluding air voids in aggregate)
OBSERVATIONS
Weight of saturated aggregate suspended in water with basket = W1 g
Weight of basket suspended in water = W2 g
Weight of saturated aggregate in water = W1 – W2 g
Weight of saturated surface dry aggregate in air = W3 g
Weight of water equal to the volume of the aggregate = W3–(W1–W2)g
Weight of oven dry aggregate = W4 g
(1) Specific gravity = W3 / (W3– (W1– W2))
(3) Water Absorption = ((W3 – W4) / W4) X 100
RESULT:
(1) Specific gravity =2.76
(3) Water Absorption =0.28
5. ELONGATION AND FLACKINESS INDEX TEST OF COARSE
AGGREGATE:
:
OBJECTIVE : To determination of Flakiness Index and Elongation Index of Course
Aggregate.
THEORY :
Particle shape and surface texture influence the properties of freshly mixed concrete
more than the properties of hardened concrete. Rough-textured, angular, and elongated
particles require more water to produce workable concrete than smooth, rounded compact
aggregate. Consequently, the cement content must also be increased to maintain the water-
cement ratio. Generally, flat and elongated particles are avoided or are limited to about 15
% by weight of the total aggregate.
APPARATUS :
The metal gauge shall be of the pattern shown in Fig. 10.1, Balance, Gauging Trowel, Stop
Watch, etc.
PROCEDURE :
1. Sample - A quantity of aggregate shall be taken sufficient to provide the minimum
number of 200
Pieces of any fraction to be tested.
2. Sieving - The sample shall be sieved in accordance with the method described
in Exp. 3(b) with the sieves specified in Table 3.18.
3. Separation of Flaky material- Each fraction shall be gauged in turn for
thickness on a metal gauge of the pattern shown in Fig. 11.1, or in bulk on
sieves having elongated slots. The width of the slot used in the gauge or
sieve shall be of the dimensions specified in co1 3 of Table 3.18 for the
appropriate size of material.
4. Weighing of Flaky Material - The total amount passing the gauge shall be
weighed to an accuracy of at least 0.1 percent of the weight of the test
sample.
5. The flakiness index is the total weight of the material passing the various
thickness gauges or sieves, expressed as a percentage of the total weight of
the sample gauged.
6. Sieving - The sample shall be sieved in accordance with the method
described in Exp. 3(b) with the sieves specified in Table 3.18.
7. Separation of Elongated Material- Each fraction shall be gauged
individually for length on a metal length gauge of the pattern shown in
Fig. 11.2. The gauge length used shall be that specified in co1 4 of Table
3.18 for the appropriate size of material.
8. Weighing of Elongated Material - The total amount retained by the length
gauge shall be weighed to an accuracy of at least 0.1 percent of the weight
of the test sample.
9. The elongation index is the total weight of the material retained on the
various length gauges, expressed as a percentage of the total weight of the
sample gauged
Size of Aggregate Thickness Weight
Thickness Gauge mm Retained on
Passing through IS Retained on IS
Sieves Sieves Thickness
Gauge
63 mm 50 mm 33.90
50 mm 40 mm 27.00
40 mm 25 mm 19.60
31 mm 25 mm 16.95 125
25 mm 20 mm 13.50 276
20 mm 16 mm 10.80 471
16 mm 12 mm 8.55 244
12.5 mm 10 mm 6.75 55
10 mm 6.3 mm 4.89 86
Total 1257
25 mm 20 mm 40.5 4
20 mm 16 mm 32.4 196
16 mm 12 mm 25.6 547
10 mm 6.3 mm 14.7 77
Total 1257
Total weight of course aggregate 1257g (elongation index)
CALCULATION;
CONCLUSION:
Theory :
The aggregate crushing value gives a relative measure of the resistance of
an aggregate to crushing under a gradually applied compressive load. With
aggregate of ‗aggregate crushing value‘30or higher, the result may be anomalous,
and in such cases the ten percent fines value‘ should be determined instead.
Apparatus :
A 15-cm diameter open-ended steel cylinder, with plunger and base-plate, of the
general form and dimensions shown in Fig. ,A straight metal tamping rod, A balance
of capacity 3 kg, readable and accurate to one gram, IS Sieves of sizes 12.5, 10 and
2.36 mm, For measuring the sample, cylindrical metal measure of sufficient rigidity
to retain its form under rough usage and of the following internal dimensions:
Diameter 11.5 cm and Height 18.0 cm.
Procedure
:
1. The material for the standard test shall consist of aggregate passing a 12.5 mm
IS Sieve and retained on a 10 mm IS Sieve, and shall be thoroughly separated
on these sieves before testing.
2. The aggregate shall be tested in a surface-dry condition. If dried by heating, the
period of drying shall not exceed four hour ,the temperature shall be 100 to
110*c and the aggregate shall
be cooled to room temperature before testing.
3. The appropriate quantity may be found conveniently by filling the cylindrical measure
in three layers of approximately equal depth, each layer being tamped 25 times with
the rounded end of the tamping rod and finally leveled off, using the tamping rod as a
straight-edge.
4. The weight of material comprising the test sample shall be determined (Weight A) and
the same weight of sample shall be taken for the repeat test.
5. The apparatus, with the test sample and plunger in position, shall then be placed
between the platens of the testing machine and loaded at as uniform a rate as possible
so that the total load is reached in 10 minutes. The total load shall be 400 kN.
6. The load shall be released and the whole of the material removed from the cylinder
and sieved on a
2.36 mm IS Sieve for the standard test. The fraction passing the sieve shall be weighed
(Weight B).
Calculation :
The ratio of the weight of fines formed to the total sample weight in each test shall be
expressed as a percentage, the result being recorded to the first decimal place:
Aggregate Crushing Value
The aggregate crushing value should not be more than 45 per cent for aggregate
used for concrete other than for wearing surfaces, and 30 per cent for concrete used for
wearing surfaces such a runways, roads and air field pavements.
Objective : This method of test covers the procedure for determining the
Procedure :
1. The test sample shall consist of aggregate the whole of which passes a 12.5
mm IS Sieve and is retained on a 10 mm IS Sieve. The aggregate comprising
the test sample shall be dried in an oven for a period of four hours at a
temperature of 100 to 110°C and cooled.
2. The measure shall be filled about one-third full with the aggregate and tamped
with 25 strokes of the rounded end of the tamping rod .the weight of aggregate
is the measure
measure shall be determined to the nearest gram (Weight A)
3. The impact machine shall rest without wedging or packing upon the level plate, block
or floor, so that it is rigid and the hammer guide columns are vertical.
4. The cup shall be fixed firmly in position on the base of the machine and the whole of
the test sample placed in it and compacted by a single tamping of 25 strokes of the
tamping rod.
5. The hammer shall be raised until its lower face is 380 mm above the upper surface of
the aggregate in the cup, and allowed to fall freely on to the aggregate. The test sample
shall be subjected to a total of 15 such blows each being delivered at an interval of not
less than one second.
6. The crushed ‘aggregate shall then be removed from the cup and the whole of it sieved
on the 2.36 mm IS Sieve until no further significant amount passes in one minute. The
fraction passing the sieve shall be weighed to an accuracy of 0.1 g (Weight. B).
7. The fraction retained on the sieve shall also be weighed (Weight C) and, if the total
weight (C+B) is less than the initial weight (Weight A) by more than one gram, the
result shall be discarded and a fresh test made .Two tests shall be made
Calculation :
The ratio of the weight of fines formed to the total sample weight in each test
shall he expressed as a percentage, the result being recorded to the first decimal
place:
Aggregate Impact Value 55/350*100=15.71%
A g= weight in g of saturated surface - dry sample,
B 350g=weight in g of fraction passing through 2.36 mm IS Sieve
:
Conclusion /
Result
The aggregate impact value should not be more than 45 per cent for aggregate
used for concrete other than for wearing surfaces, and 30 per cent for concrete used
for wearing surfaces such a runways, roads and air field pavements.
8. ABRASION TEST
Objective : This method of test methods of determining the abrasion value
of coarse aggregate By the use of Los Angeles machine.
The test sample consist of clean aggregate which has been dried in an oven at 105°C to 110°C
and it should conform to one of the gradings
Apparatus :
Los Angeles machine - The Los Angeles abrasion testing machine shall
consist of a hollow steel cylinder, closed at both ends, having an inside
diameter of 700 mm and an inside length of 500 mm. The cylinder shall
be mountain on stub shaft attached to the ends of the
but not entering it, and shall be mounted in such, a manner that it
may be rotated about its
axis in a horizontal position. An opening in the c y l i n d e r s h a l l
be provided
DESIGN STIPULATION:
STEP-2
fine aggregate
STEP-3
STEP-4
STEP 6:
For the change in various water-cement ratio, compacting factor and sand
belonging to Zone IV, the following adjustment is required.
Change in condition Adjustment required in
Water-cement % % sand in total aggregate
For decrease in w/c ratio
by (0.60-0.43) i.e. 0.17 -3.4%
For sand conforming to
grading IV -3%
Increase or decrease in
the value of compacting -3%
factor by 0.1
-3% -6.4%
Water= 181 kg
Cement =420 kg
Fine aggregate =513 kg/m3
Coarse aggregate = 1309 kg/m3
MIX PROPERTION
1: 1.22: 3.12
C. CEMENT TESTS:
1. FINENESS OF CEMENT
Scope: This test method cover the determination of the normal consistency of
cement. That is by determining the amount of water required to prepare
cement pastes for Initial and final time of setting test.
Apparatus:
Procedure:
1- Place the dry paddle and the dry bowl in the mixing position in the
Mixer.
2- Place all the mixing water in the bowl.
3- Add the cement to the water and allow 30 s for a absorption of the water.
4- Start the mixer at low speed for 30 s
5- Stop for (15 s) and make sure no materials have collected on the sides of the
Bowel.
6- Start mixing at medium speed for (1 min).
7- Quickly form the cement paste into the approximate shape of a ball with
Gloved hands
8- Putting hand at (15cm) distance, throw the cement paste ball from hand to
Hand six times.
9- Press the ball into the larger end of the conical ring, completely fill the ring
With paste.
10- Remove the excess at the larger end by a single movement of the palm of the
Hand. Place the ring on its larger end on the base of the plate of Vicat
Apparatus.
11- Slice off the excess paste at the smaller end at the top of the ring by a single
Sharp- ended trowel and smooth the top. (Take care not to compress the paste).
12- Center the paste under the plunger end which shall be brought in contact with
The surface of the paste, and tighten the set-screw.
13- Set the movable indicator to the upper zero mark of the scale or take an initial
Reading, and release the rod immediately. This must not exceed 30 seconds
After completion of mixing.
14- The paste shall be of normal consistency when the rod settles to a point
10±1mm below the original surface in 30 seconds after being released.
15- . Make trial paste with varying percentages of water until the normal
Consistency is obtained. Make each trial with fresh cement.
Result:
Scope: This test covers determination of the time of Setting of cement by means of
The Vicat needle.
Apparatus:
Procedure:
Result:
INITIAL SETTING TIME
PLAIN CEMENT 30 min
ADMIXTURE OF 0.5% 2 hr 22min
ADMIXTURE OF 1.0% 2 hr 42 min
ADMIXTURE OF 1.5% 3 hr 10 min
CONCRETE TEST
A.WORKABILITY
Scope
This test describes the method for determining the compacting factor of
concrete of low, medium and high workability. The method applies to plain and
air-entrained concrete, made with lightweight, normal weight or heavy aggregates
having a nominal maximum size of 40 mm or less but not to aerated concrete or
no-fines concrete. The method is suitable for concretes having compacting factor
in the range 0.7 to 0.98.
Apparatus:
1-The compacting factor apparatus, which consists of a holder fixing two conical
Hoppers and a cylinder at the base.
2- Tools and containers for carrying and mixing the materials.
3- Balance.
Procedure:
Calculations:
1. CUBE TEST:
Scope:
Procedure:
Calculate the cross-sectional area of the cube face from the checked nominal
Dimensions. Calculate the compressive strength of each cube by dividing the
Maximum load by the cross-sectional area.
Calculate the average for the three cubes.
Observation table:
COMORESSIVE STRENGTH AT 28
DAYS
PLAIN CONCRETE 32.75N/mm2
USING 0.5% ADMIXTURE 33.45 N/mm2
USING 1.0% ADMIXTURE 33.90 N/mm2
USING 1.5% ADMIXTURE 33.56 N/mm2
USING 2.0% ADMIXTURE 33.49 N/mm2
USING 3.0% ADMIXTURE 33.20 N/mm2
2. CYLINDER TEST:
Scope:
The test method covers the determination of compressive strength of cylindrical
concrete specimens, such as molded cylinders and drilled cores. It is limited to
concrete having a unit weight > 800 kg/m3
Apparatus:
1- Weights and weighing device.
2- Tools and containers and pans for mixing, or mixer.
3- A tamper (circular in cross-section) (16 mm in diameter and
600 mm in length).
4- Testing machine.
5- Three cylinders (150mm in diameter and 300mm in height).
Procedure:
1- Follow the same steps as in. (test No. 3) in order to prepare a fresh concrete mix.
2- The cylinder also must be clean, lightly oiled, well fixed with the base.
3- Filling the specimens will be also in three layers, roding each layer by (25)
strokes using the circular section rod.
4- All other steps are the same as in test No. 6.
5-The test specimens must be tested in the moist condition with a rate of loading
(0.14-0.34) MPa.
Observation table:
COMORESSIVE STRENGTH AT 28
DAYS
PLAIN CONCRETE 32.49 N/mm2
USING 0.5% ADMIXTURE 33.18 N/mm2
USING 1.0% ADMIXTURE 33.63 N/mm2
USING 1.5% ADMIXTURE 33.29 N/mm2
USING 2.0% ADMIXTURE 33.22 N/mm2
USING 3.0% ADMIXTURE 32.94 N/mm2
Observation table:
% WATER REDUCED
PLAIN CONCRETE 0%
USING 0.5% ADMIXTURE 0.25%
USING 1.0% ADMIXTURE 3.33%
USING 1.5% ADMIXTURE 6.00%
CONCLUSION