Professional Documents
Culture Documents
4, 2009
Abstract
This research is concerned in showing the importance of material selection in
production design stage, the factors that involved the material selection strategies and
its criteria and the modern approach of materials selection since there are many
techniques of material selection. The proposal work helps in choosing the following
appropriate techniques from many quantitative ones. The following techniques
(Geometrical approach, Algebraic Approach), were included in the work the
developed system solves the selection techniques and introduce the best material from
a database contains the steel family.
The case study was examined from the real world of manufacturing and
satisfactory results were obtained. The developed algorithm is being to build Material
Selection Techniques system called MASTECH which incorporates making decision
on materials selection.
In the research, MASTECH system has been developed to aid both designers
and manufacturing engineers in choosing the most suitable material.
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At this stage, the only thought given to concurrently with the performance and
material selection is whether materials the cost of the material as paramount
are available that will provide the factors [8]:
properties that are required. Involves 1-Performance Characteristic
analyzing and clearly stating the (Properties):
problem. And the designer (team) Selection based on property profile is
collects and writes down all the the process of matching the numeric
requirements and constraints, the values of the properties of the material
standards to be adhered to, statutory to the constraints and requirements.
requirements, the projected data of 2-Procssing Characteristics:
completion of the design project. Selection based on processing is aimed
2-At the functional-or engineering at identifying the process that will form
design stage: the material to the desire shape and then
A practical, workable design is join and finish it at a minimum cost. It
developed. Usually, fairly complete is a complex task because of the very
drawings are made, and materials are large number of processing methods
selected and specified for the various and sequence possibilities.
components. Often a prototype or 3-Environmental Profile:
working model is made that can be Selection based on the environmental
tested to permit evaluation of the profile relates to the impact of the
product as to function, reliability, material its manufacture, its use and its
appearance, and serviceability and so disposal- on the environment.
on. 4- Business Considerations:
3-At the production-design stage: The chief business consideration that
The primary concern relative to affects materials selection is the cost of
materials should be that they are the part that is made from the material.
specified fully, that they are compatible This considers both the purchase cost of
with, and can be processed the material and the cost to process it
economically by the existing into a part.
equipment, and they are readily Systematic of Selection of Material
available in the needed quantities. In more detail, Dieter [9], Clauser [10]
Selection of Material Criteria and Ashby [11] describe the materials
The selection of the material is done selection process as the one, which
with following criteria considered
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more important goal is given numerical The size of the polygon and its
one (1) and the less important is given closeness to the ideal.
zero (0). The total number of possible The shape of the polygon and its
decisions[9] closeness to the ideal.
N = n (n - 1)/2 ………(1) The subjective assessment of the
where n is the number of properties or importance of deviations from the ideal.
goals under consideration. Any number of properties might
A relative emphasis coefficient or be represented on such polygon,
weighting factor (wi) for each goal is including say, module of elasticity, hard
obtained by dividing the number of nesses, thermal conductivities,
positive decisions for each goal (m) into expansion coefficients, magnetic
the total number of possible decisions properties, corrosion rates for various
(N). In this case environments, etc. Generally these are
∑ wi = 1 [8, 9 ]. all positive quantities. The
Geometrical Approach multidimensional problem may be
An ideal material for a specific reduced to only two dimensions as
application may be geometrically follows. A ”Mean Weighted
represented in the form of a regular Characteristic” (MWC) may be defined
polygon with various properties plotted by[12]:
along radials from the polygon center to n wi Xi
each vertex. Five properties forming a ∑
pentagon might be strength, electrical i=1 Yi
conductivity, corrosion resistance, MWC= …… (2)
density, and cost. Values for each n
property are thus defined as Y1, Y2 ∑ wi
…and Yn. These may be represented as i=1
equal distance radials. where n is the number of properties and
A candidate material for the application (wi) is a weighting coefficient arbitrarily
may then be considered with its chosen from 0 to 1 according to the
respective properties –designated X1, X2 relative importance of a particular
,……,Xn plotted along each radial, property, zero being unimportant and
clearly the suitability of a candidate unity being a critical property.
material can be rated according to three However, in limiting cases, when many
factors [12]:- (w) values are set equal to zero, the
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Developing such a system aims to help provided input. The techniques included
to improve quality of products, reduce are quantitative techniques geometrical
the required period time of production approach, algebraic approach. The
and cost, and increases the efficiency of output of the results is viewing the
the production and to provide a great technique that is selected to be used in
performance at lower cost. phase2.
The MASTECH-system is built using Phase2: Selection of Material Problem
Visual Basic language (version 6) while Solving Module.
integrated with Microsoft Excess This module is activated after going
database environment, and developed through the first modules where the
on a Pentium (III) PC. system starts to solve the problem of
MASTECH-System Characteristic materials selection according to the
The main target of this system is: technique chosen from the previous
1- The system helps in finding the step. The result will be suitable
suitable material selection technique materials that meet the design
according to the inputs required by the requirements.
user. MASTECH-System Databases
2- It solves the problem and provides Database system is provided with a big
the best choice of material for an number of data and information because
application. the modern techniques of database have
3-For an experienced designer, he/she more importance in selection approves
can choose directly the specific and also for selects the best material.
technique and proceed in solving the The developed system includes two
problem automatically by the system databases:
after providing the adequate input. 1-Selection of Materials Techniques
MASTECH-System Architecture Database:
The architecture of the developed This database can be classified into two
system consists of the two following gropes:
phases: Product Input Data.
Phase1:- Selection of Material Selection of Material Techniques
Techniques Module. Databases.
Through this module, the system will This database contains a number of
help the user in selecting the material methods of engineering selection
selection technique(s) according to the materials, which are listed so as to
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enable the searcher to use them in this Department in the State Company for
program either manually or Construction Industries .
automatically. 2- The Properties of the Products:
2- Selection of Material Problem The Pinion Properties: fig(2, 2a,2b)
Solving Databases: Product Name or
This database includes two groups: Classification: (X)
Selection of Material Problem Solving Ultimate tensile strength: 430MPa
Databases. Yield strength: 279 MPa
Materials Databases. Reduction in area %: 50
This database includes mechanical Hardness HB: 120
properties and chemical composition of Shear Modulus: 80 GPa
many steel alloys arranged in style to Density: 7.8 g/cc
make a comparison between the alloys Cost: 380 $/tone
according to optimal properties of MASTECH- System Operation
adequate alloy for our product that is 1-The Main Window of MASTECH
chosen by the searcher. System:
The MASTECH–System Application The first stage of the system is the
The researcher has developed main window. The system contains a
an automated system to select first group of primary and secondary
appropriate material selection technique windows that represent the execution of
and second solve the problem by the system used to select the best
selecting the suitable material. material.
Automating the quantitative material The MASTECH system
selection technique helps in resolving implementation requires interaction
many problems dealing with material between the designer and the functional
type through primary design stage. The modules. The arrangement of functional
system is especially useful in modules allows the designer to
manufacturing environments that implement the functional modules
demands short lead times. respectively without having any effects
1- Description of the product: on the overall system structure
The product properties can be described The system was implemented on
through studying the design of the Pentium-III and developed using Visual
product provided from the Engineering Basic language. To explain the
execution of the system, the major
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icon of Find Steel Type. By this icon The best alloy and alternative alloys
system will view the data of perfect that are chosen from MASTECH
selection of material where this data system, meet the requirements and their
consists of properties and chemical properties are as shown in below:
composition of material as shown in Steel AISI 1117 is more ductile
Figs (8) and (9), The output results of than the lower manganese grades and
system is divided into eleven levels and will stand somewhat sever cold
obtained as follows: deformations. It has better mechanical
1-Output results of geometrical properties than Bessemer steel but is not
approach screen for pinion. Fig (8) as machinable. The steel 1020 is
2-Output results of algebraic approach somewhat stronger and less easily
screen for pinion. Fig (9) formed cold. In the case hardened
Discussion condition it has higher core strength.
The basic aim of designing this system After we get the overall results we
is to construct a system for material know that the (MASTECH) has enough
selection in the production stage of ability to support designer through the
design function so as to get the best very production stages of design which
results for the alloys according to their make them able to suggest and take
properties. This aim can be cleared after good decision against the basic problem
examining the developed system that they phased. It is connected with
(MASTECH) through the chosen case material selection.
studies, which lead to find the best alloy Conclusions
and its alternative, so the results that 1-In the (MASTECH) system we find
appear in the (MASTECH) system are: that each of Geometrical Approach,
For the Pinion (X): Algebraic Approach, has high accuracy
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Optimal design
Function [F]
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Eng.&Tech.Journal, Vol.27, No.4, 2009 Material Selection Techniques by Using Computer
Figure (2)
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